*THIS PRINT IS NON-CONTROLLED *

Bechtel France S.A.S.

Reliance Industries Limited
Jamnagar Exprt Re!iner" Pr#ect
Speci!icatin
$%&'(-)PS-PL-*&&
Title
Steam Tracing
This specification is based on 22960-3PS-PL-011 Rev.9

1 31-5-06 Issued for Construction PC SJH DH PKS
0 23-3-06 Issued for Approva PC SJH DH PKS
Rev Date Revision By h!d "pp# $ient
2%19&-3PS-PL-011 Pa'e 1 of 6
Reliance Industries Limited *THIS PRINT IS NON-CONTROLLED*
Jamnagar Exprt Re!iner" Pr#ect
Contents
1! "#$#%A&!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!3
2! D#SI"$!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!3
3! 'A(#%IA& S#&#C(I)$!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!5
Attachments
(a*e 1 +!1K,-c.
2
, Stea. (racin,
(a*e 2 16!0K,-c.
2
, Stea. (racin,
(a*e 3 +2!2K,-c.
2
, Stea. (racin,
(/pica0 Stea. (racin, Sc1edue
(/pica0 Stea. (racin, 'anifod Sc1edue
(/pica0 Instru.ent %e2uirin, Stea. (racin,
2%19&-3PS-PL-011 Pa'e 2 of 6
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Jamnagar Exprt Re!iner" Pr#ect
1. General
1.1. Scope
(1is specification covers t1e re2uire.ents for t1e desi,n3 construction3 .aterias
and instaation of stea. 1eatin, for pipin, and e2uip.ent!
2. Design
2.1. General
2!1!1! (1e desi,n of pipin, for t1e protective 1eatin, s/ste. s1a confor. to t1e atest
edition of A$SI 431!3 and t1e Indian 4oier %e,uation 1550 61ere appica*e3
e7cept as .odified */ t1is specification!
2!1!2! Stea. 1eat tracin, s1a *e desi,ned to .aintain t1e traced pipin, and e2uip.ent
at or a*ove t1e specified 1eat tracin, o*8ective te.perature!
2!1!3! (1e stea. for t1e 1eatin, s1a *e suppied fro. a continuous source even durin,
s1ut do6n period!
2!1!+! Insuation t1ic9ness s1a *e in accordance 6it1 Pro8ect Specification 2515+-3PS-
"A-006!
2.2. Services Requiring Protective Heating
2!2!1! Process3 utiit/3 au7iiar/ pipin, and e2uip.ent t1at s1a re2uire stea. tracin,
s1a *e identified on t1e P:I Dia,ra.s!
2!2!2! In acid or severe/ corrosive services3 1eatin, s1a *e e7terna/ appied3 ot1er
services3 eit1er e7terna/ or interna/!
2!2!3! Stea. 1eat tracin, is nor.a/ not per.itted for dispace.ent t/pe eve
controers3 ,au,e ,asses3 and pressure and differentia pressure trans.itters
incudin, t1e pipin, connected t1ereto!! S1oud an e7ception to t1is poic/ *e
.ade3 t1e stea. 1eat tracin, for suc1 instru.entation s1a *e desi,ned in
accordance 6it1 t1e procedures of API %P 5503 Part I3 Section ;3 atest edition!
2.3. Tpes o! Protective Heating
2!3!1! (1e .ini.u. nu.*er of parae stea. tracers and t1e tracer si<es for various
traced ine si<es s1a *e as s1o6n in (a*e 13 2: 3!
2!3!2! (racin, s1a *e instaed as a sin,e ine paraein, t1e pipe or e2uip.ent! If a
s.a a.ount of 1eat is re2uired or to avoid e7cess spot te.peratures3 tracers
s1a *e instaed insuated fro. t1e pipe or e2uip.ent! If .ore 1eat is re2uired3
tracers s1a *e instaed in parae or coied around e2uip.ent! %efer to Stea.
(racer Attac1.ent Detais D%" $o! 2515+-P1+- J"000-010!
2!3!3! =esses3 tan9s etc or t1eir parts s1a *e 6interi<ed 61ere re2uired */ tracers
insuated 6it1 t1e vesse for e7terna/ appied 1eatin,3 and */ pipe cois ocated
inside t1e vesse for interna/ appied 1eatin,!
2!3!+! (racers and cois s1a *e fed fro. stea. distri*ution ines and s1a drain to
condensate traps! (racers t1at are essentia/ sef-drainin, >6it1out poc9ets?
2%19&-3PS-PL-011 Pa'e 3 of 6
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.a/ drain to condensate coection ines provided 6it1 a sin,e trap! #ac1 tracer
t1at is not sef drainin, s1a *e provided 6it1 its o6n trap!
a? Stea. distri*ution ines s1a *e a .ini.u. si<e of 1@ no.ina *ore stee pipe
inside unit i.it and .ini.u. si<e of 1AB no.ina *ore stee pipe outside
unit i.its!
*? Condensate coection ines s1a *e 1B no.ina *ore for up to 2 tracers3 2B
no.ina *ore for 3-C tracers and 3B no.ina *ore for ;-12 tracers!
%efer to Stea. (rap Detais0 D%" $o 2515+-P1+-J"000-011 and to Stea.
(racin, Detais0 D%"! $o 2515+-P1+-J"000-005!
2!3!5! (1e nu.*erin, s/ste. for stea. distri*ution and coection ines s1oud *e as
foo6s0
"nit #um$er Distri$ution % Collection Tpe
Three Character
#um$er &'enti!ier
D311 S0 to S6 C0 to C6 100 - 555
i.e. ( 311 C) 212
2!3!6! #ac1 stea. distri*ution ine or tracer ead ine s1a prefera*/ *e ocated at an
eevation a*ove t1e 1i,1est point of t1e pipin, or ite.s of e2uip.ent *ein,
traced! #ac1 condensate coection ine s1a *e ocated at an eevation o6
enou,1 to per.it ,ravit/ fo6 of condensate fro. a connected ines! Hose
connection risers used for protective 1eatin, stea. supp/ s1a *e trapped!
2!3!C! (racers .a/ 1ave parae *ranc1es3 61ic1 re-connect3 of an/ en,t1 not
e7ceedin, 10.3 provided t1at a *ranc1es so for.ed are co.pete/ sef-
drainin,! #ac1 *ranc1 61ic1 is not co.pete/ sef-drainin, s1a *e provided
6it1 its o6n trap!
2!3!;! (1e .a7i.u. en,t1 of tracers >e7cudin, supp/ pipin, and condensate pipin,? s1a *e
i.ited to t1e foo6in,0
(racer Si<e 'a7i.u. &en,t1
1-2B $!4! Pipe 61.
#ac1 tracer s1a *e utii<ed for 1eatin, as .an/ ite.s as practica*e 6it1in t1e
specified .a7i.u. en,t13 uness separate 1eatin, is re2uired!
E1ere t1e en,t1 of ines to *e traced e7ceeds t1e specified .a7i.u. en,t1 t1e
tracer s1a *e ter.inated and disc1ar,ed to a trap3 and a ne6 feeder ine instaed
to serve t1e ne7t en,t1 of tracer! (racer ines to *e overapped at t1ese
ter.ination points!
2!3!5! (1e en,t1 of stea. ead ines fro. .anifod to t1e tracer ines s1a not e7ceed
15 .!
(1e en,t1 of t1e ead ines fro. t1e tracers to stea. traps s1a not e7ceed 15 .!
2.). Detail Design
2%19&-3PS-PL-011 Pa'e & of 6
Reliance Industries Limited *THIS PRINT IS NON-CONTROLLED*
Jamnagar Exprt Re!iner" Pr#ect
2!+!1! E1ere practica*e3 e2uip.ent s1a *e desi,ned so as not to re2uire protective
1eatin,! #2uip.ent 61ic1 .a/ *e e.ptied or fus1ed out durin, interrupted
operation3 or 61ic1 is ocated in a 1eated *uidin, or ot1er encosure3 s1a not
re2uire protective 1eatin,! Dead ended and non-circuatin, pipin, s1a *e
avoided 61en possi*e!
2!+!2! (racers s1a foo6 t1e contour of t1e e2uip.ent and s1a prefera*/ start at t1e
1i,1est point in a s/ste.3 t1e/ s1a sope in t1e direction of condensate fo6!
&o6 points 61ere condensate .a/ coect s1a *e per.itted for sin,e tracers to
a .a7i.u. tota of a poc9et dept1s of 300..!
2!+!3! #ac1 tracer coi s1a *e provided 6it1 a ,ate vave at t1e connection to t1e
distri*ution or supp/ ine and at t1e coection ine! Stea. distri*ution ines s1a
*e provided 6it1 a ,ate vave at t1e stea. supp/ ine!
2!+!+! Stea. (raps disc1ar,in, to a cosed condensate coection s/ste. s1a *e
provided 6it1 a do6nstrea. *oc9 vave3 and a traps connected to a condensate
coection ine s1a *e provided 6it1 an upstrea. *oc9 vave and non-return
vave! Strainers s1a *e ocated upstrea. of a traps3 if connected to a
condensate coection ine and not inte,ra 6it1 t1e trap!
2!+!5! (raps inside process unit i.its s1a disc1ar,e to a condensate coection s/ste.!
)utside process unit i.its3 traps s1a disc1ar,e to a catc1-*asin se6er 1u*
61ere possi*e3 ot1er6ise to an open ditc1!
2!+!6! (racers s1a *e attac1ed to pipe */ 16 ,au,e ,avanised stee ties at 500..
.ini.u. centres! Heat transfer ce.ent is to *e used in critica services as
identified */ t1e process ,roup to ensure t1e a*sence of 1ot spots and increase
t1e efficienc/ of 1eat transfer!
(racers eads s1a *e ,rouped to per.it insuation as a unit 61en feasi*e! (1e
eads s1a *e of stee pipe!
2!+!C! (racer ines s1a contain a 1ori<onta e7pansion *end for eac1 50.. of
e7pansion or eac1 15 .etres of en,t1!
2!+!;! Stea. traps s1a not *e insuated!
2!+!5! (racin, feeder and outet pipin, s1a *e routed and supported 6it1 ade2uate
fe7i*iit/ to ao6 free .ove.ent of t1e traced ine!
3. *aterial Selection
3.1. General
3!1!1! 'aterias covered 1erein are for e7terna/ appied 1eatin, s/ste.s! 'aterias for
interna/ appied s/ste.s3 suc1 as for instaations 6it1in vesses3 s1a confor.
to t1e re2uire.ents for t1e particuar e2uip.ent!
2%19&-3PS-PL-011 Pa'e % of 6
Reliance Industries Limited *THIS PRINT IS NON-CONTROLLED*
Jamnagar Exprt Re!iner" Pr#ect
3.2. Pipe
3!2!1! Stee Pipe s1a *e sea.ess in accordance 6it1 A106 "r!4! 1-2B $!4! Pipe Sc1
;0!
3.3. +ittings, -alves, Strainers an' Traps
3!3!1! Fittin,s s1a *e soc9et 6eded under insuation 6it1 fan,ed 8oints used on/
61ere dis.antin, is re2uired! (1e .ateria s1a *e stee for stee pipe!
3!3!2! Gness ot1er6ise specified a vaves s1a *e ,ate vaves!
For +3 ; or 12 6a/ .anifod vaves s1a *e used for isoatin, stea. distri*ution
and condensate coection eads!
=aves and fittin,s for use 6it1 stee pipe s1a *e in accordance 6it1 t1e pipin,
specification for t1e service!
3!3!3! (1er.ostatic t/pe traps 6it1 inte,ra strainers s1a *e used3 61en t1e
condensate return s/ste. is ocated over1ead! For under,round condensate
return s/ste.s and 61en t1e condensate is disc1ar,ed to a se6er or to t1e
,round3 trap 6it1out strainers to *e used!
(raps s1a *e in accordance 6it1 t1e trap .anufacturerHs standards for t1e
service te.perature and pressure! #ac1 S-E stea. trap s1a 1ave pipe-tu*in,
adapters upstrea. and fan,ed 8oints do6nstrea. to ao6 for re.ova for
1/drotestin, and .aintenance!
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