S : .........../BC-CSLN
c lp - T do - Hnh phc
Bnh Phc, ngy. thng ..nm 2011
BO CO
V vic thc hin nh ng khng s dng
acid sulfuric cho m skim.
1. Thng tin chung v cng ngh sn xut m skim ti Cng ty TNHH MTV cao su Lc
Ninh:
Cng ty TNHH MTV cao su lc ninh trc thuc tp on cng nghip cao su Vit
Nam c tr s ti th trn lc ninh huyn lc ninh tnh bnh phc.
Cng ty qun l 08 nng trng v 01 X nghip c kh ch bin Lc Hip, 01 X
nghip xy lp v 01 Trung tm y t.
Hot ng sn xut kinh doanh chnh ca cng ty:
- Trng, chm sc, khai thc, ch bin v tiu th sn phm cao su.
- Lm dch v cho vic pht trin cao su Tiu in.
- Nhp khu my mc, vt t, thit b ch bin cao su.
- u t xy dng c s h tng khu cng nghip v dn c.
X nghip c kh ch bin Lc Hip (ti x Lc Hip) c u t xy dng vo nm
2002 ban u bao gm 02 dy chuyn ch bin m cm SVR 10, 20 v dy chuyn ch bin
m ly tm HA, LA. Hin nay, c thm dy chuyn ch bin m cm SVR3L, 5 (c di di
t nh my khu vc Lc Ninh).
Trong qu trnh hot ng sn xut kinh doanh Cng ty khng ngng tm ti, hc hi
thay i cng ngh ch bin em li hiu qu sn xut nh: nng cao nng sut sn phm,
gim chi ph ch bin, ci thin mi trng lm vic ca cng nhn bn cnh cng tc
qun l mi trng nh my lun c cng ty ch trng.
Ring i vi dy chuyn ch bin m ly tm, ngoi sn phm chnh l latex c
DRC60% th cn c phn sn phm ph l m skim m vic nh ng m skim rt kh t
KT\D\Trinh\Nm2011\BCKHAC- Bo co nh ng m skim.doc
c do hm lng cao su thp (4-7%), kh khn gia tng khi cc ht cao su c trong m
skim l cc loi ht nh nht c trong m nc v lng NH3 cn li trong m skim tng
i ln. Nu x l khng tt s gy nh hng ln n mi trng lm vic ca cng nhn
do mi hi ca m v nh hng n hiu qu hot ng ca h thng x l nc thi.
Nm 2002 di s hng dn ca ng Pierre Michel ng dng cng ngh ca Php
trong vic ch bin m ly tm cng nh nh ng m skim. Cng ngh ban u c nh
my s dng cho vic nh ng m skim nh sau:
M skim
H cha
Thp kh
nh ng hai dng
chy
M skim
Acid sulfuric
Mng nh ng
KT\D\Trinh\Nm2011\BCKHAC- Bo co nh ng m skim.doc
H cha
M skim
Thp kh
nh ng hai dng
chy
Acid sulfuric
Mng nh ng
My quy m
t hnh
KT\D\Trinh\Nm2011\BCKHAC- Bo co nh ng m skim.doc
Cui nm 2007, sau khi nm thng tin v tnh hnh nh ng m skim ti cng ty Trang
Latex, Thi Lan. Cng ty tin hnh xy dng h thng kh NH3 spillway loi b hon
ton vic s dng acid sulfuric trong nh ng m skim.
H cha m skim
Mng spillway
Thp kh NH3
Mng nh ng
Bi tn tr
Dng m skim sau khi ra khi my ly tm theo mng dn chy trn xung h m. Sau
s c bm ln mng spillway cho chy trn t nhin trong ton b mng theo
dc c thit k, dy ca dng chy c iu chnh t 3-5mm, lng NH3 s c
bc hi khi dng m skim do mt thong rng v lp cht lng mng. Do v tr mng kh
nm l thin nn tn dng c nng lng mt tri gia nhit cho dng chy m skim v
gi t nhin ngoi tri s lm cho qu trnh bay hi ca kh NH3 c nhanh hn.
KT\D\Trinh\Nm2011\BCKHAC- Bo co nh ng m skim.doc
KT\D\Trinh\Nm2011\BCKHAC- Bo co nh ng m skim.doc
Hnh 5- Bi tn tr m skim.
2. Hiu qu t c v mt k thut:
So snh 02 ch tiu pH v NH3 khi nh ng m skim bng acid v khi m ng t t
nhin sau khi qua h thng kh NH3:
V tr ly mu
NH3
pH
0.58
10.41
0.22
9.67
(Theo kt qu phn tch mu ngy 13/12/200 ca phng kim nghim cht lng Cng ty).
V tr ly mu
NH3
pH
0.54
10.32
0.27
9.79
0.14
9.44
(Theo kt qu phn tch mu ngy 07/10/2011 ca phng kim nghim cht lng Cng ty).
KT\D\Trinh\Nm2011\BCKHAC- Bo co nh ng m skim.doc
3. Hiu qu v mt kinh t:
Bng so snh chi ph nh ng m skim
Ni dung
nh ng bng acid
nh ng khng s
sulfuric
dng acid sulfuric
Chi ph ho cht
120 kg H2SO4 / tn m skim 0
x 5.750 VN = 690.000
VN
Chi ph in vn hnh h 145 Kw/tn sn phm x 211 Kw/ tn m skim x
thng
1.043 VN = 151.000 VN 1.043 VN = 320.000
VN
Chi ph nhn cng
2.2 cng/tn m skim x 2.2 cng/ tn m skim x
154.000 VN = 338.800 154.000 VN = 338.800
VN
VN
Tng cng
1.179.800 VN
658.800 VN
4. Hiu qu v mt mi trng:
- Do v tr lp t mng spillway xa ni lm vic ca cng nhn nn trong qu
trnh bay hi NH3 khng lm nh hng khi cng nhn lm vic trong nh my.
- Khng s dng acid sulfuric nh ng m skim trnh vic tip xc ho cht c
hi vi cng nhn cng nh lng ho cht d tha trong qu trnh nh ng thi ra nc
thi. Bng chng l h thng mi che khu vc nh ng sau 9 nm hin vn cn c tip
tc s dng.
- Gim ch tiu tng nit v ch tiu NH3 (tnh theo Nit) trong nc thi y l hai
ch tiu thng rt kh x l h thp trong qu trnh hot ng ca h thng x l nc thi.
- Qu trnh nh ng m skim xy ra tt hn khi nh ng m bng ho cht,
lng m cn li trong dung dch serum thi vo h thng x l nc thi rt t, tng hiu
qu hot ng ca h thng x l nc thi.
- Thi gian ng m skim nhanh gim thiu mi hi trong mi trng.
Ni nhn:
TNG GIM C
KT\D\Trinh\Nm2011\BCKHAC- Bo co nh ng m skim.doc