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a TM 9-4935-588-12 TECHNICAL MANUAL ° / OPERATOR'S AND ORGANIZATIONAL MABITENANCE MANUAL: RADAR TEST SET AN/MPM-59 (XO-3) (FORWARD AREA ALERTING RADAR SYSTEM) we we Posie mocowans “> ieee ope This copy is a reprint which includes current pages from Changes 1 through 6. ARTERS, DEPARTMENT OF THE ARMY MAY 1972 ‘TECHNICAL MANUAL No, 9-4935-588-12 You can help improve this manual. If you find Please let us know. Mail your letier, DA or DA Form 2028-2 located in the back of this manual direct to. Commuter [Mal Log Ctr, ATTN: DRSMI-SNPM, Redstone Arsenal, AL Section Operator and Organizational Maintenance Manu: ‘TM 9.4936.688-12 HEADQUARTERS, DEPARTMENT OF THE ARMY WASHINGTON, D.C. ,/6 May 1972 RADAR TEST SET AN/MPM-59 (X0-3) (FORWARD AREA ALERTING RADAR SYSTEM) REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS NA Form 2 Page PART ONE, OVERALL TEST SET CHAPTER 1, INTRODUCTION 1 GENERAL at. 1 1-3, 14, 15, 1 1-8, 1-9, 1-10. Components of End Itema, Basic Issue Items, and Additional ‘Authorization Lista Maintenance Allocation and Raporting Equipment improve ont Recommendations (i) - Maintenance Forma and Records - Callbration Nomenclature Cross Reference -- Purpose of OMTS =~ Power Measurement General ‘Fast Information =~ 1 DESCRIPTION Inverter Load REDL Test Sot Osctlioscope Power Meter AN/USM 260 and ‘Thermistor Mount Differences Among Models CHAPTER 2, PREVENTIVE MAINTENANCE 1 GENERAL 2-1, Purpose 2-2, Preventive Maintenance Schedule - = 1 SERVICING 2-3, Cleaning and Painting -. 23 2-4, Lubrication 23 Inverter Load Filter Servicing -- mistakes oF if you know of a way to improve the procedures 8 (Recommended Changes to Publications and Bla cations and Blank Forme), U.3, Army Missile Command) ‘35808, A reply will be furnished to you. Section Page 2-8, Inverter Load Resistance Check 23 2-7, Continuity Tests for Cable as 2 24 2-9, Continuity Testa for Cable W2 --- 2-4 CHAPTER 8, UNSCHEDULED SERVICES, ‘OPERATION UNDER UNUSUAL CONDITIONS AND STORAGE I SERVICES UPON RECEIPT 4 31 3-1, General 3-2, Inspection OPERATION UNDER UNUSUAL CONDITIONS 31 3-1 3-1 3-1 31 3-3, General 3-4, High Temperature --. 3-8. Low Temperature 3-6, High Humidity 3-7, Extreme Dust -. TI MARCH ORDER 3-8, Limited 3-9, Cross Country IV STORAGE PROCEDURES 3-10, Administrative Storage - 3-11, Preparation for Storage - CHAPTER 4, DESTRUCTION OF ARMY MATERIEL ‘TO PREVENT ENEMY USE 1 GENERAL 4-1, Conditions for Decision ~ 4-2, Authority 4-3, SEASTAG No. 4-4, Demolition Training --. 4-5, Priorities for Destruction TM 9.4935.588.12 Section Page I PREFERRED DESTRUCTION METHODS 4-6. 41 48, General Demolition by Explosives. - Destruction by Mechanical Means 44 41 TI ADDITIONAL DESTRUCTION METHODS 4-9, General 4-2 4-10, Demolition by Weapons Fire “2 4-11. Destruction by Scattering and Concealment 42 4-12, Destruction by Burning ~ 42 PART TWO. INVERTER LOAD CHAPTER 5, THEORY OF OPERATION 5-1, General Block Theory ~ Se 5-2 Functional Theory CHAPTER 6. OPERATING PROCEDURES INVERTER LOAD 6-1, General - : 6-2, Check Procedures Section Page PART THREE. RFDL TEST SET CHAPTER 7, THEORY OF OPERATION “1, General Block Theory 4 7-2, Funetional Theory Ta APPENDIX A REFERENCES - At APPENDIX B MAINTENANCE ALLOCATION CHART -: os Ba APPENDIX C COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LIST OF ILLUSTRATIONS Number Page 1-1, Components of radar test set ‘AN/MPM-59 (XO-3) - OMTS ~ 1-0 1-2, Power Ratio Decibel Equivalents (Partial) -. 12 1-3, Inverter load 13 1-4, Inverter load - controls and instruments RFDL test set - controls and instruments 1.6 Oscilloscope, cover, and acc (AN/USM-261 or AN/USM-2 1a Power meter (AN/USM-260) and thermistor mount ~ RF power meter (10291825) ~ ‘Typical RF Power Test Configuration - LIST APPENDIX D ADDITIONAL AUTHORIZATION LIST -. Da APPENDIX E EFFECTIVITY CODE -: Ea Number Page 1-10 Digital multimeter (10242908) ~ 1-11 Digital multimeter (10291827) ~ 1-9 1:12 RF wattmeter 1-10 1-13 OMTS transit cage (typical) ~ 1-10 1-14 Power meter, RFDL tet accessories case ~ itt 5-1, Inverter load - general block diagram nanos 5-2, Inverter load - functional schematic dlagram ------~ 7-1, REDL test set - general block diagram mM 1-2, RFDL test set ~ functional schematic diagram -. TM 9.4936-588-12 ‘This Page Intentionally Left Blank ‘TM 9.4935-588-12 co ME 129045 tosd Gp nd me ANUSM-28} o ANH. $CPower met thermitor mount and ewe (AN/USM-200 or 10291828) ‘Bia maint 1808 Totes ‘$Cter meter EDL tet tan scemore came Pgure 1-1. Components of radar test et ANIMPN.S9(X0-3}-OMTS. 10 ‘TM 9.4935.588-12 PART ONE OVERALL TEST SET CHAPTER 1 INTRODUCTION Section |. 1-1, Scope 4 This 18 one of a series of technical manuals on emplacement, operation, and maintenance of the Forward Area Alerting Radar (FAAR) system. It Is to be used by personnel responsible for operation and organizational maintenance of radar test set ‘AN/MPM.59 (XO-3), the organizational maintenance test set (OMTS), The OMTS 1s portable test equip- ment for radar set AN/MPQ-49, b. This manual contains physical and functional descriptions, operating and maintenance procedures, and instructions for inspection, emplacement, ser- vieing, storage, and demolition of the OMTS, (1) ‘The OMTS consists of the equipment shown in figure 1-1, With the exception of the electrical dummy Joad DA-855 (XO-2) MPM-59 (inverter load), the RFDL test set 10291124 and the transit cases, these units are not peculiar to the FAAR system. (2) Part one of this manual covers all OMTS equip- ment, Part two covers theory and operating instruc- tlonsof the inverter load and Part threecovers theory ‘and operating instructions of the RFDL test set. ¢. This manual is technically correct for radar test ‘set AN/MPM-59 (XO-3), 1-2. References 2 Allist of current references, including technical ‘manuals, forms, and other available publications ap- plicable to radar test set AN/MPN-59 (XO-3) is con- tained in appendix A. b, Information required for operation and mainte- nance of equipment not peculiar to the OMTS 1s con- tained in Department of the Army authenticated pub- Ueations referenced in thi manual and Usted in appendix A. 1.3. Component of End Item, Basic Issue Items, and Additional Authorization Lists @ Refer to appendix C for items comprising the components of the end item and the basic issue items of the AN/MPM-59 Test Set, 4. Refer to appendix D for items comprising the ‘Additional Authorization List. 1-4, Maintenance Allocation and Repair Parts @ The maintenance procedures in this manual provide sufficient information to isolate and correct GENERAL malfunctions to a part authorized for replacement at the organizational maintenance level. } Prescribed maintenance responsibilities apply as indicated in the maintenance allocation charts resented in appendix B. 1-5. Reporting Equipment Improve- ment Recommendations (EIR). I your Radar Test Set AN/MPM-59 needs improve ment, let us know, Send us an EIR, "You, the user, agelthe only oe who can tellus what you dont ke equipment. Let us know why you don't fhe derign, "Put it on an SF 300 (Quality Deficiency Report). "Mall it to us at Commander, U.S. Army MissileCommand, Msl Log Cir, ATTN: DRSMTSNEM, Redstone Arsenal, AL 35868. We'll send you a reply. 1-6. Maintenance Forms and Records Maintenance forms, records, and reports to be used by maintenance personnel at all levels are listed in and prescribed by TM 38-750. 4 Calibration of OMTS units which are not peculiar to the FAAR system is performed periodically by personnel of a separate calibration facility. OMTS units which require periodic caltbration or mainte- nance calibration are Listed in TB 750-236. ‘4. Periodic calibration and maintenance calibration of the inverter load is not required as no adjustments fare possible. For RFDL test set calibration, refer to TM 9-4945-588-34, 1-8. Nomenclature Cross Reference ‘A cross reference of the nomenclature used in this technical manual and the official nomenclature for the items is provided in table 1-1. 1-9. Purpose of OMTS (Figure 1-1) ‘The FAAR system nonpeculiar test equipment, the ‘oscilloscope (scope), the digital multimeter, the power meter, and the RF wattmeter are used to monitor electrical signals and potentials of the radar set. The inverter load simulates current loads of the radar a inverter while the RFDL test set permits adjustment of the trequency deviation in the RT-524/VRC trans- mitter/receivers. WW ‘TM 9.4935.588.12 Table -1. Nomenclature Cros Reference ‘TM nomenclature 4. Decibe (Pieure 1:2) Power m ally described in decible (db) unit breviated db, 1s the unit used to exprese the ratio between two amounts of power, Py (reference) and Py (measured) existing at two points. If the power m sured at Pp ls twice that of Py, the Increase in dbis 43 and, ifthe power measured at Pa le ten times that Of Py, then the db increase s +10. Accordingly, if the power measured at Pa 8 one half or 10 times lees, than that of Py, then the ab decrease would be-3 and -10 respectively. wen ee ve es eesesass ‘Figure 1-2. Power Ratio Decibe Equivalents (Partial) 12 Official nomenclatare T Part no. /NSN Organizational maintenance test set (OMTS) | Radar test set AN/MPM-59 (XO-3) 4935-00-178- 0834 Inverter load Electrical dummy load - DA-55 10290983 (O-2)/MPM-69 *(D) Scope Oscilloscope AN/USM-281 6825-00-088- 3212 "(B) Scope Oscilloscope AN/USM-281A **(F) Digital multimeter Digital passive scaler 6025-00-993-2406 *(G) Digital multimeter Digital multimeter to2e1827 *(H) Power meter RF power meter AN/USM- 625-00-917-3099 (3) Power meter RF power meter HP4S1A 10201828 ‘Thermistor mount ‘Thermistor mount MX-7772/U (6025-00-888-1955 savers Splans KOT tne ss sonees FDL teat sot RFDL test set nono1i24 Wattmeter RF wattmetsr AN/URM-< 6¢26-00-688-0379 WH *Reter to Appendix E for effectivity code, 1-10. Power Measurement General Test When making power meusure: Information ments, the reference power level (P3) 1s usually ex- preasedin milliwatts or watts, This, therefore, de ribes the decibel unit level as dbm (milliwatts) or dow (watts). ‘1. Decibel Converson Stace the radar minimum di ‘cernible signal (MDS) and subclutter visibility (SCV) measurements are in dbw and the power meter mea- surements are in dbm, a conversion in decibles must be made, For example, and using table 1-2 as a guide, a power measurement of 0, 1millivatts 18 ob- tained or, if using the dbm scale, -10 dim. To con vert domto dow, the db reading is decreased by $0 db (minus) so that’ ~10 dom is equivalent to -40 dow. Table 1.2. Decibel Conversion POWER INDICATION Milliwatts DEW ‘Section II. 1-11, Inverter Load (Figure 1-3) @ Generel The inverter load is mounted in a shock-resistant, water-tight case. Protection for the inverter load subassembly (1) 1s provided by the case assembly (2) and the cover assembly (3). A pressure-ditferential reliet valve (5) is located on the lett side of the case. It relieves the pressure differential inside and outside the case when the differential exceeds 3 psi. A manual release onthe valve allows you to equalize the pressure before ‘opening the cover. Storage space is provided for the ‘cable assembly (4) in the cover. Hinges on top of the case and latches around two sides and bottom of the case secure the cover, The cable assembly ia used to connect the power input source to the inverter load and the inverter load to the inverter under teat, (6. Physleal Data, Length w/cover 29-1/4 in, ‘Width w 1-1/2 in, Height 4-3/4 in, Weight - Said 1 TM 9-4936-688-12 DESCRIPTION ‘Load (test) capability: Input power (all channels) ------- 280 v p-p square ‘wave (115) vac, ‘single phase 5-6 kHz, ‘XMTR LOAD (transmitter) channel ‘Normal (ON) - Overload (MOM ON) MOD LOAD (modulator) channel Normal (ON) (Overload (MOM ON) - RCVR LOAD (receiver) channel ‘Normal (ON) --. es 2,5 amperes: Overload (MOM ON) ~ Samperes!/ ‘Ambient operating temperature 50 to120°F Morertoad cuenta function of radar eet inverter 4-Cableamembly WI $5-Prowsure-ifferentil rele valve Pgure 1-3: Inverter load. 13 ‘TM 9-4935.588-12 4. Controls and Instruments Key to figure 1-4 Control or instrament Function 1 10 un 14 115 VAC 5-6 KC MOD ON position: connects 47,5 ohm load across power source under test, ‘MOM ON position: connects 7, 5 ohms across power source, NOTE S1, 82 and $3 are spring loaded in the MOM ON position, The switch remains in place when set to ON or OFF. 115 VAC 5-6 KC MOD LOAD lamp 115 VAC §-6 KC XMTR LOAD switch 115 VAC 5-6 KC XMTR 115 VAC 5-6 KC RCVR LOAD lamp 115 VAC 5-6 KC RCVR LOAD switch 1/2 A SPARE, fuse 31 connector 1/2 A fuse, FL FAN switch FAN lamp Indicates 115 vac, 5-6 kHz power applied to modulator and load overload simulation circuit, and associated relay K1 contact is made, (ON position: connects 14 ohm load across power source under test, MOM ON position: connects 2 ohms across power source, Indicates 115 vac, 5-6 kHz power applied to transmitter load and overload simulation circuit, and associated relay K1 contact is made, Indicates 115 vac, 5-6 kiiz power applied to receiver load and ‘overload simulation circuit, and associated relay K1 contact 18 made, ‘ON position: connects 47.5 ohm load across power source under test, ‘MOM ON position: connects 7,5 ohms across power source, Spare fuse insert for indicating fuse Fl, Input for 118 vac 400 Hz and 115 vac 5-6 kHz, If control circuit draws more than 0,5A, Fi blows and the neon indicator in fuse lights, ‘ON position: energizes blower Bi and relay K1, Indicates blower Bl and relay Ki energized, ‘1129097 Figure 14, Inverter load controls and Instruments. 16 ‘TM 9-4935-588-12 1-12. RFDL Test Set (Figure 1-5) 2 General The RFDL test set is used in the adjustment of the FM deviation level of the two RT-541/PRC-77 communication transmitter re ceivers. The unit is contained in a shock resistant, water-tight case similar to the case used to protect a Performance Data. Prime power input 28 volt de ut 15 ( the inverter load (ee paragraph 1-11). Three cables, _X¢ stgnal input - ‘W2, W3, and WA contained in the same cage, are used for’ connecting power, test signal, and a load to the RFDL test set. b. Physica Dara, Length, - 7-1/2in, RF lgnal input. Width 2421/32 in, = = 9-1/8 in, ~ (lbs. Ambient operating temperature-- -46 to 58°C 4. Controls and Instruments. Key to figure 1-5 | Control or instrument Function 1 ‘31 Connector Input for RFDL signal. 2 POWER lamp Indleates 28 VDC power applied to RFDL teat set, 3 Meter Indicates maximum output from detector, 4 METER LEVEL control | Adjuste meter sensitivity, 5 Osc aDsUsT controt | Adjusts frequency of intemal oseilltor, ( 6 DEVIATION/ Allows deviation adjustment to be made in DEVIATION position; REFERENCE owitch permits VCO to be adjusted in REFERENCE position, 1 33 Connector Input for 28 VDC power and key pulses, 8 532 Connector Provides connection for RT-524/VRC transmitter load. 16 co 1-13, Oscilloscope (Figure 1-6) 4 Generel ‘The AN/USM-281 series scopes are dual-channel instruments used to monitor and display teat signals. They contain accessories including cables ‘and probes, BNC adapters, and connectors and are supplied with a protective cover. ‘The scope consists of an assembly containing the cathode ray tube (CRT) ‘and both low- and high-voltage power supplies. Two Plug-in units complete the scopes: a dual channel ‘Vertical amplifier and atime base anddelay generator, A Sibergiass transit case is provided for the scopes ‘and their accessories, 2 Physica! Dara (1) Seope and accessories. [an/usm-261 | AN/UsM-2614] 21 in, 9.5m, 12 in, 32,75 Ib CAUTION Because only 115 vac power is available at the radar s2t for the scope, set the 115/230 vac switch on the rear panel of the scope to 115 v. The four associated fuses must have a rating of 1.25 amp. Power input Frequency of mi 129024 ‘Figure 1-6. Oselloscope. cover, and acessories (AN/USM281 oF AN/USH.281A). WwW TM 9-4936-588-12 External input sensitivity. 1 v/om at X1, 0.2. v/em at X5 and 0.1 v/em at X10. ‘Variable between ranges with vernier control. ‘ac coupled ts 600 v peak, de coupled is 180 ¥ at $ mv/em increasing to $50 ¥ at 20 v/em. X1, XS and X10 with 5% accuracy. “10°F to 140°F (or 104°F with ‘Maximum signal inpot ~~ cases which must be returned with the unit when repair or replacement is necessary. 1.14, Power Meter AN/USM-260 and Thermistor Mount (Figure 1-7) @ General ‘This meter (figure 1-7) 1s used for general-purpose power measurements. Itis used with ‘a temperature-compensated thermistor mount for ac~ curate measurements. A five-foot cable connects the Power meter and thermistor mount. An accessory Power cord for the meter is also included. Refer to figure 1-8 and paragraph 1-15 below for information regarding power meter 10291828. . Physteal Data, (1) Power Meter Length -- i1in, ‘Width 7-8/4 in, Height ~- /2 tn. Weight - 1b (2) Thermistor Mount ——— 2-3/4 in. 1-1/4 in. rary CAUTION Because only 115 vac power is available at the radar set for the power meter, set the 115/230 vac switch ‘on the rear panel ofthe power meter to 115 v Operating power 18 or 290 vac # Operating frequency {50 to 1000 He Power consumption ~ Baw ‘Operating temperature -. Power range #10 dem fall soale in § dtm steps. 18 1-Power meter 2Cabie ‘3“Thermlstor mount ure 1.7, Power meter AN/USM.260 and thermistor mount. 1-15, Power Meter (10291825) (Figure 1-8) & General ‘The RF power meter (figure 1-8) is ‘used for measurement of RF power by the attachment ofa thermistor mount to the meter. A five-foot cable {in supplied for connecting the thermistor to the power ‘meter. Input power for operation of the instrument is ‘supplied through a power cable that is furnished. 1b Phystcel Date. 118 or 230 vac 410% Operating 48 1 40, as Operating - Power consumption -o------ 1.80 cy ‘TM 9-4036-588-12 Figure 1-8, RE power meter (10291825) Operating temperature veov-w-s =$2 to o181°F Power range ~ ‘scale readings 10, 20, 100, and gure 19. Typlal RF Power Tet Confenation. 300 aw; 1, 3, and 10 mw. Calibrated NOTE “a0 dn fo "10 dom Before readings are taken the power meter full scale in § dbm mest be mulled, bose (@) Assure that the power source is off NoTE (9) Connect the thermistor and/or any other de- ‘vice (attenuator, pad, etc.), to be used in the Cushion pad 10201887 must be installed in power measurement, to the power source. As transit case for proper storage of power an example, refer to figure 1-9 which ilius- meter 10201828. trates a typical power measurement configur- ation, 4, Supplemental Instructions for Energizing, Nul- Ung, and Zeroing the BP4S1C Meter with an (A) Set the RANGE switch to the.01 MW position, HATA thermister mount, (8) Adjust the ZERO control for approximately (2) Set the meter switches as follows: sixty percent of full scale, but be sure that the VERNIER control can move the pointer Power: LINE ON above and below zero on the MW scale, CALIB FACTOR —To value listed on the thermistor mount, (@) Rotate the RANGE switch to NULL and adjust 2000 BAL the NULL screwdriver adjustment for a min- To the range neces- ‘eoum pointer indication on the meter scale, sary to monitor the RF power being mes (1) Repeat steps 4, 6 and 6 until the mull reading sured, ‘te within the NULL region on the meter, ry 7M 9-4935-588.12 (8) Set the RANGE switch to .01 MW and zero set the meter with the VERNIER control. (8) Set the RANGE switch to the power range of the source to be measured, (10) Activate the power source and obtain mea- 1-16. Digital Multimeter (10242908) (Figure 1-10) 2 General This digital multimeter (figure 1-10) {ea multipurpose instrument used for measuring volt- ‘age, current, and resistance. It is housed in a port- able field case and powered by batteries. Refer to paragraph 1-17 below for information regarding digital ‘multimeter 10291827, Physical Data, Length w/cover Width w/eover ~ 1-Teat lead assembly 3—Test probe Instruction Book Aliator clip (2) Figure 1-10. Diglal multimeter (10242908) 1410 “4 Height w/cover 4-3/4 10. Height w/o cover - 3-1/2 in. Weight w/cover ---------- 1-3/4 in. Performance Data. Operating power Supplied by 1.35 ¥ ('D" cel) and 15 v mercury batteries. Operating modes Digital (direct reading presenta- tion) search (analog scale interpretation). ‘DC voltage - 0.1 to 1000 v in 4- DC current - 10 amp to 10 amps in 6-decade ranges. Resistance -1 ohm to 1 mego in 6- decade ranges. 1-17, Digital Multimeter (10291827) (Figure 1-11) @. General Digital multimeter (10291827) shown in figure 1-11 1s multipurpose instrument for mea~ suring voltage, current, and resistance, It has a digital readout’ with pushbutton controls and is com- pletely self zeroing. The digital multimeter is housed {n its own special transit case to provide extra protec- tHon during storage and transit, 1b. Physlea! Date Width: 8.5 in. Belght: 2.8 in. Length: 10 in. Weight: 2.75 ibe (without batteries) 4 Ibs (with batteries) Performance Data. £199,9 mV to +1199V 2(.1% of reading +1 digit) 10 MA, all ranges 199.9 mV to 1199 $5 Beto 10 KH, a 5% of reading to +2 digits). to 20 kHz (1% of reading 42 digits). Input Impedance --- 10Mf1 in parallel with 100 pt. 4199, 9 ya to +1999 ma 4(.9% of reading +1 digit) +22V maximum up to 200 ma 148V at 2 ampe. 199.9 a to 1999 ma, 45 Hz to 10 kHz, (1% of read- ing +2 digits) except 2000 ma range 45 Hz to 9 kHz +(1% of reading 42 digita). 109.9 to 19.99 ma 14(.2% of reading +1 digit) all ranges except +(.5% of reading and 1 digit) on 20 mf ranges. 4. Interchangeability. ‘The specially designed tran- ‘it case for digital voltmeter 10201827 will allow trans- porting itwithout damage under the most adverse con- itions. When removed from the case this instrument ‘should not be exposed to conditions beyond normal pro tected usage. Digital multimeter 10242008 1s self- contained, ruggedized and adapted to exposure. Except for this difference these instruments are interchange- able. ‘TM 9-4936-588-12 1-18. RF Wattmeter (Figure 1-12) & General, ‘The RF wattmeter is 2 general pur- pose type wattmeter which utilizes a detachable re- ‘istive load. The load may be detached from the meter for use as a dummy load of $1.5 ohms up to 60 watts. ‘Two accessory cables permit the meter tobe operated at various distances from the load. b. Physteal Date. (1) RF Wattmeter 1-19, Transit Cases (Figure 1-13) ‘The transit cases house the OMTS equipment during shipment or storage. The cases are water tight and fare foam lined for shock Each case con- tains a pressure-difterential relief valve that equalizes the pressure inside and outside the case when the pressure differential exceeds 3 pai. Storage locations of items in the case containing accessories are shown in figure 1-14, 1-20. Differences Among Models 4 Differences among models that are not covered by modification work orders are described in text as ‘shown in (1) through (9) below. For identification pur- Poses, the title of each paragraph and subparagraph includes the Ordnance part number of the unit, serial number effectivity, or both, if available. (1) Ifaitterences among models are extensive, the earlier model is covered first in detail, fol- owed by a paragraph on a later model. at TM 9.4936-588-12 1129927 1 igre 112. RF wattmetr. @) Where the differences among models are less, extensive, both models are coveredin the same paragraph. ‘The earlier model is covered first in a subparagraph, followed by another sub- paragraph describing the later model. (8) Minor differences are covered in the same Paragraph at the point in text where the dif- ferences exist. All available Ordnance part numbers and serial numbers are given in the 142 ‘ressune-DirFEMENTIAL RELER- VALVE Figure 1-13. OMTS tranait case (typlea! paragraph heading and inthe text where neces- ‘sary for clarification. >. Differences among models exist in the following units: (1) Osctttoscope (paragraph 1-18). (2) Power Meter (paragraphs 1-14 and 1-15), (8) Digital Multimeter (paragraphs 1-16 and 1-17). ‘TM 9.4936-588-12 i 129903 11 2ebi sembly 12—Cable assembly W3 13Cable assembly W4 19691001-83, 14-Connector adapter. UG-27D/U MS5339/03.00027 Tange pte extender 10290831 onli apes, UCSTB/U MSS339/0500057 Faure 1-14, Power meter, Ri DL test set and accesories case, 1-13/(1-14 blank) Tw 0.4998-688-12 CHAPTER 2 PREVENTIVE MAINTENANCE eee Section |, 241, Purpose Preventive maintenance is performed to keep equip- eat falta from tad to prover ier faults trom becoming major faults, 2:2, Preventive Maintenance Schedule Check items of the OMTS in accordance with tables 2-1 through 2-8, These tables indlcats how frequently GENERAL you must perform each preventive maintenance check ‘when the OMTS equipment is operated under normal conditions. The time between checks may be reduced during abnormal conditions, For additional information Telating to nonpeculiar items, rater totheappropriate ‘TM Usted tn appendix A, Table 2-1, Preventive Maintenance Schedule for Invert Load and REDL. Teat Set > B= Before operation ‘A= After operation Mi Monthly D=Daring operation W— Weekly = Quarteriy a Procedure Reference 1 1| case Visually ingpect for holes, dents large | paragragh 2-3, enough to prevent proper closure and sealing of the case; datarioration of. seal, broken or bent hinges, handles and latches; rust and corrosion; dust, dirt; scratches, and chipped paint. afi Switches Visually inspect for cleanliness, paragraph 2-3, damage, and general operation. s|2 Lamp assemblies | Visually inspect for missing or broken | paragraph 2-3. lens. Replace if necessary. as Connector Visually inepect for cleanliness and | paragraph 2-3, damage. 8 2 | Pincards (Check for legible or missing placards. Ye la AAtr intake filter | Ingpect for cleanliness and make paragraph 2-5, certain there are no obstructions to exhaust vent. as Cable assemblies | Check for damaged ingulation, or connector plugs. 4s |e Operation Conduct operational check. table 6-1, sy 3 | Load resistors Perform resistance check. paragraph 2-6, tho 4 | Cable assembly | Perform contimty tests. paragraph 2-1. wi Ah 5 | Cable assembly | Perform contimlty tests. paragraph 2-0, we a 6 | REDL Test set Maintenance Calibration Vnorae applicable to the inverter oud onty © hems applicable to the RFDL teat sot caly 24 ‘TM 9.4935-588-12 Table 2.2. Preventive Melntenance Schedule for Traut Cases a mara B— Before operation A~After operation M— Monthly [ nen D— During ope wa weeny QQuarterly Bath Teme ea sJel Bese Procedure Reference 1 1 Case Examine for holes and dents large paragraph 2-3. enough to prevent proper closure and bealing ofthe case, Inspect for . nicks, scratches, and corrosion, 2 1 | Handte Inspect for lost oF broken handles, Check rubber gripe for breaks and 3 2 Latenes Examine for lost oF broken latches: Check for complete closure. 4 3] Polyurethane support| Inspect to make certain cushioning is cushioning not separating from case, 5 4 | Cleanness Inspect for dirt, grease, and dust, paragraph 2-3, 6 5| Placards Check for illegible or missing placards, Table 2. Preventive Maenance Sched for Now Pea Hema Interval ‘B= Before operation __A—Aifer operation __-M—Monthiy Tem Br estere perenne sro, Da Tam tobe en [e, SESe Procedure Reference 1 1 Cases and storage Visually inspect for holes, dents large | paragraph 2-3. compartments enough to prevent proper closure and tealing of the ease; deterioration of teal, Broken oF bent hinges; handles and intehes; rust and corrosion; dust, tirt; scratches and chipped paint. afi Inspect for missing oF broken knobs, | Refer to appro- excessive play in controls, burned out | priate TM in for broken lampe or lenses, cracked | Appendix A. or cloudy meter glasses, sa Ccabtes and connec- | inspect for frayed insulation, bent | Refer to applt- tore connector pins, loose wires, dirt, | cable TM in Tust, or corrosion, Appendix A. 4 1] Placards and Inspect placards for legibility. accessories Inventory all accessori sis Operation Perform operational check. eter to applt-; cable TM a Heted in Appendix A. Pott ttid | a ‘TM 9-4936.588-12 Section Il. SERVICING 2-3. Cleaning and Painting 4. Disconnect the test leads and properly store the digital multimeter, Cleaning and painting will be accomplished in ac- cordance with TM 9-247, TM 9-208-1, and TM 9-213 ¢ Perform step 8 of table 6-1, ‘when determined by inspection that it is necessary. 2:7. Continuity Tests for Cable W1 2-4. Lubrication tal multimeter, med to Ohms ened y (iees than’ ohins) between the : oul tees between the ‘The OMTS requires no lubrication, Bins nd conectore hewn in able 5. Heonimaly , ei Tot oniet between pins shown in ihe table, fore 2-5. Inverter Load Filter Servicing frard the ‘nfl to Doan GB maintenance category for | fepair. caurion Tale 25, Cable Cnty Text ‘The cleaning instructions stamped on the filter do not apply. Remove the filter by lifting it out of its housing. Thoroughly wash the filter using mild detergent, water and a brush. Dry and replace the filter in its ‘housing. WIPS WiP1 2-6. Inverter Load Resistance Check Reve cceeae 4. Perform stepe 1 and 2of table 6-1, eLlliiiis 4. Program the digtatmultimetartomeasureobms, WIP wit Connect the digital multimeter lands and bain As ee ee os Lice eee eeu resistance measurement for each postion of'e = BILL ll! aor switches as follows tn table 2~< NOTE If any resistance reading obtained is greater or less than those specified, forward the unit to DS and GS maintenance category for repair. ‘i Table 24. Inverter Load Resttence Check Lamp Plug no. Pin nos, at, Position, Ohme Indication wipe Aand B XMTR ON 18 to 15 oN LOAD MOM-ON 1tos oN Orr Greater than 100K OFF wips Aand B oD oN 44 to 51 on LOAD MOM-ON 6 too oN OFF Greater than 100K OFF wipe AandB RCVR ON 44 to 61 ON LOAD MOM-ON 6too ON OFF Greater than 100K OFF ‘TM 9-4936-688-12 2 2-8 Continuity Test for Doppler Range Gate 2-9. Continuity Tests for Cable W2 Extender Cable programmed for mea- Using the digital multimeter, programmed to measure furiie ohiad’ check continiiy Giese ian’ china) be- ohms, check continuity Glas than ohma) between the tween the pins and connectors in Table 2-6 below. pin# and connectors shown in table 2-7. If continuity Forward theunlttoDsandGS maintenance if contimilty does _not exist between the pine shown in the table, does not exist between pins shown below. forward the cable to DS and GS maintenance category Table 2.6. Doppler Range Gate Extender Cable Continuty Check for repair. Table 2.7. Cable W2 Continuity Test 2 wiPL wipe 3 ‘ a A B B 4 c c i D D ® 40 Fi AP 40 SHLD F140 to 1-30 SHLD Ji-40 to 31-39 24 ‘TM 9.4935.588-12 CHAPTER 3 UNSCHEDULED SERVICES, OPERATION UNDER UNUSUAL. CONDITIONS AND SHIPPING AND STORAGE Section |. 31. General ‘This section contains instructions for processing OMTS equipment at the organizational level. These instructions shall be carried out if the equipment is: ‘An initial issue, Being returned trom depot repair. ‘Transferred trom one organization to another. SERVICES UPON RECEIPT To undergo lengthy voyage by land, sea, or air, Being taken from storage. 3-2. Inspection When a new or reconditioned OMTS is re the using organization, an inspection shall med in accordance with the preventive maintenance instructions in this manual, Section II, OPERATION UNDER UNUSUAL CONDITIONS 33. General When not in use, the OMTS equipment is stored in weathertight cases, Otherwise, the OMTS equipment 48 normally operated within a shelter and is not sub- Jected to adverse weather conditions. When the equip- ment is not in use, close and latch the case covert 34, High Temperature ‘The inverter load operates in ambient temperatures up to 120°F. A thermal cutout switch provides pro- tection to the inverter load by shutting it down when the temperature inside the case reaches 160°F. No ‘warmup period is required because the resistor value versus temperature change is negligible. All that is necessary {8 sufficient time to allow thefanto acquire full speed. Do not leave the unit operating unneces- sarily at any time, particularly in high temperatures. 35. Low Temperature ‘The inverter load operates in ambient temperatures as low as -50°F. No added precautionsare necessary to operate the unit during extreme cold weather. Section Il. 38. Limited ‘When a march order is given, store the accessories for the OMTS units in their respective stowage areas, Store unite in thelr transit cases and fasten all case covers, Load the cases onto the assigned vehicle, taking care not to load any heavy items on top of the OMTTS equipment. 3-6. High Humidity ‘The inverter load will function normally regardl of humidity. To prevent corrosion, keep the equip- ment clean and dry and do not leave the cover open any longer than required. 3-7. Extreme Dust The air intake filter of the inverter load ts adequate under normal conditions; however, extra precautions must be taken when dust and sand are excessive. If sand or dust storms are prevalent in the area of ‘operation, make certain the case is closed when not in use. If the inverter load has been subjected to ‘excessive sand or dust, remove the chassis from the case assembly and clean both case assembly and chassis before use, Do not attempt to improve filter ing by placing material over the filter, Examine all connector recesses for accumulation of dust or sand. NOTE Service instructions for the oscilloscope, the power meter and thermistor mount, and ‘the digital multimeter are provided in the appropriate TM for each item. See appendix A MARCH ORDER 3-9, Cross-Country ‘Stow OMTS accessories in their respective stowage ‘areas, place units in their transit cases and fasten all case covers. Load the cases on the assigned vehicle, taking care not to place any heavy items on top of ‘the OMTS equipment. Make certain that all units are secured for travel. at ‘TM 9-4035.588-12 Section IV. STORAGE PROCEDURES: 3-10, Administrative Storage Refer to TM 740-00-1 for the administrative storage requirements. 3-11, Preparation for Storage Generel In. stowing accessories in the cases, store only authorised items. Do not include classified Taterial with the manuala stored in storage compart ments, Perform quarterly preventive maintenance 08 ‘equipment prior to storage, }, Sue. The preferred storage site tor OMTB units 1s under cover in closed sheds or wareboures, ‘When it 1s necessary to store OMTS units outdoors, the storage site must be selected in high, dry ground ‘with as much protection from hest and rain as posst- ble. Cover the units with a tarpaulin if no other suitable shelter ts available, € Ingpection During Storage. Perform visual in- spection each month and immediately following heavy rains, snow, or windstorms, or other severe weather conditions. Disassembly will be performed asneces- sary to determine fully the extent of any deteriora tion oF damage found, A record of these inspections ‘will be maintained for and attached to material in ministrative storage, Refer to tables 2-1, 2-2 and ‘TM:9-4936-588-12 CHAPTER 4 DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE ‘Section |. 4-1. Conditions for Decision ‘The decision to destroy the OMTS:1s made when capture’ oF abandonment of the’equtpmrent t¢ imminent. If the tactical situation permits, sutfictent time sball ‘be atlowed tp carry out the ‘complete destruction of the OMTS units, cauTion Do not destroy materiel without an-order from the Proper authority. muy delegate authority to subordinate commanders ‘when the attuation requires, 43, SEASTAG No. 2113 4 The information on destruction of this material 4a tn accordance with SEASTAG No, 2118 - Destruc- thon of Military Technical Equipment. b Section It. (grenades may not.be authorised for the using organt- ation, The issue of these abd related materials, and conditions. under which destruction will be effected are command: decisions: These decisions will ‘be ‘made in each case according to the tactical situation, GENERAL 44. Demolition Training ‘All peredanel. st operational, organisational, and Support maintenance levels shall be traisiéd in the ‘muthods of destroying the.OMTS equipment, The time {gr deetoriog the equipment may be critically ithited the tactical situation. For this reason, it is im~ ‘erative that personnel be familiar withall methads ot destruction. Personnel must be able to out darmolition instructions without reference to this or ‘any other manual, 46. Priorities for Destruction ‘The priorities asi tn table 4-1 make certain that the destruction of classified equipment andaasociated ocumentation 1s agcomplished properly. When lack of time and/or demolition material prevents complets destruction of equipment, priority must be given to the destruction of essential parts, The same parts ‘are to be destroyed on all similar equipment, Table 41. Priorities for Destruction PREFERRED DESTRUCTION METHODS 4-7. Demolition by Explosives Place the charges in the equipment and explode with a cord and detonator in accordance with FM 5-25. 4-8, Destruction by Mechanical Mears Destroy the equipment beyond recognition and func- tional use ‘by using any available device or tool, “1 Ta 9-4996-808:12 ‘Section III. ADDITIONAL DESTRUCTION METHODS 49. General Remove all sccessibie vital ‘The following additiogal methoda may be used separa: tely grin combination, ‘chould time allow farther dea= 4-10. Demolition by. Weapons Fire aaa oa Direct fire upon the equipment with the heaviest ‘weapons available. ‘Pack gasoline-saturated rags, clothing, or canvas 111, OmrveiontySetwingnnd = Eee Sagano gr cae Concealment ot, 7 oF grenades, ‘TM 9-4935.588-12 PART TWO INVERTER LOAD CHAPTER 5. THEORY OF O| PERATION 6-1. General Block Theory (Figure 5-1) @ Generel. The inverter load simulates the trans- mitter, the receiver, and the modulator load. The ‘unit 1s manually operated and consists of a control ctreult and three load circuits, The three load and overload simulation circults are the transmitter, the modulator and the receiver. 2. Comrof Cireult, ‘The 118 vac, 400 Hz power is provided by a convenience outlet and enables the load circuits, ¢. Load and Overload Simulation Circuits. and overload circuits are similar in operation, Each contains 2 dummy load that facilitates an electrical evaluation of a different channel (transmitter, modula~ tor, receiver) of the radar set inverter. Each circuit also uses a momentary simulated overload condition for additional testing. 5-2. Functional Theory (Figure 5-2) Control Circuit. The 115 vac, 400 Hz power ts applied to the control circult atJ1,pinH. The voltage $s applied through indicator fuze F1 toindicating lamp Ds4, blower Bl, and control relay Ki with FAN ‘ewitch $4 set to'ON, Control relay K1 contacts Al, ‘The load B1 and Ci are used in the load ctreulte, Thermal ‘switch 85 deenergizes control relay K1 if the internal temperature exceeds 180°F, The K1 control cireult is manually deenergized by placing the FAN switch to OFF, The 115 vac, 400 Hz return path is J1, pin J. ‘b. Load end Overload Cirewits. AML of the load and overload circuits function and operate similarly. ‘Therefore, only the transmitter channel is described. ‘The XMTR LOAD switch is assumed to be OFF at the start of this description. Voltage is applied to this circult at J1-B, and J1-C provides the return path, With K1 energized, the 115 vac input voltage causes 115 vac, 5-6 KC XMTR LOAD indicating lamp DS} ta light,’ When the XMTR LOAD switch is set to ON, the input voltage 1s applied across the resistive load, ‘With the specified input voltage, this circuit is a nor- ‘mal current load to the power source. When the XMTR LOAD switch is set and held to MOM ON, the input voltage is applied across a resistive load which overloads the input power source, This lower than normal load is designed to test safety circuits of the power source. With the switch set and held to MOM ON, the lower resistance causes current to be increased to a point in excess of the safety circuits activating limits, See performance data in chapter 1 for normal and overload currents of each channel. Timea —}_—<$_iomr— | low eoverono) | | r IMALATION | Wy Io: rl Serie ee imie fom t [ewe ovinono} | CJ ! etsinuaion | | I CETTE | t ono & ovemon] sv, ao me I as [SIMULATION | Sincic PASE con owen peu | owner L———__ J 1 58 Figure 51, Inverter load general block diagram. 51 ca ‘TM 9-4036.588-12 Fine 5.2. Inverter load. functional schematic degram, 62 co ‘TM 9-4996-588-12 CHAPTER 6 OPERATIONAL CHECK PROCEDURES—INVERTER LOAD 61. General €2. Check Procedures Description of the inverter load and a listing of the Performance ofthe operational check procedures con- controls and instruments are contained ia Chagter 1, tained in the chart below will ensure that the unit 1s ‘This unit presents passive loads for testing the radar operational, tt, Operation of the inverter load under test condi tions is contained in TM9-1490-688-20-1, ‘Adjustmonts/references L (OPENING CASE « ‘Press the pressure differential relief valve (8, figure 1-2). > | Untusten the case ascombiy, | Lift the cover assembly (3, figure 1-3) and remove it by sliding the cover assembly to the right, 4 | Press and release the latches to the storage area cover and open it, | Remove cable assembly W1 (4, figure 1-9) trom the cover assembly storage area, % ENERGIZING | Set all switches to OFF, a Connect W1P! to inverter load consector J1 (8, figure 1-4) and W1PS to a 115 vac, 400 Hs convenience outlet, | Bet the FAN ewiteh (10, figure 1-4) to OM, Rowe BI ls onerpiond, FAN temp D64 (11, figure 1-4) son. Figure 6-2, a OPERATIONAL CHECKS ‘© | Bet the MOD LOAD switch to OM, then set to MOM OM, ‘The indicator tmp lights in each position and gous out in the OFF postion. +. | Repeat step a. for the XMTR LOAD aad RCVR LOAD functions, Figure 5-2. et TM 9-4996.588-12 a Table 61, Inverter Loed—-Operetional Check Procedures-Continaed ‘Operation ‘Normal Indication 62 DEENERGIZING Set all ewitchon to OFF. Disconnect cable WIS from the 118 vac, 400 Hx convenlence outlet. Disconnect WIPI from connector J1 and stow cable W1 in the storage compartment. Close the storage compartment cover and fastan latches, Install the cover assembly and close the case. ‘TM 9-4936-588-12 ‘Table 61, Inverter Load -Opersiona ‘Normal indication Adjustments /references Press the pressure differential relief valve (6, figure 1-2) ‘Untasten the case assembly. Lift the cover assembly (3, figure 1-2) and remove it by sliding the cover assembly to the right, Press and release the latches to the storage area cover and open it, Remove cable assembly W1 (S, figure 1-2) trom the cover assembly storage area, ENERGIZING Set all switches to OFF. Connect WPI to inverter load connector J1 (8, figure ¢-1) and WIPS to a 118 vac, 400 Hs conventence outlet. ‘Bet the FAN switch (10, figure €-1) to ON, Blower BI is energized. FAN lamp DS4 (11, figure 61) a on. Figure 6-2. OPERATIONAL CHECKS: Set the MOD LOAD switch to ON, then set to MOM ON, “The indicator lamp lights in each position and goes out ia the OFF position. Repeat step a, for the XMTR LOAD and RCVR LOAD functions, Figure 6-2, DEENERGIZING Set all switches to OFF. Disconnect cable WIPS from the 115 vac, 400 Hx convenience outlet, Disconnect WIPI from connector J1 and stow cable Wi in the storage compartment, Close the storage compartment cover and fasten latches, Install the cover assembly and close the case. pe 6316-4 blenk) ‘TM 9-4935.588-12 PART THREE RFDL TEST SET CHAPTER 7 THEORY OF OPERATION 7-1. General Block Theory (Figure 7-1) ‘The RFDL Test Set permits you to adjust the FM deviation level of the RT-524/VRC communication recelver/transmitters, The FM output signal from either recetver/transmitter is applied to the mixer as well as an internal voltage controlledosctllator (VCO) signal of approximately $3 MHz. The resulting dif- ference frequency signal is applied to a fixed tuned 60 kiiz amplifier. Because the unmodulated carrier frequency will be 50 kHz above or below the VCO fre~ quency, the addition of +10 kHz FM deviation will result in a 60 kHz difference signal, When detected this signal will cause the meter to peak indicating that the FM deviation adjustment is correct, 7-2. Functional Theory (Figure 7-2) & Calibration Cireuit, Before the FM deviation adjustment canbe made, the VCO must firstbe adjusted for the correct frequency. This 1s accomplished in FROM. RT-S24N RC, TRANSMITTERS. the following manner. The DEVIATION/REFERENCE. witch 1s placed in the REFERENCE position. This actuates relay K1 connecting transistor Qi to its 50 kkhz tuned circuit and also actuates relay K2 connecting the detector output to sampling capacitor C13. The ‘unmodulated (cw) RF input 1s applied to the mixer as 4s the outputof the VCO, Because the amplifier is tuned for 50 kHz, the DC voltage from the detector will be maximum when the difference frequency between the RF input and VCO is exactly 50 kitz, You obtain this frequency by adjustment of the OSC ADJ control #0 that the meter indication 1s maximum. Should the meter go off scale, the METER LEVEL control can be used to reduce meter sensitivity. b. Deviation Adjustment, With the VCOtrequency set at 250 kiizdifferencefrom the RF input, the deviation adjustment can be made, In this case the RF input to the mixer is ‘modulated. The detector out- put will be maximum when the difference frequency {is 60 kHz which represents the required deviation of ! To DUMMY LOAD tm (ANURN WATTMETER ome veo MI 129905 A Pagure 7-1. REDL tet set-block diegram, mA ‘TM 9.4935.588.12, ce “4 1 2 ' 3 WOLTEST SET a X& Sno waavoe omeay 010 Z> GO KHZ |Z -s0KK +t INPUT FROM 8 rseavec a TRANSMITTERS. = i rom suv (EBT zvoc 2 co 34 cw _ DEVIATION REFERENCE oerecror Caauaion 2, szavoc! w RELAY DRIVER revruse| ep" | Vig | DELAY ciRCUIT | + 2ev0c > av vzvocl a>t4 power |» «11 voc SS 1] [suey I I Coe) ‘Conon 7] 4 (CHASSIS. GwO) MI 129904 A Fagure 7-2. REDL tex xt-functonal schemetlediegram. 72 8 10kHz. For the deviation adjustment, the DEVIATION/ REFERENCE switch is placed in’ the DEVIATION position, Relay Ki is de-energized connecting the ‘amplifier to its 60 kHz tuned circuit. Relay K2 will only be energized when the key pulses occur. These ‘occur at the same time that the RF signal ts modulated. Because of frequency instability occurring at the ‘onset of modulation, the relay driver and delay cir- cult energizes relay K2 approximately 30 to 150 milliseconds after the keyed modulated RF signal occurs, During the periods that relay K2is energized, the detector output charges capacitor C13. When relay K2 ts de-energized, the charge 1s beld: thus the com- bined action of relay K2 and capacitor C19 act as a TM 9-4935.588-12 sample and hold circuit. The maximum accumulated voltage on capacitor C13 will therefore occur when the deviation is adjusted to 210 kHz, Adjustment of MOD ADJ controls on the RFDL transmitter control for a peak indication on the meter places the FM deviation at +10 khe. ‘As described previously, the METER LEVEL control ts wed to increase or decrease meter sensitivity as required. The 28 volt power 1s used to drive all RFDL test set clrcults and to generate +11 volts used for control of the VCO. So that the RT-524/VRC transmitters are properiy loaded during adjustment, Jack J2 permits connection of the required load. 7-3/(7-4 blank) CHAPTER 8 OPERATING PROCEDURES—RFDL TEST SET 1. Controls, indicators, and Connectors ‘Teo front panel assembly contains the controls, indi ators, andcounectors for the RFDL test set, The key to figure §-1 contains a description of each control, indicator and connector. METER LEVEL control (08C ADJUBT control DEVIATION/REFERENCE switch 4J3 Connector J2. Comector 8-2. Operation Dy cperatonsl shock of she RDI. tet oot can aly ‘with ite use inthe adjust- Dent of te Te 1-804) VRC trenomiter deviation aust ment. Use of the test. set to adjust deviation is described in TM 9-1430-588-12, Input for RFDL signal, Indicates 28 VDC power applied to RFDL test eet, Indicates maximum output from detector, Adjusts meter sensitivity, Adjasta frequency of internal oecillator. ‘Allows deviation sdjustment to be made in DEVIATION position; permits VCO to be adjusted in REFERENCE position, Input for 28 VDC power and key pulses, Provides connection for RT-624/VRC ‘transmitter load. at uap9e Figure 8.1. REDL test set-controb,ndlotors and connectors. ‘TM 9-4936.588-12 APPENDIX A REFERENCES 1, Publication Indexes Packaging Data Sheet -- 10290928 2. Forms and Records an ‘The following forms and records pertain to this ma- terial. Recommended toDA Technical Manual, Parts List, or of Supply Manual 7, 8, or 9 --DA’ Form 2028, 3. Other Publications ‘The following publications contain information perti- ent to this material and associated equipment. ‘& Destruction to Prevent Enemy Use. ‘Explosives and Demolitions~ FM 6-25 2 General ‘The Army Maintenance ‘Management System (TAMMS) ~--------~ TM 38-760 Administrative Storage ‘Requirements-~ == TM 140-90-1 Calibration Procedures - TM 9-1430-588-10 “= TM 9-40935-589-14 = Ta 9-0625-1754-14 TM 9-6625-2862-12, and -34 Digital Passive Scaler (NSN 6625-00-933-2496) - Oscilloscope AN/USM-281 RF Power Meter = TM 11-6625-1549-1 ‘NAVSHIPS 91151 TM 11-6625-1703-15 ATM 9-1480-588-20-1 == TM 9-1430-588-20-2 A-1A2 blank) TM 9-4935-588-12 APPENDIX B MAINTENANCE ALLOCATION CHART ‘Section 1. INTRODUCTION B—1. General ‘This appen‘ix provides a summary of the main- tenance operations covered in the equipment manuals for the PAAR test set AN/MPM-59, It authorizes categories of maintenance for specific maintenance functions on repairable items and components, and the tools and equip- ment required to perform each function. This appendix may be used as an aid in planning maintenance operations. 8-2. Explanation of Format for MAC Page @. Group Number. The numbers in this col- ‘umn identify components, assemblies, and mod- ules within the next higher assembly. , Functional Group. This column lists the item names of component units, assemblies, sub- assemblies, and modules on which maintenance is authorized. ¢. Maintenance Functions. This column in- dicates the maintenance category at which per- formance of the specific maintenance function is authorized. Authorization to perform a func- tion at any category also includes authorization to perform that function at higher categories. Maintenance functions will be limited to and de- fined as follows: (1) Inspect. To determine serviceability of an item by comparing its physical, mechanical, and electrical characteristics with established standards, (2) Test. To verity serviceability and to detect electrical or mechanical failure by use of test equipment, (8) Service, To clean, to preserve, to charge, and to add fuel, lubricants, cooling agents, and air. (A) Adjust. To rectify to the extent neces- sary to bring into proper operating range. (5) Aline. To adjust specified variable ele- ‘ments of an item to bring to optimum perform- ance. (6) Calibrate, To determine the corrections to be made in the readings of instruments of test equipment used in precise measurement. Consists of the comparison of two instruments, one of which is a certified standard of known accuracy, to detect and adjust any discrepancy in the accuracy of the instrument being com- pared with the certified standard. (7) Install. To set up for use in an opera- tional environment such as an emplacement site, or vehicle. (8) Replace. To replace unserviceable items with serviceable assemblies, subassemblies, or parts. (9) Repair. To restore an item to service- able condition. This includes, but is not limited to, inspection, cleaning, preserving, adjusting, replacing, welding, riveting, and strengthening. (10) Overhaul. To restore an item to a com- pletely serviceable condition as prescribed by maintenance serviceability standards using the Inspect and Repair Only as Necessary (IROAN) technique. (11) Rebuild, To restore an item to a stand- ard as nearly as possible to original or new condition in appearance, performance, and life expectancy. This is accomplished through com- plete disassembly of the item, inspection of all Parts or components, repair or replacement of worn or unserviceable elements (items) using original manufacturing tolerances and specifica- tions, and subsequent reassembiy of the item. ‘The codes used represent the various mainten- ance categories as follows: Code Maintenance catagory Operator/Crew Organisational maintenance Direct support maintenance General support maintenance Depot maintenance omwoe cy ‘™ 9-4935-588-12 4. Toole Required. The numbers appearing in this column refer to specific tools and equipment which are identified by these numbers in the tools required page. ¢. Remarks. The letters appearing in this column refer to specific remarks which appear ‘on the remarks page. 8-3. Explanation of Fermot for Tools Required Pages « Toot Code. The numbers in this column correspond to the numbers used in the tool re- B2 a quired column of the MAC. The numbers in- dicate the applicable tool for the maintenance function. b. Maintenance Category. The codes in this column indicate the maintenance category nor- mally allocated the facility. ¢. Nomenclature. This column lists tools, test, and maintenance equipment required to per- form the maintenance functions. 4. Too! Number. This column lists the Federal stock number. ‘TH 9-4935-588-12 WAINTENINCE ALLOCATION GAT FOR Zunr Set, mepun auperwe3y OWART MBER 10679465. MAINTENANCE FUNCTIONS ey ye =| BR, RNCTIONN. OUP § Z]Sle i ial Se SS ss ae Taare ; AG sac va acme ji re a7 came aeoaer a ; ala 3-3 Google ‘TH 9-4935-588-12 MAINTENANCE ALLOCATION CHART FOR TEE sx, msan anyones CHART NUMBER 20670665 TOOLS REQUIRED PAGE 1 ea ‘TM 9-4935-588-12 ‘TM 9-4935-588-12 APPENDIX C COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS Section 1. CA. Scope ‘Thus appendix Usts components of end item and basic aw ae items for the OMTS to help you inventory items Ter quired for safe and etfictent operation. c-2. ‘Ithe Components of End Item and Basic Issue Items ‘Liste are divided into the following sections: General Section I, Components of End Item, This Hsting 4s for informational purposes only, and is not auth- ority to requisition replacements, ‘These items are art of the end item, but are removed and separately packaged for transportation or shipment. As part of the end item, these items must be with the end item whenever it is issued or transferred between prop- erty accounts, Tlustrations are furnished to assist you in identifying the items, b. Section IL Basic Issue Items, These are the minimum essential items required to place the OMTS in operation, to operate it, and to perform emergency repairs, Although shipped separately packaged Bil must be with theOMTS during operation and whenever it is transferred between property accounts, The itustrations will assist you with hard-to-tdentify items, This manual is your authority to request/ INTRODUCTION requisition replacement BU, based on TOE/MTOE authorization at the end item, C-3. Explanation of Columns ‘The following provides an explanation of columns found in the tabular listings: 2, Column (1) - Illustration Number (Illus Number), ‘This column indicates the number of the illustration in which the item 18 shown, b. Column (2) ~ National Stock Number, Indicates the National stock number assigned to the item and will be used for requisitioning purposes, ¢ Column (3) - Description, Indicates the National item name and, if required, « minimum description to Identify and locate the item. The last line for each tem indicates the FSCM (in parentheses) followed by the part number. 4, Column (4) - Unit of Measure (U/M). Indicates the measure used in performing the actual opera~ tHonal/maintenance function, This measure is ex- pressed by a two-character alphabetical abbrevia- tion (e.g., ea, in, pr). «Column (6) - Quantity required (Qty rar). Indi- cates the quantity of the item authorized to be used ‘with/on the equipment. Section I. COMPONENTS OF END ITEM Disetration Figure | item National Veadte No. No. Stock Number FSCM and Part Number On Code | u/m | aty cA 1 | 4985-00-269-0298 | Electrical Dummy Load Ea 1 (18876) 10291428 2 Power Meter - Thermistor Case ge | 1 10290056 3 ‘Thermistor Mount Ba 1 9975901 4 | 6625-00-917-3099 | RF Power Meter AN/USM-260 Ea 1 (18876) 10201625 5 | 4935-01-041-1586 Meter and Case wm | 1 (18876) 11565690 6 ‘Test Set Case Ea 1 (18876) 10291165 7 | 6625-01-089-1489 | RF Power Meter AN/URM-43 Ea 1 8 | 6625-00-228-2201 | Oscilloscope AN/USM-281A Ea 1 (80088) 9 Oscilloscope Transit Case Ba 1 (18876) 10175880 10 | 6625-00-933-2406 | Multimeter, Digital gm | 1 10242908 cr TM 9-4936-689-14 BABS — AVAVSe — Fgre :1, Rader Te Set, Component of End Item ‘TM 9-4036-688-12 Section III. BASIC ISSUE ITEMS Mustrat on National Figure] trem | Stock No. | No. | Number FSCM and Part Number uM Qty. EA 1 5180-00-484-3668 | Tool Kit, Radar Maintenance, Organizational, Forward ‘Area Alerting Radar (FAR) C-3/C-4 blank) Google 6 ‘TM 9-4935-588-12 APPENDIX D ADDITIONAL AUTHORIZATION LIST ere Description ‘Stock Usable Qty Number FSCM and Part Number On Code una Auth MTOE AUTHORIZED ITEMS 7128-00-330-0130 Cabinet, Tool and Spare Parts: 11 Drawers, 35 - 1/28, 25W, 27D, IN EA 1 -5820-00-223-7483 Radio Set, AN/VRC-46 EA 1 2320-00-921-6365 ‘Track Cargo, 1-1/4 Ton 4X 4 W/E EA 1 (CTA AUTHORIZED ITEMS Not Applicable |__} D-1/(D-2 blank) cs ‘TM 9-4036.588-12 APPENDIX E EFFECTIVITY CODE E-1. General E-3, Symbols Not Used ‘Devoid possible confusion with classification markings, ‘The effectivity code is an alphabetical code used to Timeraih and ce the aymbae Andicate differences among models. (a), (B), (©), ©, ao aM es ‘are not used. E-2, Symbols Used E-4, Effectivity Code symbols are used throughout this manual ‘The following 18 & listof the code symbols used in this AN/USM~281 AN/USM-281A E-1/(E-2 blank) Digit ‘TH 9-4935-588-34 ce By Order of the Secretary of the Army: €.C. MEYER General, United States Army Chief of Staff Official: ROBERT M. JOYCE Major General, United States Army ‘The Adjutant Generel Distribution: To be distributed in accordance with DA Form 12-32, Section II, Direct and General Support Maintenance requirements for Forward Area Alerting Radar System (PAAR). us covemmen rma orret: 190h=nPOL-A36/S071 Region A US ARMY AG PUBLICATIONS CENTER

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