PART UHX RUI JRX-1 SCOPE, ‘The rules in UHX cover the minimum requirements for design, fabrication and inspection of shell snd tbe beat exchangers. UHX-2 MATERIALS AND METHODS OF FABRICATION Materials and methods of fabrication of heat ex- ‘changers shall be in accordance with Subsections A, B, and C. UHX-3 TERMINOLOGY UHX-3.1 U-Tube Heat Exchanger. Heat exchanger with one stationary tubesheet attached t0 the shell and channel, The heat exchanger contains a bundle of Ustabes attached to the wbesheet (se¢ Fig, UHX-3, skeicb (a)| AX3.4 Fined Tubesieet Heat Exchanger. Heal weer with cwo stationary ubesheets, each ie shell xd channel. The heat exchanger covtain. a buna of straipht wos coansetiag both tbeshepts see Fig. UHX-3, shen (bj) WsX-3,° “hating Tuhesin. (Heat Bx tare, Me exchanger Wilh mie waticoy tabeshect naeclied to the ell and chanel, and one Hosting hacasheet that ear move axially. The beat exchanger cemaine a"buad ‘of siraight tubes connecting bath mibeshects (see UHX.3, sketch (©). UHX-4 DESIGN UHX-4(a) The design of all components shall be in accordance with the applicable rules of Subsection A, UHX-4(b) The design of a bolted flat cover where the cover bears against a gasket at the pass partition shall consider the effects of deflection, 3013 UES FOR SHELL AND TUBE HEAT EXCHANGERS UHX-#(c) The design of flanges shall consider the effecie of pass partition gaskeiing in determining the minimum requited bolt lords, W,1 and Waa, of Appen- dix 2. When the ibesheet is gasketed between the shell and channel flanges, the sheli and channel flange bolt loads are identical and shall be treated as flange pairs in accordance with Appendix 2. UHX-4(d) Distribution and vapor belts where the shell is not continuous across the belt shall be designed in accordance with UHX-17. UHX-4(e) Requirements for tubes shall be as follows. UHX-4(e)(1) The required wall thickness of tubes under intemal and external pressure shall be in accord- ance with UG-31 UHX-4(e(2) The allowable axial tube stresses in fixed and floating tubesheet heat exchangers given in this Part (UHX-13 and UHX-14) supercede the requirements of UG-23. UHX-4(e3) The thickness of U-tubes after form- ing shall not be less than the design thickness JHX-4f) Rules for U-tube heat exchangers are cov cred in UHI-12 THR-4ig) Rules far fixed tubesheet heat exhenwers fave coveted in UHI, THN-dihy Baile: tor Hosting sbeancet beat x higess age covered ith UHM 14 UNO) GESERAY CONDITIONS OF APPLICABILITY FOR ‘TUBESHERTS UHX-10(a) The tuesheet shall be flat, circular, and of uniform thickness. The tubeshect shall be uniformly perforated over a nominally circular area, in either equilateral triangular or square patterns. However, un- tubed lanes for pass partitions are permitted. UHX-10(b) The tube side and shell side pressures sre assumed to be uniform, These rules do not cover ‘weight loadings or pressure drop. When these conditions of applicability are not satis- fied, see U-2().PART UHX — RULES FOR SHELL AND TUBE HEAT EXCHANGERS (a) U-Tube Heat Exchanger () Fixed Tubesheet Heat Exchanger {cl Floating Taboshest Heat Exchanger ‘Channel cover (baited flat cover) @ Battles or suppor plates Channel Floating head backing device Channel flange Floating tubesheot Pass partition Floating heed @ Stationary tubssheot Floating hosd flange @ Shell ange Shell cover @ Tubes Expansion bellows @ Shel istribution or vapor belt FIG. UHX-3. TERMINOLOGY OF HEAT EXCHANGER COMPONENTS 3014 Fig. UBX-3Bx 2001 SECTION UBX-I1 TUBESHEET CHARACTERISTICS UEDX-11.1 Scope, These rules cover the determination of the ligament efficiencies, effective depth of the tube side pass partition groove, and effective elastic constants to be used in the calculation of U-tube, fixed, and floating tubesheets UALK-11.2 Conditions ef Applleability. The general conditions of applicability given UHX-10 apply. leiure, The symbole described for determining the effective elastic c= tubesheet corrosion allowance on the tube side, 0 in the uncorroded condition Dy= equivalent diameter of outer tube limit circle [see Fig. UHX-11.1()] d,= nominal outside diameter of tubes d*= effective tbe hole diameter E= modulus of elasticity for tubesheet material at tubesheet design temperature £E,= modulus of elasticity for tube material at rube- sheet desiga temperature E*= effective modulus of elasticity of wbesheet in perforated region NOTE: The modulus of clasicigy shall be taken fom the applicable ‘Table TM in Section , Part. When a mitral isnot sted in the TM tables, the requirements of U-2() shall be applied UR-IL Ie) fective tube side paus partition groove depib tubs ia rubeieet (0-5 An expanded the -eubecheet jo die ibe ited otercen te hail costo th 1d reaulk in Ieosening of becheet p= effective tube pitch radius (0 outermost tube hole center [see Fig. UHX-1.1@)] ‘S= allowable stress for tubesheet material at tube- sheet design temperature (see UG-23) , psi (MPa) '5,= allowable stress for tube material at tubeshect design temperature (see UG-23) VIN — DIVISION 1 URX-1LS1 NOTE: For a welded tbe or pipe, use the allowable sess for the guivalet seamless product Whea the allowable sess for the ‘uivalent seamless product is not avaliable, vide the allowable sess of the welded product by 0.8. ,= nominal tube wall thickness Uz= largest center-to-center distance between adja- ‘cent tube rows, but not to exceed 4p [ace Fig. UHX-IL1G@)] basic ligament efficiency for shear effective ligament efficiency for bending effective Poisson's ratio in perforated region of tubesheet ‘p= mie expansion depth ratio UBK-IL4 Design Considerations UHX-11.4(a) Blastic moduli and allowable stresses shall be taken at the design temperatures. However, for cases involving thermal losding, it is permitted to use the operating temperauures instead of the design temperatures. UHX-11.4(b) When the values calculated in this section are to be used for fixed tbesheets, they shall bbe determined in both the corroded and uncorroded conditions. UHX-11.4(c) p may be either calculated or chosen as a constant. fxlh, OS ps) UHX-I15 Calculation Procedure UBK-I1 5.1 Determination of Effective Dimensions am Ligament Ecloncica, From the geometry (se¢ Fig. 1.1) and motesial properties of the exchanger, fy = MAX [(h, ~ ¢),(0)] 3015fi Ly 1 | (a) Tubesheet Layout (b) Tube Joint (6) Tube Side Pass Partition Groove Depth FIG. UHX-11.1 TUBESHEET GEOMETRY 3016UEX-152 UHX-11.5.2 Determination of Effective Elastic Properties. Determine the values for E*/E and v* relative to A/p using either Fig. UHX-11.2 (equilateral triangular pattern) or Fig. UHX-11.3 (square pattern). UHX-12. RULES FOR THE DESIGN OF U- TURE TUBESHEETS UHX.-12.1 Scope. These niles cover the design of tubesheets for U-tube heat exchangers, The tubesheet ‘may have one of the six configurations shown in Fig. UHX-12.1 UAX-12.1(a) Configuration a: oibesheet integral with shell and channel; ‘UHX-12.1(b) Configuration b: tubesheet integral with shell and gasketed with channel, extended as a flange: ‘UHX-12.1(c) Configuration c: tubesheet integral with shell and gasketed with channel, not extended as a flange; UHX-12.1(d) Configuration 4: tubesheet gasketed with shell and channel; ‘UHX-12.1(e) Configuration e: mbesheet gasketed with shell and integral with channel, extended as a flange; UHX-12.1(f) Configuration f: tubesheet gasketed with shell and integral with channel, not extended as a ‘lange. UHKX-12.2 Conditions of Applicability. The general conditions of applicability given in UHX-10 apply. UHX-12.3 Nomenclature. The symbols described. below are used for the design of the tubeskeet. Symbols Dy, B® My py ge, and y® ave defined in UBX-L1 nlside diarieier of tubeste C= bali civele diameter (see Appendix 2) D.= inside chwanel diaineter >,= inside shell diameter modulus of elasticity for tubesheet material £& a \gn cemperatute y Tor chanel material a design temperature modulus of elasticity for shell material at design temperature NOTE: The modalus of elasticity shall be taken from the applicable “uble TM! in Section Tl, Part D. When a materia isnot listed in the TM tbles, the requirements of U-2() tall be appli G,= midpoint of contact between flange and tube- sheet ameter of channel gasket load reaction (see ‘Appendix 2) eter of shell gasket load reaction (see Ap- pendix 2) 2001 SECTION VII — DIVISION 1 UnK24 tubesheet thickness MAX [(@), (b), (oul = greatest of a, b, ‘P,= shell side internal design pressure (see UG-21). For shell side vacuum use a negative value for P,. tube side internal design pressure (see UG-21). For tube side vacuum use a negative value for Py = allowable stress for tubesheet material ot tube- sheet design temperature (see UG-23) Mlowable stress for channel material at design temaperature allowable stress for shell material at design tem- peraaure NOTE: For a welded tube or pipe, we the allowable stress forthe ‘equivalent seamless product. When the allowable sess for the ‘equivalent seamless prodict is not avallabe, divide the allowable ‘ress of the welded product by 08S. Sy. eld strength for channel material at design ‘temperature. For values of S,c, see Section I- D, Table Y-1. For materials not listed in Section IED, Table Y-1, see UG-28. Sa yield strength for shell material at design tem- Perature. For values of $;, , see Section IF-D, ‘Table Y-1. For materials not listed in Section IED, Table Y-1, see UG-28, Spsc= allowable primary plus secondary stress for channel material at design temperature per UG-23(e) Spss= allowable primary plus secondary stress for shell material at design temperature per UG- 20) 1.= charinel thickness hell tiie uannel ange de bolt losd for the seating condition, Use Formals 4 of 2-548) anc see URX-A(e) W, = shell flange desig for ie yastct ing cowith of 2-5(6) sam UH) Wg = mnaxinvunn flange design bolt toad WAX [(W,). (Wo Poisson's ratio of channel material isson’s ratio of shell material UHX-12.4 Design Considerations UHX-12.4(a) The various loading conditions to be ‘considered shall include the normal operating conditions, the startup conditions, the shutdown conditions, and the upset conditions, which may gover the design of the tubesheet. For each of these conditions, the following loading ‘cases shall be considered:BIE PART UHX — RULES FOR SHELL AND TUBE HEAT EXCHANGERS Fig. UBX-112 07, ip ° Oh 0 00) 0a 0s 05700) 0 01 602 (03S a “a (a) E*VE (Equilateral Triangular Pattern) {blv* (Equilateral Triangular Pattern) (a) Equlateral Trangular Pattern: EXE = ay + ayy" + ans"? + ays? + eau a a @ 2 a 00353) 12502 ~o0asi 0.3608 ~a6100 0.0135 oa 1.0020 2.0098 ous 9.0054 o5a79 30461 19835, 0.0029 22126 3.9900, 34307 ligral Tlangalar Patten ot = fa + Bus! = Boa’? + a+ fot Bs i a oa9 ~e098e 23099) “hee pas oss 59.6425 3sa223 035) jo 7a39 “aang. 5 7822 050 9.9100 12.7039 4.1296 Spa | 57629 27.9955 2.2596 GENERAL NOTES: (2) The polynomial equations given inthe tabular part ofthis Figur can be used in fie of the curves. (0) For both pats (a) and (bn the tabular part of tis Flgure, these coefficient ae ony valid Yor 0.1 < wn 208, (> For both parts (a) and (in the tabular pat of this Figure: fr values off lower thin 0.1, use vp 0:1; for values of hp higher than 2.0, Use Wp = 2.0. FIG. UHX-11.2 CURVES FOR THE DETERMINATION OF £/E AND »* (EQUILATERAL TRIANGULAR PATTERN) 3018 08PIE Fig. UHX-113 2001 SECTION VIII — DIVISION 1 04 03 on 01 ~-02~«o3iSOS Oe aye oseeeos cal ” ” (a0 2/6 (Squaea Pattern) peste (b' Siare Patents ot = Be + yet + Pa”? Bia? ie a 1 Toate bas Jaszoe 0.25 w.6a0e 0.0 nse 20a 1.00 vser ease o.com 159% 2.00 03a -246920 oer? 2.9600 GENERAL NOTES: (@) The polmomial equations alven inthe tabular part ofthis Figure can be used In leu ofthe curves (b) For both parts (a) and (b) Inthe tabular part ofthis Flare these coetfclents ae ony valid for 0.1 § yr <6 (e) For both parts (a) and () Inthe tabular pat ofthis Figure: for value of fp lower than 0.1, use YD 1; for values of Pp higher than 2.0, use FIG. UHX-11.3 CURVES FOR THE DETERMINATION OF £*/E AND v* (SQUARE PATTERN) 3019 x!PART UHX — RULES FOR SHELL AND TUBE HEAT EXCHANGERS {} Configuration e: 301.10 (Configuration ‘Tubeshoet Gasketed With Shell and intogral With Ghennel, Not Extended as «Flange Flange ‘With Channel, Extended as. ‘Tubeshoet Gasketed With Shell and Integral {€) Configuration 4: ‘Tubesheet Gasketed With Shell and Channel Wig. UBX-12.1 FIG, UNX-12.1. U-TUBE TUBESHEET CONFIGURATIONSUAX-124 UHX-12-Ma)(1) Loading Case 1: Tube side pres- sure P, acting only (P,=0). UHX-12.4aj(2) Loading Case 2: Shell side pres- sure P, acting only (P/=0). UHX-12.4(a)(3) Loading Case 3: Tube side pres- sure P, and shell side pressure P, acting simultaneously. ‘When vacuum exists, each loading case shall be considered with and without the vacuum. ‘When eifferential design pressure is specified by the user, the design shall be based only on loading case 3, a8 provided by UG-21 ‘The designer should take ‘appropriate consideration of the stresses resulting from the pressure test required by UG-99 or UG-100 [sce UG-9%A). UHX-12.4(b) As the calculation procedure is iterative, fa value h shall be assumed for the tubeshoet thickness to calculate and check that the maximum stresses in ‘ubesheet, shell, and channel are within the maximum permissible stress limits. An initial assumed tubesheet thickness not less than that given by the following formula is recommended. += Gols) UHX-12.4(c) The designer shall consider the effect, of deflections in the tubesheet design, especially when the mbeshect thickness A is less than the tube diameter. IP.- Pil UEX-12.5 Caleuintton Procedure. The procedure for the design of a mibesheet for a U-tube heat exchanger i as follows, UBK-I25.A Step 1. Determine Dy, p% and 1, from UBK11.5, UHK-12.52 Step 2 Calculate diameter ratios and. Configurations a, b, and c! 2001 SECTION VIII — DIVISION 1 UBK-254 Configurations a, e, and f e For each loading case, calculate moment Mrs due o pressures P, and P, acting on the unperforoted tubesheet rim. ® Mrs = Fella GE + DP, - (a- D+ DF] ‘UEK-12.5.3 Step 3, Calculate Wp. If p changes, recalculate d* and j* from UHX-11.5.1. Determine EY/E and v* relative to hp from UHK- 1152. Configurations 2, b,c, €, and f: Proceed to Step 4. Configuration d: Proceed to Step 5. e UHE125.6 Siep 4, Calculate the moments Mp, andlor Mp. acting on the unperforated tubesheet rim due to pressure in the integral shell and/or channel. Configurations a, b and e: Calculate shell coefficients Br Ky, 04 Ay Picea VO.00¥, For each loading case, calculate P; and moment Mp, relative to the integral shell Mov = pbs BL +h BP, e 301.11Pn re tn Te UEKADSA Configurations a, ¢ and f Calculate channel coe cients Bo, ke and Ac. “aq -~) _ 20} Oa ue ye Fea Pelt na +28) For each loading case, calculate P and moment Mp, relative to the integral channel. | see nnatona UHX-12.5.5 Step 5. Calculate diameter ratio K. A Calculate coefficient F. Configuration a: (e+ Ein K) PART UHX — RULES FOR SHELL AND TUBE HEAT EXCHANGERS UBX-1257 UHX.-12.5.6 Step 6. For cach loading case, caleu- late moment M* acting on the unperforated tube- sheet rim. Configuration a: = Mis + Myc Mn, Configuration by) : (C-G), Me = Mrs — Mp, “Sw, Configuration ¢: (G-G), MO = Mrs—M, We nF, Co aa | = Mire + Mpe + W, UHX-12.5.7 Step 7. For each loading case, calcu- late the maximum bending moments acting on the ‘mbesheet at the periphery M, and at the center M,. Mt - FP, T+F +) P) 301.12UAK-1257 For each loading case, determine the maximum bend- ing moment M acting on the tubesheet. 4 = MAX [lig Lgl] \UHX-12.5.8 Step 8. For each loading case, caleu- Ite the mbeshect bending stress o. ou hy If oS 25, the assumed tubeshect thickness is aocept- able for bending. Otherwise, increase the assumed tube- sheet thickness A and retum to Step 3. UHXI2.5.9 Step 9. For each loading case, calcu- late the average shear stress in the twbesheet’ at the ‘outer edge of the perforated region, bs If 70.85, the assumed tubesheet thickness is accept- able for shear. Otherwise, increase the assumed tube- sheet thickness h and return to Step 3. ‘Configurations a, b, ¢, ¢, and f: Proceed to Step 10. Configuration d: The calculation procedure is com- plete, ‘UHX-12.5,10 Step 18. For each loading case, calculate the stresses in the shell and/or channel integral with the eubesheet, Configurations a,b, and c: The shell shall have a uniform, thickness of ¢, for a minimum length of 1.8/D.t, adjacent to the iubeshost. Calonlate the axial Membrane stress Taq, axial bending’ atess yyy, and total axial stress o;, in the shell at its jinction to tae ‘mbesheet, (+ Bie,-n] 2, = loxal + loyal 2001 SECTION VIII — DIVISION 1 UBX-12515 Configurations a, ¢, and f: The channel shall bave 1 uniform thickness of j, for a minimum length of 1.8/D.4, adjacent to the tubesheet. Calculate the axial membrane stress Coq» axial bending stress oy, and total axial stress ,, in the channel at its junction to the tubeshest Dp Gon = FID.) = leenl + loeal Configuration a: If 0, $1.55, and o; $ 1.55, the shell and channel designs are acceptable and the calcalation procedure is complete. Otherwise, proceed to Step 11 Configurations b and c: If o; $1.55, the shell design is acceptable and the calculation procedure is complete, Otherwise, proceed to Step 11. Configurations © and f If o-$1.55., the channel design is accepiable and the calculation procedure is complete. Ctherwive, procesd to Step 11 ‘UHEL-12.8.11 Step 14: The design shall be recon- sidered. One or a combination of the following three options may be used. Option 7, Increase the iasumed tubesheet thickness hand setum to Step 3, Option: 2. Increase the integral ‘shell and/or ctiarinel thickness as follows: Configurations », b, andic: If o,> 1.58, inetease the shell thickness 1, Configurations a, e, and f: If o> 1.55, increase the cchannel thickness 1. If it is necessary to adjust D, or Dj, return to Step 2; otherwise, return to Step 4. Option 3, Perform a simplified elastic-plastic calcula- tion for each applicable loading case by using a reduced effective modulus for the integral shell and/or channel 301.13 Deen et ae Ee an nn @UBX-125.11 to reflect the anticipated load shift resulting from plastic action atthe integral shell and/or channel-to-ubesheet junction. This may result in a higher tubesheet bending stress 0. This option shall not be used at temperatures ‘where the time-dependent properties govern the allow- able stress. Configuration a: This option may only be used when, 5 Sps, and 0.5 Spe. In Step 4, if ,> 15'S, replace E, with E,/138¥o, and recalculate ka Ay Pe, and Mp, If o¢> 1.5 8, replace E, with E./T58-7a. and recalen- late Ke, Ae Pe, and Mr Configurations b and e: This option may only be used_when o,S, and for loading cases 4, 5, 6, and 7, if |aial>2Sp the’ tube design shall be reconsidered, If oj» is negative, proceed to (b) below. Otherwise, the tube design is acceptable. Configurations a, b, and c: Proceed to Step 10. Configuration d: The calculation procedure is com- plete. FIG. UHX-133-2 Fy VERSUS X, (-08 < gy < 0.0) ‘| UEK1359 2001 SECTION VIII — DIVISION 1 oa = 08 | 042-07 ‘ 1 03 Oy=-08 n y--08 E02 Oy=-04 oy--03 os “Fe one 5200 ° 1020 30 40 80 60 70 80 90 100 110 120 130 140 150 180 Xe 0.4. They are ufficiently accurate to be used for other values of v*. () For values of Xyand Qy beyond those given by the curves, UBX-13.5,9(0) Check the, tabes: for buckling. | | UHX-13.5.916)(1) Caleulete the largest equivalent ‘unsepported buckling length of the mibé ¢, considering fhe unuppened me spans € ant tir goresponding |, mettlod of support ks i i ake j UHX-13.5.9(b)2) Calculate r;, Fy C, and determine the factor of safety F, © 30123 °oUEK359 IAX [8.25-05F,), (1.25)] F, need not be taken greater than 2.0, /H2K-13.5.9(6N3) Determine the reaxienum permis- sible buckding siress limit Sy forthe tubes in accordance with (2) or (b) below: EEEH-13.5.46\(3Na) When C.< Fp, an ml24)4 UEK-13.5.916)(3NO) When C,>F, vant) 5} If [ao] $ Spy the tube design is acceptable. Otherwise, the tbe design shall be reconsidered. Configurations a, b, and c: Proceed to Step 10. Configuration d: The calculation procedure is com- plete. WHIK-13.5.10 Step 10, For each loading ease, caloalate the stresses in the shell and/or channel integral with the tmbesheet. Configurations 2, b, and ¢: The shell shall have a 2 miaimen leogt a f -Gjovent to the tabesheet te the Sa EES Cony ail bending ll at its juni 9 the silo [re.+2.0) «32.04 = loiml + lors PART UHX — RULES FOR SHELL AND TUBE HEAT EXCHANGERS UHX-135.1 Configuration a; The channel shall have a uniform thickness of for a minimum length of 18D adjacent othe tubesheet.Calclate the axial membrane Suess oy, axial bending stress zp, and tal axial stress 7, in the chaanel tits junction tothe tubeshest. Som = Fare ii BWW? ef) [pe + ZnO) + _ 203} oom! + Lesh Configuration a: For loading cases 1, 2, and 3, if S155, and o,51.55,, and for loading cases 4, 5, 6 and 7, if 0; SSps, and 9-SSpsc, the shell and channel designs are acceptable, and the calculation procedure is complete. Otherwise proceed to Step 11. ‘Configurations b and ¢: For loading cases 1, 2, and 3, if <1.55,, and for loading cases 4, 5, 6, and 7, if ,$Spsx the shell design is acceptable, and the cealeulation procedure is complete, Otherwise, proceed be rev0n sleeved by 8 the shell thickness adjacent 10 the tubecheet only, (See UHK-13.6) Configuration a: If o> 1.5.5, increase the channel thickness Option 3. Perform the elastic-plastic calculation pro- cedure as defined in UHX-13.7. (See UHX-13.7.2 for limitations.) Configuration a: This option may only be used when 2,SSps, and 0-5 Spe for pressure loading cases 1, 2, and 3. 301.24UBX-135.11 2001 SECTION VIII — DIVISION 1 UBK-1364 be Configuration Configuration a,b,ore a,b,ore 2 “Tubesneet [> te P, TTubeshest [= FIG. UHX-13.4 SHELL WITH INCREASED THICKNESS ADJACENT TO THE TUBESHEETS Configurations b and c: This option may only be used when 0; $Sps. for pressure loading cases 1, 2, and 3, UHX-13.6 Calculation Procedure for Effect of Different Shell Material and Thickness Adjacent to the Tubesheet UHX-13.6.1 Scope UHX-13.6.1(a) This procedure describes how to use the rules of UHX-13.5 when the shell has a different thickness and/or a different material adjacent to the tubesheet (see Fig, UHX-13 4), UAN-13.6.1(5) Use of this procedure may result én smallor tnbesheet thickness and should be considered wine uplinization of the asbeshoor thickness oF shell WADAS6.2 Conditions af Applicability. Yhis Aesilation oracedee epplies amly when the shell i ‘nlegral with dhe babeshoet (Configuestns ne TAY-A3.853 Addition! Nowa £1 = tnodulos ov shell aerial adjacent o inbeshe €4.€i= lengths of sell of thickness fadjacen¢ orube- sheets shell thickness adjacent to tbesheets allowable stress for shell material adjacent 19 tubesheets at 7, yield strength fr shell material adjacent wo tube- ‘sheets at 7. For values of S,.1, see Section IL D, Table Y-1. For materials no listed in Section IED, Table ¥-1, see UG-28. allowable primary plus secondary stress for shell material at 7, per UG-23(e) ‘yin mean coefficient of thermal expansion of shell ‘material adjacent to tubesheets at Tye UHX-13.64 Calculation Procedure. The calcula- tion procedure outlined in UHX-13.5 shall be performed, accounting for the following modifications. ‘UHX-13.64(a) The shell shall have a thickness of ‘gy for a minimum length of 1.8/Dstz: adjacent to the tubesheets UHX-13.6.4(b) In the formulas for K,, and J (Step 2), replace K, with KE WHNIR 5-H) In Sect 10, WANIS64d) Inthe replace 7 with formals fon P, (Step 94 9 = Cig = Ted eee L Taw ~ Te) X [oun b= 0-0) + aul #6] UHKX-13.6.4(e) In Step 10, replace S, with S,, and Srs With Spt If the elastic-plastic calculation procedure of UHX- 13.7 is being performed, replace S,, with Six1, Spse with Spssin and E, with E,, in UHX-13.7. 301.25@ UBKA37 ‘UHX-13.7 Design Formulas and Calculation Proce- dure for Effect of Plasticity at Tubesheet/Channel or Shell Joint UHX-13.7.1 Scope. This procedure describes how to use the miles of UHX-13.5 when the effect of plasticity atthe shel-tabesheet and/or channel-tubeshest joint is to be considered. If the discontinuity stresses at the shell-tubesheet ‘and/or chanpel-tubesheet joint exceed the allowable stress limits, the thickness of the shell, channel, or tubesheet may be increased o meet the stress limits given in UHX-13.5 above. As en altemative, when the calculated tubesheet stresses are within the allowable stress limits, but either or both of the calculated shell for channel total stresses exceed their allowable stress limits, one additional “elastic-plastic solution” calcula- tion may be performed. ‘This calculation permits a reduction of the shell and/ ‘or channel Young’s modulus, where it affects the rotation of the joint, o reflect the anticipated load shift resulting from plastic action at the joint. The reduced effective modulus has the effect of reducing the shell and/or channel stresses in the elastic-plastic calculation; however, due to load shifting this usually leads to an increase in the tubesheet stress. In most cases, an clastic-plastic calculation using the appropriate reduced shell or channel Young's modulus results in a design where the calculated tubesheet stresses are within the allowable stress limits UAX-13.7.2 Conditions of Applicabitity WHX-13.7.2(a} This procedre chall nee be uses at lemperstures where the time-dependent properties go era the allowable stress YHE-13.7.206) This proces applies only for load. ing cases 1, 2, and 3 UYHX-13.7 2c! This procedure applies 10 Configure tion a when 3 Spse and 7 UHX-20.1:2(c)(1) Step 1. Calculate Dyy yo, 2%, and Wy, from UBX-11.5.1 135 psi since this case yields the greatest UHR-20.1.2(6)(2) Step 2. Calculate 2, be, and Mis for configuration d. p13 pe =1.13 Mg =~785 in.-Ibvin. UHX-20.1.2(c)(3) Step 3. Assume 2 value for h. Caleulate vp. Determine BYE and v* from UHX- 11.522. Calculate E*, UHX-20.1.2(cK4) Step 4. For configuration 4, skip Step 4 and. proceed to Step 5. UHX-20.1.2(c)(5) Step 5. Calculate K and F for UHX-20.1.2(e)(6) Step 6, Calculate M* for contig- uration ¢ Ae 788 in lbin URX-20.1.2(6V7) Step 7, Cieulate Mp iy abd i. M, =-160 in.-lbvi, 5 M, Setowobd bata ‘M 22,380 in-dbvin. | | ba HH1X-20.1.2(0H8) Step 8. Calendars 02° |! 4\ ‘cr $431,200 psi $ 25° 33,400 psi 4} | UHK20.1.2{cV9) Step'8, Caloalste +. dip aig 1252960 pei 0.88 = 112,600 pst ‘The’ assumed! value for is. acceptable ‘and the calculation procedure is complete. UHX.20.1.3 Example 3: Tubesheet Gasketed with Shell and Channel ‘UHX-20.1.3(a) Given, A U-tube heat exchanger with the tubesheet construction in accordance with configura tion d as shown in Fig UHX-12.1, sketch (@), UHX-20.1.3(a)(1) he shell side design condition is 375 psi at SO0°R. UHX-20.1.3(a)(2) The tube side design condition is 75 pei at S00°F. 301.41 = DIVISION 1 uUnx.2013 UHK-20.1;3(03) The tube material is SB-111 €70600 (90/10 Capper-Nickel). The mbes are 0.75 in, outside diameter and. 0,049 in, thick and are to. be expanded for one-half of the tubesheet thickness. UHX-20.1,3(a)(4) The tubesheet materialis SA-S16, ‘Grade’ 70 (K02700) witha 0,125 in, corrosion allowance onthe tube side and 0.1875 in. deep passparition groove. ‘The tubesheet outside diameters 48,88 in. The tubesheet hus 1,534 tube holes ona 0.9375 in, equiateral triangular pattern. The largest cenier‘to-cente distance between ad- jacent tube rows i 2.25 in. andthe radiusto the outermost tube ole center is 20.5 in, UHX-20.1.3(a)(5) The diameter of the shell gasket load reaction is 43.5 in. and the shell Mage design bolt load is 675,000 Ib. UHY-20.1.3(a)(6) The, diameter of the channel gasket losd reaction is 44,88 in. andthe channel flange design bolt load is. 584,000 1b UHX-20.1.3(a)(7) The tubesheet shall be designed for the differential design pressure, UHX-20.1.3(6) Data Summary. The data summary con- sists of those variables from the nomenclature (UHX-11.3 and UHX-12.3) that are applicable to this configuration UHX-20.1.3(6)(1) The data for UHX-11.3 is: 125 in. 75 in E=27.1 X 10 psi from Table TM-1 of Section 1, Part D at S00°F 16.6 X 10° psi from Table TM-3 of Section 1, Parc D at 500°F ‘hy =0.1875 in . P09375 in, | 4 F, £205 in '$ =20,000 psi from Table 1A of Seton th Pa Dat sorry 5 | 1 $8000 pal ron Table 1B deshetion th Pat Dargo iy yey. ty 20.089 in| | ' i (Up 3225 im. { ° gz sheet thickness UHX-20,1.3(6)(2) The dats for UHX-12,3 ig: A 24888 in, E2271 x 10% psi from Table TNE of Section U, Part D at 500°F G, = 4488 in G,=435 in. P,=375 psi P31 psi '§ =20,000 psi from Table 1A of Section Il, Part Dat S00F W, =584,000 Ib W, 675,000 Ib fer ba bapa ot chr bl te abs975,000 Ib UHX-20.1.3(c) Calculation Results. Since differential pressure design is specified, the caleulation results are shown for loading case:3. UHX-20.1.36}1) Step 1. Caleaate Dy, and Hi from UHK-US1) ! i on) Dy edt th + =0,738 in, peso i | je 20240 | i i =0.0625 in. @ __ ttk201.31012) sep 2 for configuration Pr = 1.04 7 =107 Mrs =2250 in-tin, UHK-20.13(613) Step 3. Assume 4 value for h Calculate A/p. Determine EWE and y* from UHX- 1152, Caleuate E* a4. in hip 443 (EVE =0.204 vt =0407 e ‘E* =5.54 x 10° psi UHX.20.1.3(6)(4) Sep 4. For configuration d, skip Step 4 and proceed to Step 5. UHX-20.1.3(¢M5) Step 5. Calculate K and F for configuration alclate 2, end Mrs | PAPER HOH?) an 7 Cali My a i ue j M, =26.700imanvin, |, : M 26.700; thin: Piet | UAK20.1H0N8) Step 8, Caicaite'o. | | "r= 39,900 psi < 28 = 40,000 pat UHK-20.1.3(69) Step 9Calculate 1 F370 psi 50.85 = 16,000 psi ‘ \ the’ awued aloe for His acbipeable andthe calculation procedure is complete. UHX-20.14 Example 4: Tubesheet Gasketed With Shell and Integral With Channel, Extended @ vine UHX-20.1.4(a) Given, A U-tube heat exchanger with PART. UHX — RULES FOR SHELL AND TUBE HEAT EXCHANGERS ie ‘Dat 400°r i UBX2014 the tubesheet construction in accordance with configura- tion ¢ as shown in Fig UHX-12.1, sketch (e). UHX-20.1.4(a)(1) The shell side design condition is 650 psi at 400°F, UHK-20.14(aN2) The tbe side design 1.55, = UHX-20.1.4{c}{11) Step 11. Since the channel stress exceeds the allowable stress, the design must be recon- sidered using one of three options. Option 1 requires that the tubesheet thickness be increased until the channel stresses calculated in Step 9 are within the allowable stress for each loading case. Option 2 requires that the shell and/or channel thick- ness be increased until their respective stresses calcu- lated in Step 9 are within the allowable stress for each loading case. Option 3 permits one elastic-plastic calculation for each design. If the tubesheet stess is still within the allowable siress given is Step 8, the design is acceptable and the celculation omplete. 1F the wines rocedure et stress! ie greater than the allowable stress, (he esign sball be reconsidaed by sing Option oc 2 Choo Optio, contigaraien Sine WES itor al) Foadiag, case, ag The cavealatinns fr this opiloa are only jot each loading case sv.0re 74 15d. = 30-100 psi Cutoute a ne value iB. fo. each loading ade whire > 30,000 psi. For this example, the new valu: of £, and the calculations for Ioaing ease 2 are shown E, = 20.1 x 108 psi Recalculate ky Ay Po and Mp. given in Step 4 using the applicable reduced effective modulus E,. 38,000 Ib 51x 108 psi Recalculate F given in Step 5. F =0848 301.43UEK2014 Recaleulate M* given in Step 6, M* =26,900 in-Ibfin. Recalculate My My and given in Step 7. Recalculate o given in Step 8 @=39,200 psi < 25 = 40,000 psi ‘The assumed value for A is acceptable and the calculation procedure is complete, UBX-202 Ezsmpice of UEK-13 for Fised Tube- shoots UEX-2021 Example 1: ‘Tubeshest Integral ‘With Shell snd Gesiketed With Channel, Extended 3.9 Mange ‘UHK-20.2.1(a) Given. A Gxedtubesheetheatexchanger with the mbesheet construction in accordance with Con- figuration b as shown in Fig. UHX-13.1, sketch (b). The shell adjacent tothe tubeshectis thicker than the shel e- mote from the tubesheet in accordance with Fig. UHX- 134, There is no allowance for corrosion, ‘UHK-20.2.(b) Data Summary ‘UHX-202.(6)(1) Tubesheet data summazy: ‘The tube layout pattern is triangular. A =42625 in, E=145 0 10° pei'at 750°F 03 9.76 X 10° infin PF at $50°P 17,700 pei at 750°P S$, =20,000 pei at 750° 53,100 psi {either 25, or 35 [2(20,000) = 40,000 or 3(17,700) = 53,1001} ‘UEK-20.2.1(0X2) Shell data sommary: D, =34.75 in, 2, n249 10 pl 7507 03 um 275 X 10° infin at 550°F UHX-20.2.1(b)(3) Shell adjacent to tubesheet data summary: 30144 PART UHX — RULES FOR SHELL AND TUBE HEAT EXCHANGERS UEX202.1 249 % 108 psi at 750°F 15 10 infin PF at 50°F @ =75 % 10° infin PF at 555°F 5, =20,500 pi at 750°F Sit =26,500 psi at 750°F Shiqi 61,500 pai either 25.41 or 35,1 (226,500) = 53,000 or 3(20,500) = 61,500} ‘UHX-20.2.1(6)(4) Expension joint data suramary: wy = 1.875 in. Ky =11,388 Ibfin, UHK-20.2.1(65) Channel flange data summary: 6, =395 in. a, =19.8 in. UHX-20.2.1(6Y6) Tube data summary: 4, 15,000 psi et 750°F yx =20,000 psi at 750°F UHY-20.2.1(b)(7) Loed. summary: 7; =555°F UHK-20.2.i(c) Catewiation Result WHA-20.2.1oH(1) Step 1 "ig =0 in. for al loading cases 17.09 in, 1.02 116 2, 30.444 0.614 UHX-20.2.1(c(2) Step 2 Kf =4.70 x 10° Ibfin. K, =35,600 Ibvin.vim2021 4K, =0203 J=242 x 107 B, =0.278 in ‘ky =2.13 * 10° Ib 22133 % 10 pa B.=0in! =0lb A, =O pet UHK.20.2.1(0N3) Step 3 4a 312 328 79 179 2 102 08 x 107 Zqq = 0.252 K=125 UHK-20.2.1(cN5) Step 5 yf =2.66 x 107 y =-2.64 x 107 # ye =8.25 x 107 pe =H4.39 107 as 2001 SECTION Vill — DIVISION 1 UAX.20.2.1 lel, Allowable, =o oe el Bai 1 “2350 “ooser agar 20.200 26,580 2 612 084s oraz 3250 28,550 3 2320-0525 010266 20900 25,50 4 2073836815400 53,100 5 533-0103 oasis 38,000 6 2210 -0ae7 aad 15.000 7 35-0884 amen 38,500 For all londing cesse the tmbesheet bending swess lo] < the allowable stess and is therefore acceptable. 8) Step & Id, Aloe, ew va a. | 3 mao eo te tate 5 sm tate a 7 yaaa eo For all loading cases the tubesheet shear stress |x] < the allowable stress and is therefore acceptable. UHEK.20.2.1(cX9) Step 9 7 =0.326 in, Fixi8h C= 156 im Allowable, Sm el el 01 allowebie 6 1s oa 20 ae a 1H fone che awe design is D 10) Siep 10 ee Pe oom, om om cue pi _psil_ pel pal pal ph cue pd pai pai 7 0 14000 0 0 309288 T 336 4890048900 2 4550 0 00509 304 te se (an) 3 45500 814000 0 0 sas 283 3 = 45,600 49,700 4 0 0 4800-375 5090 4 4916300163300, 5 0 814,000 4900-375 S09 259 3 183-0400 60400, 6 45300 0 4900-375 509 304 6 3-17.00 17,100 7 48300 814,000 4900-375 509 283 7 961 614100 61.200i) UHX2021 For loading case 2 the total axial stress in the shell $1.55, and is therefore acceptable. For loading eases 4 through 7 the total axial stress in the’ shell 0; S Sps,, and is therefore acceptable. For loading cases 1 and. 3 the total’ axial stress inthe shell is greater’ than '1.55,, and plastic deformation of the joint will occur, UHX-202.N X11) Step 11. Since’ the total axial | sess in the shell o, is between 1.5S;1 and Spsq) for | loading, cases: 1 and 3, the procedure of UHX 13.7 / ‘may be perforined to determine ifthe tubeshect stresses are, acceptable when the plasticity of the shell joint occurs * UHX-20.2.1(e)(12) Elastic Plastic Calculation ‘S¥ =26,500 psi Case 1 3 fick 0.62 0682 En psi 165 x 10° 162 x 108 i Lal x 10 139 x 108 a 879 x 107 866 x 10" F 819 807 ° 109 107 o 0.0838 10834 a 294 295 On 5.18, 54 u 104 ios Pe pal 9 6 Pam pst a 347 Paps 399 2 @ 3,090 3440 m 0.0308 0026 Fe oss 0.0334 lelvea 24200 25,300 For|both loading cases the tubeshott bending sess 1 lel <1.58\= 26,550 pai and is thesefore acceptable ‘The calculation procednte is, éomplete-and the init sedmetty is acceptable forthe given design conditions, "/ UHX. 20.2.1} Resul Conmetivary, Tis exainple shows the bericht of thickening the shell adjacent to {the tubesheet Ifthe hell adjacent tol she tubesheet is," not thickened: and the entire shell is 0,25 in tHek; the ) fbesheet can be thickened to reduce the shell stteses, Howeves, the required tubeshest thickness oe be ‘approximately 7 in. i UHK-2022 Example 2; Tobesheet Integral ‘With Shell and Gasketed With Channel, Extended as a Flange UHX-20.2.2(a) Given. A fixed tubesheet heat ex- changer with the tubesheet construction in accordance with Configuration b as shown in Fig. UHX-13.1, ‘ketch (b). The shell material adjacent to the tubesheet is different than the shell material remote from the tubesheet in accordance with Fig. UHX-13.4, PART UHX — RULES FOR SHELL AND TUBE HEAT EXCHANGERS, UHX-20.22 UHX-202.2(b) Data: Summary UHX-20.2.2(6)(1) Tabesheet data summary: The tube layout patter is trangulat. i ‘The tubeshett channel side coroson allowance i 0,031 in, { Aa298I5 mh) |) rane (din t Ny =376 yet 17, =0.938 in, f r=10578in || | S; =26,100 psi at 750°F Sps =70,500 psi (either 25, or 35 [2(26,100) = 52,200 or 3(23,500) = 70,500) UBX-20.2.2(6)2) Shell data summary: ‘The shell corrosion allowance is 0,063 in. 31 310% infin at S50 | VHX.20.2.2{b6)(3) Shell idjacent to tubesheet data, summary! 4 } ‘The’ shell band. corrosion’ allowance is 0.063) in, 14) 20.75 in (cP eioia ¢ &,210in, 4 | Gay FE, £2638 & 108 psiat ire ‘ \ mi 10% 108 insinR a 550° | # @ =T.0.x 10 in/inPP at 550°F. : S.1. = 23,500 psi at 750% ! ‘ Sjad 29,800 psi at 750°F i Hiden tie Spsii =70,500.\ psi {either 28,4) or 38 [2(29,800) = 59,600 or 3(23,500) = 70,500]} ‘UHX-20.2.2(b(4) Expansion joint data summary my =2.723 in, K, =33,867 Ibin, for the new condition and for the corroded condition ‘UHX-202.2(0)5) Channel flange data summary: G UHX-20.2.2(b\6) Tube data: summary: 301.46 {100 psi at 750°F UHE-20.2.200)7) Vad Summary P, = 735 pst P, =1,040 psi W=714451 Ib UHX-202.2c) Calculation Results. The calculation must be done for both the new and the corroded conditions. For this particular example the corroded condition produces the highest stresses. Only the calcula- tions for the corroded conditions will be presented, but calculations for the new condition are still required. ‘The input variables as modified for the corroded condi- tion are: vik ba.2.e)4) oe , } bb) Dal 30.9 in.) ¢ i Net i te dba Pai eo Sp aol? ON 43, ae A Ne ae Zoli ton abacg and31 | i [1 18 Sin, for oading esos 45; 6 and 7) UHK20.22(0K2) Step 2 Ky =9.28 x 10° Ibvin. K, =34,200 Ibvin. Ky, =0721 J=3.63 x 107 ; B, =0.453 in ky =7,27 & 10° Ib fae 5 30147 ; 2001 SECTION VII — DIVISION 1 18 x 108 psi Be ib Ae =0 psi rf UHX-20.2.2(¢43) Step 3 t 16 2 390, vat 1a 315 ; 03 166, 5 Zr, 4 ‘ 2m =0.675, UHX-20.2.2(cN4) Step 4 K=136 + Pei o=134 Q; =-9.64 x 107 Qn; =1.28 Qn =0.826 U=165 UHX-20.2.2(cX5) Step 5 yf =4.62 x 107 % =-4.56 * 107 we % % 12 x 10° 14 =u3°F Ts =446°F FF Be Pm Po Po See ea Pe ee ee 1 0 398000 0 0179. 105 2 97190 0, 00884 3 97900 398,00 0 9 179 1 40). 0 =15600 969, 1790 50 398,000 -15,600 969. 179105 6 97900 0 -35,600 969° 179° 554, 7, 91900 398,000 -15,600 969. 179, 160) UBX.202.2 335 1330UBX-2022 UHK-20.2.2(6}(7) Step 7 lel, Allowable, Cue Oe Bi F “10800 0.0776 ©1270 35.50 2 8940 0488, 034611800, 35250 3. 12900 acres! 189 32809 35250, 4. 10500 428,27 “0703 F090 5 14500 o.t28) mk 28.100 © 70:300 6 12600 0616, 0398. 4300 70.500, 7 "16600 0412", 0205 33,700 70,500 For all loading cases, the tubesheet bending stress Jol < the allowable stress and is therefore acceptable, WHX-20.2.2(0N8) Step 8 ta, Allowable = ae 7 7260 183800 2 170 183800 3 9.080 18300 4 281 18,800 3 7350 15300 6 2070 183800 1 9330 18300 For all loading cases the tubesheet shear stress |r| 'S the allowable stress and is therefore acceptable. UHX-20.2.2(c9) Step 9 Fin Altowabie, ors fe J a » i ist 2 aio Ba0 af be 2 Sue 2850 3 ist 2 9330 230 4 132 125 Heo 7, « 150 2 “00 4.060 o | aay 2 280 aya 1 ase » ‘bio. F060 | For all loading’ cages’ the ube’ streds Jol, < the allowable) stress, Since the tube stress ojo: is tensile for’ all'Ieading cases, the tues do not need 10 be checked for buckling. Therefore the tube design is acceptable, UHK-20.2.2(c10) Step 10 Com Fiat % Allowable, cue Pa pal si 1 Bt 44200 44.200 35.250 2 4500590 7,470 35.250 3 1490-34900 36,400 35250, 4 1280013200 703500 5 22 1610016400 ‘70500 6 22,100 23,900 70.500 7 6800 8,580 70.500 PART UHX — RULES FOR SHELL AND TUBE HEAT EXCHANGERS UHK203.1 For loading case 2, the total axial stress inthe shell o, < 1.58, and is therefore acceptable. For loading cases 4 through 7 the total axial stress in the shell ¢, < Spay and is therefore acceptable. For loading cases 1 and 3, the total axial stress in the shell is greater than 1.35, and plastic ‘eformation ofthe join wil oo YHX-202 2c} 11) Step 11, Since the total axial stresinthe shell g, sberween 1.38, and Spe, forloading cases I and 3, the procedure of UHX 13.7 may be pet formedto determine ifthe besheesressesare ceptable when the plasticity ofthe shel joint occurs. UHK-20.2.2(6)12) Elastic, Plastic Calculation S? =28,800 psi 0807 216x108 5386 x 108 380% 10° 092s 12a ~0.0900 129 08a im 185 Ho. Lovo 11,300 o0n16 ois 27500 019 33.200 For both londing cases tie mbpsheet bending stress lot s 1.55 = 35.250’ psi and is therefore. acceptable. The calenlation, procedure is complete and the unit ‘geometry is acceptable for the given design conditions I UHX-20.8 tamnples of UX fer PMating Tbe: "sheets | UHX:20.3.1 Example. 1: Stationary’ ‘Tubesheet Gaiketed With Shell and Chiinhel; Floating Tube: sheet Gasketed, Not Extended ‘as a Flange UHX;20.3.1(a) Given. A floating tubesheet exchanger ‘with an immersed floating head as stiown in Fig, UHX- 14.1, sketch (a). ‘The stationary tubesheet is gasketed with the Shell and chenne! in accordance with Configu- ration d as shown in Fig. UHX-14., sketch (@). The floating tubesheet is not extended as a flange in accord- ‘ance with Configuration C as shown in Fig. UBX- 143, sketch (6), There is no allowance for corrosion, UHK.20.3.1(b) Data Summary UHX-203.1(6\1) Summary of data common’ to both tmbesheets: 301.48UBX-203. } 2001 SECTION UHX-20.3.1(b1)(a) Load data summary: 50 psi UHX-20.3.1(b)(1)(b) Tobesheet data. summary: The tube layout pattem is triangular. UHX-20.3.1(b)(1Yc) Tube data. summary: 4,= 0.75 in 1,5 0.083 in, 1,5 256 in, = 15.375 in, Si 13,350 pai Syy= 20,550 psi UHX-2033.1(6)2) data Stationary tubesheet G,= 29.375 in. 4,4 14.7 in C= 31417 in. i i 0.197 in cn 1) Onxe20.300) Ponting 1 gurmimary i We 26,925 tb 1 A= 26.9 in, peat icone iat lela GE Gy 26,496 to; { | 2 'G.8 26496 in.) | ae 132 in, uit a5 132in, ‘ C= 27.992 in, \ { ig = O.in. | ‘ ‘UHX-20,3.1(c) Stationary tubesheet calculation re- silts: UHX-20.3.1(oN(1) Step 1 Dy= 258 in. w= 0.385 N= 0.197 in, 129 in, VI — DIVISION 1 : A= O psi Q;= 0.0782 ‘UBX-20.3.1(cN5) Step 5 Praopa) || Pra Oipsi | UHX-20.3. eX) Step 6, FAM el 20 oan oe ep Cy “1,4, and’ respectively, | UHX-20.3:1eH7) Step 73), H Ay Se EIU HT Sat fo gage 1) dal 1) ay Fe | a Tae Se a woos) “aad s\_ oan. 2 356 00833, tm | 27400 Bie 8a ak hae oss 12,1) 10900 For all loading cases the absolute Value of the ‘ubesheet bending stress {a < 1.55 = 28,500 psi and is acceptable, UHX-20.3.1(c)(8) Step 8 If = 2,210 psi, 3,680 psi, and 1,470 psi for loading ‘cases 1, 2, and 3 respectively For all loading cases the absolute value of the tubesheet shear stress |r] <0.85 = 15,200 psi and is acceptable, 301.49UBX2031 UHX-20.3.1(c}9) Step 9 = 0.238 in. 64.7 eats i % sel dh f a Bee 4 230. 4 oe So aa : oo: | i ante For ‘all loading cases’ the tube ‘stress |o,,| < the allowable’ stress 5; = 13,350 psi. For loading cases 2 and 3 the tube stesso, is compressive and its absolute value < thé maximum permissible buckling stress limit Sw. Therefore the tube design is acceptable, # UHX-20,3:1(d) Floating tubesheet calculation results: UHK-20.3.1a)(1) Step 1 t's. UHX* eeu 3 1(ai'3) Sep I ‘ hye him 0 ; “ais oat WHK-20.3.1dy4) ‘Shep 4 Ka 106 1 1 ‘UHK.20: 3.1(dN5) Step 5 e=0 = 4.26 104 eno Y= 4.26 x 10+ ed P= 0 psi PART UHX — RULES FOR SHELL AND TUBE HEAT EXCHANGERS P= O psi VHK-20.3.1(dY6) Siep 6. P_= 150 psi, 250 psi, and 100 psi for loading cases 1,2, and 3 respectively 1 11x 20..104)7). Step 7 t Q Lye Blot itm | oy Fail ifioatll 1 02, oom), Gonst. T9009 Ade afP ag) Pooats 2 east & “iSa00 3 on mets, omnst 60) For all loading cases the absolute value of the hbesheet bending, sess [ol < 1.58 = 28,500 psi and {is acceptable. The calculation procedure is complete and the unit ‘geometry is acceptable for the given design conditions. ‘UBX-2032 Example 2: Stationary Tubesheet Gasketed With Shell and Channel; Floating Tube- sheet Integral ‘UHX-20.3.2(a) Given. A floating tubesheet exchanger with an extemally sealed (packed) floating head as shown in Fig. UHX-14.1, sketch (b). The stationary tubesheet is gasketed with the shell and channel in accordance with Configuration d as shown in Fig. UHX- 14.2, sketch (d). The floating tubeshoet is integral with the head in accordance with Configuration A as shown in Fig. UHX-14.3, sketch (@). There is no allowance for corrosion. UHK-20.3.2(b) Data, Summary YHX-20.3.2(6\(1) Summary, of data common to “bbth tbesheets: i; WHR 203.21bH 80) Load ata shimmy hye Pee AO pat Naa Pra pat aE aby +20.4.2(bN 1)(b) Tobesheet dita su ‘The be ayout pacer i tring, 33,900 psi (use 35, because the minimum yield strength/minimum tensile strength > 0.7) UHX-20.3.2(bY Ne) Tube data summary: Oin. 301.50Su. 31,600 psi UAX-20:3.2(6)2) summary: sy ei 88910 lb | Ax Shin * b= 1,375 in. G2 49.11 in, a= 249 in. 6, 49.616 in. : a, 24.8 in. C= 4955 in. UHX-203.2(6)(3) summary: W=01b Floating tubesheet data A= 47.625 in. he 1375 in. f= 48 x 10° in/inF 032 b= 148X108 psi S.= 11,300 psi Sc 31,600 psi i, i Src 38.900 psi (use 38, begdse the minimum yield strength/minimaons tensile strexigih'> 0.7) Es bd 8 96 10° ingiaPR 6 siy0 9 UHX-203.2() Stationary Teese Catulaton Re. ba peas NEE Se : iy Vy UHX2032¢0)() Sep P| | | [Bae 46.230, 2001 SECTION VIII — DIVISION 1 UBX-2032 dex Osi UHX-20.3.2(c}(3) Step 3 | | 2,4 09130 Li Zp= 0.163 iy THEx-20°3.2(0)4) Step 4 i 10 i 233 312 a oe UHK-20.3.2(c)(5) Step 5 y=0 = 2.98 x 107 e=0 Ye 1.8010 n= 203x107 P= 0 psi PE= 0 psi UHK-20.3.2(6)6) Step 6 P,=-30 psi, -23.6'psi, and ~53.6 psi for loading cases 1, 2, and 3 respectively UHK-203.2(6)7) Step 7 @ cue j-tvin, a Fa a 1 sie 00828 500594 | “T1600 2 138 Dots. 004 | 6420 3 ho Bocas (aoe 16.500), For ill loading cases ‘the absolute value of the tubesheet beading stress fa} < 1.58 = 16950. psi, and is agcepeable oe) i) Jey pee \ CMDS aIcH@) Sep @ | Le |) | [A 1-200 ps, 991 pt ‘and 2.230 psi. for lo; odes 1,2, aid 3, espectively! | i For ‘all loading cases the absolute value) of: the © ubesheet shear snes: Ji <.45 = 9.040 ppl and is acceptable A : TUHK20.3.16)9) Step 9 ! » Gu 2,680 psi, 2,550 psi, and 5,100 psi for loading ' cases 1,2, and 3, respectively | For all loading ‘cases the tube stess [oil < the allowable stress §, = 11,300 psi. Since the tube stress x is tensile for all loading cases, the tubes do not need to be checked for buckling. Therefore the tibe design is acceptable. UHX.20.3.2(d) Floating tubesheet calculation results: UHX-203.2(a)(1) Step 1 D,= 46.2 in. e w= 0200 301.51PART UHX — RULES FOR SHELL AND. TUBE HEAT EXCHANGERS ‘UHX-2033 For loading cases 1, 2, and 3 the absolute value of the tbesheet bending stress |o|< 1.55 = 16,950 psi “ and is acceptable. is ie 5 5 and 7 the UHX-20,3:2(d)(10) Sip 10 4 Gae203 24h) Sep 405 He UE Mee Ea sae (ATU cia Lessa cei tanh cae tp crow Mae Bin NA fg 0 ‘ By | BAe a fg gh ree oh a |, 550 ae ves iho 330 { ee 4 Ea : @ A= 796 % 10% psi | 5 ho 90 VHK-20,3.2(d)(3) Step 3 For loading cases. 1, 2, and 3) the channel stress @, $158, = 16,950 psi and is acceptable. For loading cases 4,5, 6, and 7 the channel stress 0. MAA, «5. 1] = Max|(C.a748 + 0.03), (0.068) Choose ae = 0.105 in UHX-20.4.6(aX4) Calculate a a = a, a, = 0.105 0.03 = 0.075 in UHX-204.6(b) Determine the maximum allowable axial load Lax a8 required by UHX-15.4(b). UHX-20:4.6(6X1) For pressure induced axial forces, calculate Imex in accordance with UHX- 15.4(\(). 301.55PART UHX — RULES FOR SHELL AND TUBE HEAT EXCHANGERS UBX.2054 Lat 1,410 Ib UHX-204.6(b)2) For thermally-induced or pres- sure plus thermally-induced axial forces, use UHX- 15.4(0)2). The fillet weld throat is 0.707ay: 0.707(0.075) =0.053 and the groove weld throat is a= 0.03. Since the combined Weld throat (0.053+0.0% 0.083) is. not less than 1=0.065, calculate Imus in accordance with UHX-15.4(b\2)(). Tas = 2F, = 2,820 10 ‘UHX-20.5 Examples of UHX-18 for Partial Strength Welds The following examples provide the procedure required by UHX-15.5 to determine the size and allowable axial load of partial strength tube-to- tubesheet welds for each of the joint types shown in Fig UHX-15.1 UHKX-20.5.1 Given. A tube-to-tubesheet joint that shall met the requirements for a partial strength weld. UHK-20.5.(a) ‘The tube-to-tubesheet joint design temperature is 600°F. UHX-20.5.1(b) The tube material is titanium SB-338 Grade 3 (R50550) seamless. The tubes are 1.0 in, outside diameter and 0.065 in. thick. ‘UHX-20.5.1(c) The tubesheet material is titanium SB-265 Grade 2, (RS0400), UBX.205.2. Dato Sunmary.The data summary sbles from the nomenelatire (UX, to full sixength soasists of tho 15.3} ahae are apical 1.0 in, 0.065 in, S.= 400 pel froro Table UB of Section HL, Patt D a 6O0F = €500 psi froin Pebib: 1B of Seohon! Hh, Pare D al 6O0"R Se Insset of ai, or §) SUS. "= 104 800 Ib 10 1b PAF UBX-20.5.3 Calculation Results for Fillet Welds Shown in Fig. UHX-15.1, Sketch (a) UHX-20.3.3(a) Determine the fillet weld size ay as required by UHX-15.5(a). UHX-20.53(a)(1) Caleulate the minimum required length a, of the fillet weld leg using the equation from UBK-15.6(a. a, = 0.0682 in, 8,500 ps 0.567 UHX-20.5.3(a)(2) Determine the fillet weld leg ay in accordance with UHX-15.6(a)(2). 2 a, = 0.0682 in. UHX2053(5) Determice the maxiimm allowable axial load Lge 68 requited by, UHX-15 5). (UHX-20,5.3(b41) For pressure induced axial fences, calla max in accordance vith UB 15.5(\(). Fy = 801 1b Fy, = Ob for no groove weld a= Fy + Fy = 801 To ‘WHX-20.5:(0N2) For thesmally induced or pres sure plus thermallyinduced nial forces, use UHX- 15.5(0)2), Fora illet weld, the weld thoat is 0.7074, 0:707(0.0682) = 0.0482. Since the weld throat is less than 1 = 0.065, calculate Las in accordance with UHX- 15.5(b)(2){a). Ta = Fy+ Fy = 801 tb UHX-205.4 Calculation Results for Groove Welds Shown in Fig. UHX-15.1, Sketch (b) ‘UHK-20.5.4a) Determine the groove weld size a, as required by UHX-15.5@). UHX-205.4(a}() Calculate the minimum required length a, of the groove weld leg sing the equation from UHX-15.6(). 010487 in UH¥.20.5.410)(2) Determine the giouve weld leg oy in oveexdance with DHK-15.606)(2) 1.20, 4 00M Grouse aj 4005 in UHN-20.5.4;b) Deteraine the vax aMlowshle axisl load eye as sequited by UHX-15,5(b. UHX-2OS40NT) For prosiure induced | axiat forces, valenlate: Igy in accordance with 1550.1) Fy = Ob for no fillet F, = 896 Ib Lux =F; + Fy = 896 10 ‘UHX-20.5.4(b)2) For thermally-induced or pres- ssure plus thermally-induced axial forces, use UHX- 15.5(b)(2). For a groove weld, the weld throat is ap: 0105. Since the weld throat is less than 1=04 ‘calculate Zug. in accordance with UHX-15.5(6)(2Xa) ld Tn = Fy + Fy = 896 10 301.56UBX-2055 UHX-20.55 Calculation Results for Combined Groove and Fillet Welds Shown in Fig. UHX-15.1, Sketch (€) Where ay is Equal to a, ‘UAX-20.5.5(a) Determine the groove weld size a, and the fillet Weld size a, as required by UHX-15.5(a), UHX20.5.5(a)(1) Calculate the minimum required length a, of the combined weld legs using the equation from URX-15.6(0. a, = 0.0549 in. UHX20.5,5(a)(2) Determine the combined weld Jeg a. in accordance with UHX-15.6(6)(1). 2 a, = 0.0589 in, Choose a. = 0.056 in UHX-20.5.5(a)(3) Caleulate ay and ay. UHX-20.5.5(b) Determine the maximum allowable axial 100d Laux a8 required by UHX-15.5(). UHX-20.5.5(6)(1) For pressure induced axial forces, calculate Img in accordance with UHX- 1550X1). Fy= 320 Ib Laut = Fy + Fy = 815 Ib UWHX-20.5.5(bN2) For thermally-nduced or pres- sure plus thermallyinduced axial forses, use UHX- 1SS(G\2). “The fillet weld throat i$. 0.707ay= 0198 and the groove weld throat is 4,=:0028. Sioce he combined weld throat (0.0193 + (0478) is ess than 10,065, calculate Lg in accordace with UHX-15.5(b)(2X). = At hes 85th}! 2001 SECTION VIII — DIVISION 1 UBX-20.56 ‘UHX-20.5.6 Calculation Results for Combined Groove and Fillet Welds Shown in Fig. UHX-15.1, Sketch (d) Where ay is Not Equal to a, ‘UHX-20.5.6(a) Determine groove weld size ay and the fillet weld size ay as fequired by UHX-15.5(a). VHX-20.5,6(a)(1) Choose a,. and then| calculate Fy and fe (3 in 31 Ib f= 0336 UHX-20,5.6(a}(2) Calgulate the minimum required Jength a, of the fillet weld leg using the equation from UHX-15.6(0). 0236 UHX-20.5.6(0)(3) Determine the combined weld leg aj, in accordance with: UHX-15.6(4)(). 4.2 a, + a, = 0.0236 + 0.08 = 0.0536 in Choose a,=0.0536 in, UHX-20.5.6(a)(4) Calculate ap a, = a. ~ a, = 0.0536 ~ 0.03 = 0.0236 in. UHX-20.5.6(b) Determine the maximum allowable axial load Tax 88 required by UHX-15.5(). UHX-20.5.6(b)(1) For pressure induced axial forces, calculate Imax in accordance with UHX- 1SS0X0), F/= 269 Ib 531 1b = Fy+F, = 8001 GHX-20.516(b\2) For thermally induced or pres: sore plus thermally induced axial forces, use) UHL 1S.5(0N2), "The fillet weld throat js 0.7074, 0:707(0.0236) = 0.0167 and the groove weld throat i 0.03." Since the combined weld throat (0.0167 + 0.03 = 00467) is ess than 1=0.065, caleu, Tate nue in aegordance with, UHX-15, 5020, Loh =F 4 Fy = 8001 Vd 30157TABLES arbon and Low Alloy Ste2L 0% a Alumina and. Ahuwiniess All 3 ‘onerous Copper and Copper Atk 30 Nonferrous Niokel snd High Nickel 30 Nonferious — Titseivey sud Tiana 304 UNF-235 Nonferous Metals — Zincosiain 306 UHA-23 High Alloy Stet 30 UHT-23 Femritc Steels With Properties Enhanced by Heat Treatment 309 NOTE: Maximum allowable sess values in tnsion forthe materia listed inthe above tables are conned in Subpart 1 of Section Ml, Part D (see UG-23). 302