ENGINE (DOHC)
C: INSTALLATION
4, CAMSHAFT
[wactj
Tr Nem (agin, ee)
T 91— 105 y
(095 ~ 107,67 = 77) ~
Fig. 55.
1) Lash adjuster installation
(1) With cylinder head side facing upward, apply
engine oil to sleeve (which accommodates lash
adjuster) to at least the specified level.
ote!
Fig. 56
Ensure cylinder head side faces upward during oif
application as this prevents sir from being sucked into
edjuster pressure chamber after installing tash
acjustar.
T 46 54
(045 — 055,93 ~ 60)
7
T 44
(045 — 055,09 — 40~
82-1061
(2) Remove lash adjuster from container filled with
engine oit, and install in cylinder head. Ensure air is,
not trapped in lash adjuster before installing.
{3) Install pivot in sleeve and secure with circlip.
[Pivot designs differ for intake and exhaust valves;
pivot for exhaust valve is approximately 0.04 mm
(0.0016 in} larger in diameter than that for intake
vaive,]
2) Valve rocker installation
Position one end of rocker etm on pivot and the other
end on valve stem end
3} Camshaft installation
Apply engine cil to cylinder head at camshaft bearing
location before installing camshaft. Install camshaft so
that rocker arm is close to or in contact with “base
circle” of cam lobe.
332-3b {W3c1) ENGINE (DOHC)
in Exhaust camenatt
21086
82-1087
82.1086-1007|
Fig. 58
(2) Apply engine cil to cap bearing surface and
install cap on camshaft as shown by identification
mark
(3) Gradually tighten cap in et least two stages in the
numerical order shown in Figure 69, and then tighten
to specified torques.
Fig. 87
When camshafts are positioned es shown in Figure $7,
camshafts need to be rotated et 2 minimum to align
With timing belt during installation.
Right-hand camshaft need rot be rotated when set et
position shown above,
Left-hand intake camshaft: Rotate 80° clockwise,
Leftchand exhaust camshaft: Rotate 45° counter-
clockwise.
4) Camshaft cap installati
(1) Apply fluid packing sparingly to cap mating sur-
face.
Do not epply fluid packing excessively, Failure te dose
May cause excess packing to come out and flow
toward cil seal, resulting in oll leaks.
Fluid packing:
Three-bond 1215 or equivalent
eee
2.1080]
Fig. 59
(4) Similarly, tighten cap on exhaust side.
After tightening cap, ensure camshaft rotates cniv
slightly while holding it at “base” circle.
5) Camshaft cil seal installation
(1) Apply grease to new oil seal lips and press onto
front end of camshaft.
Use a new cil seal.ENGINE (DOHC)
{eee lL SEAL GUIDE (48959 7006)
Soa
Fig. 60
8) Rocker cover installation
(1} Install gasket on rocker cover.
Install peripheral gasket and ignition coil gasket.
(2) Apply fluid packing to four front open edges of
peripheral gasket.
Fluid packing:
Thrae-bond 1216 or equivalent
(W3cz}_2-3b
(3) Install rocker cover on cylinder head. Ensure gas-
ket is properly positioned during installation,
7) Install ignition coil,
8) Install cam angle sensor.
9} Similarly, install parts on right-hand side.
2, RELATED PARTS
1) Instail timing belt, camshaft sprockets and related
parts. .
(Ref. to 2. Timing Belt [W2C0}.)
35