INTERACTIVE SCHEMATIC

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Cover Page
Information
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Component Table
Tap Table
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Electrical Symbols
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Bookmarks X
EC-C3
EC-C2
E-C60
EC-C1
E-C61
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Hydraulic System
Tractors
D3G, D4G, and D5G HYSTAT Track-Type
D3G:
JMH1-UP
BYR1-UP
D4G:
HYD1-UP
TLX1-UP
D5G:
WGB1-UP
RKG1-UP
2003 Caterpillar, All Rights Reserved Printed in U.S.A.
RENR7316-01
September 2003
COMPONENT LOCATION
Description
Part
Number
Machine
Location
Schematic
Location
Valve - Breaker Relief Tank Breather 4T-4145 1 F-5
Switch As - Pressure (Parking Brake) 201-4159 2 F-5
Motor Gp - Piston (Left) (D3g) 214-6343 F-4
Motor Gp - Piston (Left) (D4g And D5g) 169-1803 F-4
Valve And Mtg Gp - Solenoid (Brake, Override) 200-6492 4 F-3
Lines Gp - Pressure Test - Remote Mounted (D3g) 174-5987 F-3
Lines Gp - Pressure Test - Remote Mounted (D4g And D5g) 221-9805 F-3
Tank Gp - Hydraulic 194-3098 6 F-5
Winch Ar 179-9513 7 E-7
Valve Gp - (Winch) Brake And Freespool 200-1309 8 E-7
Valve Gp - Pilot 180-7339 9 E-6
Screen - Suction (Hydraulic Tank) 322-9703 10 E-5
Cylinder Gp - Angle (Left) 259-0459 11 E-1
Valve Gp - Shuttle 8J-6875 12 E-6
Valve - Ball (Winch) 8T-6907 13 E-6
Block - (Return Manifold) 179-6053 14 E-5
Block - (Suction Manifold) 177-3572 15 E-4
Cylinder Gp - Tilt 183-8459 16 E-1
Cylinder Gp - Bulldozer Lift (Left) 183-3721 17 E-1
Radiator And Hyd Oil Cooler Gp 317-4354 18 D-2
Cylinder Gp - Bulldozer Lift (Right) 183-3721 19 D-2
Pump Gp - Gear 137-1296 20 D-2
Pump Gp - Double Piston (D4g And D5g) Without Thru Drive 214-3243 D-3
Pump Gp - Double Piston (D4g And D5g) With Thru Drive 215-9302 D-3
Pump Gp - Double Piston (D3g) Without Thru Drive 236-4666 D-3
Pump Gp - Double Piston (D3g) With Thru Drive 236-4667 D-3
Motor Gp - Piston 200-1729 22 D-8
Valve Gp - Flow Control 200-1311 23 D-7
Filter Gp - Oil 201-2744 24 D-5
Pump Gp - Piston Slipper 178-4415 25 D-4
Filter Gp - Oil (Right Drive Loop) 196-1803 26 D-4
Filter Gp - Oil (Left Loop/transmission) 212-9363 27 D-3
Cylinder Gp - Angle (Right) 259-0459 28 D-2
Cylinder Gp - Ripper (Lh) 192-0893 C-7
Cylinder Gp - Ripper (Rh) 192-0891 C-7
Motor Gp - Piston (Right) (D3g) 214-6343 C-4
Motor Gp - Piston (Right) (D4g And D5g) 169-1803 C-4
Valve Gp - Relief 185-7709 31 C-3
Valve Gp - Check (Blade Lift Makeup) 9T-7634 32 C-3
Valve Gp - Check (Blade Lift Makeup) 9T-7634 33 C-3
Valve Gp - Bank 3 (Blade Lift, Tilt, Angle) 216-1633 C-2
Valve Gp - Bank 4 216-1634 C-2
Valve Gp - Bank 3 (For Grade Control M/c) 243-3165 C-2
Valve As - Manifold 4Y-3876 35 C-3
Valve Gp - Relief (Main) 199-3478 36 C-2
Valve Gp - Control (Auxiliary) 199-3477 37 C-3
Valve Gp - Control (Angle, Tilt) 9T-7642 38 C-3
Valve Gp - Control (Lift) 199-3476 39 C-3
Valve Gp - Check (Blade Lift Makeup) 9T-7642 40 C-2
Manifold (Inlet/outlet) 199-3475 41 C-2
Block Gp - Oil Cooler Bypass/motor Bearing Bypass 175-5473 42 E-2
Valve Gp - Bank 2 (Blade Tilt) 225-9595 43 B-7
Valve Gp - Bank 2 (Blade Lift) 225-9595 44 B-7
Valve Gp - Counterbalance (Grade Control) 225-9596 45 B-5
34
3
5
21
29
30
FLUID POWER SYMBOLS
ONE POSITION TWO POSITION THREE POSITION
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
LINES CROSSING LINES J OINING
TWO-WAY THREE-WAY FOUR-WAY
SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
2-SECTION PUMP
MAIN AUX.
SPRING
(ADJ USTABLE)
VARIABILITY LINE RESTRICTION
(VARIABLE)
LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED
PRESSURE
COMPENSATION
PUMP: VARIABLE and
PRESSURE COMPENSATED
ENERGY TRIANGLES
HYDRAULIC PNEUMATIC
MEASUREMENT
PRESSURE TEMPERATURE FLOW
ROTATING SHAFTS
UNIDIRECTIONAL BIDIRECTIONAL
PUSH-PULL LEVER PEDAL GENERAL MANUAL PUSH BUTTON SPRING
MANUAL CONTROL SYMBOLS
HYDRAULIC MOTORS
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
UNIDIRECTIONAL
BIDIRECTIONAL
HYDRAULIC PUMPS
FLUID STORAGE RESERVOIRS
CROSSING AND JOINING LINES
VALVE ENVELOPES VALVE PORTS
BASIC COMPONENT SYMBOLS
FLUID CONDITIONER PUMP or MOTOR
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
UNIDIRECTIONAL
BIDIRECTIONAL
VALVES
PILOT CONTROL SYMBOLS
RELEASED PRESSURE
EXTERNAL RETURN INTERNAL RETURN
REMOTE SUPPLY PRESSURE
SIMPLIFIED COMPLETE
INTERNAL
SUPPLY PRESSURE
ACCUMULATORS
SPRING LOADED GAS CHARGED
SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
COMBINATION CONTROLS
SOLENOID SERVO THERMAL DETENT
HYDRAULIC AND PNEUMATIC CYLINDERS
DOUBLE ACTING SINGLE ACTING
BASIC
SYMBOL
SPRING
LOADED
CHECK VALVES
TWO
POSITION
INFINITE
POSITIONING
FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
THREE
POSITION
CROSS
FLOW
PARALLEL
FLOW
INTERNAL PASSAGEWAYS
NORMAL POSITION
A B
P T
A B
P T
SHIFTED POSITION INFINITE POSITION
CONTROL VALVES
ATTACHMENT
MANUAL SHUTOFF
SHUTTLE PILOT
CONTROLLED
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)
325-AG135 PK-14
Circuit Identification
Number
Wire Color Wire Gauge
Harness identification code
This example indicates
wire 135 in harness "AG".
325-PK-14
Wire Gauge
Wire Color
Circuit Number
Identification
Wire Number Identification Codes
Current Standard
Previous Standard
Electrical Schematic Example Hydraulic Schematic Example
325-PK
Wire Color
Circuit Number
Identification
B A
Wire
Wire
(EXAMPLE VALVE)
Current Standard
Transducer
(Fluid)
Transducer
(Gas / Air)
G
Generator
Electrical Wire
Pressure Switch
M
Electric Motor
Pressure Switch
(Adjustable)
Temperature Switch
Pressure
Symbol
Temperature
Symbol
Level
Symbol
Flow
Symbol
Electrical Symbols (Electrical)
T
1 2 3 4 5 6 7 8
A
B
C
D
E
F
1 2 3 4 5 6 7 8
A
B
C
D
E
F
LINE PATTERNS
Drain / Return Lines
Pilot / Load Sensing Pressure
Pressure Line
CALLOUTS
(52) VALVE GP - CONTROL
138-1234
Callout Number
(Machine Location from
Component LocationsTable)
Component
Name
Part Number
200-1729
185-7709
192-0893
192-0891
225-9595
225-9595
200-1311
179-6053
322-9703
4T-4145
(D4G AND D5G) 169-1803
(D3G) 214-6343
178-4415
(D4G AND D5G) 169-1803
(D3G) 214-6343
(D4G AND D5G)
WITHOUT DRIVE: 214-3243
WITH DRIVE: 215-9302
WITH DRIVE: 236-4667
(D3G)
WITHOUT DRIVE: 236-4666
200-6492
(D3G) 174-5987
(D4G AND D5G) 221-9805
175-5473
317-4354
199-3475
183-3721
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
SCHEMATIC PART NUMBER: 213-6413, VERSION: -
MEDIA NUMBER: RENR7316-01
THIS SCHEMATIC IS FOR THE D3G, D4G, AND D5G HYSTAT TRACK-TYPE
TRACTORS HYDRAULIC SYSTEM
4 3 2
T
P
(4)
(P)
(2)
(Y)
(DA)
BRAKE
F/S (FS)
(B)
U X T MI
B
A
G T
1
(P0RT 8)
(PORT 7)
(PORT 5)
(PORT 3)
(PORT 1)
(PORT 4)
(PORT 2)
(PORT 6)
(PORT 9)
(PORT 10)
A A
M
T
B B
LS
P
200-1309
179-9513
180-7339
8T-6907
8J-6875
225-9596
178-4415
194-3098
201-4159
177-3572
196-1803
4Y-3876
199-3477
9T-7634
9T-7634
9T-7642
212-9363
183-3721
137-1296
259-0459
216-1633
BANK 4: 216-1634
BANK 3
(FOR GRADE CTRL M/C):
243-3165 199-3478
9T-7642
199-3476
183-8459
259-0459
(31) VALVE GP
RELIEF
(29) CYLINDER GP
RIPPER (LH)
(29) CYLINDER GP
RIPPER (RH)
(43) VALVE GP
BANK 2 (BLADE TILT)
(44) VALVE GP
BANK 2 (BLADE LIFT)
(23) VALVE GP
FLOW CONTROL
(9) VALVE GP
PILOT
(14) BLOCK
(RETURN MANIFOLD)
(10) SCREEN
SUCTION
(HYDRAULIC TANK)
(6) TANK GP
HYDRAULIC
(1) VALVE BREAKER RELIEF
TANK BREATHER
(3) MOTOR GP-PISTON (LEFT)
(25) PUMP GP
PISTON SLIPPER
(21) PUMP GP
DOUBLE PISTON
(4) VALVE AND MTG GP
SOLENOID (BRAKE, OVERRIDE)
(5) LINES GP
PRESSURE TEST
REMOTE MOUNTED
(42) BLOCK GP
OIL COOLER BYPASS/
MOTOR BEARING BYPASS
(18) COOLER GP
RADIATOR AND
HYD OIL
(41) MANIFOLD
(INLET/OUTLET)
(17) CYLINDER GP
BULLDOZER LIFT (LEFT)
(16) CYLINDER GP
TILT
(11) CYLINDER GP
ANGLE (LEFT) (8) VALVE GP (WINCH)
BRAKE AND FREESPOOL
(7) WINCH AR
(13) VALVE
BALL (WINCH)
(12) VALVE GP
SHUTTLE
(45) VALVE GP
COUNTERBALANCE
(GRADE CONTROL)
(24) PUMP GP
PISTON SLIPPER
(2) SWITCH AS
PRESSURE
(PARKING BRAKE)
(15) BLOCK
(SUCTION MANIFOLD)
(26) FILTER GP
OIL (RIGHT DRIVE LOOP)
(30) MOTOR GP-PISTON (RIGHT)
(35) VALVE AS
MANIFOLD
(37) VALVE GP
CONTROL
(AUXILIARY)
(33) VALVE GP
CHECK
(BLADE LIFT
MAKEUP)
(32) VALVE GP
CHECK
(BLADE LIFT MAKEUP)
(38) VALVE GP
CONTROL (ANGLE, TILT)
(27) FILTER GP OIL
(LEFT LOOP/
TRANSMISSION)
(19) CYLINDER GP
BULLDOZER LIFT
(RIGHT) (20) PUMP GP
GEAR
(28) CYLINDER GP
ANGLE (RIGHT)
(34) VALVE GP
BANK 3
(BLADE LIFT, TILT, ANGLE):
(36) VALVE GP
RELIEF (MAIN)
(40) VALVE GP
CHECK
(BLADE LIFT MAKEUP)
(39) VALVE GP
CONTROL (LIFT)
(22) MOTOR GP
PISTON
MACHINE COMPONENT LOCATIONS
45
45
44
43
42
41
40
39
38
37
36
35
34
33 32 31 30
29
28
27 26 25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3 2
1
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