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Component

Component Location - Volume 1

Wire
Number

Wire Color

Alarm - Action

C-6

16

Bat (+)

F717

YL

Throttle SW To Hi ID

Alarm - Backup

C-16

23

RD

Internal Cab Lights

F718

BU

Throttle SW To Hi ID Par

Alarm - Backup (Attachment)

A-17

Sender - Power Train Oil Temp

Wire Color

101

RD

Description
Power Circuits

Description

Control Circuits (Continued)

Schematic
Location

Component

Machine
Location

Schematic
Location

Machine
Location

Resistor - ROPS Blower Motor

B-3

39

Sender - Fuel Lever

J-17

49

J-4

50

Component

0096

Fuel Level Sender

102

0100

Engine Oil Pressure Sensor

103

RD

Spare

F719

BR

Crank W/O Injection (N.C.)

Alternator

0110

Engine Coolant Temperature Sensor

105

RD

Key Switch

F720

GN

Crank W/O Injection (N.O.)

Battery - 1 & 2

0177

Transmission Oil Temperature Sensor

106

RD

MSS/PL/12V Converter 2

F762

GY

Ether Solenoid

Battery - Heavy Duty 1 & 2

0248

Data Link

108

BU

FR/RR Wipers

F780

PK

Parking Brake SW (N.C.)

Beacon

J-17

0263

Sensor Power Supply

109

RD

Alt Output (+) Term.

F781

BR

Downshift SW (N.O.)

Breaker - Alternator

J-12

0271

Action Alarm

110

RD

AccuGrade 3

F782

OR

Reverse SW (N.O.)

Coil - Ferrite (MSS)

K-15

28

0280

Transmission Oil Temperature Sender

112

PU

Main Power Rly Output

F783

GN

Upshift SW (N.C.)

Coil - Float Detent

D-16

0324

Action Lamp

113

OR

Opr Mon Panel Switched

F784

YL

Downshift SW (N.C.)

Coil - MSS Exciter

A-10

0600

Hydraulic Oil Temperature Sensor

114

RD

Warning Horn (forward)

F785

WH

Upshift SW (N.O.)

Control - Caterpillar Monitoring System

0819

Display Data Link

115

PK

Spare

F786

GY

Reverse SW (N.C.)

Control - Drivetrain

0821

Display Power Supply

116

RD

Flood Lamps

F788

PU

RT Angle Sol / LT Steer Clutch

Control - Engine

1045

Power Train Oil Temperature Sensor

118

RD

Seat Suspension

F789

YL

LT Angle Sol / RT Steer Clutch

Control - Machine Security System (MSS)

1425

Implement Tank Oil Temperature Sensor

124

GN

Blower

F790

BR

Service Brake Pedal

Control - Shift

G-14

130

GN

LH/RH Wiper

F791

BU

Right Brake Solenoid

Converter - 24 Volt to 12 Volt

I-14

17

Sensor - Service Brake Pedal

D-6

16

140

BU

Drivetrain Control

F792

WH

Left Brake Solenoid

Demand Fan

L-1

62

Sensor - Top S/T

H-1

30

143

BR

Beacon / Winch

F797

BU

CMS Display Sensor +V

Diode - Air Conditioning

J-3

30

Sensor - Transmission Input Speed

J-4

54

Engine Control System


(MID No. 036)

E-4

24

Sensor - Bottom S/T

H-1

30

L-16 , L-17

22

Sensor - Coolant Temperature

G-1

24

L-17

22

Sensor - Decelerator Pedal Position

D-6

16

27

Sensor - Direction Position

H-14

15

Sensor - Engine Out Speed

J-4

52

Sensor - Fuel Pressure

H-1

21

Sensor - Hydraulic Oil Temperature

J-17

53

Sensor - Injector Actuation Pressure

G-1

21

B-9

Sensor - Intake Manifold Air Temp

G-1

21

H-12

Sensor - Left Steering Lever Position

H-14

I-4

29

Sensor - Oil Pressure

H-1

21

L-15

28

Sensor - Oil Temperature

H-1

21

Sensor - Right Steering Lever Position

H-14

Injector Cylinder #1

0002

Injector Cylinder #2

150

RD

Engine Control

G730

PK

Park Brake Dump Solenoid

Diode - Float Detent Flyback

D-16

Sensor - Transmission Output Sp 1

G-18

54

0003

Injector Cylinder #3

158

BR

A/C Condenser 2

G731

GY

Service Brake Dump Solenoid

Diode - Park Brake Flyback

H-17

55

Sensor - Transmission Output Sp 2

G-18

54

0004

Injector Cylinder #4

159

BU

A/C Condenser 1

H713

PK

AccuGrade Control Blade Raise Solenoid

Fuse Block 2

K-11

15

Sensor - Transmission Temperature

F-18

54

0005

Injector Cylinder #5

174

RD

Auxiliary Power

H714

OR

AccuGrade Control Blade Lower Solenoid

Ground - Engine LH

L-5

31

Sensor - Turbo Outlet Pressure

G-1

21

0006

Injector Cylinder #6

176

RD

Console Motor / Winch

H746

YL

Fan Control Solenoid Positive

Ground - Engine RH

E-3

33

Solenoid - Air Conditioning Clutch

J-3

37

0042

Inject Actuation Control Valve

184

BU

AccuGrade Lightbar

H747

BR

Fan Control Solenoid Return

Ground - Front Frame

E-4

35

Solenoid - Ether Aid

I-4

37

0091

Throttle Switch

198

RD

Secondary Brake

J766

PU

AccuGrade SW / Sensor Return

Ground - Headliner

A-13

Solenoid - First Gear Clutch

H-18

54

0094

Fuel Pressure

199

OR

MSS/PL/12V Converter 1

K757

YL

Blade Angle select Sensor

Ground - Platform 1

J-14

Solenoid - Forward Clutch

I-18

54

0100

Engine Oil Pressure

A101

GN

AccuGrade 1

L730

OR

AccuGrade Analog Sensor Power (+5V)

Ground - Platform 2

J-14

Solenoid - IAP Control Valve

H-1

21

0110

Engine Coolant Temperature

A102

BU

AccuGrade 2

L731

BR

AccuGrade Analog Sensor Return

Ground - Rear Frame

I-15

36

Solenoid - Injector 1

J-1

21

0164

Injector Actuation Pressure

Ground Circuits

P726

BU

Winch Joystick Decode

Handle - Winch Control

E-13

Solenoid - Injector 2

J-1

21

0168

Electrical System Voltage

200

BK

Main Chassis

P727

GY

Winch Enable

Heater - Air Inlet

F-1

37

Solenoid - Injector 3

J-1

21

0172

Intake Manifold Air Temperature

201

BK

Operator Monitor Return

P728

YL

Winch Joystick Y Axis

Horn

L-2

38

Solenoid - Injector 4

H-1

21

0175

Engine Oil Temperature

202

BK

XMSN Ctrl

P729

BR

Winch Joystick X Axis

Joystick - PWM

D-17

Solenoid - Injector 5

H-1

21

0190

Engine Speed Signal

203

BK

Not Used

P731

PU

Winch Filter Status Lamp

Lamp - Action

B-10

Solenoid - Injector 6

H-1

21

0248

CAT Data Link

205

BK

MSS Control

R746

PK

Engine Boost Pressure

Lamp - Dome

B-15

Solenoid - Left Steering Brake

G-17

55

0253

Personality Module

229

BK

Engine Control

R747

GY

Atmospheric Press Sensor

Lamp - Winch Filter

F-13

Solenoid - Left Steering Clutch

G-17

55

0254

Electronic Control Module

250

BK

Payload Monitor

T744

WH

AccuGrade Power Mod Switched Pwr 1 Rtn

LED - MSS

A-10

Solenoid - Park Brake Dump

H-17

55

0261

Engine Timing Calibration

270

BK

CMS Ident Code 0

T745

YL

AccuGrade Power Mod Switched Pwr 2 Rtn

Module - Lamp Gear

C-10

Solenoid - Priority Valve

F-18

56

0262

5 Volt Sensor Supply

271

BK

CMS Ident Code 1

X742

PU

Parking Brake Dump Valve

Module - Quad Gage

C-10

Solenoid - Reverse Clutch

I-18

54

0263

Digital Sensor Supply

272

BK

CMS Ident Code 2

828

WH

Left Steer Lever Position Sensor

Motor - Cab Blower 1

B-3

39

Solenoid - Right Steering Brake

G-17

55

0264

Decel Throttle Postion Signal

273

BK

CMS Ident Code 3

830

OR

Right Steer Lever Position Sensor

Motor - Cab Blower 2

A-3

39

Solenoid - Right Steering Clutch

g-17

55

0266

Incorrect Crank - Without - Inject Inputs

274

BK

CMS Ident Code 4

851

WH

Drivetrain Control Direction Sensor

Motor - Condenser 1

I-16

40

Solenoid - Second Gear Clutch

H-18

54

0267

Engine Shutdown Switch

275

BK

CMS Ident Code 5

892

BR

CMS Cat Data Link (-)

Motor - Condenser 2

I-16

40

Solenoid - Service Brake Dump

G-17

55

0268

Check Programmable Parameters

276

BK

XMSN Ctrl Ident Code 0

893

GN

CMS Cat Data Link (+)

Motor - Console

H-14

Solenoid - Third Gear Clutch

H-18

54

0273

Turbo Outlet Pressure

277

BK

XMSN Ctrl Ident Code 1

F846

PU

MSS LED Driver 1

Motor - Front Wiper

D-6

39

Switch - Auto Downshift

C-11

0291

Engine Coolant Fan Solenoid

278

BK

XMSN Ctrl Ident Code 2

F848

OR

BI Directional SW (N.O.)

Motor - Fuel Priming Pump

I-15

41

Switch - Beacon

C-15

0296

Transmission ECM

279

BK

XMSN Ctrl Ident Code 3

F849

WH

BI Directional SW (N.C.)

Motor - Left Wiper

J-11

45

Switch - Bi Directional Mode

C-11

0342

Secondary Engine Speed Signal

280

BK

XMSN Ctrl Ident Code 4

G826

BR

Engine Oil Filter Pressure Sensor +5V

Motor - Rear Wiper

E-12

Switch - Blower

A-11

0544

Engine Cooling Fan Speed Signal

0562

Caterpillar Monitoring System

D-12

46

Switch - Console

H-14

B-3

39

Switch - Disconnect

J-16

57

G-18

42

Switch - Down Shift

G-14

E-15

Air Inlet Heater Relay

Power Train Control System


(MID No. 113)
CID

Component

290

BK

CMS Service

G827

BU

Engine Oil Filter Pressure Sensor Common

Motor - Right Wiper

291

BK

CMS Clear

G828

WH

Engine Control Pressure Sensor +5V

Motor - ROPS Blower

G829

GN

Engine Control Pressure Sensor Common

Motor - Seat

G833

PK

Engine Control Engine Temp Sensor Comm

Motor - Starter

F-4

43

Switch - Front Wiper

Basic Machine Circuits


304

WH

Starter Relay No. 1 Output

306

GN

Engine Control To Starter Relay

G834

PU

Engine Control Cooling Fan Speed (+)

Motor - Washer Pump Front

K-6

44

Switch - Fuel Priming Pump

J-4

58

307

OR

Key SW To Engine Control

G848

GN

MSS LED Driver 2

Motor - Washer Pump Left

K-6

44

Switch - FWD Horn

E-17

0070

Park Brake Switch

308

YL

Key SW To Main Power Relay Coil

G849

BR

Engine Inj Actuation Pressure

Motor - Washer Pump Rear

K-6

44

Switch - Key Start

B-11

0075

Steering System Oil Temperature Sensor

321

BR

Backup Alarm Lamp Travel Alarm

G850

BU

Inlet Air Heater Return

Motor - Washer Pump Right

K-6

44

Switch - Lamp

B-11

0168

Electrical System Voltage

322

GY

Warning Horn (Forward) SW

G853

OR

Engine Intake Manf Air Temperature

Outlet - LH 12 Volt Power

E-18

13

Switch - Left Wiper

D-15

0177

Transmission Oil Temperature Sensor

323

WH

Fuel Transfer Pump Power

G854

PK

Inj Actuation Press Cont Valve

Outlet - RH 12 Volt Power

E-17

Switch - Operator Monitor

C-11

0190

Engine Speed Sensor

G855

PU

IAP Cont Valve Common

Product Link

C-18

Switch - Parking Brake

F-14

0248

CAT Data Link

Alternator (r) Term.

G856

WH

Tdc Probe +

Relay - Condenser 1

J-18

47

Switch - PTO Filter Bypass Switch

D-7

59

0254

Electronic Control Module

0269

Sensor Power Supply

C-15

0298

Service Brake Switch

K-3

37

0299

Transmission Direction Lever Position Sensor

G-14

0368

Autoshift Switch

0468

Service Brake Pedal Position Sensor

0490

Implement Lockout Switch

0573

Inching Pedal Position Sensor

0618

Park Brake Switch

0621

Downshift Switch

0622

Upshift Switch

0623

Direction Switch

0650

Harness Code

0668

Transmission Shift Lever

0671

Transmission Output Speed #1 Sensor

Monitoring Circuits
403

GN

410

WH

Opr Mon Action Alarm

G857

YL

Tdc Probe -

Relay - Condenser 2

I-18

47

Switch - Rear Wiper

411

PK

Opr Mon Master

H803

BU

AccuGrade Control Proportional Driver Rtn

Relay - Inlet Air Heater

F-1

37

Switch - Refrigerant Pressure

419

YL

Opr Mon Parking Brake

H807

YL

AccuGrade Control On/Off Driver Return

Relay - Lamp

J-12

15

Switch - Reverse 2

426

BR

Opr Mon Power Train Oil Filter

L854

YL

AccuGrade Blade Control - Can0(+)

Relay - Main

K-12

15

Switch - Right Wiper

D-15

442

GY

Hyd System Temp Sender

L855

GN

AccuGrade Blade Control - Can0(-)

Relay - Start

K-12

15

Switch - Seat

G-18

42
60

443

YL

Power Train Temp Sender

L856

YL

AccuGrade Blade Control - Can1(+)

Resistor - Back Light Resistor

C-10

Switch - Service Brake Pedal

D-6

447

PK

Fuel Level Sender

L857

GN

AccuGrade Blade Control - Can1(-)

Resistor - Cab Blower Motor

A-4

39

Switch - Throttle

E-17

450

YL

Engine Output Speed Sensor

L870

YL

AccuGrade Power Module - Awake

Resistor - Park Brake Dump Solenoid

J-8

15

Switch - Up Shift

G-14

A487

PU

Opr Mon Action Alarm #2

L871

BU

AccuGrade Power Module - Awake Gnd

Resistor - Park Brake Dump Solenoid 2

J-8

15

Thermostat

A-4

39

C413

YL

CMS Display Data

L872

BU

AccuGrade Power Module - Switched PWR 1

Machine locations are repeated for components located close together.

C414

BU

CMS Display Load

L873

GY

AccuGrade Power Module - Switched PWR 2

A= Located on dash.

F411

GN

Engine Oil Temperature Sensor

L874

OR

GPS Display Awake

B= Located inside of right console.

900

PU

XMSN First Gear Clutch

C= Located inside of left console


D= Located around headliner.

Accessory Circuits
500

BR

Wiper - Front (Park)

975

WH

Drivetrain Control Solenoid Return

GN

Wiper - Front (Low)

977

YL

Auto Downshift SW

0672

Torque Converter Output Speed Sensor

501

0673

Transmission Output Speed #2 Sensor

503

BR

Wiper - Rear (Park)

995

BU

Engine Coolant Temperature

0674

Transmission Intermediate Speed #1 Sensor

504

YL

Wiper - Rear (Low)

998

BR

Engine Control Digital Sensor Return

0675

Transmission Intermediate Speed #2 Sensor

506

PU

Washer - Front

C984

YL

Not Used

0676

Left Track Steering Lever Position Sensor

507

WH

Washer - Rear

C987

RD

AIH Relay

0677

Right Track Steering Lever Position Sensor

508

PU

Radio Speaker - Left

C990

YL

Engine Oil Pressure

0681

Parking Brake Solenoid

509

WH

Radio Speaker - Left (Common)

C991

PK

Fuel Filter Monitor

0689

Left Steering Brake Solenoid

511

BR

Radio Speaker - Right

E900

WH

XMSN Output Spd +

0690

Right Steering Brake Solenoid

512

GN

Radio Speaker - Right (Common)

E901

GN

XMSN Output Spd -

0691

Reverse Clutch Solenoid Valve I

513

OR

A/C Compressor/Refrigerant Pressure SW

E902

PU

XMSN Intermediate Spd +

0692

Forward Clutch Solenoid Valve II

515

GY

Blower Motor (Hi)

E903

YL

XMSN Intermediate Spd -

516

GN

Blower Motor (Medium)

E904

BR

XMSN Intermediate Spd Q+

517

BU

Blower Motor (Low)

E905

BU

XMSN Intermediate Spd Q-

0693

Speed 3 Clutch Solenoid Valve III

0694

Speed 2 Clutch Solenoid Valve IV

521

YL

A/C SW To Refrigerant SW

E906

OR

XMSN Output Spd Q+

0695

Speed 1 Clutch Solenoid Valve V

522

WH

A/C Clutch To Thermostat SW

E907

GY

XMSN Output Spd Q-

0697

Priority Valve Solenoid

523

BR

Wiper - Left (Park)

E908

BR

XMSN Input Spd +

0698

Left Steering Clutch Solenoid

524

BU

Wiper - Left (Low)

E909

WH

XMSN Input Spd -

0699

Right Steering Clutch Solenoid

526

YL

Wiper - Right (Park)

E963

BK

Engine Speed/Timing A-

0718

Transmission System

527

GN

Wiper - Right (Low)

E964

WH

Engine Speed/Timing A+

0722

Secondary Brake Solenoid

529

WH

Washer Left

E965

BU

Engine Speed/Timing B-

1488

Implement Detent Coil

530

OR

Washer Right

E966

YL

Engine Speed/Timing B+

592

BU

Dc/Dc Converter Power Output

E990

BU

Float Detent Coil

1870

Blade Angle Position Sensor (Thumb Switch)

1933

Left Blade Angle Solenoid

1934

Right Blade Angle Solenoid

A513

PK

Dc/Dc Converter Memory Output

G939

PK

Drivetrain Control Switch Return

C556

BU

Relay To Condenser Motor 1

K972

BR

Start Relay Return

C557

OR

Relay To Condenser Motor 2

K977

PK

Drivetrain Control Sensor +V

K978

BU

Priority Valve Drive Train Control

L983

WH

Injector Common 1 & 2

Lighting Circuits

The CID is a diagnostic code that indicates which component is faulty.


The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

600

BR

Dash Lamp Basic

603

PK

Rotary Beacon

L984

OR

Injector Common 3 & 4

608

GN

Flood Lamp - Rear

L985

YL

Injector Common 5 & 6

647

GN

Light SW To Rear Flood Relay

M919

BU

Ripper Pressure

663

GY

Gage Lamps - Smart CMS


Control Circuits

Failure Mode Identifiers (FMI)


FMI No.

Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

M928

BU

Right Tilt Valve

M929

WH

Left Tilt Valve

709

OR

Drivetrain Sensor Power Supply

N931

GY

Not Used

751

GN

Reverse Clutch

N957

PK

Radio Comm #1

752

YL

Forward Clutch

N958

PK

Radio Comm #2

754

BU

Third Gear Clutch

N960

OR

Radio Comm #1

755

OR

Second Gear Clutch

N961

OR

Radio Comm #2

OR

Throttle Power +8 V

N967

GY

Radio Comm #1

Voltage above normal or shorted high.

A700

Voltage below normal or shorted low.

A701

GY

Injector #1

N976

PU

Radio Comm #1

Current below normal or open circuit.

A702

PU

Injector #2

T901

YL

MSS Interface Signal Line

Current above normal or grounded circuit.

A703

BR

Mechanical system not responding properly.

A704

GN

Injector #4

Abnormal frequency, pulse width, or period.

A705

BU

Injector #5

Injector #3

T902

PK

MSS Gnd Return

T993

BR

Winch Analog Sensor Return

T997

OR

Winch +5V Analog Sensor Power

Abnormal update.

A706

GY

Injector #6

Y920

BU

Pilot Pressure Sensor

10

Abnormal rate of change.

E707

GN

CMS Display +V

Y925

YL

Counterbalance Sol 1

11

Failure mode not identifiable.

E708

PK

CMS Display Clock

Y928

OR

Hydraulic Pressure Boost Sol

12

Bad device or component.

E735

PU

CMS Operator SW Input

Y929

GN

Auto Mode SW (N.O.) (AccuGrade)

13

Out of calibration.

E752

YL

Lightbar RS232 TX

Y930

BU

Auto Mode SW (N.C.) (AccuGrade)

14

Parameter failures.

E753

WH

Lightbar RS232 RX

Y931

BR

Manual Mode SW (N.O.) (AccuGrade)

F702

GN

Decel Pedal Throttle

Y932

GY

Manual Mode SW (N.C.) (AccuGrade)

F715

PU

Throttle SW To Lo ID

Y933

YL

Increment/Decrement SW (N.O.)(AccuGrade)

F716

WH

Throttle SW To Lo ID Par

Y934

WH

Increment/Decrement SW (N.C.)(AccuGrade)

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

Symbols
T

0001

0617

Harness And Wire Electrical Schematic Symbols

RENR8190-03
July 2006

Pressure
Symbol

Temperature
Symbol

Fuse - A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

D5N Track-Type Tractor


Electrical System

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

AKD1135-1633
AGG1335-2016
CFH300-UP
CKT400-UP

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness And Wire Symbols


1
2

Receptacle
Pin or Socket
Number

F-18

CONN 3

E-18

CONN 4

E-18

28

11

57

44

Resistor, Sender and Solenoid Specifications - Volume 1

Component Description

59
6

12

14

Resistor:

29

58

50

34

35

52

37

30

20

38

51

21

116-6203

Resistor:

Backlight

122-5053

Solenoid:

IAP Control

10.1 0.5

128-6601

Solenoid:

Injectors 1-6

145-7028

Sender:

145-8428

Coil:

2.75 0.2
33,650.2 @ -40C (-40F)
3,268.3 @ 0C (32F)
1,142.1 @ 22C (71.6F)
18.6 @ 150C (302F)
76.3 3.8

172-2392

Solenoid:

25

42
49

54

41

39

16

18 19 48

56

10

62

60

32

24

33

43

46

23

Hydraulic Oil Temperature


Powertrain Oil Temperature
Float Detent
Park Brake Dump
Service Brake Dump
Left Steer Clutch & Right Steer Clutch
Left Steer Brake & Right Steer Brake
A/C Clutch

CONN 6

D-18

59

174-4909

Solenoid:

CONN 7

C-17

183-5106

Solenoid:

CONN 8

F-17

198-4607

Solenoid:

CONN 9

H-17

220-4324

Solenoid:

CONN 10

H-16

CONN 11

D-16

59

229-8315

CONN 12

C-16

240-7192

Resistor:

Park Brake Dump 2

CONN 13

A-15

240-7193

Resistor:

Park Brake Dump

CONN 14

I-15

At room temperature unless otherwise noted.

8
D

CONN 17

B-13

10

CONN 18

B-13

10

CONN 19

B-13

10

CONN 21

G-10

12

CONN 22

H-10

CONN 23

J-10

14

CONN 24

K-9

15

CONN 25

A-8

16

CONN 26

B-8

CONN 27

B-8

CONN 28

B-8

CONN 29

C-8

CONN 30

C-8

CONN 31

J-7

17

CONN 32

K-6

11

CONN 33

G-6

19

CONN 34

G-6

19

CONN 35

G-6

19

CONN 36

F-6

19

CONN 37

E-6

18

CONN 38

E-6

18

CONN 39

D-6

CONN 40

J-4

58

CONN 41

K-3

20

CONN 42

J-2

21

CONN 43

G-2

21

CONN 44

K-2

37

CONN 45

L-2

62

53

40

Overall 2.0 0.1


Tap 1.0 0.05
20 1.0

Cab Blower & ROPS Blower

31

45

55

47

Resistance (Ohms)

15

26

59

K-14

Sender:

41.9 2.1
8.7 0.4
17.6 0.6

Priority Valve
Reverse Clutch & Forward Clutch
First Gear Clutch, Second Gear Clutch, and Third Gear Clutch

31 3.0
8.7 0.4
Full 28 - 33
Empty 240 - 250
1.5K 75.0

Fuel level

500 25.0

27

23

1
47

Off Machine Switch Specification - Volume 1


Part No.

22

17

13

A
6

15

26

16

39

44
53 49

C
B

42

11

57

51

12
60

45

25

41

14

32

10

59
54

37

34

9
55

56

58

18

50

19
43

Deactuate

Thermostat

Contact position at the contacts of the harness connector.

46
36

Actuate

62
38

21

48
29

24

30
33

52
35

31

20

The FMI is a diagnostic code that indicates what type of failure has occurred.

Machine Harness Connector And Component Locations

Monitoring System Service Modes


Service Mode

Engine Event Codes


Event Code
E015
E017
E025
E027
E039

Number
0

Harness Code

High Engine Coolant Temperature Derate

Numeric Readout

High Engine Coolant Temperature Warning

Service

High Inlet Air Temperature Derate

Digital Tattletale

Units

Calibration 1 (Transmission Control)

Electric Starting Motor:

Calibration 2 (Transmission Control)

Engine Control:

RENR2379

Calibration 3 (Transmission Control)

Caterpillar Monitoring System:

RENR2014

Charging System Display

Power Train Control:

SENR8367

AccuGrade Laser System:

RENR8097

Condition

High Inlet Air Temperature Warning


Low Engine Oil Pressure Derate

E053

Low Fuel Pressure Warning

E096

High Fuel Pressure Warning

E100

Low Engine Oil Pressure Warning

E190

Engine Overspeed Warning

Monitoring System Operator Modes


Operator Mode
Service Meter

Number
0

Odometer

3rd Gear Odometer

Scrolling (Diagnostic)

Contact Position

-1.1 0.8C
2.2 0.8C
Normally Closed
(30 1.4F)
(36 1.4F)
275 to 1750 kPa
-114-5333
Refrigerant Pressure
Normally Open
(39.9 to 253.8 psi)
-PTO Filter Bypass Pressure
276 28kPa
179 kPa MIN
Normally Closed
227-6744
Filter Bypass Pressure
(40 4 psi)
(25.96 psi MIN)
With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained
down to 170 kpa (25psi).
3E-5464

28

Function

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

Operator Mode Sequence

Wire Gauge

Wire Color

Printed in U.S.A.

E-18

C-13

Circuit Identification
Number

2006 Caterpillar
All Rights Reserved

CONN 5

CONN 16

200-L32 BK-14

Ground
Connection

Volume 1 - Finger Tip Control (FTC)

CONN 15

9X-1123

Component
Part Number

Harness identification code:


This example indicates wire
135 in harness "AG".

13

CONN 2

5A
Fuse
(5 Amps)

Plug

40

Part Number For


Connector Recepticle

Single Wire
Connector

9G-1950

I-18

L-C12
3E-5179

AG-C4
111-7898

325-AG135 PK-14

36

CONN 1

Harness Connector Serialization Code: The "C" stands


for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

Socket

Pin

17

Machine
Location

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.
Harness Identification Letter(s):
(A, B, C, ..., AA, AB, AC, ...)

Part Number for


Connector Plug

C-C4
AG-C3
130-6795 130-6795

Part No.

Schematic
Location

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.
Wire, Cable, or Harness Assembly Identification:
Includes Harness Identification Letters and Harness
Connector Serialization Codes

22

Connector Number

Circuit Breaker
Symbol

Flow
Symbol

Symbols And Definitions

27

Connector Location - Volume 1

Level
Symbol

Related Electrical Service Manuals


Title
Alternator:

Form Number
132-2156

SENR4757

185-5294 (ATCH)

SENR4130

207-1519

SENR3581

30 Page

CID

Wire Description
Wire
Number

RENR8190-03 VOL 1

Component Identifiers (CID)


Module Identifier (MID)
Caterpillar Monitoring System
(MID No. 030)

16

15

14

13

12

CBL-AA1 RD-00

11

10

POS NEG

POS NEG

D5N HEAVY DUTY BAT 2


9X-3404

D5N HEAVY DUTY BAT 1


9X-3404

HEAVY DUTY BATTERY (ATCH)


NOTE D

M-C11
3E3364
NOTE B

LEFT REAR FLOOD


131-3814
1
2

1
2

M-C12
3E3364
NOTE B

LEFT FRONT FLOOD


131-3814
1
2

1
2

M-C4
1552269

FUSE PANEL
MA-C1
MSS CONT
1506766
156-6155
1
+ BAT
3
GND
+V CRANK DRIVER OUT 5
TIRIS INTERFACE SIGNAL LINE 7
+VON POSITION DRIVER IN 9
+VON SWITCH DRIVER OUT 11
CAN DATA LINK + 13
+V CRANK POSITION DRIVER IN 18
GND 19
KEYSWITCH IN 24
ALTERNATOR R TERMINAL IN 26
SWITCH INPUT 1 29
+V CRANK POSITION IN 31
CAN DATA LINK - 40
CAT DATA LINK + 42
CAT DATA LINK - 45
CAT DATA LINK GND 47
+V CRANK DRIVER GND RETURN 52
TIRIS GND RETURN 53
+V ON SW DRIVER GND RETURN 58
LED SOURCING DRIVER OUT SEMENT 1 60
LED SOURCE DRVR OUT SEGMENT 2 62
NEUTRAL START ENABLE INPUT 64
SWITCH IN 2 66
TIRIS ANTENNA TAP 2 68
TIRIS ANRENNA TAP 1 70

200-M4 BK-14
608-M7 GN-14

106-MA1 RD-18
200-MA2 BK-18

FUSE BLOCK 2 (12/12 SPLIT)


225-8553

CONN 15
205-MA8 BK-18
308-MA20 YL-18
403-MA10 GN-18

106-MA1 RD-18
200-MA2 BK-18
205-MA8 BK-18
308-MA20 YL-18
403-MA10 GN-18
892-MA13 BR-18
893-MA12 GN-18

893-MA12 GN-18
892-MA13 BR-18
T902-MA5 PK-18

F846-MA17 PU-18
G848-MA18 GN-18
T901-MA23 YL-18

F846-MA17 PU-18
G848-MA18 GN-18

H2

TWISTED WIRE

T901-MA4 YL-18

MA-C2
3E5179
1
106-MA1 RD-18
2
200-MA2 BK-18

106-AE141 RD-14
200-AE208 BK-14

403-MA10 GN-18
205-MA8 BK-18
T901-MA23 YL-18
T902-MA22 PK-18
308-MA20 YL-18
F846-MA17 PU-18
G848-MA18 GN-18
893-MA12 GN-18
892-MA13 BR-18

403-AE146 GN-18
205-AE207 BK-18
T901-AE147 YL-18
T902-AE148 PK-18
199-AE17 OR-16
F846-AE155 PU-18
G848-AE156 GN-18
893-AE150 GN-18
892-AE149 BR-18

3
4
5
6
7
8
9
10
11
12

BK-16
BK-16
MAIN RELAY
167-0138

1
2

112-CN1 PU-4
AV-C3
3E3364
308-AV19 YL-18
200-AV21 BK-16

H3

H-C17
3E3364
NOTE B

1
2

H-C12
1552269

H-C6
1552269

1
2

FERRITE COIL
222-3870

H-C18
3E3364
NOTE B
1
2

CAB FR FLOOD LH
219-6488

1
2

BK-18
WH-18

2
1

603-H11 PK-16
200-H31 BK-16

H-C1
1552269

1
2

1
2

BEACON
110-7563

RD
BK

FUEL LEVEL SENDER (D5)


175-7563

PK-18
BK-18

109-AC3 RD-4

BK-18
BK-18

1
2

101-AC2 RD-4

H-C25
3E3382
NOTE B

PLATF GND 1

1
2
3
4
5
6

REAR FRAME GND

COND MOT 2
T-C3
169-7434
1552269
C557-T8 OR-14
BK
MOTOR
200-T6 BK-14 2
RD

447-G1
201-G5
201-G6
442-G3
203-G4

C556-T7 BU-14
C557-T8 OR-14

975-R17
975-R19
975-R20
975-R18
975-R21

WH-18
WH-18
WH-18
WH-18
WH-18

323-AE28 WH-16
200-AE204 BK-16
R-C1
1086177
E901-R1 GN-18
E902-R7 PU-18
E903-R6 YL-18
E904-R5 BR-18
E905-R4 BU-18
E906-R6 OR-18
E907-R7 GY-18
755-R8 OR-18
751-R9 GN-18
752-R10 YL-18
754-R11 BU-18
E900-R12 WH-18
900-R13 PU-18
975-R14 WH-18
975-R15 WH-18

975-R14 WH-18
975-R15 WH-18

TWISTED WIRE

SECOND GEAR CLUTCH SOL


220-4324
R-C6
1552269
1
755-R8 OR-18
2
975-R19 WH-18

RR-C1 R-C2
1552264 3E3388
1
E901-RR1 GN-18
E901-R1 GN-18
2
E900-RR2 WH-18
E900-R12 WH-18
3
E903-R6 YL-18
4
E902-R7 PU-18
5
E905-R4 BU-18
6
E904-R5 BR-18
7
E907-RR7 GY-18
E907-R7 GY-18
8
E906-RR8 OR-18
E906-R6 OR-18

CONN 9

THIRD GEAR CLUTCH SOL


220-4324
R-C7
1552269
1
754-R11 BU-18
2
975-R21 WH-18

751-AE5 GN-18
752-AE6 YL-18
754-AE7 BU-18
755-AE8 OR-18
900-AE49 PU-18
975-AE12 WH-16

F788-AE197
F789-AE198
F791-AE199
F792-AE200
G730-AE201
G730-AE233
G731-AE163

FH2 BK-16

CONN 2

F792-AE200 WH-18
975-AE98 WH-18

118-AE187 RD-16
200-AE188 BK-16

F791-AE199 BU-18
975-AE137 WH-18

SEAT

118-AE187 RD-16
200-AE188 BK-16

PTO HARNESS

CONN 1

F-C3
XMSN TEMP SENS
1552267
118-7226
709-F5 OR-18
8V DC OR-18 A
RETURN BK-18 B
G939-F4 PK-18
SIGNAL WH-18 C
K977-F3 PK-18
PRIORITY VALVE
198-4607
GN-16
GN-16

F-C5
3E3364
NOTE B

F-C1
1552264
1
709-F5 OR-18
2
G939-F4 PK-18
3
K977-F3 PK-18
4
5
K978-F6 BU-18
6
975-F7 WH-18
7
8

F-C4
1552269
1
K978-F6 BU-18
2
975-F7 WH-18

709-AE10 OR-18
G939-AE11 PK-18
K977-AE16 PK-18
K978-AE26 BU-18
975-AE202 WH-18

CONN 3

106-AE120
200-AE125
201-AE183
201-AE122
290-AE182

106-AE120 RD-14
201-AE122 BK-14

CONNECTS TO ARO

RD-14
BK-14
BK-18
BK-14
BK-18

592-AE70 BU-14
200-AE106 BK-14

290-AE182 BK-18
291-AE185 BK-18
E735-AE184 PU-18
201-AE183 BK-18

MONITOR
SERVICE
CONNECTOR

TWISTED
WIRE

114-AE107 RD-16
322-AE108 GY-16

F715-AE91
F718-AE94
F716-AE92
F717-AE93

SHIFT CONTROL
125-0583
UPSHIFT SW
132-7450

DOWNSHIFT SW
132-7419

H7

PU-18
BU-18
WH-18
YL-18

998-AE97
998-AE96
200-AE30
600-AE190

4 6

CBL-AA1 RD-00

130-H21
524-H65
600-H75
200-H74
200-H72
600-H73

4 6

+BAT
-BAT
HDD GND
SENSOR SUPPLY
CAT DATA LINK +
CAT DATA LINK CAN DATA LINK +
CAN LINK SHIELD
CAN DATA LINK -

130-H33
527-H67
600-H73
200-H72
200-H70
600-H71

RS-232C Tx DATA
RS-232C GND
RS-232C Rx DATA
PRODUCT LINK
242-7205

893-PL5 GN-18
892-PL6 BR-18

TWISTED WIRE

H-C19
H-C4 3E3364
1552269 NOTE B
1
1
200-H9 BK-14
2
2
608-H30 GN-14

H-C16
CAB RR FLOOD RH 3E3364 H-C9
219-6487
NOTE B 1552269
1
200-H8 BK-14
1
2
2
608-H28 GN-14

CONN 7

1
2
3
4
5
6

OROPS BACKUP ALARM (D5N)


220-0230
RD-16
BK-16

H3

1
2

1
2

M-C8
1552273

M-C7
1552269

200-M3 BK-14
200-M4 BK-14
608-M7 GN-14
608-M8 GN-14

M-C10
3E3364
NOTE B

M-C3
1552269
1
200-M5 BK-14
2
608-M10 GN-14

608-M7 GN-14
608-M8 GN-14
608-M9 GN-14
608-M10 GN-14

M-C14
M-C2 3E3364
1552269 NOTE B
1
1
200-M6 BK-14
2
2
608-M9 GN-14

RD-14
BK-14
OR-16
GN-18
GN-18
BR-18

RIGHT SPEAKER
6T-7695

XMSN TEMP SNSR


LEFT STER SENSOR
+ V SENSOR
RIGHT BRAKE SOLENOID
XMSN OUT SP -

SERVICE BRAKE POS


LEFT BRAKE SOLENOID
XMSN OUT SP +

REVERSE SW (N.O.)
UPSHIFT SW (N.C.)
HARNESS CODE 0
HARNESS CODE 1
PTO BYPASS SWITCH

XMSN INPUT SP XMSN INT SP +


XMSN OUT SP Q +

DOWNSHIFT SW (N.C.)
UPSHIFT SW (N.O.)

XMSN INPUT SP +
XMSN INT SP Q XMSN OUT SP Q -

HARNESS CODE 2
PARK BRAKE DUMP VALVE
REVERSE SW (N.C.)
HARNESS CODE 3
AUTO DOWNSHIFT SW
BI DIRECTION N.C.

XMSN INT SP XMSN INT SP Q +


BACK UP ALARM
ENGINE SPEED SENSOR

+ BATTERY

17

15A A102-AV8 BU-14

308-AV19 YL-18
306-AV28 GN-18

ACCUGRADE 2 FUSE

112-CN1 PU-4

306-AV28 GN-18
308-AV19 YL-18
K972-AV29 BR-18
200-AV21 BK-16

H11
H10

116-AV13 RD-14

200-AV26 BK-16
BK-16
RD-14
GN-16
GN-14

200-AE75 BK-16
130-AE46 GN-16
523-AE89 BR-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

TWISTED WIRE

L-C2
3E6287
F789-L94 YL-18
754-L23 BU-18
975-L50 WH-14
851-L76 WH-14
830-L80 OR-14
K757-L4 YL-14
K978-L48 BU-18
F788-L6 PU-18

140-L37
140-L49
176-L78
200-L81
202-L41
202-L52
276-L53
277-L54
278-L55
279-L56
280-L57
321-L32
426-L89
450-L45
709-L46
751-L21
752-L22
754-L23
755-L24

K977-L47 PK-18
828-L79 WH-14
709-L46 OR-18
F791-L26 BU-18
E901-L14 GN-18
F790-L31 BR-14
F792-L27 WH-18
E900-L13 WH-18

L-C7
1552273
276-L53 BK-18
277-L54 BK-18
278-L55 BK-18
279-L56 BK-18
280-L57 BK-18
G939-L58 PK-18

BU-14
BU-14
RD-14
BK-14
BK-14
BK-14
BK-18
BK-18
BK-18
BK-18
BK-18
BR-18
BR-18
YL-18
OR-18
GN-18
YL-18
BU-18
OR-18

L-C3
9X4391
E900-L13 WH-18
E901-L14 GN-18
E902-L15 PU-18
E903-L16 YL-18
E904-L17 BR-18
E905-L18 BU-18
E906-L19 OR-18
E907-L20 GY-18
751-L21 GN-18
752-L22 YL-18
754-L23 BU-18
755-L24 OR-18
900-L25 PU-18
176-L78 RD-14
200-L81 BK-14

828-L79 WH-14

E909-L44 WH-18
E902-L15 PU-18
E906-L19 OR-18

830-L80 OR-14
851-L76 WH-14

K757-L4 YL-14
977-L5 YL-18
F788-L6 PU-18

892-L35 BR-18
893-L36 GN-18
900-L25 PU-18

E908-L43 BR-18
E905-L18 BU-18
E907-L20 GY-18

975-L50 WH-14
975-L39 WH-14

E903-L16 YL-18
E904-L17 BR-18
321-L32 BR-18
450-L45 YL-18

F848-L10 OR-18
F849-L11 WH-18
426-L89 BR-18
F791-L26 BU-18
F792-L27 WH-18
F788-L28 PU-18
F789-L29 YL-18
G731-L30 GY-16
F790-L31 BR-14
321-L32 BR-18

975-L91 WH-14
975-L92 WH-14
977-L5 YL-18
E900-L13 WH-18
E901-L14 GN-18
E906-L19 OR-18
E907-L20 GY-18
E908-L43 BR-18
E909-L44 WH-18
E990-L34 BU-14
F788-L6 PU-18
F788-L28 PU-18
F789-L29 YL-18
F789-L94 YL-18
F790-L31 BR-14
F791-L26 BU-18
F792-L27 WH-18
F848-L10 OR-18
F849-L11 WH-18
G730-L86 PK-14
G731-L30 GY-16
G939-L38 PK-14
G939-L40 PK-14
G939-L58 PK-18

140-L37 BU-14
892-L35 BR-18
893-L36 GN-18
G939-L38 PK-14
975-L91 WH-14
G939-L40 PK-14
202-L41 BK-14
E908-L43 BR-18
E909-L44 WH-18
X742-L85 PU-14
450-L45 YL-18
709-L46 OR-18
K977-L47 PK-18
K978-L48 BU-18
140-L49 BU-14
975-L92 WH-14
202-L52 BK-14

F789-L94 YL-18
G730-L86 PK-14
E990-L34 BU-14

BK-18
BK-18
BK-18
BK-18
TWISTED WIRE

CONN 21
E900-AE34 WH-18
E901-AE35 GN-18
E902-AE39 PU-18
E903-AE38 YL-18
E904-AE36 BR-18
E905-AE37 BU-18
E906-AE14 OR-18
E907-AE15 GY-18
751-AE5 GN-18
752-AE6 YL-18
754-AE7 BU-18
755-AE8 OR-18
900-AE49 PU-18
176-AE223 RD-14
200-AE176 BK-14

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

H7

K757-AE95 YL-14
977-AE22 YL-18
F788-AE177 PU-18
F848-AE40 OR-18
F849-AE41 WH-18
426-AE44 BR-18
F791-AE199 BU-18
F792-AE200 WH-18
F788-AE197 PU-18
F789-AE198 YL-18
G731-AE112 GY-16
F790-AE119 BR-14
321-AE158 BR-18
140-AE173 BU-14
892-AE62 BR-18
893-AE64 GN-18
G939-AE134 PK-14
975-AE164 WH-14
G939-AE205 PK-14
202-AE162 BK-14
E908-AE128 BR-18
E909-AE129 WH-18
X742-AE227 PU-14
450-AE105 YL-18
709-AE10 OR-18
K977-AE16 PK-18
K978-AE26 BU-18
140-AE174 BU-14
975-AE51 WH-14

TWISTED WIRE

202-AE160 BK-14

F789-AE170 YL-18
G730-AE231 PK-14
E990-AE212 BU-14

BU-16
YL-16
BR-16
BK-16
BK-16
BR-16

200-H43 BK-16

TWISTED WIRE

M-C1
1552264

1
2
3
4
5
6
7
8

V-C1
3E3388

1
2
3
4
5
6

WH-16
PU-16
WH-16
OR-16
BK-14

HA-C1
3E3382
507-HA1
506-HA2
529-HA3
530-HA4
200-HA5

WH-16
PU-16
WH-16
OR-16
BK-16

130-AE46
200-AE75
523-AE89
524-AE21

200-AE116
200-AE131
200-AE208
200-AE140

GN-16
BK-16
BR-16
BU-16

BK-14
BK-14
BK-14
BK-10

200-AE42 BK-14

200-AE75 BK-16
200-AE78 BK-10
200-AE154 BK-16
200-AE204 BK-16

201-AE210 BK-18
201-AE166 BK-16

201-AE53 BK-14
201-AE45 BK-14

201-AE77 BK-18

201-AE45 BK-14
201-AE183 BK-18
201-AE168 BK-18
201-AE122 BK-14
202-AE162 BK-14
202-AE160 BK-14
202-AE159 BK-14

202-AE67 BK-18

205-AE207
290-AE182
291-AE185
306-AE181

BK-18
BK-18
BK-18
GN-18
308-AE79 YL-16
308-AE206 YL-16

403-AE144 GN-18
403-AE47 GN-18
403-AE145 GN-18

426-AE44 BR-18
442-AE169 GY-18
447-AE167 PK-18
450-AE105 YL-18
506-AE71 PU-16
521-AE84 YL-14
521-AE83 YL-14
521-AE57 YL-14
523-AE89 BR-16
524-AE21 BU-16
529-AE73 WH-16
530-AE74 OR-16

600-AE190 BR-18
608-AE86 GN-14

592-AE110 BU-14

600-AE179 BR-16
600-AE189 BR-16
608-AE88 GN-14
608-AE90 GN-14

647-AE87 GN-16

892-AE222 BR-18
892-AE123 BR-18
892-AE149 BR-18
892-AE62 BR-18

892-AE65 BR-18
892-AE61 BR-18
892-AE138 BR-18
893-AE60 GN-18
893-AE63 GN-18
893-AE139 GN-18

709-AE10 OR-18
751-AE5 GN-18
752-AE6 YL-18
754-AE7 BU-18
755-AE8 OR-18
900-AE49 PU-18
E900-AE34 WH-18
E901-AE35 GN-18
E902-AE39 PU-18
E903-AE38 YL-18
E904-AE36 BR-18
E905-AE37 BU-18
E906-AE14 OR-18
E907-AE15 GY-18
F788-AE177 PU-18
F788-AE197 PU-18
F789-AE170 YL-18
F789-AE198 YL-18
F791-AE199 BU-18
F792-AE200 WH-18
K757-AE95 YL-14
K977-AE16 PK-18
K978-AE26 BU-18
975-AE98 WH-18

893-AE221 GN-18
893-AE124 GN-18
893-AE64 GN-18
893-AE150 GN-18

975-AE171 WH-18
975-AE13 WH-16
975-AE51 WH-14
975-AE137 WH-18
975-AE136 WH-18
975-AE161 WH-16

975-AE9 WH-18

975-AE50 WH-14
975-AE101 WH-14
975-AE100 WH-14
975-AE98 WH-18
975-AE99 WH-18
975-AE234 WH-14
975-AE202 WH-18
975-AE12 WH-16
975-AE164 WH-14
975-AE178 WH-18
977-AE22 YL-18
998-AE96 BR-18
998-AE97 BR-18

323-N61 WH-16
323-N62 WH-16

201-N63 BK-18
443-N31 YL-18

G939-N29 PK-18
450-N30 YL-18

H17

E909-N2 WH-18
E908-N3 BR-18

F762-N21 GY-18
229-N20 BK-18

102-AE3 RD-16
102-AE24 RD-16
105-AE4 RD-16
106-AE151 RD-14
108-AE18 BU-16
108-AE19 BU-16
113-AE121 OR-16
124-AE1 GN-14
130-AE20 GN-16
140-AE114 BU-14
143-AE192 BR-16
158-AE85 BR-14
159-AE132 BU-14
198-AE113 RD-16
199-AE142 OR-16
200-AE42 BK-14
200-AE209 BK-16
200-AE213 BK-14
201-AE166 BK-16
201-AE210 BK-18
202-AE67 BK-18
205-AE207 BK-18
290-AE182 BK-18
291-AE185 BK-18
308-AE206 YL-16
321-AE158 BR-18
403-AE47 GN-18
403-AE145 GN-18
426-AE44 BR-18
442-AE169 GY-18
447-AE167 PK-18
506-AE71 PU-16
507-AE72 WH-16
521-AE83 YL-14
521-AE84 YL-14
523-AE89 BR-16
524-AE21 BU-16
529-AE73 WH-16
530-AE74 OR-16
592-AE110 BU-14
600-AE179 BR-16
600-AE189 BR-16
608-AE88 GN-14
647-AE87 GN-16
892-AE65 BR-18
892-AE138 BR-18
893-AE60 GN-18
893-AE139 GN-18
975-AE9 WH-18
977-AE22 YL-18
998-AE31 BR-18
A513-AE69 PK-18
E735-AE184 PU-18
F790-AE119 BR-14
F846-AE155 PU-18
F848-AE40 OR-18
F849-AE41 WH-18
G731-AE111 GY-16
G848-AE156 GN-18
G939-AE68 PK-18
G939-AE117 PK-14
T901-AE147 YL-18
T902-AE148 PK-18

H-C2
3E3388
158-H1 BR-14
524-H65 BU-16
521-H3 YL-14
608-H4 GN-14
523-H27 BR-16
143-H76 BR-16
321-H51 BR-18
975-H52 WH-18

1
2
3
4
5
6
7
8

158-AE85 BR-14
524-AE21 BU-16
521-AE84 YL-14
608-AE88 GN-14
523-AE89 BR-16
143-AE192 BR-16
321-AE158 BR-18
975-AE9 WH-18

H-C15
3E3382
RD-14
GN-16
GN-18
OR-16
GN-18
BR-18

1
2
3
4
5
6

106-AE151 RD-14
130-AE20 GN-16
403-AE145 GN-18
199-AE142 OR-16
893-AE139 GN-18
892-AE138 BR-18

106-H53
130-H59
403-H55
199-H56
893-H57
892-H58

1
2

F762-N21 GY-18

F715-N4 PU-18
F716-N5 WH-18
101-N45 RD-4
109-N42 RD-4
150-N33 RD-14
150-N34 RD-14
150-N35 RD-14
150-N1 RD-14

G834-N59 PU-18
F719-N50 BR-18

201-N63 BK-18
201-N65 BK-18
229-N36
229-N20
229-N37
229-N38
229-N39
306-N10
307-N12
304-N44
308-N13
322-N24
323-N61
323-N62
403-N18
443-N31
450-N30
521-N16
522-N17
608-N25
892-N15
893-N14

H2

CONN 33
304-AC1 WH-8

CONN 34

998-AE31 BR-18
998-AE130 BR-18

H2

101-AC2 RD-4

CONN 35
109-AC3 RD-4

N-C11
1275486
N-C12
1275483

1
1

N-C13
1275484

150-AE33 RD-14

E990-AE115 BU-14
E990-AE118 BU-14
E990-AE212 BU-14
F715-AE91 PU-18
F716-AE92 WH-18
F717-AE93 YL-18
F718-AE94 BU-18
F790-AE119 BR-14
F846-AE155 PU-18
F848-AE40 OR-18
F849-AE41 WH-18

E909-AE129 WH-18
E908-AE128 BR-18
F715-AE91 PU-18
F716-AE92 WH-18
F717-AE93 YL-18
F718-AE94 BU-18
998-AE130 BR-18
A700-AE32 OR-18
323-AE203 WH-16

TWISTED WIRE
H17
H17

G730-AE230 PK-14

TWISTED WIRE

G731-AE163 GY-16
G731-AE112 GY-16
G731-AE111 GY-16
G848-AE156 GN-18

308-AE79 YL-16
893-AE63 GN-18
892-AE61 BR-18
521-AE57 YL-14
522-AE56 WH-14
403-AE144 GN-18
F702-AE27 GN-18
306-AE181 GN-18
K972-AE180 BR-18
323-AE28 WH-16
307-AE59 OR-16
322-AE108 GY-16
608-AE90 GN-14
201-AE77 BK-18
G939-AE66 PK-18
G939-AE103 PK-18
450-AE105 YL-18
443-AE2 YL-18

G939-AE68 PK-18
G939-AE103 PK-18
G939-AE117 PK-14
G939-AE66 PK-18

K972-AE180 BR-18
T901-AE147 YL-18
T902-AE148 PK-18

304-N44 WH-8

H746-N49 YL-18
F720-N48 GN-18
150-N33 RD-14
H747-N47 BR-18
150-N35 RD-14
150-N34 RD-14

229-N39 BK-14
229-N37 BK-14
307-N12 OR-16
229-N38 BK-14
F702-N19 GN-18
K972-N11 BR-18

A700-N58 OR-18
A700-N9 OR-18
A700-N28 OR-18

101-N45 RD-4

308-N13 YL-16

C984-N51 YL-18
E908-N3 BR-18
E909-N2 WH-18
F702-N19 GN-18
F715-N4 PU-18
F716-N5 WH-18
F717-N6 YL-18
F718-N7 BU-18
F719-N50 BR-18
F720-N48 GN-18
F797-N32 BU-18

109-N42 RD-4

N-C1
1130580
1
150-N1 RD-14
2
3
E909-N2 WH-18
4
E908-N3 BR-18
5
F715-N4 PU-18
6
F716-N5 WH-18
7
F717-N6 YL-18
8
F718-N7 BU-18
9
998-N8 BR-18
10
A700-N28 OR-18
11
323-N61 WH-16
12
13
14
308-N13 YL-16
15
893-N14 GN-18
16
892-N15 BR-18
17
521-N16 YL-14
18
522-N17 WH-14
19
403-N18 GN-18
20
F702-N19 GN-18
21
306-N10 GN-18
22
K972-N11 BR-18
23
323-N62 WH-16
24
307-N12 OR-16
25
322-N24 GY-16
26
608-N25 GN-14
27
201-N63 BK-18
28
N931-N60 GY-18
29
G939-N64 PK-18
30
G939-N29 PK-18
31
450-N30 YL-18
32
33
443-N31 YL-18
34
F797-N32 BU-18
35
201-N65 BK-18
36
C984-N51 YL-18
37
38
39
40

CONN 37

F717-N6 YL-18
F718-N7 BU-18

998-N40 BR-18
998-N23 BR-18
998-N41 BR-18
998-N8 BR-18

TWISTED WIRE

CONN 36

BK-14
BK-18
BK-14
BK-14
BK-14
GN-18
OR-16
WH-8
YL-16
GY-16
WH-16
WH-16
GN-18
YL-18
YL-18
YL-14
WH-14
GN-14
BR-18
GN-18

600-H78 BR-16

V-C3
3E3388
NOTE E

603-H11 PK-16
608-H10 GN-14
608-H50 GN-14
608-H28 GN-14
608-H30 GN-14
608-H4 GN-14

608-V1 GN-14
321-V2 BR-18
975-V3 WH-18

892-H58 BR-18
893-H57 GN-18
975-H52 WH-18

106-V4 RD-14
403-V5
199-V6
893-V7
892-V8

V-C2
3E3382
NOTE F

GN-18
OR-16
GN-18
BR-18

BK-18
BK-18

N-C20
3E3364
NOTE B

N-C21
3E3364
NOTE B

BK-18
BK-18

A701-P13
A702-P14
A703-P15
A704-P16
A705-P23
A706-P24
L985-P40
L985-P39
L984-P38
L984-P37
L983-P36
L983-P35

XMSN INPUT SPD


193-2550
BK-18
WH-18

P-C9 PF-C1
3E5179 1552252
1
GY-18
A701-PF1 GY-16
2
PU-18
A702-PF2 PU-16
3
BR-18
A703-PF3 BR-16
4
GN-18
A704-PF4 GN-16
5
BU-18
A705-PF5 BU-16
6
GY-18
A706-PF6 GY-16
7
YL-18
L985-PF8 YL-16
8
YL-18
L985-PF7 YL-16
9
OR-18
L984-PF10 OR-16
10
OR-18
L984-PF9 OR-16
11
WH-18
L983-PF11 WH-16
12
WH-18
L983-PF12 WH-16

PF-C4 INJECTOR 3
1539693 128-6601
B
L984-PF10 OR-16
A
A703-PF3 BR-16

L984-PF9 OR-16
A704-PF4 GN-16

PF-C5 INJECTOR 4
1539693 128-6601
B
A
PF-C6 INJECTOR 5
1539693 128-6601

ETHER AID SOLENOID


228-2540

B
A

L985-PF8 YL-16
A705-PF5 BU-16

J1

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

ENG CONT
206-2701

J2

PRESSURE SENSOR POWER +5V


PRESS. SENSOR RETURN

THROTTLE POWER +8V


THROTTLE RETURN
CAT DATA LINK +
CAT DATA LINK -

AIH RELAY

ETHER AID SOL

AIH RELAY RTN


ATMOSPHERIC PRESSURE
ENGINE FUEL PRESSURE
TEMP SENSOR RETURN

THROTTLE SW (LO ID
THROTTLE SW (LO ID PAR)

TIMING CAL PROBE +


TIMING CAL PROBE ENGINE OIL PRESSURE
INJ ACTUATION PRESS.

FAN SPEED SENSOR

ENGINE COOLANT TEMP


OIL TEMP - PASSIVE
INLET MANIFOLD TEMP
INJECTOR 1 HI-SIDE
INJECTOR 2 HI-SIDE
INJECTOR 3 HI-SIDE
INJECTOR 4 HI-SIDE
ENGINE BOOST PRESSURE
ENGINE OIL PRESS. SNSR PWR
ENGINE OIL PRESS. SNSR RTN

CRANK W/O INJ (NC)

THROTTLE SW (HI ID)


THROTTLE SW (HI ID PAR)
FAN SOL
CRANK W/O INJ (NO)

INJECTOR COMMON 1&2


INJECTOR COMMON 3&4
INJECTOR COMMON 5&6

+ BATTERY

TOP CAM S/T +1


TOP CAM S/T -1

FAN SOL RETURN


+ BATTERY
+ BATTERY
INJECTOR 5 HI-SIDE
INJECTOR 6 HI-SIDE
BOTTOM CAM S/T +2
BOTTOM CAM S/T -2
- BATTERY

IAP CTRL VALVE +1


IAP CTRL VALVE COMMON

- BATTERY
- BATTERY
DECEL PEDAL THROTTLE

KEY SWITCH

P-C1
1607690
1
2
G828-P1 WH-18
3
G829-P2 GN-18
4
5
6
7
8
9
C987-P46 RD-18
10
11
12
G850-P3 BU-18
13
14
R747-P4 GY-18
15
16
C991-P51 PK-18
17
18
G833-P5 PK-18
19
20
21
22
G856-P6 WH-18
23
G857-P7 YL-18
24
C990-P8 YL-18
25
26
27
G849-P9 BR-18
28
29
30
31
32
995-P10 BU-18
33
34
F411-P45 GN-18
35
G853-P12 OR-18
36
A701-P13 GY-18
37
A702-P14 PU-18
38
A703-P15 BR-18
39
A704-P16 GN-18
40
R746-P17 PK-18
41
G826-P56 BR-18
42
G827-P57 BU-18
43
44
L983-P19 WH-18
45
L984-P20 OR-18
46
L985-P47 YL-18
47
48 E964-P21 WH-18
49 E963-P22 BK-18
50
51
52
53
54
A705-P23 BU-18
55
A706-P24 GY-18
56
57
58 E966-P25 YL-18
59 E965-P26 BU-18
60
61
G854-P27 PK-18
62
G855-P28 PU-18
63
64
65
66
67
68
69
70

X742-AE229 PU-14
X742-AE228 PU-14

A701-P13
A702-P14
A703-P15
A704-P16
A705-P23
A706-P24
L983-P19 WH-18

L983-P35 WH-18
L983-P36 WH-18

L984-P20 OR-18

L984-P37 OR-18
L984-P38 OR-18

L985-P47 YL-18

L985-P39 YL-18
L985-P40 YL-18

TWISTED WIRE
995-P10 BU-18
C987-P46 RD-18
C990-P8 YL-18
C991-P51 PK-18
E963-P22 BK-18
E964-P21 WH-18
E965-P26 BU-18
E966-P25 YL-18
F411-P45 GN-18
G826-P56 BR-18
G826-P53 BR-18
G826-P18 BR-18
G827-P57 BU-18
G827-P48 BU-18
G827-P54 BU-18
G828-P1 WH-18
G828-P29 WH-18
G828-P30 WH-18
G828-P31 WH-18
G829-P2 GN-18
G829-P32 GN-18
G829-P33 GN-18
G829-P34 GN-18

E965-P26 BU-18
E966-P25 YL-18
E963-P22 BK-18
E964-P21 WH-18
G854-P27 PK-18
G855-P28 PU-18

G849-P9 BR-18
G850-P3 BU-18
G853-P12 OR-18
G854-P27 PK-18
G855-P28 PU-18
G856-P6 WH-18
G857-P7 YL-18
R746-P17 PK-18
R747-P4 GY-18

P-C4
1003320
P-C3
1407339
P-C18
3E3364
P-C17
3E3370

G826-P53 BR-18
G827-P54 BU-18
C991-P51 PK-18

P-C15
3E3370

G826-P18 BR-18
G827-P48 BU-18
C990-P8 YL-18
G853-P12 OR-18
G833-P43 PK-18

G833-P5 PK-18
G833-P42 PK-18
G833-P44 PK-18
G833-P43 PK-18

P-C5
1112416

F411-P45 GN-18
G833-P44 PK-18

995-P10 BU-18
G833-P42 PK-18

P-C7
1552269
P-C6
1552269
P-C13
3E3370

G828-P31 WH-18
G829-P32 GN-18
G849-P9 BR-18
G828-P29 WH-18
G829-P33 GN-18
R746-P17 PK-18

P-C12
1552267

P-C11
3E3370

G828-P30 WH-18
G829-P34 GN-18
R747-P4 GY-18
TWISTED WIRE

G856-P6 WH-18
G857-P7 YL-18

P-C10
1552269

A
B

BOT. S/T SENSOR


109-7195

A
B

TOP S/T SENSOR


109-7194

1
2

IAP CONT VALVE


122-5053

1
2
A
B
C

OR-18 +V
BK-18 GROUND
YL-18 SIGNAL

FUEL PRESS. SENSOR


194-6725

A
B
C

OR-18 +V
BK-18 GROUND
YL-18 SIGNAL

OIL PRESS. SNSR


194-6725

1 SIGNAL
2 GROUND

INTAKE MANIFOLD AIR TEMP SENSOR


130-9811

1 SIGNAL
2 GROUND

COOLANT TEMP SENSOR


130-9811

A
B
C

OR-18 +V
BK-18 GROUND
YL-18 SIGNAL

INJECTOR ACT. PRESS. SNSR


194-6726

A
B
C

RD-18
BK-18
YL-18

TURBO OUTLET PRESS. SENSOR


194-6723

+V
GROUND
SIGNAL

1
2

P-C14
3E3364

CONN 43
BK-18
BK-18

CBL-AA1 RD-00

304-N44 WH-8
101-N45 RD-4

MTR BAT

101-N46 RD-2

STRAP-PC

CBL-AA1 RD-00

MOTOR

AIR INLET HEATER


159-3537

STARTER
207-1519
CBL-GG1 BK-00

JACKET WATER HEATERS


ENG GND RH
FRONT FRAME GND

TWISTED WIRE

ALT

109-N42 RD-4

ELEMENT:
246-8627
GROUP:

3T-8724

200-NP1 BK-4

GROUP:

9X-3294

QUAD GAGE
166-6928
+V DISPLAY
GROUND
CLOCK
DATA
LOAD
HARN CODE

1
2
3
4
5
6

OR-18
BK-18
GN-18
WH-18
YL-18
BU-18

GAGE BACKLIGHT 2
7N-5876

E-C3
1552273

E707-E39 GN-18
201-E44 BK-18
E708-E22 PK-18
C413-E25 YL-18
C414-E28 BU-18

426-AE44 BR-18
G939-AE68 PK-18

108-AE18 BU-16
140-AE114 BU-14
198-AE113 RD-16
200-AE209 BK-16
201-AE210 BK-18
426-AE44 BR-18
998-AE31 BR-18
A700-AE32 OR-18
F702-AE27 GN-18
F790-AE119 BR-14
G731-AE111 GY-16
G939-AE68 PK-18
G939-AE117 PK-14

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
VOLTAGE CONVERTER OUTPUT CIRCUIT.
STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
CAT DATA LINK.
CAT MONITOR SYSTEM CIRCUIT.
ENGINE CONTROL CIRCUIT.
RS-232 DATA LINK (ACCUGRADE RADIO).
RS-232 DATA LINK (ACCUGRADE LIGHT BARS).
CAN DATA LINK (ACCUGRADE).
DRIVETRAIN CONTROL CIRCUIT.
CAN DATA LINK (ACCUGRADE).
ACCUGRADE VALVE CONTROL CIRCUIT.
WINCH CONTROL CIRCUIT.
MACHINE SECURITY CONTROL CIRCUIT.
ACCUGRADE POWER.
HEATER AND AIR CONDITIONER CIRCUIT.
WIPER/WASHER CIRCUIT.

410-AE211 WH-18
500-AE157 BR-16
501-AE54 GN-16

GAGE BACKLIGHT 1
7N-5876
C

E-C10
3T3158
200-E55
663-E32
200-E56
663-E58

CONN 17

E-C21
1552267
A
WH-18
F849-E63 WH-18
B
RD-18
F848-E64 OR-18
C
BK-18
202-E65 BK-18
BI DIRECTIONAL MODE SW
133-9405
2
4

H8

2
4

1
3

1
3

WH-18
RD-18
BK-18
AUTO DOWNSHIFT
133-9405

CONN 18

A
B
C
SW

E-C20
1552267
977-E66 YL-18
202-E67 BK-18

E-C14
1552267
A
WH-18
B
RD-18
201-E68 BK-18
C
BK-18
E735-E69 PU-18
OPERATOR MONITOR SW
133-9405
E735-E69 PU-18
E735-E73 PU-18
E735-E74 PU-18
2
4

CONN 19
TWISTED
WIRE

BACKLIGHT RESISTOR
116-6203
LAMP GEAR
240-6657
+V DISPLAY
GROUND
CLOCK
DATA
LOAD
HARN CODE

E-C8
1552269

1
2
3
4
5
6

OR-18
BK-18
GN-18
WH-18
YL-18
BU-18

BK-16
GY-16
BK-16
GY-16

200-E37
200-E36
200-E56
200-E55

200-E8 BK-14
200-E62 BK-14

BK-16
BK-16
BK-16
BK-16

201-E46 BK-18
201-E42 BK-18
201-E68 BK-18
201-E44 BK-18

201-E42 BK-18
201-E44 BK-18
201-E46 BK-18
205-E20 BK-18
411-E49 PK-18
600-E7 BR-16
600-E35 BR-16
600-E45 BR-16

E707-E40 GN-18
201-E42 BK-18
E708-E21 PK-18
C413-E24 YL-18
C414-E27 BU-18

ACTION LAMP
123-0304

521-E18 YL-14
522-E12 WH-14
600-E45 BR-16
600-E35 BR-16
600-E5 BR-16
600-E7 BR-16
600-E89 BR-16

C413-E24 YL-18
C413-E25 YL-18
C413-E26 YL-18
C414-E27 BU-18
C414-E28 BU-18
C414-E29 BU-18

201-E46 BK-18
411-E49 PK-18

600-E5 BR-16
647-E34 GN-16

E708-E22 PK-18
E708-E21 PK-18
E708-E23 PK-18
F846-E60
G848-E61
T901-E52
T902-E53

5
102-E31
102-E30
200-E88
600-E89

CONN 18

RD-16
RD-16
BK-16
BR-16

PU-18
GN-18
YL-18
PK-18

102-E31 RD-16
102-E30 RD-16
102-E2 RD-16
BACKLIGHT 2
123-9294
C

KEY START SW
110-7887
R

CONN 19

YL-16
PU-16
OR-16
BR-16

OFF C
ON S
ST B

1
2
3
4

E-C23
1552272
308-E16
323-E17
307-E14
105-E13

YL-16
WH-16
OR-16
RD-16

E-C12
3T3158

105-E13 RD-16
124-E6 GN-14
200-E88 BK-16
201-E68 BK-18

BACKLIGHT 1
123-9294
C

E-C11
3T3158

200-E36 BK-16
600-E45 BR-16
200-E37 BK-16
600-E7 BR-16

E-C4
3E3364 E-C16
MSS EXICTER COIL NOTE B 1552269
1
205-8257
BK-18 1
2
BK-18 2

T901-E52 YL-18
T902-E53 PK-18
TWISTED WIRE

1
2
5
4
3

200-H26 BK-10
200-H5 BK-14

E-C5
MSS LED
165-5655 3E3370 E-C26
NOTE B 1552267
A
RD-18
A
C
BK-18
C
B
BK-18 W/ GN B
SHRINK TUBE

124-E6 GN-14
521-E18 YL-14
515-E9 GY-14
516-E10 GN-14
517-E11 BU-14

HEADLINER GND

F846-E60 PU-18
205-E20 BK-18
G848-E61 GN-18

202-E76 BK-18
202-E67 BK-18
202-E65 BK-18
307-E14 OR-16
308-E16 YL-16
323-E17 WH-16
515-E9 GY-14
516-E10 GN-14
517-E11 BU-14
521-E18 YL-14
600-E5 BR-16
600-E89 BR-16
647-E34 GN-16
977-E66 YL-18
E735-E73 PU-18
E735-E74 PU-18
F848-E64 OR-18
F849-E63 WH-18

DASH

TWISTED WIRE

CMS
E-C6
154-7443 8T9834
+ BATTERY 1
113-E50 OR-16
GND 2
201-E41 BK-16
HARNESS CODE 1 3
271-E80 BK-18
ACTION ALARM 4
410-E57 WH-18
CAT DATA LINK + 5
893-E33 GN-18
HARNESS CODE 5 6
275-E84 BK-18
7
8
FUEL LEVEL SENDER 9
447-E75 PK-18
HYD OIL TEMP SENDER 10
442-E86 GY-18
11
HARNESS CODE 2 12
272-E81 BK-18
ACTION LAMP 13
411-E49 PK-18
CAT DATA LINK - 14
892-E43 BR-18
SPI LOAD 15
C414-E29 BU-18
HARNESS CODE 4 16
274-E83 BK-18
17
OPERATOR SW INPUT 18
E735-E74 PU-18
19
20
21
HARNESS CODE 3 22
273-E82 BK-18
SERVICE 23
290-E78 BK-18
24
F797-E1 BU-18
SPI CLOCK 25
E708-E23 PK-18
26
27
PTO TEMP SENDER 28
443-E96 YL-18
29
ALTERNATOR R TERM 30
403-E51 GN-18
HARNESS CODE 0 31
270-E77 BK-18
32
CLEAR 33
291-E79 BK-18
DISP MOD PWR SUPPLY 34
E707-E48 GN-18
SPI DATA 35
C413-E26 YL-18
36
37
38
39
C984-E19 YL-18
40

DASH

1
2
3
4
5
6

T901-AE147 YL-18
T902-AE148 PK-18
521-AE83 YL-14

E-C1
1552253
307-E14 OR-16
308-E16 YL-16
522-E12 WH-14
105-E13 RD-16
205-E20 BK-18
202-E76 BK-18
E735-E73 PU-18
F849-E63 WH-18
F848-E64 OR-18
977-E66 YL-18
F846-E60 PU-18
G848-E61 GN-18

1
2
3
4
5
6
7
8
9
10
11
12

307-AE59 OR-16
308-AE206 YL-16
522-AE56 WH-14
105-AE4 RD-16
205-AE207 BK-18
202-AE67 BK-18
E735-AE184 PU-18
F849-AE41 WH-18
F848-AE40 OR-18
977-AE22 YL-18
F846-AE155 PU-18
G848-AE156 GN-18

E-C19
1552264
1
102-E2 RD-16
2
3
403-E51 GN-18
4
447-E75 PK-18
5
290-E78 BK-18
6
291-E79 BK-18
7
8

4 6
E-C15
2234778

E-C22
1552273
124-E6 GN-14
200-E8 BK-14
F797-E1 BU-18
T901-E52 YL-18
T902-E53 PK-18
521-E18 YL-14

TWISTED WIRE
E-C18
1552252
1
200-E62 BK-14
2
410-E57 WH-18
3
442-E86 GY-18
4
C984-E19 YL-18
5
443-E96 YL-18
6
201-E70 BK-16
7
600-E90 BR-16
8
892-E43 BR-18
9
893-E33 GN-18
10
647-E34 GN-16
11
113-E50 OR-16
12
323-E17 WH-16

600-E90 BR-16

647-E34 GN-16
977-E66 YL-18
C413-E26 YL-18
C414-E29 BU-18
E707-E48 GN-18
E708-E23 PK-18
E735-E73 PU-18
E735-E74 PU-18
F846-E60 PU-18
F848-E64 OR-18
F849-E63 WH-18
G848-E61 GN-18
T901-E52 YL-18
T902-E53 PK-18

E707-E39 GN-18
E707-E40 GN-18
E707-E48 GN-18

E-C17
1182765

201-E85 BK-18
201-E41 BK-16
201-E70 BK-16

202-E76 BK-18
205-E20 BK-18
307-E14 OR-16
308-E16 YL-16
323-E17 WH-16
411-E49 PK-18
515-E9 GY-14
516-E10 GN-14
517-E11 BU-14

663-E32 GY-16
663-E59 GY-16
663-E58 GY-16

E-C2
1552273

TWISTED WIRE

200-E88 BK-16

663-E59 GY-16
600-E35 BR-16

1
3

200-E88 BK-16
200-E62 BK-14

270-E77
271-E80
272-E81
273-E82
274-E83
275-E84
201-E85

E-C13
3E3388
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

CONN 30

124-AE1 GN-14
200-AE42 BK-14

200-AE209 BK-16
108-AE18 BU-16
500-AE157 BR-16
TWISTED WIRE
410-AE211 WH-18
201-AE210 BK-18

CONN 29

102-AE3 RD-16
105-AE4 RD-16
113-AE121 OR-16
124-AE1 GN-14
200-AE42 BK-14
200-AE213 BK-14
201-AE166 BK-16
202-AE67 BK-18
205-AE207 BK-18
290-AE182 BK-18
291-AE185 BK-18
307-AE59 OR-16
308-AE206 YL-16
323-AE203 WH-16
403-AE47 GN-18
410-AE211 WH-18
442-AE169 GY-18
443-AE2 YL-18
447-AE167 PK-18
521-AE83 YL-14
522-AE56 WH-14
600-AE179 BR-16
647-AE87 GN-16
892-AE65 BR-18
893-AE60 GN-18
977-AE22 YL-18
E735-AE184 PU-18
F846-AE155 PU-18
F848-AE40 OR-18
F849-AE41 WH-18
G848-AE156 GN-18
T901-AE147 YL-18
T902-AE148 PK-18

CONN 28
200-AE213 BK-14
410-AE211 WH-18
442-AE169 GY-18
443-AE2 YL-18
201-AE166 BK-16
600-AE179 BR-16
892-AE65 BR-18
893-AE60 GN-18
647-AE87 GN-16
113-AE121 OR-16
323-AE203 WH-16

TWISTED WIRE

CONN 27
102-AE3 RD-16
403-AE47 GN-18
447-AE167 PK-18
290-AE182 BK-18
291-AE185 BK-18

CONN 26

1
2
3
4
5
6
7
8

EC-C1
1552264
201-EC1 BK-18
201-EC2
201-EC3
201-EC4
201-EC5

BK-18
BK-18
BK-18
BK-18

201-E41 BK-16
411-E49 PK-18
C413-E26 YL-18
C414-E29 BU-18
E707-E48 GN-18
E708-E23 PK-18
E735-E74 PU-18
E-C7
1552273
200-E8 BK-14
515-E9 GY-14
516-E10 GN-14
517-E11 BU-14
522-E12 WH-14

H8
1
2
3
4
5
6

HC-C3
3E3382

CONN 25

200-HC1 BK-14
515-HC5 GY-14
516-HC9 GN-14
517-HC10 BU-14
522-HC11 WH-14

H9

TWISTED WIRE

HEADLINER

102-AE24 RD-16
106-AE151 RD-14
108-AE19 BU-16
130-AE20 GN-16
143-AE192 BR-16
158-AE85 BR-14
159-AE132 BU-14
199-AE142 OR-16
321-AE158 BR-18
403-AE145 GN-18
500-AE157 BR-16
501-AE54 GN-16
506-AE71 PU-16
507-AE72 WH-16
521-AE84 YL-14
523-AE89 BR-16
524-AE21 BU-16
529-AE73 WH-16
530-AE74 OR-16
592-AE110 BU-14
600-AE189 BR-16
608-AE88 GN-14
892-AE138 BR-18
893-AE139 GN-18
975-AE9 WH-18
A513-AE69 PK-18

410-AE211 WH-18
500-AE157 BR-16
501-AE54 GN-16
102-AE3 RD-16
102-AE24 RD-16
105-AE4 RD-16
106-AE151 RD-14
108-AE19 BU-16
113-AE121 OR-16
124-AE1 GN-14
130-AE20 GN-16
143-AE192 BR-16
158-AE85 BR-14
159-AE132 BU-14
199-AE142 OR-16
200-AE42 BK-14
200-AE213 BK-14
201-AE166 BK-16
202-AE67 BK-18
205-AE207 BK-18
290-AE182 BK-18
291-AE185 BK-18
307-AE59 OR-16
308-AE206 YL-16
321-AE158 BR-18
323-AE203 WH-16
403-AE47 GN-18
403-AE145 GN-18
442-AE169 GY-18
443-AE2 YL-18
447-AE167 PK-18
506-AE71 PU-16
507-AE72 WH-16
521-AE83 YL-14
521-AE84 YL-14
522-AE56 WH-14
523-AE89 BR-16
524-AE21 BU-16
529-AE73 WH-16
530-AE74 OR-16
592-AE110 BU-14
600-AE179 BR-16
600-AE189 BR-16
608-AE88 GN-14
647-AE87 GN-16
892-AE65 BR-18
892-AE138 BR-18
893-AE60 GN-18
893-AE139 GN-18
975-AE9 WH-18
977-AE22 YL-18
A513-AE69 PK-18
E735-AE184 PU-18
F846-AE155 PU-18
F848-AE40 OR-18
F849-AE41 WH-18
G848-AE156 GN-18
T901-AE147 YL-18
T902-AE148 PK-18

12

10

ROPS BLOWER MOT RES


9G-195
H1
515-AH3 GY-14

CONN 25
1
2
3
4
5
6

1
2
AH-C2
169-8668

515-AH4 GY-14
200-AH6 BK-14

AH-C1
3E3382
200-AH6
515-AH3
516-AH2
517-AH1

BK-14
GY-14
GN-14
BU-14

HEATER GP.
(ATCH)
200-HC2 BK-14
200-HC3 BK-14

HC-C1
3E3364
1
200-HC2 BK-14
2
515-HC7 GY-14

200-HC1 BK-14
200-HC4 BK-14
522-HC11 WH-14
THERMOSTAT
3E-5464

HC-C2
1552269
1
200-HC3 BK-14
2
515-HC8 GY-14

CAB BLOWER MOT 2


174-1505
WH/RD-14
BK-14

MOTOR

CAB BLOWER MOT 1


174-1504

SPLICE
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT

COLOR
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

CONNECTOR

ATCH WIRE, CABLE,


COMPONENT
H#

CIRCUIT GROUPING
DESIGNATION

IDENT

LOC

DESCRIPTION

E
F
G
H
K
L
M
N
P
R
T
V
X
Y
Z
AC
AE
AG
AH
AK
AL
AM
AN
AP
AR
AT
AU
AV
AW
AX
CT
CV
CX
FH
GC
HA
HC
HF
HY
LE
MA
PF
PL
RE
RG
RH
RL
RR

HARNESS AS.
236-3943
160-2185
160-2184
236-7489
235-6762
241-4168
241-6745
265-2733
195-7336
164-6853
245-5891
243-5596
200-5728
186-2741
248-2009
172-9999
248-5669
196-2695
127-6424
239-7131
240-6271
239-6696
249-6615
239-6695
239-6694
227-3037
210-6211
257-5453
249-4604
252-4466
257-8099
121-2844
257-8097
192-7805
254-9136
110-1118
111-7198
254-9136
254-9136
257-8098
219-7355
153-8920
178-6172
240-0768
240-0768
226-9270
226-9270
242-6228

PART NO

CHG
00
05
04
01
02
01
00
00
02
02
00
00
02
00
00
03
00
01
02
01
00
04
04
00
02
01
01
00
00
01
00
02
01
00
00
00
03
00
00
00
01
02
05
00
00
00
00
00

SHEET
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
2
2
2
2
2
2
2
1
2
2
2
1
2
1
2
1
1
2
2
2
1
1
1
2
2
2
2
1

C-8
F-17
I-15
C-13
K-2
F-11
A-15
F-6
H-3
H-17
I-17
A-13
D-12
D-12
J-17
G-6/K-12
C-9
D-6
A-4
B-17
C-15
I-5
C-6
F-8
A-17
J-3
I-3
K-12
A-4
E-2
C-2
E-6
G-3
G-18
I-2
K-6
A-7
H-3
K-3
K-18
K-14
J-2
C-17
J-2
I-2
J-2
I-2
G-18

DASH PANEL
PTO
FUEL TANK
HEADLINER
RADIATOR
FTC
OROPS LIGHTS
ATCH
ENGINE
BASIC ENGINE
TRANSMISSION
A/C CONDENSOR
OROPS JUMPER
ATCH
RADIO JUMPER}
RADIO JUMPER}
CAB FLOOD JUMPER}
POWER HARNESS
PLATFORM
PTO FILTER BYPASS JUMPER
OROPS HEATER
ATCH
ANGLE SOLENOIDS
ATCH
WINCH
ATCH
ACCUGRADE RADIATOR
ATCH
ACCUGRADE PLATFORM
ATCH
ACCUGRADE ENGINE
ATCH
ACCUGRADE IMP VALVES
ATCH
LEFT BULKHEAD
ATCH
RIGHT BULKHEAD
ATCH
FUSE PANEL
ACCU ON/OFF SOL JUMPER
ACCU LASER DISPLAY
ATCH
ACCUGRADE DISPLAY
ATCH
CRANK W/O INJECT
LIGHTBAR
ATCH
SEAT POWER
ACCU GPS COILED CABLE ATCH
WASHER
BLOWER
RH GPS RECEIVER JUMPER ATCH
LH GPS RECEIVER JUMPER ATCH
GPS RADIO
ATCH
MSS
ATCH
INJECTORS
PRODUCT LINK
ATCH
ELECTRIC MAST
ATCH
ELECTRIC MAST
ATCH
LASER RECEIVER
ATCH
LASER RECEIVER
ATCH
TRANSMISSION SENSORS

NOTE

CN
EC
KK
LA
NP
PA

WIRE AS.
256-7188
184-2626
9M-9812
240-9420
195-7900
229-8851

00
01
01
00
01
00

1
1
1
1
1
1

L-12
B-7
I-14
H-12
B-3
F-1

MAIN RLY TO FUSE BLK


PLUG AS.
PLATF GND
PLUG AS.
ALT TO ENG GND RH
AIH RLY TO AIH}

PC

STRAP AS.
7X-6035

01

D-2

AIH TO ENG GND

AA
CC
EE
FF
GG
HH

CABLE AS.
1S-0969
233-1448
226-1735
160-2182
8Y-9603
7P-6682

07
00
01
02
01
01

1
1
1
1
1
1

F-4/L-16
L-16
L-16
I-15
C-3
C-3

BAT.+ TO STARTER
BAT.- TO DISC SW
DISC SW TO CASE GND
BAT.- TO BAT.+
STARTER TO ENG GND
STARTER TO FRAME GND

NOTE A:

RADIO TO BE INSTALLED AT DEALER

NOTE B:

MATING CONNECTOR PRESENT WHEN COMPONENT IS NOT INSTALLED

NOTE D:

STANDARD BATTERIES REPLACED BY HEAVY DUTY BATTERIES WHEN


HEAVY DUTY BATTERY ATTACHMENT IS INSTALLED

NOTE G:

CONNECTOR PL-C1 CONNECTS TO M-C8


OROPS IS INSTALLED ON MACHINE

NOTE H:

WHEN INSTALLING LASER DISPLAY HARNESS AX, 252-4466, REMOVE


CAT DATALINK CIRCUITS 892 & 893 FROM PINS 28 & 29 OF
CONNECTOR AN-C2 ON ACCUGRADE PLATFORM HARNESS 249-6615.
INSULATE THE CONTACTS AND SECURE THEM TO THE HARNESS.

WH/RD-14
MOTOR
BK-14

H9
515-HC6 GY-14

THIS DIAGRAM IS FOR THE D5N FTC (T850, T852)


THE DIAGRAM PART NUMBER IS 263-7377 CHG 00.

CAB BLOWER MOT RES


9G-1950

516-HC9 GN-14
H9

COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE


MACHINE WITH THE KEY AND ENGINE OFF, THE TRANSMISSION
SHIFTER IN NEUTRAL, AND THE PARKING BRAKES ON.

517-HC10 BU-14

VOLUME 1 OF 2

(SH1 A-17) WHEN

515-HC8 GY-14
515-HC7 GY-14

H8

11

515-AH5 GY-14

515-HC5 GY-14

H9
H8

517-AH1 BU-14
516-AH2 GN-14

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

BLADE, SPADE, RING,


OR SCREW TERMINAL

WIRE GROUP COLOR DESCRIPTIONS

501-AE54 GN-16

102-E2 RD-16
105-E13 RD-16
124-E6 GN-14

ABBREV

SYMBOL DESCRIPTION

CONN 39

ELEMENT:
246-8628

403-N18 GN-18

ALTERNATOR
132-2156
185-5294 ATCH

DASH

A
B
C

CBL-PA1 OR-2
AIH RELAY
223-7577

304-N44 WH-8

H747-N47 BR-18
N931-N60 GY-18
K972-N11 BR-18

OIL TEMP SNSR


191-6587

BK-18 SIGNAL
BK-18 GROUND

P-C2
1552269
1
C987-P46 RD-18
2
G850-P3 BU-18

101-N45 RD-4

H746-N49 YL-18

GY-18
PU-18
BR-18
GN-18
BU-18
GY-18

101-N46 RD-2

G834-N59 PU-18
G939-N29 PK-18
G939-N64 PK-18

A700-AE32 OR-18
998-AE31 BR-18
F702-AE27 GN-18

DASH

PF-C3 INJECTOR 2
1539693 128-6601
B
L983-PF12 WH-16
A
A702-PF2 PU-16

CONN 42

CV-C1 N-C5
FOR NORMAL
3E3370 1552267
OPERATING MODE
A
200 BK-16
998-N40 BR-18
B
F719-N50 BR-18
C
F720-N48 GN-18

PTO FLTR SW JUMPER

200-H48 BK-14

13

1
2

HYD FILTER BYPASS SW


1234567

H1

7 9 8 10 2

1
2
3
4
5
6

1
2

K-C6
1552269
1
N931-K18 GY-18
2
G939-K19 PK-18

H1

LAMP SW
222-7884
1
2
3
4
5
6
7
8

1
2

BASIC ENGINE HARNESS

CONN 38

TWISTED
WIRE

600-H71 BR-16

14

N-C8
1552269

1
2

893-N14 GN-18
892-N15 BR-18
306-N10 GN-18

E-C9
3T3158
592-AE110 BU-14
A513-AE69 PK-18
102-AE24 RD-16
108-AE19 BU-16
506-AE71 PU-16
507-AE72 WH-16
529-AE73 WH-16
530-AE74 OR-16
501-AE54 GN-16
500-AE157 BR-16
600-AE189 BR-16
159-AE132 BU-14

K-C10
3E3364
NOTE B

PF-C2 INJECTOR 1
1539693 128-6601
B
L983-PF11 WH-16
A
A701-PF1 GY-16

T
ENG OUT. SP SNSR
189-5746
1 BK-18
2 WH-18

A700-N9 OR-18
998-N41 BR-18

TWISTED WIRE

CV-C2
CV-C3
3E3370
1552267
A
201 BK-16
B
C
USE ONLY FOR CRANK
WITHOUT FUEL INJECTION

NOTE A

H-C5
3E5179
1
592-H34 BU-14
2
A513-H35 PK-18
3
102-H36 RD-16
4
108-H37 BU-16
5
506-H38 PU-16
6
507-H39 WH-16
7
529-H40 WH-16
8
530-H41 OR-16
9
501-H61 GN-16
10
500-H32 BR-16
11
600-H68 BR-16
12
159-H14 BU-14

DEMAND FAN
(ATCH)

N-C22
FUEL PRM PUMP SW
3E-3370
165-5970
NOTE B
B RD-18
A BK-18
C WH-18

CONN 16

600-H75 BR-16

GN-14
BR-18
WH-18
RD-14
GN-18
OR-16
GN-18
BR-18

1
2

N-C2
1607689

B+

N-C3
1552269

2
1

N-C19
3E3364
NOTE B

POWERTRAIN OIL TEMP SENDER


145-7028

H1

A513-AE69 PK-18
E735-AE184 PU-18
E908-AE128 BR-18
E909-AE129 WH-18

G939-AE11 PK-18
G939-AE134 PK-14
G939-AE82 PK-14
G939-AE205 PK-14

HORN
174-7876
1
2

PF-C7 INJECTOR 6
1539693 128-6601
B
L985-PF7 YL-16
A
A706-PF6 GY-16

A101-AE217 GN-14

G730-AE233 PK-14
G730-AE201 PK-14
G730-AE231 PK-14

N-C4
1552269

B
A
C

GN-14
GN-14
A/C CLUTCH
183-5106

TWISTED WIRE

A102-AE219 BU-14

975-AE99 WH-18
975-AE100 WH-14
975-AE136 WH-18
975-AE137 WH-18
975-AE161 WH-16
975-AE171 WH-18
975-AE178 WH-18
975-AE202 WH-18
975-AE234 WH-14
998-AE96 BR-18
998-AE97 BR-18
A101-AE217 GN-14
A102-AE219 BU-14
E735-AE184 PU-18
E990-AE115 BU-14
E990-AE118 BU-14
F715-AE91 PU-18
F716-AE92 WH-18
F717-AE93 YL-18
F718-AE94 BU-18
G730-AE201 PK-14
G730-AE233 PK-14
G731-AE163 GY-16
G939-AE11 PK-18
G939-AE82 PK-14

N-C17
1552269

307-AE59 OR-16
323-AE203 WH-16
443-AE2 YL-18
522-AE56 WH-14
A700-AE32 OR-18
F702-AE27 GN-18

507-AE72 WH-16

592-AE70 BU-14
592-AE126 BU-14
592-AE109 BU-14

N-C9
1552269
1
513-N55 OR-14
2
522-N57 WH-14

307-AE59 OR-16
323-AE203 WH-16
443-AE2 YL-18
522-AE56 WH-14
A700-AE32 OR-18
F702-AE27 GN-18

321-AE158 BR-18
322-AE108 GY-16
323-AE28 WH-16
403-AE146 GN-18

RIGHT WASHER PUMP


223-3383

N-C16
1552267

BK-18
BK-18

REFRIGERANT SWITCH
114-5333
N-C7
1552269
1
513-N54 OR-14
2
522-N56 WH-14
A/C DIODE
106-8704

522-N56 WH-14
522-N57 WH-14

522-N17 WH-14

CONN 40

H17

FAN SPEED FEEDBACK


+5 VOLT RETURN
SOLENOID RETURN
SOLENOID SUPPLY
+5 VOLT SUPPLY
DEMAND FAN (D5N)
218-1963

FRONT FLOOD RH
K-C3
225-5075
1552269
1 WH-18
608-K7 GN-14
2 BK-18
200-K5 BK-14

OR-18
PU-18
PK-18
YL-18
BR-18
GY-18

N-C6
1552269
1
521-N16 YL-14
2
513-N53 OR-14

521-N16 YL-14

1
2 MOTOR

X742-AE229 PU-14
G730-AE230 PK-14

150-AE33 RD-14
201-AE77 BK-18
306-AE181 GN-18
308-AE79 YL-16
322-AE108 GY-16
323-AE28 WH-16
403-AE144 GN-18
450-AE105 YL-18
521-AE57 YL-14
608-AE90 GN-14
892-AE61 BR-18
893-AE63 GN-18
998-AE130 BR-18
E908-AE128 BR-18
E909-AE129 WH-18
F715-AE91 PU-18
F716-AE92 WH-18
F717-AE93 YL-18
F718-AE94 BU-18
G939-AE103 PK-18
G939-AE66 PK-18
K972-AE180 BR-18

998-K10 BR-18
A700-K16
G834-K14
G939-K19
H746-K12
H747-K13
N931-K18

1
2
3
4
5
6

FRONT FLOOD LH
K-C2
225-5075
1552269
1 WH-18
608-K4 GN-14
2 BK-18
200-K8 BK-14

608-K2 GN-14

513-N54 OR-14
513-N53 OR-14
513-N55 OR-14

200-AE213 BK-14
200-AE209 BK-16

200-AE188 BK-16
200-AE225 BK-14
200-AE106 BK-14
200-AE176 BK-14
200-AE30 BK-18
200-AE104 BK-10
200-AE125 BK-14

608-K4 GN-14
608-K7 GN-14

1
2
3
4
5
6

K-C9
3E3382
NOTE B

CONN 44

HA-C4
3T4412
1
529-HA3 WH-16
2 MOTOR

140-AE196 BU-14
X742-AE228 PU-14

200-AE76 BK-14
200-AE236 BK-14

200-AE81 BK-14
200-AE80 BK-18
200-AE186 BK-10

308-AE58 YL-16
308-AE232 YL-16

1
2 MOTOR

HA-C5
3T4412
530-HA4 OR-16
200-HA8 BK-16
200-HA5 BK-16

200-AE220 BK-14
308-AE58 YL-16
306-AE181 GN-18

PU-18
GY-18
OR-18
PK-18

K-C8
1552269

200-K6 BK-18
322-K3 GY-18

322-K3 GY-18

FRONT WASHER PUMP


223-3383

LEFT WASHER PUMP


223-3383

MOTOR H

H-C25
H-C10
3E3388
1552264
NOTE:B
1
509-H44 WH-18
CONNECTS
2
508-H45 PU-18
TO H-C10
3
200-H42 BK-14
WHEN U.S.
4
FREQUENCIES
7
512-H46 GN-18
ARE USED
8
511-H47 BR-18
5
A513-H35 PK-18
6
592-H34 BU-14

600-H68 BR-16

200-M16 BK-14

15

200-AE154 BK-16

507-AE72
506-AE71
529-AE73
530-AE74
200-AE76

199-AE142 OR-16

199-AE195 OR-16
199-AE43 OR-16
199-AE17 OR-16
200-AE218 BK-14

X742-AE227 PU-14

BLOWER SW
6P-3236

608-V1
321-V2
975-V3
106-V4
403-V5
199-V6
893-V7
892-V8

106-AE55 RD-14

CONN 13
608-M2 GN-14
321-M13 BR-18
975-M14 WH-18
106-M15 RD-14
403-M17 GN-18
199-M18 OR-16
893-M19 GN-18
892-M20 BR-18

198-AE113 RD-16

110-AE165 RD-14

BK-14
PU-16
WH-16
WH-16
OR-16

140-AE114 BU-14
G939-AE117 PK-14
F790-AE119 BR-14

TWISTED WIRE

200-M1 BK-14
200-M16 BK-14

K972-AE180 BR-18
199-AE195 OR-16

200-AE76
506-AE71
507-AE72
529-AE73
530-AE74

G834-N59
N931-N60
A700-N58
G939-N64

198-AE113 RD-16
G731-AE111 GY-16

600-H73 BR-16

106-H53 RD-14
158-H1 BR-14
159-H14 BU-14
199-H56 OR-16
200-H2 BK-14
200-H8 BK-14
200-H9 BK-14
200-H31 BK-16
200-H54 BK-14
200-H6 BK-14
200-H7 BK-14
200-H19 BK-14
321-H51 BR-18
403-H55 GN-18
521-H3 YL-14
603-H11 PK-16
608-H10 GN-14
608-H50 GN-14
608-H28 GN-14
608-H30 GN-14
892-H58 BR-18
893-H57 GN-18
975-H52 WH-18

TWISTED WIRE

174-AE235 RD-14
176-AE224 RD-14
176-AE175 RD-14
176-AE223 RD-14

998-N23 BR-18

K-C4
1552273

G834-K14 PU-18
998-K10 BR-18
H747-K13 BR-18
H746-K12 YL-18
A700-K16 OR-18

200-K1 BK-14
200-K5 BK-14
200-K6 BK-18
200-K8 BK-14

K-C1
3E5179
1
H746-K12 YL-18
2
H747-K13 BR-18
3
200-K1 BK-14
4
608-K2 GN-14
5
322-K3 GY-18
6
7
998-K10 BR-18
8
9
G834-K14 PU-18
10
N931-K18 GY-18
11
A700-K16 OR-18
12
G939-K19 PK-18

N-C18
155-2267
A
F797-N32 BU-18
B
201-N65 BK-18
C
C984-N51 YL-18

CONNECTS
TO H-C10
WHEN WORLD
FREQUENCIES
ARE USED
(SH1 C-13)

102-H36 RD-16

CAB FR FLOOD RH
219-6488

608-AE86 GN-14
647-AE87 GN-16

REAR WASHER PUMP


223-3383
HA-C3
3T4412
506-HA2 PU-16
200-HA6 BK-16
200-HA7 BK-16

426-AG1 BR-18
201-AG2 BK-18

321-H51 BR-18
403-H55 GN-18
500-H32 BR-16
501-H61 GN-16
503-H17 BR-16
504-H63 YL-16
506-H38 PU-16
507-H39 WH-16
508-H45 PU-18
509-H44 WH-18
511-H47 BR-18
512-H46 GN-18
521-H3 YL-14
523-H27 BR-16
524-H65 BU-16
526-H22 YL-16
527-H67 GN-16
529-H40 WH-16
530-H41 OR-16

143-H76 BR-16
200-H77 BK-16
600-H78 BR-16

DOME LAMP
107-6032

HA-C2
3T4412
1
507-HA1 WH-16
2 MOTOR

CONN 32

N-C10
1552252
H746-N49 YL-18
H747-N47 BR-18
200-N52 BK-14
608-N25 GN-14
322-N24 GY-16

229-N36 BK-14
322-N24 GY-16
608-N25 GN-14
998-N23 BR-18
A700-N58 OR-18
G834-N59 PU-18
G939-N64 PK-18
H746-N49 YL-18
H747-N47 BR-18
N931-N60 GY-18

24V AUXILIARY POWER

150-AE33 RD-14
158-AE85 BR-14
159-AE132 BU-14

124-AE1 GN-14
159-AE132 BU-14

106-AE120 RD-14
110-AE165 RD-14
114-AE107 RD-16
118-AE187 RD-16
143-AE226 BR-16
140-AE193 BU-14
176-AE224 RD-14
200-AE30 BK-18
200-AE106 BK-14
200-AE116 BK-14
200-AE131 BK-14
200-AE125 BK-14
200-AE188 BK-16
200-AE218 BK-14
200-AE220 BK-14
200-AE225 BK-14
201-AE122 BK-14
201-AE183 BK-18
290-AE182 BK-18
291-AE185 BK-18
308-AE232 YL-16
322-AE108 GY-16
592-AE70 BU-14
592-AE126 BU-14
600-AE190 BR-18
892-AE123 BR-18
892-AE222 BR-18
893-AE124 GN-18
893-AE221 GN-18
975-AE12 WH-16
975-AE13 WH-16

T997-AE48 RD-18
T993-AE102 BR-18
P726-AE127 BU-18
P727-AE133 GY-18
P728-AE135 YL-18
P729-AE143 BR-18

200-H7 BK-14
200-H31 BK-16
200-H6 BK-14
200-H8 BK-14
200-H9 BK-14
200-H54 BK-14
200-H5 BK-14

H-C11
2234778
7 9 8 10 2

113-AE121 OR-16
158-AE85 BR-14
118-AE187 RD-16
143-AE214 BR-16

751-AE5 GN-18
752-AE6 YL-18
754-AE7 BU-18
755-AE8 OR-18
900-AE49 PU-18
E900-AE34 WH-18
E901-AE35 GN-18
709-AE10 OR-18
E902-AE39 PU-18
E903-AE38 YL-18
E904-AE36 BR-18
E905-AE37 BU-18
E906-AE14 OR-18
E907-AE15 GY-18
F788-AE177 PU-18
F789-AE170 YL-18
F789-AE198 YL-18
F791-AE199 BU-18
F792-AE200 WH-18
K757-AE95 YL-14
K977-AE16 PK-18
K978-AE26 BU-18
F788-AE197 PU-18

CONN 22

LA-C1
3E3382
1
200-LA1
2
3
4
200-LA2
5
200-LA3
6
200-LA4

174-AE235 RD-14
200-AE236 BK-14

124-AE1 GN-14
130-AE46 GN-16
130-AE20 GN-16
130-AE29 GN-16
140-AE196 BU-14
140-AE114 BU-14
140-AE172 BU-14
140-AE174 BU-14
140-AE173 BU-14
140-AE193 BU-14
143-AE214 BR-16
143-AE226 BR-16
143-AE192 BR-16

140-AE173 BU-14
140-AE174 BU-14
176-AE223 RD-14
200-AE176 BK-14
202-AE160 BK-14
202-AE162 BK-14
321-AE158 BR-18
426-AE44 BR-18
450-AE105 YL-18
892-AE62 BR-18
893-AE64 GN-18
975-AE51 WH-14
975-AE164 WH-14
977-AE22 YL-18
E908-AE128 BR-18
E909-AE129 WH-18
E990-AE212 BU-14
F790-AE119 BR-14
F848-AE40 OR-18
F849-AE41 WH-18
G730-AE231 PK-14
G731-AE112 GY-16
G939-AE134 PK-14
G939-AE205 PK-14
X742-AE227 PU-14

140-L37 BU-14
176-L78 RD-14
200-L81 BK-14
828-L79 WH-14
830-L80 OR-14
851-L76 WH-14
E990-L34 BU-14
G730-L86 PK-14
G939-L38 PK-14
G939-L40 PK-14
G939-L58 PK-18

REAR WIPER MOT


175-3760
H-C8
1552273
GND
4 GN-16
504-H63 YL-16
1
2 BK-16
200-H15 BK-16
6
GY-16
108-H16 BU-16
503-H17 BR-16 3 BR-16
5 OR-16

118-AE187 RD-16

200-AE204 BK-16
200-AE220 BK-14
201-AE53 BK-14
202-AE159 BK-14
205-AE207 BK-18
323-AE28 WH-16
403-AE146 GN-18
442-AE169 GY-18
447-AE167 PK-18
592-AE109 BU-14
892-AE149 BR-18
893-AE150 GN-18
A513-AE69 PK-18
F846-AE155 PU-18
G848-AE156 GN-18
T901-AE147 YL-18
T902-AE148 PK-18

524-AE21 BU-16

CONN 31

113-AE121 OR-16
114-AE107 RD-16

176-AE175 RD-14
140-AE172 BU-14
108-AE52 BU-16
174-AE235 RD-14

CONN 41

ENG GND LH

110-AE165 RD-14

130-AE29 GN-16
A101-AE217 GN-14
198-AE113 RD-16
114-AE107 RD-16
105-AE4 RD-16
102-AE23 RD-16
150-AE33 RD-14
A102-AE219 BU-14

106-AE25 RD-14
106-AE141 RD-14
199-AE17 OR-16
199-AE43 OR-16
200-AE78 BK-10
200-AE80 BK-18
200-AE81 BK-14
200-AE104 BK-10
200-AE140 BK-10
201-AE168 BK-18
200-AE186 BK-10
200-AE208 BK-14
200-AE218 BK-14

CONN 23

K757-L4 YL-14
K977-L47 PK-18
K978-L48 BU-18
X742-L85 PU-14
E902-L15 PU-18
E903-L16 YL-18
E904-L17 BR-18
E905-L18 BU-18

200-H42 BK-14
200-H15 BK-16
200-H20 BK-16
200-H48 BK-14

4 6

BEACON SW
237-9736

16

115-AV34 PK-16

200-AV27
116-AV13
647-AV24
608-AV23

DRIVETRAIN CONTROL
172-9389

200-M1 BK-14

18

200-AV26 BK-16

15A A101-AV2 GN-14

RD-14
GN-16
BK-16
GN-14

TWISTED WIRE

200-H70 BK-16

603-H11 PK-16

RIGHT FRONT FLOOD


131-3814

ACCUGRADE 1 FUSE

108-AE18 BU-16
108-AE19 BU-16

200-H77 BK-16
200-H2 BK-14
200-H19 BK-14
200-H26 BK-10

511-H47 BR-18
512-H46 GN-18

+
-

608-M2 GN-14

SPARE 8 FUSE

21 22

108-AE52 BU-16

200-N52 BK-14

RIGHT WIPER MOT


H-C7 170-6623
L
1552273
GND
4 GN-16
527-H67 GN-16
MOTOR H
1
T
2 BK-16
200-H20 BK-16
6 GY-16
130-H18 GN-16
B+ P
3 BR-16
526-H22 YL-16
5
OR-16

321-M13 BR-18
975-M14 WH-18

200-M3 BK-14
200-M4 BK-14
200-M5 BK-14
200-M6 BK-14

200-M5 BK-14
608-M10 GN-14
608-M9 GN-14
200-M6 BK-14

RIGHT REAR FLOOD


131-3814
1
2

106-M15
200-M16
199-M18
403-M17
893-M19
892-M20

19 20

H10

TWISTED WIRE

5
108-H49
504-H63
600-H71
200-H70
200-H69
600-H68

200-H8 BK-14
608-H28 GN-14
608-H30 GN-14
200-H9 BK-14

CONNECTS TO PRODUCT LINK


SH1 C-17
PL-C1

GN-16
GN-16
BR-16
BK-16
BK-16
BR-16

4 6

TWISTED WIRE

158-H1 BR-14
159-H14 BU-14
200-H2 BK-14
200-H6 BK-14
200-H7 BK-14
200-H19 BK-14
200-H31 BK-16
521-H3 YL-14
603-H11 PK-16
608-H10 GN-14
608-H50 GN-14

H4

140-L49 BU-14
202-L41 BK-14
202-L52 BK-14
276-L53 BK-18
277-L54 BK-18
278-L55 BK-18
279-L56 BK-18
280-L57 BK-18
426-L89 BR-18
751-L21 GN-18
752-L22 YL-18
755-L24 OR-18
892-L35 BR-18
893-L36 GN-18
900-L25 PU-18
975-L39 WH-14
977-L5 YL-18
F788-L28 PU-18
F789-L29 YL-18
F848-L10 OR-18
F849-L11 WH-18
G731-L30 GY-16
X742-L85 PU-14

H-C24
2234778
7 9 8 10 2

H4

H3

REAR WIPER SW
237-9740

106-PL1
200-PL2
308-PL4
403-PL3
893-PL5
892-PL6

10A 115-AV34 PK-16

106-AE151 RD-14

200-H74 BK-16

503-H17 BR-16
108-H12 BU-16
507-H39 WH-16

H-C25
3E-3382
NOTE B
1
106-H53 RD-14
2
200-H54 BK-14
3
199-H56 OR-16
4
403-H55 GN-18
5
893-H57 GN-18
6
892-H58 BR-18
H-C14
1552273
BACKUP ALARM (D5N) H-C13
220-0230
1552269
RD-16 1
321-H51 BR-18
BK-16 2
975-H52 WH-18

LEFT ANGLE SOL


THIRD GEAR CLUTCH
SOLENOID RETURN
DIRECTION SENSOR
RIGHT STER SENSOR
BLD ANGLE SEL SNSR
PRIORITY VALVE
RIGHT ANGLE SOL

140-L37 BU-14
176-L78 RD-14
200-L81 BK-14
828-L79 WH-14
830-L80 OR-14
851-L76 WH-14
E990-L34 BU-14
G730-L86 PK-14
G939-L38 PK-14
G939-L40 PK-14
G939-L58 PK-18

200-H69 BK-16
200-H43 BK-16

H-C23
2234778

RIGHT WIPER SW
237-9739

PRODUCT LINK

GN-16
BU-16
BR-16
BK-16
BK-16
BR-16

526-H22 YL-16
130-H24 GN-16
530-H41 OR-16
1

7 9 8 10 2

PL-C1
3E-3382
NOTE G
1
RD-18
2
BK-18
3
YL-18
4
GN-18
5
GN-18
6
BR-18

106-AV20 RD-14

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

CONN 45

106-AE120 RD-14
106-AE141 RD-14
106-AE55 RD-14
106-AE25 RD-14

200-H72 BK-16

H6

403-PL3 GN-18
308-PL4 YL-18

+ BATTERY
GROUND
CAT DATA LINK FORWARD CLUTCH
GROUND
+ BATTERY
SOLENOID RETURN
SERV BRAKE DUMP VALVE
CAT DATA LINK +
REVERSE CLUTCH
SECOND GEAR CLUTCH
LEFT STER CLUTCH
PARK BRAKE SW (N.C.)
HARNESS CODE 4
SWITCH/SENSOR RETURN
SWITCH/SENSOR RETURN
FIRST GEAR CLUTCH
RIGHT STER CLUTCH
PARK BRAKE SW (N.O.)
DOWNSHIFT SW (N.O.)
BI DIRECTION N.O.

143-H76 BR-16
158-H1 BR-14
159-H14 BU-14
199-H56 OR-16

H-C22
2234778

H5

CONN 7

G939-L61 PK-14
G939-L82 PK-14
G939-L69 PK-18
G939-L73 PK-18

130-H18 GN-16
130-H21 GN-16
130-H23 GN-16
130-H24 GN-16
130-H33 GN-16
130-H59 GN-16

4 6

140-AE193 BU-14
G939-AE82 PK-14
K757-AE95 YL-14

PL-C2
7X6222
106-PL1 RD-18
200-PL2 BK-18

BU-16
GN-16
BR-16
BK-16
BK-16
BR-16

523-H27 BR-16
130-H23 GN-16
529-H40 WH-16

H6

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

140-L71 BU-14

PK-14
PK-14
PK-14
PK-18
PK-14

5
108-H25
501-H61
600-H78
200-H77
200-H74
600-H75

H5

+BAT
-BAT
HDD INPUT
ALTERNATOR IN
KEY SW INPUT

E990-L34 BU-14
G730-L86 PK-14

G939-L40
G939-L60
G939-L38
G939-L58
G939-L59

108-H13 BU-16
108-H12 BU-16
108-H16 BU-16
108-H37 BU-16
108-H49 BU-16
108-H25 BU-16

H-C21
2234778

E990-AE118 BU-14
200-AE131 BK-14

CONN 11

G939-L73 PK-18
F780-L65 PK-18
419-L66 YL-18

G939-L2 PK-18
G939-L83 PK-14
G939-L84 PK-14
G939-L93 PK-18

102-H36 RD-16
106-H53 RD-14

508-H45 PU-18
509-H44 WH-18

+
-

E990-AE115 BU-14
200-AE116 BK-14

PRODUCT LINK ANTENNA


207-6796

L-C6
1552252

176-L78 RD-14
200-L81 BK-14
419-L66 YL-18
828-L79 WH-14
830-L80 OR-14
851-L76 WH-14
E990-L34 BU-14
F780-L65 PK-18
F781-L75 BR-18
F782-L68 OR-18
F783-L1 GN-18
F784-L67 YL-18
F785-L62 WH-18
F786-L72 GY-18
G730-L86 PK-14

H6

FRONT WIPER SW
237-9738

F789-AE170 YL-18
975-AE171 WH-18
F788-AE177 PU-18
975-AE178 WH-18

10A 199-AV18 OR-16

176-AE152 RD-14
P731-AE153 PU-14

H6

MSS/PL/12V CONV FUSE

K972-AV29 BR-18
199-AV18 OR-16
103-AV33 RD-16
110-AV31 RD-14

H7

7 9 8 10 2

T997-AE48 RD-18
T993-AE102 BR-18
P726-AE127 BU-18
P727-AE133 GY-18
P728-AE135 YL-18
P729-AE143 BR-18
176-AE152 RD-14
P731-AE153 PU-14

CONNECT TO WINCH
SH2 D-11
AL-C2

DRIVETRAIN CONT FUSE

17 18

608-AV23 GN-14
647-AV24 GN-16

130-AV1 GN-16
143-AV17 BR-16
150-AV7 RD-14
158-AV15 BR-14
159-AV30 BU-14
176-AV9 RD-14
198-AV3 RD-16

15A 140-AV10 BU-14

15 16

23 24

BEACON/WINCH FUSE

H11

10A 113-AV14 OR-16

124-AV32 GN-14
159-AV30 BU-14

H7

7 9 8 10 2

CONN 12

10A
15A
20A

10A

MONITOR SYS FUSE

DRIVE TRAIN CONTROL

LEFT WIPER SW
237-9741

143-AV17 BR-16

15A 110-AV31 RD-14

113-AV14 OR-16
158-AV15 BR-14
118-AV16 RD-16
143-AV17 BR-16

103-AV33 RD-16
105-AV5 RD-16
108-AV11 BU-16
116-AV13 RD-14
124-AV32 GN-14

15A 174-AV12 RD-14

AUX PWR FUSE

ACCUGRADE 3 FUSE

TWISTED WIRE

500-H32 BR-16
108-H13 BU-16
506-H38 PU-16

893-AE221 GN-18
892-AE222 BR-18
308-AE232 YL-16
110-AE165 RD-14
L854-AE216 YL-18
L855-AE215 GN-18

20A

BLOWER FUSE

MSS/PL/12V CONV FUSE 2

13 14

PARKING BRAKE SW
118-0639

BR-18
BR-18
BK-18
BR-18

A101-AE217 GN-14
200-AE218 BK-14
A102-AE219 BU-14
200-AE220 BK-14

CONN 6

1
3

1
2
6
3
5
4

L-C1
1010205
1
140-L49 BU-14
2
202-L41 BK-14
3
892-L35 BR-18
4
752-L22 YL-18
5
202-L52 BK-14
6
140-L63 BU-14
7
975-L39 WH-14
8
G731-L30 GY-16
9
893-L36 GN-18
10
751-L21 GN-18
11
755-L24 OR-18
12
F788-L28 PU-18
13
F780-L65 PK-18
14
280-L57 BK-18
15
G939-L59 PK-14
16
G939-L60 PK-14
17
900-L25 PU-18
18
F789-L29 YL-18
19
419-L66 YL-18
20
F781-L75 BR-18
21
F848-L10 OR-18
22
23
F782-L68 OR-18
24
F783-L1 GN-18
25
276-L53 BK-18
26
277-L54 BK-18
27
426-L89 BR-18
28
29
F784-L67 YL-18
30
F785-L62 WH-18
31
32
278-L55 BK-18
33
34
X742-L85 PU-14
35
F786-L72 GY-18
36
279-L56 BK-18
37
977-L5 YL-18
38
F849-L11 WH-18
39
40
140-L64 BU-14

BU-14
BU-14
BU-14
BU-14

HEADLINER

H5

CONNECT TO ACCUGRADE
SH2 B-11
AN-C1

2
4

GN-20
PK-20
WH-20
YL-20
RD-20
BR-20

L-C5
1552273
F783-L1 GN-18
G939-L2 PK-18
F785-L62 WH-18
F784-L67 YL-18
G939-L69 PK-18
F781-L75 BR-18

998-AE96 BR-18
998-AE97 BR-18
F715-AE91 PU-18
F716-AE92 WH-18
F717-AE93 YL-18
F718-AE94 BU-18

CONN 5
176-AE224 RD-14
200-AE225 BK-14
143-AE226 BR-16

1
3

WH/BU-18 10
RD-18
11
PK-18
3
YL-18
4
BR-18
5
WH-18
6
VI-18 7
BU-18 8
BK-18
1
GN-18 2
OR-18 12
GY-18 9

LEFT SPEAKER
6T-7695

CONNECT TO WINCH
SH2 D-11
AL-C1

2
4

140-L70
140-L71
140-L77
140-L87

H6

114-AE107 RD-16
200-AE30 BK-18
200-AE106 BK-14
322-AE108 GY-16
592-AE70 BU-14
600-AE190 BR-18

592-AE126 BU-14
200-AE125 BK-14

REVERSE SW 2
123-6377 L-C4
1261710
COM NC
F786-L72 GY-18
NO 3
F782-L68 OR-18
2
G939-L93 PK-18
1

110-AE165 RD-14
143-AE226 BR-16
176-AE224 RD-14
200-AE218 BK-14
200-AE225 BK-14
200-AE220 BK-14
308-AE232 YL-16
892-AE222 BR-18
893-AE221 GN-18
A101-AE217 GN-14
A102-AE219 BU-14

TWISTED WIRE

CONN 4

124-AV32 GN-14

A/C COND 2 FUSE

15A 106-AV20 RD-14

11 12

L854-AE216 YL-18
L855-AE215 GN-18

H5

291-AE185 BK-18
592-AE126 BU-14
892-AE123 BR-18
893-AE124 GN-18
E735-AE184 PU-18
L854-AE216 YL-18
L855-AE215 GN-18

RIGHT HAND CONSOLE

893-AE124 GN-18
892-AE123 BR-18
L855-AE215 GN-18
L854-AE216 YL-18

140-L37 BU-14
140-L63 BU-14
140-L64 BU-14

L854-AE216 YL-18
L855-AE215 GN-18

SERVICE CONNECTORS

30 Page, Color 2

RENR8190-03 VOL 1

F789-AE198 YL-18
975-AE99 WH-18

L-C9
3E3364
200-L81 BK-14
176-L78 RD-14

L-C8
DIRECTION POS SNSR
1552267
214-4862
140-L70 BU-14
+BAT OR-18 A
GROUND BK-18 B G939-L83 PK-14
SIGNAL WH-18 C
851-L76 WH-14

PU-18
YL-18
BU-18
WH-18
PK-14
PK-14
GY-16

106-AE120 RD-14
114-AE107 RD-16
118-AE187 RD-16
140-AE193 BU-14
200-AE30 BK-18
200-AE106 BK-14
200-AE116 BK-14
200-AE125 BK-14
200-AE131 BK-14
200-AE188 BK-16
201-AE122 BK-14
201-AE183 BK-18
290-AE182 BK-18
291-AE185 BK-18
322-AE108 GY-16
592-AE70 BU-14
592-AE126 BU-14
600-AE190 BR-18
709-AE10 OR-18
892-AE123 BR-18
893-AE124 GN-18
975-AE171 WH-18
975-AE178 WH-18
975-AE202 WH-18
998-AE96 BR-18
998-AE97 BR-18
E735-AE184 PU-18
E990-AE115 BU-14
E990-AE118 BU-14
F715-AE91 PU-18
F716-AE92 WH-18
F717-AE93 YL-18
F718-AE94 BU-18
F788-AE177 PU-18
F789-AE170 YL-18
G939-AE82 PK-14
G939-AE11 PK-18
K757-AE95 YL-14
K977-AE16 PK-18
K978-AE26 BU-18

F788-AE197 PU-18
975-AE136 WH-18

2
1

3
4

L-C10
LEFT STEERING LEVER POS
1552267
214-4863
+V OR-18 A
140-L77 BU-14
GROUND BK-18 B G939-L82 PK-14
SIGNAL WH-18 C
828-L79 WH-14
L-C11
RIGHT STEERING LEVER POS
1552267
214-4863
+V OR-18 A
140-L87 BU-14
GROUND BK-18 B G939-L84 PK-14
SIGNAL WH-18 C
830-L80 OR-14

G731-AE163 GY-16
975-AE161 WH-16
TWISTED
WIRE

2
1
2

MOTOR RD-18
YL-18

975-AE98 WH-18
975-AE99 WH-18
975-AE100 WH-14
975-AE136 WH-18
975-AE137 WH-18
975-AE161 WH-16
975-AE234 WH-14

G730-AE201 PK-14
975-AE100 WH-14

TRANSMISSION

CONSOLE MOTOR
149-4889

E905-AE37 BU-18
E906-AE14 OR-18
E907-AE15 GY-18

TWISTED WIRE

15A

10A 102-AV6 RD-16

DRIVE TRAIN CONTROL

CONSOLE SW
110-7880

975-AE13 WH-16
E900-AE34 WH-18
E901-AE35 GN-18
E902-AE39 PU-18
E903-AE38 YL-18
E904-AE36 BR-18

G730-AE233 PK-14
975-AE234 WH-14

159-AV30 BU-14

INT CAB LIGHTS FUSE

200-AE204 BK-16
201-AE168 BK-18
323-AE28 WH-16
442-AE169 GY-18
447-AE167 PK-18

TWISTED WIRE

TWISTED WIRE

15A

RD-16
BU-14
RD-14
OR-16
GN-14
BU-14

106-AE25 RD-14
199-AE43 OR-16
200-AE80 BK-18
A513-AE69 PK-18
592-AE109 BU-14
200-AE81 BK-14

TWISTED WIRE

E901-AE35 GN-18
E902-AE39 PU-18
E903-AE38 YL-18
E904-AE36 BR-18
E905-AE37 BU-18
E906-AE14 OR-18
E907-AE15 GY-18
755-AE8 OR-18
751-AE5 GN-18
752-AE6 YL-18
754-AE7 BU-18
E900-AE34 WH-18
900-AE49 PU-18
975-AE12 WH-16
975-AE13 WH-16

TWISTED WIRE

RR-C3
1552269
1
E901-RR1 GN-18
BK-18
2
E900-RR2 WH-18
WH-18
XMSN OUTPUT SP SNSR 1 (FTC)
193-2550
RR-C2
1552269
E907-RR7 GY-18
BK-18 1
E906-RR8 OR-18
WH-18 2
XMSN OUTPUT SP SNSR 2 (FTC)
193-2550

447-AE167 PK-18
201-AE168 BK-18
442-AE169 GY-18

CONN 10

751-R9 GN-18
752-R10 YL-18
754-R11 BU-18
755-R8 OR-18
900-R13 PU-18

FIRST GEAR CLUTCH SOL


220-4324
R-C5
1552269
1
900-R13 PU-18
2
975-R20 WH-18

FH-C1
3E3364
1
FH1 RD-16
2
FH2 BK-16

G-C1
1552272
1
447-G1 PK-18
2
201-G2 BK-18
3
442-G3 GY-18
4
203-G4 BK-14

PK-18
BK-18
BK-18
GY-18
BK-14

158-AV15 BR-14

118-AV16
140-AV10
174-AV12
199-AV18
A101-AV2
A102-AV8

176-AV9 RD-14
140-AV10 BU-14
108-AV11 BU-16
174-AV12 RD-14

106-AE25 RD-14
199-AE43 OR-16
200-AE80 BK-18
200-AE81 BK-14
200-AE204 BK-16
201-AE168 BK-18
323-AE28 WH-16
442-AE169 GY-18
447-AE167 PK-18
592-AE109 BU-14
A513-AE69 PK-18

CONN 14

TRANSMISSION

FORWARD CLUTCH SOL


220-4324
R-C4
1552269
1
752-R10 YL-18
2
975-R18 WH-18

CBL-KK1 BK-6

200-T6 BK-14

521-T12 YL-14
521-T2 YL-14
521-T13 YL-14

REVERSE CLUTCH SOL


220-4324
R-C3
1552269
1
751-R9 GN-18
2
975-R17 WH-18

COND MOT 1
T-C1
169-7434
1552269
BK
C556-T7 BU-14 1
MOTOR
2
RD
200-T4 BK-14

200-T4 BK-14

200-T3 BK-14
200-T5 BK-14

COND RELAY 2
T-C4
3E-5239
9X1054
30
158-T1 BR-14
86 1
5
200-T5 BK-14
2
521-T13 YL-14
85 4
C557-T8 OR-14
87
3
87a

PLATF GND 2

200-T10 BK-14
200-T11 BK-14

10A

HORN FUSE

106-AE141 RD-14
199-AE17 OR-16
200-AE218 BK-14
200-AE220 BK-14
200-AE78 BK-10
200-AE104 BK-10
200-AE140 BK-10
200-AE186 BK-10
200-AE208 BK-14
201-AE53 BK-14
202-AE159 BK-14
205-AE207 BK-18
403-AE146 GN-18
892-AE149 BR-18
893-AE150 GN-18
F846-AE155 PU-18
G848-AE156 GN-18
T901-AE147 YL-18
T902-AE148 PK-18

200-AE104 BK-10

CBL-EE1 BK-00

130-AV1 GN-16

10A 114-AV4 RD-16

FUSE PANEL

200-AE186 BK-10

159-T9 BU-14

FUSES
9W-1442
9W-1441
9W-1446

LAMP RELAY
AV-C4
3E-5239
9X1054
30
116-AV13
86 1
5
647-AV24
2
200-AV27
85 4
608-AV23
87
3
87a

200-AE78 BK-10

158-T1 BR-14

T-C5
3E3382
1
158-T1 BR-14
2
159-T9 BU-14
3
200-T3 BK-14
4
200-T11 BK-14
5
521-T2 YL-14
6

10A

H11

CONN 1

108-AV11 BU-16

10A 118-AV16 RD-16

SEAT SUSPENSION FUSE

9 10

202-AE159 BK-14
200-AE220 BK-14
200-AE218 BK-14

G-C3
1552269
1
201-G6 BK-18
2
442-G3 GY-18

BK-18
BK-18

10A

LH/RH WIPER FUSE

TWISTED WIRE

DISCONNECT SW
7N-0718

H-C3
1552273
158-H1 BR-14
159-H14 BU-14
200-H2 BK-14
200-H19 BK-14
521-H3 YL-14

HYD OIL TEMP


145-7028

15A

CONSOLE MOT/WINCH FUSE

AV-C1
1552269
306-AV28 GN-18
K972-AV29 BR-18

80A
ALTERNATOR BKR
171-2210

200-AE140 BK-10
COND RELAY 1
T-C6
3E-5239
9X1054
30
159-T9 BU-14
86 1
5
200-T10 BK-14
2
521-T12 YL-14
85 4
C556-T7 BU-14
87
3
87a

176-AV9 RD-14

103-AV33 RD-16

ENG CONT FUSE

A/C COND 1 FUSE

MA-C5
1552269
T901-MA4 YL-18
T902-MA5 PK-18

201-AE53 BK-14

G-C2
1552269
1
447-G1 PK-18
2
201-G5 BK-18

15A

SPARE 7 FUSE

304-AC1 WH-8

203-G4 BK-14
H-C20
3E3364
NOTE B

10A

150-AV7 RD-14

FR/RR WIPER FUSE

608-H50 GN-14
200-H7 BK-14
200-H6 BK-14
608-H10 GN-14

H4

105-AV5 RD-16

KEY SWITCH FUSE

H11

T902-MA22 PK-18

T902-MA22 PK-18
T901-MA23 YL-18
MA-C6
1552269

10A

SEC BK FUSE

TWISTED WIRE

WH-18
BK-18

20A

198-AV3 RD-16

FLOOD LAMPS FUSE

H10

START RELAY
125-1302

H3

116-AV13 RD-14

AV-C5
1130580
130-AV1 GN-16
A101-AV2 GN-14
198-AV3 RD-16
114-AV4 RD-16
105-AV5 RD-16
102-AV6 RD-16
150-AV7 RD-14
A102-AV8 BU-14

102-AV6 RD-16
106-AV20 RD-14
110-AV31 RD-14
113-AV14 OR-16
114-AV4 RD-16
115-AV34 PK-16

T901-MA4 YL-18

T902-MA5 PK-18

CAB RR FLOOD LH
219-6487
1
2

CONN 24

MACHINE SECURITY SYSTEM (MSS)

200-M3 BK-14
608-M8 GN-14

M-C5
1552269

105-AE4 RD-16

D5N BATTERY 1
3T-5760

D5N BATTERY 2
3T-5760

102-AE24 RD-16
102-AE3 RD-16

102-AE23 RD-16

CBL-CC1 BK-00

POS NEG

POS NEG

H2

CBL-AA1 RD-00

CBL-AA1 RD-00
H2

CBL-FF1 RD-00

200-NP1 BK-4

17

CBL-HH2 BK-00

18

Component Identifiers (CID)


Module Identifier (MID)
AccuGrade Laser System
(MID No. 114)

Component

Schematic
Location

Machine
Location

D-8

70

Buzzer - AccuGrade Display


Control - Accugrade

Component

E-5

71

D-11

88

0168

Electrical System Voltage

Control - Winch

0248

CAT Data Link

Display - Accugrade GPS

D-7

70

0262

5 Volt Sensor Supply

Display - Laser

E-7

70

0358

Implement Pilot Supply Solenoid

Joystick - Accugrade

C-14

82

0497

Tilt Right Solenoid

Light Bar - Left

G-7

72

0498

Tilt Left Solenoid

Light Bar - Middle

G-7

73

0874

Mode Select Switch

Light Bar - Right

G-7

74

0875

Manual Select Switch

Mast - LH Electric (Laser)

G-3

79

1197

Blade Lower Solenoid

Mast - RH Electric (Laser)

F-1 , H-1

80

1198

Blade Raise Solenoid

Module - Accugrade Power

B-13

78

2114

Blade Control Handle Trigger Switch

Radio - GPS

G-15

Blade Lower Pilot Pressure

Receiver - LH GPS

I-1

79

2234

Hydraulic Pump Boost Pressure Solenoid

Receiver - LH Laser

G-1

79

2235

Counterbalance Valve Bypass Solenoid

Receiver - RH GPS

E-1

80

Receiver - RH Laser

E-1

80

Resistor - 1 Can A

A-13

85

Resistor - 1 Can B

F-3

77

The CID is a diagnostic code that indicates which circuit is faulty.


The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Diagnostic Codes
AccuGrade Laser System
Display (CB), Electric Mast (EM), Laser Receiver (LR)
Diagnostic Code

Description
Display Code Messages

Resistor - 2 Can A

A-3

77

Resistor - 2 Can B

A-13

85

Sensor - Hydraulic Pressure

B-14

84

Sensor - Inclination

G-2

81

Sensor - Pilot Pressure

B-13

83

Solenoid - Blade Left Tilt

B-15

75

Solenoid - Blade Lower

B-15

75

Solenoid - Blade Raise

B-15

75

Solenoid - Blade Right Tilt

B-15

75

CB 1

Set Limits Fault

Solenoid - Boost

A-15

75

CB 2

No Data

Solenoid - Counterbalance

A-3

76

CB 3

Calibration Failure

Solenoid - Left Angle

B-14

86

CB 4

Data Error

Solenoid - Right Angle

B-14

87

CB 5

Calibration Failure

Winch

D-13

89

CB 6

Wrong Blade Motion

CB 7

Calibration Failure

CB 8

Timeout

CB 9

Calibration Failure

CB 10

Set Limits Fault

CB 11

Low Voltage

Schematic
Location

Hours Lost
Calibration Lost. Recalibrate

CONN 5

D-11

100

CB 14

Memory Error. Retune

CONN 6

B-11

101

CB 15

Memory Error. Factory Default

CONN 11

B-13

102

CB 16

Linked Mode Sensor Missing

CONN 12

E-11

103

CB 17

Internal Failure. Cycle Power

CONN 50

H-14

104

CB 18

Network Warning. Check

CONN 51

A-14

105

CB 19

Network Error. Check

CONN 52

C-11

106

CB 23

Unknown Device. Cycle Power

CONN 53

D-8

107

CB 24

Duplicate Left / Right Device

CONN 54

F-8

108

CB 25

Elevation Limit Left

CONN 55

B-7

109

CB 26

Elevation Limit Right

CONN 56

G-5

110

CB 27

Internal Failure. Cycle Power

CONN 57

A-3

111

CB 28

Invalid Serial Number

CONN 58

F-3

112

CB 29

Disconnect Suspected

CONN 59

G-3

113

CB 30

Duplicate Sensor Serial Number

CONN 60

H-3

114

CB 31

Recalibrate Linked Mode Elevation

CONN 61

E-2

115

CB 32

Stop! ECM Disconnected

CONN 62

G-2

116

CB 33

Restore Failed

CONN 63

H-2

117

CB 34

Update Failed

CB 36

Left Laser Receiver Missing

EM 1

PCB Fault

EM 2

Limit Switch Failed


Motor / Encoder Bad

EM21

Verify Bench

EM 23

EEPROM Fault #23

EM 24

EEPROM Fault #24

EM 25

EEPROM Fault #25

EM 26

EEPROM Fault #26

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

RIGHT ANGLE
SOLENOID

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
87

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

D5N Track-Type Tractor


Electrical System

IMPLEMENT
CONTROL VALVE
86

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

AKD1135-1633
AGG1335-2016
CFH300-UP
CKT400-UP

LEFT ANGLE
SOLENOID

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

MACHINE HYDRAULIC
TEST PORT PANEL

Harness And Wire Symbols


1
2

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

Part Number for


Connector Plug

C-C4
AG-C3
130-6795 130-6795

Implement Valve Connector And Component Locations

Harness Connector Serialization Code: The "C" stands


for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

Receptacle
Pin or Socket
Number

9X-1123

200-L32 BK-14

Harness identification code:


This example indicates wire
135 in harness "AG".

Ground
Connection

Volume 2 - AccuGrade & Winch Attachments

Fuse
(5 Amps)
Component
Part Number

Plug

Circuit Identification
Number

Wire Gauge

Wire Color

Printed in U.S.A.

2006 Caterpillar
All Rights Reserved

Zero Adjust

EM 31

Non Default Configuration

Part No.

EM 32

Check Connection

134-2540

Resistor:

CAN Data Link A & B

189-8898

Solenoid:

Left Angle & Right Angle

201-0950

Solenoid:

Resistor, Sender and Solenoid Specifications - Volume 2

Laser Receiver Code Messages


Check Connection

5A

Single Wire
Connector

Motor / Encoder Fault

LR 21

Part Number For


Connector Recepticle

EM 30

End Of Travel

L-C12
3E-5179

AG-C4
111-7898

325-AG135 PK-14
Socket

Pin

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.
Harness Identification Letter(s):
(A, B, C, ..., AA, AB, AC, ...)

Wire, Cable, or Harness Assembly Identification:


Includes Harness Identification Letters and Harness
Connector Serialization Codes

EM 29

LR 20

Circuit Breaker
Symbol

Flow
Symbol

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

Electric Mast Code Messages

Level
Symbol

Fuse - A component in an electrical circuit that will open the circuit if too much current flows
through it.

Machine
Location

CB 13

Temperature
Symbol

Symbols And Definitions

Connector Location - Volume 2

CB 12

EM 15

Pressure
Symbol

102

Connector Number

Symbols

Component Description

Resistance (Ohms)
120 12.0
8.7 0.4

Boost
Blade Raise & Blade Lower
235-4605
Solenoid:
Blade Right Tilt & Blade Left Tilt
At room temperature unless otherwise noted.

100

41.9 2.1
5.0 0.3

106

103
Related Electrical Service Manuals

FW
D

Title
Alternator:

79

Electric Starting Motor:

PTO FILTER
70

80

FW
D

77

108
72
73

82
115

115 116 117

112

117

FAN

DASH

84

116

104

78
107

113 114

85

71

83

74

85
101

RADIATOR
GUARD

75

RH REAR
FENDER

83
105

110

ENGINE

107
78

101

WINCH

109
111

76

89
109

81

FRAME

Machine Harness Connector And Component Locations

88

Winch Harness Connector And Component Locations

Form Number
132-2156

SENR4757

185-5294 (ATCH)

SENR4130

207-1519

SENR3581

Engine Control:

RENR2379

Caterpillar Monitoring System:

RENR2014

Power Train Control:

SENR8367

AccuGrade Laser System:

RENR8097

20 Page

2233

Harness And Wire Electrical Schematic Symbols

RENR8190-03
July 2006

RENR8190-03 VOL 2

CID

Component Location - Volume 2

15

14

13

12

11

10

I
GPS RECEIVER LH (ATCH)
HY-C1

A
B
C
D
E
F
G
H
I
J

ACCUGRADE RADIO

N958-LE7 YL-18
N961-LE8 WH-18

LE-C2
1678987
A101-LE1 BU-14
200-LE2 BK-14
N961-LE8 WH-18
N958-LE7 YL-18
L854-LE4 YL-18
N957-LE6 PK-18
N960-LE3 OR-18
L855-LE5 GN-18

CONN 50

LE-C1
3E5179
1
A101-LE1 BU-14
2
200-LE2 BK-14
3
N960-LE3 OR-18
4
L854-LE4 YL-18
5
L855-LE5 GN-18
6
N957-LE6 PK-18

TWISTED WIRE

7
8
9
10
11
12

AN-C21
3E5179
NOTE B

1
2
3
4
5
6
7
8
9
10
11
12

H25

AN-C4
1552252
A101-AN166 GN-14
200-AN167 BK-14
N960-AN13 OR-18
L854-AN7 YL-18
L855-AN8 GN-18
N957-AN12 PK-18
N976-AN11 PU-18
L857-AN152 GN-18
L856-AN151 YL-18
N958-AN50 PK-18
N961-AN49 OR-18
N967-AN10 GY-18

H25

110-AN162 RD-14
200-AN30 BK-14
200-AN39 BK-14
308-AN37 YL-16
892-AN43 BR-18
893-AN42 GN-18
A101-AN28 GN-14
A102-AN38 BU-14
L854-AN33 YL-18
L855-AN34 GN-18

H21

AM-C1
1552252
L872-AM77 BU-14
T744-AM78 WH-14

H25

L857-AM127 GN-18
L856-AM126 YL-18
T745-AM144 YL-14
L873-AM37 GY-14

+ BATTERY
GROUND
COM 2 TXD
COM 2 RXD
CAN 1 +
COM 1 TXD
COM 1 RXD
CAN 1 -

CONN 54

AN-C6
1552272
A101-AN156 GN-14
200-AN157 BK-14
E753-AN160 WH-18
E752-AN161 YL-18

AN-C22
3E3376
1 NOTE B
2
3
4

CX-C1
2532693
184-CX6 BU-18
200-CX15 BK-18
E752-CX9 YL-18
E753-CX12 WH-18

184-CX5 BU-18
184-CX6 BU-18
184-CX7 BU-18

184-CX3 BU-18
CX-C4
3E3376
1
184-CX3 BU-18
2
200-CX4 BK-18
3
E753-CX1 WH-18
4
E752-CX2 YL-18

CX-C2
2532692
184-CX7 BU-18
200-CX14 BK-18
E752-CX8 YL-18
E753-CX13 WH-18

200-CX14 BK-18
200-CX16 BK-18
200-CX15 BK-18

200-CX4 BK-18

TWISTED WIRE

E752-CX2 YL-18

E752-CX8 YL-18
E752-CX10 YL-18
E752-CX9 YL-18

E753-CX1 WH-18

E753-CX11 WH-18
E753-CX13 WH-18
E752-CX12 WH-18

CX-C3
2532693
184-CX5 BU-18
200-CX16 BK-18
E752-CX10 YL-18
E753-CX11 WH-18

+ BATTERY
GROUND
RS232 RX
RS232 TX

LEFT LIGHTBAR
244-1720
1
2
3
4

+ BATTERY
GROUND
RS232 RX
RS232 TX

T744-AM108 WH-14

T744-AM78 WH-14
T744-AM129 WH-14
T744-AM153 WH-14
T744-AM154 WH-14

T745-AM110 YL-14

T745-AM122 YL-14
T745-AM144 YL-14

MIDDLE LIGHTBAR
244-1720
1
2
3
4

CONN 56

RIGHT LIGHTBAR
244-1720
TWISTED WIRE
H17
TWISTED WIRE

T744-AP1
L872-AP2
T745-AP3
L873-AP4
L857-AP5
L856-AP6
L855-AP7
L854-AP8

WH-14
BU-14
YL-14
GY-14
GN-18
YL-18
GN-18
YL-18

AP-C2
1552264
1
2
3
4
5
6
7
8

AM-C4
3E3388
T744-AM108
L872-AM109
T745-AM110
L873-AM111
L857-AM112
L856-AM113
L855-AM114
L854-AM115

WH-14
BU-14
YL-14
GY-14
GN-18
YL-18
GN-18
YL-18

TWISTED WIRE

LASER DISPLAY (ATCH)

CONNECT TO AN-C2
SH2 D-11
WHEN LASER ARO
IS INSTALLED

CONN 53

AL-19
AL-20
AL-21
AL-22
AL-23
AL-14
AL-25
AL-26

AL-C6
1224386
BK
RD
RD
BU
BU
WH/BK
WH/BK
BR
BR

ACC ISOLATION
SYSTEM FLOW
REEL IN
BRAKE

WH
WH
OR
OR

REEL OUT

H21

FREE SPOOL

H21

GN
GN

FILTER STATUS

20 Page, Color 2

FREE SPOOL
LOCKOUT

ACCUGRADE JOYSTICK
208-6070
SW RETURN 1
J766-AN106 PU-18
AUTOMODE SW NO 2
Y929-AN73 GN-18
AUTOMODE SW NC 3
Y930-AN74 BU-18
MAN MODE SW NO 4
Y931-AN77 BR-18
MAN MODE SW NC 5
Y932-AN78 GY-18
INC/DEC SW NO 6
Y933-AN72 YL-18
INC/DEC SW NC 7
Y934-AN71 WH-18

BK
BK

A
B
C
D
E
F
G
H
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X

RD
BU
GY
YL
BR
GN
BR
RD

AL-3 RD

AL30 RD
AL31 RD
AL-19 RD
AL-26
AL-25
AL-20
AL-21
AL-22
AL-23

AL32 BK
AL33 BK
AL1 BK

WH
WH
OR
OR

AL-14
AL-15
AL-16
AL-17
AL-18

GN
GN
T
T
BK

AL34 RD
AL4 BU
AL-6 WH/BK
AL-8 BR
AL-10 WH
AL-12 OR

AL-17 T
AL-20 BU
AL-21 GY
AL-9 BR
AL-22 YL
AL-23 BR
AL-8 BR
AL-15 GN
AL-14 GN

AL-16 T
AL32 BK

AX3
AX4
AX5
AX6

RD
BU
GN
WH

HY1 RD

HY5 BK

HY9
HY4
HY2
HY6
HY3

HY6 GY
HY7 OR

AX1 RD-14

AX-C2

AX5 GN-18
AX6 WH-18
AX3 BR-18
AX13 BK-14
AX-C4
AX8 RD-14
AX9 BU-18
AX10 GN-18
AX11 WH-18
AX7 BR-18
AX12 BK-14

AX2 BK-14
AX4 BK-18
AX7 BR-18
AX8 RD-14

AX9 BU-18
AX10 GN-18
AX11 WH-18

1
2
3
4
5
6

1
2
3
4
5
6
7
8
9
10
11
12

WN PWR
FLOW
REEL IN
BRAKE
REEL OUT
FREE SPOOL

200-AN39 BK-14
200-AN41 BK-14
A101-AN40 GN-14
A102-AN38 BU-14
L731-AN170 BR-18
L730-AN168 OR-18
L854-AN56 YL-18
L855-AN57 GN-18
L856-AN44 YL-18
L857-AN45 GN-18
L870-AN95 YL-18
L871-AN94 BU-18
L872-AN88 BU-14
L873-AN111 GY-14
T744-AN89 WH-14
T745-AN110 YL-14
Y920-AN60 BU-18

A SWITCH
B SWITCH
C SWITCH
D SWITCH
E SWITCH
F SWITCH
CB420C
253-5371

1
2
3
4
0
GROUND

CAT DATALINK +
+5V SENSOR SUPPLY

FREE SPOOL STATUS


WN PWR RTN
SIGNAL

WINCH CONTROL
185-2054

AL-3
AL-5
AL-7
AL-9

AL-C5
1552254
RD
BU
WH/BK
BR

J766-AN106 PU-18
L730-AN58 OR-18

L731-AN170 BR-18
L731-AN171 BR-18

L731-AN59 BR-18

L854-AN7 YL-18
L854-AN56 YL-18
L854-AN146 YL-18

AL-11 WH
AL-13 OR
AL-15 GN
AL-17 T
AL-18 BK

AN-C13
1552264

AL-C7
1907613
1
2
3
4
5
6
7
8
9
10
11
12

L854-AN91 YL-18

WINCH
DIAGNOSTICS
CONNECTOR

H23

H22

H22

H713-AN65 PK-18
H714-AN66 OR-18
H803-AN70 BU-18
H807-AN108 YL-18
L730-AN169 OR-18
L731-AN171 BR-18
M919-AN172 BU-18
M928-AN63 BU-18
M929-AN64 WH-18
Y928-AN104 OR-18
J766-AN106 PU-18
Y929-AN73 GN-18
Y930-AN74 BU-18
Y931-AN77 BR-18
Y932-AN78 GY-18
Y933-AN72 YL-18
Y934-AN71 WH-18

L855-AN8 GN-18
L855-AN57 GN-18
L855-AN145 GN-18
L855-AN25 GN-18
L855-AN90 GN-18
L856-AN44 YL-18
L856-AN151 YL-18
L856-AN76 YL-18
L857-AN45 GN-18
L857-AN152 GN-18
L857-AN75 GN-18

L870-AN95
L871-AN94
L854-AN35
L855-AN36
N957-AN12

AN-C2
9X1343
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

YL-18
BU-18
YL-18
GN-18
PK-18

TWISTED WIRE
L854-AN35 YL-18
L854-AN33 YL-18

N961-AN49
N958-AN50
N976-AN11
N967-AN10

L854-AN98 YL-18
L854-AN103 YL-18

TWISTED WIRE

CONN 52

A101-AN27 GN-14
200-AN29 BK-14
L872-AN21 BU-14
T744-AN22 WH-14
E753-AN160 WH-18
E752-AN161 YL-18
N960-AN13 OR-18
110-AN159 RD-14

H807-AN105 YL-18
H807-AN107 YL-18

L730-AN168 OR-18
L730-AN169 OR-18

BUZZER
167-8709

A487-CT50 PU-18
250-CT51 BK-18

250-CT51 BK-18

OR-18
PK-18
PU-18
GY-18

L856-AN79 YL-18
L857-AN80 GN-18
893-AN54 GN-18
892-AN55 BR-18
L855-AN36 GN-18

TWISTED WIRE

L855-AN34 GN-18

L855-AN99 GN-18
L855-AN102 GN-18

REMOVE WHEN LASER


DISPLAY IS USED
NOTE H

L856-AN113 YL-18
L856-AN79 YL-18

AN-C23
9X0141
NOTE B

A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
U
V
W
X
Y
Z
AA
BB
CC
DD
EE
FF
GG
HH
II
JJ
KK
MM
NN
PP
QQ
RR

A101-CT1 GN-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

L855-CT8 GN-18
L854-CT35 YL-18
L856-CT10 YL-18
L857-CT11 GN-18
N960-CT12 OR-18
N957-CT13 PK-18
200-CT32 BK-18
200-CT17 BK-18
E753-CT5 WH-18
E752-CT4 YL-18

CT-C1
9X0141
A101-CT1 GN-18
200-CT2 BK-14
E753-CT5 WH-18
E752-CT4 YL-18
N960-CT12 OR-18

200-CT2 BK-14

L870-CT33 YL-18
L871-CT34 BU-18
L854-CT35 YL-18
L855-CT8 GN-18
N957-CT13 PK-18

OR-18
PK-18
PU-18
GY-18

A487-CT50 PU-18

A101-CT1 GN-18
E752-CT4 YL-18
E753-CT5 WH-18
L854-CT35 YL-18
L855-CT8 GN-18
L856-CT10 YL-18
L857-CT11 GN-18
L870-CT33 YL-18

TWISTED WIRE
N961-CT15
N958-CT14
N976-CT45
N967-CT46

200-CT58 BK-18
200-CT17 BK-18
200-CT30 BK-18
200-CT32 BK-18

L871-CT34 BU-18
N957-CT13
N958-CT14
N960-CT12
N961-CT15
N967-CT46
N976-CT45

L856-CT10 YL-18
L857-CT11 GN-18
TWISTED WIRE

N976-CT45
N967-CT46
N961-CT15
N958-CT14

L871-CT56 BU-18
L871-CT55 BU-18
PK-18
PK-18
OR-18
OR-18
GY-18
PU-18

PU-18
GY-18
OR-18
PK-18

L871-CT55 BU-18
L874-CT57 OR-18
200-CT58 BK-18
CT-C3
1552267
L874-CT57 OR-18
L871-CT56 BU-18
L870-CT33 YL-18

+BATT
AUTO MODE SW (N.O.)
AUTO MODE SW (N.C.)
MAN MODE SW (N.O.)
MAN MODE SW (N.C.)
HYD PRESS. SNSR

CD550A
250-2168

CT-C2
2485358

200-CT30 BK-18
TWISTED WIRE

CONN 53

H713-AN65 PK-18
H714-AN66 OR-18
H803-AN70 BU-18
H807-AN108 YL-18

ACCUGRADE GPS DISPLAY OPTION

CONNECT TO CT-C1 WHEN


GPS ARO IS INSTALLED
SH2-C3

E752-AN161 YL-18

L854-AN26 YL-18

AL-16 T
AL-25 BR
AL-26 RD

INC/DEC SW (N.C.)
INC/DEC SW (N.O.)

E753-AN160 WH-18

+BATT

PAYLOAD MON GND


B+
GND
CAN
CAN
CAN
CAN
COM
COM
COM
COM
COM
COM

SWITCH RTN
B
B
D
D
2
2
2
1
1
1

+
+
TX
RX
GND
GND
RX
TX

PROPN SOL RTN 9-12


-BATT

OPR MON ACTION ALARM 2

BLADE TILT RIGHT


BLADE TILT LEFT
BLADE RAISE
BLADE LOWER

RTS
CTS
COM 0 RX
COM 0 TX

SOL
SOL
SOL
SOL

COUNTER BALANCE SOL


BOOST SOL
ON/OFF SOL RTN

GND
AWAKE RTN
AWAKE
MAIN CHASSIS GND
GND

AWAKE JUMPER
251-7591
A
B
C

BK-18

CONNECT TO
AN-C2 SH2 D-11
WHEN GPS
ARO IS INSTALLED

L857-AN112 GN-18
L857-AN80 GN-18

L870-AN95 YL-18
L871-AN94 BU-18

BLADE RAISE SOL


235-4065
1
2

BLADE LOWER SOL


235-4065
1
2

AR-C3
1552269
H714-AR4 OR-18
H803-AR8 BU-18

1
2

AR-C4
1552269
M928-AR1 BU-18
H803-AR9 BU-18

1
2

AR-C5
1552269
M929-AR2 WH-18
H803-AR10 BU-18

1
2

AR-C6
1552269
Y928-AR11 OR-18
H807-AR5 YL-18

BLADE RIGHT TILT SOL


235-4065

BLADE LEFT TILT SOL


235-4065

BOOST SOL
201-0950

GN-18
GN-18

AR-C2
1552269
H713-AR3 PK-18
H803-AR7 BU-18

LEFT ANGLE SOL


189-8898

RIGHT ANGLE SOL


189-8898

1
2

1
2

AK-C2
1552269
F789-AK1 YL-18
975-AK2 WH-18
AK-C3
1552269
F788-AK3 PU-18
975-AK4 WH-18

HYD PRESS SNSR


237-0957
+5V
RETURN
SIGNAL

CONN 51
M928-AR1 BU-18
M929-AR2 WH-18
H713-AR3 PK-18
H714-AR4 OR-18
Y928-AR11 OR-18
H807-AR5 YL-18
H803-AR6 BU-18
H803-AR7 BU-18
H803-AR9 BU-18
H803-AR8 BU-18
H803-AR10 BU-18

AK-C1
3E3376
1
F789-AK1 YL-18
2
975-AK2 WH-18
3
F788-AK3 PU-18
4
975-AK4 WH-18

OR-18
BK-18
YL-18

A
B
C

AR-C1
1552264
1
2
3
4
5
6
7
8

CONN 11

L872-AN88 BU-14

E
F
G
H

CONNECTS TO
AE-C47
SH1 D-16

AN-C20
3E3370
L730-AN169 OR-18
L731-AN171 BR-18
M919-AN172 BU-18
AN-C12
3E3388
M928-AN63 BU-18
M929-AN64 WH-18
H713-AN65 PK-18
H714-AN66 OR-18
Y928-AN104 OR-18
H807-AN108 YL-18
H803-AN70 BU-18

ACCUGRADE POWER MODULE


AN-C7
226-9164
3R9965
A101-AN40 GN-14
+BATT 1 A
200-AN41 BK-14
GND B
A102-AN38 BU-14
+BATT 2 C
200-AN39 BK-14
GND D

SWITCHED POWER 1
SWITCHED POWER RTN 1
SWITCHED POWER 2
SWITCHED POWER RTN 2
AWAKE
AWAKE RTN
SWITCHED POWER 3
SWITCHED POWER RTN 3

PILOT PRESS. SNSR


224-4535

+BATTERY
GROUND
SIGNAL

OR-18
BK-18
YL-18

A
B
C
D
E
F
G
H

CAN RESISTOR A 2
134-2540

893-AN42 GN-18
892-AN43 BR-18
308-AN37 YL-16
110-AN162 RD-14
L854-AN33 YL-18
L855-AN34 GN-18

H25

H25

1
2
3
4
5
6
7
8
9
10
11
12

200-AN167 BK-14
A101-AN166 GN-14
L855-AN8 GN-18
H21 L856-AN151 YL-18
L857-AN152 GN-18
L854-AN7 YL-18
N957-AN12 PK-18
N961-AN49 OR-18
N960-AN13 OR-18
N958-AN50 PK-18
N967-AN10 GY-18
N976-AN11 PU-18

CONN 6
CONNECTS TO
AE-C56
SH1 D-18

H25

H24

A
B
C

T744-AN89 WH-14

A
B
C

CONN 55

T744-AN22 WH-14
T744-AN100 WH-14

L854-AN103
L855-AN102
L856-AN113
L857-AN112
L872-AN101
L873-AN111
T744-AN100
T745-AN110

H24
T745-AN110 YL-14
Y920-AN60 BU-18
Y928-AN104 OR-18
Y929-AN73 GN-18
Y930-AN74 BU-18
Y931-AN77 BR-18
Y932-AN78 GY-18
Y933-AN72 YL-18
Y934-AN71 WH-18

AN-C18
1740502
L856-AN44 YL-18
L857-AN45 GN-18
AN-C19
1740502
L854-AN56 YL-18
L855-AN57 GN-18

L872-AN101 BU-14
L872-AN21 BU-14

L873-AN111 GY-14
M919-AN172 BU-18
M928-AN63 BU-18
M929-AN64 WH-18
N957-AN12 PK-18
N958-AN50 PK-18
N960-AN13 OR-18
N961-AN49 OR-18
N967-AN10 GY-18
N976-AN11 PU-18

AN-C11
3E3370
A
L730-AN168 OR-18
B
L731-AN170 BR-18
C
Y920-AN60 BU-18

H23
CAN RESISTOR B 2
134-2540

TWISTED WIRE

L872-AN88 BU-14
T744-AN89 WH-14
L873-AN111 GY-14
T745-AN110 YL-14
L870-AN95 YL-18
L871-AN94 BU-18
AN-C8
6D5257

AN-C1
1552252
A101-AN28 GN-14
200-AN30 BK-14
A102-AN38 BU-14
200-AN39 BK-14

110-AN163 RD-14
110-AN164 RD-14
200-AN165 BK-14
200-AN18 BK-14
308-AN37 YL-16
892-AN62 BR-18
893-AN61 GN-18
H713-AN65 PK-18
H714-AN66 OR-18
H803-AN70 BU-18
H807-AN105 YL-18
H807-AN107 YL-18
J766-AN106 PU-18
L730-AN58 OR-18
L731-AN59 BR-18
L854-AN98 YL-18
L855-AN99 GN-18
M919-AN172 BU-18

TWISTED WIRE

H23

H23

H22

M929-AN64
M928-AN63 WH-18
BU-18
Y920-AN60 BU-18
Y928-AN104 OR-18
Y929-AN73 GN-18
Y930-AN74 BU-18
Y931-AN77 BR-18
Y932-AN78 GY-18
Y933-AN72 YL-18
Y934-AN71 WH-18

H22

H21

H21

15

14

13

12

11

YL-18
GN-18
YL-18
GN-18
BU-14
GY-14
WH-14
YL-14

10

L855-AM114 GN-18

L855-AM119 GN-18

L855-AM142 GN-18

L855-AM131 GN-18

L855-AM62 GN-18

L855-AM125 GN-18
L855-AM64 GN-18

L856-AM113 YL-18

L856-AM121 YL-18

L856-AM67 YL-18

L856-AM126 YL-18
L856-AM65 YL-18

L857-AM112 GN-18

L857-AM120 GN-18

ACCUGRADE VALVE CONTROL


AN-C10
262-1408
1471445
KEYSWITCH (ON) 1
308-AN37 YL-16

200-AN157 BK-14
200-AN18 BK-14
200-AN165 BK-14
200-AN30 BK-14
200-AN29 BK-14

A101-AN166 GN-14
A101-AN40 GN-14
A102-AN38 BU-14

L854-AM63 YL-18
L854-AM124 YL-18

L854-AM130 YL-18
L855-AM131 GN-18

TWISTED WIRE

T745-AT9 YL-14
L873-AT10 GY-14

AF-C1
3E5179
1
L872-AF1 BU-14
2
T744-AF2 WH-14

3
4
5
6
7
8
9
10
11
12

L854-AF3 YL-18
L855-AF4 GN-18
T744-AF5 WH-14
T744-AF6 WH-14
L857-AF7 GN-18
L856-AF8 YL-18
T745-AF9 YL-14
L873-AF10 GY-14

TWISTED WIRE

TWISTED WIRE

CONN 62

AF-C2
2302566
L872-AF1 BU-14
T744-AF5 WH-14
L854-AF3 YL-18
L855-AF4 GN-18
T744-AF6 WH-14
T744-AF2 WH-14
T745-AF9 YL-14
L873-AF10 GY-14
L856-AF8 YL-18
L857-AF7 GN-18

RD-20
BU-20
GN-20
WH-20
BR-20
BK-20

INCLINATION SENSOR
226-9170

GC-C1
254-9951

A
B
C
D
E
F
G
H
I
J

A
B
C
D
E
F

RD-20
BU-20
GN-20
WH-20
BN-20
BK-20

H18

H18
TWISTED WIRE

T744-AN100
L872-AN101
T745-AN110
L873-AN111
L857-AN112
L856-AN113
L855-AN102
L854-AN103

AN-C3
1552264
WH-14
BU-14
YL-14
GY-14
GN-18
YL-18
GN-18
YL-18

AP-C1
3E3388
1
2
3
4
5
6
7
8

TWISTED WIRE
T744-AP1
L872-AP2
T745-AP3
L873-AP4
L857-AP5
L856-AP6
L855-AP7
L854-AP8

WH-14
BU-14
YL-14
GY-14
GN-18
YL-18
GN-18
YL-18

H17

H17

TWISTED WIRE

CAN DATALINK A+
CAN DATALINK A-

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

RE-C2

RD-14
BU-20
GN-20
WH-20
BR-20
BK-20
GY-14
OR-14

RD-14
BU-20
GN-20
WH-20
BR-20
BK-20
GY-14
OR-14

POWER
SELECT A
CAN H
CAN L
SELECT B
GROUND

RH-C1

RH-C2

RD-20
BU-20
GN-20
WH-20
BR-20
BK-20

LH ELECTRIC MAST
226-2333

A
B
C
D
E
F
G
H
I
J

SWITCHED POWER
SWITCHED POWER RTN
CAN 0 HIGH
CAN 0 LOW
POWER ON REQ
SWITCHED POWER RTN
SWITCHED POWER RTN
SWITCHED POWER

A
B
C
D
E
F

SWITCHED POWER
TERM CONTROL
CAN 0 HIGH
CAN O LOW
POWER CONTROL
GROUND

A
B
C
D
E

LH LASER RECEIVER
226-2334
SWITCHED POWER
TERM CONTROL
CAN 0 HIGH
CAN 0 LOW
POWER CONTROL
GROUND

TWISTED WIRE
TWISTED WIRE

AM-C5
1740502
L856-AM65 YL-18
L857-AM66 GN-18

A
B
C

AM-C6
1740502
L854-AM63 YL-18
L855-AM64 GN-18

A
B
C

CAN B RESISTOR 1
134-2540

CAN A RESISTOR 2
134-2540

TWISTED WIRE

TWISTED WIRE

CONN 58

AM-C3
1552253
L872-AM116 BU-14
T744-AM153 WH-14

L857-AM127 GN-18
L857-AM66 GN-18
L872-AM77 BU-14
L872-AM116 BU-14
L872-AM128 BU-14

L854-AM118 YL-18
L855-AM119 GN-18
T744-AM154 WH-14
L857-AM120 GN-18
L856-AM121 YL-18

L873-AM37 GY-14
L873-AM123 GY-14

T745-AM122 YL-14
L873-AM123 GY-14

AU-C1
1907612
1
L872-AU1 BU-14
2
T744-AU2 WH-14

3
4
5
6
7
8
9
10
11
12

L854-AU3
L855-AU4
T744-AU5
T744-AU6
L857-AU7
L856-AU8

YL-18
GN-18
WH-14
WH-14
GN-18
YL-18

T745-AU9 YL-14
L873-AU10 GY-14

TWISTED WIRE
TWISTED WIRE

CONN 61

AU-C2
2302566 RG-C1
L872-AU1 BU-14 A
T744-AU5 WH-14 B
L854-AU3 YL-18 C
L855-AU4 GN-18 D
T744-AU6 WH-14 E
T744-AU2 WH-14 F
T745-AU9 YL-14 G
L873-AU10 GY-14 H
L856-AU8 YL-18 I
L857-AU7 GN-18 J

RG-C2

RD-14
BU-20
GN-20
WH-20
BR-20
BK-20
GY-14
OR-14

RD-14
BU-20
GN-20
WH-20
BR-20
BK-20
GY-14
OR-14

RD-20
BU-20
GN-20
WH-20
BR-20
BK-20

CAN HI
CAN LO
AWAKE
POWER GROUND

892-AN43 BR-18
892-AN55 BR-18
892-AN62 BR-18

+5V
GND
DECODE
ENABLE
Y AXIS
X AXIS

YL-18
GN-18
WH-14
WH-14
GN-18
YL-18

RS232-RX1
CAN 1 S
CAN 1 L
ID PIN
CAN 2 H
CAN 1 H
RS232-RX2
RS232-TX2

CONN 63

AT-C2
2302566 RE-C1
A
L872-AT1 BU-14
B
T744-AT5 WH-14
L854-AT3 YL-18 C
L855-AT4 GN-18 D
T744-AT6 WH-14 E
T744-AT2 WH-14 F
T745-AT9 YL-14 G
L873-AT10 GY-14 H
L856-AT8 YL-18 I
L857-AT7 GN-18 J

RL-C1

RL-C2

RD-20
BU-20
GN-20
WH-20
BR-20
BK-20

CAT DATALINK SENSOR RETURN

A101-AN156 GN-14
A101-AN28 GN-14
A101-AN27 GN-14

L854-AT3
L855-AT4
T744-AT5
T744-AT6
L857-AT7
L856-AT8

RS232-TX1
POWER

SWITCHED POWER

A
B
C
D
E
F

AX12 BK-14

CONNECT TO AX-C1 WHEN


LASER ARO IS INSTALLED
SH2 F-3

3
4
5
6
7
8
9
10
11
12

BK
WH
BU
GY
GN

GROUND
CAN 2 L
CAN 2 S

HY5 BK

TWISTED WIRE

-BATT

893-AN42 GN-18
893-AN54 GN-18
893-AN61 GN-18

L854-AM61 YL-18

BR-18
BK-18
GN-18
WH-18

308-AN37 YL-16

CONNECTS TO
AE-C57
SH1 D-18

AL-C4
1552254

H22

H22

CONNECTS TO
AE-C5
SH1 C-16

H24

AL-5 BU
AL4 BU
AL-11 WH
AL-10 WH
AL-7 WH/BK
AL-6 WH/BK
AL-13 OR
AL-12 OR

WINCH
138-2405

AL-C3
1552273
RD
BR
BU
GY
YL
BR

200-AN167 BK-14
200-AN41 BK-14

CONN 12

CONN 5

AL-18 BK

AL-10
AL-11
AL-12
AL-13

1
2
3
4
5
6
7
8

AL-C1
3E3370
A
AL31 RD
B
AL33 BK

AL2 RD
AL34 RD

AL1 BK
AL2 RD
AL-3 RD
AL4 BU
AL-5 BU
AL-6 WH/BK
AL-7 WH/BK
AL-8 BR
AL-9 BR

AL-C2
1552264
RD
BR
BU
GY
YL
BR
RD
GN

L854-AM130 YL-18

L873-AM111 GY-14

200-AN39 BK-14

AL-26
AL-25
AL-20
AL-21
AL-22
AL-23
AL-19
AL-14

L854-AM143 YL-18

L872-AM109 BU-14

AX1 RD-14
AX2 BK-14

110-AN159 RD-14
110-AN164 RD-14
110-AN163 RD-14
110-AN162 RD-14

PACCAR WINCH

L854-AM118 YL-18

L857-AM68 GN-18

AX-C1
9X0141

L854-AM115 YL-18

AM-C2
1552252
L872-AM128 BU-14
T744-AM129 WH-14

TWISTED WIRE

+ BATTERY
GROUND
RS232 RX
RS232 TX

H17

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

AT-C1
3E5179
1
L872-AT1 BU-14
2
T744-AT2 WH-14

CONN 59

1
2
3
4

ACCUGRADE LIGHTBARS

L854-AM124 YL-18
L855-AM125 GN-18

TWISTED WIRE

GPS RADIO
255-2425
A
B
C
D
E
F
G
H

TWISTED WIRE

CONN 60

TWISTED WIRE

CONNECTS ONLY WHEN GPS ARO LASER IS INSTALLED

RENR8190-03 VOL 2

HY1
HY2
HY3
HY4

A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S

HY8 BK
HY10 BK
HY7 OR
HY11 BK

HY5 BK
HY8 BK
HY9 BK
HY10 BK
HY11 BK

GPS RECEIVER LH
244-1717

HY-C2

CONN 63

RH ELECTRIC MAST
226-2333

A
B
C
D
E
F
G
H
I
J

SWITCHED POWER
SWITCHED POWER RTN
CAN 0 HIGH
CAN 0 LOW
POWER ON REQ
SWITCHED POWER RTN
SWITCHED POWER RTN
SWITCHED POWER

A
B
C
D
E
F

SWITCHED POWER
TERM CONTROL
CAN 0 HIGH
CAN O LOW
POWER CONTROL
GROUND

RH LASER RECEIVER
226-2334

A
B
C
D
E

SWITCHED POWER
TERM CONTROL
CAN 0 HIGH
CAN 0 LOW
POWER CONTROL
GROUND

WIRE GROUP COLOR DESCRIPTIONS

893-AN61 GN-18
L730-AN58 OR-18

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
VOLTAGE CONVERTER OUTPUT CIRCUIT.
STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
CAT DATA LINK.
CAT MONITOR SYSTEM CIRCUIT.
ENGINE CONTROL CIRCUIT.
RS-232 DATA LINK (ACCUGRADE RADIO).
RS-232 DATA LINK (ACCUGRADE LIGHT BARS).
CAN DATA LINK (ACCUGRADE).
DRIVETRAIN CONTROL CIRCUIT.
CAN DATA LINK (ACCUGRADE).
ACCUGRADE VALVE CONTROL CIRCUIT.
WINCH CONTROL CIRCUIT.
MACHINE SECURITY CONTROL CIRCUIT.
ACCUGRADE POWER.
HEATER AND AIR CONDITIONER CIRCUIT.
WIPER/WASHER CIRCUIT.

TWISTED WIRE

200-AN18 BK-14

892-AN62 BR-18
L731-AN59 BR-18

Y934-AN71 WH-18
Y933-AN72 YL-18
110-AN163 RD-14
Y929-AN73 GN-18
Y930-AN74 BU-18
Y931-AN77 BR-18
Y932-AN78 GY-18
Y920-AN60 BU-18
M919-AN172 BU-18
110-AN164 RD-14

HF-C1

CONNECTS TO
AU-C2
WHEN USED
SH2 I-2

A
B
C
D
E
F
G
H
I
J

HF1
HF2
HF3
HF4

A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S

HF8 BK
HF9 BK
HF7 OR
HF10 BK

RD
BU
GN
WH

HF1 RD

HF5 BK

HF11 BK
HF4 WH
HF2 BU
HF6 GY
HF3 GN

HF6 GY
HF7 OR

HF5 BK
HF8 BK
HF9 BK
HF10 BK
HF11 BK

GPS RECEIVER RH
244-1717

HF-C2

CONN 61

GROUND
CAN 2 L
CAN 2 S
RS232-TX1
POWER
RS232-RX1
CAN 1 S
CAN 1 L
ID PIN
CAN 2 H
CAN 1 H
RS232-RX2
RS232-TX2

HF5 BK

GPS RECEIVER RH (ATCH)

J766-AN106 PU-18

SYMBOL DESCRIPTION
BLADE, SPADE, RING,
OR SCREW TERMINAL
CIRCUIT NOT CONNECTED

200-AN165 BK-14

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE

H19

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT

H19
M928-AN63
M929-AN64
H713-AN65
H714-AN66

IDENT

SPLICE

H803-AN70 BU-18

BU-18
WH-18
PK-18
OR-18

CONNECTOR
ATCH WIRE, CABLE,
COMPONENT

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

Y925-AN109 YL-18
Y928-AN104 OR-18
H807-AN105 YL-18

H#

CIRCUIT GROUPING
DESIGNATION

ABBREV
RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU
T

110-AN163 RD-14
110-AN164 RD-14
200-AN18 BK-14
200-AN165 BK-14
308-AN37 YL-16
892-AN62 BR-18
893-AN61 GN-18
H713-AN65 PK-18
H714-AN66 OR-18
H803-AN70 BU-18
H807-AN105 YL-18
J766-AN106 PU-18
L730-AN58 OR-18
L731-AN59 BR-18
L854-AN98 YL-18
L855-AN99 GN-18
M919-AN172 BU-18
M928-AN63 BU-18
M929-AN64 WH-18
Y920-AN60 BU-18
Y928-AN104 OR-18
Y929-AN73 GN-18
Y930-AN74 BU-18
Y931-AN77 BR-18
Y932-AN78 GY-18
Y933-AN72 YL-18
Y934-AN71 WH-18

L854-AN98 YL-18
L855-AN99 GN-18
AN-C9
1471446

TWISTED WIRE

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE
TAN

H19

DESCRIPTION

HARNESS AS.
236-3943
160-2185
160-2184
236-7489
235-6762
241-4168
241-6745
265-2733
195-7336
164-6853
245-5891
243-5596
200-5728
186-2741
248-2009
172-9999
248-5669
196-2695
127-6424
239-7131
240-6271
239-6696
249-6615
239-6695
239-6694
227-3037
210-6211
257-5453
249-4604
252-4466
257-8099
121-2844
257-8097
192-7805
254-9136
110-1118
111-7198
254-9136
254-9136
257-8098
219-7355
153-8920
178-6172
240-0768
240-0768
226-9270
226-9270
242-6228

PART NO

00
05
04
01
02
01
00
00
02
02
00
00
02
00
00
03
00
01
02
01
00
04
04
00
02
01
01
00
00
01
00
02
01
00
00
00
03
00
00
00
01
02
05
00
00
00
00
00

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
2
2
2
2
2
2
2
1
2
2
2
1
2
1
2
1
1
2
2
2
1
1
1
2
2
2
2
1

C-8
F-17
I-15
C-13
K-2
F-11
A-15
F-6
H-3
H-17
I-17
A-13
D-12
D-12
J-17
G-6/K-12
C-9
D-6
A-4
B-17
C-15
I-5
C-6
F-8
A-17
J-3
I-3
K-12
A-4
E-2
C-2
E-6
G-3
G-18
I-2
K-6
A-7
H-3
K-3
K-18
K-14
J-2
C-17
J-2
I-2
J-2
I-2
G-18

DASH PANEL
PTO
FUEL TANK
HEADLINER
RADIATOR
FTC
OROPS LIGHTS
ATCH
ENGINE
BASIC ENGINE
TRANSMISSION
A/C CONDENSOR
OROPS JUMPER
ATCH
RADIO JUMPER}
RADIO JUMPER}
CAB FLOOD JUMPER}
POWER HARNESS
PLATFORM
PTO FILTER BYPASS JUMPER
OROPS HEATER
ATCH
ANGLE SOLENOIDS
ATCH
WINCH
ATCH
ACCUGRADE RADIATOR
ATCH
ACCUGRADE PLATFORM
ATCH
ACCUGRADE ENGINE
ATCH
ACCUGRADE IMP VALVES
ATCH
LEFT BULKHEAD
ATCH
RIGHT BULKHEAD
ATCH
FUSE PANEL
ACCU ON/OFF SOL JUMPER
ACCU LASER DISPLAY
ATCH
ACCUGRADE DISPLAY
ATCH
CRANK W/O INJECT
LIGHTBAR
ATCH
SEAT POWER
ACCU GPS COILED CABLE ATCH
WASHER
BLOWER
RH GPS RECEIVER JUMPER ATCH
LH GPS RECEIVER JUMPER ATCH
GPS RADIO
ATCH
MSS
ATCH
INJECTORS
PRODUCT LINK
ATCH
ELECTRIC MAST
ATCH
ELECTRIC MAST
ATCH
LASER RECEIVER
ATCH
LASER RECEIVER
ATCH
TRANSMISSION SENSORS

CN
EC
KK
LA
NP
PA

WIRE AS.
256-7188
184-2626
9M-9812
240-9420
195-7900
229-8851

00
01
01
00
01
00

1
1
1
1
1
1

L-12
B-7
I-14
H-12
B-3
F-1

MAIN RLY TO FUSE BLK


PLUG AS.
PLATF GND
PLUG AS.
ALT TO ENG GND RH
AIH RLY TO AIH}

PC

STRAP AS.
7X-6035

01

D-2

AIH TO ENG GND

AA
CC
EE
FF
GG
HH

CABLE AS.
1S-0969
233-1448
226-1735
160-2182
8Y-9603
7P-6682

07
00
01
02
01
01

1
1
1
1
1
1

F-4/L-16
L-16
L-16
I-15
C-3
C-3

BAT.+ TO STARTER
BAT.- TO DISC SW
DISC SW TO CASE GND
BAT.- TO BAT.+
STARTER TO ENG GND
STARTER TO FRAME GND

NOTE A:

H20

AN-C15
3E3364
Y925-AN109 YL-18
H807-AN107 YL-18

H20

AW-C2
1552269
1
2

Y925-AW1 YL-18
H807-AW2 YL-18

AW-C1
1552269
1
2

COUNTERBALANCE SOL
237-3928

CHG

SHEET

NOTE

MATING CONNECTOR PRESENT WHEN COMPONENT IS NOT INSTALLED

NOTE D:

HEAVY DUTY ATTACHMENT REPLACES STANDARD BATTERIES AND


CABLES FF AND CC

NOTE G:

CONNECTOR PL-C1 CONNECTS TO M-C8 (SH1 A-17) WHEN OROPS IS


INSTALLED ON MACHINE

NOTE H:

WHEN INSTALLING LASER DISPLAY HARNESS AX, 252-4466, REMOVE


CAT DATALINK CIRCUITS 892 & 893 FROM PINS 28 & 29 OF
CONNECTOR AN-C2 ON ACCUGRADE PLATFORM HARNESS 249-6615.
INSULATE THE CONTACTS AND SECURE THEM TO THE HARNESS.

THIS DIAGRAM IS FOR THE D5N FTC (T850, T852)


THE DIAGRAM PART NUMBER IS 263-7377 CHG 00.
COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE
MACHINE WITH THE KEY AND ENGINE OFF AND
TRANSMISSION SHIFTER IN NEUTRAL.

VOLUME 2 OF 2

RADIO TO BE INSTALLED AT DEALER

NOTE B:

CONN 57

H18
H20

COLOR

LOC

E
F
G
H
K
L
M
N
P
R
T
V
X
Y
Z
AC
AE
AG
AH
AK
AL
AM
AN
AP
AR
AT
AU
AV
AW
AX
CT
CV
CX
FH
GC
HA
HC
HF
HY
LE
MA
PF
PL
RE
RG
RH
RL
RR

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