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TUGAS AKHIR

STRUKTUR BAJA 2
SURVEY BENGKEL KONSTRUKSI BAJA

Oleh:

M. HAMZAH FANSURI

5113412002

NUROKHMAN

5113412006

KURNIA DWI ANGGRAINI

5113412011

JURUSAN TEKNIK SIPIL


FAKULTAS TEKNIK
UNIVERSITAS NEGERI SEMARANG
2014

Tugas II Survey Lapangan tentang Bengkel Konstruksi Baja


Petunjuk Survey Bengkel Konstruksi Baja
A. Pengumpulan data dari internet dan lapangan meliputi:
1. Nama dan alamat badan hukum (UD, CV, PT, dll)
2. Curriculum Vette (CV Perusahaan), pengalaman konstruksi yang
pernah dikerjakan dan kapasitas produksi (berapa ton/ tahun)
3. Luas area bengkel
4. Jumlah tenaga kerja
5. Berbagai merk dan spesifikasi alat:
a. Mesin utama
b. Mesin pendukung
c. Peralatan las
d. Peralatan keselamatan kerja
e. Batang las, alat sambung las, baut dan paku keling
f. Baja konstruksi
B. Data disertai dokumentasi, gambar, grafik, foto, dll
C. Komting mengumpulkan dalam bentuk CD berisi tugas setiap kelompok
D. Tugas selesai paling lambat tanggal 10 Desember 2014 (sebelum UAS)
E. Kriteria penilaian:
1. Jumlah halaman
2. Jumlah kata
3. Jumlah dan kualitas visualisasi (gambar/ grafik/ foto/ dll)
4. Keakuratan data (sumber data)

1. Nama dan Alamat Badan Hukum:

Nama Perusahaan : Supra Surya Indonesia, PT


N.P.W.P

:-

Status Usaha

:-

Alamat

: Mangga dua Block A6/ NO 05-07, Jl. Jangir Wonokromo

Desa/ Kelurahan

: Jagir

Kecamata

: Wonokromo

Kota/ Kab

: Kota Surabaya

Provinsi

: Jawa Timur

Negara

: Indonesia

Kode Pos

: 60244

No. Telpon

: +62 31 84716945

No. Fax

: +62 31 8470905

E-mail

: hoffice@pt-ssi.com

Website

: www.pt-ssi.co.id

PT Supra Surya Indonesia merupakan perusahaan kontraktor umum yang


bergerak dalam bidang jasa sipil, konstruksi baja, dan mechanical. Bulan Juli
tahun 1980, PT Supra Surya berdiri dan sejak itu telah berkembang dengan pesat
di tangan karyawan/staf profesional di bawah manajemen yang handal dalam hal
desain dan teknik, fabrikasi, rantai pasokan, manajemen proyek, dan
pengembangan usaha berstandar ISO 9001:2008.

2. Kapasitas produksi: 1000 ton/bulan atau 12000 ton/tahun


3. Pengalaman Konstruksi:
PT. Supra Surya Idonesia berpengalaman dalam berbagai macam bidang
pekerjaan konstruksi seperti:
a) Desain perincian untuk struktur baja, pekerjaan sipil, mesin, dan listrik
b) Pembuatan baja, permesinan, dan alat listrik
c) Konstruksi dan pemasangan alat instalasi
d) Pengawasan
Sejak tahun 1980an sampai sekarang, PT Supra Surya Indonesia telah
membangun 100000 m2 struktur banguna seperti pabrik, gudang, hotel, mall,
kantor, dan struktur bangunanan lainnya.
Pengalaman kerja tahun 2008:
PT. BAJRA MANDALA SAKTI (USD 7,697,033.16)

The Haju Trial Mine Muara Tuhup Dort Development Project (USD
6,705,471.16)

Supply, Paint, Delivery To & Store at Site (914,4 MM) OD x 12 MM Thick


Steel Turbular Pipe to JIS/as Spesification (USD 766,062.00)

Supply, Paint, Delivery To & Store at Site (400 MM) OD x 12 MM Thick Steel
Turbular Pipe to JIS/as Spesification (USD 225,500.00)

PT. BAYER INDONESIA (IDR 98,954,647.00)

1 Lot Genset Room at PT. Bayer Indonesia

1 Lot Fence at PT. Bayer Indonesia

Oprit and Paving Work PT. Bayer Indonesia

Supply of Working Table at PT. Bayer Indonesia

PT. SARI HUSADA (IDR 4,255,100,700.00)

Steel Structure for New Blending PT. Sari Husada Yogyakarta

Steel Structure for SWB Filter Room

Additional Steel Structure for Support Fan PT. Sari Husada Yogyakarta

Additional Hole Frame for Blending & Dumping Area PT. Sari Husada
Yogyakarta

Additional Steel Structure for Railing Fan Room PT. Sari Husada Yogyakarta

Lifting Ladder New Blander & Rev Railing on New Blender

Additional Steel Structure m 5 After CCO PT. Sari Husada Yogyakarta

Additional Steel in Ext. New Dump Room

Pengalaman kerja tahun 2009:


PT. DUTACIPTA PAKARPERKASA

Fabrikasi Outhouse dan Sandblasting SA 2.5 dan Painting Gelagar dan Rafter,
Fabrikasi Outhouse Konsensi K1 K2 (Install & Packing) Proyek Bandara Kuala
Namu - Medan (IDR 1,192,350,962.00)

WILMAR GROUP

Civil Work, and Steel Structure Work, for Raw Material Building Fertilizer
Plant

PT.

Wilmar

Nabati

Indonesia

at

Gresik,

East

Java

(IDR

12,442,097,004.00)
Pengalaman kerja tahun 2010:
PT. BANK RAKYAT INDONESIA (PERSERO)

Renovation Workspace Kanis BRI Bandung (IDR 384,654,545.00)

PT. CHEIL JEDANG INDONESIA

Fabrication and Erection of New Coal Boiler 21 Tonne Facility Extention (USD
445,500,000.00)

PT. INSERA SENA (POLYGON) (IDR 58,306,377,000.00)

Building of Bicycle Plant, Incluiding Assembly Building, Loading - Unloading


Area Building, Non Asrs Building, Asrs Building, Gutter, and Fence (IDR
51,726,377,000.00)

Cladding Work of Polygon Bicycle Plant for PT. Insera Sena (IDR
4,150,000,000.00)

Doors, Windows, Sills Work at PT. Insera Sena (IDR 2,430,000,000.00)

PT. LINTANG ANDALAN MAKMUR

Fabrication

of Casing

Cooler, Sandblasting, dan Painting,

Incuding

Preassembly (IDR 192,500,000.00)


PT. RETROINDO NUSANTARA

Slicer Machine Fondation Work of MLP at PT.Retorindo Nusantara - Gresik,


East Java (IDR 145,000,000)

PT. ROBERTS SCHAEFER SOROS INDONESIA (USD 3,200,860.00)

Fabrication of Truss Frame, Sandblasting, and Galvanizing, Incluiding


Preassembly and Shipping to Tanjung Bara Jeti Port of KPC (Kaltim Prima
Coal) (USD 1,389,852.20)

Supply, Fabrication, and Delivery 250T Surge Bin Package Sangata Coal
Handling System (USD 373,353.00)

Supply, Fabrication, and Delivery for Marine Transfer Tower 14.400 Port Coal
Handling and Storage 2 Conveyor System of PT. Kaltim Prima Coal (USD
136,655.95)

Supply, Fabrication, and Delivery of 250 Tonne Surge bin Package Sangata
Coal Handling System (USD 483,827.25)

Supply, Fabrication, and Delivery of Stacker Conveyor #14.150 and reclaim


conveyor #14.250 (USD 204,624.56)

Supply, Fabrication, and Delivery for Conveyr #4 Magnet Support Stell KPC
#9.545 Sangata Coal Handling Facility PT. Kaltim Prima Coal (USD
168,252.17)

Supply, Fabrication, and Delivery of Belt Feeder #14.430, OLC Discharge


Chute 13 00, SPillage Conveyor #13.090 and Stock Pile Transfer Conveyor
#14.090 Sangata Coal Handling Facility, PT. Kaltim Prima Coal (USD
444,295.40)

WILMAR GROUP (IDR 9,076,345,953.00)

Civil Work, and Steel Structure Work for Feeding & RP Bagging Building at
Gresik, East Java (IDR 3,195,935,953.00)

Civil Work and Steel Structure of Rock Grinding and Hopper of RP Bagging
Building (IDR 1,030,700,000.00)

FOndation and Steel Structure Work of Raw Material, Bagging, Feeding, and
Rock Grinding Building (IDR 4,150,000,000.00)

Fabrication Work of Single Leg Intermediate, Crosing Gantry, Platform,


Grouting, Finishing and Glider Bagging (IDR 699,710,000.00)

Pengalaman kerja tahun 2011:


PT. ADARO INDONESIA

Optimisasion of Hopper 1-7 Kelanis Upgrade (IDR 270,065,573,053.00)

PT. GUNTA SAMBA (IDR 118,000,000,000.00)

Palm Oil Factory Cap. 60 TPH Project (Civil) (IDR 27,000,000,000.00)

Palm Oil Factory Cap. 60 TPH Project (Mechanical) (IDR 73,000,000,000.00)

Bulking Station (Scope Earth Work, Civil Work, Machinery Work, Electrical
Work, and Jetty) (IDR 18,000,000,000.00)

PT. INSERA SENA (POLYGON) (IDR 1,190,223,000.00)

Procurement & Installation Paving Stone K500 Brand conblock Thickness 8 cm


Color Grey and Kanstein Type RG2 Brand Conbloc (IDR 1,125,223,000.00)

Additional work on the Roof Flashing Assembly Building (IDR 65,000,000.00)

PT. PRIMACIPTA BAJA UTAMA

Fabricated Steel Construction Temporary Storage Filters & Hose and Muster
Room in Sangata (IDR 269,100,000.00)

PT. PETROSEA, tbk

Part Cost for Column Stiffener Line 1 (IDR 384,654,545.00)

Fabricated Pull Point Anchorage Line 1 AS Detail (IDR 35,072,000.00)

PT. RETROINDO NUSANTARA

Work Warehouse Size 20M x 54M = 1,080 M2 (IDR 145,000,000.00)

PT. TIGA BINTANG TERANG

Structural Steel Fabrication Work for Additional Stacking Conveyor 2B (IDR


86,168,050,090.00)

WILMAR GROUP (IDR 14,126,453,110.00)

Foundations Tank Cooling Tower (IDR 66,000,000.00)

Civil Works and Steel Incinerator (IDR 96,250,000.00)

Construction of RO Plant (IDR 440,000,000.00)

Chemical Warehouse Utility Area Project (IDR 38,500,000.00)

Work Structural Steel Plant Main Building Mes (IDR 8,056,524,300.00)

Steel

Structure

Manufacture

Mes

Chemical

Storage

Plant (IDR

179,850,000.00)

Structure in Mes Cooler Equipment Building (IDR 108,900,000.00)

Equipment Erection Works in Mes Building (IDR 289,300,000.00)

Installation 12 Unit Tank in Mes Plant (IDR 151,800,000.00)

Work Structural Steel Pipe Rack to Jetty (IDR 2,411,328,810.00)

Texturing Warehouse Job Creation Foundation Plant (IDR 2,288,000,000.00)

Pengalaman kerja tahun 2012:


PT. BARRY CALLEBOUT COMEXTRA INDONESIA

Steel Structure and Water Storage Tank (IDR 2,036,000,000.00)

PT. GOLDEN UNION OIL

Fabrication Vessel & Deaerator Buffer Tank (IDR 800,000,000.00)

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PT. ROBERTS SCAEFER SOROS INDONESIA (USD 17,328,964.00)

CV-101 Misc Steel, Portable Splicing Shed and Remaining Steel (USD
1,937,750.00)

CV-06 Structural Steel (USD 383,500.00)

Plate Work for The CV-115A Crushing Option (USD 7,673,004.00)

Structural Steel for The CV-115A Crushing Option (USD 7,334,710.00)

WILMAR GROUP (IDR 55,355,967,000.00)

Additional Work Pipe Rack Oleo & Additional Layer Gantry 4 (IDR
109,340,000.00)

Structure Equipment in Mes Plant (IDR 5,890,720,000.00)

Fondation Pipe Rack, Structure Pipe Rack, and Bundwall Tank Farm ME
Fractionation #2 (IDR 1,265,000,000.00)

Steel

Structure

Main

Building

Fame

#Fractionation

Plant

(IDR

10,800,000,000.00)

Civil and Architecture in ME Fract #2 (IDR 1,600,000,000.00)

Work Skid Steel Hydrochem Plant (IDR 1,027,000,000.00)

Fabrication and Installation of Pipe Rack Jetty Addition

Layer (IDR

908,700,000.00)

Pfad Plate (IDR 8,955,259,000.00)

Palm Kernel Solvent Extraction Plant (IDR 9,661,519,000.00)

Expand Finishing Plant (IDR 7,000,000,000.00)

Bulk Pellet (IDR 7,674,429,000.00)

Preparation Plant (IDR 464,000,000.00)

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PT. PRIMACIPTA BAJA UTAMA (IDR 4,019,274,098.00)

Fabricated Steel Construction Project Hatari Kaltim (IDR 812,179,798.00)

Fabricated Steel Construction Project in Melak, South Kalimantan (IDR


160,812,300.00)

Fabrication Workshop Sangata (IDR 3,046,282,000.00)

PT. TUNGGAL JAYA STEEL

Concrete Iron Factory 7192 M2 (IDR 10,327,915,400.00)

Pengalaman kerja tahun 2013:


PT. ROBERTS SCHAEFER SOROS INDONESIA (USD 313,214.00)

Supply Material For Job 1007 (USD 97,294.00)

Counter Weight Detail (USD 28,240.00)

Truck Pad Steel (USD 31,510.00)

Surge Bin Reinforcement (USD 4,700.00)

Fabrication for Panel 6 & 7 (USD 151,470.00)

WILMAR GROUP (IDR 14,375,228,000.00)

Pipe Rack Refinery Tank (IDR 337,136,000.00)

NPK 3 (IDR 14,038,092,000.00)


PT. BATUTUA TEMBAGA RAYA (IDR 5,050,828,000.00)

Wetar Project - UDP Restart (IDR 1,365,000,000.00)

Wetar Preliminary Steel & Copper Busbar (IDR 204,403,000.00)

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Wetar - 850 KL Tank (IDR 2,362,920,000.00)

Wetar Mechanical MTO (IDR 503,470,000.00)

Hydraulic Manual Valve (IDR 12,230,000.00)

Installation Cost 850 KL Tank (IDR 602,805,000.00)

PT. PETROSEA (IDR 4,335,445,400.00)

ABN Workshop Extension Facilities

PT. DWINAD NUSA SEJAHTERA (IDR 2,306,440,699.00)

Tembang

Gold

Project

Structural

&

Mechanical

Works

(IDR

Column

(IDR

12,328,173,750.00)

Concrete Works (IDR 2,028,831,000.00)

Tembang Gold Project Package II (IDR 10,311,488,000.00)

Tembang

Gold

Project

Elution

&

Acid

Wash

1,405,239,000.00)

Tembang Gold Project Package III

Repair Lime Mixing Tank (IDR 25,215,400.00)

PT. SORINI (IDR 1,816,785,000.00)

Fructose Project Sorini

Circulation Tank

Additional Civil Fructose

Maldex Food Safety Project

Bug Project

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Pengalaman kerja tahun 2013:


PT. SCHLUMBEGER

Manggar Integration of Base Schlumberger (IDR 25,513,888,400.00)

PT. ALAM LESTARI UNGGUL

Work Foundation, Architectural, and Main Building Steel Structure Factory PT.
ALU (IDR 16,670,000,000.00)

DANIELLI

Erection Work for a New 150/45T Teeming Crane and Dismounting and
Removal of an Existing 140T Crane - Surabaya (USD 350,000.00)

PT. JAVA PACIFIC

Work Platform Development and Foundation Engineering in Krian (IDR


21,237,700,000.00)

WILMAR GROUP (IDR 2,116,145,000.00)

Add Work Expand Finishing Plant 2 (IDR 290,145,000.00)

Steel Structure Building Hydrogenation Plant (IDR 1,826,000,000.00)

KALTIM PRIMA COAL

Modification Truck (IDR 500,000,000.00)

PT. BANGUN SARANA BAJA

Tubafa 02 (IDR 693,000,000.00)

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PT. SAHABAT USAHA NUSANTARA

Mud Tank (IDR 720,861,000.00)

4. Luas Area Bengkel: 5. Jumlah Tenaga Kerja: Lebih dari 1000 pekerja, dengan susunan organisasi
seperti gambar di bawah ini.

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6. Berbagai Merk dan Spesifikasi Alat:

16

17

18

19

20

21

7. Produk yang Dihasilkan:

22

Daftar Harga Produksi Baja:

23

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8. Mengenai K3 (Keselamatan, Kesehata, Kerja)


Untuk melindungi pekerjanya maka PT Supra Surya Indonesia melakukan:
a) Mengikuti peraturan kesehatan da keselamatan dari pemerintah
b) Menyediakan latihan keselamatan dan sosialisasi pada seluruh pekerja
c) Menyediakan fasilitas keselamatan yang optimal
d) Bertanggungjawab atas keselamatan pekerjanya

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26

27

28

29

30

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9. Dokumentasi Ketika Proyek


PT. INSERA SENA (POLYGON) - Building of Bicycle Plant Project

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PT. KIMBERLY - Kimberly Lever Project Steel Structure and Civil Work

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Sumber data: http://www.pt-ssi.co.id/

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