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02/03/2014

GLASS SHEETS

USES

Building Construction
Decoration
Vehicles
Source:http://www.lgdglass.com/wpcontent/uploads/2013/03/Color-LED-Plexiglass-Sheet.jpg

GLASS SHEETS

GLASS SHEETS

RAW MATERIALS: SILICA SAND

RAW MATERIALS: SODA ASH

Main ingredient in manufacturing glass


Characteristics:

Source of Sodium Carbonate


Flux agent

Hard
Chemically inert
High melting point
Extremely heat durable

Source:https://encryptedtbn0.gstatic.com/images?q=tbn:ANd9GcRLqKButMzJfR68tX
xdHI6xRvlHCl30g5_LeSDorJdXSEFj1Wuc

Lowers the melting point of silica

Source:http://whitefieldminerals.com/documents/product/170e23da48
aa40aca37e3a62b3f92023_12.jpg

Makes the glass soluble in water

GLASS SHEETS

RAW MATERIALS: LIMESTONE


Source of Calcium Oxide
Provides chemical durability
Helps the glass from weathering

Source:http://catalog.wlimg.com/1/1871091/smallimages/burnt-lime-powder-1048663.jpg

GLASS SHEETS

RAW MATERIALS: SALT CAKE


Fining agent

Removes small air bubbles from molten glass

Fluxes the glass


Prevents scum formation of the glass

Source: sodiumsulphate.asia

melt

02/03/2014

GLASS SHEETS

RAW MATERIALS: NEPHELINE SYENITE

RAW MATERIALS: OTHER ADDITIVES

Provides sufficient additives of alumina

Source:

and alkali

Enables glass batches to have lower


viscosity

Increases the resistance for scratching and


breaking

GLASS SHEETS

Source:http://www.unimin.com/images/minerals/nepheline_s
yenite_lrg.jpg

Lead-increases glass reflective property


Boron-alters the thermal and electrical properties of the glass
Lanthanum Oxide-increases the light reflectivity of glass
Iron-used to absorb infrared energy

Flux agent

GLASS SHEETS

RAW MATERIALS: COLOR ADDITIVES

GLASS SHEETS

THE MANUFACTURING PROCESS

Source:

Source:

Melting

Refining

Float
Bath

Coating

Finished
Product

Cutting

Inspection

Annealing

GLASS SHEETS

THE MANUFACTURING PROCESS

GLASS SHEETS

THE MANUFACTURING PROCESS

Source:

Raw Materials
Cullet

Melting

Temp: 1500C

Refining

Source:

Molten
Glass

Molten Glass
Temp: 1500C

Float Bath
Molten Tin

Glass Ribbon
Temp: 600C

Combustion Air

02/03/2014

GLASS SHEETS

THE MANUFACTURING PROCESS

GLASS SHEETS

THE MANUFACTURING PROCESS

Source:

Glass Ribbon

Coating

Source:

Glass Ribbon

Glass Ribbon

Annealing

Glass Sheet

Chemical Vapors

GLASS SHEETS

THE MANUFACTURING PROCESS

GLASS SHEETS

THE MANUFACTURING PROCESS

Source:

Glass Sheet

Inspection

Source:

Glass Sheet

Long Glass
Sheet

Cutting

Glass Sheets

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