CALCULATION NOTE

FOR REMOVEABLE SIDE

REV

DATE

PAGE

16-5-2013

28

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DESCRIPTION
INITIAL ISSUE

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PREP'D

CHK'D

AP

AL

NN

RWT

COMP.

TABLE OF CONTENTS
1.

GENERAL.....................................................................................................................3
1.1 Scope of Work...........................................................................................................3
1.2 Standard, Codes, and Reference...............................................................................3
1.3 Basic Assumption.....................................................................................................3
1.3.1 Material...........................................................................................................3
1.3.2 Software..........................................................................................................3
1.3.3 Design Loading...............................................................................................3

2.

LOADING CALCULATION.......................................................................................4
2.1 Dead Load.................................................................................................................4
2.2 Non Generated Loads...............................................................................................4

3.

STEEL DESIGN...........................................................................................................5
3.1 Structure Modelling..................................................................................................5
3.2 Numbering System...................................................................................................6
3.3 Stress Ratio and Displacement Check......................................................................7
3.4 Beam Design.............................................................................................................7

4.

CONCLUSION.............................................................................................................12

ATTACHEMENT
Attachment - 1 General Arrangement
Attachment - 2 Detail Calculation
Attachment - 3 Input STAAD Pro
Attachment - 4 Stress Ratio and Displacement

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1.

GENERAL
1.1 Scope of Work
This calculation note is prepared for design of Removable Side structure.
1.2 Standard, Codes, and Reference
The listed below documents are applicable standard, codes, and reference to be used
to support this calculation :
- American Institute of Steel Construction Thirteenth Edition ( AISC 13th)-LRFD
1.3 Basic Assumption
1.3.1 Material
- Structural Steel, JIS 3101 SS400
Specified minimum yield stress : Fy = 2500 kg/cm2
Specified minimum tensile stress : Fy = 4000 kg/cm2
- Welding AWS D1.1, Electrode E70XX ( Grade 70)
Specified minimum yield stress : Fvw = 0.3 Fu = 1476 kg/cm2
Specified minimum tensile stress : Fu = 4920 kg/cm2
1.3.2 Software
The structure will be analyzed with STAAD PRO structural analysis computer
programming.
1.3.3 Design Loading
- Basic Load Case
No

Name

Symbol

Dead load

Non Generated Loads

- Load Combination
LC
100

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Name
Dead load + Non Generated Loads

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Primary Load Case

1

1.8

1.8

2.

LOADING CALCULATION
2.1 Dead Load (D)
- Self weight`
For self weight calculation will do automatically with STAAD PRO Program using
self weight command.

2.2 Non Generated Load (G)

Non generated load is 10 metric tons capacity of structure. The load has been applied
as uniformly distributed loads over the structural members.

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3.

STEEL DESIGN
3.1 Structure Modelling

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3.2 Numbering System

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3.3 Stress Ratio and Displacement Check

3.3.1 Stress Ratio
The maximum stress ratio, can see table below :
L/C

Member

Stress Ratio

Remark

100

62

0.238

OK < 1.0

For detail stress ratio see attachment 4.

3.3.2 Displacement Check
Section displacement maximum (see attachment 4)
L/C

Node

Displacement
(mm)

Allowable
Displacement (mm)

Remark

100

38

17.36

L/240 = 4500/240 = 18.75

OK

Note : Based on AISC 13th Ed.

3.4 Beam Design
Steel design for beam is performed by STAAD PRO in accordance to AISC 13 th ed.
Based on STAAD PRO output, beams size is as follows :
- Hollow T100x100x6, see highlight member.

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- C100x50x5x7.5, see highlight member.

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- C150x75x6.5x10, see highlight member.

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- L80x80x6, see highlight member.

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- Custom C238x160x8x8, see highlight member.

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4.

CONCLUSION
Based on structural design analysis, Removable Side structure is still sufficient to have
load with maximum capacity (SWL) = 10000 kg.

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ATTACHEMENT
Attachment - 1 General Arrangement
Attachment - 2 Detail Calculation
Attachment - 3 Input STAAD Pro
Attachment - 4 Stress Ratio and Displacement

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ATTACHMENT 1
GENERAL ARRANGEMENT

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ATTACHMENT 2
DETAIL CALCULATION

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ATTACHMENT - 3
INPUT STAAD PRO

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STAAD SPACE
START JOB INFORMATION
ENGINEER DATE 16-5-13
JOB NAME Removeable Side Structure
ENGINEER NAME AL
CHECKER NAME NN
APPROVED NAME RWT
CHECKER DATE 16-5-13
APPROVED DATE 16-5-13
JOB REV A
JOB COMMENT * Initial Issue
END JOB INFORMATION
*********************************************************************************
INPUT WIDTH 79
UNIT MMS NEWTON
JOINT COORDINATES
1 0 0 0; 2 0 1000 0; 3 4500 0 0; 4 4500 1000 0; 5 0 0 2200; 6 0 1000 2200;
7 4500 0 2200; 8 4500 1000 2200; 9 0 0 1100; 10 4500 0 1100; 11 0 1000 1100;
12 4500 1000 1100; 13 1500 0 0; 14 1500 0 2200; 15 1372 0 0; 16 1372 0 2200;
17 3000 0 0; 18 3000 0 2200; 19 3128 0 0; 20 3128 0 2200; 21 695 0 0;
22 695 0 2200; 23 695 1000 0; 24 695 1000 2200; 25 2250 0 0; 26 2250 0 2200;
27 3805 0 0; 28 3805 0 2200; 29 2250 1000 0; 30 2250 1000 2200; 31 3805 1000 0;
32 3805 1000 2200; 33 0 0 550; 34 0 0 1650; 35 1372 0 550; 36 695 0 550;
37 1500 0 550; 38 2250 0 550; 39 3000 0 550; 40 3128 0 550; 41 3805 0 550;
42 4500 0 550; 43 695 0 1650; 44 1372 0 1650; 45 1500 0 1650; 46 2250 0 1650;
47 3000 0 1650; 48 3128 0 1650; 49 3805 0 1650; 50 4500 0 1650;
51 2250 6000 1100;
MEMBER INCIDENCES
1 1 2; 2 3 4; 3 5 6; 4 7 8; 5 1 21; 6 5 22; 7 1 33; 8 3 42; 9 2 11; 10 4 12;
11 6 24; 12 2 23; 13 9 34; 14 10 50; 15 11 6; 16 9 11; 17 12 8; 18 10 12;
19 13 25; 20 14 26; 21 15 13; 22 16 14; 23 17 19; 24 18 20; 25 19 27; 26 20 28;
27 15 35; 28 13 37; 29 17 39; 30 19 40; 31 21 15; 32 22 16; 33 23 29; 34 21 23;
35 24 30; 36 22 24; 37 25 17; 38 26 18; 39 27 3; 40 28 7; 41 29 31; 42 25 29;
43 30 32; 44 26 30; 45 31 4; 46 27 31; 47 32 8; 48 28 32; 49 33 9; 50 34 5;
51 35 44; 52 33 36; 53 36 35; 54 21 36; 55 36 43; 56 25 38; 57 27 41; 58 37 45;
59 35 37; 60 38 46; 61 37 38; 62 39 47; 63 38 39; 64 40 48; 65 39 40; 66 41 49;
67 40 41; 68 42 10; 69 41 42; 70 43 22; 71 34 43; 72 44 16; 73 43 44; 74 45 14;
75 44 45; 76 46 26; 77 45 46; 78 47 18; 79 46 47; 80 48 20; 81 47 48; 82 49 28;
83 48 49; 84 50 7; 85 49 50; 122 2 51; 123 6 51; 124 4 51; 125 8 51;
ELEMENT INCIDENCES SHELL
86 1 21 36 33; 87 33 36 43 34; 88 34 43 22 5; 89 21 15 35 36; 90 36 35 44 43;
91 43 44 16 22; 92 15 13 37 35; 93 35 37 45 44; 94 44 45 14 16; 95 13 25 38 37;
96 37 38 46 45; 97 45 46 26 14; 98 25 17 39 38; 99 38 39 47 46;
100 46 47 18 26; 101 17 19 40 39; 102 39 40 48 47; 103 47 48 20 18;
104 19 27 41 40; 105 40 41 49 48; 106 48 49 28 20; 107 27 3 42 41;
108 41 42 50 49; 109 49 50 7 28; 110 2 11 9 1; 111 11 6 5 9; 112 6 24 22 5;
113 24 30 26 22; 114 30 32 28 26; 115 32 8 7 28; 116 8 12 10 7; 117 12 4 3 10;
118 4 31 27 3; 119 31 29 25 27; 120 29 23 21 25; 121 23 2 1 21;
*********************************************************************************
START USER TABLE
TABLE 1
UNIT MMS NEWTON
CHANNEL
C238X160X8
4336 238 8 160 8 4.11637e+007 1.15273e+007 92501.3 48.8708 1904 1706.67
END
*********************************************************************************
ELEMENT PROPERTY
86 TO 121 THICKNESS 6
DEFINE MATERIAL START
ISOTROPIC STEEL
E 205000
POISSON 0.3
DENSITY 7.68195e-005

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ALPHA 1.2e-005
DAMP 0.03
TYPE STEEL
STRENGTH FY 253.2 FU 407.8 RY 1.5 RT 1.2
*
ISOTROPIC CONCRETE
E 21718.5
POISSON 0.17
DENSITY 2.35616e-005
ALPHA 1e-005
DAMP 0.05
TYPE CONCRETE
STRENGTH FCU 27.579
END DEFINE MATERIAL
*********************************************************************************
MEMBER PROPERTY JAPANESE
1 TO 4 9 TO 12 15 17 33 35 41 43 45 47 TABLE ST TUBE TH 6 WT 100 DT 100
42 44 TABLE ST C100X50X5
34 36 46 48 TABLE ST TUBE TH 6 WT 75 DT 150
5 TO 8 13 14 16 18 TO 26 31 32 37 TO 40 49 50 68 84 TABLE ST C150X75X6.5
27 30 51 54 TO 57 60 64 66 70 72 76 80 82 TABLE ST C150X75X6.5
52 53 59 61 63 65 67 69 71 73 75 77 79 81 83 85 TABLE ST L80X80X6
MEMBER PROPERTY JAPANESE
28 29 58 62 74 78 UPTABLE 1 C238X160X8
122 TO 125 PRIS YD 40
CONSTANTS
*********************************************************************************
BETA 180 MEMB 5 8 14 19 21 23 25 31 37 39 42 68 84
BETA 270 MEMB 16
BETA 90 MEMB 18 28 29 58 62 74 78
BETA 45 MEMB 52 53 59 61 63 65 67 69 71 73 75 77 79 81 83 85
*********************************************************************************
MATERIAL STEEL MEMB 1 TO 121
MATERIAL CONCRETE MEMB 122 TO 125
*********************************************************************************
SUPPORTS
51 PINNED
8 FIXED BUT FY MX MY MZ
6 FIXED BUT FX FY MX MY MZ
*********************************************************************************
MEMBER TENSION
122 TO 125
*********************************************************************************
*********************************************************************************
LOAD 1 LOADTYPE Dead TITLE DEAD LOAD
SELFWEIGHT Y -1.1
*********************************************************************************
LOAD 2 LOADTYPE Live TITLE NON GEN-LOAD LOAD
ELEMENT LOAD
86 TO 109 PR GY -0.0108963
*********************************************************************************
*LOAD COMBINATION FOR
*********************************************************************************
LOAD COMB 100 D+G X 1.8
1 1.8 2 1.8
*********************************************************************************
PERFORM ANALYSIS PRINT ALL
*********************************************************************************
PARAMETER 1
CODE AISC UNIFIED 2005
METHOD LRFD
*
FYLD 248.213 MEMB 1 TO 85
*
LZ 2200 MEMB 27 TO 30 51 54 TO 58 60 62 64 66 70 72 74 76 78 80 82

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*
STEEL MEMBER TAKE OFF ALL
*
LOAD LIST 100
*
CHECK CODE MEMB 1 TO 85
*
FINISH
*********************************************************************************

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ATTACHMENT - 4
STRESS RATIO AND DISPLACEMENT

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