---

TOTE
RETURN

INBOUND

KITTING
Electrical Branch Panel / DT-EP-1
Comp.
Power (W) Effi (%) Type Qty I (Amp)

PHASE LOAD BALANCE DT-EP-1

Ckt

Wire Size

Breaker(Amp)

Poles

1 . 0

---

---

100%

0.0

15

1
1
1
1

.
.
.
.
.

1
2
3
4

3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5

G
G
G
G

240
240
240
240

87%
87%
87%
87%

6
6
5
5

7.5
7.5
6.3
6.3

10
10
10
10

2
2
2
2

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.

5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

4X6
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5

DT-PLC-1
G
G
G
G
G
G
DT-AP-1
QB
QB
QB
QB
QB
QB
QB
QB
QB
X
X
X
X
X
X

4000
240
240
240
240
240
240
1000
1500
0
1500
0
500
500
500
500
2000
2000
2000
1500
1500
1500
1500

100%
87%
87%
87%
87%
87%
87%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%

PC's
PC's
PC's
PC's
PC's
PC's
PC's
PC's
PC's
IT
IT
DUP
DUP
DUP
DUP

1
6
6
6
5
6
5
1
2
0
2
0
5
5
4
4
1
1
1
1
1
1
1

18.2
7.5
7.5
7.5
6.3
7.5
6.3
4.5
13.6
0.0
13.6
0.0
11.4
11.4
9.1
9.1
9.1
18.2
18.2
13.6
13.6
13.6
13.6

20
10
10
10
10
10
10
10
15
15
15
15
15
15
15
15
15
20
20
20
20
20
20

3
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
1
1
1
1
1
1
1

DT-EP-1

Current (Amp)
Power (Watts)

A-B

B-C

A-C

A-B-C

X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X

261.1285266
57448.27586

LOAD [Watts]
15568.9655

13189.6552

TOTAL LOAD [Watt]

14689.6552

4000

TOTAL LOAD [Amp]

47448.27586

Ckt

Wire Size

BUILDING
Electrical Branch Panel / DT-EP-2
Comp.
Power (W) Effi (%) Type Qty I (Amp)

PHASE LOAD BALANCE DT-EP-2

Breaker(Amp)

Poles

---

2 . 0

---

---

100%

0.0

15

TOTE
RETURN

2 . 1
2 . 2
.
.

3 X 2,5
3 X 2,5

G
G

240
240

87%
87%

7
7

8.8
8.8

10
10

2
2

2
2
2
2
2
2
2
2
2
2
2
2
2
2

3
4
5
6
7
8
9
10
11
12
13
14
15
16

3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5

G
G
G
G
G
DT-AP-3
QB
QB
QB
QB
QB
QB
QB
QB

240
240
240
240
240
1000
1500
1500
1500
1500
1500
1500
1500
1500

87%
87%
87%
87%
87%
100%
100%
100%
100%
100%
100%
100%
100%
100%

PC's
PC's
PC's
PC's
PC's
PC's
PC's
PC's

5
5
5
5
6
1
2
2
2
2
2
2
2
2

6.3
6.3
6.3
6.3
7.5
4.5
13.6
13.6
13.6
13.6
13.6
13.6
13.6
13.6

10
10
10
10
10
10
15
15
15
15
15
15
15
15

2
2
2
2
2
2
2
2
2
2
2
2
2
2

2 . 17
OUTBOUND 2 . 18
.
.

3 X 2,5
3 X 2,5

G
G

240
240

87%
87%

7
7

8.8
8.8

10
10

2
2

INBOUND

.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.

Current (Amp)
Power (Watts)

DT-EP-2

181.3479624
39896.55172

A-B

B-C

---

Ckt

Wire Size

3 . 0

---

---

100%

0.0

A-C

A-B-C

X
X

X
X
X
X
X
X
X
X
X
X
X
X
X
X

X
X

14241.3793

LOAD [Watts]
11689.6552 13965.5172

TOTAL LOAD [Watt]

39896.55172

BUILDING
Electrical Branch Panel / DT-EP-3
Comp.
Power (W) Effi (%) Type Qty I (Amp)

215.6739812

TOTAL LOAD [Amp]

181.3479624

PHASE LOAD BALANCE DT-EP-3

Breaker(Amp)

Poles

15

A-B

B-C

A-C

A-B-C

3 . 1
3 . 2
.
.

3 X 2,5
3 X 2,5

G
G

240
240

87%
87%

7
5

8.8
6.3

10
10

2
2

3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3

.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.

3
4
5
6
7
8
9
10
11
12
13
14
15
16
21
22
23

3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5

G
G
G
G
DT-AP-4
QB
QB
QB
QB
QB
QB
QB
QB
QB
QB
QB
QB

240
240
240
240
1000
2000
1000
1000
1500
1500
1500
1500
1500
1500
1500
1500
1500

87%
87%
87%
87%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%

PC's
PC's
PC's
PC's
PC's
PC's
PC's
PC's
PC's
DUP
DUP
DUP

5
5
5
5
1
1
2
2
2
2
2
2
2
2
1
1
1

6.3
6.3
6.3
6.3
4.5
9.1
9.1
9.1
13.6
13.6
13.6
13.6
13.6
13.6
13.6
13.6
13.6

10
10
10
10
10
15
15
15
15
15
15
15
15
15
20
20
20

2
2
2
2
2
2
2
2
2
2
2
2
2
2
1
1
1

3
3
OUTBOUND 3
3

.
.
.
.
.
.

17
18
19
20

3 X 2,5
3 X 2,5
4X6
3 X 2,5

G
G
DT-AP-2
G

240
240
4000
240

87%
87%
100%
87%

7
6
1
7

8.8
7.5
18.2
8.8

10
10
20
10

2
2
3
2

TOTE
RETURN

INBOUND

Current (Amp)
Power (Watts)

DT-EP-3

237.9310345
52344.82759

X
X

X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X

X
X
X
X

14189.6552

LOAD [Watts]
14913.7931 14741.3793

TOTAL LOAD [Watt]

47844.82759

---

BOXING
Electrical Branch Panel / DT-EP-4
Comp.
Power (W) Effi (%) Type Qty I (Amp)

Ckt

Wire Size

4 . 0

---

---

100%

4 . 1

4X6

DT-PLC-2

4000

100%

4000

TOTAL LOAD [Amp]

217.476489

PHASE LOAD BALANCE DT-EP-4

Breaker(Amp)

Poles

0.0

15

18.2

20

A-B

B-C

A-C

A-B-C

INBOUND

TRAY
RETURN

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
29
30
31
32
33

3 X 2,5
3 X 2,5
3 X 2,5
4X6
3 X 2,5
4X6
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5

G
G
G
DT-AP-5
G
DT-AP-6
G
G
G
QB
QB
QB
QB
QB
QB
QB
QB
QB
QB
QB
QB
QB
QB
QB
QB
QB
QB
QB
QB
QB
QB

240
240
240
2500
240
2500
240
240
240
1500
1500
1500
1500
0
1500
1500
500
500
2000
0
1500
1500
0
0
0
1500
1500
1500
1500
1500
1500

87%
87%
87%
100%
87%
100%
87%
87%
87%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%

PC's
PC's
PC's
PC's
PC's
PC's
PC's
PC's
PC's
PC's
PC's
PC's
PC's
PC's
PC's
PC's
PC's
DUP
DUP
DUP
DUP
DUP

6
5
5
1
5
1
5
5
4
1
1
2
1
0
2
2
5
5
1
0
2
1
0
0
0
2
1
1
1
1
1

7.5
6.3
6.3
11.4
6.3
11.4
6.3
6.3
5.0
6.8
6.8
13.6
6.8
0.0
13.6
13.6
11.4
11.4
9.1
0.0
13.6
6.8
0.0
0.0
0.0
13.6
13.6
13.6
13.6
13.6
13.6

10
10
10
15
10
15
10
10
10
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
20
20
20
20
20

2
2
2
3
2
3
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
1
1
1
1
1

4 . 28
.
.

3 X 2,5

240

87%

5.0

10

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.

DT-EP-4

Current (Amp)
Power (Watts)

285.2664577
62758.62069

X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X

13413.7931

LOAD [Watts]
13862.069 15982.7586

TOTAL LOAD [Watt]

52258.62069

9000

TOTAL LOAD [Amp]

237.539185

DT-AP-1 ==> Auxiliar panel for tote lifter

DT-AP-2 ==> Auxiliar panel for stacker
DT-AP-3 ==> Auxiliar panel for build area
DT-AP-4 ==> Auxiliar panel for build area
DT-AP-5 ==> Auxiliar panel for de-stacker 1
DT-AP-6 ==> Auxiliar panel for de-stacker 2

F12
F23
F31

F12

Md
#NAME?
#NAME?
#NAME?

Arg
#NAME?
#NAME?
#NAME?

#NAME?
#NAME?
#NAME?

F23

F31

F123

1655.17241
1655.17241
1379.31034
1379.31034
4000
1655.17241
1655.17241
1655.17241
1379.31034
1655.17241
1379.31034
1000
3000
0
3000
0
2500
2500
2000
2000
2000
2000
2000
1500
1500
1500
1500

1931.03448
1931.03448

1379.31034
1379.31034
1379.31034
1379.31034
1655.17241
1000
3000
3000
3000
3000
3000
3000
3000
3000

1931.03448
1931.03448

1931.03448
1379.31034

1379.31034
1379.31034
1379.31034
1379.31034
1000
2000
2000
2000
3000
3000
3000
3000
3000
3000
1500
1500
1500

1931.03448
1655.17241
4000
1931.03448

4000

1655.17241
1379.31034
1379.31034
2500
1379.31034
2500
1379.31034
1379.31034
1103.44828
1500
1500
3000
1500
0
3000
3000
2500
2500
2000

1500
0
0
0
3000
1500
1500
1500
1500
1500

1103.44828

Server

Ckt

Wire Size

KITTING
Electrical Branch Panel / SL-EP-1
Comp.
Power (W)
Effi (%)
Type

Qty

I (Amp)

---

1 .

---

---

100%

0.0

TOTE
RETURN

1 .

3 X 2,5

480

91%

14.4

1
1
1
1
1
1
1
1
1
1
1
1
1
1

2
3
4
5
6
7
8
9
10
11
12
13
14
15

3 X 2,5
4 x 6,0
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5

G
SL-PLC-1
SL-AP-1
G
G
QB
QB
QB
QB
QB
QB
QB
QB
QB

2385
4000
1000
2385
480
1500
500
500
500
1500
1500
1500
1500
1500

100%
100%
100%
100%
91%
100%
100%
100%
100%
100%
100%
100%
100%
100%

PC's
PC's
PC's
PC's
PC's
PC's
DUP
DUP
DUP

1
1
1
1
4
2
5
1
5
1
2
1
1
1

10.8
18.2
4.5
10.8
9.6
13.6
11.4
2.3
11.4
6.8
13.6
13.6
13.6
13.6

Qty

I (Amp)

INBOUND

OUTBOUND

.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.

Current (Amp)
Power (Watts)

SL-EP-1

Ckt

Wire Size

BUILDING
Electrical Branch Panel / SL-EP-2
Comp.
Power (W)
Effi (%)
Type

---

2 .

---

---

100%

0.0

3 X 2,5

480

91%

14.4

TOTE
RETURN

2 .
.
.
.
.
2 .
2 .

2
3

3 X 2,5
3 X 2,5

G
G

2911
480

100%
91%

1
3

13.2
7.2

Pgina 94

Server
4
5
6
7
8
9
10
11
12
13
19
20
21
22

3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5

G
SL-AP-2
QB
QB
QB
QB
QB
QB
QB
QB
QB
QB
QB
QB

480
1000
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500

91%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%

PC's
PC's
PC's
PC's
PC's
PC's
PC's
PC's
DUP
DUP
DUP
DUP

3
1
1
1
2
2
2
2
2
2
1
1
1
1

7.2
4.5
6.8
6.8
13.6
13.6
13.6
13.6
13.6
13.6
13.6
13.6
13.6
13.6

2 . 14
2 . 15
2 . 16
.
OUTBOUND
.
.
.
.

3 X 2,5
3 X 2,5
3 X 2,5

G
G
G

1750
480
480

100%
91%
91%

1
2
3

8.0
4.8
7.2

Qty

I (Amp)

INBOUND

2
2
2
2
2
2
2
2
2
2
2
2
2
2

.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.

Current (Amp)
Power (Watts)

SL-EP-2

Ckt
---

3 .
3
3
3
3
3
3
3
3
3
3

INBOUND

Wire Size
0

. 1
. 2
. 3
. 4
. 5
. 6
. 7
. 8
. 9
. 10

BOXING
Electrical Branch Panel / SL-EP-3
Comp.
Power (W)
Effi (%)
Type

---

---

100%

0.0

3 X 2,5
3 X 2,5
3 X 2,5
4 x 6,0
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5

G
G
G
SL-PLC-2
QB
QB
QB
QB
QB
QB

2900
2400
2400
3000
1500
1500
1500
1500
1500
1500

100%
100%
100%
100%
100%
100%
100%
100%
100%
100%

PC's
PC's
PC's
PC's
PC's
PC's

1
1
1
1
2
2
2
1
2
2

13.2
10.9
10.9
13.6
13.6
13.6
13.6
6.8
13.6
13.6

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INBOUND

3
3
3
3
3
3
3
3
3
3
3
3
3

.
.
.
.
.
.
.
.
.
.
.
.
.
.
.

11
12
13
14
15
16
17
18
19
20
21
22
23

3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5

QB
QB
QB
QB
QB
QB
QB
QB
QB
QB
QB
QB
QB

0
0
500
0
500
0
1500
1500
1500
1500
1500
1500
1500

SL-EP-3

SL-AP-1 ==> Auxiliar panel for tote lifter

SL-AP-2 ==> Auxiliar panel for build area

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100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%

PC's
PC's
PC's
PC's
PC's
PC's
PC's
DUP
DUP
DUP
DUP
DUP
DUP

Current (Amp)
Power (Watts)

0
0
5
0
5
0
1
1
1
1
1
1
1

0.0
0.0
11.4
0.0
11.4
0.0
6.8
13.6
13.6
13.6
13.6
13.6
13.6

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PHASE LOAD BALANCE SL-EP-1

Breaker(Amp)

Poles

15

15

15
20
10
15
15
15
15
15
15
15
10
20
20
20

2
3
2
2
2
2
2
2
2
2
2
1
1
1

A-B

B-C

A-C

A-B-C

X
X
X
X
X
X
X
X
X
X
X
X
X
X
X

168.3851149
37044.72527

LOAD [Watts]
10164.8352

9609.89011

TOTAL LOAD [Watt]

32544.72527

8770

4000

TOTAL LOAD [Amp]

147.9305694

PHASE LOAD BALANCE SL-EP-2

Breaker(Amp)

Poles

15

15

15
10

2
2

A-B

B-C

X
Pgina 97

A-C

A-B-C

Server
10
10
15
15
15
15
15
15
15
15
20
20
20
20

2
2
2
2
2
2
2
2
2
2
1
1
1
1

10
10
10

2
2
2

216.4910589
47628.03297

X
X
X
X
X
X
X
X
X
X
X
X
X
X

X
X
X

15075.8352

LOAD [Watts]
13332.4176 13219.7802

TOTAL LOAD [Watt]

41628.03297

TOTAL LOAD [Amp]

189.2183317

PHASE LOAD BALANCE SL-EP-3

Breaker(Amp)

Poles

15

15
15
15
15
15
15
15
15
15
15

2
2
2
3
2
2
2
2
2
2

A-B

B-C

A-C

A-B-C

X
X
X
X
X
X
X
X
X
X

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15
15
15
15
15
15
20
20
20
20
20
20

235
51700

2
2
2
2
2
2
2
1
1
1
1
1
1

X
X
X
X
X
X
X
X
X
X
X
X
X

13400

LOAD [Watts]
12400
13900

TOTAL LOAD [Watt]

42700

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3000

TOTAL LOAD [Amp]

194.0909091

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Shipping

Ckt
---

INBOUND

Wire Size

SHIPPING
Electrical Branch Panel / SH-EP-1
Comp.
Power (W) Effi (%) Type Qty I (Amp)

1 .

---

---

100%

0.0

1
1
1
1
1
1
1
1
1
1
1
1

1
2
3
4
5
6
7
8
9
10
11
12

4 x 6,0
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5
3 X 2,5

SH-PLC-1
G
G
G
G
G
G
G
G
G
G
QB

4000
240
240
240
240
240
240
240
240
240
240
1500

100%
87%
87%
87%
87%
87%
87%
87%
87%
87%
87%
100%

DUP

1
2
4
4
5
4
5
4
5
4
5
1

18.2
2.5
5.0
5.0
6.3
5.0
6.3
5.0
6.3
5.0
6.3
13.6

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.
.
.
SH-EP-1

Pgina 199

Current (Amp)
Power (Watts)

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PHASE LOAD BALANCE SH-EP-1

P-1
Breaker(Amp)

Poles

15

20
10
10
10
10
10
10
10
10
10
10
20

3
2
2
2
2
2
2
2
2
2
2
1

A-B

B-C

A-C

A-B-C

X
X
X
X
X
X
X
X
X
X
X
X

84.48275862
18586.2069

LOAD [Watts]
3862.06897

5086.2069

4137.93103

TOTAL LOAD [Watt]

17086.2069

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4000

TOTAL LOAD [Amp]

77.6645768

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Instructions

Instructions for a better comprehension about theses spreadsheets

Headline meaning:

Ckt

Circuit
number

KITTING (process area)

Electrical Branch Panel (device) DT-EP1 (panel name convention)
Comp.
Power (W)
Effi (%)
Type
Qty
I (Amp)

Wire Size

Wire size

type of
electrical
plug

demanded
power per
device

type of
quantity of
Efficiency of
Current
electrical devices
each device
(Amps)
device
per circuit

Total load tied at each leg (phase)

LOAD at each phase [Watts]
Total demand power (Watts)
TOTAL LOAD [Watt]
44212 (44KW)

TOTAL LOAD [Amp]

198

* All electrical load were considered with 100% of efficiency

* The circuit breakers size were based on Pial Legrand products
* There are around of 20% reserved in the total power load for future expansions
* The phase balance already was considered in this calculations
* Panel naming convections:
Desktop Line
> PLC cabinets = DT-PLC-1 and DT-PLC-2
> Electrical brach panels = DT-EP-1, DT-EP-2, DT-EP-3, DT-EP-4
> Auxiliar panel for tote lift = DT-AP-1
> Auxiliar panel for stacker = DT-AP-2
> Auxiliar panel for build area = DT-AP-3
> Auxiliar panel for build area = DT-AP-4
> Auxiliar panel for de-stacker 1 = DT-AP-5
> Auxiliar panel for de-stacker 2 = DT-AP-6
Server Line
> PLC cabinets = SL-PLC-1 and SL-PLC-2
> Electrical panels = SL-EP-1, SL-EP-2, SL-EP-3, SL-EP-4
> Auxiliar panel for tote lifter = SL-AP-1
> Auxiliar panel for build area = SL-AP-2
Shipping
> PLC cabinet = SH-PLC-1
> Electrical panels = SH-EP-1

Pgina 234

Instructions

ut theses spreadsheets

Phase Load Balance / DT-EP1

anel name convention)

Breaker(Amp)

circuit breaker
size

Poles

circuit breaker
number of poles

A-B

B-C

A-C

A-B-C

two-phase
two-phase
two-phase
three-phase
devices tied devices tied devices tied devices tied
to legs A and to legs B and to legs A and to legs A, B,
B
C
C
C

Pgina 235