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INTERACTIVE SCHEMATIC

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Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
Machine Views
Front Frame
Rear Frame
Tap Views

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quickly navigate to points of interest.
EC-C2
EC-C3

E-C60
E-C61

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EC-C1

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button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

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UENR2536-01
June 2013

RM-500 Reclaimer/Mixer
Electrical System
ASW334-UP

Volume 1 of 2: Cab
Volume 1 of 2: Engine and Chassis
2013 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION
Volume 1 of 2 - CAB
Schematic
Location

Machine
Location

F-5

D-11

Schematic
Location

Machine
Location

Breaker - Converter

H-6

Resistor - Can Terminator 1

Breaker - HVAC

I-6

Switch - Beacon

Breaker - Wipers

I-6

Switch - Differential Lock

C-12

Buffer - Speed Dial

H-13

Switch - Emulsion On/Off (Attch)

E-8

Control - Front Panel Display

E-13

Switch - Fan Speed

J-10

G-2, H-2, I-2

Switch - Forward

G-7

Component

Control - Machine Security System

Component

Controller - Gauge

E-7

Switch - Front Door

G-8

Converter - 24V to 12V

H-7

Switch - Ft Wipers

J-9

Diode - Cab Power Relay

H-4

Switch - Hazard Lights

C-11

Flasher

D-11

Switch - Horn

C-10

Gauge - Engine Temperature

F-7

Switch - HVAC Mode

J-10

Gauge - Fuel Level

D-7

Switch - Key

C-10

Gauge - Hydraulic Temperature

F-7

Switch - Load Control

C-12

Gauge - Oil Pressure

D-7

Switch - Operator Parking Brake (ON/OFF)

C-9

Gauge - Rotor Transmission Temperature

F-7

Switch - Operator Slide

G-8

Gauge - System Voltage

D-7

Switch - Push Button (E-Stop Parking Brake)

D-10

Gauge - Tachometer

E-6

Switch - Rear Door

G-9

Gauge - Travel Speed

E-6

Switch - Rear Steer Mode

G-11

Ground - Cab

H-9

Switch - Rear Steer R/L

G-9

Ground - Cab Platform

F-2

Switch - Reverse

G-7

Ground - Dash

B-3

Switch - Road Work

C-12

Ground - Platform

A-11

Switch - Road Work Lights

D-11

Ground - Seat Stud

G-8

Switch - Rotor Depth Set

D-13

Handle - F/N/R

G-7

Switch - Rotor Hood Tilt

D-13

Handle - Propel

G-7

Switch - Rotor Mode

G-10

Horn - Alarm

D-13

Switch - Rotor On/Off

C-13

LED - Bi-Color (MSS)

G-4

Switch - Rotor Speed

D-13

Light - Alarm

E-5

Switch - Rotor Up/Down

G-10

Lighter - Cigar

I-8

Switch - RR Wipers

J-9

Module Group - Display (WAVS) (Attch)

F-8

29

Switch - RWA On

D-12

H-12

Switch - Seat

G-6

I-4

Switch - Spray Bar On/Off (Attch)

F-8

H-12

Switch - Throttle

C-13

Motor - Front Washer


Motor - Front Wiper
Motor - Rear Washer
Motor - RR Wiper

I-12

Switch - Turn Indicator

C-11

Potentiometer - Speed Dial

H-14

Switch - Washer

I-9

Potentiometer -Temperature (HVAC)

I-11

Switch - Water Spray On/Off (Attch)

F-8

Relay - Cab Power

H-6

Unit - HVAC

H-11

Machine locations are repeated for components located close together.


A = Located inside cab.
B = Located inside right console.
C = Located inside left console.
D = Located in or near relay panel.
E = Located on or near hydraulic oil tank.
F = Located on or near pilot manifold.
G =Located under cab platform.

COMPONENT LOCATION
Volume 2 of 2 - ENGINE AND CHASSIS
Page 1 of 2
Schematic
Location

Machine
Location

Alarm - Backup

E-14

18

Relay - Work Lights

C-3

Alternator

E-3

Resistor - Emulsion Flow Meter

C-1

25

Component

Component

Schematic
Location

Machine
Location

Battery - #1 & #2

E-2

Resistor - Can Terminator

E-2

Breaker - 1 Main

C-5

Resistor - Limp Home

I-7

Breaker - 10 Roading Lights

B-5

Sender - Fuel Level

D-13

16

Breaker - 11 Cab

C-5

Sensor - Front Steer

H-3

23

Breaker - 12 Machine Control

B-5

Sensor - Hydraulic Oil Temperature

E-13

20

Breaker - 13 Dash Switches

B-5

Sensor - Rear Steer Position

F-14

17

Breaker - 14 Main Valves & Pressure Fan

B-5

Se nsor - Rotor Height

D-13

24

Breaker - 15 4WS + Fan Controls

B-5

Sensor - Rotor Lift Lock

F-14

15

Breaker - 16 Beacon & Service Lights

B-5

Sensor - Rotor Transmission Temperature

B-8

11

Breaker - 17 Additive Systems

B-5

Sensor - Water Flow

H-1

25

Breaker - 2 Alternator

C-5

Sensor - Wheel Speed

H-3

23

Breaker - 3 Key

B-5

Solenoid - A/C Clutch

F-3

Breaker - 4 Work & Flood Lights

B-5

Solenoid - Emulsion Pump

C-8

12

Breaker - 7 Engine Control

B-5

Solenoid - Emulsion Spray Valve

E-12

13

Breaker - 8 Unswitched Control

B-5

Solenoid - Cab Slide Left

F-12

13

Breaker - 9 Horn

B-5

Solenoid - Cab Slide Right

F-12

13

Control - 4 Wheel Steering

J-5

Solenoid - Ether Start

E-3

Control - Emulsion System

J-3

Solenoid - Fan

F-3

Control - Engine ( F - Harness)

D-4

27

Solenoid - Front Door Close

G-11

13

Control - Fan

J-6

Solenoid - Front Door Open

G-11

13

Control - Main

J-7

Solenoid - Front Flow Divider

B-8

10

Control - Water System

J-4

Solenoid - Front Propel Pumps

B-7

12

Diode - #1

C-4

Solenoid - Hood / Brake Solenoid

D-12

19

Diode - #2

B-4

Solenoid - Hood Down

D-12

19

Diode - #4

B-4

Solenoid - Hood Up

D-12

19

Flowtube

C-1

30

Solenoid - Motor Shift

F-12

13

Ground - Cab Box

C-5

Solenoid - Park Brake

F-12

13

Ground - Circuit Breaker Box (External Mtd)

C-5

Solenoid - Rear Divider Flow Valve

D-13

21

Ground - Electric Hydraulic Pump

D-11

Solenoid - Rear Door Close

F-11

14

Ground - Engine Block

D-3

Solenoid - Rear Door Open

F-11

14

Machine locations are repeated for components located close together.


A = Located inside cab.
B = Located inside right console.
C = Located inside left console.
D = Located in or near relay panel.
E = Located on or near hydraulic oil tank.
F = Located on or near pilot manifold.
G =Located under cab platform.

COMPONENT LOCATION
Volume 2 of 2 - ENGINE AND CHASSIS
Page 2 of 2
Schematic
Location

Machine
Location

Ground - Frame

D-2

Ground - Front Auxiliary Valve

F-11

Ground - Front Frame

E-1

Component

Schematic
Location

Machine
Location

Solenoid - Rear Propel Pumps

B-7

12

13

Solenoid - Rear Steer LT

F-11

14

Solenoid - Rear Steer RT

F-11

14

Component

Ground - Inside Electronic Box

F-6

Solenoid - Rotor Brake

F-12

13

Ground - Mid Frame

C-5

Solenoid - Rotor Brake Release

F-12

13

Ground - Outside Electronic Box

E-6

Solenoid - Rotor Hood Tilt Down

F-11

13

Ground - Platform

D-8

Solenoid - Rotor Hood Tilt Up

F-11

13

Ground - Rear Auxiliary Valve

E-11

14

Solenoid - Rotor Lower

F-11

14

Ground - Rear Frame

E-13

18

Solenoid - Rotor Raise

F-11

14

Horn - LH Front

H-1

Solenoid - Rotor Tip Cylinder Lock

F-12

13

Horn - RH Front

C-1

Solenoid - Rotor Transmission 1

B-8

12

Horn - Rear

E-14

18

Solenoid - Rotor Transmission 2

B-8

12

Meter - Hour

C-3

Solenoid - Rotor Transmission 3

B-8

12

Motor - Electric Hydraulic Pump

D-11

Solenoid - Water Pump

B-8

12

Motor - Fuel Priming Pump

F-4

Solenoid - Water Spray Valve

E-12

13

Motor - Starter

D-3

Suppressor - ARC A/C Clutch

F-3

Receptacle - Auxiliary Start

E-2

Switch - A/C Hi / Low Pressure

G-3

Relay - Beacon

B-3

Switch - Cooler Return Filter Bypass

B-7

Relay - Forward

F-5

Switch - Front Propel Charge Filter

C-7

Relay - Horn

B-3

Switch - Fuel Priming Pump

F-4

Relay - Hydraulic Pump

C-3

Switch - Ground Level Shut Down

B-2

Relay - LT Turn Lights

A-3

Switch - Hood Actuator

B-4

Relay - Main

C-5

Switch - Limp Home

I-7

Relay - Neutral Start

F-5

Switch - Limp Home Brake

I-8

Relay - Pump Motor

B-4

Switch - Main Disconnect

D-2

Relay - Reverse Alarm

F-5

Switch - Pump Pressure

D-11

13

Relay - Road Lights

B-3

Switch - Rear Propel Charge Filter

B-7

Relay - RT Turn Lights

B-3

Switch- Rotor Service

B-5

Relay - Shutdown

F-4

Switch - Rotor Transmission Filter Bypass

C-7

Relay - Start

F-1

Switch - Water Emulsion Charge Filter

C-7

Relay - Throttle

F-5

Transmitter - Emulsion Flow

B-1

30

Machine locations are repeated for components located close together.


A = Located inside cab.
B = Located inside right console.
C = Located inside left console.
D = Located in or near relay panel.
E = Located on or near hydraulic oil tank.
F = Located on or near pilot manifold.
G =Located under cab platform.

CONNECTOR LOCATION
Volume 1 of 2 - CAB

Schematic
Location

Machine
Location

CONN 1

G-13

CONN 2 Service Port

F-13

CONN 3

A-12

CONN 4

A-11

CONN 5 113 Bus

E-11

CONN 6 205 Bus

E-11

CONN 7 J980

F-11

CONN 8 J979

F-11

CONN 9 Display

B-7

CONN 10

G-6

CONN 11 103 Bus

B-4

CONN 12

H-4

CONN 13

C-2

CONN 14

E-2

CONN 15

F-2

CONN 16

F-1

CONN 32

C-2

CONN 35

A-13

CONN 36 103 BUS2

B-5

Connector Number

CONNECTOR LOCATION
Volume 2 of 2 - ENGINE AND CHASSIS
Schematic
Location

Machine
Location

CONN 3

E-9

CONN 4

E-8

CONN 19

G-3

CONN 21

D-9

CONN 22

F-10

22

CONN 23

F-7

CONN 24

C-7

CONN 25

F-6

CONN 26

D-6

CONN 27

B-6

CONN 28

A-6

CONN 29

H-3

CONN 30

D-2

CONN 31

C-2

25

CONN 33

H-2

25

CONN 34 Junction Block

F-2

CONN 37 Product Link

C-9

CONN 38

E-9

Connector Number

CID / MID / FMI


Volume 1 of 2 - CAB
Page 1 of 2
Front Panel Display Control
Fault Code

Definition

Possible Error Messages


Shorted to 5 VDC
Value Too High

FNRHANDLE

FNR Handle

Value Too Low


Shorted to 0 VDC
Not Calibrated

PBRAKE SW

Park Brake

Out of Range
Value Too High

F PROPVLV

Forward Propel EDC Valve

Value Too Low


Not Calibrated
Value Too High

R PROPVLV

Reverse Propel EDC Valve

Value Too Low


Not Calibrated
Value Too High

DPTH SNSR

Rotor Depth Sensor

Value Too Low


Not Calibrated

LFTLCK SW

Lift Lock Switch

Out of Range

RTRMOD SW

Rotor Mode Switch

Out of Range

RTRDEPVLV

Rotor Depth Valve

Value Too High


Value Too Low
Not Calibrated
RTRON SW

Rotor On/Off Switch

Out of Range

HIIDLESW

High Idle Switch

Out of Range
Out of Range

RTRSPDSW

Rotor Speed Switch

RBRKGBXLO

Rotor Brake Axle Solenoid

RGR1GBXHI

Rotor Gear 1 De-Clutch Sol

RTRGEAR2

Rotor Gear 2 Clutch Sol

RG3CLUTCH

Rotor Gear 3 Clutch Sol

ROTOR PPU

Rotor PPU

Fault
Value Too High
Value Too Low
Value Too High
Value Too Low
Value Too High
Value Too Low
Out of Range

RCLUTCHON Rotor Clutch On/Off Switch

Out of Range

STRMODESW

Out of Range

Steer Mode Switch

Shorted to 5 VDC
Value Too High
F STRSNSR

Front Steer Sensor

Value Too Low


Shorted to 0 VDC
Not Calibrated

CID / MID / FMI


Volume 1 of 2 - CAB
Page 2 of 2
Front Panel Display Control
Fault Code

Definition

Possible Error Messages


Shorted to 5 VDC
Value Too High

R STRSNSR

Rear Steer Sensor

Value Too Low


Shorted to 0 VDC
Not Calibrated

JOG SWITCH

Jog Switch

Out of Range
Value Too High

LEFTVAVLE

Left Steer Valve

Value Too Low


Not Calibrated
Value Too High

RGHTVALVE

Right Steer Valve

Value Too Low


Not Calibrated
Value Too High

FAN VALVE

Fan Valve

RTRTMPSNS

Rotor Temperature Sensor

Value Too Low


Not Calibrated

HYDROSNSR Hydraulic Oil Temp Sensor


PROPFILTR

Value Too High


Value Too High

Propel Filter

Fault

RTR FILTR

Rotor Filter

Fault

HYD FILTR

Hydraulic Filter

Fault

BATTVOLTS

Battery Voltage

COOLNTTMP

Coolant Temperature

Value Too High

OIL PRSSR

Oil Pressure

Value Too Low

CAN

Can Buss

EMUL SNSR

Emulsion (Additive)
Flow Sensor

Value Too High

EMUL FVLV

Emulsion (Additive)
Forward Valve

Value Too High

EMUL RVLV

Emulsion (Additive)
Reverse Valve

Value Too High

H2O SNSR

Water Flow Sensor

Value Too High


Value Too Low

Fault
No Data
Value Too Low
Value Too Low
Value Too Low
Value Too High
Value Too Low
Not Calibrated
Value Too High

H2O FVLV

Water Flow Valve

Value Too Low


Not Calibrated
Value Too High

H2O RVLV

Water Reverse Valve

FLEVEL

Fuel Level Sender

Value Too Low


Not Calibrated
Value Too Low

CID / MID / FMI


Volume 2 of 2 - ENGINE AND CHASSIS
Page 1 of 2
Component Identifiers (CID)
Module Identifier (MID)
Engine Control Module
(MID No. 036)
CID

Component

0001

Cylinder #1 Injector

0002

Cylinder #2 Injector

0003

Cylinder #3 Injector

0004

Cylinder #4 Injector

0005

Cylinder #5 Injector

0006

Cylinder #6 Injector

0091

Throttle Position

0094

Fuel Pressure

0100

Engine Oil Pressure

0102

Boost Pressure Sensor

0110

Engine Coolant Temperature

0168

System Voltage

0172

Intake Manifold Air Temperature

0174

Fuel Temperature

0190

Engine speed Signal

0247

J.1939 Data Link

0248

Cat Data Link

0261

Engine Timing Calibration

0262

5 Volt Sensor DC Supply

0265

User Defined Shutdown

0267

Incorrect Engine Shutdown

0268

Programmable Parameters

0274

Atmospheric Pressure

0342

Secondary Engine Speed Signal

1639

Machine Security System Module

2417

Ether Injection Control Solenoid

The CID is a diagnostic code that indicates which circuit is faulty.


The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

CID / MID / FMI


Volume 2 of 2 - ENGINE AND CHASSIS
Page 2 of 2
Event Codes
Engine Control
Event Code

Condition

E096

High Fuel Pressure

E265

User Defined Shutdown

E360

Low Engine Oil Pressure

E361

High Engine Coolant Temperature

E362

Engine Overspeed

E363

High Fuel Temperature

E390

Fuel Filter Restriction

E539

High Intake Manifold Air Temperature

Failure Mode Identifiers (FMI)


FMI No.

Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

The FMI is a diagnostic code that indicates what type of failure has occurred.

SPECIFICATIONS AND RELATED MANUALS


Volume 1 of 2 - CAB

Related Electrical Service Manuals


Title
95A Alternator:
Electric Starting Motor:

Form Number
197-8820

SENR4130

6V-0890

SENR3860

Engine Control:

RENR5014

Display Front Panel Control:

KEBU7524

Resistor and Potentiometer Specifications


Part No.

Component Description

128-2540

Potentiometer:

134-2540

Resistor:

Resistance (Ohms)

Speed Dial

1k (linear)

Can Terminating

120 12

At room temperature unless otherwise noted.

SPECIFICATIONS AND RELATED MANUALS


Volume 2 of 2 - ENGINE AND CHASSIS
Resistor and Solenoid Specifications
Part No.

Component Description

Resistance (Ohms)

101-1759

Solenoid:

A/C Clutch

17.6 0.6

134-2540

Resistor:

Can Datalink Terminator

120 12

147-0856

Resistor:

Emulsion Flow Meter

1.8K

226-5681

Solenoid:

Hood Lower / Hood Raise

36.0

230-7990

Solenoid:

Front Flow Divider

19.0

255-6416

Solenoid:

Hood / Brake Select

36.0

255-8035

Solenoid:

Propel Parking Brake


Motor Shift
Rotor Brake Check Valve

36.0

255-8037

Solenoid:

Cab Slide RT / Cab Slide LT


Front Door Close / Front Door Open
Rear Door Open / Rear Door Close

19.0

255-8045

Solenoid:

Rotor Brake On / Off

36.0

255-8050

Solenoid:

Rotor Hood Tilt Down / Rotor Hood Tilt Up

19.0

255-8051

Solenoid:

Rotor Tip Cylinder Lock

36.0

257-3252

Solenoid:

Rear Steer LT / Rear Steer RT

19.0

257-3254

Solenoid:

Rotor Raise / Rotor Lower

15.0

261-1461

Solenoid:

Water Spray Valve


Emulsion Spray Valve

19.0

At room temperature unless otherwise noted.

Off Machine Switch Specification


Part No.

Function

114-5333

A/C Hi/Lo Pressure

117-7773

Cooler Return Filter Bypass Pressure

213-6947

Pump Pressure

227-6744

F Propel Charge Filter Pressure


Water / Additive Charge Filter Pressure
Rotor Tranmission Filter Bypass Pressure
R Propel Charge Filter Pressure

Actuate

Deactuate

Contact Position

275 to 1750 kPa


(39.9 to 253.8 psi)

---

Normally Open

138 28 kPa
(20 4 psi)

89 20 kPa
(12.9 2.9 psi)

Normally Closed

13,800 kPa MAX


(2,001.5 psi MAX)

12,300 345 kPa


(1,784 50 psi)

(A-B) Normally Open


(A-C) Normally Closed

276 28 kPa
(40 4 psi)

179 kPa MIN


(26 psi MIN)

Normally Closed

With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained
down to 170 kpa (25psi).
Contact position at the contacts of the harness connector.

HARNESS and WIRE

Electrical Schematic Symbols


Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification:
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)


Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).

L-C12
3E-5179

AG-C4
111-7898

L-C12
3E-5179

Part Number: for


Connector Plug

2
Plug

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

Part Number: for


Connector Receptacle

Receptacle
Pin or Socket Number

5A
Fuse (5 Amps)

Harness identification code:


This example indicates wire group 325,
wire 135 in harness "AG".

9X-1123

Component
Part Number

325-AG135 PK-14
Wire Gauge
Wire Color

11

10

J
3

110-CF30 GN-14

122-CF34 BU-14
122-CF6 BU-14

509-CF64 WH-14
A501-CF540 BU-14

3
7

500-CF4 BR-14

(C) FAN SPEED


LOW
MED
HIGH

A501-CF541 BU-14

517-CF62 BU-14
516-CF61 GN-14
515-CF60 GY-14

1
5

505-CF8 BU-14
504-CF41 YL-14

H3

A
B
C

OR-16
BK-16
WH-16

CF-C60
1552267
A523-CF65 PU-16
200-CF539 BK-16
A524-CF66 BR-16

(C) WASHER SW
FRONT
REAR
506-CF21 PK-14

2
3

507-CF20 WH-14

(C) TEMP - POTENTIOMETER (HVAC)


2640009

H2

GND

MOTOR

BK-16
BR-16
GN-16
OR-16
GY-16

T
P

B+

1
2
3
4
5
6

508-CF522 PU-16
509-CF523 WH-16

+
-

200-CF13 BK-14
503-CF7 BR-14
504-CF41 YL-14
505-CF8 BU-14
122-CF9 BU-14

DOME LAMP
3E6389

H35

LT SPEAKER
6T7695

133-CF32 OR-16

RD-16
WH-16
BK-16

(5) RR WIPER
1606340

(C) CIGAR LIGHTER


1450846

H3

521-CF3 YL-14
133-CF32 OR-16

E555-CF527 OR-12

MOTOR

(6) FRONT WASHER PUMP


2233383

MOTOR

CF-C3
1552269
507-CF20 WH-14
1
200-CF15 BK-14
2

(6) REAR WASHER PUMP


2233383

CF-C30
1552273

507-CF20
506-CF21
200-CF16
200-CF15

ANTENNA
6C3431

CF-C6
XXX
509-CF64 WH-14
1
517-CF62 BU-14
2
515-CF60 GY-14
3
516-CF61 GN-14
4
5
A524-CF66 BR-16
6
200-CF10 BK-14
110-CF31 GN-14
7
110-CF542 GN-14
8
A523-CF65 PU-16
9
521-CF3 YL-14
10
183-CF536 GY-16
11
200-CF11 BK-14
12

WH-14
PK-14
BK-14
BK-14

RADIO

(1) HVAC MAIN UNIT


2340141

RADIO
WH/BK,GN/BK
WH,GN
BK

LH SPK (-)
LH SPK (+)
GROUND

A/C ON
BLOWER SPEED LOW
BLOWER SPEED HIGH
BLOWER SPEED MED
TEMP SETTING
GND
BLOWER PWR
WATER VALVE
TEMP POT PWR
A/C CLUTCH
PRESSURE BLOWER PWR
PRESSURE BLOWER GND

1
2
3
4
5
6
7
8

YL
RD
GY/BK,PU/BK
GY,PU

+12V MEMORY
+12 VOLT
RH SPK (-)
RH SPK (+)
ANTENNA

CF-C40
1552264
509-CF523 WH-16
508-CF522 PU-16
200-CF528 BK-16
A513-CF525 PK-16
592-CF529 BU-14
511-CF520 BR-16
512-CF521 GN-16

200-CF539 BK-16
200-CF14 BK-14
200-CF13 BK-14

H4

200-CF16
200-CF15
200-CF10
200-CF11

1K

OR-16
BK-16
WH-16

A
B
C

OR-18
BK-18
WH-18

OR-18
BK-18
WH-18

(B) SPEED DIAL - POTENTIOMETER


1286916

+24V SWITCHED IN
+12V MEMORY

103-AC31 YL-18
C234-AC2 BK-18
200-AC4 BK-14
F782-AC15 OR-18
G733-AC16 BU-18
K708-AC13 BU-18
103-AC52 YL-18

(B) REAR STEER MODE


116-6138
BLOCK 180-3592 - NO
BLOCK 180-5619 - NC
CRAB COORDINATED
REAR
FRONT

RT SPEAKER
1688772

H750-AC21 BR-18
H752-AC23 YL-18
H751-AC22 OR-18
103-AC1 YL-18
C741-AC12 GN-18
P714-AC17 YL-18
P715-AC18 BU-18
C740-AC11 GY-18
C729-AC7 BU-18
183-AC3 GY-18
C853-AC10 GN-18
C730-AC8 BR-18
C851-AC9 YL-18

103-AC31 YL-18
103-AC60 YL-18

(B) ROTOR MODE SW


7T3946
AUTO
MANUAL
TRAVEL
103-AC63 YL-18

A3
4
4

103-AC75 YL-18

H750-AC21 BR-18
H751-AC22 OR-18

103-AC62 YL-18

C234-AC2 BK-18
C234-AC35 BK-18
103-AC33 YL-18
103-AC34 YL-18
103-AC32 YL-18

H752-AC23 YL-18

183-AC100 GY-16
200-AC101 BK-18

(B) REAR STEER R L


9G0011
RIGHT
LEFT

P714-AC17 YL-18

3
4

1
3

P715-AC18 BU-18

(B) OPERATOR SLIDE SWITCH


9G0011
RIGHT
LEFT

C853-AC10 GN-18

(B) ROTOR UP DN SW
9G0011
LOWER
RAISE
103-AC30 YL-18
103-AC1 YL-18

B1

F782-AC15 OR-18
G733-AC16 BU-18
K708-AC13 BU-18
200-AC4 BK-14
200-AC101 BK-18
183-AC100 GY-16

C851-AC9 YL-18

1
2

(B) REAR DOOR SW


9G0011
CLOSE
OPEN
C741-AC12GN-18

1
3

AC-C1
1552267
103-AC32 YL-18
C234-AC35 BK-18
K708-AC13 BU-18

(B) SEAT GROUND STUD

AC-C2
3E3364
103-AC34 YL-18
G733-AC16 BU-18

L803-AC5 OR-16

(B) REV SW
140-9337
BK-18
BK-18

A
B
C

(B) F-N-R HANDLE


214-4863
RD-18
+V
GROUND
BK-18
SIGNAL
YL-18
(B) FWD SW
140-9337

1
2

BK-18
BK-18

15 A
(C) WIPERS
3T2662
20 A
(C) CONVERTER
200-8577

C727-AC19 WH-16

BK-16
BR-16
GN-16
OR-16
GY-16

MOTOR H
T
B+

MM-C1
1506766
133-MM101 OR-16
200-MM102 BK-16
200-MM111 BK-16

(4) FRONT WIPER


1606340

160-CF386 OR-6
160-CF389 OR-6

T901-MM109 YL-16
CF-C46
1552269
183-CF531 GY-16
200-CF530 BK-16

A-C400
1552252
133-A73 OR-16
200-A990 BK-16
200-A509 BK-16
103-A149 YL-18
403-A7 GN-18
200-A510 BK-16

AJ-C111
9X0145
103-AJ1 YL-16
1
C234-AJ2 BK-16
2
183-AJ3 GY-16
3
200-AJ4 BK-14
4
L803-AJ5 OR-16
5
L802-AJ6 BU-16
6
C729-AJ7 BU-16
7
C730-AJ8 BR-16
8
9
C851-AJ9 YL-16
10
C853-AJ10 GN-16
11
C740-AJ11 GY-16
12
C741-AJ12 GN-16
13
K708-AJ13 BU-16
14
K709-AJ14 GY-16
15
F782-AJ15 OR-16
16
G733-AJ16 BU-16
P714-AJ17 YL-16
17
P715-AJ18 BU-16
18
C727-AJ19 WH-16
19
C726-AJ20 PU-16
20
H750-AJ21 BR-16
21
H751-AJ22 OR-16
22
H752-AJ23 YL-16
23
24

J-C111
7X-6222
103-J1 YL-16
C234-J2 BK-16
183-J26 GY-16
200-J4 BK-14
L803-J5 OR-16
L802-J6 BU-16
C729-J7 BU-16
C730-J8 BR-16
C851-J9 YL-16
C853-J10 GN-16
C740-J11 GY-16
C741-J12 GN-16
K708-J13 BU-16
K709-J14 GY-16
F782-J15 OR-16
G733-J16 BU-16
P714-J17 YL-16
P715-J18 BU-16
C727-J19 WH-16
C726-J20 PU-16
H750-J21 BR-16
H751-J22 OR-16
H752-J23 YL-16

(7) SEAT SWITCH

L
GND

1
2
3
4
5
6

200-CF14 BK-14
500-CF4 BR-14
501-CF40 GN-14
502-CF5 OR-14
122-CF6 BU-14

BK-18
BK-18

C726-AC20 PU-16

893-A79 GN-18
892-A78 BR-18

(C) DIODE 3
1893158

1
2

v
3E5179

CONN 12
133-MM101
200-MM102
200-MM103
103-MM104
403-MM105
200-MM106

1
2
3
4
5
6
7
8
9
10
11
12

200-MM102
133-MM101
200-MM103
103-MM104
944-MM108
403-MM105
945-MM107
200-MM106

OR-16
BK-16
BK-16
YL-16
GN-16
BK-16

200-MM103 BK-16

BK-16
OR-16
BK-16
YL-16
OR-16
GN-16
BR-16
BK-16

103-MM104 YL-16
403-MM105 GN-16

944-MM108 OR-16
945-MM107 BR-16

H15
MM-C5
1552269

T901-MM109 YL-16
T902-MM110 PK-16

T901-MM109 YL-16
T902-MM110 PK-16

1
2

944-MM108 OR-16
945-MM107 BR-16
200-MM106 BK-16
(A) BI-COLOR
1655655

CONN 10

183-J25 GY-16
183-J26 GY-16
183-J3 GY-16

(B) PROPEL HNDL


2231156

183-AC383 GY-16
183-AC3 GY-18

C729-AC7 BU-18

H14

1
2

(B) FRONT DOOR SW


9G0011
CLOSE
OPEN

C730-AC8 BR-18

C740-AC11 GY-18

AC-C3
3E3364
103-AC33 YL-18
F782-AC15 OR-18

L802-AC6 BU-16

G985-AC24 PU-16

A1

L802-AC6 BU-16
C727-AC19 WH-16
C726-AC20 PU-16
G985-AC24 PU-16
L803-AC5 OR-16

B3
2

103-AC52 YL-18

CONSOLE LAMP
BASE 7G9730
LENS 7N1995
BULB 0868952

CF-C10
1552273

123-CF534 WH-6

511-CF520 BR-16
512-CF521 GN-16

+
-

200-CF532 BK-16
522-CF2 WH-14
200-CF19 BK-14

H20

183-CF537 GY-16
200-CF532 BK-16

24 V INPUT
GROUND
12 V SWITCHED OUT
MEMORY OUTPUT

(C) CAB GND

K709-AC14 GY-18
G733-AC16 BU-18
C234-AC2 BK-18
K708-AC13 BU-18
F782-AC15 OR-18
200-AC4 BK-14
103-AC52 YL-18
103-AC31 YL-18

AC-C110
9X0145
103-AC1 YL-18
1
C234-AC2 BK-18
2
183-AC3 GY-18
3
200-AC4 BK-14
4
L803-AC5 OR-16
5
L802-AC6 BU-16
6
C729-AC7 BU-18
7
C730-AC8 BR-18
8
C851-AC9 YL-18
9
C853-AC10 GN-18
10
C740-AC11 GY-18
11
C741-AC12 GN-18
12
K708-AC13 BU-18
13
K709-AC14 GY-18
14
F782-AC15 OR-18
15
G733-AC16 BU-18
16
P714-AC17 YL-18
17
P715-AC18 BU-18
18
C727-AC19 WH-16
19
C726-AC20 PU-16
20
H750-AC21 BR-18
21
H751-AC22 OR-18
22
H752-AC23
YL-18
23
24
G985-AC24 PU-16

J-C110
7X6222
103-J1 YL-16
C234-J2 BK-16
183-J3 GY-16
200-J4 BK-14
L803-J5 OR-16
L802-J6 BU-16
C729-J7 BU-16
C730-J8 BR-16
C851-J9 YL-16
C853-J10 GN-16
C740-J11 GY-16
C741-J12 GN-16
K708-J13 BU-16
K709-J14 GY-16
F782-J15 OR-16
G733-J16 BU-16
P714-J17 YL-16
P715-J18 BU-16
C727-J19 WH-16
C726-J20 PU-16
H750-J21 BR-16
H751-J22 OR-16
H752-J23 YL-16
G985-J24 PU-16

CONN 1

1
2
3
4

H834-CF533

H20

(C) CAB PWR RELAY


1654026

C234-AC29 BK-18
103-AC40 YL-18

103-AC40 YL-18
C234-AC29 BK-18
K709-AC14 GY-18

1
2
3
4

122-CF34 BU-14
122-CF35 BU-14
122-CF36 BU-14

123-CF535 WH-6

15 A
(C) HVAC
3T2662

200-CF526 BK-12
200-CF528 BK-16

BK-14
BK-14
BK-14
BK-14

CAB OPTION

AC-C4

CF-C31
1779654
H834-CF533 YL-12
200-CF526 BK-12
592-CF529 BU-14
E555-CF527 OR-12

200-CF528 BK-16
200-CF526 BK-12

000-CF543 ANTENNA WIRE


(B) SPEED DIAL BUFFER
1229303
POT A +BATTERY
POT B GROUND
POT C SIGNAL

A513-CF525 PK-16

A513-CF525 PK-16
592-CF529 BU-14

200-CF10 BK-14
200-CF11 BK-14
ARM REST CONSOLE/SEAT

1
2
3
4
5
6

183-CF538 GY-16
183-CF538 GY-16
E555-CF527 OR-12
H834-CF533 YL-12

H35

110-CF30 GN-14
110-CF31 GN-14
110-CF542 GN-14

E555-CF527 OR-12
183-CF538 GY-16
H834-CF533 YL-12
(C) COMPONENT
12V CONVERTER

H1
509-CF64 WH-14
517-CF62 BU-14
515-CF60 GY-14
516-CF61 GN-14
A524-CF66 BR-16
110-CF31 GN-14
110-CF542 GN-14
521-CF3 YL-14
183-CF536 GY-16
A523-CF65 PU-16

183-CF1 GY-16
133-CF32 OR-16
521-CF3 YL-14
522-CF2 WH-14

200-CF13 BK-14
200-CF539 BK-16
200-CF14 BK-14

H4

200-CF19 BK-14

501-CF40 GN-14
502-CF5 OR-14
122-CF6 BU-14
500-CF4 BR-14
200-CF14 BK-14

H2
CF-C4
1552269
506-CF21 PK-14
1
200-CF16 BK-14
2

RED
GREEN

J-C54
1552269
G985-J24 PU-16
1
183-J25 GY-16
2

MM-C3
1552267

PU-18
A
B
C

GN-18
BK-18

F846-MM112
G848-MM113

F846-MM112 RD-16
G848-MM113 GN-16
200-MM111 BK-16

RD-16
GN-16

200-MM111 BK-16

T902-MM110 PK-16

F846-MM112 RD-16

H14

G848-MM113 GN-16

SERVICE
PORT

BATT BATT +
SENSOR GND
REAR STEER MANUAL RIGHT
ROTOR SPEED SWITCH 0
ROTOR SPEED SWITCH 1
ROTOR ENGAGE SWITCH
ROTOR DISENGAGE SWITCH
ROTOR TRAVEL MODE
RS232 TXD
CAN H
CAN SHIELD
SENSOR PWR
WATER MODE SWITCH 1
WATER RATE INCREASE
WATER RATE DECREASE
SERVICE BRAKE SWITCH

ROTOR AUTO MODE


REAR STEER MODE SWITCH 2
ANALOG INPUT 4
RS232 RXD
CAN L

ALARM LIGHT
SONALERT
START INTERLOCK OUT
SPARE

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

1
2
3
4
5
6
7
8
9
10
11
12

CONN 7

H750-A97 BR-18
H751-A99 OR-18
C851-A471 YL-18
C236-A362 BK-18
200-A200 BK-16
103-A41 YL-18
C853-A472 GN-18
P716-A90 WH-18
P718-A91 BR-18
K712-A95 OR-18
K713-A94 YL-18
P715-A93 BU-18
Y758-A360 PK-18
F711-A123 GN-16
A249-A119 BK-16

205 BUS
2147404
1
2
3
4
5
6
7
8
9
10
11
12

CONN 6

H28

P714-A92 YL-18
H752-A98 YL-18
P720-A87 WH-18
Y760-A361 PU-18
F712-A121 GY-16

113 BUS
2147404

CONN 5

411-A997 PK-18
410-A128 WH-18

1
2
3
4
5
6
7
8
9
10
11
12

BU-18
BU-18
BU-18
BU-18
BU-18
BU-18
BU-18
BU-18
BU-18

H28

H29
A-C123
1552253
205-A417 BK-18
205-A421 BK-18
205-A433 BK-18
205-A436 BK-18
205-A440 BK-18
205-A445 BK-18
205-A457 BK-18
205-A452 BK-18
205-A460 BK-18
205-A470 BK-18

A-C122
1552253
113-A418
113-A422
113-A434
113-A435
113-A439
113-A446
113-A451
113-A458
113-A459

H750-A97 BR-18
H752-A98 YL-18
P715-A93 BU-18
H751-A99 OR-18
P714-A92 YL-18
C741-A314 GN-18
C740-A313 GY-18
C851-A471 YL-18
C853-A472 GN-18
638-A108 WH-16
646-A109 OR-16
645-A110 PK-16

H30

COAX CORE
COAX SHIELD
RD
BK

VIDEO SIGNAL
VIDEO GND
+12 VDC
GND

2
3

J979-A431 GN-18
J980-A432 BU-18
205-A433 BK-18
113-A434 OR-18

H10

J979-A438 GN-18
J980-A437 BU-18
205-A436 BK-18
113-A435 OR-18

(A) SPRAY BAR


4D1836
OFF

ON

411-A997 PK-18
P720-A87 WH-18
P718-A91 BR-18
103-A41 YL-18
K713-A94 YL-18
P716-A90 WH-18
K712-A95 OR-18
200-A200 BK-16
410-A128 WH-18
556-A100 WH-18
L964-A86 WH-18
C968-A999 PK-18
C777-A84 BU-18
C855-A950 GY-18
C970-A89 BU-18
696-A112 GN-16
P721-A83 OR-18
P719-A88 YL-18
695-A111 OR-16
C935-A50 PU-18

+
-

(A) ROTOR HOOD TILT SW


8C9812
FLOAT
RETURN
SERVICE
1

183-A69 GY-16

HOLD
103-A55 YL-18

OFF
H31

103-A53 YL-18

133-A67 OR-16
133-A66 OR-16
P800-A27 WH-16

133-A66 OR-16
133-A65 OR-16
133-A67 OR-16

P801-A28 PU-16

(A) RWA ON SW
4D1836
OFF

C855-A950 GY-18

LOW
103-A59 YL-18

HIGH
1

2
3

OFF

A-C13
1552273

ON
1
3

1
103-A59 YL-18

2
3
4

J979-A415 GN-18
J980-A416 BU-18
205-A417 BK-18
113-A418 OR-18

J979-A415 GN-18
J980-A416 BU-18
205-A417 BK-18
113-A418 OR-18

2
P721-A83 OR-18

H10

646-A106 OR-16

ON

2
3

556-A100 WH-18

537-A355 GN-16
537-A357 GN-16

H26

(A) WORK ROAD SW


4D1836
WORK

ROAD
1
3

103-A58 YL-18

3
4
6
(A) TURN IND SW
1V6653
RIGHT
OFF
LEFT

L964-A86 WH-18

(A) LOAD CONTROL SW


4D1836
OFF

638-A107 WH-16
NO/NC BLOCK
186-5617
133-A47 OR-16

229-A130 BK-18

1
537-A356 GN-16

ON
1
3

2
3
4
5

P719-A88 YL-18

4
2

229-A129 BK-18
T919-A102 YL-18
R918-A101 GN-18
695-A17 OR-16
695-A104 OR-16

133-A67 OR-16
638-A107 WH-16
645-A105 PK-16
646-A106 OR-16
695-A17 OR-16
696-A112 GN-16
696-A16 GN-16
695-A111 OR-16

696-A112 GN-16
696-A103 GN-16

696-A103 GN-16
696-A16 GN-16
695-A104 OR-16
695-A111 OR-16

(A) HORN SW
1586632
BK-18
BK-18

103-A58 YL-18

H32

KNOB 116-5274
3
1

K713-A94 YL-18
P716-A90 WH-18
410-A128 WH-18
P718-A91 BR-18
K712-A95 OR-18
200-A200 BK-16
411-A997 PK-18
103-A41 YL-18
P720-A87 WH-18

P716-A90
410-A128
P718-A91
K712-A95
K713-A94

A-C10
1552273
103-A43 YL-18
F711-A127 GN-16
F712-A125 GY-16
A249-A126 BK-16

OFF C
ON S
ST B

DASH PANEL

YL-16
PU-16
OR-16
BR-16

1
2
3
4

WH-18
WH-18
BR-18
OR-18
YL-18

1
2
3
4
5
6

A249-A119 BK-16

H6

A249-A114 BK-16
A249-A10 BK-16
F712-A9 GY-16
F711-A8 GN-16

H16

H16

(A) TACHOMETER
2371898

A-C5
1552273
1
2
3
4
5
6

J979-A443 GN-18
J980-A444 BU-18
205-A445 BK-18
113-A446 OR-18

NC
RS485A
RS485B
GAUGE GND
GAUGE +V
NC

C851-A329 YL-18
C853-A328 GN-18
103-A42 YL-18
183-A70 GY-16
F782-A33 OR-18
C727-A25 WH-16
C726-A26 PU-16
G733-A34 BU-18
L803-A21 OR-16
C234-A23 BK-18
L802-A20 BU-16
K708-A24 BU-18
K709-A22 GY-18
C729-A29 BU-16
C730-A30 BR-16
200-A81 BK-14

H7

1
2
3
4
5
6

NC
RS485A
RS485B
GAUGE GND
GAUGE +V
NC

1
2
3
4
5
6

NC
RS485A
RS485B
GAUGE GND
GAUGE +V
NC

638-A108 WH-16
638-A107 WH-16
H30

C851-A471 YL-18
C853-A472 GN-18

638-A108 WH-16
646-A109 OR-16
645-A110 PK-16

H10

646-A106 OR-16
646-A109 OR-16
C851-A471 YL-18

(A) OIL PRES


2072824

C853-A472 GN-18

(A) FUEL LEVEL


2110744
NC
RS485A
RS485B
GAUGE GND
GAUGE +V
NC

1
2
3
4
5
6

645-A110 PK-16
645-A105 PK-16
645-A211 PK-16

133-A67 OR-16
133-A45 OR-16
183-A69 GY-16
638-A107 WH-16
645-A105 PK-16
645-A211 PK-16
646-A106 OR-16
F782-A136 OR-18

133-A67 OR-16
133-A45 OR-16
183-A69 GY-16

F782-A33 OR-18
F782-A35 OR-18

200-A2 BK-14
K708-A24 BU-18
C726-A26 PU-16
C234-A23 BK-18

F782-A33 OR-18

645-A19 PK-16
646-A15 OR-16

C851-A329 YL-18
C851-A36 YL-18
C853-A37 GN-18
C853-A328 GN-18
133-A73 OR-16
133-A13 OR-16
133-A987 OR-16
183-A38 GY-16
183-A70 GY-16
183-A71 GY-16
103-A1 YL-18
103-A42 YL-18
103-A149 YL-18

103-A149 YL-18
133-A73 OR-16
133-A987 OR-16
183-A71 GY-16
C851-A329 YL-18
C853-A328 GN-18
103-A42 YL-18
183-A70 GY-16

H38
H37

H17

103-A48 YL-18
103-A68 YL-18 2

1 C744-A32 PU-18

3
4

5
8

5
8

3 C701-A31 YL-18
4

326-A3 PU-18
C701-A31 YL-18
307-A5 OR-16
P800-A27 WH-16
P801-A28 PU-16
320-A14 OR-16
696-A16 GN-16
105-A4 BR-16
C744-A32 PU-18
695-A17 OR-16
308-A6 YL-16
229-A130 BK-18
R918-A101 GN-18
T919-A102 YL-18

H24

GN-16
OR-16
OR-16
PK-16
WH-16

H32
H32

133-A45 OR-16
133-A67 OR-16
R918-A101 GN-18
229-A130 BK-18
T919-A102 YL-18
H31

A-C17
2234778

H22

H31
T919-A102 YL-18
R918-A101 GN-18
229-A130 BK-18
133-A67 OR-16
695-A111 OR-16
696-A112 GN-16
646-A106 OR-16
645-A105 PK-16
638-A107 WH-16
133-A45 OR-16
326-A3 PU-18
105-A4 BR-16
307-A5 OR-16
308-A6 YL-16
320-A14 OR-16
696-A16 GN-16
695-A17 OR-16

H33

H33

200-A2 BK-14
200-A81 BK-14

H25
F782-A136 OR-18
133-A67 OR-16
133-A45 OR-16
638-A107 WH-16
645-A105 PK-16
646-A106 OR-16
183-A69 GY-16
645-A211 PK-16

H21

H27

133-A45 OR-16
638-A107 WH-16
645-A105 PK-16
646-A106 OR-16
R918-A101 GN-18
T919-A102 YL-18
229-A130 BK-18

H19
H7
H24

P801-A28 PU-16
P800-A27 WH-16
C701-A31 YL-18
C744-A32 PU-18
105-A4 BR-16
308-A6 YL-16
696-A16 GN-16
320-A14 OR-16
326-A3 PU-18
695-A17 OR-16
307-A5 OR-16
229-A130 BK-18
R918-A101 GN-18
T919-A102 YL-18

103-A48 YL-18
645-A211 PK-16
200-A250 BK-18
C744-A32 PU-18
200-A275 BK-16
C701-A31 YL-18
105-A4 BR-16
307-A5 OR-16
320-A14 OR-16
696-A16 GN-16
326-A3 PU-18
695-A17 OR-16
308-A6 YL-16

H18

103-A72 YL-18
200-A80 BK-18
411-A997 PK-18
201-A996 BK-18
103-A1 YL-18
103-A149 YL-18
103-A42 YL-18
103-A135 YL-18
F782-A136 OR-18
411-A997 PK-18
103-A54 YL-18
200-A200 BK-16
103-A53 YL-18
103-A41 YL-18
103-A519 YL-18

F782-A136 OR-18
H9

H21

H21

H27

F782-A136 OR-18
103-A134 YL-18

A-C126
1552272

A-C125
1552253

103 BUS2

DISPLAY RS232 CONNECTOR

H13

WIRE GROUP COLOR DESCRIPTIONS


GROUND CIRCUIT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
VOLTAGE CONVERTER OUTPUT CIRCUIT

G-C101
9X1343

MAIN CONTROL CIRCUIT


MONITOR CIRCUIT
MACHINE SECURITY CONTROL CIRCUIT

CONN 4

ENGINE CONTROL CIRCUIT

MATING CONNECTOR CA-C2


225-4093
29-7289

HEATER AND AIR CONDITIONER CIRCUIT


TURN SIGNAL / WIPER WASHER CIRCUIT
CAT DATA LINK
CAN DATA LINK A
GAUGE CONTROLLER

1
2
3
4

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

K-C1
1965330

200-CC41 BK-4

103-G1 YL-16
200-G2 BK-14
326-G3 PU-16
105-G4 BR-16
307-G5 OR-16
308-G6 YL-16
403-G7 GN-16
F711-G8 GN-16
F712-G9 GY-16
A249-G10 BK-16
892-G11 BR-16
893-G12 GN-16
133-G13 OR-16
320-G14 OR-16
646-G15 OR-16
696-G16 GN-16
695-G17 OR-16
638-G18 WH-16
645-G19 PK-16
L802-G20 BU-16
L803-G21 OR-16
K709-G22 GY-16
C234-G23 BK-16
K708-G24 BU-16
C727-G25 WH-16
C726-G26 PU-16
P800-G27 WH-16
P801-G28 PU-16
C729-G29 BU-16
C730-G30 BR-16
C701-G31 YL-16
C744-G32 PU-16
C992-G33 PU-16
G733-G34 BU-16
F782-G35 OR-16
C851-G36 YL-16
C853-G37 GN-16
183-G38 GY-16
522-G550 WH-14
521-G551 YL-14

R918-K101 GN-18
T919-K102 YL-18
229-K103 BK-18
229-K104 BK-18

STARTING CIRCUIT

MATING CONNECTOR, MC-C101


225-4093
229-7289

MATING CONNECTOR, M-C102


225-4093
229-7289

CONN 3

OTHER COLOR DESCRIPTIONS

(2) PLATFORM GROUND

HIGHWAYS

CONN 35

14

13

12

11

10

DRIVER SUPPLY #2
MACHINE GROUND-

KEY ON INPUT
ALTERNATOR R TERM.

CRANK POSITION INPUT

CAT DATA LINK +


CAT DATA LINK MACHINE GROUND -

G
EXCITER COIL PIN2

LED RED PIN A


LED GREEN PIN B
DRIVER #2 ENABLE

183-CF1 GY-16
521-CF3 YL-14
522-CF2 WH-14
133-CF32 OR-16

1
2
3
4

183-CF1 GY-16
521-CF3 YL-14
522-CF2 WH-14
133-CF32 OR-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

H20

160-CF386 OR-6

AJ-C112
103-AJ1 YL-16
C234-AJ2 BK-16
183-AJ3 GY-16
200-AJ4 BK-14
L803-AJ5 OR-16
L802-AJ6 BU-16
C729-AJ7 BU-16
C730-AJ8 BR-16
C851-AJ9 YL-16
C853-AJ10 GN-16
C740-AJ11 GY-16
C741-AJ12 GN-16
K708-AJ13 BU-16
K709-AJ14 GY-16
F782-AJ15 OR-16
G733-AJ16 BU-16
P714-AJ17 YL-16
P715-AJ18 BU-16
C727-AJ19 WH-16
C726-AJ20 PU-16
H750-AJ21 BR-16
H751-AJ22 OR-16
YL-16

CONN 16

(3) CAB PLATFORM GND

CF-C100
1886210
CC-C103
1275483

H15

H13

CONN 14

G-C102

CAB CONNECTOR
103-G1 YL-16
200-G2 BK-14
326-G3 PU-16
105-G4 BR-16
307-G5 OR-16
308-G6 YL-16
403-G7 GN-16
F711-G8 GN-16
F712-G9 GY-16
A249-G10 BK-16
892-G11 BR-16
893-G12 GN-16
133-G13 OR-16
320-G14 OR-16
646-G15 OR-16
696-G16 GN-16
695-G17 OR-16
638-G18 WH-16
645-G19 PK-16
L802-G20 BU-16
L803-G21 OR-16
K709-G22 GY-16
C234-G23 BK-16
K708-G24 BU-16
C727-G25 WH-16
C726-G26 PU-16
P800-G27 WH-16
P801-G28 PU-16
C729-G29 BU-16
C730-G30 BR-16
C701-G31 YL-16
C744-G32 PU-16
C992-G33 PU-16
G733-G34 BU-16
F782-G35 OR-16
C851-G36 YL-16
C853-G37 GN-16
183-G38 GY-16
522-G550 WH-14
521-G551 YL-14

H12

CONN 32
A-C100
1552272
R918-A101 GN-18
T919-A102 YL-18
229-A130 BK-18

K-C2
1965330
1
2
3
4

R918-K101 GN-18
T919-K102 YL-18
229-K103 BK-18
229-K104 BK-18

201-A996 BK-18
200-A2 BK-14
200-A275 BK-16
200-A250 BK-18
200-A200 BK-16
200-A338 BK-18
200-A80 BK-18
200-A81 BK-14
200-A82 BK-18

200-A509 BK-16
200-A510 BK-16
200-A990 BK-16
(A) DASH GROUND

IDENT
A
AC
AJ
CF
G
J
K

CONN 11

CONN 36

A
B
C

103 BUS

FLEXIBLE CONDUIT

CC-C3
1275484
125-CC14 OR-6

DRIVER OUTPUT #1

H17

H12

DRIVER#1 SUPPLY

411-A997 PK-18

CONN 9
H23

EXCITER COIL PIN1

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

G733-A34 BU-18
F782-A35 OR-18
C851-A36 YL-18
C853-A37 GN-18
183-A38 GY-16
522-A39 WH-14
521-A40 YL-14

F711-A8 GN-16
F712-A9 GY-16
A249-A10 BK-16

H16

183-A69 GY-16
103-A55 YL-18
A-C230
1552267
Y758-A360 PK-18
Y760-A361 PU-18
C236-A362 BK-18

DRIVER OUTPUT#2

CONN 13

103-A135 YL-18
103-A42 YL-18
103-A1 YL-18
103-A149 YL-18
103-A48 YL-18
103-A51 YL-18
103-A55 YL-18
103-A72 YL-18
103-A54
103-A53 YL-18
103-A43 YL-18
103-A519 YL-18
103-A41 YL-18

200-A82 BK-18
200-A250 BK-18
103-A48 YL-18
103-A51 YL-18
103-A55 YL-18
200-A275 BK-16
F782-A136 OR-18

F782-A136 OR-18
200-A275 BK-16
200-A82 BK-18
103-A48 YL-18
103-A51 YL-18
200-A250 BK-18
103-A55 YL-18

200-A82 BK-18
103-A51 YL-18
P800-A27 WH-16
P801-A28 PU-16

200-A2 BK-14
200-A81 BK-14
200-A80 BK-18
200-A338 BK-18
201-A996 BK-18
200-A200 BK-16
200-A250 BK-18
200-A275 BK-16
200-A82 BK-18

103-A43 YL-18
200-A338 BK-18

326-A3 PU-18
200-A2 BK-14
105-A4 BR-16
103-A1 YL-18
307-A5 OR-16
308-A6 YL-16
403-A7 GN-18
133-A13 OR-16
320-A14 OR-16
646-A15 OR-16
696-A16 GN-16
695-A17 OR-16
638-A18 WH-16
645-A19 PK-16
L802-A20 BU-16
L803-A21 OR-16
K709-A22 GY-18
C234-A23 BK-18
K708-A24 BU-18
C727-A25 WH-16
P800-A27 WH-16
P801-A28 PU-16
C729-A29 BU-16
C730-A30 BR-16
C701-A31 YL-18
C744-A32 PU-18
G733-A34 BU-18
F782-A35 OR-18
C851-A36 YL-18
C853-A37 GN-18
183-A38 GY-16
522-A39 WH-14
521-A40 YL-14
C726-A26 PU-16
R918-A101 GN-18
229-A130 BK-18
T919-A102 YL-18

F782-A35 OR-18
638-A18 WH-16
645-A19 PK-16
103-A1 YL-18
C851-A36 YL-18
183-A38 GY-16
C853-A37 GN-18
133-A13 OR-16
646-A15 OR-16

645-A19 PK-16
103-A1 YL-18
C851-A36 YL-18
183-A38 GY-16
C853-A37 GN-18
133-A13 OR-16
646-A15 OR-16
638-A18 WH-16
F782-A35 OR-18

103-A1 YL-18
200-A2 BK-14
326-A3 PU-18
105-A4 BR-16
307-A5 OR-16
308-A6 YL-16
403-A7 GN-18
F711-A8 GN-16
F712-A9 GY-16
A249-A10 BK-16
892-A11 BR-18
893-A12 GN-18
133-A13 OR-16
320-A14 OR-16
646-A15 OR-16
696-A16 GN-16
695-A17 OR-16
638-A18 WH-16
645-A19 PK-16
L802-A20 BU-16
L803-A21 OR-16
K709-A22 GY-18
C234-A23 BK-18
K708-A24 BU-18
C727-A25 WH-16
C726-A26 PU-16
P800-A27 WH-16
P801-A28 PU-16
C729-A29 BU-16
C730-A30 BR-16
C701-A31 YL-18
C744-A32 PU-18

892-A11 BR-18
893-A12 GN-18

403-A7 GN-18
521-A40 YL-14
522-A39 WH-14

H7

133-A67 OR-16

UNSWITCHED BATTERY+
BATTERY MACHINE GROUND -

CF-C1

A-C102
9X1343

L802-A20 BU-16
C729-A29 BU-16
C727-A25 WH-16
K709-A22 GY-18
G733-A34 BU-18
C730-A30 BR-16
L803-A21 OR-16

638-A18 WH-16

H25

696-A112
695-A111
646-A106
645-A105
638-A107

103-A48 YL-18

(A) SYSTEM VOLTS


2072822

H18

P714-A92 YL-18
C740-A313 GY-18
C741-A314 GN-18
P715-A93 BU-18
H750-A97 BR-18
H751-A99 OR-18
H752-A98 YL-18

H11

H26

C970-A89 BU-18
C855-A950 GY-18
C968-A999 PK-18
410-A128 WH-18
K712-A95 OR-18
K713-A94 YL-18
P716-A90 WH-18
P718-A91 BR-18

C970-A89 BU-18
C855-A950 GY-18
C968-A999 PK-18
410-A128 WH-18
K712-A95 OR-18
K713-A94 YL-18
P716-A90 WH-18
P718-A91 BR-18

J979-A455 GN-18
J980-A456 BU-18
205-A457 BK-18
113-A458 OR-18

H22

200-A250 BK-18

H18

J979-A462 GN-18
J980-A461 BU-18
205-A460 BK-18
113-A459 OR-18

H26

H8

F712-A121 GY-16

(A) ALARM LIGHT


BASE 3T0304
LENS 7N-7995
BULB 7N-1996

+BATT
CAN H
CAN L
CAN SHIELD
DIMMING INPUT
GND

A-C113
9X7148
103-A42 YL-18
C234-A23 BK-18
183-A70 GY-16
200-A81 BK-14
L803-A21 OR-16
L802-A20 BU-16
C729-A29 BU-16
C730-A30 BR-16
C851-A329 YL-18
C853-A328 GN-18
C740-A313 GY-18
C741-A314 GN-18
K708-A24 BU-18
K709-A22 GY-18
F782-A33 OR-18
G733-A34 BU-18
P714-A92 YL-18
P715-A93 BU-18
C727-A25 WH-16
C726-A26 PU-16
H750-A97 BR-18
H751-A99 OR-18
H752-A98 YL-18

H25

A-C8
1552273

200-A276 BK-16
200-A275 BK-16
C701-A251 YL-18
(A) PARK BRAKE SW
2227890

10 10

J979-A454 GN-18
J980-A453 BU-18
205-A452 BK-18
113-A451 OR-18

H23

DASH LAMP LH
BASE 7G9730
BULB 7N5856

(A) KEY SWITCH


1747580

P801-A28 PU-16
P800-A27 WH-16
200-A82 BK-18
103-A51 YL-18

403-A7 GN-18
521-A40 YL-14
522-A39 WH-14

H24

A-C6
1552273

C935-A50 PU-18
C777-A84 BU-18
P721-A83 OR-18

C968-A999 PK-18
C970-A89 BU-18
C855-A950 GY-18
L964-A86 WH-18
556-A100 WH-18
P719-A88 YL-18
P720-A87 WH-18
696-A112 GN-16
695-A111 OR-16
645-A211 PK-16
645-A212 PK-16

A-C15
1552269
1
320-A14 OR-16
133-A45 OR-16
2

H37

A249-A113 BK-16

(A) GAUGE CONTROLLER


2417139
1
NC
RS485A
2
RS485B
3
GAUGE GND
4
GAUGE +V
5
HORN OUTPUT
6

A-C7
1552273

103-A41 YL-18
411-A997 PK-18
C935-A50 PU-18
C777-A84 BU-18
P721-A83 OR-18
200-A200 BK-16

DASH LAMP RH
BASE 7G9730
BULB 7N5856

A-C16
1552272
308-A6 YL-16
326-A3 PU-18
307-A5 OR-16
105-A4 BR-16

103-A135 YL-18
F782-A136 OR-18
103-A53 YL-18
103-A54 YL-18
103-A519 YL-18
103-A41 YL-18
200-A200 BK-16
411-A997 PK-18

F782-A136 OR-18
103-A135 YL-18

556-A100 WH-18
C777-A84 BU-18
C935-A50 PU-18
C968-A999 PK-18
C970-A89 BU-18
C855-A950 GY-18
L964-A86 WH-18
P721-A83 OR-18
P719-A88 YL-18
696-A112 GN-16
695-A111 OR-16

H9

C777-A84 BU-18
C935-A50 PU-18
103-A519 YL-18
103-A54 YL-18

K713-A94 YL-18

133-A987 OR-16
183-A71 GY-16

J979-A443 GN-18
205-A445 BK-18
J980-A444 BU-18
113-A446 OR-18

1
2
5

C970-A89 BU-18

(A) FLASHER
1080358

(A) E STOP SW
OPERATOR
116-5275

(A) HAZARD LIGHTS SW


3T4405
OFF
ON

ON

P718-A91 BR-18

K712-A95 OR-18

H31

537-A355 GN-16

103-A46 YL-18
103-A56 YL-18

C968-A999 PK-18

645-A105 PK-16

(A) BEACON SW
4D1836

P720-A87 WH-18

(A) ROTOR ON OFF SW


5E9300
ON
OFF

133-A65 OR-16
133-A47 OR-16

ON
1
3

P716-A90 WH-18

(A) THROTTLE SW
4D1836

H17

A249-A126 BK-16

F712-A116 GY-16

H19

OFF

(A) DIFF LOCK SW


4D1836

3
4

H38

F711-A123 GN-16

F712-A115 GY-16

NC
RS485A
RS485B
GAUGE GND
GAUGE +V
NC

1
2
3
4
5
6

H28

F712-A125 GY-16

F711-A118 GN-16

(A) TRAVEL SPEED


2369893

A-C4
1552273

200-A338 BK-18

103-A51 YL-18
103-A46 YL-18

3
4
103-A64 YL-18
103-A61 YL-18

A249-A120 BK-16
F711-A124 GN-16
F711-A117 GN-16
F712-A122 GY-16
F712-A115 GY-16
A249-A120 BK-16
A249-A113 BK-16
F711-A117 GN-16

F712-A115 GY-16

J979-A442 GN-18
J980-A441 BU-18
205-A440 BK-18
113-A439 OR-18

H32

(A) ROTOR SPEED SW


7T3946
1
2
3
103-A74 YL-18

(A) HYD TEMP


2369896

J979-A442 GN-18
J980-A441 BU-18
205-A440 BK-18
113-A439 OR-18

H28

(A) ROAD WORK LIGHTS SW


7T3946
OFF
ROAD
WORK+ROAD

NC
RS485A
RS485B
GAUGE GND
GAUGE +V
NC

(A) EMULSION ON OFF


4D1836

P721-A83 OR-18
103-A53 YL-18

RESET

F711-A117 GN-16

F782-A136 OR-18

(A) ROTOR DEPTH SET SW


9D3721

H27

F712-A122 GY-16
A249-A500 BK-16

A249-A113 BK-16
1
2
3
4
5
6

A-C300
1552272
183-A71 GY-16
521-A40 YL-14
522-A39 WH-14
133-A987 OR-16

F712-A501 GY-16

F712-A501 GY-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

CONN 15

H28

410-A128 WH-18
200-A82 BK-18

1
2

F711-A127 GN-16

F711-A502 GN-16

EMULSION OPTION

H9

A-C14
1552269

RD-16
BK-16

A249-A500 BK-16

(A) ROTR TRNS TEMP


2072827

H9
(A) ALARM HORN
3E6328

NC
RS485A
RS485B
GAUGE GND
GAUGE +V
NC

1
2
3
4
5
6

1
103-A519 YL-18

F711-A502 GN-16
F711-A124 GN-16

F712-A122 GY-16

A-C3
1552273

H8
C236-A362 BK-18
Y760-A361 PU-18
Y758-A360 PK-18

F711-A124 GN-16

A-C2
1552273

C935-A50 PU-18

556-A100 WH-18
L964-A86 WH-18
C741-A314 GN-18
C777-A84 BU-18
C855-A950 GY-18
C970-A89 BU-18
696-A112 GN-16
C740-A313 GY-18
638-A108 WH-16
P721-A83 OR-18
C968-A999 PK-18
P719-A88 YL-18
695-A111 OR-16
C935-A50 PU-18
645-A110 PK-16
646-A109 OR-16

OR-18
OR-18
OR-18
OR-18
OR-18
OR-18
OR-18
OR-18
OR-18

H11

1
2
3
4

ON
1

(A) MACHINE SECURITY SYSTEM


1566155

H15

A
B
C

103-A519 YL-18
103-A54 YL-18
103-A53 YL-18
103-A51 YL-18
103-A48 YL-18
103-A55 YL-18
103-A41 YL-18
103-A43 YL-18
103-A72 YL-18
103-A149 YL-18
103-A42 YL-18
103-A134 YL-18

MENU SELECT SWITCH


ESCAPE SWITCH
SCROLL UP SWITCH
SCROLL DOWN SWITCH
REAR STEER MODE SWITCH 0
REAR STEER MODE SWITCH 1
REAR STEER MANUAL LEFT
RS232 GND

A249-A119 BK-16
F712-A121 GY-16
F711-A123 GN-16
H750-A97 BR-18
H752-A98 YL-18
P715-A93 BU-18
H751-A99 OR-18
P714-A92 YL-18
C851-A471 YL-18
C853-A472 GN-18
C236-A362 BK-18
Y760-A361 PU-18
Y758-A360 PK-18
411-A997 PK-18
P720-A87 WH-18
103-A41 YL-18
P718-A91 BR-18
K713-A94 YL-18
P716-A90 WH-18
K712-A95 OR-18
200-A200 BK-16
410-A128 WH-18

OFF

F711-A502 GN-16
F712-A501 GY-16
A249-A500 BK-16

A249-A120 BK-16

(A) CAN TERM RESISTOR1


1342540

1
2
3
4
5
6
7
8
9
10
11
12

ROTOR RAISE SWITCH


ROTOR LOWER SWITCH
PROPEL SPEED SWITCH
ROAD / WORK MODE SWITCH
DIFF LOCK SWITCH
LOAD CONTROL ON SWITCH
THROTTLE SWITCH HIGH
THROTTLE SWITCH LOW
ROTOR DEPTH SET SWITCH
ROAD LIGHTS ON
WORK LIGHTS ON
RIGHT TURN INDICATOR
LEFT TURN INDICATOR
BEACON ON
EMULSION MODE SWITCH 0
EMULSION MODE SWITCH 1
EMULSION RATE INCREASE
EMULSION RATE DECREASE
EMULSION SETUP SWITCH
WATER MODE SWITCH 0
N/C
N/C
N/C
N/C

A-C121
1552253
J980-A416
J980-A420
J980-A432
J980-A437
J980-A441
J980-A444
J980-A453
J980-A456
J980-A461

V+BAT
GND
CAMERA 1 TRIGGER
CAMERA 2 TRIGGER
CAMERA 3 TRIGGER

A-C50
1552267

(A) ENGINE TEMP


2072823

103-A135 YL-18
103-A134 YL-18
103-A1 YL-18

C777-A84 BU-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

J980 BUS
2147404

A-C12
8T9834

RD
WH
BU
BR
WH/YL

NC
RS485A
RS485B
GAUGE GND
GAUGE +V
NC

H11

1
2
3
4

L964-A86 WH-18
556-A100 WH-18
P719-A88 YL-18
C970-A89 BU-18
C968-A999 PK-18
C855-A950 GY-18
645-A110 PK-16
646-A109 OR-16
696-A112 GN-16
695-A111 OR-16
638-A108 WH-16
P721-A83 OR-18
C935-A50 PU-18

(A) DISPLAY FRONT PANEL CONTROL


2308205

H8

1
2
3
4
5
6

1
2
3
4
5
6

H7

201-A996 BK-18
411-A997 PK-18

A249-A119 BK-16
F712-A121 GY-16
F711-A123 GN-16

(A) WATER ON OFF


4D1836

(29) WAVS MONITOR


2613224

A-C101
1552273

J979-A419 GN-18
J980-A420 BU-18
205-A421 BK-18
113-A422 OR-18

WATER SPRAY OPTION

WAVS OPTION

103-A54 YL-18
C777-A84 BU-18

H7

H8
H11

A-C1
1552273

103-A135 YL-18

1
2
3
4
5
6
7
8
9
10
11
12

H6
H29

A-C120
1552253
J979-A415 GN-18
J979-A419 GN-18
J979-A431 GN-18
J979-A438 GN-18
J979-A442 GN-18
J979-A443 GN-18
J979-A454 GN-18
J979-A455 GN-18
J979-A462 GN-18

F782-A136 OR-18

J979 BUS
2147404

H6

205-A470 BK-18

A
B
C
D
E
F
G
H
J
103-A72 YL-18
200-A80 BK-18
A249-A114 BK-16
893-A77 GN-18
892-A76 BR-18
F712-A116 GY-16
F711-A118 GN-16

H7

H5

893-A77 GN-18
892-A76 BR-18
F711-A118 GN-16
F712-A116 GY-16
A249-A114 BK-16
103-A72 YL-18
200-A80 BK-18

CONN 8

A-C11
7X6222
C740-A313 GY-18
C741-A314 GN-18

893-A77 GN-18
892-A76 BR-18

H6

200-A990 BK-16
200-A510 BK-16
200-A509 BK-16
403-A7 GN-18

CONN 2

893-A79 GN-18
892-A78 BR-18
892-A11 BR-18
893-A12 GN-18

103-A149 YL-18
133-A73 OR-16

H5

A-C200
9W1951

H36

110-CF30 GN-14
110-CF31 GN-14
110-CF542 GN-14
507-CF20 WH-14
506-CF21 PK-14
521-CF3 YL-14
183-CF536 GY-16

CF-C11
1552273

183-CF538 GY-16
183-CF537 GY-16
183-CF536 GY-16
183-CF1 GY-16

133-CF32 OR-16
200-CF19 BK-14
200-CF13 BK-14
503-CF7 BR-14
122-CF9 BU-14
504-CF41 YL-14
505-CF8 BU-14
A524-CF66 BR-16
516-CF61 GN-14
517-CF62 BU-14
A523-CF65 PU-16
509-CF64 WH-14
515-CF60 GY-14

H1

1
122-CF36 BU-14

110-CF30 GN-14
A524-CF66 BR-16
509-CF64 WH-14
A523-CF65 PU-16
516-CF61 GN-14
517-CF62 BU-14
515-CF60 GY-14
200-CF539 BK-16

503-CF7 BR-14

500-CF4 BR-14
122-CF6 BU-14
122-CF35 BU-14
122-CF34 BU-14
122-CF36 BU-14
122-CF9 BU-14
503-CF7 BR-14

502-CF5 OR-14
501-CF40 GN-14

(C) RR WIPERS
OFF
LOW
HIGH
122-CF35 BU-14
122-CF9 BU-14

H36
1
5

A501-CF541 BU-14

2
6
8
1
5
7

501-CF40 GN-14
502-CF5 OR-14
506-CF21 PK-14
507-CF20 WH-14
504-CF41 YL-14
505-CF8 BU-14

(C) FT WIPERS
OFF
LOW
HIGH

(C) HVAC MODE


HEAT
OFF
COOL
2
6
8
1
5
7

12

200-CC41 BK-4

13

125-CC14 OR-6

14

WIRES IN THE FOLLOWING


GROUPS SHALL BE TWISTED:
ONE TWIST PER 25 MM.
WIRE GROUP
WIRE NAME
A TW1
892-A11
A TW1
893-A12
A TW2
892-A76
A TW2
893-A77
A TW3
892-A78
A TW3
893-A79
A TW4
A249-A10
A TW4
F711-A8
A TW4
F712-A9
A TW5
A249-A114
A TW5
F711-A118
A TW5
F712-A116
A TW6
A249-A113
A TW6
F711-A117
A TW6
F712-A115
A TW7
A249-A120
A TW7
F711-A124
A TW7
F712-A122
A TW8
A249-A119
A TW8
F711-A123
A TW8
F712-A121
A TW9
A249-A126
A TW9
F711-A127
A TW9
F712-A125
A TW10
A249-A500
A TW10
F711-A502
A TW10
F712-A501
G TW1
892-G11
G TW1
893-G12
G TW2
A249-G10
G TW2
F711-G8
G TW2
F712-G9

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

SH/LOC
2/D-2
2/G-11
2/E-2
2/E-2
2/A-11
2/G-12
2/A-12

HARNESS ASSEMBLY
PART NO.
ATCH
GROUP NAME
349-9252
CONSOLE GP-INSTR
252-0557
CONSOLE GP-OPR-A
351-9786
WIRING GP - PLATFORM/CAB
234-0100
CAB GP
238-0437
WIRING GP - PLATFORM/CAB
242-4347
WIRING GP - PLATFORM/CAB
349-4372
WIRING GP - PLATFORM/CAB

SYMBOL

DESCRIPTION
CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT
CONNECTOR

H#

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT
SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

A
THIS SCHEMATIC IS FOR THE RM-500 RECLAIMER/MIXER ELECTRICAL SYSTEM
VOLUME 1 of 2: CAB
MEDIA NUMBER: UENR2536-01
SCHEMATIC PART NUMBER: 262-4401, CHANGE: 03, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

14

13

12

11

10

318-0581 ELECTRICAL-CABINET-HARNESS

22

FWD SW
REV SW

23
24

C744-EC49 PU-18-GXL
C744-EC17 PU-18-GXL

NORMAL
(E) LIMP HOME BRAKE REL
4D1836
NORMAL

(E) LIMP HOME FNR SW


8C0378
BYPASS
2

K918-EC32 GN-18

A958-EC113 WH-18

9
11

K914-EC31 YL-18

K913-EC30 GN-18

4
6

X742-EC407 PU-18-GXL

10
12

A249-EC10 BK-18
F712-EC9 GY-18
F711-EC8 GN-18

H2

850-EC401 PU-18-GXL
A353-EC93 PU-18
844-EC403 GN-18-GXL
A352-EC92 GN-18
843-EC402 WH-18-GXL
A351-EC91 WH-18
849-EC404YL-18-GXL
A350-EC90 YL-18

3
5

K919-EC33 YL-18

BYPASS

443-EC19 YL-18-GXL
M737-EC420WH-18-GXL
F712-EC75 GY-18-GXL
F711-EC76 GN-18-GXL
A249-EC79 BK-18-GXL
190-EC179PK-18

E3
F1
F2
F3

A249-EC849 BK-18
F712-EC850 GY-18
F711-EC851 GN-18

E2

FLOW DIVIDER VALVE


CAN LOW
CAN HIGH
CAN SHIELD

F712-EC75 GY-18-GXL
F711-EC76 GN-18-GXL
A249-EC79 BK-18-GXL

A352-EC92 GN-18

P914-EC443GN-18
A352-EC92 GN-18

4
680

321-EC431 BR-16
A351-EC91WH-18

7
680

H3

680

WH-18-GXL

321-EC432BR-16

308-EC14 YL-16
G733-EC503 BU-18-GXL
C234-EC433 BK-18-GXL
F782-EC500 OR-18-GXL
321-EC432 BR-16
P914-EC442 GN-18
321-EC431 BR-16
P914-EC443 GN-18

248-7479 REAR HARNESS

119-EC152

119-EC254 PK-18-GXL
119-EC3 PK-18
119-EC100 PK-18
119-EC240 PK-18-GXL
119-EC15 PK-18

P914-EC443 GN-18
P914-EC442 GN-18
G733-EC503 BU-18-GXL
G733-EC12 BU-18
C234-EC101

PK-18

AL-C3
1552269

M737-EC120

WH-16

200-J1551BK-16

G733-EC46

M737-EC120
M737-EC28

WH-16

M737-EC420 WH-18-GXL
C234-EC63 BK-18
C234-EC89 BK-18
C234-EC65 BK-18

BK-18

C234-EC2 BK-18
C234-EC16 BK-18
C234-EC433 BK-18-GXL
191-EC40

191-EC502 WH-18
191-EC121 WH-18
191-EC160 WH-18-GXL
F782-EC430 OR-18

WH-18

CONN 29

F711-EC58 GN-18
F712-EC59 GY-18
A249-EC60 BK-18
892-EC6 BR-18
893-EC7 GN-18
C234-EC63 BK-18
C234-EC65 BK-18
308-EC14 YL-16
191-EC502 WH-18
521-EC80 YL-14
403-EC5 GN-18
C234-EC89 BK-18
119-EC152 PK-18

200-EC451 BK-18
191-EC160 WH-18-GXL

F782-EC13 OR-18
F782-EC500 OR-18-GXL

321-EC501

BR-16

STD

FILTER_HARNESS

STD

FUEL_FILTER_JUMPER_HARNESS

4-WHEEL STEERING CONTROL CIRCUIT


MACHINE SECURITY CONTROL CIRCUIT
WATER SYSTEM CONTROL CIRCUIT

H999-EC78 BU-18
J900-EC72 WH-18
F715-EC71 PU-18
229-EC450BK-18
F716-EC77 WH-18
306-EC48GN-16

200-EC452 BK-18

200-EC453 BK-18

330-EC 44 YL-16

229-EC454 BK-18

F786-EC45 GY-16

200-EC41BK-18

F716-EC77WH-18
F715-EC71 PU-18
87A

87

30

87
87a

86

85

85

229-EC454 BK-18
229-EC450 BK-18
N759-EC408 WH-18-GXL
200-EC453 BK-18
200-EC451 BK-18
86

30

87A

85
87
87a

86
30

87
87a

87

229-EC454 BK-18
388-EC400 BU-18-GXL
200-EC452 BK-18
200-EC453 BK-18
H999-EC78 BU-18
J900-EC72 WH-18
85

86

30

87A

87

190-EC95 PK-16
F782-EC430OR-18
200-EC452 BK-18
200-EC41 BK-18
321-EC501 BR-16
F786-EC45GY-16
85

86

30

30

87
87a

86

85

87A

87

85

85

F786-EC45 GY-16
G733-EC46 BU-18
200-EC42 BK-18
200-EC41 BK-18
P914-EC47 GN-18
330-EC44YL-16
86

30

30

87
87a

86

330-E C 44 Y L-16

200-E C 42 B K -18

343-E C 4 P K -16
87A

87

326-F33 PU-16
200-F54 BK-16

BK-18

BK-18

521-F30 YL-14
513-F87OR-14

GN-14

GN-14

513-F86OR-14

513-F86 OR-14
522-F85 WH-14

(7) LH FRONT HORN


1631201

F-C62
1552269
513-F84 OR-14
522-F83 WH-14

SERVICE TROUBLE LIGHT


1107564

F-C60
9X4813

H746-F32 YL-16
239-F31 BK-16
522-F29 WH-14
521-F30 YL-14
326-F33 PU-16
200-F54 BK-16

146-F4 GY-16
200-F67 BK-16
306-F3 GN-16

A
B
C

F-C98
1552269

403-F2 GN-16
304-F81 WH-10
101-F82 RD-10
200-F67 BK-16
146-F4 GY-16
200-F66 BK-16

H746-F32YL-16
239-F31 BK-16

306-F3 GN-16
200-F66 BK-16

(3) START RELAY


1183534
1

BK-18

BK-18

13

14 .

14

17

21
23
24

25 .

25

26 .

26

27 .

27

28 .

28

29 .

29

30 .

30

31 .

31

35
36

37 .

37

38 .

38

41
42

43 .

43

44 .

44

45 .

45
47

54
56

+ BATTERY

57
58

R919-F26 OR-16

59
60

- BATTERY

62

- BATTERY

229-F75 BK-14

63
64

- BATTERY

229-F74 BK-14

65

(4) ENGINE BLOCK

67
68
69

COLOR
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

A768-M60 BU-16
235-M61 BK-16
235-M63 BK-16
A769-M62 GY-16

3
4

E455-FF3 BR-16

606-VV42 GY-14
607-VV44 PK-14
605-VV41 YL-14
322-VV45 GY-16

(D) MID FRAME GND

R918-VV49 GN-18

R918-VV12 GN-18
T919-VV13 YL-18
229-VV101 BK-18

E455-M83BR-16
E455-M84 BR-16

235-M66 BK-16

235-M63 BK-16
235-M65 BK-16
235-M66 BK-16
235-M45 BK-16

M-C10
7N9738
GN-18

GN-18

921-M67WH-16
235-M68 BK-16

235-M45 BK-16
235-M68 BK-16
235-M72 BK-16
235-M76 BK-16
235-M70 BK-16
235-M77 BK-16
E534-M64 PU-16
922-M69 BR-16
923-M71 GY-16
921-M67WH-16
C234-M73 BK-16
M737-M75 WH-16
443-M74 YL-16
A768-M60 BU-16
A769-M62 GY-16
235-M46 BK-16

M-C11
7N9738
(12) ROTOR TRANS 2
8C5576

GN-18

GN-18

922-M69 BR-16
235-M70 BK-16

M-C12
7N9738
(12) ROTOR TRANS 3
8C5576

GN-18

GN-18

923-M71 GY-16
235-M72 BK-16

M-C13
8T8732
(11) ROTOR TRANSMISSION TEMP
1310784

+BATTERY

OR-18

GROUND

YL-18

SIGNAL

GN-18

HEATER AND AIR CONDITIONER CIRCUIT


TURN SIGNAL / WIPER WASHER CIRCUIT

1
2

119-M58 PK-16
C234-M73 BK-16
443-M74 YL-16

3
4
5
6
7
8
9
10

235-M77BK-16
119-M58PK-16

119-M78 PK-16
426-M79 BR-16

BK-18

BK-18

E455-M84 BR-16
E455-M83 BR-16
119-M58 PK-16
119-M57 PK-16
119-M78 PK-16
119-M80 PK-16
119-M82 PK-16
426-M79 BR-16

119-M80PK-16
E454-M81GN-16

BK-18

BK-18

119-M57 PK-16
E455-M83 BR-16

E454-M81 GN-16
119-M82 PK-16
E455-M84 BR-16
K918-M89 GN-16
K919-M92 YL-16
K914-M88 YL-16
K913-M85 GN-16
235-M77 BK-16
235-M91 BK-16
235-M90 BK-16
235-M87 BK-16
235-M86 BK-16
235-M77 BK-16
119-M58 PK-16

(9) R PROPEL CHARGE FLTR SW


2276744
M-C22
1552272
(12) REAR PROPEL PUMP
2307974

K914-M88 YL-16
235-M86 BK-16
235-M87 BK-16
K913-M85 GN-16

1
2
3
4

M737-M75 WH-16
235-M76 BK-16

1
2
3
4

235-M46BK-16
235-M77 BK-16

606-M101 GY-14
200-M150 BK-14

235-M45 BK-16

FAN CONTROL CIRCUIT

349-9253 MIDDLE HARNESS

OTHER COLOR DESCRIPTIONS

150-F23RD-14
229-F24 BK-14
R918-F25GN-16
R919-F26 OR-16
322-F38 GY-16
146-F4 GY-16
605-F36 YL-14
619-F34GN-14
607-F37 PK-14
606-F35GY-14

606-F35 GY-14
146-F4 GY-16

200-VV157 BK-16

(D) HOUR METER


1978832

GND

200-VV155 BK-16

119-VV189 PK-16
119-VV6 PK-18

(D) MACHINE CONTROL 12


3R8920
103-VV1 YL-18

146-VV46 GY-18
146-VV82 GY-18
103-VV1 YL-18
183-VV2 GY-16
191-VV11 WH-18
119-VV6 PK-18
190-VV15 PK-18
146-VV453 GY-18
119-VV189 PK-16

(D) DASH SWITCHES 13


3R8920
183-VV2 GY-16

10

(D) MAN VALVES,PRES FAN 14


6T3642
190-VV15 PK-18

K919-M92YL-16
235-M90BK-16

(D) 4WS+FAN CONTROLS 15


3R8920

191-VV11WH-18

CONN 27

RD-18

BK-18

R-C203
1552272

C889-R941 BR-16
C890-R940 BU-16
419-R88 YL-16
958-R999 YL-16

RH SIDE TURN LT
3E6466

1
2
3
4

R-C100
1552264
P993-R205 OR-16
605-R65 YL-14
606-R560 GY-14
614-R163 PK-14
608-R580 GN-14
603-R66 PK-16
776-R86 YL-16
322-R60 GY-16

C889-VV500BR-16
C890-VV501BU-16
419-VV560YL-16
958-VV561YL-16

VV-C5
1950534
1
2
3
4
5
6
7
8

P993-VV31 OR-16
605-VV32 YL-14
606-VV33 GY-14
619-VV34 GN-14
607-VV35 PK-14
603-VV36 PK-18
776-VV37 YL-16
322-VV38 GY-16

119-VV189 PK-16
146-VV453 GY-18
306-VV191 BR-16
307-VV190 GN-16
C889-VV500 BR-16
C890-VV501 BU-16
419-VV560 YL-16
958-VV561 YL-16
P993-VV31 OR-16

119-VV189 PK-16
146-VV453GY-18
307-VV190 GN-16

1
3

4
6
7

9
11

(D) WORK+FLOOD LIGHTS 4


3T2662

(D) KEY-3
6T3642

(D) ENGINE CONTROL 7


6T3643

10

105-VV4 BR-16
105-VV158 BR-16
105-VV310 BR-16

150-VV47 RD-14

15

133-VV72 OR-16
133-VV3 OR-16

10

(D) UNSW'D CONTROL


POWER 8
6T3642
114-VV83 GN-16

10

(D) HORNS 9
6T3642

200-VV156 BK-16

200-VV157 BK-16
200-VV155 BK-16
150-VV47 RD-14
146-VV46 GY-18
607-VV44 PK-14
607-VV81PK-14
607-VV35 PK-14

HOLD

LOWER

105-VV4 BR-16
133-VV72 OR-16
133-VV3 OR-16
102-VV88 BU-14
116-VV80 BR-14
105-VV158 BR-16
114-VV83 GN-16
150-VV47 RD-14
105-VV310 BR-16

419-VV560YL-16

105-VV521BR-16

85

85

87

30

200-VV106BK-16
607-VV81 PK-14

87

30
86

86
85

85

(D) BECON
3E6477

VV-C51
7T6365
30

638-VV20 WH-16
645-VV24 PK-16

603-VV36 PK-18

87A

146-VV82 GY-18
605-VV16 YL-14

87
87a

87A

146-VV82 GY-18
638-VV20 WH-16
200-VV106 BK-16
200-VV107BK-16

646-VV23 OR-16

87
87a
(D) WORK LIGHTS
3E6477

116-VV80 BR-14
646-VV23OR-16
200-VV157BK-16

30
86

86
85
87

85
87
87a

960-VV200 BU-16
200-VV155 BK-16
322-VV45 GY-16
322-VV84GY-16
322-VV38 GY-16
956-VV546BR-16

P993-VV510OR-16
P993-VV31OR-16

VV-C53
7T6365
102-VV85 BU-14
645-VV24 PK-16
200-VV105 BK-16
200-VV103 BK-16
619-VV89GN-14

105-VV158BR-16
102-VV88 BU-14
150-VV47 RD-14
114-VV83 GN-16

101-PE63RD-2

116-VV80 BR-14

VV-C1003
1552269
956-VV252 BR-16
956-VV546 BR-16
P993-VV511 OR-16
959-VV548 WH-16

10

956-VV546 BR-16
959-VV548 WH-16

(D) DIODE 4
1893158

956-VV252 BR-16
619-VV34 GN-14
619-VV89GN-14

696-VV22 GN-16
200-VV103 BK-16
200-VV104BK-16
606-VV90 GY-14

619-VV43 GN-14
102-VV85BU-14
102-VV87BU-14

1
2

102-VV86 BU-14

VV-C1002
1552269

(D) DIODE 2
1893158

956-VV252 BR-16

606-VV42 GY-14
606-VV90 GY-14

P993-VV511OR-16

606-VV17 GY-14

102-VV87 BU-14
695-VV21OR-16
200-VV104 BK-16
605-VV91 YL-14
607-VV35 PK-14

605-VV91 YL-14
605-VV32 YL-14
605-VV41 YL-14

776-VV37 YL-16
619-VV34 GN-14
605-VV32 YL-14
603-VV36 PK-18
606-VV33 GY-14
322-VV38 GY-16
607-VV35 PK-14
200-VV103 BK-16

349-9258 CIRCUIT BREAKER HARNESS

86
85
87

F-C8
1552269
606-F35 GY-14

RD-18

606-F35 GY-14

200-F55 BK-14

BK-18

RF TURN LIGHT
3E6466

F-C9
1552269

CONN 31

619-F46GN-14

200-F56 BK-14

RH HEAD LIGHT
2388638

146-F4 GY-16

F-C73
1552273
E-C1
3E3382

(25) 1.8K RESISTOR


1470856

E-C2
1552269
191-E2 WH-16
C779-E8PU-16

191-E1WH-16
191-E3WH-16
C779-E9 PU-16
C779-E7 PU-16

200-E4 BK-16
200-E5 BK-16
C234-E6 BK-16

200-E10 BK-16

RH FRONT FLOOD
1729973

322-F49 GY-16
146-F4 GY-16

BK-18
BK-18

1
2

U785-ET1 BLK-18-SHLD
U786-ET2 BLK-18-SHLD
A250-ET3 BLK-18-SHLD

191-E1WH-16
200-E4 BK-16
200-E5 BK-16
C234-E6 BK-16
C779-E7 PU-16

EMULSION HARNESS 272-1976

CABLE 002

+BAT
GND

19 18 17

GND
COM
SIG

1 2 GND

CABLE 001

(30) FLOW TUBE


2028531

CABLE 001

A250-ET6 BLK-14-SHLD
U784-ET5 BLK-14-SHLD
U783-ET4 BLK-14-SHLD
CABLE-002

30

(30) EMULSION TRANS FLOW


272-2688

86
85
87
87a

87A

(D) ROAD LIGHTS


3E6477
30
86
85
87

30
86
85
87
87a

87A

86
85
87

85
87
87a

87A

(D) LT TURN LTS


3E6477

VV-C55
7T6365

605-VV16 YL-14

CIRCUIT BREAKER PANEL

30

102-VV88 BU-14

606-VV33 GY-14

12

200-F57 BK-14

(D) RT TURN LTS


VV-C54
3E6477
7T6365
30
102-VV86 BU-14
30
86

956-VV546 BR-16

C890-VV501 BU-16
C889-VV500 BR-16
P993-VV511OR-16

114-VV83 GN-16
320-VV19 OR-16
200-VV107BK-16
200-VV105 BK-16
322-VV84 GY-16

956-VV252 BR-16

(D) PUMP MOTOR RELAY


1654026

607-F51 PK-14

200-F57 BK-14

TRANSMITTER
2028532

(D) HORN
3E6477

VV-C52
7T6365

696-VV22 GN-16
146-VV46 GY-18

956-VV251BR-16

RAISE
1

86

86

VV-C50
7T6365

320-VV19 OR-16

777-JJ1 RD-2

30

30

87A

606-VV17GY-14

CONN 28

HIGHWAYS

960-VV250 BU-16

(D) HOOD ACTUATION SWITCH


7N8008

105-VV310BR-16

958-VV561 YL-16
959-VV548 WH-16
306-VV191 BR-16

(D) HYD PUMP


3E6477

695-VV21 OR-16

102-VV88 BU-14

15

(D) DIODE 1
1893158

116-VV80 BR-14

15

606-VV42GY-14
605-VV41YL-14
322-VV45 GY-16
607-VV44 PK-14
619-VV43 GN-14

VV-C1001
1552269

109-MM1 RD-2

105

(D) ROADING LIGHTS 10


3T2662

(D) ROTOR SERVICE SWITCH


8C0378
OPPERATE
SERVICE
C889-VV500BR-16
C890-VV501BU-16
419-VV560 YL-16
P993-VV31 OR-16
958-VV561 YL-16
605-VV32 YL-14
606-VV33 GY-14
619-VV34 GN-14
607-VV35 PK-14
603-VV36 PK-18
776-VV37 YL-16
322-VV38 GY-16

101-PP1 RD-2

120

(D) MAIN BREAKER 1


2164970

112-PE62 RD-2

(D) ADDITIVE SYSTEMS 17


3R8920

VV-C203
1965330

956-VV546BR-16

105-VV158BR-16
956-VV251BR-16
776-VV37 YL-16
960-VV200BU-16

(D) ALTERNATOR BREAKER 2


1712212

(D) CAB 11
1712208

(D) BEACON+SERVICE LIGHT16


3R8920

235-M91BK-16
K918-M89GN-16
E455-M84BR-16

BUSS BAR

200-F58 BK-16

607-F51 PK-14

VV-C56
7T6365

101-CE1RD-2

60

F-C7
1552269

619-F46 GN-14

1G9230

112-PE61 RD-2

125-CA15 OR-6

200-F55 BK-14

150-VV47 RD-14

(D) MAIN RELAY


B-B1
1670138
2

200-F58 BK-16
322-F49 GY-16
146-F4 GY-16

146-VV46 GY-18

200-VV102 BK-16
200-VV157 BK-16

(6) RH FRONT HORN


1631201

F-C6
1552269

200-F56 BK-14

200-VV155 BK-16
200-VV102 BK-16
200-VV100 BK-16

BK-16
BK-16

146-VV46 GY-18
146-VV453GY-18
146-VV82 GY-18

M-C3
1552269

119-M58 PK-16
235-M77 BK-16

EMULSION CONTROL SYSTEM

VV-C2
3E3364
308-VV10 YL-16
200-VV100 BK-16

M-C32
1552272
(12) FRONT PROPEL PUMP
2307952

605-F36 YL-14
606-F35 GY-14
619-F34GN-14
607-F37PK-14
322-F38 GY-16
146-F4 GY-16
150-F23 RD-14
R919-F26OR-16
R918-F25 GN-16
229-F24BK-14

956-VV252 BR-16

229-VV50 BK-14

403-VV18 GN-18

119-M82 PK-16

CAT DATA LINK


CAN DATA LINK A

SIG

M-C14
1552269
(10) FRONT FLOW DIVIDER
2307990

200-VV155 BK-16

BUSS BAR

BK-18

F-C106
1552252

11

102-VV88BU-14
619-VV43GN-14

133-VV72 OR-16

BK-18

235-M46 BK-16
235-M61 BK-16

(12) ROTOR TRANS 1


8C5576

605-VV41 YL-14
606-VV42 GY-14
619-VV43GN-14
607-VV44PK-14
322-VV45 GY-16
146-VV46 GY-18
150-VV47 RD-14
R919-VV48 OR-18
R918-VV49 GN-18
229-VV50 BK-14

619-VV43 GN-14

(D) CB BOX

(9) COOLER RET FLTR BYPASS SW


1177773
M-C4
1552269

3
4

146-VV46 GY-18
150-VV47 RD-14

E455-FF2 BR-16
E455-FF3 BR-16

(9) ROTOR TRANS FLTR BYP SW


2276744
M-C1
1552269

E534-M64 PU-16
235-M65 BK-16

VV-C200
3E7990

238-0434 FRONT HARNESS

150-F23RD-14

146-F4 GY-16
606-F35 GY-14
607-F37 PK-14
605-F36 YL-14
322-F38 GY-16
619-F34 GN-14
C779-F16 PU-16
322-F49 GY-16
200-F18 BK-16
C234-F15 BK-16
191-F17 WH-16
607-F51 PK-14
619-F46 GN-14

CONN 30

200-VV157 BK-16
200-VV155 BK-16

(27) ENGINE CONTROLLER


2267474

C779-F16 PU-16

M-C76
1552272
(12) WATER PUMP
2307967

T919-VV13 YL-18
R918-VV12 GN-18

308-F20 YL-16
229-F24 BK-14

70

19

- BATTERY
KEY SWITCH

18

(9) F PROPEL CHARGE FLTR SW


2276744
FF-C2
1552269

M-C70
1552272

ATCH WIRE, CABLE, COMPONENT

(3) FRAME

66

- BATTERY

17

M-C6
1552269

E455-FF1BR-16

M-C2
1552269

229-F76BK-14

61

GND

R918-M111GN-18

GROUND LEVEL SHUTDOWN (N.C.)

12

FILTER HARNESS

200-RR1 BK-00

55

C234-F15 BK-16

FF-C1
3E3364

E455-FF1 BR-16
E455-FF2 BR-16

1 2

(1) BATTERY 2
9X9721

206-EE2 BK-00

150-F78 RD-14
150-F77 RD-14

53

POS

(3) AUX START RECEPTACLE


2382776
(3) MAIN DISCONNECT
7N0718

(5) STARTER
6V0890

200-VV157 BK-16

(D) CB BOX EXT GND

(1) BATTERY 1
9X9721

NEG

200-GG3 BK-00

51
52

POS

FF-C3
1552269
BK-18
BK-18

BK-18
BK-18

(12) EMULSION PUMP


2307967

MOTOR

F711-F68GN-16

50

+ BATTERY

304-F81 WH-10
101-F82 RD-10
101-PP1 RD-2
101-AA1 RD-00

MTR BAT

49

+ BATTERY
+ BATTERY

NEG

150-F79 RD-14

48

CAN DATA LINK +

403-F2 GN-16

CONN 24

(9) WATER EMULSION CHG FLTR SW


2276744

CIRCUIT GROUPING DESIGNATION

229-F998BK-14
229-F75 BK-14
229-F76 BK-14
229-F74 BK-14
229-F24 BK-14

46

+ BATTERY

101-AA1RD-00

YL-18
GY-16
OR-16
BR-16
103-VV1
183-VV2
133-VV3
105-VV4

200-VV102 BK-16

133-VV72OR-16

F715-F21 PU-16
F716-F27 WH-16
A249-F70 BK-16

40

101-CC1 RD-00

R918-F25GN-16
229-F24 BK-14
150-F23RD-14
R919-F26OR-16

39

SYSTEM SHUTDOWN(N.O.)
SYSTEM SHUTDOWN (N.C.)
CAN DATA LINK SHIELD

109-MM1 RD-2
150-F79RD-14
150-F78RD-14
150-F77RD-14
150-F23RD-14

F712-F69 GY-16
R918-F25GN-16

34

ALT

280-4391

(4) ALTERNATOR
1978820

33

36 .

F711-F8 GN-16
F712-F9 GY-16
A249-F10BK-16

F711-F68GN-16
F712-F69 GY-16
A249-F70BK-16

32

CAN DATA LINK GROUND-LEVEL SHUTDOWN (N.O.)

A
B

R919-VV48 OR-18

893-M94 GN-18
892-M96 BR-18
F712-M98 GY-18
F711-M102 GN-18
A249-M103 BK-18

F712-M9 GY-18
F712-M98 GY-18
F711-M8 GN-18
F711-M102 GN-18
A249-M10 BK-18
A249-M103 BK-18

F711-F71GN-16
F712-F72GY-16
A249-F73BK-16

229-F998 BK-14
308-F20 YL-16
F712-F69 GY-16
A249-F70BK-16
F711-F68GN-16

(4) CAN TERM RESISTOR


1342540

893-M94 GN-18
893-M12 GN-18
892-M11 BR-18
892-M96 BR-18

H999-F28 BU-16
J900-F22 WH-16

22

24 .

F-C35
1740502

F715-F21PU-16
F716-F27WH-16
H999-F28BU-16
J900-F22 WH-16

200-F18 BK-16

133-M49 OR-18
200-M104 BK-18
308-M50 YL-18
403-M36 GN-18
893-M93 GN-18
892-M95 BR-18
F712-M97 GY-18
F711-M99 GN-18
A249-M105 BK-18

382-F88 PK-16

20

THROTTLE SW (N.O.)
THROTTLE SW (N.C.)

200-F65 BK-14
200-F64 BK-16
200-F63 BK-14
200-F61 BK-14
200-F54 BK-16

(1) FRONT FRAME

19

ETHER START VALVE

191-F17 WH-16

1
2
3
4
5
6
7
8
9
10
11
12

BK-18
BK-18

OR-18
BK-18
YL-18
GN-18
GN-18
BR-18
GY-18
GN-18
BK-18
-

133
200
308
403
893
892
F712
F711
A249
-

200-M104 BK-18
F712-M9 GY-18
F711-M8 GN-18
A249-M10 BK-18
893-M12 GN-18
892-M11 BR-18

200-F67 BK-16
200-F55 BK-14
200-F56 BK-14
200-F66 BK-16
200-F58 BK-16
200-F57 BK-14

383-F89 GN-16

18

BATTERY
GROUND
"SW'D POWER"
"ALT R TERM"
"CDL +"
"CLD -"
"CAN -"
"CAN +"

M-C7
1552252

382-F88PK-16
383-F89GN-16

16

ETHER START VALVE RETURN

(3) ETHER SOL

F-C101
1552269

15

DIGITAL RETURN

200-F56 BK-14
200-F55 BK-14
200-F58 BK-16
200-F57 BK-14

101-PU11RD-00
206-PK6 BK-00

133-M13 OR-16

403-M7 GN-16
191-M52WH-16
403-M7 GN-16
308-M44 YL-16
133-M13 OR-16
200-M33 BK-10
308-M6 YL-16

12

13 .

200-PC5 BK-00

40

39

38

K913-EC30 GN-18
30

37

235-EC29 BK-16
29

36

M737-EC28 WH-16
28

35

923-EC27 GY-18-GXL
27

33

922-EC26 BR-18-GXL
26

32

921-EC25 WH-18-GXL

31

K709-EC23 GY-18-GXL

K708-EC24 BU-18-GXL

25

E455-EC22 BR-18-GXL
22

24

21

23

443-EC19 YL-18-GXL

426-EC20 BR-18-GXL

E454-EC21 GN-18-GXL

20

C744-EC17 PU-18-GXL

C701-EC18 YL-18-GXL

19

16

18

C234-EC16BK-18

15

17

308-EC14 YL-16

119-EC15 PK-18

14

F782-EC13 OR-18
13

A249-EC10 BK-18

G733-EC12 BU-18
12

F712-EC9 GY-18

326-EC11 PU-18

11

10

893-EC7 GN-18

892-EC6 BR-18

F711-EC8 GN-18
8

K914-EC31 YL-18
K918-EC32 GN-18
K919-EC33 YL-18
190-EC34 PK-18
521-EC35 YL-14
522-EC36WH-14
A768-EC37 BU-18-GXL
A769-EC38 GY-18-GXL
E534-EC39 PU-18-GXL
191-EC40 WH-18

12 .

200-F67 BK-16
200-F66 BK-16
146-F4 GY-16

893-F7 GN-18
892-F6 BR-18

200-KK1 BK-00

307-VV190 GN-16
306-VV191BR-16
146-VV82 GY-18
190-VV15 PK-18
146-VV46 GY-18
191-VV11WH-18
183-VV2 GY-16
103-VV1 YL-18
119-VV6 PK-18
200-VV100BK-16
308-VV10 YL-16
133-VV72OR-16
133-VV3 OR-16
105-VV4BR-16
695-VV21OR-16
696-VV22 GN-16
146-VV46 GY-18
645-VV24 PK-16
605-VV16 YL-14
606-VV17 GY-14
146-VV82 GY-18
320-VV19OR-16
638-VV20 WH-16
646-VV23OR-16
403-VV18GN-18
133-VV72OR-16
200-VV102 BK-16
200-VV100BK-16
200-VV102BK-16

CLR

146-VV46 GY-18

146-VV82 GY-18

CONN 37

ID

200-VV100 BK-16

VV-C101
9X0145

ENGINE CONTROL CIRCUIT

30
86
85
87
87A

30
86

(D) GROUND LEVEL S/D


4D1836
STOP

RUN
1

R918-VV49 GN-18

85
87
87a

R919-VV48 OR-18
R918-VV12 GN-18
T919-VV13 YL-18

322-VV38 GY-16
606-VV33 GY-14
605-VV32 YL-14
619-VV34 GN-14

200-VV106 BK-16

605-VV41 YL-14

200-VV107BK-16

605-VV16 YL-14

200-VV105BK-16

606-VV17 GY-14

200-VV104BK-16

606-VV42 GY-14

A
THIS SCHEMATIC IS FOR THE RM-500 RECLAIMER/MIXER ELECTRICAL SYSTEM
VOLUME 2 of 2: ENGINE AND CHASSIS
MEDIA NUMBER: UENR2536-01
SCHEMATIC PART NUMBER: 229-7289, CHANGE: 06, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

14

13

12

11

JUNCTION BLOCK
F-C99
1153082

CONN 34

513-F87 OR-14
513-F84 OR-14
522-F29 WH-14
522-F85 WH-14
522-F83 WH-14

200-VV155 BK-16

BUSS BAR

MONITOR CIRCUIT

11

200-LL1 BK-2

B-B13
2360872

MAIN CONTROL CIRCUIT

229-F998 BK-14

BUSS BAR

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON


STARTING CIRCUIT

1
2

F-C23
1552269
1

229-VV50 BK-14

B-B12
2360872

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

11 .

70 .

BUSS BAR

9
10

69 .

B-B11
2360872

GROUND CIRCUIT

JM-C3
3E3364

C234-F39 BK-16
119-F40 PK-16
191-F19WH-16

893-F7 GN-18
892-F6 BR-18

10 .

64 .

BUSS BAR

WIRE GROUP COLOR DESCRIPTIONS

200-EC42BK-18

388-EC400 BU-18-GXL
N759-EC408WH-18-GXL
F782-EC430OR-18
G733-EC46 BU-18
343-EC 4 PK-16
P914-EC47 GN-18
190-EC95 PK-16
321-EC501 BR-16
200-EC451 BK-18

M-C399
7X6222

CONNECTOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

40

LH FRONT FLOOD
1729973

892-F6 BR-18
893-F7 GN-18
521a-F30YL-14
H746-F32YL-16
239-F31 BK-16
326-F33 PU-16
200-F54 BK-16
522-F29 WH-14

37
39

1
2

63 .

200-M33 BK-10
200-M150 BK-14
200-M151 BK-14

CONN 26

L803-M21 OR-16
L802-M20 BU-16

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT

ABBREV

33

F-C2
1552269
607-F50 PK-14
200-F61 BK-14

U783-ET4 BLK-14-SHLD
U784-ET5 BLK-14-SHLD
A250-ET6 BLK-14-SHLD
A250-ET3 BLK-18-SHLD
U786-ET2 BLK-18-SHLD
U785-ET1 BLK-18-SHLD

SH2-D10
SH2-H6

62 .

B-B10
2360872

FF
JM

68 .

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

SPLICE

32

BK-18

66 .

CIRCUIT NOT CONNECTED

BLADE, SPADE, RING OR SCREW


TERMINAL

31

LF TURN LIGHT
3E6466

RD-18

CAT DATA LINK +


CAT DATA LINK -

65 .

P800-M27 WH-16
P801-M28 PU-16

DESCRIPTION

WATER_HARNESS

30

F716-F27 WH-16
H999-F28 BU-16
522-F29 WH-14
521-F30 YL-14
239-F31 BK-16
H746-F32 YL-16
326-F33 PU-16

C234-E6 BK-16
C779-E9PU-16

STD

29

191-E3 WH-16
200-E10BK-16

273-2723

61 .

BUSS BAR

SH2-J5

28

1
2

F-C5
1552269

349-9258 CIRCUIT BREAKER HARNESS

REAR_HARNESS
CIRCUIT_BREAKER_BOX

308-F20 YL-16
F715-F21PU-16
J900-F22 WH-16

36

200-VV156 BK-16
960-VV250 BU-16
200-VV155 BK-16
960-VV200 BU-16

STD
STD

27

605-F36 YL-14
200-F65 BK-14

403-F2 GN-16
306-F3 GN-16
F711-F8 GN-16
F712-F9 GY-16
A249-F10 BK-16
308-F20 YL-16
F715-F21 PU-16
J900-F22 WH-16
H999-F28 BU-16
229-F998 BK-14
F716-F27 WH-16

35

200-VV155 BK-16
200-VV156 BK-16
960-VV200 BU-16
960-VV250 BU-16

248-7479
349-9254

67 .

NAME

REF DIAGRAMS

H#

22

F-C3
1552269

BK-16

60 .

B-B9
2360872

SH2-F11
SH2-D9

BUSS BAR

R
VV

BUSS BAR

MIDDLE_HARNESS
BEACON_HARNESS

BUSS BAR

STD
STD

59 .

BUSS BAR

349-9253
242-4350

21

LH HEAD LIGHT
2388639

1
2

58 .

BUSS BAR

SH2-G9
SH2-G14

57 .

T919-M112YL-18

39

38

40

133-M13 OR-16
133-M49 OR-18
306-M493 GN-16
191-M52 WH-16

133-M49 OR-18
308-M50 YL-18
403-M36 GN-18

200-LL1BK-2

B-B2
7V9275

M
RA

CIRCUIT CONNECTED

FRONT_HARNESS

SIGNAL

56 .

B-B5
2360872

STD

55 .

B-B6
2360872

EMULSION_HARNESS

46 .

133-M53OR-16

B-B7
2360872

238-0434

STD

GROUND

BR-18

54 .

B-B8
2360872

SH2-E7

ELECTRICAL_CABINET_HARNESS

20

ANALOG SENSOR POWER


ANALOG SENSOR RETURN
DIGITAL POWER
DIGITAL RETURN

18 .

B-B14
2360872

SH2-C5

STD

19 .

101-PE63RD-2

318-0581

+V

BK-18

F-C100
1607689

17 .

308-M54 YL-16

349-9258 CIRCUIT BREAKER HARNESS

SH2-G10

53 .

C729-M29BU-16
C730-M30 BR-16
C726-M26 PU-16
C727-M25 WH-16

349-9253 MIDDLE HARNESS

EC

52 .

L803-R8 OR-16
L802-R9 BU-16

1
2
3
4
5
6
7
8
9
10
11
12

PRODUCT-LINK-CON

HARNESS ASSEMBLY

18

(4) ARC SUPPRESSOR


1068704
F-C40
(4) FAN CONTROL VALVE
1552269
2307973

51 .

24

C729-R11 BU-16
C730-R10 BR-16
C726-R19 PU-16
C727-R18 WH-16

(2) PLATFORM GROUND

308-M44 YL-16
308-M6 YL-16
308-M50 YL-18

23

776-R86 YL-16

SYMBOL

50 .

22

P800-R17WH-16
P801-R16 PU-16
C729-R11 BU-16
C726-R19 PU-16
C727-R18 WH-16
C730-R10 BR-16

M-C40
1552252

R-C102
3E5179

"CAN SHIELD"

GROUP NAME

85

306-EC48GN-16
200-R62 BK-16
C890-R940 BU-16
C889-R941 BR-16
P993-R205OR-16
776-R86 YL-16

248-7479 REAR HARNESS

ATCH

17

(4) A/C CLUTCH


X101-1759X

49 .

133-M49 OR-18
308-M50 YL-18
403-M36 GN-18

PART NO.

403-EC5 GN-18
5

BK-18

119-EC3 PK-18

C234-EC2

343-EC4 PK-16
4

C234-M23 BK-16
119-M42 PK-16
306-M493 GN-16
403-M43 GN-18
892-M96 BR-18
893-M94 GN-18
F711-M102 GN-18
F712-M98 GY-18
A249-M103 BK-18
326-M3 PU-16
G733-M34BU-16
F782-M35 OR-16
308-M44 YL-16
119-M82 PK-16
C234-M73BK-16
C744-M32 PU-16
C701-M31 YL-16
443-M74 YL-16
426-M79 BR-16
E454-M81 GN-16
E455-M84 BR-16
K709-M22 GY-16
K708-M24 BU-16
921-M67 WH-16
922-M69 BR-16
923-M71 GY-16
M737-M75 WH-16
235-M46BK-16
K913-M85 GN-16
K914-M88 YL-16
K918-M89 GN-16
K919-M92 YL-16
190-M48PK-16
521-M40 YL-14
522-M39WH-14
A768-M60BU-16
A769-M62GY-16
E534-M64PU-16
191-M52WH-16
308-M6 YL-16

419-R88 YL-16

200-EC458BK-18-GXL
249-EC416 BK-18-GXL
239-EC415 BK-18-GXL
200-EC445 BK-18-GXL

239-EC81 BK-16
200-EC451 BK-18
235-EC29 BK-16
200-EC68 BK-18

235-EC405 BK-18-GXL
235-EC406 BK-18-GXL
A249-EC456 BK-18

419-EC138YL-18-GXL
40

39

38

37

36

35

34

33

32

31

30

29

H764-EC126 GY-18-GXL
BR-16
321-EC43
K716-EC128 PU-18-GXL
K715-EC129 PK-18-GXL
28

27

26

H764-R61 GY-16
321-R58 BR-16
K716-R93 PU-16
K715-R92 PK-16

25

C854-EC122PK-18-GXL
447-EC123 PK-18-GXL
442-EC124 GY-18-GXL
24

23

22

C854-R74 PK-16
447-R73 PK-16
442-R828GY-16

21

C777-EC118 BU-18-GXL
C776-EC119 GN-18-GXL
M737-EC120 WH-16
20

19

18

17

C777-R2 BU-16
C776-R1 GN-16
M737-R72 WH-16

16

A958-EC113 WH-18
751-EC114GN-18-GXL
720-EC115 PU-18-GXL
15

14

A958-R7WH-16
751-R6 GN-16
720-R5 PU-16

13

12

11

10

C738-EC104 BU-18-GXL
C739-EC105 BR-18-GXL
X754-EC106 GN-18-GXL
X755-EC107 WH-18-GXL
6

C738-R130 BU-16
C739-R12 BR-16
X754-R15 GN-16
X755-R14WH-16

119-EC100 PK-18

C234-EC101 BK-18
3

119-R77 PK-16
C234-R840 BK-16

191-EC160 WH-18-GXL
C779-EC66 PU-18-GXL

H765-EC61WH-18-GXL

710-EC64 GN-18-GXL

388-EC400 BU-18-GXL

N759-EC408 WH-18-GXL

119-EC240 PK-18-GXL

200-M33 BK-10

CONN 21

L803-R8 OR-16
L802-R9 BU-16

SH/LOC

N759-EC408WH-18-GXL
388-EC400 BU-18-GXL
H765-EC61 WH-18-GXL
710-EC64GN-18-GXL
C779-EC66PU-18-GXL
239-EC81 BK-16
200-EC68 BK-18
522-EC36WH-14
326-EC11 PU-18
235-EC29 BK-16

892-EC6 BR-18
893-EC7 GN-18

200-EC451 BK-18
191-EC160WH-18-GXL

119-EC240 PK-18-GXL
191-EC40WH-18
M737-EC28 WH-16
190-EC34 PK-18
C234-EC16 BK-18
119-EC15 PK-18
119-EC3 PK-18
343-EC4 PK-16
C234-EC2 BK-18
403-EC5 GN-18
G733-EC12 BU-18
521-EC35 YL-14
308-EC14 YL-16
F782-EC13OR-18
119-EC254 PK-18-GXL

321-EC43 BR-16
119-EC100 PK-18
M737-EC120WH-16
C234-EC101 BK-18

443-EC19 YL-18-GXL
A249-EC456 BK-18
200-EC458 BK-18-GXL
X754-EC106 GN-18-GXL
C777-EC118 BU-18-GXL
442-EC124 GY-18-GXL
X755-EC107WH-18-GXL
249-EC416 BK-18-GXL
239-EC415 BK-18-GXL
E534-EC39 PU-18-GXL

F711-EC8 GN-18
F712-EC9 GY-18
A249-EC10 BK-18
447-EC123 PK-18-GXL
426-EC20 BR-18-GXL
C854-EC122 PK-18-GXL
K708-EC24 BU-18-GXL
H764-EC126 GY-18-GXL
E455-EC22 BR-18-GXL
K709-EC23 GY-18-GXL
710-EC64 GN-18-GXL
H765-EC61 WH-18-GXL
E454-EC21 GN-18-GXL
921-EC25WH-18-GXL
922-EC26 BR-18-GXL
235-EC405 BK-18-GXL
419-EC138 YL-18-GXL
C744-EC17 PU-18-GXL
751-EC114 GN-18-GXL
A958-EC113WH-18
N759-EC408WH-18-GXL
235-EC406 BK-18-GXL
K715-EC129 PK-18-GXL
K716-EC128 PU-18-GXL
720-EC115 PU-18-GXL
C738-EC104 BU-18-GXL
C739-EC105 BR-18-GXL
388-EC400 BU-18-GXL
119-EC240 PK-18-GXL
119-EC254 PK-18-GXL
C701-EC18 YL-18-GXL
923-EC27 GY-18-GXL
K913-EC30 GN-18
K914-EC31 YL-18
K919-EC33 YL-18
K918-EC32 GN-18

C776-EC119 GN-18-GXL
A769-EC38 GY-18-GXL
200-EC445 BK-18-GXL
C779-EC66 PU-18-GXL
191-EC160WH-18-GXL
A768-EC37 BU-18-GXL

119-EC254 PK-18-GXL

(1) HYDRAULIC PUMP


1G9813

P800-R17 WH-16
P801-R16 PU-16

IDENT

30

86

200-R84 BK-16

16

F-C50
1552269

J1

48 .

21

200-R50BK-16

15

200-JM10 BK-18

47 .

20

200-R201BK-16
200-R62BK-16

YL-18

200-F64BK-16
322-F48 GY-16
200-F54 BK-16

522-F29WH-14

16 .

SEE ENGINE SCHEMATIC FOR ENGINE WIRING

LH SIDE TURN LT
3E6466

RD-18
BK-18

19

200-R84BK-16
200-R202BK-16
200-R200BK-16

(1) ELECT HYD PUMP GND

C234-R46 BK-16

119-M42 PK-16
308-M44 YL-16
191-M52 WH-16
403-M43 GN-18
306-M493 GN-16
190-M48 PK-16
403-M7 GN-16

18

2516185

C234-R840 BK-16

200-R62 BK-16

777-JJ1RD-2

MOTOR

605-R65 YL-14
322-R60 GY-16
419-R88 YL-16
614-R163 PK-14
608-R580GN-14
606-R560GY-14
958-R999 YL-16
603-R66 PK-16
200-R62 BK-16

17

HOOD TILT/MANUAL BRAKE


RELEASE VALVE GP

200-M2 BK-14

605-M100YL-14
200-M151 BK-14

200-M33 BK-10
119-M42 PK-16
190-M48 PK-16
403-M51GN-16
403-M7 GN-16
403-M43 GN-18
403-M36 GN-18

16

C890-R940 BU-16
200-R201 BK-16

133-M13 OR-16
200-M33 BK-10
308-M6 YL-16

14

PK-18

200-M104 BK-18

13

SIGNAL

119-R120 PK-16
C234-R52 BK-16
447-R73 PK-16
C234-R49 BK-16

R-C998
1552269

C234-F15 BK-16
C779-F16 PU-16
191-F17WH-16
200-F18 BK-16

34

A893-JM8 OR-18

15 .

M-C5
1552269

200-M334 BK-10

14

129-JM9 RD-18
A893-JM8 OR-18

42 .

12

(19) HOOD DN

2556414

M-C101
9X0141

BK-16
RD-16
BU-16

200-HH1 BK-0

13

892-F6 BR-18
893-F7 GN-18
F711-F8 GN-16
F712-F9 GY-16
A249-F10 BK-16
H765-F11WH-16
P723-F12WH-16
C234-F13 BK-16
710-F14 GN-16
C234-F15 BK-16
C779-F16 PU-16
191-F5WH-16
200-F18 BK-16

26

(4) FUEL PRIMING PUMP SW


1655970

41 .

308-M54YL-16
191-M52 WH-16
R918-M111GN-18
T919-M112YL-18
229-M113BK-18
190-M48 PK-16
605-M100 YL-14
606-M101 GY-14
403-M51 GN-16
320-M14 OR-16
638-M18 WH-16
695-M17 OR-16
696-M16 GN-16
646-M15 OR-16
645-M19 PK-16

40 .

GROUND

BU-18
BK-18

C889-R941BR-16
200-R200 BK-16

C234-R840 BK-16
C234-R95 BK-16
C234-R49 BK-16

R-C69
1552267

(16) FUEL LEVEL SENDER


2396918

R-C999
1552269

200-R84 BK-16

322-F48 GY-16
619-F45 GN-14
605-F36 YL-14
607-F50 PK-14
200-F65 BK-14
200-F64 BK-16
200-F63 BK-14
200-F61 BK-14
200-F54 BK-16

(4) A/C HI LO PRESS SW


X114-5333X

39 .

11

608-R56 GN-14
200-R50 BK-16

2556414

C234-R760 BK-16
C234-R46BK-16

BK-18

J2

CONN 3

10

R-C60
1552269
1

+V

(19) HOOD UP

C234-R52 BK-16

CENTER FLOOD
1769973

200-R45 BK-14
614-R71 PK-14

442-R828 GY-16
C234-R840 BK-16

R-C16 (13) PUMP PRESS SWITCH


1552267
2136947
776-R86 YL-16

WH-18

308-VV10 YL-16
191-VV11WH-18
R918-VV12 GN-18
T919-VV13 YL-18
229-VV101 BK-18
190-VV15 PK-18
605-VV16 YL-14
606-VV17 GY-14
403-VV18GN-18
320-VV19 OR-16
638-VV20WH-16
695-VV21OR-16
696-VV22GN-16
646-VV23 OR-16
645-VV24 PK-16

C854-R74 PK-16

P993-R205 OR-16
200-R202 BK-16

608-R56 GN-14

RD-18

MOTOR

125-CA15 OR-6

R-C997
1552269

12

YL-18

2556416

119-R75 PK-16

200-R62 BK-16
419-R88 YL-16

CONN 4 1

119-M42PK-16
307-M5 OR-16
306-M493 GN-16

BK-18

SIGNAL

119-R827 PK-16
119-R120 PK-16

200-R50 BK-16
603-R155 PK-16
606-R560GY-14
608-R55 GN-14
614-R71 PK-14
776-R86 YL-16
200-R84 BK-16
200-R62 BK-16
C890-R940 BU-16
P993-R205OR-16
C889-R941 BR-16
776-R86 YL-16
200-R202 BK-16
200-R201 BK-16
200-R200 BK-16
200-R84 BK-16
200-R62 BK-16

403-F2 GN-16
306-F3 GN-16
229-F998 BK-14

2
25

JM-C7
1552267

35 .

119-R75 PK-16
C234-R760 BK-16

(19) HOOD OR BRAKE SEL

EC-C111
1116795

34 .

WH-18

447-R73 PK-16

11

F716-EC77 WH-18
H999-EC78 BU-18
522-EC36 WH-14
521-EC80 YL-14
239-EC81 BK-16
H746-EC82YL-18-GXL
326-EC11 PU-18

2 3
1

33 .

C854-R74 PK-16

TO OPERATOR PLATFORM/CAB

614-R163 PK-14
603-R66 PK-16
608-R580GN-14
606-R560GY-14
200-R62 BK-16
419-R88 YL-16
322-R60 GY-16
958-R999YL-16
605-R65 YL-14

119-R77 PK-16

(25) WATER FLOW SENSOR


2732721

191-W1 WH-18
C234-W2 BK-18
P723-W3 WH-18

710-F14 GN-16
H765-F11 WH-16
191-F19 WH-16
P723-F12WH-16
C234-F13 BK-16
191-F17 WH-16
191-F5WH-16
191-F19WH-16
C234-F39 BK-16
119-F40 PK-16
200-F54 BK-16

24

(4) FUEL PRIMING PUMP


JM-C4
162-2211
1552269

CA-C2
1275483

119-VV6 PK-18
307-VV190 GN-16
306-VV191 BR-16

GROUND

RD-18
BK-18

+V

614-R71 PK-14
608-R55 GN-14
603-R155 PK-16
606-R560 GY-14

606-R560 GY-14
200-R43 BK-14

R-C68
1552267

119-R827 PK-16
119-R120 PK-16
119-R75 PK-16

606-M101GY-14
200-M150BK-14
200-M33 BK-10
119-M42 PK-16
190-M48 PK-16
191-M52WH-16
306-M493 GN-16
133-M53 OR-16
308-M54 YL-16
403-M51 GN-16
605-M100 YL-14
200-M151 BK-14
307-M5 OR-16
103-M1YL-16
105-M4 BR-16
183-M38 GY-16
320-M14 OR-16
638-M18WH-16
645-M19PK-16
646-M15 OR-16
695-M17 OR-16
696-M16 GN-16
229-M113BK-18

RD-18

200-R51 BK-16

(24) ROTOR HEIGHT SENSOR


2245530

200-R154 BK-14
200-R44 BK-14
200-R45 BK-14
200-R43 BK-14

RH STOP TAIL LIGHT


R-C51
1074401
1552267
S

200-R50 BK-16

W-C2
W-C1
1552267 AMPHENOL
A

619-F45 GN-14
200-F63 BK-14

F-C61
1552269

32 .
1

103-M1 YL-16
183-M38 GY-16
133-M53 OR-16
105-M4 BR-16

M737-R72 WH-16

119-R827 PK-16
608-R56 GN-14
119-R120 PK-16
119-R75 PK-16

M-C102
3E3376

L802-R9 BU-16
L803-R8 OR-16

608-R580GN-14
119-R761 PK-16

8
10

129-JM9 RD-18
200-JM10 BK-18

23 .

447-R73 PK-16
442-R828 GY-16

C234-R49 BK-16
C234-R46 BK-16

M737-R72 WH-16

R-C52
1552269

BK-18

442-R828 GY-16

608-R55 GN-14
608-R57 GN-14
608-R56 GN-14

38

20 .

BK-18

C234-R95 BK-16

608-R55 GN-14
200-R44 BK-14

RH TURN LIGHT
3E6466

R-C62
1552269

(21) REAR FLOW DIVIDER VALVE


2307990

R-C50
1552269

119-R827 PK-16

603-R66PK-16
603-R156PK-16

C234-EC89 BK-18
119-EC152 PK-18

(E) THROTTLE RELAY (E) SHUTDOWN RELAY


3E6477
3E6477

CONN 38

37

SIGNAL

P800-R17WH-16
C727-R18WH-16
C726-R19 PU-16
C729-R11 BU-16
C730-R10 BR-16
P801-R16 PU-16

614-R163 PK-14

36

RH REAR FLOOD
1760780

GROUND

200-R51 BK-16

(E) REV ALARM RELAY


3E6477

(E) OUTSIDE ELECTRONICS


BOX

183-M38 GY-16
522-M39 WH-14
521-M40 YL-14

OR-18
YL-18
GN-18

+BATTERY

603-R155PK-16
200-R154BK-14

M737-R72 WH-16
C234-R840 BK-16
C854-R74 PK-16

CONN 25

603-R156 PK-16
200-R62 BK-16

35

R-C90
1552269
1

R-C20
8T8732

(20) HYDRAULIC OIL TEMP


1310784

(E) FWD RELAY


3E6477

710-EC64 GN-18-GXL
H765-EC61 WH-18-GXL

22 .

958-R999 YL-16
614-R63 PK-14
614-R71PK-14
603-R155 PK-16

YL-18

119-F42 PK-16
C234-F53 BK-16
H765-F11 WH-16

23

WH-18

21 .

34

REAR SVC LIGHT


1760780

322-R60 GY-16
119-R761 PK-16

(18) REAR FRAME GND


GROUND

EC-C110
1116795

200-M334 BK-10

33

200-R43 BK-14
200-R44 BK-14
200-R45 BK-14
200-R154 BK-14

958-R3 YL-16
L803-R8 OR-16
L802-R9 BU-16
958-R4 YL-16
608-R57 GN-14
614-R63 PK-14
605-R65 YL-14

200-R47 BK-16
200-R48 BK-16
200-R51 BK-16

C234-R840 BK-16
C854-R74 PK-16
447-R73 PK-16
M737-R72 WH-16
L803-R8 OR-16
L802-R9 BU-16
605-R65 YL-14
322-R60 GY-16
606-R560 GY-14
958-R3 YL-16
958-R4 YL-16

F712-M9 GY-18
F711-M8 GN-18
A249-M10 BK-18
893-M12 GN-18
892-M11 BR-18
200-M104 BK-18

200-R41 BK-14
200-R42 BK-14
200-R40 BK-14

EC-C301
9X1343

(E) INSIDE ELECTRONICS M-C301


9X0141
BOX

442-R828GY-16
419-R88 YL-16
M737-R72 WH-16
447-R73 PK-16
C854-R74 PK-16
119-R77 PK-16
C234-R840 BK-16

442-R828 GY-16

EC-C112
1116795

892-M96 BR-18
893-M94 GN-18
F711-M102GN-18
F712-M98 GY-18
A249-M103 BK-18
326-M3 PU-16
G733-M34 BU-16
F782-M35OR-16
C234-M23BK-16
C744-M32 PU-16
C701-M31 YL-16
K709-M22 GY-16
K708-M24 BU-16
521-M40YL-14
522-M39 WH-14
308-M6 YL-16
403-M7 GN-16
133-M13 OR-16
443-M74 YL-16
E534-M64 PU-16
923-M71 GY-16
M737-M75 WH-16
922-M69 BR-16
C234-M73 BK-16
A768-M60 BU-16
235-M46 BK-16
A769-M62 GY-16
921-M67WH-16
119-M82 PK-16
E454-M81 GN-16
426-M79 BR-16
K918-M89 GN-16
K919-M92 YL-16
K913-M85 GN-16
K914-M88 YL-16
E455-M84 BR-16
119-M42 PK-16
403-M43 GN-18
190-M48 PK-16
306-M493 GN-16

P800-R17WH-16
P801-R16 PU-16

32

C776-R1 GN-16
200-R20 BK-16

308-EC14 YL-16
F715-EC71 PU-18
J900-EC72 WH-18

H999-EC78 BU-18
522-EC36 WH-14
326-EC11 PU-18
200-EC68 BK-18
239-EC81 BK-16
C779-EC66 PU-18-GXL

C729-R11 BU-16

G733-M34 BU-16
F782-M35 OR-16

(14) RR AUX VALVE GND


GROUND

C730-R10BR-16

31

605-R65 YL-14
614-R63 PK-14
608-R57 GN-14

R-C88
1552269

200-R36 BK-16
200-R38 BK-16
200-R21 BK-16

30

(13) EMULSION SPRAY VALVE


2611461

200-R24 BK-16
200-R26 BK-16
200-R22 BK-16
200-R25 BK-16

C727-R18WH-16
C726-R19 PU-16

29

C777-R2 BU-16
200-R27 BK-16

CONN 23

28

322-R60 GY-16
200-R47 BK-16

200-R27 BK-16
200-R20 BK-16
200-R28 BK-16

27

RD-16
BK-16

R-C65
1552269

R-C77
1552269

(13) WATER SPRAY VALVE


2611461

C234-R49 BK-16
C234-R46 BK-16
200-R51 BK-16
200-R51BK-16
200-R48 BK-16
200-R47 BK-16

L803-R8 OR-16
L802-R9 BU-16
958-R3 YL-16
958-R4 YL-16

R-C401
1835784

26

(18) REAR HORN


1631201
+

321-R58 BR-16
200-R48 BK-16

EC-C113
1116795

(E) NEUTRAL START RELAY


3E6477

(13) FR-AUX-VALVE-GND
GROUND

200-R23 BK-16
200-R34 BK-16
200-R35 BK-16

19

H4

EC-C401
1835785

25

RD-16
BK-16

24

958-R3 YL-16
200-R28 BK-16

119-R761 PK-16
322-R60 GY-16

200-R32 BK-16
200-R29 BK-16
200-R37 BK-16
200-R31 BK-16
200-R33 BK-16
200-R30 BK-16

C730-R10 BR-16
200-R33 BK-16

23

248-7479 REAR HARNESS

(18) BACKUP ALARM


R-C64
2139100
1552269

R-C76
1552269

(13) ROTOR TIP CYL LOCK


2558036

R-C85
1552269

RD-18
BK-18

F-C77
3E3370

191-F19 WH-16
C234-F13 BK-16
P723-F12 WH-16

304-F81 WH-10

22

(14) REAR DOOR CLOSE


2558037

CONN 33
119-F43 PK-16
C234-F52 BK-16
119-F42 PK-16
C234-F53 BK-16
H765-F11 WH-16
710-F14 GN-16

101-F82 RD-10

21

YL-18

119-R90 PK-16
119-R91 PK-16
119-R761 PK-16

R-C84
1552269

CONN 22

20

SIGNAL

119-R90 PK-16
C234-R49 BK-16
H764-R61 GY-16

C729-R11 BU-16
200-R37 BK-16

603-R156 PK-16
200-R62 BK-16

19

958-R4 YL-16
200-R26 BK-16

1
2

1
2

(14) REAR DOOR OPEN


2558037

18

RD-18
BK-18

+V

R-C75
1552269

(13) ROTOR BRAKE RELEASE


2558036

R-C66
1552267

GROUND

200-R25 BK-16

200-RA2BK-16

17

+ BAT

(17) REAR STEER POSITION


2192386

720-R5 PU-16

603-RA1PK-16

16

605-R65 YL-14
614-R63 PK-14
608-R57 GN-14

R-C74
1552269
1

C739-R12 BR-16
200-R31 BK-16

R-C18
1552269

15

(13) ROTOR BRAKE


2558036

1
2

RA-C1
3E3364

14

R-C81
1552269

603-RA1 PK-16
200-RA2 BK-16

13

(SINKING)

751-R6 GN-16
A958-R7 WH-16
C776-R1 GN-16
720-R5 PU-16
C777-R2 BU-16
200-R22 BK-16
200-R24 BK-16
200-R25 BK-16
200-R26 BK-16
200-R28 BK-16
200-R27 BK-16
200-R20 BK-16
200-R23 BK-16
200-R21 BK-16

C738-R130 BU-16
200-R30 BK-16

12

(N.O.)

C234-R46 BK-16
K716-R93 PU-16
119-R91 PK-16
K715-R92 PK-16

(14) ROTOR LOWER


2573245

1
2

H2

H3

11

(N.C.)

R-C80
1552269

BEACON
1107563
RA-C2
1552269

BU-22
WH-22
BR-22
BK-22

GROUND

751-R6 GN-16
200-R24 BK-16

K716-R93 PU-16
H764-R61 GY-16
321-R58 BR-16
K715-R92 PK-16

R-C67
1552272

(15) ROTOR LIFT LOCK


6R0486

R-C73
1552269

49

(13) MOTOR SHIFT


2558036

(14) ROTOR RAISE


2573245

11

X755-R14 WH-16
200-R32 BK-16

1
2

H1

10

A958-R7 WH-16
200-R22 BK-16

R-C71
1552269

BEACON CONNECTOR

320-M14 OR-16
307-M5 OR-16
695-M17 OR-16
646-M15 OR-16
638-M18WH-16
645-M19 PK-16
105-M4 BR-16
183-M38 GY-16
103-M1 YL-16
696-M16 GN-16
133-M13 OR-16
403-M7 GN-16
308-M6 YL-16
C701-M31 YL-16
521-M40 YL-14
F782-M35 OR-16
G733-M34 BU-16
C234-M23 BK-16
522-M39WH-14
K709-M22 GY-16
326-M3 PU-16
K708-M24 BU-16
C744-M32 PU-16

R-C72
1552269

(13) PARK BRAKE


2558036

(14) REAR STEER RT


2573252

13

X754-R15GN-16
200-R29 BK-16

1
2

L803-R8 OR-16
200-R23 BK-16

R-C70
1552269

(14) REAR STEER LT


2573252

R-C79
1552269

242-4350 BEACON HARNESS

C738-R130 BU-16
X754-R15 GN-16
C739-R12 BR-16
X755-R14WH-16
C729-R11 BU-16
C726-R19 PU-16
C727-R18WH-16
C730-R10 BR-16
P801-R16 PU-16
P800-R17WH-16
200-R34 BK-16
200-R36 BK-16
200-R35 BK-16
200-R38 BK-16
200-R30 BK-16
200-R33 BK-16
200-R32 BK-16
200-R29 BK-16
200-R37 BK-16
200-R31 BK-16

P801-R16 PU-16

L802-R9 BU-16
200-R21 BK-16

(13) CAB SLIDE LT


2558037

30

P801-R16 PU-16
200-R35 BK-16

R-C78
1552269

(13) CAB SLIDE RT


2558037

EC-C114
1116795

R-C83
1552269

15

(13) ROTOR HOOD TILT UP


2558050

86

P800-R17 WH-16
200-R36 BK-16

34

419-R88 YL-16

2558050
200-R41 BK-14
200-R42 BK-14
200-R40 BK-14

85

R-C82
1552269

(13) ROTOR HOOD TILT DN

608-R57 GN-14
200-R41 BK-14

C727-R18 WH-16
200-R38 BK-16

R-C40
1552269

T919-M112 YL-18
229-M113 BK-18

LH REAR FLOOD
1760780

(13) FRONT DOOR CLOSE


2558037

605-R65 YL-14
608-R57 GN-14
614-R63 PK-14

CONN 19

A249-EC870 BK-18-GXL
F712-EC871 GY-18-GXL
F711-EC872 GN-18-GXL

F-C201
9X7147
2

892-EC6 BR-18
893-EC7 GN-18
F711-EC58 GN-18
F712-EC59 GY-18
A249-EC60 BK-18
H765-EC61 WH-18-GXL
P723-EC62 WH-18-GXL
C234-EC63 BK-18
710-EC64 GN-18-GXL
C234-EC65 BK-18
C779-EC66 PU-18-GXL
191-EC502 WH-18
200-EC68 BK-18

892-EC6 BR-18
893-EC7 GN-18

200-EC451 BK-18
G733-EC46 BU-18

R-C86
1552269

R918-M111 GN-18

BK-18

605-R65 YL-14
200-R40 BK-14

403-EC5 GN-18
306-EC48 GN-16
229-EC450 BK-18

C726-R19PU-16
200-R34 BK-16

BK-18

+V
GROUND
SIGNAL

EC-C201
9X7148

119-EC152 PK-18
521-EC80 YL-14
308-EC14
YL-16
C234-EC89 BK-18
C234-EC65 BK-18
H746-EC82 YL-18-GXL
P723-EC62 WH-18-GXL
403-EC5 GN-18
P914-EC47 GN-18
190-EC95 PK-16
F782-EC430 OR-18
321-EC501 BR-16
343-EC4 PK-16

WH-16

C234-EC101

119-F43 PK-16
710-F14 GN-16
C234-F52 BK-16

(23) FRONT STEER SENSOR F-C20


1552267
2245530

M737-R72 WH-16

447-R73 PK-16

C854-R74 PK-16

442-R828 GY-16

C234-R840 BK-16

119-R77 PK-16

X755-R14 WH-16

X754-R15 GN-16

C739-R12 BR-16

C738-R130 BU-16

C777-R2 BU-16

720-R5 PU-16

751-R6 GN-16

A958-R7 WH-16

C776-R1 GN-16

K716-R93 PU-16

K715-R92 PK-16

321-R58 BR-16

R-C42
1552269

A249-EC867 BK-18
F712-EC868 GY-18
F711-EC869 GN-18

191-F17WH-16

R-C87
1552269

(13) FRONT DOOR OPEN


2558037

LH TURN LIGHT
3E6466

BK-18

200-R42 BK-14
614-R63 PK-14

103-M1YL-16
200-M2 BK-14
326-M3 PU-16
105-M4 BR-16
307-M5 OR-16
308-M6 YL-16
403-M7 GN-16
F711-M8GN-18
F712-M9GY-18
A249-M10 BK-18
892-M11 BR-18
893-M12 GN-18
133-M13 OR-16
320-M14 OR-16
646-M15 OR-16
696-M16 GN-16
695-M17 OR-16
638-M18 WH-16
645-M19 PK-16
L802-M20 BU-16
L803-M21OR-16
K709-M22 GY-16
C234-M23 BK-16
K708-M24 BU-16
C727-M25 WH-16
C726-M26 PU-16
P800-M27 WH-16
P801-M28 PU-16
C729-M29 BU-16
C730-M30BR-16
C701-M31 YL-16
C744-M32PU-16

+V
SIGNAL
GROUND

J900-EC72

C729-M29BU-16
P800-M27WH-16
C730-M30BR-16
L802-M20BU-16

WH-18

F3

F-C24
1552267

(23) WHL SPD SNSR


2608762

H746-EC82YL-18-GXL
P723-EC62 WH-18-GXL
306-EC48 GN-16
229-EC450 BK-18
F716-EC77 WH-18
F715-EC71 PU-18

L803-M21 OR-16
C727-M25 WH-16
C726-M26 PU-16
P801-M28 PU-16

F2

E534-EC39 PU-18-GXL
191-EC121WH-18
200-EC458 BK-18-GXL
P723-EC62 WH-18-GXL
C777-EC118 BU-18-GXL

321-EC432 BR-16

R918-M111 GN-18
T919-M112 YL-18
229-M113 BK-18

E3

PU-18-GXL
GN-18-GXL
GY-18-GXL
GN-18-GXL
BK-18-GXL

X755-EC107 WH-18-GXL
249-EC416BK-18-GXL
PK-18
190-EC156

191-EC502 WH-18
C234-EC63 BK-18

190-EC95 PK-16
190-EC156 PK-18
190-EC179 PK-18

321-EC431 BR-16
321-EC43 BR-16

H764-R61 GY-16

RD-18

C779-EC66
C776-EC119
F712-EC871
F711-EC872
A249-EC870

E2

BU-18

R-C41
1552267

E1

F-C1
1552269

G
LH STOP TAIL
1074401

F712-EC871 GY-18-GXL
F711-EC872 GN-18-GXL
A249-EC870 BK-18-GXL

D3

A249-EC873 BK-18-GXL
F712-EC874 GY-18-GXL
F711-EC875 GN-18-GXL
F712-EC868 GY-18
F711-EC869 GN-18
A249-EC867 BK-18

F712-EC874 GY-18-GXL
F712-EC868 GY-18
F711-EC869 GN-18
F711-EC875 GN-18-GXL

F712-EC856 GY-18
F711-EC855 GN-18

F1

D2

200-F54

190-EC34 PK-18

AL-C2

L981-AL1554 YL-16

A249-EC867 BK-18
A249-EC873 BK-18-GXL

A249-EC456 BK-18
A249-EC857BK-18

CAN LOW
CAN HIGH
CAN SHIELD

198-EC821 PK-18-GXL
198-EC822 PK-18-GXL

M737-EC420 WH-18-GXL
191-EC121 WH-18

403-EC5 GN-18

BR-16

L981-AL1556YL-16
1552269
L981-AL1555 YL-16
1
2
200-AL1552 BK-16

958-AL1553 YL-16

F3

D1

P723-EC62 WH-18-GXL
521-EC440 YL-18-GXL
H746-EC82 YL-18-GXL
190-EC179 PK-18
190-EC156 PK-18

PK-18

521-EC80 YL-14
521-EC440 YL-18-GXL

521-EC35 YL-14

308-EC14 YL-16
190-EC34 PK-18
F782-EC13 OR-18
119-EC3 PK-18
119-EC15 PK-18
521-EC35 YL-14
M737-EC28 WH-16
G733-EC12 BU-18
343-EC4 PK-16
403-EC5 GN-18
C234-EC16 BK-18
C234-EC2 BK-18
119-EC254 PK-18-GXL
119-EC240 PK-18-GXL
191-EC40 WH-18

12

AL-C4
1552267

F2

C3

200-F54 BK-16

BK-18

119-EC100
321-EC43

A
B
C

F1

190-EC179 PK-18
191-EC121WH-18

P914-EC47 GN-18

200-AL1550BK-16

E3

343-EC4 PK-16

1
2

P723-EC62 WH-18-GXL
C777-EC118 BU-18-GXL
F712-EC874 GY-18-GXL
F711-EC875 GN-18-GXL
A249-EC873 BK-18-GXL
191-EC121 WH-18

E2

190-EC156 PK-18
521-EC440 YL-18-GXL
M737-EC420 WH-18-GXL
P723-EC62 WH-18-GXL
H746-EC82 YL-18-GXL

200-EC451 BK-18

AL-C1
3E3364

E1

YL-18-GXL

P723-EC62

11
12

D3

200-EC458 BK-18-GXL
239-EC415 BK-18-GXL
H746-EC82

P914-EC442 GN-18
A350-EC90 YL-18

10

D2

198-EC822 PK-18-GXL
198-EC820PK-18-GXL
198-EC821 PK-18-GXL

C2

CONT ID 0
CONT ID 1
MANUAL OVERRIDE SW
MANUAL RATE POT
FLOW SENSOR
ON/OFF VALVE

443-EC19 YL-18-GXL
442-EC124GY-18-GXL

8
9

F3

249-EC416 BK-18-GXL
A249-EC456 BK-18
E534-EC39 PU-18-GXL
C777-EC118BU-18-GXL
X755-EC107 WH-18-GXL
X754-EC106 GN-18-GXL

P914-EC443GN-18
321-EC431 BR-16
P914-EC442GN-18
321-EC432 BR-16

5
6

F2

197-EC801 GN-18-GXL
191-EC802 WH-18-GXL

D1

C1

M737-EC420WH-18-GXL
443-EC19 YL-18-GXL
239-EC415 BK-18-GXL
H746-EC82 YL-18-GXL
442-EC124 GY-18-GXL
190-EC179 PK-18
521-EC440YL-18-GXL
A249-EC456 BK-18
X754-EC106 GN-18-GXL

A353-EC93 PU-18

A353-EC93 PU-18

F712-EC879GY-18-GXL
F711-EC880GN-18-GXL
A249-EC878 BK-18-GXL

F1

A249-EC854 BK-18
F712-EC853 GY-18
F711-EC852GN-18

A249-EC849 BK-18
F712-EC850 GY-18
F711-EC851 GN-18

CONT ID 0
CONT ID 1
MANUAL OVERRIDE SW
MANUAL RATE POT
FLOW SENSOR
ON/OFF VALVE
CAN LOW
CAN HIGH
CAN SHIELD

190-EC156 PK-18
F712-EC879 GY-18-GXL
F711-EC880GN-18-GXL
A249-EC878 BK-18-GXL
A249-EC456 BK-18
A249-EC456 BK-18
A249-EC456 BK-18
F711-EC880GN-18-GXL
A249-EC878 BK-18-GXL
F712-EC879GY-18-GXL
A249-EC857 BK-18
A249-EC878BK-18-GXL
F712-EC856 GY-18
A249-EC857 BK-18
F712-EC856 GY-18
F712-EC879 GY-18-GXL
F711-EC855 GN-18
F711-EC855 GN-18
F711-EC880 GN-18-GXL
A249-EC456BK-18
A249-EC456 BK-18

E3

A249-EC854 BK-18
F712-EC853GY-18
F711-EC852GN-18

680

D3
E1

A350-EC90 YL-18

EC-C50
1552254
1

D2

850-EC401 PU-18-GXL
844-EC403 GN-18-GXL
849-EC404 YL-18-GXL
843-EC402WH-18-GXL
A351-EC91WH-18

C744-EC49 PU-18-GXL

(E) LIMP HOME RES


2450639

190-EC412 PK-18-GXL
190-EC413 PK-18-GXL

D1

B3

238-0434 FRONT HARNESS

SENSOR GND

E1

CONT ID 0
CONT ID 1
RWD SW

C3

X754-EC106 GN-18-GXL
X755-EC107WH-18-GXL
190-EC156 PK-18
190-EC411 PK-18-GXL
190-EC412 PK-18-GXL
190-EC413 PK-18-GXL

B2

605-F36 YL-14

24

21

D3

C3

C2

RS232 TXD
RS232 RXD

20
21

23

20

D2

C2

C1

A3

19

22

19

D1

191-EC121 WH-18
200-EC458 BK-18-GXL
E534-EC39 PU-18-GXL
P723-EC62 WH-18-GXL
C777-EC118 BU-18-GXL
191-EC800 WH-18-GXL
191-EC802 WH-18-GXL
191-EC121 WH-18
F712-EC874 GY-18-GXL
F711-EC875 GN-18-GXL
A249-EC873 BK-18-GXL

A2

15

21

447-EC123 PK-18-GXL
H765-EC61 WH-18-GXL
K708-EC24 BU-18-GXL
H764-EC126 GY-18-GXL
C234-EC433 BK-18-GXL
G733-EC503 BU-18-GXL
F782-EC500 OR-18-GXL

442-EC124 GY-18-GXL
190-EC414 PK-18-GXL
199-EC810 OR-18-GXL
521-EC440 YL-18-GXL

RS232 TXD
RS232 RXD

B1

B2
B3

A249-EC456 BK-18
249-EC416 BK-18-GXL

PUMP EDC F
PUMP EDC R

197-EC801 GN-18-GXL

14

419-EC138YL-18-GXL
E454-EC21 GN-18-GXL
235-EC406 BK-18-GXL
850-EC401 PU-18-GXL
A958-EC113 WH-18

18

190-EC179 PK-18
239-EC415 BK-18-GXL
H746-EC82 YL-18-GXL
442-EC124 GY-18-GXL
521-EC440 YL-18-GXL
443-EC19 YL-18-GXL
M737-EC420 WH-18-GXL

C2

B3

A3

322-F38 GY-16
322-F48 GY-16
322-F49 GY-16
607-F37 PK-14
607-F50 PK-14
607-F51 PK-14
C234-F39 BK-16
C234-F52 BK-16
C234-F53 BK-16
200-F54 BK-16

20

17

E2

C1

B1

A2

10

19

16

LEVEL
ANGLE
LEVER
ANGLE

FUEL
FRONT STEER
FNR
REAR STEER

ROTOR TRANS TEMP


FLOW DIVIDER
CAN LOW
CAN HIGH
CAN SHIELD

RS232 TXD
RS232 RXD

C1

B2

PUMP EDC F
PUMP EDC R

11
12
13

18

15

B1

200-EC445 BK-18-GXL
C776-EC119GN-18-GXL
A769-EC38 GY-18-GXL
A768-EC37 BU-18-GXL
191-EC160 WH-18-GXL
C779-EC66 PU-18-GXL

WH-18-GXL
PK-18-GXL
BK-18-GXL
BU-18-GXL
GY-18-GXL

619-F45 GN-14
619-F46 GN-14

17

A249-EC860 BK-18-GXL
C854-EC122 PK-18-GXL

13

B3

249-EC416 BK-18-GXL
X754-EC106 GN-18-GXL
X755-EC107 WH-18-GXL

A3

H1

191-EC160
198-EC820
200-EC445
A768-EC37
A769-EC38

16

14

12

B2

A2

LEFT STEER VALVE


RIGHT STEER VALVE

A1

4
8

15

ROTOT HEIGHT
AIN 5
AIN 4
AIN 3

C3

SENS PWR 5V
GROUND

190-EC414 PK-18-GXL
190-EC410 PK-18-GXL
190-EC179 PK-18
199-EC810OR-18-GXL

BATTERY +
SENS PWR 5V
GROUND

3
2

14

11

HYD OIL TEMP


CONT ID 0
CONT ID 1
A/C CLUTCH
N/C

B1

191-EC800 WH-18-GXL
197-EC801 GN-18-GXL
200-EC458 BK-18-GXL
E534-EC39 PU-18-GXL

1
5

13

PROPEL FILT SW
DIN 8
CAN SHIELD

426-EC20 BR-18-GXL
E455-EC22 BR-18-GXL

A2

A1

12

10

A3

BATTERY +
SENS PWR 5V
GROUND

191-F17 WH-16
C779-F16 PU-16
200-F18 BK-16
C234-F15 BK-16
200-F54 BK-16
119-F40 PK-16
C234-F39 BK-16
C234-F52 BK-16
119-F43 PK-16
C234-F53BK-16
119-F42 PK-16
200-F54 BK-16
619-F45 GN-14
322-F48 GY-16
605-F36 YL-14
607-F50 PK-14
322-F49 GY-16
C779-F16 PU-16
619-F46 GN-14
200-F18 BK-16
607-F51 PK-14
607-F37 PK-14
619-F34 GN-14
191-F17 WH-16
605-F36 YL-14
322-F38 GY-16
C234-F15 BK-16

11

ROTOR TRANS FILT SW

GROUND
FAN EDC
N/C
N/C
RS232 TXD
RS232 RXD

190-EC411 PK-18-GXL

A1

10

H4

BATTERY +

PK-16
PK-16
PK-16
GN-14

190-EC410 PK-18-GXL
199-EC810 OR-18-GXL
239-EC415 BK-18-GXL
H746-EC82 YL-18-GXL

16

RS232 RCV
CAN LOW
CAN HIGH
BOOTLOADER

200-EC997 BK-18-GXL
G792-EC999 BU-18-GXL
G793-EC998 YL-18-GXL
F712-EC859 GY-18-GXL
F711-EC858 GN-18-GXL

A1

191-F17 WH-16

BATTERY +
SENS PWR 5V

119-F40
119-F42
119-F43
619-F34

+5VDC SENSOR PWR


RS232 GND
RS232 XMIT

G792-EC999 BU-18-GXL
G793-EC998YL-18-GXL
200-EC997 BK-18-GXL

18
17

200-F18 BK-16

C779-F16 PU-16

H765-EC61 WH-18-GXL
710-EC64 GN-18-GXL
E455-EC22 BR-18-GXL
K709-EC23 GY-18-GXL
K708-EC24 BU-18-GXL
426-EC20 BR-18-GXL
447-EC123 PK-18-GXL
H764-EC126 GY-18-GXL
C854-EC122 PK-18-GXL
200-EC997 BK-18-GXL
G792-EC999 BU-18-GXL
G793-EC998 YL-18-GXL
F712-EC859 GY-18-GXL
F711-EC858 GN-18-GXL
A249-EC860 BK-18-GXL
C234-EC433 BK-18-GXL
G733-EC503 BU-18-GXL
F782-EC500 OR-18-GXL

K709-EC23 GY-18-GXL
710-EC64 GN-18-GXL

SPEED DIAL
WHEEL SPEED

(E) EMULSION SYSTEM CONTROL


2308215
EC-C500
2053141

(E) WATER SYSTEM CONTROL


EC-C400
2308215
2053141

190-EC156PK-18

C234-F15 BK-16

(E) 4 WHEEL STEERING CONTROL


2609509
EC-C333
2053141

EC-C600
2053141

A249-EC60 BK-18
F712-EC59 GY-18
F711-EC58 GN-18

318-0581 ELECTRICAL-CABINET-HARNESS

C701-EC18 YL-18-GXL
720-EC115 PU-18-GXL
K715-EC129 PK-18-GXL
419-EC138 YL-18-GXL
C744-EC50 PU-18-GXL
C744-EC49 PU-18-GXL
C744-EC17 PU-18-GXL
X742-EC407 PU-18-GXL
C744-EC49 PU-18-GXL
A958-EC113 WH-18
844-EC403 GN-18-GXL
850-EC401 PU-18-GXL
849-EC404 YL-18-GXL
843-EC402 WH-18-GXL

BATTERY +
PARK BRAKE N.O.
PARK BRAKE N.C.
ROTOR LIFT LOCK N.O.
REAR PROPEL REV
BATTERY ROTOR TRANS 3
ROTOR TRANS 2
ROTOR TRANS 1
ROTOR LIFT LOCK N.C.
MOTOR SHIFT
REAR PROPEL FWD
ROTOR LOWER SOL
ROTOR RAISE SOL
THROTTLE CONTROL
PARK BRAKE SOL
ROTOR BRAKE SOL
BATTERY +
ENGINE SHUTDOWN OUT
FRONT PROPEL REV
ROTOR SERVICE SW
HYD FILT SW
BATTERY FRONT PROPEL FWD

(E) FAN CONTROL


2609509

EC-C13
1552267

A249-EC79 BK-18-GXL
F712-EC75 GY-18-GXL
F711-EC76 GN-18-GXL

119-EC254 PK-18-GXL
C701-EC18 YL-18-GXL
C744-EC50 PU-18-GXL
K715-EC129PK-18-GXL
849-EC404 YL-18-GXL
235-EC405 BK-18-GXL
923-EC27 GY-18-GXL
922-EC26 BR-18-GXL
921-EC25WH-18-GXL
K716-EC128 PU-18-GXL
751-EC114 GN-18-GXL
843-EC402 WH-18-GXL
C739-EC105BR-18-GXL
C738-EC104BU-18-GXL
388-EC400 BU-18-GXL
X742-EC407 PU-18-GXL
720-EC115 PU-18-GXL
119-EC240 PK-18-GXL
N759-EC408WH-18-GXL
844-EC403 GN-18-GXL

EC-C10
2380262

A249-EC860 BK-18-GXL
F712-EC859 GY-18-GXL
F711-EC858 GN-18-GXL

2379762

119-EC240 PK-18-GXL
C738-EC104 BU-18-GXL

(E) MAIN CONTROL


322-5193

EC-C11

751-EC114 GN-18-GXL
C744-EC17 PU-18-GXL
N759-EC408 WH-18-GXL
388-EC400 BU-18-GXL
235-EC405 BK-18-GXL
119-EC254 PK-18-GXL
E454-EC21 GN-18-GXL
235-EC406 BK-18-GXL
923-EC27 GY-18-GXL
922-EC26 BR-18-GXL
921-EC25 WH-18-GXL
K716-EC128 PU-18-GXL
A958-EC113 WH-18
C739-EC105 BR-18-GXL

10

MACHINE HARNESS CONNECTOR AND COMPONENT


LOCATIONS - CAB
VIEW ALL CALLOUTS

29

3
6

4
B
7

2
4

C
29
A
6

3
1

MACHINE HARNESS CONNECTOR AND COMPONENT


LOCATIONS - ENGINE AND CHASSIS
VIEW ALL CALLOUTS

18

17

20

22

15

14

13

24

19

23

30

25

27

3
7
4
12
6
E

21
18

17

16

21

22

20

15

14

13

16
D

9
2

10

11

27

30
6
7
12
4
25
3

24

10

19

11

23

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