SCORPIO CRDe

All New Lx, Dx, Slx

ELECTRICAL WIRING MANUAL

Revision 3
MAN-00026
940XXXR031107EN-WM

CONFIDENTIAL

ONLY FOR INTERNAL CIRCULATION WITHIN

M&M AUTHORISED DEALERS & SERVICE CENTRES
PASSING ON TO THRID PARTY IS NOT PERMITTED
ALWAYS CHECK FOR THE LATEST VERSION

RELEASED BY :
TECHNICAL PUBLICATION CELL
MAHINDRA & MAHINDRA LTD
Rev 3 NOVEMBER 2007

The reproduction, translation, transmission, in part of whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd.

2007 Mahindra & Mahindra Ltd

TABLE OF CONTENTS
1.

CONTROLLERS/FUSES/RELAYS LOCATIONS
ENGINE COMPARTMENT FUSE/RELAY BOX
MAIN FUSE /RELAY BOX
AUXILLARY/CRDe FUSE/RELAY BOX

2.
3.
4.
5.
6.

- EF
MF
- AF

POWER FLOW DIAGRAM

WIRING HARNESS LAYOUT
INTERCONNECTORS LOCATION/PINS/VIEWS
GROUND/EARTHING POINTS LOCATIONS
INDIVIDUAL CIRCUITS
ENGINE MANAGEMENT SYSTEM (CRDe)
STARTING CIRCUIT
CHARGING CIRCUIT
HVAC CIRCUIT
INSTRUMENT CLUSTER CIRCUIT
POWER WINDOW CIRCUIT
REMOTE LOCKING SYSTEM
CIGAR LIGHTER/12 V POINT CIRCUIT
HORN CIRCUIT
DEMISTER CIRCUIT
WIPER & WASHER FRONT CIRCUIT
WIPER & WASHER REAR CIRCUIT
HEADLAMP CIRCUIT
HEADLAMP LEVELLING CIRCUIT
FOLLOW-ME-HOME CIRCUIT
PARKING/REGISTRATION PLATE CIRCUIT
INTERIOR LAMPS CIRCUIT
STOP LAMP/CLUTCH PEDAL CIRCUIT
TURN AND HAZARD CIRCUIT
REVERSE LAMP CIRCUIT
FOG LAMP CIRCUIT
VOICE MESSAGING SYSTEM CIRCUIT
AUDIO CIRCUIT
FUEL LID OPENER
4WD CIRCUIT

7.
8.

VEHICLE WIRING DIAGRAM

APPENDIX
Diode Checking Procedure
Symbols and nomenclature
Wire Colour coding chart

2
3
4
5

6
10
11
14
15
16
17
18
19
20
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
50

MAN-00026

940XXXR031107EN-WM

CONTROLLERS/FUSE/RELAY BOX LOCATIONS SCORPIO (All New) CRDe

FUESE & RELAY BOXES

1
2
3

ECUs & CONTROLLERS

ENGINE COMPARTMENT FUSE BOX - EF

MAIN FUSE/RELAY BOX - MF
AUX FUSE/RELAY BOX (CRDe) - AF

4
5
6

VMS CONTROLLER
FOLLOW ME CONTROLLER
4WD CONTROLLER
REMOTE LOCKING CONTROLLER/
SECURITY SYSTEM
HAZARD CONTROLLER
CRDe ENGINE CONTROLLER

7
8
9

RELAYS
10

STARTER RELAY

11

STARTER ENABLE RELAY

12

VMS DIODES (2 Nos)

12
8

4
5
6

M
F

7 11

3
A
F

10
1

EF

9
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940XXXR031107EN-WM

ENGINE COMPARTMENT FUSE/RELAY BOX

LOCATION

EF

FRONT LEFT FENDER

60A
2

60A
1

30A
4

100A
12

15A
8

15A
9

15A
10

11

FUSE No

FUSE RATING

COLOUR

CIRCUIT

60A

YELLOW

MAXI FUSE 1

60A

YELLOW

MAXI FUSE 2

60A

YELLOW

GLOW PLUG

30A

PINK

CRDe ECU SUPPLY

15A

BLUE

HEADLAMP - HIGH

15A

BLUE

HEADLAMP - LOW

10

15A

BLUE

HORN/HAZARD

100A

BLUE

CHARGING SYSTEM

HEAD LAMP
HIGH BEAM
RELAY

HORN
RELAY

15 A

20 A

HEAD LAMP
LOW BEAM
RELAY

A/C
REQUEST
RELAY

15 A

20 A

Important Note :
The 100 Amps charging fuse
(S N0 12) is fixed by bolts at
the bottom. To remove the
fuse , the bolts needs to be
removed first.

6
7

11
12

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940XXXR031107EN-WM

MF

MAIN FUSE/RELAY BOX

LOCATION

BELOW STEERING WHEEL

MAIN FUSE/RELAY BOX - FUSES/CIRCUITS/RATINGS

FUSE No

FUSE
RATING

COLOUR

CIRCUIT

RED

INTERIOR LAMP/PARK LAMP/

ILLUMINATION/ AUDIO
MEMORY/FOLLOW-ME/HEADLAMP
LEVELLING/ HEAD LAMP/ VMS

20A

RED

FUEL LID OPERATION

20A

YELLOW

4WD - ELECTRIC SHIFT

30A

GREEN

10A

2
3
4

CONDENSER FAN

FUSE
No

FUSE
RATING

COLOUR

12

15A

BLUE

13
14
15

15A

BLUE

10A

RED

20A

YELLOW

CIRCUIT

CIGAR LIGHTER/ACCESSORIES

FRONT/REAR WIPER MOTOR

REAR WIPER PARK MECHANISM
CRDe ECU K28

15A

BLUE

FRONT FOG LIGHT

16

10A

RED

TURN SIGNAL/VMS/CHARGING
LAMP/REVERSE LAMP

15A

BLUE

REAR FOG LIGHT

17

10A

RED

PARKING LIGHTS/FOLLOW-ME/
HEADLAMP LEVELLING

CRDe DIAGNOSTIC

18
19
20
21

10A

RED

AUDIO SYSTEM/FOLLOW-ME

-----

-----

-----

-----

40A

GREEN

POWER WINDOW

22

40A

GREEN

A/C BLOWER

5A
9

20A
10

7
8
9
10
11

FRONT
FOG
RELAY

5A

BROWN

15A

BLUE

5A

BROWN

SECURITY SYSTEM ECU (CDL-2)

20A

YELLOW

CENTRAL DOOR LOCKING (CDL-1)

15A

BLUE

10A
1

20A
2

DEMISTER

A/C COMPRESSOR
/DEMISTER/HEADLAMP

20A
3

30A
4

15A
5

15A
6

5A
7

15A
8

---------

20 A

20 A
40A
21

REAR
FOG

A/C
COMPRESSOR
RELAY

40A
22

PULLER

10A
18

10A
17

10A
16

20A
15

10A
14

15A
13

15A
12

15A
11

FUEL LID
OPENER
RELAY

20 A

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940XXXR031107EN-WM

AUX. FUSE/RELAY BOX

LOCATION

MAIN
RELAY
CRDe

BEHIND GLOVE BOX/BLOWER MOTOR

DEMISTER
CONTROLLER

WIPER
CONTROLLER

BLOWER
RELAY

CONDENSOR
FAN
RELAY

30 A

30 A

30 A
10A
1
10A
2

AF

15A
3
15A
4
15A
5
10A
6

AUX. FUSE/RELAY BOX - FUSES/CIRCUITS/RATINGS

FUSE No
1
2
3
4
5
6

FUSE RATING

COLOUR

CIRCUIT

10A

RED

A/C REQUEST

10A

RED

HFM SENSOR SUPPLY

15A

BLUE

EGR/BRAKE LIGHT/CLUTCH SWITCH

15A

BLUE

CRDe ECU SUPPLY - K05

15A

BLUE

CHECK ENGINE LAMP

10A

RED

CRDe ECU SUPPLY - K01

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940XXXR031107EN-WM
POWER FLOW DIAGRAM
SCORPIO CRDe (All New) BS3 MAN-00026

STR

STARTER SOLENOID

BATTERY

CHARGING FUSE
EF - 100 A

E1
E14
F(EF, 15A) Horn
Hazard

FROM START
ENABLE RELAY

STARTER RELAY

FROM IGN 15

FROM COMBINATION
SWITCH

F(EF, 15A) Head Lamp High

F(EF, 15A) - Head lamp Low

ALT

MAXI FUSE 1
EF - 60 A

MAXI FUSE 2
EF - 60 A

MAXI FUSE 3
EF -

MAXI FUSE 4
EF - 30 A

D
Page 6Fusebox
Legend : EF Engine Compartment Fusebox ; MF Main Fusebox ; AF Auxilliary

MAN-00026

940XXXR031107EN-WM

F(MF, 40A) Blower Motor Relay +12V

F(MF, 15A) Demister Controller + 12 V
F(MF, 20A) Central Door Locking +12V
F(MF, 5A) - Security System Controller
F(MF, 15A) Fog Lamp Relay +12V
F(MF, 5A) Diagnostic Link Connector +12V

POWER FLOW SCORPIO CRDe (All New) BS3

Water in Fuel Sensor

CRDe ECU Relay +12V
F(AF, 10A) ECU K01
F(AF, 15A) ECU K05
F(AF, 15A) Temp. Gauge +12V
High Temp. Warning Lamp
OBD Lamp
Check Engine Lamp
F(AF, 10A) A/c Compressor Clutch Relay Coil
A/c Request Relay + 12V
F(AF, 15A) - Clutch Switch
Stop Lamp +12V
Vacuum Modulator +12V

Legend : EF Engine Compartment Fusebox ; MF Main Fusebox ; AF Auxilliary

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F(MF, 20A) Fuel Lid Opener Relay/Switch +12V

F(MF, 30A) Condenser Fan Relay +12V
F(MF, 20A) 4WD Shift Motor
F(MF, 10A) Interior Lamp Front
Interior Lamp Rear
Footstep Lamp
Ignition Key Ring Lamp
Headlamp Controller (Door Open Signal)
Head Lamp Low Relay Coil
VMS
Audio Memory
HVAC Memory
Cluster Memory
F(MF, 10A) Park Lamp Lt/Rt
Tail Lamp Lt/Rt
Reg Number Plate Lamp
Headlamp Leveling Switch/Motor
Headlamp Controller (Park Light Signal)
Illumination 4WD Selector Switch
Illumination HVAC Switches
Illumination Fuel Lid Switch
Illumination Demister Switch
Illumination Cigar Lighter
Illumination Cluster
POWER FLOW SCORPIO CRDe (All New) BS3

IGNITION SWITCH
30
KA
P
15a

B.1

15
50

Legend : EF Engine Compartment Fusebox ; MF Main Fusebox ; AF Page

Auxilliary
8 Fusebox

MAN-00026

940XXXR031107EN-WM

B.1
F(MF, 10A) Audio
Headlamp Controller
(Key removal)

KA

P
50
F(MF, 15A) Cigar Lighter
F(MF, 15A) Front Wipe/Wash
Rear Wipe/Wash
F(MF, 10A) Rear Wiper Park Position
F(MF, 40A) - Power Window
Blower Relay Coil
F(MF, 10A) A/c Compressor Relay
Condenser fan Relay Coil
Demister Switch
Demister Timer
4WD ECU

Note :
Circuits 15a and 50 are mutually exclusive

POWER FLOW SCORPIO CRDe (All New) BS3

Star Enable Relay Coil

Start Enable Relay
Starter Relay Coil

15a
15
F(MF, 10A) Hazard Controller
Reverse lamp
HVAC Control Panel
Fuel Gauge
Tachometer
VMS
Speedometer/Tachometer PCB
Tell Tale Brake Fluid
Tell Tale Battery Charging
Tell Tale 4WD High
Tell Tale 4WD Low
Tell tale Low Oil Pressure
Tell Tale Seat Belt
F(AF, 10A) HFM Sensor + Ign
F(AF, 20A) CRDe ECU +Ign K28
Legend : EF Engine Compartment Fusebox ; MF Main Fusebox ; AF Auxilliary
PageFusebox
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940XXXR031107EN-WM

WIRING HARNESS LAYOUT

HARNESS
No
1
2
3
4
5
6
7
8
9
10
11
12

DESCRIPTION
INSTRUMENT PANEL (IP)
ENGINE ROOM
ENGINE
FLOOR
DOOR - FRONT RIGHT
DOOR - FRONT LEFT
DOOR - REAR RIGHT
DOOR - REAR LEFT
DOOR - BACK DOOR
ROOF
CENTRAL CONSOLE
FOOTSTEP LAMP (Only TC4)

10

1
11

9
12

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INTER-CONNECTORS - LOCATIONS/PINS/VIEWS
DESCRIPTION

LOCATION

IC No

PINS

M/F

IP to FLOOR

A-PILLAR RIGHT

21

IP to FLOOR

A-PILLAR RIGHT

20

IP to FLOOR

A-PILLAR RIGHT

13

IP to ENGINE FLOOR

A-PILLAR RIGHT

20

IP to ENGINE FLOOR

A-PILLAR RIGHT

5+2

IP to HVAC

BEHIND CENTER
BEZEL

5+2

IP to TRANSFER
CASE

A-PILLAR RIGHT

IP to TRANSFER
CASE

A-PILLAR RIGHT

IP to TRANSFER
CASE

A-PILLAR RIGHT

IP to ENGINE

A-PILLAR LEFT

10

21

CONNECTOR VIEW

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INTER-CONNECTORS - LOCATIONS/PINS/VIEWS
DESCRIPTION

LOCATION

IC No

PINS

M/F

IP to ENGINE

A-PILLAR LEFT

11

20

ENGINE ROOM to
FOG LAMP

WHEEL HOUSE
PANEL -RIGHT

12

FLOOR to ROOF
WIRING

A-PILLAR RIGHT

13

FLOOR to DRIVER
DOOR

A-PILLAR RIGHT

14

FLOOR to REAR
DOOR

B-PILLAR RIGHT

15

FLOOR to TRANSFER BELOW DRIVER

CASE (Old 4WD ECU) SEAT

16

FLOOR to TRANSFER BELOW DRIVER

CASE(New 4WD ECU SEAT

16

FLOOR to CONSOLE

17

12+2

FLOOR to CO-DRIVER A-PILLAR LEFT

18

FLOOR to BACK
DOOR

D-PILLAR RIGHT

19

13

FLOOR to BACK
DOOR

D-PILLAR RIGHT

20

BELOW CONSOLE

CONNECTOR VIEW

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940XXXR031107EN-WM

INTER-CONNECTORS - LOCATIONS/PINS/VIEWS
DESCRIPTION

LOCATION

IC No

PINS

M/F

FLOOR to CHASIS

Near FUEL TANK

21

FLOOR to REAR
DOOR

B-PILLAR LEFT

22

ROOF to HM STOP
LAMP

REAR ROOF PANEL

23

IP to ENGINE ROOM
(Only in export
models)

A-PILLAR RIGHT

24

CONNECTOR VIEW

M - MALE CONNECTOR WITH PINS

F - FEMALE CONNECTOR

IC- 1, 2, 3, 4, 5, 7,
8, 9, 13, 14, 24

IC- 12

IC- 19, 20

IC- 15

IC- 23
IC- 16

IC- 21

IC- 6
IC- 17
IC- 22

IC - 10 , 11 ,18

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GROUND LOCATION CHART

GROUND No
E0
E1
E2
E3
E4

E5
E6
E7
E8
E9
E10
E11
E12
E13
E14
E15

CIRCUITS CONTROLLED

LOCATION

CRDe ECU (K02, K04, K06), TEMPERATURE GAUGE, FUEL GAUGE, STARTER
RELAY, VEHICLE SPEED SENSOR, WATER IN FUEL SENSOR, HEADLAMP
ON BATTERY NEGATIVE POST
RELAY
BATTERY NEGATIVE TERMINAL TO BODY

FRONT WHEEL HOUSE PANEL - LEFT

UNUSED
FRONT WHEEL HOUSE PANEL - LEFT
TURN LEFT, SIDE MARKER LEFT , HEADLAMP/LEVELLING MOTOR - LEFT,
FRONT WASHER MOTOR, HORN, CONDENSOR FAN, A/C PRESURE SWITCH, FRONT WHEEL HOUSE PANEL - LEFT
SIREN
FRONT FOG LAMP, PARK LEFT/RIGHT, TURN RIGHT, SIDE MARKER RIGHT ,
HEADLAMP/LEVELLING MOTOR - RIGHT, FRONT WIPER MOTOR, TAIL LAMP FRONT WHEEL HOUSE PANEL - RIGHT
- LEFT, FLWI
CIGAR LIGHTER, DEMISTER RELAY, DLC, FOG LAMP RELAY,BLOWER
RELAY, CONDENSOR FAN RELAY,INETRIOR LAMP- FRONT/REAR,
ILLUMINATION, HAZARD CONTROLLER, HAZARD SWITCH, COMBINATION
SWITCH, VMS RESET SWITCH, HEAD LAMP LEVELLING SWITCH,

A-PILLAR RIGHT

AUDIO

A-PILLAR RIGHT

HVAC

A-PILLAR LEFT

UNUSED
CLUTCH SWITCH (4WD), DRIVER DOOR LOCK, FOLLOW ME HOME
CONTROLLER,POWER WINDOW, SECURITY SYSTEM, CENTRAL DOOR
LOCKING, SEAT BELT SWITCH, VMS UNIT, TANK UNIT
UNUSED
DEMISTER, REAR FOG LAMP, REGISTRATION PLATE, TAIL LAMP RIGHT,
CHSML, STOP LAMPS, REAR WIPER, REAR WASHER, REVERSE LAMP, TURN
REAR - LEFT/RIGHT
UNUSED

A-PILLAR LEFT
BELOW CETRE CONSOLE

D-PILLAR RIGHT
D-PILLAR LEFT

UNUSED
BATTERY NEGATIVE TERMINAL TO ENGINE

ENGINE BLOCK - LEFT

CRDe ECU,
FLWI - BRAKE FLUID LEVEL WARNING INDICATOR
CHMSL - CENTRAL HIGH MOUNTED STOP LAMP

A-PILLAR LEFT

E5, E6
E4

E11
E4
E9

E13 E14
E10

E2
E3

E1

E15
E12

E0
E7, E8

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940XXXR031107EN-WM

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INDIVIDUAL CIRCUITS

ENGINE MANAGEMENT SYSTEM (CRDe)

STARTING CIRCUIT
CHARGING CIRCUIT
HVAC CIRCUIT
INSTRUMENT CLUSTER CIRCUIT
POWER WINDOW CIRCUIT
REMOTE LOCKING SYSTEM
CIGAR LIGHTER/12 V POINT CIRCUIT
HORN CIRCUIT

DEMISTER CIRCUIT
WIPER & WASHER FRONT CIRCUIT
WIPER & WASHER REAR CIRCUIT
HEADLAMP CIRCUIT
HEADLAMP LEVELLING CIRCUIT
FOLLOW-ME-HOME CIRCUIT
PARKING/REGISTRATION PLATE CIRCUIT
INTERIOR LAMPS CIRCUIT
STOP LAMP/CLUTCH PEDAL CIRCUIT
TURN AND HAZARD CIRCUIT
REVERSE LAMP CIRCUIT
FOG LAMP CIRCUIT
VOICE MESSAGING SYSTEM CIRCUIT
AUDIO CIRCUIT
FUEL LID OPENER
4WD CIRCUIT

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INSTRUMENT CLUSTER - SCORPIO (All New) CRDe

1

18

25

19 7 11

24

12

23

15 20 21

14

13 22 8

10

17 26

16

1. TACHOMETER
2. SPEEDOMETER
3. ODOMETER
4. TRIP A/TRIP B/CLOCK
5. MODE KNOB
6. SET KNOB
7. REAR FOG
8. ENGINE CHECK LAMP
9. ABS FAULT LAMP
10. GLOW PLUG
11. BATTERY CHARGING
12. SECURITY SYSTEM
13. HIGH BEAM
14. LOW OIL PRESSURE
15. LOW BRAKE FLUID/
HAND BRAKE
16. DOOR AJAR
17. TEMPERATURE GAUGE
18. WATER IN FUEL
19. DRIVER SEAT BELT
20. 4WD HIGH
21. 4WD LOW
22. OBD CHECK LAMP
23. FUEL GAUGE
24. DIRECTION INDICATOR
25. DIRECTION INDICATOR
26. HIGH TEMPERATURE LAMP

UPTO VIN 72D75112

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INSTRUMENT CLUSTER - SCORPIO (All New) CRDe

1. TACHOMETER
2. SPEEDOMETER
3. ODOMETER
4. TRIP A/TRIP B/CLOCK
5. MODE KNOB
6. SET KNOB
7. ABS FAULT LAMP
8. ENGINE CHECK LAMP
9. REAR FOG
10. GLOW PLUG
11. BATTERY CHARGING
12. SECURITY SYSTEM
13. HIGH BEAM
14. LOW OIL PRESSURE
15. LOW BRAKE FLUID/
HAND BRAKE
16. DOOR AJAR
17. TEMPERATURE GAUGE
18. WATER IN FUEL
19. DRIVER SEAT BELT
20. 4WD HIGH
21. 4WD LOW
22. OBD CHECK LAMP
23. FUEL GAUGE
24. DIRECTION INDICATOR
25. DIRECTION INDICATOR
26. HIGH TEMPERATURE LAMP
FROM VIN 72D75113

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ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM

SYMBOL
Y-R
Y-R

EXPLANATION
WIRE WITH COLOUR OF WIRE
Y- BASE COLOUR ; R - TRACER COLOUR
(Refer colour chart for colour codes)
WIRES - NOT JOINED

WIRES - JOINED

SHILEDED WIRE

TWISTED WIRE

>>

CONNECTOR

IC12/17

IC12 - CONNECTOR NO
17 - PIN NO IN CONNECTOR 12

EARTH / GROUND

GROUND ON COMPONENT

POWER SOURCE - BATTERY

POWER SOURCE - DC

POWER SOURCE - AC

10 A

FUSE WITH RATING & DIRECTION OF FLOW

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ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM

SYMBOL

EXPLANATION
COIL / INDUCTOR

RESISTANCE/RESISTOR

VARIABLE RESISTOR/RHEOSTAT

POTENTIOMETER

SWITCH - PUSH TO MAKE

SWITCH - TOGGLE

SWITCH - PUSH TO BREAK

SWITCH - ON/OFF

CAPACITOR

VARIABLE CAPACITOR

LAMP

INDICATOR LAMP

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ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM

SYMBOL

EXPLANATION
MOTOR

DIODE

ZENNER DIODE

LIGHT EMITTING DIODE (LED)

TRANSISTOR (NPN)

TRANSISTOR (PNP)

30

85

87

4-POINT, NO (NORMALLY OPEN) RELAY

86

30

87

85

86

30

87

85

86

4-POINT, NC (NORMALLY CLOSED) RELAY

4-POINT, NO (NORMALLY OPEN) RELAY WITH DE-SPIKING

DIODE

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ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM

SYMBOL

30

85

EXPLANATION

87

4-POINT, NC (NORMALLY CLOSED) RELAY WITH DE-SPIKING

DIODE

86

87
30
87a
85

30

86

87
87a

85

5 POINT RELAY (CHANGE OVER RELAY)

5 POINT RELAY (CHANGE OVER RELAY) WITH DE-SPIKING

DIODE

86

SOLENOID

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WIRE COLOUR CODES

WIRE COLOUR

WIRE CODE

B
BL/L
G
Gr
O
P
R
Sb/S
V
W
Y
Br

BLACK
BLUE
GREEN
GRAY
ORANGE
PINK
RED
SKY BLUE
VIOLET
WHITE
YELLOW
BROWN

DECODING WIRE COLOUR

Y-R

BASE COLOUR
TRACER COLOUR

Y YELLOW
R - RED

Page 50