PCR building & Support

silincer
compressor
Lube oil
Seal gas
Silincer support
After Cooler Platform
Extention platform
Limited space construction methods
Brownfield area; minimize field joint
Effective work : 18 days only ( 25 days
shutdown )
Crane radius and capacity


Install Gangway for mobilization
Location near the firewall





















NORTH
EAST
SOUTH
WEST
Sequence Installation of temporary Gangway
Area concern interface to existing structure
1. Limited space-nearest the door

Propose bridge location
Connected door
from compressor to
control room to be
removed during
construction
location side of
gangway
Compressor door
Column
gangway
support
To be remove
2. underneath of gangway full controle cable



Cable Cable
L
W
DATA BARGE
CRANE BARGE ( POE GIANT 6)
WIDTH ( W ) : 34.16 M
LENGTH ( L ) : 106.75M
DEPTH ( D ) : 6.71 M

CARGO BARGE ( sms 250 )
WIDTH (W ) : 24.40 M
LENGTH ( L ) : 76.20 M
DEPTH ( D ): 4.88 M

W
D
Data Crane





Extension Platform
ESDV
After cooler
Silincer
LIFTING SUMMARY

Quantity shackle SLINGS USED QTY SLING
SLINGLENGTH (
in m)
NO. DESCRIPTION CONTENT LIFTED WEIGHT HOOK USED CRANE SHACKLE USED
( MT ) ( AUX. )


1 SUCTION SCRUBBER ( 23-VG-310 ) OPERATING PLATFORM, EQUIPMENT (23-VG-
310) 9.8
SINGLE HOOK HEAVYLIFT by vendor ( trunion) Galvanized 6 x 37 IWRC
Diameter 7/8" MBL 39.80 T
2 SL A : 2.494 m
SL B : 2.494 m



2 EXTENSION PLATFORM
Crosby G-2130 size` 2" BOLT TYPE
ANCHOR SHACKLE SWL 35 MT
4 Galvanized 6 x 37 IWRC
Diameter 1 1/8" MBL 65 T
4 SL A : 7.39 m
STEP-1 LIFTING EXTENSION PLATFORM,NITROGEN GENERATION(64-CZ-
691),GAS FILTER COALESCER(80-VC-500)
16.3
SINGLE HOOK
HEAVYLIFT SL B : 7.28 m

SL C : 7.60 m
SL D : 7.65 m

Galvanized 6 x 37 IWRC
Diameter 7/8" MBL 39.80 T
SL A : 7.11 m
STEP-2 ABOVE PIPE RACK 7.83 HEAVYLIFT
Crosby G-2130 size11/2" BOLT TYPE
ANCHOR SHACKLE SWL 12 MT
4 4 SL B : 7.11 m
SL C : 7.24 m
SL D : 7.23 m


Galvanized 6 x 37 IWRC
Diameter 7/8" MBL 39.80 T
6 SL A : 3.31 m
STEP-3 LIFTING SEAL GAS PACKAGE(49-XX-430) 5.8 HEAVYLIFT by vendor ( trunnion ) used SL B : 3.31 m
( approx ) spreader bar SL C : 3.31 m
OD 8" x 0.5 SL D : 3.31 m
SL E : 2.288 m
SL F : 2.288 m


Galvanized 6 x 37 IWRC
Diameter 7/8" MBL 39.80 T
SL A : 3.12 m
STEP-4 LIFTING LUBE OIL(80-DT-323) 1.9 HEAVYLIFT by vendor ( trunnion ) used 6 SL A : 3.12 m
spreader bar SL A : 3.12 m
OD 8" x 0.5 SL A : 3.12 m
SL E : 1.405 m
SL F : 1.405 m


3 ESDV PLATFORM STRUCTURAL ONLY 0.6 SINGLE HOOK MALEO CRANE
Crosby G-2130 size11/2" BOLT TYPE
ANCHOR SHACKLE SWL 12 MT
4 Galvanized 6 x 37 IWRC
Diameter 7/8" MBL 39.80 T
4 SL A : 3.300 m
SL B : 3.300 m
SL C : 3.300 m
SL D : 3.300 m


4 AFTER COOLER PLATFORM PLATFORM, BOOSTER COMPRESSOR AFTER
COOLER (23-HA-312)
47.5 SINGLE HOOK HEAVYLIFT
Crosby G-2130 size2 1/2" BOLT TYPE
ANCHOR SHACKLE SWL 55 MT
4 Galvanized 6 x 36 IWRC
Diameter 1 7/8" MBL 174 T
4 SL A : 6.95 m
SL B : 7.16 m
SL C : 7.18 m
SL D : 6.96 m


5 PLATFORMSERVICE ABOVE EXTENSION PLATFORM STRUCTURAL ONLY 2.6 SINGLE HOOK MALEO CRANE
Crosby G-2130 size11/2" BOLT TYPE
ANCHOR SHACKLE SWL 12 MT
Galvanized 6 x 37 IWRC
Diameter 7/8" MBL 39.80 T
4 SL A : 4.05 m
4 SL B : 4.05 m
SL C : 4.05 m
SL D : 4.05 m


6 SILENCER SUPPORT STRUCTURAL ONLY 4.1 SINGLE HOOK HEAVY LIFT
Crosby G-2130 size11/2" BOLT TYPE
ANCHOR SHACKLE SWL 12 MT
Galvanized 6 x 37 IWRC
Diameter 7/8" MBL 39.80 T
4 SL A : 4.732 m
4 SL B : 4.712 m
22.225 SL C : 4.495 m
SL D : 4.515 m


7 PCR SUPPORT STRUCTURAL ONLY 4 SINGLE HOOK HEAVY LIFT
Crosby G-2130 size11/2" BOLT TYPE
ANCHOR SHACKLE SWL 12 MT
Galvanized 6 x 37 IWRC
Diameter 7/8" MBL 39.80 T
4 SL A : 7.93 m
4 SL B : 7.79 m
SL C : 7.79 m
SL D : 8.55 m


BY VENDOR
8 PCR BUILDING ELECTRICAL ROOM Vendor Data SINGLE HOOK HEAVY LIFT
BY VENDOR
4
( approx 30 T)



Galvanized 6 x 36 IWRC
Diameter 1 7/8" MBL 174 T
6 SL A : 14.63 m
9 COMPRESSOR EQUIPMENT ( 23-KA-311) EQUIPMENT Vendor Data SINGLE HOOK HEAVY LIFT Supplied by vendor SL B : 14.63 m
( approx. 30 T) SL C : 14.63 m
SL D : 14.63 m
SL E : 2.60 m
SL F : 2.60 m


10 SUPPORT DUCTING STRUCTURAL Vendor Data SINGLE HOOK HEAVY LIFT
Crosby G-2130 size11/2" BOLT TYPE
ANCHOR SHACKLE SWL 12 MT
4 Galvanized 6 x 37 IWRC
Diameter 7/8" MBL 39.80 T
4 SL A : 2.44 m
( approx 5T ) SL B : 2.44 m
SL C : 2.44 m
SL D : 2.44 m


11 TEMPORARY GANGWAY STRUCTURAL
Crosby G-2130 size11/2" BOLT TYPE
ANCHOR SHACKLE SWL 12 MT
4 Galvanized 6 x 37 IWRC
Diameter 7/8" MBL 39.80 T
4 SL A : 15.965 m
SL B : 15.965 m
SL C : 10.139 m
SL D : 10.139 m

* not yet applied the DAF,SKL and Consequence Factor
EXISTING CONDITION CURRENT CONDITION
HELIDECK
POE GIANT 6
SMS 250
Above Pipe Rack
After
Cooler
scrubber
PCR Support PCR building
Extension Platform
Compressor
1. Install the suction scrubber ( 23-VG-310)
Lifted weight : 9.8 MT

Suction Scrubber
( 23-VG-310)






Lifting Arrangement
SHACKLE TYPE
TRUNNION
SLING TYPE
Galvanized 6x37
IWRC, 7/8 inch
dia MBL : 39.8 T
SLING LENGTH
SL 1 : 2.495 m
SL 2 : 2.495 m
sl1 sl2
Top View

EXISTING PIPE RACK
SUCTION SCRUBBER
Clearance 0.20 m
Clearance 0.4 m
Clearance 0.25 m
TOO CLOSE THE EXISTING FACILITIES, POSSIBILITY CLASHING
PURPOSE THE PROTECTION DURING LIFTING
View

PLAN
Suction scrubber
MOPU - PRODUCER
RADIUS : 49.8 m
Angle up : 67 deg ( first step)
Angle up : 55 deg ( sec. step)
Angle up : 53 deg ( final set )
NORTH VIEW
FIRST STEP
SECOND STEP
FINAL SET
SOUTH VIEW
NORTH VIEW
SOUTH VIEW
WEST VIEW
53 deg
LOAD CHART
49.8 m
90 MT

Plan


ESDV
Extension Platform
Suction Scrubber
( 23-VG-310 )
ABOVE PIPE RACK
2. Install Extension Platform
VIEW

ESDV PLATFORM
EXTENSION PLATFORM
ESDV PLATFORM
2. Install the Extension Platform, Above Pipe Rack

a. Step-1 Extension Platform
Total lift. Weight : 23.7 MT
Lifting arrangement, data shackle & Sling














SHACKLE USED
CROSBY G-2130 Size 2 1/2 " BOLT
TYPE ANCHOR SHACKLE SWL 12 MT
SLING USED GALVANIZED 6x37 IWRC DIAMETER
1 7/8 " MBL 174 T
SLING LENGTH
SLA = 7.39 M
SLB = 7.28 M
SLC = 7.60 M
SLD = 7.65 M
PLAN
Stabbing guide, has been
installed on the existing
deck
Padeye for pulley
124 T
44.8 m
b. Step-2 Above Pipe Rack
Total lift. Weight : 7.83 MT
Lifting Arrangement & shackle , sling used
SHACKLE USED
CROSBY G-2130 Size 1 1/4" BOLT
TYPE ANCHOR SHACKLE SWL 12 MT
SLING USED GALVANIZED 6x37 IWRC DIAMETER
7/8 " MBL 39.8 T
SLING LENGTH
SL1 = 7.11 M
SL2 = 7.11 M
SL3 = 7.24 M
SL4 = 7.24 M
PLAN
ISOMETRI
Padeye for pulley
Stabbing guide, has been
installed on the existing
deck
LOAD CHART- LIFTING
CONDITION
LOAD CHART INSTALLED
CONDITION
3. Install ESDV Platform
Lifted weight : 0.6 MT


SHACKLE USED
CROSBY G-2130 Size 1 1/4" BOLT
TYPE ANCHOR SHACKLE SWL 12 MT
SLING USED GALVANIZED 6x37 IWRC DIAMETER
7/8 " MBL 39.8 T
SLING LENGTH
SL1 = 3.30 M
SL2 = 3.30 M
SL3 = 3.30 M
SL4 = 3.30 M
PLAN
ISOMETRI
c. Step 3 - Seal gas Skid
Total lifted weight : 3.8 MT ( approx )






SHACKLE USED
CROSBY G-2130 Size 1 1/4 "
BOLT TYPE ANCHOR SHACKLE
SWL 12 MT
SPREADER BAR OD 8.625" x 0.5 " WT
SLING USED GALVANIZED 6x37 IWRC
DIAMETER 7/8 " MBL 39.8 T
SLING LENGTH
SL1 = 3.49 M
SL2 = 3.49 M
SL3 = 3.49 M
SL4 = 3.49 M
SL5 = 3.24 M
SL6 = 3.24 M
PLAN
ISOMETRI
d. Step 4 Lube Oil Skid
Total lifted weight : 1.9 MT ( approx )

SHACKLE USED
CROSBY G-2130 Size 1 1/4 "
BOLT TYPE ANCHOR SHACKLE
SWL 12 MT
SPREADER BAR OD 8.625" x 0.5 " WT
SLING USED GALVANIZED 6x37 IWRC
DIAMETER 7/8 " MBL 39.8 T
SLING LENGTH
SL1 = 3.12 M
SL2 = 3.12 M
SL3 = 3.12 M
SL4 = 3.12 M
SL5 = 1.40 M
SL6 = 1.40 M
PLAN
ISOMETRIC
4. INSTALL AFTER COOLER PLATFORM
(include Booster Compressor After Cooler 23-HA-312 )
LIFTED WEIGHT : 49 MT




SHACKLE USED
CROSBY G-2130 Size 2 1/2 "
BOLT TYPE ANCHOR SHACKLE
SWL 55 MT
SLING USED GALVANIZED 6x37 IWRC
DIAMETER 1 7/8 " MBL 174 T
SLING LENGTH
SL1 = 6.95 M
SL2 = 7.16 M
SL3 = 7.18 M
SL4 = 6.96 M
PLAN

ESDV
STR. ABOVE PIPE RACK
EXTENSION PLATFORM
AFTER COOLER PLATFORM
VIEW
AFTER COOLER
PLATFORM
PLAN
AFTER cooler
FIRST STEP
SECOND STEP
FINAL SET
RADIUS :46.1 m
Angle up : 65 deg ( first step)
Angle up : 57 deg ( sec. step)
Angle up : 57 deg ( final set )
PLAN












FIRST STEP
SECOND STEP
FINAL SET
LIFTING SEQUENCE-NORTH VIEW
FIRST STEP
SECOND STEP
FINAL SET
LIFTING SEQUENCE SOUTH VIEW
NORTH VIEW
5. INSTALL SERVICE PLATFORM ABOVE EXTENSION PLATFORM
LIFTED WEIGHT : 2.48 MT







Plan
SHACKLE USED
CROSBY G-2130 Size 1 1/4"
BOLT TYPE ANCHOR SHACKLE
SWL 12 MT
SLING USED GALVANIZED 6x37 IWRC
DIAMETER 7/8 " MBL 39.8 T
SLING LENGTH
SL1 = 4.05 M
SL2 = 4.05 M
SL3 = 4.05 M
SL4 = 4.05 M
ISOMETRIC




LOCATION ABOVE AFTER COOLER
PLATFORM
SERVICE PLATFORM
AFTER COOLER PLATFORM
VIEW

SERVICE PLATFORM
6. INSTALL SILINCER SUPPORT BOOSTER
COMPRESSOR
LIFTED WEIGHT : 4.06 MT

SILINCER SUPPORT
Lifting arrangement and sling-shackle used


SHACKLE USED
CROSBY G-2130 Size 1 1/4 "
BOLT TYPE ANCHOR SHACKLE
SWL 12 MT
SLING USED GALVANIZED 6x37 IWRC
DIAMETER 7/8 " MBL 39.8 T
SLING LENGTH
SLA = 4.73 M
SLB = 4.71 M
SLC = 4.49 M
SLD = 4.51 M
sl1
sl4
sl2
sl3
VIEW

silincer
7. Install PCR SUPPORT and PCR Building
> PCR Support
Lifted Weight : 4.0 MT




SHACKLE USED
CROSBY G-2130 Size 1 1/4 " BOLT
TYPE ANCHOR SHACKLE SWL 12
MT
SLING USED GALVANIZED 6x37 IWRC
DIAMETER 7/8 " MBL 39.8 T
SLING LENGTH
SLA = 7.93 M
SLB = 7.79 M
SLC = 7.79 M
SLD = 7.93 M
PLAN
isometric
PLAN
WEST VIEW
SOUTH VIEW
LOAD CHART

35 m
112 T
Load CHART-LIFTING
Load chart-installation
> PCR Building
Lifted Weight : Estimate 30 ton

BY VENDOR
PLAN
PCR
VIEW

PCR
PCR SUpport
AREA CONCERN PCR BUILDING
- PCR building & support lie on the plate
- Thickness of plate : 6 mm only

A
VIEW A
Existing living quarter Deck
L 127 x 88.9 x 8
6 mm thickness plate
PLATE 6 mm
L 128 x 88 x 8mm
Underneath PCR
Laboratory building-
Underneath PCR
Full effort strengthening below existing plate 6 mm
Strengthening
Add 12 mm thk along beam
Add 12 mm thk along beam
Additional plate 12
mm thk above
existing plate 6 mm
8. Install Booster Compressor ( 23-KA-311 )
Lifted Weight : 30 MT
SHACKLE USED
CROSBY G-2130 Size 2 1/2 " BOLT
TYPE ANCHOR SHACKLE SWL 12 MT
SPREADER BAR OD 8.625" x 0.5 " WT
SLING USED GALVANIZED 6x37 IWRC DIAMETER
7/8 " MBL 39.8 T
SLING LENGTH
SL1 = 14.63 M
SL2 = 14.63 M
SL3 = 14.63 M
SL4 = 14.63 M
SL5 = 2.90 M
SL6 = 2.90 M
SL1 SL2
SL3 SL4
SL5
SL6
PLAN
COMPRESSOR
SOUTH VIEW
WEST VIEW
Strengthening of underneath Compressor
- to avoid fail member due to uncertain
location of compressor
Design

PLAN
LIE ON PLATE DIRECTLY
Existing plate
Area Concern
- Limited space for strengthening
- Rusting plate current condition
EXISTING PLATE-RUSTING
UNDERNEATH
COMPRESSOR
limited space, must be demolished the cable tray
and ducting below compressor
STRENGTHENING
Re sizing pad of skid compressor
DESIGN
RESIZING pad dimension
9. Install Support Ducting
Lifted Weight : 6.0 MT ( approx.)

BY VENDOR
10. Install the silincer
BY VENDOR