Kata Pengantar Daftar Isi
Kata Pengantar Daftar Isi
KATA PENGANTAR
Puji syukur penulis panjatkan kehadirat Allah SWT atas segala Rahmat
Hidayah dan Ridho-Nya sehingga penulis dapat menyelesaikan proposal
Penelitian dengan judul " OPTIMISASI KINERJA MESIN PENGOLAHAN
TANDAN BUAH SEGAR MENGGUNAKAN METODE RCCP (STUDI
KASUS PT. KARYA TANAH SUBUR))".
Salawat berserta salam tidak lupa penulis panjatkan kepada pangkuan
baginda Nabi Besar Muhammad SAW karena dengan berkat perjuangan beliaulah
kita dapat hidup sejahtera di bumi Allah SWT.
Pada kesempatan ini penulis mengucapkan terima kasih kepada :
1. Bapak Prof. Dr. Jasman J, Ma'ruf, SE., MBA selaku Rektor Universitas
Teuku Umar.
2. Bapak DR. IR. H. Komala Pontas, selaku Dekan Fakultas Teknik
Universitas Teuku Umar.
3. MUZAKIR, S.T., M.T sebagai Ketua Jurusan Fakultas Teknik Industri
Universitas Teuku Umar.
4. ABDUL MALIK ALI,M.Si, sebagai Dosen Pembimbing, I yang telah
bersedia meluangkan waktunya dan terimakasih atas segala kesabaran dan
dorongan semangatnya selama membimbing penulis dalam menyelesaikan
proposal skripsi ini.
5. ARIE SAPUTRA, S.T, M.Si, sebagai Dosen Pembimbing, II yang telah
bersedia meluangkan waktunya dan terimakasih atas segala kesabaran dan
dorongan semangatnya selama membimbing penulis dalam menyelesaikan
proposal skripsi ini.
6. Bapak Eka Prasetiawan, selaku Kepala Pabrik di PT. Karya Tanah Subur
(KTS), terimakasih atas di izinkannya penulis dalam melakukan penelitian
di perusahaan yang Bapak Pimpin.
7. Bapak Nuke Huda Setiawan, ST., selaku Assisten Proses I sekaligus
membimbing penulis dalam melakukan penelitian di PT. Karya Tanah
Junianto Putra
NIM. 09C10207032
DAFTAR ISI
Halaman
HALAMAN JUDUL..................................................................................... i
LEMBAR PENGESAHAN.......................................................................... ii
ABSTRAK..................................................................................................... iv
KATA PENGANTAR................................................................................... v
DAFTAR ISI................................................................................................. vii
DAFTAR TABEL......................................................................................... xi
DAFTAR GAMBAR.................................................................................... xiii
1. PENDAHULUAN......................................................................................... 1
1.1................................................................................................................Lat
ar Belakang........................................................................................... 1
1.2................................................................................................................Ru
musanMasalah....................................................................................... 5
1.3................................................................................................................Tuj
uan Penelitian........................................................................................ 5
1.4................................................................................................................Ma
nfaat Penelitian...................................................................................... 6
1.5................................................................................................................Rua
ng Lingkup Penelitian........................................................................... 6
1.5.1. Batasan Masalah.......................................................................... 6
1.5.2. Asumsi......................................................................................... 7
1.6................................................................................................................Sist
em Penulisan......................................................................................... 7
2. LANDASAN TEORI.................................................................................... 9
2.1................................................................................................................Per
ancangan dan Pengendalian Produksi................................................... 9
2.2................................................................................................................Pen
elitian Waktu (Time Study).................................................................... 9
2.3................................................................................................................Tek
nik Pengukuran dengan Motion Study.................................................. 13
2.4................................................................................................................Tek
nik-teknik yang dikembangkan dalam Time Study............................... 16
2.5................................................................................................................Pen
entuan Waktu Standar........................................................................... 17
2.6................................................................................................................Kap
asitas...................................................................................................... 20
2.7................................................................................................................Opt
imisasi................................................................................................... 22
2.8................................................................................................................Ana
lisa Kecukupan Data............................................................................. 23
2.9................................................................................................................Peta
Kontrol.................................................................................................. 24
2.10..............................................................................................................Peta
X dan R15............................................................................................. 26
2.11..............................................................................................................Per
encanaan Kebutuhan Kapasitas............................................................. 28
DAFTAR ISI (Lanjutan)
2.11.1. Defenisi Kapasitas..................................................................... 29
2.11.2. Penentuan Kebutuhan Kapasitas............................................... 31
2.12..............................................................................................................Rou
gh Cut Capacity Planning (RCCP)....................................................... 31
3. METODELOGI PENELITIAN................................................................. 33
8
3.1................................................................................................................Jeni
s Penelitian............................................................................................ 33
3.2................................................................................................................Tem
pat dan Waktu Pelaksanaan Penelitian.................................................. 33
3.3................................................................................................................Ran
cangan Penelitian.................................................................................. 34
3.3.1. Pendahuluan.............................................................................. 35
3.3.2. Studi Literatur........................................................................... 35
3.3.3. Pengumpulan Data.................................................................... 35
3.3.4. Pengolahan Data........................................................................ 36
3.3.5. Uji Kecukupan Data.................................................................. 36
3.3.6. Perhitungan Kecepatan olah Mesin dengan Stop Watch........... 37
3.3.7. Uji Keseragaman Data.............................................................. 37
3.3.8. Perhitungan Waktu Standar Setiap Mesin................................. 37
3.3.9. Perhitungan Efisiensi Setiap Mesin.......................................... 38
3.3.10. Perhitungan Utilitas Setiap Mesin............................................. 38
3.3.11. Perhitungan Kapasitas Olah Mesin........................................... 39
3.3.12. Analisa dan Pembahasan Hasil................................................. 39
4. PENGUMPULAN DAN PENGOLAHAN DATA.................................... 40
4.1................................................................................................................Pen
gumpulan Data...................................................................................... 40
4.1.1. Data Jumlah TBS yang Masuk dan TBS yang Diolah.............. 40
4.1.2. Data Jumlah Jam Olah dan Jam Stagnasi.................................. 41
4.1.3. Data Jam Olah Mesin Sterilizer................................................ 42
4.1.4. Data Jam Olah Mesin Thesher/Penebah................................... 43
4.2.1.3........................................................................Uji
Kecukupan Data pada Mesin Screw Press.................. 53
4.2.1.4........................................................................Uji
Kecukupan Data pada Mesin Pemurnian Minyak...... 54
4.2.2. Perhitungan Kecepatan Olah Mesin Dengan Stop Watch......... 55
4.2.2.1......................................................................................Per
hitungan Kecepatan Mesin Sterilizer dengan Stop
Watch........................................................................... 55
4.2.2.2......................................................................................Per
hitungan Kecepatan Mesin Thesher/Penebah
10
4.2.2.3........................................................................Per
hitungan Kecepatan Mesin Screw Press dengan
Stop Watch .................................................................. 57
4.2.2.4........................................................................Per
hitungan Kecepatan Mesin Pemurnian Minyak dengan
Stop Watch................................................................... 58
4.2.3. Uji Keseragaman Data.............................................................. 59
4.2.3.1......................................................................................Uji
Keseragaman Data pada Mesin Sterilizer................... 59
4.2.3.2......................................................................................Uji
Keseragaman Data pada Mesin Thesher/Penebah...... 61
4.2.3.3........................................................................Uji
Keseragaman Data pada Mesin Screw Press.............. 63
4.2.3.4........................................................................Uji
Keseragaman Data pada Mesin Pemurnian
Minyak....................................................................... 65
4.2.4. Perhitungan Waktu Standar Setiap Mesin................................. 67
4.2.4.1......................................................................................Per
hitungan Waktu Standar Mesin Sterilizer................... 67
4.2.4.2......................................................................................Per
hitungan Waktu Standar Mesin Thesher/Penebah....... 68
4.2.4.3........................................................................Per
hitungan Waktu Standar Mesin Screw Press............... 69
4.2.4.4........................................................................Per
hitungan Waktu Standar Mesin Pemurnian
11
Minyak....................................................................... 70
4.2.5. Perhitungan Efisiensi Setiap Mesin.......................................... 71
4.2.5.1......................................................................................Per
hitungan Efisiensi Mesin Sterilizer............................. 71
DAFTAR ISI (Lanjutan)
4.2.5.2......................................................................................Per
hitungan Efisiensi Mesin Thesher/Penebah................ 72
4.2.5.3........................................................................Per
hitungan Efisiensi Mesin Screw Press........................ 73
4.2.5.4........................................................................Per
hitungan Efisiensi Mesin Pemurnian Minyak............ 74
4.2.6. Perhitungan Utilitas Setiap Mesin............................................. 75
4.2.6.1......................................................................................Per
hitungan Utilitas Mesin Sterilizer............................... 75
4.2.6.2......................................................................................Per
hitungan Utilitas Mesin Thesher/Penebah.................. 76
4.2.6.3........................................................................Per
hitungan Utilitas Mesin Screw Press.......................... 77
4.2.6.4........................................................................Per
hitungan Utilitas Mesin Pemurnian Minyak.............. 78
4.2.7. Perhitungan Kapasitas............................................................... 79
4.2.7.1......................................................................................Per
hitungan Kapasitas Mesin Sterilizer........................... 79
4.2.7.2......................................................................................Per
hitungan Kapasitas Mesin Thesher/Penebah.............. 79
12
4.2.7.3........................................................................Per
hitungan Kapasitas Mesin Screw Press....................... 79
4.2.7.4........................................................................Per
hitungan Kapasitas Mesin Pemurnian Minyak.......... 80
DAFTAR TABEL
13
TABEL
HALAMAN
1.1................................................................................................................Jum
lah Restan CPO Priode 2012-2013 yang tidak dapat di Olah............... 5
3.1................................................................................................................Tim
e Line Penelitian.................................................................................... 33
4.1................................................................................................................
Jumlah TBS yang Masuk dan TBS yang Diolah.................................. 40
4.2................................................................................................................Jum
lah Jam Olah dan Jam Stagnasi............................................................. 41
4.3................................................................................................................Wa
ktu Proses Pengolahan pada Mesin Sterilizer....................................... 42
4.4................................................................................................................Wa
ktu Proses Pengolahan pada Mesin Thesher/Penebah.......................... 43
4.5................................................................................................................Wa
ktu Proses Pengolahan pada Mesin Screw Press.................................. 44
4.6................................................................................................................Wa
ktu Proses Pengolahan pada Mesin Pemurnian Minyak....................... 45
4.7................................................................................................................TB
S yang Di Olah pada Mesin Sterilizer................................................... 46
4.8................................................................................................................TB
S yang Di Olah pada Mesin Thesher/ Penebah..................................... 47
4.9................................................................................................................TB
S yang Di Olah pada Mesin Screw Press.............................................. 48
4.10..............................................................................................................TB
S yang Di Olah pada Mesin Pemurnian Minyak.................................. 49
4.11..............................................................................................................Jum
lah Mesin............................................................................................... 50
14
4.12..............................................................................................................Per
hitungan Kecukupan Data pada Mesin Sterilizer.................................. 51
4.13..............................................................................................................Per
hitungan Kecukupan Data pada Mesin Thesher/Penebah..................... 52
4.14..............................................................................................................Per
hitungan Kecukupan Data pada Mesin Screw Press............................. 53
4.15..............................................................................................................Per
hitungan Kecukupan Data pada Mesin Pemurnian Minyak................. 54
4.16..............................................................................................................Wa
ktu Proses Pengolahan pada Mesin Sterilizer....................................... 55
4.17..............................................................................................................Wa
ktu Proses Pengolahan pada Mesin Thesher/Penebah.......................... 56
4.18..............................................................................................................Wa
ktu Proses Pengolahan pada Mesin Screw Press.................................. 57
4.19..............................................................................................................Wa
ktu Proses Pengolahan pada Mesin Pemurnian Minyak....................... 58
4.20..............................................................................................................Dat
a Waktu Olah Mesin Sterilizer.............................................................. 59
4.21..............................................................................................................Dat
a Waktu Olah Mesin Thesher/Penebah................................................. 61
4.22..............................................................................................................Dat
a Waktu Olah Mesin Screw Press......................................................... 63
4.23..............................................................................................................Dat
a Waktu Olah Mesin Pemurnian Minyak.............................................. 65
4.24..............................................................................................................Per
hitungan Efisiensi Mesin Strelilizer...................................................... 71
15
4.25..............................................................................................................Per
hitungan Efisiensi Mesin Thesher/Penebah.......................................... 72
4.26..............................................................................................................Per
hitungan Efisiensi Mesin Screw Press.................................................. 73
DAFTAR TABEL (Lanjutan)
4.27..............................................................................................................Per
hitungan Efisiensi Mesin Pemurnian Minyak....................................... 74
4.28..............................................................................................................Per
hitungan Utilitas Mesin Sterilizer......................................................... 75
4.29..............................................................................................................Per
hitungan Utilitas Mesin Thesher/Penebah............................................ 76
4.30..............................................................................................................Per
hitungan Utilitas Mesin Screw Press.................................................... 77
4.31..............................................................................................................Per
hitungan Utilitas Mesin Pemurnian Minyak......................................... 78
5.1................................................................................................................Per
hitungan Kapasitas Dua Tahun Terakhir............................................... 81
5.2................................................................................................................Rat
a-rata Jam Stagnasi............................................................................... 83
16
DAFTAR GAMBAR
GAMBAR
HALAMAN
2.1................................................................................................................Hub
ungan Perencanaan dan Pengendalian dalam Sistem Produksi............ 10
3.1. Blok Diagram Prosedur Penelitian........................................................ 34
4.1................................................................................................................Peta
Kontrol Mesin Sterilizer....................................................................... 60
4.2................................................................................................................Peta
Kontrol Mesin Thesher/Penebah........................................................... 62
4.3................................................................................................................Peta
Kontrol Mesin Screw Press................................................................... 64
4.4................................................................................................................Peta
Kontrol Mesin Pemurnian Minyak....................................................... 66
17
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