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COMPRESSOR UNIT OPERATION & MAINTENANCE MANUAL

THE HANOVER COMPANY

ARIEL
JGE-4
ARIEL JGJ

ARIEL CORPORATION
RECOMMENDED SPARES
START-UP
SERIAL NUMBER:

F-14998

UNIT
QTY PART NO. DESCRIPTION
PRICE
--- --------- ------------------------------ --------JGM-JGP
4
1
1
1
1

A-3536
A-0661
A-0067
B-0104
A-3689

FRAME CLASS

RUPTURE DISC,3700 PSIG,YELLOW


L.OIL FILTER ELEMENT,SPIN-ON
GASKET,RET,9-1/2X6-7/16X1/32
GASKET,RET,TOP CVR,M:P, 1/32
CHK.VLV,1/8M X 1/8F,POPPET,SST
CYL ASSY,2-3/4JG,SF

1
2
2
1
1

A-0092
A-0257
A-0027
B-0883-E
B-0882-E

EXTENDED
PRICE
---------

.00
.00
.00
.00
.00

.00
.00
.00
.00
.00

.00
.00
.00
.00
.00

.00
.00
.00
.00
.00

2550

STL GASKET, 3.425 X 3.105 X60


STL GASKET, 2.438 X 2.250 X30
O-RING,VT, 2.520 O.D.X.210
DIS.VALVE,52RX,STANDARD
SUC.VALVE,52RX,STANDARD

ARIEL CORPORATION
RECOMMENDED SPARES
CONSUMABLES
SERIAL NUMBER:

F-14998

UNIT
QTY PART NO. DESCRIPTION
PRICE
--- --------- ------------------------------ --------JGM-JGP
4
2
1
1
1
1
1
1

A-3536
A-0661
A-0067
B-0104
A-9476
A-3531
A-3689
A-3780

FRAME CLASS

RUPTURE DISC,3700 PSIG,YELLOW


L.OIL FILTER ELEMENT,SPIN-ON
GASKET,RET,9-1/2X6-7/16X1/32
GASKET,RET,TOP CVR,M:P, 1/32
F F LUBR PUMP 3/16 PREMIER
RUPTURE DISC ASSY,3700 PSI
CHK.VLV,1/8M X 1/8F,POPPET,SST
CHK.VLV,DOU.BALL SOFT SEAT SST
CYL ASSY,2-3/4JG,SF

1
4
4
4
1
4
14
1
2
2
4
2
2
2
4
2
1
1

A-0092
A-0257
A-0027
A-0277
B-2647-K
A-1001
A-1002
A-3780
A-1019
A-1021
A-1025
A-1033
A-1175
A-1179
A-1366
A-2066
A-1769
A-1770-A

EXTENDED
PRICE
---------

.00
.00
.00
.00
.00
.00
.00
.00

.00
.00
.00
.00
.00
.00
.00
.00

.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00

.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00

2550

STL GASKET, 3.425 X 3.105 X60


STL GASKET, 2.438 X 2.250 X30
O-RING,VT, 2.520 O.D.X.210
PISTON RING, 2-3/4JG:A
PIST ROD PACKING,REBUILD KIT
VALVE PLATE,52R2:RX.059THK,ST
SPRING PLATE,52RX,.020 THICK
CHK.VLV,DOU.BALL SOFT SEAT SST
CENTER BOLT,5/16-24X1.85 STL
GUIDE RING,52RX,.165 THICK
VALVE WASHER, 5/16
GUIDE RING,52RX,.185 THICK
SPIROL PIN,.078 X 3/8
SPIROL PIN,.078 X 1/2
LOCKNUT, DRAKE,5/16-24
DOWEL PIN,42RX-79RX,.094X1/8
SUC.VALVE SEAT, 52RX
DIS.VALVE SEAT ASSY, 52RX

ARIEL CORPORATION
RECOMMENDED SPARES
INSURANCE
SERIAL NUMBER:

F-14998

UNIT
QTY PART NO. DESCRIPTION
PRICE
--- --------- ------------------------------ --------JGM-JGP
1
4
3
1
1
1
1
2
1
1
1
1
2
1
2
3
1
1

B-0003
B-0023
B-0024
B-0025
A-0203
A-0194
B-0104
A-0261
A-0077
A-5641
A-3747-SS
A-9476
FN0461EA
A-0028
A-0060
FP0500FE
A-0245
A-6348

FRAME CLASS

SLEEVE BEARING,BZ,ROD,JG:A:M:P
SLEEVE BEARING,H/S,ROD,G:M:S:I
SLEEVE BEARING,H/S,MAIN,JG:A:S
SLEEVE BEARING,H/S,THST,JG:A:S
ROLLER CHAIN,35T X 94,JGM:P
GASKET,RND,OIL SEAL,1/32
GASKET,RET,TOP CVR,M:P, 1/32
L O PRESS GAUGE,ASHCROFT
SIGHT GLASS,1" NPT
SIGHT GLASS,3/4" NPT
DST BLK,9S*-6SL6S
SS
F F LUBR PUMP 3/16 PREMIER
SELF-LOCK NUT,ESNA,3/8-24
O-RING,VT, 5.645 O.D.X.210
CROSSHEAD PIN,JG:A:M:P:I:S
DOWEL PIN, 1/4 X 3/4
+.0002
DUST SEAL,TFE,JG:A:M:P
FF.S/D,DNFT,PS,TRAB,DC
CYL ASSY,2-3/4JG,SF

1
1
4
1
4
1
2
2

A-0057
A-0065
A-0257
B-0019
A-0027
C-0028
B-0883-E
B-0882-E

EXTENDED
PRICE
---------

.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00

.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00

.00
.00
.00
.00
.00
.00
.00
.00

.00
.00
.00
.00
.00
.00
.00
.00

2550

PISTON COLLAR ,2-1/2=8JG:MP


GASKET,RND,12,X1/64
STL GASKET, 2.438 X 2.250 X30
PISTON NUT,2-1/4" THRU 8"JG:MP
O-RING,VT, 2.520 O.D.X.210
PIST.RD,3.00 ST X 20.305 LG
DIS.VALVE,52RX,STANDARD
SUC.VALVE,52RX,STANDARD

COMPRESSOR BALANCING RECORD


BALANCE BY: STEVE BEMILLER FRAME:
THROW#1
PARTS GROUP

JGP/1

THROW#2
BLANK

S/N: C-

S/N: C-

S/N: C-

S/N: C-

THROW

BORE:

BORE:

BORE:

BORE:

Connecting Rod w/
Bushing, Bolts, &
Bearing Shells

D -124

14.4

D- 124

14.3

Piston w/ Rings,
Rod, Collar & Nut

B-194
C-28

10.7

D -149

11.4

D- 191

22.1

B- 15

0.7

PART#

LBS.

BALANCE
37.2

ARIEL CORPORATION

LBS.

PART#

LBS.

PART#

BALANCE
36.4

0.8

PART#

0.0

THROW#6

BORE:

LBS.

UNBALANCE (LBS)

THROW#5

S/N: C-

PART#

TOTAL WEIGHT

THROW#4

BORE: 2-3/4JG
LBS.

Balance Nut w/
Setscrews

THROW#3

STROKE (inches):

S/N: C-44342

PART#

Crosshead w/
Bushing

FRAME SIN: F- 14998

LBS.

BALANCE
0.0

0.0
INDUSTRIAL PARK, 35 BLACKJACK ROAD, MOUNT VERNON, OHIO 43050

0.0

0.0
0.0

Ariel Corporation
Lubrication Sheet
Frame: JGP/2
Stroke: 3 in
Gas stream: Natural gas with water and/or heavy hydrocarbons
Frame S/N: F-14998
Rod diameter:.1.125 in
(Methane< 90%, SG > 0.7, Propane> 8%)
Mawp
Throw

Discharge

Bore. in Type

.P!!9.

.P!!9.

2.75JG
Blank

2550

1809

Lube Block Schematic - Page 1


(Note: Block layout is recommendation only. #indicates crossport.)

Lube block
Part Number:

9S
A-3747

~~

tThrow 1: Packing

Throw 1: Cylinder (2.75)

Normal operation cycle time, sec. 36.2 * at max.rated rp (For break-in period of 200 hours, cycle as close
as possible to half normal operation cycle time)
Total delivered per day, pints:
3.5 *
*NOTE: Adjusted to pump minim001.
Recommended mineral oil lubricant
for application and pressures:
SAE 50-60 wt(ISO 220-320)0R SAE 40 wt(ISO 150) with compounding
Best Premier pump(s):
One 3/16 in
Recommended base feed rate: 0.3 U.S. pints/inch diameter/day
Base rate
multiplier

Throw 1 Packing:
Throw 1 Cylinder:

1.50
1.50

Recommended
dal, U.S.Pints

~er

1.01
1.24

Delivered ~er
dal 2 U.S.Pints

1.49
1.98

Delivered/
recommended

147% **
160% **

CJlcle Time vs. RPM


seconds

..NOTE: Ariel suggests that delivered/recommended amount be within 90 ~ 125%. These recommendations are general guidelines. If the lubricants or flow
rates do not appear to work adequately, flow rates and/or lubricant types may need to be changed. Please contact the lubricant supplier for specific lubricant
recommendations. See Section 6.0 of the Ariel Packager Standards for more information.

Printed: 29-Mar-2000

4/19/00
SERIAL NUMBER:

ARIEL CORP. - BLACKJACK DIV.


SALES ORDER COVER SHEET

C/N: 001

RHCOVP02

PART: JGM:P CLASS

F-14998

PART NUMBER

DESCRIPTION: JGM-JGP
QUANTITY

FRAME CLASS

DESCRIPTION

DRAWING NO.

G-6282

FRAME ASSY,JGM:P:N:Q/1,SF

A-4319

G-4842

CRANKSHAFT ASSY,JGP,N/KEY

D-0200

G-0174

CONN.ROD ASSY,DI,JGM:P:I:162JS

A-3985

G-0175

X-HEAD ASSY,JGM:P:I:162JGS

A-6867

G-5653

X-HEAD ASSY,BALANCE,P:M/1:N:Q

A-6860

G-3220

1"SIGHT GLASS,JG:A:M:P; RWJ/2

N.A.

G-3014

L.O.PUMP ASSY,JGP:M/1,SF

D-1239

G-8017

F.F.LUBR,(1)3/16 JG:A2:MP:I,SF

D-1106

G-5095

DIST.BLK.MTG.SINGLE,M:P:N:Q

N.A.

G-2702

RUPTURE DISC ASSY, 3700 PSI

N.A.

G-6281

FF.TUBING,JG:M:P/1,D.A.CYL. SF

N.A.

G-0176

CHAIN ASSY,JGM:JGP:JGN:JGQ

A-7765

G-0173

TOP COVER ASSY,JGM:JGP:JGN:JGQ

A-7931

G-1103

L.O.PRESS.GAUGE,ASHCROFT,STD.

N.A.

G-7630

FF GAGE,3000PSI/BLK,MNPQ,

SF

A-9021

G-4669

F.F.S/D,DIGITAL NO FLOW,DC,STD

A-6423

G-8318

THERM.VLV,3/4",MTD,JGM:P/1,SF

A-6973

G-0038

TOOLS ASSY,BOX,JG:A:P:M:I:JGS

N.A.

AUXILIARY END

-f-13 UNC JACKNUT


~12" LONG STEEL BAR

=========r=====~::::J

PULL CAP STRAIGHT UP

6~:E~~~t ~t~~~E I~F

TIGHT, USE PULLER.


!

-f -13 UNC X Bt'


LONG THREADED ROD
-t" -13 UNC LOCKNUT

~--

--~-i

\J

BEARING GAP PULLER DETAIL

~
VIEW A

25

25

----r

(_j

?)
SEE VIEW A

DRIVE END VIEW

AUXILIARY END VIEW

, NOTES:
1.

39

LOOSEN DR TIGHTEN ALL FASTENERS PER RECOMMENDED


PROCEDURES AND TORQUE VALUES IN MANUAL.

(t:>OIL FACES OF STATO-SEAL BEFORE INSTALLING TO PREVENT ABRASION.

~CLEARANCE BETWEEN CRANK AND END COVER TO BE CHECKED


BY USING AN .008 FEELER GAUGE ALL AROUND
[1::>APPLY AN ANTI-SEIZE LUBRICANT TO GASKET SURFACES.
@:>REMOVE SHIPPING PLUGS AND TUBE TO A SAFE ATMOSPHERE
DR DRAIN AS APPROPRIATE.
@:>OIL FACES OF STATO-SEAL BEFORE INSTALLING TO PREVENT ABRASION.

REV

DESCRIPTION

THIS DOCUMENT AND CONTENTS THEREIN ARE PROPRIETARY TO ARIEL


CORPORATION. ONLY BY WRITTEN CONSENT AND AGREED TERMS BY
ARIEL CORPORATION GIVES THE RIGHT TO MANUFACTURE, BUT DOES
NOT GRANT THE RIGHT TO DISCLOSE OR USE IN PART OR IN WHOLE
INFORMATION CONTAINED IN DOCUMENT.

2177041A)n()
ARIEL CORPORATION
1 5227
MOUN~ BLACKJACK ROAD

VERNON, OHIO 43050

APPROVED'
SCALI'

ASSEMBLY
DWG. NO.

NONE

A~4319

4/19/00
PARTS LIST
GROUP NO. G-6282
FRAME AND OIL/DUST SEAL ASSEMBLY
WITH STAINLESS FITTINGS
JGP:M:N:Q/1
83 SERIES
REF.DRWG. A-4319
ITEM
NUMBER PART NUMBER

QUANTITY

DESCRIPTION

001

D-0634

FRAME,LONG BAL GUIDE,JGM:P/1

002

A-0941

MALE ELBOW,SS,

003

FS0400DG

CUP PT.SET-SCREW,5/16-18 X 1

004

FP0500FE

DOWEL PIN, 1/4 X 3/4

005

PT0201CD

006

FC0120GT

12 PT,1/2-13 X 4-1/2

007

PP0810KE

PIPE PLUG,1 NPT,HEX HD,SST

008

PP0810GE

PIPE PLUG,1/2NPT,HEX HD,SST

009

C-0080

SHAFT SEAL HOUSING,JGM:P

010

A-0245

DUST SEAL,TFE,JG:A:M:P

011

A-0194

GASKET,RND,OIL SEAL,1/32

012

FC0102CF

12

HEX HD CAP,1/4-20 X 7/8

013

FW0500CA

12

WASHER, 1/4" I.D., SAE

014

FP0505FG

ROLL PIN, 1/4 X 1"

015

A-0147

BLIND END PLATE,OIL GALLERY

016

A-0009

O-RING,VT, 1.375 O.D.X.139

017

FC0102CK

HEX HD CAP,1/4-20 X 2

018

PP0850CE

PIPE PLUG,1/4NPTF,HX SKT,316SS

019

A-0066

GUIDE COVER,M:P:JG:A:JGS

020

A-0067

GASKET,RET,9-1/2X6-7/16X1/32

021

FC0102DG

14

HEX HD CAP,5/16-18 X 1

022

FW0501CA

14

FLAT WASHER, 5/16 I.D. PLAIN

1/4T X

1/4P

+.0002

200. " TUBING,316 SST.1/4 OD X .065

WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT


DOES NOT REPRESENT THE QUANTITY REQUIRED.

G8

G5

G5

G5

4/19/00
PARTS LIST
023

A-0101

LUBE FITTING, 3/4-10 X 1

024

FW0550IA

STAT-O-SEAL, 3/4 DIA., BLACK

025

A-0812

MALE ELBOW,SS,

026

A-0938

MALE CONN,SS,

027

A-3881

EYEBOLT,7/8-9 UNC

028

FE0300IA

EYEBOLT,3/4-10 UNC

029

FN0450IA

HEX NUT,STL,3/4-10

030

PP0802RD

PIPE PLUG,1/8NPT,SQ HD,PLASTIC

031

C-0098

BAL GUIDE END COVER

032

A-0028

O-RING,VT, 5.645 O.D.X.210

033

FC0100GI

HEX HD CAP,1/2-13 X 1-1/2

034

FS0401GH

1/2 DOG SETSCREW,1/2-13 X1-1/4

035

A-6058

HEX PIPE NIPPLE,SS, 1/4 X 1/4

036

FP0500EE

DOWEL PIN,3/16 X 3/4

037

A-0813

MALE CONN,SS,

038

A-2186

MALE RUN T,SS,

1/4T X 1/4P

039

A-0943

MALE BRANCH T,SS,

1/4T X 1/4P

040

A-0948

PLUG-TUBE FIT,FEMALE,SS, 1/4T

041

A-3763

CHK.VLV,1/8MX1/8F,SS,POP/14PSI

042

A-0940

MALE CONN,SS,

043

A-2193

STREET ELBOW,SS, 1/8P, 90

044

A-3780

CHK.VLV,DOU.BALL SOFT SEAT SST

045

A-2245

STREET TEE,SS, 1/8P

046

A-8724

OMNI OIL TRAP,BODY,SS,1/4NPTF

047

A-8725

OMNI OIL TRAP STEM,SS,1/8NPT

WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT


DOES NOT REPRESENT THE QUANTITY REQUIRED.

1/4T X

1/8P

1/4T X 1/4P

G9

+.0002

1/4T X

1/2T X

1/8P

1/2P

G-250
-INSTALL IN CAP
r-

'-

l .-:-;._.;;;_

2
HEAT TO 400 F
TO SHRINK ON

HEAT TO 400F
TO SHRINK ON

NOTE: INSTALL BEARING SHELLS WITH TABS LOCATED


IN NOTCHES IN CAPS AND CRANKCASE

,.I

ASSY OWG NO
0-200

4/19/00
PARTS LIST
GROUP NO. G-4842
CRANKSHAFT & MAIN BEARINGS, NO KEY WAY,
DUCTILE IRON, LIGHT DUTY
JGA/1 AND JGP, 3" STROKE
REF. DRWG. D-0200
ITEM
NUMBER PART NUMBER

QUANTITY

DESCRIPTION

001

AD-1968

CRANK ASSY,DI,WO/KEY,JGP,3.0ST

002

B-0004

OIL SLINGER,JG:A:M:P:Q:N

003

A-0003

SPKT,RLR.CHAIN,CSHAFT,#35-24T

004

B-0024

SLEEVE BEARING,H/S,MAIN,JG:A:S

005

B-0025

SLEEVE BEARING,H/S,THST,JG:A:S

WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT


DOES NOT REPRESENT THE QUANTITY REQUIRED.

NOTES
1.
2.
3.
JOINT MATCH MARKING INSTALLED

r-

UP.~

CD

iliAMP THROW NUMBER ON TOP.\

2)

I I

LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENDED PROCEDURES


AND TORQUE VALUES IN MANUAL.
PRESS BRONZE BUSHING IN WHILE MAINTAINING ALIGNMENT OF OIL
HOLE TO OIL PASSAGE IN ROD.
INSTALL BEARING SHELLS WITH TABS LOCATED IN NOTCHES IN ROD
AND ROD CAP.

CORRECT ORIENTATION OF THE ROD IS


WITH BEARING NOTCHES ON TOP JOINT.
(j)

TAMP PART NUMBER ON TOP.

(3
1 6756
0 4734

ADDED NOTES: "JOINT MATCH MARKING INSTALLED UP", "STAMP THROW


NUMBER ON TOP", "STAMP PART NUMBER ON TOP", AND "CORRECT
ORIENTATION OF THE ROD IS WITH BEARING NOTCHES ON TOP JOINT".

cD I
REV

DESCRIPTION

Gm

ARIEL CORPORATION

35 BLACKJACK ROAD
MOUNT VERNON, OHIO 43050

ASSEMBLY
DWG. No.

A-3985

4/19/00
PARTS LIST
GROUP NO. G-0174
CONNECTING ROD, DUCTILE IRON
JGM, JGP, JGI, 162JGS
REF. DRWG. A-3985
ITEM
NUMBER PART NUMBER

QUANTITY

DESCRIPTION

001

AD-0124

CONN ROD ASSY,DI,JGM:P:I

002

A-0209

12 PT,CONN ROD,M:P,UNC THD

003

FP0500FE

DOWEL PIN, 1/4 X 3/4

004

B-0003

SLEEVE BEARING,BZ,ROD,JG:A:M:P

005

B-0023

SLEEVE BEARING,H/S,ROD,G:M:S:I

WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT


DOES NOT REPRESENT THE QUANTITY REQUIRED.

+.0002

5)

,I

'"

-~
~

l
'"

I,"

STYLE 2
(ROUND NUT)

STYLE 1 CROSSHEAD

1.

>
REV

DESCRIPTION

STYLE 2 CROSSHEAD

, NOTES:,

LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENDED


PROCEDURES AND TORQUE VALUES IN MANUAL.
LOOSEN TWO SET SCREWS (ITEM
CROSSHEAD NUT (ITEM #7). SET
SCREWED IN AND TIGHTENED (TO
CROSSHEAD NUT (ITEM #7) HAS
TO SPECIFICATIONS.

#8) BEFORE REMOVING


SCREWS ARE TO BE
LOCK) ONLY AFTER
BEEN TORQUED

0 6859

ARIEL CORPORATION
;A)nc;;)

35 BLACKJACK ROAD
MOUNT VERNON, OHIO 43050

ASSEMBLY
DWG. No.

A=6867

4/19/00
PARTS LIST
GROUP NO. G-0175
CROSSHEAD, PIN AND BALANCE NUT
JGM, JGP, JGI AND 162JGS
REF. DRWG. A-6867
ITEM
NUMBER PART NUMBER

QUANTITY

DESCRIPTION

001

CROSSHEAD

FOR PART NO. SEE COVER SHEET

001

D-0089

CROSSHEAD,HVY,BZ,24.2#,JGAMP

001

D-0149

CROSSHEAD,LGT,CI,11.5#,JGM:P:I

001

D-0150

CROSSHEAD,MED,CI,19.2#,JGM:P

001

D-2979

CROSSHEAD,HVY,BZ,26.7#, JG:M:P

002

A-0060

CROSSHEAD PIN,JG:A:M:P:I:S

003

A-0061

END PLATE,CROSSHEAD PIN,JG:M:P

004

A-0059

12 PT, 3/8-24 X 5

005

FN0461EA

SELF-LOCK NUT,ESNA,3/8-24

006

FP0505CE

ROLL PIN, 1/8 X 3/4

007

A-0051

CROSSHEAD NUT,2.7#,RND,G:A:M:P

007

A-0052

CROSSHEAD NUT,4.7#,RND,G:A:M:P

007

A-0053

CROSSHEAD NUT,6.7#,RND,G:A:M:P

007

A-0377

CROSSHEAD NUT,8.7#,RND,G:A:M:P

007

B-0015

CROSSHEAD NUT, .7#,HEX,G:A:M:P

007

CROSSHEAD NUT

FOR PART NO. SEE COVER SHEET

008

FS0455CG

CUP PT.S-SCRW,NY, 1/4-28 X 1

WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT


DOES NOT REPRESENT THE QUANTITY REQUIRED.

SP

4/19/00
PARTS LIST
GROUP NO. G-3220
CRANKCASE LUBE OIL LEVEL SIGHT GLASS
JG:A, JGM:P, JGR:W & JGJ/2
REF. DRWG. N.A.
ITEM
NUMBER PART NUMBER
001

A-0077

QUANTITY
1

DESCRIPTION
SIGHT GLASS,1" NPT

WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT


DOES NOT REPRESENT THE QUANTITY REQUIRED.

------:
i

l.--------,

~:

\.,

t~~-~~::r

:
I
:

!li I
w
I
I
I

II

,NOTES:
1.
LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENDED
PROCEDURES AND TORQUE VALUES IN MANUAL.
[r:>APPLY AN ANTI-SEIZE LUBRICANT TO BOTH SURFACES
OF GASKET.
Q:>ALIGN SPROCKET WITH CRANKSHAFT SPROCKET AND
TIGHTEN SET SCREWS.
G:>REMOVE AND INSPECT FILTER SCREEN WHEN CHANGING OIL
(CLEAN IN A SUITABLE SOLVENT).

I
:
I

~--------~

~-----=t_ __ _F----~

i:

~ ~--~
I I:
1:

L_ __ _j-

ll

I
I

______.-:.

1-'

_______ _j______ -------i__ _____


----4Lr-______
~ tg_
:

CHANGEO STRAINER TO A-8247 (J/.4 NPTl WAS A-78 (1/2 NPl),


f24 AT END DF STRAINER, ALSO REDRAWN TO AIJTOCAD.

REV

DESCRIPTION

2 178121 A)n~:f)

TT5645l
1..6)
~I ADDED

THIS DOCUIIENT AND CDNTENlS THEREIN ARE PROPRIETARY TO ARIEL


coRPORATION. oNLY BY WRmEN CONSENT AND AGREED TERIIS BY
ARIEL CORPORATION GIVES THE RIGHT TO MANUFACTURE, BUT DOES

~%t::/JN~~:~~lDY1JND~~':~N~.R

usE IN PART oR IN WHOLE

ARIEL CORPORATION

35 BLACKJACK ROAD
MOUNT VERNON, OHIO 43050

APPIIDYEDo

SCA~~

ASSEIIBLY
DWG. NO.

NONE

D 123g
=

4/19/00
PARTS LIST
GROUP NO. G-3014
LUBE OIL PUMP, STRAINER, FILTER
WITH STAINLESS STEEL FITTINGS
JGP/1, JGM/1
REF. DRWG. D-1239
ITEM
NUMBER PART NUMBER

QUANTITY

DESCRIPTION

001

C-0084

L O PUMP,M:P:I:JG:A/2,TUTHILL

002

A-0002

SPKT,RLR.CHAIN,L.O.PUMP,30T

003

FK0360AA

WOODRUFF KEY,#204,1/2D X 1/16

004

FS0455CE

CUP PT.S-SCRW,NY, 1/4-28 X 3/4

005

A-0073

GSKT,NST,1/32,M:P:I:JG/2,TUTHL

006

FC0105CE

HEX HD CAP,1/4-28 X 3/4

007

B-0029

L O PUMP ADPTR,TUT,JG:A/2

008

A-0068

GASKET,RND,5-1/4X1/32

009

FC0102CF

HEX HD CAP,1/4-20 X 7/8

010

A-8247

L O STRAINER, 3/4"NPT

011

C-0394

L O FILTER HEAD,SINGLE L/R

012

A-0661

L.OIL FILTER ELEMENT,SPIN-ON

013

A-0660

STUD,SPIN-ON L O FILTER

014

FC0102EG

HEX HD CAP,3/8-16 X 1

015

CA-3494

HEX RED NIPPLE,3/4M X 1/2M, SS

016

A-2720

STREET TEE,SS, 1/2P

017

PP0810GE

PIPE PLUG,1/2NPT,HEX HD,SST

018

PP0802GD

PIPE PLUG,1/2NPT,SQ HD,PLASTIC

019

A-0940

MALE CONN,SS,

021

A-2952

STREET ELBOW,SS, 1/2P 90

022

A-0944

MALE ELBOW,SS,

5/8T X

1/2P

023

A-0951

MALE CONN,SS,

5/8T X

1/2P

WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT


DOES NOT REPRESENT THE QUANTITY REQUIRED.

1/2T X

G9

G5

G5

1/2P

/~{/;_:-?_

OESC.f?IPT/011/

NO

;) 70 tic PVRCNAS~O ~.ft>M

TUTH/iL .CVMP CO.


2
PART NCJ ZLEVKC"C- 7~29
ORAWIN<- NO /41.23-C
2)A:'OTAT/ON ro a= COC/NTE,e~
C''o.:KWISE(iE~T NA/VDS</CT;O.N)
S

(I_())

.J),rc~-U5- VAtYESPR/N<i .S.:TT7N6

55-60

?.5/{#

1,..-J..,.,,..-1
A-SODS

I IOLEA?
........... ~,..

rrr

----

I()

--2

A.5t'IIJ
ASIJII
A-.St:Ml

/
I
I

,_;

A-sotJ

sn-/INC;cl-lii_L~-se-rsc~

-~

ASIJI~

A.SOI.S

1~

A-So~

I
I
/
I
I

VALVE CAP COYEA?


''A/ VF" AA;15 "'"'ur. /-...-cv~r-

---

)]~

_Q~

;;

I ~
17 I
18 I

I A-SOH I

I ASt1tl

rLvv ""~

VA.lV C'AP
HEX NUT

--------

SECTION

A-A

vALv-'
1

!lrT;;z"'"

s.PAtNGs--(is- 5s

P$1 > (OPTIONAL>

VALVE sp~~-N~("'- no P.r1 )(OPTIQNALl

.1,i2.

.,

11

lg --

II

~;z

s
-- z.f'&.

-5VCTION
~r

-o/.J2 0/A /11T6. NOUS(.!J)

j-H/VPT

~l A

r-A

21

_j_

tl

, 20~ !Wd?l~~

A-\
\!)

K.EY'WAY

~-i

j'f
~~

-T

.4-3(,/
.~J$t.OIA.

~~~
( !)

~--J-

;;I
~

,;l

yJ:I.~~tF::~~
Ullll C:O.CrOIIAfiON ONI
rv
mOt CNUU~1' AUO Ai,
tfRMS t-: 'f.~U. CCWIF'f.. ,
C.HT H.

Jrm

~:T::!i ~A~T ~

~~~P4!!~

M.

C-8~

ARIEL CORPORATION
MT VERNON. OHIO

- - i(/l!/6:0/L

.k/M.P___ -

-- Z!!.!_II/I..L N 2LE(!;'_:~C-~9
UUUtiAJ

\'~~;r ~

lu.tf. tu ( IN*'.. NN U',

nr Tl : ~- Ll..t r~ f
Ahf l"tt IN'. .:."lt W..fh' <~
CONtMtlO lit C.OC'-.atutt.

---- -

--

2i.EVKC'C7~29
D~~./IUCJ _

C."f~ f~( f.

30.

~,.AM,.--..o.:-----

Jt

1--- '---=-T~~'I, C-84

...

4/19/00
PARTS LIST
024

A-2187

HEX RED BUSH,SS, 3/4M X 1/2F

025

PT0201GD

026

A-0939

MALE ELBOW,SS,

027

A-0261

L O PRESS GAUGE,ASHCROFT

028

PT0201FD

36. " TUBING,316 SST.5/8 OD X .065


1/2T X

1/2P

75. " TUBING,316 SST.1/2 OD X .065

WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT


DOES NOT REPRESENT THE QUANTITY REQUIRED.

JG:A/2/4
JGM:P, JGI

JGJ/4

1-1/8

Section A-A

NOTES;,

[1:::>
[:::>
3.

[1:>

SCREW IN ADJUSTMENT KNOB TO REDUCE FEED,


SCREW ADJUSTMENT KNOB OUT TO INCREASE FEED.
DIL D-RING BEFORE INSTALLING.

5.

[::::>TORQUE TO 70 FT/LBS.

SEE CYLINDER LUBRICATION SHEET FOR CORRECT PUMP


SETIING (DISTRIBUTION BLOCK CYCLE INDICATOR TIMING).
TORQUE TO 75 FT/LB
I

RENUMBERED ITEMS

MARKED~

[?:>oiL INLET ON BACK SIDE OF FILTER.

11 6765 7 4752 3 4225 ~ARIEL CORPORATION


114 8001 10 6487 6 4428 2 3985 ~
35 BLACKJACK ROAD
13 7839 9 5895 5 4297 1 3882
MOUNT VERNON, OHIO 43050
ITHIS DOCUMENT AND CONTENTS THEREIN ARE PROPRIETARY 12
APPIIDVEDo
ASSEMBLY
TD ARIEL CORPORATION. ONLY BY WRirnN CONSENT AND
DWG. NO.

D 1106

ll!JJ41
PLf----------------------1~~~~~\~~ ~AgJ,~ c:~r~=NT~~YiijGmEygiGIIT TD
REV

DESCRIPTION

LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENDED


PROCEDURES AND TORQUE VALUES IN MANUAL.

llJii5Hl~~oorN u~~~lt.f.Y OR IN WHOLE INFORMATION

SCAl1

REV

NONE

4/19/00
PARTS LIST
GROUP NO. G-8017
FORCE FEED LUBRICATOR, ARIEL (1) 3/16"
DIA. PUMP WITH STAINLESS STEEL FITTINGS.
JG:A/2:M:P:I
REF. DRWG. D-1106
ITEM
NUMBER PART NUMBER

QUANTITY

DESCRIPTION

001

D-2000

FF LUBR,1, LH, PUMP TANK ASSY

002

A-9476

F F LUBR PUMP 3/16 PREMIER

003

A-2346

TOP CVR SINGLE F F LUBE BOX

004

A-2348

GSKT,ARL SNGL LUB BOX CVR,1/32

005

A-2360

WORM SHAFT,FF LUBR 1/2D E

006

A-5638

HSG BRG FF LUBE BOX LH

007

A-3911

SHAFT OIL SEAL

008

A-0030

O-RING,VT, 1.637 O.D.X.139

009

FK0360AA

WOODRUFF KEY,#204,1/2D X 1/16

010

A-0072

SPKT,RLR.CHAIN,F.F.LUBR,30T

011

FS0455CE

CUP PT.S-SCRW,NY, 1/4-28 X 3/4

012

A-2352

ADJ SHAFT-SINGLE LUBE BOX

013

B-1176

CAM/WORM GEAR,1-PUMP F F LUBR

014

PP0810CE

PIPE PLUG,1/4NPT,HEX HD,SST

015

FN0457KA

HEX NUT,JAM,STL,1"-14

016

A-2359

SNAP RING,ST,RADIAL ASSY,O.625

017

A-2358

FLAT WASHER,SUPPORT,518,HARD

018

A-5641

SIGHT GLASS,3/4" NPT

019

FC0120DF

12 PT CAP,5/16-18 X 7/8

G8

020

FC0102CG

HEX HD CAP,1/4-20 X 1

G5

021

FC0102CE

HEX HD CAP,1/4-20 X 3/4

G5

022

A-3854

DATA PLATE,OIL FEED ADJ

ARIEL

WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT


DOES NOT REPRESENT THE QUANTITY REQUIRED.

4/19/00
PARTS LIST
023

A-0938

MALE CONN,SS,

1/4T X 1/4P

024

A-2245

STREET TEE,SS, 1/8P

025

A-0812

MALE ELBOW,SS,

026

PP0810GE

PIPE PLUG,1/2NPT,HEX HD,SST

027

A-0941

MALE ELBOW,SS,

028

A-5255

F F LUB PUMP GASKET

029

PT0201CD

030

A-2952

STREET ELBOW,SS, 1/2P 90

031

A-9619

SPRING,F F PUMP,PREMIER

032

A-9618

SPRING RETAINER,F F PUMP,PREM

035

A-0948

PLUG-TUBE FIT,FEMALE,SS, 1/4T

036

A-8723

FF LUBR FILTER, 150 MIC

037

A-8729

BRKT, FF INLET FILTER

038

A-8826

FEMALE BRANCH TEE 1/4TX1/8P SS

039

A-8829

MALE ADAPTR,SS, 1/4T X 1/8P

040

FC0102CC

HEX HD CAP, 1/4-20 X 1/2

045

FW0500CA

WASHER, 1/4" I.D., SAE

047

A-8969

UNION ELBOW-TUBE,SST

099

A-8723-K

FILTER KIT, LUBRICATOR 150 MIC

099

AD-2988

FF LUBR ASSY,SF,3/16

1/4T X

1/4T X

1/8P

1/4P

20. " TUBING,316 SST.1/4 OD X .065

WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT


DOES NOT REPRESENT THE QUANTITY REQUIRED.

G5

1/4T

1/2S

4/19/00
PARTS LIST
GROUP NO. G-5095
DISTRIBUTION BLOCK, MOUNTING BOLTS
JGM:P, SINGLE BLOCK
REF. DRWG. N.A.
ITEM
NUMBER PART NUMBER

QUANTITY

DESCRIPTION

001

A-5617

DISTRIBUTION BLOCK SPACER TRAB

002

FC0102CL

HEX HD CAP,1/4-20 X 2-1/4

WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT


DOES NOT REPRESENT THE QUANTITY REQUIRED.

G5

4/19/00
PARTS LIST
GROUP NO. G-2702
RUPTURE DISC ASSEMBLY
3700 PSI
REF. DRWG. N.A.
ITEM
NUMBER PART NUMBER

QUANTITY

DESCRIPTION

001

A-3531

RUPTURE DISC ASSY,3700 PSI

002

A-3536

RUPTURE DISC,3700 PSIG,YELLOW

003

A-2570

PLUG PLASTIC, 7 X RED

WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT


DOES NOT REPRESENT THE QUANTITY REQUIRED.

4/19/00
PARTS LIST
GROUP NO. G-6281
FORCE FEED LUBRICATION TUBING FOR JGP/1,
JG:A:M/1 WITH ONE DOUBLE ACTING CYLINDER
AND STAINLESS FITTINGS
REF.DRWG. N.A.
ITEM
NUMBER PART NUMBER

QUANTITY

DESCRIPTION

001

PT0201CD

165. " TUBING,316 SST.1/4 OD X .065

002

A-0949

BULK.UNION,SS,

003

A-0401

BRACKET,BULKHEAD UNION

004

FC0134CC

BUT HD CAP,1/4-20 X 1/2

WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT


DOES NOT REPRESENT THE QUANTITY REQUIRED.

1/4T X 1/4T

SS

FORCE FEED LUBRICATOR SPROCKET

NOTES.

OIL LEVEL
SIGHT GLASS

>
>
>
4.

5.

1/8 DRILL THRU, TAP IN ROLL PIN (ITEM#S),USE NEW CAPSCREW


AND NUT (ITEMS#5&7) WHEN REPLACING IDLER SPROCKET (ITEM#3)
01 L 0- PING (ITEM#9) BEFORE INSTALLING.
OIL FACES BEFORE INSTALLING TO PREVENT ABRASION OF STATO-SEAL
(ITEM
ROLL MACHINE TO TIGHTEST POSITION OF CHAIN REMOVE ( 4) CAPSCPEWS
(ITEM#1 0) AND SIXTEEN PLUGS (ITEM#4) FROM ECCENTRIC CAP (ITEM#1 ).
ROTATE CAP 3' CLOCKWISE DIRECTION TO LINE UP FOUR NEW CAPSCREW
HOLES. (IF THIS MAKES CHAIN TOO TIGHT, TRY TURNING CAP AROUND
IN A COUNTER CLOCKWISE DIRECTION FOR A DIFFERENT HOLE LINE -UP)
TIGHTEN FOUR CAPSCPEWS AND ROLL MACHINE TO CHECK TIGHTNESS IN
A NUMBER OF POSITIONS (CHAIN AT TIGHTEST POSITION SHOULD HAVE
VERY LITTLE SLACK BUT SHOULD NOT FEEL DEAD TIGHT) REPLACE PLUGS
IN CAP TO KEEP DIRT OUT OF TAPPED HOLES IN END COVER.
LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENDED
PROCEDURES AND TORQUE VALUES IN MANUAL.

ARIEL CORPORATIO
35 BLAC
ROAD
MOUNT VERNON, OHIO 43050
THIS DOCUMENT AND CONTENTS THEREIN ARE PROPRIETARY TO ARIEL
CORPORATION. ONLY BY WRITTEN CONSENT AND AGREED TERMS BY
ARIEL CORPORATION GIVES THE RIGHT TO MANUFACTURE, BUT DOES

REV

DESCRIPTION

~N~6RGM~T~6N T~~~~f~~~DT~N D6Scf~3~~N~.R

USE IN PART OR IN WHOLE

APPROVED:

ASSEMBLY
DWG. NO.

A 7765
=

SCALE

NONE

4/19/00
PARTS LIST
GROUP NO. G-0176
CHAIN DRIVE
JGM, JGP, JGN, JGQ
REF. DRWG. A-7765
ITEM
NUMBER PART NUMBER

QUANTITY

DESCRIPTION

001

B-0030

ECC VERNIER CAP

002

A-0071

IDLER SPACER

003

A-0085

SPKT,RLR.CHAIN,IDLER,#35-20T

004

A-0109

MACHINE SCREW PLUG,PL, 7/16-14

005

FC0107GQ

HEX HD CAP,1/2-20 X 3-1/2

006

FW0550GA

STAT-O-SEAL, 1/2 DIA., BLACK

007

FN0455GB

HEX NUT,STL,Z/PL,1/2-20

008

FP0505CE

ROLL PIN, 1/8 X 3/4

009

A-0010

O-RING,VT, 2.625 O.D.X.139

010

FC0100DH

HEX HD CAP, 5/16-18 X 1-1/4 G9

011

A-0203

ROLLER CHAIN,35T X 94,JGM:P

012

FW0501CA

FLAT WASHER, 5/16 I.D. PLAIN

WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT


DOES NOT REPRESENT THE QUANTITY REQUIRED.

G5

:<It'

...-...,

0
0

Olr+
REVERSE ROTATION VIEW

(Q)

0
0

(Q)

(Q)

NOTES:,
1.

LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENDED


PROCEDURES AND TORQUE VALUES IN MANUAL.
[>APPLY AN ANTI-SEIZE LUBRICANT TO BOTH
GASKET SURFACES.
DRILL (3) 1/8 DIA. X 3/8 DEEP HOLES IN TOP COVER
FOR CORRECT ORIENTATION AND MOUNTING OF ROTATION
ARROW INFORMATION PLATE. (TO BE COMPLETED DURING
ASSEMBLY).
ITEM 5 TO BE INSTALLED BEFORE TESTING - REMOVED AFTER
TESTING AND REPLACED WITH ITEMS 16 & 17 FOR SHIPPING.
OIL 0-RING BEFORE INSTALLING.

[>
[>
[>

ARIEL CORPORATION

1--+----1
THIS DOCUMENT AND CONTENTS THEREIN ARE PROPRIETARY TO ARIEL

CORPORATION.

ONLY BY WRITTEN CONSENT AND AGREED TERMS BY

ARIEL CORPORATION GIVES THE RIGHT TO MANUFACTURE, BUT DOES

REV

DESCRIPTION

NOT GRANT THE RIGHT TO DISCLOSE OR USE IN PART OR IN WHOLE


INFORMATION CONTAINED IN DOCUMENT.

OCA:riEf) MOUNT
35
DRAWN;

APPROVED:

ASSEMBLY

RLW 08-14-98
CHECKED

NEH 08-27-98

BLACKJACK ROAD
VERNON, OHIO 43050
DWG. NO.

SCALE

NONE

A 7931
=

4/19/00
PARTS LIST
GROUP NO. G-0173
TOP COVER AND BREATHER
JGM, JGP, JGN, JGQ
REF. DRWG. A-7931
ITEM
NUMBER PART NUMBER

QUANTITY

DESCRIPTION

001

B-0103

TOP COVER,JGM:P

002

B-0104

GASKET,RET,TOP CVR,M:P, 1/32

003

A-2958

HANDLE, SIDE COVER

004

FC0134CD

BUT HD CAP,1/4-20 X 5/8

005

B-2567

BREATHER,1"NPT,FRAME

006

FC0102DH

16

HEX HD CAP,5/16-18 X 1-1/4

007

FW0501CA

16

FLAT WASHER, 5/16 I.D. PLAIN

008

A-0138

NAME PLATE,ARIEL LOGO

009

FC0134BC

BUT HD CAP,10-24 X 1/2

010

A-0713

INFO PLATE,L O FILTER,SPIN-ON

011

A-0459

DATA PLATE,FRAME SPECIFICATION

012

FR0570CC

013

A-0719

INFO PLATE,ROTATION ARROW

014

A-0464

CAUTION PLATE,COMPRESSOR VALVE

015

A-0463

CAUTION PLATE,CYLINDER VENTING

016

A-7655

PIPE PLUG,1"NPT,SLOTTED HEAD

017

A-0009

O-RING,VT, 1.375 O.D.X.139

17

DRIVE SCREW, #6 X

WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT


DOES NOT REPRESENT THE QUANTITY REQUIRED.

1/4

SS
NEW
G5

SS

U-TYPE

4/19/00
PARTS LIST
GROUP NO. G-1103
OIL PRESSURE GUAGE, ASHCROFT
REF. DRWG. N.A.
ITEM
NUMBER PART NUMBER
001

A-0261

QUANTITY
1

DESCRIPTION
L O PRESS GAUGE,ASHCROFT

WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT


DOES NOT REPRESENT THE QUANTITY REQUIRED.

~
1.

LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENDED


PROCEDURES AND TORQUE VALUES IN MANUAL.

(CA:fiEf)
1--+----1
THIS DOCUMENT AND CONTENTS THEREIN ARE PROPRIETARY TD ARIEL
CORPORATION. ONLY BY WRITTEN CONSENT AND AGREED TERMS BY
ARIEL CORPORATION GIVES THE RIGHT TO MANUFACTURE, BUT DOES

REV

DESCRIPTION

~~1RG::T~~NT~~N~~~~~DT~N D~g~~~~N~.R

usE IN PART DR IN wHOLE

ARIEL CORPORATION

35 BLACKJACK ROAD
43050

MOUNT VERNON, OHIO

APPROVED'

ASSE.BLY
DWG. NO.

A 9021
~

sCALE'

NONE

4/19/00
PARTS LIST
GROUP NO. G-7630
FORCE FEED PRESSURE GAUGE
WITH STAINLESS STEEL FITTINGS
3000 PSI, PER BLK.
JGM:P:N:Q
REF. DRWG. A-9021
ITEM
NUMBER PART NUMBER

QUANTITY

DESCRIPTION

001

A-8727

GAGE, 3000 PSI, BACK MOUNT

002

A-9019

BRACKET,F.F. GAGE MOUNTING

003

A-4315

MALE BRANCH T,SS,

WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT


DOES NOT REPRESENT THE QUANTITY REQUIRED.

1/4T X 1/8P

PROGRAMMING
MAGNET

~ NPT

~ NPT

LED

STANDARD TIMER
ASSEMBLY

LCD DISPLAY

PROGRAMMABLE nMER
ASSEMBLY
NOTES:,
1.

IF RESETIING THE SWITCH IS NECESSARY,


REFER TO VENDOR LITERATURE IN CUSTOMER BOOK.

016410

~
~
REV

DESCRIPTION

ARIEL CORPORATION

35 BLACKJACK ROAD
MOUNT VERNON, OHIO 43050

ASSEMBLY
DWG. No.

A~6423

4/19/00
PARTS LIST
GROUP NO. G-4669
FORCE FEED LUBRICATOR DIGITAL NO FLOW
TIMER WITH PROXIMITY SWITCH FOR TRABON
DISTRIBUTION BLOCKS
REF. DRWG. A-6423
ITEM
NUMBER PART NUMBER

QUANTITY

DESCRIPTION

001

A-6348

FF.S/D,DNFT,PS,TRAB,DC

099

A-6506

DNFT MAGNET ASSY,TRAB

WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT


DOES NOT REPRESENT THE QUANTITY REQUIRED.

liTEM

LUBE OIL SCHEMATIC

===1
.(,1...;-\\:

F.P.E.

5~
4

sl2

RADIATOR
OR OTHER
EQUIPMENT

...::~

---

4fs

AMOT

.: .:- =---------r-.

4!

/-

OIL
FILTER

,NOTES;
1.

LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENDED


PROCEDURES AND TORQUE VALUES IN MANUAL.

@~

CUSTOMER CONNECTION TO RADIATOR 1/2" N.P.T.


CUSTOMER CONNECTION FROM RADIATOR 3/4" N.P.T.
CUSTOMER THERMOWELL CONNECTION.

G:l

f------+---+-3--+--76_6---11

owe. ADDED TABULAllDN TD owe. SHOWING DIMS FOR


AMDT DR FlUID POWER ENERGY llHERMOSTAllC VALVE. REMOVED 5~!

~ REVISED

l..:!)
(i"'

~&YJ~E!fullU~Eu~:o: Rj~~8 ~AI..~ TD Fl~llE~TAllE~~GEBo-MAI..E


CLOCKWISE, - ITEM 6 WAS

~llE 9 V~ELEllETFW
4-5Z1~ J
f'lN!' 2,- -ADDED
REMOVED 7-1 2 oli:
OUS llHERMOWELL CONN., AND N
5.

~ REF DIMSb - RELOCATED 4-1 4 Dl~"&,


J-1{16

REV

f----+---+-2

IMS, LDCAllNG PR

DESCRIPllON

THIS DOCUMENT AND CONTENTS THEREIN ARE PRDPRIETAIIY TO ARIEL~


CDRPDRAllDN. ONLY BY WRITTEN CONSENT AND AGREED TERMS BY
ARIEL CDRPDRAllDN GIVES THE RIGHT TO MANUFACTURE, BUT DilES

~'l1R~RfT'IJNTHJ,~~~D'"lN D:~~~~

USE IN PART DR IN WHOLE REV

+-7_4_05--I.A)n~:f)

ARIEL C0 RP 0 RATI 0 N
35 BLACKJACK ROAD

1 7320
MOUNT VERNON, OHIO 43050
16sssl:l~~ 6/10/97 1=~
~~~~~=~:

s14o 1o
ECN

REV

1 A 6973
=

ECN

r: /1

"t

/n7

~lf\~11="

4/19/00
PARTS LIST
GROUP NO. G-8318
LUBE OIL THERMOSTATIC VALVE, MOUNTED
JGM/1 AND JGP/1, SST TUBING AND FITTINGS
REF. DRWG. A-6973
ITEM
NUMBER PART NUMBER

QUANTITY

DESCRIPTION

001

B-2745

THERM.VLV,3/4,FPE

170DEG

002

A-0939

MALE ELBOW,SS,

003

A-2187

HEX RED BUSH,SS, 3/4M X 1/2F

004

PP0802ID

PIPE PLUG,3/4NPT,SQ HD,PLASTIC

005

PT0201FD

006

PP0810GE

PIPE PLUG,1/2NPT,HEX HD,SST

007

CA-3494

HEX RED NIPPLE,3/4M X 1/2M, SS

008

A-8616

PIPE TEE,SS,1/2F

099

A-9649

O-RING,VT

099

A-9724

THERM.VLV ELEMENT,3/4, 170 DEG

099

A-9725

LIP SEAL-TEFLON

1/2T X

1/2P

18. " TUBING,316 SST.1/2 OD X .065

WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT


DOES NOT REPRESENT THE QUANTITY REQUIRED.

3/4 VLV

4/19/00
PARTS LIST
GROUP NO. G-0038
SPECIAL TOOLS
JGP, JGM, JG/1, JG/2, JG/3, JG/4, JGS
AND JGI
REF. DRWG. N.A.
ITEM
NUMBER PART NUMBER

QUANTITY

DESCRIPTION

001

A-0076

PEG WRENCH, 3/4"

002

A-0135

VALVE PULLER, 5/16 X 1/2 UNF

003

A-0279

PISTON NUT SPANNER, JG:M:P

004

A-0409

VALVE PULLER, 1/4 X 3/8 UNF

005

A-0798

TOOL BOX

006

B-0016

CROSSHEAD NUT WRENCH, 2 INCH

007

TA0100CA

10

ALLEN WRENCH, 3/32 SHORT ARM

008

TA0100EA

10

ALLEN WRENCH,

009

TA0100FA

ALLEN WRENCH, 9/64 SHORT ARM

010

TA0100GA

ALLEN WRENCH, 5/32 SHORT ARM

011

TA0100HA

ALLEN WRENCH, 3/16 SHORT ARM

012

TA0100JA

ALLEN WRENCH,

013

TA0100KA

ALLEN WRENCH, 5/16 SHORT ARM

014

TA0100LB

ALLEN WRENCH,

015

D-2159

TORQUE CHART, ALL UNITS

016

A-8158

BRG HSG SPANNER WRENCH

WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT


DOES NOT REPRESENT THE QUANTITY REQUIRED.

1/8 SHORT ARM

1/4 SHORT ARM

3/8 LONG ARM

3
1
3
1
3

NUMBER OF BASE
PLATES SECTIONS
4
5
6
1
1
1
6
5
4
1
1
1

DESCRIPTION

3
54
54
LD

lO

LD
LD

LD
LD

36
36

45
45

n
n

LD
LD

LD
LD

I
<C

I
<C

I
<C

COMPLETE
BASE PLATE
ASSEMBLY

I
<C

~-

---$---

-$-

$-

A-5537
A-5531
A-5538
A-5539
A-5540
A-5541
A-5542
A-5570
A-5703

INLET SECTION
INTERMEDIATE SECTION
END SECTION
TIE ROD W/NUT
TIE ROD W/NUT
TIE ROD W/NUT
TIE ROD W/NUT
0-RING, BUNA STANDARD
0-RING, VITON

3
3
63
63

ARIEL PART No.

-~

ITEM

2
3
4

5
6

1
NOTE:
ITEM #5 0-RINGS SHOULD BE
PURCHASED IN A KIT (A-5340-K)
BUNA (ST'D) OR (A-5706-K) VITON.
THIS KIT IS SHOWN ON A-5340 SHEET 2.

---$-

--

000 000

ooo

~ v
w
I

'

v
I

~)

4
~ARIEL

CORPORATION

35 BLACKJACK ROAD
MOUNT VERNON, OHIO 43050

0 5695
REV

DESCRIPTION

REV

ECN

TITLE:

DISTRIBUTION BLOCK
VALVE (SLOAN BROS.)

DRAWING No.

A- 5340~~T i

ITEM ARIEL PART QUAN

WITHOUT CYCLE PIN

W@IP @XX@ @XXX j

rP

~I
~~ ~ J.---0
5
-P -+++-------fit- ~
Lr+,J

lr+,J

WT]

woooooooo~
7

WITH CYCLE PIN


CD
~

J=I J=I]

LU@IP @XX@ @XXX

rn~

~~
~
~l---0
-1]83 --+H-------+H- ~ -3:9

Lr+,J

0)

lr+,J

WT]

woooooooo~
7

CROSSPORT

II WBRIQUIP

XXX

MH-XXX I
~ @(0(0@ ~
~

-fit(h=b__t~
I

r ,.

+---------+.L+--Ill
I I
I

I oooo I
1 0000
I

REV

DESCRIPTION

2 8200
1 8175
0 5695
REV

ECN

DIVIDER VALVE, 6T

A-5545

DIVIDER VALVE, 6S

A-5547

DIVIDER VALVE, 9T

A-5549

DIVIDER VALVE, 9S

A-5551

DIVIDER VALVE, 12T

A-5553

DIVIDER VALVE, 12S

A-5555

DIVIDER VALVE, 18T

A-5557

DIVIDER VALVE, 18S

A-5559

DIVIDER VALVE, 24T

A-5561

DIVIDER VALVE, 24S

A-5563

DIVIDER VALVE, 30T

A-5565

DIVIDER VALVE, 30S

A-5544

DIVIDER VALVE, 6T W/CIP

A-5546

DIVIDER VALVE, 6S W/CIP

A-5548

DIVIDER VALVE, 9T W/CIP

A-5550

DIVIDER VALVE, 9S W/CIP

A-5552

DIVIDER VALVE, 12T W/CIP

A-5554

DIVIDER VALVE, 12S W/CIP

A-5556

DIVIDER VALVE, 18T W/CIP

A-5558

DIVIDER VALVE, 18S W/CIP

A-5560

DIVIDER VALVE, 24T W/CIP

A-5562

DIVIDER VALVE, 24S W/CIP

A-5564

DIVIDER VALVE, 30T W/CIP

A-5566

DIVIDER VALVE, 30S W/CIP

A-5567

CROSSPORT BAR, RIGHT

A-5568

CROSSPORT BAR, LEFT

A-5569

CROSSPORT BAR, BOTH

A-9787

CYCLE INDICATOR

FC0115CH

SOC. CAP. 1/4-28 X 1-1/4

6
FC0115CI
2 SOC. CAP. 1/4-28 X 1-1/2
NOTE:
0-RINGS SHOULD BE PURCHASED IN A KIT (A-5340-K)
BUNA (ST'D) OR (A-5706-K) VITON. THE KITS CONTAIN
THE FOLLOWING 0-RINGS:
A-5570
20 0-RING, INTERFACE, BUNA
7
A-5703
20 0-RING, INTERFACE, VITON

(%)

A-5543

CD

REVISED DWG. ITEM , q~ FCO 115CH 1/4-28 x 1- !f 4


SOC. CAP) WAS FC011 OCH (1/4-20 x 1-1/4 SOC. CAP)
ITEM #6 FC0115CI (1/4-28 x 1-1/2 SOC. CAP) WAS
FC0110CI (1/4-20 x 1-1/2 SOC. CAP)

DESCRIPTION

A-5696

0-RING, ENCLOSURE, BUNA

A-5704

0-RING, ENCLOSURE, VITON

A-5695

0-RING, OUTLET, BUNA

A-5705

0-RING, OUTLET, VITON

~ARIEL

CORPORATION

35 BLACKJACK ROAD
MOUNT VERNON, OHIO 43050

TITL:

DISTRIBUTION BLOCK
VALVE (SLOAN BROS.)

DRAWING No.

SHT 2

A=5340oF

4/19/00
SERIAL NUMBER:

ARIEL CORP. - BLACKJACK DIV.


SALES ORDER COVER SHEET

C/N: 001

RHCOVP02

PART: 3JG CLASS

C-44342

PART NUMBER

DESCRIPTION: 3" JG CYLINDER CLASS


QUANTITY

DESCRIPTION

DRAWING NO.

G-5767

CYL ASSY,2-3/4JG,SF

2550

A-8547

G-0044-2

SUC.VALVE ASSY,3JG:A

D-0066-1

G-0045-2

DIS.VALVE ASSY,3JG:A

D-0067-1

G-8319

PIST. 2-3/4JGA,SF

D-0519

B-0882-E

SUC.VALVE,52RX,STANDARD

A-9202

B-0883-E

DIS.VALVE,52RX,STANDARD

A-9208

,NOTES:.
1.-

LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENDED


PROCEDURES AND TORQUE VALUES IN MANUAL.

14

[}:>APPLY AN ANTI-SEIZE LUBRICANT TO GASKET SURFACES.


[}:>sHOWN go OUT OF POSITION.
[}:>usED TO PLUG INDICATOR PASSAGES WHERE APPLICABLE.

ARIEL CORPORATION

G)

1---:-11-+17=-=7:-:--04-,---il
REMOVED PHANTOM GUIDE AND VIEW A-A OF TOP LUBE SYSTEM.

THIS DOCUMENT AND CONTENTS THEREIN ARE PROPRIETARY TO ARIEL

DRAWN'

NOT GRANT THE RIGHT TO DISCLOSE OR USE IN PART OR IN WHOLE


INFORMATION CONTAINED IN DOCUMENT.

RLW 02-16-99
CHECKED'
XXX

~~~'g_o~~~~~RAT~NNLYGI~sw:~~E~G~~Nf~N~A~~~A~~~~~~ i~:Mio~i

REV

DESCRIPTION

OCA:riEf) MOUNT
35

BLACKJACK ROAD
VERNON, OHIO 43050
ASSEMBLY

APPROVED'

DWG. NO.
SCALI'

NONE

A 8547
~

4/19/00
PARTS LIST
GROUP NO. G-5767
2-3/4" JG CYLINDER BODY AND CRANK END
HEAD WITH STAINLESS STEEL FITTINGS
(SCALLOP NOZ. FLANGE)
RDP 2318#, MAWP 2550#
REF. DRWG. A-8547
ITEM
NUMBER PART NUMBER

QUANTITY

DESCRIPTION

001

D-1673

CYL BODY, 2-3/4JG:A

002

C-0129

C E HEAD, 2-3/4JG:A

003

A-0092

STL GASKET, 3.425 X

004

FC0100GL

005

A-0065

GASKET,RND,12,X1/64

006

FC0120GO

12 PT,1/2-13 X 3

007

A-3780

CHK.VLV,DOU.BALL SOFT SEAT SST

008

A-2193

STREET ELBOW,SS, 1/8P, 90

009

A-0824

HEX RED BUSH,SS, 1/4M X 1/8F

010

PT0201CD

011

FC0120GP

12 PT,1/2-13 X 3-1/4

012

A-0576

DATA PLATE,CYLINDER SPEC,SMALL

013

FR0570CC

12

014

PP0810GE

PIPE PLUG,1/2NPT,HEX HD,SST

015

A-0640-A

INFO PLATE,SUCTION

016

A-0640-B

INFO PLATE,DISCHARGE

017

FP0505FG

ROLL PIN, 1/4 X 1"

018

A-0941

MALE ELBOW,SS,

019

A-3563

HEX PIPE NIPPLE,SS, 1/4 X 1/8

100

HD-1673

CYL ASSY, 2-3/4JG

10

2550

3.105 X60

HEX HD CAP,1/2-13 X 2-1/4

G9

G8

24. " TUBING,316 SST.1/4 OD X .065

DRIVE SCREW, #6 X

WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT


DOES NOT REPRESENT THE QUANTITY REQUIRED.

1/4

1/4T X

G8

U-TYPE

1/4P

,', I 'I Y ,4N


'i(_

f--

I,_~
i

,:;'

,)~~r~-

'/1

,- (

/,,_;f\,1 I

I '
)''

II
I

1
I

i\1'1 TI

r ',

f'

,,

'~

I~

III:

i'

, :ilL

1 , li

C -I

4/19/00
PARTS LIST
GROUP NO. G-0044-2
SUCTION VALVE, RETAINER AND CAP
3" JG:A CYLINDER CLASS (52 RX CUT-DOWN)
WITH SCALLOPED NOZZLE
REF. DRWG. D-0066-1
ITEM
NUMBER PART NUMBER

QUANTITY

DESCRIPTION

001

SUCTION VALVE

FOR PART NO. SEE COVER SHEET

002

A-0257

STL GASKET, 2.438 X

2.250 X30

003

B-0699

VALVE RETAINER,S&D,

3JG

004

B-0701

VLV CAP,3JG CL

005

A-0027

O-RING,VT, 2.520 O.D.X.210

006

FC0171EGG

12 PT,5/8-11X2-1/2X3/4

WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT


DOES NOT REPRESENT THE QUANTITY REQUIRED.

G8

APPLY AN ANTI-SEIZE
LUBRICANT TO SURFACES
OF GASKET

G -45-2

OIL 0- RING BEFORE INSTALLING

NOTE LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENDED PROCEDURES AND TORQUE VALUES IN MANUAL.

ASSY DWG. NQ
D-67 -I

.,.

4/19/00
PARTS LIST
GROUP NO. G-0045-2
DISCHARGE VALVE, RETAINER AND CAP
3" JG CLASS CYLINDER W/SCALLOPED NOZZLE
(52 RX CUT-DOWN)
REF. DRWG. D-0067-1
ITEM
NUMBER PART NUMBER

QUANTITY

DESCRIPTION

001

DISCHARGE VALVE

FOR PART NO. SEE COVER SHEET

002

A-0257

STL GASKET, 2.438 X

2.250 X30

003

B-0699

VALVE RETAINER,S&D,

3JG

004

B-0701

VLV CAP,3JG CL

005

A-0027

O-RING,VT, 2.520 O.D.X.210

006

FC0171EGG

12 PT,5/8-11X2-1/2X3/4

WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT


DOES NOT REPRESENT THE QUANTITY REQUIRED.

G8

G-373
G-375

- AN OFFSET ~.BOX END WRENCH SHORTENED


AND WITH A}f6 WIDE CUT IN THE EYE AND A
STANDARD'h6 OPEN END WRENCH SHORTENED
ARE USEFUL TOOLS FOR THE TUBE FITTINGS

--~----~

G-412

G-780
G-2871
G-2881
G-373-1
----

OIL FACES TO PREVENT


ABRASION OF STATO~L~

-...-""'".!-.-.,.,

G<~T1-;}

~--l

-';

..~--~

hvll
I
I

I
I

\J~-:=~~T
/<=j;
\ ,-. ._ ---1~~~~,
~I

~-

il

--.....?=}:

T-'!J

L'U

-----

y
1

'l,_,)

REMOVE ONE CE. SUCTION VALVE TO


ADJUST C E PISTON CLEARANCE TO
040/044. DO NOT USE STRAP WRENCH
ON PISTON ROD-USE TURNING TOOL
WHICH FITS TURNING HOLES IN PISTON
NUT--------------

~ i
-..~-t-"
I -- ----._,)I

L __

NOTE LOOSEN OR TIGHTEN ALL BOLTS PER RECOMMENDED PROCEDURES AND TORQUE VALUES
MiDfo':ojfllf~ ...... ' I f

?J;ofllf""

. . . ,.,,

~~>ttr
_ , .. , ,

u.,.~
,,,_
~

'
...."' ,,_''".......
"Qt'p,,,.
.,_

o
!I

t
~. ~ . . . . ' ' ''t( 1
r~r flllr _.,,~ ... lollt'ili!O!I
ltl" ..... , ,..

ASSY DWG. NO

... , ,

~;-!llirblli.UW'II.

D-519
P1~TCN,

liDO 4

PAt:YI~

3~

JG

4/19/00
PARTS LIST
GROUP NO. G-8319
2-3/4" JGA PISTON, RINGS, ROD, PACKING
TFE RINGS, BTR PACKING
WITH STAINLESS STEEL TUBING & FITTINGS
REF. DRWG. D-0519
ITEM
NUMBER PART NUMBER

QUANTITY

DESCRIPTION

001

B-0194

COMP.PISTON, 2-3/4JGA

002

A-0277

PISTON RING, 2-3/4JG:A

003

C-0028

PIST.RD,3.00 ST X 20.305 LG

004

A-0057

PISTON COLLAR ,2-1/2=8JG:MP

005

B-0019

PISTON NUT,2-1/4" THRU 8"JG:MP

006

FS0405BE

CUP PT.SET-SCREW, #10-32 X 3/4

007

B-2648

PKG,1.125,2550,STD

008

FC0120GN

12 PT,1/2-13 X 2-3/4

009

A-0812

MALE ELBOW,SS,

010

PT0201CD

099

B-2647-K

1/4T X

G8
1/8P

18. " TUBING,316 SST.1/4 OD X .065


0

PIST ROD PACKING,REBUILD KIT

WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT


DOES NOT REPRESENT THE QUANTITY REQUIRED.

CDMPDNENT PART LIST


t-------

5BREF. -----~

ITEM

I QUAN I

~3~--------~~

4-5/B O.D. X 1/16 WIDE


X 1/32 DEEP GROOVE
FOR IDENTIFICATION
PURPOSES
.12

1
2

9/16 DRILL THRU \ - - - ,


LOC. ON 3-3/4 B.C. .
f
(4) HOLES

10
11
12
13
14
15

4
1
1
1
3
3

DESCRIPTION

PART NO.

A-9498
A-4650
A-9501
lA-4645
A-4646
TA-4647
A-2507
A-1117
A-1114-B
A-4643
A-1116
A-3506
A-1118
FD02008FM
FND46DBA

FlANGE - .375 GROOVE


VENT PLATE
END CUP - .375 GROOVE
PLAIN CUP - .447 GROOVE
OIL CUP - .447 GROOVE
PLAIN CUP - .447 GROOVE
OIL WIPER CUP
WIPER RING "3 RWS"
BREAKER "p"
SINGLE SEAL RING "BTR"
DOUBLE SEAL RING "Bil"
D-RING, 4.762 D.D. X .139
WIRE GASKET
TIE STUD #10-24 X 5-3/4
TIE STUD NUT, #10-24

MATERIAL
C. I.
C.l. Cll
C. I.
C. I.
SlL
C. I.
C. I
C. I.
PEEK
lfE/C.I.
1fE
VITDN
ALUM.
SlL
SlL

RADIAL AND BUTI TANGENT


RINGS HAVE END GAPS
WHEN INSTALLED ON ROD

CYLINDER SIDE

LETIERED SIDE
OF EACH RING
FACES PRESSURE

FRAME SIDE

NOTES:

[}:::::> TIE

STUD NUTS (ITEM #15) MUST BE LOCKNUTS.


RETIGHTEN AFTER CASE IS BDLTED INTO STUFFING BOX.

2.

MATCHMARK LETIERS ON

CORRECT ORIENTATION OF " BTR" RINGS

RINGS TO FACE COMPRESSOR PISTON.

THIRD ANGLE PRD.IECTION

_ffi_

f---+---1~

r:::===J_

r=.==J

A)Ia:Q

lH& DOCUMENT AND CONIDIIi TIEREIN ARE PIIOPRIETMI' TD AREI.


CORPORATIIN. ONLY BY WRITTEM CONSENT AND AGREED TERMS BY

1.., liN PARIS LIST I1BI No. 2 MATERIAl. liAS S1L NOW CJ.
DESCRPIIIN

I 8 2648
ICOMPLETE PACKING
I B-2647-K ICOMPLETE REBUILD KIT
n&DT

DESCRIPTION

1 8001
0 7984
REY

ECN

ARIEL CORPORATION

llTILE:

35 BLACKJACK ROAD
MOUNT VERNON, OHIO 43050
-

f6 11/11,/9'7

='J\:o::n~~r.g~DIIm~~F~~rt=
INFDRIIATIDN CONTAINED IN DOCUMENT.

CIBXEit

DIMENSIONS ARE N NellES UNLESS IIIHERIIISE SPECFIED.


---- OD NDT SCAI..E DIWIING - - ~~0::~ ~~PER ARIEL SPECIFICATIIN EII-I 7.D.I

APPR171ED:

IIKIERW..:

SEE TABULATION

C/r/1 11/IG/9'7

R~D P.~CKING,

1.125
BTR 2550 PSIG
R.S. Nile
c B- 2 6 4 8
PMTNac B-2648
IK llac

,.,.,.

NONE

B- 2648

~------

C DIA.------.-t

NOTES:
[>-sEE MANUAL FOR TORQUE VALUES (ITEM #B).

ARIEL CORPORATION
~ 35 BLACKJACK ROAD
~MOUNT VERNON, OHIO 43050

[>-vALVE GUARD ASSEMBLY (ITEM #2) CONSISTS OF VALVE GUARD


AND SPIROL PIN (ITEM #7).

TITLE:

THIS DOCUMENT AND CONTENTS THEREIN ARE PROPRIETARY TO ARIEL


CORPORATION. ONLY BY WRITTEN CONSENT AND AGREED TERMS BY
ARIEL CORPORATION GIVES THE RIGHT TO MANUFACTURE, BUT DOES
NOT GRANT THE RIGHT TO DISCLOSE OR USE IN PART OR IN WHOLE
INFORMATION CONTAINED IN DOCUMENT.
DIMENSIONS ARE IN INCHES UNLESS OTHERWISE SPECIFIED.
---- DO NOT SCALE DRAWING ---DIMENSIONING AND TOLERANCING PER ARIEL SPECIFICATION ER-17.0.1
UNLESS OTHERWISE SPECIFIED.
REV

MATERIAL:

DESCRIPTION

IG / 1/9 9
9 2
CHECKED'ED 10I 1/99
DRAWN

0 7799

REV

SUCTION VALVE, RX
pR0cuRED

SCALE:
ECN

N0NE

PART

ND.

DWC. No:

IRS No

A-9202

4/19/00
PARTS LIST
B-0882-E
0.2830=A
0.4170=B
2.4410=C
0.0390=LFT
REF DRWG. A-9202
ITEM
NUMBER PART NUMBER

QUANTITY

DESCRIPTION

001

A-1769

SUC.VALVE SEAT, 52RX

002

A-1173-A

SUC.VALVE GUARD ASSY,52RX,52R2

003

A-1019

CENTER BOLT,5/16-24X1.85 STL

004

A-1001

VALVE PLATE,52R2:RX.059THK,ST

005

A-1021

GUIDE RING,52RX,.165 THICK

006

A-1002

SPRING PLATE,52RX,.020 THICK

007

A-1175

SPIROL PIN,.078 X 3/8

008

A-1366

LOCKNUT, DRAKE,5/16-24

012

A-1025

VALVE WASHER, 5/16

WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT


DOES NOT REPRESENT THE QUANTITY REQUIRED.

t-----------C

@$

DIA.------~

J~~~m:-

~-:
t

NOTES:,

~SEE

MANUAL FOR TORQUE VALUES (ITEM #8).

[>-INSTALL PER ER-52.


[>-vALVE SEAT ASSEMBLY (ITEM #1) CONSISTS OF VALVE SEAT, CENTER
STUD (ITEM #3) AND DOWEL PIN (ITEM #9).

ARIEL CORPORATION
~ 35 BLACKJACK ROAD
~MOUNT VERNON, OHIO 43050

E:>-vALVE GUARD ASSEMBLY (ITEM #2) CONSISTS OF VALVE GUARD


AND SPIROL PIN (ITEM #7).

TITLE:

THIS DOCUMENT AND CONTENTS THEREIN ARE PROPRIETARY TO ARIEL


CORPORATION. ONLY BY WRITTEN CONSENT AND AGREED TERMS BY
ARIEL CORPORATION GIVES THE RIGHT TO MANUFACTURE, BUT DOES
NOT GRANT THE RIGHT TO DISCLOSE OR USE IN PART OR IN WHOLE
INFORMATION CONTAINED IN DOCUMENT.
DIMENSIONS ARE IN INCHES UNLESS OTHERWISE SPECIFIED.
---- DO NOT SCALE DRAWING ---DIMENSIONING AND TOLERANCING PER ARIEL SPECIFICATION ER-17.0.1
UNLESS OTHERWISE SPECIFIED.
REV

MATERIAL:
DRAWN

0 7799

REV

DESCRIPTION

DISCHARGE VALVE, RX
pR0cuRED

CHECKED'ED

SCALE:
ECN

/ 1/99
9 2

IG

10/ 1/9 9

N0NE

IRS

No

IPART NO.
DWG. No:

A-9208

4/19/00
PARTS LIST
B-0883-E
0.1850=A
0.4170=B
2.4410=C
0.0390=LFT
REF DRWG. A-9208
ITEM
NUMBER PART NUMBER

QUANTITY

DESCRIPTION

001

A-1770-A

DIS.VALVE SEAT ASSY, 52RX

002

A-1177-A

DIS.VALVE GUARD ASSY, 52RX

003

A-1325

CENTER STUD,5/16-24X2.323 STL

004

A-1001

VALVE PLATE,52R2:RX.059THK,ST

005

A-1033

GUIDE RING,52RX,.185 THICK

006

A-1002

SPRING PLATE,52RX,.020 THICK

007

A-1179

SPIROL PIN,.078 X 1/2

008

A-1366

LOCKNUT, DRAKE,5/16-24

009

A-2066

DOWEL PIN,42RX-79RX,.094X1/8

012

A-1025

VALVE WASHER, 5/16

WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT


DOES NOT REPRESENT THE QUANTITY REQUIRED.

LIGHTLY OIL BORE AND


RINGS BEFORE
INSTALLING

VENT "(J" TUBE OPENING


T 0 ALWAYS BE POINTED DOWN
fREMJVE WHEN REQUIRED AND TUBE
VENT TO SAFE ATMOSPJ-RE >

3
2 74 JG OIA:-

v.

2~JG

I 16

DIA.23.16

3 JG OIA~2 2 "?32

25
3" JG OIA." '32
3" JGM OIA ... II-16

3"JGM DIA. 2

J&t

TRAVEL
FULLY
LOADED

APPLY AN ANTI-SEIZE
LUBRrCANT TO GASKET
SURFACES

APPLY AN ANTI-SEIZE LUBRICANT


TO STEM THREADS BEFORE
ASSEMBLING

2~JG DIA. 16ls"


3 JG DIA.I63.-a - - - - - - - - - - - - - - - t

3 JGM DIA. 16 5J16

NOTES= LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENDED


PROCEDURES AND TORQUE VALUES IN MANUAL.
OIL ORING BEFORE INSTALLING.
0

ASSY DWG NO.

A-602.1

4/19/00
SERIAL NUMBER:

ARIEL CORP. - BLACKJACK DIV.


SALES ORDER COVER SHEET

C/N: 001

RHCOVP02

PART: G-4119

U-25828
DESCRIPTION: M-VVCP,SS, 2-3/4G:GT

GROUP NO. G-4119


2-3/4" JG:GT MOUNTED UNLOADER
WITH STAINLESS STEEL FITTINGS
REF. DRWG. A-6021
ITEM
NUMBER PART NUMBER

QUANTITY

DESCRIPTION

A-6099

SLEEVE CAP PLSTC,1/4T X 7/16

001

C-0549

UNL.HEAD, 2-3/4JGU

002

C-0540

H E UNL ADPTR, 3JG CL

003

C-0544

UNL.STEM & PISTON,2-3/4JGU

004

A-0501

V PACKING, UNL

005

A-0519

PACKING BACK-UP RING

006

A-0499

COMPRESSION SPRING, UNL.

007

A-0766#165

SNAP RING

008

B-0754

UNL HEX NUT,1"-12UNF

009

A-0012

O-RING,VT, 3.125 O.D.X.210

010

B-0753

STEM GUARD CAP

011

A-3406

UNL.PISTON RING,

012

FC0110DI

SOC HD CAP,5/16-18 X 1-1/2

G8

013

FC0120HS

12 PT,5/8-11 X 4

G8

014

A-0092

STL GASKET, 3.425 X

015

A-0468#03

STRAIGHT GREASE FITTING,1/4-18

016

A-0500

GREASE FITTING CAP, PLASTIC

017

A-0938

MALE CONN,SS,

018

PT0201CD

019

A-0755

2 O.D.

3.105 X60

1/4T X 1/4P

5. " TUBING,316 SST.1/4 OD X .065


1

DATA PLATE,UNLOADER SPEC

4/19/00
SALES ORDER COVER SHEET
020

FR0570CC

DRIVE SCREW, #6 X

1/4

U-TYPE

VARIABLE VOLUME CLEARANCE POCKET


1.0 PURPOSE
1.1 This procedure is to be used when installing a head end variable volume clearance
pocket (WCP) on a compressor cylinder.
1.2 Also provides WCP adjustment instructions.

2.0 SELECTION
2.1 Check with your distributor or Ariel to be sure that you have the correct WCP for
your cylinder.
2.2 Volumetric efficiency should be evaluated for each cylinder end. The addition of
excessive clearance on a cylinder end can result in a volumetric efficiency of zero for
that cylinder end, even though the volumetric efficiency calculations based on overall
clearance can appear acceptable. Calculation error can result in driver overload or
discharge valve failures.

3.0 INSTALLATION INSTRUCTIONS


3.1 Be certain the cylinders are vented to atmospheric pressure.
CAUTION! To prevent personal injury, assure that compressor crankshaft cannot
be turned by the driver or compressor cylinder gas pressure during maintenance:
- on engine-driven compressors, remove the center coupling or lock the flywheel,
- on electric motor-driven compressors, if it is inconvenient to detach the driver
from the compressor, the driver switch gear must be locked out during
maintenance. Before starting any maintenance or removing any components,
relieve all pressure from the compressor cylinders (see packager's instruction for
completely venting the system). For compressors in sour gas service or other
hazardous gas, follow proper venting and purging procedures to prevent
personal injury.
3.2 Remove the standard head end cylinder head.

CAUTION! Before removing the cylinder head, back off all capscrews 1/8 inches
(3 mm). Make sure the head is loose and that all gas pressure in the cylinder is
vented.

18

REV 1 : ECN 6667


Generally revised to consolidate both versions & add adjustment running.

REV

PAGE 1

DESCRIPTION

ER-7.8

VARIABLE VOLUME CLEARANCE POCKET


3.3 New capscrews (12 point, grade 8) are provided with the WCP. Make sure threads
and seating surfaces are free of burrs, clean and lubricated with petroleum type
lubricant. Install a new cylinder head gasket (included with the WCP). Tighten the
capscrews to the recommended torque value and procedures in the Ariel Operator's 1
Manual.
NOTE! After installing the WCP, check total piston end clearance and re-set
crank end I head end clearance with WCP completely closed. See Ariel
Operator's Manual for values.

3.4 As a double check, bar the crankshaft over manually to be sure the compressor
rolls free.
3.5 Tube the WCP packing vent off of the skid, or out of the building, to a safe
atmosphere.
3.5.1 A WCP in sour gas service must have the packing vent connected to an
appropriate vent header for proper disposal.
4.0 ADJUSTMENT INSTRUCTIONS

4.1 WCP clearance volume may be changed with the compressor running or stopped.
Consult the Packager's instructions regarding where to set the WCP. Also reference
the WCP data sheet in the Ariel Operator's Manual Parts Book.
4.1.1 The WCP piston ring is designed not to be gas tight to allow a nearly balanced
gas pressure for ease of WCP adjustment with cylinder pressurized. Gas pressure
behind the WCP piston normally vents when the cylinder is vented. Process debris
around the WCP piston ring can make a seal that takes some time to vent. If gas is
trapped behind the WCP piston, the WCP can be adjusted when the cylinder is
pressurized but difficult to turn when cylinder is vented. This problem is corrected by
disassembling the WCP and cleaning.
CAUTION! Trapped gas pressure (sweet or sour) can present a personal safety
hazard when servicing the WCP. Work in a well ventilated, non sparking area. Do
not breathe gas omitted from WCP when venting trapped gas pressure.

4.2 Be sure the threads of the WCP stem are clean.


4.3 To adjust the volume in the WCP:
1

0perators Manual to be called Technical Manual in future.

PAGE2

REV 1

ER-7.8

VARIABLE VOLUME CLEARANCE POCKET


4.3.1

Loosen the stem locking handle (or jam nut), so that the stem is free to turn.

4.3.2 Turn the stem by use of the handwheel (or a wrench on the stem flats) on the
outboard end of the shaft. Turn the handwheel clockwise to load; counterclockwise to
unload.
4.3.3 Re-tighten the stem locking handle (or jam nut) to 150 lbs-ft (203 Nm) torque.

Compressor
Piston & Rod
Assembly

WCP

Hand Wheel
(or Flats)

Trapped Gas \
Pressure

Figure 1: Cylinder With WCP

PAGE 3

WCP Piston Ring


(not a gas tight seal)

Locking Handle
(or Jam Nut)

REV 1

ER-7.8

VARIABLE VOLUME CLEARANCE POCKET

PAGE4

REV 1

ER-7.8

VARIABLE VOLUME CLEARANCE POCKET (Headend Unloader) DATA SHEET


6-1/4K Class Cylinder
Stroke: 5.50

in

140 mm

Bore: 6.250

in

159 mm

MAWP: 2050 psig

141.3 barg

14134 kPa(g)

General Data for WCP (independent of cylinder):


VVCP piston diameter:
Stem thread lead (pitch):
Total travel:

4.25 in

108 mm

0.125in

3 mm
12.1 em

4.75 in

Number of turns from closed to fully open:

38.0

Minimum added fixed clearance:

1.1 in3

18 cm3

Additional added clearance when fully open:

67.4 in3

1104 cm3

Total added clearance when fully open:

68.5 in3

1122 cm3

1.8 in3

29.1 cm3

Clearance volume change per turn:


Clearance volume change per change in travel:

14.2 in3/in

91.5 cm3/cm

Clearance Data for VVCP alone. in percent of swept volume of above cylinder:
0.7%

Minimum added fixed clearance:


Additional added clearance when fully open:

39.9%

Total added clearance when fully open:

40.6%
1.1%

Head end clearance change per turn:


Head end clearance change per change in travel:

8.4% /in

3.3%/cm

Clearance Data for WCP installed on above cylinder. in percent of swept volume:
Minimum fixed head end clearance:

17.9%

Total head end clearance when fully open:

57.8%

PLEASE NOTE: It is important to understand that the percent clearance figures for the
variable volume clearance pocket above include the cylinder headend clearance. However,
any valve spacers or other non-standard added clearances on the unit must be accounted for.

ARIEL CORPORATION
35 Blackjack Road, Mount Vernon, OH 43050

PH:740-397-0311

5/13/99

2800

Rod Load and Pressure Limits for JGP Frame


2.75 inch Bore JG Cylinder
R.eliet V~he_Settino {.Nil\\I.YP..) ;: 25~0_psig, _

tn
~

2400
1769

ft

Q)
1..

::l

tn 2000
tn

Q)

1..

D..
~

1600

1..

ca

.t:

tn
c

1200

1084
1060

Avoid pressure~ above heavy line.


Design limits wih be exceeded.

800
0

400

800

1200

1600

2000

Suction Pressure, psig


Be certain discharge temperatures
do not exceed 350 F.

Data are for specific gravity= 0.65 & 1.5 and max speed.
Calculate rod loads for other cases.