Extec Manual - Old

Extec Screens & Crushers Ltd
Operating and Maintenance Manual
Manufactured by Extec Screens and Crushers Ltd

Hearthcote Road
Swadlincote
Derbyshire
DE11 9DU
England
Telephone
+44 (0)1283 212121
Fax
+44 (0)1283 217342
Introduction
This document has been prepared to ensure the equipment constructed by Extec Ltd is
installed put into use and operated efficiently and safely.
Read the manual carefully to learn how to operate and service your machine correctly.
Failure to do so could result in personal injury or equipment damage.
It is recommended that this manual is thoroughly understood before the equipment is
operated.
Operation of the plant contrary to the to the instructions contained in this manual or
modification to the machine without prior agreement with Extec Ltd will invalidate any
undertakings given by the manufacturer in regard to this machine
Whilst every effort has been made to ensure the accuracy of information contained
within this manual. Extec Ltd can assume no responsibility for any errors, omissions, or
their consequences. As Operating conditions vary considerably, all performance data is
indicative only for plant operated in accordance with the conditions set out in this
manual.
Please contact Extec Ltd regarding any part of this manual that requires further
clarification.
A copy of this manual must be kept at the operational site for easy reference.
Extec Ltd reserves the right to change the content of this manual without prior notice.
The information contained within this manual should be considered to be commercially
confidential and should not be released to any third party without prior consent from
Extec Ltd.
Contents
Section 1 Safety Instructions
Contents
1.12.6
1.12.7
1.12.8
1.12.9
Description
Page Number
Notes
2
Alarms and Warnings
2
Warnings Marked on the machine
2
Personnel Safety Warnings
3
Machine Safety Warnings
4
Machine Legend Plate
4
Component Safety Features
5
Features for Operator safety
5
Environmental safety
5
Personal Protective Equipment (PPE)
6
Measured Noise levels
7
Vibration Levels
7
Organisational Safety Measures
8
Personnel Qualification, Requirements and
Responsibilities
8
Safety Advice Regarding Specific Operational
Phases
9
Standard Operation
9
Blockage or Malfunction
9
Unguarded Areas
9
Special Work. Such as Plant Maintenance and
Repairs during Operation; Disposal of Parts and
Consumables
9
Isolation
10
Maintenance Site Conditions
10
Replacement & Removal of Component
10
Climbing and falling
10
Safety
Consideration
during
advanced
maintenance.
11
Safety considerations during cleaning
11
Removal of safety devices and guards
11
Surrounding Structures
11
Safety when refuelling
12
1.13
1.13.1
1.13.2
1.13.3
1.13.4
Specific Hazards
Electrical Energy
Gas, dust, steam, smoke and noise
Hydraulic Equipment
Hazardous Substances
1.1
1.2
1.2.3
1.2.4
1.2.5
1.2.6
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
1.11.1
1.11.2
1.11.3
1.12
1.12.1
1.12.2
1.12.3
1.12.4
1.12.5
13
13
14
15
15
Section 2 Description and Technical Information

Contents
Description
Application & Limitations
Description
Operation Description
Key Features
Common Applications
Machine Layout Indicating Main Components
Machine Layout Indicating Emergency Stop
Positions
Data
Extec C12 Jaw Crusher Transport Dimensions
Including Bogie and Swan Neck
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
Page Number
2
2
2
3
3
4
4
5
6
Section 3 Transport Commissioning and Operation

Contents
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
Description
Transport
Pre Start Instructions
Machine Starting Sequence
Stopping the Machine
Tracking (Moving Procedures
Preparing the Crusher for Operation
Setting Material Output Size
Operating the Machine
Reverse Jaw Operation
Jaw Break Pressure Adjustment
Page Number
2
3
4
5
6
8
12
15
17
18
Section 4 Maintenance
Contents
4.1
4.2
4.3
4.4
4.5
4.6
4.7
Description
Introduction
Daily Maintenance Schedule
Weekly Maintenance Schedule
Maintenance Schedule Every 250 Hrs
Toggle Plate Removal / Replacement
Trouble Shooting Guide
Page Number
2
2
4
11
12
13
15
Section 4 Appendix
Contents
Appendix
Appendix
Appendix
Appendix
Appendix
Appendix
1
2
3
4
5
6
Description
Documentation
Parts manual
Drawing Pack
OEM Manuals Supplied with this Machine
Hazardous Substances Listing and details
Weights of Heavy Components
Appendix 1
Documentation
Certificate of ConformitySupply of Machinery Safety Regulations 98/37 EC
Serial No:-
Date:-
C12 Crusher Appendix Leader sheet
C-12 Crusher
98/37/EC Machinery
89/336/EEC EMC
Name of manufacturer or supplier

Extec Screens and Crushers Ltd
Full postal address including country of origin

Hearthcote Road, Swadlincote, Derbyshire, England, DE11 9DU
Description of product
Crusher
Name, type or model,batch

C12 Crusher
In built diesel
Swadlincote, Derbyshire, DE11 9DU
21804/D438
Standards used, including number, title, issue date and other relative documents
EN292-1, EN292-2, EN349, EN418, EN954-1, EN60204-1; EN55011, EN61000-4-2,
EN61000-4-3, EN61000-4-6
Place of issue
Originating certification by
Laidler Associates, Belasis Business Centre, Coxwold way, Billingham, Teesside, TS23 4EA
Certificate number 21804/D438
Declaration
I declare that the above information in relation to the supply / manufacture of this product, is in
conformity with the stated standards and other related documents following the provisions of the
above Directives and their amendments.
Signature _____________________ Date
SAFETY INSTRUCTIONS
1.1
Notes
1.1.1
Read this manual and familiarise yourself with any associated documentation.
1.1.2
Ensure that a copy of this manual is available for any persons installing, using,
maintaining or repairing this equipment.
Training should be provided to ensure safe working practices.
Initial commissioning and starting must only be undertaken by a competent
person who has read and fully understands the information provided in the
manual pack.
1.1.3
To avoid the risk of electric shock always isolate this equipment from the supply
prior to carrying out any maintenance adjustment or removing any guards or
covers.
1.1.4
Always follow the procedures outlined in the operating and maintenance

instruction.
1.1.5
If in doubt ask, do not take personal risk.
1.1.6
This equipment is manufactured in accordance with the Supply of Machinery

Safety Regulations 98/37EC. The customer should ensure that this equipment
is in conformance with local and national legislation if used outside of the EU.
1.1.7
Only trained personal should be allowed to install, set, operate, maintain, and
decommission this equipment.
1.2
Alarms and warnings
1.2.1
All electrical control boxes are labelled. Ensure these labels remain in place.
1.2.2
Any residual risks are identified within this manual with the equipment marked
where appropriate. Ensure these warnings are maintained
1.2.3
Warnings marked on the machine
The following labels are displayed on the machine for your safety please
Observe all warnings
You can be injured if you do not obey the safety
instructions as indicated on warning stickers.
Observe all safety instructions and warnings attached
to the plant.
Ensure that safety instructions and warnings attached
to the plant are always complete and perfectly legible.
Keep warnings and instruction labels clean.
Replace unreadable or missing labels with new ones before operating the plant.
Make sure replacement parts include warning or instruction labels where
necessary.
Extec OEM Manual
Section 1 Page 2
1.2.4
Personnel Safety Warnings
Extec OEM Manual
Section 1 Page 3
1.2.5 Machine Safety Warnings
Extec OEM Manual
Section 1 Page 4
1.3
Component safety features
1.3.1
Do not use this equipment with guards removed or incorrectly fastened.
1.3.2
Do not use this equipment with safety devices maladjusted or removed.
1.4
Features for operator safety
1.4.1
Safety features associated with this equipment have been assessed in

accordance with BS EN 954 to Category 3.
1.4.2
The Emergency Stop circuit is a 24V dc series circuit and hard wired to remove
power from the ECU Engine management system and stop the engine, a
residual hazard has been identified in as much as the hydraulic circuit
incorporates an accumulator fitted to protect the system, When the Safety
Circuit is activated this will takes approximately five seconds to de-energize.
1.4.3
Safety Components Emergency Stop Buttons, Ensure all Guards are bolted
down. The detailed safety circuit diagram can be found within the drawing pack
as an appendix to this manual.
1.4.4
Steps handrails Tread plates and fixed guards are provided where personnel
are required to climb on the machine. If for any reason other areas need to be
accessed the risk associated with the activity must be assessed and
appropriate control measures implemented.
1.5
Environmental safety
1.5.1
It is essential that the service intervals detailed in the maintenance procedures

are followed to ensure that engine emissions are kept to a minimum.
1.5.2
Consumable Materials
Diesel spillages must be dealt with immediately.
Only use the Lubricating Oils recommended in the maintenance schedule.
Observe the Coshh Information contained in the appendix to this manual.
Local & National regulations must be observed when disposing of waste
Improperly disposing of waste can threaten the environment and ecology and is
illegal.
Potentially harmful waste used on this equipment includes such items as oil,
fuel, coolant, filters and batteries, etc. details can be found in the appendix to
this manual
Use leak proof containers when draining fluids. Do not use food or beverage
containers that may mislead someone into drinking from them.
Do not pour waste onto the ground, down a drain or into any water source.
Ensure that all consumables and replaced parts are disposed of safely and with
minimum environmental impact.
1.5.3
Machine disposal. This machine must only be disposed of at a specialist

machine breaker.
Extec OEM Manual
Section 1 Page 5
1.6
Personal Protective Equipment (PPE)

Loose or baggy clothing can get caught in running machinery.
Where possible when working close to engines or machinery, only do so when
they are stopped. If this is not practical, remember to keep tools, test equipment
and all other parts of your body well away from the moving parts.
For reasons of safety, long hair must be tied back or otherwise secured,
garments must be close fitting and no jewellery such as rings may be worn.
Injury may result from being caught up in the machinery or from rings catching
on moving parts.
Always wear correctly fitting (CE approved) personal protective equipment.
Recommended Personal Protective Equipment includes:
Hard Hat,
Safety Glasses/ Goggles
Hearing Protection
Dust Mask
Close fitting Overalls
Safety Boots
Industrial Gloves
High Visibility Vest or jacket.
Extec OEM Manual
Section 1 Page 6
1.7
Measured Noise Level
The above diagram indicates the measured noise levels at a measured distance.
i.e. 7M 85dB indicates at 7 Meters the sound recorded was 85 decibels. The
readings were measured using a Castle GA101/701 meter with a calibration date of
13/9/94. with all systems running situated on the factory assembly line.
The product and local conditions will affect the noise levels
Ear Protection is compulsory within 10 Meters of the machine when the engine and all
other parts of the machine are running.
1.8
Vibration Levels
There are no circumstances where an operator needs to be on or touching this
equipment when it is running.
Extec OEM Manual
Section 1 Page 7
1.9 Organisational Safety Measures
Understand the service procedure before doing work. Keep area clean and dry.
Never lubricate, clean, service or adjust machinery while it is moving. Keep

hands, feet and clothing clear of power driven parts and in running nip-points.
Disengage all power and operate controls to relieve pressure. Stop the engine.
Implement lockout procedure. Allow the machinery to cool.
Keep all parts in good condition. Ensure that all parts are properly installed. Fix
damage immediately. Replace worn and broken parts. Remove any build up of
grease, oil and debris.
Disconnect battery ground cable before making adjustments on electrical

systems or welding on plant.
During Maintenance only use the correct tool for the job.
Never make any modifications, additions or conversions which might affect

safety without the manufacturers approval.
In the event of safety relevant modifications or changes in the behaviour of the

plant during operation, stop the plant and lock out immediately and report the
malfunction to the competent authority/person.
1.10 Personnel Qualification, Requirements and Responsibilities

1.10.1 Any work on and/or with the plant must be executed by trained, reliable and
authorised personnel only. Statutory minimum age limits must be observed.
1.10.2 Work on electrical system and equipment of the plant must be carried out only
by a skilled electrician or by instructed persons under the supervision and
guidance of a skilled electrician and in accordance with electrical engineering
rules and regulations.
1.10.3 Work on the hydraulic system must be carried out only by personnel with
special knowledge and experience of hydraulic equipment.
Extec OEM Manual
Section 1 Page 8
1.11
Safety Advice Regarding Specific Operational Phases
1.11.1 Standard Operation

Take the necessary precautions to ensure that the plant is used only when in a
safe and reliable state.
Operate the plant only for it's designed purpose and only if all guarding,
protective and safety orientated devices, emergency shut-off equipment, sound
proofing elements and exhausts, are in all place and fully functional.
Ensure that any local barriers erected to stop unauthorized entry to this
equipment are in place
Before starting the engine ensures it is safe to do so.
1.11.2 Blockage or Malfunction
In the event of material blockage, any malfunction or operational difficulty, stop

the plant immediately and lockout. Have any defects rectified immediately.
1.11.3 Unguarded areas
In-running nip points on moving machinery can cause serious injury or even
death.
Do not reach into unguarded machinery. Your arm could be pulled in and
amputated.
Switch off and lockout the plant before removing any safety devices or
guarding.
Limit access to the machine and its surrounds where appropriate erect barrier
guards to reduce the risk of residual mechanical hazards, falling lifted loads and
ejected materials.
1.12
Special Work. Such as Plant Maintenance and Repairs during Operation;

Disposal of Parts and Consumables
Observe the adjusting, maintenance and intervals set out in these operating
instructions, except where:
Warning, horn/light/gauge or indicator calls for immediate action.
Adverse conditions necessitate more frequent servicing.
Always read instructions supplied with replacement of parts and equipment.
Ensure only properly trained personnel undertake these tasks.
Extec OEM Manual
Section 1 Page 9
1.12.1 Isolation
When undertaking maintenance and repair work, the plant must be first made
safe
Switch off the engine using the ignition key, Switch off at Isolation point and
remove the ignition key.
Implement lockout procedures.
Attaching a warning sign(s) to the plant in appropriate positions.
1.12.2 Maintenance site conditions
Prior to starting any maintenance work ensure the machine is positioned on
stable and level ground and has been secured against inadvertent movement
and buckling.
1.12.3 Replacement & Removal of Components
Always observe handling instructions itemised in this manual, The Original

Equipment Manufacturers manuals or the Spare parts suppliers instructions.
Never allow untrained staff to attempt to remove or replace any part of the
plant.
The removal of large or heavy components without adequate lifting equipment
is prohibited.
To avoid the risk of accidents, individual parts and large assemblies being
moved for replacement purposes should be carefully attached to lifting tackle
and secured. Use only suitable and technically adequate lifting gear supplied or
approved by Extec Ltd.
Never work or stand under suspended loads.
Keep away from the feed hopper and product conveyor discharge, where there
is risk of serious injury or death due to the loading and removal of material.
Limit access to the machine and its surrounds where appropriate erect barrier
guards to reduce the risk of residual mechanical hazards, falling lifted loads and
ejected materials.
1.12.4 Climbing, Falling
Falling from and/or onto this plant could cause injury or even death.
Never climb on the plant whilst it is in operation.
Never use plant parts as a climbing aid.
Always keep the area around the plant clear of debris and trip hazards
Beware of moving haulage and loading equipment in the vicinity of the plant
For carrying out overhead assembly work always use specially designed or
otherwise safety-oriented ladders and working platforms.
Only use any walkway/platforms provided on the machine or on an approved
safe and secure platform.
Only use CE certified safety harness when reaching any points 2M or more
above the ground level.
Keep all handles, steps, handrails, platforms, landing and ladders free from dirt,
oil, snow and ice.
Extec OEM Manual
Section 1 Page 10
1.12.5 Safety Consideration during advanced maintenance.

Prior to undertaking all but normal planned maintenance activities it is essential
that a method statement regarding safe working practices for the job in hand is
produced.
Restrict access to the maintenance to essential staff only. Where appropriate

erect barrier guards and post warnings
The fastening of loads and instructing of crane operators should be entrusted to
qualified persons only.
If a marshal is used to provide instructions, the marshal must be within sight or
sound of the operator with an all round view of the operation.
Always ensure that any safety fitment such as locking wedges, securing chains,
bars or struts are utilised as indicated in these operating instructions.
Particularly make sure that any part of the plant raised for any reason is
prevented from falling by securing in a safe reliable manner.
Never work under unsupported equipment.
Never work alone.
1.12.6 Safety considerations during cleaning
This equipment must be isolated prior to cleaning.

Do not direct power washers near or into control boxes and devices.
After cleaning, examine all fuel, lubricant, and hydraulic fluid lines for leaks,
loose connections, chafe marks and damage. Any defects found must be
rectified without delay.
1.12.7 Removal of safety devices and guards
All safety devices (Control devices or Guard) temporarily removed for set-up,
maintenance or repair purposes must be refitted and checked immediately upon
completion of the maintenance and repair work prior to operation.
Never operate the machine with Safety devices or Guards removed or
unsecured
Always report any defects regarding Guards, Safety devices or Control devices.
1.12.8 Surrounding structures
This equipment must only be operated in a position away from buildings,

permanent structures or high ground to eliminate the risk of persons falling onto
the equipment or its surrounds.
Any temporary structures erected around the machine must be removed prior to
operating this equipment
Extec OEM Manual
Section 1 Page 11
1.12.9 Safety when refuelling
Only refuel with diesel from approved storage and supply equipment
Diesel fuel is flammable.
Never remove the filler cap, or refuel, with the engine running.
Never add gasoline or any other fuels mixed to diesel because of increased fire
or explosion risks and damage to the engine.
Do not carry out maintenance on the fuel system near naked lights or sources
of sparks, such as welding equipment or whilst smoking.
To avoid spillages use drip trays.
Immediately clear up spilt fuel and dispose of correctly to minimise any

environmental impact.
Extec OEM Manual
Section 1 Page 12
1.13 Specific Hazards

1.13.1 Electrical Energy
External Considerations and hazards
When working with the plant, maintain a safe distance from overhead electric lines.
If overhead cables are in the vicinity a risk assessment must be completed prior to
operating this equipment.
If your plant comes into contact with a live wire
Vacate the area
Warn others against approaching and touching the plant
Report the incident and have the live wire de-energized.
Machine - Electrical
Work on the electrical system or equipment may only be carried out by a skilled and
qualified electrician or by specially instructed personnel under the control and
supervision of such an electrician and in accordance with applicable electrical
engineering rules.
The power supply to the plants, on which inspection, maintenance and repair work is
to be carried out must be isolated before starting any work, check the de-energised
parts for presence of power and earth in addition to insulating adjacent live parts
and elements.
The electrical equipment of the plant is to be inspected and checked at regular
intervals. Defects such as loose connections or scorched or otherwise damaged
cables must be rectified immediately.
Use only original fuses with the specified current rating. Switch off the plant
immediately if trouble occurs in the electrical system.
This plant is wired on a negative earth. Always observe correct polarity.
Battery
Always disconnect battery leads before carrying out any maintenance to the
electrical system.
Recharge the battery in a well ventilated area
The battery contains sulphuric acid, an electrolyte which can cause severe
burns and produce explosive gases.
Avoid contact with the skin, eyes or clothing.
No Smoking when maintaining Battery.
Where appropriate PPE
Extec OEM Manual
Section 1 Page 13
1.13.2 Gas, Dust, Steam, Smoke and Noise

Always operate internal combustion engines out of doors or in a well ventilated area.
If plant is operated for maintenance purposes in an enclosed area, ensure that there
is sufficient ventilation or provide forced ventilation.
Observe the regulations in force at the respective site.
Dust found on the plant or produced during work on the plant must not be removed
by blowing with compressed air.
Toxic Dust / Waste must only be handled by authorised persons dampened, placed
in a sealed container and marked, to ensure safe disposal.
Welding or naked flames
Welding, flame cutting and grinding work on the plant must only be carried out if this
has been expressly authorised, as there may be a risk of explosion and fire.
Before carrying out welding, flame cutting and grinding operations, clean the plant
and its surroundings from dust and other flammable substances and make sure the
premises are adequately ventilated (as there may be a risk of explosion). The
battery must be Isolated.
Avoid all naked flames in the vicinity of this equipment
Extec OEM Manual
Section 1 Page 14
1.13.3 Hydraulic Equipment

Work on hydraulic equipment must be carried out by persons having special
knowledge and experience of hydraulic systems.
Check all lines, hoses and screwed connections regularly for leaks and obvious
damage. Repair damage immediately. Splashed oil may cause injury and fire.
Always relieve pressure from the hydraulic system before carrying out any kind of
maintenance or adjustment.
Depressurise all system sections and pressure pipes (hydraulic system,
compressed air system) to be removed in accordance with the specific instructions
for the unit concerned before carrying out any repair work.
Hydraulic and compressed air lines must be laid and fitted properly. Ensure that no
connections are interchanged. The fittings, lengths and quality of the hoses must
comply with the technical requirements.
Only fit replacement components of a type recommended by the manufacturer
Always practice extreme cleanliness servicing hydraulic components.
Hydraulic fluid under pressure can penetrate the skin causing serious injury.
If fluid is injected under the skin, seek medical help immediately.
Always use a piece of cardboard to check for leaks. Do not use your hand.
1.13.4 Hazardous Substances
Ensure that correct procedures are formulated to safely handle hazardous materials
by correct identification, labelling, storage, use and disposal, all strictly in
accordance with the manufacturers instructions and that all applicable regulations
are observed at all times.
A full list of Substances Hazardous to health associated with this equipment can be
found in the appendix of this document
Extec OEM Manual
Section 1 Page 15

Contents
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
Extec OEM Manual
Description
Description
Operation Description
Key Features
Common Applications
Machine Layout Indicating Main Components
Machine Layout Indicating Emergency Stop
Positions
Data
Extec C12 Jaw Crusher Transport Dimensions
Page Number
2
2
2
3
3
4
4
5
6
Section 2 Page 1

2.1
The C12 Jaw Crusher has been designed and constructed to reduce minerals such as
stone and concrete including steel reinforced concrete to a predetermined size. The
power crusher must not be used for any other purpose without first contacting Extec
Ltd technical department.
The C 12 Jaw Crusher must not be operated until the Instructions supplied with the
machine are read and fully understood.
2.2
Description
The C12 Jaw Crusher is a self contained tracked machine built to withstand the rigours
and conditions of operating in quarries and within the construction industry.
The C12 utilises a diesel engine to provide the power to the hydraulic power pack and
to generate electricity for the electrical systems of the machine.
The tracks, feeders, jaws, conveyors and all other working parts of the machine are all
hydraulically driven.
Where possible all of the moving parts of this machine are guarded, where not
warnings are provided. The Safety Section of this manual must be read and fully
understood. Any residual organisational, personal and environmental issues must be
fully addressed as detailed in the safety section.
This equipment has been manufactured and assessed to be in accordance with the
Supply of Machinery Safety Regulations 98/37 EC.
2.3 Operation description
Section 3 of this manual provides details of Transport Commissioning and Operation
this must be read and fully understood before operating this equipment.
Material is loaded normally by excavator into the Hopper where the vibratory feeder
transfers the material towards the crushing jaws,
The material passes over the grizzly bars where smaller material will fall through the
bars where it is transferred either to the main conveyor or directed onto the side
conveyor.
The larger material that has stayed on the grizzly bars is fed to the Crusher box and
into the Jaws where it is crushed between the wear plates and falls onto the main
conveyor.
The material is transferred up and along the main conveyor passing underneath the
magnet; at this point any reinforcing bar mixed in with the material will be removed.
The material continues along the main conveyor where it is unloaded to a pile or to
waiting transport.
Extec OEM Manual
Section 2 Page 2
2.4 Key Features of the Extec C-12 Track Mounted Jaw Crusher
Diesel hydraulic power Via Deutz BF6M 1015 C engine 365 hp. Providing
Hydraulic transmission without clutches.
Vibratory feeder with automatic control to regulate the feed into the crusher the
hydraulic system automatically coordinates the flow of material from the vibrating
feeder over the grizzly bars to the jaw.
Uniquely small closed size setting.
Hydraulic adjustment system to regulate the product size to be crushed
Jaw size 1200 x 750 mm encompassing unique high speed and Geo-crush
technology to give very high production while reducing wear.
Operation of jaw can be instantly reversed to clear any blockage
High crushing speed.
Over band magnet ensures the removal of reinforcing bar when concrete is
crushed
Full dust suppression
Access Platforms
Complete machine rises on its hydraulic legs to facilitate cleaning and servicing of
tracks and to provides a stable base.
Machine is self propelled by Remote Control or Umbilical control Hand Set.
Optional Bogie system eliminating the need for low loader transport.
2.5 Common Applications
Granite
Slate
Bricks
Limestone
Rebar
Recycling / Demolition
Asphalt
This list is by no means exhaustive Contact Extec for further details of performance
figures and advice on your material.
Extec OEM Manual
Section 2 Page 3
2.6 Machine Layout Indicating Main Components
2.7 Machine Layout Indicating Emergency Stop Positions
Extec OEM Manual
Section 2 Page 4
2.8 Data
Crusher
Feed opening
Crusher speed
Drive
1200 x 750 mm
300 rpm
Hydraulic
Feeder
Hopper width
Feeder width
Feeder length
Hopper Capacity
2751 mm
1100 mm
4000 mm
5.3 Cubic Meters
Conveyors
Side conveyor
Main Conveyor
Speed of main Conveyor
650mm x 3100mm
1000mm x 10000mm
123 RPM
Dimensions
Transport Length
Transport Width
Transport Height
Working Length
Working Width
Working Height
13966 mm
2870 mm
3385 mm
14115 mm
4108 mm
4063 mm
4068 mm (Minimum without jacking legs down)
4387 mm (Maximum with jacking legs fully down)
Weight
46380 kg
Engine
Deutz BF6M 1015 C
Engine maximum power.

Figure of Fuel Tank Capacity.
Hydraulic Tank Capacity.
273 K.W (371PS) @ 1900 RPM

420 Litres
1400 Litres
Fuel Consumption guide

100 % - Full load, continuous
75% load
50 % load
70.95 litres / hour

52.5 litres / hour
35.8 litres / hour
Extec OEM Manual
Section 2 Page 5
2.9 Extec C12 Jaw Crusher Transport Dimensions

Extec OEM Manual
Section 2 Page 6

Contents
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
Extec OEM Manual
Description
Transport
Pre Start Instructions
Machine Starting Sequence
Stopping the Machine
Tracking (Moving Procedures
Preparing the Crusher for Operation
Setting Material Output Size
Operating the Machine
Reverse Jaw Operation
Jaw Break Pressure Adjustment
Page Number
2
3
4
5
6
8
12
15
17
18
Section 3 Page 1
Transportation and Commissioning and Operation

3.1 Transport
This machine must only be transported between sites on a suitable Low Loader or by utilising the
optional Bogey / Fifth wheel where available.
The machine must be tracked onto and off the trailer. See Section? Tracking
Note
This equipment must never be tracked on gradients that are more than:10 degrees Port to Starboard or 20 degrees Front to Back.
The machine must always be on flat solid ground when operating in its normal mode
A Bogie and fifth wheel is available as an optional extra, the fifth wheel fits at the rear (feeder
hopper door) end of the machine and attaches directly to the back of a tractor; the bogie fits at the
front of the machine underneath the main conveyor. This is installed by lowering all four jack legs
to lift the machine off the ground allowing the bogie to be rolled into position; when in position the
machine is lowered until all four brackets align and lock the bogie into position. If this option is
chosen full instructions can be found within the Appendix of this document.
Ensure the Loading/Unloading Site is clear of non essential personnel. Barrier the area and post
warnings where site conditions warrant this.
Loading / unloading must only be carried out on firm flat ground.
The operator must be fully trained in the operation of this equipment.
When tracking the operator must be in a position to have an all round view of the operation, a
banks man or marshal should assist where this is not possible.
The total weight of this machine is 46.38 tones
Machine Transportation Dimension
Ensure that Hopper Doors, Inlet Chute Cover, Exhaust Stack and Spray bar are all Folded
Prior to Transportation.
Before Transporting on the Road. The load dimensions must be checked to ensure that they
are within The Legal Transport. Limits
Extec OEM Manual
Section 3 Page 2
3.2 Pre Start Instructions

Before Starting This Machine It is Important that the Instructions below are followed
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
Ensure that this manual is read and understood.

Do Not attempt to Start this machine until you are aware of all aspects of its operation.
Remove any temporary sealing
Check that the machine is in good mechanical condition and that there is no component damage or loss.
Ensure that all bolts and fixings are tight and that all guards are in place with all safety devices operating
correctly. Never start this Equipment without guards and safety devices operating correctly.
Ensure that crusher chamber feeder and conveyor belts are free of material
Remove all tools and equipment from the operational area.
Ensure all personnel are well clear of the machine, drives tracks and auxiliary equipment
Ensure that the pre start checks outlined in the engine manufacturers instruction manual are complied
with.
Check the oil levels in engine and vibrating feeder
Check that all drums and rollers turn freely. This must be done by hand. (Never attempt to touch the
drums or rollers whilst the machine is running).
Ensure that the skirting rubbers and scrapers are in good condition and working properly.
13 The machine is transported with the exhaust stack in a lowered position;

Release the exhaust clamp & the stack into the vertical position as shown below.
14. The machine is transported with the Inlet Chute top cover in the open position
Rotate the cover into the position shown and attach the chains
15 Where fitted the Machine is transported with oil cooler in the down position
. Release the transportation bolt & rotate oil cooler into position.
Remove transport bracket then attach the cover plate to deck & retain oil cooler with the stay bar.
Extec OEM Manual
Section 3 Page 3
3.3 Machine Starting Sequence

Indicating Main Control Devices
Electrical Control Panel
1. Emergency Stop
2. Ignition Key
(ON/OFF)
3. Warning Lights
4. Engine Speed
Control
5. Engine R.P.M Meter
6. Interlock (ON/OFF)
7. Main Conveyor
(ON/OFF)
8. Side Conveyor
(ON/OFF)
9. Magnet (ON/OFF)
10. Crusher (ON/OFF)
11. Feeder (ON/OFF)
12. Crusher Reverse
(ON/OFF)
13. Tracks (ON/OFF)
14. Main Conveyor (UP/DOWN)
1. Turn on at main Isolation Switch

Positioned in the Hydraulic control box
next to the battery
2. Set speed control to No.1 position

3. Turn the key clockwise to 'on' position. All lights will flash for several seconds.
4. Turn the key to 'start' position and hold until engine starts.
5. Release key. (Key will return to 'on' position)
Engine is now running at idling speed.
COLD START: - When starting the machine in temperatures of 0C or below, run all systems at
engine speed No.1 for 15 minutes to allow hydraulic oil to reach working temperature.
DO NOT feed material into machine during this time. When this is done stop all systems, turn
engine speed switch to No.2 & restart all systems. DO NOT turn engine speed switch from position
1 to 2 while any systems are running. DO NOT operate systems contrary to these instructions.
NOTE: - The machine MUST be level in both longitudinal and traverse planes and set up on firm
level ground before being operated. Failure to comply with this or any other instructions in this
manual may cause damage to the machine and may invalidate any warranty.
Extec OEM Manual
Section 3 Page 4
3.4 STOPPING THE MACHINE

To stop the machine, it is ESSENTIAL that the following steps be followed - in order to prevent damage to
the machine:1. Stop feeding material into hopper.
2. Wait for all material to fully discharge from feeder, crusher chamber and conveyor belts.
3. Shut down systems in following order using the "stop" buttons in electrical control box:a) Feeder
b) Crusher
c) Main conveyor
d) Magnet
e) Side conveyor
4. Wait for each system to come to a complete stop.
5. Turn engine speed switch to position No.1 and allow engine to idle briefly.
6. Stop engine by turning ignition key to 'off' position
STOPPING MACHINE IN AN EMERGENCY
THE MACHINE CAN BE STOPPED IN AN EMERGENCY BY PRESSING THE EMERGENCY STOP
BUTTONS LOCATED ON THE ELECTRICAL CONTROL PANEL AND ALONG EACH SIDE OF THE
MACHINE OR BY TURNING THE IGNITION KEY OR ISOLATION SWITCH DIRECTLY TO 'OFF'
POSITION.
ENSURE THAT ALL PERSONNEL IN THE VICINITY OF THE MACHINE ARE FULLY AWARE OF THE
LOCATIONS OF THE EMERGENCY STOPS.
Emergency Stop & ignition

switch in control box.
Emergency Stop on L/H & R/H

Jackleg.
Emergency Stop on L/H Side of

Crusher Box.
Note
Emergency Stop switches should
only be used in an emergency
Situation not for normal stopping as
frequent
use will cause damage to hydraulic
components.
Emergency Stop L/H & R/H

Control/Hydraulic boxes.
Extec OEM Manual
Emergency Stop Switches must

be reset before the
machine can be restarted
Emergency Stop on R/H Side

of Crusher Box.
Section 3 Page 5
3.5 TRACKING (MOVING) PROCEDURE

The operator must be fully trained in the operation of this equipment.
When tracking the operator must be in a position to have an all round view of the operation. A
banks man or marshal should assist where this is not possible.
Ensure the Site is clear of non essential personnel. Barrier the area and post warnings where site
conditions warrant this.
Loading / unloading must only be carried out on firm flat ground
Note
This equipment must never be tracked on gradients that are more than:10 degrees Port to Starboard or 20 degrees Front to Back.
The machine must always be on flat solid ground when operating in its normal mode
When engine is running at speed No.1, the machine can be moved to desired position on site by
following the procedures in the order listed below:-
1 Press button "Clamp On".
2 Press button "Interlock On"
3 Press button "Main conveyor lift"
Main conveyor in raised position
4 Activate levers to raise front jacking

legs
5 Activate levers to raise rear jacking

legs
Extec OEM Manual
Section 3 Page 6
Tracking Continued
Jacking legs fully raised
6 Press button "Tracks On"
After following instructions on the previous page, use either the Remote handset or Hard Wire Drive to move
machine to desired position.
NOTE The Remote Handset will be supplied as either yellow or white not both and must be fully recharged
at regular intervals. Use the correct instructions for your type of controller.
OR
Yellow Remote
Handset.
White Remote
Handset.
Plug in hard Wire

Umbilical Socket
Hard Wire Handset.
WARNING Under NO circumstances try to move the machine when engine speed is set at position No.2 or
when ANY personnel are standing on the machine.
For safety reasons, it is essential to check all around machine for obstacles or personnel which may be
endangered by moving the machine.
When moving machine, ensure that it is only moved over firm ground suitable for carrying the weight of the
machine. Prior to operating the machine, it is ESSENTIAL that both tracks are in contact with firm level
ground to avoid excessive vibration or rocking of the machine. DO NOT MOVE THE MACHINE ACROSS
EXCESSIVELY SLOPING GROUND.
NOTE
1. When operating the Yellow Remote Handset, the directional arrows relate to the machines forward &
reverse movement.
2. When operating the White Remote Handset, the yellow buttons are for forward movement and the
blue ones for reverse. (These correspond to direction indicator stickers on machine)
3. When operating the Hard Wire Handset, the yellow buttons are for forward movement and the blue
ones for reverse. (These correspond to direction indicator stickers on machine)
When the machine is moved to its desired operating position, prepare the crusher for operation by following
the procedures laid out in the following pages.
Extec OEM Manual
Section 3 Page 7
3.6 PREPARING THE CRUSHER FOR OPERATION Sheet 1
1 Press button "Clamp On"
2 Press button "Interlock On"
3 Press button "main conveyor lower"
Main conveyor in working position
4 Raise Left hand hopper side
5 Raise Right Hand hopper side
Extec OEM Manual
Section 3 Page 8
PREPARING THE CRUSHER FOR OPERATION Sheet 2
Hopper back door being raised
Hopper side fully raised
6 Raise hopper back door
Hopper back door being raised
7 Fit locking pins to hopper sides/rear
8 Fit hopper cross-tie box and secure with pins

and R Clip
Extec OEM Manual
Section 3 Page 9
9. Fit & tighten bolts at hopper leg/chassis.

(Both sides)
10. Remove side conveyor locking pin
11. Activate lever marked "Side Con Fold" to

lower side conveyor.
Side conveyor in working position
12a. Raise main conveyor. spray bar to working

position
12b. Fix main conveyor. Spray bar in working

position. Locking Pin
Extec OEM Manual
Section 3 Page 10
Unfold ladder, ensuring it is locked into position.
Lift rail into position and lock with pin.
Rise up rotating gate section. (NOTE: - while

operator is using the platforms the safety gates
MUST be closed).
Rotate & lower gate into position. Repeat

procedure on other side of machine.
Lower jack legs by operating levers.
WARNING: -
Extec OEM Manual
Fit pins & R-clips to jack legs (8 off)
a) Ensure the machine is on a level surface before operating the jack leg levers.
b) Lift the machine uniformly.
Section 3 Page 11
3.7 SETTING MATERIAL OUTPUT SIZE: Sheet 1
The C-12 crusher has an adjustable discharge setting capacity. To set the size of the output material, carry
out the following procedure.
WARNING The machine MUST be stationary and the crusher turned off whilst this procedure is carried out.
NOTE MACHINE MUST BE SHUT DOWN AND RESTARTED
BEFORE JAW CAN BE OPENED / CLOSED.
1. Stop the machine
Refer to Machine Stopping Section #
2.
Restart
machine
Refer to Machine Starting Section #
Extec OEM Manual
Section 3 Page 12
SETTING MATERIAL OUTPUT SIZE Sheet 2
3. Press button "Jaw adjust on"
4. Press button "Jaw in" to close up Jaw.
5. Press button "Jaw out" to open up Jaw.
6. Lock jaw when adjustment is complete.
USING REMOTE PENDENT FOR SETTING MATERIAL OUTPUT SIZE
1. Turn to remote
Extec OEM Manual
2. Remote pendent for opening jaw
Section 3 Page 13
SETTING MATERIAL OUTPUT Sheet 3
Use suitable measuring equipment - ideally callipers to

measure distance between opposing points on jaw
plates at minimum jaw opening, known as closed size
setting - (CSS).
Measure jaw plates at opposing points as shown.
The crusher must not be operated at Closed Size
Settings (CSS) of less than 75mm (3") without prior
approval in writing from Extec
Determining when the jaw is fully closed can be done by examining the position of the alignment
arrow on the jaw-stock shaft end plate. When the indicator arrow is pointing vertically up, the jawstock is in its fully closed position. This can be seen by looking through the slotted area on the
flywheel guards. Use crusher operating buttons on engine idle speed.
Look through slotted area on guard

at alignment arrow on shaft end plate.
Alignment arrow points vertically up at minimum

jaw opening.
Extec OEM Manual
Section 3 Page 14
3.8 OPERATING THE MACHINE (CRUSHING) Sheet 1

When the machine is set up as described in the previous pages, it is now ready to be operated. To operate
machine, turn engine speed to No.2 position and then start systems in the following sequence:-
1 SIDE CONVEYOR
2 MAGNET
3 MAIN CONVEYOR
4 CRUSHER
5 FEEDER
1:- Turn engine speed switch to

position No.2
DO NOT START THESE SYSTEMS IF

THEY ARE FULL OF MATERIAL.. CLEAR
ANY MATERIAL AWAY BEFORE
STARTING.
2:- Start systems as per above

sequence
Prior to loading material into machine, ensure that machine is not vibrating or rocking excessively. Stabilise
with jacking legs if required, or relocate machine to more suitable ground.
LOADING MATERIAL INTO MACHINE:

1. Feeder MUST be running PRIOR to feed material being placed upon it.. DO NOT start
feeder if it is full of material.
2. Material which is larger than 80% of feeder discharge chute should not be presented to the feeder.
STOP MACHINE and remove any large pieces of material with the appropriate equipment. DO NOT
use excavators to force any material into feeder as any damage occurred from this action will
invalidate any EXTEC warrantees.
3. Material should be fed carefully, (not dropped onto feeder) from about 300mm above feeder.
Ensure that feeder is evenly loaded over its entire length - excluding grizzly - this is to help with
screening fines material and to maximise production.
4. It is recommended that an excavator is used to load material into hopper. DO NOT OVER FILL
HOPPER.
5. For maximum output and minimum wear, it is recommended that the crusher chamber is fed
consistently with the supply of material being steady and constant. STOP/START OPERATION OF
THE FEEDER SHOULD BE AVOIDED.
6. Pressure Switches are fitted to the crusher box side plate and should the crusher chamber become
overfilled for "X" minutes ( "X" being adjustable to suit material ) the feeder will STOP until the
material is reduced to an acceptable level. (See photographs on next page for adjusting feeder
control speed & feeder cut-out switch).
Extec OEM Manual
Section 3 Page 15
OPERATING THE MACHINE (CRUSHING) Sheet 2
Adjusting feeder speed using Webtec

control
Starting/Stopping feeder speed using

remote control
When the machine is set up as described in the previous pages, it is now ready to be used to crush
the desired material. DO NOT START CRUSHING UNTIL YOU HAVE READ AND
FULLY UNDERSTOOD THIS MANUAL
FEEDER CUT-OUT:TheC-12 crusher is fitted with a pressure sensing
device that will cut out the operation of the feeder
when the pressure in the crusher chamber
exceeds specified limits.
This reduces the chances of the crusher
becoming choked with material, as the machine
will have more time to deal with what is in the
crusher chamber.
Once the pressure in the crusher chamber drops
to within specified limits, the feeder will
automatically restart to give an uninterrupted
crushing process. This system reduces
the chances of having to manually clear the
crusher chamber and reduces the amount of
down time.
.
Feeder cut out switch - on.
Extec OEM Manual
Feeder cut out switch off
Section 3 Page 16
3.9 REVERSE JAW OPERATION

When crushing, the jaw of the machine may become jammed with material. If this happens, the
direction of crushing can be reversed in order to free the material. To do this, proceed as follows:1. Stop the crusher
2. Close down all running systems
3. Switch engine to No.1 position & Restart all running systems except crusher (Use Crusher
Reverse on)
4. Run crusher in reverse
5. Switch engine to No.2 & run until material has become loose.
6. Switch engine back to No.1, allow the crusher to slow.
7. Close down all running systems (Use Crusher Reverse off)
8. Switch engine to No.2 position & Restart all running systems to resume normal crushing.
The above procedure may be repeated as often as necessary to try to release any blockages in
the crusher box. If the machine is unable to crush material that has become stuck in the jaw after
the crusher reverse function has been activated, the crusher may need to be cleared manually.
STOP MACHINE COMPLETELY & REMOVE IGNITION KEY BEFORE ATTEMPTING TO
MANUALLY CLEAR OBSTRUCTIONS FROM CRUSHER BOX.
Crusher Reverse On
Extec OEM Manual
Crusher Reverse Off
Section 3 Page 17
JAW BRAKE PRESSURE ADJUSTMENT

SAFETY NOTICE
The following procedures are carried out with the machine running so extra care MUST be taken to
ensure the safety of ANY personnel on or in the vicinity of the machine.
FORWARD JAW BRAKE PRESSURE
1. Attach pressure gauge to pressure point as shown.

2. Start crusher on speed on No 2 then stop crusher (pressure gauge should read 250 bar)
. If required adjust pressure using following procedure.
3. Unscrew lock nut on relief valve grub screw. To reduce pressure, turn the screw anticlockwise, to increase pressure, turn the screw clockwise Turn screw about of a turn.
4. Repeat procedures 2 & 3 checking pressure each time.
5. When the pressure reads 250 bar lock the screw in position with the attached lock nut.
6. The jaw will run for approximately 5 seconds when stopping.
REVERSE JAW BRAKE PRESSURENote: jaw should only be run in reverse on speed No.1
1. Attach pressure gauge to pressure point as shown.

2. Start crusher in reverse jaw on speed on No 1 then stop crusher (pressure gauge should
read 350 bar). If required adjust pressure using following procedure.
3. Unscrew lock nut on relief valve grub screw. To reduce the pressure, turn the screw anticlockwise, to increase pressure turn the screw clockwise. Turn screw about of a turn.
4. Repeat procedures 2 & 3 checking pressure each time.
5. When the pressure reads 350 bar lock the screw in position with the attached locknut.
6. The jaw will run for approximately 2 seconds when stopping.
Extec OEM Manual
Section 3 Page 18
Contents
4.1
4.2
4.3
4.4
4.5
4.6
4.7
Extec OEM Manual
Description
Introduction
Daily Maintenance Schedule
Weekly Maintenance Schedule
Toggle Plate Removal / Replacement
Trouble Shooting Guide
Page Number
2
2
4
11
12
13
15
Section 4 page 1
4.1 Introduction
MACHINE MAINTENANCE Sheet 1
Maintenance is essential for safety and to ensure the best possible performance from your Extec
Crusher by reducing the chances of breakdowns.
WARNING: - The machine MUST be switched off and Isolated with the ignition keys removed
BEFORE making any adjustments.
DO NOT stand on any part of the engine whilst operating or carrying out any maintenance on the
machine.
All adjustments must ONLY be carried out by trained personnel.
All adjustments to modify hydraulic system must ONLY be carried out by trained Extec service
engineers.
4.2 DAILY MAINTENANCE SCHEDULE
Check engine oil level
Refill if necessary.
Refer to the engine manufacturers
handbook for engine oil specification.
Check fuel level
If necessary refill diesel tank
Extec OEM Manual
Section 4 page 2
DAILY MAINTENANCE SCHEDULE
Bleed diesel water trap.

Check radiator water level & refill if necessary.
Check service indicators on Air Cleaner. Regardless of condition of service indicator, remove outer
element from air cleaner as shown below and clean using compressed air. Never clean inner element
, After five cleaner services replace inner element.
(NOTE:- Service indicators are for showing when elements need to be replaced, not cleaned.)
Service indicator.
1:- Air cleaner inside of Power

Unit
2:- Unscrew nut to remove

cover.
3:- Loosen nut & Remove

outer element
4:-Only Remove and replace

inner element after five
services, NEVER CLEAN !!
5:- Replace elements and rear

cover after cleaning.
Extec OEM Manual
Section 4 page 3
WEEKLY MAINTENANCE SCHEDULE

Maintenance is essential for safety and to ensure the best possible performance from your
Extec Crusher by reducing the chances of breakdowns.
WARNING: - The machine MUST be switched off and Isolated with the ignition keys
removed BEFORE making any adjustments.
DO NOT stand on any part of the engine whilst operating or carrying out any maintenance on
the machine.
All adjustments must ONLY be carried out by trained personnel.
STOP MACHINE, ISOLATE AND REMOVE IGNITION KEY BEFORE

CARRYING OUT ANY MAINTENANCE ON THIS MACHINE.
1.
2.
3.
4.
5.
6.
Check condition of conveyor belts, rollers and other moving parts.

Clear any obstructions from the grizzly bars and crusher chamber.
Check all bolts and panels are in place and secure.
Clear any build up of dust from the oil cooler and radiator using compressed air.
Check jaw plates for wear, and turn around or replace if necessary.
Check condition of service indicators on hydraulic filters, water trap and air breather
Replace if necessary.
7. Examine toggle plate to make sure that it is free from cracks and other defects.
Replace if necessary.
8. Check toggle assembly for damage and clear any debris to ensure free movement of
the hydraulic cylinders.
9. Check toggle clamping ram & link arm ram bearings for any damage or wear. Replace if necessary.
10. Examine liner plates inside crusher chamber for wear - replace if necessary.
11. Check jaw brake pressure - adjust if necessary
12. Check emergency stops are working correctly
13. Check crusher box front & rear beam fixing bolts - tighten if necessary.
14. Check feeder oil level and grease all bearings.
15. Inspect and adjust all belt scrapers and sealing rubbers if necessary.
NOTE FULL movement of the jaw should be performed on a weekly basis, to ensure the
adjustment wedge & clamping system are FREE moving and clear from any obstruction.
Extec OEM Manual
Section 4 page 4
1. Remove oil level plug. If oil trickles out,

there is enough oil in feeder - if not, oil level
needs to be topped up.
2. Remove oil filler plug. Refill using EP220

GEAR OIL until oil comes out of level hole.
CHECKING CRUSHER BOX RETAINING BOLTS

RETAINING BOLT ADJUSTMENT
1. Release Nyloc nut, then the lock nut.
2. Tighten retaining bolt against crusher
box.
3. Re-tighten lock nut.
4. Re-tighten Nyloc nut.
3. Check crusher box retaining bolts.
CHECKING/CHANGING HYDRAULIC TANK AIR BREATHER

If the service indicator is green, it is
time to replace the tank air breather.
Simply remove air breather and replace
with new one.
Note:- If Optional Oil Cooler is fitted,
then it must be in the raised position &
cover plate removed to access the Air
Breather
1. Raise cover plate and examine

service indicator.

Extec OEM Manual
Section 4 page 5
GREASING BEARINGS
Using suitable equipment, all bearings must be greased every week. See following
pictograms for details of grease points and types.
WARNING:- NEVER USE GREASE CONTAINING MOLYBDENUM. DOING SO MAY
CAUSE DAMAGE TO MACHINE PARTS AND WILL INVALIDATE ANY WARRANTY.
General Bearing Housings.
Main Conveyor lower

bearings
Side Conveyor lower

bearings.
Torque Arm motor bearings.
Torque Arm shaft bearings.
Jawstock shaft & frame

bearings.
Extec OEM Manual
Section 4 page 6

INSPECTING/ADJUSTING BELT SEALING RUBBERS
1. Sealing rubber in correct position &

condition
2. Adjust as required.
3. Refit clamp fixing screws
ADJUSTING BELT SCRAPER
If required, adjust head drum scraper by

loosening bolts in rota springs, adjusting
scraper and re-tightening bolts.
Both sides should be adjusted simultaneously
Extec OEM Manual
Section 4 page 7

Check service indicators on hydraulic filters when machine is running - (CHECKING
CONDITION OF FILTER INDICATORS IS THE ONLY CHECK TO BE MADE WHEN
MACHINE IS RUNNING).STOP MACHINE BEFORE REPLACING ELEMENTS.
1. Lift up cover & inspect service indicator
2. Replace elements if service indicator is red
4. Close and secure cover plate. Service

indicator
Note: If Optional Oil Cooler is fitted, please
refer to next page for maintenance
instructions for hydraulic filters
3. Replace cap, ensuring "O"- ring is in place.
CHANGING HYDRAULIC WATER TRAP.
Note: When the water trap is taken off, oil will

spill out. Use a suitable container to
catch any waste oil - expect between
3 and 5 litres.
Replace water trap as shown.
CLEAN UP ANY OIL SPILLS AFTER
PERFORMING THESE OPERATIONS
4:- Replacing hydraulic water trap
Extec OEM Manual
Section 4 page 8

HYDRAULIC FILTERS WITH OPTIONAL OIL COOLER FITTED.
Check service indicators on hydraulic filters when machine is running - (CHECKING
CONDITION OF FILTER INDICATORS IS THE ONLY CHECK TO BE MADE WHEN
MACHINE IS RUNNING). STOP MACHINE BEFORE REPLACING ELEMENTS.
1. Remove cover plate & inspect service

indicator
2. Replace element if service indicator

is red
3. Replace cap, ensuring "O"- ring

is in place.
4.Lower oil cooler, lift up cover

& inspect service indicator.
5:- Repeat stages 2 & 3 for second filter. Close

& secure cover.
6:- Raise oil cooler and re-attach cover

plate & stay bar.
Extec OEM Manual
Section 4 page 9

TURNING / CHANGING JAW PLATES:If, when examining jaw plates it is found that they are excessively worn they must be either turned or
replaced. Jaw plates will wear more at the bottom of the crusher chamber, as this is where most of the
crushing action takes place. The jaw plates can be turned around to maximise their useful life - to
change or turn jaws proceed as follows:-
Do not allow jaw plate to become so badly worn that that the seats for the
Jawplate in crusher box or Jawstock become excessively worn. This may result in
the need for expensive repairs or new crusher box or Jawstock.
1. Remove wedge bolts and

wedges from jaw-stock only
2. Push wear plate release

lever to bring fixed wear
plate forward
3. Remove jaw plates using

lifting hook & ropes provided
with machine and suitable
lifting equip.
4. Pull wear plate release lever

to move wedge rams back into
position
5. Clean all debris from

location blocks.
6. Fit new jaw plate, ensuring

that all debris is cleaned from
location slots.
CHANGING CRUSHER BOX LINER PLATES:If, when examining liner plates, excessive wear is discovered,
change liner plates by loosening all bolts and removing liner
plate as shown. Refit new liner plates & Torque bolts
to711Nm.
Always use suitable lifting equipment to remove plates
DO NOT ATTEMPT TO
REMOVE THEM BY HAND.
Extec OEM Manual
Section 4 page 10
MAINTENANCE SCHEDULE - EVERY 250 Hrs

Every 250 hours, the following maintenance must be carried out in order to ensure the best
performance and least possible amount of downtime from your machine.
1. Follow maintenance instructions laid out in engine manufacturers handbook..
2. Change the hydraulic water trap - REGARDLESS of condition of service indicator.
3. Change the hydraulic tank air breather - REGARDLESS of condition of service indicator.
4. Flush hydraulic system and change the hydraulic filters - REGARDLESS of condition of service
indicator.
To flush hydraulic system, proceed as follows:Ensure all material has passed through the crusher and off the conveyor belts.
Stop machine and replace hydraulic filters with 3 micron flushing filters.
Fit new 10 micron water trap.
Check condition of hydraulic tank air breather, if the service indicator is red, change it
otherwise just clean all dust from the base of the filter.
Run all systems for 4 hours with engine speed set to No.1 position (DO NOT FEED
MATERIAL INTO MACHINE DURING THIS OPERATION)
Stop machine and replace flushing filters with new 25 micron hydraulic filters.
5.
6.
7.
8.
9.
Check for leaks on hydraulic pipes.

Inspect condition of conveyor belts and tracking.
Inspect condition of all drums and rollers.
Inspect toggle clamping & link arm ram bearings.
Check drive belts for wear, swelling, softening & tension - Replace if necessary. (Note:- Tension
should remain constant during the belts working life and should not be Re-Tensioned.
10.Clean out sediment bowl on fuel pre-filter. (Note:- When sediment bowl is cleaned out, the fuel
system will have to be re-primed, proceed as follows).
1. Loosen screws on both fuel filters.
Extec OEM Manual
2. Unscrew hand primer and pump up & down

until a steady flow of fuel comes out of filters.
(there must be no bubbles coming through
fuel line). Re-secure hand primer after use.
Section 4 page 11
4.5 MAINTENANCE SCHEDULE - EVERY 1000Hrs

Every 1000 hours, the following maintenance must be carried out:1. Repeat 250 hr maintenance schedule.
2. Change oil in vibrating feeder.
3. Change diesel filters.
4. Replace Toggle clamping & link arm ram bearings.
5. Change oil in tracks.
To drain oil from the track gearbox, drive the machine until either one of the drain plugs is at the
bottom of the gearbox. Remove drain plug and oil will drain out. Use a suitable container to collect
waste oil.
Disposing of waste oil must be done in a manner that complies with current environmental legislation.
To refill track gearbox with oil, drive machine until either one of the drain plugs is at the top (See
Photo). NOTE: - this will only be 1/4 turn of the track gearbox, DO NOT drive machine any further until
oil has been replaced in tracks. Remove both drain plugs as shown in the photographs below. Fill oil
into the top drain plug until it starts to come out of the other drain plug. Replace both plugs BEFORE
driving machine. Each track gearbox will have to be maintained separately.
1 Track gearbox in correct position to refill

motor with oil.
2 Removing level plug
When changing oil in tracks,

Use EP90 Gear Oil.
3 Removing filler plug
Extec OEM Manual
Section 4 page 12
4.6 TOGGLE PLATE REMOVAL / REPLACEMENT

To protect the crusher from the excessive loads generated by un-crushable objects, the Jawstock is
fitted with overload protection device - "Toggle Plate". When the permissible loads are exceeded, the
Toggle Plate will collapse from elastic buckling and the crusher will automatically shut down, providing
a degree of protection to valuable machine components. When this happens, clear any blockages
from the machine and fit the replacement toggle in the following way.
1. Close jaw up to give a 30 to

40 mm gap.
2. Stop the machine. Remove

toggle support arm tie bar
& bush. (Note: only one bolt
shown)
3. Using appropriate
equipment support the toggle
plate.
4. Remove toggle support

arm tie bar & bush. (Note:only one bolt shown
5. Screw in Relief Valve

cartridge to disperse the
accumulator pressure.
6. Restart machine and leave

speed switch at position No.1
Do Not Operate the Jaw Lock
Extec OEM Manual
Section 4 page 13
7. Unscrew locking screw.

locking screw
8. Utilise screw as a valve

handle & push valve handle to
release toggle plate..
9. Stop the machine
10. Lower existing toggle onto

main conveyor. remove &
replace with new toggle plate.
11. Examine toggle clamping

& lift ram bearings for cracks
& damage due to toggle
replacement. Replace if
necessary
12. Raise new toggle plate

into position.
13:- Replace toggle support

arm tie bar & bush. (Note: only one bolt shown)
14:- Pull back the toggle

release valve handle. This
will then clamp the toggle
plate into position.
15:- Remove valve handle and

lock back into position shown
above.
16:- Restart machine & press

Jaw Lock ON button, screw
out relief valve until
accumulator pressure gauge
reads 155 - 170 bar.
17:- Adjust to the required
closed size setting
WARNING
a) Ensure ALL personnel are clear of the machine BEFORE releasing the Jawstock.
b) Ensure that ALL guards are refitted and that the feeder, crusher and conveyor belts are
empty BEFORE restarting machine.
Extec OEM Manual
Section 4 page 14
4.7 TROUBLE SHOOTING GUIDE

Below is a list of some of the common problems that might occur on your machine. If these
problems arise, carry out the checks listed.
Problem
Solution
Engine losing power

or hard to start.
Check air filter isn't blocked.

Check diesel filter and sediment bowl.
Engine won't start or

keeps shutting off.
Check that emergency stops are not pushed in.

Check water level in radiator.
Check fuel level.
Check that batteries are charged and that terminals are
tight.
Check oil pressure, temperature, battery and over-speed
warning
lights on electrical control panel
Crusher won't start.
Check that "Crusher" button is "on" in electrical box.

Check fuel level.
Check hydraulic oil level in tank.
Check that there are no hydraulic pipes leaking.
Check flywheel belt tension.
Check engine speed switch is at No.2 position.
Clean air filter, diesel filter & diesel sediment bowl.
Check control pressure - see next page.
Flywheel slowing under load.
Check hydraulic oil level in tank.

Check that there are no hydraulic pipes leaking.
Check flywheel belt tension.
Check engine speed switch is at No.2 position.
Clean air filter, diesel filter & diesel sediment bowl
.
Check pressure at motor control block using a 0 400 bar
pressure gauge as shown. Pressure readings should be:1 Running empty - cold start up max 70 bar.
Should drop to 10 - 20 bar when warm.
2. Recycling concrete, etc. - 100 - 150 bar
3. Medium rock - 150 - 250 bar
4. Hard rock - 200 - 300 bar.
NOTE:- A high pressure reading when crusher is empty would indicate a mechanical
problem with the crusher, such as an obstruction between Jawstock and side of crusher box.
If this occurs,
STOP MACHINE & INVESTIGATE IMMEDIATELY.
Extec OEM Manual
Section 4 page 15
Problem
Solution
Feeder not working.
Check Webtec is fully open.

Check pressure on at 4 station manifold using 0 - 250 bar
pressure gauge - (See next page for detail)
"Knocking" noise
coming from toggle.
Check clamp pressure is between 155 - 170bar.

Check operation of toggle cylinders and ensure area is
clear of debris.
Machine "Rocking" excessively.
Check flywheel alignment.

Check ground conditions are firm and level.
Check tracks are not slack. If the are, adjust as follows:-
1.Remove access cover from

side of track
2. Fit grease adapter to grease

point inside tracks
3. Pump grease into tracks until

they are tight.
1. Check oil level in the hydraulic tank.

2. Check that Interlock and Track buttons are on.
3. Check remote handset is fully charged - Plug in Hard
Wired Drive and try to move machine.
Machine not tracking.
4. Check that all levers are in their central position and

check if the crusher operates. If Crusher operates and
levers are central but the machine still won't track, this
may indicate an electrical problem. Contact Extec
immediately.
Check tank return pressure

using a 0 - 10 bar pressure
gauge this should be not
greater than 4 bar.
Extec OEM Manual
Check control pressure using a

0 - 100 bar pressure gauge.
This should be 40 bar at all
times.
Check suction pressure using a

0 - 6 bar pressure gauge - this
should be between
1/2 bar min. - 1 bar max.
Section 4 page 16
Problem
Solution
Main/Side/Magnet
Conveyor belts jammed.
Check belt tension.

Ensure that there is no build-up of material underneath machine.
Clean under machine as shown in following photographs as
required
1. Using jacking legs, lift the

machine off ground.
2:- Ensure that locking pins and

R- clips are fitted BEFORE
Cleaning below the machine
Check pressure at test points shown to check the

Feeder, Magnet, Side conveyor & Main conveyor
using a 0 - 250 bar pressure gauge.
Pressure readings when running empty should be :1. Feeder - Cold start = 100 bar - this should drop to 50 bar
when warm.
2. Magnet - 30 bar
3. Side conveyor - 30 bar
4. Main conveyor - 50 bar
IF ANY PROBLEM PERSISTS AFTER CARRYING OUT THE RECOMMENDED SOLUTION, OR A

PROBLEM ARISES THAT IS NOT ON THIS LIST, CONTACT EXTEC SERVICE DEPARTMENT
FOR FURTHER ASSISTANCE.
ADJUSTING PRESSURE SETTINGS OR REFILLING HYDRAULIC OIL ON THE MACHINE
SHOULD ONLY BE CARIED OUT BY TRAINED EXTEC SERVICE ENGINEERS.
Extec OEM Manual
Section 4 page 17
Appendix 2
PARTS MANUAL. CONTENTS
SERIAL NO. OF MACHINE WITH THIS MANUAL
LOOSE PARTS SUPPLIED WITH MACHINE
CHASSIS, HOPPER & AUXILIARIES

DIESEL TANK
HOPPER Page
HAND RAILS
JACKING LEGS
MAGNET:
TRACKS
TRANSFER CHUTE
3
4
3
8
5
9
7
6
FEEDER & VIBRATOR BOX ASSEMBLY
12
POWER UNIT SECTION
16
AIR CLEANER SYSTEM

BATTERY BOX & FITTINGS
ELECTRICAL CONTROL BOXES & FITTINGS
ENGINE & FITTINGS
EXHAUST SYSTEM
FRAME & PANELS:
HYDRAULIC TANK & FITTINGS:
OIL COOLER
VALVE PLATE & FITTINGS
21
24
23
18 & 19
21
16
20 & 21
18
22
MAIN CONVEYOR & FITTINGS
29
SIDE CONVEYOR & FITTINGS
34
CRUSHER BOX DETAIL
38
HYDRAULIC HOSES
50
OPTIONAL WATER PUMP
54
OPTIONAL WATER TANK
55
OPTIONAL OIL COOLER
56
NOTE:
EVERY EFFORT HAS BEEN MADE TO ENSURE THE ACCURACY OF THIS MANUAL AT THE
TIME OF ITS PUBLICATION. HOWEVER WITH EXTEC'S POLICY TO CONTINUALLY IMPROVE
THEIR MACHINES PERFORMANCE AND RELIABILITY, YOUR MACHINE MAY NOT COINCIDE
ENTIRELY WITH THIS MANUAL..THEREFORE BEFORE PLACING ANY ORDERS FOR SPARES
WE RECOMMEND THAT YOU CONTACT OUR SERVICE DEPARTMENT WITH YOUR SERIAL
NUMBER.FOR PART NUMBER VERIFICATION.
C12 Crusher
Parts Manual Issue 1 May 2004
LOOSE PARTS SUPPLIED WITH CRUSHER
Item
No.
1
2
4
5
6
7
8
9
10
11
12
Parts No.
EL2069
EL2009
EL2104
EL2105
EL2106
EL2109
EL2110
EL4418
J 483 00 00
J 484 00 00
J 487 00 00
PN 1088
UC4003
HHGR33
C12 Crusher
Part Description
QTY
MANUAL HANDSET
UMBILICAL CHORD (7M)
REMOTE CONTROL HANDSET CHARGER (UK ONLY)1
REMOTE CONTROL HANDSET CHARGER (CONTINENT ONLY)
REMOTE CONTROL HANDSET CHARGER (JAPAN ONLY)
REMOTE CONTROL HANDSET CHARGER (USA ONLY
JAW ADJUST REMOTE CONTROL
REMOTE CONTROL HANDSET (433 MHz)
FEEDER REMOTE CONTROL (433 MHz)1
FIXED JAW WEARPLATE LIFTING TOOL
LIFTING PLATE ROPES
FIXED WEARPLATE WEDGEBOLT SPANNER
JACKING LEG SUPPORT PINS
GREASE NIPPLE ADAPTOR
GREASE NIPPLE ADAPTER HOSE
1
1
1
1
1
1
1
1
1
2
1
1
8
1
1
CHASSIS, HOPPER & AUXILLARIES
HOPPER & CHASSIS VIEWED FROM REAR R.H.S
HOPPER & CHASSIS VIEWED FROM REAR L.H.S
C12 Crusher
VIEW ON INSIDE REAR OF CHASSIS
VIEW ON DIESEL TANK UNDER WALKWAY & OPTIONAL

DIESEL PUMP
C12 Crusher
L.H FRONT JACK LEG
R.H FRONT JACK LEG
REAR JACK LEG FITTED

TO CHASSIS
VIEW ON REAR OF FRONT

L.H JACK LEG
FRONT JACK LEGS - OFF MACHINE

C12 Crusher
REAR JACK LEG TOP

5
TRANSFER CHUTE - FITTED IN

CHASSIS
TRANSFER CHUTE - VIEWED FROM TOP R.H.S
TRANSFER CHUTE - TO SIDE

CONVEYOR
TRANSFER CHUTE - VIEWED FROM TOP R.H.S
C12 Crusher
VIEW ON R.H TRACK FROM FRONT
VIEW ON L.H TRACK FROM FRONT

REAR OF TRACK - INSIDE
WITHOUT COVER
REAR OF TRACK - INSIDE

WITH COVER
C12 Crusher
LH SIDE WALKWAY`
RH SIDE WALKWAY`
C12 Crusher
VIEW ON DISCHARGE END OF MAGNET
VIEW ON MAGNET MOTOR
VIEW ON TOP OF MAGNET FROM REAR
VIEW ON BEARING ADJUSTER
VIEW ON MAGNET FROM FRONT OF

CONVEYOR
C12 Crusher
VIEW ON FRAME CONNECTION
CHASSIS, HOPPER & AUXILLARIES Parts List 1

I T EM N O.
PART No.
PART DESCRIPTION
QT Y
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
A780 00 00
C 100 00 00
C 103 00 00
C 101 00 00
HR104 4
C 108 00 00
HR104 5
PN 109 1
PN 109 2
FAB 30X30 0
C 102 00 00
PN 108 7
PN 108 9
FA HC102 3
A156 00 00
A155 00 00
A880 00 00
A881 00 00
CH ASSIS FRAME
HOPPER RH SIDE DOOR
HOPPER R EA R DOOR
HOPPER LH S IDE DOOR
HOPPER R EA R DOOR H YDRAULICRAM
HOPPER REAR DOOR RAM SH IEL D
HO PPER S IDE H Y DR A ULIC R A M
HOPPER SIDE DOOR RAM BOTTOM PIN
HOPPER SIDE DO0R RAM TOP P IN
HO PPER S IDE PIV O T BOL T
HO PPER D OO R T IE B A R
HO PPER D OO R T IE BAR P IN
HOPPER DOOR RET A IN ING P IN
R - CL IP
RE A R LH H OS E C O V ER
RE A R RH H OS E C O V ER
L A DD ER ST E P
LADDER S IDE PL A T E
1
1
1
1
1
1
2
2
2
4
1
2
2
2
1
1
4
4
A784 00 00
A779 00 00
A777 00 00
A778 00 00
RU104 7
EN 160 9
CN254 0
FA HC100 1
HA P 03400 1
TRA NSF ER CHUT E

D IESEL T A N K
D IESEL T A NK L ID
FILL ER N OZZ L E
D IESEL T A NK L ID G ASK ET
D IESEL T A NK C A P
FU EL S IGH T G A UG E
JU B ILEE CL IP
3 /4 " BL A NK ING C A P (DR A IN P LUG )
1
1
1
1
1
1
1
2
1
H V 500 9
A411 00 00
PN 108 5
FAB 30X20 0
A616 00 00
PRE SSUR E S W ITC H

J A CK ING L EG INN ER
JA CK ING L EG TOP R AM PIN
BOL T - J A CK ING L EG BOTTO M
RE A R J A CK ING L EG CO V E R
2
4
4
4
2
A452 00 00
H V 800 4
A502 00 00
A451 00 00
HR102 8
A465 00 00
A455 00 00
A456 00 00
BT250 1
PN109 4
PN109 3
A773 00 00
A891 00 00
A175 00 00
UC100 4
FR ONT LH OUT ER J A CK ING L EG

3 /4" BS P B A LL V A L V E
W A TER M A N IFOL D
FR ONT RH OUT ER J A CK ING L EG
J A CK ING L EG H Y DR A ULIC R A M
TR A NSF ER CHUT E DEF LECT OR PL A TE
TRA NSF ER CHUTE LH MOUNT ING BR A CK ET
TR A NSF ER CHUTE RH M OUNT ING BR A CK ET
D ISCH A RG E CHUTE P IV O T B EA R IN G
D ISCH A RG E CHUTE P IV O T P IN
D ISCH A RG E CHUTE HA NDL E PIN
TR A NSF ER CHUT E H A NDL E
TR A NSF ER CHUTE RE A R RUBB ER CL AM P
TR A NSF ER CHUTE RUBB ER S IDE CL AM P
TR A CK ASS EMBL Y (P A IR )
1
2
1
1
4
1
2
2
2
1
1
1
1
2
1
776 00 00
B 007 00 00
UC500 2
HV 301 9
FEEDER C ONTROL S TA N D
W EBTEC MOUNT ING BR A CK ET
TR A CK MOTO R
TR A CK CONTROL BLOC K
1
1
2
2
C12 Crusher
10
CHASSIS, HOPPER & AUXILLARIES Parts List 1

I T EM NO .
PART No .
PART D ESCRIPTION
QTY
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
HV3530
A 608 00 0 0
RU104 9
A 785 00 0 0
A 786 00 0 0
A 787 00 0 0
A 788 00 0 0
A 789 00 0 0
H V 200 2
A 790 00 0 0
EL206 3
A 1063 00 0 0
M A 101 8
A 615 00 0 0
A 643 00 0 0
HP300 1
A 1080 00 0 0
A 960 00 0 0
A 961 00 0 0
A 962 00 0 0
A 963 00 0 0
TR A CK R EL IEF V A L V E
TRA CK MOTOR CO V ER PL A TE
TRA NSF ER CHUT E OUTLET RUBBE R
WA LK WAY A SS EMBLY (DR IV E S IDE)
WA LK WAY A SS EMBL Y
H A ND R A IL (DRIV E S IDE)
H A ND RA IL
H A ND R A IL G A TE (DRIV E S IDE)
W EBTEC
H A ND R A IL G A TE
EMER G ENCY S TO P
EMERGENC Y STOP GUA R D
M AG NET FRAM E
M AG NET S IDE GU A R D
M AGN ET M OTOR COUPL ING
M AG NET BEL T
M AG NET HEA D DRU M
M AGN ET C OU PLING G U A R D
M AG NET H Y DRA UL IC MOTO R
CH A IN - (12 LINK )
COU PLEX CONNECTO R
M AG NET DRUM BE A R IN G
MAG NET M OTOR COUPL ING INS ERT
CH A IN - (6 LINK )
M24 L IFT ING EY E
M AG NET T A IL DRU M
M AG NET BE A R ING A DJUST ER
MAG NET S IDE GU A RD (DR IV E S IDE)
TRA NSF ER CHUTE RUBB ER CL AM P
TR A NSF ER CHUTE TO S IDE CON V EYO R RUBBER
D IESEL T A NK FILL ER PUM P
D IESEL T A NK F ILLER PUMP C OV ER
WA LK WAY SP A CER (8mm THK. )
4
2
1
1
1
1
1
1
1
1
4
2
1
1
1
1
1
1
1
2
4
4
1
2
4
1
2
1
2
2
OPTION A L
OPTION A L
AS REQ.
AS REQ.
AS REQ.
AS REQ.
J 543 00 0 0
J 551 00 0 0
A 888 00 0 0
A 889 00 0 0
EMERG ENC Y STO P MOUNT ING BR A CKET

EMERG ENCY S TOP CABL E GU ID E
M AG NET SU PPORT FRAME (DR IV E S IDE)
M AG NET SU PPORT FR AM E
1
1
1
1
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
C12 Crusher
M A 100 8
M A 100 7
M A 101 5
M A 101 0
HM101 0
M A 100 4
M A 100 1
M A 101 2
M A 100 9
M A 100 3
FA EB100 2
11
FEEDER - FEEDER ASSEMBLY
VIEW ON FEEDER ASSEMBLY
VIEW ON FEEDER WEAR PLATES
VIEW ON DISCHARGE CHUTE
VIEW ON REAR FEEDER SUPPORT SPRINGS
VIEW ON UNDERSIDE OF FEEDER
C12 Crusher
VIEW ON MOTOR GUARDS
12
FEEDER - VIBRATOR BOX
VIEW ON INSIDE OF VIBRATOR BOX
VIEW ON NON-DRIVE SIDE BEARINGS
VIEW ON NON-DRIVE SIDE BEARING PLATES
VIEW ON GEARS
VIEW ON DRIVE SIDE BEARINGS
VIEW ON OIL THROWER
C12 Crusher
13
FEEDER MOTOR
VIEW ON DRIVE SIDE BEARING COVER
VIEW ON MOTOR & COUPLING ASSEMBLY
C12 Crusher
14
FEEDER & VIBRATING BOX ASSEMBLY
Parts List 2
ITEM NO .
PART No .
PART D ESCRIPTION
QT Y
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
H 190 00 00
H 191 00 00
H 200 00 00
H 201 00 00
H 202 00 00
H 204 00 00
H 205 00 00
H 206 00 00
H 207 00 00
H 208 00 00
H 209 00 00
H 210 00 00
H 212 00 00
H 214 00 00
H 216 00 00
H 217 00 00
H 218 00 00
H 231 00 00
H 239 00 00
H 248 00 00
H 252 00 00
H 252 02 00
H 253 00 00
H 254 00 00
H 255 00 00
H 256 00 00
H 260 00 00
H 261 00 00
H 745 00 00
MOTOR GUA RD SUPPORT PLA TE

MOTOR GUA RD
V IBRA TOR BOX HOUS ING ASS EMBLY
INSPECTION COV ER PLA TE
GEA R WHEEL (57 TEETH)
OIL THROW ER
INNER BOLT R ETA INING PLA TE
SHA FT END PLATE
SHA FT END PLA TE (DR IV E SIDE)
OUTER C OV ER
BEA R ING C A RTRIDG E
BEA R ING RETA INING PL A TE
BEA RING RETA INING PLA TE (DRIV E SIDE)
GEA R SPA CER RING
OUTER C OV ER (DRIV E SIDE)
DRIV E SHA FT
DRIV EN SHA FT
FEEDER BED W EA R PLA TE
SPRING
OUTLET W EA R PL A TE
OUTL ET CHUTE REA R SECTION
OUTLET CHUTE MOUNT ING BRA CKET
OUTLET CHUTE FRONT SECTION
OUTL ET CHUTE JOINING PLA TE
OUTLET SIDE W EA R PLAT E
OUTLET S IDE W EA R PLA TE (DRIV E SIDE)
FEEDER ASSEMBLY
GRIZZLY BA R ASSEMBLY (44 - 70mm)
MOTOR MOUNTING COW L
1
1
1
1
2
1
4
2
1
1
4
2
2
2
1
1
1
2
8
1
1
1
1
2
1
1
1
1
1
BT300 1
BT350 3
BT350 4
BT500 6
BT502 0
BT651 4
BT651 5
BT800 1
BT800 6
BT850 6
BEA R ING
LOCK NUT
LOCK WASHER
TA PER LO CK BUSH (SHA FT)
TA PER LOCK BUSH (MOTOR)
SPIDER
COUPL ING
OUT ER COV ER O-R ING SEAL ( 4mm x 1775mm)
OIL S EA L
BE A R ING CA RTRIDGE O-RING SEA L ( 3 .5mm x 765mm)
4
1
1
1
1
1
1
2
4
4
FAKS14X0 9
FAKS22X1 4
FAS10X20
KEY (14 x 9 x 25mm)

KEY (22 x 14 x 50mm )
M10 x 20 S ET SCR EW (DRILLED 3mm)
1
2
6
HM101 1
HY DR A ULIC MOTOR
RU510 3
SPRING MOUNT
16
C12 Crusher
15
POWER UNIT - FRAME & PANELS
VIEW ON LH SIDE OF POWER UNIT
VIEW ON RH SIDE OF POWER UNIT
C12 Crusher
16
POWER UNIT - FRAME & PANELS
VIEW LOOKING AT UNDERSIDE OF POWER

UNIT
REAR UPPER PANEL OPEN
REAR UPPER PANEL OPEN
RADIATOR PANEL OPEN
VIEW ON CENTRE WALKWAY
VIEW ON TOP OF POWER UNIT
C12 Crusher
17
POWER UNIT - ENGINE & ACCESSORIES
VIEW ON ENGINE COOLENT PIPES
VIEW ON TOP OF RADIATOR
VIEW ON RADIATOR ASSEMBLY
VIEW ON BOTTOM HOSE
VIEW ON STARTER MOTOR
VIEW ON OIL COOLER ADAPTER
C12 Crusher
18
POWER UNIT - ENGINE & ACCESSORIES
VIEW ON FRONT OF ENGINE
VIEW ON TANDEM PUMP SLEEVE
VIEW ON TANDEM PUMP
VIEW ON KAWASAKI PUMP
VIEW ON COUPLING
VIEW ON HYDRAULIC WATER TRAP
C12 Crusher
19
POWER UNIT - HYDRAULIC TANK
VIEW ON TOP OF HYDRAULIC TANK
VIEW ON RETURN FILTERS
VIEW ON HYDRAULIC TANK BREATHER
VIEW ON HYDRAULIC TANK GUAGE
VIEW ON BALL VALVES
VIEW ON BALL VALVES
C12 Crusher
20
POWER UNIT - HYDRAULIC TANK & EXHAUST SYSTEM
HYDRAULIC TANK - BELOW RETURN FILTERS
HYDRAULIC TANK - BELOW RETURN FILTERS
VIEW ON EXTERNAL EXHAUST ASSEMBLY
VIEW ON INTERNAL EXHAUST ASSEMBLY
VIEW ON AIR CLEANER FILTERS
VIEW ON PRE CLEANER
C12 Crusher
21
POWER UNIT - VALVE PLATE
VIEW ON VALVE PLATE ASSEMBLY
VIEW ON UPPER SPOOL VALVE
VIEW ON TEE BLOCK
VIEW ON LOWER SPOOL VALVE
VIEW ON SOLENOID VALVE
VIEW ON 5 STATION MANIFOLD BLOCK
C12 Crusher
22
POWER UNIT - ELECTRICAL SYSTEM
VIEW ON INSIDE OF ELECTRICAL CONTROL BOX
VIEW ON REMOTE RECEIVER UNIT
VIEW ON FRONT BOX SUPPORT
C12 Crusher
23
POWER UNIT - HYDRAULICS BOX
VIEW ON INSIDE OF HYDRAUILC CONTROL BOX
C12 Crusher
VIEW ON ACCUMULATOR
PRESSURE GAUGES
VIEW ON ACCUMULATOR VALVE
VIEW ON FUEL FILTERS
VIEW ON BATTERIES
24
POWER UNIT ASSEMBLY
Parts List 1
ITEM NO .
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
C12 Crusher
PART No.
PART DESCRIPTION
QTY
A 770 00 00
A 771 00 00
A 775 00 00
A 781 00 00
A 782 00 00
A 783 00 00
A 792 00 00
A 794 00 00
A 795 00 00
SPOOL LEV ER INDICA TOR PL A TE

VA LV E MOUNTING PL A TE
PIPE TRAY
HY DRA ULIC CONTROL BOX
CONTROL BOX DOOR
ELECTRICAL CONTROL PA NEL BOX
CENTRA L W ALKWAY LH END PL A TE
LH CONTROL BOX SUPPORT A R M
RH CONTROL BOX SUPPORT A R M
1
1
1
1
2
1
1
1
1
A 883 00 00
A 885 00 00
A 887 00 00
A 1057 00 00
CENTRAL WALKWAY CENTRE PLAT E

LINCH PIN RETA INING BOSS
CONTROL BOX FRONT SUPPORT A RM
FUEL FILTER FIXING BRA CK ET
1
2
2
1
B 130 00 00
B 131 00 00
B 138 00 00
B 139 00 00
B 159 00 00
B 160 00 00
B 176 06 00
B 216 00 00
B 241 00 00
B 255 00 00
B 256 00 00
B 325 00 00
B 326 00 00
HY DRA ULIC TA NK L ID (LA RGE FILTERS)

HY DRA ULIC TA NK L ID
LADDER
HY DR A ULIC TA NK M A N IFOLD ASSEMBLY
PUMP MOUNTING PLA TE
COUPLING A D A PTER PLAT E
HINGE - TOP DECK PLA TE
BA TTERY CLA MP
GASKET - HY DRA ULIC TA NK L ID
HY DRA ULIC TA NK
SUCTION PIPE
VA LV E PL A TE
FILTER BRA CKET
1
1
1
1
1
1
3
1
2
1
1
1
1
B 332 00 00
B 333 00 00
B 334 00 00
B 342 00 00
B 347 00 00
B 351 00 00
B 352 00 00
BELLY PA NE L RH ( "L" SHA PE)

BELLY PA NEL L H
MA NIFOLD BLOCK
A CCUMULA TOR PRESSURE GA UGE BR A CKET
ENGINE A CCESS DOOR
5mm THK. HINGE SH IM (WHEN REQUIRED)
10mm THK. HINGE SHIM ( WH EN REQUIRED)
1
1
1
1
1
B 500 00 00
B 501 00 00
B 502 00 00
B 503 00 00
B 504 00 00
B 505 00 00
B 506 00 00
POW ER UNIT FRAM E

TOP LH REMO VA BLE PA NEL
RA D IA TOR/PUMP COV ER PA NEL
RA DIA TOR MESH P A NEL
PUMP MESH PA NEL
LH FIXED PA NE L
RH HINGED PA NEL
1
1
2
1
1
1
1
B 518 00 00
B 519 00 00
B 560 00 00
B 561 00 00
RA DIA TOR MOUNTING RH

RA DIA TOR MOUNTING L H
MUFFLER FIX ING BR A CKET
MUFFLER COV ER
2
2
2
1
B 369 00 00
B 564 01 00
OIL SUMP DRA IN TA P EXTENSIO N

EXHA UST FL A NGED ELBO W
1
1
25
POWER UNIT ASSEMBLY
Parts List 2
I T EM NO .
PART No .
PART D ESCRIPTION
QT Y
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
B 564 02 00
B 564 03 00
B 564 04 00
B 564 05 00
B 564 06 00
B 564 07 00
B 566 00 00
B 567 00 00
EXHA UST FLEX IBLE PIPE

EXHA UST INTERMEDIA TE PIPE
EXHA UST INNER ELBOW
EXHA UST OUTER ELBO W
EXHA UST MUFFL ER
EXHA UST T A IL PIPE
REA R S IDE PA NE L
PRE CLEA NER MOUNTING PLA TE
1
1
1
1
1
1
1
1
B 571 00 00
RA D IA TOR MOUNT ING RUBB ER
EL2014
EL2016
EL2030
RED BUTTON
BL A CK BUTTO N
STOP BUTTON
11
10
1
EL1001 E
EL211 6
EL211 7
EL3001
EL3008
EL3009
EL3010
ELECTRICAL SYST EM COMPLETE

ENG INE PROTECTION UN IT (NOT SHOWN)
RE V COUNT ER (C/W HOUR METER )
BA TTERY
BATTERY LEA D - BL A C K
BATT ERY LEA D - RED
6" CROSSOV ER BA TTERY LE A D
S IGNA L RECEIV ER BOX (433 M Hz )
1
1
1
2
1
1
1
1
EN7630
EN7631
EN1218
EN1337
EN1346
EN1347
EN1348
EN1349
EN1402
EN1403
EN1404
EN1523
EN1505
EN1524
EN1525
EN1526
EN1601
EN1611
EN1711
EN2001
EN2001
EN7368
TA NDEM PUMP SE A L
TA ND EM PUMP CLUTCH SL EEV E
FUEL FILT ER
PRE CLEA NER
A IR CLEA NER ASS EMBLY {COM PLETE}
A IR CLEA NER BRA CK ET
INNER ELEMENT
OUTER ELEMEN T
FILTER HOUS ING
RETURN L INE ELEMENT
WA TER TR A P (S PIN ON ELEMENT)
A IR BREA THER FILT ER
SERV ICE INDIC A TO R
90 ELBOW (TURBO TO EXHA UST)
OIL FILLER CA P
RUBBER ELBOW (TURBO TO A IR CLEA NER)
FILL ER CA P - H Y DR A UL IC TA NK
DIESEL WATER TRA P
OIL F ILT ER
COUPL ING (STEEL )
COUPL ING (PL AS TIC)
FA N BEL T
2
2
2
1
1
1
1
1
2
2
1
1
2
1
1
1
1
1
1
1
1
1
C12 Crusher
26
POWER UNIT ASSEMBLY
Parts List 3
I T EM NO .
PART No.
PART D ESCRIPTION
QT Y
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
EN7 3 6 9
EN7 3 7 0
EN7776
EN7778
EN7779
EN7780
EN7781
EN7818
EN7819
EN7860
EN7861
EN7862
EN7863
EN7864
EN7865
EN7866
EN7867
EN 8618
A LT ERNA TOR
FA N ASS EM BLY
DEUTZ 1015 ENG INE
GASK ET ( INTER COOLER TO INLET MA N IFOLD )
GASKET (TURBO TO EXHA UST)
INTER COOLER
OIL COOL ER
A DA PTER ( INTER COOLER TO INLET MA N IFOLD )
DIPSTICK
RA DIA TO R
RA D IA TOR CA P
RUBBER HOS E ( INTER COOLER TO INLET M A NIFOLD )
RUBBER HOS E (INTER COOLER TO TURBO )
RUBBER HOSE (R A D IA TOR BOTTOM)
RUBBER HOS E (R A DIA TOR TOP)
STA RT ER MOTO R
WA TER LE V EL SW ITCH
IGNITION K EY & SW ITCH
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
EX2009
EX2013
EX2014
EX2015
EXHA UST TUB E CLAM P

TA IL PIPE LID
CLAMP - EXH A UST FLEXIBLE HOS E
CLAM P
1
1
2
4
FAB06X300H
FA HC101 1
FA HC1035
FA HC104 0
BA TTERY CL AMP FASTENER

JUB ILEE CL IP 160 - 180mm
MIKLOR CLIP 47-5 1
MIKLOR CL IP 97 - 104mm
2
10
24
6
FD1015
FD1005
FD1006
FD2006
FD2007
FD2102
FD3114
FD4001
1500N GAS STRU T

500N G AS S TRUT
550N G AS S TRUT
HA NDLE (CHROM E)
HA NDL E (BL A CK )
HINGE
A NT I-LOOSE F ASTENER
LOCK
4
6
6
6
2
14
2
2
HA 0340002 9
HA 0340003 6
HA 03400062
HA 1000009
HA 1000019
HA 100002 6
HA 1000034
HA 1000038
" - 1" BS P M-F A D A PTER

" BSP M -F A DA PTER
1 " - " BS P M-F A D A PTER
1 " BSP M-M A DA PTER
1 " - 1" BS P M-F A D A PTER
1" - 1 " BSP M-M A D A PTER
1" BSP M -M A DA PTER
1" BSP 90 SW EPT INSERT
1
1
1
1
1
1
1
2
HA 1014007
HA 1014012
HA 1120001
HA 1120004
HA 1120005
HA 1120006
HA 1120007
HA DW10140
1 " BSP M-F A DA PTER

1 " BSP M-F 90 SW EPT SW IV EL
2 " - 1 " BSP M -M A DA PTER
1 " BSP M-F A DA PTER
1 " BSP MA LE TEE
1 " BSP 135 INSERT
1 " BS P SW EPT 90 INSERT
1 " BSP D OW TY WA SHER
4
5
4
4
4
2
4
12
C12 Crusher
27
POWER UNIT ASSEMBLY
Parts List 4
I T EM NO .
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
C12 Crusher
PART No .
PART D ESCRIPTION
QTY
HA Q M 0 3 4 0 1
" BS P QUICK RELEAS E M A LE COUPLING
HF9902
SUCTION FILT ER
HG1001
HG2009
LEV EL GA UG E
A CCUMULA TOR PRESSUR E G A UG E
1
3
HH8116
HH8529
A CCUMULA TOR PRESSUR E GA UGE H OSE

RUBBER HOS E (A IR CLEA NER TO PRE CLEA NER)
HOSE - {HY DRA ULIC T A NK TO P}
RUBBER HOSE (SUCT ION PIPE)
3
1
4
1
HP1043
HP1019
HP1022
HP1023
HP5001
HP6004
HP6012
HP6013
TA NDEM PUM P
BOSCH PUMP
KAWASAKI PUMP
SUN PTO PUMP
A CCUMULA TO R
" BSP ELBO W (TA ND EM PUMP)
" BSP OUTLET ELBOW (BOSCH PUMP)
" BSP INLET ELBO W (BOSCH PUMP)
1
1
1
1
1
4
1
1
HV 1042
HV 1047
HV 1049
HV 1505
HV 1516
HV 3007
HV 3013
HV 3017
HV 3021
HV 3520
HV 3521
HV 3522
HV 3523
HV 3524
HV 3527
HV 3528
HV 5002
HV 5003
HV 5009
HV 8008
HV 8501
TOGGLE RELE AS E VA LV E
SPOOL VA LV E
6 L EV ER SPOOL VA LV E
A NTI CAV ITA TION VA LV E
RELIEF VA LV E
A CCUMULA TOR VA LV E
TEE BLOC K
SOLEN O ID VA LV E BLOC K
5 STA TION MA N IFOLD BLOC K
RELIEF VA LV E
SOLENO ID
SOLENO ID
SOLENO ID
SOLENO ID
SOLENO ID
RELIEF VA LV E
1" BS P 1/2 BA R CHEC K VALV E
3 /4" BS P 1/2 BA R CHECK VALV E
TOGGL E SOLENOID VA LV E
1 " BSP B A LL VA LV E
PRESSUR E TEST POINT
1
2
1
4
2
1
1
1
1
1
1
1
1
1
5
5
1
1
3
6
B 370 00 00
B 371 00 00
B 372 00 00
B 373 00 00
B 374 00 00
FRONT RH TO P DECK PLA TE

FRONT LH TO P DECK PLA TE
TOP DECK PLA TE SUPPORT BEA M
REA R LH TOP DECK PLA TE
REA R RH TOP DECK PL A TE
1
1
1
1
1
HA 03400003
HA 03400027
HA 1010004
HA 1051601
3/4" BS P - 7 /8" UNF M-M A D A PTER

3/4" BS P - 1 1 /16" UNF M-M A D A PTER
1" BSP - 1 1 /16" UNF M-M A D A PTE R
1" BSP - 1 5 /16" UNF M-M A D A PTER
2
2
2
2
28
MAIN CONVEYOR - LOWER SECTION
VIEW ON IMPACT BARS
VIEW ON IMPACT BAR SUPPORTS
VIEW ON TAIL DRUM
VIEW ON FEEDBOOT OUTER
VIEW ON FEEDBOOT INNER
VIEW ON HYDRAULIC LIFT RAMS
C12 Crusher
29
MAIN CONVEYOR - ROLLERS & HEAD DRUM
VIEW ON LOWER ROLLERS
VIEW ON MIDDLE ROLLERS
VIEW ON UPPER ROLLERS
VIEW ON HEAD DRUM
VIEW ON HEAD DRUM SCRAPER
VIEW ON HEAD DRUM ADJUSTER
C12 Crusher
30
MAIN CONVEYOR - MOTOR & FLAIRS
VIEW ON MOTOR COUPLING
VIEW ON MOTOR
VIEW ON RETURN ROLLERS
VIEW ON SPRAY BAR
VIEW ON UPPER FLAIRS
VIEW ON MIDDLE FLAIRS
C12 Crusher
31
MAIN CONVEYOR ASSEMBLY
Parts List 1
ITEM NO .
PART No.
PART DESCRIPT ION
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
D 010 00 0 0
D 014 00 0 0
D 018 00 0 0
D 019 00 0 0
D 146 00 0 0
D 147 00 0 0
D 148 00 0 0
D 157 00 00
D 161 00 00
D 179 00 0 0
D 408 00 0 0
D 491 00 0 0
D 492 00 0 0
D 502 00 0 0
D 509 00 0 0
D 510 00 0 0
D 511 00 0 0
D 512 00 0 0
D 513 00 0 0
D 516 00 00
D 517 00 00
D 518 00 00
D 519 00 00
D 523 00 0 0
D 524 00 0 0
D 530 00 0 0
D 531 00 0 0
D 543 00 00
D 544 00 0 0
D 545 00 0 0
D 546 00 0 0
D 549 00 0 0
D 662 00 00
D 663 00 0 0
D 664 00 0 0
D 665 00 00
D 666 00 0 0
D 667 00 00
D 668 00 0 0
D 669 00 0 0
D 670 00 00
D 676 01 0 0
D 676 02 0 0
D 676 03 0 0
D 677 00 0 0
D 678 00 0 0
D 679 00 0 0
D 680 00 0 0
D 689 00 0 0
D 690 00 0 0
D 710 00 0 0
D 711 00 0 0
D 714 00 0 0
D 715 00 0 0
D 716 00 0 0
TA IL DRUM
HEA D DRUM
MOTOR MOUNTING BRA CKET
MOTOR COUPLING COV ER PLATE
FEED BOOT REA R RUBBER CLA MP
FEED BOOT RH S IDE RUBBER CLAM P
FEED BOOT LH S IDE RUBBER CLA M P
BOTTOM FL A IR RUBBER CL AM P
LOW ER FLA IR RUBBER CL A M P
SPRAY BA R
ROSTA MOUNTING BRA CKET
SINGLE FL A IR MOUNTING B R A CKET
DOUBL E FLA IR MOUNTING BRA CKET
UPPER FRAME ASSEMBL Y
HE A D DRUM RH MOUNTING A R M
HE A D DRUM LH MOUNTING A R M
HEA D DRUM SUPPORT FR AM E
N IP GUA R D
A DJUSTER BOLT COV ER PLA TE
BOTTOM RH FL A IR PA NEL
BOTTOM LH FL A IR PA NEL
LOW ER RH FLA IR PA NEL
LOW ER LH FLA IR PA NEL
HEA D DRUM RH FLA IR PA NEL
HEA D DRUM LH FLA IR PA NEL
FEED BOOT FRONT SU PPORT LEG
FEED BOOT REA R SU PPORT LEG
FEED BOOT RH FLA IR PA NEL
FEED BOOT LH FLA IR PA NEL
HEA D DRUM SCRA PER
HEA D DRUM SCR A PER CL A M P
IMPA CT BLOCK MOUNTING BRA CKET
FEED BOO T SIDE RUBBER
FEED BOOT INNER REA R RU BBER
FEED BOOT OUTER RE A R RUBB ER
TOP FLA IR PA NEL
TOP FLA IR RUBBER CLAM P
UPPER LH FLA IR PA NEL
AL UMINIUM DISCH A RGE CHUTE
D ISCHA RGE CHUTE EXTENSIO N
UPPER LH FLA IR RUBBER CLA MP
FEED BOOT RH SIDE PLA TE
FEED BOOT LH SIDE PLA TE
FEED BOOT B A CK PL A TE
TA IL DRUM LH MOUNTING BR A CKET
TA IL DRUM RH MOUNTING BR A CKET
TA IL DRUM SU PPORT A R M
PLOUGH SCR A PER ASS EMBLY
LARGE IMPA CT BLOCK
SMALL IMPA CT BLOCK
LIFTING RAM MOUNTING BRA CK ET
LOW ER FRAME ASSEMBLY
CENTRE IMPA CT B A R
INNER RH IMPA CT BA R
OUT ER RH IMPA CT BA R
1
1
1
1
2
1
1
2
2
1
2
13
6
1
1
1
1
1
2
1
1
1
1
1
1
2
2
1
1
1
1
2
2
1
1
2
2
1
1
1
1
1
1
1
1
1
2
1
2
2
1
1
3
1
1
C12 Crusher
32
MAIN CONVEYOR ASSEMBLY
Parts List 2
I T EM NO .
PART No .
PART D ESCRIPTION
QTY
56
57
58
59
60
61
62
63
64
D 717 00 0 0
D 718 00 0 0
D 719 00 0 0
D 720 00 0 0
D 721 00 0 0
D 722 00 0 0
D 723 00 0 0
D 724 00 0 0
D 868 00 0 0
D 869 00 00
IMPA CT BA R U PPER RH M OUNTING BR A CKET

IMPA CT BA R U PPER LH MOUNTING BR A CKET
IMPA CT BA R C ENTRE RH MOUNT ING BR A CK ET
IMPA CT BA R C ENTRE LH MOUNT ING BR A CK ET
IMPA CT BA R LO W ER RH MOUNT ING BR A CKET
IMPA CT BA R LO W ER LH MOUNT ING BR A CKET
OUT ER LH IMPA CT BA R
INNER LH IMPA CT BA R
HE A D DRUM A RM SH IM (2mm)
HE A D DRUM A RM SH IM (3mm)
1
1
1
1
1
1
1
1
AS REQ.
AS REQ.
BT100 4
BT200 4
BT500 9
BT501 1
BT651 6
BT651 7
TA IL DRUM BEA R ING

HE A D DRUM BEA R ING
2517 /40 TA PER LOCK BUS H
2517 /55 TA PER LOCK BUS H
COUPL ING SPIDER
COUPL ING ASS EM BLY
2
2
1
1
1
1
CBHD20200100 0
CONV EYO R BELT (20.20M x 1 .0M w d)
CR100 3
CR100 4
CR100 6
CR101 7
CR102 4
CR104 2
CR104 3
CR103 0
W ING ROLLER (102 x 254mm)

30 ROLLER BRA CKET
40 ROLLER BRA CKET
CENTRE ROLL ER (102 x 617mm )
TRA CKING ROLLER (76 x 180mm )
CENTRE IMPA CT ROLL ER (102 x 340 mm)
OUTER IMPA CT ROLL ER (102 x 272 mm)
D ISC RETURN ROLL ER (127 x 1150 mm)
14
2
12
7
4
1
2
3
EL213 6
REM OTE CONTROL A ER IA L (8.5M )
FAKS16X1 0
FAS16X11 0
FA TB20X25 0
KE Y S TEEL (16 x 10 x 40 mm Lg )
SET SCREW (M16 x 110mm Lg)
THREA DED A DJUST ER BAR (M20 X 250mm Lg )
1
4
2
H A 9900001 0
HA 9900001 1
HA 9900001 2
HA 9900001 3
SPRAY NO ZZ LE TIP
SPR AY NOZZ LE NIPPL E
SPRAY NOZZ LE BR ASS RETA INER
SPRAY NO ZZ LE HOUSING
2
2
2
2
HM101 6
HR103 7
H Y DR A ULIC MOTOR
M A IN CON V EYO R HY DRA ULIC LIFT R A M
1
2
PN 1033
HEA D DRUM A DJUST ER BOL T (M24 x 490 mm Lg)
PY 1004
RU1027
RU1028
RU550 1
POLY SCRAPER (1210 x 80 x 8mm )

RUBB ER (7 .5M x 110 x 10 mm)
RUBBER (9 .0M x 110 x 10 mm)
ROST A MOUNT (SE27 )
2
1
1
2
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
C12 Crusher
33
SIDE CONVEYOR - LOWER SECTION
VIEW ON ROLLERS
VIEW ON FEED BOOT OUTER
VIEW ON FEED BOOT INNER
VIEW ON TAIL DRUM
VIEW ON TAIL DRUM GUARD
C12 Crusher
34
SIDE CONVEYOR - ANCILLARIES & UPPER SECTION
VIEW ON UNDERSIDE OF CONVEYOR
C12 Crusher
VIEW ON TRANSPORT BRACKET
VIEW ON HOSE CLAMPS
VIEW ON HEAD DRUM
VIEW ON MOTOR
VIEW ON COUPLING ASSEMBLY
35
SIDE CONVEYOR MOUNTINGS
C12 Crusher
36
SIDE CONVEYOR ASSEMBLY
Parts List 1
ITEM NO .
PART No.
PART DESCRIPTION
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
E 007 00 0 0
E 008 00 0 0
E 015 00 0 0
E 024 00 0 0
E 103 00 0 0
E 107 00 0 0
E 109 00 0 0
E 113 00 0 0
E 114 00 0 0
E 115 00 0 0
E 144 00 0 0
E 150 00 0 0
E 151 00 0 0
E 152 00 00
E 153 00 0 0
E 154 00 00
E 155 00 0 0
E 156 00 0 0
E 157 00 0 0
E 202 00 00
E 203 00 00
E 211 00 0 0
E 212 00 0 0
E 213 00 0 0
E 214 00 0 0
HEA D DRUM
TA IL DRUM
BEA R ING A DJUSTER
MOTOR MOUNTING COV ER PL A TE
PLOUGH SCRA PER ASSEM BLY
FEED BOOT SIDE RUBBER CLAMP
FEED BOO T REA R RUBBER CLA MP
TA IL DRUM COV ER
RH NIP GUA RD
LH NIP GUA RD
MOTOR MOUNTING BR A CKET
LOWER FRAM E ASSEMBLY
UPPER FRAME ASSEMBL Y
L IFT RAM UPPER CROSS BEA M
L IFT RAM LOW ER CROSS B EA M
FRONT LH MOUNTING BRA CKET
FR ONT RH MOUNTING BRA CKET
REA R LH MOUNTING B RA CKET
REA R RH MOUNTING B RA CKET
TRA NSPORT LINK A RM BRA CKET
TRA NSPORT LINK A R M
FEED BOOT RH S IDE
FEED BOOT LH SIDE
FEED BOOT SUPPORT LEG
FEED BOO T BA CK PLA TE
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
4
1
BT100 3
BT200 3
BT500 5
BT500 6
BT651 4
BT651 5
TA IL DRUM BEA R ING

HEA D DRUM BEA R ING
2012/32 T A PER LOCK BUSH
2012/50 T A PER LOCK BUSH
COU PLING S PIDER
COUPL ING ASS EMBLY
2
2
1
1
1
1
CB69250700CH
CON V EYOR BELT (6.925M x 0.7M w d)
CR100 4
CR100 6
CR101 3
CR101 6
CR102 8
CR103 1
30 ROLL ER BRA CKET

40 ROLL ER BRA CKET
W ING ROLLER (102 x 190 mm)
CENTRE ROLL ER (102 x 310mm)
RETURN ROLL ER (76 x 760mm)
SLA PPER ROLL ER (102 x 750 mm)
6
2
8
4
2
1
FAKS14X0 9
FAS16X11 0
FAW 16 T
H AG00180 1
H A C30000 2
KEY S TEEL (14 x 9 x 40mm Lg )

SET SCREW ( M16 x 110mm Lg )
M16 TA PERED WA SHER
1 /8" BSP GREAS E NIPPL E
30mm T W IN PIPE CLAM P
1
4
2
2
4
HM100 6
HR102 1
PN101 9
PN107 6
PY100 8
RU1027
RU5701
HY DR A ULIC MOTOR
SIDE CON V EYOR HYDRAUL IC LIFT RA M
TRA NSPORT L INK A RM P IN
TA IL DRUM A DJUSTER BOLT (M24 x 271mm Lg)
POLY S CRA PER (840 x 80 x 8mm)
RUBBER (7.5M x 110 x 10 mm)
FEED BOOT REA R RUBB ER
1
1
2
2
1
1 ROLL
1
C12 Crusher
37
CRUSHER BOX DETAIL
CRUSHER BOX FRAME RH SIDE
CRUSHER BOX FRAME LH SIDE
C12 Crusher
38
CRUSHER BOX DETAIL
TOGGLE CLAMPING RAM
TOGGLE CROSSBEAM
TOGGLE PLATE
TOGGLE CLAMPING & LINK ARM RAMS
TOGGLE PACKER (OPTIONAL)
TOGGLE SUPPORT ARM
C12 Crusher
39
CRUSHER BOX DETAIL
FRONT MOUNTING PAD
REAR MOUNTING PAD
WEDGE RAM
TOGGLE RAM HOSE COVER
INLET CHUTE RUBBER CLAMP
PULLY ARM ASSEMBLY
C12 Crusher
40
CRUSHER BOX DETAIL
JAWSTOCK
HOUSING BOLT
RETAINING STRAP
JAWSTOCK TO FRAME MOUNTING

NON DRIVE SIDE
C12 Crusher
WEAR-PLATE WEDGE BOLT

AND BUSH
TURNBUCKLE FIXING BRACKET
JAWSTOCK TO FRAME MOUNTING

-DRIVE SIDE
41
CRUSHER BOX DETAIL
VIEW ON INLET CHUTE SAFTY GUARD
VIEW ON TOGGLE COVER PLATE
VIEW ON REAR OF DRIVE SIDE

PULLEY GUARD
VIEW ON DRIVE SIDE PULLEY GUARD
VIEW ON NON DRIVE SIDE GUARD
VIEW ON DISCHARGE SIDE RUBBER
C12 Crusher
42
CRUSHER BOX DETAIL
DRIVE PULLEY & FLYWHEEL
NON DRIVE FLYWHEEL
DRIVE SIDE
FLYWHEEL COVER
BASE
FLYWHEEL WEIGHT
TOGGLE/JAWSTOCK CUTOUT SWITCH
TOP INLET CHUTE
C12 Crusher
SPRAY BAR
43
CRUSHER BOX DETAIL
JAWSTOCK WEARPLATE WEDGES
JAW AND FIXED WEARPLATES
C12 Crusher
44
CRUSHER BOX DETAIL
C12 Crusher
45
TORQUE ARM ASSEMBLY
C12 Crusher
46
CRUSHER BOX DETAIL
Parts List 1
I T E M NO .
PART No .
PART D ESCRIPTION
QT Y
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
J 400 00 00
J 401 00 00
J 402 00 00
J 403 00 00
J 404 00 00
J 405 01 00
J 406 00 00
J 407 00 00
J 408 00 00
J 409 00 00
J 410 00 00
J 411 00 00
J 412 00 00
J 413 00 00
J 414 00 00
J 415 00 00
J 416 00 00
J 417 00 00
J 418 00 00
J 419 00 00
J 420 00 00
J 521 00 00
J 493 00 00
J 421 00 00
J 621 00 00
J 422 00 00
J 423 00 00
J 424 00 00
J 425 00 00
J 470 00 00
J 426 00 00
J 471 00 00
J 427 00 00
J 428 00 00
J 494 00 00
J 429 00 00
J 430 00 00
J 591 00 00
J 590 00 00
J 433 00 00
J 434 00 00
J 497 00 00
J 528 00 00
J 435 00 00
J 436 00 00
A 772 00 00
J 527 00 00
J 439 00 00
J 440 00 00
J 441 00 00
J 442 00 00
J 443 00 00
J 405 02 00
J 445 00 00
J 446 00 00
J 500 00 00
J 501 00 00
J AW STOCK
FRONT B EA M
BACK B EA M
R/H S IDE PLAT E
L/H SIDE PLAT E
FIX ING BOLTS M48 X 210 LG
BOL T S PA CER WA SH ER
L/H FRONT F OO T
R/H FR ONT FOO T
L/H RE A R FOO T
R/H REA R FOO T
SHA FT
SH A FT INNER RING
J AW STOCK HOUS ING CO V ER
LABYR INTH SP A CER
DRIV E SIDE B EA RING HOUS IN G
DRIV E SIDE HOUS ING COV ER
NON DRIV E SIDE B EA R ING HOUS IN G
NON DRIV E SIDE BEA RING CO V ER
BEA RING LOCK ING R ING
FLYW HEEL
FLYW HEEL B A LANCE WEIGHT 3 m m
FLYW HEEL B A LA NCE W EIGHT 5 mm
FLYW HEEL B A LA NCE W EIGHT 10 m m
FLYW HEEL B A LA NCE W EIGHT 20mm
FLYW HEEL K EY
FLYW HEEL END CA P
BEA RING HOUS ING LO CA TIO N
FIXED W EA R PLA TE TA LL TOOT H
F IXED W EA R PL A TE C ORRUGA TED TOOTH
JAW STOCK W EA R PLATE TA LL TOOT H
JAW STOCK W EA R PL A TE C ORRUGA TE D
FIX ED W EA R PL A TE W EDGE
J AW STOCK W /P LT W EDGE RH T A LL TOOT H
J AW STOCK W /PLT W ED GE RH CORRUGA TED
FIX ED W EA R PLA TE W EDGE BOL T
JAW STOCK W EA R PLAT E WEDGE BOLT
R/H TOGGL E JAW BRA CKET
L/H TOGGLE JAW BRA CKET
TOGGL E SEA T
TOGGLE PLA TE 20mm THK - ST A NDA R D
TOGGL E PLATE 30mm THK - HE AVY DUT Y
TOGGL E PLA TE 25mm THK - MEDIUM
TOGGLE SE A T CR OSSB EA M
TOGGLE SE A T X-B EAM END PL A T E
SPR AY BAR F IX ING BR A CKET
JAW STOCK TOGGL E SE A T
TOGGL E A DJUSTMENT W EDGE
TOGGL E W EDGE SM A LL SL IDER
TOGGL E W EDGE LA RG E SLIDER
TOGGL E W EDGE RAM BRACKE T
TOGGL E WEDGE RA M PIN
FIX ING BOLTS M48 X 240 LG
TOGGL E W EDGE RAM BAS E BR A CKET
TOGGL E WEDGE RAM BAS E PLAT E
TOGGLE RAM HOSE COV ER
TOGGLE RAM HOSE COV ER
1
1
1
1
1
14
22
1
1
1
1
1
2
2
2
1
1
1
1
2
2
AS REQ
AS REQ
AS REQ
AS REQ
2
2
2
1
1
1
1
2
1
1
2
2
1
1
1
1
1
1
1
2
2
1
1
2
2
2
1
8
1
2
1
1
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
C12 Crusher
47
CRUSHER BOX DETAIL
Parts List 2
I T E M NO.
PART No .
PART D ESCR I P T ION
QTY
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
J 405 03 0 0
J 503 00 0 0
F IX ING BOLTS M48 x 180 L G

J A W STOCK TOP W EA RPLA T E
12
1
J 452 00 0 0
J 454 00 0 0
J 455 00 00
J 456 00 0 0
TOGGL E R AM BAS E S PIGO T

S IDE P L A TE T IE B A R
S IDE P L A TE TIE B A R SHOULD ER P L A T E
S IDE PL A TE T IE B A R OUT ER BUS H
2
1
2
2
J 458 00 0 0
J 459 00 0 0
J 460 00 0 0
J 461 00 0 0
J 462 00 0 0
J 463 00 0 0
J 525 00 0 0
J 467 00 0 0
L /H TO P S IDE W A LL W E A RPLA T E
R /H TO P S IDE W A LL W E A RPLA T E
L /H BTM S IDE W A LL W E A RPLA T E
R /H BTM S IDE W A LL W E A RPL A T E
TO P INL ET CHUTE L /H SIDE FR AM E
TO P INL ET CHUTE R/H S IDE FR AM E
TOP INL ET CHUTE F A CE P L A T E
TO P INL ET CHUTE SAFTY GUARD
1
1
1
1
1
1
1
1
J 524 00 0 0
J 564 00 0 0
J 472 00 0 0
J 473 00 0 0
J 552 00 0 0
J 475 00 0 0
J 495 00 0 0
J 476 00 0 0
J 477 00 0 0
J 478 00 0 0
J 479 00 0 0
J 480 00 0 0
J 481 00 0 0
J 482 00 0 0
R AM HOS E BULKHE A D BRK T

FL Y W HEEL G U A RD A CC ESS CO V ER P L A T E
REA R MOUNT ING FOOT PA D
FR ONT MOUNT ING FOOT PA D
J A W STOCK W E A R P L A TE BOL T BUS H
J A W STOCK W /PLT L /H W EDG E TA LL TOOT H
J A W STOCK W /PLT L /H W EDG E C ORRUG A TED
DR IV E S IDE FL Y W HEE L CO V ER B A S E
DR IV E S IDE FL Y W HEE L BO TT OM CO V E R
DR IV E S IDE FL Y W HEE L TO P CO V ER
DR IV E SIDE FL Y W HEE L PULLE Y G U A R D
NON DR IV E S IDE F L Y W HEEL CO V ER BAS E
NON DR IV E S IDE F L Y W HEE L BO TT OM CO V ER
NON DR IV E S IDE FL Y W HEEL T O P C O V E R
2
1
2
2
2
1
1
1
1
1
1
1
1
1
J 485 00 0 0
J 486 00 0 0
DR IV E S IDE RU BB ER M OUNT ING A NGL E

S IDE RU BB ER MOUNTING HOO K
1
4
J 488 00 0 0
J 489 00 0 0
J 509 00 0 0
J 542 00 0 0
J 492 00 0 0
DR IV E SIDE FL Y W HEE L PULLE Y G U A R D

S IDE RU BB ER M OUNT ING CL AM P STRIP
BE A R ING HOUS ING BOL T RET A IN ING STR A P
DR IV E S IDE FL Y W HEE L CO V ER SU PP OR T BRK T
PU LL EY A RM B A CK B EAM S PIGO T
1
5
6
1
1
FAN64
M64 H EX NU T
J 093 00 00
J 517 00 00
J 518 00 00
J 519 00 00
J 025 00 00
J 508 00 00
J 504 00 00
MO TOR B ELT TENS ION ING FR AME

TOGGL E C O V ER S IDE P L A TE
TOGGL E GU A RD L O W ER SUPPORT BRKT
TOGGL E CO V ER PL A TE
PIN CA P
W EA R P L A TE C L AM PING SL EE V E
SPR A Y B A R
1
1
2
1
1
2
1
H A 99000013
H A 9900001 0
H A 99000011
SPR A Y NO Z Z LE HOUS ING

SPR A Y NO Z Z LE A SS EMBLY
SPR A Y NO Z Z LE A SS EM BLY
2
2
2
H A 99000012
J 506 00 0 0
SPR A Y NO Z Z LE A SS EM BLY
NON DR IV E S IDE RUBBER MTG PLT
2
1
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
C12 Crusher
48
CRUSHER BOX DETAIL
Parts List 3
I T EM NO .
PART No .
PART D ESCRIPTION
QTY
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
J 206 00 0 0
J 541 00 0 0
J 538 00 0 0
J 539 00 0 0
J 537 00 0 0
BT3501
BT3003
BT3006
PN112 5
HR1050
HR1049
HR1052
HR1051
INL ET CHUTE RUBB ER CLAM P

TURNBUCKL E FIX ING BR A CK ET
TOGGL E SUPPORT A R M
TOGGL E SUPPORT A RM TIE BA R
TOGGL E SUPPORT A RM BUS H
JA W STOCK OUT ER B EA RING SL EEV E
J A W STOCK OUTER BEA R IN G
J A W STOCK INNER B EA R ING S
FL Y W HEEL B A LANCE WEIGHT STU D
TOGGL E C LAMP ING RAM
TOGGL E W ED GE RA M
W EA R PLATE HYDRAUL IC R A M
L INK A RM R A M
2
1
2
2
4
2
2
2
2
2
1
1
2
BT4008
BT3009
BT6001
J 697 00 0 0
BT4505
8 GROO V E PU LLEY W HEEL 450 O /D

TOGGL E / L INK A RM RAM B EA R ING (L A RG E)
TOGGL E / L INK A RM RAM B EA R ING (SM A LL )
TURN BUCKLE ASS EMBL Y
SPB 4750 B EL T
1
2
4
1
8
HM1021
H V 301 4
BT5017
H V 351 8
FAKS 28x1 6
BT5504
H V 850 1
FD2005
KAWASAK I MOTOR MX 53 0
KAWASAK I MOTOR CONTROL BLOC K
T A PER LOCK BUSH 50/50 - 10 0
RE L IEF V A LVE
M16 X 28 X 110 K EY S TEE L
1 /4" BS P GREA SE N IPPL E
1/4" BS P TEST PO IN T
H A NDL E
1
1
1
J 522 00 0 0
J 523 00 0 0
J 540 00 0 0
TOGGL E GUA RD UPPE R SU PPORT BRK T

TOGGL E GUA RD UPPE R SU PPORT BRK T
TOGGL E / J A W STOCK CUTOUT SW ITCH MTG BRK T
TOGGL E / JA W STOCK CUTOUT S W ITC H
1
1
1
1
J 437 01 0 0
J 437 02 0 0
J 437 03 0 0
TOGGL E CROSSB EA M P A CKER ( INNER)

TOGGL E CROSSB EAM PACKER (CENTRE)
TOGGL E CROSSB EAM PA CKER (OUTER )
1
1
1
J 033 00 0 0
J 082 00 0 0
J 505 00 0 0
BT3015
BT3016
BT8013
FA B08x3 0
FA W 08S P
BB201 5
FA N4 2
TORQU E A RM OUT ER BE A R ING C A P

TORQU E A RM INN ER BE A R ING S PA CER RIN G
TORQU E A RM PU LL EY SHAF T
TORQU E A RM SH A FT INN ER BE A R IN G
TORQU E A RM SH A FT OUTER BE A RIN G
TORQU E A RM BEA R ING S EA L
M8 x 30 Lg BOL T
M8 S PR ING W A SHER
INLET CHUTE C OV ER SU PPORT BUFF ER
M42 PLA IN NU T
1
1
1
1
1
2
6
6
2
4
C12 Crusher
1
2
3
2
NOT E:- ITEM S 138 TO 140 A RE NOT PR OV IDED

W ITH MA CHINE A ND MA Y BE PURCH AS ED
F I A ND WHEN REQUIRED
49
HYDRAULIC HOSE DETAILS

Parts List 1
VALVE PLATE
HOSE NO.
TYPE
LENGTH m
FITTINGS
DESCRIPTION
HH 8044
HH 8048
HH 8070
HH 8071
HH 8074
HH 8092
HH 8093
HH 8094
HH 8095
HH 8096
HH 8097
HH 8098
HH 8099
HH 8116
HH 8117
HH 8118
HH 8119
HH 8122
HH 8228
HH 8229
HH 8245
HH 8246
HH 8401
HH 8404
1/4" R2T
1/4" R2T
1/4" R2T
1/4" R2T
3/8" R2T
1/4" R2T
1/4" R2T
1/4" R2T
1/4" R2T
1/4" R2T
1/4" R2T
1/4" R2T
1/4" R2T
1 1/2" R1T
1 1/2" R1T
1 1/2" R1T
1 1/2" R1T
1/4" R2T
3/4" R2T
3/4" R2T
1 1/2" R1T
1 1/2" R1T
3/4" R2T
3/4" R2T
0.22
3
2.67
2.55
2.75
0.255
0.6
0.265
1.23
0.94
0.24
0.255
1.4
0.865
0.865
0.865
0.865
0.5
0.6
0.6
1.15
1.08
2.25
2.45
F -F
F - 90S
F-F
F-F
F - 90S
F - 90C
F-F
F-F
F - 90S
F - 90S
F - 90S
F - 90C
F - 90S
UNSWAGED
UNSWAGED
UNSWAGED
UNSWAGED
90S 90C
F - 90S
F - 90S
F - 135
F - 135
F - 90S
F - 90S
SOLENOID BLOCK TO TEE ON TOP D25 SPOOL ON VALVE PLATE

BOTTOM OF SOLENOID BLOCK TO KAWASAKI PUMP
SOLENOID BLOCK TO BULKHEAD PLATE
SOLENOID BLOCK TO BULKHEAD PLATE
TOP OF SOLENOID BLOCK TO BULKHEAD PLATE
TOP D25 SPOOL VALVE TO LOWER D25 SPOOL VALVE
LOWER D25 SPOOL VALVE TO SOLENOID BLOCK
TOP D25 SPOOL VALVE TO SOLENOID BLOCK
TOP D25 SPOOL TO BOTTOM OF SOLENOID BLOCK
TOP D25 SPOOL VALVE TO SOLENOID BLOCK
KAWASAKI PUMP TO KAWASAKI PUMP - (CROSS PIPE)
TOP D25 SPOOL VALVE TO LOWER D25 SPOOL VALVE
LOWER D25 SPOOL TO SOLENOID BLOCK
TOP OF HYDRAULIC TANK
KAWASAKI PUMP TO KAWASAKI PUMP - (CROSS PIPE)
INSIDE HYDRAULIC TANK
TANDEM PUMP TO 5 STATION MANIFOLD (P2)
TANDEM PUMP TO 5 STATION MANIFOLD (P5)
MAIN CONVEYOR
HOSE NO.
TYPE
LENGTH m
FITTINGS
DESCRIPTION
HH 8076
3/4" R2T
5.70
F - 135
HEAD DRUM MOTOR TO 4 STATION MANIFOLD
HH 8077
3/4" R2T
5.76
F - 135
HEAD DRUM MOTOR TO 4 STATION MANIFOLD
HH 8079
3/8" R2T
6.00
F - 90S
BULKHEAD MAIN CONVEYOR LIFT RAM TO SOLENOID BLOCK
HH 8130
3/4" R2T
3.88
F - 90S
4 STATION MANIFOLD TO BULKHEAD IN FLARE
HH 8131
3/4" R2T
3.73
F - 90S
4 STATION MANIFOLD TO BULKHEAD IN FLARE
HH 8167
3/8" R2T
6.00
F - 90S
BULKHEAD MAIN CONVEYOR LIFT RAM TO SOLENOID BLOCK
HH 8170
3/8" R2T
0.43
F - 90S
MAIN CONVEYOR FRAME TO MAIN CONVEYOR LIFT RAM
HH 8171
3/8" R2T
0.43
F - 90S
MAIN CONVEYOR FRAME TO MAIN CONVEYOR LIFT RAM
HH 8172
3/8" R2T
0.80
F - 90C
MAIN CONVEYOR LIFT RAM TO MAIN CONVEYOR LIFT RAM (CROSS PIPE)
HH 8173
3/8" R2T
0.80
F - 90C
MAIN CONVEYOR LIFT RAM TO MAIN CONVEYOR LIFT RAM (CROSS PIPE)
HH 8226
3/4" R2T
0.66
F-F
FLARE BULKHEAD TO MAGNET MOTOR
HH 8227
3/4" R2T
0.68
F-F
FLARE BULKHEAD TO MAGNET MOTOR
NOTE: - WHEN ORDERING HYDRAULIC HOSES, PLEASE QUOTE NUMBER STAMPED

ON END OF HOSE
C12 Crusher
50

Parts List 1
SIDE CONVEYOR
HOSE NO.
TYPE
LENGTH m
FITTINGS
DESCRIPTION
HH 8009
HH 8010A
HH 8011A
HH 8012A
HH 8128
HH 8129A
HH 8151
HH 8152
3/4" R2T
3/4" R2T
3/4" R2T
3/4" R2T
3/8" R2T
3/8" R2T
3/16" R1T
3/16" R1T
0.63
0.69
3.12
3.12
0.44
0.53
0.65
0.65
90S - 90S
90S - 90S
90S - 90S
90S - 90S
F - 90C
90C - 90C
F-F
F-F
HEAD DRUM MOTOR TO BULKHEAD

HEAD DRUM MOTOR TO BULKHEAD
FROM BULKHEAD TO BULKHEAD INSIDE SIDE CONVEYOR
FROM BULKHEAD TO BULKHEAD INSIDE SIDE CONVEYOR
SIDE CONVEYOR LIFT RAM TO BULKHEAD ON SIDE CONVEYOR. FRAME
BULKHEAD TO BULKHEAD INSIDE SIDE CONVEYOR FRAME
GREASE PIPE - SIDE CONVEYOR TAIL BEARING TO COVER
GREASE PIPE - SIDE CONVEYOR TAIL BEARING TO COVER
CHASSIS AND AUXILERY

HOSE NO.
TYPE
LENGTH m
FITTINGS
DESCRIPTION
HH 8451
HH 8453
HH 8454
HH 8455
HH 8456
HH 8457
HH 8458
HH 8459
HH 8460
HH 8461
HH 8462
HH 8463
HH 8464
HH 8465
HH 8466
HH 8467
HH 8468
HH 8469
HH 8470
HH 8471
HH 8472
HH 8473
HH 8474
HH 8475
HH 8476
HH 8477
HH 8478
HH 8479
HH 8480
HH 8481
HH 8482
HH 8483
HH 8484
HH 8532
3/8" R2T
3/8" R2T
3/8" R2T
3/8" R2T
3/8" R2T
3/8" R2T
3/8" R2T
3/8" R2T
3/8" R2T
3/8" R2T
3/8" R2T
3/8" R2T
3/16" R1T
3/16" R1T
1/4" R2T
1/4" R2T
1/4" R2T
1/4" R2T
3/4" R2T
3/4" R2T
3/4" R2T
3/4" R2T
3/4" R2T
3/4" R2T
3/4" R2T
3/4" R2T
3/4" R2T
3/4" R2T
1" R2T
1" R13
1" R13
1" R13
1" R13
1/4" R2T
7.200
2.000
2.000
6.750
6.650
2.000
2.000
5.850
5.850
7.200
7.200
8.300
2.33
3.50
7.820
8.920
8.250
8.250
1.100
2.275
1.500
3.210
4.750
3.500
5.860
7.500
4.260
7.420
8.200
7.380
7.380
8.580
8.580
9.000
F-F
F-F
F-F
F-F
F-F
F-F
F-F
F-F
F-F
F-F
F-F
F-F
F - 135
F - 135
F-F
F-F
90C - 90C
90C - 90C
F - 90S
F - 90S
F-F
F-F
F-F
F-F
F-F
F-F
F-F
F-F
F-F
F - 90S
F - 90S
F - 90S
F - 90S
F - 90S
SIDE CONVEYOR LIFT RAM

REAR R/H JACKING LEG TO TEE
REAR R/H JACKING LEG TO TEE
FROM TEE TO 6 LEVER SPOOL VALVE
FROM TEE TO 6 LEVER SPOOL VALVE
REAR L/H JACKING LEG TO TEE
REAR L/H JACKING LEG TO TEE
R/H HOPPER SIDE RAM TO 6 LEVER SPOOL VALVE
R/H HOPPER SIDE RAM TO 6 LEVER SPOOL VALVE
L/H HOPPER SIDE RAM TO 6 LEVER SPOOL VALVE
L/H HOPPER SIDE RAM TO 6 LEVER SPOOL VALVE
REAR HOPPER RAM TO 6 LEVER SPOOL VALVE
GREASE PIPE - MAIN CONVEYOR TAIL DRUM BEARING TO GREASE POINT
GREASE PIPE - MAIN CONVEYOR TAIL DRUM BEARING TO GREASE POINT
BULKHEAD TO R/H TRACK BRAKE
BULKHEAD TO L/H TRACK BRAKE
CRUSHER BOX RAM (WEAR PLATE RE MOVAL)
CRUSHER BOX RAM (WEAR PLATE RE MOVAL)
L/H TRACK TO TEE
R/H TRACK TO TEE
SIDE CONVEYOR
WEBTEC PLATE TO MALE / MALE JOINT
WEBTEC PLATE TO FEEDER MOTOR
FEEDER MOTOR TO CROSS IN CHASSIS
MALE / MALE TO BULKHEAD PLATE
TEE FOR L/H & R/H TRACK TO 3/4" TEE ON DISTRIBUTION
WEBTEC TO CROSS IN CHASSIS
SIDE CONVEYOR TO BULKHEAD
CROSS IN CHASSIS TO BULKHEAD PLA TE
R/H TRACK MOTOR TO BULKHEAD PLATE
R/H TRACK MOTOR TO BULKHEAD PLATE
L/H TRACK MOTOR TO BULKHEAD PLATE
L/H TRACK MOTOR TO BULKHEAD PLATE
TANDEM PUMP TO FEEDER CONTROL HIGH PRESSURE

ON END OF HOSE
C12 Crusher
51

Parts List 1
CONTROL BOX
HOSENO.
TYPE
LENGTH m FITTINGS
DESCRIPTION
HH 8196
3/8" R2T
2.770
F - 90S
FRONT JACKING LEG CROSS PIPE
HH 8197
3/8" R2T
2.750
F - 90S
FRONT JACKING LEG CROSS PIPE
HH 8401
1/4" R2T
0.520
F - 90S
LOW PRESSURE SWITCH TO ADJUSTER CONTROL BLOCK
HH 8402
1/4" R2T
0.560
F - 90S
HIGH PRESSURE SWITCH TO ADJUSTER CONTROL BLOCK
HH 8404
1/4" R2T
3.200
F-F
CHASSIS BULKHEAD TO SOLENOID CONTROL BLOCK (A)
HH 8405
1/4" R2T
3.200
F-F
CHASSIS BULKHEAD TO SOLENOID CONTROL BLOCK (B)
HH 8406
1/4" R2T
0.900
90S - 90S
CHASSIS BULKHEAD TO WEDGE RAM IN (A)
HH 8407
1/4" R2T
0.900
90S - 90S
CHASSIS BULKHEAD TO WEDGE RAM OUT (B)
HH 8408
1/4" R2T
1.800
F-F
SOLENOID CONTROL BLOCK TO 7 WAY ADAPTER (C)
HH 8409
1/4" R2T
1.800
F-F
SOLENOID CONTROL BLOCK TO TEE (D)
HH 8410
1/4" R2T
2.150
F - 90C
DOUBLE LEVER TO TEE
HH 8411
1/4" R2T
1.850
F-F
BULKHEAD TO DOUBLE LEVER
HH 8412
1/4" R2T
2.930
F - 90C
WEDGE RAM OUT TO 7 WAY
HH 8413
1/4" R2T
2.200
F - 90C
WEDGE RAM OUT TO 7 WAY
HH 8414
1/4" R2T
3.350
F - 90C
DOUBLE LEVER TO BULKHEAD
HH 8415
1/4" R2T
2.920
F-F
BULKHEAD TO 7 WAY
HH 8416
1/4" R2T
1.910
F-F
BULKHEAD TO 7 WAY
HH 8417
1/4" R2T
2.750
F - 90C
WEDGE RAM IN TO TEE
HH 8418
1/4" R2T
1.650
F - 90C
WEDGE RAM IN TO TEE
HH 8419
3/8" R2T
0.300
F-F
MOTOR FLOW CONTROL BLOCK TO ACCUMULATOR
HH 8420
3/8" R2T
0.750
F-F
6 LEVER TO R/H JACKING LEG TEE
HH 8421
3/8" R2T
0.690
F-F
6 LEVER TO R/H JACKING LEG TEE
HH 8422
3/8" R2T
1.670
F - 90S
6 LEVER SPOOL VALVE TO BULKHEAD (RETURN TO C TOP)
HH 8425
3/8" R2T
0.420
F - 90C
CRUSHER JAW RAM TO BULKHEAD
HH 8426
3/8" R2T
0.420
F - 90C
HH 8427
3/8" R2T
0.600
F - 90C
HH 8428
3/8" R2T
0.600
F - 90C
HH 8429
1/2" R2T
2.750
F-F
TRIPLE PUMP TO 6 LEVER SPOOL VALVE
HH 8430
1/2" R2T
0.630
F - 90S
JAW ADJUSTER CONTROL BLOCK TO 6 LEVER
HH 8432
1/2" R2T
0.410
90C - 135
DOUBLE LEVER TO JAW ADJUSTER CONTROL BLOCK
HH 8435
1/2" R2T
1.680
90S - 135
DOUBLE LEVER TO 6 LEVER
HH 8437
1 1/4" R13
1.070
F - 135
CRUSHER DRIVE MOTOR TO DISTRIBUTION BLOCK
HH 8438
1 1/4" R13
0.950
F - 135
HH 8439
1 1/4" R13
0.950
F - 135
HH 8534
1/4" R2T
0.240
90S - F
FAIL SAFE PRESSURE SWITCH TO TEE ON LOW PRESSURE SWITCH
HH 8535
1/4" R2T
0.115
90S - F
TANDEM PUMP TO FEEDER CONTROL LOW PRESSURE

ON END OF HOSE
C12 Crusher
52

Parts List 1
POWER PACK
HOSENO.
TYPE
LENGTH m FITTINGS
DESCRIPTION
HH 8402
HH 8403
HH 8701
HH 8702
HH 8703
HH 8704
HH 8705
HH 8706
HH 8707
HH 8708
HH 8709
HH 8710
HH 8711
HH 8712
HH 8713
HH 8714
HH 8715
HH 8716
HH 8717
HH 8718
HH 8719
HH 8720
HH 8722
HH 8723
1" R1T
1" R1T
3/4" R2T
3/4" R2T
3/4" R2T
3/4" R2T
3/4" R2T
3/4" R2T
3/4" R2T
3/4" R2T
3/4" R2T
1/2"R2T
1/2"R2T
1/4"R2T
1" R2T
1" R2T
1" R2T
1" R1T
1" R13
1" R13
1" R13
1" R13
1 1/2" R13
1 1/4"R2T
0.930
1.045
0.500
2.150
2.050
3.020
2.600
2.770
1.600
2.950
2.950
1.600
4.600
2.000
2.950
3.120
0.530
2.360
1.560
1.560
2.380
2.290
2.010
2.980
F - 90S
F - 90S
90S - 90S
F - 90S
F - 90S
F - 90S
F - 90S
F - 90S
135 - 90S
F-F
F-F
F - 90C
90S - 90C
90S - 90S
F-F
F-F
F -90C
F-F
F - 90S
F - 90S
F - 90S
F - 90S
F - 135
F - 90S
HYDRAULIC TANK BALL VALVE TO TANDEM PUMP

CROSS OVER KAWASAKI PUMP
4 STATION MANIFOLD TO BULKHEAD PLATE
4 STATION MANIFOLD TO BULKHEAD PLATE
TANDEM PUMP TO FRONT OF HYDRAULIC TANK
FRONT OF HYDRAULIC TANK TO DISTRIBUTION BLOCK
4 STATION MANIFOLD TO SUN STRAND PUMP
TANDEM PUMP TO WATER TRAP
4 STATION MANIFOLD TO TANDEMPUMP
4 STATION MANIFOLD TO TANDEMPUMP
WATER TRAP TO TEE ON BOTTOM OF SOLENOID BLOCK
BOSCH PUMP TO DOUBLE LEVER
HYDRAULIC TANK MANIFOLD TO KAWASAKI PUMP
4 STATION MANIFOLD TO HYDRAULIC TANK MANIFOLD
4 STATION MANIFOLD TO HYDRAULIC TANK MANIFOLD
HYDRAULIC TANK BALL VALVE TO BOSCH PUMP
HYDRAULIC TANK MANIFOLD TO BULKHEAD PLATE
LOWER D25 SPOOL VALVE TO BULKHEAD PLATE
LOWER D25 SPOOL VALVE TO BULKHEAD PLATE
UPPER D25 SPOOL VALVE TO BULKHEAD PLATE
UPPER D25 SPOOL VALVE TO BULKHEAD PLATE
TEE BLOCK ON VALVE PLATE TO DISTRIBUTION BLOCK
TOP OF LOWER D25 SPOOL VALVE TO OIL COOLER
HH 8723
1 1/4"R2T
2.980
F - 90S
RETURN MANIFOLD TO BOTTOM OF UPPER D25 SPOOL

VALVE
HH 8724
HH 8728
HH 8732
HH 8733
HH 8734
HH 8735
HH 8736
HH 8737
HH 8738
HH 8746
HH 8747
HH 8748
1 1/4"R2T
1 1/4"R1T
1 1/4" R13
1 1/4" R13
1 1/4" R13
1 1/4" R13
1 1/4" R13
1 1/4" R13
3 1/2" SUCT
1" R1T
1" R1T
1 1/4"R2T
4.030
0.850
3.420
3.430
0.950
1.200
0.860
2.400
1.600
1.450
1.300
2.350
F-F
90S - 135
F - 90S
F - 90S
F - 90S
F - 90S
F - 90S
F - 90S
N/A
F-F
F-F
F-F
DISTRIBUTION BLOCK TO HYDRAULIC TANK MANIFOLD

HYDRAULIC TANK BALL VALVE TO SUN STRAND PUMP
LOWER D25 SPOOL VALVE TO DISTRIBUTION BLOCK
UPPER D25 SPOOL VALVE TO DISTRIBUTION BLOCK
LOWER D25 SPOOL VALVE TO TEE BLOCK ON VALVE PLATE
UPPER D25 SPOOL VALVE TO TEE BLOCK
BOTTOMOF LOWER D25 SPOOL VALVE TO KAWASAKI PUMP
TOP OF UPPER D25 SPOOL VALVE TO KAWASAKI PUMP
3 1/2" SUCTION PIPE HYDRAULIC TANK TO KAWASAKI PUMP
OIL COOLER RETURN TO MANIFOLD ON HYDRAULIC TANK

ON END OF HOSE
C12 Crusher
53
OPTIONAL WATER PUMP ARRANGEMENT
ITEM NO.
PART No .
PART DESCRIPTION
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
B 608 00 00
B 609 00 00
BT5001
BT6543
BT6544
BT6545
FA HC1031
HA03400044
HA03400049
HA03400058
HA1000021
HA1000039
HM1005
HP2004
HP2006
HP2009
HP2010
HP2011
HP2012
HP2013
HP2014
RU6039
WA TER PUMP MOUNTING BRACKET

COUPLING COVER
32mm TAPER LOCK BUSH (MOTOR)
COUPLING OUTER
COUPLING SPIDER
15/16" TA PER LOCK BUSH (PUMP)
1" MIKLOR CLIP
3/4" BSP M-M ADAPTER
3/4" BSP M-M-F SWIVEL TEE
3/4" BSP BARREL NUT
1" - 3/4" BS P M-F SW IV EL ADAPTER
1" - 1" BSP M-M TA IL
HY DRAULIC MOTOR
WA TER PUMP (81cc @ 21 bar)
1 1/4" - 1" BSP M-M NYLON ADAPTER
1" - 3/4" BS P M-M NYLON TAIL
1 1/4" BSP NYLON COUPLING
1 1/4" BSP NYLON TEE
FILTER ASS EMBLY
3/4" BSP REGULATING VA LVE (0-30 bar)
1" - 3/4" BSP M-M A DA PTER
1" WATER HOSE
3/4" R2T WA TER PUMP FEED HOSE (90S - 90S)
3/4" R2T WA TER PUMP RETURN HOSE (F - 90S)
1
1
1
2
1
1
6
1
1
1
1
1
1
1
3
1
1
1
1
1
1
3
1
1
C12 Crusher
54
OPTIONAL WATER TANK ASSEMBLY
VIEW ON WATER TANK ASSEMBLY
VIEW ON WATER TANK CONNECTION
ITEM NO.
PART No.
PART DESCRIPTION
QTY
1
2
3
4
5
6
7
8
9
10
A 585 00 00
A 586 00 00
A 587 00 00
B 607 00 00
CN2577
EL2134
FAHC1031
HP2009
RU6039
RH MOUNTING BRACKET
LH MOUNTING BRACKET
MOUNTING BRACKET STRIP (IF REQUIRED)
NYLON TAP ADAPTER
1000 Litre WATER TANK
FLOATING WATER PUMP SWITCH
1" MIKLOR CLIP
1" - 3/4" BSP M-M NYLON ADAPTER
1" WATER HOSE
TAP ADAPTER SEAL
1
1
2
1
1
1
2
1
1
1
C12 Crusher
55
OPTIONAL OIL COOLER
VIEW ON OIL COOLER COVER
VIEW ON OIL COOLER ASSEMBLY
VIEW ON FILTER COVER
ITEM NO.
PART No .
PART DESCRIPTION
QTY
1
2
3
4
5
6
7
8
9
10
11
B 377 00 00
B 378 00 00
B 590 00 00
B 591 00 00
B 592 00 00
B 593 00 00
B 594 00 00
B 595 00 00
B 596 00 00
EX3003
FD2102
OIL COOLER COV ER HANDLE

OIL COOLER COV ER TRANSPORT BRACKET
OIL COOLER COVER
OIL COOLER MOUNTING BRA CKET
OIL COOLER MESH PA NEL
FRONT TOP DECK PLATE
TOP DECK INFIL PLA TE
TOP DECK FILTER COVER
OIL COOLER COVER STAY BAR
OIL COOLER ASS EMBLY
HINGE
1
1
1
2
1
1
1
1
1
1
1
HOSE NO.
TYPE
LENGTH m
FITTINGS
DESCRIPTION
HH 4013
HH 4026
HH 8755
HH 8768
HH 8769
3/4" R2T
3/4" R2T
1 1/4" R2T
1" R1T
1" R1T
1/2" R2T
3.100
3.300
3.300
0.930
1.045
2.000
F-F
F - 90S
F-F
F - 90S
F - 90S
90S - 90S
RELIEF VALVE TO OIL COOLER MOTOR

HYDRAULIC OIL COOLER MOTOR TO RETURN MANIFOLD
OIL COOLER TO RETURN MANIFOLD
FEEDER MOTOR DRAIN TO HYDRAULIC TANK
C12 Crusher
56
Appendix 3
Drawing Pack
Drawing Number
TED6003sht1
TED6300sht2
TED6300sht3
TED6300sht4
TED6300sht5
TED6300sht6
TED6300sht7
TED6300sht8
Title
ENGINE SCHEMATIC C12 DEUTZ
C12 CRUSHER JAW ADJUST LOOM
C12 CRUSHER RECEIVER & LOOM
C12 SOLENOID CONTROL PANEL
C12 ENGINE PANEL ELECTRONIC
C12 CRUSHER AUX LOOMS
C12 CRUSHER CONTROLLER CONN
C12 CRUSHER CONTROL CONN
C12 HYDRAULIC DIAGRAMS
Issue No
Date
26/04/04
26/04/04
26/04/04
26/04/04
26/04/04
26/04/04
26/04/04
26/04/04
Appendix 4
OEM Manuals supplied with this machine
Title
DEUTZ 1015C ENGINE
Issue No
Date
C-12 Crusher
Appendix 5
Hazordous Substances associated with this machine.
Title- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - COSHH Sheet Reference

1.
Exxon Unirex N 3 Grease - - - - - - - - - - - - - - - - - - - - 570317-00 UNIREX N 3
2.
Shell Albida EP2 - - - - - - - - - - - - - - - - - - - - - - L75097 Revision : 22 01 1997
3.
Shell Diesel Engine Oil Rimula 15/40W - - - - - - L51548 Revision : 09 12 1999
4.
Shell Tellus Oil 46 - - - - - - - - - - - - - - - - - - - - - L60397 Revision : 09 12 1999
5.
Shell Omala 220 Gear Oil
6.
Shell Safe Anti Freeze - - - - - - - - - - - - - - - - - - LX0053 Revision : 09 12 1999
7.
Shell Agricultural Gas Oil - - - - - - - - - - - - - - - - F32002 Revision : 02 10 2002
8.
Exol Ethena EP90 Gear Oil - - - - - - - - - - - - - - - - - - - - - - - -2nd October 2002
Appendix 5
C-12 Crusher
This page intentionally left blank.
Appendix 5
-------------------------------------------------------------------------570317-00 UNIREX N 3
MATERIAL SAFETY DATA BULLETIN
--------------------------------------------------------------------------------------------------------------------------------------------------1. PRODUCT AND COMPANY IDENTIFICATION
-------------------------------------------------------------------------PRODUCT NAME: UNIREX N 3
20/10/2003
SUPPLIER: Esso Petroleum Company
ExxonMobil House
Ermyn Way, Leatherhead
Surrey, KT22 8UX
UK
Environmental/Health Emergency telephone: 01372 222 000 (UK)
44 1372 222 000 (Ireland)
INTENDED USE: GREASE
-------------------------------------------------------------------------2. COMPOSITION/INFORMATION ON INGREDIENTS
-------------------------------------------------------------------------CHEMICAL NAMES AND SYNONYMS: SEVERE TREAT MIN. OILS & ADDITIVES
GLOBALLY REPORTABLE MSDS INGREDIENTS:
Substance Name
Approx. Wt%
-----------------------HYDROXYALKYL LONG-CHAIN
<1
ALKENYL IMIDAZOLINE (CAS
27136-73-8)
EU Classification
---------------------------C;R34 Xn;R22 N;R50/53
N-OLEYLSARCOSINE (CAS
110-25-8)
Xi;R36/38
<1
N;R50/53
-------------------------------------------------------------------------3. HAZARDS IDENTIFICATION

-------------------------------------------------------------------------This product is considered hazardous according to EU regulatory
guidelines (see Section 15).
Symbol: Not applicable.
Risk Phrase(s): R52/53.
Appendix 5
Page 1 of 56
POTENTIAL HEALTH EFFECTS: Under normal conditions of intended use,

this product does not pose a risk to health. Excessive exposure
may result in eye, skin or respiratory irritation.
POTENTIAL ENVIRONMENTAL EFFECTSHarmful to aquatic organisms, may cause
long-term adverse effects in the aquatic environment.
For further health effects/toxicological data, see Section 11.
NOTE: This product should not be used for any other purpose without
expert advice.
-------------------------------------------------------------------------4. FIRST AID MEASURES
-------------------------------------------------------------------------EYE CONTACT: Flush thoroughly with water. If irritation occurs, call
a doctor.
SKIN CONTACT: Wash contact areas with soap and water. Remove and
clean oil soaked clothing daily and wash affected area.
INJECTION INJURY WARNING: If product is injected into or under
the skin, or into any part of the body, regardless of the
appearance of the wound or its size, the individual should be
evaluated immediately by a physician as a surgical emergency.
Even though initial symptoms from high pressure injection may be
minimal or absent, early surgical treatment within the first few
hours may significantly reduce the ultimate extent of injury.
INHALATION: Remove from further exposure. If respiratory irritation,
dizziness, nausea, or unconsciousness occurs, seek immediate
medical assistance. If breathing has stopped, assist ventilation
with mechanical device or use mouth-to-mouth resuscitation.
INGESTION: Not expected to be a problem. Seek medical attention if
discomfort occurs. Do not induce vomiting.
-------------------------------------------------------------------------5. FIRE-FIGHTING MEASURES
-------------------------------------------------------------------------EXTINGUISHING MEDIA: Carbon dioxide, foam, dry chemical and water fog.
SPECIAL FIRE FIGHTING PROCEDURES: Water or foam may cause frothing.
Use water to keep fire exposed containers cool. Water spray may
be used to flush spills away from exposures. Prevent runoff from
fire control or dilution from entering waterways or drinking
water supply.
SPECIAL PROTECTIVE EQUIPMENT: For fires in enclosed areas,
firefighters MUST use self-contained breathing apparatus.
UNUSUAL FIRE AND EXPLOSION HAZARDS: None.
COMBUSTION PRODUCTS: Fumes, smoke, carbon monoxide, sulfur oxides,
aldehydes and other decomposition products, in the case of
incomplete combustion.
Flash Point C(F): > 204(400) (ESTIMATED FOR OIL, ASTM D-92 (COC)).
Flammable Limits (approx.% vol.in air) LELNE,
UEL: NE
NFPA HAZARD ID:
Health: 0 , Flammability: 1 , Reactivity: 0
-------------------------------------------------------------------------6. ACCIDENTAL RELEASE MEASURES
-------------------------------------------------------------------------NOTIFICATION PROCEDURES: Report spills/releases as required to
appropriate authorities. In case of accident or road spill,
contact the Police and Fire Brigade and, if appropriate, the Area
Water Authority.
PROCEDURES IF MATERIAL IS RELEASED OR SPILLED:
LAND SPILL: Shut off source taking normal safety precautions.
Appendix 5
Page 2 of 56
Take measures to minimize the effects on ground water. Recover

by pumping or contain spilled material with sand or other
suitable absorbent and remove mechanically into containers. If
necessary, dispose of adsorbed residues as directed in Section
13.
WATER SPILL: Confine the spill immediately with booms. Warn
other ships in the vicinity. Notify port and other relevant
authorities. Remove from the surface by skimming or with
suitable absorbents. If permitted by regulatory authorities the
use of suitable dispersants should be considered where
recommended in local oil spill procedures.
ENVIRONMENTAL PRECAUTIONS: Prevent material from entering sewers,
water sources or low lying areas; advise the relevant authorities
if it has, or if it contaminates soil/vegetation.
PERSONAL PRECAUTIONS: See Section 8
-------------------------------------------------------------------------7. HANDLING AND STORAGE
-------------------------------------------------------------------------SPECIFIC USES: GREASE
HANDLING: High pressure injection under the skin may occur due to the
rupture of pressurized lines. Always seek medical attention. No
special precautions are necessary beyond normal good hygiene
practices. See Section 8 for additional personal protection
advice when handling this product.
STORAGE: Keep containers closed when not in use. Do not store in open
or unlabelled containers. Store away from strong oxidizing
agents and combustible materials. Do not store near heat,
sparks, flame or strong oxidants.
SPECIAL PRECAUTIONS: Prevent small spills and leakages to avoid slip
hazard.
EMPTY CONTAINER WARNING: Empty containers retain residue (liquid and/
or vapour) and can be dangerous. DO NOT PRESSURIZE, CUT, WELD
BRAZE, SOLDER,DRILL,GRIND OR EXPOSE SUCH CONTAINERS TO HEAT,
FLAME, SPARKS, STATIC ELECTRICITY OR OTHER SOURCES OF IGNITION;
THEY MAY EXPLODE AND CAUSE INJURY OR DEATH. Do not attempt to
refill or clean container since residue is difficult to remove.
Empty drums should be completely drained, properly bunged and
returned to a drum reconditioner. All containers should be
disposed of in an environmentally safe manner and in accordance
with governmental regulations.
-------------------------------------------------------------------------8. EXPOSURE CONTROLS/PERSONAL PROTECTION
-------------------------------------------------------------------------OCCUPATIONAL EXPOSURE LIMITS:
This product does not contain any components which have recognized
exposure limits.
VENTILATION: Use adequate ventilation.
RESPIRATORY PROTECTION: No special requirements under ordinary
conditions of use and with adequate ventilation.
EYE PROTECTION: Generally eye contact is unlikely with this type
material. If eye contact is likely, safety glasses with side
shields or chemical type goggles should be worn.
SKIN PROTECTION: If prolonged or repeated skin contact is likely, oil
impervious gloves MUST be worn. Good personal hygiene practices
should always be followed.
Appendix 5
Page 3 of 56
ENVIRONMENTAL CONTROLS: SEE SECTION 7

-------------------------------------------------------------------------9. PHYSICAL AND CHEMICAL PROPERTIES
-------------------------------------------------------------------------Typical physical properties are given below. Consult Product Data
Sheet for specific details.
GENERAL:
PHYSICAL STATE: Grease
COLOUR: Green
ODOUR: Mild
ODOUR THRESHOLD-ppm: NE
IMPORTANT HEALTH, SAFETY AND ENVIRONMENTAL INFORMATION:
pH: NA
BOILING POINT C(F): NE
FLASH POINT C(F): > 204(400) (ESTIMATED FOR OIL, ASTM D-92 (COC))
FLAMMABILITY (solids): NE
AUTO FLAMMABILITY C(F): NA
EXPLOSIVE PROPERTIES: NA
OXIDIZING PROPERTIES: NA
VAPOUR PRESSURE-mmHg 20 C: < 0.1
RELATIVE DENSITY, 15/4 C: 0.93
SOLUBILITY IN WATER: Negligible
PARTITION COEFFICIENT: > 3.5
VISCOSITY AT 40 C, cSt:
150.0
VISCOSITY AT 100 C, cSt:
13.0
VAPOUR DENSITY: NE
EVAPORATION RATE: NE
OTHER INFORMATION:
DROP POINT C(F): > 219(426)
POUR POINT C(F): NA
FREEZING POINT C(F): NE
NOTE: MOST PHYSICAL PROPERTIES FOR OIL COMPONENT.
DMSO EXTRACT, IP-346 (WT.%): <3, for mineral oil only
NA=NOT APPLICABLE NE=NOT ESTABLISHED D=DECOMPOSES
FOR FURTHER TECHNICAL INFORMATION, CONTACT YOUR MARKETING
REPRESENTATIVE
-------------------------------------------------------------------------10. STABILITY AND REACTIVITY
-------------------------------------------------------------------------STABILITY (THERMAL, LIGHT, ETC.): Stable.
CONDITIONS TO AVOID: Extreme heat and high energy sources of ignition.
INCOMPATIBILITY (MATERIALS TO AVOID): Strong oxidisers.
HAZARDOUS DECOMPOSITION PRODUCTS: Product does not decompose at
ambient temperatures.
HAZARDOUS POLYMERISATION: Will not occur.
-------------------------------------------------------------------------11. TOXICOLOGICAL DATA
----------------------------------------------------------------------------ACUTE TOXICOLOGY--ORAL TOXICITY: Practically non-toxic (LD50: greater than 2000
mg/kg). ---Based on testing of similar products and/or the
components.
DERMAL TOXICITY: Practically non-toxic (LD50: greater than 2000
mg/kg). ---Based on testing of similar products and/or the
Appendix 5
Page 4 of 56
components.
INHALATION TOXICITY: Practically non-toxic (LC50: greater than 5
mg/l). ---Based on testing of similar products and/or the
components.
EYE IRRITATION: Practically non-irritating. (Draize score: greater
than 6 but 15 or less).
---Based on testing of similar products
and/or the components.
SKIN IRRITATION: Practically non-irritating. (Primary Irritation
Index: greater than 0.5 but less than 3).
---Based on testing
of similar products and/or the components.
OTHER ACUTE TOXICITY DATA: Although an acute inhalation study was not
performed with this product, a variety of mineral oils and
synthetic base oils, such as those in this product have been
tested. These samples had virtually no effect other than a
nonspecific inflammatory response in the lung to the aerosolized
mineral oil. The presence of additives in other tested
formulations (in approximately the same amounts as in the present
formulation) did not alter the observed effects.
---SUBCHRONIC TOXICOLOGY (SUMMARY)--No significant adverse effects were found in studies using repeated
dermal applications of similar formulations to the skin of
laboratory animals for 13 weeks at doses significantly higher
than those expected during normal industrial exposure. The
animals were evaluated extensively for effects of exposure
(hematology, serum chemistry, urinalysis, organ weights,
microscopic examination of tissues etc.).
---REPRODUCTIVE TOXICOLOGY
No teratogenic effects would be expected
on laboratory developmental toxicity
in this formulation and/or materials
(SUMMARY)--from dermal exposure, based

studies of major components
of similar composition.
---CHRONIC TOXICOLOGY (SUMMARY)--Repeated and/or prolonged exposure may cause irritation to the skin,
eyes or respiratory tract. For mineral base oils: Base oils in
this product are severely solvent refined and/or severely
hydrotreated. Chronic mouse skin painting studies of severely
treated oils showed no evidence of carcinogenic effects. These
results are confirmed on a continuing basis using various
screening methods such as Modified Ames Test, IP-346, and/or
other analytical methods. Synthetic base oils representative of
those in this producthave been tested in the Ames assay and other
tests of mutagenicity with negative results. These base oils are
not expected to be carcinogenic with chronic dermal exposures.
---SENSITIZATION (SUMMARY)--Not expected to be sensitizing based on tests of this product,
components, or similar products.
-------------------------------------------------------------------------12. ECOLOGICAL INFORMATION
-------------------------------------------------------------------------ENVIRONMENTAL FATE AND EFFECTS:
This environmental assessment was conducted using information on the
individual components as no test data was available for this
specific formulation.
ECOTOXICITY: This product is expected to be harmful to aquatic
Appendix 5
Page 5 of 56
organisms. May cause long-term adverse effects in the aquatic

environment.
MOBILITY: Not established.
PERSISTENCE AND DEGRADABILITY: This product is expected to be
inherently biodegradable, as the principal components have been
shown to degrade at slow to moderate rates.
BIOACCUMULATIVE POTENTIAL: Not established.
-------------------------------------------------------------------------13. DISPOSAL CONSIDERATIONS
-------------------------------------------------------------------------WASTE DISPOSAL: Product is suitable for burning in an enclosed,
controlled burner for fuel value. Such burning may be limited
pursuant to the Resource Conservation and Recovery Act. In
addition, the product is suitable for processing by an approved
recycling facility or can be disposed of at any licensed waste
disposal site. Use of these methods is subject to user
compliance with applicable laws and regulations and consideration
of product characteristics at time of disposal.
-------------------------------------------------------------------------14. TRANSPORT INFORMATION
-------------------------------------------------------------------------USA DOT: NOT REGULATED BY USA DOT.
RID/ADR:
IMO:
IATA:
NOT REGULATED BY RID/ADR.
NOT REGULATED BY IMO.

NOT REGULATED BY IATA.
-------------------------------------------------------------------------15. REGULATORY INFORMATION

-------------------------------------------------------------------------EU Labelling: Product is dangerous as defined by the European Union
Dangerous Substances/Preparations Directives.
Symbol: Not applicable.
Risk Phrase(s): R52/53.
Harmful to aquatic organisms, may cause long-term adverse effects
in the aquatic environment.
Safety Phrase(s): S61.
Avoid release to the environment.
instructions/Safety data sheets.
Refer to special
THE FOLLOWING PRODUCT INGREDIENTS ARE CITED ON THE LISTS BELOW:

CHEMICAL NAME
1=IARC 1
2=IARC 2A
3=IARC 2B
Appendix 5
CAS NUMBER
*** NO REPORTABLE INGREDIENTS ***
LIST CITATIONS
--- REGULATORY LISTS SEARCHED --6=NO ALLERGI 11=DE TERAT B 16=DE CARC B
7=SE ALLERGY 12=DE TERAT C 17=AT TERAT A
8=SE CARC
13=DE TERAT D 18=AT TERAT B
21=CH CARC
Page 6 of 56
4=NTP CARC
5=NTP SUS
9=DK CARC
10=DE TERAT A
CARC=CARCINOGEN;
14=DE CARC A1
15=DE CARC A2
19=AT TERAT C
20=AT TERAT D
SUS=SUSPECTED CARCINOGEN;
AT = Austria
CH = Switzerland
DE = Germany
DK = Denmark
TERAT=TERATOGENIC
NO = Norway
SE = Sweden
-------------------------------------------------------------------------16. OTHER INFORMATION

-------------------------------------------------------------------------LIBRARY OF RISK PHRASES LISTED IN SECTION 2 OF THIS DOCUMENT:
R22
R34
R36/38
R50/53
Harmful if swallowed.
Causes burns.
Irritating to eyes and skin.
Very toxic to aquatic organisms, may cause long-term
adverse effects in the aquatic environment.
NOTE: EXXONMOBIL PRODUCTS ARE NOT FORMULATED TO CONTAIN PCBS.

Health studies have shown that many hydrocarbons pose potential human
health risks which may vary from person to person. Information
provided on this MSDS reflects intended use. This product should not
be used for other applications. In any case, the following advice
should be considered:
INDUSTRIAL LABEL
Under normal conditions of intended use, this product does not pose a
risk to health. Excessive exposure may result in eye, skin or
respiratory irritation. Always observe good hygiene measures. First
Aid: Wash skin with soap and water. Flush eyes with water. If
overcome by fumes or vapor, remove to fresh air. If ingested, do not
induce vomiting. If symptoms persist seek medical assistance. Read
and understand the MSDS before using this product.
COSHH Regulations: Product reviewed and considered to be potentially
hazardous to health. The Regulations must be followed and
measures to control exposure may be necessary.
Any sections of this Material Safety Data Sheet which are printed in
bold text highlights recent significant changes which have been made
to the advice or information given.
**********************************************************************
For Internal Use Only: MHC: 1* 1* 1* 1* 1*, MPPEC: A, TRN:
570317-00, ELIS: 407975, CMCS97: 97Q677
EHS Approval Date: 20OCT2003
**********************************************************************
Information given herein is offered in good faith as accurate, but
without guarantee. Conditions of use and suitability of the product for
particular uses are beyond our control; all risks of use of the product
are therefore assumed by the user and WE EXPRESSLY DISCLAIM ALL
WARRANTIES OF EVERY KIND AND NATURE, INCLUDING WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN RESPECT TO THE
USE OR SUITABILITY OF THE PRODUCT. Nothing is intended as a
Appendix 5
Page 7 of 56
recommendation for uses which infringe valid patents or as extending

license under valid patents. Appropriate warnings and safe handling
procedures should be provided to handlers and users. Alteration of this
document is strictly prohibited. Except to the extent required by law,
republication or retransmission of this document, in whole or in part, is
not permitted. Exxon Mobil Corporation and its affiliated companies
assume no responsibility for accuracy of information unless the document
is the most current available from an official ExxonMobil distribution
system. Exxon Mobil Corporation and its affiliated companies neither
represent nor warrant that the format, content or product formulas
contained in this document comply with the laws of any other country
except the United States of America.
Copyright 2001 Exxon Mobil Corporation, All rights reserved
Appendix 5
Page 8 of 56
SHELL ALBIDA GREASE EP2
Data Sheet No. L75097 Revision : 22 01 1997
REPLACES L75097 :
This data sheet has been prepared in accordance with the requirements of the Data Sheet Directive 91/155/EEC.
RECOMMENDED USES
Shell Albida Grease EP2 is recommended for use as :
a multipurpose high performance grease for rolling and plain bearings at high temperatures.
If Shell Albida Grease EP2 is used for a purpose not covered in this section, Shell UK Ltd. would be grateful to receive information
on the application.
KNOWN MISUSES/ABUSES
Shell Albida Grease EP2 is not to be used as :
none known.
The disposal of Shell Albida Grease EP2 to soil, watercourses and drains is a legal offence.
1: IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND OF THE COMPANY/UNDERTAKING

PRODUCT :
SHELL ALBIDA GREASE EP2
COMPANY :
ADDRESS :
TELEPHONE :
SHELL U.K. LIMITED,

SHELL-MEX HOUSE, STRAND, LONDON. WC2R 0DX
0171-257-3000
EMERGENCY TELEPHONE NUMBER :
AS ABOVE
2: COMPOSITION/INFORMATION ON INGREDIENTS
Shell Albida Grease EP2 is a grease manufactured from a soap and highly refined mineral oil derived from crude petroleum,
which is a SUBSTANCE covered by the following entry which appears in EINECS and additives.
EINECS NUMBER 278-011-7
CAS NUMBER 74869-21-9
Lubricating greases.
A complex combination of hydrocarbons having carbon numbers predominantly in the range C12 through C50. May contain
organic salts of alkali metals, alkaline earth metals, and/or aluminium compounds.
Exposure limit values exist for the following constituents:
Oil mist, mineral.
3: HAZARD IDENTIFICATION
Shell Albida Grease EP2 is not classified as dangerous for supply or conveyance. It contains mineral oil to which an exposure
limit applies, but due to the semi-solid consistency of Shell Albida Grease EP2 , generation of aerosols, mists, and dusts is
unlikely to occur. Prolonged and repeated skin contact may give rise to dermatitis. Grease will not biodegrade in anaerobic
conditions and, hence, can be persistent. It contains components which have a high potential to bioaccumulate.
4: FIRST AID MEASURES

INHALATION
Under normal conditions of use inhalation of vapours is not feasible or likely to present an acute hazard.
L75097
05 : 02 : 99
Appendix 5
Page 1 of 6
Page 9 of 56
SKIN
Skin contact does not normally require first aid, but contaminated clothing should be removed, and contaminated skin washed
with soap and water. If persistent irritation occurs, medical advice should be sought without delay.
Where a high pressure injection injury has occurred, medical attention should be obtained immediately. Show this Data Sheet
to the physician drawing attention to "Notes for Doctors" in Section 11 below.
EYES
Flush the eye with copious quantities of water. If irritation persists refer for medical attention.
INGESTION
DO NOT INDUCE VOMITING
If ingestion is suspected, wash out the mouth with water. No emergency measures are needed, but if adverse health effects
follow, refer for medical attention.
5: FIRE-FIGHTING MEASURES
Extinguishants
- Large Fire :
- Small Fire :
Foam/Water Fog - NEVER USE WATER JET

Foam/Dry Powder/CO2/Sand/Earth
6: ACCIDENTAL RELEASE MEASURES

The first concern should be to prevent entry to drains or watercourses.
LARGE SPILLS should be bunded by a suitable medium such as sand or earth. The grease should be reclaimed directly or
in an adsorbent medium and then transferred to suitable, clearly marked containers and disposed of in accordance with local
byelaws and the requirements of the Environmental Protection Act 1990.
SMALL SPILLS should be shovelled up and disposed of as for large spills.
7: HANDLING AND STORAGE

HANDLING
Shell Albida Grease EP2 does not require any special handling techniques, but it should be handled in suitable containers
and spillage avoided.
STORAGE
The storage of Shell Albida Grease EP2 is not subject to any special controls or restrictions. It should be stored in properly
designed, closable, labelled containers, eg mild steel or high density polyethylene (HDPE).
L75097
05 : 02 : 99
Appendix 5
Page 2 of 6
Page 10 of 56
8: EXPOSURE CONTROLS/PERSONAL PROTECTION

EXPOSURE LIMIT VALUES
The following limits are taken from The Health and Safety Executive's Guidance Note EH40 Occupational Exposure Limits
1996.
UK Occupational Exposure Standards :
Oil Mist, Mineral :
5 mg/cubic metre 8-hour TWA value

10 mg/cubic metre 15-min TWA value
Owing to the physical state of Shell Albida Grease EP2 as a semi-solid, the generation of aerosols, mists, and dusts is unlikely
to occur.
RECOMMENDED PROTECTIVE CLOTHING
Impervious gloves and overalls where regular contact is likely, and goggles if there is a risk of spraying
9: PHYSICAL AND CHEMICAL PROPERTIES

Physical State :
Appearance :
Odour :
Acidity/Alkalinity :
Flashpoint :
Dropping Point :
Flammability :
Autoflammability :
Flammability Limits
- Upper :
- Lower :
Explosive Properties :
Oxidising Properties :
Vapour Pressure @ 20 Deg. C. :
Relative Density @ 15 Deg. C. :
Solubility :
Water Solubility :
Fat solubility/solvent :
Partition Coefficient, n-octanol water :
Vapour Density (Air =1) :
Semi solid at ambient temperature

Light Brown
Characteristic, mineral oil
Not applicable
>250 Deg. C. (COC) based on mineral oil
>250 Deg. C.
Not applicable
Expected to be >320 Deg. C.
10 % vol.
1 % vol.
Not applicable
Not applicable
<0.5 k.Pa based on mineral oil
0.900
Very Low
Data not available
Expected to be > 6
>1
10: STABILITY AND REACTIVITY

CONDITIONS TO AVOID
Extremes of temperature. Store between 0 and 50 Deg. C.
MATERIALS TO AVOID
Strong oxidising agents, eg. chlorates which may be used in agriculture.
DECOMPOSITION PRODUCTS
The substances arising from the thermal decomposition of these products will largely depend upon the conditions bringing
about decomposition. The following substances may be expected from normal combustion :
Carbon Dioxide
Carbon Monoxide
Water
Particulate Matter
Calcium Oxides
L75097
05 : 02 : 99
Appendix 5
Polycyclic Aromatic Hydrocarbons

Unburnt Hydrocarbons
Unidentified Organic and Inorganic Compounds
Nitrogen Oxides
Phosphorous Oxides
Page 3 of 6
Page 11 of 56
11: TOXICOLOGICAL INFORMATION

ACUTE HEALTH HAZARDS AND ADVICE
Toxicity following single exposure to high levels (orally, dermally or by inhalation) is of a low order. The main hazard is of high
pressure injection injuries when the product is handled under high pressure such as grease guns.
INHALATION
SKIN
Skin contact presents no acute health hazard except in the case of high pressure injection injuries. These can lead to the loss
of the affected limbs if not treated immediately and properly.
Precautions :
Avoid contact with the skin by the use of suitable protective clothing. Where skin contact is unavoidable, a high standard of
personal hygiene must be practised. Extreme care must be exercised where the product is likely to be encountered at high
pressures. Where high pressures are likely to be encountered, it is recommended that safe systems of work be employed.
First Aid :
Skin contact does not normally require first aid, but contaminated clothing should be removed, and contaminated skin washed
to the physician drawing attention to "Notes for Doctors" below.
EYES
Eye contact may cause some discomfort.
Precautions :
Care should be taken to avoid contact with the eyes. Where the product is used/applied under pressure, suitable eye protection
should be used.
First Aid :
INGESTION
Ingestion of the product is not regarded as likely, except possibly by eating food without first washing hands.
Precautions :
Normal handling and hygiene precautions should be taken to avoid ingestion.
First Aid :
If ingestion is suspected, wash out the mouth with water. No emergency measures are needed, but if adverse health effects
follow, refer for medical attention.
CHRONIC HEALTH HAZARD AND ADVICE
Prolonged and repeated contact with oil products can be detrimental to health. Skin contact under conditions of poor hygiene
and over prolonged periods can lead to defatting of the skin, dermatitis, erythema, oil acne and oil folliculitis.
L75097
05 : 02 : 99
Appendix 5
Page 4 of 6
Page 12 of 56
NOTES FOR DOCTORS

HIGH PRESSURE INJECTION INJURIES
High pressure injection injuries require surgical intervention and possibly steroid therapy to minimise tissue damage and loss
of function. Because entry wounds are small and do not reflect the seriousness of the underlying damage, surgical exploration
to determine the extent of involvement may be necessary. Local anaesthetics or hot soaks should be avoided because they
can contribute to swelling, vasospasm and ischaemia. PROMPT surgical decompression, debridement and evacuation of
foreign material should be performed under general anaesthetic, and wide exploration is essential.
INGESTION AND ASPIRATION OF PETROLEUM PRODUCTS
There may be a risk to health where low viscosity products are aspirated into the lungs following vomiting, although this is
uncommon in adults. Such aspiration would cause intense local irritation and chemical pneumonitis. Children, and those in
whom consciousness is impaired, will be more at risk. Emesis of lubricants is not usually necessary, unless a large amount
has been ingested, or some other compound has been dissolved in the product. If this is indicated - for example, when there
is rapid onset of CNS depression from a large ingested volume - gastric lavage under controlled hospital conditions, with full
protection of the airway is required. Supportive care may include oxygen, arterial blood gas monitoring, respiratory support
and, if aspiration has occurred, treatment with corticosteroids and antibiotics. Seizures should be controlled with Diazepam,
or appropriate equivalent drug.
12: ECOLOGICAL INFORMATION

O,O,O-triphenyl phosphorothiate, which is classified R52/53 "Harmful to the aquatic environment and may cause long-term
adverse effects in the aquatic environment" is present at <2%.
Pentaerythritol tetrakis (3-(3,5-di-tert-butyl-4-hydroxyphenyl proprionate) which is classified R53 "May cause long-term adverse
effects in the aquatic environment" is present at <2%.
The information given below refers to the grease component of Shell Albida Grease EP2 .
AIR
Grease is a mixture of non-volatile components, which are not expected to be released to air in any significant quantities.
WATER
If released to water, grease will float on the surface and will eventually sink. Its components will not evaporate or dissolve to
any great extent. Dissolved components will be absorbed in sediments. In aerobic water and sediments they will biodegrade,
but in anaerobic conditions they may persist. Grease is not toxic to aquatic organisms but all components have a high potential
to bioaccumulate.
SOIL
When released on land grease will remain on the surface and be subject to biodegradation.
13: DISPOSAL CONSIDERATIONS

Shell Albida Grease EP2 should be disposed of to a licensed waste contractor. Any disposal route should comply with local
byelaws and the requirements of the Environmental Protection Act, 1990.
14: TRANSPORT INFORMATION

Not Dangerous for Conveyance
15: REGULATORY INFORMATION

This material has been classified according to the requirements of the Dangerous Substances Directive 67/548/EEC as last
amended by the 7th Amendment 92/32/EEC, the 22nd Adaptation to Technical Progress 96/54/EC, and the Preparations
Directive 88/379.
Not Dangerous for Supply
L75097
05 : 02 : 99
Appendix 5
Page 5 of 6
Page 13 of 56
16: OTHER INFORMATION

The references set out below give further information on specific aspects.
LEGISLATION
Consumer Protection Act 1987
Control of Pollution Act 1974
Environmental Protection Act 1990
Factories Act 1961
Health and Safety at Work Act 1974
Carriage of Dangerous Goods by Road and Rail (Classification, Packaging and Labelling) Regulations
Chemical (Hazards, Information, and Packaging for Supply) Regulations
Control of Substances Hazardous to Health Regulations
Dangerous Substances in Harbour Areas Regulations
Merchant Shipping (Dangerous Goods and Marine Pollutants) Regulations
Road Traffic (Carriage of Dangerous Substances in Packages etc.) Regulations
Road Traffic (Carriage of Dangerous Substances in Road Tankers and Tank Containers) Regulations
Road Traffic (Training of Drivers of Vehicles Carrying Dangerous Goods) Regulations
Reporting of Injuries, Diseases and Dangerous Occurrences Regulations
Special Waste Regulations
GUIDANCE NOTES
HS(G)71
EH/40
EH/58
MS24
The storage of packaged dangerous substances

Occupational Exposure Limits
The Carcinogenicity of Mineral Oils
Health surveillance of occupational skin disease
OTHER LITERATURE
Concawe Report 86/69
Health Aspects of Worker Exposure to Oil Mists
Department of the Environment - Waste Management - The Duty of Care - A Code of Practice
ADDRESSES
Concawe, Madouplein 1, B-1210 Brussel, Belgium
L75097
05 : 02 : 99
Appendix 5
Page 6 of 6
Page 14 of 56
SHELL RIMULA SUPER 15W-40
REPLACES L51548 : 30 07 99
RECOMMENDED USES
Shell Rimula Super 15W-40 is recommended for use as :
a heavy duty diesel engine lubricant
If Shell Rimula Super 15W-40 is used for a purpose not covered in this section, Shell UK Ltd. would be grateful to receive information
on the application.
Shell Rimula Super 15W-40 is not to be used as :
none known.
The disposal of Shell Rimula Super 15W-40 to soil, watercourses and drains is a legal offence.

PRODUCT :
SHELL RIMULA SUPER 15W-40
|
|
|
|
COMPANY :
ADDRESS :
TELEPHONE :
SHELL UK OIL PRODUCTS LTD,

STANLOW MANUFACTURING COMPLEX,
PO BOX 3, ELLESMERE PORT, CH65 4HB,
0151-350-4000
EMERGENCY TELEPHONE :
0151-350-4595
Shell Rimula Super 15W-40 is a preparation manufactured from highly refined mineral oils derived from crude petroleum, and
additives.
The following components, which have health effects, are present at significant concentrations.
CONC.
<2%
COMPONENT
CLASS
RISK PHRASES
Zinc alkyldithiophosphate
Xi R36
Irritating to the eyes

Mineral Oil.
Shell Rimula Super 15W-40 is not classified as dangerous for supply or conveyance.
Shell Rimula Super 15W-40 contains zinc alkyldithiophosphate, at less than 2%, which is classified as Xi R36, irritating to the
eyes.
It contains mineral oil, to which an exposure limit applies.
Prolonged and repeated skin contact may give rise to dermatitis.
Mineral base oil will not biodegrade in anaerobic conditions and, hence, can be persistent. It contains components which have
a high potential to bioaccumulate.
L51548
02 : 01 : 00
Appendix 5
Page 1 of 7
Page 15 of 56

INHALATION
Remove to fresh air. If rapid recovery does not occur, obtain medical attention.
SKIN
Skin contact does not normally require first aid, but oil soaked clothing should be removed, and contaminated skin washed
EYES
INGESTION
If ingestion is suspected, wash out the mouth with water, and send to hospital immediately. Show this Data Sheet to the
physician drawing attention to "Notes for Doctors" in Section 11 below.
Extinguishants
- Large Fire :
- Small Fire :

Foam/Dry Powder/AFFF/CO2/Sand/Earth

LARGE SPILLS should be bunded by a suitable medium such as sand or earth. The liquid should be reclaimed directly or in
an adsorbent medium and then transferred to suitable, clearly marked containers and disposed of in accordance with local
SMALL SPILLS should be soaked up with sand or earth and disposed of as for large spills.

HANDLING
Shell Rimula Super 15W-40 does not require any special handling techniques, but it should be handled in suitable containers
and spillage avoided.
STORAGE
The storage of Shell Rimula Super 15W-40 is not subject to any special controls or restrictions. It should be stored in properly
designed, closable, labelled containers, eg mild steel or high density polyethylene (HDPE).
L51548
02 : 01 : 00
Appendix 5
Page 2 of 7
Page 16 of 56

1998.
Oil Mist, Mineral :


Impervious gloves and overalls where regular contact is likely, and goggles if there is a risk of splashing

Physical State :
Appearance :
Odour :
Initial Boiling Point :
Pour Point :
Flashpoint :
Flammability :
Autoflammability :
Flammability Limits
- Upper :
- Lower :
Solubility :
Water Solubility :
Viscosity @ 100 Deg. C. :
Liquid at ambient temperature

Amber
Not applicable
>320 Deg. C.
- 30 Deg. C.
>180 Deg. C. (min)
Not applicable
10 % vol.
1 % vol.
Not applicable
Not applicable
<0.1 k.Pa
0.883
Very Low
Data not available
Expected to be > 6
>1
100 cSt

CONDITIONS TO AVOID
MATERIALS TO AVOID
Carbon Dioxide
Carbon Monoxide
Water
Particulate Matter
Alkyl Mercaptans
Alkyl Sulphides
Calcium Oxides
L51548
02 : 01 : 00
Appendix 5

Nitrogen Oxides
Hydrogen Sulphide
Phosphorus Oxides
Sulphur Oxides
Page 3 of 7
Page 17 of 56

Toxicity following single exposure to high levels (orally, dermally or by inhalation) is of a low order. The main hazards are: in
the unlikely event of ingestion, aspiration into the lungs with possible resultant chemically induced pneumonia ; and, if the
products are handled under high pressures, of high pressure injection injuries.
INHALATION
Precautions :
Care should be taken to keep exposures below applicable occupational exposure limits by the use of general or local
ventilation. If this cannot be achieved, use of a respirator fitted with an organic vapour cartridge combined with a particulate
prefilter.
First Aid :
SKIN
Precautions :
pressures, when it is recommended that safe systems of work be employed.
First Aid :
EYES
Precautions :
If there is a risk of splashing while handling the liquid, suitable eye protection should be used.
First Aid :
INGESTION
The main hazard following ingestion is of aspiration into the lungs during subsequent vomiting.
Precautions :
Accidental ingestion is unlikely. Normal handling and hygiene precautions should be taken to avoid ingestion.
L51548
02 : 01 : 00
Appendix 5
Page 4 of 7
Page 18 of 56
First Aid :
DO NOT INDUCE VOMITING.
physician drawing attention to "Notes for Doctors" below.

Prolonged and repeated contact with oil products can be detrimental to health. The main hazards arise from skin contact and
in the inhalation of mists. Skin contact under conditions of poor hygiene and over prolonged periods can lead to defatting of
the skin, dermatitis, erythema, oil acne and oil folliculitis. Excessive and prolonged inhalation of oil mists may cause a chronic
inflammatory reaction of the lungs and a form of pulmonary fibrosis.
USED ENGINE OILS

Used engine oils have been established as cancer inducing materials in animals owing to the presence of polycyclic aromatic
hydrocarbons which are formed during the combustion process. Repeated and prolonged skin contact with used engine oils
should be avoided by the use of impervious gloves and overalls. Good standards of personal hygiene are recommended.
NOTES FOR DOCTORS



Shell Rimula Super 15W-40 contains one constituent, present at <2.5%, which is classified as dangerous for the environment
R51/53 toxic to aquatic organisms, may cause long-term adverse effects in the aquatic environment
The information given below refers to the mineral base oil component, which accounts for roughly 70%
of Shell Rimula Super 15W-40 .
No ecological information is available on the other constituents.
AIR
Shell Rimula Super 15W-40 is a mixture of non-volatile components, which are not expected to be released to air in any
significant quantities.
WATER
If released to water, Shell Rimula Super 15W-40 will form a floating layer on the surface and its components will not evaporate
or dissolve to any great extent. Dissolved components will be absorbed in sediments. In aerobic water and sediments they
will biodegrade slowly, but in anaerobic conditions they will persist. Shell Rimula Super 15W-40 is practically non-toxic to
aquatic organisms but contains components which have a high potential to bioaccumulate.
L51548
02 : 01 : 00
Appendix 5
Page 5 of 7
Page 19 of 56
SOIL
Small volumes released on land will be absorbed in the upper soil layers and be biodegraded slowly. Larger volumes may
penetrate into anaerobic soil layers in which the product will persist and may reach the water table on which it will form a
floating layer. The more soluble components may dissolve but their high soil absorption coefficient and the low solubility will
prevent significant contamination of ground water.

Shell Rimula Super 15W-40 should be disposed of to a licensed waste contractor. Any disposal route should comply with local
byelaws and the requirements of the Environmental Protection Act, 1990.


amended by the 8th Amendment 96/56/EC, the 22nd Adaptation to Technical Progress 96/54/EC, and the Preparations
Directive 88/379/EEC as last amended by the 4th Adaptation to Technical Progress 96/65/EC.

LEGISLATION
Factories Act 1961
GUIDANCE NOTES
HS(G)71
EH/40
EH/58
MS24

OTHER LITERATURE
Concawe Report 3/82
Precautionary Advice on the Handling of Used Engine Oils

Petroleum Products - First Aid Emergency and Medical Advice
L51548
02 : 01 : 00
Appendix 5
Page 6 of 7
Page 20 of 56
ADDRESSES
L51548
02 : 01 : 00
Appendix 5
Page 7 of 7
Page 21 of 56
SHELL TELLUS OIL 46
REPLACES L60397 : 19 02 98
RECOMMENDED USES
Shell Tellus Oil 46 is recommended for use as :
an hydraulic fluid and fluid transmission oil.
If Shell Tellus Oil 46 is used for a purpose not covered in this section, Shell UK Ltd. would be grateful to receive information on the
application.
Shell Tellus Oil 46 is not to be used as :
none known.
The disposal of Shell Tellus Oil 46 to soil, watercourses and drains is a legal offence.

PRODUCT :
SHELL TELLUS OIL 46
|
|
|
|
COMPANY :
ADDRESS :
TELEPHONE :

0151-350-4000
0151-350-4595
Shell Tellus Oil 46 is a preparation manufactured from highly refined mineral oils derived from crude petroleum, and additives,
none of which impart any additional hazard to the finished product to that posed by the base component(s).
Mineral Oil.
Shell Tellus Oil 46 is not classified as dangerous for supply or conveyance. It contains mineral oil, to which an exposure limit
applies. Prolonged and repeated skin contact may give rise to dermatitis. Mineral base oil will not biodegrade in anaerobic
conditions and, hence, can be persistent. It contains components which have a high potential to bioaccumulate.

INHALATION
SKIN
L60397
02 : 01 : 00
Appendix 5
Page 1 of 6
Page 22 of 56
EYES
INGESTION
Extinguishants
- Large Fire :
- Small Fire :



HANDLING
Shell Tellus Oil 46 does not require any special handling techniques, but it should be handled in suitable containers and
spillage avoided.
STORAGE
The storage of Shell Tellus Oil 46 is not subject to any special controls or restrictions. It should be stored in properly designed,
closable, labelled containers, eg mild steel or high density polyethylene (HDPE).

1996.
Oil Mist, Mineral :


L60397
02 : 01 : 00
Appendix 5
Page 2 of 6
Page 23 of 56

Physical State :
Appearance :
Odour :
Pour Point :
Flashpoint (COC):
Flammability :
Autoflammability :
Flammability Limits
- Upper :
- Lower :
Solubility :
Water Solubility :

Pale/Dark Amber
Not applicable
>320 Deg. C.
-30 Deg. C.
243 Deg. C.
Not applicable
10 % vol.
1 % vol.
Not applicable
Not applicable
<0.1 k.Pa
0.870
Very Low
Not available
Expected to be > 7
>5
46 Cst.

CONDITIONS TO AVOID
MATERIALS TO AVOID
Carbon Dioxide
Carbon Monoxide
Water
Particulate Matter
Zinc Oxide
Phosphorous Oxides

Nitrogen Oxides
Calcium Oxide
Methacrylate monomers

Toxicity following single exposure to high levels (orally, dermally or by inhalation) is of a low order. The main hazards are: in
the unlikely event of ingestion, aspiration into the lungs with possible resultant chemically induced pneumonia ; and, if the
products are handled under high pressures, of high pressure injection injuries.
INHALATION
SKIN
L60397
02 : 01 : 00
Appendix 5
Page 3 of 6
Page 24 of 56
Precautions :
pressures, when it is recommended that safe systems of work be employed.
First Aid :
EYES
Precautions :
First Aid :
INGESTION
Precautions :
First Aid :
the skin, dermatitis, erythema, oil acne and oil folliculitis. Excessive and prolonged inhalation of oil mists may cause a chronic
inflammatory reaction of the lungs and a form of pulmonary fibrosis.
NOTES FOR DOCTORS
L60397
02 : 01 : 00
Appendix 5
Page 4 of 6
Page 25 of 56

The information given below refers to the mineral base oil component, which accounts for roughly 99%, of Shell Tellus Oil 46
. No ecological information is available on the other constituents.
AIR
Shell Tellus Oil 46 is a mixture of non-volatile components, which are not expected to be released to air in any significant
quantities.
WATER
If released to water, Shell Tellus Oil 46 will form a floating layer on the surface and its components will not evaporate or
dissolve to any great extent. Dissolved components will be absorbed in sediments. In aerobic water and sediments they will
biodegrade slowly, but in anaerobic conditions they will persist. Shell Tellus Oil 46 is practically non-toxic to aquatic organisms
but contains components which have a high potential to bioaccumulate.
SOIL

Shell Tellus Oil 46 should be disposed of to a licensed waste contractor. Any disposal route should comply with local byelaws
and the requirements of the Environmental Protection Act, 1990.


amended by the 7th Amendment 92/32/EEC, the 21st Adaptation to Technical Progress 94/69/EC, and the Preparations
Directive 88/379.

LEGISLATION
Factories Act 1961
L60397
02 : 01 : 00
Appendix 5
Page 5 of 6
Page 26 of 56
GUIDANCE NOTES
HS(G)71
EH/40
EH/58
MS24

OTHER LITERATURE
ADDRESSES
L60397
02 : 01 : 00
Appendix 5
Page 6 of 6
Page 27 of 56
SHELL OMALA HD OILS
Data Sheet No. LOMAHD Revision : 18 11 2003
REPLACES LOMAHD : 24 08 00
RECOMMENDED USES
Shell Omala HD Oils is recommended for use as :
an industrial gearbox oil.
If Shell Omala HD Oils is used for a purpose not covered in this section, Shell UK Ltd. would be grateful to receive information on
the application.
Shell Omala HD Oils is not to be used as :
none known.
The disposal of Shell Omala HD Oils to soil, watercourses and drains is a legal offence.

PRODUCT :
SHELL OMALA HD OILS

Comprising :
SHELL OMALA OIL HD 220
COMPANY :
SHELL UK OIL PRODUCTS LTD
TECHNICAL CONTACT:
PRODUCT HSE DEPARTMENT
ADDRESS :
TELEPHONE :
STANLOW MANUFACTURING COMPLEX

PO BOX 3, ELLESMERE PORT, CH65 4HB
0151-350-4000
0151-350-4595
Shell Omala HD Oils is a preparation manufactured from polyalphaolefin basestock and additives.
CONC.
COMPONENT
|
|
|
=<0.5%
Dioctyldiphenylamine
|
|
|
|
=<0.25% Alkenylamine
EINECS
CLASS RISK PHRASES

Xi
N
R43 May cause sensitisation by skin contact

R51/53 Toxic to aquatic organisms, may cause long-term
adverse effects in the aquatic environment
Xn
C
N
R22 Harmful if swallowed

R34 Causes burns
R50/53 Very toxic to aquatic organisms, may cause
long-term adverse effects in the aquatic environment

There are no occupational exposure limits or standards for this preparation or it's components, but compliance with the
standard for oil mist, mineral, as a minimum, should be maintained.
LOMAHD
18 : 11 : 03
Appendix 5
Page 1 of 9
Page 28 of 56
Shell Omala HD Oils is not classified as dangerous for supply or conveyance.
Prolonged and repeated skin contact may give rise to dermatitis.
Polyalphaolefin will not biodegrade in anaerobic conditions and, hence, can be persistent. It contains components which have
a high potential to bioaccumulate.

INHALATION
SKIN
EYES
INGESTION
Suitable Extinguishing Media
Extinguishants
- Large Fire :
- Small Fire :

Unsuitable Extinguishing Media

NEVER USE WATER JET
Special Protective Equipment for Firefighters

The choice of protective equipment must only be undertaken in the light of a dynamic risk assessment by the officer in charge
of the incident. Whilst the content of this section may inform the choice of protective equipment used, the choice of protective
equipment will be highly dependent on local conditions.
For large fires, the officer in charge may consider; self contained breathing apparatus (EN 137).
Further guidance on protective equipment for professional fire fighters can be obtained from the home office.
Refer to section 10 - stability and reactivity.
LOMAHD
18 : 11 : 03
Appendix 5
Page 2 of 9
Page 29 of 56

Personal Precautions
Not classified as flammable but will support combustion. Remove sources of ignition.
Protective equipment may include PVC, Neoprene or nitrile rubber gloves; rubber knee length safety boots and PVC jacket
and trousers. Avoid contact with eyes and skin.
Whilst the content of this section may inform the choice of protective equipment used, the choice of protective equipment will
be highly dependent on the size of the spill and other local conditions.
Environmental Precautions and Intermediate Containment Action

MARITIME SPILLAGES
Any spillage of Shell Omala HD Oils which results in overside pollution must be treated in accordance with the guidelines laid
down in the respective Vessel Shipboard Oil Pollution Emergency Plan (SOPEP), as required by MARPOL 73/78 Annex 1,
Regulation 26. Where the vessel is not required to comply with such legislation, the Owner's and/or Charterer's instructions
must be followed. In the absence of any other guidelines, any spillage in territorial/coastal waters must be immediately reported
to the appropriate maritime authority, e.g. coast guard, the vessel's local agent if applicable, and the vessel's Owner/Charterer.
In international waters, any spillage should be reported to the nearest coastal state, and additional guidance should sought
immediately from the vessel's Owner/Charterer.

HANDLING
Exposure to Shell Omala HD Oils should be reduced as low as reasonably practicable. Reference should be made to the
Health and Safety Executive's publication "COSHH Essentials".
Shell Omala HD Oils does not require any special handling techniques, but it should be handled in suitable containers and
spillage avoided.
STORAGE
The storage of Shell Omala HD Oils is subject to the Control of Pollution ( Oil Storage) (England) Regulations.
It should be stored in properly designed, closable, labelled containers, eg mild steel or high density polyethylene (HDPE).
Packed product should be earthed.
Further guidance maybe obtained from the local environment agency office.
LOMAHD
18 : 11 : 03
Appendix 5
Page 3 of 9
Page 30 of 56

2002.
Oil Mist, Mineral :

RECOMMENDED MONITORING PROCEDURES

Reference should be made to HSE's publication Methods for the Determination of Hazardous Substances (MDHS) 84 Measurement of oil mist from mineral oil-based metalworking fluids.
Measurement of an employee's exposure to oil vapour maybe supplemented through the use of stain tubes.
PERSONAL PROTECTIVE EQUIPMENT

The use of personal protective equipment is only one aspect of an integrated approach to the Control Of Substances
Hazardous to Health.
The management of Health and Safety at Work Regulations 1992 require employers to identify and evaluate the risks to health
and to implement appropriate measures to eliminate or minimise those risks.
The choice of personal protective equipment is highly dependent upon local conditions, e.g. exposure to other chemical
substances and micro-organisms, thermal hazards (protection from extremes of cold and heat), electrical hazards, mechanical
hazards and appropriate degree of manual dexterity required to undertake an activity.
Whilst the content of this section may inform the choice of personal protective equipment used, the limitations of any data
which can be provided must be fully understood, e.g. personal protective equipment chosen to protect employees from
occasional splashes maybe entirely inadequate for activities involving partial or complete immersion.
If the levels of oil mist or vapour in air are likely to exceed the occupational exposure standards then consideration should be
given to the use of local exhaust ventilation to reduce personal exposure. The choice of personal protective equipment should
only be undertaken in the light of a full COSHH and risk assessment by a suitably qualified competent person ( e.g. a
professionally qualified occupational hygienist).
Effective protection is only achieved by correctly fitting and well maintained equipment and employers should ensure that
appropriate training is given. All personal protective equipment should be regularly inspected and replaced if defective.
In the first instance, further guidance maybe obtained through HSE's publication "COSHH - a brief guide to the regulations"
(INDG136(rev1)).
Hand Protection :Chemical protective gloves are made from a wide range of materials, but there is no single glove material ( or combination
of materials) which gives unlimited resistance to any individual or combination of substances or preparations. The extent of
the breakthrough time will be affected by a combination of factors which include permeation, penetration, degradation, use
pattern ( full immersion, occasional contacts) and how the glove is stored when not in use.
Theoretical maximum levels of protection are seldom achieved in practice and the actual level of protection can be difficult to
assess.
Effective breakthrough time should be used with care and a margin of safety should be applied. HSE guidance on protective
gloves recommends a 75% safety factor to be applied to any figures obtained in a laboratory test.
Nitrile gloves may offer relatively long breakthrough times and slow permeation rates. Test data, e.g breakthrough data
obtained through test standard EN374-3:1994 are available from reputable equipment suppliers.
LOMAHD
18 : 11 : 03
Appendix 5
Page 4 of 9
Page 31 of 56
Personal hygiene is a key element of effective hand care. Gloves must only be worn on clean hands. After using gloves, hands
should be washed and dried thoroughly. A non perfumed moisturiser should be applied.
Respiratory Protection
At standard temperature and pressure, the Occupational Exposure Standard for oil vapour is unlikely to be exceeded.
Care should be taken to keep exposures below applicable occupational exposure limits. If this cannot be achieved, use of a
respirator fitted with an organic vapour cartridge combined with a particulate prefilter should be considered.
Half masks (EN 149) or valved half masks( EN 405) in combination with type A2 (EN 141) and P2/3 (EN 143) prefilters maybe
considered.
If Shell Omala HD Oils is subjected to elevated temperatures, say, half masks (EN 149) or valved half masks( EN 405) in
combination with type AX (EN 371) and P2/3 (EN 143) prefilters maybe considered.
Eye Protection
Goggles conforming to a minimum standard of BS EN 166 345B should be considered if there is a possibility of eye contact
with Shell Omala HD Oils through splashing.
Higher rated eye protection must be considered for highly hazardous operations or work areas, employees involved in
metalworking operations such as chipping, grinding or cutting may require additional protection to avert injury from fast moving
particles or broken tools.
Other Skin Protection

Care should be taken to avoid skin contact with Shell Omala HD Oils Overalls and shoes with oil resistant soles should be
worn.

Physical State :
Appearance :
Odour :
Flammability :
Autoflammability :
Flammability Limits

Amber
Neutral, oily
Not applicable
Data not available
Not applicable
10 % vol.
1 % vol.
Not applicable
Not applicable
<0.1 k.Pa
Very Low
Data not available
Expected to be > 6
>1
- Upper :
- Lower :
Solubility :
Water Solubility :
TYPICAL PROPERTIES

POUR POINT
Deg C.
FLASH POINT
Deg C.
-48
-45
-42
245
242
240
DENSITY
@ 15 Deg C.
kg/M3
853
855
857
VISCOSITY
@ 40 Deg C.
.
220
320
460

CONDITIONS TO AVOID
LOMAHD
18 : 11 : 03
Appendix 5
Page 5 of 9
Page 32 of 56
MATERIALS TO AVOID
Carbon Dioxide
Carbon Monoxide
Water
Particulate Matter
Sulphur Oxides
Phosphorus Oxides

Nitrogen Oxides
Hydrogen Sulphide

Basis of Assessment
Toxicological data may not have been determined specifically for all end points ( e.g. mutagenicity, carcinogenicity,
reproductive toxicity, repeated dose and acute toxicity, corrosivity, irritation, sensitisation etc ) for this substance/preparation.
Assessment will be based on a combination of test data, human experience, toxicological data generated on similar
components and the conventional method.

Toxicity following single exposure to high levels (orally, dermally or by inhalation) is of a low order.
The main hazards are: in the unlikely event of ingestion, aspiration into the lungs with possible resultant chemically induced
pneumonia ; and, if the products are handled under high pressures, of high pressure injection injuries.
INHALATION
SKIN
Where a high pressure injection injury has occurred, medical attention should be obtained immediately.
Show this Data Sheet to the physician drawing attention to "Notes for "Doctors".
EYES
INGESTION
LOMAHD
18 : 11 : 03
Appendix 5
Page 6 of 9
Page 33 of 56

the skin, dermatitis, erythema, oil acne and oil folliculitis.
Excessive and prolonged inhalation of oil mists may cause a chronic inflammatory reaction of the lungs and a form of
pulmonary fibrosis.
NOTES FOR DOCTORS



Basis of Assessment
Ecotoxicological data may not have been determined specifically for all end points for this substance/preparation. Assessment
will be based on a combination of test data, other available evidence, ecotoxicological data generated on similar components
and the conventional method.
The information given below refers to the polyalphaolefin component.
AIR
Shell Omala HD Oils is a mixture of non-volatile components, which are not expected to be released to air in any significant
quantities.
WATER
If released to water, Shell Omala HD Oils will form a floating layer on the surface and its components will not evaporate or
dissolve to any great extent. Dissolved components will be absorbed in sediments. In aerobic water and sediments they will
biodegrade slowly, but in anaerobic conditions they will persist. Shell Omala HD Oils is practically non-toxic to aquatic
organisms but contains components which have a high potential to bioaccumulate.
SOIL
LOMAHD
18 : 11 : 03
Appendix 5
Page 7 of 9
Page 34 of 56

Shell Omala HD Oils should be disposed of to a licensed waste contractor.
Any disposal route must satisfy the requirements of the of the Environmental Protection Act, 1990, the Environment Act 1995,
the Special Waste Regulations and should comply with the Waste Oil Directive and any local byelaws.
Envirowise offers free advice through a national helpline. Initial contact by industry and commerce should be made to the
Environment and Energy helpline ( 0800 585 794). The Envirowise programme is sponsored by Government and seeks to
encourage good practice in environmental protection technology and techniques.
Further guidance can also obtained from the local environment agency agency office.


Additional Information
Contains aryl amine. May produce an allergic reaction
Safety data sheet available on request
LEGISLATION
Environment Act 1995
Factories Act 1961
Special Waste Regulations 1996
Health and Safety ( First Aid) Regulations 1981
Personal Protective Equipment ( EC Directive) Regulations 1992
Personal Protective Equipment at Work Regulations 1992

GUIDANCE NOTES
UK Chemicals Regulatory Atlas, An Overview of how to guide your chemical through to
regulatory compliance (DTI).
HSG71
EH/40
EH/58
MS24
HSG 53
HSG 206
LOMAHD

Occupational Exposure Limits.
The selection, use and maintenance of respiratory protective
equipment: A practical guide
Cost and effectiveness of chemical protective gloves for the
18 : 11 : 03
Appendix 5
Page 8 of 9
Page 35 of 56
L74
HSG 136
INDG234 (rev)
workplace: Guidance for employers and health and safety specialists.

First Aid at work: Approved Code of Practice and Guidance
Workplace transport safety : guidance for employers
Are you Involved in the Carriage of Dangerous Goods by Road or Rail
OTHER LITERATURE
Concawe
Concawe
Concawe
Concawe
Report
Report
Report
Report
3/82
86/69
01/97
01/53
Precautionary Advice on the Handling of Used Engine Oils

Classification and labelling of petroleum substances according to the EU dangerous
substances directive ( Concawe recommendations August 2001)
environmental classification of petroleum substances - summary data and rationale
Miscellaneous
It is the policy of Shell UK Oil Products Limited to provide safety data sheets for all marketed products irrespective of whether
the product is classified as dangerous for supply or not.
If you require a replacement or an additional copy of a safety data sheet, please send your request either by fax to 0161 499
4627 for the attention of the Orders and Information Services Department, by e-mail to ShellCSC@shell.com or by contacting
your customer services representative.
Alternatively, copy safety data sheets are available "on-line", please contact the e-commerce administrator on 0800 7311321
for further details.
USEFUL ADDRESSES
Concawe, Boulevard du Souverain 165 B - 1160 Brussels, Belgium
LOMAHD
18 : 11 : 03
Appendix 5
Page 9 of 9
Page 36 of 56
SHELL SAFE ANTIFREEZE
Data Sheet No. LX0053 Revision : 09 12 1999
REPLACES LX0053 : 10 02 98
RECOMMENDED USES
Shell Safe Antifreeze is recommended for use as :
an antifreeze and system coolant for most types of water-cooled internal combustion engines
If Shell Safe Antifreeze is used for a purpose not covered in this section, Shell UK Ltd would be grateful to receive information on
the application.
Shell Safe Antifreeze is not to be used as :
The most common misuse is that of ingestion by children. For this reason, Shell Safe Antifreeze contains an aversive agent. It is
most important that Shell Safe Antifreeze be kept safely out of reach or locked away.
The disposal of Shell Safe Antifreeze to soil, watercourses and drains is a legal offence.

PRODUCT :
SHELL SAFE ANTIFREEZE
|
|
|
|
COMPANY :
ADDRESS :
TELEPHONE :

0151-350-4000
0151-350-4595
Shell Safe Antifreeze is a preparation manufactured from monoethylene glycol, additives, and a taste aversive agent.
CONC.
COMPONENT
CLASS
>90%
Ethylene glycol
Xn
RISK PHRASES
R22 Harmful if swallowed

Ethylene Glycol (Ethane-1,2-diol)
Shell Safe Antifreeze is classified for supply purposes as harmful by ingestion owing to the presence of ethylene glycol .
Occupational exposure limits apply to ethylene glycol . Ethylene glycol may present a risk to the unborn child. Shell Safe
Antifreeze is not classified as dangerous for conveyance. Ethylene glycol is readily biodegradable and poses a significant risk
of oxygen deletion in aquatic systems.

INHALATION
Remove the person affected to fresh air. If rapid recovery does not occur, obtain medical attention.
LX0053
30 : 12 : 99
Appendix 5
Page 1 of 6
Page 37 of 56
SKIN
Wash contaminated skin with water. Use soap if available. Do not delay.
EYES
Flush the eye with copious quantities of water for up to 10 minutes. Refer for medical attention.
INGESTION
The normal advice given in the case of ingestion of hydrocarbon products is that vomiting should be avoided due to the risk
of aspiration into the lungs, however, owing to the toxic effects and rapid absorption from the stomach, this advice is modified
for Shell Safe Antifreeze as follows :
SEEK QUALIFIED MEDICAL ASSISTANCE IMMEDIATELY.
IF THE PATIENT IS UNCONSCIOUS, DO NOT INDUCE VOMITING.
WITH A CONSCIOUS PATIENT, if hospital assistance is not likely to be immediately available, attempt to induce vomiting.
SHOW A COPY OF THIS DATA SHEET TO THE PHYSICIAN,
draw attention to "Notes for Doctors" in Section 11 below.
Extinguishants
- Large Fire :
- Small Fire :
Alcohol Resistant Foam/Water Fog - NEVER USE WATER JET

Alcohol Resistant Foam/Water Fog/Dry Powder/CO2/Sand/Earth
Full protective clothing and self contained breathing apparatus is recommended for large fires.

Extinguish naked flames, avoid contact with skin, eyes, and clothing. Wear plastic or rubber gloves, goggles or face shield
and boots. Make best endeavours to prevent entry to drains or watercourses.
byelaws and the requirements of the Environmental Protection Act 1990. Any containers used to collect the spilled material
or absorbent should be labelled to indicate contents and hazards.

HANDLING
Shell Safe Antifreeze does not require any special handling techniques, but it should be handled in suitable containers and
spillage avoided. Avoid contact with skin, eyes and clothing. Do not breathe mists, aerosols or vapours. Maximum handling
temperature 60 Deg. C.
STORAGE
The storage of Shell Safe Antifreeze is not subject to any special controls or restrictions. It should be stored in properly
designed, closable, labelled containers, eg mild steel or high density polyethylene (HDPE). Keep away from children,
foodstuffs and animal feed.

1997.
LX0053
30 : 12 : 99
Appendix 5
Page 2 of 6
Page 38 of 56
Ethane-1,2-diol, particulate
Ethane-1,2-diol, vapour


PVC, neoprene or rubber gloves; standard issue overalls; chemical resistant safety shoes or boots; goggles if there is a risk
of splashing.
Respiratory protective equipment is not normally required. Where aerosols, mists or sprays may be encountered a half mask
respirator with organic vapour cartridge and built in particulate filter NPF 20 (gas only) is recommended.

Physical State :
Appearance :
Odour :
Freezing Point :
Flashpoint :
Flammability :
Autoflammability :
Flammability Limits
- Upper :
- Lower :
Solubility :
Water Solubility :
Values marked with a * refer to ethylene glycol

Dyed blue
None
pH 6-8
>150 Deg. C.
<-10 Deg. C.)
>100 Deg. C.
Not applicable
>400 Deg. C. *
Not determined
3.2 % vol. *
Not applicable
Not applicable
<0.1 k.Pa
1.12-1.14
Completely miscible
Not determined
>1.0 *
Not determined
Not determined

CONDITIONS TO AVOID
MATERIALS TO AVOID
Carbon Dioxide
Carbon Monoxide
Water

Particulate Matter
Nitrogen Oxides

Shell Safe Antifreeze is essentially ethylene glycol with the addition of inhibitors and stabilisers. Ethylene glycol is classified
as harmful by ingestion (deaths have been reported on swallowing large quantities). The toxicity of ethylene glycol is principally
due to it's metabolites. Renal damage has been observed in man with the deposition of oxalate crystals. At very high doses
in animal experiments, foetotoxicity has been observed, but it's relevance to man has still to be clarified.
Shell Safe Antifreeze contains an aversive agent which has an extremely bitter taste.
LX0053
30 : 12 : 99
Appendix 5
Page 3 of 6
Page 39 of 56

INHALATION
Due to its low vapour pressure, Shell Safe Antifreeze is not considered likely to present an inhalation hazard at ambient
temperature. At elevated temperatures, the vapour may irritate the respiratory tract.
Precautions :
Inhalation of vapour, mists and aerosols should be avoided. If this cannot be achieved by safe working practices, suitable
respiratory protection should be used.
First Aid :
Remove the person affected to fresh air. If rapid recovery does not occur, obtain medical attention.
SKIN
Shell Safe Antifreeze is expected to be slightly irritating to the skin and is harmful by skin absorption on prolonged or repeated
exposure.
Precautions :
All contact must be avoided by the use of suitable protective clothing Launder contaminated clothing before reusing.
First Aid :
Wash contaminated skin with water. Use soap if available.
EYES
Shell Safe Antifreeze is expected to be moderately, possibly severely, irritating to the eye.
Precautions :
First Aid :
Do not delay. Flush the eye with copious quantities of water for up to 10 minutes. Refer for medical attention.
INGESTION
Ingestion of ethylene glycol may lead to serious intoxication, and possibly death. There may be effects on the central nervous
system, on the cardio-pulmonary system, and on the kidneys, with renal failure. Ingestion of as little as 100 millilitres may be
fatal for an adult. Shell Safe Antifreeze is rapidly absorbed causing symptoms resembling alcohol intoxication, and
cardio-vascular effects. Death may occur from renal or hepatic failure : survivors usually have complete recovery of renal
function, although cerebral damage may be permanent.
Precautions :
Accidental ingestion is unlikely except in the case of children. Normal handling and hygiene precautions to avoid ingestion,
especially by keeping out of reach of children.
First Aid :
The normal advice given in the case of ingestion of hydrocarbon products is that vomiting should be avoided owing to risks
of aspiration into the lungs. Owing to the toxic effects and rapid absorption from the stomach, this advice is modified for Shell
Safe Antifreeze as follows :
SEEK QUALIFIED MEDICAL ASSISTANCE IMMEDIATELY.
IF THE PATIENT IS UNCONSCIOUS, DO NOT INDUCE VOMITING.
LX0053
30 : 12 : 99
Appendix 5
Page 4 of 6
Page 40 of 56
WITH A CONSCIOUS PATIENT, if hospital assistance is not likely to be immediately available, attempt to induce vomiting.
SHOW A COPY OF THIS DATA SHEET TO THE PHYSICIAN.

Continued exposure to vapour of Shell Safe Antifreeze can induce unconsciousness, nystagmus and lymphocyosis. Death
from ingestion of the liquid is due to renal or hepatic failure. Survivors usually have complete recovery of renal function.
Cerebral damage may however be permanent. There is no human or animal evidence for carcinogenicity or mutagenicity.
HEALTH ADVICE TO PHYSICIANS

Treat by observation and supportive measures as indicated by the patient's condition.
The essentials of therapy are :
1.
2.
3.
4.
5.
6.
7.
Supportive treatment of respiratory distress and shock.

Correction of metabolic acidosis and hypocalcemia.
Rapid and sustained diuresis when possible with the use of hypertonic mannitol.
Immediate peritoneal or haemodialysis.
Thiamine and pyridoxine supplements.
Intravenous administration of ethanol if the diagnosis is recognised within 6 hours after ingestion, and
Treatment for renal failure with dialysis as needed to keep patient free from signs and symptoms of uraemia.

Shell Safe Antifreeze should be managed in the environment as a preparation at most slightly toxic but posing an indirect
hazard to the aquatic environment because of ready biodegradation leading to oxygen depletion. Avoid gross contamination
of the soil. Minimise contamination of water because of deoxygenation hazard. Spilled material should be contained and
removed as completely as possible. Final traces can be dispersed with water.
AIR
Shell Safe Antifreeze is a mixture of non-volatile components, which are not expected to be released to air in any significant
quantities.
WATER
If released to water, Shell Safe Antifreeze will dissolve. In view of deoxygenation hazard, consider dilution or (artificial)
reaeration. It will not bioaccumulate significantly.
SOIL
If released to soil Shell Safe Antifreeze is highly mobile and will, in significant quantities, permeate to lower soil levels and
may reach groundwater in which it will dissolve.

Shell Safe Antifreeze is covered by the Special Waste Regulations. It should be disposed of to a licensed waste contractor.
Any disposal route should comply with local byelaws and the requirements of the Environmental Protection Act, 1990.

LX0053
30 : 12 : 99
Appendix 5
Page 5 of 6
Page 41 of 56

amended by the 8th Amendment 96/56/EC, the 22nd Adaptation to Technical Progress 96/54/EC, and the Preparations
Directive 88/379/EEC as last amended by the 4th Adaptation to Technical Progress 96/65/EC.
Dangerous for Supply
Category of Danger :
Harmful
Symbols :
St Andrew's Cross
Risk Phrases :
Harmful if swallowed
S2
S24/25
S46
Safety Phrases:
Keep out of reach of Children

Avoid contact with skin and eyes
If swallowed, seek medical advice immediately
and show this container or label
Ethylene glycol
Contains :
LEGISLATION
Factories Act 1961
GUIDANCE NOTES
HS(G)71
EH/40
EH/58
MS24

OTHER LITERATURE
ADDRESSES
LX0053
30 : 12 : 99
Appendix 5
Page 6 of 6
Page 42 of 56
SHELL AGRICULTURAL GAS OIL
Data Sheet No. F32002 Revision : 02 10 2002
REPLACES F32002 : 11 01 01
RECOMMENDED USES
Shell Agricultural Gas Oil is recommended for use as :
a fuel for small industrial boilers for horticultural and agricultural space heating applications, furnaces and dryers.
If Shell Agricultural Gas Oil is used for a purpose not covered in this section, Shell UK Ltd would be grateful to receive information
on the application.
Shell Agricultural Gas Oil is not to be used as :
a solvent or cleaning agent. It should never be siphoned by sucking the liquid up a tube by mouth, or stored near sources of heat
or ignition.
The disposal of Shell Agricultural Gas Oil to soil, watercourses and drains is a legal offence.

PRODUCT :
SHELL AGRICULTURAL GAS OIL
COMPANY :
SHELL UK OIL PRODUCTS LIMITED
TECHNICAL CONTACT:
PRODUCT HSE DEPARTMENT
ADDRESS :
TELEPHONE :

PO BOX 3, ELLESMERE PORT, CH65 4HB
0151-350-4000
0151-350-4595
Shell Agricultural Gas Oil is a preparation manufactured from gas oils, derived from crude petroleum, and additives, none of
which impart any additional hazard to the finished product.
The hydrocarbon components will include straight-run gas oil, and may contain vacuum and/or cracked gas oil components.
|
|
|
It is a requirement of H.M. Customs and Excise that all reduced duty fuels contain Quinizarin and C.I. Solvent Red 24.
Rebated fuels marketed within the European Union must also contain C.I. Solvent Yellow 124. Shell Agricultural Gas Oil
contains C.I.Solvent Red 24, Quinizarin and C.I. Solvent Yellow 124 at 4 ppm, 1.75 ppm and 6 ppm respectively.
CONC.
COMPONENT
< 100%
Fuels, diesel
EINECS
269-822-7
|
|
CLASS RISK PHRASES

Xn
Xn
N
R40 Limited evidence of a carcinogenic effect

R65 Harmful: may cause lung damage if swallowed
R66 Repeated exposure may cause skin dryness and
cracking
R51/53 Toxic to aquatic organisms, may cause long-term
adverse effects in the aquatic environment

None.
F32002
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Appendix 5
Page 1 of 8
Page 43 of 56
Shell Agricultural Gas Oil is classified for supply purposes as : Harmful ( R40: Limited evidence of a carcinogenic effect and
R65: Harmful: may cause lung damage if swallowed), and Dangerous for the Environment ( R51/53 Toxic to aquatic
organisms, may cause long-term adverse effects in the aquatic environment).
Shell Agricultural Gas Oil satisfies the criteria for the additional risk phrase - R66: Repeated exposure may cause skin dryness
or cracking.
Shell Agricultural Gas Oil is a combustible liquid, which may explode under certain conditions, e.g. in the presence of
electrostatic charges generated, for example, during pumping or tank cleaning or by other sources of ignition or flame
impingement on containers.
Accidental ingestion can lead to vomiting and aspiration into the lungs, which can result in chemical pneumonitis, which can
be fatal.
Prolonged and repeated skin contact can lead to defatting of the skin, drying, cracking, dermatitis, erythema, oil acne and oil
folliculitis. Warty growths have occurred and these can become cancerous.
Exposure to high vapour concentrations can lead to nausea, headache and dizziness. Excessive and prolonged exposure to
mists may cause a chronic inflammatory reaction of the lungs and a form of pulmonary fibrosis.
It should be assumed that the flashpoint of Shell Agricultural Gas Oil is equal to or less than 60.5 Deg. C. unless the carrier
has obtained contrary test data. Consequently, Shell Agricultural Gas Oil is classified for conveyance purposes as a
flammable liquid.
Shell Agricultural Gas Oil will not biodegrade in anaerobic conditions and, hence, can be persistent. It contains components
which have a high potential to bioaccumulate.

INHALATION
Remove the affected person to fresh air. If breathing has stopped administer artificial respiration. Give cardiac massage if
necessary. If the person is breathing, but unconscious, place in the recovery position. Obtain medical assistance immediately.
SKIN
Flush the contaminated skin with water. Use soap if available. Contaminated clothing should be soaked with water, removed,
and laundered before reuse.
EYES
INGESTION
DO NOT INDUCE VOMITING. If ingestion is suspected, wash out the mouth with water, and send to hospital immediately.
Show this Data Sheet to the physician drawing attention to "Notes for Doctors" in Section 11 below.
Extinguishants
- Large Fire :
- Small Fire :

Foam/Dry Powder/CO2/Sand/Earth

LAND SPILLAGES
IMMEDIATE EMERGENCY ACTION
Clear people away from the area to a safe place
Do not operate electrical equipment unless flameproof
Summon aid of emergency services if warranted
Treat or refer casualties if necessary
FURTHER ACTION - FIRE
F32002
03 : 10 : 02
Appendix 5
Page 2 of 8
Page 44 of 56
IF SAFE : Stop product flow

Use foam, dry powder or carbon dioxide extinguishers
Containers exposed to fire can be cooled by water fog/spray
*** NEVER USE WATER JET ***
FURTHER ACTION - SPILLAGE
IF SAFE : Extinguish naked lights, eg cigarettes - AVOID MAKING SPARKS
Position fire fighting equipment
Try to stop the flow of liquid product
Prevent product entering waterways, drains etc. (Covering with wet sacking helps)
Use sand, earth or other suitable material
If product reaches waterways, drains etc. inform local and fire authorities
Reclaim product directly or absorb in suitable medium and transfer to suitable, clearly marked containers
See section 13 for disposal of contaminated product and waste
MARITIME SPILLAGES
Any spillage of Shell Agricultural Gas Oil which results in overside pollution must be treated in accordance with the guidelines
laid down in the respective Vessel Oil Spill Response Contingency Plan, as required by MARPOL 73/78 Annex 1, Regulation
26. Where the vessel is not required to comply with such legislation, the Owner's and/or Charterer's instructions must be
followed. In the absence of any other guidelines, any spillage in territorial/coastal waters must be immediately reported to the
appropriate maritime authority, e.g. coast guard, the vessel's local agent if applicable, and the vessel's Owner/Charterer. In
international waters, any spillage should be reported to the nearest coastal state, and additional guidance should sought
immediately from the vessel's Owner/Charterer.

HANDLING
Shell Agricultural Gas Oil is designed to be used in closed systems and in off-road vehicle fuel systems. No special handling
precautions are necessary other than care to avoid skin contact with the product. Owing to its classification as a carcinogen,
care should be taken to minimise contact. Electrical continuity is required between the transport and storage vessels during
product transfer.
STORAGE
The main considerations relating to the storage of Shell Agricultural Gas Oil are the suitability of the storage vessel and the
avoidance of sources of ignition.

2000.
None.

F32002
03 : 10 : 02
Appendix 5
Page 3 of 8
Page 45 of 56

Physical State :
Appearance :
Odour :
Flashpoint :
Flammability :
Autoflammability :
Flammability Limits
- Upper :
- Lower :
Solubility :
Water Solubility :
Mobile liquid at ambient temperature

Clear Red/ Brown
Characteristic
Not applicable
180 Deg. C.
> 56 Deg. C.
Not applicable
ca. 220 Deg. C.
6 % vol.
1 % vol.
Not applicable
Not applicable
<0.1 k.Pa
0.82 to 0.87
Very Low
Not available
3 to >6
>5
2 to 5 cSt.

CONDITIONS TO AVOID
Sources of ignition. Extremes of temperature.
MATERIALS TO AVOID
Carbon Dioxide
Carbon Monoxide
Water
Particulate Matter
Nitrogen Oxides
Sulphur Oxides

Shell Agricultural Gas Oil is classified as harmful owing to the aspiration hazard.
Shell Agricultural Gas Oil carries the additional risk phrase - repeated exposure may cause skin dryness or cracking.
The main hazards are: in the case of inhalation of higher vapour concentrations, of effects on the central nervous system ;
in the case of skin contact of, defatting and irritation ; in the unlikely event of ingestion, of aspiration into the lungs with possible
resultant chemically induced pneumonia.
Exposure to higher vapour concentrations can lead to nausea, headache, dizziness, loss of consciousness, and, in oxygen
deficient environments, death. A person exposed to significant concentrations of vapour may display drunken behaviour, and
his judgement can be impaired.
If the product is accidentally ingested, irritation to the gastric mucous membranes can lead to vomiting. If this occurs, there is
a high probability of the product being aspirated into the lungs, which can lead to chemical pneumonitis which can be fatal.
F32002
03 : 10 : 02
Appendix 5
Page 4 of 8
Page 46 of 56
INHALATION
Under normal conditions of use Shell Agricultural Gas Oil is not expected to present an inhalation hazard.
Precautions :
Inhalation of vapours should be avoided. Where, exceptionally, higher concentrations of the vapour may be encountered, e.g.
in the event of a spillage in a badly ventilated area, persons should not be allowed to enter the area, even in an emergency,
until the atmosphere has been checked and passed as safe for entry by a competent person.
First Aid :
Remove the affected person to fresh air. If breathing has stopped administer artificial respiration. Give cardiac massage if
necessary. If the person is breathing, but unconscious, place in the recovery position. Obtain medical assistance immediately.
SKIN
Shell Agricultural Gas Oil is slightly irritating to the skin, and has a defatting action on the skin.
Precautions :
Avoid contact with the skin by the use of suitable protective clothing.
First Aid :
Flush the contaminated skin with water. Use soap if available. Contaminated clothing should be soaked with water, removed,
and laundered before reuse.
EYES
Shell Agricultural Gas Oil may cause discomfort to the eye.
Precautions :
First Aid :
INGESTION
Shell Agricultural Gas Oil is classified as harmful owing to the aspiration hazard. Ingestion can lead to vomiting and aspiration
into the lungs, which can result in chemical pneumonitis, which can be fatal.
Precautions :
First Aid :
DO NOT INDUCE VOMITING Wash out the mouth with water, and, if ingestion is suspected, send to hospital immediately.
Show this Data Sheet to the physician drawing attention to "Notes for Doctors" below.

Shell Agricultural Gas Oil is classified as a category 3 carcinogen.
The main hazards arise from skin contact and in the inhalation of mists.
F32002
03 : 10 : 02
Appendix 5
Page 5 of 8
Page 47 of 56
Skin contact over prolonged and repeated periods can lead to defatting of the skin, dermatitis, erythema, oil acne and oil
folliculitis. Where occupational and personal hygiene practices have been of a poor standard, warty growths have occurred
and these can become cancerous.
Excessive and prolonged inhalation of mists may cause a chronic inflammatory reaction of the lungs and a form of pulmonary
fibrosis.
NOTES FOR DOCTORS



Shell Agricultural Gas Oil contains fuels, diesel which is classified as toxic to aquatic organisms/ may cause long-term adverse
effects in the aquatic environment.
AIR
Shell Agricultural Gas Oil is a mixture of mainly non-volatile components, which when released to air will react rapidly with
hydroxyl radicals and ozone.
WATER
If released to water, Shell Agricultural Gas Oil will evaporate at a very slow rate. A small proportion will dissolve. Dissolved
components will be either absorbed in sediments or evaporate to air. In aerobic water and sediments they will biodegrade,
but in anaerobic conditions they will persist.
SOIL
Small volumes released on land will evaporate at a very slow rate, with a proportion of the product being absorbed in the upper
soil layers and being subject to biodegradation. Larger volumes may penetrate into anaerobic soil layers in which the product
will persist. The product may reach the water table on which it will form a floating layer, and move along with the groundwater
flow. In this case the more soluble components, such as aromatics, will cause groundwater contamination.

Shell Agricultural Gas Oil is a special waste owing to its supply classification. It should be disposed of to a licensed waste
contractor. Any disposal route should comply with local byelaws and the requirements of the Environmental Protection Act,
1990.
F32002
03 : 10 : 02
Appendix 5
Page 6 of 8
Page 48 of 56

It should be assumed that the flashpoint of Shell Agricultural Gas Oil is equal to or less than 60.5 Deg. C. unless the carrier
has obtained contrary test data.
UN Number :
Proper Shipping Name :
Symbol :
Packing Group :
Marine Pollutant :
1202
Gas Oil
Flammable Liquid
III
No
IATA/ICAO Hazard Class :
IMO Hazard Class :
3.3
Class :
Classification Code :
Hazard Identification No. :
3
F1
30
Hazchem Code :
3|Z

This material has been classified according to the requirements of the Chemicals ( Hazard Information and Packaging for
Supply) Regulations.
Dangerous for Supply
Symbols :
St Andrew's Cross
Dead Fish and Tree
Categories of Danger :
Category 3 Carcinogen
Harmful
Risk Phrases :
R40
R65
R66
R51/53
Limited evidence of a carcinogenic effect

Harmful: may cause lung damage if swallowed
Repeated exposure may cause skin dryness or cracking
Toxic to aquatic organisms, may cause long-term adverse effects in the aquatic environment
S2
S24
S36/37
S61
Keep out of the reach of children

Avoid contact with the skin.
Wear suitable protective clothing and gloves
Avoid release to the environment. Refer to special instructions /
safety data sheets
If swallowed, do not induce vomiting : seek medical advice immediately
and show this label or container
|
Safety Phrases :
|
|
S62
Contains :
Fuels, diesel

LEGISLATION
Factories Act 1961
F32002
03 : 10 : 02
Appendix 5
Page 7 of 8
Page 49 of 56
GUIDANCE NOTES
CS/15
HS(G)22
HS(G)50
HS(G)51
HS(G)50
HS(G)140
HS(G)71
EH/40
EH/58
MS24
The cleaning and gas freeing of tanks containing flammable residues

Electrical apparatus for use in potentially explosive atmospheres
The storage of flammable liquids in fixed tanks (up to 10000m3 total capacity)
The storage of flammable liquids in containers
The storage of flammable liquids in fixed tanks (exceeding 10000m3 total capacity)
The safe use and handling of flammable liquids
BRITISH STANDARDS
BS
BS
BS
BS
799
2000
2869
5345
Specification for Oil Burning Equipment

Methods of Test for Petroleum and its Products
Fuel Oils for Oil Engines and Burners for Non-Marine Use
Selection, Installation and Maintenance of Electrical Apparatus for Use in Potentially
Explosive Atmospheres
BS 5410 Oil Firing
BS 5958 Control of Undesirable Static Electricity
BS 6380 Low Temperature Properties and Cold Weather Use of Diesel Fuel and Gas Oils (Classes
A1, A2 and D of BS 2869)
OTHER LITERATURE
European Model Code of Safe Practice in the Storage and Handling of Petroleum Products
Institute of Petroleum Marketing Safety Code
Department of Trade - Code of Portable Tanks and Road Tank Vehicles for the Carriage of Liquid
Dangerous Goods in Ships
ADDRESSES
Concawe, Boulevard du Souverain 165 B - 1160 Brussels, Belgium
Institute of Petroleum, 61 New Cavendish Street, London W1
F32002
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Appendix 5
Page 8 of 8
Page 50 of 56
SAFETY DATA
SHEET
ATHENA EP 90
Mineral oil based GL-4 gear oil
Product code: G010
(Group 2)
Date of issue: 2nd October 2002
1. IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND OF THE

COMPANY/UNDERTAKING
Identification of substance/preparation
Athena EP 90
Application
Automotive gear lubricant
For specific application advice see appropriate Technical Data Sheet or consult your eXOL representative
Company Identification
eXOL Lubricants Limited

All Saints Road
Wednesbury
West Midlands
WS10 9TS
Emergency Telephone Number
+44 (0) 121 568 6800
___________________________________________________________________
2. COMPOSITION/INFORMATION ON INGREDIENTS
Chemical Composition
Highly refined mineral oil (IP 346 DMSO extract < 3%)
Proprietary performance additives.
Hazardous Components
No component is present at sufficient concentration to require a hazardous classification.
___________________________________________________________________
3. HAZARDS IDENTIFICATION
This material is not considered to be hazardous, but should be handled in accordance with good industrial
hygiene and safety practices.
USED ENGINE OILS
Used engine oil may contain hazardous components which have the potential to cause skin cancer.
See Toxicological Information, section 11 of this Safety Data Sheet.
___________________________________________________________________
Page 1 of 6
Appendix 5
Athena EP 90
Page 51 of 56
SAFETY DATA
SHEET
4. FIRST-AID MEASURES
Eyes
Wash eye thoroughly with copious quantities of water, ensuring eyelids are held open. Obtain medical advice if
any pain or redness develops or persists.
Skin
Wash skin thoroughly with soap and water as soon as reasonably practicable. Remove heavily contaminated
clothing and wash underlying skin.
Ingestion
If contamination of the mouth occurs, wash out thoroughly with water.
Except as a deliberate act, the ingestion of large amounts of product is unlikely. If it should occur, do not induce
vomiting; obtain medical advice.
Inhalation
If inhalation of mists, fumes or vapour causes irritation to the nose or throat, or coughing, remove to fresh air. If
symptoms persist obtain medical advice.
Medical Advice
Treatment should in general be symptomatic and directed to relieving any effects.
___________________________________________________________________
5. FIRE-FIGHTING MEASURES
Use foam, dry powder or water fog. DO NOT USE water jets.
Fires in confined spaces should be dealt with by trained personnel wearing approved breathing apparatus.
Water may be used to cool nearby heat exposed areas/objects/packages. Avoid spraying directly into storage
containers because of the danger of boil-over.
Combustion Products
Toxic fumes may be evolved on burning or exposure to heat.
See Stability and Reactivity, Section 10 of this Safety Data Sheet.
___________________________________________________________________
6. ACCIDENTAL RELEASE MEASURES
Contain and recover spilled material using sand or other suitable inert absorbent material.
It is advised that stocks of suitable absorbent material should be held in quantities sufficient to deal with any
spillage which may be reasonably anticipated.
Spilled material may make surfaces slippery.
Protect drains from potential spills to minimise contamination. Do not wash product into drainage system.
In the case of large spills contact the appropriate authorities or telephone 0121-568-6800
In the case of spillage on water, prevent the spread of product by the use of suitable barrier equipment. Recover
product from the surface. Protect environmentally sensitive areas and water supplies.
___________________________________________________________________
Page 2 of 6
Appendix 5
Athena EP 90
Page 52 of 56
SAFETY DATA
SHEET
7. HANDLING AND STORAGE
Handling Precautions
Avoid contact with eyes. If splashing is likely to occur wear a full face visor or chemical goggles as appropriate.
Avoid frequent or prolonged skin contact with fresh or used product.
Good working practices, high standards of personal hygiene and plant cleanliness must be maintained at all
times.
Wash hands thoroughly after contact.
Use disposable cloths and discard when soiled. Do not put soiled cloths into pockets.
Fire Prevention
Product contaminated rags, paper or material used to absorb spillages, represent a fire hazard, and should not be
allowed to accumulate. Dispose of safely immediately after use.
Storage Conditions
Store under cover away from heat and sources of ignition.
___________________________________________________________________
8. EXPOSURE CONTROLS/PERSONAL PROTECTION
Exposure Limits
There is no appropriate occupational exposure limit for this material.
Ensure good ventilation.
Avoid, as far as reasonably practicable, inhalation of vapour, mists or fumes generated during use.
If vapour, mists or fumes are generated, their concentration in the workplace air should be controlled to the
lowest reasonably practicable level.
Protective Clothing
Wear face visor or goggles in circumstances where eye contact can accidentally occur.
If skin contact is likely, wear impervious protective clothing and/or gloves.
Protective clothing should be regularly dry cleaned. Change heavily contaminated clothing as soon as reasonably
practicable; dry clean, launder and preferably starch before re-use. Wash any contaminated underlying skin with
soap and water.
Respiratory Protection
Respiratory protection is unnecessary, provided the concentration of vapour, mists or fumes is adequately
controlled.
The use of respiratory equipment must be strictly in accordance with the manufacturers' instructions and any
statutory requirements governing its selection and use.
_________________________________________________________________
Page 3 of 6
Appendix 5
Athena EP 90
Page 53 of 56
SAFETY DATA
SHEET
9. PHYSICAL AND CHEMICAL PROPERTIES

Typical Values
Grades:
Physical state
Colour
Odour
Density @ 15C
Kinematic viscosity @ 40C
Kinematic viscosity @ 100C
Flash point (COC)
Pour point
EP 90
Test Method
Units
ASTM D 1298
ASTM D 445
ASTM D 445
ASTM D 93
ASTM D 97
kg/m
mm/s
mm/s
C
C
891
229.1
19.85
222
-11
___________________________________________________________________
10. STABILITY AND REACTIVITY
Products of this type are stable and unlikely to react in a hazardous manner under normal conditions of use.
Hazardous polymerisation reactions will not occur.
This material is combustible.
Materials to Avoid
Avoid contact with strong oxidizing agents.
Hazardous Decomposition Products

Thermal decomposition products will vary with conditions.
Incomplete combustion will generate smoke, carbon dioxide and hazardous gases, including carbon monoxide,
hydrogen sulphide and oxides of sulphur and phosphorus.
___________________________________________________________________
11. TOXICOLOGICAL INFORMATION
Eyes
Unlikely to cause more than transient stinging or redness if accidental eye contact occurs.
Skin
Unlikely to cause harm to the skin on brief or occasional contact but prolonged or repeated exposure may lead to
dermatitis.
Page 4 of 6
Appendix 5
Athena EP 90
Page 54 of 56
SAFETY DATA
SHEET
USED ENGINE OILS

Combustion products resulting from the operation of internal combustion engines contaminate engine oils during
use. Used engine oil may contain hazardous components which have the potential to cause skin cancer. Frequent
or prolonged contact with all types and makes of used engine oil must therefore be avoided and a high standard
of personal hygiene maintained.
Ingestion
Unlikely to cause harm if accidentally swallowed in small doses, though larger quantities may cause nausea and
diarrhoea.
Inhalation
At normal ambient temperatures this product will be unlikely to present an inhalation hazard because of its low
volatility.
May cause irritation to eyes, nose and throat due to exposure to vapour, mists or fumes.
May be harmful by inhalation if exposure to vapour, mists or fumes resulting from thermal decomposition
products occurs.
___________________________________________________________________
12. ECOLOGICAL INFORMATION
Mobility
Spillages may penetrate the soil causing ground water contamination.
Persistence and degradability

This product is inherently biodegradable.
Bioaccumulative potential
There is no evidence to suggest bioaccumulation will occur.
Aquatic toxicity
Spills may form a film on water surfaces causing physical damage to organisms. Oxygen transfer could also be
impaired.
___________________________________________________________________
13. DISPOSAL CONSIDERATIONS
Where possible, arrange for product to be recycled.
Dispose of via an authorised person/ licensed waste disposal contractor in accordance with local regulations.
Incineration may be carried out under controlled conditions provided that local regulations for emissions are met.
___________________________________________________________________
14. TRANSPORT INFORMATION
Not classified as hazardous for transport (ADR, RID, UN , IMO, IATA/ICAO).
___________________________________________________________________
Page 5 of 6
Appendix 5
Athena EP 90
Page 55 of 56
SAFETY DATA
SHEET
15. REGULATORY INFORMATION

Not classified as hazardous for supply.
___________________________________________________________________
16. OTHER INFORMATION
Compiled by:
Technical Department
eXOL Lubricants Limited

All Saints Road
Wednesbury
West Midlands
WS10 9TS
This data sheet and the health, safety and environmental information it contains is considered to be accurate as of
the date specified below. We have reviewed any information contained herein which we received from sources
outside eXOL Lubricants Limited. However, no warranty or representation, express or implied is made as to the
accuracy or completeness of the data and information contained in this data sheet.
Health and safety precautions and environmental advice noted in this data sheet may not be accurate for all
individuals and/or situations. It is the user's obligation to evaluate and use this product safely and to comply with
all applicable laws and regulations. No statement made in this data sheet shall be construed as a permission,
recommendation or authorization given or implied to practise any patented invention without a valid licence.
eXOL Lubricants Limited shall not be responsible for any damage or injury resulting from abnormal use of the
material, from any failure to adhere to recommendations, or from any hazards inherent in the nature of the
material.
___________________________________________________________________
Issue No.
e1
October 2002
Page 6 of 6
Appendix 5
Revision No: 0
Date of Revision
Issued by: D Hall

Approved by:
Athena EP 90
Page 56 of 56
Appendix 6
Weights of components not easily handled by hand and lifting method
Parts manual
reference
J 425 00 00
J426 00 00
Component
FIXED WEAR PLATE TALL TOOTH
JAWSTOCK WEAR PLATE TALL TOOTH
Weight Kg
1500Kg
800Kg

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Extec Screens & Crushers Ltd

Operating and Maintenance Manual

Manufactured by Extec Screens and Crushers Ltd

Section 2 Description and Technical Information

Section 3 Transport Commissioning and Operation

C12 Crusher Appendix Leader sheet

Name of manufacturer or supplier

Full postal address including country of origin

Name, type or model,batch

Extec Screens and Crushers Ltd

Swadlincote, Derbyshire, DE11 9DU

Always follow the procedures outlined in the operating and maintenance

If in doubt ask, do not take personal risk.

This equipment is manufactured in accordance with the Supply of Machinery

Alarms and warnings

Warnings marked on the machine

Extec OEM Manual

Section 1 Safety Instructions

Personnel Safety Warnings

Extec OEM Manual

Section 1 Safety Instructions

1.2.5 Machine Safety Warnings

Extec OEM Manual

Section 1 Safety Instructions

Component safety features

Do not use this equipment with guards removed or incorrectly fastened.

Do not use this equipment with safety devices maladjusted or removed.

Features for operator safety

Safety features associated with this equipment have been assessed in

It is essential that the service intervals detailed in the maintenance procedures

Machine disposal. This machine must only be disposed of at a specialist

Extec OEM Manual

Section 1 Safety Instructions

Personal Protective Equipment (PPE)

Extec OEM Manual

Section 1 Safety Instructions

Measured Noise Level

Extec OEM Manual

Section 1 Safety Instructions

1.9 Organisational Safety Measures

Never lubricate, clean, service or adjust machinery while it is moving. Keep

Disconnect battery ground cable before making adjustments on electrical

Never make any modifications, additions or conversions which might affect

In the event of safety relevant modifications or changes in the behaviour of the

1.10 Personnel Qualification, Requirements and Responsibilities

Extec OEM Manual

Section 1 Safety Instructions

Safety Advice Regarding Specific Operational Phases

1.11.1 Standard Operation

Before starting the engine ensures it is safe to do so.

1.11.2 Blockage or Malfunction

In the event of material blockage, any malfunction or operational difficulty, stop

1.11.3 Unguarded areas

Special Work. Such as Plant Maintenance and Repairs during Operation;

Extec OEM Manual

Section 1 Safety Instructions

Always observe handling instructions itemised in this manual, The Original

1.12.4 Climbing, Falling

Extec OEM Manual

Section 1 Safety Instructions

1.12.5 Safety Consideration during advanced maintenance.

Restrict access to the maintenance to essential staff only. Where appropriate

1.12.6 Safety considerations during cleaning