GENERAL DESIGN DETAILS, SAFETY FACTOR AND ALLOWABLE LOADS

1
a
b
c
d
e
f
g
h

GENERAL DETAILS
project
DOC. NAME DOC. NO. UNIT Name of the client
Name of manufacturer
MOC SERVICEGEOMETRICAL DETAILS

a
b
c
d
e

Shell Volume Desired

L/D Ratio
Diameter
Total Height of the CYL. Shell (FRP)
Tank Shell FRP Wt.

f
g
h
i

Cover Height or Length

Cover Volume
FRP Weight
Total FRP Weight

=
=
=
=
=
=

DNL
DESIGN CALCULATION FOR (40 KL TANK)
DNL
M/s BHAVI PLAST PVT LTD
PPHGL-FRP
= ML STORAGE TANK

V
L/Di
Di
Hs
Hwt

=
=
=
=
=

>
>

40.2
1.56
3200
5000

40.2
1.56
3200.0
5000.0

Top/Left
400

=
=
=
=

mm
0 m3
179.64 Kg
1134.05 Kg

M^3
Ratio
mm
mm
kg

Bottom/Left
0.0

mm
m3
162.44 Kg
Kg

STORED LIQUID
a

Assumptions Regarding Stirring

Density of the liquid

Design Fluid height (from base line)

= Not Stirred
r

F-Ht
d

Fluid Weight

Total Process Wt.

= 1100
1.1

Kg/m
g/cm3

5000

mm max

= 5000

mm max

L/B Covr
Consider? > no
'Weight > 0
=
45373

Shell
yes
44239.4
Kg

R/T Covr
no
0.0

PRESSURE/VACUUM
= Trace ML

Fluid/Gas in equilibrium with stored Liquid

Pressure over and above fluid head

Pi

= 150.00
= 0.0014715

mm W.C
N/mm2

Vacuum

Pv

= 150.00
= 0.0014715

mm W.C
N/mm2

CYCLIC LOAD: number of Cycles

Ns

= 3650

Nos/10 years

TEMPERATURE
Ot

= 90

Deg Cel

Operating Temp

Total
44239.4

b
c
7

Design Temperature
HDT of resin used

Dt
HDT

WHETHER IN-DOOR OR OUT-DOOR

= 100
= 100

Deg Cel
Deg Cel

100

= Outdoor

Wind Pressure***

Pw

Kg/m^2
156.60
2
= 0.001536216 N/mm

Seismic Coefficient***

Ef

= 0.14

No Unit

*** Numerical value to be verified by approver

MATERIALS OF CONSTRUCTION
a

Resin
Heat Distortion Temperature

= Isophthalic Resin
HDT = 100
Degree Cel.
e-r
= 2
%
Furane? = N

CSM
WRM
= 0.45
0.61
= 33
45
Strain at break
= 2

b
c

Glass Density
Fibre Content

Other Parameters

UV protective top coat

= [YES]
= Resin Rich Coat with UV

thermoplastic lining

= YES
= 66.61

10

Thermosetting lining

= NO

resin density
1.10

SM
0.04
Kg/m^2
10
%
Coefficient of thermal exp
0
0.0000046 / C

3
178
-

mm of
Kg Approx

glass density
2.54
g/cc

PPHGL

mats of CSM/RESIN

FABRICATION
a

Method of manufacturing

Construction

Post Curing

= NO

Post Curing Temperature

= -

11

= Hand Lay-Up
TOP = CSM
SHELL = CSM/WRM
BOTTOM = CSM

DESIGN PROPERTIES

Degree Cel.

CSM

WRM

Units

Ultimate Tensile unit strength

(p 10, BS4994-87)

200.00

250.00

N/mm per Kg/m2 glass mat

Ultimate Tensile Strength

S = U/Tg

89.29

200.00

N/mm2

Unit Modulus
(p 10, BS4994-87)

14000.00

16000.00

N/mm per Kg/m2 glass mat

Unit modulus of 1 mat

X1

6300.00

9760.00

N/mm per Kg/m2 glass mat

Modulus of Elasticity
E=X/Tg

6250.00

12800.00

N/mm for (1 mat as specified at 9b)

Fiber content {wt %}

(ref p 20, Figure 5 BS4994-87)

Fc

33.00

45.00

Resin to glass ratio

2.03

1.22

No Unit

Layer Thickness Constant

TG

2.24

1.25

mm per Kg/m2 glass mat

Inter Laminar Lap Shear Strength

Tou

7.00

6.00

N/mm

In Plane Poisson's Ratio

IPPR

0.30

0.30

Single mat thickness

T-1

1.01

0.76

12

mm (for 1 mat as specified at 9b)

CALCULATION OF SAFETY FACTOR

a

Factor for Method of Manufacturing

K1

= Hand Lay-Up
= 1.50

K2

=
=
=

Factor for Strength Loss

Strength Loss

Factor for Design Temperature

[1.25-.0125(HDT-20-Dt)]

Factor For Cyclic Loading

Number Of Cycles in life time
[1.1+.9(log N-3)/3]

yes
N/A
1.20

SINCE TP LINING

HDT
DT
K3

= 100
= 100
= 1.10

K4

= 3650
= 1.27

K5

= not post cured

= [Degree Cel.]
= 1.50

Factor for Curing Temperature

Post Curing
Post Cure TEMPERATURE

Degree Cel.
Degree Cel.

=
f

13

Over all Safety Factor

K-cal

= 11.3157

11.32

CALCULATIONS FOR ALLOWABLE DESIGN LOADS

a

LOAD LIMITED UNIT LOAD

[=U/K]

b DESIGN STRAIN
b1 Max allowable resin-strain
[min of 0.1*e-r and 0.2]
b2 Resin strain limited unit load
b3 Allowable reinforcement strain
[(Ul/X)*100]
b4 Design Strain (reinforcement limited)

Ul

CSM
= 17.67

e-res

= 0.200

Urs
e-rein

= 28.00
= 0.126

e-d,rein = 0.126

WRM
22.09

N/mm per Kg/m2 Reinforcement

%
32.00
0.138

N/mm per Kg/m2 Reinforcement

[minimum of e-l's of csm and wrm]

b5 Over all design strain
[min of all strains]

e-d

= 0.126

c STRAIN LIMITED LOADS

c1 CSM-Strain limited unit load
[=X*e-d/100]

Us

= 17.67

d DESIGN UNIT LOADS

d1 Design Unit Load
[Minimum among Ul and Us]

Ud

Allowed Unit load per current mat

Ud-1

17.67

= 7.954

20.20

N/mm per Kg/m2 Reinforcement

20.20

N/mm per Kg/m2 Reinforcement

12.322

N/mm (for mats specified at 9b)

CONICAL TOP

1
a

GEOMETRICAL DATA
Angle w.r.t horizontal plane
Angle of conical surface w r to vessel axis

=
=

11.30
79

Degree
Degree

400

1649.2

This figure is only for design

Not to be consulted for fabrication

3200

b
c
d
e
f

Diameter
Height
Area of top cover
Volume of the cone
Slant Length

Di
Ht
Ac
Vc
Sl

DESIGN FOR INTERNAL PRESSURE/VACCUM

a
b

UPWARD STRESS
DOWNWARD STRESS

c
d

UNIFORM LOAD CONSIDERED FOR ROOF AS A PRACTICE

DESIGN STRESS

e
f

MOMENT DUE TO UNIFORMLY DISTRIBUTED LOAD

(eq. 36 OF BS4994-87)
PANEL DIMENSION

g
h
i

MASS OF CSM REINFORCEMENT REQUIRED(eq. 34 of BS4994)

NO. OF CSM REQUIRED
MASS FOR ABOVE NO. OF CSM

3
a
b
c
d

THICKNESS TO LIMIT DEFLECTION

, CONSTANT
LAMINATE MODULUS
MIN. THICKNESS PERMITTED
(rp(p/Elam) eq.38 OF BS4994
NO. OF CSM TO MEET THIS

4
a

DESIGN NUMBER OF CSM

NO. OF CSM REQUIRED AS CHEMICAL LINING

5
a
b
c

THICKNESS
CONTRIBUTED BY MECHANICAL CSM
CONTRIBUTED BY TP LINING
TOTAL

LAMINATE THICKNESS INCLUDING SURFACE MAT

STIFFENER DESIGN

a
b
c
d
e
f
g
h
i
j
k

STIFFENER ARRANGEMENT
DIMENSION OF BIGGEST PANEL
Equation 47 of BS4994-87
SECTOR AREA
LOAD
UNIT LOAD
PERMITTED DEFLECTION
d=wl4/384EI
MATERIAL USED FOR STIFFENER
MODULUS FRP
MOMENT OF AREA REQUIREMENT
BEAM DIMENSION

l
m

MOMENT OF INERTIA
IS DESIGN SAFE ?

7
a
b
c
d
e

DESIGN OF TOP COVER SHELL JOINT

RADIUS OF SHELL TO COVER JOINT
ADDITIONAL OVERLAP DISTANCE BEYOND RADIUS(2*ROOT(Dit/2)
LENGTH OF STIFFENER EXTENDING TO SHELL
THICKNESS AT RADIUS EXTENDING TO SHELL AND TOP COVER
NO. OF CSM REQUIRED TO MEET THIS

8
A
a
b
c

WEIGHTS

=
=
=
=
=

Pi =
Pv =
IMPORANT
=
Pd =
M =
=
rp =
=
=
=

=
Elam =
Tm =

3200
400
8.29
1.07
1649.2

Considering radius which contribute to height

0.0014715
N/mm^2
0.0014715
N/mm^2
: VENTED TO ATMOSPHERE
150.00
Kg/m^2
0.001472
N/mm^2
128.08
0.034
1600.00
4.41
10
4.6

0.0031
6250.00
8.32

=
=

10
0

0.0014715

N/mm^2

Kg/m^2 for frp

Kg/m^2 lining
Kg/m2
kg

from pg 36 of BS4994
N/mm^2

tm-top =
tc-top =
t-top =

10.3
3
13.27

mm
mm
mm

14.77

mm

=
=

6.0
1256
1600
1381845.1
2033.385075
1.2329208
16
1484642130.0
unidirectional half
6250.0
237542.7
50
50
5

NOS. RADIAL 4 OF THEM AS BRANCHING

by

As
W
w
d
EI

I
W
D
t

=
=
=
=
=
=
=
=
=
=
=

Is =
=

surface matt doesnt contribute towards strength, is

used only for getting finished surface

mm2

mm4
round roving
mm4
mm
mm
mm

307500
YES

Is>I

=
=
=
=
=

100
256
325
15
15.2

mm
mm
mm
mm
Nos

=
=
=

8.3
0.0
0.331642826

m2
m2
kg

SURFACE MAT
SURFACE MAT EXTERNAL
SURFACE MAT INTERNAL
RESIN FOR SURFACE MAT

mm
mm
m^2
m^3
mm

between 30 to 100mm

RESIN WEIGHT =

0.673234936

B
a
b
c

CSM
WEIGHT OF CSM(MECHANICAL) LAYER IN KG
WEIGHT OF CSM(CHEMICAL) LAYER IN KG
TOTAL WEIGHT IN KG

=
=
=

Total
115.20
35.57
150.77

CSM
38.02

RESIN
77.18

KG

C
a
b
c
d
e

STIFFENER
TOTAL LENGTH OF STIFFENER
STIFFENER WIDTH
AREA
NUMBER OF CSM
WEIGHT

=
=
=
=
=

9895.45
150
1.48
5
3.3

MM
MM
M2
NOS.
KG

RESIN WEIGHT =

6.77962258

D
a
b

ADDITIONAL THICKNESS AT JOINT

Area of additional thickness
weight of additional thickness

=
=

2.60
5.86

M2
KG

RESIN WEIGHT =

11.88716168

10

WEIGHT OF TOP COVER

179.64

KG

CYLINDRICAL SHELL
Chemical Resistant

Thickness Build up

CSM-WRM balance
CSM - WRM=

1.00
SM
Same Segment

SHELL
a
b
c
d

Number of segments
Segments starts (from base-line)
Support Centre Line (from base-line)
Segment Length

Ns-A
from
To
Sl-A

8.00
0.00
4000.00
1000.00

=
=
=
=

SHELL DESIGN
1

SEGMENT DETAILS
a
Segment, from (mm from base line)

Segment, to (mm from base line)

Segment length (mm)

Stiffner Gap in the segment (mm)

Maximum allowed

e
f

1.00
CSM
Another Segment

1.00
4000.00
5000.00
1000.00

NS-B=
from=
To=
Sl-B=

11.28

11.28

11.28

1.00

2.00

3.00

4.00

5.00

5000.00
to
4000.00

4000.00
to
3000.00

3000.00
to
2000.00

2000.00
to
1000.00

1000.00
to
0.00

Hs

1000.00

1000.00

1000.00

1000.00

1000.00

=
=

1000.00

1000.00

1000.00

1000.00

1000.00

Volume Of Shell m3
MASS

Vs
Ms

=
=

8.04
8847.87

8.04
8847.87

8.04
8847.87

8.04
8847.87

8.04
8847.87

Max Fluid Head at lawest point. (mm)

Consider 150 mm extra fluid pressure for safety
Progressive Volume Of Fluid ( M3)
Progessive Mass Of Fluid (Kg)

Hs-f

=
=
=
=

1000.00
1150.00
8.04
8847.87

2000.00
2150.00
16.09
17695.74

3000.00
3150.00
24.13
26543.62

4000.00
4150.00
32.17
35391.49

5000.00
5150.00
40.22
44239.36

DESIGN FOR CIRCUMFERENCIAL UNIT LOAD

a

Unit load d.t. fluid pressure (N/mm)

[sp gravity*height*dia*9.81/2000000]

Qcf

19.86

37.12

54.39

71.65

88.92

Unit load d. t. internal pressure,

[Qcp=Pi*Di/2]

Qcp

2.35

2.35

2.35

2.35

2.35

Max Circumferential Unit Load

[Qcm = Qcf+Qcp]

Qcm

22.21

39.48

56.74

74.01

91.27

Circumferencial Unit Load

due to vaccum,
[Qcv=Pv*Di/2]

Qcv

2.35

2.35

2.35

2.35

2.35

Q-fi

19.86

37.12

54.39

71.65

88.92

2
2
4
2

3
4
4
2

4
4
5
3

5
5
5
3

6
6
6
4

Qax-c

179.64
179.64
0.02

289.03
0.03

398.42
0.04

507.82
0.05

617.21
0.06

Qax-t

1.18

1.18

1.18

1.18

1.18

Qax-c

1.18

1.18

1.18

1.18

1.18

0.70

0.70

0.70

0.70

0.70

Design Circumfer. Unit load

[MAXIMUM of Qcv or Qcm]
[Eq 7 of BS 4994-87]

Mat requirement for this (Nos)

CSM
=
CSM ROUNDUP=
WRM
=

DESIGN OF SHELL OF AXIAL LOAD, 14.3, BS 4994-87

a
b
c
d
e

3.00
CSM

Weight Transmitted from.....

Top Cover or Bottom Cover (Kg)
total weight load acting compressive(Kg)
max compressive unit load
(W/3.142Di)
axial tensile load due to internal pressure
(Pidi/4)
axial compressive load due to vacuum
(Pvdi/4)

AXIAL UNIT LOAD DUE TO WIND/SEISMIC LOADS

a
WIND LOAD (N)

W1

Sf =

(Sf. Pw.Di.Hs)

Bending Moment
Bending moment contribute by
Bending moment contribute by
Bending moment contribute by
Bending moment contribute by
Bending moment contribute by

Ww

3441.12

3441.12

3441.12

3441.12

3441.12

ON

1 segment
1720561.92

2 segment
5161685.76
6882247.68

3 segment
8602810
13764495
15485057
0

4 segment
12043933
20646743
25808429
27528991

5 segment
15485057
27528991
36131800
41293486
43014048

1720561.92
12387.02
6193510.40
6193510.40

12043933.44
24774.04
24774041.60
24774041.60

37852362.24
37161
55741594
55741593.60

86028096.00
49548
99096166
99096166.40

163453382.40
61935
154837760
163453382.40

3.08

6.93

12.32

20.32

1.97
1.95

4.29
4.26

8.15
8.11

13.55
13.50

21.56
21.50

1.97

4.29

8.15

13.55

21.56

CSM

WRM

4
2

4
2

5
3

5
3

6
4

1 segment
2 segment
3 segment
4 segment
5 segment

e
f

SEISMIC LOAD (N)

Ef x Wp
BENDING MOMENT DUE TO THIS LOAD
DESIGN BENDING MOMENT

Mw
Md

AXIAL UNIT TENSION/COMP DUE TO WIND LOAD

Qm-tc 0.77

MAX AXIAL UNIT LOAD

DUE TO COMPRESSIVE LOAD
DUE TO TENSILE LOAD

N/MM

h
i
j

DESIGN AXIAL UNIT LOAD

MAT REQUIREMENT

CURRENT MAT REQUIREMENT

CSM
WRM

THICKNESS

CSM 4.0
WRM 2
TOTAL 5.56

4.0
1.5
5.56

5.0
2.3
7.33

5.0
2.3
7.33

6.0
3.1
9.10

CSM 4.00
WRM 2.00
THICKNESS
6.00
SHELL 3212.00
OD

4.00
2.00
6.00
3212.00

5.00
3.00
8.00
3216.00

5.00
3.00
8.00
3216.00

6.00
4.00
10.00
3220.00

DESIGN AGAINST BUCKLING DUE TO COMPRESSIVE LOAD

a
ASSUMED MAT FOR COMPRESSIVE LOAD

X-lam

CSM 25200.00
WRM 19520.00
TOTAL 44720.00

25200.00
19520.00
44720.00

31500.00
29280.00
60780.00

31500.00
29280.00
60780.00

37800.00
39040.00
76840.00

c
d

TOTAL COMPRESSIVE LOAD

THICNESS NECESSARY TO ACHIEVE PERMISIBLE LOAD
tc=FDo/0.6Xlam

Qax-C 1.97
tmin
0.94

4.29
2.05

8.15
2.87

13.55
4.78

21.56
6.02

MATS REQUIREMENT TO MEET THIS

CSM
WRM

5
3.00

4
2.00

4
2.00

4
2.00

5
3.00

L
P

2000.00
0.00154

2000.00
0.00154

3500.00
0.00154

3500.00
0.00154

3500.00
0.00154

DESIGN FOR EXTERNAL PRESSURE

a
STIFFENER GAP IN MM
b
TOTAL EFFECTIVE PRESSURE

c
d
e
f
g

EFFECTIVE LENGTH OF SHELL

THICKNESS OF SHELL
YOUNGS MODULUS
FACTOR L/Do
MINIMUM SHELL THK TO AVOID BUCKLING

MAT REQUIREMENT TO MEET THIS

DESIGN NUMBER OF MATS

j
k
l
m

THICKNESS OF MECHANICAL LAYER

THICKNESS OF CHEMICAL LAYER
TOTAL
THICKNESS INCLUDING SURFACE MAT

FRP WEIGHT CALCULATION

W-lam (kg/m2)
a

WT OF MECHANICAL LAYER

c
d

WT OF CHEMICAL LAYER ( TOTAL)

WT OF SURFACE MAT

TOTAL SHELL WT

Wtm
TOTAL
Wtc
Wsm
TOTAL

L
t-lam
X-LAM
S
tm
Elam
CSM
WRM

2000.00
6
44720
0.31
7
7453
5
3

2000.00
6
44720
0.31
7
7453
5
3

3500.00
8
60780
0.31
8
7598
5
3

3500.00
8
60780
0.31
8
7598
5
3

3500.00
10
76840
0.31
8
7684
5
3

CSM
WRM
tm
tc
t-tot
t

5
3
7.3
3
10.3
11.8

5
3
7.3
3
10.3
11.8

5
3
7.3
3
10.3
11.8

5
3
7.3
3
10.3
11.8

6
4
9.1
3
12.1
13.6

CSM
RESIN
WRM
RESIN

22.62
45.92
18.40
22.45

22.62
45.92
18.40
22.45

22.62
45.92
18.40
22.45

22.62
45.92
18.40
22.45

27.15
55.11
24.53
29.93

=
=
=
=
=

109.39
574.29
215.67
0.40
2.02

109.39

109.39

109.39

136.72

0.40

0.40

0.40

0.40

791.98

KG

FLAT BOTTOM
1
2

TP LINING
AREA OF BOTTOM

DESIGN FOR VACUUM ( Not applicable to storage tank vented to atmosphere pressure)

a
b
c

Upward Stress
Downward Stress
Moment Due to Uniformaly Distributed Load
1*p*D2 Equation 30 of BS 4994
1 from P32 for fixed edge condition (Type1)
Panel Dimension
Mass of CSM Required
Eq 34 of BS4994-87
No. of csm requiredto meet this

d
e
f

7
a

YES
8.0

M2

Md

0.001472
NA
117.72

N/mm2
(SINCE CONTINUOUSLY SUPPORTED BOTTOM)
Nmm

1
rp
Mcsm

=
=
=

0.03125
1600.00
4.22

mm
kG/M2

Ncsm

Elam
tmin

=
=
=

0.010660
6250.00
11.32

11

SHELL BOTTOM
thickness of bottom shell
No. of csm required

=
=

11
11

BOTTOM FRP THICKNESS

contributed by Mech CSM
contributed by chemical
total

=
=
=

11
3.00
14

mm
mm
mm

SHELL BOTTOM JOINT

overlap radius either side

268

mm

50

mm

28

mm

=
=
=

8.0
0
0.3

m2
m2
kg

THICKNESS TO LIMIT DEFLECTION

a constant
laminate modulus
Min. thickness permitted
p.rp4/Elam)^0.25
No. of csm to meet this

MATERIAL REQUIREMENT
SM
Surface Mat External
Surface Mat Internal
weight of sm
CSM
Weight of CSM (Mech)
Weight of CSM (Chem)
total weight of bottom panel

Pv

=
=

=
=
=

Radius of joint
Fig 16, pg 50, BS 4994
Corner Thickness
8

Ab

Wtm (Kg) =
Wtc (Kg) =
Wt
=

123.22
34.51
158.05

N/mm2

csm
40.67
Kg

Resin
82.55