INSPECTION AND TEST PLAN

Page No. 1 of 3

MANUFACTURER NAME: PO NO.: GL-PO-L-001 & GL-PO-L-002 I & TP DOC NO.: AR : Approval Required
PROJ ECT NAME : ITP-MIP-24/01/I/08 Rev.2 Rev. 2 : Actual Inspection
PT. BAKRIE PIPE INDUSTRIES J AMBI MERANG DEVELOPMENT
PROJ ECT
W1, W2 : Witness Inspection
S : Operation Surveillance
DESCRIPTION: CARBON STEEL LINE PIPE SUB SUPPLIER : R1, R2 : Review of documentation
Dia. 12
3
/
4
(323.9 mm) x 0 0. .4 43 38 8 ( (11.1 mm) WT PT. KRAKATAU STEEL T / C : Test Certificate Required
API 5L X52 PSL 2 H : Hold Point 1 =100%
M : Monitoring 2 =min. 10%
HOLD POINTS ETC.
ITEM
No.
ACTIVITY
QUALITY
RELATED
ACTIVITY
REFERENCE
DOCUMENT
CHARACTERISTIC
TO BE VERIFIED
TESTING
FREQUENCY
ACCEPTANCE
CRITERIA
VERIFYING
DOCUMENT
PT BPI PT. REKIN
J OB PTM
HESS J AMBI
MERANG
1 Receiving coil


MIP 24/01/I/08
- Coil ID
- Coil OD
- Coil width
- Coil thickness
Each coil MIP 24/01/I/08 Section 2 Receiving coil report M M1 / R1 A2 / R1
2 Hydrostatic test


MIP 24/01/I/08 Pressure test Each pipe MIP 24/01/I/08 Section 18 Hydrostatic test report M M1 / R1 A2 / R1
3
Product Chemical
Analysis


MIP 24/01/I/08 Chemical elements Two per heat MIP 24/01/I/08 Section 20
Chemical analysis
report
M W1 / R1 W1/ R1
Tensile Test One per heat MIP 24/01/I/08 Section 21 Tensile Test report M W1 / R1 W1

/ R1
Flattening Test Each coil MIP 24/01/I/08 Section 21 Flattening Test report M W1 / R1 W1 / R1
Charpy Test One per heat MIP 24/01/I/08 Section 21 Charpy Test Report M W1 / R1 W1 / R1
Hardness Test One per shift MIP 24/01/I/08 Section 21 Hardness Test Report M W1 / R1 W1 / R1
Metallographic
examination
One per shift MIP 24/01/I/08 Section 21
Metallographic
examination report
M W1 / R1 W1 / R1

4



Mechanical Test

MIP 24/01/I/08


Bend test
root bend test: 1 per heat
face bend test: 1 per heat
MIP 24/01/I/08 Section 21 Bend test report M W1 / R1 W1 / R1
UT for Strip Quality Each coil MIP 24/01/I/08 Section 6 Ultrasonic test report M M1 / R1 A2 / R1
UT for Weld Seam Each pipe MIP 24/01/I/08 Section 22 Ultrasonic Test Report M M1 / R1 A2 / R1
UT for Pipe Ends
Lamination
Each pipe MIP 24/01/I/08 Section 22 Ultrasonic Test Report M M1 / R1 A2 / R1

5

Non Destructive
Test (NDT)

MIP 24/01/I/08
Dye Penetrant for
bevel surface
Each pipe MIP 24/01/I/08 Section 23
Dye Penetrant
Inspection Report
M M1 / R1 A2 / R1

INSPECTION AND TEST PLAN
Page No. 2 of 3

MANUFACTURER NAME: PO NO.: GL-PO-L-001 & GL-PO-L-002 I & TP DOC NO.: AR : Approval Required
PROJ ECT NAME : ITP-MIP-24/01/I/08 Rev.2 A1, A2 : Actual Inspection
PT. BAKRIE PIPE INDUSTRIES J AMBI MERANG DEVELOPMENT
PROJ ECT
W1, W2 : Witness Inspection
S : Operation Surveillance
DESCRIPTION: CARBON STEEL LINE PIPE SUB SUPPLIER : R1, R2 : Review of documentation
Dia. 12
3
/
4
(323.9 mm) x 0 0. .4 43 38 8 ( (11.1 mm) WT PT. KRAKATAU STEEL T / C : Test Certificate Required
API 5L X52 PSL 2 H : Hold Point 1 =100%
M : Monitoring 2 =min. 10%
HOLD POINTS ETC.
ITEM
No.
ACTIVITY
QUALITY
RELATED
ACTIVITY
REFERENCE
DOCUMENT
CHARACTERISTIC
TO BE VERIFIED
TESTING
FREQUENCY
ACCEPTANCE
CRITERIA
VERIFYING
DOCUMENT
PT BPI PT. REKIN
J OB PTM
HESS J AMBI
MERANG
MPI for surface
imperfections in weld
First 20 pipes, thereafter
3% per shift with minimum
one pipe and maximum of
5 per shift
MIP 24/01/I/08 Section 23
Magnetic Particle
Inspection Report
M M1 / R1 A2 / R1

MPI for imperfections
in untested ends
(weld seam)
Each pipe at distance
300 mm from ends
MIP 24/01/I/08 Section 23
Magnetic Particle
Inspection Report
M M1 / R1 A2 / R1
Physical condition:
-Height of internal
weld bead
-Depth of trimming
-Dents condition
-Offset of plate edges
Each pipe MIP 24/01/I/08 Section 16 Final Inspection Report M M1 / R1 A2 / R1
Dimensional
Inspection:
-OD of pipe body
-OD of pipe end
-Greatest difference in
pipe diameter
between pipe ends
-Out-of-roundness
-Straightness
-Radial Offset
10% per shift with minimum
3 pipes per shift
MIP 24/01/I/08 Section 16
Roundness Inspection
Report
Final Inspection report
M M1 / R1 A2 / R1
Wall thickness
measurement
Each pipe MIP 24/01/I/08 Section 16 Final Inspection report M M1 / R1 A2 / R1
Pipe End Inspection:
-Bevel angle
-Root face
-Squareness
10% per shift with minimum
3 pipes per shift
MIP 24/01/I/08 Section 17 Final Inspection Report M M1 / R1 A2 / R1

6

Final Inspection



MIP 24/01/I/08
Pipe length
measurement
Each pipe MIP 24/01/I/08 Section 14 Final Inspection Report M M1 / R1 A2 / R1


INSPECTION AND TEST PLAN
Page No. 3 of 3

MANUFACTURER NAME: PO NO.: GL-PO-L-001 & GL-PO-L-002 I & TP DOC NO.: AR : Approval Required
PROJ ECT NAME : ITP-MIP-24/01/I/08 Rev.2 A1, A2 : Actual Inspection
PT. BAKRIE PIPE INDUSTRIES J AMBI MERANG DEVELOPMENT
PROJ ECT
W1, W2 : Witness Inspection
S : Operation Surveillance
DESCRIPTION: CARBON STEEL LINE PIPE SUB SUPPLIER : R1, R2 : Review of documentation
Dia. 12
3
/
4
(323.9 mm) x 0 0. .4 43 38 8 ( (11.1 mm) WT PT. KRAKATAU STEEL T / C : Test Certificate Required
API 5L X52 PSL 2 H : Hold Point 1 =100%
M : Monitoring 2 =min. 10%
HOLD POINTS ETC.
ITEM
No.
ACTIVITY
QUALITY
RELATED
ACTIVITY
REFERENCE
DOCUMENT
CHARACTERISTIC
TO BE VERIFIED
TESTING
FREQUENCY
ACCEPTANCE
CRITERIA
VERIFYING
DOCUMENT
PT BPI PT. REKIN
J OB PTM
HESS J AMBI
MERANG
Pipe weight
measurement
Each pipe MIP 24/01/I/08 Section 24 Final Inspection report M R1 R1
Residual magnetism
measurement
5% per shift MIP 24/01/I/08 Section 24
Residual Magnetism
Report
M M1 / R1 A2 / R1

Pipe marking Each pipe MIP 24/01/I/08 Section 25 Final Inspection report M M1 / R1 A2 / R1
7 Pipe End
Protection

MIP 24/01/I/08 Pipe protector Each pipe MIP 24/01/I/08 Section 26


M M1 / R1 A2 / R1
8 MPQT


MIP 24/01/I/08 MPQT result One pipe MIP 24/01/I/08 Section 28 MPQT report M W1 / R1 W1 / R1