DOC NAME : APPD BY :

DOC NO : DATE :
ITEM : DRG. NO :
JOB NO : REV :
SR. NO. COMPONENT / OPERATION CHARACTERISTICS CATE- TYPE / METHOD EXTENT OF REFERENCE ACCEPTANCE FORMAT OF REMARK
DESCRIPTION GORY OF CHECK CHECK DOCUMENTS NORMS RECORDS SPEQ TPI CLIENT
A RAW MATERIALS
A1 PLATES,TUBESHEET, 1. PHYSICAL / CHEMICAL MA AS PER STANDARD RANDOM AS PER APPR. DRG. AS PER APPR. DRG. MILL T.C. / LAB P W R
BODY FLANGE PROPERTIES / NDT MEASURMENT ASME SEC. II A ASME SEC. II A T.C. & JR
2.DIMENSIONS & SURFACE VISUAL
QUALITY
A2 PIPES & TUBE 1. PHYSICAL / CHEMICAL MA AS PER STANDARD RANDOM AS PER APPR. DRG. AS PER APPR. DRG. MILL T.C. / LAB P W R
PROPERTIES / NDT MEASURMENT ASME SEC. II A ASME SEC. II A T.C. & JR
2.DIMENSIONS & SURFACE VISUAL
QUALITY
A3 NOZZLE FLANGES 1. PHYSICAL / CHEMICAL MA AS PER STANDARD RANDOM AS PER APPR. DRG. AS PER APPR. DRG. MILL T.C. / LAB P W R
PROPERTIES / NDT MEASURMENT ASME SEC. II A ASME SEC. II A T.C. & JR
2.DIMENSIONS & SURFACE VISUAL
QUALITY
A4 BAFFLES / SPACERS / 1. PHYSICAL / CHEMICAL MA AS PER STANDARD RANDOM AS PER APPR. DRG. AS PER APPR. DRG. MILL T.C. / LAB P R R
TIERODS PROPERTIES / NDT MEASURMENT ASME SEC. II A ASME SEC. II A T.C. & JR
2.DIMENSIONS & SURFACE VISUAL
QUALITY
B BOUGHT ITEMS
B1 FASTENERS / GASKETS
C FABRICATION
C1 WELDING PROCEDURE CORRECTNESS MA SCRUTINY 100% ASME SEC. IX / ASME SEC.IX / WPS FORMAT P R R
SPECIFICATION API 650 TEMA C
C2 WELDING PROCEDURE WELD SOUNDNESS MA DESTRUCTIVE TEST 100% ASME SEC. IX / ASME SEC.IX / PQR FORMAT P R R
QUALIFICATION RECORD/ OF WELDED TEST API 650 TEMA C
MOCK UP TEST PIECE
C3 WELDER PERFORMANCE SKILL OF WELDER MA REDIORAPHY OF 100% ASME SEC. IX / ASME SEC.IX / WPQ FORMAT P R R
QUALIFICATION RECORD TEST PIECE ONLY API 650 TEMA C
C4 MOCK UP OF TUBE TO TUBESHEET SOUNDNES OF JOINTS
C5 SHELL, CONE, PLATE DIMENSIONS DIAGONAL MA MEASUREMENT 100% ASME SEC. IX / ASME SEC.IX / IR P R R
MARKING API 650 TEMA C
MA = MAJOR CR = CRITICAL P = PERFORM W = WITNESS R = REVIEW H = HOLD
AGENCY
IIR = INTERNAL INSPECTION REPORT
PO NO : 7300002964 DT.28.11.2005 SS 316 HEAT EXCHANGERS SPE-142 TO 148
CONSULTANT / INSPN AGENCY: BY CLIENT SR-5229 0
SUNRISE
PROCESS
EQUIPMENTS
J-188, TARAPUR INDL ESTATE,
BOISAR, THANE 401506
TEL: 02525 274474 / 260795
FAX: 02525 274474
QUALITY ASSURANCE PLAN SHEET NO: 1 0F 4
PROJECT: HEAT EXCHANGERS. SPE / QAP / NFIL MSA
CLIENT: M/S NAVIN FLUORINE INTERNATIONAL LTD. SPE / QAP / 060102 02.01.2006
JIR = JOINT INSPECTION REPORT
DOC NAME : APPD BY :
DOC NO : DATE :
ITEM : DRG. NO :
JOB NO : REV :
SR. NO. COMPONENT / OPERATION CHARACTERISTICS CATE- TYPE / METHOD EXTENT OF REFERENCE ACCEPTANCE FORMAT OF REMARK
DESCRIPTION GORY OF CHECK CHECK DOCUMENTS NORMS RECORDS SPEQ TPI CLIENT
C6 SHELL ROLLING / 1. GUAGE MA 1 TEMPLATE 100% ASME SEC. IX / ASME SEC.IX / IR P R R
CHANNEL FORMING 2. CIRCULARITY 2 & 3 MEASUREMENT API 650 TEMA C
DISH ENDS FORMING 3. OD / CIRCUMFERENCE BY TAPE
EXPANSION BELLOWS FORMING 4. HEIGHT OF CONE/DISHED
OF CONE/ OVALITY OF CONE
C7 BUTT JOINT OF L/S.+ 1. MATCHING MA TEMPATE / MEASUR- 100% APPRVED. DRG. APPRVED. DRG. IR P W R
CIR. SEAM + FITUP + WELD- 2. VEE + GAP MENT / VISUAL API 650 API 650
ING OF SHELL / CONE / DISH END 3. ALIGNMENT SEC. VIII
EXPANSON BELLOWS 4. DIMENSION
5. D.P. + TACKS
6. BACK CHIP D.P.
C8 NOZZLE MARKING + CUTOUT MEASUERMENT + ALIGNMENT + MA MEASURMENT 100% AS PER APPR. DRG. AS PER APPR. DRG. IR P R R
NOZZ. FLG. TO PIPE DIMENSSIONS VISUAL API 650 API 650
NECK FIT UP & WELDING 2.DIMENSIONS & SURFACE
NOZZLE FIT UP & QUALITY
ORIENTATION
C9 SUPPORT CLEATS, LEGS, DIMENSSIONS + ALIGNMENT MA MEASURMENT BY 100% AS PER APPR. DRG. AS PER APPR. DRG. IR P R R
FITUP + WELDING TEMPLATE VISUAL API 650 API 650 / ASME
SEC VIII
MA = MAJOR CR = CRITICAL P = PERFORM W = WITNESS R = REVIEW H = HOLD
0
AGENCY
2 0F 4
PROJECT: SPE / QAP / NFIL MSA
02.01.2006
PO NO : 7300002964 DT.28.11.2005 SS 316 HEAT EXCHANGERS SPE-142 TO 148
SUNRISE
PROCESS
EQUIPMENTS
J-188, TARAPUR INDL ESTATE,
BOISAR, THANE 401506
TEL: 02525 274474 / 260795
FAX: 02525 274474
QUALITY ASSURANCE PLAN SHEET NO:
CLIENT: M/S NAVIN FLUORINE INTERNATIONAL LTD. SPE / QAP / 060102
CONSULTANT / INSPN AGENCY: BY CLIENT SR-5229
IIR = INTERNAL INSPECTION REPORT JIR = JOINT INSPECTION REPORT
DOC NAME : APPD BY :
DOC NO : DATE :
ITEM : DRG. NO :
JOB NO : REV :
SR. NO. COMPONENT / CHARACTERISTICS CATE- TYPE / METHOD EXTENT OF REFERENCE ACCEPTANCE FORMAT OF REMARK
OPERATION GORY OF CHECK CHECK DOCUMENTS NORMS RECORDS SPEQ TPI CLIENT
DESCRIPTION
C10 DUMMY PASSING IN SHELL
C11 PNEUMATIC TEST OF REINFO- STRENGTH / LEAK TEST MA GIVING AIR PRESSURE 100% AS PER APPR. DRG. AS PER APPR. DRG. JR P W/R R
RCEMENT PADS OF NOZZLES AT 1.00 KG/CM2 (G) &
BEFORE TUBE BUNDLE SPREADING SOAP
INSERTION SOLN. ON THE WELD
JOINT FOR LOCATING
LEAK IF ANY.
C12 RADIOGRAPHY REVIEW. OF SHELL WELD SOUNDNESS MA SEC V IR P W/R R
C13 TUBE SHEET, INSPECTION AFTER HOLE SIZES AND LIGAMENTS VISUAL MEASUREMENTS AS PER APPR. DRG. P W/R R
DRILLING REAMING GROOVING / FINISH
C14 SKELETON ASSEMBLY DEBURRING / FITUP OF BAFFLES AS PER APPR. DRG. P W/R R
SEGMENTAL CUT ORIENTATION
C15 TUBE BUNDLE ASSEMBLY AND MA AS PER APPR. DRG. P W/R R
INSERTION, TUBE SHEET FIT UP
WITH SHELL AND WELDING
C16 TUBE EXPANSION CORRECTNES OF EXPANSION MINIMUN 4% MAX 8% AS PER APPR. DRG. AS PER TEMA P W/R R
C17 AIR LEAK TEST AFTER EXPANSION LEAKPROOFNESS MX AS PER APPR. DRG. P W/R R
C18 TUBE TO TUBESHEET WELDING SOUNDNESS MA AS PER APPR. DRG. P W/R R
C19 D.P. OF TUBE - TUBE SHEET SOUNDNESS 1OO% AS PER APPR. DRG. P W/R R
WELDING
C20 FINAL DIMENSIONAL 1.DIMENSSIONS MA MEASURMENT BY 100% AS PER APPR. DRG. AS PER APPR. DRG. JR P W/R R
CHECKUP 2.FINISH VISUAL FOR EXTERNAL
& INTERNAL SURFACE
OF TANK
MA = MAJOR CR = CRITICAL P = PERFORM W = WITNESS R = REVIEW H = HOLD
02.01.2006
PO NO : 7300002964 DT.28.11.2005 SS 316 HEAT EXCHANGERS SPE-142 TO 148
CONSULTANT / INSPN AGENCY: BY CLIENT SR-5229 0
AGENCY
SUNRISE
PROCESS
EQUIPMENTS
J-188, TARAPUR INDL ESTATE,
BOISAR, THANE 401506
TEL: 02525 274474 / 260795
FAX: 02525 274474
QUALITY ASSURANCE PLAN SHEET NO: 3 0F 4
PROJECT: SPE / QAP / NFIL MSA
CLIENT: M/S NAVIN FLUORINE INTERNATIONAL LTD.
IIR = INTERNAL INSPECTION REPORT JIR = JOINT INSPECTION REPORT
SPE / QAP / 060102
DOC NAME : APPD BY :
DOC NO : DATE :
ITEM : DRG. NO :
JOB NO : REV :
SR. NO. COMPONENT / CHARACTERISTICS CATE- TYPE / METHOD EXTENT OF REFERENCE ACCEPTANCE FORMAT OF REMARK
OPERATION GORY OF CHECK CHECK DOCUMENTS NORMS RECORDS SPEQ TPI CLIENT
DESCRIPTION
C22 FINAL RADIOGRAPHY REVIEW. WELD SOUNDNESS AS PER APPR. DRG. P R R
C23 HYDROTEST / PNEUMATIC LEAK / STRENGTH TEST MA VISUAL FOR LEAK 100% AS PER APPR. DRG. AS PER APPR. DRG. IR P W R
(SHELLSIDE & TUBESIDE ) FROM WELD JOINTS AS & RELEVANT CODE
WELL AS PARENT
MATERIAL BY FILLING
WATER
C24 CLEANINING & PAINTING CLEANLINESS & PAINT FINISH MA VISUAL AND DRY. FILM 50 SPOT AT VARI- AS PER APPR. DRG. AS PER APPR. DRG. IR PCPL / R R
& THICKNESS OF PAINT THICKNESS BY COAT OUS LOCATIONS & & RELEVANT CODE REWIEW BY
METER AVERAGE OF 50 B.V. BEFOR
SPOT SHELL BE THE
DFI OF PAINT
MA = MAJOR CR = CRITICAL P = PERFORM W = WITNESS R = REVIEW H = HOLD FOR TPI
0
SUNRISE
PROCESS
EQUIPMENTS
J-188, TARAPUR INDL ESTATE,
BOISAR, THANE 401506
TEL: 02525 274474 / 260795
FAX: 02525 274474
QUALITY ASSURANCE PLAN SHEET NO: 4 0F 4
PROJECT: SPE / QAP / NFIL MSA
PO NO : 7300002964 DT.28.11.2005 SS 316 HEAT EXCHANGERS SPE-142 TO 148
CONSULTANT / INSPN AGENCY: BY CLIENT SR-5229
SPE / QAP / 060102 02.01.2006
IIR = INTERNAL INSPECTION REPORT JIR = JOINT INSPECTION REPORT
AGENCY
CLIENT: M/S NAVIN FLUORINE INTERNATIONAL LTD.
SPE-142 TO 148
0
1 0F 4
MSA
02.01.2006
0
2 0F 4
MSA
02.01.2006
SPE-142 TO 148
02.01.2006
SPE-142 TO 148
0
3 0F 4
MSA
H = HOLD FOR TPI
0
4 0F 4
MSA
SPE-142 TO 148
02.01.2006