Lovell
Contents
Abstract .......................................................................................................................................................................... 3
Introduction ................................................................................................................................................................... 3
Methodology .................................................................................................................................................................. 5
Phase I- Initial Assessment.......................................................................................................................................... 5
The Treadle Pump ........................................................................................................................................................ 7
Design Components ................................................................................................................................................ 7
Piston and Cylinder ............................................................................................................................................. 7
Frame and Treadles ............................................................................................................................................. 7
Check Valves ........................................................................................................................................................ 7
Pulley System ........................................................................................................................................................ 7
Mechanical Advantage ............................................................................................................................................. 7
Lever Principle ..................................................................................................................................................... 8
Pulley Principle..................................................................................................................................................... 8
Cilinder Lift Capacity per Stroke ........................................................................................................................... 9
Cadence and Foot Input Force ............................................................................................................................ 10
Pressure Head and Force ...................................................................................................................................... 10
Discharge Capacity ................................................................................................................................................. 11
Suction Lift and Delivery.................................................................................................................................. 11
Priming before First Use ....................................................................................................................................... 12
Prototype Performance ......................................................................................................................................... 12
Pilot Implementation Results .................................................................................................................................... 13
Obtaining Materials Locally .................................................................................................................................. 13
Workshop Setup ..................................................................................................................................................... 13
Prototype Workshop ............................................................................................................................................. 13
Case Study: Don Pablos Plot ................................................................................................................................... 13
Project Feasibility ........................................................................................................................................................ 15
Sustainability............................................................................................................................................................ 15
Cost to Build....................................................................................................................................................... 15
Availability of Materials .................................................................................................................................... 15
Sustainability of Design .................................................................................................................................... 15
Community Participation ................................................................................................................................. 15
Community Dependence.................................................................................................................................. 16
Appendix A .................................................................................................................................................................. 17
1
Appendix B .................................................................................................................................................................. 18
References .................................................................................................................................................................... 19
Acknowledgements..................................................................................................................................................... 19
Table of Figures
Figure 1. Map of San Miguel Huautla in the region of La Mixteca Alta. Source: Universidad Tecnologica de
La MIxteca (UTM).............................................................................................................................................................. 4
Figure 3. Program's Baseline and Monitoring Cycle Diagram ............................................................................... 6
Figure 2. Project Cycle Diagram. Phases I and II have been completed ............................................................. 6
Figure 4. Treadle Pump picture showing input and output forces ....................................................................... 8
Figure 5. Picture demonstrating load and exerted forces applied to pedals ........................................................ 9
Figure 6. Illustration of Pistons highlighting Stroke Length (based on empirical test) ................................... 10
Figure7.Vacuum ressure Illustration. Source: Marispumps. Web. http://www.marispumps.com/blog/howdoes-an-end-suction-pump-work. Retrieved April 2014. ........................................................................................... 12
Figure 8. Don Pablo and his son, heating hoses for plumbing assembly. ......................................................... 14
Figure 9. Rough Sketch of Don Pablo's farm for illustration purposes............................................................. 14
Abstract
The agricultural potential of the region of La Mixteca Alta is limited by its arid climate. Agricultural practices
in the region since the second half of the twentieth century have exacerbated this problem, leading to poor soil
conditions and limited productivity. For this reason, few community members can fully support themselves
through agriculture alone. Many must seek work as transient laborers in nearby cities.
A pilot workshop to build a treadle pump was conducted in January of 2014 in the community of San Miguel
Huautla. The treadle pump was considered easy to build by the community and many found it to be useful in
agricultural activities. The general concern, however, was with the cost of the device.
This paper delineates the treadle pump as a sustainable simple technology and examines the products
sustainability and the feasibility of a larger scale project including its environmental and social impacts.
Introduction
Figure 1. Map of San Miguel Huautla in the region of La Mixteca Alta. Source: Universidad
Tecnologica de La MIxteca (UTM)
Methodology
Design Components
The treadle pumps parts include pistons and
cylinders, frame and treadles, check valves (nonreturn valves) and a pulley system. All of its
assembly instructions and specifications can be
found in Appendix B of this document. A list of
materials and costs is also available.
Check Valves
Check valves, or non-return valves, work by
allowing water to flow in one direction while
preventing backflow. Two check valves are
connected to each piston. Each piston has one
inflow and one outflow valve. Once the system is
filled with water (primed), the operator can take
breaks and resume treadling at any later point
without having to refill the system with water each
time.
Pulley System
The pulley system is composed of two pulley
wheels and a thin metal rope (band). The rope
connects the two treadles allowing for alternating
up and down movements. The pulley system
provides a mechanical advantage to the machine
(discussed in the Mechanical Advantage section).
Mechanical Advantage
In determining the performance of any machine,
the ratio of the force () applied to it and the force
produced by it is important. There are a number of
mechanisms, or simple machines, that promote
better mechanical performance, but, in the case of
the treadle pump the two main mechanisms
involved are the lever and the pulley system.
Lever Principle
The lever works by transferring any force applied
to a rigid board over a certain distance, ultimately
exerting force onto the target object. The force
exerted on the lever by a machine or human being
is called the input force, or effort force. The force
exerted on the target object is called the output
force, or resistance (Fig. 4). The distance between
the fulcrum, or pivot, and the point of input force
is called the effort arm. The distance between the
pivot and the point of output force is called the
resistance arm. The ratio between the effort arm
and the resistance arm gives the Ideal Mechanical
Advantage (IMA) of the lever (Equation 1).
2 22
=
= .
1
9
Pulley Principle
The pulleys Ideal Mechanical Advantage can be
determined, in this case, by the ratio between the
work exerted ( ), pulling the belt downward, and
the work to lift the belt ( ). Here work is defined
simply
as
force
()
multiplied
by
displacement (). The work involved in a pulley
system is composed of the load force ( ) or the
force exerted( ), multiplied by the displacement
() of the load. It is impossible to determine the
exact force applied since the machine will be used
by people of different weights, heights and physical
fitness levels. However, in this system, the effort
force applied to the pulleys is equal to the force
required to lift the load. This leads to = .
Similarly, the displacement on both sides of the
pulley system is the same, = (Equation 2).
Equation 2. Ideal Mechanical Advantage of Pulleys
=
Figure 4. Treadle Pump picture showing input and output forces
36 in.
91.4 cm
pivot location
1 in.
2.5 cm
d1
9 in.
22.9 cm
d2
22 in
55.9 cm
=
= . = .
7 in.
5 in.
17.8 cm
12.7 cm
= (2 )
()
= 2
= 0.01 2 0.13
= 9.95 104
10
Table 4. Forces required for comfortable sustained operation of the treadle pump
For persons of weights 114-174 lbs (based on Mexico's average height of 5'4" for males) **
weight (lbs)
114
124
134
144
154
164
174
184
194
204
214
-> kg
52
56
61
65
70
74
79
83
88
93
97
Weight (N)
507
552
596
641
685
730
774
819
863
908
952
%50 of W (N)
254
276
298
320
343
365
387
409
432
454
476
Table 3. Chart to determined Force (N) required to pump based on distance (m) versus depth (m) of treadle pump
Depth (m)
10
48.1
101.1
154.1
207.1
260.2
313.2
366.2
419.2
472.2
525.2
578.3
178.2
200.1
243.7
292.8
343.7
395.5
447.6
500.0
552.6
605.2
658.0
308.2
320.7
352.1
393.3
439.3
487.7
537.5
588.2
639.4
691.0
742.9
438.3
446.9
470.4
504.2
544.3
588.4
634.9
683.0
732.2
782.2
832.7
568.4
574.9
593.4
621.4
656.2
695.8
738.6
783.7
830.5
878.4
927.3
698.4
703.7
718.8
742.5
772.8
808.2
847.4
889.4
933.5
979.2
1026.1
Discharge Capacity
Because of the variability in cadence from operator
to operator, it is very difficult to determine the
volume flow rate delivered by a treadle pump. In
this paper, the flow rate has been established as one
stroke instead of a unit of time such as a second,
minute or hour. A stroke is defined as the pushing
down on one piston. A cycle is defined as two
strokes, or, the pushing down on both pistons
consecutively. With one stroke, approximately one
Prototype Performance
Figure 7. Vacuum Pressure Illustration. Source: Marispumps.
Web. http://www.marispumps.com/blog/how-does-an-endsuction-pump-work. Retrieved April 2014.
Workshop Setup
The workshop was set up to be interactive and with
the objective of completely building one treadle
pump within two four-hour sessions. The
workshop was completed in two sessions, although
each took slightly longer than planned.
In preparation, the group built a few
components of the pump to ensure there would be
enough time to complete the pump. The tools used
were provided by CEDICAM and some were
borrowed from community members. In addition,
the group prepared illustrated manuals for the
workshops attendees (see Appendix B).
Prototype Workshop
The treadle pump prototype for this project was
completely built and finished on the second
day/session of the workshop. The pump was first
taken to a local river for testing. Later, the pump
was taken to the private property of a local
community member. There, the pump was used to
pump water from a tank located at an approximate
75% slope from the pump into a smaller tank
located one meter horizontally from the pump. The
pump was used to fill a 100 gallon cistern located
one horizontal meter away from the pump.
In advance of the workshop, the group
expected attendance to be limited to the
communitys
promoters
and
CEDICAM
employees. However, in addition to community
promoters another twenty men and women from
the community attended the workshop. Many of
them were actively engaged throughout the
construction of the pump, assisting with assembly
and offering advice on several occasions (Fig. 9).
Figure 8. Don Pablo and his son, heating hoses for plumbing
assembly.
14
Project Feasibility
Sustainability
Sustainability was determined based on cost to
build, availability of materials, design, product
durability, physical limitations of the operator
community participation
and
community
dependence.
Cost to Build
Prior to arrival in La Mixteca Alta, the cost of the
treadle pump had been estimated at US$60,
however, the cost of check valves in town is five
times higher than in the United States, a difference
of about US$26 per check valve. Four check valves
are required per pump. This difference in cost is a
challenge to the sustainability of the product in the
region.
Availability of Materials
The remaining materials used in the construction of
the pump were found fairly easily in the main town
just outside of San Miguel Huautla. Wood, PVC
pipes, metal hardware and hoses are affordable
materials in the region (see Appendix B for list of
materials).
Sustainability of Design
To determine the designs sustainability, the
constructability, ease of operation, durability and
maintenance are taken into account.
The design of the treadle pump used in this
project was chosen for its simplicity. Each part of
the frame, plumbing and pulley system can be
assembled by following a manual, and a technical
background is not necessary in most cases. During
the workshop conducted in San Miguel Huautla,
the designs constructability was proven by the
attendees response and engagement in the
construction of the prototype. In addition, all of the
Community Participation
The widespread use of the treadle pump will
depend mainly on the success of its first users. To
ensure proper construction, usage of the pump, a
team will supervise the construction of a limited
number of pumps within the community.
Representatives of the team should also remain in
the region for a minimum of 2 months to
encourage usage of the system and to attend to any
technical difficulties that arise.
The technology has been designed primarily for
use in individual plots. This is due to the water
volume per stroke capacity of the treadle pump. To
make the pump communal, a system would need to
be set up amongst the community farmers in which
a schedule was followed each day for filling up a
communal tank, or for the irrigation of a communal
plot.
The local NGO, CEDICAM, has formed a
large communal plot in the area for testing
fertilizers, seeds and irrigation methods.
CEDICAM also conducts workshops and gives
training on practices and methods found to be
effective. The prototype treadle built during the
15
Community Dependence
Based on data collected during the community
assessment in January of 2013 and a study
conducted by CEDICAM, the average family in
San Miguel Huautla has an annual income of $5500
($71,600 pesos). The total annual income includes
wages from transient work in larger cities during
non-active agricultural months, governmental
subsidies, agriculture and production of artisanal
objects made from local, naturally available,
materials.
Because of the local economic state, the average
community household could not afford to
purchase and build the treadle pump
independently. At first, direct aid in the form of
donation of materials would be necessary for the
construction of the pump. I has been determined
based on the average household income that the
minimum donation of 50% of the total cost is
necessary.
Conclusion
16
Appendix A
17
Appendix B
18
References
Bielenberg, C. & Hugh, A. 1995. How to make
and use a treadle pump. UK, Intermediate
Technology Publications.
19