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COMPONENT CODE:

01
PARTS & SERVICE NEWS
NO.:
DATE:
AH14527
May 15, 2014
Page 1 of 3
AH14527
SUBJECT: Exhaust
PURPOSE: Additional Brackets for the Exhaust Manifolds
APPLICATION: PC4000/6D
(Product improvement)
FAILURE CODE: 0133AJ
DESCRIPTION:
Before carrying out any repairs, read all the safety instructions
in the Operation and Maintenance Manual of your shovel, and
those contained in Parts & Service News AH10509 (Release of
New General Safety Precautions).
The local safety rules must also be observed.
The exhaust tube can slide down.
Exhaust gas can escape through the
muffler holding devices without ever
going through the muffler's.
Countermeasure: Fixing the tension band with an additional bracket.
(C)
Page 2 of 3

AH14524
Modification kit 979 191 40 Illustration 1
Pos. Part No. Qty. Description
5 967 376 40 2 Weld on plate 30x45
10 967 377 40 2 Retainer
11 967 378 40 2 Plate
27 967 374 40 2 Weld on plate 85x60
38 500 853 98 2 Bolt M10x30
39 340 508 99 2 Washer 10.5
40 307 598 99 2 Bolt M10x35
42 332 114 99 4 Nut M10
Illustration 2


















Illustration 3









Page 3 of 3

AH14524
Modification
Remove the muffler covers
Remove both upper exhaust tubes
Weld on the both exhaust tubes the plates (5) according to the illustration 3
Weld on the engine house roof the both plates (27) according to the illustration 1
Mark two reference lines to the exhaust tubes 70 mm from the upper edge










Insert the exhaust tubes 70 mm up to the reference line










Mount the tension band 4 mm from the lower muffler edge










Install the additional bracket and align it. Refer also to illustration 2.

Pay attention: No contact of the exhaust tube
with the frame!





70 mm
70mm