DESIGN CALCULATION FOR SET IN, SET ON NOZZLE WITH

AND WITHOUT PAD AND SELF REINFORCED NOZZLE

Page No

Doc. No.

Revision

SHELL INPUTS
Internal pressure
Internal diameter of the shell
Reqd. thickness of shell (corresponding to internal pressure)
Reqd. thickness of shell (corresponding to external pressure)
Allowable stress in shell at given temp
Corrosion allowance of shell
Shell thickness provided
NOZZLE INPUTS
type of nozzle
Nozzle O.D.
Nozzle wall thickness provided
nozzle projection outside the vessel wall
allowable stress in nozzle
Offset distance
reqd. nozzle thickness(corresponding to external pressure)

P
D
tr,int
tr,ext

kgf/cm2
mm
mm
mm

5.602
3500
7.0096
0

Sv

kgf/cm2

1406.14

c.a.,shell

mm

3.2

'

mm

14

set on nozzle without pad

d'
mm
610
tn'
mm
16
Lpr1
mm
400
Sn
Off
tr n,ext

kgf/cm2
mm
mm

1406.14
0
1.34

Dp

mm

te

mm
NO

INTEGRAL NOZZLE INPUTS

hub height of integral nozzle
height of beveled transition
hub thickness of integral nozzle

h
L'
X

mm
mm
mm

25
20
100

WELD LEGS INPUTS

weld leg between pad and shell

leg1

mm

weld leg between nozzle and pad/shell

leg2

mm

16

REINFORCING PAD INPUTS

outside diameter of reinforcing pad
thickness of reinforcing pad
is it split type padding

CERTAIN DERIVED PARAMETERS

corrosion allowance of nozzle (internal only)
allowable stress in reinforcing pad at given temp
Shell thickness after corrosion
Nozzle wall thickness after corrosion
inside diameter of nozzle
width of reinforcing pad
layout angle
reqd. nozzle thk
Reqd. thickness of shell (governing the case)

c.a.,nozzle

mm

3.2

Sp
t
tn
d
W

tr n
tr

kgf/cm2
mm
mm
mm
mm
radian
mm
mm

1406.14
10.8
12.8
584.4
0
0
1.213173
7.0096

USE ASME CODE SECTION-8 DIVISION I (UG-37)

CONSIDER LIQUID HEAD

WITHOUT CORROSION ALLOWANCE
WITHOUT CORROSION ALLOWANCE

SELECT FROM DROP DOWN LIST

SELECT FROM DROP DOWN LIST

WARNING:PUT ALL FIELDS AS ZERO

FALSE

CALCULATIONS BY ASME CODE SECTION-8 DIVISION I (UG-37)

MIN NOZZLE THICKNESS (ACCORDING TO UG-45)

ta
(P(d')/(2(Sn+(0.4*P)))+c.a.,nozzle
tb1
tint+c.a.,nozzle
tb2
text+c.a.,nozzle
tb3
from table +c.a.,nozzle
min nozzle thickness(tug45)
max(ta,.min(tb3,max(tb2,tb1)))

mm

4.413173

mm

10.2096

mm

4.54

mm

11.54

mm

10.2096

PROVIDED NOZZLE WALL THICKNESS IS SUFFICIENT

LIMITS OF REINFORCEMENT
limit parallel to vessel wall (D1)
2*max(d,Rn+tn+t)
limit normal to vessel wall (tlnp)
min(2.5t,2.5tn+te)
CALCULATION OF CERTAIN FACTORS
fr1,fr2
Sn/Sv
fr3
min(Sn,Sp)/Sv

D1

mm

1168.8

tlnp

mm

27

fr4
Sp/Sv

force correlation factor

if integral type(0.75+0.25cos2),else 1

Ar

mm2

4096.41

Area available in shell

max(d[E1t-Ftr]-2tn(E1t-Ftr)(1-fr1) , 2(t+tn)(E1t-Ftr)-2tn(E1t-Ftr)(1-fr1))

A1

mm2

2215.11

Area available in nozzle

min(5fr2t(tn-tr n),2fr2tn(tn-tr n)(2.5tn+te)

A2

mm2

625.6886

A4

mm2

256

Area available in pad

(min(Dp,2*d,2*(Rn+tn+t))-d-2tn)tefr4

A5

mm2

Area available in hub

2*min(h,tlnp,Lpr1)*(X-tn')*fr2

A61

mm2

Area available in bevel

A62
mm2
max(tlnp-h,0)*((max(tlnp-h,0)/L')*(X-tn))+(X-tn-((max(tlnp-h,0)/L'))*(X-tn))*max(tlnp-h,0)*2

Area available in hub plus bevel

A61+A62

AREA CALCULATION
Area required
[if fr<1] dtrF + 2tntrF(1-fr1), else dtrF

Area available in welds

(leg1)2fr1

total area available

A1+A2+A41+A42+A5+A61+A62

A6

mm2

AT

mm2

3096.798

OPENING IS NOT ADEQUATELY REINFORCED, INCREASE THICKNESS OF

REINFORCING ELEMENTS

CALCULATION BY APPENDIX 1-10

MIN NOZZLE THICKNESS (ACCORDING TO UG-45)

ta
(P(d')/(2(Sn+(0.4*P)))+c.a.,nozzle
tb1
tint+c.a.,nozzle
tb2
text+c.a.,nozzle
tb3
from table +c.a.,nozzle
min nozzle thickness(tug45)
max(ta,.min(tb3,max(tb2,tb1)))

mm

4.413173

mm

10.2096

mm

4.54

mm

11.54

mm

10.2096

PROVIDED NOZZLE WALL THICKNESS IS SUFFICIENT

CERTAIN PARAMETERS
inside radius of nozzle
(d'-2tn)/2
effective pressure radius
D/2+c.a,shell.
LIMITS OF REINFORCEMENT
effective vessel wall length
8t,10t,8(t+te)(acc to diff condtns.)

Rn

mm

292.2

Reff

mm

1753.2

LR

mm

86.4

for calculating LH

LH1

mm

141.9814

LH2

mm

410.8

LH3

mm

86.4

LH4

mm

effective nozzel wall length

if(h=0),min(LH1,LH2,LH3) else min(LH1,LH2,LH4)

LH

mm

effective thickness used in calc. of pressure stress

if te>0.5tand w>8(t+te),t+te else t

teff

mm

10.8

3.495137

A1

mm2

933.12

A2

mm2

A4

mm2

128

area contributed by reinforcing pad

min(A5a,A5b)

A5

mm2

total area available

A1+A2+A41+A42+A5

AT

mm2

1061.12

Sallow

kgf/cm2

2109.21

Rnc

mm

292.2

internal pressure force on nozzle

PRn(LH-t)

fN

kgf

-176.786

internal pressure force on shell

PReff(LR+tn)

fS

kgf

17992.85

t+0.78(Rntn)0.5
for calculating LH
Lpr1 + t
for calculating LH
8(t+te)
for calculating LH
X(h+t)+0.78(tn/(X-c.a.))(Rntn)0.5

CALCULATION OF AREAS
for calculating A1
min(10, (2Rn+tn)/((D+teff)teff)0.5
area contributed by vessel
tLRmax(1,/4)
area contributed by nozzle
if(LH<h+t)tnLH else(X(h+t)+0.78(tn2/(X-c.a.))(Rntn)0.5)
area contributed by welds
0.5Leg12 + 0.5leg22

ALLOWABLE STRESS
allowable local primary membrane stress
1.5*Sn
FORCE CALCULATION
nozzle radius opening in vessel along long chord
Rn/cos

discontinuity force from internal pressure

PReffRnc
MAXIMUM ALLOWABLE PRESSURE CALCULATION
used in calculation of Pmax1
Rn(LH-t)+Reff(LR+tn+Rnc)
used in calculation of Pmax
Sallow/(2(Ap/AT)-(Reff/teff))
used in calculation of Pmax
Sn*(t/Reff)
nozzle maximum allowable pressure
min(Pmax1,Pmax2)
STRESS CALCULATION
average primary membrane stress
(fN+fS+fY)/AT
general primary membrane stress
Preff/teff
max. local primary membrane stress at nozzle intersection
max[2avg-circ,circ]

fY

kgf

28698.21

AP

mm2

830315.5

Pmax1

kgf/cm2

1.503736

Pmax2

kgf/cm2

8.662053

Pmax

kgf/cm2

1.503736

avg

kgf/cm2

4383.508

circ

kgf/cm2

909.3913

PL

kgf/cm2

7857.624

OPENING IS NOT ADEQUATELY REINFORCED, INCREASE THICKNESS OF

REINFORCING ELEMENTS

CALCULATION BY APPENDIX 1-7

MIN NOZZLE THICKNESS (ACCORDING TO UG-45)
ta
(P(d')/(2(Sn+(0.4*P)))+c.a.,nozzle

mm

4.413173

tb1
tint+c.a.,nozzle

mm

10.2096

tb2
text+c.a.,nozzle

mm

4.54

tb3
from table +c.a.,nozzle

mm

11.54

min nozzle thickness(tug45)

max(ta,.min(tb3,max(tb2,tb1)))

mm

10.2096

PROVIDED NOZZLE WALL THICKNESS IS SUFFICIENT

some additional conditions are imposed on ug-37 when we use appendix 1-7 but area
required for reinforcement remains the same and thus we will directly use it

CONDITION ON LIMIT OF REINFORCEMENT

(A T,l > A R )
area required for reinforcement
from ug-37

AT

mm2

4096.41

two third of area required

0.6666666*AT

AR

mm2

2730.94

limit parallel to vessel wall

2*max(0.75*d,Rn+t+tn)

d1

mm

876.6

limit normal to vessel wall

min(2.5*t,2.5tn+te)

d2

mm

27

area contributed by shell

(d1-2*Rn)*[E1t-Ftr]-2tn(E1t-Ftr)(1-fr1)

A1

mm2

1107.555

area contributed by nozzle

same as in ug-37

A2

mm2

625.6886

area contributed by welds

same as in ug-37

A4

mm2

256

area contributed by pad

min((d1-d-2tn)tefr4,(Dp-d-2tn)tefr4)

A5

mm2

LIMITS OF REINFORCEMENT

AREA CALCULATION

area contributed by hub

same as in ug-37

A61

mm2

area contributed by bevel

same as in ug-37

A62

mm2

total area within limits

Aq+A2+A41+A42+A5+A61+A62

AT,l

mm2

1989.244

LIMIT OF REINFORCEMENT IS NOT SATISFIED

check following condition on stresses only if nozzle I.D. is greater than 1000mm
and 3.4 (Rt)0.5 and and vessel I.D. is greater than 1500mm
FOR GIVEN INPUTS IT NEED NOT BE CHECKED

CONDITION ON STRESSES
(S m <S m,allow and S m+b <S m+b,allow )

CALCULATION OF SHADED AREAS FOR MEMBRANE STRESS

mean radius of shell
Reff + t/2

Rm

mm

1758.6

Rnm

mm

298.6

As

mm2

6265.172

A1

mm2

1866.24

area of reinforcing pad

te*min(16t,W,(Rmt)0.5)

A2

mm2

area of nozzle
tn*min(Lpr1+t,max(t+te+(Rnmtn)0.5,t+te+16tn))

A3

mm2

2759.68

area of hub
(X-tn')*(k1+t)

A4

mm2

area of bevel
0.5*(X-tn')*k2

A5

mm2

distance between neutral axis &shell midwell

mm

61.08866

distance between neutral axis and shell bottom

e+t/2

mm

66.48866

moment of inertia

mm4

22382297

Sm

kgf/cm2

713.1405

bending moment
P(Rn3/6 +RRne)

kgfcm

198606.9

max bending stress

Ma/I

Sb

kgf/cm2

589.9798

Sm+b

kgf/cm2

1303.12

mean radius of nozzle

Rn + tn/2
shaded area in fig 1-7-1
CALCULATION OF AREAS FOR BENDING STRESS
area of shell
t*max(16t,(Rmt)0.5)

CALCULATION OF MOMENT OF INERTIA

STRESS CALCULATION
max. membrane stress
P(R(Rn+tn+(Rmt)0.5)+R(t+(Rnmtn)0.5))/As

combined membrane and bending stress

Sm +Sb

allowable membrane stress

Sn
allowable combined membrane and bending stress
1.5*Sn

Sm,allow

kgf/cm2

1406.14

Sm+b,allow

kgf/cm2

2109.21

STRESS CONDITION IS SATISFIED

0.5*(X-tn')*min(L',(t+tn+(Rnmtn)0.5-h))+(X-tn')*(t+min(t+

mtn)

0.5

-h))+(X-tn')*(t+min(t+te+(Rnmtn)0.5,h))+tn(t+te+(Rnmtn)0.5)+ t*(Rmt)0.5+ te(min(16t,W)

DESIGN CALCULATION FOR VARIBLE THICKNESS NOZZLE TO

Page No
HEMI HEAD
Doc. No.

Revision

INTERNAL PRESSURE
JOINT EFFICIENCY
INSIDE DIA OF SHELL
OUTSIDE DIA OF NOZZLE
INSIDE RADIUS OF NOZZLE
INSIDE DIA OF NOZZLE
HEAD THICKNESS
NOZZLE THICKNESS
HUB THICKNESS
HUB HEIGHT
CORROSION ALLOWANCE
SHELL ALLOWBLE
NOZZLEALLOWBLE
OUTSIDE NOZZLE FILLET WELD
BEVEL HEIGHT
GIVEN PERPENDICULAR LIMIT OF REINFORCEMENT

P
E
Di
Do
Rn
D
t
tn2
tn
Lx3
C
S
SN
Leg
Lx4-Lx3
Lpr1

Kgf/cm2
mm
mm
mm
mm
mm
mm
mm
mm
mm
Kgf/cm2
Kgf/cm2
mm
mm
mm

5.602
1
3500
610
292.2
584.4
70
16
100
25
3.2
1406.14
1406.14
16
84
133.0171

tn2

mm

4.366434

COMPUTED MINIMUM REQUIRED THICKNESS

0.5*D*(EXP(P/(S*E))-1)+C
DO
323.8
273
219.1
168.3
141.3
114.3
101.6
88.9
73
60.3
48.3
42.2
33.4
26.7
21.3
17.1
13.7
10.3

THK.
8.34
8.11
7.16
6.22
5.73
5.27
5.02
4.8
4.52
3.42
3.22
3.12
2.96
2.51
2.42
2.02
1.96
1.51

610

8.34

THIS IS MINIMUM REQUIRED THICKNESS OF NOZZLE AS PER TABLE 4.5.2 .

BUT WE HAVE TO CHECK MINIMUM THICKNESS OF NOZZLE BY INTERNAL
PRESSURE & EXTERNAL PRESSURE CALCULATION ALSO

HENCE MIN REQIRED THK OF NOZZLE

MAX(tnX,tnY)

11.54

THICKNESS OF NOZZLE IS ADEQUATE

THICKNESS OF NOZZLE IS NOT ADEQUATE
NOZZLE MATERIAL FACTOR
MIN(Sn/S,1)

frn

EFFECTIVE HUB THICKNESS

tn-c

tneff

mm

96.8

EFFECTIVE NOZZLE THICKNESS

tn2-c

tn2eff

mm

12.8

52.49102

Reff

mm

1753.2

LR

mm

342

FEA DERIVED FACTOR TO MODIFY NOZZLE LENGTH

MIN((t/tn)^0.35,1)

Cn

0.878244

NOZZLE ATTACHMENT FACTOR

Fp

0.878244

LH1
LH2

mm
mm

147.7043
133

LH

mm

199.8171

1.394305

AREA PROVIDED BY VESSEL WALL

t x LR x max(/5^0.85),1)

A1

cm2

228.6022

A2 (IF PERPENDICULAR LIMIT IF LESS THAN HUB HEIGHT)

A2

cm

SHELL DIA TO THICKNESS RATIO

EFFECTIVE RADIUS OF SHELL

PARALLEL LIMIT OF REINFORCEMENT

EFFECTIVE LENGTH OF VESSEL WALL
MIN(SQRT(Reff x t),2 x Rn)

(DI+2C)/t

PERPENDICULAR LIMIT OF REINFORCEMENT

LH1 ( Fp x SQRT(Rn,tn) )
LH2 (Equal to Lpr1)

EFFECTIVE NOZZLE WALL LENGTH OUTSIDE THE VESSEL

MIN(LH1,LH2) + t
NON LINERATITY PARAMETER

AREA CALCULATION

A2a ( REINFORCEMENT BY HUB)

A2b ( REINFORCEMENT BY BEVEL)
A2c ( REINFORCEMENT BY BEVEL+ NOZZLE WALL)

A2a
A2b
A2C

cm
cm
cm

2
2
1

193.423
24.2
16.41785

57.67096

81.87096

TOTAL AREA PROVIDED BY NOZZLE

A2

cm

AREA PROVIDE BY NOZZLE-SHELL FILLET WELD

A4

cm

TOTAL AREA

At

cm2

311.7532

Rxn

mm

338.2848

1.28

AREA REINFORCEMENT & MAWP CALCULATION

NOZZLE RADIUS FOR FORCE CALCULATION
tn/ In(1+tn/Rn)

SHELL RADIUS FOR FORCE CALCULATION

teff/ In(1+teff/Reff)

Rxs

mm

1786.338

Sallow

Kgf/cm2

2109.21

FORCE ACTING ON THE NOZZLE

P x Rxn x LH

fn

kgf

3786.677

FORCE ACTING ON THE SHELL

P x Rxs (LR + tn)

fs

kgf

21966.45

DISCONTINUITY FORCE FROM INTERNAL PRESSURE

P x Rxs x Rnc/2

fy

kgf

14620.32

AREA RESISTING INTERNAL PRESSURE

( fs + fy + fn )/ P

Ap

cm2

7206.971

MAXIMUM ALLOWABLE WORKING PRESSURE CANDIDATE 1

Sallow/ ( 2 x Ap/At - Rxs/2 X teff )

Pmax1

Kgf/cm2

64.17933

MAXIMUM ALLOWABLE WORKING PRESSURE CANDIDATE 1

2 X S/ (t / Rxs)

Pmax1

Kgf/cm2

105.165

MAXIMUM ALLOWABLE WORKING PRESSURE CANDIDATE

MIN(Pmax1,Pmax2)

Pmax1

Kgf/cm2 64.17933

ALLOWABLE LOCAL PRIMARY MEMBRANE STRESS

1.5 x S x E

NOZZLE PASS

STRESS CALCULATION
AVERAGE PRIMARY MEMBRANE STRESS
( fs + fy + fn )/ At

avg

Kgf/cm2

129.5045

GENERAL PRIMARY MEMBRANE STRESS

P x Rxs / (2 X teff)

circ

Kgf/cm2

74.90319

PL

Kgf/cm2

184.1059

PL
Sallow

Kgf/cm2
Kgf/cm2

184.1059
2109.21

Ky

1.33128

610.73

LOCAL PRIMARY MEMBRANE STRESS

MAX(2 x avg -circ , circ)
SUMMARY OS STRESS RESULT
LOCAL PRIMARY MEMBRANE STRESS
ALLOWED LOCAL PRIMARY MEMBRANE STRESS

STRESSES ARE UNDER PERMISIBLE LIMIT

STRENGTH OF NOZZLE ATTACHMENT WELDS
DICONTINUITY FORCE FACTOR
(Rn+tn) / Rnc
WELD LENGTH OF NOZZLE

/2 x (Rn/tn)

610.73

WELD THROAT DIMENSION

mm

11.3136

fwelds

kgf

19463.74

Kgf/cm2

0.698533

WELD LOAD VALUE

MIN(fy x ky , 1.5 x Sn x A2) , x P x Rn^2 x ky^2)
WELD STRESS VALUE

WELD STRENGTH IS OK
PREPARED BY
VERIFIED BY
DATE

1.060904 8275.052

0.087287