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GMK 5180

EKS 4 Error Codes


Error Groups:
1
2
3
4
5
6
7
8
9

Sensors
Digital Inputs
Communication
Kinematic
Crane Program
Display
Miscellaneous
Software
Operation

SENSORS - Group 1
Component
Identitiy
1
2
3
4
5
6
7
8
9
10
11
12
13
15
16
17
18
19
20
21

Component
Errors:
Lift cylinder, piston side pressure
Lift cylinder, piston side pressure
Lift cylinder, rod side pressure
Main boom angle A
Main boom angle B
Main boom length A
Main boom length B
Telescope cylinder length A
Telescope cylinder length B
Jib horizintal angle reference A (PTJ)
Jib offset angle B (PTJ)
Jib cylinder, piston side pressure
Jib cylinder, rod side pressure
CAN channel 1
CAN channel 2
CAN channel 3
CAN channel 4
Tele 5 has exceeded comparison length tolerance
Offset angle / Removable calibration angle sensor
Comparison of ECOS length sensor with inner
drum is above acceptable tolerance

1
2
3
4
5
6
7
8
9

Identifier
Alive Counter (signal recognition)
Below measuring range tolerance
Above measuring range tolerance
Status byte
Check byte
Sensor A & B out of tolerance
Sensor switched off
Other errors

CAN Error
1 Bus State
2 Receiver Warning Level >= 96
3 Transmit Warning Level >= 96
Comp. 19
1 External length drum & internal
tele picture tolerance > 80 cm
Comp. 21
1 Internal length drum & ECOS
length sensor tolerance > 30 cm

DIGITAL INPUTS - Group 2


Component
Identity:
1
5
7
12
13
14

Component
Errors:
In-position (pinning)
Main Hoist
Auxiliary Hoist
Boom pins
Telescope cylinder pin, left
Telescope cylinder pin, right

EKS 4 Error Codes - EB/RC 24.06.99

0
1
2
3
4
5

No error
Cable break
Short to ground
24V signal (this is not an error!)
Unstable signal
Dual inputs to central unit do
have equal values

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COMMUNICATION - Group 3
Component
Identity:
1
2
3
6

Component
Errors:
Time
Tele picture
Tele request
Comparison tele picture

2 Alivecounter
3 Comparison tele picture - ECOS
is out of tolerance
4 Checkbyte

Kinematic - Group 4
Component
Identity
1
2
3
5

Component
Errors:
Sine
Cosine
Arc tangent
Kinematics

2 Deviation by 0
9 Undefined

CRANE PROGRAM - Group 5


Component
Identity:
1
2
4
5
6
7

Curve
Swingaway lattice jib
Main Boom
Load Charts
Crane Type
Derricking cylinder, jib

Component
Errors:
General:
2 not locked
Curve:
4 Incorrect chart
Main Boom /
Swingaway lattice jib:
1 No rigging curve found
3 Angle tolerance is too small /
Jib too steep
4 Angle of main boom is too small
5 No fixed curve found
6 Angle of main boom is too big
7 No variable curve found
8 Angle tolerance is too big /
Jib too flat
9 Differences are too big
(caculated to measured angle)
Load Charts:
4 Incorrect load charts
Crane Type:
4 Incorrect crane type
Derricking Cylinder Jib:
1 Force cylinder overload
2 Load to high for derricking cylinder

EKS 4 Error Codes - EB/RC 24.06.99

DISPLAY - Group 6
Component
Identity
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Component
Errors:
Relay Group 1
Relay Group 2
Digit
Led
Brightness
Outrigger Front
Outrigger Rear
A/D conversion
Fuse group 1
Fuse group 2
ADC 0
ADC 1
ADC 2
ADC 3
ADC 4
Beep
Display board
Input / output board
Load level
Excess temperature

Relay Group:
7 Relay not valid
8 Time out
Fuse:
Comp. 9
1
2
3
4
5
6

Group 1
Fuse 1
Fuse 2
Fuse 3
Fuse 4
Fuse 5
Fuse 6

1
2
3
4
5
6

Group 2
Fuse 7
Fuse 8
Fuse 9
Fuse 10
Fuse 11
Fuse 12

0
1
2
3
4
5
9

No error
Input / output BUS ERROR
Input / output ERROR
Invalid
Unstable signal
Error during re - reading
undefined

Fuse:
Comp.10

General

Comp. 20
6 Temperature display
7 Temperature adapter

EKS 4 Error Codes - EB/RC 24.06.99

MISCELLANEOUS - Group 7
Component
Identity:
1
2
3
4
5
6
7
8
10
11
12
13
20
21
22
23
28
29
32
33

Component
Errors:
Extenal RAM test
External RAM test address
Para Test 1, only with bridge
Para Test 2
I / O Bus test address
I / O Bus test data
Real time clock voltage
Para 1 protect bit
Display board
Voltage (5 volts)
A/D converter
Display board I / O error
I / O board
V batt test
I / O board I / O error
Digital input test
Calc parity
Time
RTC ERR
WRPROT ERR

1
2
3
4
5
6
7
8

General error
Address error
Check sum error
Low voltage
Incorrect data
Write protection cancelled
Time out
Time out CP

1
3
4
5

No evaluation
Max. reading exceeded
Timeout
No bridge

SOFTWARE - Group 8
Component
Identity:
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

Component
Errors:
QSM
BUS error
Aux error
VCC error
IO error
VBAT error
Address error
Illegal instruction
PRIO VIO
TRAPCC TRAPV
CHK CHK2 Instruct
Division zero
Trace
Line 1011 EMU
Line 1111 EMU
Hardware BPT
COPRO VIO
No Handler
Format err
Parameter 1 Read
Parameter 1 Write
Parameter 2 Read
Parameter 2 Write

Comp. 6
4 Voltage remained
Comp. 20 - 23
1 Address error
2 Checksum

EKS 4 Error Codes - EB/RC 24.06.99

OPERATON - Group 9
Component
Identity:
1
2
3
4

Component
Errors:
SLI Code
Data Input
By - Pass
Auto calibration

1
2
3
4
5
6

EKS 4 Error Codes - EB/RC 24.06.99

Data input
Confirm rigging code
Last data set
Data buffer full
Auto calibration released
SLI by - passed

Version 1.4

Errorcodes GMK5180

Datum:2/21/2001

Errorcode Group

Component

Description

1011

Sensors

Pressure sensor 1, piston

No response of pressure sensor 1, piston side of the derricking


cylinder.

1012

Sensors

Pressure sensor 1 piston

Internal error of pressure sensor, measured values are not


updated.

1013

Sensors

Pressure sensor 1, piston

The value is below the measuring range tolerance

1014

Sensors

Pressure sensor 1, piston

The allowable maximum value has been exceeded.

1015

Sensors

Pressure sensor 1, piston

Pressure sensor indicated internal error.

1016

Sensors

Pressure sensor 1, piston

Data transmission error.

1017

Sensors

Pressure sensor 1, piston

The allowable pressure difference to sensor B (2) has been


exceeded (max. 5 bar).

1018

Sensors

Pressure sensor 1, piston

The pressure sensor was manually switched off with keypad


inputs at the central unit.

1019

Sensors

Pressure sensor 1, pistion

Undefined, basic function indicates error

1021

Sensors

Pressure sensor 2, pistion

No response of pressure sensor 2, piston side of the derricking


cylinder.

1022

Sensors

Pressure sensor 2, piston

Internal pressure sensor error, measured values are not updated.

1023

Sensors

Pressure sensor 2 pistion

The value is below the measuring range tolerance.

1024

Sensors

Pressure sensor 2, piston

The allowable maximum value has been exceeded.

1025

Sensors

Pressure sensor 2 pistion

Pressure sensor indicates internal error.

1026

Sensors

Pressure sensors 2, pistion

Data transmission error.

1027

Sensors

Pressure sensors 2, piston

The allowable pressure difference to sensor A (1) has been


exceeded (max. 5 bar).

1028

Sensors

Pressure sensor 2, pistion

The pressure sensor was manually switched off with keypad


inputs at the central unit.

1029

Sensors

Pressure senosr 2, pistion

Undefined, basic function indicates error.

1031

Sensors

Pressure sensor, rod side

No response of the pressure sensor, rod side of the derricking


cylinder.

1032

Sensors

Pressure sensor, rod side

Internal pressure sensor, measured values are not updated.

1033

Sensors

Pressure sensor, rod side

The value is below the measuring range tolerance.

1034

Sensors

Pressure sensor, rod side

The allowable maximum value has been exceeded.

1035

Sensors

Pressure sensor, rod side

Pressure sensor indicated internal error.

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