FFBL

Fauji Fertilizer Bin Qasim Limited

FAUJI FERTILIZER BIN QASIM LIMITED.

TECHNICAL SERVICES DEPARTMENT
PROJECT ENGINEERING SECTION

FFBL
Fauji Fertilizer Bin Qasim Limited

FAUJI FERTILIZER BIN QASIM LIMITED.

TECHNICAL SERVICES DEPARTMENT
PROJECT ENGINEERING SECTION

B
C

FFBL
Fauji Fertilizer Bin Qasim Limited

FAUJI FERTILIZER BIN QASIM LIMITED.

FFBL
Fauji Fertilizer Bin Qasim Limited

FAUJI FERTILIZER BIN QASIM LIMITED.

FFBL
Fauji Fertilizer Bin Qasim Limited

FAUJI FERTILIZER BIN QASIM LIMITED.

FFBL
Fauji Fertilizer Bin Qasim Limited

FAUJI FERTILIZER BIN QASIM LIMITED.

FFBL
Fauji Fertilizer Bin Qasim Limited

FAUJI FERTILIZER BIN QASIM LIMITED.

TECHNICAL SERVICES DEPARTMENT
PROJECT ENGINEERING SECTION

FFBL
F auji F ertilizer Bin Qasim Limited

FAUJI FERTILIZER BIN QASIM LIMITED.

TECHNICAL SERVICES DEPARTMENT
PROJECT ENGINEERING SECTION

FFBL
Fauji Fertilizer Bin Qasim Limited

FAUJI FERTILIZER BIN QASIM LIMITED.

DESIGN OF SEPARATOR OF GRANULATOR GAS

ISSUED Fl1R CONSTRUCTION

12-Sep-1 4

ISSUED FOR CCTION

HHQ

ZAH

MSL

MHQ

FUS

16-Jul-1 4

ISSUED FOR APPROVAL

HHQ

ZAH

MSL

MHQ

FUS

REV

DATE

DESCRIPTION

ORIG

CHKD

LE

QA

PM

REVISIONS

APPROVAL

LOCAL
REPR .

PROJ .
MAN

CLIENT
APPROVAL

TITLE :
DATA SHEET FOR SEPARATOR OF GRANULATOR GAS (DT511)

ENAR PETROTECH SERVICES [PVTJ LTD.

7-8.

DOCUMENT NO:
0150-08-001

PROJECT NO .
0150
CONTRACT NO.
34-0150

PAGE 1 OF 4

o150-DS-00 1

Doc No .

DESIGN OF SEPAR ATOR OF GRANULATOR GAS

12-Sep- 14

Date
DATA SHEET FOR

Sheet

SEPARATOR OF GRANULATOR GAS

Rev.

2 OF 4
1

GENERAL INFORMATION
1 Purchaser/ Agent

FAUJI FERTILIZER BIN QAS IM LTD

Site

FFBL

City

KARACH I

State

---

Zip Code

PAKISTAN

---

Phone

FFBL

2 User
3 Erection Site

FFBL

Location
4 Tank No.

DT-5 11

5 Pump ing Rates

19

cu.m

Total Capacity

gpm

Out

95

Useful Co po city
In

6 Design Temp .

Polluted Gas/Washing li quor

7 Product Stored
Design Metal Temperature

-950

Design Pressure
8 Corrosion Allowance

OOb ##

R. Vapor Pressure

gpm

1.50

Design Sp. Gravity

C

At

---

95

---

C
psig

mmWC

Test Pressure

mm

Roof

mm

Bottom

mm

Struciurals

mm

API12 D

ISSUED FOR APPROVAI:J

API12 D

0
11

cu.m

She ll

9 Shell Design

32

85 kpa

ASME SECTION VIII DIV 1

ASME SECTION VIII DIV 1

Roof Desig n Information

Uniform Live Load
Special LoadslProvide Sketch)

Insul ation Load

Max. Design Roof Temp .

Gases in the Vapor Space

12 Earthquake Design?

Yes 0

Roof Tie Rods

No
2B

Seismic Zone

SC

Soil Profi le
13 Wind Load

Importance Factor

160

Ve locity

Site Coefficient

Provide Intermediate Wind Grider

Note-l

14 Environmentol Effects

Maximum Rainfall

15 Size Restriction s

Maximum Diameter

16 Foundotion Type

17 Accessories

1) Dipping Tubes + Supports

Total Snow Accumulation

Earth

NOTES
1 As per site data & environmental data.

2 (VTA) Vendor to Advise

Yes

Yes .

No.

USC Code 1997

UBC Code

km/h

No.

in/Day

Nole-l ft

--3800

Steel Siructure

Maximum Height

mm
0

Other
2) Antigirating Device

See Sketch

mm

a150-D5-00 I

Doc No.

DESIGN OF SEPARATOR OF GRANULATOR GAS

12-Sep-1 4

Date
DATA SHEET FOR

Sheet

SEPARATOR OF GRANULATOR GAS

3 OF 4
I

Rev.

CONSTRUCTION DETAILS
I Manufachxer

FA UJI FERTIlIZER BIN QASlM lTD

Site

BIN QASIM

City

KARACHI

State

Zip Code

Phone

State

Zip Code

Phone

Serial No.
2 Fabricator

Address
City

---

Serial No.
3 Material Specrlcatlons:

ASIVE SA-240 Gr. 3 17l forshell, roof & bolt om p la l es.

ASIVE SA-182 F 317l for flanges
ASIVE SA-3 12 TP 317l for PIPES

Structurels
4 No of SheH Courses

ASME SA 240 Gr. 317 l

3 (THREE)

5 Plate Wdiths, Length and Thickness (Includng Corrosion Allowance)

I)

AS PER DRAV>1 N G 0 150-DBT-06 13

4)

7)

2)

ISSUED FOR A PPROVAL

5)

8)

3)

9)

6)

6 Tank Bottom

Pla te Thic kness:

TYPE

mm

CONICAL (NOTE-I )

-- To
--

7 M inimum Width and Th ickness of BoHom Plates, in mm:

8 Root-to -Shell Detal
9 RootType

As per AS'vIE SECTION VII I DIV I

Supported

Root Plate

Bult

Seams

6000mm x 2000mm x 8 m m Ihk.

Se lt-supported

Floaling

CONICAL & C YLIN DRICAL (NOTE

I)
mm

TYPE
II

Lap

Thickness

mm

- --

lap

Bult

Joint

12 Paint
She ll

Exterior?

Yes

No

m/sec

Interior?

DYes

No

Interior?

Yes

No

Interior?

Yes

No

Surface Prepara tion

Bolt o m

Underside?

Yes

No

Surface Preparation
Structura l Sl eel

Exlerior?

Yes

No

Yes

No

Spec ification
13 Tank Bottom Coating

Underside?

Material

App lcation Specifcation

14 Inspection By

Shop

15 Weld Examination

Radiograph

Field
YES (JE = 0.85 and RT=Spol)
YES (IF APP LICABLE)

Supp"'menlary liq LO d Penelrant or Ultrasonk:

Property of

16 Films
17 Leak Testing

18 Mill Test Reports

Bottom

Hydrostatic

Shell

Hydrost a tic

Required?
Plate

19 Purchaser's Reference Drawing

20 Tank Size

--

Yes
YES

Hydrostat ic

Roof

No
YES

Struct ura l Shapes

01 50-DT-0511

Interna l Diamter

2 1 Date 01 Standard ASME SECTION VIII DIV 1

REMARKS
NOTE-I : SEE DRAV>1NG 0 150-DT-05 11 FOR DETA IL

3 .8

m
l alest

He ig ht

2.773

DESIGN OF SEPARATOR OF GRANULATOR GAS

DATA SH EET FOR
SEPARATOR OF GRANULATOR GAS

Doc No .

4 OF 4

Sheet
Rev.

NOZZLE DATA AND SKETCH

NOZZLE DATA
Description

Tag
A1

WASH ING LIQ UOR INLET

A2

WASH ING LIQUOR INLET

A3

WAS HIN G LIQUOR INLET

A4

SKETCH
Rating

No. Size (in)

1

150

14

150

PHOSP HORIC AC ID INLET

150

11/4

150

A5

INDUSTRIAL WATER INLET

150

48

A6

IND USTRIAL WATER INLET

150

A7

INDUSTRIAL WATER INLET

150

B1

WASHING LIQUOR OUTLET

150

16

B2

GAS OUTLET

150

NOTE 1

C1

SPARE

150

C2

SPARE

150

H1

MANHOLE

150

20

L1

OVER FLOW

150

M1

LEVEL TRANSM ITTER

150

Q1

PRESSURE PO INT

3000

1/2

H2

MANHOLE

150

20

NOTES :
1

FOR NOZZLE SIZE OF B2. SEE OETAI L "F" OF DRAWl NG 0150-0BT-0611

FOR NOZZLE ORIENTATION REFER TO ORAWlNG 0150-0T-0511

o150-DS-00 1
12-Sep -1 4

Date

FAUJI FERTILIZER BIN QASIM LI MITED

BIN QASIM . KARACHI - PAKISTAN

, _____ ...

WELDING PROC_E.._~~E6PECIFICATION
No. .:::l

FFBIJ

_____

i
.. 1... .. _ _ _ _

.. _____

_.......______ ....______

Date of Issue

eft-1{1/1~ -J

Prepared By

SAA/N MQ

_ _ ~_

...

J9B:__ ':'Y~S for !~~Ei~~tion of_~~parator of Granulator Gas (Q!-l!.~ ) with ..?_~_~ 317 ~~~ D~PJ>la nt....__
Descri pt ion/ Specs/ Class
Ba se Metal
Weld To

SS-317L
SS-317L
Up to !Omm thk
Butt w el d/ fille~_~_~ 1d/ fillet plus groove weld

Th ickness
Joi nt Descri ptio n

JOINT PREPARATION :

'.i:

l."

i/) 'l

I,J

<

. 2-!>

20' ... 4

Preheating

N/A

ROOT PASS :
We ld Process
Fi ller Metal
Size (d iameter)

GTAW

Inter Pass temperature :

WELD COMPLETION :
We ld Process
Filler M etal
Size (diameter)

------ -

. - - -- .......-..--....

ER-317L
1.6-2.4 mm

lOO"C

GTAW
'---_ _
ER
-317L
----......................-----........-.... ---1.6-2.4mm
--_._----_
..__.. _-----_._...........--- NA

Post Heating
Heat Treatment
Gas Backing
Inspection

NA
NA
_ ~es, after

Dye Check
Rad iograp hy

r.?<:lt and fi nalpa~s~f all weld !~!I}!~___..

~o~ra~ i~g rap.!2Y _ ..... ______ ...............____ ........

Rem arks:

r/l .___

'For butt we id on ly.

proj:::~~~_:~eer.

.. ...

<

__
_

"

\'

I ns~ection ~:~i~~_e_r_:

.l

~~
__ ___

' \ .

_ _ __

/ ' -. . . . . .

\ >.
- :...

li(

II Notes :

1
'

(1) All F-llJX covered eiect rod('~ <;~ould be dfl(>d m suitable ollen en 150 ]50' C for a: leJs' Four Hour~ or 200-350 <' C (or fwo Hour s before U5e . (2)
_ Ocslcca:ms Should be used fo r Lo w Hydrogen E!ectroces (3 ) Weld joint snould oe ~ hi elded 'ron: AIr q!ac;to;/ WinCl, dun"'g and after we lding (4) Surfaces
to be welded should be c:lf.an from pew,t, oil, grea se. dust. d irt. debris, ru.s: etc. h) MI:'ximum Width Of we ld bead should not 'lC(Cp('j t hr(>r ti mc:!> wife 1

i
'I'

Cliameter (6) Only S.S gr in~ l ~g di s c~ 'ihOUld. be used fo r S5 we lding (I) Remove i:h.e Sl~g. tr.orough1 v af:cr .eaC..h
. . pass. {81 Ma!.n:a ln pr.ehedt tempE'fawrc
O;,,;f!ng w el ding. (9) Use sort flame Oxy propa nc or Oxymeth<:'ln(' for Pn:>heatlng/Post ncatmg (Dr O,l( v ace: ..,. ~('nf' Wltt't a >Ulti'lb!e w,d > nea;tng to rch)

...

_J~.~! S~.~~_und cr pr~l?.er Insl:'.~~:i on afte r p~s: .~catlr.e

. _

_..

..._....... ______...._.............

_ _ _ ...

_.. _ _ _ _ _

J'