Coal fired Fluid bed boiler

PT BASUKI PRATAMA ENGINEERING

PT BASUKI PRATAMA ENGINEERING proposes to offer, the equipment and
services contained in this proposal
One Fluid bed Boiler
Boiler Model
Nominal Rating (MCR)
Heat output
Design Pressure
Design Code
Fuel Specification
Gross Calorific Value
Electrical power

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BHF-08-13
8,000 kg/hr
5,873 kW
13 bar g
Depnaker RI
Bituminous coal - Indonesia
3500 - 6200 kcal/kg
380 V 50 Hz 3 phase

SALIENT FEATURES

HIGH EFFICIENCY

FLUID BED COMBUSTION FOR BURNING COAL

WELDED MEMBRANE
FURNACE WALLS

IN BED TUBE BUNDLE

RELIABLE FIRE TUBE STEAM GENERATOR WITH LARGE

WATER VOLUME

PACKAGED BOILER WITH LITTLE SITE WORK

NATURAL CIRCULATION DESIGN

ELECTRIC VARIABLE SPEEED DRIVE FOR FUEL FEED

CONTROL

FULL BOILER CAPACITY WITH ANY KIND OF COAL

WALL

CONSTRUCTION

FOR

Page 1 of 12
D:/Adat/Penawar/Std/Spek2008/BHF08-13_08R0.doc

COAL fired fluid bed boiler

SCOPE OF SUPPLY

Fluid bed furnace with casing, refractory lining and air distributor with nozzles

Water wall assembly with headers

Fire tube boiler shell with two gas passes and necessary nozzles, manhole, head holes etc.

In-bed tube bundle with headers.

Riser and down comers for natural circulation.

Access ladder and platform for boiler shell

Insulation and galvanized iron cladding

Two number screw feeders with variable frequency drives.

Valves and mountings as shown in the P&I diagram

Modulating water level control including three way control valve

Independent extra low level safety

Two feed water pumps

Control panel including all panel mounted instruments and starters for all drives.

Cyclone separator complete with rotary lock valve.

Floor mounted induced draft fan & forced draft fan

Operating and maintenance manuals

PT Basuki Pratama Engineering

D:/Adat/Penawar/Std/BHF-New/BHF22013.doc

Page 2 of 12

COAL fired fluid bed boiler

DETAILED EQUIPMENT SPECIFICATIONS

1

Fluid bed Boiler

Boiler Model
Type

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BHF-08-13
Horizontal combined
water and fire tube three pass
76.1 x 3.2 mm thk
76.1 x 5 mm thick
2200 mm
5400 mm
223 m2

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SA 515/516 Gr. 60/70

BS 3059 Gr. 320 ERW
Mild steel

Water wall assembly

Tube material
Tube size
Header material
Total heating surface
Construction

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BS 3059 Gr 320 ERW

50.8 x 3.2 mm thk.
A 106 Gr. B
21.4 m2
Membrane wall

In bed tube bundle

Tubes material

DIN 17175 St 35.8

Seamless tubes
50.8 x 5 mm thk.

Fire tube size

Stay tube size
Diameter of shell
Length of shell
Total hating area of boiler
Material of construction
Shell
Tubes
Reversing chamber

Tube size
2

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Fluid bed combustor

Type of combustor
Type of distributor
Material of nozzle
Fuel Specification
Gross Calorific Value
Coal size required

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Maximum water content

Type of sand
Size

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PT Basuki Pratama Engineering

D:/Adat/Penawar/Std/BHF-New/BHF22013.doc

atmospheric fluid bed

Steel plate with nozzles
Stainless steel
Bituminous Coal - Indonesia
3500 - 6200 kcal/kg
100 % below 15 mm with max
15% below 2 mm sieve.
20 %
Silica sand
0.8 1.2 mm

Page 3 of 12

COAL fired fluid bed boiler

Forced draft fan

Quantity
Type
Type of fluid
Service temperature
Type of drive
Material
Make
Motor protection
Paint protection
Power

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One
Centrifugal fan
Fresh air
40 deg. C
Direct
Mild steel
Basuki
IP 55
Industrial paint
37 kW

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One
Centrifugal fan
Flue gas
300 deg. C
Indirect drive
Mild steel
Basuki
IP 55
Heat Resistant paint
40 kW

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Two
Multi stage centrifugal pump
vertical in line
9.6 m3/hr
155 MLC
40 deg. C
120 deg. C
2900 Rpm
Flange
7.5 kW
Grundfos/KSB

Multicyclone
Quantity
Type

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Gas temperature
Gas side pressure drop
Material of construction

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One
Multy cyclone with Rotary
Lock Valve
240 C
100 mm Wg
Mild steel

Induced draft fan

Quantity
Type
Type of fluid
Max. Service temperature
Type of drive
Material
Make
Motor protection
Paint protection
Power

Boiler feed water pump

Quantity
Type
Orientation
Capacity
Head
Max. Ambient temperature
Max. Fluid working temperature
Rotation
Connection
Power
Make

Dust collector
a.

PT Basuki Pratama Engineering

D:/Adat/Penawar/Std/BHF-New/BHF22013.doc

Page 4 of 12

COAL fired fluid bed boiler

Attachments to cyclone
Power

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Motorized rotary air lock

0.37 kW

Wet Scrubber
Quantity
Type
Gas side pressure drop
Material of construction
Attachments to scrubber

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One
Ventury scrubber
100 mm Wg
Stainless steel
Droplet separator,
Water pump

Water pump
Type
Orientation
Capacity
Service
Connection
Rotation
Power

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Single stage centrifugal

Horizontal
9.6 m3/hr
Fresh water
Flange PN16
1450 Rpm
2.2 kW
6

Type

Nominal pressure
Connection
Body material
Range temperature
Quantity
Capacity
Set pressure
Make

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Fully lift safety valve with closed

lifting device closed bonnet
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PN 16
Flange DIN STD 2533
GG-25
-1 Deg. C up to 300 deg. C
Two
8,000 Kg/hr
13 barg and 12.5 barg
ARI, Germany

b.

Safety valves

Thermal insulation
Material

Thickness
Density
Cladding material
Thickness

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Mineral wool slabs, lightly resin

Bonded
100 mm
80 kg/m3
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Galvanized iron sheet
0.6 mm

Control panel
Type
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Self standing
Incomer rating
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380 V 50 Hz, 3 phase, 4 wire
Doors
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1 door front opening type
The panel includes all panel mounted instruments and drives for all connected motors.

PT Basuki Pratama Engineering

D:/Adat/Penawar/Std/BHF-New/BHF22013.doc

Page 5 of 12

COAL fired fluid bed boiler

10

Ducting for air and flue gas (Optional price)

Material of construction
Velocity in ducts
Finish coat
Color

11

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Mild steel
12 m/s maximum
Heat resistant paint
Silver

Coal handling system (Optional price)

We can offer a complete coal handling plant for the boiler. The coal storage and feeding
system includes the following components
a)

Coal bunker near boiler

Capacity
Height approx.
Location
Material of construction

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Finish coal

b)

Belt Conveyor

Capacity
Drive power
Accessories
Coal receiving hopper
Capacity
Material of construction
Location
Finish coal
12

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3,000 kg/hr
2.2 kW

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2 m3
Mild steel
Below ground level
Industrial paint

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Self standing chimney

850 mm at the top
20 meters
Carbon steel
Heat resistant paint
Ash door

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ladder with cage

mild steel
service platform
Industrial paint

Chimney (Optional price)

Type
Diameter
Height
Material construction
Finish coat
Accessories

13

4 m3
8 meters
Mounted above the screw feeders
Mild steel bunker on mild steel
structure
Industrial paint

Ladder for chimney (Optional price)

Type
Material
Accessories
Finish coat

PT Basuki Pratama Engineering

D:/Adat/Penawar/Std/BHF-New/BHF22013.doc

Page 6 of 12

COAL fired fluid bed boiler

14

Water Tank (Optional price)

Type
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Horizontal thorispherical disc end
Water contents
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8 m3
Material construction
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Carbon steel
Accessories
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Discharge Valve and drain valve
Height of the feed water tank at least 2.5 m depending on feed water temperature

15

16.

Instrumentation and control including the following

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Modulating water level control including level transmitter, controller and

motorized three way control valve

Minimum water safety by independent conductivity type level electrodes

Boiler pressure safety including two number full lift safety valves, two number
pressure switches

Flue gas temperature control including temperature switch and alarm

Water flow meter

Two bed temperature indicators with control

Valves and fittings

The boiler system includes the following valves and fittings. Some of these are installed
on the pressure part. Others have to be installed by the erection contractor in the water
piping.
Globe valve DIN PN 16
DN 20
2 No
DN 25
1 No
DN 40
10 No
DN 65
2 No
DN 150
1 No
BSP
5 No
Needle valves PN 40
BSP
6 No
Blow down valves, Germany PN 40
DN 20
3 No
DN 40
1 No
Safety valve ARI Germany PN 16
DN 50/80
2 No
Non return valve Disco check
DN 40
3 No
Three way control valve Regeltechnik Germany, electric motor actuator
DN 40
1 No
Y strainer DIN PN 16
DN 65
2 No
Butterfly valve PN 6
DN 50
4 No
Gauge glass assembly, PN 40
DN 20
2 No
Pressure Indicator
Dia. 160 mm
1 No

PT Basuki Pratama Engineering

D:/Adat/Penawar/Std/BHF-New/BHF22013.doc

Page 7 of 12

COAL fired fluid bed boiler

Dia. 63 mm
17.

3 No

Manufacturing certificate from Depnaker RI

PT Basuki Pratama Engineering

D:/Adat/Penawar/Std/BHF-New/BHF22013.doc

Page 8 of 12

COAL fired fluid bed boiler

EXCLUSIONS
1)

All civil works including foundations etc.

2)

Piping in between the boiler w/o insulation

3)

Air and flue gas ducting

4)

Electrical cabling in between the boiler

5)

Chimney, platform & ladder for chimney

6)

Coal bunker

7)

Water tank

8)

Coal belt conveyor

9)

Transportation, Erection & commissioning

10)

Boiler house structure with roof and side panels. Control room with airtight
arrangement

11)

Boiler operation certificate

12)

All spares for operation and commissioning

PT Basuki Pratama Engineering

D:/Adat/Penawar/Std/BHF-New/BHF22013.doc

Page 9 of 12

COAL fired fluid bed boiler

FEED WATER & BOILER WATER QUALITY
In order to ensure smooth and trouble free operation of the boiler, following
recommendations are specified for combined water tube and fire tube
boilers.
Drum operating pressure 1 to 22 kg/cm g
1.

Feed Water
Hardness

Ppm

pH at 25 C

2.

<2
>9

Oxygen,

mg/l

< 0.02

Total iron

mg/l

< 0.05

Total copper

mg/l

< 0.01

Oil/ Grease

mg/l

<1

KMnO4 consumption

mg/l

< 10

Conductivity at 25C
measured after cation
exch.in H+ form and after
CO2 removal.

s/cm

< 500

Boiler Water
pH at 25 C

10.5 12

Phosphate residual (PO4)

mg/l

10 - 20

Total Hardness

Mmol/l

< 0.2

Specific electrical
conductivity at 25C

s/cm

30 7500

Silica.

mg/l

< 150

KMnO4 consumption

mg/l

< 150

Sodium sulfite as Na2SO3

mg/l

10 - 30

PT Basuki Pratama Engineering

D:/Adat/Penawar/Std/BHF-New/BHF22013.doc

Page 10 of 12

COAL fired fluid bed boiler

TERMINAL POINTS
Steam:

At outlet flanges of steam stop valve.

Outlet of steam vent lines

Feed water:

Inlet of water pump

Inlet of the steam boiler
(The connecting piping is excluded.)

Blowdown/Drain:

At the outlet of blow down valves

Flue gas:

Outlet of ID Fan

Fuel:

Inlet of the coal screw feeder

Electricals:

Inlet of instrument control panel.

Instrument air

At one point in the boiler house

Ash:

Outlet of ash drain ports

combustion air:

At the FD fan inlet

PT Basuki Pratama Engineering

D:/Adat/Penawar/Std/BHF-New/BHF22013.doc

Page 11 of 12

COAL fired fluid bed boiler

SUPERVISION OF ERECTION AND COMMISSIONING
We can depute our engineer for supervising the following at additional
cost.
1

ERECTION:
Erection of all units at site.
Installation of control panel and instruments.
Instrument cable lying.
Erection of steel chimney, coal bunker, ducting for flue gas, structures for
accessories, bunker etc.
Erection of boiler feed water pumps and inter-connecting piping.
Erection of steam and water piping
Insulation.
Refractory lining.
All power and instrumentation cabling
All impulse piping
Dust collector

COMMISSIONING:
Hydrostatic test
Feed water system flushing.
Chemical cleaning of boiler.
Starting up and initial operation of feed water system, dosing system and
other units.
Commissioning of the units.

PT Basuki Pratama Engineering

D:/Adat/Penawar/Std/BHF-New/BHF22013.doc

Page 12 of 12