5 Rotatin 5.1 Compressor/Expander. 5.1.4 Theory 5.1.2 Design Tab. 5.1.3 Rating Tab. 5.14 Worksheet Tad 5.1 Performance Tab. 5.1.6 Dynamics TaD 5.7 Compressor Example 52 Pump... 52.4 Theory 5.2.2 Design Tad. 52:3 Rating Tab. 5.2.4 Workshoot Tad... 5.2.5 Performance Ta. 5.26 Dynamics Teb 5.2.7 Pump Example. Pere ts g Equipment 10 1B 13 4 4 6 7 19 2 21 2 22 2 safe Conerrsrtcane | a saa 5.1.6 Dynamics Tab Ifyou are working exclusively in Steady State mode, you are not required to change any information on the pages accessible through this tab, For more information on running the COMPRESSOR and EXPANDER unit operations in Dynamic mode, see the Dynamic ‘Modelling guide. 5.1. ‘Acompressor willbe modelled using efficiency curves. Consider the LP gas from an Oil Production facility as a FEED to a compressor station. In this problem, we will simply determine the efficiency, based on the flow rate ofthe feed stream. Compressor Example 1. Createa fluid package using the Sour PR property package and add the following components: 1120, 12S, CO2, Cl, C2, C3,i-C4, and n- a. Gooeieoe cn 1H20, H2S, C02, C1, C2, 03, 4-04, 0 ca 2, Install the stream FEED and define it as follows: Tab 390] puto EN Temperature 29.0000" (eonitiona Pressure 720.0000 KPa) Moar Flow £00 00 KGMTOT 1H20 Mole Frac 0.2378 in| Hes wae Fas | 00727 Coa Wole Fras | 0007 Worksheet Ci Weta Fae oso [Composition] C2 Mole Frac 0.1072 Calo Fae 02822 Toa Nelo rae | 00765 et Ne Fras | 0.1802Rea 3, Install a COMPRESSOR unit operation with the following information: Pen cern Tab (rase) EN Food Design Out (Connections 7 7 ‘Comp Duty On the Parameters page, delete the default Adiabatic Efficiency “alue, Both the Adiabatic and Polytropic efficiencies should read “empiy> 10 avoid a consistency error or a compressor over specification. ‘Switch tothe Rating tab, and open the Curves page. Ensure thatthe Adiabatic radio button in the Efficiency group is selected. Check the Enable Gurves box, and press the Add Curve button. 8. Complete the curve as shown in Figure: 5 Ber (sTcuver tor Ko e um seed [Mat isnot necessary oentera Speed since only one curve i being used. Close the Curve view and check the Activate box for the curve which was just created. 8 55,Re “The conditions of stream OUT can be viewed on the Performance tab of the Compressor property view and are shown in the table below. ‘Tab [Page] Input Area Entry Noor Facion | 100 eas 53888 oy 203. 7000073 Paremance ar Fa Soc aT is aor S064 hr Ta VoTFoW 354379 ne [extn | -Taraovor aie] ‘The Performance tab of the COMPRESSOR property view is displayed re 5.6. 5.2 Pump “The PUMP operation is used to increase the pressure of an inlet liquid stream, Depending on the information supplied, the PUMP calculates cither an unknown pressure, temperature or pump efficiency. ‘The On Pump Switch activates and deactivates the PUMP. If this box is checked, the PUMP is "on", and will work as normal. If this boxis not Checked, HYSYS will pass the inlet stream unchanged that is, the outlet Stream will be exactly the same as the inlet stream. When you use therc 5.2.6 Dynamics Tab “The Dynamics tab is used only for Dynamic simulation. For more information regarding this tab, please refer to Chapter 6 - Rotating Equipment of the Dynamic Modelling guide. 5.2.7 Pump Example ‘Toillustrate the use of the PUMP Operation, stream FEED will be pumped from 455 psia to 800 psia. The pump efficiency is75 percent 1. Create a fluid package using the Peng Robinson EOS and the following components: C1, C2, C3, i-C4, n-CA, i-C5, n-C5, n-C8, ne C7, n-C8. Property Package Peng Robinson Ess 1, 02,03, C4, 1-04, C5, NCB, Ne 5,067, n-C8 2. Create a stream named Feed and define it as follows: recon Ines en Tanaris 00000 F wotahes [arr as a000 Tar Few S50 700 ETE Tietare noe Fee 0t00 [ans oi Fee [00001 Fropono tise Free | 0.000 TBs Fre —[ 0.1889 virksost Tara orc [1748 Teamponion) — [FPonene ee Fae_[ 01382 Re SHare He Fe [0761S Trainee Froc_[ OZ roan ae Fae [00882pee tnd 3, Now install the PUMP unit operation and provide the following information: Tab (Page input Area En aa inet Food asign : {Connections} Oullet Oullet Eneray 100 Eneray Faabote Eticaney | 73% Decign [Parameters Dota Sane “The results are shown in the tables below and can be viewed in the PUMP property view. The energy stream has a positive enthalpy value. In the PUMP operation, this signifies the amount of energy which is supplied tothe inlet stream to produce the pump outlet concitions. (Outlet) Input Are Entry ae ‘Vapour Free ‘0.0000 Temperature 2505474 F Pressure 100.0000 psi Worksheet [Results] | Woler Flow 300.0000 tbmoleMhr ‘Wass Flow 22287 0308 ohh ig Val Flow DART 560 barrelay Feat Flow 207266907 | Tab [Page] Input Area Entry Vapour Frac ~ Temperature Zemphy> Pressure zemely> Worksheot [Results] | Hoar Flow ame Mass Flow Zemphy> Tig Val Flow Fest Fiow, 38610.6906 Note that ifyou clear the On Pump Switch check box, the conditions of stream FEED are directly passed to OUTLET. 5235 > Tutorials Deaeration Pump Problem Statement Water at 250 °F and 30 psig is feed into a pump that is only 10% efficient. The flow rate of the water 100 Ib/hr and the its outlet pressure from the pump is 1200 psig. Determine the outlet temperature of the water. Tutorials /Deaeration /Pump ue & Plan of Attack Process Description Pumps are use to move liquids. The pump increases the pressure of the liquid. Figure 1 presents @ process diagram of a pump. ol Elstree Roam Figure 1: Pump Process Diagram Basis of Calculation 100 Ibfhr of feed Solution Outline 4. Use a pump operation in HYSYS to model the pumping process, 2. Specily the stream conditions as stated above. 3. Specify the pump efficiency and then determine the outlet temperature.Assumptions 41, The components behave according to the PRSV equation of state. 2. There is no heat loss or gained from the environment. ‘Tutorials /Degeration Pump Up & Model Development Simulation Diagram AHYSYS representation of the reactor is presented in Figure 2. Figure 2: HYSYS representation of the pump. Model! Description A.water stream named ‘in is fed into pump named P-100. The eneray source for the pump is called ‘work’ The oullat water stream for the pump is called ‘out Selecting Components and Property Package 1. Open.a new HYSYS case and select PRVS for the basis 2. Select the component H.0. Setting up the PFD 4. Goto the PFD and press the F12 key. 2. In the window that pops up, select the All Unit Ops radio button. 3. From the Available Units ops list, scroll down and select Pump. (Alternately, the pump can be selected from the object palette.) 4, Press the Add button afler the selection has been made. This will install @ pump on the PFD and ‘open the pump window. 5. Name the steams shown in Figure 2.Specifying the Streams 4. Click on the Worksheet tab of the pump window. 2. Enter the conditions for stream in as given in the problem statement. These are 250 °F, 30 psig ‘and 100 lbshr. 3. Enter the Pressure for stream out which is 1200 psig. Specifying the Pump Efficiency Glick on the Design tab of the pump window. ‘Then click on Parameters. Inthe Adiabatic Efficiency box on the parameters page, enter 10. The units should be in per cent. After the efficiency is entered the streams of the pumps should be solved. Click on the Worksheet tab to view the results, § > ‘Tutorials /Deaeration ‘Pump Results Simulation Results ‘The stream conditions for the pump are shown in Figure 3. gy mH [c4 ae F Worksheet _ {Name Tate ama Conditions 20 0.0000) [Temperature IF] ena, Properties emposton empl Comet Mess Fiow fy). 1000) emp | GevelFow bane] [a6 camps | Molar Enthaby (Btu A117es005 | [Heat Flow {oth 65S1e+005 | 3730 fee ee eee | : ft \Desion (Rating) Workshoot /Patamance {Dynamics f—=~=~*~*~*~*~*~S Cee | AT 1 On | lonored Figure 3: Stream conditionsAnswer With the 10% efficient pump, the outlet temperature of the water s 285 °F. Discussion This example shows that pumping liquid can increase their temperature. In this case, the pump was only 10% efficient and it caused 15 °F in the temperature of the water. The less efficient a pump is, the greater the increase in the temperature of the fluid being pumped. This arise because in a low efficient pump, more energy is need to pump the liquid to get the same outlet pressure of a more efficient pump. So the extra energy get transferred to the fluid.