RODA GIGI
Disusun oleh :
Indra Pradana
(3331110591)
I.
..................................................................... (a)
Keterangan
Simbol
Keterangan
Ce
Cf
CH
Cma
Cmc
Cmf
Cp
Koefisien elastis
permukaan
Cpf
Cpm
dp
dG
Modulus elastisitas
fp
terkecil
H
Power
HB
Brinell hardness
HBG
HBP
hp
Horsepower
ht
KB
Faktor rim-thickness
Km
pitting
K
Kf
KO
Overload factor
KR
Faktor reliability
KS
Faktor size
KT
Faktor temperature
KV
Faktor dinamik
Modu metric
mB
Ratio back up
mG
Rasio gear
mN
Rasio load-sharing
NG
NP
kecepatan
nP
Kecepatan pinion
Diametral pitch
Pd
PN
Pn
Px
Axial pitch
QV
Reliability
Ra
Root-mean-squared roughness
rf
rG
rP
rbp
rbG
SC
Ketahanan permukaan
Buckingham
Sc
St
S1
SF
SH
Wt
Transmitted load
YN
ZN
strength
resistance
Eksponen
Bending stress
all
c,all
Pressure angle
atau x =
................................................................................(b)
............................................................. (c)
substitusi x dari persamaan (b) di persamaan (c) dan pembilang, penyebut dikali p
=
( )
................................................................................................ (d)
..................................................................................................................... (1)
..................................................................................................................... (2)
dimana Y =
........................................................................................................ (3)
Y berarti hanya bending dari gigi, nilai Y diberikan pada tabel 1.2
Tabel 1.2 Nilai factor Y dari jumlah gigi
Jumlah gigi
Jumlah gigi
12
0,245
28
0,353
13
0,261
30
0,359
14
0,271
34
0,371
15
0,290
38
0,384
16
0,296
43
0,397
17
0,303
50
0,409
18
0,309
60
0,422
19
0,314
75
0,435
20
0,322
100
0,447
21
0,328
150
0,460
22
0,331
300
0,472
24
0,337
400
0,480
26
0,346
Rack
0,485
Efek dinamik
Ketika sepasang gear digerakkan pada kecepatan sedang atau tinggi dan menghasikan
kebisingan, efek dinamik terjadi. KV adalah factor dinamik
Kv =
Kv =
Kv =
Kv =
................................................................................................ (7)
.................................................................................................. (8)
.................................................................................................. (a)
pmax =
dimana
b={
]
(
[(
) (
} ................................................................. (9)
atau
( ) ( )
C 2 =
[(
] [(
....................................................... (10)
dimana
r1 =
r2 =
...................................................................... (11)
.............................................................................. (12)
C = - C P *
( )
( )+
.............................................................. (13)
WTKOKVKS
(satuan US)
WTKOKVKS
Sebeum untuk mengetahui persamaan (14), tinjau apakah sudah mengikuti standar atau
belum, seperti
Overload
Ukuran
C =
CP
(satuan US)
ZE
(satuan US)
(satuan SI) ............................................. (16)
(satuan US)
(satuan SI) ............................................ (17)
....................................................................................................................... (18)
dimana px adalah axial pitch, F adalah lebar permukaan. Untuk spur gear mF = 0
........................................................................................................ (19)
..................................................................................................... (20)
untuk spur gear, mN = 1,0 untuk helical gear dengan mF > 2,0 maka
menggunakan persamaan (20) untuk mencari mN
.............................................................................................. (21)
I=
eksternal gear
internal gear ......................... (22)
KV =
) V in ft/min
) V in m/s................................................. (26)
Dimana A = 50 + 56 (1 - B)
B = 0,25 (12 QV)2/3 .................................................................................. (27)
(Vt) max =
[A + (QV 3)]2
[
)]
ft/min
m/s .............................................. (28)
KS =
............................................................................ (29)
Cpf =
Cpm =
0,025
F 1 in
0,0375 + 0,0125 F
17 < F 40 in
.......................................................... (33)
A =
jika
< 1,2
jika
> 1,7
0,658 0,0759 ln (1 R)
0,50 0,109 ln (1 R)
KR (YZ)
0,9999
1,50
0,999
1,25
0,99
1,00
0,90
0,85
0,50
0,70
............................................................................................................................ (39)
KB =
1,6 ln
mB < 1,2
mB 1,2
....................................................... (40)
SF =
SH =
........................................ (41)
)
.................................... (42)
SH = (
) .......................................................... (43)
1.14 Analisa
Uniform
Moderate Shock
Heavy Shock
Uniform
1,00
1,25
1,75
Light Shock
1,25
1,50
2,00
Medium Shock
1,50
1,75
2,25
SH =
Quality number QV
Diametral pitch Pd
Face width F
}
}
A priority
decision
Design
decision
satuan US
H = ZE (
ISO
Symbol
Symbol
Description
Units
Am
Rm
in (mm)
AO
Re
in (mm)
CH
ZW
Ci
Zi
CL
ZNT
CP
ZE
Koefisien eastisitas
(lbf/in2)0,5
([N/mm2]0,5)
CR
ZZ
CSF
CS
ZX
D, d
de2, de1
in (mm)
EG , EP
E2, E1
lbf/in2
pinion
(N/mm2)
in (mm)
FeG, FeP
b2, b1
in (mm)
fP
Ra1
in (m)
HBG
HB2
HB
material
HBP
HB1
HB
material
hC
Eht min
in (mm)
he
hC
in (mm)
he lim
hC lim
in (mm)
ZI
YJ
JG, JP
YJ2, YJ1
KF
YF
Ki
Yi
KL
YNT
Km
KHB
KO
KA
Factor overload
KR
YZ
KS
YX
KSF
KT
Faktor temperatur
KV
KV
Factor dynamic
KX
met
(mm)
mmt
(mm)
mmn
(mm)
mNI
NI
mNJ
NJ
Z2
NL
nL
Z1
nP
n1
Kecepatan pinion
rev/min
hp (kW)
Pa
Pa
hp (kW)
Pac
Paz
hp (kW)
Pacu
Pazu
hp (kW)
service factor
Pat
Pay
hp (kW)
Patu
Payu
hp (kW)
in-1
Pm
in-1
Pmn
in-1
QV
QV
R, r
rmpt2, rmpt1
in (mm)
Rt, rt
rmyo2, rmyo1
in (mm)
rCO
in (mm)
gC
in (mm)
Hlim
lbf/in2
(N/mm2)
Sat
Flim
lbf/in2
(N/mm2)
SC
lbf/in2
(N/mm2)
SF
sF
SH
sH
St
lbf/in2
(N/mm2)
SWC
HP
lbf/in2
(N/mm2)
SWt
FP
lbf/in2
(N/mm2)
TP
T1
lbf in (Nm)
TT
F (oC)
tO
sai
in (mm)
point
UC
UC
lbf/in2
(N/mm2)
UH
UH
lbf/in2
(N/mm2)
Vt
Vet
satuan US
HP =
Bending Stress
St =
satuan US
F =
ft/min (m/s)
satuan US
FP =
KV = (
satuan US
Dimana A = 50 + 56 (1 B)
B = 0,25 (12 QV)2/3 ................................................................................. (6)
vt = dP nP / 12 satuan US
vet = 5,236 (10-5) d1n1 satuan SI ............................................................................ (7)
vt max = [A + (Qv 3)]2 satuan US
vte max =
)]
ZX =
{
{
0,5
F < 0,5 in
0,125 F + 0,4375
0,5 F 4,5 in
F > 4,5 in
0,5
b < 12,7 mm
0,00492 b + 0,4375
b > 114,3 mm
satuan US
{
{
0,4867 + 0,2132 / Pd
0,5 Pd 16 in-1
0,5
Pd > 16 in-1
0,5
1,6 met 50 mm
satuan US
satuan SI ..... (10)
satuan US
Dimana
Kmb =
1,00
1,10
1,25
CXC = ZXC =
ZNT =
{
{
103 NL 104
3,4822 NL-0,0602
104 NL 1010
103 nL 104
3,4822
nL-0,0602
10 nL 10
.................................... (14)
10
CL =
YNT =
2,0
1,5
{
{
2,7
102 NL 103
6,1514 NL-0,1182
103 NL 3(106)
1,6831 NL-0,0323
1,3558 NL-0,0178
2,7
6,1514 nL-0,1182
103 nL 3(106)
1,6831 nL-0,0323
1,3558 nL-0,0178
ZW = 1 + B1 (z1/z2 1)
CH = 1 + B2 (450 HBG)
ZW = 1 + B2 (450 HB2)
..................... (17)
{
{
KT =
K =
ZE =
0oC
1
(273 + )/393
.............................................. (18)
> 120oC
0,99 R 0,999
.......... (19)
0,90 R 0,99
.......... (20)
t > 250oF
(460 + t)/710
YZ = KR =
32oF t 250oF
.............................................................................. (21)
grade 1
grade 2
grade 2
grade 1
grade 2
grade 2
................................................................................. (25)
..................................................................................................... (29)
VS =
............................................................................................................. (30)
TG =
............................................................................................................... (31)
CS = 270 + 10,37 C3
C 3 in
....................................................................... (32)
1000
C>3
dG 2,5 in
1000
dG 8 in
C>3
CS =
1000
C>3
dG 25 in
dG > 25 in ..................... (35)
Cm =
0,02
3 < mG 20
0,0107
20 < mG 76
1,1483 0,00658 mG
CV =
65,52
VS- 0,774
Coefficient of friction f
CV =
0,15
VS = 0
VS > 10 ft/min
a=
b=
ht =
= 0,6866 pX
pX 0,16 in
dO = d + 2a .................................................... (42)
dr = d 2b ..................................................... (43)
Dt = D + 2a .................................................... (44)
Dr = D 2b ................................................... (45)
c = b a ....................................................... (46)
The clearance
(FW) max = 2 ( )
FG =
) =2
............................................................ (47)
2dm/3
1,125 (
pX > 0,16 in
)
CR =
............................ (50)
tS = ta +
)( )
+ ta ................................................................... (51)
................................................................................................................ (53)
.................................................................................................. (54)
.................................................................................................. (55)
................................................................................. (57)
................................................................................................ (58)
HW =
HG =
Wf =
)
)
hp ......................................................................... (59)
hp ............................................................................ (60)
......................................................................................... (61)
VS =
............................................................................................................. (62)
hp ....................................................................................................... (63)