TEXTILE APPLICATION OF WETTING AGENT APSA 80 IN SPINNING MILL

MIXING OIL
1. Reduces the stickability of the cotton
2. Increases the breaking strength of fibre to withstand the stress
and strain in process
3. Conditioning and relaxation of bale cotton
REELING COPS CONDITIONING
1. Wet the cops in water to increase the strength of yarn to reduce
breaks in reeling
2. Relaxation from spinning stress and conditioning.
SPECIFIC ADVANTAGES OF USING APSA 80
1. APSA 80 is a powerful spreader, penetrator and has the
capacity to retain water and reduces the surface tension of
water.
2. Easy, fast dissolving of oil and other chemicals present in the
cotton.
3. Harmless and eco friendly so no odour and irritation.
4. Concentrated and colourless so no change in cotton colour and
effective in cost / mixing / day.
5. Can easily understand the wetting power by simple
demonstration
DESCRIPTION
USAGE / BALE (1000 Kgs)

MIXING OIL

APSA 80

1175 ML

40 ML

COST / 5 LITRE

* Rs 150.00

COST / BALE

Rs 35.25

Rs 19.60

Min 10 BALES / DAY

Rs 352.50

Rs 196.00

SAVINGS

Rs 0.00

* Mixing oil taken at the rate of Rs 30 / litre.

Rs 2450.00

Rs 156.50

TEST RESULTS OF LEADING SPINNING MILL IN COIMBATORE.

1. Savings in mixing oil / day, proportionately to number of bales / day.
2. 10% water reduced / mixing, spraying man power and spreading time is reduced
considerably.
3. No colour change in the cotton and no sticking.
4. Clearer waste in preparatory department is reduced.
5. Spinning yarn strength is increased about 1.5%.
6. Improvement in U% (UNEVEN) to 2% and thin place to 20%.
7. Yarn break rate reduced about 2 breaks / 100 spindle hour in ring frames.
8. Good reduction of lapping in spinning frame.
9. In COPs conditioning 50% saving of wetting time there by reducing 50% man
hour.
10. Saving of water resource due to high spread ability.
RECCOMENDED MIXING RATIO / 1000 Kgs OF COTTON:
Finer count 30 ml
Medium count 40 ml
Coarser count 50 ml.
COPS WETTING. 30 ml / 1000 litres water.

SPINNING MILL PROCESS

COTTON
MIXING
LAYER AND SLICING
SPRAYNG OIL 1 COAT / LAYER
SUMMER - HIGH
WINTER - LOW

BLOW ROOM
REMOVING WASTAGES (FLAT)

CARDING
REMOVING WASTAGES
(COIL FORM)

DRAWING
FIBRE ALIGNMENT

SIMPLEX
THINNING

SPINNING
WINDING
CONE FORM

REALING