Lampiran A.

Perhitungan Neraca Massa

A.1 Perhitungan Kapasitas Produksi
Kapasitas Produksi
1 Tahun Produksi

= 106.000 ton/tahun
= 300 hari

Kapasitas Produksi

=
= 14722,4 kg/jam

A.2 Perhitungan Neraca Massa pada Setiap Unit

1. Neraca Massa pada Mixer
Nama Alat
Fungsi

Mixer

Kode
M

Mencampurkan CPO dengan H3PO4

N2
H 3PO4 85%
H 2O 15%
N1
FFA
H2O
Impuritis
M yristic
Palmitic
Stearic
Oleic
Linoleic

5%
0.5%
0.02%
0.93%
45.49%
3.49%
40.17%
9.925

N3
FFA
H2O
Impuritis
M yristic
Palmitic
Stearic
Oleic
Linoleic

5%
0.5%
0.02%
0.93%
45.49%
3.49%
40.17%
9.925

Diketahui :
N1 (CPO) = 21566,469 kg/jam, dengan komposisi:
Laju alir tiap komponen:
FFA
= 5,00 % x 21566,469 kg/jam
=1078,3235 kg/jam
H2O

= 0,5 % x 21566,469 kg/jam

= 107,83235 kg/jam

= 0,02% x 21566,469 kg/jam

= 4.3132939 kg/jam

Phosfatida

=0,013% x 21566,469 kg/jam

= 2.803641 kg/jam

Pra-Rancangan Pabrik RBD Palm Olein darri CPO

By
Checked

Kelompok.4/Semester Ganjil 2014-2015

Approved

Myristic

= 0,93% x 21566,469 kg/jam

= 189.471 kg/jam

Palmitic

= 45,49% x 21566,469 kg/jam

=9267.767 kg/jam

Stearic

= 3,49% x 21566,469 kg/jam

= 711.025 kg/jam

Oleic

= 40,17% x 21566,469 kg/jam

= 8183.913 kg/jam

Linoleic

= 9,92% x 21566,469 kg/jam

= 2021.021 kg/jam

N2 = (0,08% dari CPO)

= 12,939882 kg/jam, dengan komposisi:
N2 dengan Komponen :
H3PO4 = 85 % x 12,939882 kg/jam
= 10,998899 kg/jam
H2O

= 15 % x 12,939882 kg/jam
= 1,9409822 kg/jam
N3 = N1 +N2
= 21566,469 kg/jam + 12,939882 kg/jam
= 21579,409 kg/jam
Tabel A.1 Hasil Perhitungan Neraca Massa pada Mixer
Masuk
Komponen
N1
N2
Free Fatty Acid
1078.3235
H2O
107.83235
1.9409822
Impuritis
4.3132939
posfatida
2.803641
Fatty acid
20373.197
Myristic (C-14:0)
189.471
Palmitic(C-16:0)
9267.767
Stearic (C-18:0)
711.025
Oleic (C-18:1)
8183.913
Linoleic (C-18:2)
2021.021
H3PO4
10.998899
Gum
Total
21579.409
Pra-Rancangan Pabrik RBD Palm Olein darri CPO
By
Checked

Keluar
N3
1078.323472
109.7733294
3.881964499
2.523276924
20373.19668
189.471
9267.767
711.025
8183.913
2021.021
9.899009472
1.811583433
21579.409
Kelompok.4/Semester Ganjil 2014-2015
Approved

2. Neraca Massa pada Degumming Tank

Nama Alat
Degumming Tank
Fungsi
Menghilangkan getah (gum), warna, logam-

Kode
DT

logam

N3
FFA
H 3PO4
I mpuritis
H 2O

5%
0,05%
0,02%
0,51%

M yristic 0,88%
Palmitic 42,59%
Stearic
3,29%
Oleic
37,92%
L inoleic 9,37%
Phosfatida 0,01%
Gum
0,01%

N4

FFA
H 3PO4
I mpuritis
H 2O

5%
0,0023%
0,04%
0,51%

M yristic
Palmitic
Stearic
Oleic
L inoleic
Gum

0,88%
42,59%
3,29%
37,92%
9,37%
0,08%

Diketahui :
N3 = N4
N3 = 21579.409 kg/jam
N4 = 21579.409 kg/jam
Tabel A.2 Hasil Perhitungan Neraca Massa pada Mixer
Masuk
Komponen
N3
Free Fatty Acid
1078.32347
H2O
109.773329
Impuritis
3.8819645
posfatida
2.52327692
Fatty acid
20373.1967
Myristic (C-14:0)
189.471
Palmitic(C-16:0)
9267.767
Stearic (C-18:0)
711.025
Oleic (C-18:1)
8183.913
Linoleic (C-18:2)
2021.021
H3PO4
9.89900947
Pra-Rancangan Pabrik RBD Palm Olein darri CPO
By
Checked

Keluar
N4
1078.323472
109.7733294
0.7763929
20373.1967
189.471
9267.767
711.025
8183.913
2021.021
0.494951
Kelompok.4/Semester Ganjil 2014-2015
Approved

Gum
Total

1.81158343
21579.409

16.844491
21579.409

3. Perhitungan Neraca Massa pada Bleaching Tank

Nama Alat
Bleaching Tank
Fungsi
Mengaduk BPO dengan Bleaching Earth

Kode
BT

N6
H 2O 80 %

N4
FFA
H3PO4
Impuritis
H2O

5%
0,0023%
0,04%
0,51%

M yristic
Palmitic
Stearic
Oleic
L inoleic
Gum

0,88%
42,59%
3,29%
37,92%
9,37%
0,08%
N7

N5
BE
H2O

90%
10%

FFA
H3PO4
Impuritis
H2O

4,926 %
0,002%
0,04%
0,14%

M yristic
Palmitic
Stearic
Oleic
L inoleic
BE
Gum

0,866%
42,341%
3,48%
37,389%
9,233%
1,774%
0,077%

Diketahui : N4 +N5 = N6 + N7
N4= 21579,4093kg/jam
21579,4093kg/jam + N5 = N6 + N7
N5 = 2% % dari CPO
= 2 % * 21579,4093kg/jam
= 431,3294 kg/jam
Dengan komponen :
BE
= 90% * N5
= 90 % *431,3294 kg/jam
= 388,1964
H2O

= 10 % * N5
= 10 % * 431,3294 kg/jam
= 43,13294

Pra-Rancangan Pabrik RBD Palm Olein darri CPO

By
Checked

Kelompok.4/Semester Ganjil 2014-2015

Approved

 N6 dengan komponen H2O

H2O
= 80 % *( H2O pada N4 + H2O pada N5)
= 80 % * (109.7733294 kg/jam + 43.1329 kg/jam)
= 122,3250147 kg/jam
Sehingga, untuk N6 = H2O
N6 = 122,3250147 kg/jam
N4 +N5 = N6 + N7
N7 = N6 - N4 +N5
= 122,3250147 kg/jam - 21579,4093kg/jam + 431,3294 kg/jam
=21888,4137 kg/jam
Tabel A.3 Hasil Perhitungan Neraca Massa pada Bleaching Tank
Masuk
Keluar
Komponen
N4
N5
N6
N7
Free Fatty Acid
1078.323472
1078.323472
H2O
109.7733294
43.1329 122.3250147
30.5812537
Impuritis
3.881964499
0.7763929
posfatida
2.523276924
Fatty acid
20373.19668
20373.19668
Myristic (C-14:0)
189.471
189.471
Palmitic(C-16:0)
9267.767
9267.767
Stearic (C-18:0)
711.025
711.025
Oleic (C-18:1)
8183.913
8183.913
Linoleic (C-18:2)
2021.021
2021.021
H3PO4
9.899009472
0.49495047
Gum
1.811583433
16.844491
BE
388.196
388.196
388.196
Total
22010.738
22010.738

Pra-Rancangan Pabrik RBD Palm Olein darri CPO

By
Checked

Kelompok.4/Semester Ganjil 2014-2015

Approved

4. Perhitungan Neraca Massa Pada Filter Press I

Nama Alat
Filter Press
Fungsi
Memisahkan Gum dan Bleching Earth

N7

Kode
FP

N8

FFA
H3PO4
Impuritis
H2O

4,926 %
0,002%
0,04%
0,14%

M yristic
Palmitic
Stearic
Oleic
L inoleic
BE
Gum

0,866%
42,341%
3,48%
37,389%
9,233%
N9
1,774%
0,077% BE

FFA
5,021 %
Impuritis 0,004%
H2O
0,114%

H3PO4
H2O
Gum

M yristic
Palmitic
Stearic
Oleic
L inoleic

0,882%
43,153%
3,311%
38,106%
9,410%

94,3%
0,1%
1,5%
4,1%

Diketahui N7 = N8 + N9
N7 = 21888,414 kg/jam
N8 dengan Komponen :
I
=0.7763929 kg/jam
H2O

= 80 % * H2O dari N7
= 80% * 30,5813kg/jam
=24,465 kg/jam

FFA

=1078.323472 kg/jam

Myristic

=189.471

Palmitic

=9267.767

Stearin

=711.025

Oleic

=8183.913

Linoleic
=2021.021
Pra-Rancangan Pabrik RBD Palm Olein darri CPO
By
Checked

Kelompok.4/Semester Ganjil 2014-2015

Approved

Sehingga,
N8 = 0.7763929 kg/jam + 24,465 kg/jam + 3,667 kg/jam +1078.323472
kg/jam+20373,2 kg/jam
= 21476,8 kg/jam
N9 = N7-N8
= 21888,414 kg/jam - 21476,8 kg/jam
= 411,652 kg/jam
Tabel A.4 Hasil Perhitungan Neraca Massa pada Filter Press I
Masuk
Keluar
Komponen
N7
N8
N9
Free Fatty Acid
1078.323472
1078.32
H2O
30.5812537
24.465
6.11625
Impuritis
0.7763929
0.77639
posfatida
Fatty acid
20373.19668
20373.19668
Myristic (C-14:0)
189.471
189.471
Palmitic(C-16:0)
9267.767
9267.767
Stearic (C-18:0)
711.025
711.025
Oleic (C-18:1)
8183.913
8183.913
Linoleic (C-18:2)
2021.021
2021.021
H3PO4
0.49495047
0.49495047
Gum
16.844491
16.844491
BE
388.196
388.196
Total
21888.414
21888.414

Pra-Rancangan Pabrik RBD Palm Olein darri CPO

By
Checked

Kelompok.4/Semester Ganjil 2014-2015

Approved

5. Perhitungan Neraca Massa pada Stripper

Nama Alat
Stripper
Fungsi
memisahkan BPO menjadi PFAD dan RBDPO

Kode
S

N 10
H 2O 99,894%

N9
N 11
FFA
I mpuritis
H 2O

5,02 %
0,004%
0,114%

M yristic
Palmitic
Stearic
Oleic
L inoleic

0,882%
43,153%
3,311%
38,106%
9,410%

N 12

FFA
I mpuritis
H 2O

99 %
5%
0,106%

M yristic
Stearic
Oleic
L inoleic

0,92%
3,50%
39,60%
9,70%

FFA
I mpuritis

1,00 %
95%

M yristic
Palmitic
Stearic
Oleic
L inoleic

0,92%
46,30%
3,52%
38,58%
9,68%

Diketahui : N9 = N10 + N11+N12

N9 = 21476.76186 kg/jam
20388,947 kg/jam
= N10 + N11+N12
Untuk N10, dengan komponen :
H2O = 99,894% dari H2O pada N9
= 99,894% x 24.465 kg/jam
=24,433907003 kg/jam
N10 =24,433907003 kg/jam
N11 dengan Komponen :
I
= 5 % dari I pada N9
= 5 % * 0.77639 kg/jam
= 0,038819645 kg/jam
Pra-Rancangan Pabrik RBD Palm Olein darri CPO
By
Checked

Kelompok.4/Semester Ganjil 2014-2015

Approved

H2O

= 0,106 % dari H2O pada N9

= 0,106 % *24.465 kg/jam
= 0,025932903 kg/jam

FFA

= 97 % dari FFA pada N9

= 97 % *1078,323472 kg/jam
= 1067,540237 kg/jam

FA

= 1,01 % dari FA pada N9

=1,01% x 20373,2 kg/jam
= 205,7692865 kg/jam

N11 = I +H2O + FFA+FA

=0,038819645 kg/jam+0,025932903 kg/jam+1067,540237
kg/jam+205,7692865 kg/jam
=1273.374276 kg/jam
N12 = N9-(N10+N11)
= 411,652 kg/jam-(24,433907003 kg/jam+1273.374276 kg/jam)
=20178.948 kg/jam
Tabel A.5 Hasil Perhitungan Neraca Massa pada Stripper
Masuk
Keluar
Komponen
N12
N9
N10
N11
FFA
1078.323472
1067.540237
10.783
H2O
24.465 24.43907003 0.025932903
Fatty acid
203733.2
205.7692865 20167.43
Myristic (C-14:0)
189.471
1.893077436
185.540
Palmitic(C-16:0)
9267.767
9337.519
Stearic (C-18:0)
711.025
7.201925028
709.893
Oleic (C-18:1)
8183.913
81.48463746 7982.268
Linoleic (C-18:2)
2021.021
19.95962079 1952.207
Impuritis
0.77639
0.038819645 0.737573
Total
21476.76186
21476.76186

Pra-Rancangan Pabrik RBD Palm Olein darri CPO

By
Checked

Kelompok.4/Semester Ganjil 2014-2015

Approved

6. Perhitungan Neraca Massa pada Crystalizer

Nama Alat
Crystalizer
Fungsi
Pendinginan

Kode
C

N 12
FFA
0,0534%
Impuritis 0,0037%

M yristic
Palmitic
Stearic
Oleic
L inoleic

0,9195%
46,273%
3,5180%
N 13
39,5574%
9,6745% FFA

0,0534%
Impuritis 0,0037%

M yristic
Palmitic
Stearic
Oleic
L inoleic

0,9195%
46,273%
3,5180%
39,5574%
9,6745%

Diketahui : N12 = N13

N12 = 20178.948 kg/jam
N13 = 20178.948 kg/jam
Tabel A.6 Hasil Perhitungan Neraca Massa pada Crystalizer
Masuk
Keluar
Komponen
N12
N13
FFA
Fatty acid
Myristic (C-14:0)
Palmitic(C-16:0)
Stearic (C-18:0)
Oleic (C-18:1)
Linoleic (C-18:2)
Impuritis
Total

10.78323472
20167.4274
185.5403321
9337.518885
709.8934444
7982.267764
1952.206972
0.77639
20178.95

Pra-Rancangan Pabrik RBD Palm Olein darri CPO

By
Checked

10.7832347
20167.4274
185.540
9337.519
709.893
7982.268
1952.207
0.73757325
20178.95

Kelompok.4/Semester Ganjil 2014-2015

Approved

7. Perhitungan Neraca Massa Pada Filter Press 2

Nama Alat
Filter Press 2
Fungsi
Memisahkan RBD Palm Olein dan RBD Palm

Kode
FP 2

Stearin

N14

M yristic
Palmitic
Stearic
Oleic
Linoleic

N13
FFA
0,0534%
Impuritis 0,0037%

M yristic
Palmitic
Stearic
Oleic
Linoleic

0,9195%
46,273%
3,5180%
39,5574%
9,6745%

FFA
30,00%
Impuritis 30,00%

N15

0,89%
41,54%
3,51%
43,63%
10,43%

FFA
70,00%
Impuritis 70,00%

M yristic
Palmitic
Stearic
Oleic
Linoleic

1,21%
61,20%
4,00%
27,54%
6,05%

Diketahui : N13 = N14 + N15

N13 = 20178.948 kg/jam
N14 dengan komponen :
FA
= 73 % dari FA pada N13
= 73 % * 20167,427 kg/jam
= 14722,222 kg/jam

N14

FFA

= 30 % dari FFA pada N13

= 30 % * 10,783235 kg/jam
= 3,234970416 kg/jam

= 30 % dari I pada N13

= 30 % * 0,7375733 kg/jam
= 0,221271976 kg/jam

= FA + FFA + I
= 14722,222 kg/jam+ 3,234970416 kg/jam+ 0,221271976 kg/jam
= 14725.67824 kg/jam

Pra-Rancangan Pabrik RBD Palm Olein darri CPO

By
Checked

Kelompok.4/Semester Ganjil 2014-2015

Approved

 N15 = N13 N14

= 20178.948 kg/jam - 14725.67824 kg/jam
= 5453,269963 kg/jam
Tabel A.7 Hasil Perhitungan Neraca Massa pada Filter Press 2
Masuk
Keluar
Komponen
N13
N14
FFA
10.78323472
3.234970416
Fatty acid
20167.4274
14722.222
Myristic (C-14:0)
185.5403321
131.028
Palmitic(C-16:0)
9337.518885
6115.611
Stearic (C-18:0)
709.8934444
516.750
Oleic (C-18:1)
7982.267764
6423.305
Linoleic (C-18:2)
1952.206972
1535.528
Impuritis
0.737573255
0.221271976
Total
20178.95
20178.95

Pra-Rancangan Pabrik RBD Palm Olein darri CPO

By
Checked

N15
7.548264303
5445.205397
65.88698531
3332.465703
217.8082159
1499.609566
329.4349265
0.516301278

Kelompok.4/Semester Ganjil 2014-2015

Approved