DAFTAR ISI

HALAMAN JUDUL ...............................................................................................

LEMBAR PENGESAHAN .....................................................................................

ii

KATA PENGANTAR ............................................................................................. iii

DAFTAR ISI ............................................................................................................ iv
DAFTAR TABEL ................................................................................................... vii
DAFTAR GAMBAR ............................................................................................... viii
INTISARI ................................................................................................................

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BAB I. PENDAHULUAN
1.1

Sejarah PT. PERTAMINA (Persero) ..........................................................

1.1.1

Sejarah Singkat .............................................................................

1.1.2

Visi dan Misi ................................................................................

1.1.3

Logo dan Slogan ............................................................................

1.1.4

Perkembangan Pertamina ..............................................................

Sejarah PT. Pertamina (Persero) RU-VI Balongan .....................................

1.3.1

Sejarah Singkat ..............................................................................

1.3.2

Visi Dan Misi ................................................................................

1.3.3

Logo dan Slogan ...........................................................................

1.3

Lokasi Kilang .............................................................................................

1.4

Bahan Baku dan Produk PT. PERTAMINA (Persero) RU VI Balongan .. 13

1.2

1.4.1

Crude Destillation Unit (CDU)...................................................... 11

1.4.2

Naphta Processing Unit ................................................................ 15

1.4.3

Atmospheric Residue Hydrometallization Unit (AHU) ............... 16

1.4.4

Gas Oil Hydrotreating Unit (GO-HTU) ........................................ 16

1.4.5

Residue Catalytic Cracking (RCC)................................................ 17

1.4.6

Unsaturated Gas Plant .................................................................. 17

1.4.4

Kero Hydrotreating Unit (GO-HTU) ............................................. 17

1.5

Struktur Organisasi Perusahaan ............................................................... 15

1.6

Energy Conservation & Low Control (ECLC) ........................................... 24

1.7

Jam Kerja .................................................................................................... 24

1.8

Lindungan Lingkungan, Kesehatan ........................................................... 25

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1.9

Sistem Kontrol ........................................................................................... 27

BAB II. DESKRIPSI PROSES

2.1

Konsep Proses ............................................................................................. 28

2.2

Diagram Alir Proses .................................................................................... 31

2.3

Deskripsi Proses .......................................................................................... 32

2.3.1

Unit HSC (Hydro Skimming Complex) ........................................ 32

2.3.1.1 DTU (Distillation and Treating Unit) .......................................... 32

2.3.1.1.1 CDU (Crude Distillation Unit) ...................................... 32
2.3.1.1.2 ATU (Amine Treating Unit) .......................................... 35
2.3.1.1.3 SWS (Sour Water Stripper) ........................................... 37
2.3.1.1.4 SP (Sulphur Plant) ......................................................... 38
2.3.1.2 NPU (Naphta Processing Unit) .................................................... 38
2.3.1.2.1 NHTU (Naphta Hydrotreating Unit) ............................. 38
2.3.1.2.2 PLT (Platforming) ......................................................... 40
2.3.1.2.3 CCR (Continuous Catalyst Regeneration) .................... 40
2.3.1.2.4 Penex ............................................................................. 41
2.3.2

Unit DHC (Distillation & Hydrotreating Complex) ..................... 43

2.3.2.1 AHU (Atmospheric Residue Hydro Demmetallized Unit) ............ 43

2.3.2.2 HTU (Hydro Treating Unit) ......................................................... 49
2.3.2.2.1 GO-HTU (Gas Oil Hydro Treating Unit) ...................... 49
2.3.2.2.2 LCO-HTU (Light Cycle Oil Hydro Treating Unit) ....... 54
2.3.2.2.3 H2 Plant (Hydrogen Plant) ............................................ 59
2.3.3

Unit RCCU (Residue Catalytic Complex Unit) ............................ 62

2.3.3.1 RCU (Residue Catalytic Unit) ...................................................... 62

2.3.3.2 LEU (Light End Unit) ................................................................... 64
2.3.3.2.1 Unsaturated Gas Plant .................................................. 64
2.3.3.2.2 LPG Treating Unit ......................................................... 65
2.3.3.2.3 GTU (Gasoline Treating Unit) ...................................... 67
2.3.3.2.4 PRU (Propylene Recovery Plant) .................................. 68
2.3.3.2.5 Catalytic Condensation Unit ......................................... 69
2.3.4

ROPP (RCC Off Gas to Propylene Product) ................................ 70

2.3.4.1 LPR (Low Pressure Unit) ............................................................ 70

2.3.4.2 SHU ............................................................................................... 74

2.3.4.3 CD Hydro DeIB ............................................................................. 75
2.3.4.4 OCU ............................................................................................... 76
2.3.4.5 Regeneration Unit .......................................................................... 77
2.3.4.6 Binarry Refrigerasi Unit ............................................................... 77
BAB III. SPESIFIKASI ALAT
3.1

Spesifikasi Peralatan Proses Utama............................................................... 78

3.2

Spesifikasi Peralatan Proses Pendukung ...................................................... 78

BAB IV. UTILITAS

4.1

Penyediaan Air ........................................................................................... 83

4.2

Penyediaan Steam ....................................................................................... 86

4.3

Penyediaan Tenaga Listrik .......................................................................... 87

4.4

Penyediaan Udara Tekan ............................................................................ 88

4.5

Fasilitas Offsite ............................................................................................ 89

4.6

Fasilitas Tangki ............................................................................................ 93

4.7

Penanganan Limbah .................................................................................... 94

BAB V. LABORATORIUM
5.1

Program Kerja Laboratorium ...................................................................... 105

5.2

Alat-Alat Laboratorium .............................................................................. 107

5.3

Prosedur Analisa .......................................................................................... 107

DAFTAR PUSTAKA .............................................................................................. 109

LAMPIRAN

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DAFTAR TABEL
Tabel 1.1 Kapasitas Produksi Kilang PT. Pertamina (Persero)................................. 2
Tabel 1.2 Spesifikasi Bahan Baku CDU .................................................................. 12
Tabel 1.3 Spesifikasi Produk CDU .......................................................................... 13
Tabel 1.4 Produk PT. PERTAMINA (Persero) RU VI Balongan ........................... 18
Tabel 2.1 Produk CDU ............................................................................................. 32
Tabel 3.2 Produk ARHDM ...................................................................................... 49
Tabel 2.3 Produk LPG Treating Unit ........................................................................ 66
Tabel 2.4 Produk GTU .............................................................................................. 67
Tabel 2.5 Produk PRUU............................................................................................ 69
Tabel 4.1 Kondisi Operasi Pengambilan Air dari Sungai Cipunegara ...................... 83
Tabel 4.2 Daftar Sumber dan Jenis Limbah Cair PT. Pertamina RU VI .................. 96

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DAFTAR GAMBAR

Gambar 1.1 Logo PT. PERTAMINA (Persero) ......................................................

Gambar 1.2 Logo PT. Pertamina RU VI Balongan ...............................................

Gambar 1.3 Lokasi PT. Pertamina RU VI Balongan ............................................

Gambar 1.4 Struktur Organisasi PT. Pertamina RU VI Balongan ........................ 22

Gambar 1.4 Struktur Organisasi ECLC PT.Pertamina RU VI Balongan ................ 27
Gambar 1.5 Diagram Alir Proses Pengolahan Minyak Mentah .............................. 31
Gambar 4.1 Diagram Alir Air Flotation Section .................................................... 99
Gambar 4.2 Diagram Alir Activated Sludge Unit .................................................... 103

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INTISARI
PT. PERTAMINA (Persero) saat ini telah memiliki enam buah kilang yang
tersebar di berbagai daerah di Indonesia dan salah satunya adalah kilang RU VI
Balongan yang berlokasi di Kecamatan Balongan, Kabupaten Indramayu, Jawa
Barat. PERTAMINA RU VI Balongan merupakan unit pengolahan minyak yang
dibangun untuk memenuhi kebutuhan BBM di daerah Jakarta dan Jawa Barat.
Kilang ini dirancang untuk mengolah bahan baku minyak mentah Duri dan Minas
menjadi produk baik BBM maupun non BBM. Untuk saat ini komposisi bahan
baku telah mengalami perubahan menyesuaikan kondisi dan ketersediaan yang
ada dipasaran.
Proses utama pada pengolahan minyak bumi di PT. PERTAMINA
(Persero) RU VI Balongan dapat dibedakan menjadi tiga yaitu Hydro Skimming
Complex (HSC) yang terdiri dari Distillation Treating Unit (DTU) dan Naptha
Processing Unit (NPU); Distillation & Hydrotreating Complex (DHC) yang
terdiri dari Atmospheric Residue Hydrodemetallization Unit (AHU) dan Hydro
Treating Unit (HTU); serta Residue Catalytic Cracker Complex (RCC) yang
terdiri dari Residue Catalytic Cracker Unit (RCU) dan Light End Unit (LEU).
Peralatan proses untuk pengolahan minyak bumi terdiri dari beberapa
peralatan utama seperti reaktor, menara distilasi dan kolom, serta peralatan
pendukung seperti kompresor, heat exchanger, kondensor dan sebagainya.
Khusus RU VI Balongan, digunakan juga beberapa katalis yang berguna untuk
meningkatkan nilai konversi bahan baku menjadi produk, sehingga keuntungan
yang didapatkan menjadi lebih besar.
Untuk menunjang dan menjada keberlangsungan proses kilang minyak,
RU VI Balongan juga dilengkapi Unit Utilitas yang berfungsi menyuplai seluruh
kebutuhan energi proses seperti steam, listrik, udara tekan dan cooling water.
Selain itu terdapat pula Laboratorium yang berperan untuk menganalisa
karakteristik raw material yang akan diproses dan produk berupa BBM dan nonBBM yang telah diperoleh agar sesuai dengan spesifikasi yang dibutuhkan pasar.
Dalam pelaksanaan tugas, bagian laboratorium ini dibagi menjadi tiga yaitu
Seksi Teknologi, Seksi Analitika dan Gas serta Seksi Pengamatan.

ix