SampleProblemsandsolutions
PROBLEMS
5.Averticaltwostartthreadedscrewofa100mmmeandiameterand20mm
pitchsupportsaverticalloadof18KN.Theaxialthrustonthescrewistakenby
acollarbearingof250mmoutsidediameterand100mminsidediameter.Find
theforcerequiredattheendofaleverwhichis400mmlonginordertoliftand
lowertheload.Thecoefficientoffrictionfortheverticalscrewandnutis0.15
andthatforthecollarbearingis0.20.
Solution
meandiameter(d)=100mm
pitchofthescrew(p)=20mm
=tan=coefficientoffrictionofthescrewandthenut=0.15
l=lengthoftheleverarm=400mm
W=load=18kN
Weknowthat,
2 20
3.14 100
0.1273
Forcerequiredtolifttheload:
Weknowthatforcerequiredatthecircumferenceofthescrew(P),
18 10
18 10
18 10
0.15
1
0.1273
0.15 0.1273
0.2773
1 0.019095
0.2773
0.980905
18 10 0.2826
5088
Totaltorque,
5088 50
254400
569400
0.20 18 10 87.5
315000
Totalforce,
569400
400
1423.5N
1423N
Forcerequiredattheendoflevertolifttheloadis1423N
Forcerequiredtolowertheload:
Weknowthattheforcerequiredatthecircumferenceofthescrew(P),
18 10
18 10
18 10
0.15
1
0.1273
0.15 0.1273
0.0227
1 0.019095
0.0227
1.019095
18 10 0.02227
400
Totaltorque,
400 50
0.20 18 10 87.5
20000
335000
315000
Totalforce
=838N
Forcerequiredattheendoflevertolowertheloadis838N.
6.Asluicegateweighing18kNisraisedandloweredbymeansofsquarethreaded
screws,asshowninfig.Thefrictionalresistanceinducedbywaterpressureagainst
thegatewhenitisinitslowestpositionis4000N.
Theoutsidediameterofthescrewis60mmandpitchis10mm.Theoutsideandinside
diameterofwasheris150mmand50mmrespectively.Thecoefficientoffriction
betweenthescrewandnutis0.1andforthewasherandseatis0.12.Find:
1. Themaximumforcetobeexertedattheendsoftheleverforraisingand
loweringthegate.
2. Efficiencyofthearrangement.
Solution:
Given,
W=18kN=18000N
Outerdiameter(d0)=60mm
Pitchofthescrew=10mm
D1=150mm;D2=50mm
R1=75mm;R2=25mm
=tan=coefficientoffrictionbetweenscrewandnut=0.1
1=coefficientoffrictionbetweenwasherandseat=0.12
Themeandiameterofthescrew,
d=d0(p/2)
=605=55mm.
tan=
=0.0578
Forcerequiredtoraisetheload:
Theforcerequiredatthecircumferenceofthescrew,
P=Wtan(
=18*103
.
.
=18*103*0.1587
=2856N
Themeanradius,
R=R1+R2/2
=100/2=50mm.
Totaltorquerequired,
T=(P*d/2)+(
1*W*R)+frictionalresistance
=(2856*55/2)+(0.12*18*103*50)+4000*25
=78540+108000+100000
=286540Nmm
Themaximumforcetobeexertedattheendofthelever,
T=P1*l
P1=T/l
P1=286540/(2*103)
=143N
Forcerequiredtolowertheload:
Theforcerequiredatthecircumferenceofthescrew,
=18*103
.
.
=755N.
Totaltorquerequired,
T=(P*d/2)+(
1*W*R)+frictionalresistance
=(755*55/2)+(0.12*18*103*50)+4000*25
=20762+108000+100000
=228762Nmm
Themaximumforcetobeexertedattheendofthelever,
T=P1*l
P1=T/l
P1=228762/(2*103)
=114N
2.Efficiency( )=
=T0/T
=
=
=
.
.
(P0=Wtan)
.
.
*100
=15.4%
7.Thespindleofascrewjackhassinglestartsquarethreadswithanoutside
diameterof45mmandapitchof10mm.Thespindlemovesinafixednut.The
loadiscarriedonaswivelheadbutisnotfreetorotate.Thebearingsurfaceof
theswivelheadhasthemeandiameterof60mm.Thecoefficientoffriction
betweenthenutandscrewis0.12andthatbetweentheswivelheadandthe
spindleis0.10.Calculatetheloadwhichcanberaisedbyeffortsof100Neach
appliedattheendoftwoleverseachofeffectivelengthof350mm.Also
determinethevelocityratioandtheefficiencyoftheliftingarrangement.
Solution:
Given,
Outsidediameter(d0)=45mm
Pitchofscrew(p)=10mm
Meandiameterofswivelheadis60mm.
=coefficientoffrictionbetweenscrewandnut=0.12
1=coefficientoffrictionbetweenswivelheadandspindle=0.10
Effortsapplied(P)=100N
Lengthofthelever(l)=350mm
Themeandiameterofthescrew,
d=d0(p/2)
=455=40mm.
tan=
100
=0.0795
Theforcerequiredatthecircumferenceofthescrew,
P=Wtan(
100=W
.
.
W=552N
Thevelocityratio,
Velocityratio(V.R)=
=
=
=(2*350)/(0.0795*40)
=220N
Efficiency( )=
=
=0.0795(10.0795*0.12)/(0.0795+0.12)
=0.394=39.4%
,
,