ANALYTICAL PROJECT CONSTRUCTION

Construction
1.Project Specifications
2.P & IDs
3.Process description
4.PFD s
5.ILD s
6.Hook-Up drawings
7.General Arrangement Drawings
8.Transportation- damage inspection
9.Installation inspection
10.Power Supply- Mains, UPS
11.Sample Conditioning
12.Grounding
13.Sample point verification- hook ups- Sample Lines
14.Sample return points
15.Drain (outside header & inside building) slope verification
16.Drain headers- Process/ Floor/ HVAC
17.Heat Trace Line (HTL) applications- RTD terminations
18.Sample probe orientation- RTD end termination
19.FAT documentation & Pending punch items
20.Construction punch list
Pre- Commissioning/ SAT
21.Analyzer System Manufacturer (ASM) issues (log)
22.Cable schedule
23. Instrument Air (IA) supply pressure- quality
24.Flushing/ Purging
25.Leak test
26.HVAC - air changes/ air flow
27.Analyzers- interconnections
28.Analyzer Grab Sample (AGS)- Valve orientation
29.Instrument wiring
30.Conduit pour seals
31.Utility header connections
32.Restriction orifice calculations
33.Analyzer communications- Analog & Digital- Signal wiring
34.Relief valve calibration- certification
35.Gas detectors calibration/ testing- certification
36.Fire extinguisher
37.Eye wash/ shower location plan
38.Safe Assembly location plan
39.List of consumables
40.Spare parts review
41.PLC - Cause & Effect- Safety interlocks functioning
42.Standard gases- composition, reagents
43.Gas cylinder fittings (CGA)

SAT/ Start- Up
44.Analyzer start-up
a.Initial reports
b.Nox converter effieciency
c.Check filters
d. Field connections
e.Electrical connections
f.Alarm configuration
g.LCD display
45.ASM- Warranty reports
46.Mark-up P& ID s, other drawings, As- built
47.Vendor site support
48.Preservation
49.Quality assurance
50.Interface with Process Automation
51.Tube End fittings- heat shrinks
52.Fiber Optic Cable (FOC)
53.SAT documentation
54.SAT punch list
55. Lessons learned on Project

e verification

Signal wiring

Notes