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LEMBAR PENGESAHAN

Instruksi kerja ini telah di-review dalam Forum Review IK dan telah disepakati pada:
Hari

: Kamis

Tanggal

: 10 Maret 2010

Tempat

: Site Office 1 PLTU Indramayu

Konseptor
Supervisor
Sekretaris IK
Final Approval

Yahya Pamungkas
NID: 8208041 CC
Agus Riyanto
NID: 7493023 JA
Maryono
NID: 7594034 JA
Digyono
NID: 5574044 KIII

DAFTAR PERUBAHAN DOKUMEN

No.

Tanggal

Uraian yang Diubah

Uraian Perubahan

DISTRIBUSI DOKUMEN

Dokumen master IK ini disimpan dan dikendalikan oleh Sekretariat IK PT PJB Unit Bisnis
Jasa O & M PLTU Indramayu dan salinannya didistribusikan secara terkendali kepada
bidang yang terkait di PT PJB Unit Bisnis Jasa O & M PLTU Indramayu. Isi IK ini dapat
diubah, diperbaiki dan atau diperbaharui sewaktu-waktu oleh Tim.

INSTRUKSI KERJA
UNIT BISNIS JASA O&M
PLTU INDRAMAYU

Doc No

: IND-OPS-TBN-022

Rev No

: 1.0

Date

: 10 Maret 2010

Page(s)

: 9 Halaman

PENGOPERASIAN CCCW SYSTEM


1. FUNGSI CCCW
CCCW berfungsi sebagai sistem pendingin dari :

a.

Generator hydrogen cooler

b.

Hydrogen dryer

c.

Sealing oil vacuum pump

d.

Stator water cooler

e.

LP heater drain water pump

f.

Condensate pump bearing

g.

Feed water pump bearing

h.

Booster pump bearing

i.

Feed water pump lubricating oil cooler

j.

Feed water pump working oil cooler

k.

Electric pump motor

l.

FDF cooler

m.

PAF cooler

n.

SAF bearing

o.

Coal pulverizer lubricating oil station

p.

APH guide bearing oil station

q.

Oil purification cooler

r.

EH oil cooler

s.

Turbine-generator lubricating oil cooler

t.

Fluidazation fan house

u.

IAC, SAC, ESP air compressor

v.

Slag removing valve cooler

w.

Sampling cooler

Media pendingin yang digunakan adalah air yang diambil dari make-up water tank
(demineralized water) disirkulasikan dengan sistem siklus tertutup.

Instruksi Kerja Bidang Operasi PLTU Indramayu


Halaman 1 dari 9

INSTRUKSI KERJA
UNIT BISNIS JASA O&M
PLTU INDRAMAYU

Doc No

: IND-OPS-TBN-022

Rev No

: 1.0

Date

: 10 Maret 2010

Page(s)

: 9 Halaman

PENGOPERASIAN CCCW SYSTEM


2. RUANG LINGKUP
Ruang lingkup kerja meliputi pengoperasian CCCW pump beserta alat bantu antara lain :
closed-type circulating water expansion tank dan closed-type circulating cooling water heat
exchanger (plate type).

3. ALAT KESELAMATAN KERJA


a. Safety Helmet
b. Safety shoes
c. Safety glasses
d. Masker
e. Ear plug/ear muff
f.

Pakaian kerja lapangan

g. Sarung tangan

4. ALAT-ALAT KERJA
a. Radio Komunikasi (HT)
b. Senter/Flash light

5. SPESIFIKASI TEKNIK
1. Motor penggerak pompa :
a. Manufacture

: XiangTan Electric Manufacturing Group Co.,Ltd China

b. Type

: Three phase asynchronous motor YKK 400-6

c. Rated output

: 280 kW

d. Voltage

: 6000 volt

e. Current

: 35.2 Ampere

f.

: 50 Hz

Frequency

g. Speed

: 989 rpm

h. Enclosure

: IP54

i.

Standard No.

: JB/T10315,2

j.

Cos

: 0.82

Instruksi Kerja Bidang Operasi PLTU Indramayu


Halaman 2 dari 9

INSTRUKSI KERJA
UNIT BISNIS JASA O&M
PLTU INDRAMAYU

Doc No

: IND-OPS-TBN-022

Rev No

: 1.0

Date

: 10 Maret 2010

Page(s)

: 9 Halaman

PENGOPERASIAN CCCW SYSTEM


k. Insulation class

:F

l.

: -15 ~ 40oC

Ambient temp.

m. Mass

: 2800 Kg

n. Date

: 2008/09

2. CCCW Pump :
a.

Manufacture

: Changsha Swan Industrial Pump Co.,Ltd China

b. Type

: 500S35

c.

Capacity

: 2000 m3/h

d.

Rotation

: 970 rpm

e.

Head

: 34 m

f.

NPSH

: 4.3 m

g.

Power

: 280 kW

h.

Date

: 2008/09

3. Closed-type circulating water flash/expansion tank


a.

Manufacture

: Wuxi Hongxiang Power Auxiliary Equipment Co.,Ltd

b.

Product No.

: L08124

Volume

: 10 m3

c.

d. Tank Weight

: 2100 Kg

e. Design temperature

: 80 oC

f.

: Water

Fluid

g. Material

: Q235-B

h. Date

: 2008/07

i.

: 10PGB10BB001

KKS No.

4. Closed-type circulating cooling water heat exchanger(plate type)


a. Manufacture

: Shing Juyuan Hanyang Plate Heat Exchanger Co.,Ltd

b. Gasket material

:N

c. Area of HE

: 707.4 m2

d. Design temp.

: 85 oC

e. Design press.

: 0.8 Mpa

f.

: 1.05 MPa

Test press

Instruksi Kerja Bidang Operasi PLTU Indramayu


Halaman 3 dari 9

INSTRUKSI KERJA
UNIT BISNIS JASA O&M
PLTU INDRAMAYU

Doc No

: IND-OPS-TBN-022

Rev No

: 1.0

Date

: 10 Maret 2010

Page(s)

: 9 Halaman

PENGOPERASIAN CCCW SYSTEM


g. Hot /cold side flow

: 2000/2104 m3/h

h. Weight

: 6531 Kg

i.

: 10PBC10AC002

KKS No.

6. BATASAN TEKNIS OPERASIONAL


1. Motor

a. Current maksimal

: 100 A

b. Coil temp

: H

: 115 oC

HH : 120 oC
121oC (trip)
2. Pompa

a. Front bearing temp : H

: 85oC

HH : 95oC
96oC (trip)
b. BA bearing temp

: H

: 85oC

HH : 95oC
96oC (trip)
c.

Header Pump temp : 100oC (maksimal)

d.

Header Pump press : Range H : 1.00 Mpa


Range Lo: 0.35 Mpa

3. Closed-type circulating water flash/expansion tank : Lo


H

: 1000 mm
: 2100 mm

4. Kondisi Trip Protection


a. CCCWP water inlet valve closed (delay 2 sec)
b. CCCWP water outlet valve closed (delay 15 sec)
c. Motor bearing temperature >95oC
d. Motor coil temperature (any phase) >120oC
Jika salah satu dari semua parameter di atas terpenuhi (logic OR) maka CCCWP
akan trip
Instruksi Kerja Bidang Operasi PLTU Indramayu
Halaman 4 dari 9

INSTRUKSI KERJA
UNIT BISNIS JASA O&M
PLTU INDRAMAYU

Doc No

: IND-OPS-TBN-022

Rev No

: 1.0

Date

: 10 Maret 2010

Page(s)

: 9 Halaman

PENGOPERASIAN CCCW SYSTEM


7. PENGOPERASIAN PERALATAN
A.

Persiapan Start
1.

Pastikan

semua

valve

pada

posisi

yang

benar

dan

siap

untuk

dioperasikan,pastikan juga tidak ada kebocoran pada valve dan pipa.


2. Pastikan sudah tidak ada pekerjaan pemeliharaan di setiap alat yang akan
dioperasikan dan lingkungan sekitar dalam keadaan aman dan bersih.
3. Suplai power dan suplai udara instrumen untuk masing-masing peralatan, valve
dalam kondisi normal serta siap digunakan.
4. Kualitas air pendingin telah sesuai dengan parameter-parameter yang
disyaratkan.
5. Panel instrumen, kontrol, proteksi, sinyal indikator, dan alarm, yang ada di ruang
kontrol maupun lokal dalam keadaan normal dan dapat bekerja dengan akurat.
6. Sistem interlock dan otomatis telah dilakukan pengetesan dan dapat bekerja
dengan normal.
7. Order normal start-up telah diketahui dan disetujui oleh shift leader atau
supervisior.
8. Sebelum mengoperasikan sistem CCCW, pastikan bahwa sistem Open cycle
circulating cooling water telah beroperasi dengan normal.
9. Pastikan level condensate storage tank dalam level normal (1000-2100 mm).
B.

Tahapan operasi
1.

Filling awal pipa sistem CCCW

a.

Tutup manual valve CS114 (blok valve sebelum deaerator level control
valve) dan MOV CS117 (bypass valve deaerator level control valve)

b.

Bypass Gland steam condenser dengan menutup valve CS111dan CS112

c.

Buka manual valve CM113, CS107, CS109, CS136, CS141, CS142

d.

Buka MOV CS106, CS113, CS139, CS141

e.

Start condensate transfer pump dan mulai lakukan pengisian Closed-type


circulating water flash/expansion tank sampai level normal (1000-2100
mm).

f.

Saat level Closed-type circulating water flash/expansion tank normal

Instruksi Kerja Bidang Operasi PLTU Indramayu


Halaman 5 dari 9

INSTRUKSI KERJA
UNIT BISNIS JASA O&M
PLTU INDRAMAYU

Doc No

: IND-OPS-TBN-022

Rev No

: 1.0

Date

: 10 Maret 2010

Page(s)

: 9 Halaman

PENGOPERASIAN CCCW SYSTEM


operasikan pneumatic control valve CS140 (level control valve Closed-type
circulating water flash/expansion tank ) dan tutup bypass manual valve
CS142

g.

Buka vent valve (pada casing pompa dan inlet HE) dan pastikan CCCW
pipeline telah terisi air.

h.

Mulai lakukan filling awal pipa CCCW dengan membuka manual valve
CC187 (manual valve antara Closed-type circulating water flash/expansion
tank dan CCCW pipeline).

2.

Start CCCW Pump A dan Heat Exchanger A

a.

Buka MOV inlet (CC105) dan MOV outlet (CC106) CCCW heat exchanger
A

b.

Buka MOV inlet CCCW pump A (CC101)

c.

Buka manual valve untuk sealing pompa CCCW dan pastikan airnya keluar

d.

Pastikan CCCW pump A siap dioperasikan dan tidak dalam kondisi forbit
(terkunci).

e.

Buka menu PERMIT dan pastikan semua permissive start telah terpenuhi
untuk running.

f.

CCCWP A stator coil phase A,B,C temperature <115oC

CCCWP A front and BA bearing temperature <85oC

CCCWP A inlet MOV opened

CCCWP B outlet MOV closed or CCCWP B standby position

CCCW water expansion tank level not low (>1000 mm)

Start CCCW pump A dengan mengklik simbol motor dan klik START
kemudian klik START ACK pada komputer control, pastikan MOV outlet
CCCW pump A (CS102) membuka secara otomatis

g.

Saat air telah keluar dari lubang venting segera tutup air vent valve

h.

Posisikan CCCW pump B dalam kondisi stand-by dengan mengklik tombol


STANDBY dan pastikan indikasi STANDBY telah berubah menjadi
warna merah (sebelumnya abu-abu). Pastikan pula inlet MOV CCCW pump
B

(CC103) dan outlet MOV CCCW pump B (104) membuka secara

Instruksi Kerja Bidang Operasi PLTU Indramayu


Halaman 6 dari 9

INSTRUKSI KERJA
UNIT BISNIS JASA O&M
PLTU INDRAMAYU

Doc No

: IND-OPS-TBN-022

Rev No

: 1.0

Date

: 10 Maret 2010

Page(s)

: 9 Halaman

PENGOPERASIAN CCCW SYSTEM


otomatis.

i.

Bila tekanan header pipe low (< 0.35 Mpa), maka pompa yang standby
akan running secara otomatis.

CATATAN :
Untuk start CCCWP B dan Heat Exchanger B urutan persiapan

start sama

dengan pompa dan HE yang A


3. Hal-hal yang perlu diperhatikan selama CCCWP beroperasi

a.

Pastikan CCCW pump A beroperasi dengan normal, temperatur motor dan


bearing normal, arus listrik normal, vibrasi normal, tidak ada suara
abnormal dari motor maupun pompa, tidak ada kebocoran pada seal
pompa maupun pipa.

b.

Temperatur air pendingin normal dan tekanan pada oulet header pompa
normal (0.35-1.0 Mpa

c.

Perhatikan dan catat beda temperatur air pendingin sisi inlet dan sisi outlet
CCCW HE A selama normal operasi.

d.

Perhatikan dan catat beda tekanan (differential pressure) air pendingin sisi
inlet dan sisi outlet CCCW filter selama normal operasi.

e.
4.

Level expansion tank normal (1000-2100 mm)

Switch over CCCW pump

a.

Lakukan inspeksi dan pastikan CCCW pump B dalam kondisi normal dan
siap dioperasikan.

b.

Ubah posisi CCCW pump B dari posisi standby ke posisi tidak standby
(deactive interlock), buka menu STANDBY klik CANCEL STANDBY
pastikan indikasi standby telah berubah warna dari merah ke abu-abu.

c.

Pastikan inlet MOV CCCW pump B (CC103) dan outlet MOV CCCW pump
B (CS104) dalam kondisi open (secara manual).

d.

Start CCCW pump B.

e.

Pastikan CCCW pump B beroperasi dengan normal, temperatur motor dan


bearing normal, arus listrik normal, vibrasi normal, tidak ada suara
abnormal dari motor maupun pompa, tidak ada kebocoran pada seal

Instruksi Kerja Bidang Operasi PLTU Indramayu


Halaman 7 dari 9

INSTRUKSI KERJA
UNIT BISNIS JASA O&M
PLTU INDRAMAYU

Doc No

: IND-OPS-TBN-022

Rev No

: 1.0

Date

: 10 Maret 2010

Page(s)

: 9 Halaman

PENGOPERASIAN CCCW SYSTEM


pompa maupun pipa

f.

Temperatur air pendingin normal dan tekanan pada oulet header pompa
normal.

g.

Shut-down CCCW pump A, perhatikan perubahan tekanan pada outlet


header pastikan tekanan normal. Periksa dan pastikan CCCW pump A tidak
terjadi putaran balik, jika terjadi segera tutup MOV outlet CCCW pump A
(CS102).

h.

Jika proses switch over berjalan dengan normal segera Posisikan CCCW
pump A

ke kondisi standby. Buka menu STANDBY klik STANDBY

pastikan indikasi standby telah berubah warna dari abu-abu ke merah.


5.

Shut-down CCCW pump

a.

Pastikan semua sistem dan peralatan

tidak lagi menggunakan air

pendingin dari CCCW , dan sistem CCCW telah memenuhi syarat untuk
shut-down.

b.

Posisikan CCCW pump B dalam kondisi tidak standby. Jika dalam kondisi
STANDBY, posisikan tidak standby dengan mengklik CANCEL STANDBY
dan memastikan indikasi STANDBY berubah warna dari merah menjadi
abu-abu. Pastikan MOV outlet CCCWP pump B (CC104) menutup secara
otomatis. Shut-down CCCW pump A

dan pastikan MOV outlet CCCW

pump A (CS102) menutup secara otomatis.

c.

Jika akan dilakukan perbaikan atau pemeliharaan, buang air yang ada di
dalam sistem CCCW dengan membuka drain valve. Pastikan semua air
telah terbuang sebelum dilakukan perbaikan atau pemeliharaan.

8. REFERENSI
a.

Site Training Material Turbine Part 1

b.

Site Training Material I & C Part 1

c.

Commissioning Procedure of CCCW System

Instruksi Kerja Bidang Operasi PLTU Indramayu


Halaman 8 dari 9

INSTRUKSI KERJA
UNIT BISNIS JASA O&M
PLTU INDRAMAYU

Doc No

: IND-OPS-TBN-022

Rev No

: 1.0

Date

: 10 Maret 2010

Page(s)

: 9 Halaman

PENGOPERASIAN CCCW SYSTEM


9. LAMPIRAN
1. CCCW Logic Diagram
T-1101 Closed Cycle Water Cooler B Inlet MD Valve
T-1102 Closed Cycle Water Cooler B Outlet MD Valve
T-1103 Closed Cycle Cooling Water Pump B
T-1104 Closed Cycle Water Cooler B Inlet MD Valve
T-1105 Closed Cycle Water Cooler B Outlet MD Valve
T-1106 CCCW Pump B Protect Condition 1
T-1107 CCCW Pump B Protect Condition 2
T-1108 Closed Cycle Cooling Water Pump B First Out
T-1109 Closed Cycle Cooling Water Pump B Temperature Alarm 1
2. P&ID ID Fan
A. F744S-K0401-12_Condensate Make-Up Water
B. F744S-K0401-26_CCCW System
C. F744C-J01-07_Condensate System Flow Diagram
3. Condensate System Flow Diagram
4. Turbine Closed Cooling Water System Diagram
5. Operation Interface Station (OIS) CCCW PLTU Indramayu Unit 1
6. Lembar Absensi

Instruksi Kerja Bidang Operasi PLTU Indramayu


Halaman 9 dari 9

10CBA04SA:PGB12AA001TO.CIN

10CBA04SA:PGB12AA001TC.CIN

B
BI01

BI02

NOT

NOT

CLSD CYCLE WTR COOL PMP B INLET MD VLV OPN OVER TORQUE

BI03

BI04

CLSD CYCLE WTR COOL PMP B INLET MD VLV CLS OVER TORQUE

#2

10CBA04SA:PGB12AP001ZD.CIN

:STANDBY.BO01

SCP JO

3X330MW POWER PLANT

PROJECT: PLTU 1 JAWA BARAT (INDRAMAYU)


EPC CONTRACTOR:

BO01

BO03

BO04

BI08

BI07

BI06

BI05

BI04

BI03

BI02

BI01

BI11

BI16

121

SIGNAL FAULT

OPEN COMMAND

CLOSE COMMAND

OPEN STATUS

CLOSE STATUS

O23
O25
O27
O29
O28
O30

BO02
BI09
O31
BI10
O32
BI15

10CBA04SA:PGB12AA001VO.COUT

10CBA04SA:PGB12AA001VC.COUT

10CBA04SA:PGB12AA001ZO.CIN

10CBA04SA:PGB12AA001ZC.CIN

CLSD CYCLE

T-1101

10520608

10520607

10520513

10520614

WTR COOLER B INLET MD VLV

REMOTE CONTROL

BO01

O21

CLOSE FAULT

CLOSE PROCESS

OPEN FAULT

OPEN PROCESS

LOCAL CONTROL

FORBIT

COMPOUND: 10CCCWB
BLOCK: INMOV
FV

FORBIT

RESET

OPEN PERMIT

MANUAL OPEN

AUTO OPEN

FORCE OPEN

CLOSE PERMIT

MANUAL CLOSE

AUTO CLOSE

FORCE CLOSE

Contract NO:CQ08265-S8265

10CBA04SA:PGB12AA003TO.CIN

10CBA04SA:PGB12AA003TC.CIN

B
BI01

BI02

NOT

NOT

CLSD CYCLE WTR COOL PMP B OUTLET MD VLV OPN OVER TORQUE

BI03

CLSD CYCLE WTR COOL PMP B INLET MD VLV CLS OVER TORQUE

BI04

BI05

#2

10CBA04SA:PGB12AP001ZD.CIN

:STANDBY.BO01

#2
10CBA04SA:PGB12AP001ZS.CIN

SCP JO

3X330MW POWER PLANT

PROJECT: PLTU 1 JAWA BARAT (INDRAMAYU)


EPC CONTRACTOR:

BO01

BO03

BO04

BI08

BI07

BI06

BI05

BI04

BI03

BI02

BI01

BI11

BI16

121

SIGNAL FAULT

OPEN COMMAND

CLOSE COMMAND

OPEN STATUS

CLOSE STATUS

O23
O25
O27
O29
O28
O30

BO02
BI09
O31
BI10
O32
BI15

10CBA04SA:PGB12AA003VO.COUT

10CBA04SA:PGB12AA003VC.COUT

10CBA04SA:PGB12AA003ZO.CIN

10CBA04SA:PGB12AA003ZC.CIN

T-1102

10520606

10520605

10520509

10520510

CLSD CYCLE WTR COOLER B OUTLET MD VLV

REMOTE CONTROL

BO01

O21

CLOSE FAULT

CLOSE PROCESS

OPEN FAULT

OPEN PROCESS

LOCAL CONTROL

FORBIT

COMPOUND: 10CCCWB
BLOCK: OUTMOV
FV

FORBIT

RESET

OPEN PERMIT

MANUAL OPEN

AUTO OPEN

FORCE OPEN

CLOSE PERMIT

MANUAL CLOSE

AUTO CLOSE

FORCE CLOSE

Contract NO:CQ08265-S8265

CP1052

BI04

BI05

BI07

BI06

BI01

BI02

BI03

BI08

10CCCWB:ALM5.BO01

10CCCWB:ALM4.BO01

10CBA04SA:PGB12AA001ZO.CIN

10CBA04SA:PGB12AA003ZC.CIN

10CCCWB:STANDBY.BO01

BABC <115
B CLSED WTR COOL PMP A STR PH-A BC TEMP <115

B <85
B

B CLSED WTR COOL PMP FR BA BEAR TEM<85

B
CLSD CYCLE COOLING WTR PMP B STANDBY
A
CLSD CYCLE COOLING WTR A PMP TRIP

BI01

B
B CLSED WTR COOL PMP PROTECT TRIP

B
CLSD CYCLE COOLING WTR PMP B STANDBY
B
BI02

BI04

M11

CLSD CYCLE COOLING WTR PMP B PERMIT START

CLSD CYCLE COOLING WTR PMP B NOT STANDBY


B BI05

CLSD CYCLE COOLING WTR PMP A RUN

CLSD CYCLE COOLING WTR PMP B RUN


A
BI03

10CBA01SA:PGB11AP001ZD

10CBA02DA:PGB12CP001

10CCCWB:PUMP_TF.BO01

10CCCWB:PUMP.BI09

10CCCWA:PUMP.BI09

10CCCWB:PUMP.BI01

SCP JO

3X330MW POWER PLANT

PROJECT: PLTU 1 JAWA BARAT (INDRAMAYU)


EPC CONTRACTOR:

BO01

BO03

BO08

FP

FORBIT

RESET

BI08

BI07

BI06

BI05

BI04

BI03

BI02

BI01

BI11

BI16

121

SIGNAL FAULT

START COMMAND

STOP COMMAND

STARTED STATUS

STOPPED STATUS

O23
O25

BO03
O26
O29
O30

BO02
BI09
O31
BI10
O32
BI15
BI14
O22

10CBA04SA:PGB12AP001MS.COUT

10CBA04SA:PGB12AP001MD.COUT

10CBA04SA:PGB12AP001ZS.CIN

10CBA04SA:PGB12AP001ZD.CIN

10CBA04SA:PGB12AP001RM.CIN

10CBA04SA:PGB12AP001PM.CIN

10520614

10520613

10520702

10520703

10520705

10520704

BO01

CLSD CYCLE COOLING WTR PMP B STANDBY

T-1103

CLSD CYCLE COOLING WTR PMP B

DEVICE FAULT

REMOTE CONTROL

BO01

O21

STOP FAULT

START FAULT

FAULT TRIP

LOCAL CONTROL

FORBIT

COMPOUND: 10CCCWB
BLOCK: PUMP

START PERMIT

MANUAL START

AUTO START

FORCE START

STOP PERMIT

MANUAL STOP

AUTO STOP

FORCE STOP

Contract NO:CQ08265-S8265

10CBA04SA:PGB14AA001TO.CIN

BI01

BI02

NOT

NOT

CLSD CYCLE WTR COOLER B INLET MD VLV OPN OVER TORQUE

10CBA04SA:PGB14AA001TC.CIN

CLSD CYCLE WTR COOLER B INLET MD VLV CLS OVER TORQUE

3X330MW POWER PLANT

SCP JO

PROJECT: PLTU 1 JAWA BARAT (INDRAMAYU)


EPC CONTRACTOR:

BO01

BO05

FV

BI08

BI07

BI06

BI05

BI04

BI03

BI02

BI01

BI11

BI16

SIGNAL FAULT

OPEN COMMAND

CLOSE COMMAND

OPEN STATUS

CLOSE STATUS

121

O23
O25
O27
O29
O28
O30

BO02
BI09
O31
BI10
O32
BI15

10CBA04SA:PGB14AA001VO.COUT

10CBA04SA:PGB14AA001VC.COUT

10CBA04SA:PGB14AA001ZO.CIN

10CBA04SA:PGB14AA001ZC.CIN

CLSD CYCLE

T-1104

10520604

10520603

10520505

10520506

WTR COOLER B INLET MD VLV

REMOTE CONTROL

BO01

O21

CLOSE FAULT

CLOSE PROCESS

OPEN FAULT

OPEN PROCESS

LOCAL CONTROL

FORBIT

COMPOUND: 10CCCWB
BLOCK: CINMOV

FORBIT

RESET

OPEN PERMIT

MANUAL OPEN

AUTO OPEN

FORCE OPEN

CLOSE PERMIT

MANUAL CLOSE

AUTO CLOSE

FORCE CLOSE

Contract NO:CQ08265-S8265

10CBA04SA:PGB14AA002TO.CIN

10CBA04SA:PGB14AA002TC.CIN

BI01

BI02

NOT

NOT

CLSD CYCLE WTR COOLER B OUTLET MD VLV OPN OVER TORQUE

CLSD CYCLE WTR COOLER B OUTLET MD VLV CLS OVER TORQUE

3X330MW POWER PLANT

SCP JO

PROJECT: PLTU 1 JAWA BARAT (INDRAMAYU)


EPC CONTRACTOR:

BO01

BO05

BI08

BI07

BI06

BI05

BI04

BI03

BI02

BI01

BI11

BI16

121

SIGNAL FAULT

OPEN COMMAND

CLOSE COMMAND

OPEN STATUS

CLOSE STATUS

O23
O25
O27
O29
O28
O30

BO02
BI09
O31
BI10
O32
BI15

10CBA04SA:PGB14AA002VO.COUT

10CBA04SA:PGB14AA002VC.COUT

10CBA04SA:PGB14AA002ZO.CIN

10CBA04SA:PGB14AA002ZC.CIN

CLSD CYCLE

T-1105

10520602

10520601

10520501

10520502

WTR COOLER B OUTLET MD VLV

REMOTE CONTROL

BO01

O21

CLOSE FAULT

CLOSE PROCESS

OPEN FAULT

OPEN PROCESS

LOCAL CONTROL

FORBIT

COMPOUND: 10CCCWB
BLOCK: COUTMOV
FV

FORBIT

RESET

OPEN PERMIT

MANUAL OPEN

AUTO OPEN

FORCE OPEN

CLOSE PERMIT

MANUAL CLOSE

AUTO CLOSE

FORCE CLOSE

Contract NO:CQ08265-S8265

10CBA02SC:PGB12CT301.BAD

B
B CLSED WTR COOL PMP FR BEAR TEMP INEFFICACY
BI01

BI04

B >5/S
BI02
10CBA02SC:PGB12CT301R.ROCIND
B CLSED WTR COOL PMP FR BEAR TEMP CHANGE RATE >5/S
BI03
B HH
B CLSED WTR COOL PMP FR BEAR TEMP >90HH
10CBA02SC:PGB12CT301.HHAIND

10CBA02SC:PGB12CT302.BAD

B
B CLSED WTR COOL PMP BA BEAR TEMP INEFFICACY

BI01

B >5/S
BI05
10CBA02SC:PGB12CT302R.ROCIND
B CLSED WTR COOL PMP BA BEAR TEMP CHANGE RATE >5/S
BI06
B HH
B CLSED WTR COOL PMP BA BEAR TEMP >90 HH
10CBA02SC:PGB12CT302.HHAIND

BA1
10CBA02SC:PGB12CT303 .BAD
B CLSED WTR COOL PMP A COIL TEMP 1 INEFFICACY

B CLSED WTR COOL PMP A COIL TEMP 1 >120 HH


BI04

BA1 >5/S
BI02
10CBA02SC:PGB12CT303R.ROCIND
B CLSED WTR COOL PMP A COIL TEMP 1 CHANGE RATE >5 /S
BA1 >120 HH BI03
10CBA02SC:PGB12CT303.HHAIND

B CLSED WTR COOL PMP A COIL TEMP 2 >120 HH


BI07

BA 2 >5/S
BI05
B CLSED WTR COOL PMP A COIL TEMP 2 CHANGE RATE >5 /S
BI06
BA 2>120 HH

BA 2
10CBA02SC:PGB12CT304 .BAD
B CLSED WTR COOL PMP A COIL TEMP 2 INEFFICACY
10CBA02SC:PGB12CT304R.ROCIND

10CBA02SC:PGB12CT304.HHAIND

B B1
10CBA02SC:PGB12CT305 .BAD
B CLSED WTR COOL PMP B COIL TEMP 1 INEFFICACY

B CLSED WTR COOL PMP B COIL TEMP 1 >120 HH


BI10

B B1 >5/S
BI08
10CBA02SC:PGB12CT305R.ROCIND
B CLSED WTR COOL PMP B COIL TEMP 1 CHANGE RATE >5 /S
B B1 >120 HH BI09
10CBA02SC:PGB12CT305.HHAIND

B B 2
10CBA02SC:PGB12CT306 .BAD
B CLSED WTR COOL PMP B COIL TEMP 2 INEFFICACY

B CLSED WTR COOL PMP B COIL TEMP 2 >120 HH

B B 2 >5/S
BI11
10CBA02SC:PGB12CT306R.ROCIND
B CLSED WTR COOL PMP B COIL TEMP 2 CHANGE RATE >5 /S
BI12
B B 2>120 HH
10CBA02SC:PGB12CT306.HHAIND

NOT

NOT

NOT

NOT

NOT

NOT

S
R

S
R

S
R

S
R

S
R

S
R

O32

O31

O32

O31

O30

O29

NOT
NOT

NOT

NOT

NOT
NOT

NOT

NOT

NOT
NOT

NOT

NOT

A
N
D

A
N
D

A
N
D

A
N
D

A
N
D

A
N
D

BO01

BO02

A
N
D

OR

OR

COMPOUND: 10CCCWB
BLOCK: ALM1

DON 3S

DON 3S

BO01

BO02

BO03

BO04

A
N
D

BLOCK: ALM2
DON 3 S

DON 3 S

DON 3 S

DON 3 S

BO08

BO08

B >90

B CLSED WTR COOL PMP FRBA BEAR TEMP


>90 HH

B AB >120

ALM

T
1107

T
1103

CP1052

ALM

B CLSED WTR COOL PMP A B COIL TEMP >120 HH

T-1106

B1
CLSD CYCLE COOLING WTR PMP B
PROTECT CONDITION 1

BC1
10CBA02SC:PGB12CT307 .BAD
B CLSED WTR COOL PMP C COIL TEMP 1 INEFFICACY

B CLSED WTR COOL PMP C COIL TEMP 1 >120 HH


BC2
B CLSED WTR COOL PMP C COIL TEMP 2 INEFFICACY

BI01

BI04

BI02
BC1 >5/S
10CBA02SC:PGB12CT307R.ROCIND
B CLSED WTR COOL PMP C COIL TEMP 1 CHANGE RATE >5 /S
BI03
BC1>120 HH
10CBA02SC:PGB12CT307.HHAIND

10CBA02SC:PGB12CT308 .BAD

B CLSED WTR COOL PMP C COIL TEMP 2 >120 HH

BAB>120
B CLSED WTR COOL PMP A B COIL TEMP >120 HH
BI07

BI05
BC2 >5/S
10CBA02SC:PGB12CT308R.ROCIND
B CLSED WTR COOL PMP C COIL TEMP 2 CHANGE RATE >5 /S
BI06
BC2>120 HH
10CBA02SC:PGB12CT308.HHAIND

10CCCWB:ALM2.BO08

NOT

NOT

S
R

S
R

O32

O31

NOT
NOT

NOT
NOT

A
N
D

A
N
D

COMPOUND: 10CCCWB

BO01

BO02

A
N
D

BLOCK: ALM3
DON 3S

DON 3S

OR

BO08

BABC>120

ALM

B CLSED WTR COOL PMP A B C COIL TEMP >120 HH

T-1107

CP1052

T
1103

B2
CLSD CYCLE COOLING WTR PMP B
PROTECT CONDITION 2

O21

COMPOUND: 10CCCWB
BLOCK: PUMP_TF

BI01

FO

B>90
BI01
B CLSED WTR COOL PMP FR BA BEAR TEMP >90 HH

O24

T
10CCCWB:ALM1.BO08
1106

BI04

O25

O22

BI05

O26

BI02

BI06

O27

T
10CCCWB:ALM3.BO08
1107

BO01

BI07

O28

O23

BI01

BI08

BI15

BI10

O29

BI03

BO02

BLOCK: PUMP_TF_LG

BI02

BI15

B CLSED WTR COOL PMP RUNNING

BO01

BI09

B ABC >120 BI02


B CLSED WTR COOL PMP A B C COIL TEMP >120 HH

10CBA04SA:PGB12AA001ZC.CIN

10CBA04SA:PGB12AA003ZC.CIN

10CBA04SA:PGB12AP001ZS.CIN

BI16

A CLSED WTR COOL PMP PROTECT TRIP

CP1052

B
CLSD CYCLE COOLING WTR PMP B FIRST OUT

T-1108

10CBA02SC:PGB12CT301.BAD

10CBA02SC:PGB12CT301.HAI

10CBA02SC:PGB12CT302.BAD

10CBA02SC:PGB12CT302.HAI

10CBA02SC:PGB12CT303.BAD

10CBA02SC:PGB12CT303.HAI
10CBA02SC:PGB12CT304.BAD

10CBA02SC:PGB12CT304.HAI
10CBA02SC:PGB12CT305.BAD

10CBA02SC:PGB12CT305.HAI
10CBA02SC:PGB12CT306.BAD

10CBA02SC:PGB12CT306.HAI
10CBA02SC:PGB12CT307.BAD

10CBA02SC:PGB12CT307.HAI
10CBA02SC:PGB12CT308.BAD

10CBA02SC:PGB12CT308.HAI

B
B CLSED WTR COOL PMP BA BEAR TEMP INEFFICACY
B>85 H
B CLSED WTR COOL PMP BA BEAR TEMP >85 H

BI01

BI02

BI04

BI03

B >85 H
B CLSED WTR COOL PMP BA BEAR TEMP >85 H

BI01

B CLSED WTR COOL PMP BA BEAR TEMP INEFFICACY

BA1
B CLSED WTR COOL PMP A COIL TEMP 1 INEFFICACY
BA1>115 H BI02
B CLSED WTR COOL PMP A COIL TEMP 1 INEFFICACY 1 >115 H
BI03
BA2
B CLSED WTR COOL PMP A COIL TEMP 2 INEFFICACY
BA2>115 H BI04
B CLSED WTR COOL PMP A COIL TEMP 2 INEFFICACY 1 >115 H
BI05
BB1
B CLSED WTR COOL PMP B COIL TEMP 1 INEFFICACY
BB1>115 H BI06
B CLSED WTR COOL PMP B COIL TEMP 1 INEFFICACY 1 >115 H
BI07
BB2
B CLSED WTR COOL PMP B COIL TEMP 2 INEFFICACY
BB2>115 H BI08
B CLSED WTR COOL PMP B COIL TEMP 2 INEFFICACY 1 >115 H
BI09
BC1
B CLSED WTR COOL PMP C COIL TEMP 1 INEFFICACY
BC1>115 H BI10
B CLSED WTR COOL PMP C COIL TEMP 1 INEFFICACY 1 >115 H
BI11
BC2
B CLSED WTR COOL PMP C COIL TEMP 2 INEFFICACY
BC2>115 H BI12
B CLSED WTR COOL PMP C COIL TEMP 2 INEFFICACY 1 >115 H

NOT

NOT

NOT

NOT

NOT

NOT

NOT

NOT

A
N
D
NOT

NOT

NOT

A
N
D

A
N
D

NOT

NOT

A
N
D

A
N
D

NOT

NOT

A
N
D

NOT

A
N
D

A
N
D

A
N
D

A
N
D

COMPOUND: 10CCCWB
BLOCK: ALM4

BLOCK: ALM5

BO01

BO01

B <85

B CLSED WTR COOL PMP FRBA BEAR TEM<85

BABC <115

ALM

T
1103

T
1103

CP1052

ALM

B CLSED WTR COOL PMP A STR PH-A BC TEMP <115

T-1109

B1
CLSD CYCLE COOLING WTR PMP B
TEMP ALARM 1

...\F744C-J01-07.dgn

2007-11-29 14:12:55

Condensate System Flow Diagram

Turbine Closed Cooling Water System Diagram

Operation Interface Station CCCW System PLTU Indramayu Unit 1