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L&T-CHIYODA LIMITED

Doc. No. : XXX-DE-R1-XXX Rev. X


Sheet 1 of 6

BARODA, INDIA

API 674,2nd Edition : RECIPROCATING PUMP DATA SHEET


REVISION RECORD SHEET
REV.

DATE

PREPARED

CHECKED

APPROVED

BY

BY

BY

FORM NO. : LTC-RD-F682 R1


F:\NPROJECT\ME\DEPT_ME\RM\RM-TEMP\RM_D_S\LTCDS\XLSDS\APIXLS1\282775567.xls.XLS

PAGE
NO.

REVISION RE
ROW

MR No. XXX-QE-R1-XXX Rev. X

L&T-CHIYODA LIMITED

Doc. No. : XXX-DE-R1-XXX Rev. X


Sheet 1 of 6

BARODA, INDIA

PROCATING PUMP DATA SHEET

RECORD SHEET
REVISION RECORD

FORM NO. : LTC-RD-F682 R1


F:\NPROJECT\ME\DEPT_ME\RM\RM-TEMP\RM_D_S\LTCDS\XLSDS\APIXLS1\282775567.xls.XLS

MR No. XXX-QE-R1-XXX Rev. X

Sheet 3+1 of 6
JOB NO.

ITEM NO.

PURCHASE ORDER NO.

DATE

SPECIFICATION NO.

RECIPROCATING PUMP (API 674-2ND)


DATA SHEET
SI UNITS

Rev

REVISION NO.
PAGE

DATE

OF

BY

APPLICABLE TO:

FOR

UNIT

SITE

NO. OF PUMPS REQUIRED

SERVICE

SIZE AND TYPE

MANUFACTURER

SERIAL NO.

PROPOSAL

PURCHASE

AS BUILT

6
7

NOTE:

INDICATES INFORMATION TO BE COMPLETED BY PURCHASER

8
9

BY MANUFACTURER
GENERAL

NO. MOTOR DRIVEN

OTHER DRIVER TYPE

10 PUMP ITEM NO'S

PUMP ITEM NO'S

11 MOTOR ITEM NO'S

DRIVER ITEM NO'S

GEAR ITEM NO'S

12 MOTOR PROVIDED BY

DRIVER PROVIDED BY

GEAR PROVIDED BY

13 MOTOR MOUNTED BY

DRIVER MOUNTED BY

GEAR MOUNTED BY

14 MOTOR DATA SHEET NO.

DRIVER DATA SHEET NO.

GEAR DATA SHEET NO.

15
16
17

OPERATING CONDITIONS

18
19

@ MAXIMUN VISCOSITY

@ MINIMUM VISCOSITY

MAXIMUM

PUMPING TEMPERATURE (C):


NORMAL

MINIMUM

MAXIMUM

SPECIFIC HEAT

MAXIMUM
MAXIMUM

NPSH AVAILABLE (m) WITHOUT ACCELERATION HEAD

26

ACCELERATION HEAD (APP G)

MINIMUM

MAXIMUM

CORROSIVE/EROSIVE AGENTS
CHLORIDE CONCENTRATION (PPM)

MINIMUM

25

MINIMUM
Cp (kJ/kg C)

VISCOSITY (cp)

MINIMUM

DIFFERENTIAL PRESSURE (kg/cm2)(G):

24

COMPRESSIBILITY %

MAXIMUM

SPECIFIC GRAVITY

MINIMUM

SUCTION PRESSURE (kg/cm2)(G):

22
23

TYPE OR NAME OF LIQUID

DISCHARGE PRESSURE (kg/cm2)(G):

20
21

LIQUID

CAPACITY @ PT (m/h):

H2S CONCENTRATION (PPM)


NET

LIQUID

TOXIC

FLAMMABLE

OTHER

27

28
29
30
31
32
33
34
35
36
37
38
39
40

41

PERFORMANCE

RATED CAPACITY (m/h)

SITE AND UTILITY DATA


INDOOR

LOCATION

NPSH REQUIRED (m)

HEATED

PISTON SPEED (m/h)

ELECTRICAL AREA CLASS

DISPLACEMENT (m/h)

WINTERIZATION REQ'D

VOLUMETRIC EFFICIENCY (%)

RANGE OF AMBIENT TEMPS: MIN/MAX

kW @ MAXIMUM VISCOSITY
kW @ RELIEF VALVE SETTING

DUST

MAXIMUM ALLOWABLE SPEED (RPM)

OTHER

MINIMUM ALLOWABLE SPEED (RPM)

UTILITY CONDITIONS

PINION SHAFT (RPM)

ELECTRICITY
BRAKE kW

FOR DIRECT-ACTING PUMPS:

FUMES

DRIVERS

HEATING

COOLING WATER

INLET PRESSURE (kg/cm2)(G)

TEMPF

MAX

45

INLET TEMPERATURE (C)

PRESS.(kg/cm2)(G)

MIN

46

EXHAUST PRESSURE (kg/cm2)(G)

47

GAS CONSUMPTION (kg/kW-h)

PHASE

INSTRUMENT AIR
PRESSURE (kg/cm2)(G)
APPLICABLE SPECIFICATIONS

51 API 674 POSITIVE DISPLACEMENT PUMPS-RECIPROCATING

GOVERNING SPECIFICATION (IF DIFFERENT)

55

INLET

RETURN

DESIGN

MAX

SOURCE

49
50

SHUTDOWN

HERTZ

GOVERNOR TYPE

STALL PRESSURE (kg/cm2)(G)

CONTROL

VOLTAGE

44

54

SALT ATMOSPHERE

43

53 REMARKS:

UNUSUAL CONDITIONS

DRIVE GAS

52

DIV

TROPICALIZATION REQ'D

42

48

UNDER ROOF
GROUP

SITE DATA

MECHANICAL EFFICIENCY(%)

HYDRAULIC kW

OUTDOOR

UNHEATED

MAX

MIN

Sheet 4+1 of 6

56

Sheet 5+1 of 6

JOB NO.

RECIPROCATING PUMP (API 674-2ND)


DATA SHEET
SI UNITS

Rev

ITEM NO.

REVISION NO.
PAGE

DATE

OF

BY

CONSTRUCTION

2
3

ANSI
LIQUID END:

(2.7.1.1 THROUGH 2.7.1.4)

NOZZLES

SIZE

SIMPLEX

MULTIPLEX

PLUNGER

LIQUID SUCTION

DUPLEX

NO. OF CYLINDERS

PISTON

LIQUID DISCHARGE

SINGLE ACTING

HORIZONTAL

REMOVABLE LINERS

GAS INLET

DOUBLE ACTING

VERTICAL

NO LINERS

GAS EXHAUST

VALVES PER CORNER:


NUMBER
SUCTION

11

DISCHARGE

FACING

LOCATI

GLAND FLUSH

9
10

RATING

AREA (mm)

VELOCITY (m/h)

DRAINS
OTHER

12 VALVE TYPE:

OTHER
DISC

WING

2'BLE PORTED

BALL

OTHER

13
14

MATERIALS

15

PART

LIQUID END

ASTM NO.

GAS END

16 CYLINDER
17 LINER
18 PISTON OR PLUNGER
19 PISTON RINGS
20 PISTON ROD
21 VALVES/VALVE SEATS
22 GLAND
23 THROAT BUSHING
24 PACKING
25 LANTERN RING
26 BOLTING
27 OTHER
28 OTHER
29
30

LIQUID END LUBRICATION

31

PACKING LUBE

32

FLUSH SOURCE

33

LUBRICATOR MAKE

34

SIZE

PACKING
LIQUID END

GAS END

VALVE ROD

NO. OF RINGS
SIZE OF RINGS
NO. OF FEEDS

OTHER

35
36

PRESSURE RATINGS

37

LIQUID

38

CYLINDER

QA INSPECTION AND TEST


GAS

COMPLIANCE WITH INSPECTORS CHECK LIST

CYLINDER

CERTIFICATION OF MATERIALS

39 MAXIMUM PRESSURE (kg/cm2)(G)

FINAL ASSEMBLY CLEARANCES

40 MAXIMUM TEMPERATURE (C)

SURFACE AND SUBSURFACE EXAMINATIONS

41 HYDROSTATIC TEST PRESS. (kg/cm2)(G)

RADIOGRAPHY

42 OTHER

ULTRASONIC

43
44

DRIVE MECHANISM

45

DIRECT COUPLED

46

COUPLING MANUFACTURER

V-BELT OR COG

MAGNETIC PARTICLE
GEAR

LIQUID PENETRANT
CLEANLINESS PRIOR TO FINAL ASSEMBLY

47
48

SOLEPLATES

49

BY PUMP MANUFACTURER

50

EXTENDED FOR

TESTS

51

SUBPLATES BY PUMP MANUFACTURER

HYDROSTATIC

52

DRAIN-RIM

DRAIN-PAN

PERFORMANCE

53

LEVELING PADS

SUITABLE FOR COLUMN MOUNTING

NPSH

54
55 REMARKS:

BASEPLATE

SKID

SUITABLE FOR EPOXY GROUT

HARDNESS OF PARTS, WELDS & HEAT AFFECTED ZONES


FURNISH PROCEDURES FOR OPTIONAL TESTS

OTHER

REQ'D

W/T

OBS

Sheet 6+1 of 6

56

Sheet 7+1 of 6

JOB NO.

RECIPROCATING PUMP (API 674-2ND)


DATA SHEET
SI UNITS

Rev
1
2

ITEM NO.

REVISION NO.
PAGE

DATE

OF

BY

POWER FRAME

CONTROLS

MAXIMUM FRAME RATING:

TYPE:

kW @

MAXIMUM PRESSURE RATING(kg/cm2)(G)

CRANKSHAFT MATERIAL

NO. OF MAIN BEARINGS

TYPE OF MAIN BEARINGS

INTERNAL GEARS

GEAR RATIO

10

GEAR SERVICE FACTOR

RPM

SIGNAL:

MANUAL

REMOTE

PNEUMATIC

AUTOMATIC

LOCAL

ELECTRONIC

CAPACITY CONTROL:
FLOW BYPASS

VARIABLE SPEED

ONLY
YES

NO

COMBINATION

ONLY

VENDOR FURNISHES CS GOVERNOR & VALVE


VENDOR TO FURNISH CONTROL PANEL
FREESTANDING

11 POWER END LUBRICATION:

ON UNIT

OTHER

TACHOMETER REQUIRED

TYPE

12
13 TYPE

SPLASH

POSITIVE PRESSURE

14 OIL PUMP:
15

MAIN

16

AUXILIARY

17

DRIVEN BY

OTHER PURCHASE REQUIREMENTS

GRAVITY
NAMEPLATE UNITS

U.S. CUSTOMARY

SI

VENDOR REVIEW FURNISHED PROCESS PIPING


VENDOR REVIEW PIPING DRAWINGS

18 OIL FILTER:

VENDOR FURNISHED PULSATION SUPPRESSION DEVICES

19

TYPE

MAKE

VENDOR FURNISHED RELIEF VALVE

20

FILTRATION SIZE

MODEL

INTERNAL

21

OIL COOLER

RELIEF VALVE SETTING (kg/cm2)(G)

22

TYPE

LIQUID-FILLED PRESSURE GAUGES REQUIRED

23

SIZE

TECHNICAL DATA MANUAL REQUIRED

EXTERNAL

24
25

DRIVERS

MAXIMUM SOUND PRESSURE LEVEL

dBA

26

MOTOR

27

MANUFACTURER

OVERSIZE NOZZLE MATING PARTS BY VENDOR

28

TYPE

QUENCH-TYPE GLANDS REQUIRED

29

FRAME NO.

PROVIDE PACKING COLLECTION CHAMBER

30

CONSTANT SPEED

PROVIDE LANTERN RING PURGE

31

VARIABLE SPEED

32

kW

RPM

33

VOLTS

PHASE

34

HERTZ

SERVICE FACTOR

35

ENCLOSURE

dBA

SIZE
OIL HEATER CONNECTION REQUIRED
DISTANCE PIECE COVERS
SAFETY

LOUVERED

SOLID

GUARDS

WEATHER

COVERS

36

COVERS

37

STEAM TURBINE

38

OTHER (SEE SEPARATE DATA SHEETS)

ADDITIONAL OIL SYSTEM ITEMS


FLOW

PRESSURE

TEMPERATURE

INDICATOR

GAUGES

GAUGES

STRAINER

OTHER

39
40

GEAR REDUCER

41

REQUIRED

42

MANUFACTURER

43

MODEL

44

TYPE

45

SERVICE FACTOR

46

RATING

OIL HEATER REQUIRED


STEAM

ELECTRIC

MECHANICAL LUBRICATION REQUIRED


MINIMIM DESIGN METAL TEMPERATURE C

47
48

V-BELT OR CHAIN DRIVE

GEARS COMPLY WITH

API 613

API 677

49

REQUIRED

50

NO. OF BELTS

51

SIZE OF BELTS

DOMESTIC

52

CHAIN DETAILS

OUTDOOR STORAGE MORE THAN 6 MONTHS

53

TOTALLY ENCLOSED GUARD

54

SLIDE RAILS FOR ADJUSTMENT

55

API 671 COUPLINGS AND GAUGES REQUIRED


PREPARATION FOR SHIPMENT
EXPORT

EXPORT BOXING

WEIGHTS (kg)
PUMP

BASE

GEAR

DRIVER

Sheet 8+1 of 6

56

Sheet 9+1 of 6

JOB NO.

RECIPROCATING PUMP (API 674-2ND)


DATA SHEET
SI UNITS

Rev

ITEM NO.

REVISION NO.
PAGE

DATE

OF

BY

PULSATION SUPPRESSION DEVICES FOR RECIPROCATING PUMPS(CONTD)

SERVICE

THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND /OR STAGE

STAGE NO.

3
4

APPLICABLE TO:

FOR/USER

SITE/LOCATION

AMBIENT TEMPERATURE MIN/MAX

PUMP SERVICE

NUMBER OF PUMPS

PUMP MFG.

MODEL/TYPE

SUPPRESSOR MFG.

10 NOTE:

PROPOSAL

PURCHASE

Data Completed Purch.

AS BUILT

By Pump/Supp. Mfg. w/Proposal

11

By Mfg(s) after order

By Mfg(s)/Purchaser as Applicable

GENRAL INFORMATION APPLICABLE TO ALL SUPPRESSORS

12
13 TOTAL NUMBER OF SERVICES AND /OR STAGES
14

AMSE CODE STAMP

15

OTHER APPLICABLE PRESSURE VESSEL SPEC. OR CODE

16

RADIOGRAPHY (X-RAY OF WELDS):

17

SHOP INSPECTION

STATE/COUNTRY/PROVINCE OF
NONE

SPOT

CODE AND REGULATIONS APPLY


100%

IMPACT TEST

OUTDOOR STORAGE OVER 6 MONTHS

SPECIAL WELDING REQUIREMENTS

SPECIAL PAINT SPEC

18
19

DESIGN APPROACH:

1 W/SIMPLIFIED MANUAL ANALYSIS OF PIPING SYSTEM

20 HYDROTEST

WITNESS

2 ACOUSTIC SIMULATION STUDY

21

OBSERVE

STUDY TO BE WITNESSED:

YES

NO

22
23

OPERATING AND SUPPRESSOR DESIGN DATA

24

PUMP DATA, THIS SERVICE OR STAGE ONLY

25

NOTES:

NUMBER OF CYL.

26

BORE DIA

27

PUMP VALVE DATA

INTERNAL PASSAGES
mm

STROKE

28

TYPE

29

SPRING PRELOAD

30

FULL PROJECTED AREA

mm

LIFT

mm
N

RPM
WEIGHT

SPRING RATE

LIFT AREA

EFF. FULL LIFT AREA

31
32

LIQUID HANDLED -SEE DATA SHEET PG. 1

NORMAL OPERATING

33

CORR. PRESENT (DESCRIBE)

34

SPECIFIC GRAVITY

35

COMPRESSIBILITY%

36

OPERATION N PARALLEL W/

37
38

PUMP MANUFACTURER'S RATED CAPACITY

GPM

39
40

LINE SIDE OPERATING PRESSURE

INLET

41

OPERATING TEMP WITHIN SUPRESSORS

INLET

42

ALLOWABLE PRESSURE DROP THROUGH SUPPRESSORS

(kg/cm2)(G)

DISCHARGE

C
(kg/cm2)(BAR)

(kg/cm2)(G

DISCHARGE
%

(kg/cm2)(G)

43
44

INLET SUPPRESSOR

DISCHARGE SUPPRESSOR

45

COMBINATION INLET SUPP SEPARATOR/INTERNALS

46

NO. (QTY) OF INLET &DISCH. SUPP. PER STAGE

47

ALLOWABLE PEAK-PEAK PULSE @ LINE SIDE NOZZLE

(kg/cm2)(G)

(kg/cm2)(G)

48

ALLOWABLE PEAK-PEAK PUSLE @ CYL FLANGE NOZZLE

(kg/cm2)(G)

(kg/cm2)(G)

49

MIN. REQ'D WORKING PRESSURE & TEMPERATURE

50

NOTE: After design, the actual Mawp & temp are to be determined

51

based on the weakest component and stamped on the vessel.

52

The actual Mawp is to be shown on pg. 5 line 11 and on the U1A

53

Forms.

54
55

Yes

NO /

(kg/cm2)(G)

Yes

NO

(kg/cm2)(G)

YES

Sheet 10+1 of 6

56

Sheet 11+1 of 6

JOB NO.

RECIPROCATING PUMP (API 674-2ND)


DATA SHEET
SI UNITS

Rev

ITEM NO.

REVISION NO.
PAGE

DATE

OF

BY

PULSATION SUPPRESSION DEVICES FOR RECIPROCATING PUMPS (CONT'D)

SERVICE

THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND/OR STAGE

STAGE NO.

3
4

CONSTRUCTION REQUIREMENTS & DATA

INLET SUPPRESSOR

BASIC MATERIAL REQUIRED, CS, SS, ETC.

ACT.MAT.,ASTM OR SA DESIGNATION

SPECIAL HARDNESS LIMITATIONS Rc

YES

CORROSION ALLOW. (mm)

REQUIRED

SHELL/HEAD

DISCHARGE SUPPRESSOR

NO

SHELL & HEADS

WELDS

SHELL & HEADS

WELDS

mm

WALL THICKNESS, (mm)

10

NOM. SHELL DIA x OVERALL LGTH.

11

PIPE OR ROLLED PLATE CONSTRUCTION

PIPE

12

ACT MAX ALLOW. WORKING PRESS AND TEMPERATURE

(kg/cm2)(G) @

13

MAX EXPECTED PRESSURE DROP D P, (kg/cm2)(BAR)% LINE PRESS

14

WEIGHT, kg EACH

15

INSUL NUTS & ALLOW. FOR INSULATION REQUIRED

16

EXPECTED P-P PULSE @ LINE SIDE CYL FLG, % LINE PRESS

17

BASED ON FINAL SUPPRESSOR DESIGN

SHELL/HEAD
mm/VOL.m

mm/

mm

mm/

mm/
x

ROLLED PLATE

(kg/cm2)(BAR) /

mm/

PIPE
%

ROLLED PLATE

(kg/cm2)(G) @
P

(kg/cm2)(BAR) /

kg
YES

NO

YES

%/

NO
%/

18
19

SUPPORTS, TYPE/QUANTITY

20

CONNECTION REQUIREMENTS & DATA

21

LINE SIDE FLANGE,

SIZE RATING/FACING/TYPE

22

PUMP FLANGE(S),QTY:

SIZE RATING/FACING/TYPE

23

FLANGE FINISH,

24
25
26
27
28
29
30
31
32
33
34
35
36
37
38

PER ASME 16.5


INSPECTION OPENINGS REQUIRED

YES

NO

YES

NO

YES

NO

YES

NO

YES

NO

YES

NO

YES

NO

YES

NO

YES

NO

SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
*QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
PRESSURE CONNECTIONS REQUIRED
SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
*QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
TEMPERATURE CONNECTIONS REQUIRED
SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
CYL NOZZLE

MAIN BODY

*QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING

OTHER DATA AND NOTES

44

PUMP MFG'S SUPP. OUTLINE OR DRAWING NO.

45

SUPPRESSOR MFG'S OUTLINE OR DRAWING NO.

46 NOTES* = AS BUILT

50
51
52
53
54
55

BLINDED

*QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING


DRAIN CONNECTIONS REQUIRED

43

49

NO

SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING

42

48

YES

*QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING


VENT CONNECTIONS REQUIRED

41

47

BLINDED

SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING

39
40

SPECIAL (SPECIFY)

Sheet 12+1 of 6

56

Sheet 13+1 of 6

GENERAL

LIQUID

UNDER ROOF

SHUTDOWN

MAX

MIN

APPLICABLE SPECIFICATIONS

Sheet 14+1 of 6

Sheet 15+1 of 6

CONSTRUCTION

LOCATION

GAS END

VALVE ROD

QA INSPECTION AND TEST

OBS

Sheet 16+1 of 6

Sheet 17+1 of 6

CONTROLS

ELECTRONIC
COMBINATION

OTHER PURCHASE REQUIREMENTS

dBA

COVERS

TEMPERATURE
GAUGES

PREPARATION FOR SHIPMENT


EXPORT BOXING
WEIGHTS (kg)

Sheet 18+1 of 6

Sheet 19+1 of 6

By Mfg(s)/Purchaser as Applicable

NRAL INFORMATION APPLICABLE TO ALL SUPPRESSORS

OPERATING AND SUPPRESSOR DESIGN DATA

g
LIFT AREA

(kg/cm2)(G)
C
%
DISCHARGE SUPPRESSOR
NO
%
%
C

Sheet 20+1 of 6

Sheet 21+1 of 6

DISCHARGE SUPPRESSOR

WELDS
mm
mm
m
ROLLED PLATE
C
%
kg

CONNECTION REQUIREMENTS & DATA

BLINDED

OTHER DATA AND NOTES

Sheet 22+1 of 6