KENR2894-02

October 2008
AP-1050B Asphal t Paver
El ec t r i c al Syst em
6ZN1-UP
Printed in U.S.A. 2008 Caterpillar, All Rights Reserved
1
2 200-L32 BK-14
AG-C4
111-7898
L-C12
3E-5179 C-C4
130-6795
9X-1123
Component
Part Number
Single Wire
Connector
Socket Pin
AG-C3
130-6795
Pin or Socket
Number
Wire, Cable, or Harness Assembly Identification:
Includes Harness Identification Letters and Harness
Connector Serialization Codes Harness Connector Serialization Code: The "C" stands
for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)
Part Number For
Connector Recepticle
Part Number for
Connector Plug
Harness Identification Letter(s):
(A, B, C, ..., AA, AB, AC, ...)
Plug
Ground
Connection
325-AG135 PK-14
Circuit Identification
Number Wire Color Wire Gauge
Harness identification code:
This example indicates wire
135 in harness "AG".
Receptacle
Pressure
Symbol
T
Temperature
Symbol
Level
Symbol
Flow
Symbol
Circuit Breaker
Symbol
Harness and Wire Symbols
1 1
2 2
Sure-Seal connector: Typical representation
of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.
Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.
Symbols
Symbols and Definitions
Harness And Wire Electrical Schematic Symbols
Fuse
(5Amps)
5A
Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screwterminals and a wire can be disconnected fromit.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected fromthe component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure. T
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
K
E
N
R
2
8
9
4
-
0
1
3
6

P
a
g
e
,

(
D
im
e
n
s
io
n
s
:
4
8
in
c
h
e
s
x
3
5
in
c
h
e
s
)
TOWPOINT J OG
Y Y
X X
X
Y
4
LeftAuger Up/Down Sloenoid - 409
Screed/Auger Solenoids - 403
Track Limp Home Switches - 220
Operator Panel Gauges and Switches
Main Breaker and Relays - 101, 107
Brake Switch - 226
Track Speed Sensor - 216
Right Screed J og Up/Hold/Float Switch - 403
Engine Sensors and Switches - 218, 209
L. Grade Slope/Height Motor
L. Main Screed Control Box - 620
Glowplugs - 603
L. Remote Screed Control Box - 511
L. Extender Solenoids - 508
L. Sonic Sensor Connector (Optional) - 322
Worklight - 503
Fuel Pump Motor - 527
Fuel Level Sender - 117
Left Feeder/Auger Solenoids - 328
Hour Meter - 121
Hydraulic Oil Filter Bypass Switch - 124
MPC-10 Control Boxes - 200, 300
Main Breaker - 101
Vibratory Drive Solenoid - 401
Glowplugs - 601
Crown Control Motor - 620
Blower Motors - 609
R. Grade Slope/Height Motors - 623
R. Extender Solenoid - 514, 517
R. Main Screed Control Box -
Glowplugs - 601
R. Remote Screed Control Box
Worklight - 503
Right Paddle Sensor or
R. Auger/Feeder Solenoids - 334
Travel Solenoid - 216
Engine Electrical Components - 108
Propel Pump Solenoids - 220
R. Hopper/TowPoint Solenoids - 408, 418
Worklight - 503
Fuel Solenoid - 110
Worklight - 503
L. Paddle Sensor or
Truck Hitch Sloenoids - 418, 423, 411
L. Grade Slope and
R. Sonic Sensor (Optional) - 329
E46467
K
E
N
R
2
8
9
4
-
0
1
3
6

P
a
g
e
,

(
D
im
e
n
s
io
n
s
:
4
8
in
c
h
e
s
x
3
5
in
c
h
e
s
)
THIS SCHEMATIC IS FOR THE AP-1050B ASPHALT PAVER
MEDIA NUMBER: KENR2894-02
Components are shown installed on a fully operable machine.
Refer to the appropriate Service Manual for Troubleshooting and Specifications.
A
B
C
D
E
F
1 2 3 4 5 6 7 8 9 10 11 12 13 14
G
H
I
J
1 2 3 4 5 6 7 8 9 10 11 12 13 14
A
B
C
D
E
F
G
H
I
J
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
P177-RD-6
P177-RD-8 SR
{133}
60A CB1 9S-0174
MAIN
P101-RD-4
P301-BU-8
HR
{107}
P101-RD-4
12V BATT 2 12V BATT 1
+ _ + _
115-2421 115-2421
P101-RD-1/0
P101-RD-6
START SOL
S G
BATT
3E0268
MTR
38.1A
.894A
OFF ON
SS17N-0718
3E-8320
P200-BK-1/0
P/J -5B
P200-BK
CRANKING MOTOR
AIR INLET
HEATER P356-OR-4 CHARGE
ENGINE
B+
D+B-
R P338-GY ALTERNATOR
D1
PL1 R
270O5 W
R1105-5094
9D-3127
9D-2868
7N-5876
P355-GN
9P-9057
9W-3043
24V-52A
200O11 W
R2 105-5095
P354-WH
ENG WATER TEMP HEAT
PB1
3D-9718
3E-6449
38o C (100o F)
P401-BR .20AMP
P103-YL P105-RD
B R
C
S
KS
9G-7641
KEY
OFF START ON
15A
CB2
6N-8589
24 VDC
6I-4753 86A
HEAT RELAY
MAIN RELAY
118-3534 1A
3T-0376 1A
BURNER RELAY
3E-6477 86
85 .075A
P202-BR P/J -45-2
P/J -45-3 P/J -45-6
P/J -45-1 SPLITTER
HR
MPR
BR 155-2651
P418-PU H438-YL
P418-PU
TRACK ENGINE
TRACK (speed)
3
2 P416-GY
ENGINE (tach) 1 TS47
077-8200
TRACK / SPEED
P410-PK P419-OR
5
4
6 TRACK (speed)
S G 136-8340
SET AT 4-6-8
CAL
G5
3A
P202-BR
P/J -G2
P/J -G9 P406-PK
105-8056 GY
BK
SENDER SEE LINE
240
ENG OIL PRESS
G1
114-0322 GAGE CLUSTER
ENG WATER TEMP
G2
I G
S
I G
S
I G
S
I G
S
FUEL LEVEL
HYDOIL TEMP
G3
G4
WH
P/J -G1
(SEE LINE 502)
SENDER
SENDER
SENDER
7N-5832
105-8056
7R-9920
P407-GY
P405-BU
P/J -G6
P/J -G7
OR
PK
4W-9972
P405-WH P/J -G5
YL
HOURS P402-OR
3E-6477CR1
110-2783
.075A 131, 131
HYDOIL FILTER
C
B
A
124-4746
HYDLEVEL RELAY
.075A
100 +0.0 -0.5 PSI
3E-5239
9P-9057
D5
P409-GN
P420-YL HYDOIL LEVEL
CHANGE HYDOIL FILTER
PL3
.20AMP
9D-3127
9D-2867
7N-5876
3E-7505
127
ENGINE
OIL PRESS 1 2
103-4977 4 PSI
HLR
HLR
ENGINE OIL PRESS
ENGINE WATER TEMP
HYDOIL TEMP
7N-5946
{125}
6T-2665
A
107o C (225o F)
107o C
21 PSI 1
3
3E-7504 R
SR
BT
!
HORN
START RELAY
HORN
CR1 CR1
PB2
.20AMP
2-5A
1A
9D-3127
9D-2867
7N-5876
PL2
P/J -35-23 P/J -11b-8 P/J -10d-2
P/J -10b-2
P/J -11a-12
P/J -38-A
{113} {113}
P412-GL
P413-BR
P303-PK
9P-9057
118-3534
7T-0969
D2 87a 87 30
3D-9710
P306-GN
P105-RD 87 BR
{109} {109}
CR3a
87 30
30 87a BR
{136} P870-OR
P871-YL
BURNER TIMER
CR3a
CR3a
{135}
2 3
4
SET AT 15 MIN
112-7483
3E-6477
3E-6477
85
85
86
86
8
0.2TO 15 MIN
.075A
.075A
BT
102
136
136
117
134, 134
122
104
SEE LINE 219
FUEL SOL
P/J -10b-3
P/J -11b-2
P/J -35-3
P112-PU-6
P306-GN
P133-RD
20A
CB13
6T-3644
P/J -35-22
P/J -G1
{108}
{137} 87
30 CR3b
TO LINE
601 or 701
MRP
P872-GN
E45477
P103-YL
6 5
TO LINE 114
&TO LINE 500
SV1a
SV1b xA
xA
3 4 1 2
(25)
(24)
(23)
(21)
(22)
P944-WH
P946-BU
P945-YL
P942-PK
P943-PU
P/J -30
TO LINE 307
TO LINE 709
INC P352-GY
J H
9W-1951
F G E
8C-6354(CAP)
TS7 6 5
7N-8008
3
4
(14)
(15)
P350-BR
P351-BU
2
P/J -29
30MAY95
VEHICLE I.D. CONNECTOR
7X-2058
87-0541
87-1771
7J -9108
87-0548
SV2
R
BRAKE ON
xA
SV23
SV24
PV2a C
xA
xA
B
PV1a
PV2b
C
B
P/J -28-1 P/J -28-1
P411-PU
HOLD
RAISE
4
THROTTLE
LOWER
1 2 P348-OR
P349-PU 3
P/J -21-2
L.
R.
D
(31)
(33)
A
D
A
(10)
(34)
(11)
P311-BU
P320-OR
P343-PK
P319-BR
P342-YL
(35)
PV1b
PL5
L. FWDPROPEL
R. REV PROPEL
PROPEL ENABLE SOL
R. FWDPROPEL
THROTTLE SOL
PARK BRAKE SOL
DEC P353-OR 1
240
241
239
237
238
D B A C 236
(8)
(9)
P900-PK
P901-GY
235
232
233
234
(18)
(19) CLEAR/STORE
4
2
ON(SET)
(17)
3
1
PARK BRAKE
(16)
1
4
6
5
6T-1767
2
TS1
3
6
SCROLL
4
5
HOLD
CONTROL MODE
P949-GY
(RELEASED)OFF
P948-BR
P307-BR
R6 R6
R5
9P-9057
9P-9057
D3
D4
820O2W
R3
R4
820O2W
820O2W
820O2W
3 2
P313-GY
7N-8008
TS6
FWD
P312-PU
P371-YL
REV
STOP
R. TRACK LIMP HOME
1
P314-WH
P315-PK
TS2
HOLD
2
3
1
INCR
9G-0011
DISPLAY MODE
229
230
231
228
227
226
4
6 5
3
1
2
TS5
REV
7N-8008
STOP FWD
225
224
222
221
223
CLR/STR
9P-8841
9P-8841
9P-8841
9P-8841
P/J -20-2
CAT DATA LINK
SV3 xA
414
401 86
8 1
IR
TD
85 3E-6477
112-7482
2A
R
FAULT
.20AMP
9D-3127
7N-5876
9D-2868
P416-GY
P317-WH
(7)
SEE LINE 108
(6)
(32)
(5)
P/J -11d-6 P947-BU
P/J -33b-10
2
TS4 1 TRAVEL P329-PU
P415-BU
P304-WH
(27)
(3) (38)
(12)
(36)
(37)
(28)
PL4
3T-1815
6V-2455
BACKUP ALARM
HIGH GEAR SOL
ENGINE SPEED
L. REV PROPEL
P/J -13
(39)
P202-BR
P202-BR
39
P130-OR
40 37
P947-BU
P307-BR
36
P304-WH
35
P415-BU
38
2 BATTERY
P200-BK
V(8VDC)
COM
M
ON(OUTPUT)
FAULT LAM
P
IM
PLEM
ENT RELAY
PARK BRAKE SOL
BACKUP ALARM
PAVE
077-4701 3 P330-GY
TRAVEL
GEAR SELECT
34
P343-PK
P320-OR
32
P317-WH
33 30
P347-YL
29
PW
M
28
P311-BU
31
(40)
(4)
25
P946-BU
26
P346-WH
27 23
P944-WH
P943-PU
22
P942-PK
21 24
P945-YL
(13)
142-5758
R.REV PROPEL SOL
SW
/EM
S
HIGH GEAR SOL
R.FW
D PROPEL SOL
PROPEL ENABLE SOL
BRAKE PEDAL SENSOR
SPEED LEVER SENSOR
HARNESS CODE 5 SW
HARNESS CODE 3 SW
HARNESS CODE 4 SW
HARNESS CODE 2 SW
HARNESS CODE 1 SW
MANEUVER
MANEUVER
C
B
WH
BK
RD
R.T.S.
-
+
118-6240
OUTPUT
A
C
B
RD
WH
BK L.T.S. +
-
118-6240
OUTPUT
A
9X-5592
R.TRACK SPEED
SENSOR
L.TRACK SPEED
SENSOR
B
A
C
C
RD
BK
YL
WH WH
BK
+B
P4B
SIG
-(GND)
122-9309
5K HZ
A
A
B
C
OR
BK
WH
OR
BK
WH
OR
OR
PWM
P1B
PWM
122-9309
BUFFER
5K HZ
B BK BUFFER
6
BU
GN YL
PEDAL
BRAKE
OR 4
YL GN 5
BB
A
C
BB
A
C
219
220
218
216
217
P4
132-3090
DIAL
SPEED
SPEED
P1
REV/FWD
110-6824
LEVER
213
214
211
210
212
215
LO
LO
HI
HI
1KO
A
C
B
WH
RD
BK
+B
-(GND)
SIG
18 19
P948-BR
P949-GY
20 16
P349-PU
P351-BU
15
P350-BR
14
P348-OR
17
STEERING
WHEEL
SENSOR
P330-GY
12 11
P329-PU
P342-YL
13 8 9
P900-PK
P901-GY
P418-PU
7
P319-BR
10
138-4167
PARK BRAKE SW
OFF
DISPLAY SERVICE SW
PARK BRAKE SW
ON
DISPLAY CLEAR/STORE SW
RAISE RPM
SW
ITCH
TRAVEL SW
ITCH
M
ANEUVER SW
ITCH
CAT DATA LINK
CAT DATA LINK
L.FW
D PROPEL SOL
L.REV PROPEL SOL
LOW
ER RPM
SW
ITCH
R.TRACK SPEED SENSOR
P417-PK
5
P416-GY
4
P344-BU
6 3
P345-GY
208
209
205
206
207
BATTERY 1
202
203
204
P112-PU
201
200
P129-WH
15A
CB3 6N-8589
PROPEL
SPEED DIAL
ENGINE SPEED SENSOR
STEERING W
HEEL SENSOR
L.TRACK SPEED SENSOR
1KO
P202-BR
P130-OR
P344-BU
P345-GY
P346-WH
P347-YL
P417-PK
P418-PU
MPC-10 CONTROL
L. TRACK LIMP HOME
E45487
xA
PV5
PV6
xA
P918-BR (36)
P927-BU
P919-WH
P933-OR
P913-PU (32)
(34)
(35)
(33)
SV4
SV8
L.AUGER BYPASS
R.FEEDER BYPASS
R.AUGER FLOW
R.AUGER BYPASS
PV4
2
1
3
OFF
TS17 SR
9G-0011
OVERRIDE
PV3
2
3 TS16
R.FEEDER
SR
9G-0011
3
OFF
AUTO
TS15
L.FEEDER
OVERRIDE
1
AUTO
P923-YL
P914-GY
P930-PK
(7)
(28)
(10)
(11)
(31)
2
1
3
AUTO
OFF
R.FEEDER
TS49 SM
P931-GY
P932-PK
2
TS48 3
1
AUTO
OFF
L.FEEDER
SM P929-BR
P928-BU
(29)
(27)
OFF
(25)
(26)
O`RIDE
(13)
(30)
(24)
O`RIDE
OFF
9G-0011
OVERRIDE
9G-0011
OVERRIDE
L.AUGER FLOW
L.FEEDER BYPASS
F F F
8T-8027 8T-8027
F
335
332
333
334
P937-PK
B
E
D
C
A
P939-GY
P107-GY J -4
B
E
D
C
A
B
E
D
C
A
-(GND)
SWITCH
SIGNAL
+24V
RIGHT SONIC
E
F
D P938-PU
A
B
J -3
P936-WH
P107-GY
C
E
F
D
E
F
D
8T-8027
SWITCH
LEFT SONIC
SENSOR(CAT)
A
B
A
B
+24V
-(GND)
C C SIGNAL
BK
WH
RD
B
E
D
C
A
SIG
+24
-(GND)
329
330
331
327
328
326
SENSOR
121-7386
RIGHT PADDLE
E
F
D
RD
BK
WH
A
B
+24
SIG
-(GND)
C
324
325
321
322
323
SENSOR
121-7386
LEFT PADDLE
SENSOR(CAT)
SEE LINE 421
SEE LINE 421
1
OFF
AUTO
8C-9812
MANUAL
R.CONVEYOR
3
1
OFF
AUTO
2
8C-9812
MANUAL
L.CONVEYOR
R PL6
T TS12
2
TS14 T
1
3
OFF
P917-GY
P916-WH
P925-OR
AUTO
P915-YL
R.AUGER
(6)
(5)
(4)
(15)
(17)
(14)
(16)
2
TS11 T
1
3
OFF
P912-BU
P911-BR
P921-PK
P920-GY
AUTO
L.AUGER
P910-OR
(3)
P/J -6D P/J -6E
(21)
(37)
(12)
(23)
(20)
(22)
8C-9812
MANUAL
8C-9812
MANUAL
P/J -14
(39)
FAULT
P201-GN
40
P128-BU
P201-GN
39
P918-BR
35
P919-WH
36
P414-YL
37
Pxxx-xx
38
2 BATTERY
P200-BK
V(8VDC)
FAULT LAMP
SOLENOID RETURN
AUGER BYPASS(R)
P927-BU
33
P933-OR
34
P913-PU
32
P931-GY
30 28
P937-PK
P938-PU
29
P914-GY
31
P128-BU
(40)
25
P928-BU
P929-BR
26
P936-WH
27
P921-PK
23 22 21
P910-OR
P920-GY
P932-PK
24
148-3604
PUMP FLOW
(R)
CONVEYOR BYPASS(R)
AUGER BYPASS(L)
PADDLE/SONIC SENSOR(L)
FEED OFF(L)SW
FEED OFF(R)SW
PADDLE SENSOR(R)
PADDLE SENSOR(L)
FEED OVERRIDE(L)SW
CONVEYOR AUTO(L)SW
CONVEYOR MANUAL(L)SW
FEED OVERRIDE(R)SW
P414-YL
P/J -6Z P935-YL
P934-WH
P926-BN
P/J -6Y
BK
WH
WH
OR
2
3
1
3
4
B
BK
WH
A
BK
OR C
P8B
500HZ
PWM
P7B
122-9303
BUFFER
C
B
BK
OR
BK
WH
2
1 A
C OR
B
C
BK
WH
OR
PWM
P6B
122-9309
5K HZ
BUFFER
BUFFER
B WH 500HZ
P922-PU
P903-WH
4
A
A
B
C
BK
OR
WH
OR A
BK
C
A
B
OR
WH
P5B
122-9309
PWM
5K HZ
BUFFER
5 TS8
PWM
WH
BK
OR
BK
S
P8
P7
1KO
LO
LO
HI
OR
WH
OR
BK
T
P6
1KO
HI
LO
S WH
320
319
318
316
317
110-6824 110-6824
110-6824
R.MATERIAL
HEIGHT DIAL
110-6824
L.MATERIAL
HEIGHT DIAL
BK
WH
OR
P5
T
1KO
1KO
LO
HI
HI
1
3 TS9 2
INCR
9G-0011
HOLD
313
314
311
310
312
110-6824
L.CONVEYOR
RATIO DIAL
R.CONVEYOR
RATIO DIAL
315
CLR/STR
3
1
6
P902-BU
19
P903-WH
P902-BU
18
P911-BR
20
P916-WH
16
P915-YL
15
P925-OR
14
P917-GY
17
2
HOLD
6T-1767
P924-BU
11 12
P923-YL
P912-BU
13 8
P900-PK
P901-GY
9 7
P939-GY
P930-PK
10
SCROLL
CONTROL MODE
DISPLAY CLEAR/STORE SW
AUGER MANUAL(R)SW
DISPLAY SERVICE SW
CONVEYOR AUTO(R)SW
CONVEYOR MANUAL(R)SW
CONVEYOR BYPASS(L)
AUGER MANUAL(L)SW
AUGER AUTO(R)SW
CAT LINK
CAT LINK
PUMP FLOW
(L)
PADDLE/SONIC SENSOR(R)
AUGER AUTO(L)SW
SEE LINE 234
P935-YL
5
P934-WH
4
P926-BR
6 3
P922-PU
309
308
307
305
306
1 BATTERY P127-YL
302
303
304
P112-PU 300
301 15A
CB4
FEEDERS
6N-8589 CONVEYOR RATIO DIAL(R)
CONVEYOR RATIO DIAL(L)
MAT'L HEIGHT DIAL(L)
MAT`L HEIGHT DIAL(R)
DISPLAY MODE
(19)
(18)
MPC-10 CONTROL
4 122-9303 T 2 P924-BU
E45488 339
336
337
338
2
2
1.8A
2
2
1.8A
1
SV14b
SV14a
1
1 GR
{414}
P730-GY
1
P721-GN
8
12
P/J -2D
P720-YL
P/J -2E
R.TOWPOINT UP
R.TOWPOINT DOWN
435
432
433
434
7 {414}
11 GR
P/J -2C
P/J -2F
P729-BU
3
2
TS28
DOWN
3
1
DOWN
P/J -6J
2
UP
9G-0011
UP
R J OG
TS27
1 9G-0011
P/J -6H
431
429
430
428
427
426
SEE LINES 322,329
425
424
421
422
423
P/J -8-3
2
2
1.8A
1.8A
2
2
422,422
417,417
P/J -7-3
GR 14
13 .037A
GRADE RELAY
2
1.8A
2
1.8A
1.8A
2
SV19a
SV13b
HITCH OPEN
HITCH CLOSE
SV13a
1
SV12a
SV12b
1
1
GR
P728-GN
{414} 1
A D F C B E
P718-BR
P719-OR
RIGHT GRADE OR
6
10
P/J -1D
P/J -1F
P/J -2A
1
1
1
LEFT GRADE OR
P/J -1A
F A D E C B
105-4684
L.TOWPOINT DOWN
L.TOWPOINT UP
2
1.8A
2
1.8A
1.8A
SV19b
SV15a
SV15b
HOPPER UP
AUGER DOWN
1.8A
2
1.8A
2
2
SV16a
SV18
HOPPER DOWN
SCREEDLIFT
SCREEDASSIST
2
2
1.8A SV16b
SCREEDFLOAT
SCREEDASSIST
2
SV20
P200-BK
1.8A SV17
1
1
1
1
1
1
1
1 P/J -6L P802-YL
P800-BR
P840-PK
1
ON3
3
1
ON
2
OFF
TS19
VIBRATOR
4D-1836
VIBRATOR DRIVE SOL
AUGER UP
P/J -2B
5
9 GR
P/J -1C
{414}
P/J -1E
P727-YL
1
3
2
9G-0011
TS26
3
1
DOWN
P/J -6G
2
UP
9G-0011
L J OG
TS25
L J OG
DOWN UP
P/J -6F
P/J -1B
P722-BU
3
4
TD
2
P700-BR
P701-OR
P717-PK
1
3
1
OPEN
P/J -8-1
P/J -6a
420
419
418
417
416
CB7
10A
9G-9487
P/J -7-1
P107-GY
2
9G-0011
CLOSE
413
414
412
411
410
GRADE
415
{213}
TS24
TS23
TRUCK HITCH
P716-WH
P703-GN
3
1
3
UP
UP P702-YL
P801-OR
3 P842-GN
1
1
UP
3 2
HOLD
TS20
109-7187
FLOAT
SCREEDLIFT
2
OFF
TS18
P841-PU
4D-1836
ON
P803-BU
VIBRATOR
2
2
9G-0011
9G-0011
DOWN
DOWN
409
408
406
405
407
CB6
9G-9487
P104-GN
IR
{213}
P131-PK
404
402
403
P112-PU
401
400
10A
LIFT
CB5
9G-9487
VIBRATOR
10A
HOPPER
AUGER
TS22
2
OFF
SLOPE CONTROLLER
SLOPE CONTROLLER
P/J -6R
TS21
4D-1836
SCREEDASSIST
R J OG
E45489
2-5A
SCREEDHORN SCREEDHORN
M
11A
527
7N-5876
9D-2868
9D-3127
525
.075A PR
R PL7
FUEL ON
3E-6477
.20AMP
PUMP RELAY
8
1 TR
A 4.7A
1TO 100 MIN.
P304-WH
PB5
3D-9718
3D-9718
P723-PU
P/J -6K
4
{524}
2
P603-PK
3 TR
P724-BR
FUEL PUMP MOTOR
112-7483
106-6610
7T-0969
9X-9556
PB6
535
533
532
534
P120-YL
{720}
P/J -6C
PR
{527}
PR2
3
P724-BR
P725-OR
1
1
2
TS36
4D-1836
P/J -6A
TIME
2 MANUAL
BURNER
ON
OFF
TS37
1V-6652
FUEL PUMP
AUTOMATIC
BURNER
9G-9487
CB12
10AMPS
CB11
6N-8589
530
529
531
527
528
526
SCREEDHORN SCREEDHORN
FUEL
P111-YL
CB10
9G-9487
10AMPS
525
524
522
521
523
15AMPS
SET AT 15 MIN
R HORN
L HORN
TO LINE 708
WITHAUTO
BURNERS ONLY
1.8A
OUT
SV22b
RIGHT EXTENDER
1.8A
IN
SV22a
1.8A
IN
SV21a
LEFT EXTENDER
P809-WH
P/J -6Q
P808-GY
P806-BU
P/J -6P
RIGHT EXTENDER
1.8A
OUT
SV21b
LEFT EXTENDER
9X-1439
9X-1439
65W(2.7A)
65W(2.7A)
505
9X-1439
9X-1439
65W(2.7A)
WORK LIGHTS
P202-BR
CR2 85
86
TO LINE 240
3E-6477 .075A
P200-BK
65W(2.7A)
P807-PU P/J -6N
10.8AMPS TOTAL
P/J -6M
(SEE LINE 120)
INSTRUMENT LIGHTS
123-9294
TACH LIGHT
ON
3
OFF
HAZARD
3
1
OOX
XOO
OUT S MAIN
OOX
XOO
3
1
2
TS35
9G-0011
2
RIGHT EXTENDER
OUT IN
IN
TS34
S REMOTE
9G-0011
RIGHT EXTENDER
T
1
OUT IN
XOO
3 OOX
2
TS33
9G-0011
RIGHT EXTENDER
3
1
OOX
XOO
IN S MAIN
OOX 3
2
9G-0011
2
IN
XOO 1
S REMOTE
TS32
OUT
LEFT EXTENDER
OUT
TS31
9G-0011
BEACON
519
520
518
516
517
514
513
511
510
512
515
T
3
IN
1 XOO
OOX
2
OUT
TS30
9G-0011
LEFT EXTENDER
CR2
{501}
P608-GN
LEFT EXTENDER
PU
P/J -G4
4D-1836
P600-BR
3
ON OFF
2
WORK LIGHTS
1 TS29
P116-BR
CB9
9G-9487
10AMPS
508
509
506
505
507
EXTENDERS
6N-8589
P115-PK
15AMPS
CB8
503
502
504
P112-PU
501
500
WORK LIGHTS
P/J -6B
BEACON P113-OR
E45490
5
4
6
XOO
OOX
1
2
MM
RD
BK
R.HEIGHT 6A
5
4 XOO
5
4 XOO
6 OOX
4
OOX
XOO
6
6 OOX
5
2
M M
BK
632 R.SLOPE
1
1
M M
RD
L.HEIGHT
3E-6477 RD
86
P837-WH
OOX 3
P836-PU
85
.075A
P835-GY
SR3
2
2
BK
BK .075A 86
P833-GN
1
P831-OR
2
RD 85 3E-6477
P832-YL
L.SLOPE M M SR2 626
3 OOX
XOO
+
o
1
7N-8008
1 XOO
o
+ -
TS43
L.SLOPE
2
7N-8008
P834-BU
6A
6A
6A
OOX 3
XOO 1
2
30
SR3
{629}
87a
P823-WH
7N-8008
TS46
635
633
632
634
3 OOX
o
+
2
7N-8008
o
+
2
-
R.SLOPE
1 XOO TS45
{623}
87a
-
R.HEIGHT
SR2 P822-YL 30
631
630
629
628
627
626
6N-8589
CB14
625
624
621
622
623
-
TS44
7N-8008
P838-PK
P839-BR
L.HEIGHT
5
6 OOX
2
2A
BK RD 1
MM
109-0334
BLOWER
2A
BK 2 RD 1
M M
109-0334
BLOWER
BK
2A
2 RD 1
M M
109-0334
BLOWER
1
CROWN CROWN
P830-BR
MM
RD
+
1
o
XOO
2
-
CROWN
P817-WH
TS42
P815-PU
P814-BU
10
OOX
XXO 12
11
12
OXX OXX
9
7
XOO XOO
P819-OR
XXO
OOX
10
6A
2A
BK 2 RD 1
0.3 O
141-9273
M M
8A @ 24V
BLOWER
109-0334
0.3 O
141-9273
GLOWPLUG GLOWPLUG
8A @ 24V
GLOWPLUG GLOWPLUG
0.3 O
141-9273
GLOWPLUG GLOWPLUG
141-9273
8A @ 24V
GLOWPLUG GLOWPLUG
8A @ 24V 0.3 O
P200-BK
12 XXO
OOX
11
P813-GN
P811-OR
OXX OXX
9 XOO XOO
7
8 P818-BR
P810-BR
XXO XXO
3
OOX OOX P812-YL
1 2W-6832
3
1
2
OFF OFF
TS39
BLOWER BLOWER
OOX OOX
XXO XXO
GLOWPLUG GLOWPLUG
2
OFF OFF
TS38 L MAIN
GLOWPLUG GLOWPLUG
BLOWER BLOWER
L EXTENDER
P816-GY
10
10
OOX
XXO
11
12 9
7
OXX OXX
XOO XOO
8 P821-BU
P820-GN
7
9
8
OXX OXX
XOO XOO
8
P/J -5C
620
618
619
617
616
SCREED SCREED
15AMPS 15AMPS
614
613
612
611
610
615
P119-OR
OOX OOX
3
1
XXO XXO
2
TS40
2W-6832
1 TS41
2W-6832
2
3
OFF OFF
BLOWER BLOWER
XXO XXO
OOX OOX
R EXTENDER
GLOWPLUG GLOWPLUG
BLOWER BLOWER
R MAIN
OFF OFF GLOWPLUG GLOWPLUG
609
608
605
606
607
WITH MANUAL
BURNERS ONLY
P118-GY
FROMLINE 121
602
603
604
P112-PU 600
601
2W-6832
11
BK 4 3 OOX XOO
E45491
4 3 2
1V-6652
1V-6652 2
1
3
1
OFF
AUTO MANUAL
R-E MAN BURN SW
1V-6652 2
1
3
OFF
AUTO
OFF
AUTO
MANUAL
MANUAL
L-MMAN BURN SW
R-MMAN BURN SW
2 3
1
P865-GY
P867-PK
P866-OR
(J 1-27)
(J 1-30)
(J 1-29)
HARNESS CODE CONNECTOR
(J 1-22)
P858-WH
P861-PU
P857-PK
AUTO
MANUAL
MANUAL
P856-GY
P860-OR AUTO
MANUAL 2A 2
(J 1-26)
(J 1-21)
(J 1-25)
(J 1-20)
(J 1-24)
AUTO P862-YL
2 1V-6652
3
1
OFF
AUTO MANUAL
L-E MAN BURN SW
2
2
1
1
143-2919
143-2919
2
2
1
1
143-2919
143-2919
2
146-8909
R.EXT TEMP
OPENS @310F
CLOSES@250F
P859-BR
P855-BU
AUTO
MANUAL
(J 2-6)
P850-PK
P849-OR
2A
2A
2
2
2A
.77A
2
2
(J 1-19)
(J 1-23)
(J 2-10)
(J 2-5)
(J 2-4)
P848-GY
P847-BU
P854-BU
.77A
.77A
2
2
.77A 2
526 (J 2-38) 1
R-E FLAME SENSOR
L-MFLAME SENSOR
R-MFLAME SENSOR
L-E FLAME SENSOR
MM
1 RD P817-WH (J 2-2)
735
733
732
734
M M
1 RD
1 RD M M
P815-PU
P814-BU
MM
1 RD
1
SVxx
P816-GY
P846-GY
(J 2-8)
(J 2-7)
(J 1-11)
(J 2-1)
1
SVxx
SVxx
1
P845-PK
P844-YL
86
87
85
1
PR2 P771-GY
P843-OR
SVxx
(J 1-4)
(J 1-17)
(J 1-8)
(J 1-10)
731
730
729
728
727
726
725
724
722
721
723
BK
BK
R-MBLOWER
R-E BLOWER
BK
BK
141-9277
L-E BLOWER
L-MBLOWER
141-9277
141-9277
R-MFUEL SOL
L-MFUEL SOL
R-E FUEL SOL
3E-6477
L-E FUEL SOL
141-9277
109-0334
109-0334
109-0334
109-0334
2
146-8909
R.MAIN TEMP
OPENS @310F
CLOSES@250F
OPENS @310F
CLOSES@250F
2
2
146-8909
146-8909
OPENS @310F
CLOSES@250F
L.MAIN TEMP
7N-5876 (24V)
2 3
1
OFF
BURNER
1V-6652
SPRAY
2 3
1
4D-1836
PLx
OPERATE
L.EXT TEMP
P853-YL
P852-PU
P851-WH
P204-BR
(J 1-7)
86
RMR
RER
86
86
716
717
(J 2-35)
(J 2-23)
(J 2-14)
P763-PU
P864-OR
SPRAY
BURNER
P863-YL SERVICE
LMR
LER
86
714
(J 2-3)
P205-BR
J
(J 1-3)
9W-1951
(J 1-32)
(J 1-33)
(J 1-31)
715
1
1
1
SERVICE
9D-3127
P421-OR
P854-BU
P853-YL
353738
(J 1-15)
(J 1-16)
FAULT
P203-GN
P851-WH
P810-BR
P812-YL
P852-PU
19 14 1323
P850-PK
10
P816-GY
P849-OR
8 7
P815-PU
P132-PK
12
P200-BK
5
2
143-6447
BATTERY
BATTERY
FAULT LAMP
R-M TEMP SENSOR
R-E TEMP SENSOR
+V (8VDC)
L-E SPARK COIL
L-M SPARK COIL
R-M BLOW
ER
L-E BLOW
ER
L-E TEMP SENSOR
R-E FLAME SENSOR
L-M TEMP SENSOR
P421-OR
P847-BU
P817-WH
P205-BR
3 245
P848-GY
P814-BU
1 J 2
(J 1-9)
P863-YL
P864-OR
P869-BR
40 33 3234
P867-PK
P866-OR
30 29
P865-GY
28
P868-GN
P763-PU
31
FROM
LINE
532
P120-YL
R-E BLOW
ER
L-M BLOW
ER
KEY SW
ITCH
SOL RETURN 2
L-E FLAME SENSOR
SERVICE MODE SW
BURNER SYSTEM ON SW
IDENTITY CODE 3
SPRAY PUMP ON SW
IDENTITY CODE 2
CLEAR/STORE SW
L-M FLAME SENSOR
INCREMENT/FAULT SW
6
R-M FLAME SENSOR
9D-2868 .20AMP R (J 2-37)
PR2 P111-YL
P811-OR
P813-GN (J 1-18)
(J 1-12)
P812-YL
P810-BR
(J 2-19)
G F E C D B
CAT DATA LINK
P200-BK
(J 1-28)
(J 1-34)
A
(J 2-13)
P825-PU
P827-WH
{717} 30 87
RER
30 87
RMR
{715}
{716}
30 87
719
718
720
717
716
P826-GY
P824-BU
LMR
30 87 {714}
LER
3 TSx
CLR/STR
HOLD
1
P869-BR
P868-GN
714
713
712
711
710
2
9G-0011
INCR
715
141-9273
141-9273
141-9273
LMGLOWPLUG
RE GLOWPLUG
RMGLOWPLUG
141-9273
LE GLOWPLUG
INCR
CLR/STR
P858-WH
26
P856-GY
P855-BU
2324
P857-PK
25
P861-PU
P860-OR
22 21 20
P813-GN
P859-BR
19
P862-YL
P/J -6b
P845-PK
P203-GN
P203-GN
P811-OR
17 121516
P771-GY
P900-PK
P846-GY
11 910
P843-OR
818
R-E MAN MODE SW
R-E SPARK COIL
R-M FUEL SOL
L-E MAN MODE SW
L-E AUTO MODE SW
L-M AUTO MODE SW
R-M AUTO MODE SW
R-E AUTO MODE SW
L-M MAN MODE SW
FUEL PUMP
SENSOR RETURN
R-M SPARK COIL
R-E FUEL SOL
CAT DATA LINK
L-E FUEL SOL
SENSOR RETURN
R-M MAN MODE SW
P901-GY
P844-YL
4 J 1 3
709
708
706
705
707
6
1
703
704
702
P118-GY
700
701
P112-PU FROMLINE 121
L-M FUEL SOL
CAT DATA LINK
P204-BR
7
BATTERY
BATTERY
SOLENOID RETURN
P/J -6c DISPLAY MODE TO LINE 233
85
P724-BR
85
85
85
H
P900-PK
P901-GY
27
IDENTITY CODE 1
8C-6354(CAP)
MAC-14 BURNER CONTROL
30 SEE LINE 526
E45492
TOWPOINT J OG
Y Y
X X
X Y
4
LeftAuger Up/Down Sloenoid - 409
Screed/Auger Solenoids - 403
Track Limp Home Switches - 220
Operator Panel Gauges and Switches
Main Breaker and Relays - 101, 107
Brake Switch - 226 Track Speed Sensor - 216
Right Screed J og Up/Hold/Float Switch - 403
Engine Sensors and Switches - 218, 209
L. Grade Slope/Height Motor
L. Main Screed Control Box - 620
Glowplugs - 603
L. Remote Screed Control Box - 511
L. Extender Solenoids - 508
L. Sonic Sensor Connector (Optional) - 322
Worklight - 503 Fuel Pump Motor - 527
Fuel Level Sender - 117
Left Feeder/Auger Solenoids - 328
Hour Meter - 121
Hydraulic Oil Filter Bypass Switch - 124
MPC-10 Control Boxes - 200, 300
Main Breaker - 101
Vibratory Drive Solenoid - 401
Glowplugs - 601
Crown Control Motor - 620
Blower Motors - 609
R. Grade Slope/Height Motors - 623
R. Extender Solenoid - 514, 517
R. Main Screed Control Box -
Glowplugs - 601
R. Remote Screed Control Box
Worklight - 503
Right Paddle Sensor or
R. Auger/Feeder Solenoids - 334
Travel Solenoid - 216
Engine Electrical Components - 108
Propel Pump Solenoids - 220
R. Hopper/TowPoint Solenoids - 408, 418
Worklight - 503
Fuel Solenoid - 110
Worklight - 503
L. Paddle Sensor or
Truck Hitch Sloenoids - 418, 423, 411
L. Grade Slope and
R. Sonic Sensor (Optional) - 329
E46467
LINE: 100 - 141
LINE: 200 - 241
LINE: 300 - 339
LINE: 400 - 435
LINE: 500 - 535
LINE: 600 - 635
LINE: 700 - 735