KATA PENGANTAR

Puji dan syukur penulis ucapkan kehadirat Allah SWT yang telah
melimpahkan rahmat dan karunianya sehingga penulis dapat menyelesaikan
laporan praktikum pemesinan II yaitu Mesin Gerinda.
Penulis mengucapkan terimakasih kepada, dosen dan asisten yang telah
memberikan masukan dan bimbingan dalam penyusunan laporan ini. Terimakasih
juga penulis ucapkan kepada rekanrekan mahasiswa yang telah memberikan
dorongan, bantuan dan saran kepada penulis.
Penulis menyadari dalam penyusunan laporan ini masih banyak terdapat
kekurangan, baik dari isi maupun penulisannya. Oleh karena itu saran dan kritikan
yang bersifat membangun sangat diharapkan demi kesempurnaan laporan ini,
sehingga dapat bermanfaat nanti dalam pelaksanaannya.

Pekanbaru, Mei 2008

penulis

DAFTAR ISI
KATA PENGANTAR......................................................................................

DAFTAR ISI....................................................................................................

ii

DAFTAR GAMBAR.......................................................................................

iv

DAFTAR TABEL............................................................................................

vii

DAFTAR NOTASI.......................................................................................... viii

BAB I PENDAHULUAN
1.1

Latar Belakang................................................................................

1.2

Tujuan.............................................................................................

1.3

Manfaat...........................................................................................

1.4

Sistematika Penulisan.....................................................................

BAB II TEORI DASAR

2.1 Pengertian Mesin Gerinda ................................................................

2.2 Jenis-jenis Mesin Gerinda................................................................

2.3

Pengelompokan Mesin Gerinda......................................................

2.4 Prinsip Kerja Mesin Gerinda...........................................................

10

2.5 Proses Mesin Gerinda.....................................................................

11

2.6 Roda Gerinda...................................................................................

12

2.7 Bentuk roda gerinda.........................................................................

14

2.8 Datum...............................................................................................

18

2.9 Sistem Penandaan............................................................................

18

2.10........................................................................................................... Jenis
-jenis Pengasah..................................................................................

20

2.11 Pembentukan Roda Gerinda............................................................

21

2.12........................................................................................................... Kom
ponen Utama.....................................................................................

22

2.13........................................................................................................... Sim
bol-simbol Mesin Gerinda Silindris..................................................

24

2.14........................................................................................................... Pend
ingin..................................................................................................

ii

26

2.15........................................................................................................... Sim
bol-simbol Mesin Gerinda Datar......................................................

29

2.16........................................................................................................... Ele
men-elemen Dasar Dari Mesin Gerinda...........................................

35

2.17........................................................................................................... Tole
ransi...................................................................................................

36

BAB III ALAT DAN BAHAN

3.1 Alat...................................................................................................

40

3.2 Bahan...............................................................................................

44

BAB IV PROSEDUR KERJA

4.1 Prosedur Umum.................................................................................

45

4.2 Prosedur Benda Kerja.......................................................................

46

BAB V PEMBAHASAN
5.1 Perhitungan.......................................................................................

50

5.2 Pembahasan.......................................................................................

51

BAB VI KESIMPULAN DAN SARAN

6.1 Kesimpulan .......................................................................................

52

6.2 Saran..................................................................................................

52

DAFTAR PUSTAKA
LAMPIRAN

iii

DAFTAR GAMBAR
Gambar 2.1

Mesin gerinda...........................................................................

Gambar 2.2 Mesin gerinda silindris..............................................................

Gambar 2.3 Mesin gerinda rata vertical........................................................

Gambar 2.4 Mesin gerinda berdiri................................................................

Gambar 2.5 Mesin gerinda bangku...............................................................

Gambar 2.6 Mesin gerinda sabuk..................................................................

Gambar 2.7 Mesin gerinda permukaan Horizontal.......................................

Gambar 2.8 Mesin gerinda tangan................................................................

Gambar 2.9 Mesin gerinda datar...................................................................

Gambar 2.10 Mesin asah potong.....................................................................

Gambar 2.11 Struktur butiran yang tidak seragam..........................................

12

Gambar 2.12 Roda gerinda basah....................................................................

12

Gambar 2.13 Roda gerinda cacat....................................................................

13

Gambar 2.14 Benda kerja yang tidak bagus....................................................

13

Gambar 2.15 Bantalan yang haus....................................................................

13

Gambar 2.16 Roda gerinda lurus.....................................................................

14

Gambar 2.17 Roda gerinda silinder.................................................................

14

Gambar 2.18 Roda gerinda piring...................................................................

14

Gambar 2.19 Roda gerinda tirus kedua ujung.................................................

15

Gambar 2.20 Roda gerinda mangkuk lurus.....................................................

15

Gambar 2.21 Roda gerinda dengan pengurangan dua sisi..............................

15

Gambar 2.22 Roda gerinda dengan pengurangan satu sisi..............................

16

Gambar 2.23 Roda gerinda mangkuk kerucut.................................................

16

Gambar 2.24 Roda gerinda Gergaji.................................................................

16

iv

Gambar 2.25 Roda gerinda khusus..................................................................

17

Gambar 2.26 Sistem penandaan......................................................................

18

Gambar 2.27 Pengasah intan...........................................................................

21

Gambar 2.28 Loading......................................................................................

21

Gambar 2.29 Glazing......................................................................................

21

Gambar 2.30 Kepala utama.............................................................................

22

Gambar 2.31 Meja Eretan...............................................................................

22

Gambar 2.32 Panel control.............................................................................

23

Gambar 2.33 Perlengkapan pendingin............................................................

23

Gambar 2.34 Tombol emergency.....................................................................

24

Gambar 2.35 Tombol hidrolik.........................................................................

24

Gambar 2.36 Tombol pemutar chuck..............................................................

25

Gambar 2.37 Tombol proses penggerindaan...................................................

25

Gambar 2.38 Tombol coolant..........................................................................

25

Gambar 2.39 Media pendingin........................................................................

26

Gambar 2.40 Pendingin...................................................................................

26

Gambar 2.41 Soluble oils................................................................................

27

Gambar 2.42 Perbandingan campuran kimia..................................................

27

Gambar 2.43. Posisi nozel...............................................................................

27

Gambar 2.44. Sirkulasi dan sisitem penyaringan pendinginan.......................

28

Gambar 2.45 Simbol-simbol pada mesin gerinda datar..................................

28

Gambar 2.46 Tombol emergency.....................................................................

29

Gambar 2.47 Tombol control on/off................................................................

29

Gambar 2.48 Tombol pengaturan roda gerinda...............................................

30

Gambar 2.49 Tombol pengaturan hidroulic.....................................................

30

Gambar 2.50 Tombol pengaturan vacuum cleaner..........................................

30

Gambar 2.51 Tombol pengaturan coolant.......................................................

31

Gambar 2.52. Tombol parking mode...............................................................

31

Gambar 2.53 Tombol operating mode.............................................................

31

Gambar 2.54 Tombol feeding mode................................................................

32

Gambar 2.55 Tombol auto cycle......................................................................

32

Gambar 2.56 Tombol jog.................................................................................

33

Gambar 2.57 Tombol direction........................................................................

33

Gambar 2.58 Tombol pengatur pemakanan.....................................................

34

Gambar 2.59 Tombol pengatur kecepatan gerakan meja................................

34

Gambar 2.60 Bidang Basis Toleransi..............................................................

37

Gambar 2.61 Toleransi Kerataan.....................................................................

37

Gambar 2.62 Toleransi Miring........................................................................

38

Gambar 2.63 Toleransi Kelurusan Garis.........................................................

38

Gambar 3.1 Mesin gerinda silindris..............................................................

39

Gambar 3.2 Jangka sorong............................................................................

39

Gambar 3.3 Mikrometer................................................................................

40

Gambar 3.4 Chuck.........................................................................................

40

Gambar 3.5 Kunci chuck...............................................................................

41

Gambar 3.6 Kunci-L.....................................................................................

41

Gambar 3.7 Kuas............................................................................................

41

Gambar 3.8 Senter..........................................................................................

42

Gambar 3.9 Kepala lepas...............................................................................

42

Gambar 3.10 Batu gerinda...............................................................................

42

Gambar 3.11 Bahan.........................................................................................

43

vi

DAFTAR TABEL
Tabel 2.1 Perbandingan ukuran butiran............................................................

19

Tabel 2.2 Lambang sifat elemen yang diberi toleransi.....................................

36

Tabel 2.3 Variasi toleransi untuk sudut.............................................................

37

vii

DAFTAR NOTASI

Simbol

Satuan

mm

Kedalaman potong

Cv

mm/menit

Kecepatan potong

mm

Diameter potong

dm

mm

Diameter akhir

do

mm

Diameter awal

mm/menit

Jarak hantaran

La

mm

Jarak awal tool

lt

mm

Jarak yang ditempuh

lw

mm

Lebar potongan

mm/mint

Kecepatan putar

mm

Jarak pendekatan

tc

mm

Waktu pemotongan

Vf

mm

Kedalaman makan

mm

Penghasilan geram

mm

Konstanta phi

viii

Keterangan