MAHINDRA & MAHINDRA LTD.

SWARAJ DIVISION

DESIGNED BY: GAURAV SINGLA

Gear Box Assembly Loop No. 4

Engine Assembly Loop No. 5

ENGINE RACK

Internal gear &

Planet gear
carrier Sub
Assembly

Bearing
Pressing

Idle Gear

(FROM ENGINE
PLANT)

Sub-Assembly

4 cylinder-843XM,978FE
3 cylinder-

Shifter
Rods

Gear
Shifting

Gear &
Shaft
Fitment

&

Testing
Rig

Unloading
of Gearbox
Housing

Hydraulic
pump
Rack

Insert O rings in
delivery pipe &
suction pipe

Delivery adapter
suction pipe
fitment

Fit over
engine

Hydraulic pump Sub Assembly

Starter
Fitment

Engine oil
filling

735FE,735XM,855FE,744FE

2 cylinder- 724XM
(1 cylinder- 725
upcoming)

Forks
fitment

***************

King Pin Stub

Axle

FRONT AXLE
BEAM

fitment

Sub-Assembly &
Fitment

Clutch
Fitment

******************

Gearbox Coupling Station

LOOP NO. 2

In Differential Loop NO. 1

RAM cylinder Sub

Assembly

To Rear cover
Fitment in
Differential LOOP

C- Sector Sub
Assembly

Coupler SubAssembly

HYDRAULIC
TESTING RIG

Sensor tube /
Response Valve
Assembly
Fitment

( for testing)

Rockshaft -Bush

Control Valve

Sub Assembly

Sub- Assembly

Gap Setting
54mm+_0.02

REAR COVER FITMENT

Rock-Shaft ,
Ram arm
Fitment

Response/Relief
Valve SubAssembly & Testing

Sensor Tube
Sub-Assembly

Control Sector,
C/valve,

Rear/cover
Casting

Coupler SubAssembly
Fitment

Loading and
Cylinder Fitment