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SORTING MECHINE

SORTING MECHINE

• Number Of Inputs and Output


PLC applied :
1. Number Of Inputs
PLC is 7 Input :
--- 1 Unit Input for ON / OFF
Selector Switch
--- 1 Unit Input for GO from
Sensor 0
--- 1 Unit Input for NOGO
from Sensor 0
--- 1 Unit Input for Limit
Lifter UP
--- 1 Unit Input for Limit
Lifter DOWN
--- 1 Unit Input for Work
Sensor from Sensor 1
--- 1 Unit Input for Work
Sensor from Sensor 2
--- Total Number Of Inputs
PLC is Minimum 7 Input
Unit
--- For Sensor 0 , 1 Unit
sensor with 2 output ( 1
output for GO, 1 Output for
NOGO )
--- Example Type Sensor 0 (
Example Type Goods Sensor or Proximity to Detect there are
not of Object

• For Sensor 1 and


Sensor 2 , 1 Unit
Sensor with 1
Output.
--- Example Type
Sensor 1 and 2
( Goods
Sensor ) :
Goods Sensor or Proximity
• 2. Number Of Output PLC is 3
Output :
--- 1 Unit Output for Contactor.
It's Functions to electrical
Motor Conveyor ( ON / OFF
Motor )
--- 1 Unit Output for Electrical
Solenoid Type Center Closed.
It's Functions to Moves Lifter
DOWN
--- 1 Unit Output for Electrical
Solenoid Type Center Closed.
It's Functions to Moves Lifter
UP
--- Total Number Of Outputs
PLC is Minimum 3 Output Unit
Sequence PLC Programming
for Sorter Machine :

Step 1 :
a. If Switch = ON And Sensor 0
(GO) = OFF And Sensor 0
(NOGO) = OFF Then Contactor
for Motor Conveyor = ON.
b. If Switch = OFF or Sensor 0
• Step 2 : • Step 3 :
a. If Switch = ON And a. If Sensor 0 (GO) =
Sensor 0 (GO) = ON ON And Limit Lifter UP
and Limit Lifter UP = = ON And Sensor 1 =
OFF Then Solenoid OFF Then Contactor
Lifter UP = ON. for Motor Conveyor =
b. If Switch = ON And ON.
Sensor 0 (GO) = ON b. If Sensor 0 (NOGO)
and Limit Lifter UP = = ON And Limit Lifter
ON Then Solenoid DOWN = ON And
Lifter UP = OFF. Sensor 2 = OFF Then
c. If Switch = ON And Contactor for Motor
Sensor 0 (NOGO) = Conveyor = ON.
ON and Limit Lifter
DOWN = OFF Then
Solenoid Lifter DOWN
= ON.
d. If Switch = ON And
Sensor 0 (NOGO) =
ON and Limit Lifter
DOWN = ON Then
Solenoid Lifter DOWN
• Step 1 :
If 000.00=ON And
000.01=OFF And
000.02=OFF Then
010.00=ON.
Step 2 :
If 000.00=ON And 000.01=
ON ( Latching ) And
000.03= OFF Then
010.01=ON ( Latching
ON ).
Step 3 :
If 000.00=ON And
000.01=ON And
000.03=ON And
000.05=OFF Then Pulse UP
010.02.
Step 4 :
If 000.00=ON And Pulse UP
010.02 ( Latching ) and
000.05=OFF And
• Step 5 :
If 000.00=ON And 000.02=ON
( Latching ) and 000.04=OFF
Then 010.04=ON ( Latching
ON ).
Step 6 :
If 000.00=ON And 000.02=ON
and 000.04=ON And
000.06=OFF Then Pulse UP
010.05.
Step 7 :
If 000.00=ON And Pulse UP
010.05 ( Latching ) and
000.06=OFF And 010.00=OFF
Then 010.06=ON ( Latching
ON ).
Step 8 :
If 000.00=ON And 010.00=ON
or 010.03=ON or 010.06=ON
Then 005.00=ON.
Step 8 :
a. If 000.00=ON And 010.01=ON
Then 005.01= ON.
b. If 000.00=ON And 010.04=ON
Then 005.02= ON.