Analisa Poros 1

Diketahui : Material yang dipilih adalah AISI 1020 Cold Drawn dengan kekuatan :
S
u
= 78000 psi
S
yp
= 66000 psi
W
pulley
= 11 lb
W
bevel gear 1
= 2 lb
Pasak yang digunakan tipe Profile Keyway Quenced & Drawn, maka
Kf = 2 ; Kfs = 1,6
Survival Rate dianggap 95 %, maka D.M.F = 1,64
Safety Factor (N) = 2
Beban yang bekerja repeating minor shock load, diambil Ksb = Kst = 1,2
Asumsi Awal : 1. Beban yang bekerja adalah repeating minor shock load
2. Momen minimum = -Momen maksimum
3. Torsi minimum = Torsi maksimum
Analisa :
Diagram Momen Bending :









M
B
=

= 39328,144 lb in
M
C
=

Front View
Top View
A B C D
A
B C
= 53592,43 lb in
Jadi, momen maksimum adalah M
B,
sedangkan momen minimum diasumsikan M
B

Torsi maksimum didapat dari perhitungan :
Tmax = Tpulley

=

= 399,158 lb in
Tmin = Tmax

Mm (Mean applied bending moment) =

= 0
Mr (Range of applied bending moment) =

= 572,694 lbin
Tm (mean applied torque) =

= 0 lb in
Tr (range of applied torque) =

= 399,158
S
syp
(yield strength in shear) = 0,58 x S
yp

= 38280 psi
Sn (endurance limit of material) = 0,5 x S
u

= 39000 psi
Sns (torsional endurance limit) = 0,29 x S
u

= 22620 psi
Cr (reliablity factor) = 1 0,08 D.M.F
= 0,8688
Cf (surface finish factor) = 0,78 (finishing dengan proses machining)
Cs (size factor) = 0,7 (prudent design)
Cw (weld factor) = 1 (poros tidak mendapat perlakuan las)
Se (working endurance limit) = Cr x Cs x Cf x Cw x (

) x Sn
= 0,8688 x 0,7 x 0,78 x 1 x

x 39000
= 9250,1136 psi
Ses (working torsional endurance limit) = Cr x Cs x Cf x Cw x (

) x Sns
= 0,8976 x 0,7 x 0,73 x 1 x

x 22620
= 6706,3326 psi

Analisa Kegagalan (MDET + Soderberg)

D =
(

((

))

=
(

((

))

=1,153372752 in

Jadi, diameter poros yang digunakan adalah 1,15 in