Service Manual P3

Service Handbook OEB/OES/OGB/OGS
KD / 01.09.04 Cover sheet

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CONVOTHERM
Elektrogerte GmbH

Service Documents OEB / OES
OGB / OGS

Service Folder No.:
(English)

Name:

Specifications are subject to change without notice.


KD / 01.09.2004 Acknowledgement Service Handbook
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Acknowledgement

Please fill out legibly and return to CONVOTHERM Customer Service Department.

CONVOTHERM Elektrogerte GmbH
- Service Department -
Talstrae 35
82436 Untereglfing
Germany

We hereby acknowledge receipt of a CONVOTHERM Service-Folder
and confirm that we have taken note of the below mentioned copyright.

Copyright

We reserve all rights relating to this technical document.
This document may not be reproduced or made available to a third
party without our prior consent and it must not be misused otherwise
by the recipient or a third party (DIN 34).

Service Folder No.:
Name:

Company:

Street:

Area Code / City:

Country:

E-Mail:

__________________ __________________________
date stamp / signature

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This service folder is subject to change notifications!
New information will be sent to the above address.

KD / 02.08.2005 0_01e_Table of Contents_b.doc
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Table of Contents
1. Installation Handbook
2. Unit Information OEB/OES/OGB/OGS
2.1 Control Panels OEB/OES/OGB/OGS
2.2 The closed system automatic steam and heat circulation
2.3 Basic settings (parallel to cooking programmes)
2.3.1a Standby mode for units with steam generator
2.3.1b Standby mode for units with direct injection
2.3.2 Outgoing water cooling
2.3.3 Demoisturizing in a Closed System (Crisp & Tasty)
2.3.4 Steam generator draining and rinsing
2.3.5 Automatic Cleaning (optional)
2.3.6 Water Flow plan
2.4 Safety settings (parallel to cooking programmes)
2.4.1 Door safety switch and Motor break
2.4.2 Electronic safety switches
2.4.3 Electrical safety switches
2.5 Functioning of the cooking programmes
2.5.1 Steaming at 100C
2.5.2 Steaming under 100C
2.5.3 Superheated Steam and Steaming over 100C
2.5.4 Convection
2.5.5 Regeneration
2.5.6 Delta-T cooking
2.5.7 Cook & Hold
2.5.8a Overview Chart: Processes and probes in units with steam generator
2.5.8b Overview Chart: Processes and Probes in units with direct injection
2.6 Gas technology
Page 2 / 4
3. Electronics Information OEB/OES/OGB/OGS
3.1 Customer Service Service Programme
3.2 Error Codes
3.3 Emergency programme
3.5 Connection scheme of Control module and Gas module
4. Cleaning / Maintenance
4.1 Time table for necessary cleaning intervals
4.2 Automatic flushing of the steam generator on units with steam
generator
4.3 Cleaning the Unit
4.3.1Cleaning the oven
4.3.2 Half-automatic oven cleaning
4.3.3 Automatic Cleaning System CONVOClean system (Option)
4.3.4 Further cleaning measures
4.4 CONVOTHERM Descaling
4.4.1 Oven descaling in units with direct injection (OES / OGS)
4.4.2 Steam generator cleaning and descaling (nur bei OEB und OGB)
4.4.3 Unit parts descaling
4.6 Yearly Maintenance recommendations
4.6.1 Installation Check
4.6.2 Cleaning the combination oven steamer
4.6.3 Checking the electrical parts
4.6.4 Check and Visual check
4.6.5 Check the gas technical parts
4.7 Installation Checklist
Page 3 / 4
5. Trouble shooting List and Error Codes Electronic
5.1 Error Codes
5.2 General
5.3 Steam Generator
5.4 Condenser
5.5 Motor
5.6 Electronic
5.7 Safety temperature probe Convection heating (B7)
5.8 Error diagnosis with help of the LEDs on the Controls
(module self-checking)
6. Service Instructions
6.1 Electronic Control Board installation
6.1.1Operation module (BM) replacement
6.1.2Control Module (SM) replacement
6.1.3Arrangement module replacement
6.1.4Gas module (GM) removal
6.1.5Description of the LEDs on the Controls (module self-checking)
6.4 Steam Generator drain pump (only OEB and OGB)
6.5 Probe positions / Probe assembly and replacing
6.5.1Safety thermostat above unit ceiling on table units
6.5.2Safety thermostat behind the motor fastening on standing units
6.5.3Probe with stuffing box assembly B10 (CTC)
6.5.4Safety thermostat probe N8 on flange immersion heater
6.5.5Double safety thermostats B8 and B7.2 in gas units with blower burner
6.5.6Screw in probes B3, B4, B5 and oven probe B6
6.6 Water Level probe
6.7 Steam Generator-Immersion heater replacement (only OEB)
6.8 Motor installation and removal
6.10Dummy operation for P3 units
Page 4 / 4
6.11Condenser removal and installation
6.12Door latch / Door contact switch removal and installation
6.13Using the water analysis unit Article No.: 3019007
6.15Sealing the Corners on the Door Gasket Frame
6.17Inner and outer door replacement
6.21Convection Heater removal and replacement
6.25Gas valve adjustment with blower burner
6.26Changing the gas type
6.30Disappearing Door Replacement / Adjustment /
Spare Part Replacement
7. Wiring diagrams
8. Spare Parts List

KD / 01.09.2004 0_02e_Depictions_a.doc
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In this Service Handbook, the following pictures and depictions are used as important
safety advice for the installer and to a certain extent for the user. The safety advice and
especially the warnings are to be absolutely observed and followed.

Bold print indicates important safety advice.

Attention: indicates danger to people, unit
parts or possible damage to functions.

Attention: Danger of explosion

Attention: Dangerous voltage

Attention Danger of burning: Danger due to hot surfaces
or mediums i.e. steam.

Attention: Observe loading height

Advice to be passed on to the user!

Pictures indicating for electric units

Pictures indicating for gas units

Pictures indicating for units with steam generator

Pictures indicating for units with Direct injection


KD / 01.09.2004 0_02e_Depictions_a.doc
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Instructions

Advice

Information

Check

Special tool

Tips and Tricks

Cross reference

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KD / 01.09.2004 0_03e_Telephone numbers_a.doc
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( CONVOTHERM Telephone numbers

Telephone (Main): (+49) (0) 8847 - 67 0
Fax: (+49) (0) 8847 - 414
- 67 191

Sales Domestic:

ENODIS Deutschland GmbH (+49) (0) 2772 - 58 05-0
Auf der Weih 11
35745 Herborn

e mail
info@enodis-deutschland.de

Sales Export: (+49) (0) 8847 - 67-0

e - mail order@convotherm.de

User Hotline

Hotline (daily 8 20 Uhr) (+49) (0) 8847 - 67-899

e mail chefshotline@convotherm.de
awb@convotherm.de

Customer Service (+49) (0) 8847 - 67-

Service Hotline (office) -541
-545

Service Hotline (weekends) (+49) (0) 175 - 405 41 09

e mail service@convotherm.de

Internet www.convotherm.com

KD 02.08.2005 0_04e_Safety Advice_a.doc
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Safety Advice
Improper positioning, installation, setting, training, service or maintenance, as well as changes
on the unit can cause injuries that could lead to death of the installer or operator and also lead
to damage on the unit.
Please note that any improper performance regarding the above, invalidates the guarantee.
Before looking for an error or performing maintenance or repair work on the unit, thoroughly and
carefully read through the Safety Advice and the appropriate Service Instructions. Observe also
the relevant Safety Advice in the Installation Handbook and the User Manual. Both are included
in the unit shipment. Check with your Customers.
Hazardous
Attention - Danger of explosion when gas odor is present
Immediately shut off the gas supply
Ventilate the room thoroughly
Avoid sparks (this means the operation of switches, telephones or contact with
electric switching elements ) or open flames.
Inform the gas supplier and/or the fire department (external telephone).
Attention - Electric shock
The combination oven steamer main power supply must be shut off before
opening the side panel and performing maintenance or repair work (only by a
certified electrician) !
An all-pole isolation switch with a minimum contact opening of 3mm must be
located close to the unit - on site in order to switch off the power supply when
outer cleaning is performed, repair or installation work is done and during
longer times that the unit is out of operation.
Danger of injury
Attention - Danger of scalding or burning:
Maintenance and repair work should only be performed on a cold unit!
Never spray into a hot oven with the hand shower!
Allow combination oven steamer to cool down to an oven temperature under
60C.
General Advice
Observe all prevailing regulations and standards.
Only use original spare parts.
KD 02.08.2005 0_04e_Safety Advice_a.doc
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Gas units
CONVOTHERM OGS / OGB6.10: 170 kg
CONVOTHERM OGS / OGB12.20: 325* kg
* = incl. loading trolley
Electric units
CONVOTHERM OES / OEB 6.10: 170 kg
CONVOTHERM OES / OEB 6.20: 220 kg
CONVOTHERM OES / OEB10.10: 215 kg
CONVOTHERM OES / OEB10.20: 245 kg
CONVOTHERM OES / OEB12.20: 325* kg
* = incl. loading trolley
Safety Advice for Service work
Attention Lifting or sliding unit:
Avoid damaging the power, water and drainage connections when moving the
unit.
Make sure that the unit is secured against tilting or slipping while being
moved.
Observe the weight of the unit:
Attention Working in the connection area of the unit:
Work in the connection area of the unit must be carried out by a qualified
electrician in accordance with the local power supply company regulations as
well as current EU regulations.
When working in the connection area, the unit main power supply must be
shut off (an all-pole isolation switch with a minimum contact opening of 3mm
must be located close to the unit) Make sure that the unit's power has indeed
been switched off!
After servicing, a final test, according to the local and current regulations, must
be performed.
Attention working on the unit's gas system:
Working on the gas technology in a unit can only be performed by a qualified
installer from an authorized gas supplier.
Check all connection points outside and inside the unit for sealed tightness
(with a gas detector or leakage spray).
Attention: Do not spray leakage spray on electrical components of the
ignition and flame monitoring devices!
KD / 01.09.2004 0_05e_Shipping information_a.doc
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Shipping Information
Please note when returning defective spare parts (under warranty or for replacement) to
C O N V O T H E R M that it is necessary that the completely filled out Return Tag be attached
directly to the spare part ( not outside on the package ).
If you dont have a Return Tag available, you can fill out the required information on a separate paper
and attach it to the spare part.
To guarantee quick and efficient processing, the following information is absolutely necessaary
Your C O N V O T H E R M Service Team
KD / 01.09.2004 0_05e_Shipping information_a.doc
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Shipping Information/ Environmental protection
Dear Customer and interested party,
We are certified in accordance with ISO 9001 (Quality Assurance) and ISO 14001 (Environmental
protection) and we are committed to lowering the effects of environmental waste.
Thereby, there are additional regulations to follow for environmental protection and conservation that go
beyond the essential statuatory rules and regulations.
Therefore:
- Only residue-free organic filling material is used.
- Shipping cartons are reused.
- Supplier parts are only used that are packed in environmentally friendly materials.
- Recommended/Applied Cleaning materials are biodegradable.
- Electronic scrap is collected and brought to recycling centers.
- Scrap units are dismantled by a specialized company and recycled.
Commit yourself to environmental protection with us, so that together we can work to avoid waste
in the future.
When shipping to CONVOTHERM use only organic material.
A complete avoidance of waste is not possible.
However, there are advantages to making an effort at reduction, that when done together can make it
financially worth our while.
Responsible and conscientious purchasing is not only applied environmental protection but at the same
time business protection. Take the opportunity to admonish waste.
Your C O N V O T H E R M Service Team

KD / 01.09.2004 2_01e_Control Panels_a.doc
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2.1 Control Panels OEB/OES/OGB/OGS
1 = ON / OFF
2 = Cooking programme ,Steaming
3 = Cooking programme ,Superheated
steam
4 = Cooking programme ,Convection
5 = Cooking programme,
Regeneration
6 = Start / Stop
7 = Cookbook (Choose recipe)
8 = Mr.C
9 = Writing / Editing (in Cookbook)
10 = reduced power (Option for
CONVOTHERM OES and OGS)
11 = Burner or heater on
12= reduced fan speed (Option for
13 = Cooking mode
14 = Button lock
15 = Crisp & tasty (Demoisturizing)
16 = Programme protection

17 = Display
18 = Oven temperature
19 = Cooking time
20 = Core temperature (Option for
21 = Page / Scroll left
22 = Page / Scroll right
23 = Setting switch
24 = Press & Go (Pictogram keys)

Cross reference:
Further information on Control panels refer to
User Manual


KD / 01.09.2004 2_02e_The Closed System_a.doc
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2.2 The Closed System automatic steam and heat circulation
Electric unit with steam generator (OEB) Gas unit with steam generator (OGB)

Electric unit with direct injection (OES) Gas unit with direct injection (OGS)

1 = Pressure compensation valve
2 = Fan
3 = Suction panel
4 = Oven
5 = Convection heater / Convection heat exchanger
6 = Air and Steam circulation
7 = Cover for Demoisturizing insert
8 = Oven drain
9 = Demoisturizing insert
10 = Condenser
11 = Hydraulic seal in condenser
12 = Injection nozzle for Demoisturizing
13 = Condenser outlet
14 = Condenser over flow
15 = Injection nozzle Condenser cooling
16 = Water inlet Demoisturizing
17 = Water inlet Condenser cooling
18 = Water inlet Steam generator filling / Water inlet
direct injection
19 = Breather pipe
20 = Ventilation pipe
21 = Water level probe / Direct injection
22 = Steam generator
23 = Steam outlet opening
24 = Fan
25 = Immersion heating element / Steam generator
heat exchanger
26 = Pump for draining the steam generator

Information: Advantages of the original CONVOTHERM CLOSED SYSTEM
Greater steam and temperature saturation
More intensive heat transfer
Shorter cooking times
Less energy and water consumption
"Quick steam cooking" pressureless over 100 C
Optimum automatic steam regulation specific to product
No unwanted odors during the cooking process

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KD / 01.09.2004 2_03_01e_Standby mode_a.doc
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2.3.1a Standby mode for units with steam generator

Information:
After switching on, the steam generator 4 is automatically filled with water and
preheated.
Solenoid valve Y3 7 opens; water flows through the injection nozzle 10 and
the back flow protection 9 in the steam generator 4.
The water level rises. When the shorter water level probe is reached (B1 - bl)
2 the solenoid valve closes Y3 7 and the contactors K1, K2 and K3 switch the
steam generator immersion heating element 5 on, as in Gas units the
automatic firing N21 switches the steam generator burner 6 on.
The opening and closing of the solenoid valve Y3 7 maintains the correct
water level during operation via the water level probe (B1 - bl) 2.
The water in the steam generator is preheated to 80 - 90 C.
The preheating probe B4 3 in the settling chamber 1 monitors the minimum
temperature.
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KD / 01.09.2004 2_03_01e_Standby mode_a.doc
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Notice:
The control loop of the cooking programme has priority over the standby mode
of the steam generator. This means, for example, that the convection
programme selected temperature will be attained first, before the steam
generator standby mode temperature is attained.
When the water level falls below the longer level probe (B1 - rd) 2 within a
short time an error code is triggered.
The steam generator temperature is regulated by the preheating probe B4 3.
Only after the oven has reached the standby mode temperature, will the timer
begin running in programmes with steam.
A safety thermostat monitors the maximum temperature of the heaters and
burners.

Cross reference:
Service Handbook 6.7 Assembly of the Steam generator and Immersion
heating element.
Service Handbook 6.6 Water Level Probe
Service Handbook 5. Trouble shooting and Error Codes Electronic

2.3.1b Standby mode for units with direct injection

Notice:
Units with direct injection are in standby mode directly after being switched on.


KD / 01.09.2004 2_03_02e_Outgoing water cooling_a.doc
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2.3.2 Outgoing water cooling

1 = Demoisturizing tub
2 = Oven drain with Condenser connection
3 = Oven floor
4 = Water inlet Condenser cooling
5 = Water drainage Door drip tray
6 = Bypass probe B5
7 = Bypass section
8 = Solenoid valve Condenser "cooling" Y1
9 = Bypass pipe
11 = Condenser drain
12 = Cold water injection Condenser
13 = Condenser probe B3
14 = Condenser
15 = Ventilation section
16 = Electronic controls Control module
18 = Injection nozzle Demoisturizing

Information:
The Condenser probe (B3) 13 monitors the outgoing water temperature in the
condenser. The solenoid valve Y1 8 opens if the temperature rises to
approximately 65 C . Cold water is injected through the injection nozzle 12 until
the outgoing water has cooled down to an acceptable temperature.

Check:
Noise, water flowing back out of the drain.

Cross reference:
Service Handbook 6.11 "Condenser removal and assembly

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KD / 01.09.2004 2_03_03e_Demoisturizing in a Closed System_a.doc
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2.3 Basic Settings (parallel to cooking programmes)
2.3.3 Demoisturizing in a Closed System (Crisp & Tasty)

1 = Oven drain
2 = Oven floor
3 = Solenoid valve Demoisturizing Y2
5 = Injection nozzle Demoisturizing
6 = Cover Demoisturizing tub
8 = Control module (SM)
9 = Condenser
11 = Condenser outlet

Information:
The oven atmosphere can be demoisturized in the convection and Super Heated
Steam cooking programmes by way of the demoisturizing tub.

The solenoid valve Y2 3 opens and via the demoisturizing nozzle 5 cold water is
sprayed into the demoisturizing tub 7. The cover 6 for the demoisturizing tub
prevents water from spraying into the oven. The injected water flows through the
condenser 9 and out of the unit.

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KD / 01.09.2004 2_03_03e_Demoisturizing in a Closed System_a.doc
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Information Functioning principle of Demoisturization:
The injection of water creates a cold water curtain,
a) on which the oven atmosphere moisture can condensate,
b) then according to the Venturi Prinziple, the moisture from the oven is
suctioned out and re-condensed into water
c) that the cover 6 of the demoisturizing tub 7 cools, so that this additional
steam condensation,
d) additionally cools the condenser 9 water.

Information:
Demoisturization

is selected in the Mr. C. Menu in 3 steps ( light, middle,
full). In steps "light" and "middle", demoisturization will continue until the
preselected Bypass value is reached. In step "full", demoisturizing runs
continuously. When demoisturizing is activated, the steam generator heating /
steam generator burner remains switched off. The Convectioin heating /
Convection burner is switched on as needed.
The demoisturizing can be saved at the end of the recipe in the cookbook. Thereby
shortly before the cooking programme ends, the released moisture when opening
the door will be reduced and the kitchen atmosphere relieved.

Check:
Noise, water flowing out of the drain

Cross Reference:

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KD / 01.09.2004 2_03_04e_Steam generator draining and rinsing_a.doc
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2.3 Basic settings
2.3.4 Steam generator draining and rinsing

1 = Steam generator 8 Water level probe
2 = Steam generator heating / heat exchanger 9 Steam generator probe B4
3 = Condenser 10 Cooling hose
4 = Water inlet Condenser cooling 11 Water inlet Steam generator
5 = Condenser probe B3 filling
6 = Steam generator draining pump 12 Back flow protection
7 = Pump hose 13 Steam exhaust vents
14 Control module (SM)
Information:
If the controls note a date change between the last switching OFF and ON
again or the unit goes into a STOP position after 24 hours of non-stop
operation, the automatic steam generator rinsing is called up. For 10 seconds
on the display a choice lights up as to whether the steam generator rinsing
should be performed or not. If this is not switched from YES to NO within the
10 seconds, the procedure will begin. The steam generator will be drained,
rinsed and then refilled and heated. This process depending on the size of the
unit will last up to 5 minuntes. The unit is then again in standby mode.

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KD / 01.09.2004 2_03_04e_Steam generator draining and rinsing_a.doc
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Check:
Noise, Water flowing out of the drain

Notice:
If the pumping circulation is not performed correctly, the unit will go into error
operation via Error code E34. Before that, the pump will attempt through
cyclic work (shaking cycles) to correct the cause of the error (to shake the
pump free).
In order to prevent the drain water temperature that is set in the Service
programme from being exceeded, the steam generator is pumped out in
cycles. Thereby the water will be pumped out to the level of the water level
probe and then afterwards the steam generator will be filled again, until the
steam generator probe B4 the outgoing water temperature setting value on
the controls is registered. Then the steam generator will be completely
emptied.
When the steam generator is empty, water will be repeatedly injected and
pumped out in order to rinse lime from the steam generator (pendulum
rinsing).
If when the automatic steam generator rinsing is being performed and water is
coming out of the unit over flow, this means that either the customer provided
drain is blocked or it is too small.
During the steam generator rinsing process, the condenser cooling process
can also be activated.

Principle outline:

1 = Water level probe
2 = Steam generator
3 = Steam generator probe B4
4 = Pump for steam generator draining
5 = Condenser
6 = Unit drain
7 = Condenser probe B3
8 = Unit over flow
9 = Water inlet Steam generator filling
10 = Ventilation section
11 = Back flow protection with water filling
of steam generator
12 = Steam exhaust vents

Cross reference:
Service Handbook 5. "Trouble shooting and Error Codes Electronic"
Service Handbook 4.2 " Automatic flushing of the steam generator"

KD / 02.08.2005 2_03_05e_Automatic Cleaning_b.doc
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2.3 Basic Settings
2.3.5 Automatic Cleaning (optional)
1 = Suction panel 7 Injection nozzle Cleaner
2 = Cleaning pipes 8 Injection nozzle Water
3 = Sprinkler Nozzle Water 9 Pumping box (under the unit)
4 = Rotor Nozzle Cleaner
5 = Water pipes
6 = Additional Water pipes (only in X.20-units)
Information:
The time duration of the automatic cleaning is dependent on which cleaning
step is selected and can last anywhere from 41 minutes (Step 1) to~ 2 h
(Step 4+).
After the automatic cleaning is finished, the buzzer sounds for 10 minutes and
afterwards the unit switches itself off (Stand by-operation).
Check:
Noise, Water flowing out of drain
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KD / 02.08.2005 2_03_05e_Automatic Cleaning_b.doc
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Information Automatic Cleaning process:
In automatic cleaning, various processes in the unit are called up/applied. This is
why it is an optimal time to check all operations in the units, as to whether all the
processes are functioning freely.
1. Check: Is the water tap open/water level regulation functioning?
In units with a steam generator, the steam generator is emptied by the
steam generator pump until the lowest water level probe is reached and then
refilled.
In units with direct injection, the solenoid valve Y4 is opened and the
pressure switch S1 checks if water pressure exists.
2. Drying and demoisturizing oven ( In Gas units, this step takes longer than
in electric units, because the heat exchanger pipes must be cooled before the
cleaner can be injected).
3. Cleaner injection.
4. Working time with changing fan directions (for optimal distribution of cleaner)
and various Stop phases ( In units with steam generator an additional 10
min. Steaming at 100C).
5. Short water blasts from the cleaning system water nozzles.
6. Flushing cleaner: Water from the water nozzles flushes the cleaner thoroughly
and intensively from the oven. During this phase, the cleaner pipes and
nozzles are rinsed clean with CONVOCare (neutralized).
7. Steam generator flushing and condenser flushing.
8. Steam disinfection: 5 Min. Steaming at 100C
9. Sterilization (can be selected in Service programme c20) 10 Min. Convection
at 200C.
Information:
In the cleaning steps 2, 3 and 4, before step 7 the steps 2-6 are repeated in
order to achieve an intensive cleaning.
In step 4+ shine after step 6 as intermediate step CONVOCare is injected and
flushed out again followed by steps 7, 8 and possibly 9 (This creates an
additional luster).
Cross reference:
Service Handbook 2.3.6 Water Flow plan
Service Handbook 4.3 Cleaning the unit
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KD / 01.09.2004 2_03_06e_Water Flow plan_a.doc
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2.3 Basic Settings
2.3.6 Water Flow plan

1 = Injection nozzle Water (CONVOClean
system)
2 = Injection nozzle Cleaner (CONVOClean
system)
3 = Pressure compensation valve (Low pressure
protection)
4 = Rotor nozzle cleaner (CONVOClean system)
5 = Sprinkler nozzle Water (CONVOClean
system)
6 = Oven chamber
7 = Pressure switch CONVOClean system (S2)
8 = Hose connection pumps pressure side
9 = Pump CONVOCare (Y20)
10 = Cleaner pumps (Y22 / Y23)
11 = Hose connection green CONVOCare-pump
suction side
12 = Hose connection red cleaner-pump suction side
13 = Cannister Cleaning solution CONVOClean
14 = Cannister Nozzle spray solution CONVOCare
15 = Convection heating / heat exchanger
16 = Cover Demoisturizing tub
17 = Fan
18 = Suction panel
19 = Condenser
20 = Demoisturizing nozzle
22 = Bypass pipe
23 = Condenser cooling nozzle
26 = Water connection B (hard water)
27 = Solenoid valve with Flow quantity limiter
28 = Water connection A ( Soft water)
29 = Hand shower
30 = Hand shower hose
31 = Stop valve Hand shower
32 = Back flow protection with nozzle Steam
generator filling
34 = Water level probe (B1 - bl/rd)
36 = Steam generator heating / heat exchanger
37 = Steam generator Draining pump (M4)

Unit with steam generator


KD / 01.09.2004 2_03_06e_Water Flow plan_a.doc
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1 = Injection nozzle Water (CONVOClean
system)
2 = Injection nozzle Cleaner (CONVOClean
system)
3 = Pressure compensation valve (Low
pressure protection)
4 = Rotor nozzle Cleaner (CONVOClean
system)
5 = Sprinkler nozzle Water (CONVOClean
system)
6 = Oven chamber
7 = Pressure switch CONVOClean system (S2)
8 = Hose connection pumps pressure side
9 = Pump CONVOCare (Y20)
10 = Cleaner pump (Y22 / Y23)
11 = Hose connection green CONVOCare-pump
suction side
12 = Hose connection red Cleaner-pump suction
side
13 = Cannister cleaning solution CONVOClean
14 = Cannister Nozzle spray solution
CONVOCare
15 = Oven drain
16 = Convection heating / heat exchanger
17 = Fan
18 = Suction panel
19 = Condenser
22 = Bypass pipe
23 = Condenser cooling nozzle
26 = Water connection B (hard water)
27 = Solenoid valve with Flow quantity limiter
28 = Water connection A ( Soft water)
29 = Hand shower
30 = Hand shower hose
31 = Stop valve Hand shower
32 = Water inlet direct injection
34 = Reducer nozzle
35 = Pressure switch injection
36 = Manometer injection
37 = Pressure regulator
38 = Water injection distributor
39 = Nozzle injection

Unit with direct injection


KD / 01.09.2004 2_04_01e_Door safety switch and Motor break_a.doc
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2.4 Safety Settings (parallel to cooking programmes)
2.4.1 Door safety switch and Motor break

1 = Control module SM
2 = Fan motor
3 = Convection heat exchanger
4 = Convection heating
5 = Direct injection
6 = Immersion heating unit
7 = Steam generator heat exchanger
8 = Door latch
9 = Door catch
10 = Worm (Door handle locking
mechanism)
11 = Door magnet
12 = Door contact switch

Information:
When the door moves from the closed setting [I] (Door latch 8 is vertical) to the
airing setting [II] (Door latch 8 is horizontal), the door magnet 11 (in the inner worm
10) removes itself from the door contact switch 12 in the door catch 9. Via the
electronic 1 , a contactor through the phase angle rotation breaks the motor (only
when the motor has been switched on a minimum of 5 seconds before) and the
electric supply to the following processes is interrupted:

Motor 2 with fan (Contactors K5, K50, K55, K56, K57)
Convection heating 3 (Contactors K4, K41, K42, K6, K61, K 62) in Electric units
Immersion heating element Steam generator 4 (Contactors K1, K2, K3) in
Electric units
Convection burner 3 (Automatic firing N20, N22) in Gas units
Steam generator burner 5 (Automatic firing N21) in Gas units
Solenoid valve Y4 (Water supply to injection 6) in OES and OGS

i


KD / 01.09.2004 2_04_01e_Door safety switch and Motor break_a.doc
Page 2 / 2

Information:

The Steam generator Standby mode and the Condenser cooling are
maintained.
After the door is closed, the cooking process resumes automatically again and
the relevant processes are switched on.

Safety: Caution Steam !
When opening the oven door, proceed as follows: Turn Door latch to
horizontal position (Airing position). After a few seconds, open the door slowly.
Danger of scalding due to steam when the door is quickly opened

Check:
When the door latch is in the horizontal position, does the fan stop.

Cross reference:
Service Handbook 6.12 Door latch / Door contact switch: installation and
removal

i

KD / 06.09.2004 2_04_02e_Electronic safety switches_a.doc
Page 1 / 3

2.4 Safety settings (parallel to cooking programmes)
2.4.2 Electronic safety switches
Legend to the principle drawings (valid for all units)

1 = Oven lamp
2 = Fan motor
5 = Direct injection
6 = Steam generator heating
8 = Steam generator pump
9 = Buzzer (on the electronic)
10 = Control module SM
11 = Pressure switch S2 CONVOClean
system
12 = Pressure switch S1 of the Direct
injection
13 = Fan reverberation sensor
14 = Fan motor Thermo clicker
15 = Automatic firing
16 = Gas module (GM)
// = is switched off

Electric units with Steam generator (OEB)

Electric units with Direct injection (OES)


Page 2 / 3

Gas units with Steam generator (OGB)

Gas units with Direct injection (OGS)

Information:
The electronic controls 10 / 16 can check the following sources of problems:
Low water level in steam generator ( Measuring pin of the water level probe
B1/rd) only in OEB and OGB
Motor excess temperature (thermo clicker) 14
Motor defect (measuring revolutions per Minute by the reverberation sensor)
13 only in OGB and OGS
Probes B3, B4, B5, B6 and B10 (Ni Cr Ni Thermo element probe)
Controls 10 and 16 (Hard- and Software error)
Excess temperature immersion heating element 6 and steam generator heat
exchanger 7 (B8 = Ni Cr Ni Thermo element probe)


Page 3 / 3

Service area excess temperature (Controls 10) additional fan switches on
at 45C and off at 41C . On gas units the additional fan runs constantly, when
the unit is switched on.
Low water on pressure switch S1 12 of the solenoid valve Y4 (Steam
generating through water injection) only in OES and OGS
No pressure on pressure switch S2 11 on the pressure side of the pump for
the cleaner and the nozzle rinsing solution in units with the CONVOClean
system.
Error code from the automatic firing 15 N20, N21, N22 only in OGB and OGS

Information:
When errors or disturbances occur during operation, the unit goes into error
operation as follows:
The buzzer 9 sounds,
All processes (oven lamp 1, fan motor 2, Convection heating 4, Convection
automatic firing 3, Steam generator heating 6, Steam generator automatic
firing 7, Steam generator pump 8 and all solenoid valves Y1, Y2, Y3, Y4
(Normal operation) as well as Y20, Y21, Y22, Y23 (CONVOClean system) are
switched off.
On the digital display the errors with error codes are shown and an additional
error description is given.
After confirming the errors with the "STOP" key, the user can continue working
with the Emergency programme.

Check:
Buzzer sounds for error codes
Error codes and additional error descriptions are displayed

Instructions:
With the help of the error code and trouble shooting list (Chapter 5) find and correct
error.

Cross reference:
Service Handbook Chapter 5. Trouble shooting and Error Codes Electronic

Notice (valid only for OGB and OGS):
If a gas unit has more than one burner, the controls for the automatic firing are on
the gas module (GM).


KD / 06.09.2004 2_04_03e_Electrical safety switches_a.doc
Page 1 / 2

2.4 Safety switches (parallel to cooking programmes)
2.4.3 Electrical safety switches

1 = Main contactor 2 = Control module (SM) or Gas module (GM)
3 = Steam generator automatic firing N21
4 = Convection automatic firing N20 and
N22
5 = Gas valve Convection burner
6 = Gas valve Steam generator burner

Information:
The electronic controls are completed through the following electrical safety
switching organs:

Electric units
The capillary probe with safety thermostat B7:
switches the main contactor K0 1 off when a critical oven temperature is
exceeded (from STB B7 no error code is produced). Thereby all other
contactors are switched off. The capillary probe is fastened outside the oven
on the unit cover or the side panel (Service area) under the insulation.

Gas units
The capillary probe with safety thermostat B7.1:
switches the gas valve in the automatic firing N20 and N22 4 off . Thereby the
blowing burner U20 and U22 is no longer supplied with gas and switches off.
From STB B7.1 alone, no error code is produced, the error is registered from
the automatic firing and sent to the controls The capillary probe is fastened
outside the oven on the unit cover or the side panel (Service area) under the
insulation.

i

Electric units Gas units


KD / 06.09.2004 2_04_03e_Electrical safety switches_a.doc
Page 2 / 2

The capillary probe with safety thermostat B7.2 (only in OGB):
switches the gas valve in the automatic firing N21 3 off when a critical
temperautre in the steam generator is reached. Thereby the blowing burner
U2 is no longer supplied with gas and switches off. From STB B7.1 alone, no
error code is produced, the error is registered from the automatic firing and
sent to the controls. The capillary probe is in the steam generator slid into a
pipe above the burner chamber of the steam generator burner. (together with
the safety thermostat probe B8).

Check:
STB B7 is triggered: Oven is no longer warmed by convection the fan is not
rotating and the steam generator heating doesnt become warm.
STB B7.1 is triggered: Error code "No GAS" on Control Display.
STB B7.2 is triggered: Error code "No GAS" on control Display.

Cross reference:


KD / 01.09.2004 2_05_01e_Steaming at 100C_a.doc
Page 1 / 2

2.5.1a Steaming at 100C in units with steam generator (OEB/OGB)

2 = Fan wheel
3 = Oven chamber
4 = Steam and air circulation
5 = Bypass pipe
10 = Condenser cooling
12 = Fan motor
15 = Back flow protection
B1 = Water level probe
B3 = Condenser temperature probe
B4 = Steam generator temperature probe
B5 = Bypass temperature probe
B6 = Oven temperature probe
B10 =Core temperature probe
Y1 = Solenoid valve "condenser cooling"
Y2 = Solenoid valve " demoisturizing "
Y3 = Solenoid valve steam generator

Information:
When steaming, the oven 3 is heated only by means of the water evaporated in the
steam generator 17.

The steam generator heating 13 / steam generator burner 14 are controlled by the oven
temperature probe B6 and the bypass probe B5.

In electric units, the immersion heating element 13 in the steam generator 17 remains
activated via the contactors K1, K2 and K3 until both the probes B5 and B6 have reached
their nominal temperatures. After further operation, steam heating 13 is activated when the
temperature at the end of the bypass pipe 5 falls below the nominal value (Service
programme c07) (steam requirement via the bypass temperature probe B5).

In gas units, the blow burner 14 in the steam generator is ignited via the automatic firing
N21 and remains on until both the probes B5 and B6 have reached their nominal
temperatures. After further operation, the steam generator burner 14 switches on when
the temperature at the end of the bypass pipe falls under the nominal temperature
(Service programme c07) (steam requirement via the bypass temperature probe B5).

The motor 12 runs continuously in reverse operation in Steaming via the contactors K5
and K50.

The programme is stopped automatically when the time or the pre-set CTC (Core
temperature probe B10 ) temperature is reached.

i

= active in this cooking programme

= not active in this cooking programme

= can be active

KD / 01.09.2004 2_05_01e_Steaming at 100C_a.doc
Page 2 / 2

2.5.1b Steaming at 100C in units with direct injection (OES/OGS)

2 = Fan wheel
3 = Oven chamber
5 = Bypass pipe
12 = Fan motor
14 = Manometer
15 = Pressure switch (water)
16 = Reducer nozzle
18 = Injection nozzle
B10 = Core temperature probe
Y1 = Solenoid valve "condenser cooling "
Y4 = Solenoid valve direct injection

Information:
In Steaming, the oven 3 is heated via the convection heating 11 / the convection
heat exchanger 6. To generate steam, water is sprayed into the fan wheel 2 via the
injection nozzle 18 and the water injection distributor 17, through the centrifugel
force it is flung outwards and evaporates on the hot surface.

The switching on and off of the convection heating 11 / convection burner 6 is
controlled by the oven temperature probe B6, which switches the heating / burner
on when the temperature falls below the nominal temperature.
The generating of steam is controlled by the bypass temperature probe B5. The
injection of water into the fan wheel 2 remains switched on via the solenoid valve
Y4 until the bypass temperature probe B5 has reached its nominal temperature
(Steam saturation). After further operation, the injection (solenoid valve Y4)
switches on when the temperature on the end of the bypass pipe 5 falls below the
nominal temperature (steam requirement via the bypass temperature probe B5).

The motor 12 runs continuously in reverse operation in Steaming via the contactors
K5 and K50.


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= not active in this programme

= can be active

KD / 01.09.2004 2_05_02e_Steaming under 100C_a.doc
Page 1 / 2

2.5.2a Steaming under 100C in units with steam generator (OEB/OGB)

2 = Fan wheel
3 = Oven chamber
5 = Bypass pipe
12 = Fan motor
14 = Steam generator heat
exchanger
B4 = Steam generator temperature
probe

Information:
In this temperature range the oven 3, as in Steaming at 100C, is heated only by
means of the water evaporated in the steam generator 17 .

In electric units, the steam generator heating 13 is controlled via the oven
temperature probe B6. 2 C before reaching the nominal temperature, K1 switches
a part of the heating off. Via K2 and K3 the oven is further heated with reduced
heating until the set nominal temperature is reached

In gas units, the steam generator burner 14 is also controlled only via the oven
temperature probe B6.

In this programme, the fan motor 12 will be pulsed within a pre-set temperature of
30 - 99 C via contactors K5 and K50 (reverse operation)
With a constant activation time of the fan 12 (normally 2 seconds) the length of the
pause can be extended from the default value of 60 seconds to 240 seconds
depending on the oven temperature.


i



= can be active

KD / 01.09.2004 2_05_02e_Steaming under 100C_a.doc
Page 2 / 2

2.5.2b Steaming under 100C in units with direct injection (OES/OGS)

2 = Fan wheel
3 = Oven chamber
5 = Bypass pipe
12 = Fan motor
14 = Manometer
16 = Reducer nozzle

Information:
In Steaming under 100C, the oven 3 is heated via the convection heating 11/ the
convection burner.6. To generate steam, water is sprayed into the fan wheel 2 via
the injection nozzle 18 and the ball spray distributor 17, through the centrifugel
force it is flung outwards and evaporates on the hot surface.

The switching on and off of the convection heating 11 / convection burner 6 is
controlled by the oven temperature probe B6, which switches the heating / burner
on when the temperature falls below the nominal temperature. At the same time
that it is heating up, the direct injection can be active. To generate steam, water is
sprayed onto the fan wheel 2 via the injection nozzle 18 and the Water injection
distributor 17, the centrifugal force flings it outwards and it evaporates on the hot
surface. After further operation the injection via the solenoid valve Y4 remains
switched on until the set selected value on the bypass probe B5 is reached.

The motor 12 runs continuously in reverse operation in Steaming under 100C via
the contactors K5 and K50.


i



= can be active

KD / 01.09.2004 2_05_03e_Superheated Steam and Steaming over 100C_a.doc
Page 1 / 3

2.5.3a Superheated Steam and Steaming over 100C in units with steam generator
(OEB/OGB)

2 = Fan wheel
3 = Oven chamber
5 = Bypass pipe
12 = Fan motor

Information:
The superh
The Superheated steam programme is a combined cooking programme in which steam is
fed in at the beginning until the saturation limit is reached, and is then superheated when
the convection heater automatically activates.
After selection of the programme, steam generator heating 13 is activated via contactors
K1, K2 and K3 and in gas units the steam generator burner 14 is activated via the
automatic firing N21, until the bypass temperature (bypass temperature probe B5 at the
end of the bypass pipe 5) reaches the nominal temperature (Service programme c08).
The convection heating 11 / convection heat exchanger 6 then continues to heat until the
oven probe B6 reports to the electronic circuitry that the pre-set temperature has been
reached.

Even when the heaters are then added, the steam generator heating 13 / steam
generator burner 14 have priority over convection heating 11 / convection burner 6.

The motor 12 runs continuously in reverse operation in this programme via the contactors
K5 and K50.


i



= can be active

Page 2 / 3

Information:
The Steaming over 100C mode differs from the Superheated steam programme only by
virtue of its restricted nominal temperature range from 101 - 120 C. In comparison with
normal steaming, more intensive cooking occurs due to the higher steam temperature.
The bypass nominal value in Quick steaming is set separately in Service programme c09.

When in the Superheated steam programme the demoisturizing 9 is activated, then the
steam injection (controlled via the bypass probe) is depressed until the demoisturizing 9
is shut off again.

i

Page 3 / 3

2.5.3b Superheated Steam and Steam over 100C in units with direct injection
(OES/OGS)

2 = Fan wheel
3 = Oven chamber
5 = Bypass pipe
12 = Fan motor
14 = Manometer
16 = Reducer nozzle

Information:
The Superheated programme is a combined cooking programme, in which the
oven is heated by the convection heating 11 / convection burner 6 and at the same
time water is injected into the steam generator. After the saturation level is
reached, the steam is super heated by the convection heating / heat exchanger.

After selecting the programme, the convection heating 11 is activated via the
contactors K4, K41, K42, K6, K61 and K62 (as far as available) and in gas units
the convection burner 6 is activated via the automatic firing N21/N22, until the oven
probe B6 reports to the electronic circuitry that the nominal temperature has been
reached.
In order to control the injection, the bypass temperature probe B5 is fastened onto
the bypass pipe 5. The solenoid valve Y4 remains activated until the bypass
temperature, the nominal value (Service programme c08) has been reached.

The motor 12 runs continuously in reverse operation in this programme via the
contactors K5 and K50.


Notice:
For quick steaming and demoisturizing, follow the same instructions as in units with
steam generator (see 2.5.3a Page 2).
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= can be active


KD / 01.09.2004 2_05_04e_Convection_a.doc
Page 1 / 2

2.5.4a Convection in units with steam generator (OEB/OGB)

2 = Fan wheel
3 = Oven chamber
5 = Bypass pipe
12 = Fan motor

Information:
In the convection programme, the oven is heated only via the convection heating 11 /
convection heat exchanger 6.

Activating and deactivating of the heating / the burner is controlled by the oven
temperature probe B6, this activates the convection heating 11 via K4 and K6,
whenever the temperature drops below the preset temperature. In gas units, the
activating and deactivating of the convection burner 6 is controlled by the automatic firing
N20 / N22.

The fan motor 12 will switch on and off in this programme via the K5 and K50 in the
selected temperature value range of 30 C - 99 C in pulse. With a constant activation
time of the fan (normally 2 seconds), the pause time can be extended from the default
value of 60 seconds to 240 seconds, depending on the oven temperature.


In the convection programme, the demoisturizing 9 can be activated.

Information: Preheat programme
Mr. C can call up a special preheating programme on the menu. In this programme, the
selected preheating temperature will be reached with convection heating. The timer
begins running after the selected temperature has been reached. Thereby maintaining a
continuous and even preheating, independent of the starting conditions.
i

i



= can be active

KD / 01.09.2004 2_05_04e_Convection_a.doc
Page 2 / 2

2.5.4b Convection in units with direct injection (OES/OGS)

2 = Fan wheel
3 = Oven chamber
5 = Bypass pipe
12 = Fan motor
14 = Manometer
16 = Reducer nozzle

Information:
In the convection programme, the oven is heated only via the convection heating
11 / convection heat exchanger 6.
Activating and deactivating of the heating / the burner is controlled by the oven
temperature probe B6, this activates the convection heating 11 via K4 and K6,
whenever the temperature drops below the preset temperature. In gas units, the
activating and deactivating of the convection burner 6 is controlled by the
automatic firing N20 / N22.

The fan motor 12 will switch on and off in this programme via the K5 and K50 in the
selected temperature value range of 30 C - 99 C in pulse. With a constant
activation time of the fan (normally 2 seconds), the pause time can be extended
from the default value of 60 seconds to 240 seconds, depending on the oven
temperature.


In the convection programme, the demoisturizing 9 can be activated.

Information: Preheat programme
Mr. C can call up a special preheating programme on the menu. In this
programme, the selected preheating temperature will be reached with convection
heating. The timer begins running after the selected temperature has been
reached. Thereby maintaining a continuous and even preheating, independent of
the starting conditions.
i

i



= can be active
Servicehandbuch OEB/OES/OGB/OGS
KD / 20.10.2004 2_05_05e_Regeneration_b.doc
Page 1 / 2
2.5.5a Regeneration in units with steam generator (OEB/OGB)
2 = Fan wheel
3 = Oven chamber
5 = Bypass pipe
12 = Fan motor
Information:
Similar to Superheated steaming, regenerating consists of a combination of feeding
steam into the oven and superheating the steam with the convection heating 11 /
convection heat exchanger 6. In Regeneration, the goal for an optimal oven climate
dependent on the bypass sensitivity to the unit load is self determined.
After regenerating is started, the steam generator heating 13 / steam generator burner 14
is activated and the unit regulates automatically the optimal bypass temerature for
regenerating (range 55 - 90C). The steam generator heating 13 /steam generator burner
14 remain activated until the bypass temperature probe B5 at the end of the bypass pipe
5 has reached the nominal temperature. In this programme, the convection heating 11 /
convection burner 6 can be switched on for a short period of time, even though the
regulated bypass set value is not yet reached. The moisture levels can be adjusted in the
Service programme c10.
After reaching the bypass selected temperature, the convection heating 11 / convection
burner 6 heat until the oven temperature probe B6 reports reaching the preselected oven
temperature to the electronic circuitry.
The fan motor 12 runs continuously in this programme via the contactors K5 and K50 in
reverse.
i
= can be active
Servicehandbuch OEB/OES/OGB/OGS
KD / 20.10.2004 2_05_05e_Regeneration_b.doc
Page 2 / 2
2.5.5b Regeneration in units with direct injection (OES/OGS)
2 = Fan wheel
3 = Oven chamber
5 = Bypass pipe
12 = Fan motor
14 = Manometer
16 = Reducer nozzle
Information:
Regeneration is similar to Superheated steaming, a combination of water injection,
steam generation and steam superheating via the hot surface of the convection
heating 11 / convection heat exchanger 6. In Regeneration, the goal for an optimal
oven climate dependent on the bypass sensitivity to the unit load is self
determined.
After selecting the programme, the convection heating 11 is activated via the
contactors K4, K41, K42, K6, K61 and K62 (as far as available), in gas units the
convection burner 6 is activated via the automatic firing N20 / N22, until the oven
probe B6 reports reaching the adjusted nominal temperature to the electronic
circuitry.
Parallel to this to control the injection via the solenoid valve Y4, the bypass
temperature probe B5 on the end of the "bypass pipe" 5 is employed.
After the cooking programme is started, the optimal bypass nominal temperature is
regulated and the solenoid valve Y4 (water injection) remains switched on until the
bypass temperature probe B5 reaches its selected value. The moisture levels can
be adjusted in the Service programme c10.
The fan motor 12 runs continuously in this programme via the contactors K5 and
K50 in reverse.
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= can be active

KD / 01.09.2004 2_05_06e_Delta-T cooking_a.doc
Seite 1 / 1

2.5.6 Delta-T cooking

T = Difference between oven temperature and core temperature

Information:
With Delta-T cooking it is necessary to work closely with the core temperature
because the oven temperature is dependent on a gradually increasing core
temperature. The oven temperature will always be as high as the combination of
the selected Delta-T temperature and the core temperature.

When a programme with Delta-T cooking is started on the oven, the display will
indicate the set Delta temperature and the actual core temperature. The Delta
temperature is indicated by the "T" symbol on the display.

The Delta-T programme only operates in the convection programme.

When the selected core temperature is reached, the cooking programme will
switch off or automatically switch to the next step.

In this programme, it is possible that the fan motor will begin switching on and off
(pulsing).

In units with direct injection OES & OGS the core temperature probe is optional.

i

Start cooking programme Set core temperature reached

KD / 01.09.2004 2_05_07e_Cook & Hold_a.doc
Page 1 / 1

2.5.7 Cook & Hold

Information:
The Cook & Hold programme consists of 2 cooking phases:
In the Cook Phase, the meat is gently cooked in convection or superheated steam.
When finished, it is then held warm for hours in the unit always maintaining its peak
quality.

In a programme with Cook & Hold, the Cook phase will automatically switch over to
the Hold phase when the selected core temperature is reached.

The selected values must be set in a way so that the oven temperature and the
actual core temperature meet the Hold temperature (= end core temperature) so
that the meat does not continue to cook.

In the Hold phase, the display will indicate the adjusted Hold temperature (inverse)
after pressing the temperature key. The actual oven temperature is not shown
inverse. The Hold temperature is additionally indicated with "c&h" on the display.

During the Hold phase, the fan motor will switch on and off and the timer is
automatically set on continuous, other than this, the cooking algorithmus is that of
the convection prgoramme.

In units with direct injection OES & OGS the Core temperature probe is optional.

Start max. Warm-
hold time
i
Switching from Cook to Hold by
swtiching core temperature
Serve ready
Cook-Phase Hold-Phase
Maturing Stop
Selected End-
core temp = Hold
temp
Oven
preheated
KD / 15.06.2005 2_05_08e_Overview Chart_ab.doc
Page 1 / 2
2.5 Functioning of the cooking programms
2.5.8a Overview Chart: Processes and probes in units with steam generator
2 = Fan Wheel
11 =Convection heating
12 =Fan motor
13 =Steam generator heating
14 =Steam generator heat exchanger
C
o
n
v
e
c
t
i
o
n

h
e
a
t
i
n
g
/

C
o
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v
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c
t
i
o
n

b
u
r
n
e
r

S
G

h
e
a
t
i
n
g

K
1

K
2
/
K
3

(
o
n
l
y

i
n

O
E
B
)
S
t
e
a
m

g
e
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e
r
a
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o
r
-
B
u
r
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r

(
o
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i
n

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G
B
S
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v
a
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Y
1
/
Y
3
F
a
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p
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p
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s
s
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e

O
v
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n

p
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o
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B
6
B
y
p
a
s
s

p
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o
b
e

B
5
S
t
e
a
m

g
e
n
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r
a
t
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r

p
r
o
b
e

B
4
C
o
n
d
e
n
s
e
r

p
r
o
b
e

B
3
C
T
C

p
r
o
b
e

B
1
0
S
o
l
e
n
o
i
d

v
a
l
v
e

Y
2
Steaming at
100C
x x x (x) x
Steaming
under 100C
x x x x x
Super
steaming
x x x x x x x
Steaming
over 100C
x x x x x x
Convection
x - - x x x
Regene-
ration
x - x x x x
Active at
switch-off
criteria
core temp.
T-cooking
x - -
Always
active
Y1: due to
con-
denser
rinsing
Y3: due to
steam
generator
filling
x x active * x
Cook
Per cooking programme in Cook-Phase *
2
*
5
Hold
x - - As above x x *
3
x
Preheating
x - - As above x x
Always
active due
to steam
generator
standby
Always
active due
to
condenser
cooling
*
4
x
* T cooking operates only with CTC.
*
2
active at switch-off criteria core temperature
*
3
not active, because automatic switch-off criteria Time = Continuous.
*
4
not active, because automatic switch-off criteria Time
*5 active with demoisturizing
Cross Reference:
Service Handbook 5. Trouble shooting and Error codes Electronic
KD / 15.06.2005 2_05_08e_Overview Chart_ab.doc
Page 2 / 2
2.5.8b Overview Chart: Processes and Probes in units with direct injection
2 = Fan wheel
11 =Convection heating
12 =Fan motor
17 =Injection
C
o
n
v
e
c
t
i
o
n

h
e
a
t
i
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g
/

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b
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n
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e
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t
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S
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v
a
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Y
4
S
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v
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Y
1
F
a
n

p
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p
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v
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p
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B
6
B
y
p
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s
s

p
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B
5
C
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e
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s
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r

p
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B
3
C
T
C

p
r
o
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e

B
1
0
(
O
p
t
i
o
n
)
S
o
l
e
n
o
i
d

v
a
l
v
e

Y
2
Steaming at
100C
x x x
Steaming
under 100C
x x x
Convec-tion x x x x x
Steaming
over 100C
x x x x
Convection x x x x
Regene-
ration
x x x x
Active at
switch-off
criteria
core temp
T cooking x
Always
active due
to
condenser
rinsing
x x active * x
Cook Per cooking programme in Cook-Phase *
2
*
5
Hold x As above x x *
3
x
Preheating x As above x x
Always
active due
to
condenser
rinsing
*
4
x
* T cooking operates only with CTC.
*
2
active at switch-off criteria core temperature
*
3
not active, because automatic switch-off criteria Time = Continuous.
*
4
not active, because automatic switch-off criteria Time
*5 active with demoisturizing
The cooking programmes T cooking and Cook&Hold are only possible with option core
temperature probe (CTC).
Cross reference:

KD / 06.09.2004 2_06e_Gas technology_a.doc
Page 1 / 3

2.6 Gas technology
2.6.1 Features

Information:
Advanced high performance blower burner
New burner for the convection heat exchanger and the steam generator heat
exchanger
100 % pre-mixed combustion gas in burner
High safety standards

High performance abilities
Even cooking results and cooking duration as on electric units.
High effectiveness of the convection heat exchanger (85 - 90%)
High effectiveness of the steam generator heat exchanger (85 - 90%)

Lowest emissions:
CO < 100 ppm
NOx < 40 ppm
Low noise burner system

Simple maintenance / simple installation:
The installation and conversion to another gas type can be performed
without any great technical expenditure.

Gas technology module components (component case principle)
Same burner and same gas hoses for steam generator and convection heat
exchanger.
Easy exchange of the heat exchanger pipes
i

Page 2 / 3

2.6.2 Description of components

Information: Burner (tube)
The knitted metal fiber material is welded onto a metallic tube, which makes
possible a closed burner structure, without the use of complex fittings. The metallic
character of the burner supports flame recognition and makes it considerably more
robust / reliable than the usual ceramic burner system.

Information: Gas valve
1:1 Gas-Air Modulating system
Technical specifications:
Optimal Gas-Air mixture in blower: At all speeds, the optimal gas amount is
suctioned.
Connection pressure variations are no problem
Piggy-back System (this means that the fire automat is assembled onto the
gas valve).

Information: Additional components
Self-ignition: ignition through hot surfaces.
Flame recognition: Ionization principle
High performance blowers: Brushless wound high performance commutator-
direct current motor with 4 pole permanent magnet rotor.

i
i

i


Page 3 / 3

The high performance blower is constructively dimensioned for more than
6000 r.p.m.
The blower speed is electronically regulated via a PWM input signal. The
return check is over the Hall sensor on the high performance blower. This
system makes possible regulating the exact speed and is for this reason
adapted for modulation processes.

2.6.3 Venturi-High performance burner system

Information: Description of the burner principle
The CONVOTHERM Venturi-High performance burner system is dependent on the
speed of the blower motors, based on the Venturi principle, the correct amount of
gas is suctioned via the gas valve.
The gas-air mixture is pressed via the blower into the burner tube where the
mixture from the Self-ignition is ignited. It ignites between the burner tube and the
burner chamber of the heat exchanger.

Information: Description of the safety principle
When a cooking programme is started, a request for heat is made by the controls
to the firing automat. At the same time, a signal is activated (PWM) from the
controls for the blower motor with a definite speed (from the IDM module). Thereby,
according to the Venturi-Principle, low pressure in the suction pipe is produced.
After a determined time, the controls will check whether the predetermined speed
has been reached. If that is the case, then the Self-ignition is activated and the
firing automat opens the gas valve. The gas is suctioned from the blower and
pressured into the burner chamber, where it is ignited by the Self-ignition.
The Ionization pin in the burner chamber reports to the firing automat, that a
correct flame is present. And the firing automat passes this information on to the
controls.
If a safety requirement is not achieved, the unit goes into error operation. In the
display, the error code E05.(1-9) is indicated.
i

i

KD / 02.08.2005 3_01e_Customer Service-Service programme_c.doc
Page 1 / 6
3.1 Customer Service Service programme
Information:
The units electronic control board offers the possibility of calling up various
internal programme parameters and operating states in order to detect possible
faults.
Attention:
Any changes on the parameters in the Service programme, other than the
normal work adjustments (default values), could cause operation
malfunctions.
When performing a Hard-Reset via co6, the optimal values e.g. on gas units
the burner speed, will return to the default values. These values have to be
adjusted to optimised values later see label on the left unit site.
A Software-Reset can be performed at any time: press the ON/OFF key for 5
seconds. The Software-Reset should be performed after changes in the
Service Programme or after replacing the controls. This will not change any
optimised values.
Instructions: Calling-up Customer Service programme
1. Switch unit on with the key.
2. Press Service programme key 1 on the back side of the control module 2 or
press , and at the same time and hold for 3 seconds.
3. The display now shows the service number and the affiliated service value
and a short explanation. The service number is selected on the display, this
means that it is shown inverse.
4. By turning the adjustable knob, various service numbers can be called-up.
5. With the Scroll key, the service number and the service value can be
alternately shown (only with control and diagnose values).
6. If the service value is selected (inverse), it can be adjusted with the adjustable
knob. The changed service value is first taken over by the controls when the
service number springs back via the Scroll left key.
7. The included service list gives comprehensive information about the meanings
of the service numbers, the maximum and minimum adjustable values, the
default values (standard setting) as well as the corresponding specifics.
8. Press the Service programme key 1 or the key in order to leave
Customer Serivce.
i
Page 2 / 6
Advice:
The first letter of the service numbers indicate the following:
r-- = read value only for reading
c-- = control value for reading and writing (functions parameter)
d-- = diagnose value for detecting errors and checking functions
Cross reference:
S
e
r
v
i
c
e

N
o
.
:
D
e
s
c
r
i
p
t
i
o
n
C
o
n
t
a
c
t
o
r
P
i
n
O
E
B
O
E
S
O
G
B
O
G
S
M
i
n
i
m
u
m

A
d
j
u
s
t
e
d

M
a
x
i
m
u
m

A
d
j
u
s
t
e
d

D
e
f
a
u
l
t

v
a
l
u
e
S
p
e
c
i
f
i
c
s
C
o
m
m
e
n
t
s
r01 CTC 1
X16 2+6
C
Current temperature
r02 CTC 2
X16 3+6
C
Current temperature
r03 CTC 3
X16 4+6
C
Current temperature
r04 CTC 4
X16 5+6
C
Current temperature
r05 Oven-temp.
X16 7+8
C
Current temperature
r06 Bypass-temp.
X16 9+10
C
Current temperature
r07 Cond.-temp.
X16 11+12
C
Current temperature
r08 Steamgen. temp.
X17 1+2
C
Current temperature
r09 STB-temp. (=savety thermostat)
X17 3+4
C
Current temperature
r10 free
r11 free
r12 free
r13
electronic-temp. (probe can be
found on the electronic)
C
Current temperature
r14 Ident gas 1
Saved in IDM
r15 Ident elektro 1
Saved in IDM
r16 free
r17 free
r18 Agent pressure
X15 6+7

Pressure switch S2
CONVOClean system
1 = pressure available
r19 free
r20 Lower level
X15 2

0 = Level not reached
1 = Level reached
r21 Upper level
X15 1

0 = Level not reached
1 = Level reached
r22 Thermo protection motor
X11 1+2

not in Single Phase
r23 Door switch
X15 4+5

0 = door open
1 = door closed
r24 free
r25 free
Page 3 / 6
S
e
r
v
i
c
e

N
o
.
:
D
e
s
c
r
i
p
t
i
o
n
C
o
n
t
a
c
t
o
r
P
i
n
O
E
B
O
E
S
O
G
B
O
G
S
M
i
n
i
m
u
m

A
d
j
u
s
t
e
d

M
a
x
i
m
u
m

A
d
j
u
s
t
e
d

D
e
f
a
u
l
t

v
a
l
u
e
S
p
e
c
i
f
i
c
s
C
o
m
m
e
n
t
s
r26 free
r27 free
r28 free
r29 Software BM
r30 Software SM
r31 free
r32 free
r33 free
r34 free
r35 free
r36 free
r37 free
r38 Errors (last error codes)

with Scroll key, call-up
the last 10 error codes
r39 Device no.
r40 Part no.
c01 Nom. standby temp. 50 95 88 C
c02 Nom. cond. temp. 50 95 68 C
c03 Fan on cycle 1 20 2 s
c04 Fan off cycle 0 90 60 s
c05 Cont. steam
0 1 0
00 = regulated
01 = continuous steam
c06 Hard-Reset
0 1 0
01 = All modules (BM,
SM, KM) are initialized
c07 Humidity S (Steam) 50 95 87 C
c08 Humidity SS (Super steam) 50 96 90 C
c09 Humidity Quick 50 96 90 C
c10 Humidity Reg 5 20 12 C
c11 free - - -
c12 Bitfield1
- - -
only CONVOTHERM
internal
c13 Bitfield2
- - -
only CONVOTHERM
internal
c14 Option1 - - -
Not used
c15 Option2 - - -
Not used
c16 Restart time h 0 48 0 h
c17 Restart time min 0 59 15
min
c18 No. of ingnition 1 5 2
c19 PIN 0 999 001
c20 Sterilize 0 1 0
c21 Shining from level 1 4 4
c22 Agent dosage 3 15 5 s
c23 Runtime right
20 250 120 s
only CONVOTHERM
internal
Page 4 / 6
S
e
r
v
i
c
e

N
o
.
:
D
e
s
c
r
i
p
t
i
o
n
C
o
n
t
a
c
t
o
r
P
i
n
O
E
B
O
E
S
O
G
B
O
G
S
M
i
n
i
m
u
m

A
d
j
u
s
t
e
d

M
a
x
i
m
u
m

A
d
j
u
s
t
e
d

D
e
f
a
u
l
t

v
a
l
u
e
S
p
e
c
i
f
i
c
s
C
o
m
m
e
n
t
s
c24 Runtime left
20 250 120 s
only CONVOTHERM
internal
c25 Reverse wait time
0 250 15 s
only CONVOTHERM
internal
c26 HL Nmin (HL=Convection)
1000 9000 1000
rpm only CONVOTHERM
internal
c27 HL Nmax (HL=Convection)
1000 9000 7000
rpm only CONVOTHERM
internal
c28 HL Nstart (HL=Convection)
1000 9000 3000
rpm only CONVOTHERM
internal
c29 HL-safety-Time
0 255 6 s
only CONVOTHERM
internal
c30 HL-forerun time
0 255 0 s
only CONVOTHERM
internal
c31 HL1 actual rpm - - -
rpm only for reading value
c32 HL1 PWM (HL=Convection)
- - - %
only CONVOTHERM
internal
c33 HL1 (HL=Convection) - - -
HFAR*
c34 HL2 actual rpm - - -
only for reading value
c35 HL2 PWM (HL=Convection)
- - -
only CONVOTHERM
internal
c36 HL2 (HL=Convection) - - -
HFAR*
c37
DE Nmin blower (DE=Steam
generator)
1000 9000 1000
rpm only CONVOTHERM
internal
c38
DE Nmax blower (DE=Steam
generator)
1000 9000 6000
rpm only CONVOTHERM
internal
c39
DE Nstart blower
(DE=Steam generator)
1000 9000 3000
rpm only CONVOTHERM
internal
c40
DE-safety-Time
0 255 10 s
only CONVOTHERM
internal
c41
DE- forerun time
0 255 0 s
only CONVOTHERM
internal
c42 DE actual rpm blower - - -
rpm only for reading value
c43
DE PWM
- - - %
only CONVOTHERM
internal
c44 DE (DE=Steam generator) - - -
HFAR*
d01 Delete Errors
*
d02 Key-lock (delete)
*
d03 Delete all progr.
*
d04
Selftest BM

* = activate with right Scroll key (shown inverse), than turn adjustable knob "1"
and save by pressing and releasing the left Scroll key
* = HFAR
- H = Heat demand (heat request)
- F = Valve open (flame ok)
- A = Alarm firing automatic
- R = Reset firing automatic
Page 5 / 6
Testing the outputs
Information:
The electronic controls offer the possibility via the service numbers d04 d24 to
activate various outputs and various functions. Thereby checking the outputs and
detecting any defects.
Safety:
When specific actuators (processes) are often tripped, one after the other,
they can be destroyed!!!
S
e
r
v
i
c
e

N
o
.
:
D
e
s
c
r
i
p
t
i
o
n
C
o
n
t
a
c
t
o
r
s
P
i
n
O
E
B
O
E
S
O
G
B
O
G
S
C
o
m
m
e
n
t
s
d04 Self testing of the control module
d05 Testing steam generator heater 1 X12 4 In OES / OGS opens Y4 = Steam
generating
d06 Testing steam generator heater 2 X11 8
d07 Testing convection heater 1 X12 3
d08 Testing convection heater 2 X11 7
d09 Testing the lamp X12 2
d10 Testing additional fan X10 1+2
d11 Testing main contactor X13 2
d12 Testing SV condenser cooling X12 5
d13 Testing SV St. gen. feed X12 7
d14 Testing St. gen. pump X13 1
d15 Testing SV demoisturizing X12 6
d16 Testing PFK-EOpt X13 9+10
d17 Testing motor fast right X11 4+5 not in Single Phase
d18 Testing motor slow right X11 4+6 not in Single Phase
d19 Testing motor fast right X11 3+5 not in Single Phase
d20 Testing motor slow left X11 3+6 not in Single Phase
d21 Testing water nozzles X13 3
d22 Testing nozzle rinsing X13 4
d23 Testing cleaner pump X13 6
d24 Testing ignition automat reset X14 3 not in Single Phase
i
Page 6 / 6
Instruction:
1. The desired service point is called-up from the selective service numbers with
the adjustable knob.
2. Use this key to change to service value.
3. Switch output on and off with adjustable knob.
Advice:
When selecting d04 various functions and status displays light up in
sequence, the display and the key frames. When a key is pressed, the
position number is shown in the display.
With d05 d24 using the adjustable knob, the affiliated actuators (processes)
can be activated for 10 seconds.

KD / 06.09.2004 3_02e_Error Codes_a.doc
Page 1 / 2

3.2 Error Codes

Information:
Possible errors or malfunctions during operation are indicated on the digital display
with the Error Number EXX.X and additionally with a short description.
These errors can be later read in the Service programme in the error saver r38. With
the "Mr.C" key, the date and time of the error can be called up.
When an error is indicated, all processes are switched off, the buzzer sounds and
the unit goes into malfunction. After confirming the error with the key, the
CONVOTHERM can continue to operate but only in the Emergency programme.

Possible Error Codes:

OEB
OES
OGB
OGS
Shown on display Description OEB OES OGB OGS
E01.0 Low water Low water level X X X X
E02.0 Over temp. el. area Over heating in the connection area X X X X
E03.0 Fan malfunction Fan malfunction X X X X
E04.0 Extra fan
malfunction
Additional fan malfunction X X X X
E05.0 No Gas No gas or error in burner system X X
E05.1 No Gas No gas on burner HL1 X X
E05.2 No Gas No gas on burner 'steam generator' X
E05.3 No Gas No gas on burner HL2 X X
E05.4 No Gas Start speed on the burner HL1 not
reached
X X
E05.5 No Gas Start speed on the burner 'steam
generator' not reached
X
E05.6 No Gas Start speed on the burner HL2 not
reached
X X
E05.7 No Gas Full load speed on burner HL1 not
reached
X X
E05.8 No Gas Full load speed on burner 'steam
generator' not reached
X
E05.9 No Gas Full load speed on burner HL2 not
reached
X X
E11.0 Excess oven temp. Excess oven temperature X X X X
E13.0 Excess steamg.
temp.
Excess steam generator temperature
(water foam)
X X
E15.0 Excess cond. temp. Excess condenser temperature X X X X
E21.0 Oven probe Oven probe malfunction X X X X
E22.0 CTC probe Core temperature control probe
malfunction
X X X X
E23.0 Steam gen. probe Steam generator probe malfunction X X
i


KD / 06.09.2004 3_02e_Error Codes_a.doc
Page 2 / 2

OEB
OES
OGB
OGS
Shown on display Description OEB OES OGB OGS
E24.0 Bypass probe Bypass probe malfunction X X X X
E25.0 Cond. probe Condenser probe malfunction X X X X
E26.0 STB DE probe Safety thermostat probe in steam
generator malfunction
X X
E27.0 Overtemp. DE heat. Safety thermostat over heating in steam
generator
X X
E29.0 Probe short to frame Ground contact of thermo couple
(defective)
X X X X
E33.0 DE heating failure No measurable increase in steam
generator temperature Steam generator
heating defective
X X
E34.0 DE pump failure Steam generator pump defective X X
E80.0 ID error all ID pins on low or high (Connector X3) X X X X
E81.0 Prog. memory error Saved programme parameter outside
the valid area
X X X X
E82.0 WP error Current programme parameter outside
the valid area
X X X X
E83.0 Algo. error No dependable cooking algorithmic X X X X
E89.0 I2C error Identity module defective X X X X
E95.0 Software error Hardware and software are incompatible X X X X
E96.0 Connection failure Communication Control module
Operation module
X X X X
- Low agent
preassure
Pressure switch of the CONVOClean
system does not
detect any pressure
On units with
CONVOClean system

Cross reference:
Service Handbook Chapter 5. Trouble shooting list and Error Codes Electronic


KD / 06.09.2004 3_03e_Emergency Programme_a.doc
Page 1 / 2

3.3 Emergency Programme

Information:
In the case of a failure, the unit will automatically switch into the emergency programme
allowing the user to continue operation. Although continued operation is possible, it is
greatly limited.

Attention:
No operation is possible when not filled out in the following Emergency programme
chart.
Continued operation of the oven upon repeated error code reports, can cause
additional unit disturbances.

Instructions: From Error Code to starting the Emergency Programme
1. The unit is in malfunction operation:
The buzzer sounds
Error code is indicated on display, i.e. E01.0

2. Press

key (this confirms the error).
The available cooking programmes are indicated by the flashing display keys.

3. Select one of the cooking programmes from those available for operation by
pressing the respective key. (Blocked programmes will not react when keys are
pressed. The Cookbook is also blocked.)

4. Set the programme values (as described in each of the programmes). Depending on
the failure, only limited operation (i.e. choice of temperature) will be possible.

5. Press

key, thereby starting the cooking programme.

6. When the cooking time expires or the core temperature value has been reached,
press

key.

In the meantime, if the failure has been repaired, the unit will automatically indicate this
as follows:
The error code will no longer be displayed.
The programme keys will no longer flash and will react as usual when pressed.
The error number will be saved in service programme r.38.

Notice: Please inform your customers

Cooking times may take longer than usual.
The product should always be supervised when the emergency programme is in
operation.
The customer should have the defect or problem taken care of as soon as possible
by a Service technician.

Cross reference:
See also CONVOTHERM Handbook for OEB/OES/OGB/OGS

i


KD / 06.09.2004 3_03e_Emergency Programme_a.doc
Page 2 / 2

Emergency programme chart:

Error
No.
Shown on
display
O
E
B
O
E
S
O
G
B
O
G
S

Comments
E01.0 Low water X X X X - - up to
180C
- up to
180C
up to
180C
No programme
with steam
E02.0 Over temp. el.
area
X X X X X up to
140C
up to
140C
up to
140C
up to
140C
up to
140C
*
5

E03.0 Fan
malfunction
X - X - up to
100C*
- - - - - *
E04.0 Extra fan
malfunction
X X X X X up to
140C
up to
140C
up to
140C
up to
140C
up to
140C
*
5

E05.0 No gas X*
2
X*
2
- -
E15.0 Excess cond.
temp..
X X X X - - up to
180C*
3

- up to
180C*
3

up to
180C*
3

E21.0 Oven probe X - X - only
100C
- - - - -
E22.0 CTC probe X X X X X X X X X X No CTC function
E23.0 Steam gen.
probe
X X*
2
X X*
2
no BB*
4
no BB*
4
X no BB*
4
X no BB*
4
Preheat for
regeneration in
steam programme
E24.0 Bypass probe X X X X up to
99C
- X - X X
only
convec.
When steaming
longer cooking
times are possible
E25.0 Condenser
probe
X X X X X*
3
up to
180C*
3

up to
180C*
3

up to
180C*
3

up to
180C*
3

up to
180C*
3

E26.0 STB DE
probe
X X*
2
X X*
2
X X X X X X *
6

E23.0
&
E26.0
Steam gen.
probe and
STB DE probe
X X*
2
X X*
2
no BB*
4
no BB*
4
X - X no BB*
4
*
6

E27.0 Overtemp. DE
heat.
- X*
2
- X*
2

E33.0 DE heating
failure
X X*
2
X X*
2
- - X - X X Only convection
possible
E34.0 DE pump
failure
X X*
2
X X*
2
X X X X X X No limitation of
cooking
operations*
7

E81.0 Prog. memory
error
X X X X X X X X X X Error is usually
rectified by
switching unit on
and off
E82.0 WP error X X X X X X X X X X
E83.0 Algo. error X X X X X X X X X X
E89.0 IDM error X X X X X X X X X X
- No cleaner
pressure
X X X X X X X X X X No CONVOClean
system possible
* Much longer cooking times. Food on the top shelf will be finished first.
*
2
Error code doesnt exist in this unit type and therefore this error does not have limited operation
(Limited operation is valid only in the other unit types).
*
3
Water injection in the condenser is continuous (greater water consumption)
*
4
Standby mode (=BB) this means steam generator preheating cycle remains inactive.
*
5
Allow unit to cool and complete cooking at a lower oven temperature.
*
6
No safety against the heaters burning out in OEB (in OGB additional mechanical STB)
*
7
As no automatic steam generator rinsings can follow, there is the long term danger of premature and further
reaching malfunctions.
X Operation possible
- Operation not possible
KD / 20.10.2004 3_05e_Connection scheme of Control module and Gas module_b.doc
Page 1 / 3
3.5 Connection scheme of Control module in electric units
3.5.1 OEB and OES
free
free
free
free
free
free
free
free
free
free
14 free
13 free
12 free
11 free
10 free
9 free
8 free
7 GND
6 pressure cleaner
5 GND
4 door
3 GND
2 level below
1 level above
12 (-)
11 condenser
10 (-)
9 bypass
8 (-)
7 oven
6 (-)
5 CTC 4
4 CTC 3
3 CTC 2
2 CTC 1
1 ESD-contactor (CTC -GRD)
10 (-)
9 free
8 (-)
7 free
6 (-)
5 free
4 (-)
3 STB-steam generator
2 (-)
1 Steam generator
1 Phase
2 oven light
3 convection 1
4 steam generator 1
5 SV condenser
6 SV demoisturizing
7 SV St. gen filling
1 Thermoc Motor *
2 Thermoc. Motor *
3 Motor left *
4 Motor right *
5 Motor fast *
6 Motor slow *
7 convection 2
8 steam generator 2
1 additional fan (-)
2 additional fan (+)
3 12V
4 ground
5 ground
6 RxD_12V
7 TxD_12V
8 free
9 IDM bk
10 IDM wt
11 IDM bl
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Part no. 5009315
1 Phase
2 oven light
3 convection 1
4 SV injection
5 SV condenser
6 SV demoisturizing
7 free
1 Thermoc. Motor *
2 Thermoc Motor *
3 Motor left *
4 Motor right *
5 Motor fast *
6 Motor slow *
7 convection 2
8 free
14 free
13 free
12 free
11 free
10 free
9 free
8 free
7 GND
6 pressure cleaner
5 GND
4 door
3 GND
2 free
1 water pressure
OEB - OES
OEB - OES
OEB - OES
OEB OES
OEB - OES
OES OEB
OEB
OES
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Part no. 5012001
Part no. 5012002
SM
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* = free in Frequency regulator (Single Phase)
* = in Single Phase (only 6.10)
Page 2 / 3
3.5 Connection scheme of Control module for gas units
3.5.2 OGB und OGS
*
= Only in OSG with one gas burner
* = free in Frequency regulator
* = Only in OSG with one gas burner and
Single Phase
10 free
9 free
8 free
7 free
6 free
5 free
4 Reset HL1*
3 Reset HL1*
2 Alarm Gas HL1*
1 Alarm Gas HL1*
14 free
13 free
12 flame OK HL1*
11 +12V (for Hall Sensor) M1
10 GND M1
9 Motor speed M1
8 PWM HL1*
7 GND
6 pressure cleaner
5 GND
4 Door
3 GND
2 burner speed HL1*
1 water pressure
12 (-)
11 condenser
10 (-)
9 bypass
8 (-)
7 oven
6 (-)
5 CTC 4
4 CTC 3
3 CTC 2
2 CTC 1
1 ESD-contacotr (CTC-GRD)
10 (-)
9 free
8 (-)
7 free
6 (-)
5 free
4 (-)
3 STB-steam generator
2 (-)
1 steam generator
1 Phase
2 oven light
3 heat request HL1*
4 SV injection
5 SV condenser
6 SV demoisturizing
7 free
1 Thermoc. Motor *
2 Thermoc. Motor *
3 Motor left *
4 Motor right *
5 Motor fast *
6 Motor slow *
7 free
8 burner supply
1 additional fan (-)
2 additional fan (+)
3 12V
4 ground
5 ground
6 RxD_12V
7 TxD_12V
8 RESET
9 IDM bk
10 IDM wt
11 IDM bl
12 IDM rd
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Part no. 5009315
OGB - OGS
OGB - OGS
OGB - OGS
OGS
OGB - OGS
OGB - OGS
OGS
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OGB
2 level below
1 level above
OGB
Page 3 / 3
3.5 Connection scheme of the Gas module
3.5.3 OGB
* = Frequency regulator 1
* = Frequency regulator 2
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free
free
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free
free
12 free
11 free
10 free
9 speed steam generator
8 PWM steam generator
7 ground steam generator
6 free
5 free
4 free
3 speed convection 1
2 PWM convection 1
1 ground convection 1
12 convection 2 flame OK
11 steam generator flame OK
10 convection 1 flame OK
9 ground firing automat
8 +12V (for Hall Sensor) M2
7 speed M2
6 free
5 ground M2
4 free
3 speed convection 2
2 PWM convection 2
1 ground convection 2
8 TxD_M2_12V
7 RxD_M2_12V
6 12V, 25mA
5 ground
4 TxD_M1_12V
3 RxD_M1_12V
2 12V, 25mA
1 ground
1 Reset steam generator
2 Reset steam generator
3 heat request DE
4 Alarm steam generator
5 Alarm steam generator (DE)
6 free
7 free
8 free
9 free
1 Phase
2 Reset convection 1
3 Reset convection 1 (HL1)
4 heat request HL1
5 Alarm convection 1
6 Alarm convection 1
7 free
8 free
9 free
10 free
1 12V
2 ground
3 RxD_12V
4 TxD_12V
5 RESET
6 ground
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8 free
9 free
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KD / 01.09.2004 4_01e_Time table for necessary cleaning intervals_a.doc
Page 1 / 2

4.1 Time table for necessary cleaning intervals

Information:
Depending on the build up of dirt and the amount of intensive use, the
CONVOTHERM should be cleaned regularly with original CONVOTHERM
cleaning products and if necessary descaled.
Thereby you will achieve:
A longer unit lifespan
Minimal wear on the gaskets
Even cooking quality results
Optimal unit hygiene
Trouble free operation
With each new unit, the customer receives complete information and an order
form for the CONVOTHERM cleaning products.

Please inform your customers of this

Safety:
Observe the safety advice on the labels as well as the safety information
sheets for the cleaner and the respective instruction!

When ?
Must you clean /
descale
What ?
Must be done
Why ?
Must you clean / descale
Where ?
Information
can be found
in Chapter:
Daily directly after
switching on
Automatic Steam
generator flushing
n Increased lifespan of
the steam generator
heating / heat
exchanger
n Prevents disturbances
and down time
n Unit hygiene
4.2
Daily at end of
operation
Cleaning the oven n Even cooking quality
results
n Longer lifespan of the
CONVOTHERM
4.3.1
4.3.2
4.3.3
Cleaning bypass
opening
n Correct steam gauging
and regulating
4.3.4
Cleaning
demoisturizing tub
n Unit hygiene
4.3.4
Weekly
Caring for the oven
with CONVOCare
n Removes light scale/
silicate residue and
colouring in OES and
OGS
4.4.1
i


KD / 01.09.2004 4_01e_Time table for necessary cleaning intervals_a.doc
Page 2 / 2

When ?
Must you clean /
descale
What ?
Must be done
Why ?
Must you clean / descale
Where ?
Information
can be found
in Chapter:
Wash door and unit
drip tray
n Dripping water from the
door must drain in the
condenser
4.3.4
Clean inside of double
glass door
n Clear view into unit
4.3.4
Clean ventilation area
n Even cooking quality
results
n Evenness
4.3.4
Weekly or regularly
Clean outside
n Unit hygiene
4.3.4
Depending on the grease
build up in the oven
(more often with chicken
grease)
Clean hygiene gaskets
n Greatly increases
lifespan
n Prevents steam release
4.3.4
Yearly Clean water
connection filter
n Connection-flow
pressure too low Error
code E01.0
4.3.4
White coating on inside
of oven walls
Descale oven,
demoisturizing tub and
injection
(and check water
softener)
n Otherwise more layers
of grease and scale can
build up on top of each
other that are very
difficult to remove
4.4.1
When the pins of the water
level probe or various steam
generator openings (after
removing the parts) have a
heavy build up that can be
seen or the immersion heater
is burned out due to scale
Descale steam
generator
n Prevents unit
disturbances
4.4.2
When units with direct injection
in the oven or units with a
steam generator are descaled,
additonal important parts
should also be descaled. In
the case of function
disturbances in water
conducting parts due to
blockage or scaling, these
parts must also be descaled.
Descale unit parts/
components
n Prevents function
disturbances
4.4.3
Yearly Complete maintenance
of the unit by a
CONVOTHERM
trained Service
technician.
n Trouble free functioning
of the combination oven
steamer
4.6

Service Handbook OEB/OGB

KD / 01.09.2004 4_02e_Automatic flushing of the steam generator_a.doc
Page 1 / 1

4.2 Automatic flushing of the steam generator on units with steam
generator
Information:
If date change is set on the controls between the last switching off and on or if
the unit goes into STOP mode with 24 hours operation, the automatic steam
generator flushing will be triggered. On the display, a choice is indicated for 10
seconds of whether the steam generator flushing should be performed or not.
If within these 10 seconds "YES" or "NO" is not chosen, the procedure will
automatically begin. The steam generator will be drained, flushed, and
afterwards filled again and heated. This process, depending on the size of the
unit, can last up to 5 minutes. The unit is then again in standby mode.
We recommend allowing the automatic steam generator flushing to run daily,
right after switching on the unit! Please inform your customers of this!

Safety:
Daily flushing of the CONVOTHERM steam generator increases the lifespan
of the steam generator heating / heat exchanger and prevents malfunctioning.

Instructions:
1. Switch unit on.
2. In the display, after the date change, Steam generator flushing? Yes/No is
indicated.
3. The selection is already on Yes. By pressing the key, the steam
generator flushing will start.
4. If the steam generator flushing is not desired, then select No with the
selector knob and confirm by pressing the key. Afterwards, the automatic
steam generator flushing will be stopped and the unit is ready to be
programmed for a cooking programme. After changing the date, it is
absolutely necessary to perform steam generator flushing.
5. If the No is not selected within 10 seconds, the steam generator flushing will
automatically be triggered.

Instructions: How to start the steam generator flushing manually:
1. Switch unit on.
2. Press key The display indicates the selection possibilities.
3. With the selector knob select "Steam generator draining" and confirm by
pressing the key.
4. Confirm "Yes" by pressing the key. The automatic steam generator
draining will start.

Notice:
If Problem water is used for steam generator filling (Improper water or water
softener system that is not correctly adjusted, very hard water > 20 or very soft
water < 5dH) this can cause foaming in the steam generator, Error code E01 or
lead to other malfunctions. As described above, the steam generator flushing can
be started manually.

i

KD / 01.03.2005 4_03e_Cleaning the Unit_b.doc
Page 1 / 7
4.3 Cleaning the Unit
Contents:
4.3.1 Cleaning the oven:
Information, Safety advice
4.3.2 Half-automatic oven cleaning:
Safety advice, Operation instructions, Advice
4.3.3 Automatic Cleaning system CONVOClean system (Option):
Safety advice, Operation instructions, Advice
4.3.4 Further cleaning measures:
Cleaning hygenic plug-in gaskets, Cleaning fan area, Cleaning water connection filter,
Cleaning outer casing, Further cleaning measures
4.3.1 Cleaning the oven
Information:
By cleaning the oven daily with the original CONVOTHERM cleaning solution,
continuous quality cooking results are maintained as well as an extended
lifespan of the unit.
In every new unit, the customer receives general information about the
cleaning solution from CONVOTHERM and an order form
Please inform your customer of this.
Safety:
Make sure to observe the safety instructions on the labels and safety
data sheets of the cleaning solutions!
When working with cleaner and spray solution wear suitable protective
clothing, gloves and protective glasses!
Only use original CONVOTHERM cleaning solution (no irritative, high
alkaline cleaning or scouring solution). Damage caused by improper
cleaning, voids the guarantee.
i
Page 2 / 7
The hand shower can only be used for cleaning the oven and not for
cleaning the outer casing! Do not spray the inlet and outlet ventilation
openings and not on the electric current conducting unit parts of the
combination oven steamer.
Cleaning and maintenance work can only be performed on a cold unit!
Never spray into a hot oven with the hand shower! Allow CONVOTHERM to
cool to under 100C oven temperature.
When cleaning the CONVOTHERM never use a high pressure cleaner or
water jet!
Never use acid on the combination oven steamer or expose to acidic steam
because the stainless steel can corrode.
To avoid discolouration and corrosion of the stainless steel, the combination
oven steamer must be cleaned regularly, also when only operated in the
steaming programmes.
Please make sure that the suction panel and the hanging rack are installed
and fastened according to the instructions.
Regular cleaning reduces the risk of damage due to low pressure.
Do not spray cleaner into the steam generator / steam outlet opening.
To avoid wear on the condenser and heavy grime build up on the oven floor,
use the grease drip tray when cooking greasy products (i.e.chicken).
Damage caused by improper cleaning, voids the guarantee.
4.3.2 Half-automatic oven cleaning
Safety:
When cleaning, wear proper protection (gloves and protective glasses are
included in every unit).
Do not inhale spray mist!
Do not allow the spray container to stand for longer periods of time under
pressure. Turn pump top slowly off and release the air pressure.
Nozzle, nozzle extension and nozzle parts should be rinsed clean after each
use.
Rinse out cleaner container weekly.
Operation instructions: Half-automatic oven cleaning
The CONVOTHERM is equipped with an oven cleaning programme clean.
1. Press key Selection possibilities are indicated in display. With the
selector knob chooseCleaning and press to confirm.
2. Confirm Yes with the key. The symbol lights up and the selected
values of the cleaning programme are indicated in the display.
3. Press key The CONVOTHERM will start cleaning.
Page 3 / 7
4. After the first signal, spray oven, floor drain, shelves, trays, etc. (also spray
cleaner behind the suction panel) with original CONVOTHERM oven cleaner.
Close door and allow to work. The cleaning programme will continue to run
automatically. (Do not press key!)
5. After the second signal, switch off CONVOTHERM.
6. Using the hand shower, thoroughly spray the oven, accessories and behind
the suction panel and spray a few jets of water into the drain. Spray weekly
into the steam measuring opening (finger thick opening in the oven in the area
behind the door lock) approx. 20 ml CONVOClean forte and rinse out again
with the hand shower.
7. For heavier build up repeat the cleaning process.
8. Leave the oven door ajar after use or cleaning (airing position).
4.3.3 Automatic Cleaning System CONVOClean system(Option)
_Safety:
Only use the combination of the original cleaner CONVOClean forte / new and
spray solution CONVOCare for cleaning the oven.
The unit must not be opened during the cleaning process.
The automatic cleaning should not be interrupted.
If the Cleaning system is interrupted with than the CONVOTHERM
will automatically go into a 10 minute flushing when switched on again.
Check the on site water connection if Low water is displayed
After an electrical power loss, the oven will go into a flushing cycle.
If the safety questions are not answered within 5 seconds, the
CONVOTHERM returns to the cleaning level questions and does not start.
If low agent preassure lights up, than there is a malfunction. Check to see
that there is enough cleaner or spray solution in the respective containers and
fill if necessary (red hose for CONVOClean forte / new, transparent hose for
CONVOCare). Check that the suction hose is in the liquid in the container.
Observe the advice on the containers for CONVOClean forte / new and
CONVOCare.
Always make sure that the containers are properly connected. CONVOClean
forte / new = red CONVOCare = green (blue)
Attention: When using non-original CONVOTHERM products or if the
tops of the cleaners are exchanged, health hazards can occur for those
consuming the food and for the unit operator.
Page 4 / 7
Operation Instructions:
1. Before starting, remove food rests or cooking residue from the oven to avoid
blockage of the oven drain.
2. Check that the containers for CONVOTHERM oven cleaner and spray solution
are full. The containers must be full. The suction hose must be in the liquid.
3. Press key Selection possibilities are indicated in display. With the
selector knob select CONVOClean system and confirm by pressing the
key.
4. To select the cleaning levels
1 light soiling
2 medium soiling
3 strong soiling
4 strong soiling-shining+
Press and select with the selector knob depending on the build up on the
oven. Choose a higher level for heavier build up.
5. Press key On the display, two safety questions will appear, one after
the other. Answer the questions using the selector knob and confirm by
pressing key.
6. The CONVOTHERM starts the CONVOClean system automatically.
7. After Automatic Cleaning has ended spray weekly spray weekly into the
steam measuring opening (finger thick opening in the oven in the area
behind the door lock) approx. 20 ml CONVOClean forte and rinse out
again with the hand shower.
8. Leave the oven door ajar after use or cleaning (airing position).
Advice:
Grease build up on the bypass pipes can lead to problems in the programmes
with steaming, i.e. heavy wash off in Superheated steaming or puddles on the
plates in regeneration.
Outside of the oven, areas such as the parts of the door and the oven gasket
must be manually cleaned.
For heavy build up in the oven, certain places may require a manual cleaning
afterwards.
Hot air sterilization and shining + can be adjusted in the Service level. See
"Chapter 2.3.5 Automatic Cleaning".
After a manual cleaning, a lower cleaning level can be used and thereby save
water and cleaner.
Depending on the build up level of the oven, the hanging rack and shelves can
remain in the oven during the automatic cleaning CONVOClean system.
Depending on the water quality (high silicate), after a time, dark discolouration
can occur in the oven. This discolouration can be removed by treating with
CONVOCare-concentrate. Spray CONVOCare-concentrate into a cold oven.
Allow to work for 10 minutes and wipe out the oven with a soft cloth or sponge.
Page 5 / 7
4.3.4 Further cleaning measures
Cleaning hygenic plug-in gaskets
Regularly cleaned (remove grease) hygenic gaskets greatly increases their life-
span.
Instructions:
For heavy build up of dirt or grease, the door gaskets can be pulled out
without tools (begin on the corners) and cleaned. The gaskets must be cool
before hand.
Use only mild, odourless detergents for cleaning (do not use scouring agents
or cleaning methods which attack the surface).
The hygenic plug-in gaskets can also be cleaned in a commercial dishwasher.
Make sure that they are not mechanically damaged.
The dry gaskets can be installed again (starting at the corners) without the use
of tools.
Information:
The lifespan of the hygenic plug-in gaskets is extremely dependent on regular
cleaning and removal of grease and the oven cleaner products that are used. A
maximum lifespan is reached when you use only the original CONVOTHERM
cleaning products.
Cleaning ventilation area
Cleaning the ventilation area behind the suction panel must be performed
according to the amount of build up. Observe the safety advice in Chapters 4.3.1
and 4.3.2
Instructions:
1. Unit main power supply must be disconnected with an all-pole isolation switch
and ensured against switching on again! Wait until the fan comes to a full
stop!
2. Loosen the quick lock on the suction panel and swing suction panel out.
i
Page 6 / 7
A B
A B
5011002
3. Spray ventilation area and back side of suction panel with original
CONVOTHERM oven cleaner and allow to work for 10 minutes
4. Afterwards thoroughly rinse the ventilation area and suction panel and in gas
units the heat exchanger with the hand shower.
5. After cleaning the suction panel swing back and fasten with the quick lock.
Advice:
To avoid the problem of uneven browning results, the suction panel must be
fastened and locked correctly
Cleaning the water connection filter
A water filter is in the water connection to prevent blockage of the nozzles installed
in the unit.
Instructions:
Unscrew both water connections behind on the under
side of the unit.
Remove filter and clean.
Re-assemble in reverse steps.
Switch unit into operation and check for water tightness.
Advice:
For units without a soft water connection, a double connection piece is
available Part No.: 5011002 as a spare part.
Additionally, a micro filter is available and can be installed against heavier
impurities in the water due to sand, lead particles or suspended particles.
Page 7 / 7
Cleaning outer casing
Advice:
The CONVOTHERM units OEB/OES/OGB/OGS are protected against splash
water, but are never allowed to be rinsed directly with a water spray.
For cleaning the outside casing, use a mild odourless cleaner (no scouring
agents or cleaning process that will attack the surface).
Apply cleaner with sponge or soft cloth and afterwards wipe off thoroughly
with clear water using a sponge or soft cloth.
Further cleaning measures
For a clear view into the unit, clean the inside of the double glass door
regularly. Open the quick lock. Make sure that the glass does not become
scratched because this can lead to the glass breaking.
Make sure that the oven and hanging rack dont become scratched.
Scratches can lead to corrosion.
Clean Bypass opening (finger thick opening in the oven in the area behind the
door lock) weekly with 20ml CONVOClean forte cleaner. Flush with the hand
shower afterwards.
Clean dehumidification tub (Crisp & tasty): Remove the cover of the tub
weekly. Clean food rest from tub and drain in oven. Spray with original
CONVOTHERM oven cleaner and allow to work. Thoroughly flush with the
hand shower.
Regularly clean the door and unit drip tray and make sure that the drain is not
blocked.
Regularly clean the oven drain and make sure that it is not blocked.
If a white coating builds up over time in the oven, the water softener is not
properly adjusted. This coating can be removed with a suitable descaler
(CONVOCal) (only by a trained service specialist) see Chapter "4.4
Descaling".

KD / 06.09.2004 4_04e_CONVOTHERM Descaling_a.doc
Page 1 / 8

4.4 CONVOTHERM Descaling

Contents:
Information, Safety
Check, Information, Safety, Notice: Descaling solution, Attention,
Notice: Oven maintenance, Instructions - Oven descaling
4.4.2 Steam generator cleaning and descaling (only in OEB and OGB)
Check, Information, Notice, Safety, Attention, Notice: Descaling solution, Instructions -
Descaling the steam generator, Notice
4.4.3 Unit parts descaling
Check, Information, Notice, Safety, Notice: Descaling solution, Attention, Insructions
Descaling the unit parts / -components, Instructions - Removing and assembling
the unit parts / -components, Notice

Information:
Depending on the quality of the water used in the CONVOTHERM, descaling can be
necessary.
Descaling the oven in OES and OGS units can be performed by a technically
experienced user following strict observance of the instructions.
Descaling of the steam generator in OEB and OGB units or descaling of various unit
parts (see 4.4.3) can only be performed by a CONVOTHERM-trained specialist. The
safety advice and the details in these instructions must be carefully followed.

Safety:
Be sure to observe the safety instructions on the labels and safety data sheets
of the cleaning solutions!
When working with descaler, wear suitable protective clothing, gloves and protective
glasses!
Only the original CONVOTHERM descaling solution CONVOCal / CONVOCal forte
or vinegar or citric acid can be used. Damage caused by improper descaling and
cleaning, voids the guarantee.
Rinse out the descaling solution thoroughly. Residue can cause corrosion of the
stainless steel.
The descaling process should only be performed by a CONVOTHERM-trained
specialist.
Do not allow the spray container with descaling solution to sit pressurized over a
longer period of time. Turn the pump top slowly off in order to release the pressure.
Rinse the nozzle, and nozzle extension and nozzle parts after each use.

Attention:

Possible damage to the product or the building
Never operate the combination oven steamer with descaler. Descaling can
only be done in a cold unit.
Descaler can never be heated!!
Remove immediately and thoroughly with a lot of water any over flow of
descaler.
Health danger
Vapors cause irritation! Ensure that there is adequate airing!!
Do not inhale the spray mist or vapors!

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Page 2 / 8


Check:
Descaling of the oven, demoisturizing tub and the injection in units with direct injection is
necessary when a white coating has built up on the oven walls.

Information:
Clean the CONVOTHERM daily after operation and descale the oven regularly as
needed. Otherwise, layers of grease and scale can build up, that are very difficult to
remove..
Please inform your customers of this!
If the oven is constantly in need of descaling, then the water quality of the customer
is not suitable and is not in accordance with the recommendations in the Installation
Handbook.
Possible causes:
No water treatment available: Recommend that the customer use a partial
decalization system (hydrogen ionic exchanger i.e. from the company Brita)
The partial decalization system is incorrectly adjusted or defective. Check the
system and the water quality (if necesary, have the system serviced).

Safety:
Attention: After water softening, the treated water must have the following
qualities:

Notice: Descaling solution
Vinegar or citrus acid is biodegradable.
Otherwise use only the Convotherm descaling solutions
CONVOCal for normal descaling can be used by the customer.
CONVOCal forte for heavy descaling can only be used by a trained technician.
For descaling the oven and its parts, mix the descaler 1:3 with water (1 part descaler
+ 3 parts water).

Attention:
Descaler must never be heated!!
Only spray descaler in a cooled unit <40C.
Remove immediately and thoroughly with a lot of water any over flow of
descaler.
Vapors cause irritation! Ensure that there is adequate airing!!
Do not inhale the spray mist or vapors!

Notice - Oven maintenance:
For oven maintenance, the user can spray the cooled oven with CONVOCare 1x weekly,
allow to work for 30 min. and afterwards thoroughly flush the oven with the hand shower.
Please inform your customers of this!

i

Drinking water quality
Residual hardness:
min. 5dH - max. 7 dH
min. 9 fH max. 13 fH
min. 6,3 eH - max. 8,8 eH
min.90 - max.125 ppm (USA

Page 3 / 8

Instructions Descaling the oven:
1. Thoroughly clean the oven by running the half-automatic cleaning with the cleaning
programme clean (see Service Handbook 4.3.2 Half-automatic oven cleaning or
the User manual) or the automatic cleaning with "CONVOClean system (see in
Service Handbook 4.3.3 Automatic Cleaning System CONVOClean system (Option)
or in User manual. Afterwards, flush the oven out thoroughly with the hand shower.
and ensured against switching on again! (If the fan is running wait until it
comes to a full stop!)
3. Swing suction panel out.
4. Using CONVOCal-water mixture (3:1), spray the oven (also behind the suction panel
and especially behind the fan wheel), demoisturizing tub, oven drain, suction panel
(front and back), fan wheel, direct injection and in the gas units the heat exhanger
pipes.
5. Close the door and allow the descaler to work depending on the heaviness of scale
30 60 minutes.
Attention:
Do not start the unit, otherwise irreparable damage can occur to the unit.
Immediately wash off any descaler over flow with a lot of water to prevent
spots.
6. Using the hand shower, flush the oven thoroughly and intensively including behind
the suction panel, fan wheel and the heat exchangers, all oven parts, the
demoisturizing tub and the oven drain.
7. Afterwards, clean (=neutralize) the oven with the original CONVOTHERM oven
cleaner as follows:
Spray oven with CONVOClean new / forte and allow to work 10 min.
Flush the oven out again thoroughly with the hand shower.
8. Fasten the suction panel and hang the hanging rack again according to instructions.

Cross reference:
Service Handbook 4.3.2 "Half-automatic Oven Cleaning"
Service Handbook 4.3.3 "Automatic Cleaning system CONVOClean system
(Option)"
Cleaning advice in the User manual
Installation Handbook Chapter 4.1 "Water inlet"


Page 4 / 8

4.4.2 Steam generator cleaning and descaling (only in OEB and OGB)

Check:
Descaling of the steam generator is necessary when the pins of the water level probe or
the various steam generator openings (after removing a part) show evidence of heavy
scaling or when the immersion heating element is burnt out due to heavy scaling.

Information:
When a lot of scale has collected due to water fluctuation in the settling area 4 in the
steam generator, it can be that the longer pin on the water level probe 5 is covered in
scale and therefore makes contact and completes the electrical circuit. This means that
when the unit is switched on and the steam generator 1 is empty, the immersion heating
element 2/ steam generator burner will immediately switch on although there is not
enough water in the steam generator. This can lead to a malfunction in the unit.

1 = Steam generator 5 = Water level probe
2 = Immersion heating element* 6 = Steam generator pump
3 = Steam outlet opening B4 = Preheating probe
4 = Settling chamber B8 = Safety thermostat
* = In OGB steam generator-heat exchanger

Notice:
When the immersion heating element 2 / steam generator heat exchanger become over
heated, the error code E27 is triggered in the Excess temperature probe B8 plugged into
the convection heating element / pipe next to the burner chamber. The immersion heating
element 2 / steam generator burner will switch off before burning out.

Check filling gap is
free of scale!!
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Page 5 / 8

Safety:
A scale-free generator reduces the danger of damage due to low pressure.
Make sure that the suction panel and the hanging rack are installed and
fastened according to instructions after descaling
Flush all descaling residue thoroughly out of the steam generator. Residue
can lead to far reaching damage (An error reading on the water level probe due to
foaming residue in the steam generator).

Attention Unit Damage: i.e. Heating elements burning out.
Attention Health Damage: Water sprays or foaming are able to run out of the
steam generator into the oven onto the food.

Attention:
Descaler can never be heated
Remove thoroughly all over flow descaler with a lot of water.
Vapors can cause irritation! Ensure adequate airing!!
Do not inhale spray mist or vapors!

Vinegar or citrus acid are biodegradable.
Otherwise use only recommended Convotherm Descaling solutions
CONVOCal for normal scaling (with anti-foaming)
CONVOCal forte the stronger descaler for heavy scaling build up (with anti-
foaming)
For heavy scaling, remove the immersion heating element and remove the scaling
mechanically before chemical removal begins.

Instructions Descaling the steam generator:
1. Empty the steam generator with the help of the steam generator pump. Thereby:

Keys Temperature + Time +
CTC press simultaneously for
3 seconds

With selector set Service point
d14 for "Testing the Steam
generator pump"

With arrow key spring right to
Service value

With selector switch pump on
and off*

* Depending on the size of the unit the steam generator pump has to be switched on
one or more times, until the steam generator is empty. This is why it is
recommended to remain by the unit during the pumping out phase in order to pay
attention to the pumping noise. This noise changes when the steam generator is
empty. If the steam generator is empty do not switch the pump on again!
and ensured against switching on again! (If the fan is running wait until it
comes to a full stop!)
3. Swing suction panel out.

r01 [ 22C ] CTC1
r02 [ 23C ] CTC2
r03 [ 23C ] CTC3
d13 [ ] Test SV con
d14 [ ] Test pump
d15 [ ] Test SV dem

d13 [ ] Test SV con
d14 [ ] Test pump
d15 [ ] Test SV dem
d13 [ ] Test SV con
d14 [ ] Test pump
d15 [ ] Test SV dem

Page 6 / 8

4. In the steam outlet opening (hole behind the suction panel in the rear oven wall, see
pos. 3 in the drawing) fill the descaler in with the help of a hose with a funnel
(amount dependent on the scale build up; in 6.10, 6.20 and 10.10 approx. 4 liters, in
10.20, 12.20, 20.10 and 20.20 approx. 7 liters).
As an alternative, the descaler can be filled in via the opening for the water level or
the water inlet of the back flow protection.
5. "Over fill" the steam generator with the help of the hand shower via the steam outlet
opening with water until the water spills out of the steam outlet opening
6. After the working time, depending on the amount of scale build up (30 min. to max. 1
h), switch unit on again and empty the steam generator with the help of the steam
generator pump as described in Step 1.
7. Check that settling chamber and filling gap are free of scale and if necessary repeat
cleaning.
Attention:
8. Before operating the CONVOTHERM unit, over fill the steam generator at least 7 x
with clear water (with the hand shower in the steam outlet opening) and each time
empty the steam generator afterwards with the help of the steam generator pump as
described in Step 1.
If a un-named product is used for descaling, the steam generator must be over filled
with clear water at least 20 x and emptied again. (Un-named products lead to
heavy foaming).
9. After cleaning the steam generator, clean (=neutralize) the oven with the original
CONVOTHERM oven cleaner as follows:
Flush the oven out thoroughly with the hand shower
Spray oven with CONVOClean new / forte and allow to work 10 min.
Flush the oven out again thoroughly with the hand shower.
10. Fasten the suction panel and hang the hanging rack again according to instructions.

Notice:
When you are descaling the steam generator, it is recommended that other water
conducting parts as described in Chapter 4.3 are descaled.

Notice:
For heavy scale build up and a water hardness > 18dH (problem water), we recommend
the following:
Check the water tightness of the steam generator pump and the water level probe
during descaling in the unit
Recommend to your customers a partial decalization system (hydrogen ionic
exchanger i.e. from the company Brita).


Page 7 / 8

4.4.3 Descaling unit parts

Check:
When the oven in units with direct injection and units with steam generator are descaled,
the descaling of various unit parts / components is at least at this time necessary. If
malfunctions exist that are caused by water conducting unit parts that are blocked or
scaled then it is also necessary to descale.

Information:
When repeated problems exist with scaling / blocked unit parts, the water quality of
the water being used is not suitable or is not in accordance with that which is
recommended in the Installation Handbook: Possible causes:
No water treatment available: Recommend to your customers a partial decalization
system (hydrogen ionic exchanger i.e. from the company Brita).
The partial decalization is not correctly adjusted. Check the system and the water
quality (see below for instructions).
Check whether in the water connection and in the solenoid valves, drain filters are
in place. Use a sediment filter 0,08 mm for heavier water impurities.

Safety:
Attention: : After water softening, the treated water must have the following
qualities:

Vinegar or citrus acid is biodegradable.
Otherwise use only the Convotherm descaling solutions
CONVOCal for normal descaling can be used by the customer.
CONVOCal forte for heavy descaling can only be used by trained technicians.
For descaling the unit parts, mix the descaler 1:3 with water (1 part descaler + 3
parts water).

Attention:
Descaler can never be heated
Remove thoroughly all over flow descaler with a lot of water.
Vapors can cause irritation! Ensure adequate airing!!
Do not inhale spray mist or vapors!
Do not mechanically scratch unit parts.

Instructions Descaling the unit parts/ components:
To descale the various unit parts, proceed step-by-step as follows:
1. Remove parts.
2. Chemically descale parts, i.e. immerse in descaler (working time depends on
heaviness of build up 30 60 Min.).
3. Thoroughly flush parts with water
4. Neutralize parts, i.e. immerse in CONVOClean (forte/new) and afterwards flush
again thoroughly with water.
5. Check that parts are free of scaling (clear passage) and assemble again.

i

Drinking water quality
Residue hardness:
min. 5dH - max. 7 dH
min. 9 fH max. 13 fH
min. 6,3 eH - max. 8,8 eH
min.90 - max.125 ppm (USA


Page 8 / 8

Instructions Removing and assembling the unit parts / components:
The following unit parts / components can and should be removed and descaled.
Proceed step-by-step as described in the previous instructions Descaling the unit parts /
components.
1. Injection pipe for direct injection
The injection pipe is fastened with a nut SW10 on the backside of the suction
panel. Loosen the nut and remove the injection pipe
After descaling, assemble the injection pipe with the nut SW10 onto the backside
of the suction panel again.
2. Injection nozzle for direct injection
The injection nozzle (SW 14) is fastened into the unit ceiling with a union nut.
Using a wrench, unscrew the nozzle SW14.
After chemically descaling, rescrew the nozzle with the union nut on again.
3. Water inlet for direct injection
Unscrew the injection nozzle (SW 14).
Loosen the union nut SW 19 with a wrench the water inlet pipe can then be
pulled into the electric connection area.
Loosen hose connection on water inlet and remove pipe from hose.
After chemically descaling, assemble the water inlet with the union nut and the
nozzle again in the reverse process.
4. t-piece for manometer and pressure switch in the water inlet for direct injection
Unscrew manometer and pressure switch from the t-piece
Loosen hose connection above and below the t-piece and remove t-piece
After chemically descaling, using a needle, make sure that the t-piece has a clear
passage.
Assemble the parts in the reverse procedure
5. Demoisturizing tub
Remove cover of the demoisturizing tub
Unscrew nozzle, descale and ensure it has a clear passage.
Rescrew nozzle on and place cover on the demoisturizing tub.
6. Water level probe
Remove water level probe
Attention:
Chemically descale only the probe, do not mechanically clean the surfaces
because the water level probe is galvanized and this coating will be scratched
Remove seal, clean and check
Assemble water level probe with cleaned /new seal and electrically connect
7. Preheating probe B4
Unscrew probe, chemically descale and assemble again.

Notice:
For heavy scale build up and a water hardness > 18dH (problem water), we recommend
the following:
Check the water tightness of the steam generator pump and the water level probe
during descaling in the unit
Recommend to your customers a partial decalization system (hydrogen ionic
exchanger i.e. from the company Brita).
Cross reference:
Service Handbook 4.3.2 "Half-automatic Oven cleaning"
Service Handbook 4.3.3 "Automatic cleaning system CONVOClean system (Option)"
Installation Handbook Chapter 4.1 "Water inlet"


KD / 06.09.2004 4_06e_Yearly Maintenance recommendations_a.doc
Page 1 / 5

4.6 Yearly Maintenance recommendations

Contents:

Information, Safety
4.6.1 Installation check:
Instructions with checklist
4.6.2 Combination oven steamer cleaning:
Information, Notice, Cross reference
4.6.3 Checking the electrical parts:
Safety: Attention, Information
4.6.4 Check and Visual check:
Check, Cross reference
4.6.5 Checking the gas technical parts
Information, Cross reference

Information:
The maintenance intervals are dependent on the CONVOTHERMs daily length of
operation.
Only a specialist appropriated installation can guarantee disturbance-free functioning
of the combination oven steamer. Please observe here the following points:

Safety:
All work must be performed in accordance with current local regulations and
standards.
After each maintenance or repair, an on site technical safety check must be
performed on the unit (i.e. in Germany in accordance with VDE 0701).

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Page 2 / 5
4.6.1 Installation Check:

Instructions:

For disturbance-free operation of the CONVOTHERM combination steamer, these standards given
in the Installation Handbook ( Chapter 1.1 to 9.2 and if necessary 11) must be performed and
completed by a specialist during installation.
Check particularly the following points!
yes!
Installation Chapter 2
Were the applied standards observed during installation
( Chapter 1, Safety advice)?

Is the combination oven steamer level?
Have the safety distances been maintained?
Are the minimum distances to the next heat eminating units on all sides of the unit a minimum of
500 mm?

Is the distance to fryers, grease baking units (cooking units with open hot grease containers,)
greater than the radius of the hand shower hose?

Attention: There is a danger of scalding for the user or fire if water is
sprayed into hot grease.

Is there adequate air ventilation provided under the unit? This means that underneath the unit is
clear of blockage or objects( Chapter 7, Combustible air ventilation).

Are the pipes for air and gas exhaust accessible, this means free of objects or coverings?
Electrical connections Chapter 3
Has the customer provided electrical fuse protection been checked?
Has an all-pole isolation switch with min. 3 mm contact openings been provided on site and
made accessible?
The main power must be switched off before cleaning, repair or installation work on the
combination oven steamer begins!

Has the unit been provided with an equipotential bonding?
Is the unit protected, in accordance with the latest installation regulations, against residual
current using circuit breakers with an applicable current rating?

Does the CONVOTHERM combination oven steamer have its own fuse protection, this means
that no other units are connected on the same fuse protection?

Water connection Chapter 4
Is the unit connected to cold water of drinking water quality?
Is the flow pressure/ water pressure between min. 200 kPa (2bar) and max. 600 kPa (6bar)?

Is the flow pressure in units with automatic cleaning (CONVOClean system) min. 300 kPa (3bar)
( Chapter 11.1 Automatic Cleaning)?


Page 3 / 5

yes!
Has the maximum allowed water hardness been exceeded? In OEB and OGB a water hardness
of over 18, this is with heavier scale build up in the steam generator, a water softening system
is recommended: an hydrogen ionic exchanger! In OES and OGS, a water hardness of over
7 a water softening system (recommended is: an hydrogen ionic exchanger such as an partial
decalization system from the company Brita) is absolutely necessary
Information can be acquired from your water supplier. no yes
if , yes, which measures were taken? ____________________________________

Is a filter / water softening system installed?
Use only a hydrogen ionic exchanger (i.e. partial decalization system from the company Brita)

Is the water drain equipped with an open drain?
Is the on site water drain min. DN 50?
Is the gradual slope min. 5% or. 3?
Is the funnel next to or behind the combination oven steamer?
Chapter 5
Gas connection / Gas exhaust / Combustable air ventilation / Authorization Chapter 6
for CONVOTHERM OGB / OGS Chapter 7
Chapter 8
Has the gas and gas ventilation installation been performed according to regulations? The
appropriate measures for combustible air supply and gas exhaust must not be different from the
local standards and regulations!

Is the gas and gas exhaust installation approved by a local specialist?
Is there only nonflammable materials over the unit such as covers or other materials?

Cross reference:
See also the information in the Installation Handbook for Electric and Gas units.

4.6.2 Cleaning the combination oven steamer

Information:
Regular cleaning of the following areas prevents problems due to low pressure and low
qualtity cooking results as well as preventing a complete heater breakdown (steam
generator heating):
1. Bypass pipes ( incl. T-piece of the B5 probes)
2. Hygenic door gaskets
3. Condenser / Oven drain / Demoisturizing tub
4. Ventilation area ( oven )
5. Water connection filter / Filter on solenoid valve
6. Steam generator / injection (when available)
7. Unit drain

i


Page 4 / 5
Notice:
When necessary or when flushing is not properly performed by the user, the following
areas must be descaled or mechanically cleaned:
8. Steam generator incl. Settling chamber area
9. Water level probe ( ATTENTION: do not handle mechanically.)

Cross reference:
See Instructions in this Service Handbook, Chapter 4.1 to 4.5

4.6.3 Checking the electrical parts:

Safety: ATTENTION
Unit main power supply must be disconnected with an all-pole isolation switch and
ensured against switching on again.
Make sure its voltage free!
In OGB and OGS close gas tap!

Information:
The following voltage carrying terminals must be checked (visually) for tightness and
tightened or replaced when necessary:

1. Main connection terminals
2. Complete fuse wiring; Convection heating connections (if available)
3. Terminal blocks
4. Connection terminals X10 to X28 (if available)
5. Immersion heater neutral terminals (if available)
6. Convection heater connection terminals (if available)
7. Switch unit on again and check that oven light is functioning.
8. Switch unit on again and if necessary open the gas tap and perform check of the
functioning of the processes via the diagnose Service numbers d04 d24 (see
Chapter 3.1 Customer Service Service programme Testing the outputs)

4.6.4 Check and Visual check

Check:
1. Visual check: Check rotary worm of the door latch for wear.
2. Check door hinge for tightness and wear and if necessary replace.
3. Check tightness of the upper hinge bolts (Attention: tighten securely).
4. Check front panel for water tightness (holes or tears) (replace immediately).

i


Page 5 / 5
5. When shelf containers have liquid in them or during the cooking process, the food
releases liquid run off, the shelves are not allowed to be higher than that the user
can see into it (<1,60m). Attention Danger of scalding!
Please inform the user of this danger and check that an appropriate warning has
been applied!
6. Hygenic door gasket (steam release) replace.
7. Various probe fastenings (oven probe, bypass probe, condenser probe, steam
generator probe (if available) as well as the capillary probe = core temperature
probe) check for water tightness and if necessary tighten or replace.
8. Check water tightness of the water supply (in particular behind the pump) see
also water flow chart in unit and in Chapter 2.3.6.
9. Check water pressure: Connection flow pressure 2 bar, in units with CONVOClean
System 3 bar and in OES and OGS additionally on manometer in unit (solenoid
valve Y4) 1 bar.
10. Check that air ventilation pipe is clear.
11. Check fan in connection area for functions blowing air out the ventilation openings
on the under side of the unit?!
12. Check unit for all necessary warning advice.
13. Check steam generator draining pump for water tightness and function (if
available).
14. Check visually all hoses and pipes for water tightness!
15. Check visually the bypass for water tightness and if necessary replace!
16. In units with CONVOClean system:
check water tightness of the pressure compensator valve (top of unit)
check the pump hoses ( the pump box is found on a swinging cover
under the unit floor group)
check water tightness of the fastenings and the pressure switch.

Cross reference:
Service instructions in Chapter 6

4.6.5 Check the gas technical parts:

Information:
1. Measure exhaust gas: For undiluted CO values greater than 1000ppm, the burner
setting of the unit must be checked by a CONVOTHERM trained and certified
technician and if necessary re-set.
2. Clean burner.
3. Observe ignition and flame (see 6.25).

Cross reference:
Service instructions 6.25 Adjusting the gas valve with blowing burner

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KD / 02.08.2005 4_07e_Installation Checklist_b.doc
Page 1 / 4
4.7 Installation Checklist
To ensure the correct installation of a CONVOTHERM combination oven steamer and a successful
guideline for the customer, we recommend, both the installer and the customer, filling out and signing
the Checklists "4.7.1 Installation inspection" and "4.7.2 User information". Copy both Checklists or
simply tear out.
Unit installation site :
Unit number (from nameplate):
Part number (from nameplate):
4.7.1 Installation inspection
For the CONVOTHERM combination oven steamers to operate smoothly, they must be
mounted and connected according to the information in the Installation Manual (Chapter 1.1
to 9.2 and if required 11) by a trained specialist. The given chapters in the whole Installation
Checklist refer to the Installation Manual.
Check particularly the following points!
yes!
Installation Chapter 2
Were the agreed applications observed by the installer
(Chapter 1, Safety advice)?

Has the combination oven steamer been installed level?

Have the safety distances been adhered to?

Is the distance to other heating units a min. 500 mm?

Is the distance to fryers, grease baking units, (open cooking units with hot fat) greater than the
working radius of the hand shower?

Attention: When water sprays in hot grease, there is a danger of burns to
the user and a danger of fire.
Has ventilation been maintained underneath the unit? This means that there are no objects or
materials blocking or altering the unit. (Chapter 7, Gas exhaust conduction).

Are the gas in and out passageways clear and not blocked or covered?

Electric connection Chapter 3
Has the on site electrical fuse protection been checked?

Has an all-pole isolation switch with a minimum contact opening of 3 mm been assembled
close to the unit (by customer)?
The unit must be isolated during cleaning, installation or repair work!

Does the unit have an equipotential?
Is the unit, in accordance with current installation regulations, protected against residual current
using circuit breakers with an applicable current rating?
Does the CONVOTHERM combination oven steamer have its own fuse protection and have no
other addititonal units on the same fuse protection?

Page 2 / 4
yes!
Water connection Chapter 4
Is the unit connected to a cold water supply of drinking water quality?

Is the flow pressure / water pressure between min. 200 kPa (2bar) and max. 600 kPa (6bar)?

Is the flow pressure on units with automatic Cleaning (CONVOClean system) min. 300 kPa
(3bar) (Chapter 11.1 Automatic Cleaning)

Has the max. allowed water hardness been exceeded?
Information available from your water company. no yes
If yes, which measures were taken? ____________________________________
Has a filter / water softener been installed?
Only use an hydrogen ionic exchanger (partial desalinization i.e. from the company Brita)
Has the water drainage been fitted with an open drain?

Is the on site water drain min. DN 50?

Does it have a descending slope of min. 5% or 3?
Is the funnel next to or behind the combination oven steamer?

Chapter 5
Gas connection / Gas exhaust conduction / Combustible air supply / Chapter 6
Authorization for CONVOTHERM OGB / OGS Chapter 7
Chapter 8
Has the gas and gas exhaust installation been performed according to regulations?
Has the gas and gas exhaust installation been inspected by a chimney specialist?
Are there no flammable materials or covers over the gas unit?

4.7.2 User introduction and Operation start up
Inform the user of the following safety and function relevant points!
Applicable use User Handbook Chapter Safety advice
Is the user advised of the applicable uses of the units?
CONVOTHERM combination oven steamers are only to be used for steaming, brazing, cooking,
roasting, stewing, baking, gratinating, grilling, sous vide cooking, low temperature cooking,
regeneration and defrosting of foods!

Is the user advised of the non-applicable uses of the units?
Operating in an atmosphere where there is a danger of poison or explosion,
Operating at temperatures below +4C, outdoors without protection against rain,
Cooking in closed containers (such as cans or jars), if they are not designated for such,
Heating of grease, such as oil, fat, touchans and the heating of non-foods, except designated acces.
Life threatening User handbook Chapter Safety Advice

Is the user aware of the danger of explosion?
Danger of explosion when gas is smelled.
Immediately shut off gas supply, thoroughly ventilate the room, Avoid sparks
(i.e. the use of switches, telephones or using electrical switch elements) or open
flames.Inform the gas supplier or the fire department (external telephone).
Checklist Page 2 from 4

Page 3 / 4
yes!
Has the user been advised of the danger of electrical shock?
Electrical shock
Opening the side panel and performing repairs or maintenance work must
only be done by an electrician.

Danger of Injury User Handbook Chapter Safety Advice
Has the user been advised of the danger of Injury?
Danger of injury!
When loading containers with liquids or cooking goods which become liquid or
cooking run-off during the cooking process, no higher shelf levels are allowed to
be used than those which allow the user to be able to see into the inserted containers.
Has the label Danger of burns" been permanently applied to the combination oven steamer at a
height of 1,60 m (Chapter 2.4, Installation)?

Has the user been advised of the danger of scalding/ burns?
Danger of scalding / Danger of burns!
Depending on the selected temperature, high temperatures can develop especially
on the cooking containers, shelves and the inner doorWear protective gloves!
When opening the door, steam can be released First turn the handle to a horizontal position
(airing position) and wait a few seconds, then slowly open the door!
Above openings on top of the unit (air ventilation and gas exhaust) high temperatures can develop
due to hot surfaces and gas exhaust!
When in operation, hot surfaces can develop on the door glass and outer casing at temperatures
as high as 60 C.
Precautionary protection
Has the user been advised of the following precautions?
Motor breaks (activated when door is open)
Door handle with steam let-off position
Close water tap and gas tap when operation has ended and set the door to airing position
Drain connection with overflow
Safety thermostat for convection and steam generator heating
Over heating monitor for the electric service area
Self-diagnosis system / Error diagnosis system
Error diagnosis User Handbook Chapter What to do, when...

Has the user been advised of the Chapter on trouble shooting and emergency operation in the
User Handbook?
Cleaning User Handbook Chapter Daily maintenance and Care

Has the user been advised of the importance of correctly cleaning for a smooth functioning and
long lasting unit?
Has the user been advised of the danger of possible caustic effects in the lungs and
on the skin due to touching or inhaling non-original CONVOTHERM cleaning
solution? Heeding of the safety advice on the labels or the safety information
on the cleaner is urgently required!
For oven cleaning only use CONVOTHERM CONVOClean new or CONVOClean forte! With
CONVOClean system only use CONVOCare as jet spray solution!
Has the user been advised of weekly cleaning of the steam gauge opening (Bypass: left of
suction panel on the front oven wall) and the demoisturizing container with the oven drain)?
When not observed, unit damage can occur!

Page 4 / 4
yes!
Maintenance User Manual Chapter Daily maintenance and care
Have you recommended to the user a yearly maintenence by an authorized Service partner? To
ensure, that the CONVOTHERM combination oven steamer is technically problem free (User
Manual Chapter Safety advice).
Has the user been advised of required regular training and safety instruction
of the personnel (User Manual Chapter Safety advice)?

Has the user been advised to regularly (at least once a year) test the screws
and disappearing door hinges for tightness?
Have you advised the user that the guiding stirrup for the disappearing door must be wiped
monthly with a grease cloth? This will guarantee a longer life span.

Has the user also been advised that the hand shower must only be used for cleaning the inside
of the oven (not the outer casing)? Do not spray on the air inlets and outlets or the gas exhaust
openings of the combination oven steamer.
Has the user been advised that cleaning and maintenance work can only be performed
on a cold oven? Do not spray with hand shower into a hot oven! Allow
CONVOTHERM to cool
down to at least 60C.

Has the user been advised that when cleaning the CONVOTHERM, no high pressure cleaner
and no water jet is allowed to be used?
Has the user been advised that no acid treatment or acidic steam is allowed to be used on the
combination oven steamer, as the stainless steel can corrode?

Has the user been advised that the combination oven steamer can only be decalcified by a
trained Service person? Observe as well the following:
Never operate combination oven steamer with decacifying solution. Decalcification can only be
performed in a cold oven.
Thoroughly remove decalcifying residue immediately with a lot of water.
Has the user been advised that the glass pane in the inner door must be replaced
if there is surface damage (notches, cracks or other faults), as these may cause
breakage?
Has the user been advised that high cooking temperatures may cause the inside door to
slightly distort shortly when it is opened?

In the case of damages that can be attributed to improper set up, installation, use, cleaning
,maintenance, repair and decalcification, all warranties are invalid.
The unit was installed according to the information
in this Installation Manual:
All points on the checklist have been checked off by
the installer. The installation of the unit is not allowed Date Signature Installer
to be changed without consulting an authorized expert:
The user has been informed of all important
functions and safety relevant points. Date: Signature Customer:
KD / 02.08.2005 5_00e_Trouble shooting list and Error Codes_c.doc
Page 1 / 14
5. Trouble shooting list and Error Codes
The last 10 error codes have been saved in Service programme r38. These can be called up in this
Service programme with the date and time (by pressing the Mr. C key) and deleted in Service
programme d01.
OEB OES OGB OGS Error
code
Description of error Possible cause and repair
5.1 Error Codes

E01.0 Low water level in

steam generator
(Water level could
not be reached
within 3 minutes)
Water tap is closed.
Soft water connection is not connected with water
input.
Filter in solenoid valve or water connection is
clogged.
Water level probe is calcified (isolated) or defective.
Due to using non-original CONVOTHERM Cleaning
solution, foam in the steam generator and film on
the water level probe.
Filling opening in steam generator is calcified.
Water flow is too low, due to calcification.
Solenoid valve Y3 is defective.
Water injection nozzle in back flow protection is
blocked.
Steam generator is calcified.
Contact problem between steam generator and
casing (ground connection).
Contact problem between water level probe and
Control module terminal X15.

E01.0 Low water level
(Water pressure
under 0,5bar 3 sec
after the valve
passage switch)
Water tap is closed.
Solenoid valve Y4 is defective.
Pressure switch S1 is defective.
Filter in solenoid valve or water connection is
clogged.
Water injection nozzle in water inlet is blocked.
T-piece for pressure switch / manometer or
injection nozzle in water inlet is clogged / blocked
clean with needle
Contact problem between pressure switch and
Control module terminal X15.
Unit is not connected to soft water and therefore the
inlet is calcified.
Page 2 / 14
code

E02.0 Excess temperature
in service area
At temperature of > 45C
additional fan switches
on. Error threshold at
80C
Fan runs continuously in
OGB and OGS.
12 V additional fan doesnt switch on (defective,
mechanical blocked or contact problem).
Ventilation vents blocked due to inefficient distance
from wall.
Air supply blocked.
Minimum distance to heating appliances not
maintained.
+ and of the 12 V additional fan exchanged.

E03.0 Fan disturbance
(Excess
temperature in the
motor winding)
Thermo
protection contact is
tripped
Fan motor has excess temperature in the winding
a) A phase is missing from the main power supply.
b) Fan motor is defective.
c) A phase from contactor is not switched through.
d) Fine wire fuse F10 (6,3 A or 10 A for
standing units) tripped
e) Thermo protective contact in the motor winding
(bimetal) defective or interrupted.

E03.0 Fan disturbance
(Excess
temperature in the
motor winding)
Thermo
protection contact is
tripped
Fan motor has excess temperature in the winding
(over 165C)
a) A phase is missing from the main power supply.
b) Fan motor is defective.
c) A phase from contactor is not switched through.
d) Fine wire fuse F10 (6,3 A or 10 A for
standing units) tripped
e) Thermo protective contact in the motor winding
(bimetal) defective or interrupted.
Motor speed hasnt been reached
Speed sensor on motor is defective
Burner speed (blower) not reached.
Frequency regulator defective (in Single Phase).
Frequency converter (FU) (=all 1 NPE-units)
- Old hardware FU (for all units before Oct.1, 04
without Gas module!)
- FU (5014001) replace (current level HW
26.11.04 / SW 1.2!!)
- Software SM 3.14 or higher!
Connection room temperature is too high (but E02
is not displayed yet:
- Check Connection room cooling

E04.0 Additional fan
disturbance
Motor current is too
high etc.: Threshold
at 1,5A (V1-V2)
Additional fan is defective.
Cable supply to second fan is interrupted.
Second fan is blocked.
Page 3 / 14
code

E05.0 No gas (after 1
attempt to light, no
gas flame)
No gas, error in burner system.
Auto-ignition is defective (Measure current approx.
1,5A)
Ignition in metal casing has shifted (Replace auto-
ignition)
Ionisation electrode is defective
- Short circuit monitoring electrode (in
Start phase observe ignition of the burner; if the
flame is apparent: then the monitoring circuit is
the cause!) In any case, pay attention for short
circuiting between the cable and casing!
- Burner meshed sleeve has a ground fault to the
ionisation pin
- Ionisation electrode cable rests against the
ground
(in burner or on the motor cover)
Air in gas supply.
Gas supply is closed.
Input under voltage (< 195 V) (unit connected via
cable drum)
OGS/OGB 10.20/12.20/20.20 (and 20.10 only DE)
after hot electrode replacement doesnt start well/
not at all
- Incorrect auto-ignition installed: short instead of
long;correct is 4018001 = long (incorrect is
4018002 = short)
STB is triggered (check passageway)
Burner blower doesnt function (Optical check or in
Speed-Actual Value in the Service programme
Interruption in the wires of the monitoring electrode

E05.1 No gas
B7.1 Safety thermostat probe for convection is
tripped (check passageway).
No gas on burner HL1 (convection heating 1)
Additionally the same causes possible as in E05.0.

E05.2 No gas
B7.2 Safety thermostat probe for steam generator
is tripped (check passageway).
No gas on burner DE (steam generator)

E05.3 No gas
B7.1 Safety thermostat probe for convection is
tripped.
No gas on burner HL2 (convection heating 2)
Page 4 / 14
code

E05.4 No gas Start speed on burner HL1 not reached.

E05.5 No gas Start speed on burner DE not reached.

E05.6 No gas Start speed on burner HL2 not reached.

E05.7 No gas Full load speed on burner HL1 not reached.

E05.8 No gas Full load speed on burner DE not reached.

E05.9 No gas Full load speed on burner HL2 not reached.

E11.0 Oven probe (B6-
Thermo couple)
excess temperature
(Temperature on
probe >300C)
Convection contactors dont switch off (burned).
Motor not in operation (i.e. due to 2 defective fine
wire fuses F10).

E13.0 Steam generator
probe (B4-Thermo
couple) excess
temperature (if
temperature in
steam generator
measures>120C)
Foam in steam generator when cooking (due to i.e.
wrong or non-CONVOTHERM cleaner).
Calcification in steam generator.
Immersion heater is heating dry due to ground short
in the water level probe.

E15.0 Condenser probe
(B3- Thermo couple)
excess temperature
(if temperature in
condenser
measures > 100C)
Water collection in condenser is too hot:
a) Water tap is closed.
b) Unit is connected to warm water supply.
c) Solenoid valve "condenser cooling" defective.
d) Coil from solenoid valve " condenser cooling "
defective.
e) Inlet filter on solenoid valve is dirty.
f) Cooling nozzle in condenser/siphon clogged.

E21.0 Oven probe (B6-
Thermo couple)
interruption
Probe cable supply interrupted (Control module
connection X16).
Oven probe (B6) interrupted (defective).

E22.0 Core temperature
probe
(B10- Thermo
couple) interrupted
(if more than 2
measuring stages
are interrupted)
connection X16).
Core temperature probe (B10) interrupted
(defective).

probe (B4- Thermo
couple) interrupted
connection X17).
Steam generator probe (B4) ) interrupted
(defective).

E24.0 Bypass probe (B5-
Page 5 / 14
code
Thermo couple)
interrupted
connection X16).
Bypass probe (B5) ) interrupted (defective).

E25.0 Condenser probe
(B3- Thermo couple)
interrupted
connection X16).
Condenser probe (B3) interrupted (defective).

E26.0 Safety thermostat
(B8- Thermo couple)
interrupted
connection X17).
STB (steam gen.) probe (B8) interrupted (defective).

E27.0 STB (B8- Thermo
couple) excess
termprature
(STB measures
temp. >130C in SG
when SG-heating is
switched on)
Foam in steam generator when cooking (due to i.e.
wrong or non-CONVOTHERM cleaner).
Calcification in steam generator (=SG).
Immersion heater is heating dry due to ground short
in the water level probe.

E29.0 Thermo couple
ground short
A thermo couple probe has contact with unit casing.
Connection between probe lead and probe casing.
Check individual probes for ground short
(beginning with CTC).

function error (No
temperature
increase in steam
generator within 3
min. to >5C on B3
probe)
Immersion heater defective.
Heater contactors defective.
Calcified B3 probe.

pump error
pump not
functioning (water
level probe doesnt
reach lower level
within 20 sec.)
Pump defective (M4).
Pump blocked / clogged.
Water level probe has ground short due to
calcification.
Filling opening in water settling area with water
level probe is calcified.

E80.0 ID error (identity
error)
IDM module error
It cannot be determined whether unit is gas or
electric, therefore all outputs are switched off.
Contact problem on X10 connection.
IDM module defective.

E81.0 Programme Saving
error
When work parameters of a multiple step
programme are not between the max. and min.
values.
After saving a cooking idea in the cookbook, the
temperature display is changed from C to
Fahrenheit.
Page 6 / 14
code

E82.0 WP error
(Work parameter
error)
When work parameters of a cooking programme
are not between the max. and min. values.
Unreliable data is saved in cookbook.

E83.0 Algo error
(unreliable cooking
algorithmic)
Non compatible software between Operating
module and Control module.

E89.0 External saver unit
defective
The external saving unit (IDM module) in wiring
loom is defective.
Contact problem on the X10 connection

E95.0 Software error
Communication problem between software and
hardware
Various hardware and software that are
incompatible.

E96.0 Defective
connection between
Control module and
Operation module
Interface cable between Control module and
Operation module is interrupted.
Plug on Control module or Operation module is
loose.

No
cleaner
pressure
The flow pressure
on pressure switch
S2 is too low (after
40 sec. still under
0,1 bar)
Cleaner/nozzle spray solution in the cannister is too
low.
Pump hose in the pump case is folded or bent.
Suction hose not in the cleaner liquid/ spray
solution.
Rotor nozzle worn out or defective -> loses too
much liquid in the middle.
Injection nozzle (cleaner) behind the suction panel
is loose or missing.
Hose in pump case is not water tight.
Cleaner pump without power supply.
Cleaner pump is overheated
Cleaner pump is defective.
Page 7 / 14
OEB OES OGB OGS Defect Possible cause and repair
5.2 General

5.2.1 No inner lighting, although
unit is functioning
Light bulb is defective.
Fine wire fuse is defective.

5.2.2 After switching unit on, the
unit does not function
Door not closed.
Door magnet is not in the right position.
Magnet switch in door catch is defective.
Unit is set on Dummy version set to
normal version: c12=305; c13=999

5.2.3 Low water level, although
the low water level symbol is not
indicated on the electronic
display, immersion heater dry
heating
Due to inefficient flushing of the steam
generator water is foaming.
Water level probe has a ground short due to
dirt or calcification in steam generator.
Contact problem on water level probe
(possible ground short).
Opening in the water settling area in steam
generator is calcified.

5.2.4 Water running underneath
the floor of the unit out of the
condenser drain
On-site water drainage system clogged.
On-site funnel syphon clogged.

5.2.5 Water in oven Cover of demoisturizing tub is clogged.
Condenser blocked (Filter is not available)
Demoisturizing tub is dirty.

5.2.6 No temperature increase
in convection operation
Safety thermostat B7 is tripped.
Heater contactors do not work
a) Contact problem on
heater contactor terminals
b) Heater contactors defective.
Convection heater is defective.

5.2.7 Uneven browning Suction panel not assembled correctly.
Heating capacity of heater is too low.
Operation error i.e. not enough pre-heating.
Load is not centered in oven.

5.2.8 Water dripping out of the
front floor area on table units
Seal between inner and outer casing is
missing or damaged Check seal slot for
door gasket.
Concave seal between the unit drip tray and
the casing is missing.
Door gasket worn out.
Page 8 / 14

5.2.9 Programme with steam
either too dry or too moist
Pressure regulating valve in oven ceiling is
opened check and correct, if necessary
clean.
Pressure regulating valve in oven ceiling is
blocked Clean with hand shower.
Solenoid valve doesnt close correctly.
Bypass probe covered with grease / Bypass
opening blocked.
Demoisturizing is activated.
5.3 Steam Generator

5.3.1 Steam generator is not
ready after 5 min
Steam generator is overfilled.
Heating contactors do not work
a) Contact problem on terminals
b) Heater contactors are defective.
Immersion heater / heat exchanger in steam
generator calcified.
Immersion heater is defective.

5.3.2 Unchecked steam injection
in Stop operation, as well as
moisture in convection
programme
Check polarity of probe B4 connection
(green/white).
Steam generator or preheating probe
calcifiedsee 4.4 CONVOTHERM
decalcification.
Preheating temperature in c01 set too high.
Temperature mount on the electronic is
defective (Change control module SM)

5.3.3 Steam generator no longer
switches off
(green/white).
Bypass lead is tripped.
Bypass lead T-piece and B5 blocked or
clogged with grease.
Continuous water injection in condenser.
Electronic Service programme c 05 on
continuous steam
B5 probe lead has short circuit.

5.3.4 No water injection in steam
generator
Water supply closed.
Injection piece in back flow protection is dirty.
Filter in hose fitting is dirty.
Inlet filter in solenoid valve is dirty.
Solenoid valve Y3 does not open
Page 9 / 14
a) Solenoid valve defective
b) Contact problem on terminal.
Contact problem on water level probe
(ground short)
Steam generator calcified.

5.3.5 No steam injection in the
programmes with steam and
convection
Heater contactors do not work.
Immersion heating element in steam
generator is defective.
No water in steam generator.

5.3.6 Water or foam spraying
out of steam outlet opening in
the inner casing
Steam generator overfilled.
Residue of cleaner or decalcifier found in
steam generator flush repeatedly and
thoroughly.

5.3.7 Continuous water injection
in steam generator
Solenoid valve Y3 does not close
a) Solenoid valve dirty (hanging)
b) Solenoid valve is defective.
c) Water pressure is too low (min. 2 bar).
Water level probe is not switching.
Contact problem on water level probe or on
terminal connection.
Electronic fastening bolts (ground
connection) are loose.
Conducting value of water is too low.
Isolating coating on water level probe.

5.3.8 Water sprays out of
outgoing air vents (top of unit)
Bypass lead dirty, blocked or has water
pocket (hanging).
B5 probe (steam measuring probe) clogged
with grease.
Outgoing air lead is blocked.
Steam generator in area of water supply is
blocked.
Steam generator filling pipe is calcified/
blocked.
Page 10 / 14
5.4 Condenser

5.4.1 Continuous water injection
in condenser
Solenoid valve Y1 does not close
a) Solenoid valve is dirty.
c) Water pressure is too low.
Unit connected to warm water supply cold
water.
Solenoid valve Y1 with Y2 or Y3 exchanged.

5.4.2 Too little or no cold water
injection in condenser
(green/white).
Water supply closed.
Condenser cooling nozzle is dirty.
Filter in hose fastening is dirty.
Inlet filter in solenoid valve is dirty clean.
Solenoid valve Y1 does not open
a) Magnet coil is defective
B3 probe lead has a short circuit or cooling
probe B3 is defective.
5.5 Motor

5.5.1 Motor not running after
programme start
Unit is set in Dummy version.
Door contact switch is defective Door
locking mechanism (locking snail) is too far
from reed contact.
Motor protection K5/K55 does not work
a) Contact problem on the terminals
b) Motor protection is defective.
Fan disturbance (excess temperature) E 03
Motor protection (K5, K55, K50) check for
sticky contacts.
Page 11 / 14
5.6 Electronic (see also General)

5.6.1 Displayed oven
temperature is not the same as
the actual temperature
Oven probe B6 is not in the correct position
Position (middle of fan wheel)
(green/white)

5.6.2 After setting time or
temperature values they change
quickly increasing or decreasing
by themselves
Selector knob wandering, no longer
correctly recognized by the electronic
Turn selector knob in the same direction.
Photo sensor and receiver have no contact
to each other correct position.

5.6.3 Incorrect temperatures on
display: the higher the
temperature on the probe, the
lower the temperature indicated
on display
Incorrect polarity check the connection
leads to the problem probes (green and
white wires must not be exchanged).

-

-
5.6.4 Electronic can operate
normally but the unit is not
functioning
Unit is set in Dummy version.
Main contactor is defective.

5.6.5 Software is suspended by
repeatedly and quickly pressing
the keys
Re-install software by pressing the ON/ OFF
key for 5 sec. or disconnect from power
supply for 10 sec..
5.7 Safety temperature probe Convection heating (B7)

5.7.1 Safety temperature probe
B7 has responded
Inner temperature is over 300 C
Heating contactors are burnt out
Replace contactors.
(green/white).

5.7.2 Safety temperature probe
B7 responds too early
B7 is defective.


Page 12 / 14
5.8 Error diagnosis with help of the LEDs on the Controls (module self-checking)
Arrangement Module Control Module Operation Module
Arrangement module
No color Function LED
41 red Diagnose lit When internal fuse defective
42 grn Diagnose lit when outgoing voltage is correct (12V)
out when output voltage under 12 V
Control module
43 grn Diagnose blinking when SM working (Data between BM und SM is exchanged)
out Arrangement voltage out or programme missing
Operation module
44 grn Diagnose flickers when BM working
41
42
43
44
Page 13 / 14
Gas module
No color Function type Lights when
1 red Not assembled output
2 grn Not assembled input
3 grn Burner alarm HL2 input Alarm signal present
4 red Heat request HL2 output Burner should be ignited
5 red Reset HL2 output
Firing automat should be
set back
7 grn Not assembled input
8 grn Burner alarm st. gen input Alarm signal present
9 red Heat request st. gen output Burner should be ignited
10 red Reset st. gen output
set back
14 red No fuction at this time output
17 red PWM HL1 output Blower HL1 should run
18 red PWM st. gen output Blower st.gen. should run
19 red PWM HL2 output Blower HL2 should run
20 red Not assembled output free
21 grn Not assembled input free
22 grn Burner alarm HL1 input Alarm signal present
23 red Heat request HL1 output Burner should be ignited
24 red Reset HL1 output
set back
25 grn Diagnostic-LED Blinking when all is OK
26 red Diagnostic-LED Error present
27 grn Blower speed HL1 input when blower runs
28 grn Blower speed st. gen input when blower runs
29 grn Blower speed HL2 input when blower runs
30 grn Fan motor speed input
when oven motor runs
(Standing units)
31-
38
grn No fuction at this time input
1 2 3
17
16
15
14
13
12
11
10
9
8
7
6
5 4
18
19
20
21
22
23
24
26
25
27
28
29
30
31
32
33
34
35
36
37
38
Page 14 / 14
Frequency converter Possible causes of error
red LED (No.40) Description
Out Motor still
Blinking Motor running
On
Error on converter
Intermediate circuit voltage and / or power supply too low or too high.
Electronic temperature is outside the allowed range.
Motor Thermo protection not connected or outside the allowed area. Check the motor
connection thermo protection and the power supply.
green LED
(No.39)
Description
On Communication with SM is okay.
Out
No supply voltage
Power supply not connected or the FU has been switched on and off several times within a
short time. This leads to overload of the switching current capacity. Therefore, wait 3 minutes
before switching on again.
Blinking
No connection/ communication with SM
Check the connections on the serial interfaces on controls.
39 40
KD / 20.10.2004 6_01e_Electronic Control Board installation_b.doc
Page 1 / 8
6.1 Electronic Control Board installation
Information:
The Control Board ST5010 is modularly built, this means that the various function
groups are built in as separate function modules. The modules are as follows:
1 = Operation module (BM)
2 = Control module (SM)
3 = Gas module (GM)
4 = Arrangement module (VM)
5 = Adjustable knob
6 = Picto module, Option
7 = Communications module (KM, Option
Identity module (IDM)
in wiring loom
6.1.1 Operation module (BM) replacement
Information:
Operation module part no.: 5019101
On the operation module are found the operation elements (keys, adjustable
knobs), function and operation indicators and the display.
For all P3 units, there is only one operation module.
Check:
When the green LED 44 is lit or blinking on the back side of the panel, the
operation module is operating correctly (module self-checking).
LED 44 see 6.1.5 Positions of the LEDs on the Controls.
i
i
Page 2 / 8
Safety:
When working on the operation module, make sure that the main power
supply is disconnected (an all-pole isolation switch with a minimum contact
opening of 3mm must be located close to the unit- on site) and ensured
against switching on again.
This work should only be performed by a CONVOTHERM trained electrician.
Instructions: Operation module removal
Remove the cap 4 from the hexagon locking screw 3 on the unit top 1.
Turn the hexagon locking screw 3 counterclockwise approx. 12 times.
To release the front plate 2 press the hexagon locking screw 3 as far down as
it will go. By lightly tapping the front part, the front plate 2 will clap out forward.
Lift the front plate 2 downwards out of the holder and lay it next to the unit.
(cable length 1,8m).
Loosen and unplug the 9 pole connector 9 on the back side of the operation
module 6.
Unscrew the 6 knurled nuts 7 and pull out the operation module 6 straight and
evenly from the fastening.
Attention: Dont lose distancing bushes 5 and the light guide around the keys
and dont damage vacuum cylinders 8 on the side of the display Display
defect!
8 = Unit top
9 = Front plate
10 =Locking screw with
hexagon socket
11 =Cap
12 =Distancing bushes
13 =Operation module (BM)
14 =Knurled nuts
15 =Vacuum cylinders
16 =9 pole connector to
Control module
17 =Picto module (PM)
18 =Adjustable knob
19 =Sealing frame part no. 7011010
Instructions: Operation module assembly
Place operation module 6 straight and evenly onto the fastening bolts.
Attention: Make sure that the distancing bushes are present 5 and push the
light conductor straight and evenly onto the loop element.
Screw on the 6 knurled bushes 7 and tighten.
Plug in the 9 pole connector 9 on the back side of the operation module 6 and
tighten.
Check the sealing frame part no. 7011010 and replace if damaged.
SW5
Page 3 / 8
Place the front plate 2 under on the front part and clap closed.
The front plate 2 is fixed onto the unit when the locking screw 3 above the unit
top 1 is again screwed in. Replace screw cap 4.
Check:
When the green LED 44 is lit on the back side of the panel, the operation
module is operating correctly.
Notice:
Options such as CONVOClean system are automatically activated after
installation. Calibration or adaption is not necessary. (Plug&play).
6.1.2 Control Module (SM) replacement
Information:
Control module part no.: 5019100
The control module is the central control element with the relays, inputs and
outputs (temperature probe, digital). It performs the regulating and control
tasks.
For all P3 units there is only one Control module.
Check:
When the green LED 43 on the front side of the plate is lit or blinking, the
control module is operating correctly. (module self-checking)
Safety:
Instructions: Control module removal
Disassemble front plate from the operation module and lay it next to unit (see
6.1.1 Operation module removal).
Unscrew knurled nuts 6 from under the assembly panel 1 of the control
module 4.
Lift the assembly panel 1 and remove from under the holder from the holding
bolts 7.
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Page 4 / 8
Hang the assembly panel 1 left into the slots of the front plate in the holding
slots.
Pull out all connectors X10 to X17 (when available) from the control module 4.
Loosen screws on 9 pole connector 5 and remove from control module 4.
Unscrew 8 knurled nuts 6 and pull control module 4 straight and evenly out
from the fastening bolts 2.
Attention: Dont lose the distancing bolts 3!
Instructions: Control module assembly
Place the control module 4 straight and evenly onto the fastening bolts 2 of the
assembly panel 1.
Attention: Make sure that distancing bolts 3 are present.
Screw on the 8 knurled nuts 6 and tighten.
Plug in connectors X10 to X17 (when available).
Plug in the 9 pole connector 5 from the operation module.
Clip the fastening brackets of the assembly panel 1 in the holding slots 8 of the
angle 9 in the connection area opening. Slide assembly panel 1 down and place
onto the fastening bolts 7.
Screw the knurled nuts 6 onto the bolts 7, thereby fastening the assembly
panel 1.
Check:
control module is operating correctly. (module self-checking)
1 = Assembly panel of control module
2 = Fastening bolts
3 = Distancing bushes
4 = Control module
5 = 9 pole connector
6 = Knurled nuts
control module assembly
7 = Fastening bolts
on holder angle
8 = Holder slots
9 = Holder angle
Page 5 / 8
6.1.3 Arrangement module replacement
Information:
Arrangement module part no.: 5009301
The arrangement module is the central network part (12 V) for all other
electronic components and the 12 V fan.
Check:
arrangement module is operating correctly. (module self-checking)
When the red LED 41 is lit, the arrangement module is defect and must be
replaced. (module self-checking)
LED 41 and 42 see 6.1.5 Positions of the LEDs on the Controls.
Safety:
Attention: When the unit is with power, the arrangement module carries live
voltage.
Instructions: Arrangement module removal
Remove the front plate from operation module and lay it next to unit (see
"6.1.1 Operation module removal").
Pull out both flat plugs 2 to the power supply for the control module from the
arrangement module 4.
Unclip both output 12 V cables.
Unscrew the knurled nuts 3 of the arrangement module 4 and pull the
arrangement module straight and evenly out from the fastening bolts.
Attention: Dont lose distancing bolts 1.
Instructions: Arrangement module assembly
Place the arrangement module 4 onto the 4 fastening bolts (all distancing
bolts 1 present!) straight and evenly onto the assembly panel.
Plug in both flat plugs 2 to the power supply of the control module.
Clip on both output 12 V cables.
Assemble the assembly panel with the control module into the connection
area (see "6.1.1 Operation module removal").
i
Page 6 / 8
Check:
When the green LED 42 on the front side of the arrangement module is lit, the
module is operating correctly. (module self-checking).
When the red LED 41 is lit, the arrangement module is defective and must be
replaced. (module self-checking).
LED 41 and 42 see 6.1.5 Positions of the LEDs on the Controls.
1 = Distancing bolts
2 = Connection for the flat plugs (network connection)
3 = Knurled nuts
4 = Arrangement module
6.1.4 Gas module (GM) removal
Information:
Gas module part no.: 5019103
The gas module is the control element for the gas technology in units with
more than two burners (only OGB).
The Gas module is assembled "piggy-back" on the Control module.
Check:
When the green LED 25 on the front side of the gas module is blinking, it is
operating correctly.
Safety:
Close gas supply.
Instructions: Gas module removal
Remove the front plate from operation module and lay it next to unit (see
"6.1.1 Operation module removal").
Unscrew the knurled nuts 6 under the assembly panel 1 from the control
module 4 .
Lift the assembly panel 1 under from out from the holding bolts 7.
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Page 7 / 8
Hang the assembly panel 1 left into the cutout for the front plate in the holding
slots.
Pull out all connectors X20 to X28 (when available) from Gas module 11.
Unscrew 8 knurled nuts 6 and pull the gas module 11 straight and evenly from
the distancing bolts M3 10.
Instructions: Gas module assembly
Place the gas module 11 straight and evenly onto the distancing bolts M3 10 of
the control module 4.
Plug in the connectors X20 to X28 (when available).
Clip the fastening brackets of the assembly panel 1 in the holding slots 8 of the
angle 9 in the connection area opening. Slide assembly panel 1 down and place
onto the fastening bolts 7.
Screw the knurled nuts 6 onto the bolts 7, thereby fastening the assembly
panel 1.
Check:
When the green LED 25 on the front side of the gas module is blinking, it is
operating correctly.
1 = Assembly panel control module
2 = Fastening bolts
3 = Distancing bushes
4 = Control module
5 =
6 = Knurled nuts
control assembly
7 = Fastening bolt
on holder angle
8 = Holder slots
9 = Holder angle
10 =Distancing bolts M3
11 =Gas module
Page 8 / 8
6.1.5 Positions of the LEDs on the Controls (module self-checking)
Gas Module Control Module Operation Module
Arrangement Module
43
41
42
44
1 2 3
17
16
15
14
13
12
11
10
9
8
7
6
5 4
18
19
20
21
22
23
24
26
25
27
28
29
30
31
32
33
34
35
36
37
38
KD / 02.08.2005 6_04e_Steam Generator drain pump_a.doc
Page 1 / 2
6.4 Steam Generator drain pump (only OEB and OGB)
Check:
Error code E 34 (DE-pump failure) after the automatic steam generator rinsing
is finished.
Water leaking from the pump.
Safety Advice:
When working on the unit after draining the steam generator, make sure
that the main power supply is disconnected (An all-pole isolation switch
with a minimum contact opening of 3 mm must be located close to the
unit - on site) and ensured against switching on again.
Confirm that the power supply has been disconnected!
This work can only be performed by a CONVOTHERM-trained electrician.
Attention: Danger of scalding on unit drain and when removing the
pump, if steam generator is manually drained.
Instructions 1. Draining the steam generator:
1. To drain the steam generator with the help of the steam generator pump,
Do the following:
Press the temperature + Time
+ CTC keys for 3 seconds at
the same time
Using the selector knob,
select Service point d14 for
"Testing the Steam generator
pump"
With the arrow key, spring
right to the service value
With the selector knob, switch
pump on and off. *
* Depending on the size of the unit, the pump must be switched on more
often, until the steam generator is empty. This is why we recommend:
- that you remain by the unit and
- pay attention to the draining noise of the pump.
The sound changes when the steam generator is empty. If the steam
generator is empty, the pump must not be switched on again!
2. Make sure that the main power supply is disconnected and ensured against
switching on again. Confirm that the power supply has been disconnected.
r01 [ 22C ] CTC1
r02 [ 23C ] CTC2
r03 [ 23C ] CTC3
d13 [ 0 ] Test MV DE
d14 [ 0 ] Test Pump
d15 [ 0 ] Test MV Demoi.
d14 [ 0 ] Test Pump
d14 [ 1 ] Test Pump
KD / 02.08.2005 6_04e_Steam Generator drain pump_a.doc
Page 2 / 2
Instructions 2. Removing the drain pump:
Attention Danger of scalding!! There could still be water in the steam
generator.
Attention Danger of scalding!! The steam generator, the steam generator
pump and the surrounding parts could be hot.
Unplug both flat plugs 1 on the connection cable from the pump 2.
Remove the pump 2 from the pump holder 3 (2x hexagon screws SW5 with
washer 4)
Loosen the hose connector on the drain pump hose 5 above on the pressure
loop 6 and remove hose.
Lightly remove from the drain elbow 7 the left hose connector 8 (on the pump).
Swing the draining hose 5 with the pump outwards and empty the rest of the
water.
Remove the hose connector 8 on the drain elbow 7 on the pump 2 and
remove pump.
1 = Flat connector of connector cable
2 = Steam generator pump
3 = Pump holder
4 = Hexagon screw SW5 with washer
5 = Draining hose for pump
6 = Pressure loop
7 = Drain elbow steam generator
8 = Hose connector
9 = O-Ring Part No.: 600 52 36
Instructions 3. Assembling the drain pump:
Assembling process is the reverse of the
removing process.
Instructions 4. Final Check:
Switch unit on again.
Check sealed tightness of the drain pump.
Notice: Possible sources for Error code E34
Blockage of the pump wheel due to build-up between the pump casing and
the pump wheel. After cleaning, the pump can be assembled again.
Grounding fault on the water level probe.

KD / 06.09.2004 6_05e_Probe assembly and replacing_a.doc
Page 1 / 5

6.5 Probe fitting / Probe assembly and replacing

See Chapter 6.5.1
Safety thermostat
above unit ceiling
See Chapter 6.5.3
Probe with stuffing
bush assembly
See Chapter 6.5.2
Safety thermostat
behind motor fastening
See Chapter 6.5.4
Safety thermostat on
flange immersion heater
See Chapter
6.5.5 Screw
in probe
See Chapter 6.5.5
Safety thermostat on gas
units with blower burner

Page 2 / 5

6.5.1 Safety thermostat above unit ceiling on table units

Notice:
The safety thermostat is located in the connection area of the unit above the unit
ceiling of the inner casing. Under the insulation is a clip underneath which the
thermostat is placed.

6.5.2 Safety thermostat behind the motor fastening on standing units

Notice:
The safety thermostat is located in the connection area of the unit behind the motor
fastening. Behind the U-holders on which the motor is assembled, there is a clip
underneath which the safety thermostat is placed. The thicker part of the probe
should protrude approx. 15 mm from the clip.

Motor
Safety thermostat probe
B7 / B7.1
=
=
Safety thermostat probe B7 / B7.1
Part no.: 5001041
Return setting
knob

Tolerance +/- 5 mm
Motor

Page 3 / 5

6.5.3 Probe with stuffing box assembly B10 (CTC)

Check:
Grease-/steam escaping due to a contracted seal insert replace core
temperature probe.

Instructions:
Unclip the old probe from the controls and separate the probe in the oven from
the probe cable.
Loosen the probe assembly hexagon screw in the oven above on the unit
ceiling.
Pull carefully the old CTC probe with the stuffing box assembly partially into
the oven so that the stuffing box assembly is in the oven. Thread the old
stuffing box assembly out of the cable.
Securely connect the cable of the old probe with the connection wires of the
new probe (twist together or solder the ends together) and carefully pull the
old probe into the connection area thereby pulling the new probe into the
unit. The probe cable in the oven should be long enough so that it can be
properly positioned around the holding plate under the probe holder.
Slide the probe stuffing box assembly upwards towards the oven ceiling and
screw in the hexagon screw of the probe connection.
Clip the probe onto the controls. Observe the wire colours of the probe cable.
Pull the probe connection after the first heating (200C).
Check how the strain relief is working on the probe connection by pulling on
the probe cable.

Information:
Due to the pressure on the probe connection on the sealing insert and the high
oven temperatures, the insert may contract causing it to not longer be air tight. A
securely sealed fitting protects against possible damage.

1 = Washer for CTC lead
2 = Seal
3 = Insulation washer
4 = Hexagon sealing screw
5 = Core temperature probe complete Part no.: 5002068

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Page 4 / 5

Connections for the CTC probes

wire OEB/OES/OGB/OGS connectio
n-plan
1 =
green/blue
Casing ground X6/1
2 = green/red Tip of probe gauge (+) X6/2
3-5 = green Further gauge points
(+)
X6/3-5
6 = white Ground (-) measuring
points
X6/6

6.5.4 Safety thermostat probe N8 on flange immersion heater

Safety:
The safety thermostat must be connected to the top heating element.

Instructions:
Slide the safety thermostat N8 all the way into the cable duct.
Assemble the safety thermostat with the cable spring above.

above
B10
2
1
3 4
5
6

Safety thermostat probe N8 for
immersion heater
Part no.: 500 21 03
Immersion heater

Page 5 / 5

6.5.5 Double safety thermostats B8 and B7.2 in gas units with blower burner

Instructions:
Slide both probes B8 and B7.2 together in the pipe above the burner chamber
of the steam generator (as far as they will go).
Fasten / secure the probes with heat resistant cable binders on the clamp.

1 = Steam generator
2 = Burner chamber of Steam-
generating burner
3 = Pipe for both
the safety thermostat probes
4 = Blower burner

6.5.6 Screw in probes B3, B4, B5 and oven probe B6

Notice:
When screwing the probes in and out, use a new graphite seal Part no. 6005260.

Screw in probe
Part no.: 5002100
KD / 02.08.2005 6_06e_Water Level probe_a.doc
Page 1 / 2
6.6 Water Level probe
Part No. 5019000
Check:
Error code E 01 (Low water level)
Flooded steam generator
Immersion heating element burns up
Severe calcification
Safety advice:
When working on the unit, make sure that the main power supply is
disconnected (An all-pole isolation switch with a minimum contact opening of
3mm must be located close to the unit on site) and ensured against
switching on again.
Confirm that the power supply has been disconnected.
This work can only be performed by a CONVOTHERM-trained electrician.
Instructions Removing the water level probe:
Confirm that the power supply has been disconnected.
Remove the two connecting clamps 1 of the water level probe 2.
Using an adjustable wrench (10 mm) unscrew the 3 hexagon nuts 4 anti-
clockwise and remove the water level probe with the seal 7 left out of the
steam generator 3.
1 = Connecting clamps
3 = Steam generator
4 = Hexagon nuts
5 = Stabilizing chamber
6 = Filling gap
7 = Water level probe seal Part No.:6015023
8 = B1 rd Low water level probe
9 = B1 bl Water level probe
B4 Steam generator probe
Filling gap
must be scale free!
B1 rd = red
B1 bl = blue
KD / 02.08.2005 6_06e_Water Level probe_a.doc
Page 2 / 2
Instructions Replacing the water level probe:
Place the new or cleaned water level probe 2 with a new seal 7 in the opening
of the steam generator 3.
Using an adjustable wrench (10 mm) simultaneously screw in the 3 hexagon
nuts 4 on the holding pins.
Connect B1 bl-Pin to the probe with the connecting clamps with the blue
wire (see also stamping on the probe).
Connect B1 rd-Pin to the probe with the connecting clamps with the red wire
(see also stamping on the probe).
Check:
After replacing the water level probe, the correct control function and the sealing
tightness of the probe must be checked.
Empty the water from the steam generator, by switching on the steam
generator draining pump in the Service programme at Service point d14
Testing the pump DE. See Service Handbook instructions 6.4 Steam
generator drain pump Instructions: 1. Steam generator draining. Empty the
steam generator to such a level that the pin of the water level probe no longer
has contact to water.
Change to the Service programme r20 / r21. While the steam generator is
filling, check both these Service points for the correct control functioning of the
water level probe.
See Service Instruction 3.1 Customer service - Service programme.
After steam generator is filled, start the Programme Steaming, wait until the
steam is injected into the oven and check the water level probe for sealed
tightness.

KD / 06.09.2004 6_07e_Steam Generator-Immersion heater replacement_a.doc
Page 1 / 1

6.7 Steam Generator-Immersion heater replacement (only OEB)

Check:
On-site fault current breaker is tripped.
The warm up time until standy mode is too long.
Safety thermostat N8 is tripped.
Error code E33 = Steam generator heater malfunction

Safety:
disconnected (an all-pole isolation switch with a minimum contact opening of
switching on again.
Safety thermostat must be installed with the cable spring above.
Safety thermostat must be installed in the top immersion heating element.

Instructions Removing the flange immersion heating element:
Empty the steam generator 1 by starting the automatic steam generator
flushing in the menu Mr. C. (see Chapter 4.2).
Switch off main power supply. (see above safety notice), before the steam
generator is filled again with water.
Disconnect the safety thermostat N8 4 before removing the immersion heating
element 3.
Unclip the connection cables between the contactor and heating element 3.
Loosen and remove the nut M6 from the flange immersion heating element.
Pull the immersion element 3 out from the steam generator 1.

Instructions Replacing the flange immersion heating element:
Check that the new immersion heating element 3 has a new flat seal 2.
Slide the immersion heating element 3 into the steam generator 1 and fix in
place using M6 nuts with spring washers.
Clip the wires for the heating element to the contactors.
Attention: Make sure the connections are secure on the contactors.
Assemble the safety thermostat probe 4 into the top heating element (with
cable spring positioned above).

1 = Steam generator
2 = Flast seal for heating
element Part no.: ?
3 = Flange immersion
heating element
4 = Safety thermostat probe
N8 Part.: 5002103
5 = Slot for correct
installation of the
immersion heating
element

above
KD / 30.06.2005 Part-No.: 7016399 6_08e_Motor installation and removal_b.doc
Page 1 / 2
6.8 Motor installation and removal
Check:
Uneven browning results
Electrical humming noises
Unit runs mechanically loud
Safety:
disconnected (an all-pole isolation switch with a minimum contact opening of
switching on again.
Information:
Delivery state of a new motor: in a pre-assembled state.
Attention: Pull the 2. flat seal 3 off the motor spindle before assembling the motor 1.
This seal must be set onto the motor spindle from the oven chamber after
assembling the motor.
1 = Motor pre-assembled
2 = Seal set for the motor spindle
3 = Flat seal motor spindle
Special tools:
Bell-shaped extractor
i
Outside of the
oven in
connection
area
In oven behind
the fan wheel
KD / 30.06.2005 Part-No.: 7016399 6_08e_Motor installation and removal_b.doc
Page 2 / 2
Instructions Removal of the motor:
Switch unit off (see safety notice above)!
Disconnect the motor connector X13.X from the electrical supply!
Loosen the hexagon screw 7. Attention: unscrew only approx. 5 turns.
Set the special bell-shaped extractor into the slit of the fan wheel 5.
Attention: the hexagon screw 7 must be in the shaft, otherwise the thread will
be damaged.
Pull off the fan wheel 5 with the special bell-shaped extractor from the motor
spindle. Attention: The fan wheel loosens with a bang!
Remove the 4 hexagon nuts M 8 from the welded bolts (motor flange).
Take the motor together with the motor plate towards the rear and out.
Notice:
The fan wheel can be difficult to remove, you can heat the fan wheel or tap
lightly on the pull-out spindle.
3 = Flat seal motor spindle
4 = Fastening set motor
5 = Fan wheel
6 = Spring plates 2 x
7 = Hexagon screw
8 = Fastening set fan wheel
Instructions installing the motor:
Set the complete motor 1 (with pre-assembled seal set 2 and the motor plate)
onto distancing bushes.
Fasten the motor with washer, spring washer and nut4 .
Re-connect the motor connector X13.X into the electrical supply.
Set the second rubber seal 3 onto the motor spindle.
Set the fan wheel 5 on the motor shaft, slide the two spring plates on and
screw in the hexagon screw 7 - starting torque 58 Nm (Fastening set fan
wheel 8).
Heat up the oven to 250C in the Convection programme and tighten the
hexagon screw 7 (58Nm).
Notice: Check:
Dont bend or tilt the fan wheel Distance between oven wall
when sliding on. and fan wheel: 10 +/- 2 mm .
Starting torque:
13,5 Nm
Starting torque: 58Nm
Observe the positions
of the plate springs
Assemble lightly oiled screws
(oiled cloth) (Loctite 8001)
KD / 02.08.2005 6_10e_Dummy operation for P3 units_a.doc
Page 1 / 1
6.10 Dummy operation for P3 units
Information:
The controls offer the possibility to set up the unit in a Dummy version for exhibits.
In the Dummy version the control panel functions normally but no activity (valves,
contactors, etc. ) is switched on. The Dummy version can only be activated as of
the Software 3.10 via the service level.
Notice:
To operate the Dummy version, between L1 and N 100-240V is sufficient.
For the Dummy version, no water connection is required.
Instructions Activating the Dummy Version:
Call up the Customer service programme by pressing the Service Programme
keys on the backside of the control module or by pressing the , and
keys at the same time and holding for 3 seconds.
At a selective service number, call up the service point c12 with the selector
knob.
Change the service values with the key (scroll right).
Set 300 with the selector knob.
Leave the service values with the key (scroll left).
Call up the service point c13 with the selector knob and change the service
value with the key (scroll right).
Set 999 with the selector knob and leave the service value with the key
(scroll left).
Notice:
When Dummy version is activated, "Dummy" is indicated on the display for 3
seconds after the unit is switched on.
Instructions Deactivating the Dummy Version:
The Dummy version can be deactivated by taking the same steps as by
activating but in service point c12 instead of 300, set 305.
Notice:
After deactivating the Dummy version, the recipes given into the cookbook
should be deleted. In the Customer service programme, call up the service
point d03 with the selector knob. Activate with the right scroll key (inverted),
the service value, then select Off with the selector knob. By pressing the left
scroll key, you will leave the service point and save your changes.
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KD / 06.09.2004 6_11e_Condenser removal and installation_a.doc
Page 1 / 3

6.11 Condenser removal and installation

Check:
Water doesnt drain out even though the water pipes are clear.
Excess steam comes out from the steam outlet on top of the unit.

Information:
A dirty condenser disrupts the steam control in the bypass and thereby can
cause poor cooking results and can damage the unit.
The oven must be horizontally aligned using the adjustable feet!

Safety:
Only use CONVOTHERM CONVOClean new or CONVOClean forte for
cleaning the oven drain, the demoisturizing tub and the condenser!
Attention! Observe cleaning instructions on the package!
Only use CONVOTHERM CONVOCAL for descaling the oven drain, the
demoisturizing tub and the condenser!
Attention! Observe cleaning instructions on the package!
When cleaning or descaling, observe the safety instructions on the labels and
the safety information for the cleaner and descaler. Make sure to use the
protective equipment provided with the unit!
There is danger of low pressure damage when these service instructions are
not observed!

Instructions - Condenser removal:
Remove the clap-out floor of the condenser 21. It is outside under the unit on
the bottom 20. Remove the 2 screws M5 22 (cross width SW 8 or phillips
screwdriver) on the motor side, clap the plate down and remove the complete
floor plate.
Remove the left hanging shelf rack in the oven and the cover of the
demoisturizing tub 1.
Remove in the connection area all connections from the condenser 7:
- breather pipe 17 open hose fitting 16
- condenser probe B3 8 with seal 9 unscrew it
- the angle hose connection 18 and insert nozzle 19 for cooling the condenser
unscrew them
- bypass gauge pipe 13 with copper seal ring 14 unscrew it
- hose to the unit drip tray 11 cut out the cable binder 10 and pull out hose
(only on table units).
Loosen the Stop nut M6 15 on the fastening bracket on the condenser with the
underlaying washer 3.
Loosen the hexagon screw M6 2 with washer 3 in the oven and holder cross 4
and let the condenser 7 out from under.
Lift the condenser 7 out of the fastening bracket in the connection area.
On standing units, the condenser 7 can now be removed from underneath the
unit.
On table units, the unit must be slightly lifted on its side in order to pull the
condenser 7 out towards the front.

i


Page 2 / 3

Clean the condenser with CONVOTHERM CONVOClean new or
CONVOClean forte and using the hand shower flush thoroughly afterwards
with water. With heavy build up in the condenser, perform an additional
chemical descaling with CONVOTHERM CONVOCAL (Process for descaling
according to instructions as described in 4.4.3).

Instructions Condenser installation:
Hang the condenser 7 into the connection area onto the fastening brackets
and screw tightly in with the Stop nut M6 15 and underlaying washer 3.
Set the condenser (7) with new O-Ring (6) (smear with lubricant i.e.
vegetable oil) onto the oven drain, pull it high up into the oven and fasten onto
the holder cross 4. and the hexagon screw 2 with washer 3. Pull the hexagon
screw 2 far enough until the holder cross 4 sets on the soldered nut of the
condenser floor.
Assemble all the connections in the connection area onto the condenser 7:
- Set breather pipe 17 onto the pin and tighten hose fitting 16
- Screw in condenser probe B3 8 with new seal 9
- Screw in the angle hose connection 18 and insert nozzle 19 for cooling
in the condenser 7
Screw on bypass gauge pipe 13 with copper seal 14
- Set the hose 11 to the unit drip tray onto the pins and fasten with cable
binder 10 (only on table units).
Set the cover 1 onto the demoisturizing tub again and hang the left shelf rack
into the oven again.
Hang the floor clap 21 onto the right side of the outer floor 20, clap it upwards
and fasten the floor clap 21 with 2 screws M5 (cross width SW 8 or phillips
screwdriver) and washer 22 on the motor side.

Attention:
Always use a new O-ring part no.: 6015000 by every removal and installation
of the condenser.

Cross reference:
Installation Handbook 1. Installation
Service Handbook 4.3 Cleaning the unit


Page 3 / 3

1 = Cover
Demoisturizing tub
2 = Hexagon screw M6
3 = Washer 6,4
4 = Holder cross
condenser
5 = Oven chamber floor
6 = O-Ring 6015000
7 = Condenser
8 = Thermo couple probe
Standing unit 5002100
Table unit 5002101
9 = Thermo couple probe
seal 6005260
10 = Cable binder 4007087
11 = Hose to unit drip tray
12 = Bypass hose
13 = Bypass gauge pipe
2016007
14 = Copper seal 6015060
15 = Hexagon nut M6 self
locking 8004042
16 = Hose clamp
17 = Breather pipe
18 = Angle hose connection
19 = Insert nozzle
condenser
20 = Outer floor
21 = Floor clap
22 = Screw M5 with washer

KD / 06.09.2004 6_12e_Door latch_Door contact switch removal and installation_a.doc
Page 1 / 2

6.12 Door latch / Door contact switch removal and installation

Check:
After the programme has been started, the unit is not functioning. In the funtion
display, the symbol "Unit started"

.is lit

Information:
The door magnet switch (in the door catch) switches the motor and the heating
elements off, if the door latch is turned in the airing position (door latch is
horizontal) .

Door latch replacement

Instructions Door latch removal:
Open the inner door holding clamps and swing the inner door out.
Remove the door latch 3 by removing the 2 hexagon socket screws M6 6.
Remove the door latch 3.

Instructions Door latch installation:
Place both the holder catches 2 of the door latch 3 in the square holes 5 on
the side of the outer door 1.
Assemble the door latch 3 with the 2 hexagon socket screws M6 6 and secure
the screws with screw securing lacquer (Loctite).
Close the inner door.

1 = Outer door
2 = Door latch Holder catches
3 = Door latch part no. 6012000
4 = Locking worm
5 = Holes for door latch
6 = Hexagon socket screws M6

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KD / 06.09.2004 6_12e_Door latch_Door contact switch removal and installation_a.doc
Page 2 / 2

Door contact switch (Reed contact) replacement

Instructions Removing the door catch and the reed:
Mark the position of the door catch 1 on the front plate.
Remove the screws M6 with the hexagon socket 2 in the door catch 1.
Carefully pull the door catch 1 out of the opening.
Remove the flat head screw M3x16 5 on the reed contact switch 3.
Disconnect the connection wires fronm the reed contact switch 3 on the crimp
place and pull out the complete switch from the unit.
Carefully pinch off the cable binder 6 on the end of the fiber glass hose 4 and
pull off the fiber glass hose from the old reed contact.

Instructions Reed contact switch and door catch installation:
Slide the fiber glass hose 4 onto the connection wires of the new reed contact
3 and thread the connection wires into the unit.
Wire and crimp the new reed contact switch 3 on the connection wires that go
to the controls.
Slide the fiber glass hose 4 onto the reed contact switch 3 and fasten with a
cable binder 6 (pull on to maximum).
Assemble the new reed contact switch 3 with the flat head screw M3x16 5 on
the old position on the door catch see dimensions 30,5 +/-1 mm. You can
use the old reed contact switch as a comparison sample.
Place the door catch 1 in the front opening and screw lightly into the marked
position on the plate.
To adjust the door catch, proceed as follows:
Close door and set door latch vertically until the locking worm can be heard
to catch.
Hold door catch in this position
Open door latch again.
Tighten the fasting screw of the door catch.

1 = Door catch
2 = Hexagon socket screw
3 = Reed contact switch
4 = Fiber glass hose
5 = Flat head screw M3x16
6 = Cable binder

KD / 05.07.2005 Part-No. 3019006 6_13e_Using the water analysis unit_a.doc
Page 1 / 1
6.13 Using the water analysis unit Article No.: 3019007
Information:
The life span of a combination oven steamer is greatly dependent on the water
quality (calcification and corrosion).
This unit offers the possibility to measure the conductiveness of minerals present in
the water.
Further information on required water quality can be found in the Installation
Handbook Chapter 4.1 Water Connection.
Instructions water analysis:
Fill a clean container with cold water to be
tested.
Remove the protective cap from the
measuring unit.
Switch measuring unit on.
Submerge the measuring unit in the water.
Attention: Observe the maximum water
level >> max level << on the measuring
unit.
Read the value indicated and compare it
with the values on the chart.
Evaluation of the indicated value reading:
OES / OGS
OEB / OGB
OEB / OGB
without CONVOClean system
ppm
90ppm .. 125ppm 90ppm .. 350ppm
S
165S .. 210S 165S .. 630S
Advice:
If the water value is higher than those on the chart, a water treatment system
must be used on the combination oven steamer !
CONVOTHERM recommends a BRITA partial desalinization system.
If the water value is lower than those on the chart, the existing water treatment
system must be checked!
Also after water treatment, the water must be of drinking quality.
Information:
This measuring unit is seen as a technical aid and does not replace a chemical
water analysis.
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KD / 02.08.2005 6_15e_Sealing the Corners on the Door Gasket Frame_a.doc
Page 1 / 1
6.15 Sealing the Corners on the Door Gasket Frame
Only for table units.
Check:
Water drops on the lower corners of the unit because it is not water-tight.
Instructions:
1. Remove the hygienic door gasket.
2. Dry both lower corners of the door gasket frame.
3. Clean both corners with alcohol or acetone.
4. Re-seal the corners with silicone E 43, Part No. 700 40 20.
Safety: Important
5. Allow the silicone 24 hours to harden (vulcanisation time) before putting the
door gasket back in!
Outer casing
Inner casing
Silicone glue
KD / 02.08.2005 6_17e_Inner and outer door replacement_a.doc
Page 1 / 4
6.17 Inner and outer door replacement
Attention:
Scratches on the glass panel of the inner or outer door, present the danger of
breakage and need to be replaced!
Check:
Scratches on the glass panel of the inner or outer door
Glass panel breakage on the inner or outer door
Information:
When the oven door is opened and the unit is hot, the inner door can bulge
approx. 1-2 cm towards the oven. This is a normal process because the inner
door has a floating assembly and thereby the thermal tension is diverted.
The door hinges as well as the sliding surfaces of the disappearing door
should be regularly smeared with an odorless cooking oil or another approved
food grease
Please make sure to tell your customers!
Safety:
Maintenance and repair work should only be performed on a cold unit.
Do not open the inner door at temperatures of > 80C.
6.17.1 Replacing the inner door on table units
Instructions Removing the inner door on table units:
Open the holding clamps 4 on the inner door and swing out the inner door 2.
Remove the hinge safety 6 on the lower hinge 5.
Lift out the inner door 2 first and then out from above and under the pins of
hinges 5.
Instructions Assembling the inner door on table units:
Place the inner door 2 above and under the pins of the hinges 5 and set in
place.
Assemble the hinge safety 6.
Swing the inner door 2 closed and clamp it onto the holding clamps 4.
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Page 2 / 4
1 = Locking corner
2 = Inner door
3 = Outer door
4 = Holding clamp
5 = Hinge inner door
6 = Hinge safety
6.17.2 Replacing the inner door on standing units
Instructions Removing the inner door:
Open the holding clamps 4 on the inner door and swing out the inner door 2.
Remove the hinge safety on the lower hinge.
Lift out the inner door 2 first and then out from above and under the pins of
hinges 5.
Instructions Assembling the inner door:
Place the inner door 2 above and under
the pins of the hinges 5 and set in place.
Assemble the hinge safety.
Swing the inner door 2 closed and
clap onto the holding clamps 4.
Grease the hinge.
1 = Outer door
2 = Inner door
3 = Holding clamps
4 = Hinge inner door
5 = Hinge safety
6 = Strap hinge upper
7 = Strap hinge lower
8 = Door clasp
Page 3 / 4
6.17.3 Replacing outer door on table and standing units
Check:
Scratches on the glass panel of the outer door
Panel is broken
Safety:
Maintenance and repair work should only be performed on a cold unit.
Do not open inner door at temperatures > 80C.
Secure the screws with screw locking lacquer ( i.e. Loctite).
Instructions Removing the outer door:
Remove the inner door 2 (see 6.17.1 and 6.17.2 Instructions for table and
standing units).
Mark the setting of the upper hinge plate with a marker before removing.
Holding the door, unscrew the screws and remove hinge plate.
Lift the door up and out of the hinge.
Instructions Replacing the outer door:
Lower the door onto the setting.
Place the upper hinge plate in the door and fasten it with washer, spring
washer and screw onto the slot panel - dont tighten yet!
Place the hinge plate on the marked setting and tighten screw.
distance of closed door to front piece = 10 mm
door upper edge must be horizontal.
Secure the screw with screw locking lacquer i.e. Loctite.
Assemble the inner door 2 again (see 6.17.1 and 6.17.2 Instructions for table
and standing units).
Page 4 / 4
1 = Outer door
2 = Slot panel
3 = Upper hinge plate (fastened onto the slot panel with washer, spring washer
and screw)
4 = Lower part of the upper hinge plate
5 = Lower hinge plate
6 = Stop plate
Notice:
Using a marker, mark the setting of the hinge plate stop before disassembling.
The distance of the door to the front piece can be adjusted with the hinge
plate stop.
KD / 02.08.2005 6_21e_Convection Heater removal and replacement_c.doc
Page 1 / 1
6.21 Convection Heater removal and replacement
Safety:
When working on the unit, make sure that the main power supply is disconnected
(an all-pole isolation switch with a minimum contact opening of 3 mm must be
located close to the unit on site) and ensured against switching on again.
Instructions Removing the convection heater:
Remove heating terminals from the crimp connections.
Remove suction panel from the oven.
Disassemble the fan wheel 5 (see Service instructions 6.8).
Remove the fastenings 3 with seal 2 for the heating element in the electrical
connections area. Remove the hexagon nuts 4 M 5 pipe spanner 8 mm.
Remove the fastenings 6 for the heating element in the oven area (3 x hexagon
nuts M 5).
Remove the heating element 1 from the oven.
Instructions Replacing the convection heater:
Line up the new heating element 1, when necessary (ensure equal distancing
between the heating coils).
Slide the seal 2 onto the heating coils all the way to the fastening plate of the
heater.
Bring the new heater 1 in the oven in the old position and screw in the heating
coils with the 3 hexagon nuts M 5 and washers 6.
Fasten the heater fastenings 3 in the electrical connection area with the 4
hexagon nuts M 5 pipe wrench 8 mm 4.
Check that the distancing between the fan wheel and the heating element are
correct.
Refasten heating terminals to the crimp connections and make sure the cable
connections are correct (star or triangle).
Special tools:
Pipe spanner 8 mm
Adjustable wrench 8 mm
1 = Convection heater
2 = Seal Part.-No.: 6015025
3 = Heater fastening
4 = Hexagon nuts M 5 pipe spanner 8 mm
5 = Fan wheel
6 = Hexagon nuts M 5 pipe spanner 8 mm
Cross reference:
Service Handbook
6.8 Motor removal and installation
Service Handbook OGS/OGB
KD / 25.04.2005 / Part No.: 7016396 6_25e_Readjusting the Gas valves_a.doc
Page 1 / 11
6.25 Readjusting the Gas valves
6.25.1 Safety advice and Information
Information:
After replacing the gas valve, the unit must be adjusted to the required exhaust
gas values according to these instructions.
The unit is provided with a 100% premixed blower burner. This is why a
conventional adjustment of the burner pressure is not possible. The unit is
adjusted via the installation of the gas panels and the adjustment of the gas
valve and adapted to the existing gas type and gas pressure. By minimum and
maximum blower speed, the allowed CO
2
value must be maintained.
The unit can be adjusted for the following gas types
(Gas data for 15C and 1013 mbar):
Gas type Wobbe index Heat value Burner value Recommended
connection
flow pressure
Wi Ws Hi Hi Hs Hs
mbar MJ/m3 MJ/m3 MJ/m3 MJ/kg MJ/m3 MJ/kg
Natural gas (E)
G20
17-25 45,7 (36,8 to 49,6) 50,7 (40,9 to 54,7) 34,0 -- 37,8 --
Natural gas (LL)
G25
18-30 37,4 (30,9 to 40,5) 41,5 (34,4 to 44,8) 29,3 -- 32,5 --
Liquid gas G30 25-57,5 80,6 (68,1 to 80,6) 87,3 (88,5 to 87,3) 116,1 45,7 125,8 49,5
Liquid gas G31 25-57,5 70,7 (68,1 to 80,6) 76,8 (88,5 to 87,3) 88,0 46,4 95,7 50,4
The values on the Wobbe index can be obtained from your local gas supplier.
Safety:
Before adjusting the gas valve, read through the entire instructions and
absolutely adhere to the sequence of steps.
Each step explanation is to be carried out carefully.
Each outside and inside connection of the unit is to be checked for sealed
tightness before operating the unit (Gas detector or leakage spray).
Necessary tools:
Gas exhaust measuring instrument
(with CO- and CO
2
-Sensor)
Screwdriver average
Torx wrench TX25 and TX40
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Page 2 / 11
Information: Arrangement for the burner and gas exhaust valve
Attention:
The sequence of the burner adjustment on units with more than one burner
must absolutely be adhered to.
* = if available
HL1
DE
HL1
HL1
HL2
HL1
HL2
DE
OGS
6.10
6.20
10.10
10.20
12.20
OGB
6.10
6.20
10.10
10.20
12.20
OGS
20.10
20.20
OGB
20.10
20.20
HL1 HL2* DE*
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Page 3 / 11
6.25.2 Step by Step - Instructions
Step 1: Check air panel
Information:
On the burner flange behind the blower, you will find a number code = the air
panel. This number code must correspond with the information on Chart 1.
The number code can be read when you look along the blower onto the air
panel/burner flange.
The numbers cannot be reversed.
If the number code does not correspond with Chart 1, then please notify your
CONVOTHERM Customer service.
Chart 1: Number code air panel
Step 2: Check gas panel and possible replacement according
to the desired gas type.
Information:
The gas panel (see following picture) functions as a gas nozzle for the blower
burner.
The gas panel is assembled between the gas valve and the Verturi.
For the size of the gas panel to be assembled, refer to Chart 2.
Instructions: Check gas panel
Shut off the gas supply.
Remove the 3 screws underneath the Venturi on the gas valve.
Remove the gas valve/ firing automat.
Check the gas panel (Number code = is engraved on the gas panel) and
replace if necessary.
Reassemble the gas valve/firing automat with the panel and seal and screw it
tightly onto the Venturi.
Re-open the gas supply and check the entire unit for gas tightness with a
leakage spray or gas detector.
i
HL1+
HL2
DE
6.10 200 170
6.20 250 210
10.10 250 210
10.20 270 260
12.20 270 260
20.10 250 260
20.20 270 260
i
Page 4 / 11
Chart 2: Number code = the gas panel
OGB+
OGS
Erd/
Natural
Gas
H G20
Erd/
Natural
Gas
LL G25
Flssig/
LP Gas
B/P
G30/G31
HL DE HL DE HL DE
6.10 620 620 660 660 440 430
6.20 565 565 630 630 400 400
10.10 565 565 630 630 400 400
10.20 620 620 680 680 440 440
12.20 620 620 680 680 440 440
20.10 565 620 630 680 400 440
20.20 620 620 680 680 440 440
Step 3: Check screws on Venturi
Instructions:
Check whether the screws on the Venturi are flush with the connection piece.
Step 4: Adjust screws on gas valve (preset)
Instructions:
Remove the cover on the gas valve.
Using the torx wrench, turn the screw to the right until it stops (see 1.) and then
1 1/2 turns to the left (see 2.).
1.
to stop
1
2.
Page 5 / 11
Step 5: Separating the burner electrically on 20.10 and 20.20
Information:
When there are 2 convection burners, the upper burner = HL1 must be
adjusted first. To do this, the 12-pole connection on the firing automat of the
lower burner= HL2 must be disconnected. When adjusting the lower burner
afterwards, the connection on the upper burner must remain connected! Also,
when adjusting the steam generator burner, the connection on the convection
burner must be connected!
Step 6: Adjust MIN / MAX and START speed
Instructions:
In the Service programme, the speeds of the burner blowers MIN (=Service
c26/c37), MAX (=Service c27/c38) and START (=Service c28/c39) must be
checked and adjusted if necessary.
1. At the same time, press keys for
Temperature + Time + CTC for 3
seconds
2. Using the selection knob, set the
Service point i.e. "c28" for Starting
speed of convection burner 1
3. Spring right with arrow key
4. Using selector knob, adjust
speedsee Chart 3: "Speed"
5. Confirm with Arrow left key
For adjusting the Min and Max speed, repeat points 2. 5.
6. Press Stop key to leave the
Service programme
r01 [ 22C ] CTC1
r02 [ 23C ] CTC2
r03 [ 23C ] CTC3
i
c27 [ 6100 ] HL Nmax
c28 [ 4500 ] HLNstart
c29 [ 005 ] HL-Safe.
c27 [ 6100 ] HL Nmax
c29 [ 005 ] HL-Safe.
c27 [ 6100 ] HL Nmax
c29 [ 005 ] HL-Safe.
c27 [ 6100 ] HL Nmax
c29 [ 005 ] HL-Safe.
OGB / OGS HL2
20.10 + 20.20
Page 6 / 11
Advice:
The set speed START and MIN are not changed any more during the adjustment.
Chart 3: Speed (Start speed = Start)
6.10 6.20 10.10 10.20 12.20 20.10 20.20
HL MIN c26 4800 2800 2800 2800 2800 2800 2800
HL MAX c27 5500 5600 5600 6000 6500 5600 6000
HL START c28 4800 4200 4200 4500 4500 4200 4500
DE MIN c37 4500 4700 3000 3200 3200 3200 3200
DE MAX c38 5400 4900 4900 6000 7000 6000 7000
DE START c39 4500 2800 3000 3200 3200 3200 3200
Step 7: Start burner and measure gas exhaust values at
MAX speed
Instructions: Start unit and measure gas exhaust values
When adjusting the convection burners Start the Convection programme ;
When adjusting the steam generator burners Start the Steam programme
.
The burner blower runs at the Start speed. After successful ignition of the
burner, it is automatically increased to MAX speed.
Attention: Hang the measuring unit on the "right" chimney!
OGS OGB
6.10
6.20
10.10
10.20
12.20
6.10
6.20
10.10
10.20
12.20
OGS
20.10*
20.20*
HL1
HL2
OGB
20.10*
20.20*
Measure the gas exhaust value, after 1 minute read the measured value and
check with the CO
2
value on the chart at" MAX speed.
Page 7 / 11
Record the CO
2
and CO values.
Step 8: Adjust MIN Speed
Instructions:
To adjust the burner for partial load you have to be in the Service programme
in Service point c27/c38 ="Nmax" (!) the value of the MIN speed setting (only
used while measuring the gas exhaust values at partial load!).
Instructions for adjusting the Service point are similar to those in Step 6.
6.10 6.20 10.10 10.20 12.20 20.10 20.20
HL MIN c26 4800 2800 2800 2800 2800 2800 2800
HL MAX c27 4800 2800 2800 2800 2800 2800 2800
HL START c28 4800 4200 4200 4500 4500 4200 4500
DE MIN c37 4500 4700 3000 3200 3200 3200 3200
DE MAX c38 4500 2800* 3000 3200 3200 3200 3200
DE START c39 4500 2800 3000 3200 3200 3200 3200
* Exception for 6.20 (adjust the Start speed, not the Min speed value)
Step 9: Start burner and measure the gas exhaust values at
MIN speed
When adjusting the convection burners Start the Convection programme ;
.
burner, it is automatically decreased to MIN speed.
Measure the gas exhaust values, after 1 minute read the measured value and
check with the CO
2
value on Chart 4 at "Gas exhaust value MIN speed.
Record the CO
2
and CO values.
Chart 4: Gas exhaust values
Erdgas
Natural Gas
Flssiggas
LP Gas
CO
2
CO
2
MAX 8,6 .. 9,4% 10,1 .. 11,0%
MIN 8,0 .. 8,6% 9,4 ..10,1%
Page 8 / 11
Step 10: Adjust burner (if necessary)
Instructions:
Check the measured gas exhaust values from Step 9 on Chart 4 at "Gas
exhaust values MIN speed and if necessary, set the correct value on the gas
valve using the screw (Torx wrench).
CO
2
higher Turn screw
to the right
CO
2
lower Turn screw
to the left
Attention: Read the measured value at least 1 minute after adjustment!
CO
2
CO
2
Erdgas
Natural Gas
Flssiggas
LP Gas
CO
2
CO
2
MAX 8,6 .. 9,4% 10,1 .. 11,0%
MIN 8,0 .. 8,6% 9,4 ..10,1%
Erdgas
Natural Gas
Flssiggas
LP Gas
CO
2
CO
2
MAX 8,6 .. 9,4% 10,1 .. 11,0%
MIN 8,0 .. 8,6% 9,4 ..10,1%
Page 9 / 11
Step 11: Readjust MAX speed
Instructions:
In order to check again the adjustment of the burner for a full load, you have to
be in the Service programme in Service point c27/c28 = "Nmax" (!) readjust the
value of the MAX speed.
Instructions for adjusting the Service point are similar to those in Step 6
6.10 6.20 10.10 10.20 12.20 20.10 20.20
HL MIN c26 4800 2800 2800 2800 2800 2800 2800
HL MAX c27 5500 5600 5600 6000 6500 5600 6000
HL START c28 4800 4200 4200 4500 4500 4200 4500
DE MIN c37 4500 4700 3000 3200 3200 3200 3200
DE MAX c38 5400 4900 4900 6000 7000 6000 7000
DE START c39 4500 2800 3000 3200 3200 3200 3200
Step 12: Start burner and check gas exhaust values at
MAX speed
When adjusting the convection burners Start the Convection programme
;
.
check with the CO
2
value on the chart at " MAX speed.
Record CO
2
and CO values.
If the measured gas exhaust values do not correspond to the values on the
chart, the process must be repeated starting with Step 8.
If after this process is repeated, the values are still not maintained, then
contact your CONVOTHERM Customer service.
Erdgas
Natural Gas
Flssiggas
LP Gas
CO
2
CO
2
MAX 8,6 .. 9,4% 10,1 .. 11,0%
MIN 8,0 .. 8,6% 9,4 ..10,1%
Page 10 / 11
Step 13: Check sealed tightness
Instructions:
Step 14: Sealing adjustment and on 20.10 and 20.20 reconnect
the 2. convection burner
Instructions:
Assemble the cover on the gas valve and seal the cover with sealing lacquer.
Seal the Venturi screw with sealing lacquer.
On units 20.10 and 20.20 reconnect the convection burner HL2.
Page 11 / 11
Step 15: Other burners
Information:
On units 20.10/20.20 when finished, the lower burner HL2 must be checked and
adjusted if necessary. Repeat the process starting with Step 1.
On OGB units the steam generator burner DE must also be checked and adjusted
if necessary. To do this, the procedure starting with Step 1 must also be repeated.
Step 16: Update the Nameplate data
Instructions:
Record the gas type and gas pressure on the label enclosed in shipping or cut
the strips with the preset values out of the label.
Apply the strips onto the correct field on the
nameplate of the unit.
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1. HL1
2. HL2
3. DE

KD / 02.08.2005 6_26e_Changing the gas type_a.doc
Page 1 / 10
6.26 Changing the gas type
6.26.1 Safety advice and information
Information:
The gas type and pressure are pre-set in the factory. These are indicated on
the nameplate. However, the unit must be checked according to the
instructions in 6.25 against the gas exhaust values and adjusted if necessary.
If the unit must operate with a different gas type or gas pressure, then a
conversion is necessary. For this, the steps detailed in 6.26.2 must be
carefully carried out and possibly the gas panel must be changed.
The unit is provided with a 100% premixed blower burner. This is why a
conventional adjustment of the burner pressure is not possible. The unit is
adjusted via the installation of the gas panel and the adjustment of the gas
valve and adapted to the existing gas type and gas pressure. By minimum and
maximum blower speed, the allowed CO
2
value must be maintained.
The unit can be adjusted for the following gas types
(Gas data for 15C and 1013 mbar):
Gas type Wobbe index Heat value Burner value Recommended
connection flow
pressure
Wi Ws Hi Hi Hs Hs
mbar MJ/m3 MJ/m3 MJ/m3 MJ/kg MJ/m3 MJ/kg
Natural gas (E)
G20
17-25 45,7 (36,8 to 49,6) 50,7 (40,9 to 54,7) 34,0 -- 37,8 --
Natural gas (LL)
G25
18-30 37,4 (30,9 to 40,5) 41,5 (34,4 to 44,8) 29,3 -- 32,5 --
Liquid gas G30 25-57,5 80,6 (68,1 to 80,6) 87,3 (88,5 to 87,3) 116,1 45,7 125,8 49,5
Liquid gas G31 25-57,5 70,7 (68,1 to 80,6) 76,8 (88,5 to 87,3) 88,0 46,4 95,7 50,4
The values on the Wobbe index can be obtained from your local gas supplier.
Safety:
Before adjusting the gas valve, read through the entire instructions and
absolutely adhere to the sequence of steps.
Each step explanation is to be carried out carefully.
Necessary tools:
Gas exhaust measuring instrument
(with CO- and CO2 -Sensor)
Screwdriver average
Torx wrench TX25 and TX40
i
Page 2 / 10
Information: Arrangement for the burner and gas exhaust valve
Attention:
The sequence of steps taken to adjust the burners in units with more than one
burner must be adhered to.
* = if available
HL1
DE
HL1
HL1
HL2
HL1
HL2
DE
OGS
6.10
6.20
10.10
10.20
12.20
OGB
6.10
6.20
10.10
10.20
12.20
OGS
20.10
20.20
OGB
20.10
20.20
HL1 HL2* DE*
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Page 3 / 10
6.26.2 Step by Step - Instructions
Step 1: Check gas panel and possible replacement according to the
desired gas type.
Information:
The gas panel (see following picture) functions as a gas nozzle for the blower
burner.
The gas panel is assembled between the gas valve and the Venturi.
For the size of the gas panel to be assembled, refer to Chart 2.
Instructions: Check gas panel
Shut off the gas supply.
Remove the 3 screws underneath the Venturi on the gas valve.
Remove the gas valve/ firing automat.
Check the gas panel (Number code = is engraved on the gas panel) and
replace if necessary.
Reassemble the gas valve/firing automat with the panel and seal and screw it
tightly onto the Venturi.
Re-open the gas supply and check the entire unit for gas tightness with a
leakage spray or gas detector.
Chart 2: Number code = the gas panel
OGB+
OGS
Erd/
Natural
Gas
H G20
Erd/
Natural
Gas
LL G25
Flssig/
LP Gas
B/P
G30/G31
HL DE HL DE HL DE
6.10 620 620 660 660 440 430
6.20 565 565 630 630 400 400
10.10 565 565 630 630 400 400
10.20 620 620 680 680 440 440
12.20 620 620 680 680 440 440
20.10 565 620 630 680 400 440
20.20 620 620 680 680 440 440
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Page 4 / 10
Step 2: Separating the burner electrically on 20.10 and 20.20
Information:
When there are 2 convection burners, the upper burner = HL1 must be
adjusted first. To do this, the 12-pole connection on the firing automat of the
lower burner= HL2 must be disconnected. When adjusting the lower burner
afterwards, the connection on the upper burner must remain connected! Also,
when adjusting the steam generator burner, the connection on the convection
burner must be connected!
Step 3: Adjust MIN-/ MAX- and START-speed
Instructions:
In the Service programme, the speeds of the burner blowers MIN (=Service
c26/c37), MAX (=Service c27/c38) and START (=Service c28/c39) must be
checked and adjusted if necessary.
1. At the same time, press keys for
Temperature + Time + CTC for 3
seconds
2. Using the selection knob, set the
Service point i.e. "c28" for Starting
speed of convection burner 1
3. Spring right with arrow key
4. Using selector knob, adjust
speedsee Chart 3: "Speed"
5. Confirm with Arrow left key
For adjusting the Min and Max speed, repeat points 2. 5.
6. Press Stop key to leave the
Service programme
r01 [ 22C ] CTC1
r02 [ 23C ] CTC12
r03 [ 23C ] CTC13
i
c27 [ 6100 ] HL Nmax
c29 [ 005 ] HL-Safe.
c27 [ 6100 ] HL Nmax
c29 [ 005 ] HL-Safe.
c27 [ 6100 ] HL Nmax
c29 [ 005 ] HL-Safe.
c27 [ 6100 ] HL Nmax
c29 [ 005 ] HL-Safe.
OGB / OGS HL2
20.10 + 20.20
Page 5 / 10
Advice:
The set speed START and MIN are not changed any more during the adjustment.
6.10 6.20 10.10 10.20 12.20 20.10 20.20
HL MIN c26 4800 2800 2800 2800 2800 2800 2800
HL MAX c27 5500 5600 5600 6000 6500 5600 6000
HL START c28 4800 4200 4200 4500 4500 4200 4500
DE MIN c37 4500 4700 3000 3200 3200 3200 3200
DE MAX c38 5400 4900 4900 6000 7000 6000 7000
DE START c39 4500 2800 3000 3200 3200 3200 3200
Step 4: Start burner and measure gas exhaust values at MAX speed
;
.
Attention: Hang the measuring unit on the "right" chimney!
OGS OGB
6.10
6.20
10.10
10.20
12.20
6.10
6.20
10.10
10.20
12.20
OGS
20.10*
20.20*
HL1
HL2
OGB
20.10*
20.20*
Measure the gas exhaust value, after 1 minute read the measured value and
check with the CO
2
value on the chart at" MAX speed.
Page 6 / 10
Record the CO
2
and CO values.
Step 5: Adjust MIN Speed
Instructions:
To adjust the burner for partial load you have to be in the Service programme
in Service point c27/c38 ="Nmax" (!) the value of the MIN speed setting (only
used while measuring the gas exhaust values at partial load!).
Instructions for adjusting the Service point are similar to those in Step 6.
6.10 6.20 10.10 10.20 12.20 20.10 20.20
HL MIN c26 4800 2800 2800 2800 2800 2800 2800
HL MAX c27 4800 2800 2800 2800 2800 2800 2800
HL START c28 4800 4200 4200 4500 4500 4200 4500
DE MIN c37 4500 4700 3000 3200 3200 3200 3200
DE MAX c38 4500 2800* 3000 3200 3200 3200 3200
DE START c39 4500 2800 3000 3200 3200 3200 3200
* Exception for 6.20 (adjust the Start speed, not the Min speed value)
Step 6: Start burner and measure the gas exhaust values at
MIN speed
;
.
burner, it is automatically decreased to MIN speed.
check with the CO
2
value on Chart 4 at "Gas exhaust value MIN speed.
Record the CO
2
and CO values.
Chart 4: Gas exhaust value
Erdgas
Natural Gas
Flssiggas
LP Gas
CO
2
CO
2
MAX 8,6 .. 9,4% 10,1 .. 11,0%
MIN 8,0 .. 8,6% 9,4 ..10,1%
Page 7 / 10
Step 7: Adjust burner (if necessary)
Instructions:
Check the measured gas exhaust values from Step 9 on Chart 4 at "Gas
exhaust values MIN speed and if necessary, set the correct value on the gas
valve using the screw (Torx wrench).
CO
2
higher Turn screw
to the right
CO
2
lower Turn screw
to the left
Attention: Read the measured value at least 1 minute after adjustment!
CO
2
CO
2
Erdgas
Natural Gas
Flssiggas
LP Gas
CO
2
CO
2
MAX 8,6 .. 9,4% 10,1 .. 11,0%
MIN 8,0 .. 8,6% 9,4 ..10,1%
Erdgas
Natural Gas
Flssiggas
LP Gas
CO
2
CO
2
MAX 8,6 .. 9,4% 10,1 .. 11,0%
MIN 8,0 .. 8,6% 9,4 ..10,1%
Page 8 / 10
Step 8: Re-adjust MAX speed
Instructions:
In order to check again the adjustment of the burner for a full load, you have to
be in the Service programme in Service point c27/c28 = "Nmax" (!) re-adjust
the value of the MAX speed.
Instructions for adjusting the Service point are similar to those in Step 6
6.10 6.20 10.10 10.20 12.20 20.10 20.20
HL MIN c26 4800 2800 2800 2800 2800 2800 2800
HL MAX c27 5500 5600 5600 6000 6500 5600 6000
HL START c28 4800 4200 4200 4500 4500 4200 4500
DE MIN c37 4500 4700 3000 3200 3200 3200 3200
DE MAX c38 5400 4900 4900 6000 7000 6000 7000
DE START c39 4500 2800 3000 3200 3200 3200 3200
Step 9: Start burner and check gas exhaust values at MAX
speed
;
.
check with the CO
2
value on the chart at " MAX speed.
Record CO
2
and CO values.
If the measured gas exhaust values do not correspond to the values on the
chart, the process must be repeated starting with Step 8.
If after this process is repeated, the values are still not maintained, then
contact your CONVOTHERM Customer service.
Erdgas
Natural Gas
Flssiggas
LP Gas
CO
2
CO
2
MAX 8,6 .. 9,4% 10,1 .. 11,0%
MIN 8,0 .. 8,6% 9,4 ..10,1%
Page 9 / 10
Step 10: Check sealed tightness
Instructions:
Step 11: Sealing adjustment and on 20.10 and 20.20
reconnecting the 2. convection burner
Instructions:
Assemble the cover on the gas valve and seal the cover with sealing lacquer.
Seal the Venturi screw with sealing lacquer.
On units 20.10 and 20.20 reconnect the convection burner HL2.
Page 10 / 10
Step 12: Other burners
Information:
On units 20.10/20.20 when finished, the lower burner HL2 must be checked and
adjusted if necessary. Repeat the process starting with Step 1.
On OGB units the steam generator burner DE must also be checked and adjusted
if necessary. To do this, the procedure starting with Step 1 must also be repeated.
Step 13: Update the Nameplate data
Instructions:
Record the gas type and gas pressure on the label enclosed in shipping or cut
the strips with the preset values out of the label.
Apply the strips onto the correct field on the
nameplate of the unit.
1. HL1
2. HL2
3. DE

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Service Handbook OEB/OES/OGB/OGS

KD / 01.09.04 Cover sheet

Service Handbook OEB/OES/OGB/OGS

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