Tech Spec Pipinig

PROJECT:
2 X 35 MW GAS BASED FTILA POWER PLANT IN CABINDA

PROVINCE, ANGOLA
CUSTOMER:
EMPRESA NACIONAL DE ELECTRICIDADE ENE
Document
B742-0-VBR-MMT-DES-001
AREA:
MECHANICAL
PIPING -TECHNICAL SPECIFICATION
Issued by:
DESEIN INTERNATIONAL PVT. LIMITED
DESEINs no.:
24.11.0
8
First Issue
Rev.
Date
Object
T.Zhacaria
A.Karmakar
Prepared Checked
T.Zhacaria
Quality
Approved
Assurance
THIS DOCUMENT IS PROPERTY OF ISOLUX CORSAN. COPY IS FORBIDDEN

B742-0-VBR-MMT-DES-001 0 A4 .PDF .English
A.Karmakar
2 X 35 MW FTILA POWER PLANT

Document: B742-0-VBR-MMT-DES-001
Revision: 0
Sheet No 2 of 76
OVERALL CONTENT
1.0
GENERAL CONDITION OF CONTRACT
2.0
PARTICULAR CONDITION OF CONTRACT
3.0
TECHNICAL SPECIFICATION
MECHANICAL
SECTION-I
ELECTRICAL
SECTION-II
CONTROL AND INSTRUMENTATION
SECTION-III
CIVIL
SECTION-IV
APPENDICES TO TECHNICAL SPECIFICATION
SECTION-V
PROPOSAL EXHIBIT SHEETS
SECTION-VI
TENDER DRAWINGS
SECTION-VII

B742-0-VBR-MMT-DES-001-0-A4-.PDF.English

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Sheet No 3 of 76


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Sheet No 4 of 76
SECTION - I
(MECHANICAL)


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Sheet No 5 of 76
SUB SECTION - M0
GENERAL TECHNICAL SPECIFICATION


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Sheet No 6 of 76
TABLE OF CONTENT OF SUB SECTION M0

1.0 PURPOSE OF DOCUMENT-------------------------------------------------------------------10
2.0 QUALIFYING REQUIREMENT OF BIDDERS------------------------------------------10
3.0 GENERAL INFORMATION------------------------------------------------------------------10
4.0 SITE CONDITION-------------------------------------------------------------------------------11
5.0 Auxiliary Power Supplies------------------------------------------------------------------------11
6.0 System description--------------------------------------------------------------------------------11
7.0 SCOPE OF SUPPLY-----------------------------------------------------------------------------11
8.0 SCOPE OF SERVICES-------------------------------------------------------------------------12
9.0 WORKS BY OTHERS--------------------------------------------------------------------------12
10.0 SPARES ------------------------------------------------------------------------------------------12
11.0 TOOLS & TACKLES -------------------------------------------------------------------------12
12.0 QUALITY CONTROL AND SURVEILLANCE -----------------------------------------12
13.0 INSPECTION AND TESTING --------------------------------------------------------------12
14.0 PERFORMANCE GUARANTEE, TOLERANCE & PENALTY --------------------12
15.0 SPECIAL CLEANING, PROTECTION & PAINTING --------------------------------12
16.0 DRAWINGS, CURVES AND INFORMATION REQUIRED -------------------------13
17.0 WORK SCHEDULE ---------------------------------------------------------------------------14
18.0 PACKING AND TRANSPORTATION----------------------------------------------------14
19.0 ERECTION, TESTING & COMMISSIONING------------------------------------------14
20.0 INSTRUCTION MANUALS------------------------------------------------------------------14
21.0 GUARANTEE-----------------------------------------------------------------------------------14
3.1.1 All the piping systems supplied under this package shall be designed to operate without
replacement and with normal maintenance for a plant service life of 25 years, and shall
withstand the operating parameter fluctuations and cycling which can be normally
expected during this period.------------------------------------------------------------------18


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Sheet No 7 of 76
3.1.2 For all L.P. piping system covered under this specification, sizing and system design
shall be to the requirements of relevant codes and standard indicated elsewhere. In
addition to this, requirements of any statutory codes as applicable shall also be taken into
consideration.----------------------------------------------------------------------------------18
3.1.3 Inside diameters of piping shall be calculated for the flow requirements of various
systems. The velocities for calculating the inside diameters shall be limited to the
following:--------------------------------------------------------------------------------------19
3.1.4 The pipes shall be sized for the worst (i.e. maximum flow, temp. and pressure values)
operating conditions.--------------------------------------------------------------------------19
3.1.5 Based on the established inside diameter, thickness calculation shall be made as per
ANSI B 31.1 and thickness of pipes shall than be selected as per ANSI B 36.10.-----19
3.1.6 Corrosion allowance of 1.6 mm shall be added to the calculated thickness being
considered.-------------------------------------------------------------------------------------19
3.1.7 Bend thinning allowance/manufacturing allowance etc. shall be as per the requirement of
the design code provision.--------------------------------------------------------------------20
3.1.8 All high points in piping system shall be provided with vents alongwith valves. All low
points shall be provided with drains alongwith valves. Drain lines shall be adequately
sized so as to clear condensate in the lines. Material for drain and vent lines shall be
compatible with that of the parent pipe material.------------------------------------------20
3.1.9 Material of construction for pipes carrying various fluids shall be as specified elsewhere
in this specification.---------------------------------------------------------------------------20
3.1.10 Compressed air pipe work shall be adequately drained to prevent internal moisture
accumulation and moisture traps of adequate capacity and quantity shall be provided at
strategic locations in the piping systems.---------------------------------------------------20
3.1.11 Depending upon the size and system pressure, joints in compressed air pipe work shall
be screwed or flanged. The flange shall be welded with the parent pipe at shop and shall
be hot dip galvanized before despatch to site.----------------------------------------------20
3.1.12 Threaded joints shall be provided with Teflon sealant tapes.-------------------------20
3.1.13 Following types of valves shall be used for the system/service indicated.----------20
3.1.14 Recirculation pipes alongwith valves, break-down orifices etc. shall be provided for
important pumping systems. The recirculation pipe shall be sized for minimum 30%design


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Sheet No 8 of 76
flow of single pump operation or the recommended flow of the pump manufacturer
whichever is higher.---------------------------------------------------------------------------20
3.2.1 General----------------------------------------------------------------------------------------20
3.2.2 Pipes and fittings----------------------------------------------------------------------------21
3.2.3 Material---------------------------------------------------------------------------------------22
3.2.5 Piping layout---------------------------------------------------------------------------------23
3.2.6 Slope/Drains and Vents---------------------------------------------------------------------24
3.2.7 Pipe Joints------------------------------------------------------------------------------------24
3.2.8 Bends/elbows/ Tees/ Reducers & other fittings------------------------------------------25
3.2.9 Flanges----------------------------------------------------------------------------------------26
3.2.10 Specific technical requirement of laying buried pipe with anti corrosive treatment26
3.2.11 Cleaning, flushing and blow out ---------------------------------------------------------28
3.2.12 Surface preparation and painting---------------------------------------------------------28
3.2.13 Specification for hangers and supports--------------------------------------------------29
Safety Valves---------------------------------------------------------------------------------------42
Cast Steel Valves-----------------------------------------------------------------------------------43
a. Pressure class------------------------------------------------------------------------------------43
b. Size range----------------------------------------------------------------------------------------43
c. Service--------------------------------------------------------------------------------------------43
d. Construction-------------------------------------------------------------------------------------43
i. Bonnet/cover-------------------------------------------------------------------------------------43
ii. Disc----------------------------------------------------------------------------------------------43
- Gate valves---------------------------------------------------------------------------------------43
- Globe valves-------------------------------------------------------------------------------------43
- Check valves-------------------------------------------------------------------------------------43
iii. Ends---------------------------------------------------------------------------------------------43
iv. Stem---------------------------------------------------------------------------------------------43


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Sheet No 9 of 76
v. Hinge pin/back seat/stem guide---------------------------------------------------------------43

vi. Gland packing----------------------------------------------------------------------------------43
vii. Nuts & bolts-----------------------------------------------------------------------------------43


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Sheet No 10 of 76
1.0
PURPOSE OF DOCUMENT
1.01
This specification is intended to cover the design, engineering, manufacture, test

at works, delivery to site properly packed for transportation, erection, testing,
commissioning, performance demonstration at site, giving training of ENE
operators and handing over to ENE (Empresa Nacional De Electricidate, E.P.) of
the Piping System complete with accessories and materials as specified herein
and as required for reliable and effective operation of the system for 2 x 35 MW
units Gas based simple cycle thermal power plant in Futila, Cabinda Province of
Angola.
1.02
It is not the intent to completely specify all details of design and construction
herein. Nevertheless, the equipment and installation shall conform to high
standard of engineering, design and workmanship in all respects and shall be
capable of performing in continuous satisfactory commercial operation in a
manner acceptable to the Purchaser or end client.
1.03
The purchaser reserves the right to place separate order for any of the specified
items without assigning any reason whatsoever. The decision of the purchaser in
this regard will be final.
2.0
QUALIFYING REQUIREMENT OF BIDDERS

The minimum qualifying requirements for participation in this bid are as follows:
2.1
The Bidder should have designed, engineered, supplied, tested and

commissioned at least three (3) nos. each of Piping System mentioned below in
installations such as power plants, process industries and refineries.
2.2
Bidder shall submit along with the offer customer's certificates as documentary
evidence in support of their previous experience. Systems as above, involved in
such earlier projects, shall be clearly mentioned in the offer.
2.3
Not-withstanding anything stated above, the Purchaser reserves the right to

assess the Bidder's capacity and capability to perform the contract, should the
circumstances warrant such assessment in the overall interest of the Purchaser.
3.0
GENERAL INFORMATION
3.01
The entire Piping System shall be designed and engineered by the bidder who
shall be responsible for smooth, trouble free, safe and efficient operation of the
system and the contract shall be dealt as Lump-sum Contract.
3.02
Equipment and services to be covered under this specification and the conditions
therein are detailed in the various sections/sub-sections, drawings and documents
of the specification.


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Sheet No 11 of 76
In case of any conflict among various sections, documents/drawings, the same

shall be referred to the Purchaser, whose decision shall be final and binding on the
Bidder. In all such cases, the best advantage will go to the Purchaser.
3.03
The international transport & site delivery price must be quoted as an option.
Bidder shall quote in the price tabulation sheet
4.0
SITE CONDITION
Please refer General Condition Of Contract (GCC) & Particular Condition Of
Contract (PCC)
In continuation to the GCC & PCC further the following Conditions shall be used
for System / Equipment design and sizing:
Design ambient temperature

Design Relative humidity (at 30.50C)
Design temperature for electrical equipment under shed
Design temperature for electrical equipment under sun
Design temperature for electrical equipment under enclosed
Environment
: 30.50C
: 85%
: 400C
: 500C
: 450C
.
5.0
AUXILIARY POWER SUPPLIES

Please refer General Condition Of Contract & Particular Condition Of Contract
6.0
SYSTEM DESCRIPTION
The Piping System comprises of all main and interconnecting pipe work along with
,valves, fittings and related specialties as specified in the specification below.
Pipe works for instrument air, service air, DM water lines, portable and service
water lines are covered under this system.
Pipes , valves and other fittings shall be pre-fabricated, of reputed make.
The operation of the system shall be in any combination of Auto/Manual and
Remote/ local type.
7.0
SCOPE OF SUPPLY
Please refer General Condition Of Contract & Particular Condition Of Contract.
The Bidders scope of supply shall be based on the technical specification and
BOQ of various BOP packages


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8.0
Sheet No 12 of 76
SCOPE OF SERVICES
9.0
WORKS BY OTHERS
10.0
SPARES
Please refer General Condition of Contract & Particular Condition Of Contract
List of such tools and tackles shall be furnished in the relevant schedule of
Proposal exhibit sheets under section VI along with their prices.
11.0
TOOLS & TACKLES

List of such tools and tackles shall be furnished in the relevant schedule of
Proposal exhibit sheets under section VI along with their prices.
12.0
QUALITY CONTROL AND SURVEILLANCE
12.1
13.0
INSPECTION AND TESTING
13.1
Please refer General Condition Of Contract & Particular Condition Of Contract.

Further to this the Bidder shall carry out the specific tests and inspections to
ensure that the equipment furnished shall conform to the requirements of this
specification and in accordance with relevant codes and standards.
14.0
PERFORMANCE GUARANTEE, TOLERANCE & PENALTY

15.0
SPECIAL CLEANING, PROTECTION & PAINTING
15.1
All equipment shall be neatly finished in a workmanlike manner. All exposed

metal/ wooden surfaces shall be smooth and free from burrs. Finished surfaces
shall be protected against corrosion in marine environment and mechanical


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Sheet No 13 of 76
damage. Shop coats of rust inhibiting paints, lacquers, etc. shall be applied to
various parts as necessary.
15.2
The scope of work under this specification includes supply and site application of
paints suitable for marine environment. A detailed painting schedule shall have
to be submitted to the Purchaser for approval.
16.0
DRAWINGS, CURVES AND INFORMATION REQUIRED

In addition to the General Condition Of Contract & Particular Condition Of
Contract the followings shall be followed
16.1
Drawings/Documents, Data & Information To be Furnished By the Bidder Along

With The Technical Offer
The Bidder shall furnish along with his proposal
drawings/documents/data as asked for in this section.
following
specific
16.1.2
Preliminary Layout drawing.
16.2
Drawings/Document, Data, And Manual to Be Furnished After Award Of

Contract.
16.2.1
Final version of all drawings/data/information asked for in clause 16.1 above.
16.2.4
Detailed list of Instruments showing make, size, range, tag nos. etc.
16.2.8
Bill of material indicating tag nos., type, sizes, working pressure, material of
construction, quantity etc.
16.3
Instruction Manuals (R)

i)
The Instruction Manuals shall present the following basic categories of

information in practical, complete and comprehensive manner prepared for
use by operating and/or maintenance personnel: Instruction for initial
installation of equipments. Instructions for operation, control, monitoring
and protection. Instruction for maintenance, overhaul and replacement of
parts etc. Recommended inspection points & periods of inspection.
Lubrication Chart. Ordering information for all replaceable parts, etc.
Write-up, leaflet/ catalogue etc. covering equipment features.
ii)
The information shall be organised in a logical and orderly sequence. A

general description of the equipment, including significant technical
characteristics, is required to familiarise operating and maintenance
personnel with the equipment.
iii)
Necessary drawings and/or other illustrations shall be included or copies of

appropriate certified drawings shall be bound in the manual. Test,
adjustment and calibration information, as appropriate, shall be included
and shall be identified to the specific equipment. Safety and other warning

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Sheet No 14 of 76
notices and installation, maintenance and operating cautions shall be

emphasized.
iv)
A parts list shall be included showing part nomenclature, manufacturer's

part number and/or other information necessary for accurate identification
and ordering of replacement parts.
v)
Instruction and part list shall be legible and prepared on good quality paper.
vi)
The Instruction Manual shall be securely bound in durable folder.
vii)
If a standard manual is furnished covering more than the specific

equipment purchased, the applicable model (or other identification)
number, part number and other information for the specific equipment
purchased shall be clearly identified.
viii)
The Instruction Manual shall include list of all special tools and tackle
furnished with complete drawing and instruction for use of such tools and
tackle.
Further refer General Condition Of Contract & Particular Condition Of Contract

17.0
WORK SCHEDULE
Supply and delivery, complete erection, final check-up, testing and
commissioning of the complete piping system along with all accessories as
specified shall be within two (2) months from the date of issue of Notice to
Proceed. The Bidder in his proposal shall indicate the phase-wise design,
engineering, manufacturing, supply, erection, testing and commissioning of the
equipment, as specified, in the form of a bar- chart/ PERT network.
18.0
PACKING AND TRANSPORTATION

Refer General Condition Of Contract & Particular Condition Of Contract
19.0
ERECTION, TESTING & COMMISSIONING

20.0
INSTRUCTION MANUALS
21.0
GUARANTEE


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Sheet No 15 of 76


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Sheet No 16 of 76
SUB SECTION M1
PARTICULAR
MECHANICAL


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Sheet 17 of 76
TABLE OF CONTENT OF SUB SECTION M1

1.0 GENERAL REQUIREMENT..14
2.0 CODES & STANDARDS14
3.0 DESIGN & CONSTRUCTION DETAIL14
3.1 SIZING CRITERIA ........14
3.2 Technical Specification .........16
4.0 ELECTRICAL ITEMS35
5.0 INSTRUMENTATION & CONTROL ..35
6.0 Civil Works35


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1.0
Sheet 18 of 76
GENERAL REQUIREMENT
This Sub section covers general requirements of design, construction features,
manufacture, inspection and testing of all pipe work for various BOP packages
and the associated equipment. The specific requirements are given in the
technical data sheets enclosed separately:
2.0
CODES AND STANDARDS

The equipment supplied shall comply with the latest applicable standards listed
below. Other national standards are acceptable provided they are established to
be equal or superior to the standards mentioned herewith.
3.0
BS-5155
Cast iron and carbon steel butterfly valves for

general purpose.
BS-5154
Copper alloy globe/globe stop and check and

gate valves for general purpose.
BS-5152
Specification for cast iron globe valves.
BS-5153
Cast iron check valves for general purpose.
ANSI B 16.34
Standard for valves.
API-594
Standard for Dual-check valves.
API-600
Steel gate valves.
ANSI-B-16.10
Valves face to face and other relevant dimension.
API-598
Valves inspection test.
ANSI-B-31.1
Power Piping Code
ANSI-B-36.10
Welded & Seamless wrought Steel pipe
ANSI-B-36.19
Stainless steel pipes
DESIGN & CONSTRUCTION DETAIL

3.1
SIZING CRITERIA
3.1.1 All the piping systems supplied under this package shall be designed
to operate without replacement and with normal maintenance for a plant
service life of 25 years, and shall withstand the operating parameter
fluctuations and cycling which can be normally expected during this period.
3.1.2 For all L.P. piping system covered under this specification, sizing and
system design shall be to the requirements of relevant codes and standard
indicated elsewhere. In addition to this, requirements of any statutory codes as
applicable shall also be taken into consideration.


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Sheet 19 of 76
3.1.3 Inside diameters of piping shall be calculated for the flow requirements
of various systems. The velocities for calculating the inside diameters shall be
limited to the following:
(a)
Water Application
Water Velocity in m/sec
Pipe Size
(a)
Pump suction
(b)
Pump discharge
and recirculation
Pipeline
(c)
Below
50 mm
------
50-150 mm
1.2-1.5
200 mm
& above
1.2-1.5
1.2-1.8
1.8-2.4
2.1-2.5
------
1.5-2.4
2.0-2.4
Pipe line under gravity flow shall be restricted to a flow velocity of 1

m/sec. Channels under gravity flow shall be sized for a maximum flow
velocity of 0.6 m/sec.
WILLIAM & HAZEN formula shall be used for calculating the friction
loss in piping systems with the following "C" value:
(i)
(ii)
Carbon steel pipe

C.I Pipe/ Ductile Iron
100
140
For calculating the required pump head for pump selection, atleast
10% margin shall be taken over the pipe friction losses and static head
shall be calculated from the minimum water level of the tank/ sump/
reservoir from which the pumps draw water.
(b)
Compressed Air Application

Compressed air (service air, instrument air) pipelines shall be sized for
flow velocity of 7-10 m/sec.
Darcy formula shall be used for calculating the friction loss in piping
systems for compressed air system.
3.1.4 The pipes shall be sized for the worst (i.e. maximum flow, temp. and
pressure values) operating conditions.
3.1.5 Based on the established inside diameter, thickness calculation shall
be made as per ANSI B 31.1 and thickness of pipes shall than be selected as
per ANSI B 36.10.
3.1.6 Corrosion allowance of 1.6 mm shall be added to the calculated
thickness being considered.


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Sheet 20 of 76
3.1.7 Bend thinning allowance/manufacturing allowance etc. shall be as per

the requirement of the design code provision.
3.1.8 All high points in piping system shall be provided with vents alongwith
valves. All low points shall be provided with drains alongwith valves. Drain
lines shall be adequately sized so as to clear condensate in the lines. Material
for drain and vent lines shall be compatible with that of the parent pipe
material.
3.1.9 Material of construction for pipes carrying various fluids shall be as
specified elsewhere in this specification.
3.1.10 Compressed air pipe work shall be adequately drained to prevent
internal moisture accumulation and moisture traps of adequate capacity and
quantity shall be provided at strategic locations in the piping systems.
3.1.11 Depending upon the size and system pressure, joints in compressed
air pipe work shall be screwed or flanged. The flange shall be welded with the
parent pipe at shop and shall be hot dip galvanized before despatch to site.
3.1.12 Threaded joints shall be provided with Teflon sealant tapes.
3.1.13 Following types of valves shall be used for the system/service
indicated.
SYSTEM
TYPES OF VALVES
Globe
Check
Butterfly
Gate
Air
Drains & vents
Water
Plug
3.1.14 Recirculation pipes alongwith valves, break-down orifices etc. shall be

provided for important pumping systems. The recirculation pipe shall be sized
for minimum 30%design flow of single pump operation or the recommended
flow of the pump manufacturer whichever is higher.
3.2
Technical Specification
3.2.1
General
Specific technical requirements of low pressure piping and fittings have been
covered under this Sub-section. It includes details pertaining to design and
material of construction, cleaning/surface preparation/ application of primer
and painting on overground piping. It also includes detailed technical
requirement of laying underground/buried piping including water proofing/anti
corrosive protection. It also covers design, engineering, manufacturing,
fabrication, details of valves, specialities, piping hangers/supports, tanks etc.

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3.2.2
Sheet 21 of 76
Pipes and fittings
3.2. 2.1
All low pressure piping systems shall be capable of withstanding the maximum
pressure in the corresponding lines at the relevant temperatures. However, the
minimum thickness as specified in the following clauses and or respective
codes for pipes and fittings shall be adhered to. The bidder shall furnish the
pipe sizing/ thickness calculation as per the criteria mentioned in the Technical
Specification.
3.2.2.2
Supporting arrangement of piping systems shall be properly designed for

systems where hydraulic shocks and pressure surges may arise in the system
during operation. Bidder should provide necessary protective arrangement like
anchor blocks/anchor bolt etc. for the safeguard of the piping systems under
above mentioned conditions. The requirement will be, however, worked out by
the bidder and he will submit the detailed drawings for thrust/anchor block to
the Employer. External, and internal, attachments to piping shall be designed
so as not to cause flattening of pipes and excessive localised bending
stresses.
3.2.2.3
Bends, loops, off sets, expansion or flexible joints shall be used as required in
order to prevent overstressing the piping system and to provide adequate
flexibility. Flexibility analysis (using software packages such as Caesar-II etc)
shall be carried out for sufficiently long piping (straight run more than 300M).
3.2.2.4
Wherever Bidders piping coming under this specification, terminates at an

equipments or terminal point not included in this specification, the reaction and
the thermal movement imposed by bidders piping on equipment terminal point
shall be within limits to be approved by the Owner.
3.2.2.5
Flexibility analysis shall be carried out for pipelines which have considerable
straight run as indicated above and necessary loops/expansion joint etc. shall
be provided as may be necessary depending on layout.
3.2.2.6
Piping and fittings shall be manufactured by an approved manufacturer of

repute. They should be truly cylindrical of clear internal diameter, of uniform
thickness, smooth and strong, free from dents, cracks and holes and other
defects.
3.2.2.7
At all intersection joints, it is Bidders responsibility to design and provide

suitable reinforcements as per the applicable codes and standards.
3.2.2.8
For large size pipes/ducts, at high point and bends/change of direction of flow,
air release valves shall be provided. Sizing criteria for air release valves shall
be generally on the basis of valve size to pipe diameter ratio of 1:8.
Requirement shall be decided as per relevant code.
Transient analysis /surge analysis where ever specified and required shall be
conducted in order to determine the location, number and size of the Air-


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Sheet 22 of 76
Release valve on certain long distance/high volume piping systems, if

applicable within the scope of work of the package.
3.2.3
Material
3.2.3.1
Alternate materials offered by Bidder against those specified, shall either be

equal to or superior to those specified. The responsibility for establishing
equality or superiority of the alternate materials offered rests entirely with the
Bidder and any standard code required for establishing the same shall be in
English language.
3.2.3.2
No extra credit would be given to offers containing materials superior to those

specified. Likewise no extra credit would be given to offers containing pipe
thickness more than specified.
3.2.3.3
All materials shall be new and procured directly from the manufacturers.
Materials procured from traders or stockists are not acceptable.
3.2.3.4
All materials shall be certified by proper material test certificates. All material
test certificates shall carry proper heat number or other acceptable references
to enable identification of the certificate that certifies the material.
3.2.3.5
Material of construction for pipes carrying various fluids shall be as follows:

1
Raw water, circulating water, aux.

cooling water, service water, vice
air clarifier sludge and equipment
cooling water (DMCW pHcorrected & CLCW)
ASTM A-36/ASTM A-53 type

'E'Gr.B. For equipment cooling
water system wherever DM water
is used or alkaline solution is used
for pipes 50NB and below-stainless
steel to ASTM A312 Gr. 304
Sch.105.
Demineralized water, Boiler fill

water, equipment cooling water
piping from overhead tank to
suction header of DMCW pumps
to primary circuit of equipment
cooling water (DMCW System)
ASTM A-53 type E GrB for sizes

65 NB and above.
Drinking water and instrument air
ASTM A-53 type E Gr.B

galvanized.
Drains of transmitter enclosure
ASTM A-53 type E Gr. B
Oil piping
API 5L
Stainless steel to ASTM A312, Gr.

304 Sch. 105 for sizes 50mm and
below


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Sheet 23 of 76
3.2.3.6
Pipes shall confirm to AWWA-C200/ANSI B 36.10/ASTM A-53. Pipe to be

fabricated by the bidder shall be rolled and butt welded from plates conforming
to ASTM A-53 type E Gr.
3.2.3.7
In demineralised water service, the pipes upto 50 NB shall be of stainless steel

ASTM A 312, Gr. 304 sch. 40 seamless. The size for these pipes shall be to
ANSI B 36.19. These shall be socket welded. The material for pipe above 50
NB shall be to ASTM A 53 type E Gr. B.
3.2.3.8
Instrument air, Plant (service) air lines and Drinking water lines shall be to
ASTM A 53 type E grade B/ANSI B 36. 10, ANSI B 36.10 Schedule numbers
shall be followed). The material of the pipes shall be to ASTM A 53 type E Gr.
B. Heavy. The fittings shall be either same as parent material.
3.2.3.9
Spiral welded pipes as per API-5L are also acceptable for pipe of size above
150 NB. However minimum thickness of the pipes shall be as elaborated in
above clauses.
3.2.4
Wall Thickness
The calculation of wall thickness required for pipelines subject to internal and/or
external pressure shall be based on the formulae and recommendations as
given in the applicable codes. Adequate allowances shall be made towards
thinning due to bending, weakening at branch connections, threading,
commercial tolerances on pipe wall thickness, corrosion and erosion, etc., and
the same shall be subject to approval by Purchaser. In any case a minimum
corrosion allowance of 1.6 mm shall be considered while selecting the
thickness.
3.2.5
Piping layout
3.2.5.1
Piping shall be grouped together where practicable and routed to present a

neat appearance.
3.2.5.2
Piping routing shall be such as to provide sufficient clearance for removal and
maintenance of equipment, easy access to valves, instruments and other
accessories. The piping shall not encroach on the withdrawal space of various
equipments.
3.2.5.3
Over head piping shall have a normal minimum vertical clearance of 2.5
meters above walkways and working areas and 8 M above roadways. When
several pipe lines are laid parallel, flanged joints must be staggered. Welded
and flanged joints should as far as possible be located at one third span from
supports. If the support is situated right under the welded joints this joint must
be reinforced with a strap. Flanged and welded joints must be avoided in the
middle of the span. Valves should be located in such a manner so as to
ensure their convenient operation from the floor or the nearest platform.
3.2.5.4
Pipe lines of NB 50 size and below are regarded as field run piping. It is
Bidders responsibility to plan suitable layouts for these system insitu. Bidder
shall prepare drawings indicating the layout of field run pipe work. These


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Sheet 24 of 76
drawings shall be approved by Project Manager to the installation of the field

run pipe work. Based on these approved layouts the Bidder shall prepare the
BOQ of field run-pipes and submit to Employer for approval.
3.2.5.5
All piping shall be routed so as to avoid interference with other pipes and their
hangers and supports, electrical cable trays, ventilation ducting, structural
members, equipment etc. Adequate clearance shall be ensured with respect to
the above to accommodate insulation and pipe movements, if any.
3.2.5.6
Piping shall generally be routed above ground but where specifically

indicated/approved by the Project Manager the pipes may be arranged in
trenches or buried. Pipes at working temperature above the ambient shall
however not be buried.
3.2.5.7
Sufficient up stream and down stream lengths shall be provided for flow
measuring devices, control valves and other specialities.
3.2.5.8
All local instruments shall be located on pipe lines as to render them

observable from the nearest available platforms.
3.2.5.9
Openings provided in the wall for pipelines must be closed with bricks and
mortar with 10-12 mm clearance between brick work and pipe after taking care
of insulation and thermal movement, if any. The clear space must be filled with
felt or asbestos or approved filling compound.
3.2.6
Slope/Drains and Vents
3.2.6.1
Suitable slope shall be provided for all pipelines towards drain points. It is
Bidder responsibility to identify the requirements of drains and vents, and
supply the necessary pipe work, valves, fittings, hangers and supports etc. In
addition to the system requirement all low points in the pipelines shall be
provided with suitable draining arrangement and all high points shall be
provided with vent connections where air or gas pockets may occur. Vent
connections provided, for use during hydrostatic test shall be plugged after the
completion of the test. Vent shall not be less than 15mm size. Drains shall be
provided at low points and at pockets in piping such that complete drainage of
all systems is possible. Drain shall not be less than 15mm for line size upto
150mm.
3.2.6.2
Air piping shall be sloped so that any part of the system can be drained
through the shut-off drain valve or drain plugs.
3.2.7
Pipe Joints
3.2.7.1
In general all water lines 50mm and below are to be joined generally by socket
welding unless mentioned otherwise specifically. All air lines shall be of
screwed connection.
3.2.7.2
Screwed


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3.2.7.3
Sheet 25 of 76
(a)
Threading of pipes shall be carried out after bending, heat treatment

etc. If not possible, threading may be done prior to these operations
but proper care should be taken to protect them from damage. Threads
shall be to ANSI B 2.1 (taper) NPT unless specified otherwise.
(b)
Teflon tapes shall be used to seal out screwed joints and shall be
applied to the male threads only. Threaded parts shall be wiped clean
of oil or grease with appropriate solvent if necessary and allowing
proper time for drying before applying the sealant. Pipe ends shall be
reamed and all chips shall be removed. Screwed flanges shall be
attached by screwing the pipe through the flange and the pipe and
flange shall be refaced accurately.
Welded
For making up welded joints (butt weld or socket weld) the welding shall be
performed by manual shielded metal arc process in accordance with the
requirements specified elsewhere in the spec. Any welder employed for
carrying butt welding shall be qualified as per ASME section IX for the type of
joints he is going to weld. Jointing by butt weld, or socket weld shall depend
upon the respective piping material specifications.
3.2.7.4
Flanged
(a)
Flanged connections are to be kept to the minimum and used only for
connections to vessel, equipments, flanged valves and other fittings
like strainer/traps/orifices etc. for ease of connection and maintenance
etc.
(b)
All flanged valves intended for installation on steel piping system, shall
have their flanges drilled to ANSI B 16.5 (or equivalent) and according
to the pressure class stated in their respective piping material
specification.
(c)
Drilling on flanges of flanged valves must correspond to the drilling of

flanges on the piping system on which the valves are installed.
3.2.8
Bends/elbows/ Tees/ Reducers & other fittings
3.2.8.1
Unless otherwise specified elbows shall be of long radius type.
3.2.8.2
For pipe sizes upto 65 NB, long radius forged elbows or seamless pipe bends
shall be used. Pipe bends, if used, shall be cold bent to a radius measured to
the centre line of pipe of 3 to 5 times the pipe diameter.
3.2.8.3
For steel pipes 80 NB and above, seamless long radius forged elbows shall be
used.
3.2.8.4
For pipe fittings such as reducers and tees, the material shall be to ASTM-A234 Gr. WCB up to 300 NB. Provision of compensation pads shall be kept as


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Sheet 26 of 76
per ANSI B 31.1. The fitting shall conform to the dimensional standard of ANSI
B-16.9.
3.2.9
Flanges
3.2.9.1
Flanges shall be slip on type. Welding of flanges in tension is not permitted.
3.2.9.2
All flanges and-flanged drilling shall be to ANSI B 16.5/BS 4504 of relevant

pressure/temperature class. Flanges shall be fabricated from steel plates
conforming to ASTM A 105.
3.2.10 Specific technical requirement of laying buried pipe with anti
corrosive treatment
The pipe in general shall be laid with the top of the pipe minimum 1.0 (one)
meter below finished general ground level.
3.2.10.1
3.2.10.2
Trenching
(a)
The trench shall be cut true to the line and level and shall follow the
gradient of the pipeline. The width of the trench shall be sufficient to
give free working space on each side of the pipe.
(b)
Free access shall be provided for the welding of the circumferential

joints by increasing the width and depth of the trench at these points.
There should be no obstruction to the welder from any side so that
good welded joint is obtained.
(c)
The trench shall be excavated so as to provide minimum cover of

1000mm between the top of the pipe and finished grade.
(d)
Prior to lowering and laying pipe in any trench, the Bidder shall backfill
and compact the bottom of the trench or excavation to provide an
acceptable bed for placing the pipe.
(e)
Coating and Wrapping shall be done as under
Preparation and cleaning of piping

(a)
The pipeline shall be thoroughly cleaned of all rust, grease, dirt, weld
scales and weld burrs etc. moisture or other foreign matter by power
cleaning method such as sand blasting, power tool cleaning,
etc..Grease or heavy oil shall be removed by washing with a volatile
solvent such as gasoline. Kerosene will not be permitted for cleaning.
This cleaning operation shall be immediately followed by priming with
the mechanical priming machine.
(b)
Certain inaccessible portions of the pipe line (which otherwise not

possible to be cleaned by power cleaning methods) may be scrubbed
manually with a stiff wire brush and scrapped where necessary.


Revision: 0
(c)
3.2.10.3
The cleaning and priming operation shall be carried out at site. The
entire pipe length shall be cleaned but the ends of the pipes shall be
left without coating for a distance of 230mm for joints, which shall be
coated manually at site after laying, welding and testing the pipe.
Coating and wrapping

(a)
Where pipelines are buried, underground protection shall be provided

with anti-corrosive tape of 4 mm thick conforming to AWWA C 203.
(b)
Pipe surfaces shall be cleaned by shot blasting before application.
(c)
Tests to be carried out after application:

-
(d)
3.2.10.4
Sheet 27 of 76
Bond/adhesion test
Holiday test
The anti-corrosive protection can consist of anti-corrosive protection
Coal-tar tapes. material and application of tapes shall conform to
AWWA-C-203. These-tapes shall be applied hot over the cold coal tar
primer. The total thickness of the finished protective coating shall be
4mm minimum.
Trench bed preparation and back filling

Prior to lowering and laying pipe in any excavated trench, the bottom of the
trench may require to be back filled and compacted (or as the case may be) to
proved an acceptable bed for placing the pipe.
Bed preparation and back filling of excavated trenches for buried pipes
depend on type of soil. Soil types are classified into 3 categories:
(a)
(b)
(c)
Rocky Soil.
Sandy/silty soil (including non-expansive clay).
Expansive soil (including water logged/ marshy soil).
The bidder shall note that the cross-country raw water piping as well as other
in-plant pipings may travel underground through all types of soils and
combination of soils described above.
3.2.10.5
Laying of galvanized steel (GI) pipes

All the joints shall be screwed or flanged. Screwed ends of GI pipes shall be
thoroughly cleaned and painted with a mixture of red and white lead before
jointing Threaded portion on either side of the socket joint shall be applied with
Zinc silicate paste.
All the provisions for trenching/bed preparation/laying the pipe application of
primer/coating/wrapping with tapes/back filling etc. as indicated for laying of
burried piping and anti corrosive protection for burried piping are applicable
for burried galvanised steel (GI) pipes also.


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Sheet 28 of 76
3.2.11 Cleaning, flushing and blow out

All piping shall be cleaned before and after erection to remove grease, dirt,
dust, scale and welding slag.
Before erection all pipework, assemblies, sub-assemblies, fittings and
components, etc. shall be thoroughly cleaned internally and externally by blast
cleaning or by power driven wire brush and followed by air blowing. The
brushes shall be of the same or similar material as the metal being cleaned.
After erection, all water lines shall be mass flushed with water. The cleaning
velocities in water lines shall be 1.2-1.5 times the operating velocities in the
pipelines.
All compressed air pipework shall be cleaned by blowing compressed air.
3.2.12 Surface preparation and painting
Pipes shall be cleaned both internally and externally thoroughly by blast
cleaning or power tool cleaning method as indicated above. In case of oil
piping, cleaning shall have to be done by pickling. No painting is required on
galvanized pipe surface or galvanized steel surface. However, necessary
colour banding for identification as per colour code shall be done. External
surface of piping shall be cleaned and prepared as indicated in the painting
schedule below:
3.2.12.1
Primer painting
After the surface is prepared in a manner acceptable to the Project Manager
two coats of red oxide (zinc chromate) primer conforming to BS shall be
applied. Primer shall be applied by brushing to ensure a continuous film
without holidays. Primer shall be immediately applied without any time lag
after the surface preparation.
Any equipment which has been given the shop coat of primer shall be carefully
examined after its erection in the field and shall be treated with a touch up coat
of red oxide primer wherever the shop coat has been abraded, removed or
damaged during transit/erection, or defaced during welding.
3.2.12.2
Finish painting
(a)
Paint to be used shall be synthetic enamel paint. The manufacturer of

paints and colour/shade shall be as approved by the Owner.
(b)
Finish paintings shall be carried out in three coats consisting of one

under coat and two finishing coats.
(c)
The primed surface shall be cleaned of dust/ dirt/ grease etc. without
scratching or in any way damaging the primer coat. Over this dry


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Sheet 29 of 76
surface an optimum coat of under coating of synthetic enamel shall be

applied. The under coat shall be allowed to dry.
3.2.12.3
3.2.12.4
(d)
Paint shall be applied by brushing. It shall be ensured that brush marks

are minimum and the requirements of workmanship.
(e)
Paint used shall be stirred frequently to keep the pigment in

suspension. Paint shall be of the ready mixed type in original sealed
containers as packed by the paint manufacturer. No thinners shall be
permitted.
(f)
No painting shall be done in frost/foggy weather or when the humidity

is high to cause condensation on the surface to be painted.
(g)
The dry film thickness (DFT) after the painting shall not be less than
150 microns.
Other requirements
(a)
Paint manufacturer's instructions shall be followed in method of

application, handling, drying time etc.
(b)
The colour of the finish paint shall be as per approved colour coding
scheme
(c)
If finish paint was applied in shop, one coat of finish paint shall be
applied at site.
(d)
Protection of other surfaces adjacent to the surface being painted is

the responsibility of the Bidder.
(e)
All painting materials such as paints, varnishes, primer, solvents,

thinners shall be supplied by the Bidder. All the services, tools etc.
required for preparation/cleaning and painting shall be provided by the
Bidder. The Bidder shall be required to estimate the quantity of painting
material required.
Colour code for identification
The pipes shall be colour painted/ banded for identification as per the colour
coding scheme approved by the Owner. These sheets shall be furnished
during detail engineering stage for approval.
3.2.13 Specification for hangers and supports
3.2.13.1
All supports and parts shall conform to the requirement of power piping code
ANSI B 31.1 or approved equivalent.
3.2.13.2
While designing supports for rubber lined pipes, special consideration should
be given. Any kind of welding on these pipes is not allowed after rubber lining.


Revision: 0
Sheet 30 of 76
3.2.13.3
Hanger for piping 65mm NB and larger and all spring support assemblies
regardless of size shall be completely engineered in conformance with the
provision of power piping code ANSI B 31.1.
3.2.13.4
Hangers, saddles, supports etc. shall be capable of carrying the sum of all
concurrently acting loads and shall be fabricated from plates/ pipes sections
conforming to ASTM A 53 or equivalent. They shall be designed to provide the
required supporting effects and allow pipe line movements as necessary. The
structural steel work shall be as per IS:800/ BS:4360. Insulation protection
saddles shall be used at support point of all insulated piping.
3.2.13.5
The support shall be so interspaced as to minimize sagging of the pipes and to

keep them with in permissible limits where pipes are full with the conveying
media.
The maximum spans of the supports of straight lengths shall not exceed the
recommended values indicated in ANSI B 31.1.
3.2.13.6
All pipe supports shall be designed to provide an absolute minimum head

room of 2.5m from floor in passages/ walkways.
At all sliding surfaces of supports Bidder shall provide suitable arrangement to
minimize sliding friction.
3.2.13.7
Painting
All components of hangers/ supports shall be provided with two coats of
primer (red oxide paint) at shop before dispatch to site. After erection they
shall be given finish coat of Long oil synthetic enamel of total DFT 100 to 140
micron. CLH & VLH shall be primed with Epoxy Zinc Rich primer followed by
finish painting of Aliphatic Acrylic Polyurethane or equivalent of DFT 65
micron.
3.2.14
Design/Construction Features of valves
3.2.14.1
General
(a)
All valves shall be suitable for the service conditions i.e flow,
temperature and pressure, at which they are required to operate.
(b)
The valves as well as all accessories shall be designed for easy

disassembly and maintenance.
(c)
Valves to be installed outside shall be required to have the stem

properly protected against atmospheric corrosion.
(d)
All rising stem valves shall be provided with back seat to permit
repacking (of glands) with valves in operation. All valves shall
preferably be of outside screw and yoke type.


Revision: 0
Sheet 31 of 76
(e)
All valves shall be closed by rotating the hand wheel in the clockwise
direction when looking at the face of the handwheel. In case where the
handwheel is not directly attached to the valve spindle suitable gearing
shall be introduced.
(f)
All valves shall have indicators or direction clearly marked on the handwheel so that the valves opening/closing can be readily determined.
(g)
Special attention shall be given to operating mechanism for large size

valves with a view to obtaining quick and easy operation ensuring that
a minimum of maintenance is required. For valves of size 350mm and
above either bevel or spur gearing shall be provided to facilitate
manual operation.
(h)
Gate/sluice valves shall be used for isolation of flow. Gate valves shall
be provided with the following accessories in addition to other standard
items:
1)
Hand wheel
2)
Position indicator
3)
Draining arrangement wherever required.
(i)
Globe valves shall be used for regulation purposes. They shall be

provided with hand wheel, position indicator, draining arrangement
(wherever required) and arrow indicating flow direction.
(m)
Check valves shall be used for non-return service. They shall be swing
check type or Dual plate check type with a permanent arrow inscription
on the valve body indicating the fluid flow direction. In long distance
pipes lines with possibility of surge-occurrence, dual plate check valves
are preferable for its spring controlled opening/ closing of flaps/doors
against flow reversals.
(n)
All gate and globe valves shall be provided with back seating
arrangement to enable on line changing of gland packing.
(o)
All gate and globe valves shall be rising stem type and shall have limit
switches for full OPEN and full CLOSED indication wherever required.
This will include motor-operated valves also wherever required. In such
cases the limit switches shall form an integral part of the valve. Stopgap arrangement in this respect is not acceptable.
(p)
All valves shall be provided with embossed name plate giving details
such as tag number, type, size etc.
(q)
Wherever required valves shall be provided with chain operator,

extension spindles and floor stands or any other arrangement
approved by Employer so that they can be operated with ease from the
nearest operating floor. Wherever necessary for safety purpose locking


Revision: 0
Sheet 32 of 76
device shall be provided. Further, necessary platforms for facilitating

easy valve operation shall be provided wherever necessary at no extra
cost to Owner.
(r)
3.2.14.2
All valves except those with rising stems, shall be provided with
continuous mechanical position indicators; rising stem valves shall
have only visual indication through plastic/metallic stem cover
Valve body material

Valve body material for various services shall be as follows:
Valve body material for Raw water, handling water, service water, DM cooling
water (pH corrected), circulating water, compressed air & drinking water shall
be as follows:
(a)
cast iron for sizes 65 NB and above
(b) gun-metal for sizes 50 NB and below

DM water : SS body and disc alongwith SS internals/Cast Iron (internal fluid
wetted body surface elastomer-lined with PTFE\EPDM preferably by integral
moulding process and disc or plug elastomer-lined preferably by encapsulation
process)
3.2.14.3
End Connections
The end connections, shall comply with the following :
Socket welding (SW) - ANSI B 16.11
Butt Welding (BW) - ANSI B 16.25.
Threaded (SC) - ANSI B 2.1
Flanged (FL) - ANSI B 16.5& AWWA-C-207(steel flanges), ANSI B 16.1 (Cast
Iron flanges)
All cast iron\ ductile-Ni iron body valves (gate, globe and non-return) shall
have flanged end connections, (screwed ends for cast iron body valves are not
acceptable).
All steel and stainless steel body valves of sizes 65 mm and above shall have
flanged or butt weldings ends. Valves of sizes 50 NB and below shall have
flanged or socket welded ends. Compatibility of welding between valve body
material and connecting pipe material is a pre-requisite in case of butt-welded
joints.
All gun metal body valves shall have screwed ends.


Revision: 0
Sheet 33 of 76
All flanged end valves/specialities. shall be furnished alongwith matching

counter flanges, fasteners, gaskets etc. as required to complete the joints.
3.2.14.4
Check Valves
Check valves shall comply with the following characteristics:
(a)
For bore greater than 50 mm the valves must be swing check type or
dual plate check type suitable for installation in all positions (vertical
and horizontal);
(b)
For bore smaller than or equal to 50 mm the valves must be of the

piston type to be installed, in horizontal position.
(c)
In the case of swing check valves, the body seat shall be inclined at
such an angle from the vertical as will facilitate closing and prevent
chatter.
Drilling on flanges of flanged valves must correspond to the drilling on flanges

of the piping system on which the valves are to be installed.
All flanged valves intended for installation in steel piping systems shall have
their flanges drilled to ANSI B 16.5 (or equivalent) and according to the
pressure class.
Counter flanges to be installed on air pipes shall be screwed-on type
irrespective of size.
3.2.14.5
Globe Valves
The globe valves shall have the following characteristics:
Straight conveyed flow.
Right angle preferably, the valves shall be of the vertical stem type.
Globe valves shall preferably have spherical seating and discs shall be free to
revolve on the spindle.
The pressure shall preferably be under the disc of the valve. However, globe
valves, with pressure over the disc shall also be accepted provided (i) no
possibility exists that flow from above the disc can remove either the disc from
stem or component from disc (ii) manual globe valves can easily be operated
by hand. If the fluid load on the top of the disc is higher than 40-60 KN, bypass
valve shall be provided which permits the downstream system to be
pressurised before the globe valve is opened.


Revision: 0
Sheet 34 of 76
Globe valves smaller than or equal to 50 mm shall be of the integral type.

Valves of this type shall be so as to permit the easiest disassembly of the
internals (stem and disc).
For the regulating valves, valves with regulating plug & parabolic outline disc
type is preferred.
All motorised globe valves with regulating plug for which indication of
percentage (%) opening are required in the control room shall be provided with
necessary position transmitter.
3.2.14.6
Gate valves
All gate valves shall be of the full-way type, and when in the full open position
the bore of the valve shall not be constricted by any part of the gate.
Gate valves shall be of the solid/elastic or articulated wedge disc and rising
stem type.
3.2.14.7
3.2.14.8
Air Release Valve

(a.)
The air release valves shall be of automatic double air valve with two
orifices and two floats. The float shall not close the valve at higher air
velocities. The orifice contact joint with the float shall be leak tight joint.
(b.)
The valve shall efficiently discharge the displaced air automatically

from ducts/pipes while filling them and admit air automatically into the
ducts/pipes while they are being emptied. The valve shall also
automatically release trapped air from ducts/pipes during operation at
the normal working pressure.
(c.)
Body material of automatic air release valves shall comply generally

with BS 1452 Gr. 14. and spindle shall conform to high tensile brass
(d.)
Air release valves shall not have any integral isolation device within
them. Each Air release valve shall be mounted, preceded by a
separate isolation gate valve.
Material of construction (gate/globe/check valve)

The materials shall generally comply with the following :
(a.)
Forged Carbon Steel Valves

Body & bonnet
ASTM A 105
Disc
SS 410
Stem
SS 410


Revision: 0
(b.)
Cast Steel Valves

Body & bonnet
ASTM A 216 Gr. WCB
Disc
ASTM A 216 Gr. WCB/

ASTM A 105
ASTM A 182 Gr. F6
Trim.
(c)
Sheet 35 of 76
Stainless steel valves

Body & Bonnet
Disc
ASTM A 351 Gr. CF 8M/

ASTM A 182 Gr. 304
-do-
Trim.
ASTM 182 Gr. F. 316
(c.) Cast iron valves
(e.)
(f.)
3.2.15
Body & bonnet
BS 1452 Gr. 14
Seating surfaces and rings
13% chromium steel
Disc for non-return valves
BS 1452 Gr. 14
Hinge pin for non-return valves
AISI 316
Stem for gate globe valves
13% chromium steel
Back seat
13 % chromium steel
Gun Metal valves

Body and bonnet
IS 318 Gr. 2/ Equivalent

Standard
Trim.
-do-
Cast iron body valves shall have stainless steel stem and seat.
Specification for tanks and accessories

The designer and manufacturer of storage tanks shall comply with and obtain
approval of all currently applicable statutory regulations and safety codes in
the locality where the equipment shall be installed. The tanks shall conform to
ASME B & PV code Sec.-VIII as the case may be.
3.2.15.1
Design and construction


Revision: 0
Sheet 36 of 76
Design of all vertical atmospheric storage tanks containing water, acid, alkali
and other chemical shall conform to API 650.
Design of all horizontal atmospheric storage tanks containing water, acid,
alkali and other chemicals shall conform to IS:2825 as regards to fabrication
and general construction taking care of combined bending, shear & hoop
stresses developed due to supporting arrangement.
Design temperature of vessels shall be 10 deg.C higher than the maximum
temperature that any part of the vessel is likely to attain during the course of
operation.
Tank shall be made from mild steel plates to BS 4360 (or equivalent).
The joint efficiency factors to be adopted for design calculations shall be in
accordance with the specified design code.
Tank shall be provided with suitable supporting joints. All vessels shall be
provided with lifting lugs, eye bolts etc. for effective handling during erection.
The material for flanges shall be of ASTM A 105.
For cylindrical tanks, the plates shall be cold rolled through plate bending
machine by several number of passes to true curvature.
Vessel seams shall be so positioned that they do not pass through vessel
connections. For cylindrical vessel consisting of more than two sections
longitudinal seams shall be offset.
Tanks shall be provided with float operated level indicators/level gauges/level
transmitters and level switches, as required, with complete assembly. Suitable
flanged pads for level switches mounting shall also be provided. The level
indicator can be top or side mounted as the case may be.
In addition to inlet and outlet nozzles, the tanks shall be provided with vents,
overflow, drain nozzles complete for various connections on tanks. Drains &
overflow lines from storage tanks shall be routed to the nearest surface
drains/plant drains. For tanks containing DM water, Alkaline water or Power
cycle water, the vent to atmosphere shall be through carbon-di-oxide absorber
vessel suitably mounted on the tank. CO2 absorber vessel shall be provided
with the initial fill of chemicals. Similarly for equipment cooling water overhead
tank, the overflow & drain from tank shall be combined together and shall be
led to nearest drain (at zero level) via. a seal-trough so as not to come directly
in contact with atmosphere.
Tanks shall have suitable stairs/ladders on inside and outside of the tanks,
manholes/inspection covers as required and also platform suitably located.


Revision: 0
Sheet 37 of 76
Tank supporting arrangement as approved by Employer shall be provided with

all plates/angles/joints/flats and supporting attachment including lugs, saddles,
legs etc.
Piercing nozzles/pipes from tank body / dish ends shall be adequately
compensated with suitable reinforcement pad as per relevant code.
Tank fabrication drawing and design calculations shall be submitted for
approval of Project Manager.
Manholes shall be provided for easy access into the vessels. The size shall be
minimum 500 mm and shall be with cover plate, nuts bolts, etc. to ensure leak
tightness at the test pressure.
Each tank, shall be provided with drilled cleats welded to the tank for electrical
grounding. Material of cleats shall be same as that of the shell.
All tank /vessel roofs and supporting structures shall be designed to support
dead load plus a uniform live load of not less than 125 Kg/M2 of projected
area and wind load as specified. Flat heads, side plated etc. shall be
adequately stiffened to support the loads as specified.
Handrails shall be provided around the roof of the storage tanks. Toe (skid)
plate shall be provided
3.2.15.2
Corrosion allowance & protection

Corrosion allowance as per code requirement shall be considered for
calculating the plate thickness for tanks irrespective of whether a protective
internal lining/coating is provided or not.
Wherever corrosion allowance has not been specifically mentioned in
code/std, a minimum of 1.6 MM shall be considered over and above the
calculated minimum thickness of plate.
Epoxy-coating shall be provided on the inside of vessel in three
coats(minimum) resulting in total thickness of not less than 150 micron in
which ever case required, such as equipment cooling water overhead tank,
sodium hydroxide tank, condensate storage tank, condensate surge tank, DM
Water tank etc.
3.2.15.3
Cleaning & Painting

Inside surface of all tanks including Inside ladder and appurtenances shall be
protected by anti-corrosive paints/coating as required and specified elsewhere.
For tanks/vessel requiring epoxy painting, all inside surface shall be blast
cleaned using non siliceous abrasive after usual wire brushing.


Revision: 0
Sheet 38 of 76
Outside surfaces of all other vessels shall be provided with two coats of primer
with three(3) coats of epoxy resin based paint of approved colour.
3.2.16
Strainers
3.2.16.1
Simplex Strainers
The strainers shall be basket type and of simplex construction. The strainer
shall be provided with plugged drain/blow off and vent connections. The free
area of the strainer element shall be at least six (6) times the internal area of
the connecting pipe lines. The strainer element shall be 20 mesh at full flow.
Strainers basket shall be suitably reinforced, to avoid buckling under
operation. Strainer shall have screwed blow off connection fitted with a
removable plug. The material of construction of various parts shall be as
follows:
3.2.16.2
(a)
Body
(b)
Strainer
(c)
End
connection
Upto 50 NB : ASTM A 105

65 NB above : CI IS:210 Gr. FG260
SS 316 (for DM water)
Socket welded/Screwed upto 50 NB, and

Flanged 65 NB & above
Duplex Strainers
The strainers shall be basket type and of duplex construction. The strainer
shall be provided with plugged drain/blow off and vent connections. The free
area of the strainer element shall be at least ten (10) times the internal area of
the connecting pipe. The mesh of strainer element shall be commensurate
with the actual service required.
Strainers shall be suitably reinforced. The material of construction of various
parts shall be as follows.
Body
50 NB & below
: ASTM A 105
65 NB & above : CI Gr. FG 260/MS to IS:2062 Gr.B
Strainer
Stainless steel (AISI 316)
End
connection
Socket welded/Screwed upto 50 NB, and

flanged above 65 NB & above.
Gasket shall be of full face type
The strainer shall have a permanent stainless steel tag fixed on the strainer
body indicating the strainer tag number and service and other salient data.


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Sheet 39 of 76
The size of the strainer and the flow direction shall be indicated on the strainer
body casting.
Thickness of the strainer element should be designed to withstand the
pressure developed within the strainer due to 100% clogged condition exerting
shut-off pressure on the element.
Two shop coats of paint preceded by two coats of primer shall be applied to all
exposed surfaces as required to prevent corrosion. All parts shall be
adequately protected for rust prevention. The use of grease or oil other than
light grade mineral oils for corrosion protection is prohibited.
3.2.16.3
Cleaning
Prior to factory inspection, all manufacturing waste such as metal chips,
fillings, debris and foreign matters shall be removed from the interior. All rust,
oil, grease, chalk, crayon, paint marks shall be removed from interior and
exterior surfaces.
3.2.16.4
Painting
Two shop coats of paint shall be applied to all exposed surfaces as required to
prevent corrosion, after release has been given for painting and despatch. All
parts shall be adequately protected for rust prevention. The use of grease or
oil other than light grade mineral oil for corrosion protection is prohibited.
4.0
ELECTRICAL ITEMS
Refer section II of the document.
5.0
INSTRUMENTATION & CONTROL

Refer section III of the document.
6.0
CIVIL WORKS
Refer section IV of the document.


Revision: 0
Sheet 40 of 76
SUB SECTION M2
TECHNICAL DATASHEET
MECHANICAL


Revision: 0
Sheet 41 of 76
Welded/seamless carbon steel piping for water, oil and air

services
a. Pipes material
ASTM A 53 Gr.B/API 5L Gr. B/ASTM A

106 Gr. B
b. Fittings material
- 65 NB & above (for A53/API5L

pipes):A234 WPB
- 50 NB & below: A105
Slip on type raised faced flanges as per
ANSI B 16.5
c. Flanges
d. Protection (for buried AWWA C-203

piping)
e. Special requirement/Notes
1. For DM water, chemical dosing, instrument air and sampling
service, pipes & fittings of all sizes shall be seamless
stainless steel piping to A 312 Gr. 304 with welded joints; and
fittings [branch connections as per ANSI B 31.1] to suit pipe
material as per ANSI B16.11.
Conventional Valves (gate/globe/check valves)

A.
i.
Pressure
range
ii. Construction
class/size 150, 300
1. Bonnet/cover
Bolted type outside screw and yoke with

rising stem for gate and globe valves.
ASTM A216 Gr.WCB
2. Disc
- Gate valves
Solid/flexible wedge for size below 100

mm NB; and flexible wedge for sizes 100
mm NB and above.
- Globe valves
Throttling type plug
- Check valves
Swing disc/Dual plate type
iii. Ends
Butt weld as per ANSI B 16.25; and

flanged as per ANSI B16.5
iv. Disc and seat
Integral type: 13% chrome steel (ASTM A


Revision: 0
Sheet 42 of 76
182 Gr. F6a) heat treated and hardened

v. Stem
13% chrome steel (ASTM A 182 Gr. F6a)

heat treated and hardened to 200 HB min
vi. Hinge
pin/backseat/ ASTM A 182 Gr. F6a
stem guide
vii. Gland packing
F.
Alloy steel wire reinforced asbestos with

stem corrosion inhibitor
Safety Valves
a. Pressure class
150 # ASA
b. Service
water, compressed air
c. Construction
i.
General
ii. Bonnet/cover
Spring loaded type with lifting gear, test

gag. Threaded cap shall be provided
over spring adjusted screw. Spring shall
be isolated from process media
Bolted type
ASTM A 216 Gr. WCC/WCB to match
pipe material
iii. Ends
Inlet: Flanged to ANSI B 16.5 to match

valve rating.
Outlet: Flanged to ANSI B 16.5
iv. Disc, nozzle,

ring, pin
seat Renewable type screwed

bushing, held in by pin
on
seat
ASTM A 182 F316

v. Spindle
13% chrome steel (ASTM A 182 Gr. F6a)

heat treated and hardened to 200 HB min
vi. Spindle guide
17% cr. Steel (431/410) heat treated &

hardened (250 HB min)
vii. Spring
Carbon steel for temperatures below

230oC, stainless steel for 230oC and
above


Revision: 0
viii. Nuts/bolts
H.
Sheet 43 of 76
ASTM A 193 Gr. B7/A 194 Gr.2H
Cast Steel Valves

a.
Pressure class
b.
Size range
c.
d.
Service
150 # ASA
65 NB & larger
Raw water; filtered water
Construction
i. Bonnet/cover
Bolted type, outside screw & yoke with

rising stem for gate & globe valves
ASTM 216 Gr. WCB
ii. Disc
-
Gate valves
Solid wedge
Globe valves
Plug type
Check valves
Swing disc
iii. Ends
Flanged to ANSI-B16.5
iv. Stem
Stainless steel
v. Hinge pin/back
seat/stem guide
Bronze
vi. Gland packing
Asbestos
vii. Nuts & bolts
ASTM-A-193 Gr.B7/A194 Gr. 2H


Revision: 0
Sheet 44 of 76
SECTION - II
(ELECTRICAL)


Revision: 0
Sheet 45 of 76
NOT APPLICABLE


Revision: 0
Sheet 46 of 76
SECTION - III
(CONTROL & INSTRUMENTATION)


Revision: 0
Sheet 47 of 76
NOT APPLICABLE


Revision: 0
Sheet 48 of 76
SECTION - IV
(CIVIL AND ARCHITECTURE)


Revision: 0
Sheet 49 of 76
NOT APPLICABLE


Revision: 0
Sheet 50 of 76
SECTION - V
APPENDICES TO SPECIFICATION


Revision: 0
Sheet 51 of 76
NOT APPLICABLE


Revision: 0
Sheet 52 of 76
SECTION - VI


Revision: 0
Sheet 53 of 76
TABLE OF CONTENT OF PROPOSAL EXHIBIT SHEETS

SCHEDULES DESCRIPTION
PART 1 (Technical)
SCHEDULE-I
PROPOSAL PARTICULARS
SCHEDULE-II
TECHNICAL PARTICULARS
SCHEDULE-III
GUARANTEED DATA
SCHEDULE-IV
SPECIAL TOOLS & TACKLE
SCHEDULE-V
DRAWING SUBMISSION SCHEDULE
SCHEDULE-V I
DEVIATION SHEET: PART-A
SCHEDULE-VII
DEVIATION SHEET: PART-B
PART 2 (Commercial)
SCHEDULE-VIII
PRICE TABULATION SHEET
SCHEDULE-IX
PRICE BREAKDOWN SHEET
SCHEDULE-X
SPARE PARTS PRICE SHEET
SCHEDULE-XI
SPECIAL TOOLS AND TACKLES PRICE SHEET
SCHEDULE-XII
DEVIATION SHEET (IN PRICE): PART-C
SCHEDULE-XII
QUALIFYING REQUIREMENT SCHEDULE
SCHEDULE-XIV
DECLARATION SHEET


Revision: 0
Sheet 54 of 76

PART 1
SCHEDULE - I THROUGH SCHEDULE VII


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Sheet 55 of 76
PROPOSAL PARTICULARS
(SCHEDULE-1)
1.
Bidders Complete Company Name
2.
Bidders Proposal Number
3.
Bidders Proposal Date
4.
Bidders Proposal Validity
5.
Name and Designation of the Officer of the

Bidder to whom all references shall be
Made for co-ordination
6.
a) Whether registered with D.G.S. & D
b) If so, give :
i) Registration Number
ii) Photostat copy of D.G.S.&D

reference letter.
7.
Photostat copy of Income Tax Clearance

Certificate furnished
8.
Terms of Payment
9.
a)
Terms of payment as per Purchasers

Specification is acceptable
b)
If not, specify terms of payment
Delivery & Erection, Testing, Commissioning

a) Delivery period in months for complete
equipment from the date of issue of Notice
to Proceed (allowing time for approval
of drawings and test certificates)
b) Is the delivery period guaranteed under

penalty


Revision: 0
c)
d)
10.
11.
12.
Sheet 56 of 76
Erection, testing & commissioning

period in months, after completion of delivery
Is the ETC period guaranteed under penalty
Conformance
a) Is the equipment offered strictly in
conformance with the Purchasers Specification ?
b) If not, have the Deviation Sheets been

duly filled up?
Performance guarantee period for

the equipment offered :
a)
From the date of commissioning at site
b)
From the date of dispatch
Particular of past experience of similar

work furnished ?
Signature
: .......................
Name
: .......................
SEAL OF COMPANY
Designation :........................


Revision: 0
Sheet 57 of 76
TECHNICAL PARTICULARS
(SCHEDULE-II)
This Performa is to be filled in by the Bidder of the piping system. Without these filled in
sheets, offers are liable to be rejected.
1.0
S.No
2.0
S.No
3.0
S.No
4.0
S.No
PIPE
Size (DN)
Material
Thickness (mm)
Quantity(M)
Pressure
Class
VALVES
Type
Size
(DN)
Material
Quantity
Pressure
Class
Cover
Construction
Disc
Stem
End
BENDS
Type
Size (DN)
Material
Quantity(M)
Pressure Class
Material
Quantity(M)
Pressure Class
REDUCERS/TEES/ENDS
Description
Size (DN)
Signature
: .......................
Name
: .......................
SEAL OF COMPANY
Designation :........................


Revision: 0
Sheet 58 of 76
GUARANTEED DATA
(SCHEDULE-III)
The guaranteed data, if any, shall be indicated by the bidder.
Signature
: .......................
Name
: .......................
SEAL OF COMPANY
Designation :.......................


Revision: 0
Sheet 59 of 76
LIST OF TOOLS AND TACKLES

(SCHEDULE-IV)
The Bidder shall tabulate below the item wise list of tools furnished by him for the operation
and maintenance of the equipment supplied under this Specification and whose total cost
has been indicated separately in PRICE TABULATION SHEET.
Sl. No.
Description
Quantity Offered
1.
2.
3.
4.
5.
6.
7.
8.
Signature
: .......................
Name
: .......................
SEAL OF COMPANY
Designation :........................


Revision: 0
Sheet 60 of 76
DRAWING SUBMISSION SCHEDULE

(SCHEDULE-V)
Sl. No.
Drawings
Submission of drawings for approval in

weeks after issue of Notice to Proceed
1.
2.
3.
4.
5.
6.
7.
The Bidder shall prepare this list separately for Approval and Reference category.
The Bidder shall also furnish the time in weeks for resubmission of reviewed/ commented
drawings from Purchaser from the date of receipt.
Signature
: .......................
Name
: .......................
SEAL OF COMPANY
Designation :........................


Revision: 0
Sheet 61 of 76
DEVIATION SHEET
PART A
(SCHEDULE-VI)
If the proposal has got any deviation from the Technical Specification, the Bidder shall
tabulate those deviations clause by clause in this Schedule. Add more sheets, if required.
Clause No.
Deviations
Signature
: .......................
Name
: .......................
SEAL OF COMPANY
Designation :........................


Revision: 0
Sheet 62 of 76
DEVIATION SHEET
PART B
(SCHEDULE-VII)
If the proposal has got any deviation from the tendering conditions and the Conditions of
Contract, the Bidder shall tabulate those deviations clause by clause in this Schedule. Add
more sheets, if required.
Clause No.
Deviations
Signature
: .......................
Name
: .......................
SEAL OF COMPANY
Designation :........................


Revision: 0
Sheet 63 of 76

PART-II
SCHEDULE-VIII THROUGH SCHEDULE - XIV


Revision: 0
Sheet 64 of 76
PRICE TABULATION SHEET

(SCHEDULE-VIII)
1.
Bidders complete Company Name
2.
Bidders Proposal Number
3.
Bidders Proposal Date
4.
Bidders Proposal Validity Period
5.
Bidders quoted lump sum FOB price for complete

scope of work as specified, including all taxes,
duties, freight & insurance except,
VAT & Angolan Custom duties
6.
7.
Bidders quoted lump sum FOR price for complete

scope of work as specified, including all taxes,
duties, freight & insurance except,
VAT & Angolan Custom duties
EURO/USD.
EURO/USD.
Breakup as below of the total lump sum price

under 5 & 6 above.
a) Lump sum price for supply of all the equipment
as specified, Ex-works excluding spares and
tools & tackles
:
EURO/USD. ......................
b) Freight
EURO/USD
EURO/USD.
EURO/USD.
EURO/USD.
(i) FOB
(ii) FOR
c) Insurance for all the
equipment as specified.
(i)
(ii)
FOB
FOR
d) Following charges for the equipment

specified:
i) Excise Duty
ii) Sales Tax
iii) Other Taxes & Duties, if any.


Revision: 0
8.
Sheet 65 of 76
(i)Total of 7 {a + b(i) + c(i) + d}
EURO/USD
(ii)Total of 7 {a + b(ii) + c(ii) + d}
EURO/USD.......
9.
Bidders charges for the minor civil works if any
EURO/USD.
10.
Bidders charge for supply of special

tools & tackle (inclusive of all taxes, duties &
transit insurance except VAT & Angolan Custom duties):
(i)
(ii)
11.
FOB Price
FOR Price
Bidders charge for supply of mandatory

spare parts (inclusive of all taxes, duties
:
& transit insurance except VAT & Angolan Custom duties)
(i)
(ii)
12.
13.
14.
EURO/USD....
FOB Price
FOR Price
Bidders charge for supply of recommended

spare parts for 2-years operation (inclusive
of all taxes, duties & transit insurance except VAT
& Angolan Custom duties)
Bidder's total charges for erection, testing,
Commissioning, training to ENE operators and
putting into successful commercial operation
EURO/USD....
EURO/USD....
Bidders Total Price

(i) {Items 8 (i)+9 (i) +10 (i)+11+12+13}
(ii) {Items 8 (ii)+9 (ii) +10 (ii)+11+12+13}
15.
EURO/USD
:
:
Are the quoted price:

a) Firm?
b) If not, state:
i)
What is the ceiling?
ii)
Price variation formula with

prevailing rates of labour
and materials (Add more
sheets, if required)


Revision: 0
Sheet 66 of 76
c) Inclusive of any rebate?
15.
Is the Deviation Sheet filled up?
16.
Prices of Items (if any) not included

in the above quoted price
Signature
: .......................
Name
: .......................
SEAL OF COMPANY
Designation :........................


Revision: 0
Sheet 67 of 76
PRICE BREAKDOWN SHEET

(SCHEDULE-IX)
Sl.
No.
Description
Price
(USD/EURO.)
F.O.B.
A.
F.O.R.
Any other taxes & duties except

VAT payable on the transaction
between the Purchaser and the
Bidder, if the contract is awarded,
(USD/EURO.)
Amount
Description
(USD/EURO.)
F.O.B
F.O.R
CIF Position
Any other taxes & duties except

VAT payable on the transaction
between the Purchaser and the
Bidder, if the contract is
awarded, (USD/EURO.)
SERVICES
Period of validity of Bid : ............................................

Name and Address of Bidder :
..............................................................................
Note
Excise
Duty (USD/
EURO.)
SUPPLIES
Sl.
No.
B.
Sales
Tax
(USD/EURO.)
1)
Signature of Bidder
: ..........................................
Date : .......................
Designation :
Company Seal
The proposal price (Ex-factory price) shall include all taxes except VAT, custom duties if applicable and all other levies
already paid or payable on raw materials, components, sub-assemblies and other items used for manufacture of assembly


Revision: 0
2)
3)
Sheet 68 of 76
of the item.
Regarding Sl. No. 3 and 4 of `A the prices of same shall not be considered for the tender evaluation.
Also bidder to quote separately the unit price of individual equipment for adjustment purposes.


Revision: 0
Sheet 69 of 76
SPARE PARTS PRICE SHEET

(SCHEDULE-X)
The Bidder shall quote for Mandatory spares and recommended spare parts for Two (2)
years continuous operation. The prices shall be inclusive of all taxes, duties and transit
insurance except VAT & Angolan custom duty. Add more sheets, if necessary.
Sl. No.
Description
Quantity
Unit Price
(Rs.)
FOB
A.
Total Price
(Rs.)
FOR
FOB
MANDATORY SPARES
Signature
: .......................
Name
: .......................
SEAL OF COMPANY
Designation :........................

FOR

Revision: 0
Sheet 70 of 76
B. RECOMMENDED SPARES
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Signature
: .......................
Name
: .......................
SEAL OF COMPANY
Designation :........................


Revision: 0
Sheet 71 of 76
SPECIAL TOOLS AND TACKLES PRICE SHEET

(SCHEDULE-XI)
The Bidder shall quote below item-wise prices for tools furnished by him for the operation
and maintenance of equipment supplied under this Specification inclusive of taxes, duties
and transit insurance except VAT & Angolan Custom Duties. Add more sheets, if required.
Sl. No.
Description
Quantity
Unit Price
(Rs.)
FOB
Total Price
(Rs.)
FOR
FOB
Signature
: .......................
Name
: .......................
SEAL OF COMPANY
Designation :........................

FOR

Revision: 0
Sheet 72 of 76
DEVIATION SHEET (PRICE)

PART - C
(SCHEDULE-XII)
Against each and every deviation from the Technical Specification as enumerated in
Deviation Sheet: Part-A, the amount by which the Bid Price will thereby be increased/
decreased shall be intimated clause by clause in this Schedule. In case the amount is not
mentioned in the Schedule against any of the deviation mentioned in Deviation Sheet: PartA, it will be taken for granted that the same does not involve any change in the Bid Price.
Add more sheets, if required.
Clause
Number
Deviation, if any
Amount by which the Bid Price will change

Increase
(Rs.)
Decrease
(Rs.)
Signature
: .......................
Name
: .......................
SEAL OF COMPANY
Designation :........................


Revision: 0
Sheet 73 of 76
QUALIFYING REQUIREMENT SCHEDULE

(SCHEDULE-XIII)
Bidder shall indicate as per format given below the details of his experience in executing
similar Contract with reference to the requirement specified in this specification. The Bidder
shall also include documentary evidence from the customer to substantiate his statement.
Sl.
No.
Work Details
Name of
Purchaser &
Address
Order
Value
Date of
Commissioning
Signature
: .......................
Name
: .......................
SEAL OF COMPANY
Designation :........................


Revision: 0
Sheet 74 of 76
DECLARATION SHEET
(SCHEDULE-XIV)
I, ........................................................... Certify
that all the above typed-in data and
information pertaining to this specification are
correct and are true representation of the
equipment covered by our formal Proposal
dated ................................
I, hereby certify that I am duly authorized
representative of the Bidder whose name
appears above my signature.
Bidders Name
.....................................................................
Authorized Representatives
Signature
.....................................................................
Name (Typed)
.....................................................................
Manufacturers Intent
The Manufacturer hereby agrees fully to

comply with the requirements and intent of
this specification for the price indicated.
Signature
.....................................................................


Revision: 0
Sheet 75 of 76
SECTION - VII
TENDER DRAWING


Revision: 0
Sheet 76 of 76
NOT APPLICABLE


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PROJECT:

2 X 35 MW GAS BASED FTILA POWER PLANT IN CABINDA

EMPRESA NACIONAL DE ELECTRICIDADE ENE

DESEIN INTERNATIONAL PVT. LIMITED

THIS DOCUMENT IS PROPERTY OF ISOLUX CORSAN. COPY IS FORBIDDEN

2 X 35 MW FTILA POWER PLANT

GENERAL CONDITION OF CONTRACT

PARTICULAR CONDITION OF CONTRACT

CONTROL AND INSTRUMENTATION

APPENDICES TO TECHNICAL SPECIFICATION

PROPOSAL EXHIBIT SHEETS

THIS DOCUMENT IS PROPERTY OF ISOLUX CORSAN. COPY IS FORBIDDEN

2 X 35 MW FTILA POWER PLANT

THIS DOCUMENT IS PROPERTY OF ISOLUX CORSAN. COPY IS FORBIDDEN

2 X 35 MW FTILA POWER PLANT

THIS DOCUMENT IS PROPERTY OF ISOLUX CORSAN. COPY IS FORBIDDEN

2 X 35 MW FTILA POWER PLANT

THIS DOCUMENT IS PROPERTY OF ISOLUX CORSAN. COPY IS FORBIDDEN

2 X 35 MW FTILA POWER PLANT

TABLE OF CONTENT OF SUB SECTION M0

THIS DOCUMENT IS PROPERTY OF ISOLUX CORSAN. COPY IS FORBIDDEN

2 X 35 MW FTILA POWER PLANT

THIS DOCUMENT IS PROPERTY OF ISOLUX CORSAN. COPY IS FORBIDDEN

2 X 35 MW FTILA POWER PLANT

THIS DOCUMENT IS PROPERTY OF ISOLUX CORSAN. COPY IS FORBIDDEN

2 X 35 MW FTILA POWER PLANT

v. Hinge pin/back seat/stem guide---------------------------------------------------------------43

THIS DOCUMENT IS PROPERTY OF ISOLUX CORSAN. COPY IS FORBIDDEN

2 X 35 MW FTILA POWER PLANT

This specification is intended to cover the design, engineering, manufacture, test

QUALIFYING REQUIREMENT OF BIDDERS

The Bidder should have designed, engineered, supplied, tested and

Not-withstanding anything stated above, the Purchaser reserves the right to

THIS DOCUMENT IS PROPERTY OF ISOLUX CORSAN. COPY IS FORBIDDEN

2 X 35 MW FTILA POWER PLANT

In case of any conflict among various sections, documents/drawings, the same

Design ambient temperature

AUXILIARY POWER SUPPLIES

THIS DOCUMENT IS PROPERTY OF ISOLUX CORSAN. COPY IS FORBIDDEN

2 X 35 MW FTILA POWER PLANT

TOOLS & TACKLES

QUALITY CONTROL AND SURVEILLANCE

Please refer General Condition Of Contract & Particular Condition Of Contract

INSPECTION AND TESTING

Please refer General Condition Of Contract & Particular Condition Of Contract.

PERFORMANCE GUARANTEE, TOLERANCE & PENALTY

SPECIAL CLEANING, PROTECTION & PAINTING

All equipment shall be neatly finished in a workmanlike manner. All exposed

THIS DOCUMENT IS PROPERTY OF ISOLUX CORSAN. COPY IS FORBIDDEN

2 X 35 MW FTILA POWER PLANT

DRAWINGS, CURVES AND INFORMATION REQUIRED

Drawings/Documents, Data & Information To be Furnished By the Bidder Along

Preliminary Layout drawing.

Drawings/Document, Data, And Manual to Be Furnished After Award Of

Final version of all drawings/data/information asked for in clause 16.1 above.

Instruction Manuals (R)

The Instruction Manuals shall present the following basic categories of

The information shall be organised in a logical and orderly sequence. A

Necessary drawings and/or other illustrations shall be included or copies of

2 X 35 MW FTILA POWER PLANT

notices and installation, maintenance and operating cautions shall be

A parts list shall be included showing part nomenclature, manufacturer's

The Instruction Manual shall be securely bound in durable folder.

If a standard manual is furnished covering more than the specific