Anda di halaman 1dari 80

Electromechanical

and solid-state relays


Zelio Relay
Catalogue
September 2009
Reduce the size of your
enclosures and, at the
same time, increase
machine reliability
The new Zelio Relay items
Electromechanical relays RSL
Only 6 mm wide, thus saving considerable space 6 mm wide
in your enclosures

Solid-state relays SSR


Unlimited service life provided by electronic technology
Unlimited service life

Contents
Presentation
Choose compactness with Zelio Relay RSL ....................................................................... 2-3
Choose long life and silent operation with Zelio Relay SSR ................................................. 4-5
Electromechanical and solid-state relays panorama ........................................................... 6-7

Technical characteristics
Zelio Relay RSL ................................................................................................................................. 8-15
Zelio Relay RSB, RXM, RUM, RPM ............................................................................................ 16-49
Zelio Relay ABR, ABS .................................................................................................................... 50-69
Zelio Relay SSR .............................................................................................................................. 70-77

Make the most of your energy

1
Choose compactness
with Zelio Relay RSL

Only 6 mm
wide, thus reducing the size
of your enclosures

> A solution for


any application

A complete offer
> An offer with maximum flexibility, comprising:
• complete products: a single reference for a relay
mounted on a socket,

• products for customer assembly: select the relay


and associated socket according to your application.
> Wide choice of sockets available covering a range
of voltages from 12 to 230 V.

An offer that meets the most


demanding standards
• Conformity with the European RoHS
(Restriction of Hazardous Substances) directive.
• Conformity to international standards
IEC/EN 61810-1, UL508, CSA C22.2 N°14, GOST.

100% RoHS
Schneider Electric commits itself to
reducing the environmental impact
of its products

2
> Reliability in any situation
Protection integrated in the socket
The assurance of reliable protection of the relay
irrespective of the supply voltage used.

LED indicator
Power on and relay status LED indicator.

«Standard» and «low level»


version relays
For high breaking capacity or low level
current application requirements.

Up to6A
breaking capacity

> Simplicity of installation


and cabling

Simple maintaining of relay in socket


and its release/removal
Using locking/unlocking lever.

Simplification of cabling
Commoning link available as accessory.

Simple mounting on DIN rail

Choice of 2 connection techniques


Suitable for the majority of your applications.

Screw connector Spring terminal

3
Choose long life and
silent operation with
Zelio Relay SSR

> Heat exchange guaranteed


The new solid-state relays SSR with SCR (Semiconductor
Controlled Rectifier) outputs offer you two alternatives:

SSRD range
Directly mounted with heat sink to provide heat exchange,
they are easily mounted by clipping directly onto DIN rail and
can also be panel mounted.

SSRP range
Panel mounted, either on their own or combined with
a heat sink for applications requiring considerable heat exchange.

SS
RA
H1

AS
SE
0812 MB
LE
D IN
ME
XIC
O

SSRP relay mounted on heat sink with


thermal interface

4
4
> Distinctive indication
A green LED on the front face of the products provides instant
indication of the relay input status.

> High performance


High breaking capacities Unlimited
• From 10 to 125 A for relays SSRP
• From 10 to 45 A for relays SSRD
service life
due to electronic relay
technology
Wide supply voltage range
• From 3 to 32 VDC and 90 to 280 VAC

Outputs suited to applications


• From 24 to 280 VAC and 48 to 530/660 VAC
Complete
Extreme compactness silence when
• Only 22.5 mm and up to 45.5 mm wide switching
providing suitability for
Unlimited service life building and hospital
applications
• No preventive maintenance, relays SSR have a
unlimited service life

Silence of electronic technology


• Complete silence when switching
High switching
Insensitive to vibration frequency
• Even in the event of excessive vibration, the relay particularly on packaging
will not change state and textile machines

> Conformity to
international standards
100% Schneider Electric commits

RoHS
itself to reducing the environmental
impact of its products

5
Panorama Zelio Relay
Electromechanical relays

Number CO contacts 1 CO 1 or 2 CO 1 or 2 CO 2, 3 or 4 CO

Current 6A 8-12-16 A 5-12 A 6-10-12 A

Mounting Plugs into socket On DIN rail

References RSL RSB ABR RXM

Pages 8 to 15 16 to 21 50 to 69 22 to 29

Electromechanical relay advantages

• Wide choice of number of contacts (up to 4)


• Easy installation and maintenance:
Plug-in relay for socket mounting (universal format)
Contact status mechanical indicator and “Relay On” LED indicator
Lockable “Test” button for testing relay operation
• Electrically separated inputs and outputs, allowing
different voltages
Solid-state relays

2, 3 or 4 CO 1, 2, 3 or 4 CO 1 NO 1 NO 1 NO

10 A 15A 3A 10 ...45 A 10 ...125 A

Plugs into socket On DIN rail On DIN rail On panel

RUM RPM ABS SSRD SSRP

30 to 39 40 to 49 50 to 69 70 to 77 70 to 77

Solid-state relay (SSR) advantages

• Unlimited service life


• Wide supply voltage range and high breaking current
(up to 125 A), suited to packaging and textile machines
• “Relay On” LED indicator
• Completely silent switching, providing suitability for
building and hospital applications
• Insensitive to vibration
Selection guide Zelio Relay - plug-in relays
RSL slim interface relays

Application Plug-in relays

PF090211
1

Number and type of contacts / conventional thermal 1 C/O / 6 A


current (Ith on N/O contact)
2 Control voltage range c 12…60 V

Contact type Standard Yes


Low level Yes

Type of pins Flat (PCB type, reinforced)

3 Operating voltage

Durability Electrical, resistive load


Up to a 400 V / c 300 V

60 000
(operating cycles) Mechanical, no-load 10 000 000

Relay type RSL 1pB4pD

4
Pages 14
PF090209

6 Conventional thermal current (Ith) 6A

Connection Screw connector

LED Yes

Protection circuit Yes

7 Accessories Socket identification legend


Bus jumper
Yes
Yes
Partition plate Yes

Socket type RSL ZVpp

8
Pages 14
PF090206

10 Slim interface relays, pre-assembled RSL 1PVpp

Pages 14


1

4
PF090210

6A 6
Spring terminals

Yes

Yes

Yes
Yes
7
Yes

RSL ZRpp

8
14
PF090207

RSL 1PRpp 10
14


Presentation Zelio Relay - plug-in relays
RSL slim interface relays

Presentation
RSL slim interface relays offer the advantages of compact size and modular design:
1 their slim width (6 mm) saves space when mounting on a 5 rail at the back of an
enclosure.

RSL relays are available in two versions:


b pre-assembled range: a single reference comprising a relay mounted on its
socket.
v The socket includes a protection circuit (against reverse polarity and surge) and
2 an LED indicator as standard.
v Two types of connector are available for wire connection: screw connectors or
spring terminals.
v This pre-assembled solution covers a wide range of operating voltages from 12 to
230 V.
b range for customer assembly:
v The relay (standard or low level) and the socket are selected, as required,
3 according to the operating voltage of the application.
v For maintenance: an RSL slim relay can be replaced without any need to
disconnect the socket wiring.
Description
1
RSL slim interface relays, pre-assembled
2
4 4 1
2
6 A relay (standard or low level) with 1 C/O contact.
Lever for retaining, or easy withdrawal of the relay from its socket.
3 Sockets: wire connection by screw connector or by spring terminals.
3 4 All sockets have a built-in protection circuit and LED indicator.

6
PF090213

RSL slim interface relay


PF090208

7 1 Five flat, reinforced pins (PCB type).

1
Sockets for RSL slim interface relays

8 4 2
1 Five female contacts for the relay pins.
2 Retaining lever with marker label.
3 3 Wire connection by screw connector or by spring terminals.
4 Protection circuit and LED indicator (built into the socket)
5 Locating slot for mounting on 5 rail.

10
PF090212

5
Presentation : Characteristics : References : Dimensions, schemes :
page 10 page 11 page 14 page 15

10
Characteristics Zelio Relay - plug-in relays
RSL slim interface relays

General characteristics
Conforming to standards IEC 61810-1, UL 508, CSA C22-2 No. 14
1
Product certifications UL, CSA, GOST

Ambient air temperature Storage °C - 40… + 85


around the device

Operation °C - 40… + 55 2
Vibration resistance In operation 10 gn
conforming to
IEC/EN 60068-2-6
Not operating 5 gn

3
Degree of protection Conforming to IEC/EN 60529 IP 40 (Relays)
IP 20 (Sockets)

Shock resistance Opening 10 gn


conforming to
IEC/EN 60068-2-27
Closing 5 gn 4
Protection category RT III

Mounting position Any

5
Insulation characteristics
Rated insulation voltage (Ui) V 250 (IEC)

Rated impulse withstand voltage (Uimp) kV 6

6
Dielectric strength Between coil and contact aV 4000
(rms voltage)

Between contacts aV 1000

10

11
Characteristics (continued) Zelio Relay - plug-in relays
RSL slim interface relays

Contact characteristics
Relay type RSL1ABppp RSL1GBppp
1 Number and type of contacts 1 C/O 1 C/O low level

Contact materials AgSnO2 AgSnO2 - gold plated

Conventional thermal For ambient A 6 6


current (Ith) temperature y 55 °C
Rated operational current Conforming to IEC N/C A 6 6

2 in utilisation categories
AC-1 and DC-1
Conforming to UL
N/O A
A
6
6
6
6

Switching current Minimum mA 100 1 (at 50 mW)

Switching voltage Rated aV 250 250


Maximum V a 400, c 300 a 250, c 300
3 Minimum V 12 1 (at 50 mW)
Nominal load (resistive) A 6 / a 250 V, 0.5 mm

Switching capacity Maximum a VA 1500


c W 18…150 (depending on the voltage)
Minimum mW 120 50

4 Maximum operating rate


In operating cycles
No-load 72 000
Under load 360

Mechanical durability In millions of operating cycles 10

Electrical durability Resistive load See curves below


In millions of operating cycles
5 Inductive load 0.05 (N/O contact /250 V, 3 A, AC-15)

Maximum switching capacity on c load Electrical durability

300
Cycles

107
200
Voltage c

Resistive load
a 250V

6 100
106

50 Resistive load AgSnO2


40
30 105

20

7 10
0,1 0,2 0,5 1 2 5 10 20
104
0 1 2 3 4 5 6 7 8
Current c Switching current (A)

Coil characteristics
Average consumption c W 0.17

8 Drop-out voltage threshold c u 0.05 Uc


Operating time Between coil energisation and c ms 12 max
(response time) making of the On-delay contact

Between coil de-energisation and c ms 5 max


making of the Off-delay contact

9 Control circuit voltage Uc V 12 24 48 60


Relay control voltage codes JD BD ED ND
DC supply Average resistance at 23 °C ± 10% Ω 848 3390 10 600 20 500

Operating voltage limits Min. V 8.4 16.8 33.6 42


Max. V 16.8 33.6 67.2 84

10

Presentation : Characteristics : References : Dimensions, schemes :


page 10 page 11 page 14 page 15

12
Characteristics (continued) Zelio Relay - plug-in relays
RSL slim interface relays

Socket characteristics
Socket type RSL ZVpp RSL ZRpp
Relay types used
Conforming to standards
RSL 1pppp
IEC 61984, UL 508, CSA C22-2 No. 14
RSL 1pppp 1
Product certifications UL, CSA, GOST
Contact terminal arrangement Separate Separate
Wire connection method Screw connector Spring terminals
Width mm 6.2 6.2

Electrical characteristics 2
Conventional thermal current (Ith) A 6
Maximum operating voltage V 300

Insulation characteristics
Between adjacent output contacts Vrms 2500
Between input and output contacts
Between contacts and 5 rail
Vrms
Vrms
2500
2500
3
General characteristics
Ambient air temperature Operation °C - 40…+ 70 / - 40…+ 55 for U > 80 V
around the device Storage °C - 40…+ 85
Degree of protection
Cabling
Conforming to IEC/EN 60529
Solid cable 1 conductor mm²
IP 20
0.2…2.5 0.2…1.5 4
without cable end AWG 24…14 24…16
Flexible cable 1 conductor mm² 0.2…2.5 0.2…1.5
with cable end AWG 24… 14 24…16

Screw size mm M 2.5


Maximum tightening torque Nm 0.5 10 N…40 N (0.2 …1.5 mm²) 5
Mounting On 35 mm 5 rail
Fixing on 5 rail By plastic compression spring

Terminal referencing IEC


LED indicator Yes (built-in)

Protection circuit Yes (built-in)


6
Wire connection method Screw connector Spring terminal

Sockets operating voltage


Operating voltage
V
Tolerance Control circuit voltage (relay)
V
8
Socket type RSLZVA1, RSLZRA1 c/a 12 + 20% / - 5% c 12

c/a 24 + 20% / - 10% c 24

RSLZVA2, RSLZRA2 c/a 48 + 20% / - 10% c 48

c/a 60 + 20% / - 10% c 60


9
RSLZVA3, RSLZRA3 c/a 110 + 15% / - 20% c 60

RSLZVA4, RSLZRA4 c/a 230 + 15% / - 20% c 60

10

13
References Zelio Relay - plug-in relays
RSL slim interface relays

Slim interface relays, pre-assembled


Relays mounted on socket equipped with LED and protection circuit
1 Sold in lots of 10
PF090206

PF090207

1 C/O contact - Thermal current (Ith) 6A


Operating voltage Control circuit voltage Socket type
Screw connector Spring terminal
Unit reference Weight Unit reference Weight
V V kg kg

2 c/a 12 c 12 RSL 1PVJU 0.031 RSL 1PRJU 0.029

c/a 24 c 24 RSL 1PVBU 0.031 RSL 1PRBU 0.029

c/a 48 c 48 RSL 1PVEU 0.031 RSL 1PREU 0.029

c/a 110 c 60 RSL 1PVFU 0.031 RSL 1PRFU 0.029


RSL 1PVpp RSL 1PRpp
3 c/a 230 c 60 RSL 1PVPU 0.031 RSL 1PRPU 0.029

Slim interface relays for customer assembly: relay + socket


Relays with flat, reinforced pins (PCB type)
Sold in lots of 10
PF090211

1 C/O contact - Thermal current (Ith) 6A

4 Control circuit voltage


Standard
Unit reference Weight
Low level
Unit reference Weight
V kg kg
c 12 RSL 1AB4JD 0.006 RSL 1GB4JD 0.006
RSL 1pppp
c 24 RSL 1AB4BD 0.006 RSL 1GB4BD 0.006

5 c 48 RSL 1AB4ED 0.006 RSL 1GB4ED 0.006

c 60 RSL 1AB4ND 0.006 RSL 1GB4ND 0.006

Sockets equipped with LED and protection circuit


Sold in lots of 10
PF090210
PF090209

Socket type

6 Operating voltage For use with relays


Screw connector
Unit reference Weight
Spring terminal
Unit reference Weight
V kg kg
c/a 12 and c/a 24 RSL 1pB4JD RSL ZVA1 0.025 RSL ZRA1 0.023
RSL 1pB4BD
c/a 48 and c/a 60 RSL 1pB4ED RSL ZVA2 0.025 RSL ZRA2 0.023
RSL 1pB4ND

7 c/a 110 RSL 1pB4ND RSL ZVA3 0.025 RSL ZRA3 0.023

c/a 230 RSL 1pB4ND RSL ZVA4 0.025 RSL ZRA4 0.023

RSL ZVAp RSL ZRAp

8 Accessories for sockets


Sold in lots of 10
Description Compatibility Unit reference Weight
RSL Z2 kg
Clip-in legends With all sockets RSL Z5 0.001
(sheet of 64 legends)
9 Bus jumper
(20-pole jumper)
With all sockets RSL Z2 0.003

Partition plate With all sockets RSL Z3 0.001

RSL Z3

10

Presentation : Characteristics : References : Dimensions, schemes :


page 10 page 11 page 14 page 15

14
Dimensions, Zelio Relay - plug-in relays
schemes RSL slim interface relays

Slim interface relays, pre-assembled


RSL 1PVpp (screw connector) RSL 1PRpp (spring terminals)
1
30,1

35,3
2
95

101
51,5
78,6
6,2 6,2
51,5 6,2 6,2 3
78,6

Relays for customer assembly


RSL 1pppp with flat, reinforced pins (PCB type)
15 max 5 max 1 C/O contact

4
11,34 (1) (1) 1,9

14
11
28 max

12

A1
3,5±0,5
3,78

5
A2
(1): 5.04 mm
Sockets equipped with LED and protection circuit
RSL ZVpp (screw connector) RSL ZRpp (spring terminals)
30,1

35,3

6
95

101

7
51,5 6,2 6,2
51,5 6,2 6,2
78,6
78,6

Socket connections Example of RSL Z2 bus jumper


mounting on sockets 8
RSL ZVpp (screw connector) RSL ZRpp (spring terminals) Side view
12 12

11 11
14 (1)
9
14
(3)

(2)
(4)
A1 Protection 14 A1 14
Protection
A2 circuit 11 A2 circuit 11
12 12

A1 A1
10
(1) A1
A2 A2 (2) A2
(3) Bus jumper polarity A1
(4) Bus jumper polarity A2

15
Selection guide Zelio Relay - plug-in relays

Application Plug-in relays


Interface relays Miniature relays

Number and type of contacts / conventional thermal 1 C/O / 16 A 2 C/O / 12 A


current (Ith on N/O contact) 1 C/O / 12 A 3 C/O / 10 A
3 2 C/O / 8 A 4 C/O / 6 A
4 C/O / 3 A (low level)

Control circuit voltage a 24…240 V 24…240 V


c 6…110 V 12…220 V

Type of pins Flat (Faston type) Flat (Faston type)

4 Operational voltage Up to a 400 V / c 300 V Up to 250 V

Durability Electrical, resistive load 100 000 100 000


(operating cycles) Mechanical, no-load 30 000 000 10 000 000

Functions LED Yes (with protection modules) Yes (depending on version)


5 Mechanical indicator
Lockable test button


Yes
Yes
Low level contacts – Yes (depending on version)

Type reference RSB RXM

6 Pages 20 25 and 26

Conventional thermal current (Ith) 12 A (1) 10 A 12 A (2)

8 Contact terminal arrangements Separate Mixed Separate

Connection Connector Screw clamp terminals or Connector


connector

Accessories Protection modules Yes Yes

9 Timer module
Maintaining clamps

Yes

Yes
Socket identification legend Yes Yes (except RXZ E2M114)
Mounting adapters for 5 rail – Yes
Mounting adapters with fixing lugs – Yes
Bus jumper, 2-pole (Ith = 5 A) – – Yes

10 Associated socket types RSZ E1SppM RXZ E2Mppp RXZ E2Sppp

Pages 20 26 26
(1) When using relay RSB 1A160pp with socket RSZ E1S48M, terminals must be linked.
(2) Except for sockets RXZ E2S11pM: 10 A.

16
Universal relays Power relays

2 C/O / 10 A 2 C/O / 10 A 1 C/O / 15 A


3 C/O / 10 A 3 C/O / 10 A 2 C/O / 15 A
3 C/O / 3 A (low level) 3 C/O / 15 A
4 C/O / 15 A
3
24…230 V 24…230 V
12…220 V 12…110 V 12…110 V

Cylindrical Flat (Faston type) Flat (Faston type)

Up to 250 V Up to 250 V
4
100 000 100 000 (3)
5 000 000 10 000 000

Yes (depending on version) Yes (depending on version)


Yes
Yes
Yes
Yes
5
Yes (depending on version) – –

RUM RPM

33 43 6

12 A 16 A

Mixed Separate Mixed


8
Connector Screw clamp terminals

Yes Yes
Yes
Yes
Yes (for 3 and 4-pole)
Yes (on socket RPZ F1)
9
Yes Yes
– Yes
– Yes
– Yes –

RUZ CpM RUZ SCpM RUZ SF3M RPZ Fp 10


34 34 44
(3) 100 000 for RPM1 and RPM2; 60 000 for RPM3 and RPM4.

17
Presentation, Zelio Relay - plug-in relays
characteristics RSB interface relays

5 Presentation of the range


523139

2 The RSB interface relay range comprises:


1 1 12 A relays with 1 C/O contact , 16 A relays with 1 C/O contact and 8 A relays with
2 C/O contacts.
2 Sockets with separate contact terminals.
3 Protection modules (diode, diode + LED, RC circuit or varistor + LED). All these
modules are common to all sockets.
4 A plastic maintaining clamp for all sockets.
4 5 Clip-in legends for the sockets.
2 1

3 Socket description

3 1 Sockets with separate contact terminals (1)


535188

Inputs 1 Connection by connector.


2 Five or eight female contacts for the relay pins.
3 A fixing hole for panel mounting.
4 Location for protection modules.
Outputs 5 Locking components for plastic maintaining clamp.
6 Locating slot for mounting on 5 rail.
4 2
5 (1) The inputs and outputs are separated from the relay supply.
3

5 6 Relay supply

General characteristics
Conforming to standards IEC/EN 61810-1, UL 508, CSA C22-2 n° 14
Product certifications UL, CSA
Ambient air temperature Storage °C - 40…+ 85

6
around the device Operation °C c - 40…+ 85, a - 40...+ 70
Vibration resistance Conforming to IEC/EN 60068-2-6 > 10 gn (10..150 Hz)
Degree of protection Conforming to IEC/EN 60529 IP 40
Shock resistance Opening 5 gn
conforming to IEC/EN 60068-2-27 Closing 10 gn
Protection category RT I
Mounting position Any

7 Insulation characteristics
Rated insulation voltage (Ui) Conforming to IEC/EN 60947 V 400
Rated impulse withstand voltage (Uimp) kV 3.6 (1.2/50 µs)
Dielectric strength Between coil and contact aV 5000
(rms voltage) Between poles aV 2500
Between contacts aV 1000
Contact characteristics
8 Relay type
Number and type of contacts
RSB 1A120pp
1 C/O
RSB 1A160pp
1 C/O
RSB 2A080pp
2 C/O
Contact materials AgNi
Conventional thermal For ambient A 12 16 8
current (Ith) temperature y 40°C
Rated operational current Conforming to IEC “C” A 12 16 8
in utilisation categories “O” A 6 8 4
9 AC-1 and DC-1
Switching current Minimum mA 5
Switching voltage Maximum V a 400, c 300
Minimum V 5
Nominal load (resistive) A 12 / 250 a V 16 / 250 a V 8 / 250 a V
A 12 / 28 c V 16 / 28 c V 8 / 28 c V
Switching capacity Maximum a VA 3000 4000 2000

10 Minimum
c W
mW
336
300
448 224

Maximum operating rate No-load 72 000


In operating cycles/hour Under load 600
Presentation: References: Characteristics: Dimensions, schemes:
page 18 page 20 page 19 page 21

18
Characteristics Zelio Relay - plug-in relays
RSB interface relays

Contact characteristics (continued)


Relay type RSB 1A120pp RSB 1A160pp RSB 2A080pp

1
Mechanical durability In millions of operating cycles u 30
Electrical durability Resistive load 12 A - 250 V: u 0.1 16 A - 250 V: u 0.07 8 A - 250 V: u 0.1
In millions of op. cycles Inductive load See curves below
Electrical durability of contacts Reduction coefficient for inductive load a Maximum switching capacity on resistive load
Resistive load a (depending on power factor cos j) c
107 1

Reduction coefficient (A)


50
Durability (Number of operating cycles)

Current c
0,
16 B
A 0,6

106
0,5
12

5 A
C
2
C
2
B 0,4
1
105
0,5

104
0 0,4 0,8 1 1,2 1,6 2
0,3
1 0,6 0,4 0,2
0,1
10 20 30 50 100 200 300
3
Switching capacity (kVA) Voltage c

A RSB 2A080pp B RSB 1A160pp C RSB 1A120pp. Durability (inductive load) = durability (resistive load) x reduction coefficient.
Coil characteristics
Average consumption c 0.45 W, a 0.75 VA
Drop-out voltage threshold ≥ c 0.1 Uc, ≥ a 0.15 Uc
Operating time
(response time)
Between coil energisation and
making of the On-delay contact
a
c
ms
ms
12
9
4
Between coil de-energisation and a ms 10
making of the Off-delay contact c ms 4
Control circuit voltage Uc V 6 12 24 48 60 110 120 220 230 240
Relay control voltage codes RD JD BD ED ND FD – – – –
d.c. supply Average resistance at 20 °C ± 10% W 90 360 1440 5700 7500 25 200 – – – –
Operating
voltage limits
Min.
Max.
V
V
4.8
6.6
9.6
13.2
19.2
26.4
38.4
52.8
48
66
88
121








5
Relay control voltage codes – – B7 E7 – – F7 M7 P7 U7
a.c. supply Average resistance at 20 °C ± 15% W – – 400 1550 – – 10 200 35 500 38 500 42 500
60 Hz Operating Min. 50 Hz V – – 19.2 38.4 – – 96 176 184 192
voltage limits 60 Hz – – 20.4 40.8 – – 102 187 195.5 204
Max. 50/60 Hz V – – 26.4 57.6 – – 144 264 276 288

Socket type
Socket characteristics
RSZ E1S35M RSZ E1S48M 6
Relay types used RSB 1A120pp RSB 2A080pp, RSB 1A160pp (1)
Contact terminal arrangement Separate
Wire connection method Connector
Product certifications e
Conforming to standards IEC 61984, UL, CSA
Electrical characteristics
Conventional thermal current (Ith)
Maximum operating voltage
A
V
12
300
7
Insulation characteristics
Between adjacent output contacts Vrms 2500
Between input and output contacts Vrms 2500
Between contacts and 5 rail Vrms 2500
General characteristics
Ambient air temperature
around the device
Operation
Storage
°C
°C
- 25…+ 85
- 40…+ 85 8
Degree of protection Conforming to IEC/EN 60529 IP 20
Cabling Solid cable 1 conductor 0.5…2.5 mm2 - AWG 20…AWG 14
screw connector without cable end 2 conductors 0.5…1.5 mm2 - AWG 20…AWG 16
Flexible cable 1 conductor 0.25…2.5 mm2 - AWG 22…AWG 14
with cable end 2 conductors 0.25…1 mm2 - AWG 22…AWG 17
Maximum tightening torque / Screw size Nm 0.8 / M3 screw
Mounting
Fixing on 5 rail
On 35 mm 5 rail / on panel
By plastic compression spring 9
Terminal referencing IEC
Bus jumper (Ith: 5 A) No
Compatibility with the metal maintaining clamp Yes, plastic
Timer module No
Protection module All RZM ppp
Clip-in legends Yes
Wire connection method Screw connector
10

(1) When using the relay with socket RSZ E1S48M, terminals must be linked. See connection schemes on page 21.

19
References Zelio Relay - plug-in relays
RSB interface relays

Relays for standard applications


560583

Control Sold in Number and type of contacts - Thermal current (Ith)

1 circuit
voltage
lots of 1 C/O - 12 A
Unit
1 C/O - 16 A
Unit
2 C/O - 8 A
Unit Weight
reference (1) reference (1) reference (1)
V kg
c6 10 RSB 1A120RD RSB 1A160RD RSB 2A080RD 0.014

c 12 10 RSB 1A120JD RSB 1A160JD RSB 2A080JD 0.014

2 c 24 10 RSB 1A120BD RSB 1A160BD RSB 2A080BD 0.014

c 48 10 RSB 1A120ED RSB 1A160ED RSB 2A080ED 0.014

c 60 10 RSB 1A120ND RSB 1A160ND RSB 2A080ND 0.014


RSB 1A120JD + RZM 031FPD
+ RSZ E1S35M c 110 10 RSB 1A120FD RSB 1A160FD RSB 2A080FD 0.014
3
560584

a 24 10 RSB 1A120B7 RSB 1A160B7 RSB 2A080B7 0.014

a 48 10 RSB 1A120E7 RSB 1A160E7 RSB 2A080E7 0.014

a 120 10 RSB 1A120F7 RSB 1A160F7 RSB 2A080F7 0.014


4 a 220 10 RSB 1A120M7 RSB 1A160M7 RSB 2A080M7 0.014

a 230 10 RSB 1A120P7 RSB 1A160P7 RSB 2A080P7 0.014

a 240 10 RSB 1A120U7 RSB 1A160U7 RSB 2A080U7 0.014

5 Sockets 12 A, a 300 V
Contact terminal Connection Relay type Sold in Unit Weight
arrangement lots of reference kg
RSB 1A160BD + RSZ E1S48M Separate Connector RSB 1A120pp 10 RSZ E1S35M 0.060
RSB 1A160pp (2) 10 RSZ E1S48M 0.050
RSB 2A080pp
Protection modules
560582

6 Description For
use with
Voltage Sold in
lots of
Unit
reference
Weight

V kg
Diode All sockets c 6…230 10 RZM 040W 0.003

RC circuit All sockets a 24…60 10 RZM 041BN7 0.010


a 110…240 10 RZM 041FU7 0.010

7 Diode + green LED All sockets c 6…24


c 24…60
10
10
RZM 031RB
RZM 031BN
0.004
0.004
c 110…230 10 RZM 031FPD 0.004

Varistor + green LED All sockets c or a 6…24 10 RZM 021RB 0.005


c or a 24…60 10 RZM 021BN 0.005
c or a 110…230 10 RZM 021FP 0.005
8
RSB 2A080BD + RSZ E1S48M

Accessories
Description For Sold in Unit Weight
560585

use with lots of reference kg


Plastic maintaining clamp All sockets 10 RSZ R215 0.002
Legend All sockets 10 RSZ L300 0.001

9 (1) To order a relay complete with socket (sold in lots of 20): add suffix S to one of the following voltage codes JD, BD, B7, P7 or F7.
Example: RSB 2A080BD + RSZ E1S48M becomes RSB 2A080RBS.
(2) When using the relay with socket RSZ E1S48M, terminals must be linked. See connection schemes on page 21.

RSZ R215

10

Presentation: References: Characteristics: Dimensions, schemes:


page 18 page 20 page 19 page 21

20
Dimensions, Zelio Relay - plug-in relays
schemes RSB interface relays

Dimensions
Interface relays
RSB 1A120pp RSB 2A080pp, RSB 1A160pp 1
15,7 12,5 15,7 12,5
3,9 7,5 3,9 7,5
3,5

5
2
29

29
3,5

5
16,5

15
2,5

2,5
Sockets
RSZ E1S35M RSZ E1S48M

67 67
3
61 61
(4) (4)

11 21 11

14

12
24

22
14

12
4
(1) (1)

78,5
78,5

(3) (2) (3) (2) 5

29,4
29,4

A2 A1 A2 A1

27,5 15,5 27,5 15,5


34,5 34,5

(1) Relays
50 50
6
(2) Protection module
(3) Maintaining clamp
(4) Legend
Schemes
Interface relays
RSB 1A120pp RSB 1A160pp RSB 2A080pp
7
12/22
14/24
A2

A2
12
14

12
14

22
24
A2
A1

A1
11

11

21
11/21

A1

14
24 14
24 14 8
11 21 11
21 11
12 22 12
22 12

9
A2
A1

A2
A1
A2
A1

When using relay RSB 1A160pp with socket RSZ E1S48M


terminals 11 and 21, 14 and 24, 12 and 22 must be linked
Protection modules
RZM 040W RZM 041ppp RZM 031ppp RZM 021ppp 10
– A2 – A2 – A2 – A2

+ A1 + A1 + A1 + A1

21
Presentation Zelio Relay - plug-in relays
RXM miniature relays

7 Presentation of the range


524766

The RXM miniature relay range comprises:


1
2
1 12 A relays with 2 C/O contacts, 10 A relays with 3 C/O contacts, 6 A relays with
4 C/O contacts and 3 A “low level” relays with 4 C/O contacts. All these relays
have the same dimensions.
2 Sockets with mixed or separate contact terminals.
3 Protection modules (diode, RC circuit or varistor). All these modules are common
to all sockets.
1 4 A metal maintaining clamp for all sockets.
2 5 A plastic maintaining clamp for all sockets.
6 A 2-pole bus jumper that can be used on sockets with separate contact terminals
4 in order to simplify cabling when creating an equipotential link between the coil
or terminals.
5 7 Clip-in legends for all the sockets except RXZ E2M114.

6
3 3
Relay description
1 Spring return pushbutton for testing the contacts (green: c, red: a).
8 2 Mechanical “relay status” indicator.
106557

1
3 Removable lock-down door enabling forced maintaining of the contacts for test
2
sequences or maintenance purposes. During operation, this lock-down door must
3 always be in the closed position.

4 4
4 LED (depending on version) indicating the relay status.
5 Removable legend for relay identification.
6 Four notches for rail mounting adapter or panel mounting adapter with fixing lugs.
5 7 Eight, eleven or fourteen Faston type pins.
7 6
8 Area by which the product can be easily gripped.
9 Mounting adapter enabling direct mounting of the relay on a panel.
9 9 10 10 Mounting adapter enabling direct mounting of the relay on a 5 rail.
106662
106660

106661

6 Socket description
6 1 Sockets with mixed contact terminals (1)
106014

1 Connection by screw clamp terminals or screw connector.


2 Fourteen female contacts for the relay pins.
Outputs 3 Location for protection modules.
4 Locking components for plastic and metal maintaining clamps.
2 5 Locating slot for mounting on 5 rail with its compression spring or fixing clip.
6 Two or four fixing holes for panel mounting.
7 4
3

Inputs

8 5 5 Relay supply

6 Sockets with separate contact terminals (2)


1 1 Connection by screw connector.
106015

Inputs 2 Eight, eleven or fourteen female contacts for the relay pins.
3 Location for protection modules.
4 Locking components for plastic and metal maintaining clamps.
9 Outputs
5 Locating slot for mounting on 5 rail with its compression spring or fixing clip.
6 Two fixing holes for panel mounting.
2 7 Location for bus jumpers (see mounting on sockets on page 28).
4
3
(1) The inputs are mixed with the relay's supply, with the outputs being located on the opposite
10 side of the socket.
(2) The inputs and outputs are separated from the relay supply.

5 7 5 Relay supply

Presentation : Characteristics : References : Dimensions : Schemes :


page 22 pages 23 and 24 pages 25 and 26 pages 27 and 28 page 29

22
Characteristics Zelio Relay - plug-in relays
RXM miniature relays

General characteristics
Conforming to standards IEC/EN 61810-1 (iss. 2), UL 508, CSA C22-2 n° 14
Product certifications
Ambient air temperature Storage °C
UL, CSA
- 40… + 85
1
around the device Operation °C - 40… + 55
Vibration resistance In operation 3 gn (10...150 Hz/± 1 mm / 5g/5 cycles)
conforming to IEC/EN 60068-2-6 Not operating 5 gn (10...150 Hz/± 1 mm / 5g/5 cycles)
Degree of protection Conforming to IEC/EN 60529 IP 40
Shock resistance Opening 15 gn
conforming to IEC/EN 60068-2-27 Closing
Protection category
15 gn
RT I
2
Mounting position Any

Insulation characteristics
Rated insulation voltage (Ui) V 250 (IEC), 300 (UL, CSA)
Rated impulse withstand voltage (Uimp)
Dielectric strength Between coil and contact
kV
aV
4 (1.2/50 ms)
1550 3
(rms voltage) Between poles aV 1550
Between contacts aV 1500

Contact characteristics
Relay type RXM 2ABppp RXM 3ABppp RXM 4ABppp RXM 4GBppp
Number and type of contacts
Contact materials
2 C/O
AgNi
3 C/O 4 C/O 4 C/O low level
AgAu - bifurcated
4
Conventional thermal For ambient A 12 10 6 3
current (Ith) temperature y 55 °C
Rated operational current Conforming to IEC "C" 12 10 6 2
in utilisation categories “O” 6 5 3 1
AC-1 and DC-1
Conforming to UL 12 10 6 3
Switching current
Switching voltage
Minimum
Maximum
mA
V
10
a/c 250 (IEC)
3
5
Minimum V 17 5
Nominal load (resistive) A 12 / 250 a V 10 / 250 a V 6 / 250 a V 3 / 250 a V
A 12 / 28 c V 10 / 28 c V 6 / 28 c V 3 / 28 c V
Switching capacity Maximum a VA 3000 2500 1500 750
c W 336 280 168 84

Maximum operating rate


Minimum
No-load
mW 170
18 000
15 6
In operating cycles Under load 1200
Utilisation coefficient 20 %
Mechanical durability In millions of operating cycles 10

Electrical durability Resistive load 0.1


In millions of operating cycles Inductive load See curves below 7
Electrical durability of contacts Reduction coefficient for inductive load a Maximum switching capacity on resistive load
Resistive load a (depending on power factor cos j) c
Reduction coefficient (A)

1
Durability (Number of operating cycles)

Current c

0,
0,6

8
107 10
0,5
6
3
0,4
106 1
A B
D A B D C
C
9
105 0,3 0,1
0 1 2 3 1 0,6 0,4 0,2 0 28 50 100 150 200 250
Switching capacity (kVA) Voltage c

A RXM 2ABppp B RXM 3ABppp C RXM 4ABppp D RXM 4GBppp

Durability (inductive load) = durability (resistive load) x reduction coefficient.

10

23
Characteristics (continued) Zelio Relay - plug-in relays
RXM miniature relays

Coil characteristics
Average consumption a VA 1.2
1 Drop-out voltage threshold
c
a
W 0.9
u 0.15 Uc
c u 0.1 Uc
Operating time Between coil energisation a ms 20
(response time) and making of the c ms 20
On-delay contact
Between coil de-energisation a ms 20
2 and making of the
Off-delay contact
c ms 20

Control circuit voltage Uc V 12 24 48 110 120 125 220 230 240


Relay control voltage codes JD BD ED FD – GD MD – –
d.c. supply Average resistance at 20 °C ± 10% W 160 650 2600 11 000 – 11 000 14 000 – –
Operating voltage limits Min. V 9.6 19.2 38.4 88 – 100 176 – –

3
Max. V 13.2 26.4 52.8 121 – 138 242 – –
Relay control voltage codes – B7 E7 F7 – – P7 U7
a.c. supply Average resistance at 20 °C ± 15% W – 180 770 – 4430 – – 15 000 15 500
Operating voltage limits Min. V – 19.2 38.4 – 96 – – 184 192
Max. V – 26.4 52.8 – 132 – – 253 264
Socket characteristics
Socket type RXZ E2S108M RXZ E2S111M RXZ E2S114M RXZ E2M114M RXZ E2M114
4 Relay types used RXM 2ppppp RXM 3ppppp RXM 4ppppp RXM 2ppppp (1)
RXM 4ppppp
RXM 2ppppp (1)
RXM 4ppppp
Contact terminal arrangement Separate Mixed
Wire connection method Connector Screw clamp
terminals
Product certifications UL, CSA
Conforming to standards IEC 61984, e
5 Electrical characteristics
Conventional thermal current (Ith) A 12 10
Maximum operating voltage V 250 (IEC)
Insulation characteristics
Between adjacent output contacts Vrms 2500
Between input and output contacts Vrms 2500

6 Between contacts and 5 rail


General characteristics
Vrms 2500

Ambient air temperature Operation °C - 40…+ 55


around the device Storage °C - 40…+ 85
Degree of protection Conforming to IEC/EN 60529 IP 20
Cabling Solid cable 1 conductor 0.5…2.5 mm2 - AWG 20…AWG 14 0.5… 1.5 mm2
without AWG 20…AWG 16
7 cable end 2 conductors
Flexible cable 1 conductor
0.5…1.5 mm2 - AWG 20…AWG 16
0.25…2.5 mm2 - AWG 22…AWG 14 0.25…1 mm2
with cable end AWG 22…AWG 17
2 conductors 0.25…1 mm2 - AWG 22…AWG 17
Maximum tightening torque / Screw size Nm 1 / M3 screw
Mounting On 35 mm 5 rail / on panel
Fixing on 5 rail By red plastic clip By metal By red plastic clip
8 compression
spring
Terminal referencing IEC, NEMA
Bus jumper (Ith: 5 A) Yes No
Compatibility with the plastic maintaining clamp Yes
Compatibility with the metal maintaining clamp Yes
Protection module All RXM 040W, RXM 041pp, RXM 021pp
9 Clip-in legends
Wire connection method
Yes
Screw connector
No
Screw clamp
terminals

10 (1) When mounting relay RXM 2ppppp on socket RXZ E2Mpppp, the thermal current must not exceed 10 A.

Presentation : Characteristics : References : Dimensions : Schemes :


page 22 pages 23 and 24 pages 25 and 26 pages 27 and 28 page 29

24
References Zelio Relay - plug-in relays
RXM miniature relays

Miniature relays without LED (sold in lots of 10)


Control Number and type of contacts - Thermal current (Ith)
circuit
voltage
2 C/O - 12 A
Unit Weight
3 C/O - 10 A
Unit Weight
4 C/O - 6 A
Unit Weight
1
reference reference reference
V kg kg kg
106658

c 12 RXM 2AB1JD 0.037 RXM 3AB1JD 0.037 RXM 4AB1JD 0.037


c 24 RXM 2AB1BD 0.037 RXM 3AB1BD 0.037 RXM 4AB1BD 0.037

2
c 48 RXM 2AB1ED 0.037 RXM 3AB1ED 0.037 RXM 4AB1ED 0.037
c 110 RXM 2AB1FD 0.037 RXM 3AB1FD 0.037 RXM 4AB1FD 0.037
c 220 – – – – RXM 4AB1MD 0.037

RXM pAB1F7 a 24 RXM 2AB1B7 0.037 RXM 3AB1B7 0.037 RXM 4AB1B7 0.037
a 48 RXM 2AB1E7 0.037 RXM 3AB1E7 0.037 RXM 4AB1E7 0.037
a 120 RXM 2AB1F7 0.037 RXM 3AB1F7 0.037 RXM 4AB1F7 0.037
a 230
a 240
RXM 2AB1P7

0.037

RXM 3AB1P7

0.037

RXM 4AB1P7
RXM 4AB1U7
0.037
0.037
3
Miniature relays with LED (sold in lots of 10)
106657

c 12 RXM 2AB2JD 0.037 RXM 3AB2JD 0.037 RXM 4AB2JD 0.037


c 24 RXM 2AB2BD 0.037 RXM 3AB2BD 0.037 RXM 4AB2BD 0.037
c 48 RXM 2AB2ED 0.037 RXM 3AB2ED 0.037 RXM 4AB2ED 0.037
c 110
c 125
RXM 2AB2FD

0.037

RXM 3AB2FD

0.037

RXM 4AB2FD
RXM 4AB2GD
0.037
0.037
4
RXM pAB2F7 a 24 RXM 2AB2B7 0.037 RXM 3AB2B7 0.037 RXM 4AB2B7 0.037
a 48 RXM 2AB2E7 0.037 RXM 3AB2E7 0.037 RXM 4AB2E7 0.037
a 120 RXM 2AB2F7 0.037 RXM 3AB2F7 0.037 RXM 4AB2F7 0.037
a 230 RXM 2AB2P7 0.037 RXM 3AB2P7 0.037 RXM 4AB2P7 0.037
5
Miniature relays with low level contacts, without LED (sold in lots of 10)
Control Number and type of contacts
circuit Thermal current (Ith)
voltage 4 C/O - 3 A
Unit Weight

V
reference
kg 6
106558

c 12 RXM 4GB1JD 0.037


c 24 RXM 4GB1BD 0.037
c 48 RXM 4GB1ED 0.037
c 110 RXM 4GB1FD 0.037

RXM 4GB1F7
a 24
a 48
RXM 4GB1B7
RXM 4GB1E7
0.037
0.037
7
a 120 RXM 4GB1F7 0.037
a 230 RXM 4GB1P7 0.037

Miniature relays with low level contacts, with LED (sold in lots of 10)

8
c 12 RXM 4GB2JD 0.037
c 24 RXM 4GB2BD 0.037
c 48 RXM 4GB2ED 0.037
106657

c 110 RXM 4GB2FD 0.037

a 24 RXM 4GB2B7 0.037


a 48 RXM 4GB2E7 0.037
a 120
a 230
RXM 4GB2F7
RXM 4GB2P7
0.037
0.037
9
RXM 4GB2F7 a 240 RXM 4GB2U7 0.037

10

25
References (continued) Zelio Relay - plug-in relays
RXM miniature relays

Miniature relays without LED (sold in lots of 100)


106016

Control Number and type of contacts - Thermal current (Ith)

1 circuit
voltage
2 C/O - 12 A
Unit Weight
4 C/O - 6 A
Unit Weight
reference reference
V kg kg
c 12 – – RXM 4AB1JDTQ 0.036
c 24 RXM 2AB1BDTQ 0.037 RXM 4AB1BDTQ 0.036
c 48 – – RXM 4AB1EDTQ 0.036

2 c 110
c 220




RXM 4AB1FDTQ
RXM 4AB1MDTQ
0.036
0.036

a 24 RXM 2AB1B7TQ 0.037 RXM 4AB1B7TQ 0.036


RXZ E2M114M a 48 – – RXM 4AB1E7TQ 0.036
+ a 120 RXM 2AB1F7TQ 0.037 RXM 4AB1F7TQ 0.036
Relais RXM 4AB2F7 a 230 RXM 2AB1P7TQ 0.037 RXM 4AB1P7TQ 0.036

3 Miniature relays with LED (sold in lots of 100)


c 24 – – RXM 4AB2BDTQ 0.036
a 24 RXM 2AB2B7TQ 0.037 RXM 4AB2B7TQ 0.036
a 230 RXM 2AB2P7TQ 0.037 RXM 4AB2P7TQ 0.036
106017

Sockets

4 Contact terminal
arrangement
Connection Relay type Sold in
lots of
Unit
reference
Weight
kg
Mixed Screw clamp terminals RXM 2pppp (3) 10 RXZ E2M114 (1) 0.048
RXM 4pppp
Screw connector RXM 2pppp (3) 10 RXZ E2M114M (1) 0.056
RXM 4pppp
Separate Screw connector RXM 2pppp 10 RXZ E2S108M (2) 0.058
RXM 3pppp 10 RXZ E2S111M (1) 0.066
5 RXM 4pppp 10 RXZ E2S114M (1) 0.070

Protection modules
RXZ E2S114M Description Voltage For Sold in Unit Weight
+ use with lots of reference
Relais RXM 4AB2F7 V kg
Diode c 6...250 All sockets 20 RXM 040W 0.003
6 RC circuit a 24...60 All sockets 20 RXM 041BN7 0.010
a 110...240 All sockets 20 RXM 041FU7 0.010
106018

Varistor a/c 6...24 All sockets 20 RXM 021RB 0.030


a/c 24...60 All sockets 20 RXM 021BN 0.030
a/c 110...240 All sockets 20 RXM 021FP 0.030
7 RXM 041pp7
Timing relays
Description For Unit Weight
use with reference kg
2 or 4 timed C/O contacts Sockets RXZ Eppppp RE XL2pp (4) –
535195

(function A) RE XL4pp (4) –

8 Accessories
Description For Sold in Unit Weight
use with lots of reference kg
Metal maintaining clamp All sockets 10 RXZ 400 0.001
RE XL4pp
Plastic maintaining clamp All sockets 10 RXZ R335 0.005
Bus jumper 2-pole (Ith: 5 A) All sockets with separate contacts 10 RXZ S2 0.005

9
Mounting adapter All relays 10 RXZ E2DA 0.004
for 5 rails (5)
Mounting adapter All relays 10 RXZ E2FA 0.002
536484

with fixing lugs for panel


Clip-in legends All relays (sheet of 108 legends) 10 RXZ L520 0.080
RXZ 400
All sockets except RXZ E2M114 10 RXZ L420 0.001
(1) Thermal current Ith: 10 A
(2) Thermal current Ith: 12 A

10 (3) When mounting relay RXM 2ppppp on socket RXZ E2Mpppp, the thermal current must not exceed 10 A.
(4) Please consult the "Zelio Time timing relays" catalogue.
(5) Test button becomes inaccessible.

Presentation : Characteristics : References : Dimensions : Schemes :


page 22 pages 23 and 24 pages 25 and 26 pages 27 and 28 page 29

26
Dimensions Zelio Relay - plug-in relays
RXM miniature relays

Dimensions
Miniature relays
RXM pppppp
Common view
RXM 2
Pin side view
RXM 3 RXM 4 1
6,6 6,6 4,4 4,4 4,4
6,3 6,3 4,2 4,2

27 21 21
2
9 40 6 21 2,5 2,5 2,5 2,5 4,4
13,2 13,2 2,5 2,5
13,2

3
Sockets
RXZ E2M114 RXZ E2M114M

40 43
19 25,5 17
(4)
34 24 44 34 24 14
7 6

4
8 7 6 5
44 14
8 5 42 32 22 12
42 32 22 12 4 3 2 1
4 3 2 1

(1) (1)
79

80
61

5
39,5

40
11
(3) (2) A2 A1 (3) (2) A2 A1
9
14 13 14 13
41 31 21 41 31 21 11

12 11 10 12 11 10 9

(4) 50 23,5
9 21
3,5

6
7 67 27
23 30 30
7 69

Common side view RXZ E2S108M RXZ E2S111M RXZ E2S114M

61

7
19

41 11 31 21 11 41 31 21 11
12 9 9 8 7 12 11 10 9
44 14 34 24 14 44 34 24 14
8 5 6 5 4 8 7 6 5
42 12 32 22 12 42 32 22 12
4 1 3 2 1 4 3 2 1

(1) 8
79

38

38
38

(3) (2)
A2 A1 A2 A1 A2 A1

(5)
14 13 14 13 14 13
9
23 29 23,5 23,5 23,5
3,5

7 70 27 27 27

(1) Relays
(2) Protection module
(3) Maintaining clamp
(4) 2 elongated holes Ø 3.5 x 6.5
(5) 2 bus jumpers
10

27
Dimensions (continued) Zelio Relay - plug-in relays
RXM miniature relays

Dimensions (continued)
Plastic clamp and clip-in legends
1 RXZ R335 RXZ L420 Mounting on all sockets (1)

57 26,5

14,2
(1)
12
27

94,5
3
81

(1) Clip-in legends for all sockets except

4 Bus jumper
RXZ E2M114
Metal clamp
RXZ S2 Mounting on sockets with separate contacts RXZ 400
(view from below)
Example of bus jumper mounting on sockets

25

5
22
7,3
2,2

22 (1) (1)
2,3 42

(2) (2)
0,

6
(1) 2 bus jumpers (polarity A2)
(2) 2 bus jumpers (polarity A1)

Mounting adapter for rails (1) Mounting adapter for panel


RXZ E2DA RXZ E2FA

7
38

43

38
48

8
3,5 3,5 4
6 4 48 49 24
3

23 24
51

9
(1) Test button becomes inaccessible

10

Presentation : Characteristics : References : Dimensions : Schemes :


page 22 pages 23 and 24 pages 25 and 26 pages 27 and 28 page 29

28
Schemes Zelio Relay - plug-in relays
RXM miniature relays

Schemes
Miniature relays
RXM 2ppppp RXM 3ppppp RXM 4ppppp 1
A2

A2

A2
12
14
42
44

12
14
22
24
32
34

12
14
22
24
32
34
42
44
A1

A1

A1
11

41

11

21

31

11

21

31

41
1 4 1 2 3 1 2 3 4
2
12 42 12 22 32 12 22 32 42
5 8 4 5 6 5 6 7 8
14 44 14 24 34 14 24 34 44
9 12 9 10 11 12
7 8 9
11 41

3
11 21 31 11 21 31 41
13 14 13 14
13 14
A1 A2 A1 A2
A1 A2

Symbols shown in blue correspond to Nema marking.

Sockets
RXZ E2M114
7 6
RXZ E2M114M
8 7 6 5
4
34 24 44 34 24 14
8 5
44 14
4 3 2 1 4 3 2 1
42 32 22 12 42 32 22 12
1

5
5
9
14 13

14 13 9 A2 A1
A2 A1 11 14 13
12 11 10 41 31 21 11
41 31 21 12 11 10 9

6
Symbols shown in blue correspond to Nema marking.
RXZ E2S108M RXZ E2S111M RXZ E2S114M
12 9 9 8 7 12 11 10 9
41 11 31 21 11 41 31 21 11
8 5 6 5 4 8 7 6 5
44 14 34 24 14 44 34 24 14
4
42
1
12
3
32
2
22
1
12
4
42
3
32
2
22
1
12 7

A2 A1 A2 A1 A2 A1

14
A2
13
INPUT A1
14
A2
13
INPUT A1
14
A2
13
INPUT A1
8
Symbols shown in blue correspond to Nema marking.
Protection modules
RXM 040W RXM 041ppp RXM 021ppp
– A2 – A2 – A2
9
+ A1 + A1 + A1

10

29
Presentation Zelio Relay - plug-in relays
RUM universal relays

Presentation of the range


536294

6
The RUM universal relay range comprises:
1 2
1 10 A relays with 2 and 3 C/O contacts, with cylindrical or flat (Faston type) pins,
and 3 A low level relays with 3 C/O contacts, with cylindrical pins. All these relays
have the same dimensions.
2 Sockets with mixed or separate contact terminals.
3 Protection modules (diode, RC circuit or varistor) or 1 timer module. All these
modules are common to all sockets.
1 4 A metal maintaining clamp for all sockets.
2 5 A 2-pole bus jumper that can be used on sockets with separate contact terminals
in order to simplify cabling when creating an equipotential link between the coil
terminals.
4 6 Clip-in legends for the sockets.

5
3
3
6 Relay description
1 Spring return pushbutton for testing the contacts (green: c, red: a).
106663

1
2 Mechanical “relay status” indicator.
2
3 Removable lock-down door enabling forced maintaining of the contacts for test
3 sequences or maintenance purposes. During operation, this lock-down door must

4 4 always be in the closed position.


4 LED (depending on version) indicating the relay status.
5 Removable legend for relay identification.
5 6 Area by which the product can be easily gripped.
7 Eight or eleven cylindrical pins.
8 Eight or eleven flat (Faston type) pins

6 1
106022

Outputs Socket description


Sockets with mixed contact terminals (1)
1 Connection by screw connector.
2 2 Eight or eleven female contacts for the relay cylindrical pins.
6 3 Location for protection modules or the timer module.
4 Locking component for metal maintaining clamp.
7 4
5 A locating slot for mounting on 5 rail.
6 Two fixing holes for panel mounting.
3

Relay supply

5 Inputs

8 6
Relay suppy

1 1
106024
106023

Inputs Inputs Sockets with separate contact terminals (2)


1 Connection by screw connector.
Outputs 2 a Eight or eleven female contacts for the relay cylindrical pins.

9 Outputs b Eleven female contacts for the relay flat pins.


2b 3 Location for protection modules or the timer module.
4 4 Locking component for metal maintaining clamp.
5 Locating slot for mounting on 5 rail with fixing clip.
2a 4
6 Two fixing holes for panel mounting.
3 7 Location for bus jumpers (see mounting on sockets on page 36).
3

10 (1) The inputs are mixed with the relay's supply, with the outputs being located on the opposite
57 5 Relay supply 57 5 Relay supply side of the socket.
(2) The inputs and outputs are separated from the relay supply.

Characteristics : References : Dimensions : Schemes : Setting-up :


page 31 pages 33 and 34 page 35 page 37 page 39

30
Characteristics Zelio Relay - plug-in relays
RUM universal relays

General characteristics
Conforming to standards IEC/EN 61810-1 (iss. 2), UL 508, CSA C22-2 n° 14
Product certifications
Ambient air temperature Storage °C
UL, CSA
- 40… + 85
1
around the device Operation °C - 40… + 55
Vibration resistance In operation 3 gn (10...150 Hz/± 1 mm / 5g/5 cycles)
conforming to IEC/EN 60068-2-6 Not operating 4 gn (10...150 Hz/± 1 mm / 5g/5 cycles)
Degree of protection Conforming to IEC/EN 60529 IP 40
Shock resistance Opening 10 gn
conforming to IEC/EN 60068-2-27 Closing
Protection category
10 gn
RT I
2
Mounting position Any

Insulation characteristics
Rated insulation voltage (Ui) Conforming to IEC/EN 60947 V 250 (IEC), 300 (UL, CSA)
Rated impulse withstand voltage (Uimp)
Dielectric strength Between coil and contact
kV
aV
4 (1.2/50 µs)
1550
3
(rms voltage) Between poles aV 1550
Between contacts aV 1500

Contact characteristics
Relay type RUM F2ppp RUM F3ppp RUM C2ppp RUM C3App RUM C3Gpp
Number and type of contacts
Contact materials .
2 C/O
AgNi
3 C/O 2 C/O 3 C/O 3 C/O low level
AgAu
4
Conventional thermal For ambient A 10 3
current (Ith) temperature y 55°C
Rated operational current Conforming to IEC "C" A 10 2
in utilisation categories “O” A 5 1
AC-1 and DC-1
Conforming to UL A 16 / a 277 V
12 / c 28 V
3
5
Switching current Minimum mA 10 3
Switching voltage Maximum V a/c 250 (IEC)
Minimum V 17 5
Nominal load (resistive) A 10 / 250 a V 3 / 250 a V
A 10 / 28 c V 3 / 28 c V
Switching capacity Maximum a
c
VA
W
2500
280
750
84
6
Minimum mW 170 15
Maximum operating rate No-load 18 000
In operating cycles/hour Under load 1200
Utilisation coefficient 20 %
Mechanical durability
Electrical durability
In millions of operating cycles
Resistive load
5
0.1 7
In millions of operating cycles Inductive load See curves below

Electrical durability of contacts Reduction coefficient for inductive load a Maximum switching capacity on resistive load
Resistive load a (depending on power factor cos ϕ) c
Current c

1
Reduction coefficient (A)

8
Durability (Number of operating cycles)

0,
0,6
107 0,5
10

3
0,4 B A
106 1

B
A
9
105 0,3 0,1
0 1 2 3 1 0,6 0,4 0,2 0 28 50 100 150 200 250
Switching capacity (kVA) Voltage c

A RUM Fppppp, RUM C2ppp, RUM C3Appp B RUM C3Gppp

Durability (inductive load) = durability (resistive load) x reduction coefficient. 10

31
Characteristics (continued) Zelio Relay - plug-in relays
RUM universal relays

Coil characteristics
Average consumption a VA 2...3
1 Drop-out voltage threshold
c
a
W 1.4
u 0.15 Uc
c u 0.1 Uc
Operating time Between coil energisation a ms 20
(response time) and making of the c ms 20
On-delay contact

2 Between coil de-energisation


and making of the
a
c
ms
ms
20
20
Off-delay contact

Control circuit voltage Uc V 12 24 48 60 110 120 125 220 230


Relay control voltage codes JD BD ED ND FD – GD MD –
d.c. supply Average resistance at 20 °C ± 10% Ω 120 470 1800 2790 10 000 – 10 000 3700 –

3 Operating
voltage limits
Min.
Max.
V
V
9.6
13.2
19.2
26.4
38.4
52.8
48
66
88
121


100
137.5
176
242


Relay control voltage codes – B7 E7 – – F7 – – P7
a.c. supply Average resistance at 20 °C ± 15% Ω – 72 290 – – 1700 – – 7200
Operating Min. V – 19.2 38.4 – – 96 – – 184
voltage limits Max. V – 26.4 52.8 – – 132 – – 253

4 Socket characteristics
Socket type RUZ C2M RUZ C3M RUZ SC2M RUZ SC3M RUZ SF3M
Relay types used RUM C2ppppp RUM C3ppppp RUM C2ppppp RUM C3ppppp RUM Fppppp

Contact terminal arrangement Mixed Separate


Wire connection method Connector
Product certifications UL, CSA
5 Conforming to standards IEC 61984, e
Electrical characteristics
Conventional thermal current (Ith) A 10 12
Maximum operating voltage V 250 (IEC)
Insulation characteristics
Between adjacent output contacts Vrms 2500
6 Between input and output contacts Vrms 2500
Between contacts and 5 rail Vrms 2500
General characteristics
Ambient air temperature Operation °C - 40…+ 55
around the device Storage °C - 40…+ 85
Degree of protection Conforming to IEC/EN 60529 IP 20
7 Cabling Solid cable
without
1 conductor
2 conductors
0.5…2.5 mm2 - AWG 20…AWG 14
0.5…1.5 mm2 - AWG 20…AWG 16
cable end
Flexible cable 1 conductor 0.25…2.5 mm2 - AWG 22…AWG 14
with cable end 2 conductors 0.25…1 mm2 - AWG 22…AWG 17
Maximum tightening torque / Screw size Nm 1 / M3.3 screw
Mounting On 35 mm 5 rail / on panel
8 Fixing on 5 rail By red plastic clip
Terminal referencing IEC, NEMA
Bus jumper (Ith: 5 A) No Yes
Compatibility with the metal maintaining clamp Yes
Timer module Yes
Protection module All RUW 24ppp

9 Clip-in legends
Wire connection method Screw connector
No Yes

10

Characteristics : References : Dimensions : Schemes : Setting-up :


page 31 pages 33 and 34 page 35 page 37 page 39

32
References Zelio Relay - plug-in relays
RUM universal relays

References
Relays for standard applications, without LED (sold in lots of 10)
Pins Control
circuit voltage
Number and type of contacts - Thermal current (Ith)
2 C/O - 10 A 3 C/O - 10 A
1
Unit Weight Unit Weight
reference reference
V kg kg
106664

Cylindrical c 12 RUM C2AB1JD 0.085 RUM C3AB1JD 0.088


c 24 RUM C2AB1BD 0.085 RUM C3AB1BD 0.088
c 48
c 60
RUM C2AB1ED

0.085

RUM C3AB1ED
RUM C3AB1ND
0.088
0.088
2
c 110 RUM C2AB1FD 0.085 RUM C3AB1FD 0.088
c 125 – – RUM C3AB1GD 0.088
c 220 – – RUM C3AB1MD 0.088
RUM ppAB1F7
a 24 RUM C2AB1B7 0.085 RUM C3AB1B7 0.088
a 48
a 120
RUM C2AB1E7
RUM C2AB1F7
0.085
0.085
RUM C3AB1E7
RUM C3AB1F7
0.088
0.088
3
a 230 RUM C2AB1P7 0.085 RUM C3AB1P7 0.088

Flat (Faston type) c 12 RUM F2AB1JD 0.080 RUM F3AB1JD 0.082


c 24 RUM F2AB1BD 0.080 RUM F3AB1BD 0.082
c 48 RUM F2AB1ED 0.080 RUM F3AB1ED 0.082
c 110 RUM F2AB1FD 0.080 RUM F3AB1FD 0.082 4
a 24 RUM F2AB1B7 0.080 RUM F3AB1B7 0.082
a 48 RUM F2AB1E7 0.080 RUM F3AB1E7 0.082
a 120 RUM F2AB1F7 0.080 RUM F3AB1F7 0.082
a 230 RUM F2AB1P7 0.080 RUM F3AB1P7 0.082
Relays for standard applications, with LED (sold in lots of 10)
Cylindrical c 12 RUM C2AB2JD 0.085 RUM C3AB2JD 0.088 5
106663

c 24 RUM C2AB2BD 0.085 RUM C3AB2BD 0.088


c 48 RUM C2AB2ED 0.085 RUM C3AB2ED 0.088
c 60 – – RUM C3AB2ND 0.088
c 110 RUM C2AB2FD 0.085 RUM C3AB2FD 0.088
c 125 – – RUM C3AB2GD 0.088

a 24
a 48
RUM C2AB2B7
RUM C2AB2E7
0.085
0.085
RUM C3AB2B7
RUM C3AB2E7
0.088
0.088
6
RUM ppAB2F7
a 120 RUM C2AB2F7 0.085 RUM C3AB2F7 0.088
a 230 RUM C2AB2P7 0.085 RUM C3AB2P7 0.088

Flat (Faston type) c 12 RUM F2AB2JD 0.084 RUM F3AB2JD 0.082


c 24 RUM F2AB2BD 0.084 RUM F3AB2BD 0.082
c 48
c 110
RUM F2AB2ED
RUM F2AB2FD
0.084
0.084
RUM F3AB2ED
RUM F3AB2FD
0.082
0.082
7
a 24 RUM F2AB2B7 0.084 RUM F3AB2B7 0.082
a 48 RUM F2AB2E7 0.084 RUM F3AB2E7 0.082
a 120 RUM F2AB2F7 0.084 RUM F3AB2F7 0.082
a 230 RUM F2AB2P7 0.084 RUM F3AB2P7 0.082

Relays with low level contacts, with LED (sold in lots of 10)
8
Pins Control Number and type of contacts
circuit voltage Thermal current (Ith)
3 C/O - 3 A
Unit Weight
reference

Cylindrical
V
c 24 RUM C3GB2BD
kg
0.086
9
c 48 RUM C3GB2ED 0.086

a 24 RUM C3GB2B7 0.086


a 48 RUM C3GB2E7 0.086
a 120 RUM C3GB2F7 0.086
a 230 RUM C3GB2P7 0.086
10

33
References (continued) Zelio Relay - plug-in relays
RUM universal relays

References (continued)
106025

Sockets
1 Contact terminal
arrangement
Connection Relay type Sold in
lots of
Unit
reference
Weight
kg
Mixed Screw connector RUM C2ppppp 10 RUZ C2M 0.054
RUM C3ppppp 10 RUZ C3M 0.054

Separate Screw connector RUM C2ppppp 10 RUZ SC2M 0.095

2
RUM C3ppppp 10 RUZ SC3M 0.100
RUM F2pppp 10 RUZ SF3M 0.095
RUM F3pppp
Protection modules
RUZ C3M + relais RUM C3ppppp
Description For Voltage Sold in Unit Weight
use with lots of reference
V kg

3 Diode All sockets c 6…250 10 RUW 240BD 0.004


106027

RC circuit All sockets a 110…240 10 RUW 241P7 0.004

RUW 241P7 Varistor All sockets a/c 24 10 RUW 242B7 0.004


a/c 240 10 RUW 242P7 0.004

4 Timer module
Description For Voltage Reference Weight
use with
V kg
Multifunction All sockets a/c 24… 240 RUW 101MW 0.020
106028

5 RUW 101MW Timing relays


Description For Reference Weight
use with kg
2 timed C/O contacts On sockets RUZ CpM RE 48A pp –
(single-function or multifunction) (1)

Accessories

6 Description For
use with
Sold in
lots of
Unit
reference
Weight
kg
Metal maintaining clamp All sockets 10 RUZC200 0.001
536485

Bus jumper 2-pole (Ith : 5 A) All sockets with separate contacts 10 RUZ S2 0.005
RUZ C200
Clip-in legends All relays 10 RXZ L520 0.080

7
(sheet of 108 legends)
All sockets with separate contacts 10 RUZ L420 0.001
535203

RUZ S2 (1) Please consult the "Zelio Time timing relays" catalogue.

10

Characteristics : References : Dimensions : Schemes : Setting-up :


page 31 pages 33 and 34 page 35 page 37 page 39

34
Dimensions Zelio Relay - plug-in relays
RUM universal relays

Dimensions
Universal relays
RUM Cpp RUM Fpp 1

35

35
9 55 35 9 53 35 2
Sockets
Common side view RUZ C2M RUZ C3M

22

24 22 12 14 34 32 24 22 14 12 3
6 5 4 3 9 8 7 5 3 4

6
5 4 7 5
(1)
(3)
4
6 3 8 4
74

7 2 9 3
10 2
8 1
11 1
INPUT A1 INPUT A1

37
37

INPUT A2
(2) 7
2 INPUT A2 2
10

A2 A2 21 11 A1 A2 A2 31 21 11 A1

5
7 7 8 1 2 10 10 11 6 1 2

27
30 30
4

63
38 38
89
93

6
RUZ SC2M RUZ SC3M

45 63
19 19

22 11 12 31 21 11
5 1 4 11 6 1

7
24 21 14 34 24 14
6 8 3 9 7 3
32 22 12
8 5 4

(1) Ø4 5 4
(1) Ø4
92

6 3 7 6 5
(3)
92

(3) 8 4
9 3
7 2 10 2
11 1

8
8 1
40

40

(2) (2)
A2 A1 A2 A1
(4) 7 2 (4) 10 2

29 30 29 32
4

75 36 75 36

105
102 102
105
9
(1) Relays
(2) Protection module
(3) Maintaining clamp
(4) 2 bus jumpers
10

35
Dimensions (continued) Zelio Relay - plug-in relays
RUM universal relays

Dimensions (continued)
Sockets (continued)
1 RUZ SF3M
63

21 31 11
9 8 7
24 34 14
6 5 4

2 22
3
32
2
12
1

(1)
(3)
92

3 (2)
A2 A1
(4) B A

27 46 29 36
4

104

4 (1) Relays
(2) Protection module
(3) Maintaining clamp
(4) 2 bus jumpers
Metal maintaining clamps and plastic legends
RUZ C200 Mounting

5
35

59,6
6
108

0,

7 RUZ L420
32
14,2
12

8
Bus jumper
RUZ S2 Mounting on sockets with separate contacts (view from below)
Example of bus jumper mounting on sockets
35,4
(1) (1)

9
3,3

8,5

32 (2) (2)
2,3

10 (1) 2 bus jumpers (polarity A2)


(2) 2 bus jumpers (polarity A1)

Characteristics : References : Dimensions : Schemes : Setting-up :


page 31 pages 33 and 34 page 35 page 37 page 39

36
Schemes Zelio Relay - plug-in relays
RUM universal relays

Schemes
Universal relays
RUM p2ABppp RUM C3ppppp RUM F3ABppp 1
12
14
22
24

12
14
22
24
32
34

12
14
32
34
22
24
A2

A2

A2
A1

A1

A1
21

21

31

31

21
11

11

11
2
RUM C2ABppp RUM F2ABppp RUM C3ppppp RUM F3ABppp

12 22 1 3 21 1 2 3

3
4 5 12 22 22 6 24 12 32 22
5 7
4 6 4 5 6
14 24 12 32
3 6 14 24 4  14 34 24
7 9 7  9
11 21 14 3 9 34 11 31 21
2 7 A (+) B( ) A (+) B( )
A1 A2 2 10
+ A1 A2 A1 A2 A1 A2
1  + 11

4
1
11 21
11 31

Symbols shown in blue correspond to Nema marking.


Sockets
RUZ C2M RUZ C3M RUZ SC2M RUZ SC3M

6
24 22
5 4
12
3
14
9
34
8
32
7
24
5
22
3
14 12
4 5
22
1
11
4
12
11
31
8
6
21
7
1
11
4
5
6 3
24 8 14 32 24 12
21 9 5 3
6 5 34 22 14
5 4 7
6 3 8 4
6 5
9 3 5 4 7
7 2 8 4
6 3

6
8 1 10 2
11 1 9 3
7 2
8 10 2
1 11 1

7 7 8 1 2 10 10 11 6 1 2 7 2 10 2
A2 A2 21 11 A1 A2 A2 31 21 11 A1 A2 A1 A2 A1

Symbols shown in blue correspond to Nema marking. 7


RUZ SF3M
9 8 7
21 31 11
6 5 4
24 34 14

8
3 2 1
22 32 12

B
A2
A
A1
9
Symbols shown in blue correspond to Nema marking.

10

37
Schemes (continued) Zelio Relay - plug-in relays
RUM universal relays

Schemes (continued)
Protection modules
1 RUW 240BD RUW 241P7 RUW 242pp
– A2 – A2 – A2

+ A1 + A1 + A1

10

Characteristics : References : Dimensions : Schemes : Setting-up :


page 31 pages 33 and 34 page 35 page 37 page 39

38
Setting-up Zelio Relay - plug-in relays
RUM universal relays

Multifunction timer module RUW 101MW


Programming Timing range selection

1
Function Timing range
selection selection

0.1…1 s 0.1…10 s 0.1…1 min 1…10 min 0.1…1 h 1…10 h 0.1…1 day 1…10 days

2
Function selection
Selection Function Control Function diagram Control scheme

On-delay Timer Series control U U


E .1/.4
.1/.2 3

A1
t

Monostable with Series control U


maintained control .1/.4 R
Wu .1/.2

A2
4
t

Flashing relay, Series control U


starting On-delay phase .1/.4
Bi .1/.2
t t

Flashing relay,
starting Off-delay phase
Series control U
.1/.4
5
Bp .1/.2
t t

Off-delay timer Control by external contact U U


R (S)
S
.1/.4
.1/.2
S
6
A1

t
B1

Monostable Control by external contact U


with pulse control (S) R
S
Ws
.1/.4
7
A2

.1/.2
t

Monostable, starting Control by external contact U


on de-energisation (S)
S
Wa
.1/.4
.1/.2
t 8
On-delay Timer Control by external contact U
Es (S)
S
.1/.4
.1/.2
t
9
Power off Contact open U : voltage S : external control

Power on Contact closed R : relay RUM ppp t : adjustable time delay

10

39
Presentation Zelio Relay - plug-in relays
RPM power relays

Presentation of the range


106035

The RPM power relay range comprises:


1 2
1 15 A relays with 1, 2, 3 and 4 C/O contacts.
2 Sockets with mixed contact terminals.
3 Protection modules (diode, RC circuit or varistor) or 1 timer module. All these
modules are common to all the sockets except for the timer module, which can
only be used on the 3-pole or 4-pole sockets.
1
A metal maintaining clamp for single-contact relays.
2

3
8 1
Relay description
1 Spring return pushbutton for testing the contacts (green: c, red: a).
106669

2 Mechanical “relay status” indicator.


4 2
3
3 Removable lock-down door enabling forced maintaining of the contacts for test
sequences or maintenance purposes. During operation, this lock-down door must
always be in the closed position.
4 4 LED (depending on version) indicating the relay status.
5 Removable legend for relay identification.
7 6 5 6 Four notches for rail mounting adapter or panel mounting adapter with fixing lugs.
7 Five, eight, eleven or fourteen Faston type pins.
5 8 Area by which the product can be easily gripped.
9 Mounting adapter enabling direct mounting of the relay on a panel.
10 Mounting adapter enabling direct mounting of the relay on a 5 rail.
9 9
106672

106673

106674

6
7
10

5 Socket description
7 Sockets with mixed contact terminals (1)
106040

1 1 Connection by screw clamp terminals.


Outputs 2 Five, eight, eleven or fourteen female contacts for the relay pins.
3 Location for protection modules or the timer module.
4 Locating slot for mounting on rail with fixing clip.
5 Two or four fixing holes for panel mounting.
2
8 (1) The inputs are mixed with the relay's supply, with the outputs being located on the opposite
side of the socket.

Relay supply
9
4 Inputs

10

Characteristics : References : Dimensions : Schemes :


page 41 page 43 page45 page 47

40
Characteristics Zelio Relay - plug-in relays
RPM power relays

General characteristics
Conforming to standards IEC/EN 61810-1 (iss. 2), UL 508, CSA C22-2 n° 14
Product certifications
Ambient air temperature Storage °C
UL, CSA
- 40… + 85
1
around the device Operation °C - 40… + 55
Vibration resistance In operation 3 gn (10...150 Hz/± 1 mm / 5g/5 cycles)
conforming to IEC/EN 60068-2-6 Not operating 5 gn (10...150 Hz/± 1 mm / 5g/5 cycles)
Degree of protection Conforming to IEC/EN 60529 IP 40
Shock resistance Opening 15 gn
conforming to IEC/EN 60068-2-27 Closing
Protection category
15 gn
RT I
2
Mounting position Any

Insulation characteristics
Rated insulation voltage (Ui) Conforming to IEC/EN 60947 V 250 (IEC), 300 (UL, CSA)
Rated impulse withstand voltage (Uimp)
Dielectric strength Between coil and contact
kV
aV
4 (1.2/50 µs)
1550 3
(rms voltage) Between poles aV 1550
Between contacts aV 1500

Contact characteristics
Relay type RPM 1ppp RPM 2ppp RPM 3ppp RPM 4ppp
Number and type of contacts
Contact materials
1 C/O
AgNi
2 C/O 3 C/O 4 C/O
4
Conventional thermal For ambient A 15
current (Ith) temperature y 55 °C
Rated operational current Conforming to IEC "C" A 15
in utilisation categories “O” A 7.5
AC-1 and DC-1
Conforming to UL A 15
Switching current
Switching voltage
Minimum
Maximum
mA
V
10
a/c 250 (IEC)
5
Minimum V 17
Nominal load (resistive) A 15 / 250 a V
A 15 / 28 c V
Switching capacity Maximum a VA 3750
c W 420

Maximum operating rate


Minimum
No-load
mW 170
18 000
6
In operating cycles/hour Under load 1200

Utilisation coefficient 20 %
Mechanical durability In millions of 10
operating cycles
Electrical durability
In millions of
operating cycles
Resistive load
Inductive load
0.1
See curves below
0.06
7
Electrical durability of contacts Reduction coefficient for inductive load a Maximum switching capacity on resistive load
Resistive load a (depending on power factor cos ϕ) c

1
Reduction coefficient (A)
Durability (Number of operating cycles)

Current c

0,
107
0,6
0,5
15
10 8
106 0,4
1

105
0 1 2 3 4
0,3 0,1 9
1 0,6 0,4 0,2 0 28 50 100 150 200 250
3,75 Voltage c
Switching capacity (kVA)

Durability (inductive load) = durability (resistive load) x reduction coefficient.

10

41
Characteristics (continued) Zelio Relay - plug-in relays
RPM power relays

Coil characteristics
Relay type RPM 1ppp RPM 2ppp RPM 3ppp RPM 4ppp
1 Average consumption a
c
VA
W
0.9
0.7
1.2
0.9
1.5
1.7
1.5
2
Drop-out voltage threshold a u 0.15 Uc
c u 0.1 Uc
Operating time Between coil a ms 20 25 25 20
(response time) energisation
and making of the c ms 20 25 25 20
2 On-delay contact
Between coil a ms 20
de-energisation
and making of the c ms 20
Off-delay contact
Control circuit voltage Uc V 12 24 48 110 120 230
Relay control voltage codes JD BD ED FD – –

3 d.c. supply Average resistance RPM 1ppp Ω 180 750 2600 13 100 – –
at 20 °C ± 10% RPM 2ppp Ω 160 650 2600 11 000 – –
RPM 3ppp Ω 100 400 2600 8600 – –
RPM 4ppp Ω 96 388 1550 7340 – –
Operating Min. V 9.6 19.2 38.4 88 – –
voltage limits Max. V 13.2 26.4 52.8 121 – –
Relay control voltage codes – B7 E7 – F7 P7

4 a.c. supply Average resistance


at 20 °C ± 15%
RPM 1ppp
RPM 2ppp




160
180
720
770


4430
4430
15 720
15 000
RPM 3ppp Ω – 103 770 – 2770 12 000
RPM 4ppp Ω – 84.3 338 – 2220 9120
Operating Min. V – 19.2 38.4 – 96 184
voltage limits Max. V – 26.4 52.8 – 132 253
Socket characteristics
5 Socket type RPZ F1 RPZ F2 RPZ F3 RPZ F4
Relay types used RPM 1ppp RPM 2ppp RPM 3ppp RPM 4ppp
Protection module types used RXM 02ppp RXM 02ppp RUW 24ppp RUW 24ppp
RXM 04ppp RXM 04ppp
Contact terminal arrangement Mixed
Wire connection method Screw clamp terminals

6 Product certifications
Conforming to standards
UL, CSA
IEC 61984, e
Electrical characteristics
Conventional thermal current (Ith) A 16
Maximum operating voltage V 250 (IEC)
Insulation characteristics
7
Between adjacent output contacts Vrms 2500
Between input and output contacts Vrms 2500
Between contacts and 5 rail Vrms 2500
General characteristics
Ambient air temperature Operation °C - 40…+ 55
around the device Storage °C - 40…+ 85
Degree of protection Conforming to IEC/EN 60529 IP 20

8 Cabling Solid cable


without
1 conductor
2 conductors
0.5…1.5 mm2 - AWG 20…AWG 16 0.5…2.5 mm2 - AWG 20…AWG 14
0.5…1.5 mm2 - AWG 20…AWG 16 0.5…2.5 mm2 - AWG 20…AWG 14
cable end
Flexible cable 1 conductor 0.25…1 mm2 - AWG 22…AWG 17 0.25…1.5 mm2 - AWG 22…AWG 16
with cable end 2 conductors 0.25…1 mm2 - AWG 22…AWG 17 0.25…1.5 mm2 - AWG 22…AWG 16
Maximum tightening torque / Screw size Nm 1 / M3 screw 1 / M3.5 screw
Mounting On 35 mm 5 rail / on panel

9 Fixing on 5 rail
Terminal referencing
By red plastic clip
IEC, NEMA
Compatibility with the metal maintaining clamp Yes No
Timer module No Yes
Protection module RXM 040W, RXM 041pp, RXM 021pp RUW 24pp
Clip-in legends No
Wire connection method Screw clamp terminals
10

Presentation : Characteristics : References : Dimensions : Schemes :


page 40 page 41 page 43 page 45 page 47

42
References Zelio Relay - plug-in relays
RPM power relays

Power relays without LED (sold in lots of 10)


Control Number and type of contacts - Thermal current (Ith)
circuit
voltge
1 C/O - 15 A
Unit Weight
2 C/O - 15 A
Unit Weight
3 C/O - 15 A
Unit Weight
4 C/O - 15 A
Unit Weight
1
reference reference reference reference
V kg kg kg kg
c 12 RPM 11JD 0.026 RPM 21JD 0.036 RPM 31JD 0.054 RPM 41JD 0.071
106670

c 24 RPM 11BD 0.026 RPM 21BD 0.036 RPM 31BD 0.054 RPM 41BD 0.071

c 48 RPM 11ED 0.026 RPM 21ED 0.036 RPM 31ED 0.054 RPM 41ED 0.071 2


c 110 RPM 11FD 0.026 RPM 21FD 0.036 RPM 31FD 0.054 RPM 41FD 0.071
RPM 41BD

a 24 RPM 11B7 0.026 RPM 21B7 0.036 RPM 31B7 0.054 RPM 41B7 0.071


3
a 48 RPM 11E7 0.026 RPM 21E7 0.036 RPM 31E7 0.054 RPM 41E7 0.071

a 120 RPM 11F7 0.026 RPM 21F7 0.036 RPM 31F7 0.054 RPM 41F7 0.071

a 230 RPM 11P7 0.026 RPM 21P7 0.036 RPM 31P7 0.054 RPM 41P7 0.071

Power relays with LED (sold in lots of 10)


4
106669

c 12 RPM 12JD 0.026 RPM 22JD 0.036 RPM 32JD 0.054 RPM 42JD 0.071

c 24 RPM 12BD 0.026 RPM 22BD 0.036 RPM 32BD 0.054 RPM 42BD 0.071

c 48 RPM 12ED 0.026 RPM 22ED 0.036 RPM 32ED 0.054 RPM 42ED 0.071

RPM 42BD
c 110 RPM 12FD 0.026 RPM 22FD 0.036 RPM 32FD 0.054 RPM 42FD 0.071 5

a 24 RPM 12B7 0.026 RPM 22B7 0.036 RPM 32B7 0.054 RPM 42B7 0.071

a 48 RPM 12E7 0.026 RPM 22E7 0.036 RPM 32E7 0.054 RPM 42E7 0.071


6
a 120 RPM 12F7 0.026 RPM 22F7 0.036 RPM 32F7 0.054 RPM 42F7 0.071

a 230 RPM 12P7 0.026 RPM 22P7 0.036 RPM 32P7 0.054 RPM 42P7 0.071

10

43
References (continued) Zelio Relay - plug-in relays
RPM power relays

Sockets
106043

Contact terminal Connection Relay type Sold in Unit Weight

1 arrangement
Mixed Screw clamp RPM 1ppp
lots of
10
reference
RPZ F1
kg
0.042
terminals RPM 2ppp 10 RPZ F2 0.054
RPM 3ppp 10 RPZ F3 0.072
RPM 4ppp 10 RPZ F4 0.094

Protection modules
2 Description Voltage Socket type Sold in
lots of
Unit
reference
Weight

V kg
Diode c 6...250 RPZ F1RPZ F2 20 RXM 040W 0.003
RPZ F2 + relay RPM 22F7
RPZ F3 10 RUW 240BD 0.004
RPZ F4

3 RC circuit a 24...60 RPZ F1RPZ F2 20 RXM 041BN7 0.010


106044

a 110...240 RPZ F1RPZ F2 20 RXM 041FU7 0.010

RUW 24ppp
RPZ F3 10 RUW 241P7 0.004
RPZ F4
Varistor a/c 6...24 RPZ F1RPZ F2 20 RXM 021RB 0.030

4 a/c 24...60 RPZ F1RPZ F2 20 RXM 021BN 0.030

a/c 110...240 RPZ F1RPZ F2 20 RXM 021FP 0.030

a/c 24 RPZ F3 10 RUW 242B7 0.004


RPZ F4
a/c 240 RPZ F3 10 RUW 242P7 0.004

5
RPZ F4
Timer module (1)
Description Voltage Socket type Reference Weight

V kg
Multifunction a/c 24… 240 RPZ F3 RUW 101MW 0.020
RPZ F4
106045

6 Accessories
Description For Sold in Unit Weight
use with lots of reference kg
Metal maintaining clamp RPZ F1 20 RPZ R235 0.001
(for single-pole relays)
Mounting adapters for 5 rail (2) RPM 1ppp 20 RPZ 1DA 0.004
RPM 2ppp 20 RXZ E2DA 0.004

7 RPM 3ppp
RPM 4ppp
20
20
RPZ 3DA
RPZ 4DA
0.004
0.006
RPZ 1DA
Mounting adapters with fixing lugs for panel RPM 1ppp 20 RPZ 1FA 0.002
RPM 2ppp 20 RXZ E2FA 0.002
106046

RPM 3ppp 20 RPZ 3FA 0.003


RPM 4ppp 20 RPZ 4FA 0.004

8 Clip-in legends All relays 10 RXZ L520 0.080


(sheet of 108 legends)

(1) See timer module description (selection of functions and time delays) on page 39.
RPZ 3FA (2) Test button becomes inaccessible.

10

Presentation : Characteristics : References : Dimensions : Schemes :


page 40 page 41 page 43 page 45 page 47

44
Dimensions Zelio Relay - plug-in relays
RPM power relays

Dimensions
Power relays
RPM 1 3,5
6,5 6 5
4,7
1

27

3 6 14 2,6 2,6
2
40 7

Common side view RPM2 RPM 3 RPM 4


4,6 4,6 4,6 4,6 4,6 4,6 4,6 4,6 4,6

3
7,1 6 4,6 4

27

27
27
4,6

8 39 7 21 10 31 10 10 41 10 10 10

4
14,2

Sockets
RPZ F1 RPZ F2
19 19 Ø4,5 x 6

14 44 14

5
5 8 5

12 42 12
4 1
40

40
1
(1) (1)
68
4
80

80

(3) (2)
6
(2)
A2 A1
40

40
A2 A1
14 13 14 13

11 41 11
9 12 9

Ø4,5 x 6
31 17 8 19
4

7
71 21 30 26
80 76 30

Common side view RPZ F3 RPZ F4


19 Ø4,5 x 6 Ø4,5 x 6

44 24 14 44 34 24 14
8

4
42
6

2
22
5

1
12
8
42
7
32
6
22
5
12 8
4 3 2 1
40
40

(1)
68

68
80

4
4

(2) 9
40
40

A2 A1
A2 A1
14 13
14 13
41 21 11 41 31 21 11

12 10 9 12 11 10 9

Ø4,5 x 6 Ø4,5 x 6
8 28
4

36

76
30 37
40
46 10
50

(1) Relays
(2) Protection module
(3) Maintaining clamp

45
Dimensions (continued) Zelio Relay - plug-in relays
RPM power relays

Dimensions (continued)
Mounting adapters for 5 rail
1 RPZ 1DA RXZ E2DA RPZ 3DA RPZ 4DA

38

50
50
48

2
49,5

20 44

2,5
23 4 23 34
3

2,5
23 24 24
2,5

3
Mounting adapters with fixing lugs for panel
RPZ 1FA RXZ E2FA RPZ 3FA RPZ 4FA

4
43

43
43

38

38

38
38
43

3,5 5 3,5 4 3,5 4 16 3,5 4

5 16 16,5 19 24 19 34 44

Mounting
Mounting adapters for 5 rail (1) Mounting adapters with fixing lugs for panel

(1) Test button becomes inaccessible

10

Presentation : Characteristics : References : Dimensions : Schemes :


page 40 page 41 page 43 page 45 page 47

46
Schemes Zelio Relay - plug-in relays
RPM power relays

Schemes
Power relays
RPM 1ppp RPM 2ppp RPM 3ppp RPM 4ppp 1
A2

A2

A2

A2
12
14

12
14
22
24

12
14
22
24
42
44

12
14
22
24
32
34
42
44
A1

A1

A1

A1
11

11

21

11

21

41

11

21

31

41
2
1 1 4 1 2 4 1 2 3 4
12 12 22 12 22 42 12 22 32 42
5 5 8 5 6 8 5 6 7 8
14 14 24 14 24 44 14 24 34 44
9 9 12 9 10 12

3
9 10 11 12
11 11 21 11 21 41 11 21 31 41
13 (+) 14 ( ) 13 (+) 14 ( ) 13 (+) 14 ( ) 13 (+) 14 ( )
A1 A2 A1 A2 A1 A2 A1 A2

Symbols shown in blue correspond to Nema marking.

Sockets
RPZ F1 RPZ F2

8 5
RPZ F3

8 6 5
RPZ F4

8 7 6 5
4
5
14 44 14 44 24 14 44 34 24 14
1 4 1 4 2 1 4 3 2 1
12 42 12 42 22 12 42 32 22 12

5
14 13 14 13 14 13 14 13
A2 A1 A2 A1 A2 A1 A2 A1
INPUT 12 9 12 10 9 12 11 10 9
9 41 11 41 21 11 41 31 21 11

6
11

Symbols shown in blue correspond to Nema marking.

Protection modules
RXM 040W, RUW 240BD RXM 041ppp, RUW 241P7 RXM 021ppp, RUW 242pp
– A2 – A2 – A2

+ A1 + A1 + A1 7

10

47
Technical presentation Zelio Relay - plug-in relays

Relays
Contact types
1 Symbol Configuration
Make contact
EU
NO
USA
SPST-NO
(Normally Open) DPST-NO
nPST-NO (1)

Break contact NC SPST-NC


(Normally Closed) DPST-NC

2 nPST-NC (1)

Changeover Contact CO SPDT


DPDT
nPDT (1)

3 Utilisation categories
Category Type of current Applications
AC-1 a single-phase Resistive or slightly inductive loads.
a 3-phase

AC-3 a 3-phase Starting and braking of squirrel cage motors; reversing

4
direction of rotation only after stopping of motor.

AC-4 a 3-phase Starting of squirrel cage motors, inching. Plugging,


reversing direction of rotation.

DC-1 c Resistive or slightly inductive loads (2).

AC-14 a single-phase Control of electromagnetic loads (< 72 VA), auxiliary

5 control relays, power contactors, electromagnetic


solenoid valves and electromagnets.

AC-15 a single-phase Control of electromagnetic loads (> 72 VA), auxiliary


control relays, power contactors, electromagnetic
solenoid valves and electromagnets.

DC-13 c Control of electromagnetic loads, auxiliary control relays,

6 power contactors, magnetic solenoid valves and


electromagnets.

Protection categories
Category Explanation Condition
RT 0 Unenclosed relay Relay not provided with a protective case.

7
RT I Dust protected Relay provided with a case which protects its mechanism
relay from dust.

RT II Flux-proof relay Relay capable of being automatically soldered without


allowing the migration of solder fluxes beyond the
intended areas.
RT III Wash-tight relay Relay capable of being automatically soldered and then
washed to remove flux residues without risk of ingress of

8
flux or washing solvents.

RT IV Sealed relay Relay provided with a case which has no venting to the
outside atmosphere.

RT V Hermetically Sealed relay having an enhanced level of sealing.


sealed relay
(1) n = number of contacts.

9
(2) The switchable voltage can be doubled, for an equal current, by connecting two contacts in
series.

10

48
Presentation Zelio Relay - plug-in relays

Protection modules
Whenever an inductive load is de-energised (coil of a relay or of a contactor), an
overvoltage appears at its terminals. This voltage peak can reach several thousand
volts and a frequency of several MHz.
1
It is likely to disturb the operation of automation systems which contain electronic
devices.
Protection modules are used to reduce the voltage peak on de-energisation and
they therefore limit the energy of interference signals to a level that will not disturb
surrounding coils and electronic devices.

These modules are used to avoid:


2
v electromagnetic compatibility problems,
v the deterioration of contact materials,
v the destruction of insulation due to overvoltage,
v the destruction of electronic components.

Diode protection module (with or without LED)


b Advantages
3
U Break v accumulation of energy allowing current flow in the same direction,
Supply voltage v absence of any voltage peaks at the coil terminals,
v low cost.
Energy released
b Disadvantages
4
t
v increase in relay drop-out time (3 to 4 times the usual time),
v no polarity protection,
v de-energisation of the relay.
Coil voltage with diode protection module (c only)
Protection module with varistor
b Advantages
U Break v can be used with a and c supply,
v voltage peak limited to about 2 Un,
v little effect on relay drop-out time.
5
t b Disadvantages
v no modification of coil’s own oscillating frequency,
Limitation of voltage

v limitation of switching frequency.


peaks

Energy
released 6

Coil voltage with varistor protection module (a and c)


Protection module with RC circuit
7
b Advantages
U Break v coil oscillating frequency reduced to about 150 Hz,
v voltage peak limited to 3 Un,
v little effect on relay drop-out time.
t
b Disadvantages
v no protection for low voltages.
8
U1

S2 (with RC)
U2

S1

9
Coil voltage with RC circuit protection module (a only)

S1 = S2 = Energy released

10

49
Selection guide Interfaces
Interfaces for discrete signals

Applications Electromechanical interface modules

4
Functions Input

Width (mm) 17.5 9.5

5 Contact arrangement 1 N/O 1 N/O


2 N/O
1 C/O

Thermal current –
6
Control voltages c 110…127 V c 24 V, 48 V
z 24 V, 48 V a 115…127/50 Hz
a 115…127 V a 115…127/60 Hz
a 230/240 V a 230…240/50-60 Hz

7 Indication Mechanical for contacts LED for control


and/or LED for control

References ABR 1E ABR 2E

8 Pages 56 62

10

50
Solid state interface modules

4
Output Input and output Input Output
Very low level switching

17.5 12 17.5 9.5 9.5/17.5

1 N/O 1 N/O 1 C/O – 5


2 N/O
1 C/O
1 N/C + 1 N/O

12 A 5A – 5A
6
c 24 V c 24 V c 5, 24, 48 V c 24 V
z 24 V, 48 V a 115…127/50 Hz
a 115…127 V a 120…127/60 Hz
a 110 V a 230…240/50 Hz
a 230…240/60 Hz

Mechanical for contacts LED for control


7
and/or LED for control

ABR 1S ABR 2S ABR 2pB312B ABS 2E ABS 2S

56 62 62 68 8

10

51
Presentation Interfaces
For discrete signals
Electromechanical interface modules

ABR-1 electromechanical interface modules are supplied in the form of compact


modules, 17.5 mm wide.

1 They are designed for interfacing discrete digital control signals exchanged within an
automated system between the processing unit (PLC, numerical controller, etc) and
the other components (contactors, solenoid valves, indicator lamps, proximity
sensors, etc).
These products are based on contactor technology and are notable for their excellent
adaptation to industrial environments, ensured by the fact that they conform to the
most recent IEC 947-5-1 standards.

2 Composition
816264

The ABR-1 range comprises 2 families :

5
Input interfaces
2 Input interfaces are designed for switching input signals to the processor and are
1 characterized by their high degree of contact reliability : less than 1 fault per 100
3 4
million operating cycles at c 17  V, 5  mA.
The switching level is sufficiently high to ensure that the interfaces can directly
control most contactors and indicator lamps.
3
Output interfaces
Output interfaces are designed for the control of preactuators (contactors, solenoid
valves, etc) for signalling devices (indicators lamps, audible warnings, etc). They are
4 characterized by a high switching capacity and an average durability 5 times greater
than that of traditional interface modules which incorporate standard relays.
816265

1 Override contacts by pressing button (not holding it down) for a simple and quick
test during setting up or maintenance operations on the installation
3
2 Green indicator showing the mechanical position of the contacts
5 4
3 LED indicating the control signal state
4 Channel identification : 5 individual characters for AB1-R/G or one AB1-SA2
1 marker tag
2 5 Connection by screw clamp terminal enabling easy attachment of 2 wires per
terminal. The layout of the connection terminals for both families (input and output)
is designed for rational wiring and a clear separation between the incoming
(processing) and outgoing (power and process control) circuits.
6

10
Presentation: Characteristics: Curves: Dimensions, schemes:
page 52 page 53 page 55 page 57

52
Characteristics Interfaces
For discrete signals
Electromechanical interface modules

Examples of applications with PLCs


PLC
Positive logic discrete inputs
PLC
Positive logic transistor (or relay) outputs 1
–/ +/

+/ –/

A1

A2

A1

A2

A1

A2
2
A2

A1

A2

A1

A2

A1

A2

A1

– + 3
24...125 V ...240 V

(1) (1)
+ –
Pushbuttons 2-wire 3-wire Pushbuttons 2-wire

4
Series contacts sensors sensors Series contacts sensors

(1) Essential on inductive loads (can be replaced with peak limiter ).

Environment
Conforming to standards IEC 947-5-1

5
Product certifications UL, CSA, BV, LROS, DNV
Degree of protection Conforming to IEC 529 IP 00
(protection against direct contact)
Protective treatment “TC”
Flame resistance Conforming to IEC 695-2-1 Incandescent wire °C 850
Conforming to UL 94 V0
Shock resistance Conforming to IEC 68-2-27 Semi-sinusoidal waves 11 ms 50 gn

6
Vibration resistance Conforming to IEC 68-2-6 10…55 Hz 6 gn
Resistance to electrostatic Conforming to IEC 801-2 Level 3 kV 8
charges
Resistance to rapid Conforming to IEC 801-4 On power supply kV 2
transients On I/O kV 1
Resistance to shock Conforming to IEC 255-4 Waveform U ≤ 50 V kV 0.5
waves 1.2/50 ms ; 0.5 J U > 50 V kV 2.5

7
Cross-sections which Flexible cable with no cable end 1 or 2-wire mm2 0.6…2.5
may be connected Flexible cable with cable end 1 or 2-wire mm2 0.34…2.5
Rigid cable 1-wire mm2 0.27…4
2-wire mm2 0.27…2.5
Operating position Any
Ambient air temperature Unrestricted operation °C - 5…+ 40
around the device Permissible at Un °C - 20…+ 60

Operating altitude
Storage °C
m
- 40…+ 70
≤ 3000 8
Installation category Conforming to IEC 947-1 II
Degree of pollution Conforming to IEC 947-5-1 3
Mounting Standard rails 5 1 4

10

53
Characteristics (continued) Interfaces
For discrete signals
Electromechanical interface modules

Control circuit characteristics (40°C ambient temperature)


Type of interface ABR ABR ABR ABR ABR ABR ABR
1 Rated voltage (Uc) V
1Sp02B
c 24
1ppp8B
z 24
1ppp8E
z 48 
1Ep12F
c
1ppp1F
a
1Ep11M
a
1Ep01M
a
110...127 115...127 230...240 230...240
Current frequency Hz – 50/60 50/60 – 50/60 50/60 50/60
Energization threshold (at ± 5 %) V 15 16.5 34 75 86 170 164
Maximum operating voltage c/a V 30 30 53 140 140 264 264
Maximum drop-out (at ± 5 %) voltage (Uo) c/a V 3.2 3.8 8.5 16 34 68 78

2 Maximum current (Un)


Minimum holding current
c/a
c/a
mA
mA
62
6.6
62/55
4.9/5.2
36/32
4.7/5.4
15
1.5
8
2.4
7
2
5.5
1.5
Maximum dissipated power 50 Hz/60 Hz W 1.5 1.5 1.5 1.5 1.5 1.5 1.5
Disappearance of voltage ms 3 8 10 10 6 5 6
maximum time up to which contact is maintained
Display of control circuit by LED No Yes Yes Yes Yes Yes No
Built-in protection reversed polarity Yes Yes Yes Yes – – –

3 Contact characteristics
Type of interface ABR 1Epppp ABR 1Spppp
Maximum switching voltage aV 252 252
cV 125 125
Maximum rated Conforming to IEC 947-5-1 aV 230 230
operating voltage Ue cV 125 125

4
Operating current frequency Hz 50/60 50/60
Thermal current Ith Conforming to IEC 947-1 A 2 12
Rated operating Conforming to IEC 947-5-1 AC12 A 2 4
current (Ie) Ue : a 230 V AC13 A 1 1
per 1 million operating
AC14 A 1 1
cycles
AC15 A 1 1
Conforming to IEC 947-5-1 DC12 A 2 5

5
Ue : c 24 V DC13 A 1 1
Minimum switching capacity mA 3 3
Minimum switching voltage V 17 17
Protection against For Ik ≤ 2.5 kA (a) and ≤ 100 A (c) A gG/gF : 16 gG/gF : 16
short-circuits Type and value of recommended fuse
Low power switching Number of faults 10-8 10-8
reliability of contacts per “n” million operating cycles
(17 V - 5 mA)
6 Other characteristics
Operating time Between energization of coil and ms ≤ 12
at Un and at 20 °C closing of N/O contact
Between energization of coil and ms ≤ 12
opening of N/C contact
Between de-energization of coil and ms ≤ 12
opening of N/O contact
7 Between de-energization of coil and
closing of N/C contact
ms ≤ 12

Duration of bounce ms ≤3
Contact bridging times Maximum make before break or break ms 1
between contact “N/C” before make time
and “N/O”
Maximum operating At no-load Hz 6

8 rate
Mechanical durability
At Ie
ABR-1 (1 N/O or 2 N/O)
Hz 0.5
≥ 20 million
in millions of operating ABR-1 (1 C/O or 1 N/C + 1 N/O) ≥ 10 million
cycles
Rated isolation voltage Conforming to IEC 947-1 V 250
Conforming to VDE 0110 group C V 250
Insulation test voltage Between coil circuit and contact circuits kV 4

9
for 1 min. Between wired interface and earth kV 2.5
Between independent contacts kV 1.5

10

Presentation: Characteristics: Curves: Dimensions, schemes:


page 52 page 53 page 55 page 57

54
Curves Interfaces
For discrete signals
Electromechanical interface modules

Electrical durability of contacts


Test conditions : in accordance with standard IEC 947-5-1 set up for rated control voltage, operating rate : 1800 cycles/hour. (0.5 Hz).

a.c. loads
1
Operating cycles in millions Operating cycles in millions
6 6

2
5 5

4 4

2
3 3 1

2 2

3
3 2
4
1 1
3
4

0 0
0 1 2 3 4 5 6 0 1 2 3 4 5 6
(A) (A)
AC-12 : control of resistive loads and isolated solid AC-13 : control of isolated solid state loads
state loads via optocoupler
cos j  ≥ 0.9
via transformer
cos j ≥ 0.65
4
Operating cycles in millions
3
AC-14 : control of weak electromagnetic loads of
electromagnets ≤ 72  VA
make: cos j = 0.3
break: cos  j = 0.3
5
1 AC-15 : control of electromagnetic loads of
2
electromagnets > 72  VA
2
make: cos j = 0.7
3 break: cos  j = 0.4

1 4
1 24 V
6
2 48 V
3 127 V
0 4 230 V
0 0,5 1 1,5 2 2,5 3
(A)

d.c. loads
7
Operating cycles in millions Operating cycles in millions 1 24 V
6 3
2 48 V
3 127 V
5

4
1
2
8
3

2 1 1
2

1 2
9
3
0 0 3
0 1 2 3 4 5 6 0 0,5 1 1,5 2 2,5 3
(A) (A)
DC-12 : control of resistive loads and isolated solid DC-13 : control of electromagnets
state loads via optocoupler
L/R  ≤ 1 ms
L/R ≤ 2 x (Ue x Ie) in ms.
Ue: rated operating voltage
10
Ie: rated operating current

55
References Interfaces
For discrete signals
Electromechanical interface modules
Control circuit : a.c. or d.c.

Input interface modules (1) (17.5 mm pitch)


816264

Display Composition Control circuit Enclosure Reference Weight


1 V
colour
kg
Mechanical (2) 1 N/O a 230/240 Grey ABR 1E101M 0.090
1 C/O a 230/240 Grey ABR 1E301M 0.090
Mechanical (2) 1 N/O z 24 Grey ABR 1E118B 0.095
+ LED (3) z 48 Grey ABR 1E118E 0.095
c 110...127 (4) Grey ABR 1E112F 0.095
2 a 115...127
a 230/240
Grey
Grey
ABR 1E111F
ABR 1E111M
0.095
0.095
2 N/O z 24 Grey ABR 1E418B 0.095
ABR 1E101M z 48 Grey ABR 1E418E 0.095
c 110...127(4) Grey ABR 1E412F 0.095
a 115...127 Grey ABR 1E411F 0.095
a 230/240 Grey ABR 1E411M 0.095
3
818215

1 C/O z 24 Grey ABR 1E318B 0.095


z 48 Grey ABR 1E318E 0.095
c 110...127(4) Grey ABR 1E312F 0.095
a 115...127 Grey ABR 1E311F 0.095
a 230/240 Grey ABR 1E311M 0.095
Output terminals-relays (1) (17.5 mm pitch)
4 Display Composition Control circuit Enclosure Reference
colour
Weight

V kg
Mechanical (2) 1 N/O c 24 Grey ABR 1S102B 0.090
2 N/O c 24 Grey ABR 1S402B 0.090
1 C/O c 24 Grey ABR 1S302B 0.090
ABR 1E318B 1 N/C + 1 N/O c 24 Grey ABR 1S602B 0.090

5 Mechanical (2)
+ LED (3)
1 N/O z 24
z 48
Grey
Grey
ABR 1S118B
ABR 1S118E
0.095
0.095
816265

a 115...127 Grey ABR 1S111F 0.095


2 N/O z 24 Grey ABR 1S418B 0.095
z 48 Grey ABR 1S418E 0.095
a 110 Grey ABR 1S411F 0.095
1 C/O z 24 Grey ABR 1S318B 0.095

6 z 48
a 110
Grey
Grey
ABR 1S318E
ABR 1S311F
0.095
0.095
1 N/C + 1 N/O z 24 Grey ABR 1S618B 0.095
z 48 Grey ABR 1S618E 0.095
a 110 Grey ABR 1S611F 0.095
Commoning links

7
ABR 1S102B Description For common Colour Distance Reference Weight
between
cable ends
cm kg
816273

Commoning Coil White 12 ABF C08R12W 0.020


links in modules 2 ABF C08R02W 0.010
8 x 1 mm 2
a Red 12 ABF C08R12R 0.020
2 ABF C08R02R 0.010
8 c Blue 12
2
ABF C08R12B
ABF C08R02B
0.020
0.010
(1) Connection by screw-clamp.
(2) By green mechanical indicator light for contact(s) activated electrically or mechanically by
ABF C08Rppp pressing the test button.
(3) By green LED illuminated when control signal is present.
(4) With polarization (+ on A1, - on A2).

10
Presentation: Characteristics: Curves: Dimensions, schemes:
page 52 page 53 page 55 page 57

56
Dimensions, Interfaces
schemes For discrete signals
Electromechanical interface modules

Dimensions
ABR 1E ABR 1S
1

74

74
78 17,5 78 17,5 2
70,5 70,5
75 75
63 63

Schemes 3
c 24  V or a 230  V interfaces with mechanical indication
1 N/O 1 C/O 2 N/O 1 N/C + 1 N/O
A1

A1

A2

A2
A2

A1

A1
A2

24 23
14 13 14 11 14 13
12
24 23
12 11
5
z 24  V or z 48  V interfaces with mechanical indication + LED
1 N/O 1 C/O 2 N/O 1 N/C + 1 N/O

6
A2

A1

A2

A1

A1
A2
A1

A2

7
14 11 24 23
14 13
12 14 13
12 11
24 23

c / a 110  V or a 230  V interfaces with mechanical indication + LED


1 N/O 1 C/O 2 N/O 1 N/C + 1 N/O
8
(+)

(+)

(+)

(+)
A2

A2

A2

A2
A1

A1
A1

A1

14 13 14 11 14 13
12 24 23
24 23
12 11
10

57
Presentation Interfaces
For discrete signals
Slim electromechanical interface modules

ABR-2 electromechanical interface modules complement the ABR-1 range.


They are characterised by micro relay technology which allows reduced dimensions

1 and very low switching levels (TTL, HCMOS, analogue signals).


The ABR-2 family is in the form of slim compact modules, 9.5 mm wide for input
interface modules, 12 mm wide for output interface modules and 17.5 mm wide for
very low level switching products.

Description
3 The ABR-2 comprises 3 families :
2 Input interfaces (9.5 mm pitch)
Input interfaces are designed for switching input signals to a processor and are
characterized by their high degree of contact reliability : less than 1 fault per
100 million operating cycles at c 17 V, 5  mA.
An assured immunity to current leakages ≤ 2 mA, and a wide coil voltage range
2
(0.7 to 1.25 Un).
3 1
Output interfaces (12 mm pitch)
Output interfaces are designed for the control of preactuators (contactors, solenoid
valves, etc) for signalling devices (indicators lamps, audible warnings etc). They are
characterized by a high switching capacity and an assured immunity to current
leakages £ ����������������������������������������������������������������
2 mA. A lower cost version without LED signalling is available.
3
4 Low level switching input and output interfaces (17.5 mm pitch)
with 1 C/O contact.
1 These interfaces are designed for switching logic (TTL or HCMOS) and analogue
signals.
2 Warning : never switch inductive loads with this type of interface.

5 The front panel of the ABR-2 electromechanical interface module comprises :


1 LED indicating the control signal state
2 Channel identification : 5 individual characters for AB1-R/G or 1 AB1-SA2
marker tag
3 Connection by screw clamp terminal enabling easy attachment of 2 wires per
terminal. The layout of the connection terminals for both families (input and output)
3
6
is designed for rational wiring and a clear separation between the incoming
(processing) and outgoing (power and process control) circuits.

7
ABR-2SB312B

8
ABR2SB312B-PRO-3-B

10

Presentation: Characteristics: Curves: References: Dimensions, schemes:


page 58 page 59 page 61 page 62 page 63

58
Characteristics Interfaces
For discrete signals
Slim electromechanical interface modules

Examples of applications with PLCs


PLC
Positive logic discrete inputs
PLC
Positive logic transistor (or relay) outputs
PLC
Analogue inputs 1
–/ +
Processing
power
supply Channel X
+/ – OV
13

14

13

14

13

14

A1

A2

A1

A2

A1

A2

A1

A2
2
A1

A2

A1

A2

A1

A2

13
3
14

13

14

13

14

12

14
11
+
Process
power C1 C2
supply
(1) (1) Analogue
+/ –
sensors
Pushbuttons 2-wire 3-wire

4
Series contacts sensors sensors

ABR 2Epppp ABR 2Spppp ABR 2SB12B

(1) Essential on inductive loads (can be replaced with peak limiter ).

Environment

5
Conforming to standards IEC 947-5-1
Product certifications UL, CSA, BV, LROS, DNV
Degree of protection Conforming to IEC 529 IP 20
(protection against direct contact)
Protective treatment “TC”
Flame resistance Conforming to IEC 695-2-1 Incandescent wire °C 960
Conforming to UL 94 V0

6
Shock resistance Conforming to IEC 68-2-27 Semi-sinusoidal waves 11 ms 30 gn
Vibration resistance Conforming to IEC 68-2-6 10…150 Hz 3 gn
Resistance to electrostatic Conforming to IEC 801-2 Level 3 kV 8
discharges
Resistance to Conforming to IEC 801-3 Level 3 ; 27…1000 MHz V/m 10
electromagnetic fields
Resistance to rapid Conforming to IEC 801-4 On power supply kV 2
transients Level 3 On I/O kV 1
Resistance to shock
waves
Conforming to IEC 947-1 Waveform
1.2/50 ms ; 0.5 J
U < 50 V
U < 150 V
kV
kV
0.5
1.5
7
U < 300 V kV 2.5
Cross-sections which Flexible cable with no cable end 1 or 2-wire mm2 0.6…2.5
may be connected Flexible cable with cable end 1 or 2-wire mm2 0.34…2.5
Rigid cable 1-wire mm2 0.27…4

8
Operating position Any
Ambient air temperature Unrestricted operation °C - 5…+ 40
Operation from 0.85...1.1 Us °C - 5…+ 55
(assigned voltage)
Operation restricted to Us °C - 25…+ 70 (2)
(assigned voltage)
Storage °C - 40…+ 80
Operating altitude m ≤ 3000
Installation category
Degree of pollution
Conforming to IEC 947-1
Conforming to IEC 947-1
II
2
9
Mounting Standard rails 5 1 4
(2) Leave space of 8 mm between ABR-2S1ppp for an ambient temperature ≥ 55 °C

10

59
Characteristics (continued) Interfaces
For discrete signals
Slim electromechanical interface modules

Control circuit characteristics (40°C ambient temperature)


Type of interface ABR ABR ABR ABR ABR ABR ABR ABR
1 Rated voltage (Us) V
2E112B 2E112E 2E115F
c 24 c 48 z
2E116F
z
2E111M
a
2S112B 2S102B 2pB312B (1)
c 24 c 24 c 24
115…127 120...127 230...240
Current frequency Hz – – 50 60 50/60 – – –
Energization threshold V 16.9 37.3 93 97 186 16.9 14.5 16.9
Maximum operating voltage V 28.8 57.6 140 140 264 28.8 28.8 28.8
Maximum drop-out voltage (Uo) V 3.8 8.5 25.4 25.4 48 3.8 2 3.8

2 Maximum current (at Us)


Minimum holding current
mA
mA
19.5
2
11
2
14
2.5
16
2.5
15
2.5
28
2
18
1.3
23
2
Maximum dissipated power (at Us) 50 Hz W – – 0.66 – 0.54 – – –
60 Hz W 0.45 0.52 – 0.73 0.77 0.64 0.43 0.55
Disappearance of voltage ms 1 1 10 10 10 1 5 1
maximum time up to which contact is maintained
Display of control circuit by LED Yes Yes Yes Yes Yes Yes No Yes

3 Built-in protection reversed polarity


Contact characteristics (40°C ambient temperature)
Yes Yes – – – Yes Yes Yes

Type of interface ABR 2Epppp ABR 2S112B ABR 2S102B ABR 2pB312B (1)
Composition 1 N/O 1 N/O 1 N/O 1 C/O
Maximum rated Conforming to IEC 947-5-1 aV 127 230 230 48
operating voltage cV 100 120 120 48
(Ue max)
4 Maximum switching voltage aV
cV
140
125
250
150
250
150
60
60
Operating current frequency Hz 50/60 50/60 50/60 50/60
Thermal current Ith Conforming to IEC 947-1 A 1 5 5 0.05
Rated operating Conforming to IEC 947-5-1 AC12 A 1 3 3 –
current (Ie) Ue max AC14 A 0.5 1 1 –
for 1 million operating
AC15 A 0.5 1 1 –
5 cycles
Conforming to IEC 947-5-1
Ue : c 24 V
DC12
DC13
A
A
1
1
1.7
1.5
1.7
1.5


Minimum switching current mA 1 5 5 0.01
Minimum switching voltage V 5 5 5 0.01
Protection against For Ik ≤ 1 kA (a) and ≤ 100 A (c) Type : quick-blow fuse with high breaking capacity
short-circuits Type and value of recommended fuse A 2 6.3 6.3 0.4

6
Low level contact Number of faults 1 per 100 million
reliability (17 V, 5 mA)/ per “n” million operating cycles
ABR-2pB (30 mV, 10 µA)
Other characteristics
Maximum operating Between energization of coil c ms 10 10 10 6
time and closing of N/O contact a ms 30 – – –
at Us (bounce included)
Between energization of coil and ms – – – 6

7
opening of N/C contact
Between de-energization of coil c ms 6 12 5 6
and opening of N/O contact a ms 30 – – –
Between de-energization of coil and ms – – – 6
closing of N/C contact
Maximum duration of bounce ms 5 5 5 2
No make before break Maximum make On energization ms – – – 5
guaranteed between before break or break On de-energization
8
ms – – – 2
“N/C” and “N/O” contacts before make time
Maximum operating At no-load Hz 10 10 10 10
rate At Ie Hz 0.5 0.5 0.5 –
Mechanical durability 20 10 10 20
in millions of operating cycles
Rated insulation Conforming to IEC 947-1 V 300 300 300 300
voltage Conforming to VDE 0110 group C V 250 250 250 250

9 Insulation test voltage Coil circuit/contact circuits


for 1 min Wired interface/earth
kV rms
kV rms
2
2.5
4
2.5
4
2.5
1.5
2.5
Between open contacts kV rms 0.75 1 1 1
(1) Do not switch inductive loads.

10

Presentation: Characteristics: Curves: References: Dimensions, schemes:


page 58 page 59 page 61 page 62 page 63

60
Curves Interfaces
For discrete signals
Slim electromechanical interface modules

Electrical durability of contacts (ABR 2S)


Test conditions : in accordance with standard IEC 947-5-1 set up for rated control voltage.

a.c. loads
1
Operating cycles in millions Operating cycles in millions 1 24 V
6 3 2 48 V
3 115 V
4 230 V
5
2
4 2

1
3
2

3
2 1
1
3 2
1 3
4
0
4 0
0 1 2 3 4 5 6 0 0,5 1 1,5 2 2,5 3
(A) (A)

AC12 : control of resistive loads and isolated solid state


loads via optocoupler
AC14 : control of weak electro-magnetic loads of
electro-magnets y 72  VA
4
cos j  ≥ 0.9 make : cos j = 0.3
break : cos  j = 0.3
AC15 : control of electro-magnetic loads of
electro-magnets > 72  VA
make : cos j = 0.7
break : cos  j = 0.4
5
d.c. loads

Operating cycles in millions Operating cycles in millions 1 24 V


3 3 2 48 V
3 115 V
6
2 2

1 1

1 3 2 1 3 2
7

0 0
0 0,5 1 1,5 2 2,5 3 0 0,5 1 1,5 2 2,5 3

8
(A ) (A)

DC12 : control of resistive loads and isolated solid state DC13 : control of electro-magnets
loads via optocoupler L/R ≤ 2 x (Ue x Ie) in ms.
L/R  ≤ 1 ms Ue : rated operating voltage
Ie : rated operating current
(with a load protection diode)

10

61
References Interfaces
For discrete signals
Slim electromechanical interface modules
Control circuit : a.c. or d.c.

Input modules (9.5 mm pitch)


816362

Indication Composition Control circuit Sold in Unit Weight


1 V
lots of reference
kg
With LED 1 N/C c 24 5 ABR 2E112B 0.032

c 48 5 ABR 2E112E 0.032

a 115...127 (50 Hz) 5 ABR 2E115F 0.035

2 a 120...127 (60 Hz) 5 ABR 2E116F 0.035

a 230...240 (50/60 Hz) 5 ABR 2E111M 0.036


ABR 2E112B
Output modules (12 mm pitch)
Indication Composition Control circuit Sold in Unit Weight

3
lots of reference
816363

V kg
Without 1 N/C c 24 5 ABR 2S102B 0.040

With LED 1 N/C c 24 5 ABR 2S112B 0.041

Modules for very low level switching (17.5 mm pitch)

4
Indication Composition Control circuit Reference Weight
V kg
Input
With LED 1 C/O (1) c 24 ABR 2EB312B 0.048

ABR 2S112B Output


With LED 1 C/O (1) c 24 ABR 2EB312B 0.048

5 Flexible comb accessories


816364

Description For common Colour Distance Reference Weight


between
cable ends
cm kg
Flexible Coil White 12 ABF C08R12W 0.020

6
comb
modularity 2 ABF C08R02W 0.010
8 x 1 mm2
a Red 12 ABF C08R12R 0.020

2 ABF C08R02R 0.010

c Blue 12 ABF C08R12B 0.020

7 ABR 2EB112B
2 ABF C08R02B 0.010

(1) Do not switch inductive loads.


816365

8
ABF C08Rppp

10

Presentation: Characteristics: Curves: References: Dimensions, schemes:


page 58 page 59 page 61 page 62 page 63

62
Dimensions, Interfaces
schemes For discrete signals
Slim electromechanical interface modules

Dimensions
ABR 2E11pp ABR 2S1p2B
1

74

74
78 9,5 78 12 2
70,5 70,5
75 75

ABR 2EB312B ABR 2SB312B


3
74

74
78 17,5 78 17,5 4
70,5 70,5
75 75
63 63

Circuit diagrams 5
ABR 2E112B (c 24 V) ABR 2E112E (c 48 V) ABR 2E11pF/M (a 115...240 V)

13 14
13 14 13 14

6
A2
A1
+A1

+A1
–A2

–A2

7

ABR 2S102B (c 24 V) ABR 2S112B (c 24 V) ABR 2pB312B (c 24 V)


+A1

+A1
–A2

–A2

+A1
–A2

12
14 13 14 13
11 14

10

63
Presentation Interfaces
For discrete signals
Slim solid-state interface modules

The ABS-2 solid-state interface relays are supplied in the form of compact modules
which appear identical to the ABR-2 electromechanical family.

1 They are designed for interfacing discrete digital control signals exchanged within an
automated system between the processor (PLC, numerical controller, etc) and the
other components (contactors, solenoid valves, indicator lamps, proximity sensors,
etc).
They are suitable for use in equipment which requires the benefits of electronic
technology : a high operating rate, virtually unlimited durability, silent operation, etc.
These products are notable for their high performance and excellent adaptation to

2
industrial environments, ensured by the fact that they conform to the most recent IEC
standards.

Composition
816380

3 The ABS-2 range comprises 2 families :

Input interfaces
3 The 9.5 mm wide input interfaces are designed for switching input signals to
processors. They offer a wide choice of electrical isolation between signals due to
the wide range of input voltages from c 5 V to a 230 V.
2
Output interfaces
1 Output interfaces are designed for the control of preactuators (contactors, solenoid
valves, etc) for the signalling devices (indicator lamps, audible warnings, etc).
4 Two widths are available, 9.5 and 17.5  mm, depending on the switched current.
816378

The 17.5 mm version comprises a 9.5 mm interface and an integrated 8 mm spacer.


3
This device can, with its increased ventilation, switch high levels of currents.

5 1
The front panel of the ABS-2 slim solid-state interface modules comprises:
1 LED indicating the state of the control signal.
2 Channel identification : 5 individual characters for AB1-/G or one AB1-SA2 marker
2
tag.
3 Connection by screw clamp terminal enabling easy attachment of 2 wires per
terminal.
The layout of the connection terminals for both families (input and output) is
6 designed for rational wiring and a clear separation between the incoming
(processing) and outgoing (power and process control) circuits.
4 Integrated spacer.
816379

ABS2INTERSORT-PRO-3-B
7 1

8 ABS-2

ABS2-PRO-3-B

10

Presentation: Characteristics: Curves: References: Dimensions, schemes:


page 64 page 65 page 68 page 68 page 69

64
Characteristics Interfaces
For discrete signals
Slim solid-state interface modules

Examples of applications with PLCs


Interfacing PLC discrete inputs Interfacing PLC discrete outputs

PLC PLC
1
Positive logic discrete inputs Positive logic transistor (or relay) outputs
– Processing +
power supply

+

2
14

14

14

14

14

A1

A2

A1

A2

A1

A2
13 13 13 13 13

ABS - 2E
ABS - 2S

3
A2

A1

A2

A1

A2

A1

A2

A1

A2

A1

13

14

13

14

13

14
F
– +
Process
power supply
PNP 115/
230 V
+
Pushbuttons 2-wire 3-wire Pushbuttons
Series contacts
2-wire
sensors
– 4
Series contacts sensors sensors

Environment

5
Conforming to standards IEC 947-5-1
Draft standard IEC 17 B secretariat 200
Product certifications UL, CSA, BV, LROS, DNV
Degree of protection Conforming to IEC 529 IP 20
(protection against direct contact)
Protective treatment “TC”
Flame resistance Conforming to IEC 695-2-1 Incandescent wire °C 960
Conforming to UL 94 V0
Shock resistance
Vibration resistance
Conforming to IEC 68-2-27
Conforming to IEC 68-2-6
Semi-sinusoidal waves 11 ms
10…150 Hz
30 gn
5 gn
6
Resistance to electrostatic Conforming to IEC 801-2 Level 3 kV 8
discharges
Resistance to Conforming to IEC 801-3 Level 3 ; 27…1000 MHz V/m 10
electromagnetic fields
Resistance to rapid Conforming to IEC 801-4 On power supply kV 2
transients
Resistance to shock
Level 3
Conforming to IEC 947-1
On I/O
Waveform U < 50 V
kV
kV
1
0.5
7
waves 1.2/50 ms ; 0.5 J U < 150 V kV 1.5
U < 300 V kV 2.5
Cross-sections which Flexible cable with no cable end 1 or 2-wire mm2 0.6…2.5
may be connected Flexible cable with cable end 1 or 2-wire mm2 0.34…2.5
Rigid cable 1-wire mm2 0.27…4
Operating position
Ambient air temperature Unrestricted operation °C
Any
- 5…+ 55
8
around the device Operation at Us °C - 25…+ 70
Storage °C - 40…+ 80
Operating altitude m ≤ 300
Installation category Conforming to IEC 947-1 II

9
Degree of pollution Conforming to IEC 947-1 2
Mounting Standard rails 5 1 4

10

65
Characteristics (continued) Interfaces
For discrete signals
Slim solid-state interface modules

Control circuit characteristics (55°C ambient temperature)


Type of interface ABS ABS ABS ABS ABS ABS ABS
1 Rated voltage Us c V
2EC01EA
5
2EC01EB
24
2EC01EE
48
2EA01EF

2EA02EF

2EA01EM

2EA02EM

a V – – – 115/127 120/127 230/240 230/240
50 Hz 60 Hz 50 Hz 60 Hz
Maximum voltage c V Negative 28.8 57.6 – – – –
logic
6 (TTL)

2
a V – – – 140 140 264 264
Maximum current at Us c mA 13.6 12 10.5 – – – –
a mA – – – 14 17 12.5 15
State 1 assured c V 3.75 16.9 36 – – – –
mA 4.5 7.7 7.5 – – – –
a V – – – 86.3 90 173 173
mA – – – 8.4 9.7 7.9 9.3

3 State 0 assured c V
mA
2
0.09
5.6
2
10.8
2








a V – – – 25.4 25.4 48 48
mA – – – 2.5 2.5 2.5 2.5
State 1 display Yes Yes Yes Yes Yes Yes Yes
Internal protection reversed polarity Yes Yes Yes – – – –
Output circuit characteristics
4 Rated operating voltage Ue
Min/max voltage
c
c
V
V
5...48
2/60
Min/max current switched mA 1/50
Maximum residual current at state 0 mA 0.1
Maximum volt drop at state 1 V 1
Internal protection Reversed polarity

5
External protection Against short-circuits for Ik ≤ 100 A (c)
Quick-blow fuse, ref. : HA21 0.25 A or equivalent
Other characteristics
Type of interface ABS ABS ABS ABS ABS ABS ABS
2EC01EA 2EC01EB 2EC01EE 2EA01EF 2EA02EF 2EA01EM 2EA02EM
Time delay characteristics 0V1 ms 0.05 0.05 0.05 10 10 10 10
Response time max Ue ≤ 30 V Ie ≥ 5 mA 1V0 ms 0.4 0.4 0.4 20 20 20 20

6 Maximum switching rate


Duty cycle 50 %
Ue ≤ 30 V Ie ≥ 5 mA
Hz 1000 1000 1000 25 25 25 25

Rated insulation voltage Conforming to IEC 947-1 : 300 V


Conforming to VDE 0110 : 250  V group C
Insulation test voltage I/O kVrms 4
for 1 minute Wired interface/earth kVrms 2.5

10

Presentation: Characteristics: Curves: References: Dimensions, schemes:


page 64 page 65 page 68 page 68 page 69

66
Characteristics (continued) Interfaces
For discrete signals
Slim solid-state interface modules

Control circuit characteristics (55°C ambient temperature)


Type of interface ABS 2SC01EB ABS 2SC02EB ABS 2SA01MB ABS 2SA02MB
Rated voltage Us
Maximum voltage
c V
V
24
28.8
24
28.8
1
Maximum current at Us mA 12 13.6
State 1 assured V 16.9 16.9
mA 7.7 8.3
State 0 assured V 5.6 5.3
mA 2 2
State 1 display
Internal protection reversed polarity
Yes
Yes
Yes
Yes
2
Output circuit characteristics
Rated operating voltage Ue V c 5...48 c 5...48 a 24...240 a 24...240
Maximum voltage V c 57.6 c 57.6 a 264 a 264
Maximum continuous current (Ith) (1) A 2 3 2.3 3
at 40 °C
Rated operating voltage (Ie) A DC12 1.5/0.9 2.5/2.2 AC12 1.9/0.5 2.1/1.5 3
Conforming to IEC 947-5-1 A DC13 1.5/0.9 2.5/2.2 AC13 1.6/0.5 1.6/1.5
Single/touching product
A DC14 0.6/0.6 0.6/0.6 AC14 1.6/0.5 1.6/1.5
at 55 °C vertical position
A – – – AC15 1/0.5 1/1
Minimum current c/a mA 1 10
Maximum residual current c/a mA 1 2.5
Maximum volt drop V 1.5 3 (Ie ≥ 10 mA)
1.5 (Ie ≥ 100 mA) 4
“0 crossing” voltage V – 50 peak
Solid-state dV/dt V/ms – 500
Internal protection Reversed polarity
External protection Against short-circuits for Ik ≤ 1 kA (a) and ≤ 100 A (c)
Quick-blow fuse with high breaking capacity: 3.15 A
Other characteristics
Maximum response time 0V1 ms 0.05 10 (50 Hz) ; 8 (60Hz)
5
at Ie Š 10 mA 1V0 ms 0.6 10 (50 Hz) ; 8 (60Hz)
Maximum switching rate At 55 °C ; at Ie: module alone Hz DC13 6 6 AC13 0.6 0.7
duty cycle 40 % Hz DC14 1 3 AC14 0.6 0.7
Hz – – – AC15 0.6 0.7
On resistive load Hz 700 50

Rated operating voltage


duty cycle 50 %
Conforming to IEC 947-1 : z 300 V
6
Conforming to VDE 0110 : 250  V group C
Rated Insulation voltage I/O kVrms 4
for 1 minute Wired interface/earth kVrms 2.5
(1) See temperature derating curves.

10

67
References, Interfaces
curves For discrete signals
Slim solid-state interface modules

Solid-state input modules


Width Input circuit Output circuit Sold in Unit Weight
1 mm
Current Nominal voltage
V
Current Nominal voltage
V
lots of reference
kg
9.5 c 5 c 5…48 5 ABS 2EC01EA 0.029
24 c 5…48 5 ABS 2EC01EB 0.029
48 c 5…48 5 ABS 2EC01EE 0.029
a 115…127 (50 Hz) c 5…48 5 ABS 2EA01EF 0.032
120…127  (60 Hz) c 5…48 5 ABS 2EA02EF 0.032
2 230…240  (50 Hz)
230…240  (60 Hz)
c
c
5…48
5…48
5
5
ABS 2EA01EM
ABS 2EA02EM
0.033
0.033
Solid-state output modules
Width Input circuit Output circuit Sold in Unit Weight
Current Nominal voltage Current Nominal voltage lots of reference
mm V A V kg

3 9.5 c 24 c2
a 2.3
24…48
24…230
5
5
ABS 2SC01EB
ABS 2SA01MB
0.034
0.034
17.5 c 24 c3 24…48 1 ABS 2SC02EB 0.043
a3 24…230 1 ABS 2SA02MB 0.044
Accessories
For connecting commons, use ABF C08ppp flexible combs (Please consult your customer care centre).

4 Temperature derating curve for solid-state output modules Uc = Us = c 24 V


ABS 2SC01EB d.c. ABS 2SC02EB d.c.

Ie (A) Ie (A)
3 3

1/2
5 2 2 3
1/2 4
1 1
3/4

6
0 0
0 10 20 30 40 50 60 70 0 10 20 30 40 50 60 70
T °C ambient T °C ambient

ABS 2SA01MB a.c. ABS 2SA02MB a.c.

Ie (A) Ie (A)
3 3
1/2

7 2 2
3

1/2
4
1 1

3/4

8 0
0 10 20 30 40 50 60 70
T °C ambient
0
0 10 20 30 40 50 60 70
T °C ambient

1 Vertical module alone or adjacent to modules with 2 Horizontal module alone or adjacent to modules with
low heat dissipation. low heat dissipation.

9
3 Vertical module mounted with 2 modules with 4 Horizontal module mounted with 2 modules with
identical heat dissipation on both sides. identical heat dissipation on both sides.

10

Presentation: Characteristics: Curves: References: Dimensions, schemes:


page 64 page 65 page 68 page 68 page 69

68
Dimensions, Interfaces
schemes For discrete signals
Slim solid-state interface modules

Dimensions
ABS 2E/ABS 2Sp01pp ABS 2Sp02pp
1

74
74
78 9,5 78 17,5 2
70,5 70,5
75 75

Circuit diagrams
Solid-state input modules 3
ABS 2ECpppp ABS 2EApppp ABS 2Epppp
+


+13

–14

+13

–14

5…48 V

13
4
14

5
A1

A2
+A1

–A2

A1

A2

6
+

Solid-state output modules


ABS 2SC0pEB ABS 2SA0pMB ABS 2SC0pEB ABS 2SA0pMB

5-24 V 5-24 V 5-24 V 5-24 V


+A1

–A2

+A1

–A2

+
+


7
A1
A2
A1
A2
A1

A2
A2
A1

8
13

14
+13

–14

13

13
14

14
13

13
14

14

(1) (1)
–F –F –F –F 9
+

+

Resistive load Inductive load Resistive load Inductive load

F: fuse DF1 SS133.2

10
(1) or peak limiter

69
Selection guide Zelio Relay - Solid State Relays
SSR solid state relays

Applications Panel mounted

PF526060-24-Q
2

3
Contact type 1 N/O SPST contact

Control voltage ranges a 90…280 V

4
c 3…32 V

Operating voltages a 24…280 V,


48…530 V,
48…660 V

5
Type of switching a Zero voltage switching

Current a 10, 25, 50, 75, 90, 125 A

6 Degree of protection IP20

LED indication Yes

7
Cooling Thermal protection or with heat sink accessory

Solid state relay type


SSR P

8
Page 76

10

70
5 rail mounted

1
PF526339-18-Q

PF526062-32-Q
2

3
1 N/O SPST contact

90…280 V 90…140 V

4
4…32 V 3…32 V

24…280 V

5
Zero voltage switching

10, 20, 30 A 45 A

IP20 6
Yes

7
Built-in heat sink

SSR D

8
76

10

71
Presentation Zelio Relay - Solid State Relays
SSR solid state relays

Presentation
The SSR solid state relay range comprises:
1 b relays for panel mounting: SSR P.
b relays for 5 rail mounting: SSR D.

Description
SSR P relays for panel mounting
1
1 2 x Ø 4.5 holes for fixing.
2 2 2 Connection terminals.
3 Connection terminal screws.
3 4 Input indicator LED, green.
5 Thermal interface which must be via the back of the product.
5

4
3 1

SSR D relays for 5 rail mounting


1 1 Lugs for panel mounting.
2 Integrated heat sink.
4 2
3
3 Connection terminals.
4 Connection terminal screws.
4 5 Input indicator LED, green.
6 Bracket for mounting on 5 rail.
6
5

5
1

10

Presentation : Characteristics : References : Dimensions :


page 72 page 73 page 76 page 77

72
Characteristics Zelio Relay - Solid State Relays
SSR P solid state relays
Panel mounting

General characteristics
Product certifications UL E258297, CSA 168986
Product marking
Ambient air temperature Operation °C
e, IEC 60950
- 40…+ 80
1
around the device Storage °C - 40…+ 125
Encapsulation Thermally conductive epoxy
Degree of protection IP20
Terminal screw torque Nm Inputs: 1.1
Outputs: 2.2
2
Relay type SCR output, Zero voltage switching SSR PCDS10A1 SSR PCDS25A1 SSR PCDS50A1
Input specification
Control voltage range cV 3…32 3…32 3…32
Minimum turn-on voltage cV 3 3 3
Maximum turn-off voltage cV 1.0 1.0 1.0
Typical input current mA 10 at c 12 V 10 at c 12 V 10 at c 12 V 3
Output specification
Operating voltage aV 24…280 24…280 24…280
Load current range A 0.15 …10 0.15…25 0.15…50
Transient overvoltage Vpk 600 600 600
Maximum surge current (16.6 ms)
Maximum On-state voltage drop at rated current
Apk
Vpk
120
1.6
250
1.6
625
1.6 4
Thermal resistance junction to case °C/W 1.48 1.02 0.63
Maximum I²t for fusing (8.3 ms) A²sec 60 260 1620
Maximum off-state leakage current at rated voltage mA 1.0 1.0 1.0
Minimum off-sate dv/dt at maximum rated voltage V/µsec 500 500 500
Maximum turn-on time Cycle 1/2 1/2 1/2
Maximum turn-off time Cycle 1/2 1/2 1/2 5
Relay type SCR output, Zero voltage switching SSR PCDS75A2 SSR PCDS90A3 SSR PCDS125A3
Input specification
Control voltage range cV 4…32 4…32 4…32
Minimum turn-on voltage cV 4 4 4
Maximum turn-off voltage
Typical input current
cV
mA
1.0
15 at c 5 V
1.0
15 at c 5 V
1.0
15 at c 5 V
6
Output specification
Operating voltage aV 48…530 48…660 48…660
Load current range A 0.15…75 0.15…90 0.15…125
Transient overvoltage Vpk 1200 1200 1200
Maximum surge current (16.6 ms) Apk 1000 1200 1750 7
Maximum On-state voltage drop at rated current Vpk 1.6 1.6 1.7
Thermal resistance junction to case °C/W 0.31 0.28 0.22
Maximum I²t for fusing (8.3 ms) A²sec 4150 6000 12 700
Maximum off-state leakage current at rated voltage mA 10 1.0 1.0
Minimum off-sate dv/dt at maximum rated voltage V/µsec 500 500 500
Maximum turn-on time
Maximum turn-off time
Cycle
Cycle
1/2
1/2
1/2
1/2
1/2
1/2
8

10

73
Characteristics (continued) Zelio Relay - Solid State Relays
SSR P solid state relays
Panel mounting

Relay type SCR output, Zero voltage switching SSR PP8S10A1 SSR PP8S25A1 SSR PP8S50A1
Input specification
1 Operating voltage
Minimum turn-on voltage
aV
Vrms
90…280
90
90…280
90
90…280
90
Maximum turn-off voltage Vrms 10 10 10
Typical input current mA 2 at 120 Vrms 2 at 120 Vrms 2 at 120 Vrms

Output specification

2 Operating voltage
Load current range
aV
A
24…280
0.04…10
24…280
0.04…25
24…280
0.04…50
Transient overvoltage Vpk 600 600 600
Maximum surge current (16.6 ms) Apk 120 250 625
Maximum On-state voltage drop at rated current Vpk 1.6 1.6 1.6
Thermal resistance junction to case °C/W 1.48 1.02 0.63
Maximum I²t for fusing (8.3 ms) A²sec 60 260 1620
3 Maximum off-state leakage current at rated voltage mA 8…10 8…10 8…10
Minimum off-sate dv/dt at maximum rated voltage V/µsec 500 500 500
Maximum turn-on time Cycle 1/2 1/2 1/2
Maximum turn-off time Cycle 1/2 1/2 1/2

Relay type SCR output, Zero voltage switching SSR PP8S75A2 SSR PP8S90A3 SSR PP8S125A3

4 Input specification
Operating voltage aV 90…280 90…280 90…280
Minimum turn-on voltage Vrms 90 90 90
Maximum turn-off voltage Vrms 10 10 10
Typical input current mA 2 at 120 Vrms 2 at 120 Vrms 2 at 120 Vrms

Output specification
5 Operating voltage aV 80…530 48…660 48…660
Load current range A 0.04…75 0.04…90 0.15…125
Transient overvoltage Vpk 1200 1200 1200
Maximum surge current (16.6 ms) Apk 1000 1200 1750
Maximum On-state voltage drop at rated current Vpk 1.7 1.7 1.7
Thermal resistance junction to case °C/W 0.31 0.28 0.22

6 Maximum I²t for fusing (8.3 ms)


Maximum off-state leakage current at rated voltage
A²sec
mA
4150
10
6000
5
12 700
5
Minimum off-sate dv/dt at maximum rated voltage V/µsec 500 500 500
Maximum turn-on time Cycle 1/2 1/2 1/2
Maximum turn-off time Cycle 1/2 1/2 1/2

10

Presentation : Characteristics : References : Dimensions :


page 72 page 73 page 76 page 77

74
Characteristics Zelio Relay - Solid State Relays
SSR D solid state relay
5 rail mounting

General characteristics
Product certifications UL E258297, CSA 168986
Product marking
Ambient air temperature Operation °C
e, IEC 60950
- 40…+ 80
1
around the device Storage °C - 40…+ 125
Encapsulation Thermally conductive epoxy
Degree of protection IP20
Terminal screw torque 10…30 A relays Nm Inputs: 0.6…0.7

2
Outputs: 0.6…0.7
45 A relays Nm Inputs: 0.6…0.7
Outputs: 1.1…1.7

Relay type SCR output, Zero voltage switching SSR DP8S10A1 SSR DP8S20A1 SSR DP8S30A1 SSR DF8S45A1
Input specification
Operating voltage aV 90…280 90…280 90…280 90…140
Minimum turn-on voltage
Maximum turn-off voltage
Vrms
Vrms
90
10
90
10
90
10
90
10 3
Typical input current mA 2 (120 Vrms), 2 (120 Vrms), 2 (120 Vrms), 15 (120 Vrms)
4 (240 Vrms) 4 (240 Vrms) 4 (240 Vrms)

Output specification
Operating voltage aV 24…280 24…280 24…280 24…280
Load current range
Transient overvoltage
A
Vpk
0.15…10
600
0.15…20
600
0.15…30
600
0.15…45
600
4
Maximum surge current (16.6 ms) Apk 120 250 625 625
Maximum On-state voltage drop at rated current Vpk 1.6 1.6 1.6 1.6
Maximum I²t for fusing (8.3 ms) A²sec 60 260 1620 1620
Maximum off-state leakage current at rated voltage mA 10 10 10 10
Minimum off-sate dv/dt at maximum rated voltage
Maximum turn-on time
V/µsec 500
Cycle 1/2
500
1/2
500
1/2
500
1/2 5
Maximum turn-off time Cycle 1/2 1/2 1/2 1/2

Relay type SCR output, Zero voltage switching SSR DCDS10A1 SSR DCDS20A1 SSR DCDS30A1 SSR DCDS45A1
Input specification
Control voltage range cV 4…32 4…32 4…32 3…32
Minimum turn-on voltage
Maximum turn-off voltage
cV
cV
4.0
1.0
4.0
1.0
4.0
1.0
4.0
1.0
6
Typical input current mA 8…12 8…12 8…12 17

Output specification
Operating voltage aV 24…280 24…280 24…280 24…280
Load current range
Transient overvoltage
A
Vpk
0.15…10
600
0.15…20
600
0.15…30
600
0.15…45
600 7
Maximum surge current (16.6 ms) Apk 120 250 625 625
Maximum On-state voltage drop at rated current Vpk 1.6 1.6 1.6 1.6
Maximum I²t for fusing (8.3 ms) A²sec 60 260 1620 1620
Maximum off-state leakage current at rated voltage mA 10 10 10 10
Minimum off-sate dv/dt at maximum rated voltage V/µsec 500 500 500 500
Maximum turn-on time Cycle 1/2 1/2 1/2 1/2 8
Maximum turn-off time Cycle 1/2 1/2 1/2 1/2

10

75
References Zelio Relay - Solid State Relays
SSR solid state relays

Solid state relays, 1 N/O SPST contact


b Panel mounting
1
PF526060-24-Q

Switching Voltage range Load References Weight


Input Output current
range
V V A kg
SCR output
Zero voltage c 3…32 a 24…280 10 SSR PCDS10A1 0.113
switching
2 SSR PCDS25A1
25 SSR PCDS25A1 0.113

50 SSR PCDS50A1 0.113

c 4…32 a 48…530 75 SSR PCDS75A2 0.113


PF526339-18-Q

a 48…660 90 SSR PCDS90A3 0.113


3 125 SSR PCDS125A3 0.113

a 90…280 a 24…280 10 SSR PP8S10A1 0.113

25 SSR PP8S25A1 0.113

4 50 SSR PP8S10A1 0.113

a 80…530 75 SSR PP8S75A2 0.113

SSR DCDS10A1 a 48…660 90 SSR PP8S90A3 0.113

125 SSR PP8S125A3 0.113

5 b 5 rail mounting
PF526062-32-Q

SCR output
Zero voltage a 90…280 a 24…280 10 SSR DP8S10A1 0.272
switching
20 SSR DP8S20A1 0.272

6 30 SSR DP8S30A1 0.272

a 90…140 a 24…280 45 SSR DF8S45A1 0.482

c 4…32 a 24…280 10 SSR DCDS10A1 0.272

20 SSR DCDS20A1 0.272

7 SSR DCDS45A1
30 SSR DCDS30A1 0.272

c 3…32 a 24…280 45 SSR DCDS45A1 0.482


PF526063-50-Q

Accessories for panel mounted relays


Description For use with relays Unit references Weight

8
kg
Heat sink SSR PP8Spppp, SSR AH1 0.487
SSR PCDSpppp

Thermal interface SSR PP8Spppp, SSR AT1 0.011


SSR AH1 Sold in lots of 10 SSR PCDSpppp
PF526064-28-Q

10
SSR AT1

Presentation : Characteristics : References : Dimensions :


page 72 page 73 page 76 page 77

76
Dimensions Zelio Relay - Solid State Relays
SSR solid state relays

Solid state relays, 1 N/O SPST contact


b Panel mounting
Solid state relays SSR P Thermal interface SSR AT1 1
45,5
Ø4,5

47,3
58,4

55,1
47,7
2
4,6
35,5 = =
47,1 42,4

Heat sink SSR AH1


3
66

4
115,8 4,6 4,6
120,6 114,3
139,7

b 5 rail mounting 5
10…30 A relays 45 A relays

Ø4,4 Ø4,4

6
89,7

87,4
76,2
98,8

98,8
80

(1)

7
(1) 11,2 13,15 22,6
22,5 45,5

97,7
8
106,7

(1) Ø 4.4 x 5.5 elongated hole (1) Ø 4.4 x 5.5 elongated hole

10

77
Schneider Electric products provide quality solutions,
meeting all your Automation and Control applications requirements.

HMIs Software tools


Motion control

Networks & Communication

Interfaces & I/O Automation


Motor control

Detection Power supplies

Mounting systems

A worldwide presence
• More than 5,000 points of sale in 130 countries.
• A range of products that meet the standards of the country in
which they will be used.

Canadian support
• Over 100 dedicated sales engineers operate from multiple
regional sales and technical service centres accross Canada.
• Our sales engineers are skilled at assessing individual
requirements. Combined with the expert support of our product
specialists, they will develop the most effective and economical
solution for you, taking relevant regulations and standards into
account.

www.schneider-electric.ca
© 2009 Schneider Canada Inc. All Rights Reserved.

Customer Service: (800) 565-6699

Schneider Electric

19 Waterman Av
Toronto, Ontario M4B 1Y2

S8009CT0901EP R0 September 2009