ELECTROSURGICAL UNITS

ALSATOM
SU 100-M
SU 100-MB
SERVICE MANUAL

INDEX

pag.

TEST PROCEDURE ............................................................................................................................................................... 2

INSTRUMENTATION NEEDED ............................................................................................................................................. 2
TEST ....................................................................................................................................................................................... 2
A) PRELIMINARY OPERATIONS..................................................................................................................................... 2
B) INPUT SECTION .......................................................................................................................................................... 2
1) VOLTAGE CHECK '+12V' AND '+5V' (TP1, TP2) ..............................................................................................................................2
2) VOLTAGE CHECK +70V (TP3) ........................................................................................................................................................2

C) RADIO-FREQUENCY SECTION.................................................................................................................................. 2
1) WORK FREQUENCY CHECK (TP4) ....................................................................................................................................................2
2) RAMP CALIBRATION (TP5, R7) .......................................................................................................................................................3
3) DEAD TIME CALIBRATION (TP6,TP7, R7).........................................................................................................................................3
4) COAGULATION PERIOD CHECK (TP8) ...............................................................................................................................................3
5) HF OUTPUT AMPLIFIER CHECK (TP9, TP10) ....................................................................................................................................5
6) CURRENT LIMITATION CALIBRATION (R36)........................................................................................................................................5
7) CALIBRATION OF REVERSE FEEDBACK LEVEL ( TP11, R24)...............................................................................................................5
8) OUTPUT POWER LEVEL CHECK ........................................................................................................................................................6

801461 - MAIN BOARD.......................................................................................................................................................... 8

801273 - CHANGEOVER SWITCH BOARD........................................................................................................................ 13

1/13

TEST PROCEDURE
Object: Including in the service manual test procedure aims at providing, to technical qualified staff, a method allowing the
check of unit characteristics and drive, if necessary, at troubleshooting detection.
DESCRIPTION
1) Oscilloscope with
probe X10
2) Digital multimeter
3) Thermocouple
ammeter
4) Digital
frequency-meter
5) Current probe

INSTRUMENTATION NEEDED
CHARACTERISTICS
Frequency range:
DC 20 MHz
Precision:
DC = 2%, AC = 3%

EXAMPLE
Tektronix
Mod.475
Fluke
Mod.73

Frequency range:
DC 10 MHz
Frequency range:
10 Hz 100 MHz
Frequency range:
Mod.AM 503

Triplett
Mod.240G
Hewlett Packard
Mod.HP 5384A
Tektronix
100 kHz 10 MHz

TEST
A) PRELIMINARY OPERATIONS
a) Turn changeover switch for functions selection on 'PURE CUT'.
b) Turn the power adjustment potentiometer 'POWER' counterclockwise (MIN).
c) Set mains switch on 'OFF-O'.
d) Remove the F2 fuse.
e) Plug in main cable.
f) Plug in pedal in the rear panel socket .
g) Turn ON the unit and verify that neutral plate alarm is ON (red light on the panel and the acoustic alarm).
h) Connect neutral plate to the socket (alarm is OFF now).
B) INPUT SECTION
1) VOLTAGE CHECK '+12V' AND '+5V' (TP1, TP2)

a) Set vertical sensibility of the oscilloscope at 2V/div (DC mode).

b) Connect the probe on TP1 test point
c) Switch the unit ON.
d) Check that voltage is between 11.7V and 12.4V.
e) Set on AC mode the oscilloscope and vertical sensibility at 0.1V/div; check ripple tension doesn't exceed 10 mVpp.
f) Connect the probe on TP2 test point (Vert:1V/div; 'DC').
g) Check that voltage is between 4.7V and 5.3V.
2) VOLTAGE CHECK +70V (TP3)

a) Switch the unit OFF.

b) Place F2 fuse (4A T type) in its fuse-holder.
c) Set vertical sensibility of the oscilloscope at 20V/div (DC mode).
d) Switch the ON unit and check that on test point TP3, when mains is 230V, voltage is 7178 V
e) Switch the unit OFF and remove the F2 fuse.
C) RADIO-FREQUENCY SECTION
1) WORK FREQUENCY CHECK (TP4)

a) Connect the frequency-meter on test point TP4.

b) Switch the unit ON and ckeck that frequency is 950 kHz ( 10 kHz).

2/13

c) Activate the unit and check the following waveform:

[TP4]

Vert:(DC) 1V/div
Orizz:0.2s/div

0
2) RAMP CALIBRATION (TP5, R7)

a) With the selector mode on 'CUT' and the unit activated, adjust R7 trimmer in order to obtain a waveform on TP5 like the
following:
[TP5]

Vert:(DC) 1V/div
Orizz:0.2s/div

3) DEAD TIME CALIBRATION (TP6,TP7, R7)

a) Turn power control potentiometer 'POWER' all clockwise (MAX).

b) Connect the probe '1' on TP6 and the probe '2' on TP7.
c) With the unit activated, set trimmer R7 in order to obtain a dead time (when both signals are on ZERO) equal to 150ns.
TP6 ADD, INVERT TP7

Vert:(DC)5V/div
Orizz:500ns/div

4) COAGULATION PERIOD CHECK (TP8)

a) Set the selector mode on 'BLEND CUT'.

b) Set the potentiometer for power level adjustment all counterclockwise (MIN).

3/13

c) Check 'BLEND 'min. level comparing to the following waveforms:

[TP8]
[TP8]

Vert:(DC)2V/div
Orizz:5s/div

Vert:(DC)2V/div
Orizz:100s/div

d) Turn power control 'POWER' all clockwise (MAX).

e) Check BLEND max level comparing to the following waveforms:
[TP8]

Vert:(DC)2V/div
Orizz:10s/div

0
f) Set selector mode on 'C. MACRO' and repeat points from 'a)' to 'e)'.
g) Set selector mode on 'C. MICRO'.
h) Turn power control all counterclockwise (MIN)
i) Check the following waveform:
[TP8]

Vert:(DC)2V/div
Orizz:200s/div

0
l) Turn power control all clockwise (MAX).
m) Check the following waveform:
[TP8]

Vert:(DC)2V/div
Orizz:20s/div

4/13

5) HF OUTPUT AMPLIFIER CHECK (TP9, TP10)

a) Switch OFF the unit.

b) Place F2 fuse in its fuse-holder.
c) Connect a 500 ohms non-inductive load to the output sockets.
d) Set the functions selection on 'PURE CUT'.
e) Turn all clockwise power control (MAX).
f) Switch ON and activate the unit.
g) Check the following waveforms:
[TP9, TP10]

Vert:(DC)20V/div
Orizz:500ns/div

6) CURRENT LIMITATION CALIBRATION (R36)

a) Connect to the output sockets ('MONO') a non-inductive 50 ohms load

b) Switch ON and activate (by pedal) the unit
c) Turn 'R36' trimmer in order to obtain a delivered current of 0.8 Amps

Check if the unit withstand short-circuits. To avoid a damage in the unit, this check must be done for few seconds only.
7) CALIBRATION OF REVERSE FEEDBACK LEVEL ( TP11, R24)

a) Set selection mode on 'PURE CUT'.

b) Turn all counterclockwise (MIN) power control potentiometer.
c) Connect a non-inductive 500 ohms load to the output sockets.
d) Connect current probe in series to the load.
e) Activate the unit.
f) Set R24 trimmer in order to obtain an output current equal to 100 mAmps p-p.

5/13

g) Set output load to 400 ohms.

h) Turn all clockwise (MAX) power control potentiometer.
i) Activate the unit and check the following waveform on TP11:
[TP11]

Vert:(DC)1V/div
Orizz:500ns/div

8) OUTPUT POWER LEVEL CHECK

a) Turn all clockwise (MAX) power control potentiometer.

b) Connect a non-inductive 500 ohms load to the output sockets.
c) Connect the current probe in series to the load.
d) Activate the unit.
e) Check delivered current (this must be equal to 0.48 Amps)
If these values are out of range, turn trimmer R7 to carry values in the range.
f) Check the current waveform is the following:
IL

Vert:(DC)500mA/div
Orizz:500ns/div

In BLEND CUT mode, activate the unit (on a 500 ohms load) and verify the delivered current is equal to 0.40 Amps
In C. MACRO mode, activate the unit (on a 200 ohms load ) and verify the delivered currents must be equal to 0.54 Amps

6/13

The current waveform in bipolar PURE CUT function with 100 ohms load is the following:
IL

Vert:(DC)0.5A/div
Orizz:500ns/div

Check that high-frequency leakage currents not exceeding 150 mA (according to International Standard CEI EN60601-22) in monopolar mode (figure 1). In bipolar mode (figure 2) the HF leakage current must be less of 1% of total power
in this function.

figure 1

figure 2

7/13

1A

801461 - main board

20/12/04

rev.

alsa apparecchi medicali s.r.l.

date

801461 - MAIN BOARD

8/13

9/13

1A

801461 - main board

20/12/04

rev.

alsa apparecchi medicali s.r.l.

date

ALSATOM SU 100M/SU 100MB-main board Revised:

801461 Revision: 1A
Bill Of Materials December 20, 2004
Ref.
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R

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60
61
62
63
64
65
66
67
68
69
70

Part
1K8
1K8
100
1K8
220
1K5
5KT
3K3
47
10K
4K7
10K
1K
22K
10K
22K
1K
22K
12K
1K
10K
1K8
56K
50KT
5K6
1K
22
22
12
1K
12
1K
470
10M
27K
10KT
3K3
22K
100K
100/3W/A
100/3W/A
100/3W/A
100/3W/A
0.22/2W
220
1K
10K
47K
10K
47K
1K
33K/6W/F
6K8
8K2
33K
100K
100
10KP/D
560
6K8
5K6
150K
1K8
3K3
100
100
330
1K
100

Description
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Preset Potentiometer Cermet
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Preset Potentiometer Cermet
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Preset Potentiometer Cermet
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Non Inductive Resistor 3 W
Non Inductive Resistor 3 W
Non Inductive Resistor 3 W
Non Inductive Resistor 3 W
Metal Film Resistor
2 W
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Wirewound Resistor 33 K 6 W
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Dual Potentiometer
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%

December 20, 2004

alsa code
430198
430198
430336
430198
430358
430199
403052
430197
430334
430339
430167
430339
430170
430179
430339
430179
430170
430179
430351
430170
430339
430198
430176
403088
430344
430170
430447
430447
430415
430170
430415
430170
430169
430431
430340
403066
430197
430179
430177
430441
430441
430441
430441
430439
430358
430170
430339
430218
430339
430218
430170
430463
430192
430338
430172
430177
430336
403099
430178
430192
430344
430360
430198
430197
430336
430336
430171
430170
430336

10/13

R
R
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R
R
R
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R
R
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C

71
72
73
74
75
76
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88
1
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44
45
46
47
48
49
50
51
52
53
54
55
56
57

1K
180
10
220
1K5
560
820
NU
18K
33K
47K
47K
1K
470
10K
10K
10K
100
47p/NPO
100n
470p/C
47p/NPO
47p/NPO
100n
100n
220p/PP/400V/A
220p/PP/400V/A
100n
10u/T/35V
100n
1u/T/35V
100n
10u/T/35V
100n
10n
10n
100n
2n2/C/3KV
2n2/C/3KV
10n/C/1KV
10n/C/1KV
100n/P
100n/P
1n/P
100p/NPO
100n
4n7/C/3KV
4n7/C/3KV
4n7/C/3KV
4n7/C/3KV
2n2/C/3KV
2n2/C/3KV
2200u/SNAP/100V
10u/T/35V
100n
100n
1000u/E/35V
1000u/E/35V
1n/P
2n2/P
10u/T/35V
100n
47n/P
100n/P
100n
100n
10n
100n
2n2/C
220n/P
100n
100n
100n
1n/C
100n

Metal Film Resistor 1/4 W 5%

Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
NOT USED
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
Metal Film Resistor 1/4 W 5%
NPO Ceramic Capacitor
Ceramic Capacitor
Ceramic Capacitor
NPO Ceramic Capacitor
NPO Ceramic Capacitor
Ceramic Capacitor
Ceramic Capacitor
Axial Polypropylene Capacitor
Axial Polypropylene Capacitor
Ceramic Capacitor
Tantalum Electrolytic Capacitor
Ceramic Capacitor
Tantalum Electrolytic Capacitor
Ceramic Capacitor
Tantalum Electrolytic Capacitor
Ceramic Capacitor
Ceramic Capacitor
Ceramic Capacitor
Ceramic Capacitor
Ceramic Capacitor
Ceramic Capacitor
Ceramic Capacitor
Ceramic Capacitor
Metallized Polyester Capacitor
Metallized Polyester Capacitor
Metallized Polyester Capacitor
NPO Ceramic Capacitor
Ceramic Capacitor
Ceramic Capacitor
Ceramic Capacitor
Ceramic Capacitor
Ceramic Capacitor
Ceramic Capacitor
Ceramic Capacitor
Vertical Electrolytic Capacitor
Tantalum Electrolytic Capacitor
Ceramic Capacitor
Ceramic Capacitor
Electrolytic Capacitor
Electrolytic Capacitor
Metallized Polyester Capacitor
Metallized Polyester Capacitor
Tantalum Electrolytic Capacitor
Ceramic Capacitor
Metallized Polyester Capacitor
Metallized Polyester Capacitor
Ceramic Capacitor
Ceramic Capacitor
Ceramic Capacitor
Ceramic Capacitor
Ceramic Capacitor
Metallized Polyester Capacitor
Ceramic Capacitor
Ceramic Capacitor
Ceramic Capacitor
Ceramic Capacitor
Ceramic Capacitor

430170
430342
430180
430358
430199
430178
430200
-----430346
430172
430218
430218
430170
430169
430339
430339
430339
430336
400255
400139
400242
400255
400255
400139
400139
400280
400280
400139
400134
400139
400173
400139
400134
400139
400251
400251
400139
400223
400223
400133
400133
400250
400250
400278
400260
400139
400009
400009
400009
400009
400223
400223
400305
400134
400139
400139
400256
400256
400278
400277
400134
400139
400281
400250
400139
400139
400251
400139
400261
400271
400139
400139
400139
400252
400139

11/13

C
C
C
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
Q
Q
Q
Q
Q
Q
Q
Q
Q
L
L
L
U
U
U
U
U
U
U
XT
T
T
T
F
F
J
J
J
J
J
J
J
J
J
BZ
AL
AL
AL

58
59
60
1
2
3
4
5
6
7
8
9
10
11
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14
15
16
17
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19
20
21
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23
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25
26
27
1
2
3
4
5
6
7
8
9
1
2
3
1
2
3
4
5
6
7
1
1
2
3
1
2
1
2
5
7
8
10
11
12
13
1
1
2
3

100n
10u/T/35V
10u/T/35V
BAT83
1N4148
1N4148
11DQ06
12V/1W
11DQ06
12V/1W
11DQ06
1,5KE250A
BYT03/400
1,5KE250A
BYT03/400
BAT83
BAT83
BAT83
BAT83
1N4148
1N4148
1N4148
1N4148
1N4148
1N4148
11DQ06
10V/0.5W
2V7/0.5W
KBL04
WL04
BC237B
VN10KM
IRF740
IRF740
VN10KM
BC307B
BC307B
VN10KM
2N2907A
150uH/175mA
1mH/100mA
1mH/100mA
74HCT00
4093
UC3825
XR4151
NE556
SFH600-2
LM7812
1MHz/C
713337
801170
421025
1A/T
4A/T
399028
399028
JACK_CS
399028
399028
399028
399028
399028
399028
449132
ML73_2
ML73_2
ML73_2

Ceramic Capacitor
Tantalum Electrolytic Capacitor
Tantalum Electrolytic Capacitor
Schottky Diode
Diode
Diode
Schottky Diode
Zener Diode 12V/1W
Schottky Diode
Zener Diode 12V/1W
Schottky Diode
Transil Diode
Ultra Fast Diode 3A/400V
Transil Diode
Ultra Fast Diode 3A/400V
Schottky Diode
Schottky Diode
Schottky Diode
Schottky Diode
Diode
Diode
Diode
Diode
Diode
Diode
Schottky Diode
Zener Diode 10V-1/2W
Zener Diode 2V7-1/2W
Bridge Rectifier 4A/600V
Bridge Rectifier 1A
NPN Transistor
N Channel Mosfet
N Channel Mosfet
N Channel Mosfet
N Channel Mosfet
PNP Transistor
PNP Transistor
N Channel Mosfet
PNP Transistor
Inductor
Inductor
Inductor
HCT 7400
CMOS CD4093
PWM UC3825
V/F Converter XR4151
Dual Timer NE556
Optocoupler SFH600-2
Voltage Regulator LM7812
Ceramic Resonator
H.F. Current Transformer
R.F. Transformer 500 OHM 100W
Transformer 10KV SIRIO
Fuse
1 A
5x20 mm
Fuse
4 A T 5x20 mm
Faston Connector
Faston Connector
Jack Socket (6.35 mm PCB vers.)
Faston Connector
Faston Connector
Faston Connector
Faston Connector
Faston Connector
Faston Connector
SMB06L Buzzer
Aluminium Heat Sink
Aluminium Heat Sink
Aluminium Heat Sink

400139
400134
400134
420070
420010
420010
420054
420019
420054
420019
420054
420063
420071
420063
420071
420070
420070
420070
420070
420010
420010
420010
420010
420010
420010
420054
420068
420067
420069
420013
427057
427054
427076
427076
427054
427058
427058
427054
427066
422008
422005
422005
482049
482025
482064
482054
482033
482022
482009
252002
713337
801170
421025
433009
433041
399028
399028
437035
399028
399028
399028
399028
399028
399028
449132
713249
713249
713249

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801273 - CHANGEOVER SWITCH BOARD

alsa apparecchi medicali s.r.l.

date

20/12/04

rev.

3A

801273 - changeover switch board

Alsatom SU 50MB/80M/100M-changeover switch

Revised:
December 12, 2004
801273
Revision: 3A
Bill Of Materials
December
12, 2004
15:25:48
Ref.
Part
Description
alsa code
_________________________________________________________________________
D
D
D
J

1
2
3
1

GL5HR8
GL5HY8
GL5HB8
COM_2V6

Red Led Lamp 5 mm

Yellow Led Lamp 5 mm
Blue Led Lamp 5 mm
2 poles - 6 positions Selector

420025
420036
420092
407032

13/13