Manual de Reparación Ingles SB 102

SB
Overhauling instructions
Hydraulic breaker
52, 102, 152, 202
2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03
SB 52, 102, 152, 202 ENGLISH
Contents
Contents
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Standard tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Accumulator charging tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Drawings for making special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 SAFETY REGULATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Machine modification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Hydraulic oil and lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Demands on personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Workshop requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Units of measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Oil spillage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Waste disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 DISASSEMBLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Back head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Control valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Liner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Stop ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Breaker body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 ASSEMBLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Stop ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Liner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Control valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Back head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 Breaker body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Charge the accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
INTRODUCTION
Thank you for choosing a product from Atlas Copco. Since 1873, we have been committed to finding new and better ways of fulfilling our customers' needs. Through the years, we have developed innovative and ergonomic product designs that have helped customers improve and rationalize their daily work. Atlas Copco has a strong global sales and service network, consisting of customer centers and distributors worldwide. Our experts are highly trained professionals with extensive product knowledge and application experience. In all corners of the world, we can offer product support and expertise to ensure that our customers can work at maximum efficiency at all times. All personnel who are to be involved in overhauling the SB breakers must first be trained by Atlas Copco. For more information please visit: www.atlascopco.com
SB 52, 102, 152, 202
TOOLS
Standard tools
Suggestion! Use this as a checklist before working with the SB machines.
1. Plastic hammer
2. Circlip pliers
3. Screwdriver
4. Punch 10 mm
5. Torque wrench 0 - 650 Nm
6. Allen keys 5, 6, 8, 10 and 14 mm
7. Sliding callipers
8. Ratchet wrench
9. Scriber
10. U-ring spanners 13, 14, 15, 17, 18, 24, 27 and 30 mm
11. Sockets 15, 17, 18 and 24 mm
12. Sliding hammer
SB 52, 102, 152, 202
Accumulator charging tools

Component Ordering no. 3115 1821 80 3115 0642 00 3115 0644 00 Name Complete, Charging hose - Nipple - Nipple
3115 0646 00 3115 0978 00
Complete, Gas regulator - Pressure gauge
SB 52, 102, 152, 202
Drawings for making special tools
Hook for removal of bushing. Use with sliding hammer.
SB 52 70 55 15 6 35 18 18 44 18
SB 102 75 60 15 6 40 21 20 52 18
SB 152 80 65 15 8 45 25 22 58 22
SB 202 125 105 20 16 60 28 43 75 28
M10 x 130 full treaded
For removal of back head.
SB 52, 102, 152, 202
For removal of slide cover. Use with sliding hammer.
Material: 0011 2541 03/EN 10083-1
For removal of piston. Use with sliding hammer.
Material: 0011 2541 03/EN 10083-1
SB 52, 102, 152, 202
M4 x 80 (SB52) M6 x 130
E
94 (SB 202) 78 (SB 152) 67 (SB 102) 59 (SB 52)
Model SB 52 SB 102 A SB 152 SB 202
A 44 49 52.5 67.5
SB 52, 102, 152, 202
SB 52
6.3
NO HARDENED
( )
1.6
M12 25 M12 15
15
1x45(2x)
115
1.6
EDGE BROKEN
50
20
15
R2 (2x)
1.6
30
1.6
15 36f7
10
SB 52, 102, 152, 202
SB 102
6.3
NO HARDENED
( )
1.6
M12 25 M12 15
5
15
1x45(2x)
115
1.6
EDGE BROKEN
50
20
15
R2 (2x)
1.6
30
1.6
15 36f7
11
SB 52, 102, 152, 202
SB 152
6.3
NO HARDENED
( )
1.6
M12 25 M12 15 R8 EDGE BROKEN

5
15
1.6
1x45(2x)
60
20
20
R2 (2x)
30
1.6
25 47f7
8
1.6
12
115
SB 52, 102, 152, 202
SB 202
6.3
NO HARDENED
( )
1.6
M12 25 M12
15
1x45(2x)
15
R8
115 1.6
EDGE BROKEN
60
20
20
1.6
R2 (2x)
1.6
30
40 61.5f7
NITROCARBURIZED
SS2541
13
SB 52, 102, 152, 202
SAFETY REGULATIONS
The indications Danger, Warning and Caution have the following meanings:
Caution
Hydraulic oil can cause eczema when it comes in contact with the skin. Avoid getting hydraulic oil on your hands. Always use protective gloves when working with hydraulic oil.
Danger Warning Caution
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Caution
Used lubricants contain harmful contaminants. Precautions for protection when handling used oils: Avoid prolonged, excessive or repeated skin contact with oil. Apply barrier cream before handling oil. Avoid skin contact with oil-soaked clothing.
Machine modification Warning

Any machine modification may result in bodily injuries to yourself or others. The hydraulic breaker must not be modified. Use only original parts and accessories approved by Atlas Copco.
Never keep oily rags in pockets. Note! When removing oil from the skin: Wash your hands thoroughly with soap and water. Using a nail brush will help. Use special hand cleansers to help clean dirty hands. Never use petrol, diesel fuel or paraffin when washing.
Hydraulic oil and lubrication Warning

Thin jets of hydraulic oil under high pressure can penetrate the skin and cause permanent damages. Never use your hands tracing for oil leaks. Keep your face away from any possible leaks. Immediately consult a doctor if hydraulic oil has penetrated the skin.
Accumulator Danger
The hydraulic breaker has a pressure accumulator. The pressure accumulator may only be charged with nitrogen gas (N2). Any other gas can cause explosion. Explosions will cause serious personal injury or death.
Warning
Spilled hydraulic oil can cause accidents owing to slippery conditions and will also harm the nature and the vegetation. Handle the hydraulic oil with care. Take care of all spilled oil and handle it according to your local safety and environment regulations. SB hydraulic breakers are equipped with an oil plug to drain all oil before dismounting. This to reduce the risk of spilling oil.
Warning
The accumulator is pressurized even when hydraulic system is shut off. To dismount the accumulator without first releasing the nitrogen gas out can cause serious personal injury or death. Only authorized personal are qualified to work with the accumulator. Never do anything to the hydraulic breaker, the connections or any hoses when the hydraulic system is pressurized.
Caution
Hot hydraulic oil can cause burns. Never dismount the hydraulic breaker when the hydraulic oil is hot.
Note! If the maximum working pressure for the hydraulic breaker is exceeded, the accumulator can be over charged which can result in material damages.
Always run the hydraulic breaker with correct working pressure.
14
SB 52, 102, 152, 202
GENERAL INFORMATION
Use these instructions as a guide when overhauling the hydraulic breaker SB.
Waste disposal
All waste products must be treated and scrapped in such a way that the greatest possible portion of the material can be recycled and any negative influence on the environment is kept as low as possible. Spilled oil can cause accidents owing to slippery conditions and will harm the nature and vegetation. Equipped with washing facilities and compressed air for drying the parts. Equipped with suitable standards and special tools.
Demands on personnel
All personnel who are to be involved in overhauling the SB breakers must first be trained by Atlas Copco.
Workshop requirements
Atlas Copco breakers have a hydraulically driven impact mechanism. Since all hydraulic equipment is vulnerable to dirt, the breaker should always be disassembled and assembled in a place that is: Separate from all grinding, welding or other particle-generating activities. Thoroughly cleaned and free of dust and dirt.
Units of measurement
All units used are according to the Swedish Standard Institute (SIS) which is a member of the European ISO and CEN standard organisations.
Spare parts
Use only authorized parts. Any damage or malfunction caused by the use of unauthorized parts is not covered by the Warranty or by Product Liability. Please refer directly to the spare parts lists when ordering new spare parts.
Oil spillage
Absorb using sand or a locally approved brand of absorbent granules. Clean it all up and dispose at an approved chemical disposal area.
15
SB 52, 102, 152, 202
SYMBOLS
!
Warning, Caution Direction Inspect and if necessary, replace damaged or worn out parts
New part
To be avoided
In working order
Force
Turning to end position
Oil
Loctite 243
Gas release
Scrap
16
SB 52, 102, 152, 202
Turning
Cracks
Grease
Freezed
Torque
Recycling
>
Bigger than
<
Smaller than Time
Important positional relationship
In turn
17
SB 52, 102, 152, 202
Disassemble
Preparation
1.
Bushing
3.
4.
2.
18
SB 52, 102, 152, 202
5.
Accumulator
7.
Warning
The accumulator is pressurized even when the hydraulic system is shut off. Disassembling the accumulator before letting the gas out can cause injury. Let the gas out slowly by opening the charging valve. Make sure that there is no gas pressure in the accumulator before disassembling the accumulator housing.
7.
6.
65 - 68 mm SB 202 50 - 52 mm SB 152 45 - 47 mm SB 102 40 - 42 mm SB 52
19
SB 52, 102, 152, 202
8.
11.
SB102 - 202 SB52 8,0 - 8,5 mm
Back head
12. 9.
10.
13.
20
SB 52, 102, 152, 202
14.
17.
Control valve
15. 18.
19.
16.
21
SB 52, 102, 152, 202
20.
23.
Minimum wear limits in mm D
C B A
C SB 202 SB 152 SB 102 SB 52 67.95 52.95 46.95 40.95
B 69.55 54.45 47.95 42.25
A 61.44 46.95 41.95 35.95
D 1 1 1 1
Piston
21.
Liner
24.
22.
25.
22
SB 52, 102, 152, 202
26.
Stop ring
27.
5
TON
28.
23
SB 52, 102, 152, 202
Breaker body
29. SB 202
32. SB 52, 102, 152
30. SB 202
33.
31. SB 52, 102, 152
34.
24
SB 52, 102, 152, 202
35. SB 202
38.
36.
Assemble
Stop ring
39.
TON
37.
25
SB 52, 102, 152, 202
Liner
40.
42.
41.
43.
26
SB 52, 102, 152, 202
Piston
44.
47.
Control valve
45.
Back head
46.
27
SB 52, 102, 152, 202
48.
49.
50.
51.
28
SB 52, 102, 152, 202
52.
54.
SB 152-202 = 180 Nm SB 102 = 75 Nm SB 52 = 75 Nm
Accumulator
53.
29
SB 52, 102, 152, 202
55.
Breaker body
SB 52 = 75 Nm SB 102 = 120 Nm SB 152 = 120 Nm SB 202 = 120 Nm
56. SB 202
30
SB 52, 102, 152, 202
57. SB 202
59.
SB 52 = 80 Nm SB 102 = 210 Nm SB 152 = 210 Nm SB 202 = 210 Nm
80 Nm
60. SB 202
58. SB 52, 102, 152
31
SB 52, 102, 152, 202
61.
64.
Bushing
62.
Charge the accumulator

65.
Danger
The accumulator must only be charged with Nitrogen (N2). Other gases can cause explosions.
63.
32
SB 52, 102, 152, 202
66.
68.
67. 69.
Sec
10
33
SB 52, 102, 152, 202
70.
72.
20 Nm
71.
34
Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies in particular to trademarks, model denominations, part numbers and drawings.
www.atlascopco.com
2008 Atlas Copco Construction Tools AB, Stockholm, Sweden
| No 9800 0635 01b | 2008-09-03

Manual de Reparación Ingles SB 102

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SB

52, 102, 152, 202

2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03

SB 52, 102, 152, 202 ENGLISH

2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03

2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03

SB 52, 102, 152, 202

5. Torque wrench 0 - 650 Nm

6. Allen keys 5, 6, 8, 10 and 14 mm

11. Sockets 15, 17, 18 and 24 mm

12. Sliding hammer

2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03

SB 52, 102, 152, 202

Accumulator charging tools

3115 0646 00 3115 0978 00

Complete, Gas regulator - Pressure gauge

2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03

SB 52, 102, 152, 202

Drawings for making special tools

Hook for removal of bushing. Use with sliding hammer.

SB 202 125 105 20 16 60 28 43 75 28

M10 x 130 full treaded

For removal of back head.

2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03

SB 52, 102, 152, 202

For removal of slide cover. Use with sliding hammer.

Material: 0011 2541 03/EN 10083-1

For removal of piston. Use with sliding hammer.

Material: 0011 2541 03/EN 10083-1

2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03

SB 52, 102, 152, 202

Model SB 52 SB 102 A SB 152 SB 202

2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03

SB 52, 102, 152, 202

2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03

SB 52, 102, 152, 202

2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03

SB 52, 102, 152, 202

M12 25 M12 15 R8 EDGE BROKEN

2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03

SB 52, 102, 152, 202

2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03

SB 52, 102, 152, 202

Danger Warning Caution

Machine modification Warning

Hydraulic oil and lubrication Warning

2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03

SB 52, 102, 152, 202

2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03

SB 52, 102, 152, 202

Turning to end position

2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03

SB 52, 102, 152, 202

Important positional relationship

2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03

SB 52, 102, 152, 202

2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03

SB 52, 102, 152, 202

65 - 68 mm SB 202 50 - 52 mm SB 152 45 - 47 mm SB 102 40 - 42 mm SB 52

2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03

SB 52, 102, 152, 202

SB102 - 202 SB52 8,0 - 8,5 mm

2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03

SB 52, 102, 152, 202