PC. SPUN PILES PC, SPUN POLES PO, SHEET PILES (CORRUGATED TYPE) PC. SHEET PILES (FLAT TYPE) PRESTRESSED CONCRETE SQUARE PILEFOREWORD Ever since, PT: Jaya Beton Indonesia (JBI) has been participating in development activities, in supporting the implementation of major produces throughout Indonesia, Making a head start with Asahan Project, PT. Jaya Beton Indonesia rapidly gained credibility handling numerous giant project, Asean Fertilizer Plane in Aceh, Palm Oil Plane in Belawan, Andalas Cement Packaging Plant, Bulog Warehouse in Dumai and other vatious major project. Our being the first national enterprise producing pre-stressed concrete spun piles and prestressed Concrete spun poles has been put on the golden records of history. Fabricating che products above requires high technological process and utilization of the latest and most modern techniques. So, PT: Jaya Beton Indonesia deemed at necessary to joint forces with highly experienced Japanese companies, for technology cransfer. As the result, in 1978 PT. Jaya Beton Indonesia established 4 cooperation with Sumitomo Construction Co. Led, and, particularly in manufacturing Pre-stressed Concrete Spun Poles, PTL Jaya Beton Indonesia joined hands with The Japanese Companies: Yoshimoto Co, Ltdand Daido Concrete Co. Led. We have stepped far forward and had target to be a pioneer in the concrete industry. In order to achieve such target, we perpetually pursue new technological development by using modern equipment and insessancly upgrade processing methods. We offer only the best of product to our customers. That is why we become foremost in the field oFconcrete industries Presiclent Director Management Service Network Producing high qually products needs some discipline in implementing technology, administration, recording, For this purpose we have @ certficale for quality management, acerttiesteISO $001 :2000 Service AAs @ company which is cusistnt in going hilt ualty product, we are very active in monitoring ‘he material nave sent to get high performance at thoproject. Network For continuous improvement of our quality we adopt the innovation in technology from neighbour country in conerete product technology. We keep cooperation with several ‘company such as Daido Conerete, for technalogy in prestressed concrete pile, Yoshimoto Co Lid. for technology in prestressed concrete pole Quality We are always commited to Keep the quatty booth management and product, starting from the material up to final product & delivery at the processes are throughly inspected and controle.PC. Spun Pile ‘As the pioner producing PC. Spun Pile J allows slandar JIS A 6895. This pile is designed to resist heavy weight construction such as building, dam, bridge and others, Pe Spun Pole The first time JBl produceit as the requirement of PLN, ‘and TELKOM to substtuts existing pole. JBI's poles Use more economical materials (at long lasting, Maintenance free). As the standard we produce base on SPLN 93 : 1991 ( standard PLN pole) and STEL [-022 and L024 (standard TELKOM Pole). PC Shei Pile (Corrugated) The needs of this material alsa to substitute other material which more expensive. By combining the concrete & prestressing wire, this kind of product can resist lateral force. The standard use in his product isJISAS PC Sheet Pile (Flat Type) |n complementary corrugated type for the purpose of less lateral force, we also produce the flat type, the standards also JIS A 8326. BRIEF STORY CORPORATE PROFILE PT. Jaya Beton Indonesia was established by PT, Pembangunan Jaya in 1978 embarking from the aspiration to get abreast at the fast development ptogress in the industrial sector and infrasteucture, Some of giant project have been supplied by PT. Jaya Beton Indonesia instead of che materials have been imported ftom the overseas country at the beginning of PT. Jaya Beton Indonesia established, The projects such as Indonesia Asahan Alumunium (INALUM), Asean Aceh Fertilizer Plant, Panjang Harbour, LNG Bontang, Jakarta Outer Ring Road, Maabari ‘Tower AO storey Building) have used Jaya Betonds Products, Even PT. Jaya Beton Indonesia exported the pile t0 Guam, Hawaii and to Brunei Darussalam for Royal Brunei Air Force Project. With reliable products and services, Jaya Beton’ matket has very rapid growth. Ac this time, the company is in almost every infrastructur project throughout Indonesia.PRESTRESSED CONCRETE SPUN PILES (JBI PILES) JIS. A 5335 Specification of Prestressed Concrete Spun Piles. JIS A 5335, Te Te Saree Cae ee ‘era | sean Lavosirae a m eet | tome (Tae ae ae oe ee ae ww co | ace | om | ww [32 [32 om | ove | sae | ame | rae | on | 100 to | ee | as] ta 20 es | seo | oo |e | 88 1 78 | aos | nay | tae | ast | 100 | sar | s97 | 22 | oor so | ue ey | ome | ow | om sv | ss0 | 210 | ase | ase | am | 250 ry co | ws | ww | o air | 24e | 2a | 2m | su | a0 | see = fame | me | wo an | ao | sar | ase | sa | am | ace we tm [same | ae | am aor | cm | aaa | om | ca | art | one cy tao | asses | soe | a srr | eat | vos | va0 | san | aor | oe ‘000 wo | seo | cw | am st | aus | roar | 126 | saan | suze | 00 sane wo [ase | me | x sa | saan | sa6r | rae | sce | sza2 | s0s0 ‘Genet Sanghi = U0 nt Ovid Tes or nut K- 6 (Cube Tet) Neroetal PE Sareanae crema sper net eter Construction of Prestressed Concrete Spun Piles CONSTRUCTION OF JBI PILES Calculation Of Bearing Capacity Dynamic Formula pte po tard -ah ie oe Ra-ts+01 fi mn ¢ Ra = Alowsbe Bearing Capac on) > 4 1W = Weight of Hammer (on H. = Height of ram stroke (mn) S. = Final setlemont of ple, determined 23s the average of tr lst 10 bows, fm) enn © FRAT . ) =F a ab eC ee cay Peart POMC g mee)CORRUGATED PC. SHEET PILE, JIS A 5326 Specification of Corrugated PC. Sheet Pile, JIS A 5326 s Cea. Length { meter} & Weight (ton) pe |B [rice | wan | ent fen) eet tim) (em) 775) 8/85) 9/95) 10/11 | 12 |13 14/15/16 | 17 |48 19 20) 21 W300-1000 | 300 | 950 || 2as|as1|26r|as|zoa|ara| aaa ae | PLA eo pS 1298|282|206|315|331|364| 397|4.s0] ass 325-1000 Ba 26s|20z|209|315/321/30e 3971490 53 waso-aio0] | is 's2z{aeo[seo|ans|auz|e7 [515682 Wwas0-8-1000 | 10 '332| 380) 369 405] 442 |479| 515] 550 W-400-4-1000 2b 401 447 481 521 561/601 Gat waito.8-1600 |“? | oo | 234 401| aan) ast 521/51] 601/61 Was0.A1000) | 2 | | [sl oa bloat asl 450) 120 | ‘W-450-B-1000 [307 4.99544 90/65/6381 2.25 7.71 W-500-A-1000 | a2 (5.92|6:38| 683 7.29) 7.74|8.20/8.65/ 911 W-S00-B-1000 “ 404 ‘592| 632 00) 720| 74] 2.20|a05| 971 W-600-A-1000 [506 ] 78 83|84/236 2a8| 1040022 wesnon-i00 | 390 7.81 8.50 88s[a6 9a3 00122 Remark PC Shast piles ofthis shape have no distinct demarcation between compression side and tension side in the section Contin of Comptes PC Sheet Pe TOPEND ehesle wae seebeee DOR ec Un ce Om ety (021) 590-2383 Came triad Lae CREEL)FLAT TYPE PC SHEET PILE JIS A 5326 Specification of Flat Type PC, Sheet Piles, JIS A 5326 = 7 | i Type Height |Ze Cracking Moment Length ( meter ) & Weight ( ton } Designation | ES at mm PerSheet | Per m Width |5.0 55 60 65 7.0/7.5 80 9.0 10.0 11.0 12.0/13.0/ 140] Fazosoo | 120 191 cago |078 [6 [ose [oom | 10 | sat] 128] 10 Fasos | 150 [300 | san [Jos [sar] sal ass] | vas F-160-800 160 350 7.00 [Tas | | tas 196) 08] var | 208 rams 470 388 | 778 iat [as | vas a5 | 86] var | 208 180-500 180 L420 | bao | 4 | 76 | eigosoo oy 600 a0 320 | 173 188 zoos 20» aay 0 210-600 | 210 5.90 11.8. a2 F-220-500 20 6.66 13.3 1,93 | 2,06 3,85, paeosoo | 300 coe | 1308 2a0|300|s20|se0 40 aan 4c |e20|se0 ‘Nols (1) Praduet wath is detemined so aso realz Ye preserb completed dmenion at to me of exoeuion {aking ito acccunt an elongation af 4 ram n the jor (2) The omeking momen isthe banding moment Guarana tat ne erack occur vet 0.5 mm n wich Remark: PC Sheet piles ofthis shape have no distinct demarcation between compression send tension ade inthe section Flat PC Sheet Piles (Width 500 mm linea (a) Section = 12010 220 Tops {} Side Elevation ‘®inghcle —§ ———— SS = 7 CCR Cc aoa) era eee OM etd SaaS) eMC econ Fax, (031) 750-7649 Surabaya Telp. (031) 750-7651PRESTRESSED CONCRETE SPUN POLE tt (ELECTRICITY & TELECOMMUNICATION) : SRS ae ER ARLE sot [oh am a at iol oa | ey FA-100 7 Ba | 22 100, 55 10 | 4x70 Fraaw 7 | as | 3 | 2 tae_| in : ee Seo | |e | ae ae 7 Tee |e [ke | | sisae | 8 | ie | 8 | a | se | SS | 8 | | a | 8 | SS | nee | ata ees [on] ie} | am samp | ae Hes 8 |x | | ke 5inh 38 tees |B |e | So eee ens Haga | no | # | Bb a taxa | aaa 2) 9 | 3S 350) 34 7x70) 4x70 % panne [e[ 81s [3 [ae Bite | 28 i rs] |e) a | sear [amt [acto | at Pa] Bs [ae | Se [oe | atte | ete on Bo | | ae) mm | a | tear |r wees fa] 8 |S | | Re | os [atte | ete ‘elecommunication Poles (STEL:L-022 And L-024) ys : eet emo ae er i im | fai my) oem pewaN [uaMATE |) | aaa a ere 2 8 as 80 Pe PRESTRESSED CONCRETE SQUARE PILE — la | pnd lon la! Cad 1 4nd. beta Idd ‘SPECIFICATION STANDARD WABEROFPC OAR ile Cracking | Pie | Cracing ang Moment Longe | Moment sane [arax 38 i ite ferosssecron| unr axaL size | AREA WeicHT Loan vaso | 2m | ww [arora 62 [etontt | 58 [atone] oo ease [oe | ae |yroxa 79 _|eroau| 75 |eraaie| a0 PaeTnckness | a | 1 mate | ae_| as [anew toe leton | tos [tense] a a0 Bidar 138 [vote | an | saneea| tas ee eta ee Pb Saas 15 Sa Sag Sore, creep 0 emp (Cake ot) Seman war ea Ft homer, gs ree ose ee emu TALS gs ARE soweseon EEE) H h (mm) | (mm) a 300 | 60 men eae 350 50 a 400 | 50 ARE HEE 450 | 50 ;vae AT HEE | ee as |} F_. — om: om on sation AGG ® ® © CCC eer ee CRC MC Ca} DeSean) Premios Lemme 7)PRESTRESSED CONCRETE BOX GIRDER Jaya Beton proudly presents the latest technology in bridge construction in Indonesia, our new product, box girder. With this we want to prove our commitment to participate in acceleration of domesticinfrastructure development, especially roads and bridges. Box Girder produced in separate segments, then assembled on site and conducted a post tension stressing process. Box girder known relatively lightweight for using on long-span bridges with both suspension bridge and cable stay bridge. Box Girder also have been commonly used in various flyover and elevated road projects in developed countries and developing countries. In modern road construction, box girderis also applicated to reduce traffic light due to construction process. A PRESTRESSED CONCRETE IDED SLAB Jaya Beton also produced PC. voided slab with prestressing method to meet project requirement. oy i = I: be B- VOIDED SLAB DIMENSION ae span (n ca H (mn) OCS Te TT Tee wo] Hee] ray eel e]se ery] [Pemen| Unk eso | a0 | BaD Hane |v [vv iv |v lv 8 | mm| 70 | 970] s70| 970 naexar [Vv [vv |v [vw vw | |v [a n__| mm [206 | 310 370 | 425 axa |v |v vi¥ [vv |v | |v le ni [mm] 26] 25 | 25] 25 Hex lv |y|viv ivy ivi ly ly ly [al [ke | mm | 75 | 700 | 450] 200 Y Conerta grade K-00 (cube eet) ian, Semele re ee oat A. concorde K-00 (cube st)aU ne a as Jaya Beton | Girder is already widely used for construction of bridges and flyover in various areas in Indonesia, This Girder beam produced in factory with strict supervision and high quality materials. Girder beams can be produced with stressing process of pretension and post tension if needed to be produced in separate segments for better transportation and installation on site. The application of gitder beam significantly reduce work time and cut cst, also keep the quality high, Type | Haaht [Wiath [Web Span (er Pe mm mm mm __| Concrete K500 | Concrete K800| 1-80 | 800] 650] 170 15-20 15-25 i- 128 [1.250] 650 [170-160 15-25 20-30 1-160 | 1,600] 650] 180-200] 20-35 30-40 1-170 | 1,700] 700 | 200-210] 25-40 | 90-45 1-210 | 2,100] 700 | 200-220 30-45 40-50 ‘The specication could be modified upon customers specification H Lasse Oa OCLs Jaya Beton U girder beams produced 2s the development of the previous girder model, so this model can bear ‘more weight with better aesthetics. U girder model could be the role model for flyover and highway bridge construction in indonesia. Look to Jaya Beton for our advanced engineering and manufacturing technologies to deliver durable, high strength and economical brigde gitders to meet your requirements, Classification weet Tas [aa 8 2 ms] se] |e) eh | 8] 22828 |e 2 || S| | | tm) _| tmm_| tm 1120" [-v wy W120] a] t900 #130 WAT weiso | 20 | 1300 A140 vbw Ty woiao fea | 400 165 vbw ww ee His J ase | 1680 Has VIET] Licias | ae | asoTRACK RECORD Ee d PC Pile - Siam Maspion Polymer Surabaya - East Java PC. Sheet Pile (conugated type) LNG Boniang - East Kalimantan, besa BP. Sheet Pile (iat type) Medan Flood Conizol Project, ADDRESS : HEAD OFFICE sl dend. Gat Subroto, KM. 8.5 Kadu Jaya, Curug, Tangerang 15810 Tap: (023) 650 2385 (Hunting), Fax. (021) 580 2383 Email address: jbikt@cbn.netid ‘TANGERANG FACTORY JJ Jend, Gatot Subrota, Km. Kad Jaya, Curug, Tangerang 15810 Tp: (021) 590 2385 (Hunting), Fax. (021) $90 2988 E-mail acess :bikt@cbn.nel ic MEDAN FACTORY sl Pasar Ninpon, Paya Pas Medan Mareian, Medan 20255, Sumatra Utara Phones (061) 685.0368 (Hunting) Fax. (61) 685 0367 E-malladdrass :bimdn@obn netic SURABAYA FACTORY 4 Raya Surabaya Kriklan, KM. 27, Desa Banjaran, Koc, Drvarejo, Gresik 61177, Jawa Timur Phones: (081) 750 7651, 750 7652 Fax : (031) 750 7640 Email address oliby@icbninetio