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Manual Guide

Volume 1

System Architecture and Installation


Firmware Revisions 23.71/27.71
Orifice / Turbine
Gas Flow Metering Systems

Volume 2D

Basic Operation

Volume 3D

Configuration and
Advanced Operation

Volume 4D

Modbus Database
Addresses and
Index Numbers

Volume 5

Technical Bulletins
Warranty & Licences

Manual Guide

Effective May 1999

About Our Company


Measure the Difference!
Omni flow computers Our products are currently
being used world-wide at:
Offshore oil and gas
production facilities
Crude oil, refined
products, LPG, NGL and
gas transmission lines
Storage, truck and
marine loading/offloading
terminals
Refineries;
petrochemical and
cogeneration plants.

Omni Flow Computers, Inc. is the worlds leading manufacturer and supplier of
panel-mount custody transfer flow computers and controllers. Our mission is to
continue to achieve higher levels of customer and user satisfaction by applying
the basic company values: our people, our products and productivity.
Our products have become the international flow computing standard. Omni
Flow Computers pursues a policy of product development and continuous
improvement. As a result, our flow computers are considered the brain and
cash register of liquid and gas flow metering systems.
Our staff is knowledgeable and professional. They represent the energy,
intelligence and strength of our company, adding value to our products and
services. With the customer and user in mind, we are committed to quality in
everything we do, devoting our efforts to deliver workmanship of high caliber.
Teamwork with uncompromising integrity is our lifestyle.

Contacting Our Corporate Headquarters

"

Omni Flow Computers, Inc.


10701 Corporate Drive, Suite 300
Stafford, Texas 77477 USA

Phone:

281-240-6161

Fax:

281-240-6162

World-wide Web Site:


http://www.omniflow.com

!$"

E-mail Addresses:
techsupport@omniflow.com
info@omniflow.com

Getting User Support


Technical and sales support is available world-wide through our corporate or
authorized representative offices. If you require user support, please contact the
location nearest you (see insert) or our corporate offices. Our staff and
representatives will enthusiastically work with you to ensure the sound operation
of your flow computer.

ALL.71+ ! 05/99

xi

Omni 6000 / Omni 3000 User Manual

Manual Guide

About the Flow Computer Applications


Omni 6000 and Omni 3000 Flow Computers are integrable into the majority of
liquid and gas flow measurement and control systems. The current firmware
revisions of Omni 6000/Omni 3000 Flow Computers are:
20.71/24.71: Turbine/Positive Displacement/Coriolis Liquid Flow Metering
Systems with K Factor Linearization (US/metric units)
21.71/25.71: Orifice/Differential Pressure Liquid Flow Metering Systems
(US/metric units)
22.71/26.71: Turbine/Positive Displacement Liquid Flow Metering Systems
with Meter Factor Linearization (US/metric units)
23.71/27.71: Orifice/Turbine Gas Flow Metering Systems (US/metric units)

About the User Manual


This manual applies to .71+ firmware revisions of Omni 6000 and Omni 3000
Flow Computers. It is structured into 5 volumes and is the principal part of your
flow computer documentation.

Target Audience
As a users reference guide, this manual is intended for a sophisticated audience
with knowledge of liquid and gas flow measurement technology. Different user
levels of technical know-how are considered in this manual. You need not be an
expert to operate the flow computer or use certain portions of this manual.
However, some flow computer features require a certain degree of expertise
and/or advanced knowledge of liquid and gas flow instrumentation and electronic
measurement. In general, each volume is directed towards the following users:
Volume 1. System Architecture and Installation
Installers
System/Project Managers
Engineers/Programmers
Advanced Operators
Operators
Volume 2. Basic Operation
All Users
Volume 3. Configuration and Advanced Operation
Engineers/Programmers
Advanced Operators
Volume 4. Modbus Database Addresses and Index Numbers
Engineers/Programmers
Advanced Operators
Volume 5. Technical Bulletins
Users with different levels of expertise.

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ALL.71+ ! 05/99

Manual Structure
The User Manual comprises 5 volumes; each contained in separate binding for
easy manipulation. You will find a detailed table of contents at the beginning of
each volume.

Volume 1. System Architecture and Installation


Volume 1 is generic to all applications and considers both US and metric units.
This volume describes:

Basic hardware/software features


Installation practices
Calibration procedures
Flow computer specifications

Volume 2. Basic Operation


User Reference
Documentation - The User
Manual is structured into
five volumes. Volumes 1
and 5 are generic to all flow
computer application
revisions. Volumes 2, 3 and
4 are application specific.
These have four versions
each, published in separate
documents; i.e., one per
application revision per
volume. You will receive the
version that corresponds to
your application revision.
The volumes respective to
each application revision
are:
Revision 20/24.71:
Volume #s 2a, 3a, 4a
Revision 21/25.71:
Volume #s 2b, 3b, 4b
Revision 22/26.71:
Volume #s 2c, 3c, 4c
Revision 23/27.71:
Volume #s 2d, 3d, 4d
For example, if your flow
computer application
revision is 20/24.71, you will
be supplied with Volumes
2a, 3a & 4a, along with
Volumes 1 & 5.

This volume is application specific and is available in four separate versions (one
for each application revision). It covers the essential and routine tasks and
procedures that may be performed by the flow computer operator. Both US and
metric units are considered.
General computer-related features are described, such as:

The application-related topics may include:

Batching operations
Proving functions
PID control functions
Audit trail
Other application specific functions

Depending on your application, some of these topics may not be included in your
specific documentation. An index of display variables and corresponding key
press sequences that are specific to your application are listed at the end of
each version of this volume.

Volume 3. Configuration and Advanced Operation


Volume 3 is intended for the advanced user. It refers to application specific
topics and is available in four separate versions (one for each application
revision). This volume covers:

ALL.71+ ! 05/99

Overview of keypad functions


Adjusting the display
Clearing and viewing alarms
Computer totalizing
Printing and customizing reports

Application overview
Flow computer configuration data entry
User-programmable functions
Modbus Protocol implementation
Flow equations and algorithms

xiii

Omni 6000 / Omni 3000 User Manual

Manual Guide

Volume 4. Modbus
Database Addresses and Index Numbers
Volume 4 is intended for the system programmer (advanced user). It comprises
a descriptive list of database point assignments in numerical order, within our
firmware. This volume is application specific, for which there is one version per
application revision.

Volume 5. Technical Bulletins


Manual Updates and
Technical Bulletins Volume 5 of the User
Manual is a compendium of
Technical Bulletins. They
contain updates to the user
manual. You can view and
print updates from our
website:
http://www.omniflow.com

Volume 5 includes technical bulletins that contain important complementary


information about your flow computer hardware and software. Each bulletin
covers a topic that may be generic to all applications or specific to a particular
revision. They include product updates, theoretical descriptions, technical
specifications, procedures, and other information of interest.
This is the most dynamic and current volume. Technical bulletins may be added
to this volume after its publication. You can view and print these bulletins from
our website.

Conventions Used in this Manual


Typographical
Conventions - These are
standard graphical/text
elements used to denote
types of information. For
your convenience, a few
conventions were
established in the manuals
layout design. These
highlight important
information of interest to the
reader and are easily
caught by the eye.

Several typographical conventions have been established as standard reference


to highlight information that may be important to the reader. These will allow you
to quickly identify distinct types of information.
CONVENTION USED
Sidebar Notes / InfoTips
Example:
INFO - Sidebar notes are used to
highlight important information in
a concise manner.

Keys / Keypress
Sequences
Example:
[Prog] [Batch] [Meter] [n]

DESCRIPTION
Sidebar notes or InfoTips consist of concise
information of interest which is enclosed in a grayshaded box placed on the left margin of a page.
These refer to topics that are either next to them, or
on the same or facing page. It is highly
recommended that you read them.
Keys on the flow computer keypad are denoted with
brackets and bold face characters (e.g.: the up
arrow key is denoted as [%]). The actual function of
the key as it is labeled on the keypad is what
appears between brackets. Keypress sequences
that are executed from the flow computer keypad are
expressed in a series of keys separated by a space
(as shown in the example).

Screen Displays
Example:
Use Up/Down Arrows
To Adjust Contrast;
Left, Right Arrows
To Adjust Backlight

xiv

Sample screens that correspond to the flow


computer display appear surrounded by a dark gray
border with the text in bold face characters and
mono-spaced font. The flow computer display is
actually 4 lines by 20 characters. Screens that are
more than 4 lines must be scrolled to reveal the text
shown in the manual.

ALL.71+ ! 05/99

CONVENTION USED
Headings
Example:

2. Chapter Heading
2.3. Section Heading

DESCRIPTION
Sequential heading numbering is used to categorize
topics within each volume of the User Manual. The
highest heading level is a chapter, which is divided
into sections, which are likewise subdivided into
subsections. Among other benefits, this facilitates
information organization and cross-referencing.

2.3.1. Subsection Heading

Figure Captions
Example:
Fig. 2-3. Figure No. 3 of
Chapter 2

Page Numbers
Example:

2-8
Application Revision and
Effective Publication Date
Examples:
All.71 ! 03/98
20/24.71 ! 03/98
21/25.71 ! 03/98
22/26.71 ! 03/98
23/27.71 ! 03/98

Figure captions are numbered in sequence as they


appear in each chapter. The first number identifies
the chapter, followed by the sequence number and
title of the illustration.
Page numbering restarts at the beginning of every
chapter and technical bulletin. Page numbers are
preceded by the chapter number followed by a
hyphen. Technical bulletins only indicate the page
number of that bulletin. Page numbers are located
on the outside margin in the footer of each page.
The contents of Volume 1 and Volume 5 are
common to all application revisions and are denoted
as All.71. Content of Volumes 2, 3 and 4 are
application specific and are identified with the
application number. These identifiers are included
on every page in the inside margin of the footer,
opposite the page number. The publication/effective
date of the manual follows the application
identification. The date is expressed as month/year
(e.g.: March 1998 is 03/98).

Trademark References
The following are trademarks of Omni Flow Computers, Inc.:
Omni 3000
Omni 6000
OmniCom
Other brand, product and company names that appear in this manual are
trademarks of their respective owners.

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xv

Omni 6000 / Omni 3000 User Manual

Manual Guide

Copyright Information and Modifications Policy


This manual is copyright protected. All rights reserved. No part of this manual
may be used or reproduced in any form, or stored in any database or retrieval
system, without prior written consent of Omni Flow Computers, Inc., Stafford,
Texas, USA. Making copies of any part of this manual for any purpose other than
your own personal use is a violation of United States copyright laws and
international treaty provisions.
Omni Flow Computers, Inc., in conformance with its policy of product
development and improvement, may make any necessary changes to this
document without notice.

Warranty, Licenses and Product Registration

!
Important!

Product warranty and licenses for use of Omni flow computer firmware and of
OmniCom Configuration PC Software are included in the first pages of each
Volume of this manual. We require that you read this information before using
your Omni flow computer and the supplied software and documentation.
If you have not done so already, please complete and return to us the product
registration form included with your flow computer. We need this information for
warranty purposes, to render you technical support and serve you in future
upgrades. Registered users will also receive important updates and information
about their flow computer and metering system.

Copyright 1991-1999 by Omni Flow Computers, Inc.


All Rights Reserved.

xvi

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Volume 1
User Manual

System Architecture
and Installation

Effective May 1999

Omni 6000 / Omni 3000 User Manual

Contents of Volume 1

1. Overview of Hardware and Software Features..................................................... 1-1


1.1. Introduction .......................................................................................................... 1-1
1.2. Operators Panel .................................................................................................. 1-2
1.2.1.

LCD Display ..........................................................................................................1-2

1.2.2.

Electromechanical Totalizers.................................................................................1-2

1.2.3.

Diagnostic and Program LEDs...............................................................................1-2

1.2.4.

Active Alarm LED..................................................................................................1-2

1.2.5.

Alpha Shift LED.....................................................................................................1-2

1.2.6.

Operator Keypad ...................................................................................................1-2

1.3. Passive Backplane Mother Board....................................................................... 1-4


1.4. Back Panel Terminal Module............................................................................... 1-6
1.4.1.

Back Panel Terminations.......................................................................................1-6

1.4.2.

Extended Back Panel ............................................................................................1-7

1.5. Central Processor Module................................................................................... 1-8


1.6. Input/Output (I/O) Modules .................................................................................. 1-9
1.6.1.

Photo-Optical Isolation ........................................................................................ 1-10

1.6.2.

Digital I/O Modules.............................................................................................. 1-11

1.6.3.

Serial Communication Modules ........................................................................... 1-12

1.6.4.

Process I/O Combination Modules....................................................................... 1-16

1.7. Operating Power ................................................................................................ 1-17


1.8. Firmware and Software...................................................................................... 1-19
1.8.1.

Interrupt-Driven CPU........................................................................................... 1-19

1.8.2.

Cycle Time.......................................................................................................... 1-19

1.8.3.

On-line Diagnostics and Calibration..................................................................... 1-19

1.8.4.

PC Communications Interface ............................................................................. 1-19

1.8.5.

OmniCom Configuration PC Software ............................................................... 1-20

1.8.6.

Year 2000 Compliance ........................................................................................ 1-20

1.9. Initializing Your Flow Computer ........................................................................ 1-21

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Volume 1

System Architecture and Installation

2. Process Input/Output Combination Module Setup ............................................. 2-1


2.1. Introduction...........................................................................................................2-1
2.2. Features of the I/O Combo Modules....................................................................2-1
2.2.1.

Setting the Address of the Combo Modules........................................................... 2-2

2.2.2.

Hardware Analog Configuration Jumpers .............................................................. 2-2

2.2.3.

Process I/O Combo Module Addresses Versus Physical I/O Points ...................... 2-2

2.2.4.

Assigning Specific Signal Inputs ........................................................................... 2-3

2.2.5.

Sample Omni Flow Computer Configuration Charts .............................................. 2-4

2.3. The A and B Combo I/O Modules ........................................................................2-6


2.3.1.

A and B Combo Module Non-Selectable or Selectable Address ............................ 2-7

2.3.2.

The A Type Combo I/O Module............................................................................. 2-8

2.3.3.

The B Type Combo I/O Module........................................................................... 2-10

2.4. The E/D and E Combo Modules.........................................................................2-11


2.4.1.

The E/D Type Combo I/O Module ....................................................................... 2-11

2.4.2.

The E Type Combo I/O Module........................................................................... 2-12

2.5. The H Type Combo I/O Module..........................................................................2-13


2.6. The HV Type Combo I/O Module .......................................................................2-15
2.7. The SV Type Combo I/O Module........................................................................2-16

3. Mounting and Power Options ................................................................................ 3-1


3.1. Mechanical Installation.........................................................................................3-1
3.1.1.

Panel Mounting..................................................................................................... 3-1

3.1.2.

Nema 4 / 4X Configurations .................................................................................. 3-2

3.1.3.

Nema 7 Specification............................................................................................ 3-2

3.2. Input Power...........................................................................................................3-4


3.2.1.

AC Power ............................................................................................................. 3-4

3.2.2.

DC Power ............................................................................................................. 3-4

3.2.3.

Safety Considerations ........................................................................................... 3-4

3.3. Power Terminals...................................................................................................3-5


3.3.1.

CE Equipment Power Terminals ........................................................................... 3-5

3.3.2.

Extended Back Panel Power Terminals ................................................................ 3-6

3.4. Power Supply Module Switching Regulator .......................................................3-8

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iii

Omni 6000 / Omni 3000 User Manual

Contents of Volume 1

4. Connecting to Flowmeters..................................................................................... 4-1


4.1. Turbine Flowmeter (A or B Combo Module) ....................................................... 4-1
4.2. Wiring Flowmeter Signals to E Type Combo Modules ...................................... 4-2
4.3. Faure Herman Turbine Meters (E Combo Module).......................................... 4-3
4.4. Pulse Fidelity and Integrity Checking with E Type Combo Modules ................ 4-4

5. Connecting to Transducers and Transmitters ..................................................... 5-1


5.1. Wiring the Input Transducers.............................................................................. 5-1
5.2. Wiring of a Dry C Type Contact......................................................................... 5-2
5.3. Wiring RTD Probes .............................................................................................. 5-3
5.4. Wiring Densitometers .......................................................................................... 5-4
5.4.1.

Wiring Densitometer Signals to an E/D Type Combo Module ................................5-4

5.4.2.

Solartron Densitometers......................................................................................5-4

5.4.3.

Sarasota Densitometers ......................................................................................5-6

5.4.4.

UGC Densitometers ............................................................................................5-8

5.5. Wiring of Honeywell ST3000 Transmitters .................................................... 5-10


5.6. Wiring Micro Motion Transmitters.................................................................. 5-11
5.6.1.

Connecting Micro Motion RFT9739 Transmitter to A Type or E Type Process


I/O Combination Modules .................................................................................... 5-11

5.6.2.

Connecting Micro Motion RFT 9739 via RS-485 Serial Communications........... 5-12

5.6.3.

Connecting Micro Motion RFT9739 via Serial RS-232-C to 485 Converter ........ 5-13

6. Connecting Analog Outputs and Miscellaneous I/O Including Provers............. 6-1


6.1. Analog Outputs .................................................................................................... 6-1
6.2. Digital Inputs/Outputs .......................................................................................... 6-2
6.2.1.

Wiring a Digital Point as an Input or an Output ......................................................6-2

6.2.2.

Connecting Various Digital I/O Devices .................................................................6-4

6.3. Provers ................................................................................................................. 6-5

iv

6.3.1.

Connecting Pipe Prover Detector Switches............................................................6-5

6.3.2.

Interfacing to a Brooks Compact Prover..............................................................6-5

6.3.3.

Controlling the Plenum Pressure of a Brooks Compact Prover ............................6-6

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Volume 1

System Architecture and Installation

7. Connecting to Serial Devices................................................................................. 7-1


7.1. Serial Port Connection Options...........................................................................7-1
7.2. Connecting to Printers .........................................................................................7-2
7.2.1.

Connecting to a Dedicated Printer (Port 1) ............................................................ 7-2

7.2.2.

Connecting to a Shared Printer (Port 1) ................................................................ 7-3

7.2.3.

Print Sharing Problems ......................................................................................... 7-3

7.3. Connecting to a Personal Computer and Modem ..............................................7-4


7.4. Peer-to-Peer Communications and Multi-drop Modes .......................................7-6
7.4.1.

Peer-to-Peer RS-485 Two-wire Multi-drop Mode ................................................... 7-6

7.4.2.

Peer-to-Peer via RS-232-C Communications ........................................................ 7-7

7.4.3.

Keying the Modem or Radio Transmitter Carrier in Multi-drop Applications ........... 7-7

7.4.4.

RS-485 Four-wire Multi-drop Mode ....................................................................... 7-8

7.5. Connecting to a SCADA Device...........................................................................7-9


7.6. Interfacing the Fourth Serial Port to an Allen-Bradley KE Module ...............7-10

8. Diagnostic and Calibration Features .................................................................... 8-1


8.1. Introduction...........................................................................................................8-1
8.2. Calibrating in the Diagnostic Mode .....................................................................8-2
8.2.1.

Entering The Diagnostic Mode .............................................................................. 8-2

8.2.2.

Display Groups in the Diagnostic Mode................................................................. 8-3

8.2.3.

Leaving The Diagnostic Mode............................................................................... 8-3

8.3. Calibration Instructions........................................................................................8-4

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8.3.1.

Calibrating A Voltage or Current Analog Input....................................................... 8-4

8.3.2.

Calibrating an RTD Input Channel......................................................................... 8-5

8.3.3.

Calibrating a 4 to 20 mA Digital to Analog Output ................................................. 8-7

8.3.4.

Verifying the Operation of the Digital I/O Points .................................................... 8-8

Omni 6000 / Omni 3000 User Manual

Contents of Volume 1

9. Flow Computer Specifications .............................................................................. 9-1


9.1. Environmental ...................................................................................................... 9-1
9.2. Electrical............................................................................................................... 9-1
9.3. Microprocessor CPU............................................................................................ 9-1
9.4. Backplane............................................................................................................. 9-2
9.5. Process Input/Output Combo Modules .............................................................. 9-2
9.6. Flowmeter Pulse Inputs ....................................................................................... 9-2
9.7. Detector Switch Inputs ........................................................................................ 9-3
9.8. Detector Switch Inputs of E Combo Module ...................................................... 9-3
9.9. Analog Inputs ....................................................................................................... 9-3
9.10. RTD Inputs............................................................................................................ 9-3
9.11. Analog Outputs .................................................................................................... 9-4
9.12. Control Outputs/Status Inputs ............................................................................ 9-4
9.13. Multi-bus Serial I/O Interface ............................................................................... 9-5
9.13.1. RS-232 Compatible ...............................................................................................9-5
9.13.2. RS-485..................................................................................................................9-5

9.14. Operator Keypad.................................................................................................. 9-5


9.15. LCD Display .......................................................................................................... 9-5
9.16. Electromechanical Counters............................................................................... 9-6
9.17. Operating Mode Indicator LEDs.......................................................................... 9-6
9.18. Security................................................................................................................. 9-6

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Volume 1

System Architecture and Installation

Figures of Volume 1
Fig. 1-1.

Features of the Operator Front Panel ................................................................................ 1-3

Fig. 1-2.

Passive Backplane Motherboard Omni 3000 ..................................................................... 1-4

Fig. 1-3.

Passive Backplane Motherboard Omni 6000 ..................................................................... 1-5

Fig. 1-4.

Back Panel Terminations Omni 6000 and Omni 3000........................................................ 1-6

Fig. 1-5.

Extended Back Panel - Omni 6000 (left); Omni 3000 (right) .............................................. 1-7

Fig. 1-6.

Central Processor Module - Jumper Settings ..................................................................... 1-8

Fig. 1-7.

Matching the I/O Modules to the Back Panel Terminations ................................................ 1-9

Fig. 1-8.

Photo-optical Isolation - How It Works ............................................................................. 1-10

Fig. 1-9.

Digital I/O Module Model # 6011 - Jumper Settings ......................................................... 1-11

Fig. 1-10. RS-232/485 Module #68-6205 Showing Selection Jumpers and LED Indicators .............. 1-12
Fig. 1-11. Layout of Jumper Blocks Showing RS-232/485 Formats.................................................. 1-13
Fig. 1-12. Back Panel Wiring of the RS-232/485 Module #68-6205 ................................................. 1-14
Fig. 1-13. Dual RS-232 Serial I/O Module Model - Jumper Settings................................................. 1-15
Fig. 1-14. Power Supply Module Model # 68-6118........................................................................... 1-18
Fig. 2-1.

Sample Configuration Chart (Blank) - Omni 3000.............................................................. 2-4

Fig. 2-2.

Sample Configuration Chart (Blank) - Omni 6000.............................................................. 2-5

Fig. 2-3.

The A and B Combo I/O Module - Configuration Jumpers ................................................. 2-6

Fig. 2-4.

A and B Combo Module - Non-Selectable / Selectable Address......................................... 2-7

Fig. 2-5.

A Type Combo Module - Flow Pulse Jumper Settings (Channel 3 or Channel 4) ............... 2-8

Fig. 2-6.

A Type Combo Module - Analog Input Jumper Settings..................................................... 2-9

Fig. 2-7.

B Type Combo Module - Jumper Settings - Frequency Densitometer Setup .................... 2-10

Fig. 2-8.

E/D Type Combo Module - Jumper Settings.................................................................... 2-11

Fig. 2-9.

E Type Combo Module - Jumper Settings ....................................................................... 2-12

Fig. 2-10. H Type Combo Module - Jumper Settings ....................................................................... 2-13


Fig. 2-11. HV Type Combo Module - Jumper Settings..................................................................... 2-15
Fig. 2-12. Omni Multivariable Interface (SV Type Combo) Module Model 68-6203 - Jumper
Settings ........................................................................................................................... 2-16
Fig. 3-1.

Panel Mounting - Omni 6000 (upper), Omni 3000 (lower) .................................................. 3-1

Fig. 3-2.

Input Power Terminals - Omni 3000 (upper), Omni 6000 (lower) ....................................... 3-5

Fig. 3-3.

Input Power Terminals - Extended Back Panel (Omni 6000 only) ...................................... 3-6

Fig. 3-4.

Example of Typical Back Panel Assignments (Omni 6000)................................................ 3-7

Fig. 3-5.

Example of Typical Back Panel Assignments (Omni 3000)................................................ 3-7

Fig. 3-6.

Power Supply Module Model 68-6118................................................................................ 3-8

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vii

Omni 6000 / Omni 3000 User Manual

Figures of Volume 1

Fig. 4-1.

Connecting to a Turbine Pre-amp (A or B Combo Modules) ...............................................4-1

Fig. 4-2.

Wiring to Turbine Pre-Amps (E Type Combo Modules Only)..............................................4-2

Fig. 4-3.

Wiring of Faure Herman Pre-amp Using Omni 24 VDC .....................................................4-3

Fig. 4-4.

Wiring of Faure Herman Pre-amp Using External 24 VDC...............................................4-3

Fig. 4-5.

Connecting Dual Coil Turbines for Pulse Fidelity Checking ................................................4-4

Fig. 5-1.

Wiring the 4-20 mA Inputs (Input Channels 1 & 2 shown)...................................................5-1

Fig. 5-2.

Wiring for Dry C Type Contact ...........................................................................................5-2

Fig. 5-3.

Wiring a 4-Wire RTD Temperature Probe ..........................................................................5-3

Fig. 5-4.

Wiring a Solartron Densitometer with Safety Barriers to a B Type I/O Combo Module ...5-4

Fig. 5-5.

Wiring a Solartron Densitometer without Safety Barriers to a B Type I/O Combo


Module...............................................................................................................................5-5

Fig. 5-6.

Wiring a Sarasota Densitometer with Safety Barriers to a B Type I/O Combo Module....5-6

Fig. 5-7.

Wiring a Sarasota Densitometer without Safety Barriers to a B Type I/O Combo


Module...............................................................................................................................5-7

Fig. 5-8.

Wiring a UGC Densitometer with Safety Barriers to a B Type I/O Combo Module..........5-8

Fig. 5-9.

Wiring a UGC Densitometer without Safety Barriers to a B Type I/O Combo Module .....5-9

Fig. 5-10. Wiring of a Honeywell Smart Transmitter ...................................................................... 5-10


Fig. 5-11. Wiring of a Micro Motion RFT9739 Field-Mount (Explosion-Proof) Transmitter.............. 5-11
Fig. 5-12. Wiring of a Micro Motion RFT9739 Field-Mount (Explosion-Proof) Transmitter Via
Two-wire RS-485 Communications (Serial I/O Module #68-6205) .................................... 5-12
Fig. 6-1.

Wiring Devices to the Flow Computers Analog Outputs.....................................................6-1

Fig. 6-2.

Wiring of a Digital I/O Point as an Input .............................................................................6-2

Fig. 6-3.

Wiring of a Digital I/O Point as an Output ..........................................................................6-3

Fig. 6-4.

Connecting Digital I/O Devices to the Flow Computer ........................................................6-4

Fig. 6-5.

Wiring to a Brooks Compact Prover ................................................................................6-5

Fig. 6-6.

Controlling the Plenum Pressure of a Brooks Compact Prover ........................................6-6

Fig. 7-1.

Connecting a Printer to Serial Port #1 of the Flow Computer..............................................7-2

Fig. 7-2.

Connecting Several Flow Computers to a Shared Printer...................................................7-3

Fig. 7-3.

Direct Connect to a Personal Computer - DB25 Female Connector (Using Port #2 as an


example)............................................................................................................................7-4

Fig. 7-4.

Direct Connect to a Personal Computer - DB9 Female Connector .....................................7-5

Fig. 7-5.

Connecting Port #2 to a Modem.........................................................................................7-5

Fig. 7-6.

Wiring of Several Flow Computers using the Peer-to-Peer Feature via RS-485
Communications in Two-wire Multi-drop Mode ...................................................................7-6

Fig. 7-7.

Wiring of Several Flow Computers in the Peer-to-Peer Mode using RS-232-C


Communications. ...............................................................................................................7-7

viii

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System Architecture and Installation

Fig. 7-8.

Wiring of Multiple Flow Computers to a PLC Device Via RS-485 Communications in


Four-wire Multi-drop Mode................................................................................................. 7-8

Fig. 7-9.

Typical Wiring of Port #3 to a SCADA Device via Modem ................................................. 7-9

Fig. 7-10. Wiring Serial Port #4 to Allen-Bradley KE Communications Module.............................. 7-10


Fig. 8-1.

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Figure Showing Calibration of RTD Input Channel............................................................. 8-6

ix

Volume 1

System Architecture and Installation

1. Overview of Hardware and Software


Features
1.1.
BASIC FEATURES - Omni
flow computers are
applicable to liquid and gas
flow measurement, control
and communication systems,
and custody transfer
operations. Its basic features
are:
q 32-bit processing with
math co-processor for
fast, multi-tasking
execution
q 500 msec calculation
cycle
q Plug-in, assignable digital,
serial and combination I/O
modules
q Point-to-point digital
transmitter interface
q 14-bit A/Ds, temperature
trimmed
q No I/O multiplexers, no
potentiometers
q Photo-optical Isolation of
each I/O point
q Meter pulse fidelity
checking
q Optional Honeywell and
Rosemount digital
transmitter interface
modules
q Dual LEDs indicate
active/fused digital I/O
q Selectable digital I/O,
individually fused
q Standard, field-proven
firmware no need for
custom programming
q User-configurable control
logic
q Up to 4 flow/pressure
control loops
q User-configurable
variables for displays and
reports
(Continues)

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Introduction

Omni 3000 and Omni 6000 Flow Computers are reliable, easy to use,
uniquely versatile measurement instruments. They are factory-programmed for
single or multiple meter run configurations to measure crude oils, refined
products, NGLs, LPGs, ethylene, propylene, natural gas, and specialty gases.
Measurement of other flowing products can also be provided.
Extensive communications capability enables the Omni 6000 to be used in a
variety of Master/Slave configurations for high-speed data transfer applications,
and as a large communication submaster. The flow computer can also be
hardware configured as a medium-size Remote Terminal Unit (RTU) with
significant digital I/O capability.
Your Omni Flow Computer connects to various sensors monitoring pipeline flow
in your transmission, petrochemical or process measurement application. It
calculates, displays and prints data that will be used for operational or billing
functions.
The computer is configured to match your piping system requirements. Its nonrestrictive bus design permits any combination of inputs and outputs to meet
most metering, flow and valve control, and communication requirements.
Plug-in modules furnish the input and output channels as needed and provide
an assurance of maximum product life by higher accuracy measurement
technologies such as meter pulse fidelity checking, and Rosemount and
Honeywell digital transmitter interface modules. Up to 4 serial ports in some
models are available for printing reports and other communications tasks. All
I/O modules are quality tested and temperature trimmed to optimize the 14-bit
analog resolution, and burned-in before shipment for field installation.

1-1

Chapter 1

Overview of Hardware and Software Features

1.2.
BASIC FEATURES (Continued)
q Data archive and report
storage
q Modbus peer-to-peer
communications to
38.4kbps for PLC/DCS
q Real-time dial-up for
diagnostics
q International testing
q Includes OmniCom
configuration software
q Three year warranty

Operators Panel

The operators panel shown (Fig. 1-1) is standard for all applications and is
used to display and enter all data. All data can also be accessed via any of the
serial ports.

1.2.1.

LCD Display

The 4-line by 20-alpha-numeric character, back-lit Liquid Crystal Display is


updated every 200 ms. It displays all messages and system variables in English
language engineering units. Backlighting and display viewing angle are
adjustable from the keypad (press [Setup] then [Display] and follow the
displayed instructions).

1.2.2.

Electromechanical Totalizers

Three non-resetable, 6-digit electromechanical counters are included on the


front panel for non-volatile backup totalizing. They can be programmed to count
gross, net, mass or energy units at any rate up to 10 counts per second.

1.2.3.

Diagnostic and Program LEDs

These dual-color LEDs indicate when the user is in the Diagnostic Mode
calibrating the I/O modules, or when in the Program Mode changing the
configuration of the computer. The LEDs change from green to red after a valid
password is requested and entered. The computer is in the normal Display
Mode when neither of these LEDs are on.

1.2.4.

Active Alarm LED

New unacknowledged alarms cause this LED to glow red. This changes to
green as soon as the alarm is acknowledged by pressing the [Cancel/Ack] key
on the keypad.

1.2.5.
INFO - Pressing the [Alpha
Shift] key twice will put the
shift lock on. The shift lock is
canceled by pressing one
more time or automatically
after the [Display/Enter] key
is pressed.
Help System - These
computers are equipped with
a powerful context-sensitive
help system. Press the
[Help] key (bottom right)
twice to activate the help
displays. Cancel the help
screens by pressing the
[Prog] key.

1-2

Alpha Shift LED

This LED glows green to show that the next key only will be shifted. A red LED
indicates that the shift lock is on.

1.2.6.

Operator Keypad

Control of the flow computer is via the 34-button alphanumeric membrane


keypad, with tactile domes and audio feedback. Through the keypad you have
the capability to configure your system, access and modify calibration data online, and view or print process data. Configuration data can also be entered
remotely by serial port and is stored in battery backed-up CMOS SRAM
memory. Passwords and an internal program inhibit switch provide tamperproof security.

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Volume 1

System Architecture and Installation

DIAGNOSTIC LED
Glows green when in the
Diagnostic Mode. Glows
red when a valid
password is entered.

LCD DISPLAY
Is 4 lines by 20
characters. Backlight and
viewing angle are
adjustable via the keypad.

Flowrate
FT-101
Cumulative
FT-101

PROGRAM LED
Glows green when in the
Program Mode. Glows red
when a valid password is
entered.

BBL/Hr
1550.5
BBLS
234510

Total A

Total B

Total C

000682

009456

023975

DIAG/PROG KEY
Used to access
Diagnostic and Program
Modes.

Diagnostic

Alpha Shift

Diag
Prog

OPERATOR KEYPAD
Has 34 keys, domed
membrane with tactile
and audio feedback.

Alpha
Shift
Net

Gross

Press

Time

Counts

SPACE/CLEAR /
CANCEL/ACK KEY
Used to clear data and
insert spaces in the
Program Mode. It is also
used to cancel key press
sequences and, in the
Display Mode,
acknowledge alarms.

Fig. 1-1.

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Prove

,
Cancel / Ack

Space
Clear

Status

0
Input

Setup

THREE-FUNCTION KEYS
These activate process
variable or alpha-numeric
character functions.

Product

Output

Analysis

Alarms

Batch

ALPHA SHIFT LED


Glows green for a single
character shift. Glows red
when the shift lock is on.

Meter

Preset

F
/

Orifice

Factor

Control

D.P.

Print

Density

SG/API

Energy

Temp

Mass

B
%

&

ACTIVE ALARM LED


Glows red when a new
alarm occurs. Glows
green when an
acknowledged alarm
exists.

Active Alarm

Program

ARROW KEYS
Used to move the cursor
and scroll displays. Also
used as software zero
and as span control
during calibration.

THREE 6-DIGIT,
ELECTROMECHANICAL
COUNTERS
These non-resetable
counters are assigned via
the keypad.

X
+

Help

Display
Enter

DISPLAY/ENTER / HELP
KEY
Used to enter a key press
sequence and to access
the Help System.

Features of the Operator Front Panel

1-3

Chapter 1

Overview of Hardware and Software Features

1.3.
INFO - Passive backplane
simply means that no active
circuitry is contained on it.
The active circuitry is
contained on the modules
that plug into it.

Passive Backplane Mother Board

Mounted on the passive backplane are DIN standard connectors which are
bussed in two sections. The front section is a high performance, 16-bit bus
which accepts the Central Processor Module. The Omni 6000 computer has 3
other connectors available in this section to accept memory expansion and
future product enhancements.
The rear 8-bit I/O bus section comprises 10 connectors on the Omni 6000 and 4
on the Omni 3000, which can accept any type of optically isolated I/O module
manufactured by Omni. The rearmost connector on both computers accepts the
system AC/DC power supply module. Dual ribbon cable assemblies (Omni
6000) and a single ribbon cable (Omni 3000) connect the I/O connectors on the
backplane to the back panel terminals. (See Fig. 1-2 below and Fig. 1-3 on
facing page.)

CAUTION!

These units have an integral


cabinet latching mechanism
which first must be
disengaged by lifting the
bezel upwards, before
withdrawing the unit from the
case.

Fig. 1-2.

1-4

Passive Backplane Motherboard Omni 3000

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CAUTION!

System Architecture and Installation

These units have an integral


cabinet latching mechanism
which first must be
disengaged by lifting the
bezel upwards, before
withdrawing the unit from the
case.

Fig. 1-3.

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Passive Backplane Motherboard Omni 6000

1-5

Chapter 1

Overview of Hardware and Software Features

1.4.

Back Panel Terminal Module

The AC receptacle of the Omni 6000 and Omni 3000 back panel is a power line
filter with a separate AC fuse holder. The AC power is contained on a separate
four-conductor cable which plugs into the power supply. The power supply used
with this version is a Model 68-6118; no physical fuses (see 1.7. Operating
Power).

1.4.1.

Back Panel Terminations

The Omni 6000 terminal blocks are identified TB1 through TB10 with terminals
marked 1 through 12 for each block. These provide 120 circuit paths to the
passive backplane. The DC terminals are on TB11.
The Omni 3000 terminal blocks are identified as TB1 through TB4, with
terminals marked 1 through 12 for each block. These provide 48 circuit paths to
the passive backplane. The DC terminal is on TB5.

Back Panel Fuses - All DC


fuses are 3 amp fast-blow
manufactured by Littlefuse,
Model 225.003. All AC fuses
are amp slow-blow
manufactured by Littlefuse,
Model 229.500.

Fig. 1-4.

1-6

Back Panel Terminations Omni 6000 and Omni 3000

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System Architecture and Installation

1.4.2.

Extended Back Panel

Several flow computer mounting options are available with the extended back
panel. Screw type terminals are provided for AC and DC power. Extended 64conductor ribbon cables and the AC cables are provided with a standard length
of 5 feet.
For the Omni 6000 (dimensions: 3 x 18), this panel incorporates all the
terminal blocks TB1 through TB10, with terminals marked 1 through 12. In
addition to the terminal blocks, extra DC (fused), return and shield terminals are
provided for TB1 through TB8.
The Omni 3000 extended back panel (dimensions: 3 x 8) also incorporates
all the terminal blocks TB1 through TB4, with terminals marked 1 through 12. In
addition to the terminal blocks, extra DC (fused), return and shield terminals are
provided for TB1 and TB2.

Extended Back Panel


AC/DC Fuses - All DC fuses
are amp fast-blow
manufactured by Littlefuse,
Model 225.250. The AC fuse
is amp slow-blow
manufactured by Littlefuse,
Model 239.500. The fuse for
the back panels AC
receptacle is a 5x20mm,
amp slow-blow.

Fig. 1-5.

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Extended Back Panel - Omni 6000 (left); Omni 3000 (right)

1-7

Chapter 1

Overview of Hardware and Software Features

1.5.

Central Processor Module

This module contains the Motorola 16/32-bit microprocessor operating at 16


MHz, a maximum of 512 kbytes of SRAM memory, 1 Mbyte of EPROM
program memory, math coprocessor and time of day clock. Positions U3 and
U4 on the Central Processor Module contain the program EPROMs. The
hardware real-time clock will continue to operate even when power loss to the
computer occurs. Time of power failure is logged and printed when the power is
restored.

CAUTION!

POTENTIAL FOR DATA


LOSS!
RAM Battery Backup Omni flow computers leave
the factory with a fully
charged Ni-Cd battery as
RAM power backup. RAM
data, including user
configuration and I/O
calibration data, may be lost
if the flow computer is
disconnected from external
power for more than 30 days.
Observe caution when
storing the flow computer
without power being applied
for extended periods of time.
The RAM back-up battery is
rechargeable and will be fully
charged after power has
been applied for 24 hours.

Math
Processor

Program
EPROM

Program
RAM

Archive
RAM

Backup
Batttery

J1

J2

EPROM Size
1 OR 4 Meg Bit
Select 4 Meg
As Shown

J3

Fig. 1-6.

1-8

Central
Processor

System Watchdog
J3 In = Enabled
J3 Out = Disabled
(Always Enabled)

Central Processor Module - Jumper Settings

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System Architecture and Installation

1.6.

Input/Output (I/O) Modules

Omni flow computers utilize an I/O bus system. All I/O is modular and plug-in
for easy field maintenance and replacement. I/O circuitry is also photo-optically
isolated from all field wiring which makes it relatively immune to electrical noise
and prevents damage to the electronics.
Your Omni Flow Computer has a combination of 3 types of I/O modules:
o Digital I/O Modules
o Serial I/O Modules
o Process I/O Combo Modules
A and B Type Combo Modules
E and E/D Type Combo Modules
H Type Combo Modules
Almost any combination of I/O mix can be accommodated in the flow computer.
The only limitations are the number of I/O connectors (4 on Omni 3000, 10 on
Omni 6000) and the number of wires connecting them to the back panel field
wiring terminals (48 for Omni 3000, 120 for Omni 6000).
Your Omni Flow Computer has a standard order in which the modules are
plugged-in (Fig. 1-7; also see Fig. 1-2 and Fig. 1-3). This provides a standard
termination layout.

TB6

TB7

TB8

TB9

TB10

24

Digital I/O 1-12


12
13

TB2

TB3

TB4

24

Fig. 1-7.

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TB1

Combo I/O # 2

Combo I/O # 6

Combo I/O # 1

TB5

Combo I/O # 5

Serial I/O 3 & 4

TB4

Combo I/O # 4

Serial I/O 1 & 2

TB3

Combo I/O # 3

Digital I/O 13-24

TB2

Combo I/O # 2

12
13

Digital I/O 1 - 12

TB1

Omni 3000
Serial I/O 1 & 2

Omni 6000

Combo I/O # 1

INFO - Mother board


connectors do not have a
specific address. These are
pre-established at the
factory. Each Omni Flow
Computer will be supplied
with a termination diagram
indicating these settings.

Matching the I/O Modules to the Back Panel Terminations

1-9

Chapter 1

Overview of Hardware and Software Features

1.6.1.
Photo-Optical Isolation Transducer signals are
converted by the LED into
high frequency pulses of
light. These are sensed by
the photo-transistor which
passes the signal to the flow
computer.
Note that no electrical
connection exists between
the transducers and the
computer circuits.

Photo-Optical Isolation

The microprocessor circuitry is isolated via photo-optical devices from all field
wiring to prevent accidental damage to the electronics, including that caused by
static electricity. Photo-optical isolation also inhibits electrical noise from
inducing measurement errors. Independent isolation of each process input
provides high common-mode rejection, allowing the user greater freedom when
wiring transmitter loops. Furthermore, it minimizes ground loop effects and
isolates and protects your flow computer from pipeline EMI and transients.

Pipeline
Transducer
Signals That
May Pass On
Damaging
Transient
Noise
Fig. 1-8.

1-10

Opto Coupler IC

LED

Photo
Transistor

Isolated
Transducer
Signals
Passed On
To Sensitive
Computer
Circuits

Photo-optical Isolation - How It Works

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Volume 1

System Architecture and Installation

1.6.2.
INFO - Some Digital I/O
modules have 12
replaceable fuses; one fuse
for each I/O point. Other
modules have electronic
fuses that trip when
overloaded and
automatically reset when
the fault condition is
removed.

Digital I/O Modules

Digital I/O modules provide discrete inputs and outputs to control provers,
samplers, injection pumps, motor operated valves (MOVs) and to provide remote
totalizing. Each digital module provides 12 digital I/O points with each point able
to be configured as either an input or output. The Omni 3000 normally has one
digital I/O module. Whereas, the 6000 can have a maximum of two digital
modules, resulting in 24 digital I/O points. The digital I/O module normally
occupies I/O Slots 1 and 2 on the Omni 6000 backplane, and I/O Slot 1 on Omni
3000.
Address jumpers on the digital I/O module are used to configure the module as
either module D1 or D2. Digital I/Os 1 through 12 are allocated to module D1
and 13 through 24 are allocated to D2.

JP1 In = Dig. 1 Rising Edge Trigger


JP2 In = Dig. 1 Falling Edge Trigger
JP3 In = Dig. 2 Rising Edge Trigger
JP4 In = Dig. 2 Falling Edge Trigger

Interrupt Request (IRQ)


Select Jumpers for
Pipe Prover Detector
(Non-Double Chronometry)

NOTE: If D2 remove all jumpers

Module Address
Jumper

Select D1

Select D2

Green LED On
Point Active

I/O Point LEDs - Each


digital I/O point has 2 LEDs.
One LED illuminates green
when the I/O point is active
and the other illuminates
green or red when a fault
condition exists. The fault
LED illuminates green when
an input over voltage
condition exists. An output
short circuit causes the fault
LED to illuminate red.

Individual Fuses
for Each I/O Point

F3

F2

F1

F6

F5

F4

F9

F8

F7

F12

F11

F10

I/O Point
#01
Dual (Red/Green)
Fuse Blown LED

Red On

= Sourcing
Current
Green On = Sinking
Current

#12

Digital I/O Point


LED Indicators

Fig. 1-9.

Digital I/O Module # 6011 Jumper Settings

IRQ, (Interrupt request) jumpers are provided on digital I/O modules for
interfacing to pipe prover detector switches. This feature applies only to liquid
measurement applications.
These jumpers are only used to configure digital I/O point 1 or digital I/O point 2
on module D1. All IRQ jumpers should be removed from D2 if a D2 module is
installed.

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1-11

Chapter 1

Overview of Hardware and Software Features

1.6.3.

Serial Communication Modules

RS-232/485 Serial I/O Module Model # 68-6205


INFO - Up to 12 flow
computers and/or other
compatible serial devices can
be multi-dropped using
Omnis proprietary RS-232-C
serial port. Thirty-two
devices may be connected
when using the RS-485
mode. Typically, one serial
I/O module is used on the
Omni 3000, providing two
ports. A maximum of two
serial modules can be
installed in the Omni 6000,
providing four ports.

Multivariable Transmitting
Devices - In addition to the
Serial I/O Module # 68-6205,
the flow computer must also
have an SV Module to
communicate with
multivariable transmitters.
This serial module is
jumpered to IRQ 3 when
used in combination with an
SV Module. Without an SV
Module, the jumper is placed
at IRQ 2. The SV Module
can only be used with this
serial module (68-6205) and
is not compatible with the
Serial I/O Module # 68-6005.
For more information, see
Technical Bulletin # TB980503.

Serial I/O Module # 68-6205 is capable of handling two communications ports


Each serial communication port is individually optically isolated for maximum
common-mode and noise rejection. Although providing RS-232C signal levels,
the tristate output design allows multiple flow computers to share one serial link.
Communication parameters such as baud rate, stop bits and parity settings are
software selectable.
In addition to RS-232, jumper selections have been provided on each port to
allow selection of RS-485 format. With this option, a total of two RS-485 ports
are available on each module.

Address Selection
Jumpers
Address S1
Selected

Address S2
Selected

LED Indicators
IRQ 2 Selected

Port #2 (4)
Jumpers

Port #1 (3)
Jumpers

Fig. 1-10. RS-232/485 Module #68-6205 Showing Selection Jumpers and


LED Indicators

1-12

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System Architecture and Installation


The RS-232/485 Module has been designed so that RS-232 or RS-485
communications standards can be selected by placement of 16-pin resistor
networks into the correct blocks. The following diagrams show the locations of
blocks JB4, JB5, JB6 for Port #1, and JB1, JB2, JB3 for Port #2 for each
format.

RS-232
JB1 or JB4

JB2 or JB5

RS-485

RS-485 2-WIRE

JB3 or JB6

RS-485
TERMINATED

RS-485 2-WIRE TERMINATED


Terminated/Nonterminated RS-485 - The
RS-485 devices located at
each extreme end of an RS485 run should be
terminated. Note that the
device located at an extreme
end may or may not be an
Omni Flow Computer.

JB1 or JB4

JB2 or JB5

JB3 or JB6

RS-485 2-WIRE NON-TERMINATED


JB1 or JB4

JB2 or JB5

JB3 or JB6

RS-232/485
NON-TERMINATED
RS-232

RS-232/485 4-WIRE

RS-232

RS-485 4-WIRE TERMINATED


JB1 or JB4

JB2 or JB5

JB3 or JB6

RS-485
TERMINATED

RS-485 4-WIRE NON-TERMINATED


JB1 or JB4

RS-232/485
RS-485 2-WIRE NON-TERMINATED
RS-232

RS-232/485 4-WIRE

JB2 or JB5

JB3 or JB6

RS-485 2-WIRE
RS-232

RS-485
TERMINATED

Fig. 1-11. Layout of Jumper Blocks Showing RS-232/485 Formats

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1-13

Chapter 1

Overview of Hardware and Software Features

Omni 6000
(Omni 3000)
Terminal
TB3 (TB2)

Note: Users of Micro


Motion RFT 9739 devices
connected the peer-to-peer
port (Port #2) of the Omni,
please note that the resistor
networks should be
positioned for 2-wire RS-485
and that Terminal (A) from
the RFT 9739 should be
wired to Omni 7 and (B) from
the RFT must be wired to
Terminal 11.

First
Serial
Port

Second
Serial
Port

RS-232-C

RS-485
2-Wire

RS-485
4-Wire

TX

TX-B

TERM

RX

RX-A

GND

GND

GND

RTS

TX-A

RDY

RX-B

TX

TX-B

TERM

RX

RX-A

10

GND

GND

GND

11

RTS

TX-A

12

RDY

RX-B

Fig. 1-12. Back Panel Wiring of the RS-232/485 Module #68-6205

1-14

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Volume 1

System Architecture and Installation


Dual RS-232-Compatible Serial I/O Module Model # 68-6005

INFO - Up to 12 flow
computers can be multidropped to one RS-232C
serial device. Typically, one
serial I/O module is used on
the Omni 3000, providing two
ports. A maximum of two
serial modules can be
installed in the Omni 6000,
providing four ports.

Dual channel serial communication modules can be installed providing two RS232-C ports. Each serial communication port is individually optically isolated for
maximum common-mode and noise rejection. Although providing RS-232C
signal levels, the tristate output design allows multiple flow computers to share
one RS-232 device. Communication parameters such as baud rate, stop bits
and parity settings are software selectable.

S1

Serial Ports 1 & 2


Use the S1 Module
Setting

S0

Serial Ports 3 & 4


Use the S0 Module
Setting

RTS Out
TX Out

Chan. B

RTS Out
TX Out

Chan. A

LED Indicators

RX In
RDY In
RX In

Chan. A
Chan. B

RDY In

Fig. 1-13. Dual RS-232 Serial I/O Module Model - Jumper Settings

Serial Port Assignments


The first port can be configured as a Modbus protocol port. It can also be
configured as a printer port. The printer can be shared between multiple flow
computers. Reports can be printed on a daily, batch end, timed interval or on
demand basis. A reprint function provides backup should you experience printer
problems at any time. Customized report templates are input using the
OmniCom Configuration PC Software.
The second, third, and fourth ports are independent Modbus protocol channels.
The complete database of the flow computer is available for upload and
download. The OmniCom configuration program provided by Omni can use any
of these ports.
The fourth RS-232C can also be set up to communicate with Allen-Bradley PLC
devices.

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1-15

Chapter 1

Overview of Hardware and Software Features

1.6.4.

Process I/O Combination Modules

Meter runs utilize plug-in modules which include all necessary analog/digital
(A/D) converters and control circuitry. User selection of process I/O is available
with combo cards that can be a mix of meter pulse, frequency densitometer,
4-20 mA, 4-wire 100 ohm RTD inputs, and 4-20 mA outputs.
All process measurements such as temperature, pressure, density, and flow are
input via these process I/O combo modules. Each module will handle 4 inputs
of a variety of signal types and provides one or two 4-20 mA analog outputs
(except the SV Module which has six 4-20 mA outputs).
Seven types of combo I/O modules are available: A, B, E, E/D, H, HV and SV.
All modules accept analog and pulse frequency type inputs, except for the H
and HV Modules which interface digitally with Honeywell Smart Transmitters,
and the SV Module which interfaces serially with RS-485 compatible
multivariable transmitters.
The A and B Types use identical I/O boards. Likewise, the E and E/D Modules
are also identical, except for the position of a configuration jumper which
selects the type and address of each module.
INFO - The flow computer
allocates the physical I/O
point numbers according to
the module IDs, not the
position occupied on the
backplane.

Each of the combo modules installed must have a different identity i.e., you
cannot have two or more modules of the same type and address. Valid IDs are:
A1 through A6, B1 through B6, E/D-1 through E/D-6, E1 through E6, H1 through
H6, and SV1 through SV2. Only one HV Module can be installed.
Modules are plugged into DIN type connectors on the passive backplane. Each
backplane connector has 12 circuits which connect to the back panel terminal
strips via ribbon cables. Combo I/O modules are plugged into the backplane
starting at I/O Position #5 (Omni 6000) or I/O Position #3 (Omni 3000) and
working towards Position #10 (Omni 6000) or Position #4 (Omni 3000). The
preferred order is lowest number A Type to highest number H Type, them SV
and HV Modules.
The following chapter deals in more detail with process I/O combo modules and
includes illustrations and jumper settings. (See Chapter 2 Process I/O Combo
Module Setup.)

1-16

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System Architecture and Installation

1.7.
Operating Power - The
indicated power is maximum
and includes the power used
by transmitter loops, etc. It
will vary depending on the
number of modules installed,
the number of current loops
and any digital output loads
connected.

CAUTION!

POTENTIAL FOR DATA


LOSS!
RAM Battery Backup Omni flow computers leave
the factory with a fully
charged Ni-Cd battery as
RAM power backup. RAM
data, including user
configuration and I/O
calibration data, may be lost
if the flow computer is
disconnected from external
power for more than 30 days.
Observe caution when
storing the flow computer
without power being applied
for extended periods of time.
The RAM back-up battery is
rechargeable and will be fully
charged after power has
been applied for 24 hours.

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Operating Power

Omni flow computers can be AC or DC powered.


When AC powered, 120 VAC 50 Watts is applied to the AC plug. For powering
transmitter loops when AC powered, approximately 500 mA at 24 VDC is
available from the DC terminal block. The flow computer can be special ordered
for operation on 220-250 VAC supplies. This requires a modified power supply
unit and a different cord set. AC power to the unit is fused by a 0.5 Amp (5x20
mm) slow-blow fuse located in the AC power receptacle.
To DC power the flow computer, apply 18 to 30 VDC, 50 Watts to the DC
terminal block. DC power into or out of the back panel DC power terminals is
fused by a 3 Amp, 2 AG fast-blow fuse located on the back panel next to the
DC power terminals.
All analog and digital circuits within the flow computer are powered from a 5volt switching regulator located on the power supply module. This is located in
the rear most connector on the computer backplane. The DC power which
supplies the switching regulator either comes directly from the DC terminals on
the back panel of the flow computer (18-30 VDC) or by rectifying the output of
the integral 120 VAC (240 VAC) to 20 VAC transformer. Regulated 5-volt power
is monitored by a 3-4 second shutdown circuit located on the power supply
module. When power is applied to the computer there will be a delay of 3 to 4
seconds before the unit powers up.
A recommended maximum of 500 mA of transducer loop power is available
with a fully loaded Omni system of 6 combo I/O modules, 2 digital I/O modules
and 2 dual serial I/O modules. The Omni must be DC powered if this 500 mA
limit is to be exceeded.
The maximum system configuration of the Omni is 24 process inputs, 12
process outputs, 24 digital I/O points, and 4 serial I/O channels dissipates
approximately 24 Watts. This causes an internal temperature of 15F (8.33C)
over the ambient. The unit should not be mounted in a cabinet or panel where
the ambient inside the cabinet will exceed 110F (43.33C).

1-17

Chapter 1

CAUTION

Overview of Hardware and Software Features

The Power Low and +5 v


Adjust are factory
adjustments that require the
use of special equipment.
DO NOT attempt to adjust.

AC Connector

Fig. 1-14. Power Supply Module Model # 68-6118

1-18

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System Architecture and Installation

1.8.

Firmware and Software

Omni flow computers are supplied with pre-programmed firmware and PC


configuration software which permit a single unit to perform a great diversity of
combined flow measurement tasks, such as:
o Multiple Meter Run Totalizing, Batching, Proving, and Data Archiving
o Flow and Sampler Control
o Direct Interface to Gas Chromatographs and Smart/Multivariable
Transmitters
o Selectable Communications Protocols to Directly Interface to DCS, PLC
and SCADA Host Systems
The flow computer database numbers thousands of data points and provides
the tightest communications coupling yet between SCADA and the metering
system.

1.8.1.

Interrupt-Driven CPU

This is a very important aspect to firmware. It provides for a multi-tasking


environment in which priority tasks can be undertaken concurrently with
unrelated activity. This provides for high-speed digital signals to be output at the
same time as measurement computations and serial communications to a
printer or host computer, without degradation in speed or tasking.
All custody transfer measurement programs are stored in EPROM or Flash
Memory. This prevents damage due to electrical noise, or tampering with the
integrity of calculation specifications. SRAM programming can also be
accommodated.

1.8.2.

Cycle Time

All time-critical measurement functions are performed by the flow computer


every 500 msec. This provides greater accuracy of measurement calculations
and permits a faster response by pipeline operations in critical control functions,
such as opening or closing valves.

1.8.3.

On-line Diagnostics and Calibration

Extensive diagnostic software is built into the system which allows the
technician to locally or remotely debug a possible problem without interrupting
on-line measurement. Calibration of analog signals is performed through the
keypad and software. The system has only two potentiometers, both of which
are on the power supply and are factory set and need no adjustment.

1.8.4.

PC Communications Interface

The wide use of PCs and video display units makes it possible to provide
software for off-line/on-line access to measurement, configuration and
calibration data. Collection of historical reports, including alarms, interval
reports of any time sequence, liquid batch and prove reports, and full remote
technical intervention capabilities are also provided.

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1-19

Chapter 1

Overview of Hardware and Software Features

1.8.5.
INFO - Full details about the
OmniCom configuration
program are documented in
Appendix C.

On-line or off-line configuration of your Omni Flow Computer is possible using


an IBM PC compatible running the OmniCom program supplied with your flow
computer. This powerful software allows you to copy, modify and save to disk
entire configurations. The program also allows you to print customized reports
by inputting report templates that are uploaded to the flow computer.

1.8.6.
INFO - The current firmware
has been fully tested and
assured to be in
conformance to Year 2000
requirements. For more
information, please contact
our technical support staff.

1-20

OmniCom Configuration PC Software

Year 2000 Compliance

Omni flow computer firmware has been tested in conformance to Year 2000
requirements. It will accurately process time- and date-related data after
December 31st, 1999. Software and hardware designed to be used before,
during and after the calendar year 2000 will operate appropriately relating to
date information. All calculating and logic of time-related data will produce the
expected results for all valid date values within the application.

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Volume 1

System Architecture and Installation

1.9.

CAUTION!

POTENTIAL FOR DATA


LOSS!
RAM Battery Backup Omni flow computers leave
the factory with a fully
charged Ni-Cd battery as
RAM power backup. RAM
data, including user
configuration and I/O
calibration data, may be lost
if the flow computer is
disconnected from external
power for more than 30 days.
Observe caution when
storing the flow computer
without power being applied
for extended periods of time.
The RAM back-up battery is
rechargeable and will be fully
charged after power has
been applied for 24 hours.

Initializing Your Flow Computer

A processor reset signal is automatically generated when:


1) Power is applied.
2) The processor reset switch at the rear of the front panel is toggled.
3) The watchdog timer fails to be reset by firmware every 100 milliseconds.
The flow computer will perform a diagnostic check of all program and randomaccess memory whenever any of the above events occur.
The program is stored with a checksum in Non-volatile Read-only Memory. The
program alarms if the calculated checksum differs from the stored checksum.
The most obvious cause of such a problem would be a bent pin on a program
memory chip. The validity of all data stored in RAM memory is checked next.
This data includes totalizers, configuration data and historical data. Any
problems here will cause the computer to initialize the RAM and display the
following message:
RAM Data Invalid
Reconfigure
System
Using OMNI as
Initial Password
If due to the RAM area in the computer not agreeing with the checksum area,
the computer will display the following message:
RAM & Calibrate Data
Invalid, Reconfigure
& Re-calibrate Using
OMNI as Password
Assuming that the EPROM memory and RAM memory are valid, the flow
computer then checks the software configuration against the installed I/O
modules and displays a screen similar to the following:

INFO - For information on


adjusting module
configuration settings, see
Volume 3.

Module S-Ware H-Ware


A-1
Y
Y
B-1
Y
N
D-1
Y
Y
S-1
N
Y
Revision No. 023.70
EPROM Checksum 1B36
A N in the hardware column indicates that a module has been removed since
the software was configured. A N in the software column indicates that a
module has been added. In either case you should make the columns agree by
adding or removing modules or re-configuring the software.

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1-21

Volume 1

System Architecture and Installation

2. Process Input/Output Combination


Module Setup
INFO - User selection of
process I/O is available with
combo cards that can be a
mix of meter pulse, frequency
densitometer, 4-20mA, 4wire 100 ohm RTD inputs,
and fused 4-20mA outputs.
Combo Module Input
Features - The input
characteristics of each
combo module are as follows
(see table on right):
A Type: Each input can be
1-5v; 4-20mA. Inputs #1
and #2 also accept RTD.
Inputs #3 and #4 also
accept flow pulse signals.
B Type: Inputs #1, #2 & #3
can be 1-5v; 4-20mA.
Inputs #1 and #2 also
accept RTD. Input #3 also
accepts flow pulses and
Input #4 is fixed as a
frequency density input.
E/D Type: Inputs #1 and #2
can be 1-5v; 4-20mA and
RTD. Inputs #3 and #4
are frequency density.
E Type: Inputs #1 and #2
can be 1-5v; 4-20mA and
RTD. Inputs #3 and #4
accept flow pulses.
H Type: All inputs are
Honeywell DE Protocol.
HV Type: All inputs are
Honeywell Multivariable
DE Protocol.
SV Type: Each port (#1 and
#2) is capable of RS-485
multi-drop to various
multivariable transmitters.

2.1.

Introduction

All process measurement signals are input via the process I/O combination (or
combo) modules plugged into the backplane of the computer. There currently
are 7 types of combo modules available: A, B, E, E/D, H, HV, and SV Types.
The 7 types of modules are actually manufactured using only 4 types of printed
circuit modules. The first can be configured as either an A or B Module; the
second is used for an E or E/D Module; the third printed circuit is used for an H
or HV Type Module; and the fourth for an SV Module.

2.2.

Features of the I/O Combo Modules

Each combo module (except the SV Module) will handle 4 inputs of a variety of
signal types and provides one or two 4-20 mA analog outputs. The SV Module
has two ports and six 4-20 mA analog outputs. Only the E Combo Module has
Level A pulse fidelity checking and double chronometry proving capabilities.
The input/output capabilities and some of the features of the combo modules
are expressed in the following table.

INPUT/OUTPUT CAPABILITIES AND FEATURES OF EACH I/O COMBO MODULE T YPE


TYPE

INPUT #1

INPUT #2

INPUT #4

LEVEL A
FIDELITY

DOUBLE
CHRONOMETRY

PROVING
A

1-5v; 4-20mA; RTD

1-5v; 4-20mA; RTD

E/D

1-5v; 4-20mA; RTD

1-5v; 4-20mA; RTD

Two
4-20mA

No

No

One
4-20mA

No

No

Frequency Density

Two
4-20mA

No

No

Flow Pulses

Two
4-20mA

Yes

Yes

1-5v; 4-20mA; Flow Pulses


1-5v; 4-20mA
Flow Pulse

Frequency
Density

Honeywell DE Protocol

Two
4-20mA

No

No

HV

Honeywell Multivariable DE Protocol

Two
4-20mA

No

No

Six
4-20mA

No

No

PORT #1
SV

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INPUT #3

ANALOG
OUTPUTS

PORT #2

RS-485 Multi-drop to Various Multivariable Transmitters

2-1

Chapter 2

Process Input/Output Combination Module Setup

2.2.1.

Setting the Address of the Combo Modules

Jumpers are provided on each combo module which allow the user to select the
address needed to access the module. Changing the software functions of the
module is also done by moving the appropriate jumper; i.e., A or B Type, E or
E/D Type.

2.2.2.

Hardware Analog Configuration Jumpers

Other jumpers are provided on each module which select the correct hardware
analog configuration for the type of signal that each input channel will accept.
This allows the same basic hardware module to accept signals such as 4-20
mA, 1-5 VDC, 100 ohm RTD probes and voltage or current pulses from a
turbine, PD meter or digital densitometer.

2.2.3.

IMPORTANT!

Combo I/O modules are


sorted alphabetically and by
low- to-high address. Adding
or removing cards may
change the existing sort if the
Check I/O function is
executed.

Process I/O Combo Module Addresses Versus


Physical I/O Points

A flow computer will usually have several combo modules installed depending
on the number of flowmeter runs to be measured. If for example, 2 A Type, 2 B
Type, 1 E/D Type and 1 E Type Modules were installed, they would normally be
numbered A1, A2, B1, B2, E/D1 and E1. Other address combinations are
acceptable (e.g.: A2, A3, B1, B4, E/D2 & E2 ) as long as each has a unique
identity. In the above example where 6 modules (A1, A2, B1, B2, E/D1 & E1)
are installed, the physical I/O points are mapped as follows. (Note that E/D
modules come before the E modules!)
To standardize, Omni recommends that combo modules should always be
installed starting with the lowest number A Type Module in I/O Slot #5 (Slot #3
in Omni 3000) as shown, with additional modules being installed in ascending
order towards Slot #10 (Slot #4 in Omni 3000).

PROCESS I/O COMBO MODULE ADDRESSES VERSUS PHYSICAL I/O POINTS

2-2

M ODULE IDENTITY

INPUTS

OUTPUTS

BACKPLANE POSITION

PHYSICAL TERMINALS

A1

1-4

1&2

Slot 5

TB5 1-12

A2

5-8

3&4

Slot 6

TB6 1-12

B1

9-12

Slot 7

TB7 1-12

B2

13-16

Slot 8

TB8 1-12

E/D1

17-20

7&8

Slot 9

TB9 1-12

E1

21-24

9 & 10

Slot 10

TB10 1-12

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2.2.4.

Assigning Specific Signal Inputs

The Omni factory pre-assigns the physical I/O points of each flow computer
based on information supplied at time of order. This configuration information is
stored in battery backed-up static CMOS RAM. If you wish to change or add to
these assignments, refer to the section Program Setup in Volume 3, Chapter
2 Flow Computer Configuration and follow these basic rules:
1) Digital densitometer signals can only be assigned to the fourth channel of
each B Type Combo Module, or the third and fourth channel of each E/D
Module.
2) RTD signals can only be assigned to the first or second channel of each
A, B, E/D or E combo module. Whenever possible, avoid using the
second RTD excitation current source of an A Type Combo Module as
this makes the second 4-20 mA output on that module inaccessable.
3) Pulse signals from flowmeters can be assigned only to the 3rd channel of
each combo module and/or the 4th channel of each A Combo Module and
E Combo Module (E/D Combo Modules excepted).
4) Pulse signals to be used for Pulse Fidelity Checking must be connected
to the 3rd and 4th channel of an E Combo Module with the third channel
assigned as the flow input.
5) Use the 3rd and 4th input channels of an E Combo Module for double
chronometry proving.
INFO - The message I/O
Type Mismatch is
displayed if you try to assign
the same physical I/O point
to more than one type of
variable.

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1) Physical I/O points may be assigned to more than one variable (i.e.,
common temperature or pressure sensors) but variable types cannot be
mixed (i.e., the same physical point cannot be assigned to temperature
and pressure, for example)

2-3

Chapter 2

Process Input/Output Combination Module Setup

2.2.5.

Sample Omni Flow Computer Configuration


Charts

The charts (below and facing page) are examples of the configuration chart
supplied with your flow computer. It shows the type of combo modules installed,
the assigned process variables, the I/O point numbers and the jumper settings
for each input channel. To avoid confusion, we recommend that you plan any
changes to the physical I/O setup on such a chart before making any changes.

Fig. 2-1.

2-4

Sample Configuration Chart (Blank) - Omni 3000

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System Architecture and Installation

CUSTOMER________________________ P.O.#____________
S.O.#_______
SOFTWARE________________________ COMPUTER
S/N__________________
MODEL #_________________________
TAG#__________________________

Fig. 2-2.
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Sample Configuration Chart (Blank) - Omni 6000

2-5

Chapter 2

Process Input/Output Combination Module Setup

2.3.

The A and B Combo I/O Modules

All I/O signals of the combo module are converted to the form of high frequency
pulse trains (0 to 25 kHz). These pulse trains are passed through opto-couplers
providing electrical isolation.
All 4 process inputs can accept analog input voltages which are first buffered
with a 1 megohm input buffer and then converted to pulse frequencies using
precision voltage-to-frequency converters. With 2 averaged 500 millisecond
samples, analog conversion resolution is 14 binary bits. Linearity is typically
0.01% and the temperature coefficient is trimmed to better than 15
PPM/F. Current inputs such as 4-20 mA are converted to 1-5 VDC by
jumpering-in a 250 ohm shunt resistor.
The conversion gain of Input Channels 1 and 2 can also be increased by a
factor of 10, allowing low level RTD signals (0.20 - 0.55 VDC) to be accepted.
Input Channels 3 and 4 can also be jumpered to accept pulse signals (0-12
kHz). In this case, the input stage is configured as Schmitt Trigger, whose
threshold is 3.5 VDC and hysteresis 0.5 VDC. The voltage-to-frequency
converter is bypassed in this mode. Input Channel 4 can also be jumpered for
AC coupling and a 1-volt trigger threshold, making it suitable for interfacing to
Solartron type densitometers.
Analog Outputs #1 and #2 are obtained in the reverse fashion. A softwarecontrolled pulse train (100 Hz to 5.0 kHz) is passed through opto-couplers and
converted to a current using precision frequency-to-current converters.
Resolution of these outputs is approximately 12 binary bits. The second analog
output is not available when the module is jumpered as a B Type.

A/B Module Type


Select Jumper

AC / DC Coupling
Channel # 4 Input

Channel #4 Pulse
Input Threshold

Input Channel #4

Input Channel #3

Input Channel #2

Input Channel #1

Module Address
Jumpers
2nd. RTD Excitation Source
or
2nd Digital-Analog Output

Fig. 2-3.

2-6

Input Type Select


Jumpers

The A and B Combo I/O Module - Configuration Jumpers

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System Architecture and Installation


Two RTD excitation current sources (3.45 mA) are available on the combo
module. The second RTD excitation source will not be available if the second 420 mA analog output is in use (see setting of JP12). This is a function of the
number of circuits available from the back panel terminal to each combo
module. On a B Type module the second analog output is not available,
therefore this second RTD excitation source is always available.

2.3.1.

A and B Combo Module Non-Selectable or


Selectable Address

The Combo Type A or B Module can either have a non-selectable address or a


selectable Address.
The non-selectable address type is featured in older versions of the Omni Flow
Computer. The address is programmed into the Programmable Array Logic
(PAL) integrated circuit and is factory set. The module address can only be
changed by replacing the PAL chip.
The selectable type address is featured in current versions of the Omni.
Normally, it is preset at the factory, however it allows the user to change the
address simply by selecting the correct type and address on the selection
jumpers.

Non-Selectable Address

Selectable Address

TYPE B SELECT ONLY


COMBO ADDRESS SELECT
(A0 SHOWN)

Fig. 2-4.

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A and B Combo Module - Non-Selectable / Selectable Address

2-7

Chapter 2

Process Input/Output Combination Module Setup

2.3.2.
INFO - The second analog
output is not available in
cases where JP12 is used to
select the second RTD
excitation current source.
You may be able to avoid
using the second RTD
excitation source and save
losing an analog output by
using an unused excitation
source on another combo
module.

The A Type Combo I/O Module

The A Type Module is the most common configuration. It accepts 4 process


inputs and provides two 4-20 mA analog outputs. Each module is connected to
the back panel terminal blocks via 12 wires on the ribbon cables. The actual
terminal block used depends upon which backplane connector (TB?) the module
is plugged into.
A Combo Module Back Panel Terminal Assignments
TB? Terminal 1

Input Channel #1 (1-5v, 4-20mA, RTD)

TB? Terminal 2

Input Channel #1 (Isolated Signal Return)

TB? Terminal 3

Input Channel #2 (1-5v, 4-20mA, RTD)

TB? Terminal 4

Input Channel #2 (Isolated Signal Return)

TB? Terminal 5

Input Channel #3 (1-5v, 4-20mA, Flowmeter Pulses)

TB? Terminal 6

Input Channel #3 (Isolated Signal Return)

TB? Terminal 7

Input Channel #4 (1-5v, 4-20mA, Flowmeter Pulses)

TB? Terminal 8

Input Channel #4 (Isolated Signal Return)

TB? Terminal 9

RTD Excitation Current Source #1

TB? Terminal 10

Signal Return Terminals 9, 11 & 12 (Internally connected to DC power return)

TB? Terminal 11

Analog Output #1 (4-20mA)

TB? Terminal 12

Analog Output #2 (4-20mA) or RTD Excitation Current Source #2 (See


JP12 Setting)

JP11

Select P
(Pulse Type
Input - Channel
3 or 4)

Chan 4 Threshold
JP11 In = 3.5 VDC Out = 1.2 VDC
4-20mA Jumper Out
(Pulse Type Input)
JP11

Select Module Type


JPB Out = A Type

Address Select
(Address #2 Shown)
Module
A0
A1
A2
#1
Out Out Out
#2
In
Out Out
#3
Out
In
Out
#4
In
In
Out
#5
Out Out
In
#6
In
Out
In

Fig. 2-5.

2-8

JP12

RTD2

D/A2
JP12 In D/A2
Position
JP13 In DC
Coupled Position

A Type Combo Module - Flow Pulse Jumper Settings (Channel 3


or Channel 4)

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System Architecture and Installation

JP11

Select A
(Analog Type)
Input
JP11

4-20 mA Jumper In
(Remove for
1-5VDC Input)

JP13 In DC Coupled
Position for Preamp
Turbine Meter Input
(Channel 4)

Fig. 2-6.

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Configured for Configured for Configured for


4-20 mA Input 1-5 VDC Input
RTD Input

A Type Combo Module - Analog Input Jumper Settings

2-9

Chapter 2

Process Input/Output Combination Module Setup

2.3.3.
INFO - You will need either a
B Type Combo Module or
E/D Type Combo Module
when using digital
densitometers connected to
the flow computer.
With a B Type Combo
Module, Analog Output #2 is
never available because the
periodic time function uses
the internal timer counter that
is normally used to generate
the second analog output.

The B Type Combo I/O Module

The B Type Combo Module also handles 4 process inputs but Input Channel 4
is now used to measure the periodic time of a digital densitometer. The module
always has Input Channel 4 jumpered as a frequency input. Signal coupling can
be AC or DC with trigger threshold adjustable for 1.5 or 3.5 Vpp sensitivity.
Each module is connected to the back panel terminal blocks via 12 wires on the
ribbon cables. The actual terminal block used depends upon which backplane
connector (TB?) the module is plugged into.
B Combo Module Back Panel Terminal Assignments
TB? Terminal 1

Input Channel #1 (1-5v, 4-20mA, RTD)

TB? Terminal 2

Input Channel #1 (Isolated Signal Return)

TB? Terminal 3

Input Channel #2 (1-5v, 4-20mA, RTD)

TB? Terminal 4

Input Channel #2 (Isolated Signal Return)

TB? Terminal 5

Input Channel #3 (1-5v, 4-20mA, DC Coupled Flowmeter Pulses)

TB? Terminal 6

Input Channel #3 (Isolated Signal Return)

TB? Terminal 7

Input Channel #4 (AC Coupled Densitometer Frequency)

TB? Terminal 8

Input Channel #4 (Isolated Signal Return)

TB? Terminal 9

RTD Excitation Current Source #1

TB? Terminal 10

Signal Return Terminals 9, 11 & 12 (Internally connected to DC power return)

TB? Terminal 11

Analog Output #1 (4-20mA)

TB? Terminal 12

RTD Excitation Current Source #2

JP11

Select P
(Pulse Type
Input)

Channel 4 Threshold
JP11 Out = 1.2 VDC (Solartron
& Sarasota)
JP11 In = 3.5 VDC (UGC)

JP11

Select Module Type


JPB Out = A Type

Address Select
(Address #2 Shown)
Module
A0
A1
A2
#1
Out Out Out
#2
In
Out Out
#3
Out
In
Out
#4
In
In
Out
#5
Out Out
In
#6
In
Out
In

Fig. 2-7.

2-10

JP12

RTD2

D/A2
JP12 In RTD2
Position

Pulse (Frequency) Type


Densitometer Requires AC
Coupling - Channel 4

B Type Combo Module - Jumper Settings - Frequency


Densitometer Setup

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System Architecture and Installation

2.4.

The E/D and E Combo Modules

The hardware of E/D and E Combo Modules are similar to that of the A and B
Modules (discussed previously) except that these modules provide 2 analog
input channels which can be configured by jumpers for 1-5 volt, 4-20 mA or 4wire RTDs, and 2 pulse input channels which can be used to input flowmeter
pulses or densitometer frequency signals. Two 4-20 mA analog outputs are
always available on these modules. The module hardware can also be
configured by the application software to provide Level A Pulse Fidelity
Checking on the two pulse input channels.

2.4.1.

The E/D Type Combo I/O Module

The E/D Type Combo Module is simply an E Combo Module with the JPD
jumper in place. Input Channels 1 and 2 are analog input channels which can
be configured by jumpers for 1-5 volt, 4-20 mA, or 4-wire RTDs. Input Channels
3 and 4 are always configured to measure periodic time and accept pulse
signals from digital densitometers. Each module is connected to the back panel
terminal blocks via 12 wires on the ribbon cables. The actual terminal numbers
used depend upon which backplane connector (TB?) the module is plugged into.
E/D Combo Module Back Panel Terminal Assignments
TB? Terminal 1

Input Channel #1 (1-5v, 4-20mA, RTD)

TB? Terminal 2

Input Channel #1 (Isolated Signal Return)

TB? Terminal 3

Input Channel #2 (1-5v, 4-20mA, RTD)

TB? Terminal 4

Input Channel #2 (Isolated Signal Return)

TB? Terminal 5

Input Channel #3 (AC or DC Coupled Digital Densitometer Pulses) *

TB? Terminal 6

Input Channel #4 (AC or DC Coupled Digital Densitometer Pulses) *

TB? Terminal 7

Not Used

TB? Terminal 8

RTD Excitation Current Source #2 *

TB? Terminal 9

RTD Excitation Current Source #1 *

TB? Terminal 10

Signal Return for signals marked (*) (Internally connected to DC power return)

TB? Terminal 11

Analog Output #1 (4-20mA) *

TB? Terminal 12

Analog Output #2 (4-20mA) *

Input Threshold Select


JP8 and JP1
In = +3.5 Volt DC / Out = +1.2 Volt DC

JP5

JP8 THRES

JP6
JP3

Select Module Type


JPD In = E/D Module

RTD 4-20
INPUT 1

JP5
JP8 THRES

JP2

JP7
AC DC AC
INPUT 3

Address Select
(Address #2 Shown)
Module
#1
#2
#3
#4
#5
#6

A0
Out
In
Out
In
Out
In

Fig. 2-8.

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A1
Out
Out
In
In
Out
Out

JP5
A2
Out
Out
Out
Out
In
In

JP2
JP7
AC DC AC
INPUT 4
AC Coupling
Select

AC DC AC
INPUT 3

JP6

RTD 4-20
INPUT 2

JP1 THRES

AC DC AC
INPUT 4

JP4

RTD 4-20
INPUT 1

JP6

RTD 4-20
INPUT 2

DC Coupling
Select

4-20 mA
Selected

E/D Type Combo Module - Jumper Settings

2-11

Chapter 2

Process Input/Output Combination Module Setup

2.4.2.

The E Type Combo I/O Module

The E Type Combo Module is simply an E/D Combo Module with the JPD
jumper out. Double chronometry timers are provided in this module
configuration, allowing either pulse train to be proved. Input Channels 1 and 2
are analog input channels which can be configured by jumpers for 1-5 volt, 4-20
mA, or 4-wire RTDs. Input Channels 3 and 4 are always configured to accept
flowmeter pulses. Both RTD excitation current sources are also always
available. Each module is connected to the back panel terminal blocks via 12
wires on the ribbon cables. The actual terminal numbers used depend upon
which backplane connector (TB?) the module is plugged into.

E COMBO MODULE BACK PANEL T ERMINAL ASSIGNMENTS


TB? Terminal 1

Input Channel #1 (1-5v, 4-20mA, RTD)

TB? Terminal 2

Input Channel #1 (Isolated Signal Return)

TB? Terminal 3

Input Channel #2 (1-5v, 4-20mA, RTD)

TB? Terminal 4

Input Channel #2 (Isolated Signal Return)

TB? Terminal 5

Input Channel #3 (AC or DC Coupled Flowmeter Pulses) *

TB? Terminal 6

Input Channel #4 (AC or DC Coupled Flowmeter Pulses) *

TB? Terminal 7

Double Chronometry Detector Switch In (Active Low) *

TB? Terminal 8

RTD Excitation Current Source #2 *

TB? Terminal 9

RTD Excitation Current Source #1 *

TB? Terminal 10

Signal Return for signals marked (*)


return)

TB? Terminal 11

Analog Output #1 (4-20mA) *

TB? Terminal 12

Analog Output #2 (4-20mA) *

Input Threshold Select


JP8 and JP1
In = +3.5 Volt DC / Out = +1.2 Volt DC

(Internally connected to DC power

JP5

JP8 THRES

JP6
JP3

Select Module Type


JPD Out = E Module

RTD 4-20
INPUT 1

JP5
JP8 THRES

JP2

JP7
AC DC AC
INPUT 3

Address Select
(Address #2 Shown)
Module
#1
#2
#3
#4
#5
#6

A0
Out
In
Out
In
Out
In

Fig. 2-9.

2-12

A1
Out
Out
In
In
Out
Out

JP5
A2
Out
Out
Out
Out
In
In

JP2
JP7
AC DC AC
INPUT 4
AC Coupling
Select

AC DC AC
INPUT 3

JP6

RTD 4-20
INPUT 2

JP1 THRES

AC DC AC
INPUT 4

JP4

RTD 4-20
INPUT 1

JP6

RTD 4-20
INPUT 2

DC Coupling
Select

4-20 mA
Selected

E Type Combo Module - Jumper Settings

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2.5.

The H Type Combo I/O Module

The H Type Combo Module is a special module which is used to communicate


using the Honeywell DE Protocol with 4 Honeywell Smart Transmitters. It
operates on a point-to-point basis. Honeywell Model ST3000 temperature,
pressure and differential pressure transmitters can be used. Transmitters
operating in the analog mode are automatically given a wake-up pulse and
switched into the DE Mode, as soon as they are connected and assigned a
meter run function. Two analog outputs are always available on this module.
Each module is connected to the back panel terminal blocks via 12 wires on the
ribbon cables. The actual terminal numbers used depend upon which backplane
connector (TB?) the module is plugged into.

H Combo Module Back Panel Terminal Assignments


TB? Terminal 1

Input Channel #1 (Transmitter Positive Terminal)

TB? Terminal 2

Input Channel #1 (Transmitter Negative Terminal)

TB? Terminal 3

Input Channel #2 (Transmitter Positive Terminal)

TB? Terminal 4

Input Channel #2 (Transmitter Negative Terminal)

TB? Terminal 5

Input Channel #3 (Transmitter Positive Terminal)

TB? Terminal 6

Input Channel #3 (Transmitter Negative Terminal)

TB? Terminal 7

Input Channel #4 (Transmitter Positive Terminal)

TB? Terminal 8

Input Channel #4 (Transmitter Negative Terminal)

TB? Terminal 9

Not Used

TB? Terminal 10

Signal Return for signals marked (*)


return)

TB? Terminal 11

Analog Output #1 (4-20mA) *

TB? Terminal 12

Analog Output #2 (4-20mA) *

(Internally connected to DC power

Module Address
Jumpers

Green LED
Indicates Any
Activity
Red LED Indicates
OMNI is
Transmitting

Transmitter Loop
Status LEDs

Fig. 2-10. H Type Combo Module - Jumper Settings

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2-13

Chapter 2

Process Input/Output Combination Module Setup


Four sets of LED indicators show the status of each transmitter loop. The red
LED flashes when the flow computer is transmitting data to the transmitter, such
as a change of range, etc. The green LED shows that data is being received by
a channel. Note that each communication channel uses 2 wires and operates in
the half duplex/simplex mode which means that the green LED shows the flow
computers transmissions also. Each transducer is operated in the 6-byte
broadcast mode. In this mode, the process variable is updated approximately
every 300 msec. The database of the transducer is compared against the flow
computers database every 1 or 2 minutes, depending on the type of transducer.
Any changes to the transducer database which will affect the integrity of the
measured variable must be made via the flow computer.
These entries are:
o
o
o
o

Transducer Zero (Lower Range Value)


Transducer Full Scale (Upper Range Value)
Transducer Damping Code (Filter Time Constant)
Transducer Tag Name

The flow computer will not allow any other devices to alter these variables.
Should they be altered, by the Honeywell Smart Field Communicator (SFC) for
example, they will be restored to their original value as shown in the flow
computer (transducer tag name excepted).

2-14

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2.6.

The HV Type Combo I/O Module

The HV Type Combo Module is simply an H Module with the JP1, JP2 and JP3
address jumpers in the right-most setting (Address 15). The HV Combo Module
is used to communicate with Honeywell SMV3000 multivariable transmitters
via the DE Protocol. Operation of the LEDs is similar to the normal H Module.
Since only one multivariable transmitter is needed per meter run and since
there are a maximum of four meter runs, there will never be a need for more
then one HV Combo I/O Module.
Two analog outputs are always available on this module. Each module is
connected to the back panel terminal blocks via 12 wires on the ribbon cables.
The actual terminal numbers used depend upon which backplane connector
(TB?) the module is plugged into.
HV Combo Module Back Panel Terminal Assignments
TB? Terminal 1

Input Channel #1 (Transmitter Positive Terminal)

TB? Terminal 2

Input Channel #1 (Transmitter Negative Terminal)

TB? Terminal 3

Input Channel #2 (Transmitter Positive Terminal)

TB? Terminal 4

Input Channel #2 (Transmitter Negative Terminal)

TB? Terminal 5

Input Channel #3 (Transmitter Positive Terminal)

TB? Terminal 6

Input Channel #3 (Transmitter Negative Terminal)

TB? Terminal 7

Input Channel #4 (Transmitter Positive Terminal)

TB? Terminal 8

Input Channel #4 (Transmitter Negative Terminal)

TB? Terminal 9

Not Used

TB? Terminal 10

Signal Return for signals marked (*)


return)

TB? Terminal 11

Analog Output #1 (4-20mA) *

TB? Terminal 12

Analog Output #2 (4-20mA) *

(Internally connected to DC power

Module Address
Jumpers

Green LED
Indicates Any
Activity
Red LED Indicates
OMNI is
Transmitting

Transmitter Loop
Status LEDs

Fig. 2-11. HV Type Combo Module - Jumper Settings

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2-15

Chapter 2

Process Input/Output Combination Module Setup

2.7.

The SV Type Combo I/O Module

The SV I/O Combo Module has two RS-485 serial ports which are used to
communicate with devices such as Rosemount 3095 multivariable transmitters
via the Modbus Protocol. Dual LEDs on each port provide status of the
communications. The module also has six 4-20 mA outputs.
SV Modules and Other
Combo Module Types The flow computer can
handle only two SV Modules
and three other A, B, E/D, E
or H I/O Combo Modules. An
HV module can also be
installed in lieu of one of
these I/O combo modules.

SV Combo Module Back Panel Terminal Assignments


TB? Terminal 1

Port #1 B (RS-485)

TB? Terminal 2

Port #1 A (RS-485)

TB? Terminal 3

Port #2 B (RS-485)

TB? Terminal 4

Port #2 A (RS-485)

TB? Terminal 5

Signal Return for D/A Outputs signals marked (*)

TB? Terminal 6

Signal Return for D/A Outputs signals marked (*)

TB? Terminal 7

Analog Output #5 (4-20mA) *

TB? Terminal 8

Analog Output #6 (4-20mA) *

TB? Terminal 9

Analog Output #3 (4-20mA) *

TB? Terminal 10

Analog Output #4 (4-20mA) *

TB? Terminal 11

Analog Output #1 (4-20mA) *

TB? Terminal 12

Analog Output #2 (4-20mA) *

Jumper In = 1st MV Module


Jumper Out = 2 nd MV Module

MV Address
Selection Jumpers

IRQ 2 Always Selected

LED Indicators

PORT 1 (3)

PORT 2 (4)

RTS Always Selected

Transmitting (TX)/Ready-toSend (RTS) LEDs Red


Receiving LEDs Green

Both Jumpers In = Port Terminated


Both Jumpers Out = Port Unterminated

MV RS-485
Termination Jumpers

Fig. 2-12. Omni Multivariable Interface (SV Type Combo) Module Model
68-6203 - Jumper Settings

2-16

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3. Mounting and Power Options


3.1.

Mechanical Installation

Omni offers a variety of enclosure options which can all be customized based
on customer specified requirements:
q Panel Mounting
q NEMA 4/4X
q NEMA 7

3.1.1.
Panel Mounting - Panels
less than 1/8 inch thick can
be used but will require that
the rear of the computer be
supported.

CAUTION!

Panel Mounting

A panel with the correct size cut out as dimensioned below is required. Panels
should be a minimum of 1/8 inch thick. Use the two keyed nuts and clamping
bars provided to mount the flow computer to the panel.

These units have an integral


latching mechanism which
first must be disengaged by
lifting the bezel upwards
before withdrawing the unit
from the case.

IMPORTANT!

The maximum length of the


ribbon cable that connects
the keypad to the CPU
module is 18 inches. The
operation of the Central
Processor Module (CPU) will
be significantly affected if
this length is exceeded.

Fig. 3-1.

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Panel Mounting - Omni 6000 (upper), Omni 3000 (lower)

3-1

Chapter 3

Mounting and Power Options

3.1.2.

Nema 4 / 4X Configurations

Both the NEMA 4 and NEMA 4X are weather-proof enclosures. The NEMA 4 is
a standard steel enclosure, whereas the NEMA 4X is a stainless steel
enclosure. Both Omni 6000 and Omni 3000 flow computers can be mounted
inside the NEMAs on a sturdy swing frame. The NEMAs also include a 5 x 3
viewing window with a lexan plate to allow easy viewing. Custom enclosures
are available.
NEMA 4 / 4X FOR OMNI 6000 / 3000
Dimensions

Weight

24 in x 24 in x 12 in

80 lbs

(610 mm x 610 mm x 305


mm)

(36 kg)

3.1.3.

Compliance
q
q
q
q

NEMA 4, -12 & -13


UL 50, Type 4
CSA Enclosure 4
IEC 529, IP66

Nema 7 Specification

The NEMA 7 is an explosion-proof enclosure which allows switch or pushbutton


options for manipulating the contained flow computer. The viewing window is
sustained by a 3 circular glass thick. Both the Omni 6000 and Omni 3000
flow computers can be mounted in the NEMA 7 with minimal specification
variances. Custom enclosures are available.
NEMA 7
Dimensions

12 in x 18 in x 9 in

FOR OMNI 6000

Weight

Compliance

120 lbs
(54 kg)

q NEC
Division 1 & 2
Class I; Groups B, C & D
Class II; Groups E, F & G
Class III
q IEC

(305 mm x 457 mm x 203


mm)

Zone 0 & 1
Groups IIC, IIB & IIA

NEMA 7

FOR OMNI 3000

Dimensions

Weight

Compliance

12 in x 12 in x 8 in
(305 mm x 305 mm x 203
mm)

110 lbs
(50 kg)

q NEC
Division 1 & 2
Class I; Groups B, C & D
Class II; Groups E, F & G
Class III
q IEC
Zone 0 & 1
Groups IIC, IIB & IIA

3-2

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System Architecture and Installation

3.2.
INFO - A recommended
maximum of 500mA of
transducer loop power is
available with a fully loaded
system of 6 combo I/O
modules, 2 digital I/O
modules and 2 dual serial
I/O modules. The computer
must be DC powered if this
500 mA limit is to be
exceeded.

Input Power

The Omni Flow Computer can be AC or DC powered.

3.2.1.

AC Power

When AC powered, 120 VAC, 50 Watts is applied to the AC terminal block.


Approximately 500 mA at 24 VDC is always available from the DC terminal
block to drive transducer loops, pre-amplifiers, and digital I/O loads when the
unit is powered by AC.
The flow computer can be special ordered for operation on 220-250 VAC
supplies. This requires a modified power supply unit and a different cord set.

CAUTION!

POTENTIAL FOR DATA


LOSS!
RAM Battery Backup Omni flow computers leave
the factory with a fully
charged Ni-Cd battery as
RAM power backup. RAM
data, including user
configuration and I/O
calibration data, may be lost
if the flow computer is
disconnected from external
power for more than 30 days.
Observe caution when
storing the flow computer
without power being applied
for extended periods of time.
The RAM back-up battery is
rechargeable and will be fully
charged after power has
been applied for 24 hours.

3.2.2.

DC Power

When DC powered, 18 to 30 volts at 24 Watts is applied to the DC terminal


block (this wattage figure does not include power sourced from the digital output
terminals).

3.2.3.

Safety Considerations

To ensure continued protection against fire, the AC fuse must always be


replaced with a 0.5 amp (5x20 mm) slow blow fuse. The DC fuse must be
replaced by a 3 amp, 2 AG fast blow.
Power should be connected via a suitable power disconnect switch certified as
being safe for the area (for grounding requirements, see sidebar note on facing
page).

ENVIRONMENTAL - The
maximum system
configuration of 24 process
inputs, 12 process outputs,
24 digital I/O points and 4
serial I/O channels dissipates
approximately 24 Watts. This
causes an internal
temperature rise of 15F over
the ambient. The unit should
not be mounted in a cabinet
or panel where the ambient
inside the cabinet will exceed
110F.

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3-3

Chapter 3

Mounting and Power Options

3.3.
3.3.1.

Power Terminals
CE Equipment Power Terminals

In this current version of the Omni 3000 and Omni 6000 back panel the AC
receptacle is a power line filter with a separate AC fuse holder. The AC power is
connected via a separate 4-wire conductor cable which plugs into the power
supply. The DC terminal is on TB 11 (for Omni 6000) and on TB5 (for Omni
3000).
The power supply used with this version is a Model 68-6118; no fuses.

Back Panel Fuses - All DC


fuses are 3 amp, fast-blow
Model 225.003,
manufactured by Littlefuse.
All AC fuses are amp,
slow-blow Model 229.500,
manufactured by Littlefuse

Earth Ground
Requirements -To minimize
the effects of electrical
transients, the outer case of
the flow computer should be
connected to a high quality
earth ground using the
grounding stud located on
the back of the unit (see Fig.
3-2).
Connect the shields of all
wiring to the same grounding
stud. To eliminate earth loop
currents, shields should be
left unconnected and taped
back at the other end.

Fig. 3-2.

3-4

Input Power Terminals - Omni 3000 (upper), Omni 6000 (lower)

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System Architecture and Installation

3.3.2.

Extended Back Panel Power Terminals

Several mounting options are now available with the Omni 6000 flow computer
by requesting the Extended Back Panel Termination option. This panel
incorporates all the terminal blocks of Versions 2 and 3, TB1 through TB10 with
terminals marked 1 through 12. Screw type terminals are provided for AC and
DC power. In addition to TB1 through TB10, extra DC (fused), return and shield
terminals are provided for TB1 through TB8. Extended 64-conductor ribbon
cables and the AC cables are provided with a standard length of 5 feet.

Amp

Extended Back Panel


Fuses - All DC fuses are
amp fast-blow manufactured
by Littlefuse, Model 225.250.
The main DC fuse is 3 amp.
The AC fuse is amp slowblow manufactured by
Littlefuse, Model 239.500.
The fuse for the back panels
AC receptacle is a 5x20mm,
amp slow-blow.

amp

3 Amp

Fig. 3-3.

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Input Power Terminals - Extended Back Panel (Omni 6000 only)

3-5

Chapter 3

3-6

Mounting and Power Options

Fig. 3-4.

Example of Typical Back Panel Assignments (Omni 6000)

Fig. 3-5.

Example of Typical Back Panel Assignments (Omni 3000)


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System Architecture and Installation

3.4.

Power Supply Module Switching


Regulator

All analog and digital circuits within the flow computer are powered from a 5volt switching regulator located on the power supply module. This is located in
the rear most connector on the computer backplane.
The DC power which supplies the switching regulator either comes directly from
the DC terminals on the back panel of the flow computer (18-30 VDC) or by
rectifying the output of the integral 120 VAC (240 VAC) to 20 VAC transformer.
DC power into or out of the back panel DC power terminals is fused by a 3
Amp, 2 AG fuse located on the back panel next to the DC power terminals.
Regulated 5-volt power is monitored by a 3 to 4 second shutdown circuit located
on the power supply module. When power is applied to the computer there will
be a delay of 3 to 4 seconds before the unit powers up.

CAUTION

The Power Low and +5 v


Adjust on the Power Supply
Module are factory
adjustments that require the
use of special equipment.
DO NOT attempt to adjust

Fig. 3-6.

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Power Supply Module Model 68-6118

3-7

Volume 1

System Architecture and Installation

4. Connecting to Flowmeters
4.1.

Turbine Flowmeter (A or B Combo


Module)

Input Channels 3 and 4 can be independently jumpered to accept pulse signals.


Channel 3 on the A and B Combo Modules and Channel 4 on the A Combo
Module can be used to input turbine or positive displacement flowmeters. The
input threshold is 3.5 volts; hysteresis 1/2 volt.

Fig. 4-1.

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Connecting to a Turbine Pre-amp (A or B Combo Modules)

4-1

Chapter 4

Connecting to Flowmeters

4.2.

Wiring Flowmeter Signals to E Type


Combo Modules

Input Channels 3 and 4 of each E Type Combo Module are used to input
signals from turbine or PD flowmeters. Both channels share a common signal
return at the Omni terminals. Input threshold can be jumpered for +1 or +3.5
volt. Input coupling can be AC or DC (see Chapter 2). Hysteresis is
approximately 0.5 volt.

Fig. 4-2.

4-2

Wiring to Turbine Pre-Amps (E Type Combo Modules Only)

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System Architecture and Installation

4.3.

Faure Herman Turbine Meters (E


Combo Module)

Faure Herman Turbine Meters are used in liquid applications only. For these
flowmeters, high threshold jumpers JP1 and JP8 on the E Type Combo Module
must be installed.

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Fig. 4-3.

Wiring of Faure Herman Pre-amp Using Omni 24 VDC

Fig. 4-4.

Wiring of Faure Herman Pre-amp Using External 24 VDC

4-3

Chapter 4

Connecting to Flowmeters

4.4.

Pulse Fidelity and Integrity Checking


with E Type Combo Modules

A flowmeter with dual channel out-of-phase outputs can be connected as


shown. The flow computer can be configured to continuously compare the
signals for frequency and sequence on a pulse-to-pulse basis, and alarm and
log any differences. (See Volume 5, Technical Bulletin TB-970901 for more
information on Pulse Fidelity Checking.)

Fig. 4-5.

4-4

Connecting Dual Coil Turbines for Pulse Fidelity Checking

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System Architecture and Installation

5.

Connecting to Transducers and


Transmitters
5.1.

Wiring the Input Transducers

Because of the high density of connections on the back panel terminal, it is


recommended that wiring to the terminals be made with 18-22 gauge wire
wherever possible. Transducers should be wired using twisted pairs of 18 gauge
shielded wire. The shields should be connected together and grounded at the
flow computer end. To prevent ground loops, shields should be taped back and
insulated at the transducer end.
Each of the 4-20 mA process input channels are individually optically isolated.
The transducer may be connected in series with either the power or return line
of the transducer current loop. The figure shown below shows a transducer
wired in the power leg of the loop.

Fig. 5-1.

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Wiring the 4-20 mA Inputs (Input Channels 1 & 2 shown)

5-1

Chapter 5

Connecting to Transducers and Transmitters

5.2.

Wiring of a Dry C Type Contact

Certain types of flowmeter photo-pulsers produce a low frequency contact pulse


output (typical 1 pulse per barrel). To accommodate these low frequencies, they
can be wired to any pulse input on A or E Type Combo Modules, as shown
below.

Fig. 5-2.

5-2

Wiring for Dry C Type Contact

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System Architecture and Installation

5.3.
INFO - Each A or B Type
Combo Module always has 1
RTD excitation current
source available at Terminal
9. A second source is always
available on B Types at
Terminal 12.

Wiring RTD Probes

Channels 1 and 2 of each combo I/O module can be jumpered to accept a


signal from a 100 ohm RTD probe. The flow computer can be configured for the
DIN 43-760 curve (a= 0.00385) or the American curve (a=0.00392). The probe
is wired in a 4-wire configuration as shown below.

TIP - The excitation current


source for an RTD need not
come from the same combo
module from which the signal
is input. You will need to
recalibrate the input channel
if you choose to use an
excitation source from
another combo module.

Fig. 5-3.

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Wiring a 4-Wire RTD Temperature Probe

5-3

Chapter 5

Connecting to Transducers and Transmitters

5.4.
5.4.1.
INFO - Because the density
pulse signal can be a small
AC signal with a large DC
offset, you must select AC
coupling and low trigger
threshold for the combo
module channel used; i.e.: on
the B Type Combo Modules,
JP13 in the AC position and
JP11 out; on E/D Combo
Modules, JP2 and JP7 in the
AC positions and JP1 and
JP8 out.
Input impedance will be
10kohms; 1.5Vpp is required
from the densitometer to
reliably trigger the input.

Wiring Densitometers
Wiring Densitometer Signals to an E/D Type
Combo Module

Two independent densitometers with RTD probes can be wired directly to an


E/D type combo module. For example, Solartron and UGC densitometers
can be wired to the same E/D Type Module.

5.4.2.

Solartron Densitometers

Connecting to a Solartron Digital Densitometer actually involves two devices:


the densitometer current pulse signal and the densitometer 4-wire RTD probe
attached to the vibrating tube. The pulse signal is connected to Channel 4 of a
B Type Combo Module. The RTD is connected to Channel 1 or Channel 2. The
device can be connected with or without safety barriers, depending on the
needs of the application.

INFO - When configuring the


flow computer, select the
DIN curve for this RTD
temperature point.

Fig. 5-4.

5-4

Wiring a Solartron Densitometer with Safety Barriers to a B


Type I/O Combo Module

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Volume 1

NOTICE!

System Architecture and Installation

Diagrams shown are based


on published manufacturers,
data. Omni accepts no
responsibility for wiring or
installation of equipment in a
hazardous area. Equipment
must always be installed in
compliance with local and
national safety standards.

Fig. 5-5.

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Wiring a Solartron Densitometer without Safety Barriers to a


B Type I/O Combo Module

5-5

Chapter 5

Connecting to Transducers and Transmitters

5.4.3.
INFO - Because the density
pulse signal can be a small
AC signal with a large DC
offset, you must select AC
coupling and low trigger
threshold for the combo
module channel used; i.e.: on
the B Type Combo Modules,
JP13 in the AC position and
JP11 out; on E/D Combo
Modules, JP2 and JP7 in the
AC positions and JP1 and
JP8 out.
Input impedance will be
10kohms; 1.5Vpp is required
from the densitometer to
reliably trigger the input.

Sarasota Densitometers

The Sarasota Densitometer provides a voltage pulse signal representing


density and also a 4-wire 100 ohm RTD probe monitoring the temperature of
the device. The pulse signal is connected to Channel 4 of a B Type Combo
Module. The RTD is connected to Channel 1 or Channel 2 of any module. The
device can be connected with or without safety barriers, depending on the
needs of the application.

INFO - When configuring the


flow computer, select the
DIN curve for this RTD
temperature point.

Fig. 5-6.

5-6

Wiring a Sarasota Densitometer with Safety Barriers to a B


Type I/O Combo Module

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NOTICE!

System Architecture and Installation

Diagrams shown are based


on published manufacturers,
data. Omni accepts no
responsibility for wiring or
installation of equipment in a
hazardous area. Equipment
must always be installed in
compliance with local and
national safety standards.

Fig. 5-7.

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Wiring a Sarasota Densitometer without Safety Barriers to a B


Type I/O Combo Module

5-7

Chapter 5

Connecting to Transducers and Transmitters

5.4.4.
INFO - Because the density
pulse signal is a large DC
pulse signal with little or no
DC offset, you must select
DC coupling with normal
trigger threshold for the
combo module channel used;
i.e.: on the B Type Combo
Modules, JP13 in the DC
position and JP11 in; on E/D
Combo Modules, JP2 and
JP7 in the DC positions and
JP1 and JP8 in.
Input impedance will be
1Mohms; <3.0Vfor low level
and >4V.0 for high level is
required from the
densitometer to reliably
trigger the input.

UGC Densitometers

The UGC Densitometer output provides an open collector transistor that


requires an external pull-up resistor to 24 volts DC. The densitometer provides
a 24 volt DC pulse output in the range of 1 to 2 kHz. The pulse signal is
connected to Channel 4 of a B Type Combo Module and can be connected with
or without safety barriers, depending on the application requirements.

Fig. 5-8.

5-8

Wiring a UGC Densitometer with Safety Barriers to a B Type


I/O Combo Module

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Volume 1

NOTICE!

System Architecture and Installation

Diagrams shown are based


on published manufacturers,
data. Omni accepts no
responsibility for wiring or
installation of equipment in a
hazardous area. Equipment
must always be installed in
compliance with local and
national safety standards.

Fig. 5-9.

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Wiring a UGC Densitometer without Safety Barriers to a B


Type I/O Combo Module

5-9

Chapter 5

Connecting to Transducers and Transmitters

5.5.

Wiring of Honeywell ST3000


Transmitters

Up to four Honeywell Smart Transmitters can be wired to each H Type Combo


I/O Module. Loop power is provided by the combo module. No external power is
required.

Fig. 5-10. Wiring of a Honeywell Smart Transmitter

5-10

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System Architecture and Installation

5.6.
5.6.1.

Wiring Micro Motion Transmitters


Connecting Micro Motion RFT9739 Transmitter
to A Type or E Type Process I/O Combination
Modules

The frequency/pulse output that represents the volume flow from the RFT9739
Transmitter can be wired directly into either Frequency Channel 3 or 4 on A
Type or E Type Combo Modules. (See Technical Bulletin TB-980401.)

Fig. 5-11. Wiring of a Micro Motion RFT9739 Field-Mount (Explosion-Proof) Transmitter

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5-11

Chapter 5

Connecting to Transducers and Transmitters

5.6.2.

Connecting Micro Motion RFT 9739 via RS-485


Serial Communications

Serial communication via RS-485 can be accomplished using the Peer-to-Peer


Mode via Omni Serial Port #2 of the RS-232-C/485 Serial Module # 68-6205,
with selection jumpers in the RS-485 position. (See Technical Bulletin TB980401.)

OMNI BACK PANEL TERMINALS


SERIAL PORT #2 (PEER-TO-PEER)
RS-485 MODE SELECTED
7 (B)
8
9
10
11 (A)

Fig. 5-12. Wiring of a Micro Motion RFT9739 Field-Mount (Explosion-Proof)


Transmitter Via Two-wire RS-485 Communications (Serial I/O Module #686205)

5-12

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5.6.3.

Connecting Micro Motion RFT9739 via Serial


RS-232-C to 485 Converter

Serial communication via RS-485 can also be accomplished utilizing the Peerto-Peer Mode via RS-232-C. (See Technical Bulletin TB-980401.)

Fig. 5-13. Wiring of a Micro Motion RFT9739 Field-Mount (Explosion-Proof)


Transmitter Via Serial RS-485 Converter

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5-13

Volume 1

System Architecture and Installation

6. Connecting Analog Outputs and


Miscellaneous I/O Including Provers
6.1.

Analog Outputs

Analog outputs are available for remote terminal units, flow controllers, and
recording devices. The analog outputs source 4-20 mA into a load wired to the
DC power return. Maximum load resistance is 1000 ohms at 25 VDC. Digital-toAnalog conversion is accomplished with a 12-bit binary resolution.
Two outputs are available on each A Type Combo Module. One output is
available on each B Type Combo Module.
To calibrate, each of the outputs is set to 4.00 and 20.00 mA and the software
zero and span adjusted while in the Diagnostic Mode (described later). Any
value between 2.5 and 23.0 mA may be output.
Each output is assigned via the keypad or serial link to one of the many
variables available (see Volume 3).

Fig. 6-1.

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Wiring Devices to the Flow Computers Analog Outputs

6-1

Chapter 6

Connecting Analog Outputs and Miscellaneous I/O Including Provers

6.2.
6.2.1.

Digital Inputs/Outputs
Wiring a Digital Point as an Input or an Output

Digital I/O modules handle 12 digital points. Each point can be independently
configured as either an input or output via the keypad or via a serial port.
The power and returns for all digital I/O signals are common with the DC power
terminals. Digital output loads are connected between the I/O terminal and DC
power return. An approximate total load of 500 mA per module (per 12 points) is
allowed although an individual point can handle 200 mA. Voltages applied to
I/O points used as inputs must not exceed the DC supply voltage at the DC
terminal, or the protective fuse for that point on the digital I/O module may
blow.

Fig. 6-2.

6-2

Wiring of a Digital I/O Point as an Input

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System Architecture and Installation

Fig. 6-3.

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Wiring of a Digital I/O Point as an Output

6-3

Chapter 6

Connecting Analog Outputs and Miscellaneous I/O Including Provers

6.2.2.

Connecting Various Digital I/O Devices

On the Omni 6000, Digital I/O Module #1, handling points 1 through 12, is
plugged into the backplane connector marked I/O Module #1. This in turn is
connected to Terminal Strip TB1-1 through 12. Digital I/O Module #2, handling
points 13 through 24, is plugged into the backplane connector marked I/O
Module #2 which is connected to Terminal Strip TB2-1 through 12. The Omni
3000 has only one digital I/O module which is connected to Terminal TB1-1
through 12 on the back panel.
The diagram below shows the typical wiring required to interface to other
devices, such as: switches, relays, provers, programmable logic controllers,
among other devices.

Fig. 6-4.

6-4

Connecting Digital I/O Devices to the Flow Computer

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6.3.
6.3.1.
INFO - The prover detector
switch signal activates an
interrupt request into the
computer. Jumpers JP1 and
JP2 on the digital I/O module
(Fig. 1-5) control which edge
of the signal will cause the
interrupt. Pulse counting
should start when the sphere
first activates the detector
switch. Install JP1 in cases
where the detector switchs
normally opened contacts are
used (Fig. 1-9). Install JP2 in
cases where the detector
switchs normally closed
contacts are used.

Note: When using double


chronometry proving, the
detector switch input is on
Terminal 7 of an E Type
Combo I/O Module.

Provers
Connecting Pipe Prover Detector Switches

Pipe prover detector switches are the only I/O signal that must be connected to
a specific I/O point. They must be wired as shown in Fig. 6-4 to Digital I/O
Point #1, and the point assigned to Boolean 1700 in the software configuration
(see Volume 3). This is because Digital I/O Point #1 is internally jumpered to
cause a high priority interrupt of the computer used to start and stop prover
counting. Digital I/O Point #1 can still be used as a normal I/O point if pipe
proving is not needed.

6.3.2.

Interfacing to a Brooks Compact Prover

The Omni Flow Computer interfaces to the basic Brooks Compact Prover Skid
Electronics (the Brooks Control Box is not used). The control interface involves
one digital output to control the piston launch, a digital input point to monitor the
position of the piston, and a detector switch signal shared between each meter
run to be proved.
Compact provers use the Pulse Interpolation Method of measuring the
flowmeter counts between the detector switches. The interpolation method
requires that the detector switches activate high speed hardware timers on the
Omnis combo I/O module. The detector switch signals called first and final
pickoff by Brooks are connected to the Detector Switch input of each E Type
Combo Module installed in the flow computer.
The following diagram shows the complete installation, including 4-20 mA
signals representing the temperature and pressure of the prover tube as well as
the nitrogen plenum chamber. The 12-volt DC power supply is user supplied.

Fig. 6-5.

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Wiring to a Brooks Compact Prover

6-5

Chapter 6

Connecting Analog Outputs and Miscellaneous I/O Including Provers

6.3.3.

Controlling the Plenum Pressure of a Brooks


Compact Prover

The plenum chamber pressure is used as a spring to close the poppet valve of
the piston and cause the piston to be moved forward by the flowing liquid. The
pressure required to close the poppet valve varies with pipeline pressure. Too
high a plenum pressure causes the piston to be pushed downstream by this
excess pressure and can lead to inaccurate provings.
The Omni Flow Computer can monitor the plenum pressure and line pressure,
and automatically charge or vent nitrogen from the plenum chamber.
Before commencing a proving run, the Omni Flow Computer
plenum pressure versus the required pressure and activates either
or vent solenoid valve. The pressures will be matched within
entered deadband percent. The Omni activates the solenoids via
relays (not shown).

checks the
the charge
some user
low voltage

An additional enhancement shown is a pressure switch signaling low nitrogen


bottle pressure. In this case, the prove attempt would be aborted if it became
impossible to achieve the correct plenum pressure.

Fig. 6-6.

6-6

Controlling the Plenum Pressure of a Brooks Compact Prover

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System Architecture and Installation

7. Connecting to Serial Devices


7.1.
INFO - Up to 12 flow
computers and/or other
compatible serial devices can
be multi-dropped using
Omnis proprietary RS-232-C
serial port. Thirty-two
devices may be connected
when using the RS-485
mode. Typically, one serial
I/O module is used on the
Omni 3000, providing two
ports. A maximum of two
serial modules can be
installed in the Omni 6000,
providing four ports.

RS-485 Communications
with an RS-232-C Serial I/O
Module #68-6005 - When
connecting to RS-485 serial
devices using Serial I/O
Module #68-6005, a RS-232to-485 Converter device must
be used.

Serial Port Connection Options

The total number of serial communication ports depends on the number of dual
port serial I/O modules installed. The Omni 6000 accepts 2 serial I/O modules;
the Omni 3000 accepts 1. Two optional serial communication I/O modules are
available with your flow computer (see Chapter 1): the RS-232-C (compatible)
Model #68-6005, and the RS-232-C/485 Model #68-6205. The older Model #686005 is only capable of RS-232 compatible serial communications. The newer
Model #68-6205 is capable of either RS-232 or RS-485 communications via a
selection jumper.
When jumpered for RS-232, the characteristics and functionality of this module
is identical to that of the older RS-232-C module, providing 2 optically isolated
RS-232-C serial ports which can operate from 0.3 to 38.4 kbps. These ports are
used for printers, personal computers, and SCADA devices. Although the output
voltage levels are compatible with the RS-232 standard, the output is actually
tristated when not sending data. This allows the transmit output from multiple
flow computers to be bussed. A terminating resistor is provided at the back
panel connections to pull down the transmitter signal to a mark (-9V). Hence, a
short jumper is required in many cases from TX (Out) to Term.
RS-485 communications allows interconnecting multiple flow computers,
programmable logic controllers, multivariable transmitters, and other serial
devices in either four-wire multi-drop mode or peer-to-peer two-wire multi-drop
mode.

Multivariable Transmitting
Devices - In addition to the
Serial I/O Module # 68-6205,
the flow computer must also
have an SV Module to
communicate with RS-485
compatible multivariable
transmitters. This serial
module must be jumpered to
IRQ 3 when used in
combination with an SV
Module. Without an SV
Module, the jumper must be
placed at IRQ 2. The SV
Module can only be used with
this serial module (68-6205)
and is not compatible with
the Serial I/O Module # 686005. For more information,
see Technical Bulletin # TB980303.

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7-1

Chapter 7

Connecting to Serial Devices

7.2.
7.2.1.
INFO - The speed that data
can be accepted by the
printer depends on the size
of the input buffer (if any)
and the print mode (draft or
near letter quality). Typical
printers provide about 120
printed characters/second.

Connecting to Printers
Connecting to a Dedicated Printer (Port 1)

The following diagram shows the Omni Flow Computer connected to a


dedicated printer. The hardware handshake wire connected to Pin 20 of the
DB25 connector is optional, as the computer can be made to insert null
characters after each carriage return to match the computer data transmission
rate to the printer speed.

TIP - Most printers default to


the draft mode. Leave it there
for maximum performance.
Because of impact printer
limitations, no speed
improvement is obtained by
selecting baud rates over
2.4kbps.

Fig. 7-1.

7-2

Connecting a Printer to Serial Port #1 of the Flow Computer

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7.2.2.

Connecting to a Shared Printer (Port 1)

Up to 12 Omni flow computers can share a printer. They are connected as


shown. One flow computer is assigned as the master and manages all traffic to
the printer. Each computer monitors the data transmitted to the printer by
having its TX terminal jumpered to its RX terminal. Resident firmware ensures
that only one computer will attempt to access the printer at any one time.

INFO - Note that only 1


terminating pull-down resistor
is jumpered in place.

Fig. 7-2.

7.2.3.
Note: Refer to Volume 3,
Chapter 2 for Printer
Settings.

Connecting Several Flow Computers to a Shared Printer

Print Sharing Problems

Most problems associated with printer sharing show up as garbled reports or


locked up printers. This is usually caused by one or more computers sending
data to the printer at the same time. Check your wiring to the figure above and
consult the following checklist if you experience problems:
1) Check that all computers are set to the same baud rate, stop bits, and
parity settings as the printer.
2) All computers must have the Transmitter Key Delay set to zero (0).
3) One and only one computer must have its Printer Priority Number set to
1. All computers must have a different priority number.
4) Some printers provide jumpers or switches which set the polarity of the
Printer Ready signal on Pin 20. This signal must be positive when the
printer is ready.
5) When not using the Printer Ready signal (Pin 20), ensure that you have
entered enough NULs to prevent overrunning the printer buffer.

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7-3

Chapter 7

Connecting to Serial Devices

7.3.
Note:

Depending upon whether


a printer or Allen-Bradley
PLC is used.

Connecting to a Personal Computer and


Modem

Ports #1 and #2 (Ports #3 and #4* of an Omni 6000) can provide access to the
computers database using a Modbus protocol interface. This port is usually
connected to a PC running the OmniCom configuration software. Up to 12
Omni flow computers can be connected to 1 PC. The Modbus protocol includes
an address field which ensures that only 1 unit will transmit at a time.

INFO - Note that only 1


terminating pull-down resistor
is jumpered in place.

Fig. 7-3.

7-4

Direct Connect to a Personal Computer - DB25 Female


Connector (Using Port #2 as an example)

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INFO - Note that only 1


terminating pull-down resistor
is jumpered in place.

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Fig. 7-4.

Direct Connect to a Personal Computer - DB9 Female


Connector

Fig. 7-5.

Connecting Port #2 to a Modem

7-5

Chapter 7

Connecting to Serial Devices

7.4.
Peer-to-Peer
Communications - The
peer-to-peer communication
feature allows you to multidrop up to 32 flow computers
and other devices in RS-485
serial communications mode,
and up to 12 using RS-232-C
communications.

Peer-to-Peer Redundancy
Schemes - Redundancy
schemes allows for
uninterrupted measurement
and control functionality by
interconnecting two
identically equipped and
configured flow computers
(see Technical Bulletin TB980402).

Peer-to-Peer Communications and Multidrop Modes

Serial Port #2 can also be configured by the application software to act as a


peer-to-peer Modbus master port. This is a half duplex/simplex link which
allows any Omni Flow Computer to communicate with any other flow computer
or Modbus slave device. That data link can operate at up to 38.4 kbps and uses
a proprietary token passing scheme. Interconnecting multiple flow computers
and or multiple serial devices can be accomplished via RS-232-Compatible or
RS-485 communications.

7.4.1.

Peer-to-Peer RS-485 Two-wire Multi-drop Mode

The diagram below shows the wiring requirements for multi-dropping two or
more flow computers via RS-485 in two-wire mode. This option is available only
with the Omni Serial I/O Module #68-6205. (See Technical Bulletin #TB980401.)

UP TO 32 FLOW COMPUTERS

OmniCom and Peer-toPeer - The OmniCom


Configuration PC Software
package supplied with your
Omni Flow Computer cannot
be used on Serial Port #2
when it is being used as a
peer-to-peer link.

GND

RS-485 TWO-WIRE
TERMINATED

Fig. 7-6.

7-6

RS-485 TWO-WIRE
NON-TERMINATED

RS-485 TWO-WIRE
NON-TERMINATED

RS-485 TWO-WIRE
NON-TERMINATED

Wiring of Several Flow Computers using the Peer-to-Peer


Feature via RS-485 Communications in Two-wire Multi-drop
Mode

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7.4.2.

Peer-to-Peer via RS-232-C Communications

The diagram below shows the wiring requirements for multi-dropping two or
more flow computers in RS-232 C (compatible) mode. When multi-dropping two
or more flow computers with other serial devices via the RS-232-C mode, an
RS-232-to-RS-485 standard converter may be required. (See Technical
Bulletin #TB-980401.)

Fig. 7-7.

7.4.3.
Note: Refer to Volume 3,
Chapter 2 Flow Computer
Configuration.

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Wiring of Several Flow Computers in the Peer-to-Peer Mode


using RS-232-C Communications.

Keying the Modem or Radio Transmitter Carrier


in Multi-drop Applications

Use the RTS signal to key the modem or radio transmitter carrier in a multi-drop
application. A delay between activating the RTS signal and actually sending
data is provided to allow for carrier acquisition at the remote end. This delay
can be selected as 0.0 msec, 50 msec, 100 msec, or 150 msec.

7-7

Chapter 7

Connecting to Serial Devices

7.4.4.

RS-485 Four-wire Multi-drop Mode

The diagram below shows the wiring requirements for multi-dropping two or
more flow computers via RS-485 in four-wire mode to a third party PLC type
device. Note that in the wiring example shown below, the PLC acts as a master
and can communicate with either flow computer. A four-wire wiring system does
not allow communications between slaves; i.e., data can only be transferred
between master and slaves. The RS-485 option is available only with the Omni
Serial I/O Module #68-6205.

UP TO 32 RS-485 DEVICES
SLAVE

SLAVE

TX-B

MASTER
PLC DEVICE
A
RX

RX-A

A
TX
TX-A

RX-B

RS-485

RS-485 FOUR-WIRE RS-485 FOUR-WIRE

Fig. 7-8.

7-8

Wiring of Multiple Flow Computers to a PLC Device Via RS-485


Communications in Four-wire Multi-drop Mode

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7.5.

Connecting to a SCADA Device

When using an Omni 6000 with 2 serial I/O modules installed, a second
Modbus port (Physical Port #3 used as an example) can provide access to the
computers database. This port can also be connected to a PC or any SCADA
device either directly, via modem, or via radio link.

Fig. 7-9.

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Typical Wiring of Port #3 to a SCADA Device via Modem

7-9

Chapter 7

Connecting to Serial Devices

7.6.

Interfacing the Fourth Serial Port to an


Allen-Bradley KE Module

Port #4 is available on Omni flow computers with the second serial module
fitted. This port can be selected to communicate with Allen-Bradley devices
using DF1 full duplex or half duplex protocol, or set up for Modbus devices. The
example below assumes that the Allen-Bradley Protocol has been selected.

Fig. 7-10. Wiring Serial Port #4 to Allen-Bradley KE Communications


Module

7-10

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System Architecture and Installation

8. Diagnostic and Calibration Features


8.1.

Introduction

In the diagnostic mode you can verify that the I/O modules and transducers are
working and are calibrated to specification.
The actual process transducers used may provide a variety of signal types,
ranging from voltage or current pulses of various levels, to linear analog signals
such as 4-20 mA., 1-5V, 0-1V or RTD elements. In the case of pulse inputs, the
input module provides amplification and/or level shifting, Schmitt triggering and
opto-isolation.
When analog signals are used the input module provides all signal conditioning,
opto-isolation, and converts the analog signal to a high frequency pulse train, in
the range of 0 - 20 kHz. By using a precision voltage to frequency converter,
typical linearity of +/-0.01 % is obtained.
Certain diagnostic displays are always available while in the Display Mode. For
example pressing [Input] then [Display] will display the raw frequency input
from each process input point. The up/down arrow keys can be used to scroll
through all inputs. A typical display shows:
INFO - When viewing an
analog input point, the
frequency displayed
approximates 1000Hz/mA.
When viewing a turbine or
photo pulsar signal, the
display is the actual input
frequency.

Input % Freq/Period
#1
2530
Input % /Freq/Period
#2
3021
Pressing [Output] [Status] [Display] shows the current percentage output for
each of the digital to analog 4-20 mA outputs.

INFO - 0.0% corresponds to


4mA. 100.0% corresponds to
20mA.

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Analog Output %
#1
55.79
Analog Output %
#2
34.10

8-1

Chapter 8

Diagnostic and Calibration Features


Important timing information is available by pressing [Time] then [Display] and
then scrolling down using the down arrow. The displays are as follows:
Power Applied
Time:
09:10:30
Date:
01/21/91

Power Last Lost


Time:
10:25:21
Date:
01/20/91
The previous two displays of power lost and power applied allow the user to
estimate the amount of product flow which may be unaccounted for in the event
of a power failure.
Scrolling down further displays:
Main Task Timing-Sec
20 mS Task
00.00
50 mS Task
00.00
100mS Task
00.01
500mS Task
00.04
Background
00.02
This timing information refers to various main application tasks that run within
the computer. The information may be useful to Omni in the event of a
problem.

8.2.
INFO - The Diagnostic LED
glows red after a valid
password has been asked for
and entered.

Calibrating in the Diagnostic Mode

In the Diagnostic Mode the user selects a specific process variable to calibrate
or view. The display shows the input channel and combo module used for the
variable. Calibration override values can be input and the input signals can be
viewed simultaneously as engineering values % span, input voltage and
current. Analog outputs and digital I/O points can also be viewed and
manipulated.

8.2.1.

Entering The Diagnostic Mode

To enter the diagnostic mode proceed as follows press the [Alpha Shift] key,
then the [Diag] key.
INFO - The Select
Input/Output screen must
be displayed when making a
new selection while in the
Diagnostic Mode. Return to
this screen by pressing the
[Diag] key once.

8-2

The front panel diagnostic LED will glow green and the following will be
displayed on the first three lines of the LCD Display:
Select Input/Output
to Calibrate,
Press "Diag" to Exit

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System Architecture and Installation


The fourth line of the display is used to show the users selection. The user can
choose to calibrate or view any analog input or output, or manipulate any set of
digital I/O points.

8.2.2.
INFO - Each input channel of
each combo module has had
its temperature coefficient
trimmed to 10 ppm/F. To
avoid temperature gradient
effects and for best results,
always allow the internal
temperature of the computer
to stabilize before making
your final calibration
adjustments.

Display Groups in the Diagnostic Mode

To display an input or output variable to calibrate, select from the following


display groups and associated key presses or select the I/O number if known,
(usually supplied on a separate sheet).

DISPLAY VARIABLES

VALID KEY PRESSES

All of the following key presses are valid in the Diagnostic Mode. To enter
the Diagnostic Mode, these key presses must be preceded by the [Alpha
Shift] [Diag] keys.
Input Channels

(n = 1 through 24)

Meter Temperature
Meter Pressure
Meter Density

(n = 1 through 4)

(n = 1 through 4)

(n = 1 through 4)

[Input] or [Input] [n]


[Temp] or [Temp] [Meter] [n]
[Press] or [Press] [Meter] [n]
[Density] or [Dens] [Meter] [n]

Meter Density Temp (n = 1 through 4)

[Density][Temp] or [Density][Temp][Meter][n]

Meter Dens Pressure (n = 1 through 4)

[Density][Press] or [Density][Press][Meter][n]

Prover Temperature (Left, Right)

[Prove} [Temp]

Prover Pressure (Left, Right)

[Prove} [Temp]

Output Channels
Digital I/O

8.2.3.

(n = 1 through 24)

(n = 1 or 2)

[Output] [n]
[Status] [n]

Leaving The Diagnostic Mode

Once you are done viewing and/or modifying the calibration settings, press
[Diag] to return to the selection screen below:
Select Input/Output
to Calibrate,
Press "Diag" to Exit

Press the [Diag] key again to return to the Display Mode (Diagnostic LED will
turn off).

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8-3

Chapter 8

Diagnostic and Calibration Features

8.3.
8.3.1.
Note: You can also calibrate
the input and output of your
choice by entering the
number of that input or
output; e.g.: Press [Input]
[1] [Enter]; press [Output]
[4] [Enter]. With this method
you can calibrate the inputs
and outputs to the computer
without having them
assigned to any I/O point
numbers.

Calibration Instructions
Calibrating A Voltage or Current Analog Input

While the above display is shown select the input variable to calibrate. For
example to calibrate Meter Run #1 Temperature, press [Meter] [1] [Temp] (or
the input # if known). The display shows:
Select Input/Output
to Calibrate,
Press "Diag" to Exit
Meter 1 Temp
Other key press combinations work. [Temp] [Meter] [1] means the same to the
computer as [Meter] [1] [Temp]. Pressing [Temp] without a meter number
allows all of the temperatures to be scrolled through and calibrated.
Now enter the selection by pressing [Display] and the following is displayed:
Temperature #1
Input# & Module 1-a1
Override
60.0
Calibrate Input ? _

INFO - Unless previously


entered, a request for a valid
password is made at this
point.
The calibrate override value
entered will be substituted for
all process variables
assigned to this physical I/O
point when the user answers
[Y] to Calibrate Input ?. It is
automatically removed when
the user presses the [Diag]
key to exit or make a new
selection.

8-4

The display shows the process variable name, the input channel number and
combo module used. This example shows Temperature Meter Run #1
connected to Channel 1 of Combo Module A1.
Before calibrating an input the user should enter a Cal Override value to be
used in all calculations in place of the live value.
Answer [Y] to the 'Calibrate Input ?' question and the following is displayed:
Meter 1
% Value
Input Volts
mA Value

27.5
50.00
3.000
12.00

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Volume 1

System Architecture and Installation


To calibrate the input channel follow these instructions:

INFO - Each input channel of


each combo module has had
its temperature coefficient
trimmed to 10 ppm/F. To
avoid temperature gradient
effects and for best results,
always allow the internal
temperature of the computer
to stabilize before making
your final calibration
adjustments.

INFO - The [ ]/[ ] keys are


used as a software Zero
potentiometer.
Adjustments made when the
Shift LED is on are
approximately ten times more
sensitive.
Holding the arrow keys
longer than two seconds
speeds up the rate of
adjustment.

1) Disconnect the transducer signal and replace it with a stable current or


voltage source capable of inputting 4.000 to 20.000 mA or 1.000 to
5.000 V signal.
2) Set the input signal to 4.000 mA or 1.000 V as applicable.
3) Using the Up/Down arrow keys adjust the displayed value so it reads
4.000 mA / 1.000 V.
4) Set the input signal to 20.000 mA or 5.000 V as applicable.
5) Using the Left/Right arrow keys adjust the displayed value so it reads
20.000 mA / 5.000 V.
6) Recheck step 2) No further adjustment is normally needed if the Zero is
adjusted at exactly 4.0 mA.
7) Disconnect the calibrator signal and reconnect the transducer signal.
8) Press the [Diag] key to return to the selection screen.
Select Input/Output
to Calibrate,
Press "Diag" to Exit

TIP - The Span adjustment


has no effect at 4mA or 1v.
Always adjust the Zero first
at exactly 4mA or 1v.

8.3.2.
Leaving the Diagnostic
Mode - In the Select
Input/Output screen, press
the [Diag] key to return to the
Display Mode (Diagnostic
LED will turn off).

Calibrating an RTD Input Channel

While the above screen is being displayed select a process variable which is
assigned as an RTD probe input. For example, assuming a pulse type
densitometer is installed, pressing [Meter] [1] [Density] [Temp] (or the input #
if known), selects the input channel used to process Meter Run #1's
Densitometer integral RTD. Other key press combinations will work, and
[Density] [Meter] [1] [Temp] all mean the same. Pressing [Density] [Temp]
allows the user to scroll through all density temperature channels.
Now enter the selection by pressing [Display] and the following is displayed:
Dens #1 Temperature
Input# & Module 2-B1
Cal Overide
60.0
Calibrate Input ? _

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8-5

Chapter 8

Diagnostic and Calibration Features


Enter the Calibrate Override value and answer [Y] to the 'Calibrate Input ?'
question and a screen similar to the following is displayed:
Dens#1 Deg.F
65.0
% Value
60.00
Resistance Value
Ohms
100.00
To Calibrate an RTD input channel proceed as follows :

INFO - Each input channel of


each combo module has had
its temperature coefficient
trimmed to 10 ppm/F. To
avoid temperature gradient
effects and for best results,
always allow the internal
temperature of the computer
to stabilize before making
your final calibration
adjustments.

1) Disconnect the RTD probe and connect precision decade resistance box.
capable of inputting 25.00 to 150.00 Ohms as shown below.

INFO - Installing the decade


box at the actual RTD probe
location provides maximum
accuracy, but can be
inconvenient. The errors
introduced by installing the
decade box at the back panel
terminals of the flow
computer are approximately
0.01% per 100 ohms of field
wiring resistance.

6) Recheck step 2). No further adjustment is normally needed if the Zero is


adjusted at exactly 25 Ohms.

2) Set the decade box to 25.00 Ohms.


3) Using the Up/Down arrow keys adjust the displayed value so it reads
25.00 Ohms.
4) Set the decade box to 150.00 Ohms.
5) Using the Left/Right arrow keys adjust the displayed value so it reads
150.00 Ohms.

7) Disconnect the decade box and reconnect the RTD probe.


8) Press the [Diag] key to return to the selection screen.
Select Input/Output
to Calibrate,
Press "Diag" to Exit

TIP - The Span adjustment


has no effect at 4mA or 1v.
Always adjust the Zero first
at exactly 4mA or 1v.

Leaving the Diagnostic


Mode - In the Select
Input/Output screen, press
the [Diag] key to return to the
Display Mode (Diagnostic
LED will turn off).

Fig. 8-1.

8-6

Figure Showing Calibration of RTD Input Channel

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Volume 1

System Architecture and Installation

8.3.3.

Calibrating a 4 to 20 mA Digital to Analog Output

Each of the analog outputs can be calibrated by monitoring the loop current with
an accurate milliamp meter and setting the output current to 4.00 mA and 20.00
mA. For example to calibrate Analog Output #1 proceed as follows:
While the 'Select Input/Output' screen is displayed, press [Output] [1]
[Display]. The display shows:
Analog Output #1
0%=4mA, 100%=20mA
Override %
0.00
Calibrate Output ? _

CAUTION!

At this point, the analog


output reflects the value of
the currently displayed
override, not the assigned
variable. The user must
ensure that any equipment
using the output signal will
not cause an unsafe
condition to arise or cause
erroneous results to be
generated.

Answer [Y] to the 'Calibrate Output ?' question and the display shows:
Analog Output #1
0%=4mA, 100%=20mA
Override %
0.00
Override Now Active
To calibrate the output channel follow these steps:
1) Connect an accurate milliamp meter in series with the load.
2) Input 0.00 % (4.00 mA) as the output override.
3) Using the Up/Down arrow keys adjust the output current until the milliamp
meter indicates 4.00 mA.
4) Input 100.00 % (20.00 mA) as the output override.
5) Using the Left/Right arrow key adjust the output current until the milliamp
meter indicates 20.00 mA.
6) Repeat steps 2) through 5) until no further improvement can be obtained.
7) Remove the milliamp meter and reconnect the load.
8) Press the [Diag] key to return to the selection screen.

Leaving the Diagnostic


Mode - In the Select
Input/Output screen, press
the [Diag] key to return to the
'Display Mode' (Diagnostic
LED will turn off).

ALL.71+ w 05/99

Select Input/Output
to Calibrate,
Press "Diag" to Exit

8-7

Chapter 8

Diagnostic and Calibration Features

8.3.4.

Verifying the Operation of the Digital I/O Points

The digital I/O points can be manipulated as a group by pressing [Status] [1]
for digital points 1 through 12 or [Status] [2] for digital points 13 through 24.
Pressing [Status] will allow the user to scroll to either group. Press [Display]
and a screen similar to the following is displayed:
Digital#1 I/O Points
Input
001011001011
Overide 101010101010
Force To Output ? _

CAUTION!

After answering [Y], the


digital outputs will reflect the
value of the currently
displayed override, not the
assigned variable. The user
must ensure that any
equipment using the output
signal will not cause an
unsafe condition to arise or
cause erroneous results to
be generated.

INFO - To avoid a hardware


conflict, only points that have
been assigned as outputs will
accept an override of 1; i.e.,
entering a 1 at an input
position will be ignored and
displayed as a 0.

The second line shows the status of the I/O points frozen at the time that the
screen was displayed. The points are numbered left to right (1 to 12) with a '0'
indicating that a point is off and a '1' indicating that a point is on. The third line
shows the override bit values that will be forced to the output port when the user
answers [Y] to the 'Force To Output ?' question. A screen similar to the
following is displayed:
Digital#1 I/O Points
Input
101110001101
Overide 101010101010
Override Now Active
The override '1's and '0's can be changed at any time while the 'Override Now
Active' line is displayed. The input status displayed on the second line should
always agree with the green LEDs on the edge of the digital I/O module. Red
LEDs lit indicate blown fuses on the digital I/O module.
Outputs on this I/O module that are assigned as totalizer outputs will stop
counting while the 'Override Now Active' line is displayed. Pulses to be output
are accumulated and are output at the maximum allowed rate as soon as the
[Diag] key is pressed.
Press [Diag] to return to the selection screen below:

Leaving the Diagnostic


Mode - In the Select
Input/Output screen, press
the [Diag] key to return to the
Display Mode (Diagnostic
LED will turn off).

8-8

Select Input/Output
to Calibrate,
Press "Diag" to Exit

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Volume 1

System Architecture and Installation

9. Flow Computer Specifications


9.1.

Operating Temperature : q -15C to +65C

NOTICE!
Omni Flow Computers, Inc.,
pursuant to a policy of
product development and
improvement, may make any
necessary changes to these
specifications without notice.

Environmental
Storage Temperature : q -20C to +75C
Relative Humidity : q 80% non-condensing maximum

9.2.

Electrical
Supply Voltage : q 120 VAC, 50-500 Hz; or 18-30 VDC, 10-20
Watts (excluding transducer loops)
q Optional: 220-250 VAC, 50-500 Hz; or 1830 VDC, 10-20 Watts (excluding transducer
loops)
Transducer Output Power : q 24 VDC at 400 mA+ for
configurations (when AC powered)

most

Isolation : q All analog inputs and outputs are optically


isolated from computer logic supply
q Maximum common mode voltage on any
input or output is 250 VDC to chassis
ground.

9.3.

Microprocessor CPU
Type : q Motorola MC68HC000FN16
q Clock Speed: 16 MHz, 0 wait state;
Throughput 4,000,000 instructions/sec
Coprocessor : q Motorola MC68HC881/82FN16B
q Clock Speed: 16 MHz; Throughput 50,000
floating point operations/sec
EPROM Memory : q 1 Mbyte. expandable to 2 Mbytes max.
RAM Memory : q 512 bytes standard; Expandable to 1
Mbytes max.
Real Time Clock : q Battery
backed-up,
time
of
day;
programmable interval down to 1 msec
q Maintains time during power loss
q Reports downtime on power-up
Logic Voltage : q 5 VDC
Over-voltage Protection : q Crowbar on power supply fires at 6.25 VDC
approx.
Transient Protection : q Transorbs on power supply module
RAM Memory Battery Backup : q 3.6 VDC Ni-Cad; rechargeable

Typical Memory Backup Period : q 30-60 days (with power removed)

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9-1

Chapter 9

Flow Computer Specifications

9.4.

Backplane
Type : q Passive; configured
connectors

NOTICE!
Omni Flow Computers, Inc.,
pursuant to a policy of
product development and
improvement, may make any
necessary changes to these
specifications without notice.

with

plug-in

DIN

Number of I/O Module Slots : q Omni 3000: 4 slots


q Omni 6000: 10 slots

9.5.
TYPE

Process Input/Output Combo Modules


INPUT #1

INPUT #2

INPUT #3

INPUT #4

1-5v; 4-20mA; Flow Pulses

ANALOG
OUTPUTS
Two
4-20mA

Pipe Proving

One
4-20mA

Pipe Proving

Pipe Proving
Double Chron. Proving
Level A Pulse Fidelity

1-5v; 4-20mA; RTD

1-5v; 4-20mA; RTD

E/D

1-5v; 4-20mA; RTD

Frequency Density

Two
4-20mA

1-5v; 4-20mA; RTD

Flow Pulses

Two
4-20mA

1-5v; 4-20mA
Flow Pulse

Frequency
Density

Honeywell DE Protocol

Two
4-20mA

HV

Honeywell Multivariable DE Protocol

Two
4-20mA

PORT #1
SV

9.6.

ADDITIONAL
FEATURES

PORT #2

RS-485 Multi-drop to Various Multivariable Transmitters

Six
4-20mA

Flowmeter Pulse Inputs


Input Frequency : q DC to 15 kHz.

Positive Going Trigger Threshold : q +4.0 Volts


Negative Going Trigger Threshold : q +2.0 Volts
Input impedance : q 1 M Ohm
Configuration : q Differential input (E module inputs are
single ended referenced to DC ret.)
Common Mode Voltage : q 250 VDC to chassis ground
Pulse Fidelity Check : q Channels are continuously compared for
frequency and sequence.
E Module Only : q Complete failure of either A or B channel
will not effect totalizing
q Simultaneous noise pulses are rejected
with 85% certainty

9-2

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Volume 1

System Architecture and Installation

9.7.

Detector Switch Inputs


(Non-Double Chronometry)

NOTICE!

Input Type : q Voltage

Omni Flow Computers, Inc.,


pursuant to a policy of
product development and
improvement, may make any
necessary changes to these
specifications without notice.

Gating Transition : q Application of voltage starts and stops


proves.
Minimum Time Pulse High : q 1 msec
Minimum Time Pulse Low : q 2 seconds
Input Impedance : q 4.7 k Ohms
Input On Voltage : q >10 V On, <4 VDC+ Off (referenced to DC
Power Return)
Debounce : q 2 sec in Software
Common Mode Voltage : q 250 VDC to chassis ground

9.8.

Detector Switch Inputs of E Combo


Module
(Double Chronometry)
q Driven by open collector transistor or Normally Open
switch.
q Debounce capacitor may be needed with switch type
detectors.

9.9.

Analog Inputs
Input Type : q 4 - 20 mA or 1-5 V
Input Impedance : q 1 MegOhm (250 Ohms) (4-20 mA range
selected by installing shunt resistor)
Resolution : q 14 Binary Bits, w/ 500 msec sample
Linearity : q 0.020% F.S. typical 1 Digit
Temperature Drift : q Less than 15 ppm/OF
Common Mode Voltage : q 250 VDC to chassis ground

9.10. RTD Inputs


RTD Configuration : q 4-wire Bridge
RTD Resistance : q 100 Ohm @ 32F
Excitation Current : q 3.45 mA Nominal
Maximum Field Wiring Resistance : q 1k Ohm per wire
Resolution : q 0.008 Ohms
Temperature Drift : q Less than 15 ppm/F
Linearity : q 0.020% F.S. typical 1 Digit
Common Mode Voltage : q 250 VDC to chassis ground

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9-3

Chapter 9

Flow Computer Specifications

9.11. Analog Outputs


NOTICE!
Omni Flow Computers, Inc.,
pursuant to a policy of
product development and
improvement, may make any
necessary changes to these
specifications without notice.

Resolution : q 12 Binary Bits


Output : q Current source 4-20 mA (referenced to
transducer power return terminal)
Common Mode : q 250 Volts to chassis ground
Max./Min. Working Loop Voltage : q 30 VDC to 18 VDC
Loop Resistance : q 900 Ohm with 24 VDC Power
q 1.2 k Ohm with 30 VDC Power
Update Rate : q Each 500 milliseconds

9.12. Control Outputs/Status Inputs


(12 per module)
Configuration : q Open emitter Darlington transistor source
(Referenced to transducer power return
terminal)
Current Capacity : q 100 mA max., 500 mA per module
Output Voltage : q +DC - 1 V Nominal
Common Mode : q 250 Volts to chassis ground
Input Impedance : q 4.7 k Ohms in series with 2 LEDs
Input Voltage : q Input voltages > 8 to < DC voltage at back
panel DC terminal block, typically 24 VDC,
will be recognized as on
q Input voltages < +2 V will be recognized as
off
LEDs : q Operating and Fuse Indicators on each
channel
Scan Rate : q Outputs may be pulsed at 50Hz Maximum

9-4

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Volume 1

System Architecture and Installation

9.13. Multi-bus Serial I/O Interface


9.13.1. RS-232 Compatible
(2 per Module)
Serial Data Output Voltage : q 7.5 Volts typical
Recommended Load Impedance : q 1.5 k Ohm
Short Circuit Current : q 10 mA limited
Input Low Threshold : q Vl = -3.0 Volts
Input High Threshold : q Vh = +3.0 Volts
Baud Rate : q Software selectable
q Range 1.2, 2.4, 4.8, 9.6, 19.2, 38.4 k bps
Common Mode Voltage : q 250 Volts to chassis ground
LEDs : q Indicator LEDs for each channel input,
output and handshaking signals

9.13.2. RS-485
(2 per Module)
Serial Data Output Voltage : q 5 Volts differential driver
Recommended Load Impedance : q 120 Ohm
Short Circuit Current : q 20 mA
Input Low Threshold : q 0.8 Volts
Baud Rate : q Software selectable
q Range 1.2, 2.4, 4.8, 9.6, 19.2, 38.4 k bps
Common Mode Voltage : q 250 Volts to chassis ground
LEDs : q Indicator LEDs for each channel input,
output and handshaking signals

9.14. Operator Keypad


Keypad Characteristics : q 34-key, domed membrane, with tactile and
audio feedback
Material : q Autotex 2 Hard coat Polyester Film
Data Entry Lockout : q Internal switch and software passwords
Key Debounce : q Software controlled

9.15. LCD Display


Display : q 4 lines of 20 Characters
q 5 x 8 Dot Matrix
Character Height : q 4.75 mm
Display Data : q Alphanumeric, 80 characters
Backlight : q Green/Yellow LED
q Viewing angle, contrast and backlight
controlled from keypad

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9-5

Chapter 9

Flow Computer Specifications

9.16. Electromechanical Counters


Quantity : q Three, with programmable function

NOTICE!
Omni Flow Computers, Inc.,
pursuant to a policy of
product development and
improvement, may make any
necessary changes to these
specifications without notice.

Display : q 6-digit, non-resetable


Character Height : q 5 mm
Maximum Count Rate : q 10 counts per second

9.17. Operating Mode Indicator LEDs


Quantity : q Four
Dual Color : q Red/Green
Indication : q Active Alarm LED

Green: to indicate acknowledged existing


alarm
Red: to indicate new, unacknowledged,
existing alarm
q Diagnostic LED

or

or

Green: to indicate Diagnostic


Calibration Mode is active
Red: to indicate password is active
q Program LED
Green:
to
indicate
Program
Configuration Mode is active
Red: to indicate password is active
q Alpha Shift LED

Green: to indicate Alpha Shift Lock


Mode is active
Red: to indicate alpha shift next key only

9.18. Security
Hardware : q Optional lock on housing and internal
keyboard program lockout
Software : q Multi-level password control

9-6

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Volume 2D
User Manual

Basic Operation
Firmware Revisions 23.71/27.71

Orifice / Turbine
Gas Flow Metering Systems

Effective May 1999

Omni 6000 / Omni 3000 User Manual

Contents of Volume 2

1. Basic Operating Features ...................................................................................... 1-1


1.1. Overview of the Keypad Functions .....................................................................1-1
1.2. Operating Modes ..................................................................................................1-2
1.2.1.
1.2.2.
1.2.3.
1.2.4.

Display Mode............................................................................................................. 1-2


Keypad Program Mode ............................................................................................. 1-2
Diagnostic and Calibration Mode .............................................................................. 1-2
Field Entry Mode ....................................................................................................... 1-2

1.3. Special Keys .........................................................................................................1-4


1.3.1.
1.3.2.
1.3.3.
1.3.4.
1.3.5.
1.3.6.

Display/Enter (Help) Key ........................................................................................... 1-4


Up/Down Arrow Keys ["]/[#].................................................................................... 1-4
Left/Right Arrow Keys [$]/[%]................................................................................... 1-4
Alpha Shift Key and LED ........................................................................................... 1-4
Program/Diagnostic Key [Prog/Diag]......................................................................... 1-5
Space/Clear (Cancel/Ack) Key.................................................................................. 1-5

1.4. Adjusting the Display ...........................................................................................1-5


1.5. Clearing and Viewing Alarms ..............................................................................1-6
1.5.1.
1.5.2.
1.5.3.

Acknowledging (Clearing) Alarms ............................................................................. 1-6


Viewing Active and Historical Alarms ........................................................................ 1-6
Alarm Conditions Caused by Static Discharges........................................................ 1-6

1.6. Computer Totalizing.............................................................................................1-6

2. PID Control Functions............................................................................................ 2-1


2.1. Overview of PID Control Functions.....................................................................2-1
2.2. PID Control Displays ............................................................................................2-2
2.3. Changing the PID Control Operating Mode ........................................................2-3
2.3.1.
2.3.2.
2.3.3.
2.3.4.
2.3.5.

Manual Valve Control ................................................................................................ 2-3


Automatic Valve Control............................................................................................ 2-3
Local Setpoint Select................................................................................................. 2-4
Remote Setpoint Select............................................................................................. 2-4
Changing the Secondary Variable Setpoint............................................................... 2-4

2.4. PID Control Remote Setpoint ..............................................................................2-4


2.5. Using the PID Startup and Shutdown Ramping Functions ...............................2-5
2.6. Startup Ramp/Shutdown Ramp/Minimum Output Percent................................2-5
2.7. PID Control Tuning...............................................................................................2-6
2.7.1.
2.7.2.

ii

Estimating The Required Controller Gain For Each Process Loop........................... 2-6
Estimating The Repeats / Minutes And Fine Tuning The Gain ................................. 2-7

23/27.71+ ! 05/99

Volume 2d

Basic Operation

3. Computer Batching Operations............................................................................. 3-1


3.1. Introduction.......................................................................................................... 3-1
3.2. Batch Status ......................................................................................................... 3-1
3.3. Ending a Batch..................................................................................................... 3-2

4. Meter Factors for Turbine Flowmeters ................................................................. 4-1


4.1. Assigning or Changing Meter Factors via the Direct Access Method ............. 4-1
4.2. Assigning or Changing Meter Factors via the Menu Selection Method........... 4-1

5. Printed Reports ....................................................................................................... 5-1


5.1. Fixed Format Reports .......................................................................................... 5-1
5.2. Default Report Templates and Custom Reports ................................................ 5-2
5.3. Printing Reports................................................................................................... 5-2
5.4. Audit Trail ............................................................................................................. 5-3
5.4.1.

Audit Trail Report ...................................................................................................... 5-3

5.4.2.

Modbus Port Passwords and the Audit Trail Report .............................................. 5-3

6. Index of Display Variables ..................................................................................... 6-1

23/27.71+ ! 05/99

iii

Omni 6000 / Omni 3000 User Manual

Contents of Volume 2

Figures of Volume 2
Fig. 1-1. Flow Computer Front Panel Keypad......................................................................................... 1-1
Fig. 1-2. Block Diagram Showing the Keypad and Display Modes ......................................................... 1-3
Fig. 2-1. Typical PID Control Application - Single Loop .......................................................................... 2-1

iv

23/27.71+ ! 05/99

Volume 2d

Basic Operation

1. Basic Operating Features


1.1.
INFO - Within the document
the following convention is
used to describe various
key press sequences:
Individual keys are shown in
bold enclosed in brackets
and separated by a space.
Although not always
indicated, it is assumed for
the rest of this document
that the [Display/Enter] key
is used at the end of every
key press sequence to
enter a command.

Overview of the Keypad Functions

Thirty-four keys are available. Eight special function keys and twenty-six
dedicated to the alphanumeric characters A through Z, 0 through 9 and various
punctuation and math symbols.
The [Display/Enter] key, located at the bottom right, deserves special mention.
This key is always used to execute a sequence of key presses. It is not unlike
that the Enter key of a personal computer. Except when entering numbers in a
field, the maximum number of keys that can be used in a key press sequence is
four (not counting the [Display/Enter] key).

Fig. 1-1.

23/27.71+ ! 05/99

Flow Computer Front Panel Keypad

1-1

Chapter 1

Basic Operating Features


Key words such as Density, Mass and Temp appear over each of the
alphanumeric keys. These key words indicate what data will be accessed when
included in a key press sequence. Pressing [Net] [Meter] [1] for instance will
display net flow rates and total accumulations for Meter Run #1. Pressing the
[Net] key causes net flow rates and total accumulations for all active meter runs
to be displayed. In many instances, the computer attempts to recognize similar
key press sequences as meaning the same thing; i.e., [Net] [1], [Meter] [1]
[Net] and [Net] [Meter] [1] all cause the net volume data for Meter Run #1 to be
displayed. In most cases, more data is available on a subject then can be
displayed on four lines. The ["]/[#] (up/down) arrow keys allow you to scroll
through multiple screens.

1.2.

Operating Modes

Keyboard operation and data displayed in the LCD display depends on which of
the 3 major display and entry modes are selected.

1.2.1.

Display Mode

This is the normal mode of operation. Live meter run data is displayed and
updated every 200 msec. Data cannot be changed while in this mode.

1.2.2.

Keypad Program Mode

Configuration data needed by the flow computer can be viewed and changed via
the keypad while in this mode. When the Program Mode is entered by pressing
the [Prog] key, the Program LED glows green. This changes to red when a
valid password is requested and entered.

1.2.3.

Diagnostic and Calibration Mode

The diagnostic and calibration features of the computer are accessed by


pressing the [Diag] key ([Alpha Shift] then [Prog]. This mode allows you to
check and adjust the calibration of each input and output point. The Diagnostic
LED glows green until a valid password is requested and entered.

1.2.4.

Field Entry Mode

You are in this mode whenever the data entry cursor is visible, which is anytime
the user is entering a number or password while in the Program Mode or
Diagnostic Mode.

1-2

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Volume 2d

Basic Operation

Fig. 1-2.

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Block Diagram Showing the Keypad and Display Modes

1-3

Chapter 1

Basic Operating Features

1.3.
1.3.1.

Special Keys
Display/Enter (Help) Key

This key is located bottom-right on the keypad.


Pressing once while in the Field Entry Mode will store the data entered in the
field to memory. Pressing twice within one second will cause the contextsensitive Help to be displayed. The Help displays contain useful information
regarding available variable assignments and selections. When in other modes,
use it at the end of a key press sequence to enter the command.

1.3.2.

Up/Down Arrow Keys ["]/[#]

These keys are located top-center on the keypad.


When in the Display Mode, the ["]/[#] keys are used to scroll through data
relevant to a particular selection.
When in the Program Mode, they are used to scroll through data and position the
cursor on data to be viewed or changed.
In the Diagnostic Mode, The up/down arrow keys are initially used to position the
cursor within the field of data being changed. Once you select an input or output
to calibrate or adjust, the up/down arrow keys are used as a software zero
potentiometer.

1.3.3.

Left/Right Arrow Keys [$]/[%]

These keys are located top-center on the keypad; to the left and right
respectively of the Up/Down Arrow Keys.
The [$]/[%] keys have no effect while in the Display Mode. When in Program
Mode, they are used to position the cursor within a data field.
In the Diagnostic Mode, they are initially used to position the cursor within the
field of data to be changed. Once you select an input or output to calibrate or
adjust, the left/right arrow keys are used as software span potentiometer.

1.3.4.

Alpha Shift Key and LED

This key is located top-right on the keypad.


Pressing the [Alpha Shift] key while in the Field Entry Mode causes the Alpha
Shift LED above the key to glow green, indicating that the next valid key press
will be interpreted as its shifted value. The Alpha Shift LED is then turned off
automatically when the next valid key is pressed.
Pressing the [Alpha Shift] key twice causes the Alpha Shift LED to glow red and
the shift lock to be active. All valid keys are interpreted as their shifted value until
the [Alpha Shift] key is pressed or the [Display/Enter] key is pressed.
When in the Calibrate Mode, zero and span adjustments made via the arrow
keys are approximately ten times more sensitive when the Alpha Shift LED is on.

1-4

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Volume 2d

Basic Operation

1.3.5.

Program/Diagnostic Key [Prog/Diag]

This key is located top-left on the keypad.


While in the Display Mode, pressing this key changes the operating mode to
either the Program or Diagnostic Mode, depending on whether the Alpha Shift
LED is on. When in other modes, it cancels the current entry and goes back one
menu level, eventually returning to the Display Mode.

1.3.6.

Space/Clear (Cancel/Ack) Key

This key is located bottom-left on the keypad.


Static Discharges - It has
been found that applications
of electrostatic discharges
may cause the Active Alarm
LED to glow red. Pressing
the [Space/Clear] key will
acknowledge the alarm and
turn off the red alarm light.

Pressing this key while in the Display Mode acknowledges any new alarms that
occur. The Active Alarm LED will also change from red to green indicating an
alarm condition exists but has been acknowledged.
When in the Field Entry Mode, unshifted, it causes the current variable field
being changed to be cleared, leaving the cursor at the beginning of the field
awaiting new data to be entered. With the Alpha Shift LED illuminated, it causes
the key to be interpreted as a space or blank.
When in all other modes, it cancels the current key press sequence by flushing
the key input buffer.

1.4.

Adjusting the Display

Once the computer is mounted in its panel you may need to adjust the viewing
angle and backlight intensity of the LCD display for optimum performance. You
may need to re-adjust the brightness setting of the display should the computer
be subjected to transient electrical interference.
While in the Display Mode (Program LED and Diagnostic LED off), press
[Setup] [Display] and follow the displayed instructions:
Use Up/Down Arrows
To Adjust Contrast;
Left, Right Arrows
To Adjust Backlight

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1-5

Chapter 1

TIP - Alarm flags are


latched while the red LED is
on. To avoid missing
intermittent alarms, always
press [Alarms] [Display] to
view alarms before pressing
[Cancel/Ack].

Basic Operating Features

1.5.

Clearing and Viewing Alarms

1.5.1.

Acknowledging (Clearing) Alarms

New alarms cause the Active Alarm LED to glow red. Pressing the [Cancel/Ack]
key (bottom left), or setting Boolean Point 1712 via a digital I/O point or via a
Modbus command, will acknowledge the alarm and cause the Active Alarm LED
to change to green. The LED will go off when the alarm condition clears.

1.5.2.

Viewing Active and Historical Alarms

To view all active alarms, press [Alarms] [Display] and use the ["]/[#] arrow
keys to scroll through all active alarms.
Active Alarms
Temperature #1 Hi Hi
Pressure #2 Low

The last 500 time-tagged alarms that have occurred are always available for
printing (see Historical Alarm Snapshot Report in this chapter).

1.5.3.

Alarm Conditions Caused by Static Discharges

It has been found that applications of electrostatic discharges may cause the
Active Alarm LED to glow red. Pressing the [Space/Clear] key will acknowledge
the alarm and turn off the red alarm light.

1.6.

Computer Totalizing

Two types of totalizers are provided: 1) Three front panel electromechanical and
non-resetable; and 2) Software totalizers maintained in computer memory. The
electromechanical totalizers can be programmed to count in any units via the
Miscellaneous Setup Menu (Volume 3). The software totalizers provide batch
and daily based totals, and are automatically printed, saved and reset at the end
of each batch or the beginning of each contract day. Daily flow or time weighted
averages are also printed, saved and reset at the end of each day. Batch flow
weighted averages are also available in liquid application flow computers.
Software cumulative totalizers are also provided and can only be reset via the
Password Maintenance Menu (Volume 3). View the software totalizers by
pressing [Gross], [Net] or [Mass]. Pressing [Meter] [n] [Gross], [Net] or
[Mass] will display the software for Meter Run n.

1-6

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Volume 2d

Basic Operation

2. PID Control Functions


2.1.

Overview of PID Control Functions

Four independent control loops are available. Each loop is capable of controlling
a primary variable (usually flow rate) with a secondary override variable (usually
meter back pressure or delivery pressure).
The primary and secondary set points can be adjusted locally via the keypad and
remotely via a communication link. In addition, the primary set point can be
adjusted via an analog input to the computer.
Contact closures can be used to initiate the startup and shutdown ramp function
which limits the control output slew rate during startup and shutdown conditions.
A high or low 'error select' function causes automatic override control by the
secondary variable in cases where it is necessary either to maintain a minimum
secondary process value or limit the secondary process maximum value.
Local manual control of the control output and bumpless transfer between
automatic and manual control is incorporated.

Fig. 2-1.

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Typical PID Control Application - Single Loop

2-1

Chapter 2

PID Control Functions

2.2.
INFO - Select PID Loop 1
through 4 by entering n as
1, 2, 3 or 4.

PID Control Displays

While in the Display Mode press [Control] [n] [Display]. Press the down arrow
key to display the following screens:
Screen #1

Indicates which parameter


is being controlled; primary
or secondary

PID #1 VALVE STATUS


Open
50.00
Auto/Manual
Auto
Primary Controlling

Screen #2
PID #1 PRIMARY
Measured
20.00
Shows actual primary set
point being used in
engineering units

Setpoint

20.00

Screen #3
PID #1 SECONDARY
Measured
20.00
Shows actual secondary set
point being used in
engineering units

Setpoint

20.00

Screen #4
INFO - Data such as set
points or operating mode
cannot be changed while in
the Display Mode.

2-2

PID #1 SET POINT


Source is
Remote
Remote S.P.
Input
Value is
20.00

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Volume 2d

Basic Operation

2.3.
INFO - Select PID Loop 1
through 4 by entering n as
1, 2, 3 or 4.
To access the next two
screens you must enter the
[Y] to select Manual Valve
or Local Setpoint even if a
Y is already displayed.
To cancel the Manual Mode
or Local Setpoint Mode,
enter [N].

Changing the PID Control Operating


Mode

Press [Prog] [Control] [n] to display the following screen:


PID#1 OPERATING MODE
Manual Valve(Y/N) N
Local Set.Pt(Y/N) N
Sec Set.Pt
750.0

2.3.1.

Manual Valve Control

To change to manual valve control enter [Alpha Shift] [Y] at the 'Manual Valve
(Y/N)' prompt and the following screen is displayed:
Primary Variable
(Measurement in
engineering units)

PID #1 MANUAL VALVE


Up/Down Arrow to Adj
Measure
20.00
50.00

Valve Control Open %

The switch from Auto to Manual is bumpless. Use the ["] key to open the valve
or the [#] key to close it. Press [Prog] once to return to the previous screen.
PID#1 OPERATING MODE
Manual Valve (Y/N) Y
Local Set.Pt(Y/N) N
Sec Set.Pt
750.0

Notice you are now in


Manual Valve Control

2.3.2.

Automatic Valve Control

To change from manual to automatic valve control, enter [N] at the 'Manual
Valve (Y/N)' prompt. The switch to automatic is bumpless if local setpoint is
selected.

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2-3

Chapter 2

PID Control Functions

2.3.3.

Local Setpoint Select

Enter [Alpha Shift] [Y] at the 'Local Set. Pt. (Y/N)' prompt and the following
screen is displayed:
PID#1 LOCAL SETPOINT
Up/Down Arrow to Adj
Measured
20.00
Setpoint
20.00

Primary Variable
(Measurement in
engineering units)

The switch from Remote to Local is bumpless. Use the Up/Down arrow keys to
increase or decrease the setpoint. Press [Prog] once to return to the previous
screen.
Notice you are now in
Automatic with Local Valve
Control

PID#1 OPERATING MODE


Manual Valve(Y/N) N
Local Set.Pt(Y/N) Y
Sec Set.Pt
750.0

Change the setpoint of the


secondary variable here

2.3.4.

Remote Setpoint Select

To change from local setpoint to remote setpoint, enter [Alpha Shift] [N] at the
'Local Set. Pt(Y/N)' prompt. The switch to remote setpoint may not be
bumpless, depending upon the remote set point source.

2.3.5.

Changing the Secondary Variable Setpoint

Move the cursor to the bottom line of the above display, press [Clear] and then
enter the new setpoint.

2.4.
!

IMPORTANT!

You must assign a remote


setpoint input even if one
will not be used. The 420mA scaling of this input
determines the scaling of
the primary controlled
variable.

2-4

PID Control Remote Setpoint

As described above, the PID control loop can be configured to accept either a
local setpoint or a remote setpoint value for the primary variable. The remote
setpoint is derived from an analog input (usually 4-20 mA). This input is scaled in
engineering units and would usually come from another device such as an RTU.
High/Low limits are applied to the remote setpoint signal to eliminate possible
problems of over or under speeding a turbine meter (see Volume 1, Chapter 8
for more details).

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Volume 2d

Basic Operation

2.5.

Using the PID Startup and Shutdown


Ramping Functions

These functions are enabled when a startup and/or shutdown ramp rate between
0 and 99 percent is entered (see section PID Setup in Volume 3).
Commands are provided to Start the valve ramping open, Shutdown to the
minimum percent open valve or Stop the flow by closing the valve immediately
once it has been ramped to the minimum percent open.
These commands are accessed using the keypad by pressing [Prog] [Batch]
[Meter] [n], which will display the following:
Mtr1 Batch Start Y ?
Shutdown to Min% ?
Batch Stop ?
Print & Reset ?

2.6.

Startup Ramp/Shutdown Ramp/Minimum


Output Percent

Inputs are provided for startup/shutdown ramp rates and minimum output %
settings. When these startup/shutdown ramp rates are applied the control
output, movements will be limited to the stated % movement per second (see
Volume 3). On receipt of a shutdown signal, the output will ramp to the minimum
output % for topoff purposes.

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2-5

Chapter 2

PID Control Functions

2.7.
!

IMPORTANT!

PID Control Tuning - The


primary variable must be
tuned first. When tuning the
primary variable loop, you
must set the secondary
setpoint high or low enough
to the point where it will not
take control. Otherwise, the
PID loop will become very
unstable and virtually
impossible to tune. Adjust
the primary gain and
integral repeats per minute
until you achieve stable
control. Likewise, when
tuning the secondary
setpoint, the primary must
be set so it cannot interfere.
Once you have achieved
stable control of both loops,
you can then enter the
setpoints established for
each loop at normal
operating conditions.

PID Control Tuning

Individual control of gain and integral action are provided for both the primary
and secondary control loops. Tune the primary variable loop first by setting the
secondary setpoint high or low enough to stop the secondary control loop from
taking control. Adjust the primary gain and integral repeats per minutes for stable
control. Reset the primary and secondary set points to allow control on the
secondary variable without interference from the primary variable. Adjust the
secondary gain and integral repeats per minute for stable control of the
secondary variable.

2.7.1.

Estimating The Required Controller Gain For


Each Process Loop

Each process loop will exhibit a gain function. A change in control valve output
will produce a corresponding change in each of the process variables. The ratio
of these changes represents the gain of the loop (For example: If a 10 % change
in control output causes a 10% change in the process variable, the loop gain is
1.0. If a 10 % change in control output causes a 20 % change in process
variable, the loop gain is 2.0). To provide stable control the gain of each loop
with the controller included must be less than 1.0. In practice the controller gain
is usually adjusted so that the total loop gain is between 0.6 and 0.9.
Unfortunately the gain of each loop can vary with operating conditions. For
example: A butterfly control valve may have a higher gain when almost closed to
when it is almost fully open. This means that in many cases the controller gain
must be set low so that stable control is achieved over the required range of
control.
To estimate the gain of each loop proceed as follows for the required range of
operating conditions:
(1) In manual, adjust the control output for required flowing conditions and
note process variable values.
(2) Make a known percentage step change of output (i.e., from 20% to 22%
equals a 10% change).
3

(3) Note the percentage change of each process variable (i.e., 100 m /hr to
3
110 m /hr equals a 10% change).
INFO - The primary gain
interacts with the secondary
gain. The actual secondary
gain factor is the product of
the primary gain and
secondary gain factors.

2-6

(1) Primary Gain Estimate = 0.75 / (Primary Loop Gain).


(2) Secondary Gain =
Estimate).

0.75 / (Secondary Loop Gain x Primary Gain

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Volume 2d

Basic Operation

2.7.2.

Estimating The Repeats / Minutes And Fine


Tuning The Gain

(1) Set the 'repeats / minute' to 40 for both primary and secondary loops.
(2) Adjust set points so that only the primary (sec) loop is trying to control.
(3) While controlling the primary (sec) variable, increase the primary (sec)
gain until some controlled oscillation is observed.
(4) Set the primary (sec) 'repeats/minute' to equal 0.75 / (Period of the
oscillation in minutes).
(5) Set the primary (sec) gain to 75% of the value needed to make the loop
oscillate.
(6) Repeat (2) through (5) for the secondary variable loop.

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2-7

Volume 2d

Basic Operation

3. Computer Batching Operations


3.1.

Introduction

A complete set of software batch totalizers and flow weighted averages are also
provided in addition to the daily and cumulative totalizers. These totalizers and
averages can be printed, saved and reset automatically, based on the amount of
flow delivered or on demand. The Omni flow computer can keep track of 4
independent meter runs running any combination of fluids or gases. Flowmeter
runs can be combined and treated as a station. The batch totalizers and batch
flow weighted averages are printed, saved and reset at the end of each batch.
The next batch starts automatically when the flow from the flowmeter exceeds
the meter active threshold. Flow received up to that point which does not exceed
the threshold is still included in the new batch, but the batch start time and date
are not captured until the threshold is exceeded.

3.2.

Batch Status

The batch status appears on the Status Report and is defined as either:
In Progress ------- Batch is in progress with the meter active.
Suspended ------- Batch is in progress with the meter not active.
Batch Ended ----- Batch End has been received, meter not active.

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3-1

Chapter 3

Computer Batching Operations

3.3.

Ending a Batch

A batch in progress is ended by setting the appropriate End Batch Flag in the
computers database. This can be done manually from the keypad, on a timed
basis, through a digital I/O point or via a Modbus command.
To manually end a batch from the keypad, press the [Prog] [Batch] [Meter] [n]
or [Prog] [Meter] [n] [Batch] keys and a screen similar to the following will be
displayed:
METER #1 BATCH
Print & Reset ?

Pressing [Prog] [Batch] and [Enter] (i.e., not specifying a meter run) will display
the following:
STATION BATCH
Print & Reset ?

Enter [Y] to the Print & Reset ? question and enter your password when
requested. The batch will be ended immediately and a Batch Report printed out.
The above displays will vary if the PID ramping functions are enabled (see
Chapter 2).

3-2

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Volume 2d

Basic Operation

4. Meter Factors for Turbine Flowmeters


4.1.

Assigning or Changing Meter Factors via


the Direct Access Method

This applies only to turbine flowmeters. To assign or change the meter factor,
you must edit the meter run that has the turbine meter. Press [Prog] [Meter] [n]
[Enter], where n is the meter run number that has the turbine flowmeter (1-4). A
display similar to the following will be displayed:
METER RUN #1
Meter ID
Meter #1
Product No.
1
GC Stream
2

Scroll down until the cursor is on the Meter Factor entry. Press [Clear] and
enter the meter factor. Note that only numbers greater than 0.8000 and less than
1.2001 are allowed. The display will be similar to the following:
METER RUN #1
K-Factor12
Freq Point12
Meter Factor

4.2.

0
0
1.0002

Assigning or Changing Meter Factors via


the Menu Selection Method

Press [Prog] [Setup] [Enter], scroll down to Meter Run Setup and press
[Enter]. Scroll down through the meter run that corresponds to the turbine meter
to the Meter Factor entry. Press [Clear] and enter the meter factor.

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4-1

Volume 2d

Basic Operation

5. Printed Reports
-

5.1.

Fixed Format Reports

Several reports use a fixed format (i.e., cannot be changed by the user). These
are described below:

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Status Report

Shows general information on current active


flowmeters, batch status (In progress /
Suspended / Ended), current running
products, batch ID string, current alarms and
future batch information.

Historical Alarm Report

Date and time tags of the last 500 alarms,


when they occurred and are cleared. Meter
run specific alarms also snapshot the gross
volume and mass totalizers. Meter factor
changes are also recorded here.

Audit Trail Report

Date and time tags of up to the last 150


changes to the flow computer database made
via the local keypad. Changes made via either
Modbus port will also be recorded if the
password feature is being used on that port.

Product File Report

Shows information related to the product


setup of the flow computer. For turbine/PD
liquid flow computers, this data includes
product name, meter factors, override
gravities/densities and the equation or
standard to be used for each product. Gas
flow computers print product name, fluid type,
calculations standard, component analysis,
viscosity and isentropic overrides, SG and
heating value overrides for each product.

Config Data Report

Lists most configuration settings currently in


the flow computer.

5-1

Chapter 5

Printed Reports

5.2.

Default Report Templates and Custom


Reports

The following reports are user-configurable via the OmniCom configuration


program.
Snapshot Report
Batch Report
Daily Report

5.3.
INFO - Entering a number
between 1 and 500 at the
Hist Alarm ? line will
cause many previous
alarms to be printed. When
requesting reports, such as
previous daily, batch or
prover reports, you must
enter a number between 1
and 8; 1 refers to the last
report generated and 8
refers to the oldest report.
Up to 150 previous data
entry changes can be
printed when the Audit
Trail is requested.

Printing Reports

A Snapshot Report can be printed by pressing [Print] [Enter] and can also be
printed automatically on timed intervals (see Print Setup in Volume 3).
Other printed reports are accessed from the Program Mode. Press [Prog]
[Print] [Enter] and the following selection menu will be displayed:
*PRINT REPORT MENU*
Snapshot Report ?
Previous Snapshot?
Status Report ?(Y)
Prev. Batch (1-8)
Prev. Daily (1-8)
Hist Alarm ?
Audit Trail ? (Y)
Arch Starts
# of Arc Days
Product File ?(Y)
Config Report ?(Y)

Move the cursor to the report required and enter [Y] or the number of the
historical report you wish to print ([1] refers to the latest, [2] refers to the next to
latest etc). Press [Prog] twice to return to the Display Mode.

5-2

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Volume 2d

Basic Operation

5.4.

Audit Trail

5.4.1.

Audit Trail Report

A fixed format report provides an audit trail of changes made to the flow
computer database. The number of changes that can be reported depends on
the type of changes made. The last 150 items are recorded. Each record
consists of a unique event number, time & date tag, database index number for
the variable changed and the new and old value of the variable, The starting
index number and the number of points changed is recorded when changes are
made remotely via a Modbus port, using OmniCom for instance.
Note1: Password entries
are recorded in this field. A
three-digit code signifies the
password source and level
of the password entered.
These codes are as follows:

PIPELINE COMPANY NAME

Date: xx/xx/xx
Event
No.
xxx

5.4.2.

Audit Trail Report


Time: xx:xx:xx

Time

Date

xx:xx:xx

xx/xx/xx

Index
Number1
xxxxx

Page:
1
Computer ID: REV2271

Old Value/
# of Points
x.xxxxxxxxxxx

New Value/
Serial Port
x.xxxxxxxxxxx

Port Passwords and the Audit Trail


Modbus
Report

The Audit Trail Report is stored within the flow computer and is used to
document and time and date stamp changes made to the flow computer
database, either via the local keypad or via password protected serial port
access. The report is formatted in columns as shown above:

PASSWORD CODES

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100

Privileged Level Password entered at


the keypad

300

Level A Password entered via Serial


Port #3

101

Level 1 Password entered at local


keypad

301

Level B Password entered via Serial


Port #3

102

Level 2 Password entered at local


keypad

302

Level C Password entered via Serial


Port #3

103

Serial Port #2 Level A Password


entered at local keypad

400

Level A Password entered via Serial


Port #4

104

Serial Port #3 Level A Password


entered at local keypad

401

Level B Password entered via Serial


Port #4

105

Serial Port #4 Level A Password


entered at local keypad

402

Level C Password entered via Serial


Port #4

108

Level 1A Password entered at local


keypad

500

Level A Password entered via Serial


Port #1

200

Level A Password entered via Serial


Port #2

501

Level B Password entered via Serial


Port #1

201

Level B Password entered via Serial


Port #2

502

Level C Password entered via Serial


Port #1

202

Level C Password entered via Serial


Port #2

503

Serial Port #1 Level A Password


entered at local keypad

5-3

Volume 2d

Basic Operation

6. Index of Display Variables


Index of Display
Variables -These lists
contain variable groups and
corresponding key press
sequences needed to
display them. In most
cases, the sequence can be
reversed (i.e.: [Temp]
[Meter] [n] is the same as
[Meter] [n] [Temp]). In all
cases, the [Display/Enter]
key (keypad bottom right)
must be pressed to enter
the command. Some
variables may not be
displayed based on the
application or the physical
I/O assignments.

DISPLAY VARIABLES

VALID KEY PRESSES

Flow Rates and Totalizers


Batch Totalizers are displayed by including the [Batch] key before the key presses
shown below:
Daily & Cumulative Uncorrected Gross

[Gross] or [Gross] [Meter] [n]

Batch Uncorrected Gross

[Batch] [Gross] or [Batch] [Gross] [Meter] [n]

Batch Corrected Net

[Batch] [Net] or [Batch] [Net] [Meter] [n]

Daily & Cumulative Mass

[Mass] or [Mass] [Meter] [n]

Batch Mass

[Batch] [Mass] or [Batch] [Mass] [Meter] [n]

Daily & Cumulative Energy

[Energy] or [Energy] [Meter] [n]

Batch Energy

[Batch] [Energy] or [Batch] [Energy] [Meter] [n]

Premium Billing

[Net] [Setup] or [Net] [Setup] [Meter] [n]

Current Instantaneous Values


Batch Totalizers are displayed by including the [Batch] key before the key presses
shown below:

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Meter Temperatures

[Temp] or [Temp] [Meter] [n]

Meter Pressures

[Press] or [Press] [Meter] [n]

Density

[Density] or [Density] [Meter] [n]

Unfactored Density

[Density] [Meter] [n]

Specific Gravity & SG @ Reference

[SG/API] or [SG/API] [Meter] [n]

Densitometer Temperatures

[Density] [Temp] or [Density] [Temp] [Meter] [n]

Densitometer Pressures

[Density] [Press] or [Density] [Press] [Meter] [n]

Orifice Differential Pressures

[D.P.] or [D.P.] [Meter] [n]

Orifice & Pipe Diameter

[Orifice] or [Orifice] [Meter] [n]

Auxiliary Inputs 1-4

[Analysis] [Input]

6-1

Chapter 6

Index of Display Variables

DISPLAY VARIABLES

VALID KEY PRESSES

Calculation Factors
Batch Totalizers are displayed by including the [Batch] key before the key presses
shown below.
Compressibility Factors

[Temp] [Factor] or [Temp] [Factor] [Meter] [n]

Batch FWA Meter Factors

[Batch] [Meter] [n] [Factor]

Other Factors and Intermediate Calculation factors


Orifice Coefficients, Expansion & Velocity
Approach Factors, Coefficient Iteration
Loop Counters, Viscosity Isentropic
Exponent, Sound M/S & Calculation HV

[Orifice] [Factor] or [Orifice] [Factor] [Meter] [n]

Meter Factors & K Factors

[Factor] or [Meter] [n] [Factor]

Pycnometer Factors

[Density] [Factor] or [Density][Factor] [Meter] [n]

Solartron / Sarasota / UGC Factors

[Density] [Factor] or [Density][Factor] [Meter] [n]

Alarm Information
Active Alarms

[Alarms]

Transducer High/Low Alarm Limits

[Meter] or [Meter] [n]

Product Information
Running Product

[Product]

Product Number and Name


Fluid Code
Viscosity, Isentropic Exponent
Density @ Reference Conditions
Calculation Mode AGA 8 Method Used

[Product] [n] or [Analysis] [Product] [n]


Note: n = 1-4

Analyzer Status
Communication Status, Event Timer Status
& Alarm Word, Analysis & Sample
Number, Date & Time of Last Analysis

[Analysis] [Status] or
[Analysis] [Status] [Meter] [n]

Miscellaneous Displays

6-2

Current Time & Date


Power Last Applied Time & Date
Power Last Lost Time & Date
Task Timing Display

[Time]

Display of Raw Input Signals

[Input]

Display of Raw Output Signals

[Output]

Hardware Inventory / Software Version

[Status]

Honeywell Module Status

[Input] [Status]

23/27.71+ ! 05/99

Volume 2d

Basic Operation

DISPLAY VARIABLES

VALID KEY PRESSES

PID Control Displays


Primary Setpoint Source Local/Remote
Remote Setpoint Value
Primary Measurement & Setpoint
Secondary Measurement & Setpoint
Valve Open % & Auto/Manual Status

[Control] [n]

Transmitter Displays
Honeywell
Honeywell Transmitter Status

[Input] [Status]

User Displays
Up to eight additional displays can be programmed by the user (See Volume 3 for
more details).

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6-3

Volume 3D
User Manual

Configuration and
Advanced Operation
Firmware Revisions 23.71/27.71

Orifice / Turbine
Gas Flow Metering Systems

Effective May 1999

Omni 6000 / Omni 3000 User Manual

Contents of Volume 3

1. Overview of Firmware Revisions 23.71/27.71 ...................................................... 1-1


1.1. Number of Meter Runs - Type of Flowmeters.....................................................1-1
1.2. Product Configuration..........................................................................................1-1
1.3. Configurable Sensors per Meter Run..................................................................1-2
1.4. Temperature, Pressure and Differential Pressure Transmitters .......................1-2
1.5. Densitometers ......................................................................................................1-2
1.6. Gas Chromatographs ...........................................................................................1-2
1.7. Station Capability .................................................................................................1-2
1.8. Gas Products - Information Stored / Product.....................................................1-2
1.9. Type of Gases Measured .....................................................................................1-2
1.10. Totalizing and Batching .......................................................................................1-3
1.11. PID Control Functions..........................................................................................1-3
1.12. Time Weighted and Flow Weighted Averages....................................................1-3
1.13. User-Programmable Digital I/O............................................................................1-3
1.14. User-Programmable Logic Functions .................................................................1-3
1.15. User-Programmable Alarm Functions ................................................................1-3
1.16. User-Programmable Variables.............................................................................1-4
1.17. User Display Setups .............................................................................................1-4
1.18. User Report Templates ........................................................................................1-4
1.19. Serial Communication Links ...............................................................................1-4
1.20. Peer-to-Peer Communications ............................................................................1-4
1.21. Archive Data..........................................................................................................1-4
1.22. OmniCom
Software Communications Package ..............................................1-5
1.23. OmniView
Software Communications Package ..............................................1-5

ii

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Volume 3d

Configuration and Advanced Operation

2. Flow Computer Configuration ............................................................................... 2-1


2.1. Introduction.......................................................................................................... 2-1
2.2. Configuring with the Keypad in Program Mode ................................................ 2-1
2.2.1.

Entering the Program Mode ...................................................................................... 2-1

2.2.2.

Changing Data .......................................................................................................... 2-1

2.2.3.

Menu Selection Method............................................................................................. 2-2

2.2.4.

Random Access Method ........................................................................................... 2-2

2.2.5.

Passwords................................................................................................................. 2-3

2.3. Getting Help ......................................................................................................... 2-4


2.4. Program Inhibit Switch........................................................................................ 2-4
2.5. Configuring the Physical Inputs / Outputs......................................................... 2-5
2.5.1.

Miscellaneous I/O Configuration (Misc. Setup Menu) ............................................... 2-5

2.5.2.

Physical I/O Points not Available for Configuration ................................................... 2-6

2.5.3.

Password Maintenance Settings ............................................................................... 2-6

2.5.4.

Entries Requiring a Valid Privileged Password ......................................................... 2-7

2.5.5.

Module Settings......................................................................................................... 2-7

2.5.6.

Meter Station I/O Assignments ................................................................................. 2-8

2.5.7.

Meter Run I/O Assignments .................................................................................... 2-10

2.5.8.

PID Control I/O Assignments .................................................................................. 2-12

2.5.9.

Analog Output Assignments.................................................................................... 2-14

2.5.10. Front Panel Counter Settings .................................................................................. 2-15


2.5.11. Programmable Boolean Statements ....................................................................... 2-16
2.5.12. Programmable Variable Statements ....................................................................... 2-18
2.5.13. User Display Settings .............................................................................................. 2-20
2.5.14. Digital I/O Point Settings ......................................................................................... 2-22
2.5.15. Serial Input / Output Settings ................................................................................. 2-24
2.5.16. Custom Modbus Data Packet Settings................................................................. 2-26
2.5.17. Programmable Logic Controller Setup .................................................................... 2-27
2.5.18. Archive File Setup ................................................................................................... 2-27
2.5.19. Peer-to-Peer Communications Settings.................................................................. 2-28

2.6. Setting Up the Time and Date ........................................................................... 2-33


2.6.1.

Accessing the Time/Date Setup Submenu ............................................................. 2-33

2.6.2.

Time and Date Settings........................................................................................... 2-33

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iii

Omni 6000 / Omni 3000 User Manual

Contents of Volume 3

2.7. Configuring Printers...........................................................................................2-34


2.7.1.

Accessing the Printer Setup Submenu ................................................................... 2-34

2.7.2.

Printer Settings........................................................................................................ 2-34

2.8. Configuring Gas Chromatograph (GC) Analyzers............................................2-36


2.8.1.

Accessing the Analyzer Setup Submenu ................................................................ 2-36

2.8.2.

Analyzer Settings..................................................................................................... 2-36

2.9. Configuring Premium Billing Threshold Levels (Revision 23.71+ - US


Customary Units Only).......................................................................................2-38
2.9.1.

Accessing Premium Billing Settings........................................................................ 2-38

2.9.2.

Premium Billing Threshold Settings ........................................................................ 2-38

2.10. Configuring PID Control Outputs ......................................................................2-39


2.10.1. Accessing the PID Control Setup Submenu ........................................................... 2-39
2.10.2. PID Control Output Settings .................................................................................... 2-39

2.11. Configuring Meter Specific Gravity / Density ...................................................2-41


2.11.1. Accessing the Gravity/Density Setup Submenu...................................................... 2-41
2.11.2. Meter Specific Gravity / Density Settings ................................................................ 2-41

2.12. Configuring Meter Temperature ........................................................................2-43


2.12.1. Accessing the Temperature Setup Submenu ......................................................... 2-43
2.12.2. Station and Meter Run Temperature Settings......................................................... 2-43
2.12.3. Station and Meter Run Density Temperature Settings............................................ 2-44

2.13. Configuring Meter Pressure ..............................................................................2-45


2.13.1. Accessing the Pressure Setup Submenu................................................................ 2-45
2.13.2. Station and Meter Run Pressure Settings ............................................................... 2-45
2.13.3. Station and Meter Run Density Pressure Settings .................................................. 2-46

2.14. Configuring Differential Pressure .....................................................................2-47


2.14.1. Accessing the Differential Pressure Setup Submenu ............................................. 2-47
2.14.2. Station and Meter Differential Pressure Settings .................................................... 2-47

2.15. Configuring the Meter Station ...........................................................................2-49


2.15.1. Accessing the Station Setup Submenu................................................................... 2-49
2.15.2. Meter Station Settings ............................................................................................. 2-49

2.16. Configuring Meter Runs.....................................................................................2-53


2.16.1. Accessing the Meter Run Setup Submenu ............................................................. 2-53
2.16.2. Meter Run Settings.................................................................................................. 2-53

iv

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Volume 3d

Configuration and Advanced Operation

2.17. Configuring Miscellaneous Factors.................................................................. 2-58


2.17.1. Accessing the Factor Setup Submenu.................................................................... 2-58
2.17.2. Factor Settings ........................................................................................................ 2-58

2.18. Configuring Fluid Data and Analysis of Products ........................................... 2-60


2.18.1. Accessing the Fluid Data & Analysis Setup Submenu ............................................ 2-60
2.18.2. General Fluid Data & Analysis (Product) Settings................................................... 2-60
2.18.3. Additional Settings for Natural Gas Product............................................................ 2-61

3. User-Programmable Functions ............................................................................. 3-1


3.1. Introduction.......................................................................................................... 3-1
3.2. User-Programmable Boolean Flags and Statements ........................................ 3-1
3.2.1.

What is a Boolean? ................................................................................................... 3-1

3.2.2.

Sign (+, -) of Analog or Calculated Variables (5001 8999) .................................. 3-3

3.2.3.

Boolean Statements and Functions .......................................................................... 3-3

3.2.4.

How the Digital I/O Assignments are Configured...................................................... 3-8

3.3. User Programmable Variables and Statements............................................... 3-10


3.3.1.

Variable Statements and Mathematical Operators Allowed.................................... 3-10

3.3.2.

Using Boolean Variables in Variable Statements.................................................... 3-12

3.3.3.

Entering Values Directly into the User Variables..................................................... 3-13

3.3.4.

Using the Variable Expression as a Prompt............................................................ 3-13

3.3.5.

Password Level Needed to Change the Value of a User Variable.......................... 3-13

3.3.6.

Using Variables in Boolean Expressions ................................................................ 3-14

3.4. User Configurable Display Screens.................................................................. 3-15

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Omni 6000 / Omni 3000 User Manual

Contents of Volume 3

4. Flow Equations and Algorithms for U.S. Customary Units (Revision 23.71+) .. 4-1
4.1. Flow Rate for Gas Differential Pressure Devices (Orifice, Nozzle and
Venturi)..................................................................................................................4-1
4.1.1.

Mass Flow Rate at Flowing Conditions Qm (Klbm/hr) .............................................. 4-1

4.1.2.

Volumetric Gross Flow Rate at Flowing Conditions Qv (MCF/hr) ............................ 4-1

4.1.3.

Volumetric Net Flow Rate at Base Conditions Qb (MSCF/hr).................................. 4-1

4.1.4.

Energy Flow Rate at Base Conditions Qe (MMBTU/hr) ........................................... 4-2

4.1.5.

Nomenclature............................................................................................................ 4-2

4.1.6.

Diameters and Diameter Correlations....................................................................... 4-3

4.1.7.

Velocity of Approach Factor Ev ............................................................................... 4-5

4.1.8.

Discharge Coefficients Cd........................................................................................ 4-6

4.1.9.

Fluid Expansion Factor Referenced to Upstream Pressure Y1............................. 4-10

4.2. Flow Rate for Gas Turbine Flowmeters ............................................................4-12


4.2.1.

Volumetric Gross Flow Rate at Flowing Conditions QV (MCF/hr).......................... 4-12

4.2.2.

Mass Flow Rate at Flowing Conditions Qm (Klbm/hr) ............................................ 4-12

4.2.3.

Volumetric Net Flow Rate at Base Conditions Qb (MSCF/hr)................................ 4-12

4.2.4.

Energy Flow Rate at Base Conditions Qe (MMBTU/hr) ......................................... 4-12

4.2.5.

Nomenclature.......................................................................................................... 4-13

4.3. Densities and Other Properties of Gas .............................................................4-14

vi

4.3.1.

AGA Report N 8: Compressibility for Natural Gas and Other Related


Hydrocarbon Gases ................................................................................................ 4-14

4.3.2.

ASME 1967 Steam Equation r............................................................................. 4-18

4.3.3.

Water Density.......................................................................................................... 4-18

4.3.4.

NBS Density (lb/CF), Viscosity Isentropic Exponent, Sound Velocity, and


Enthalpy................................................................................................................... 4-18

4.3.5.

Density and Relative Density (Specific Gravity) Calculated from Digital


Densitometer and Gravitometer Output Frequency ................................................ 4-19

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Volume 3d

Configuration and Advanced Operation

5. Flow Equations and Algorithms for S.I. (Metric) Units (Revision 27.71+).......... 5-1
5.1. Flow Rate for Gas Differential Pressure Devices (Orifice, Nozzle and
Venturi) ................................................................................................................. 5-1
5.1.1.

Mass Flow Rate at Flowing Conditions Qm (ton/hr) ................................................. 5-1

5.1.2.

Volumetric Gross Flow Rate at Flowing Conditions Qv (m /hr) ............................... 5-1

5.1.3.

Volumetric Net Flow Rate at Base Conditions Qb (m /hr)........................................ 5-2

5.1.4.

Energy Flow Rate at Base Conditions Qe (GJ/hr).................................................... 5-2

5.1.5.

Nomenclature............................................................................................................ 5-2

5.1.6.

Diameters and Diameter Correlations....................................................................... 5-3

5.1.7.

Coefficient of Discharge C....................................................................................... 5-5

5.1.8.

Fluid Expansion Factor ......................................................................................... 5-8

5.2. Flow Rate for Gas Helical Turbine Flowmeters ................................................. 5-9
3

5.2.1.

Volumetric Gross Flow Rate at Flowing Conditions QV (m /hr) ............................... 5-9

5.2.2.

Mass Flow Rate at Flowing Conditions Qm (ton/hr) ................................................. 5-9

5.2.3.

Volumetric Net Flow Rate at Base Conditions Qb (m /hr)........................................ 5-9

5.2.4.

Energy Flow Rate at Base Conditions Qe (GJ/hr).................................................... 5-9

5.2.5.

Nomenclature.......................................................................................................... 5-10

5.3. Densities and Other Properties of Gas............................................................. 5-11


O

5.3.1.

AGA Report N 8: Compressibility for Natural Gas and Other Related


Hydrocarbon Gases ................................................................................................ 5-11

5.3.2.

ASME 1967 Steam Equation r............................................................................. 5-15

5.3.3.

Water Density.......................................................................................................... 5-15

5.3.4.

NBS Density, Viscosity Isentropic Exponent, Sound Velocity, and Enthalpy .......... 5-15

5.3.5.

Density and Relative Density (Specific Gravity) Calculated from Digital Densitometer
and Gravitometer Output Frequency....................................................................... 5-16

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vii

Omni 6000 / Omni 3000 User Manual

Contents of Volume 3

Figures of Volume 3
Fig. 1-1. Typical Gas Flow Metering Configuration Using Turbine and Orifice Flowmeters ................... 1-1
Fig. 2-1. Figure Showing Program Inhibit Switch .................................................................................... 2-4
Fig. 3-1. Figure Showing Automatic Four-Meter Flow Zone Thresholds ................................................ 3-6
Fig. 3-2. Figure Showing Four-Meter Run Valve Switching .................................................................... 3-7
Fig. 3-3. Keypad Layout - A through Z Keys ......................................................................................... 3-16

viii

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Volume 3d

Configuration and Advanced Operation

1. Overview of Firmware Revisions 23.71/27.71


Orifice / Turbine Gas Flow Metering Systems
1.1.

Number of Meter Runs - Type of


Flowmeters

Minimum 1 run, maximum 4 runs - gas orifice or turbine meter run.

1.2.

Product Configuration

Parallel runs measuring the same product or independent runs with different
products.

TURBINE METERS

ORIFICE METERS

FT

FT

FT

FT

Fig. 1-1.

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Typical Gas Flow Metering Configuration Using Turbine and


Orifice Flowmeters

1-1

Chapter 1

Overview of Firmware Revision 23.71/27.71

1.3.

Configurable Sensors per Meter Run

Meter turbines, differential pressures, meter temperature and pressure, meter


density, density temperature and pressure.

1.4.

Temperature, Pressure and Differential


Pressure Transmitters

All transmitters can be either 4-20mA, 1-5V or Honeywell DE digital protocol


types. In addition temperature sensors can also be four wire DIN or American
curve RTD probes connected directly.

1.5.

Densitometers

Can be configured for any combination or mix of individual or shared


densitometers of any type (analog specific gravity, analog density, digital
Solartron pulse, digital Sarasota pulse or digital UGC pulse); the maximum
number that can be connected is four.

1.6.

Gas Chromatographs

Where applicable, analysis data can be obtained automatically via a serial


communication port from a gas chromatograph. Standard protocols
communicate with (1) Applied Automation analyzers, (2) Daniels Danalyzer,
(3) other analyzers which communicate using Modbus protocol.

1.7.

Station Capability

Meter runs may be combined or subtracted in any mode to provide station flow
rates and totalizers. Can be used in 'Check /Pay' meter systems to monitor flows
and alarm if deviations exceed a preset limit.

1.8.

Gas Products - Information Stored /


Product

Information for four different gases can be stored. Product setup information
includes: name, type of gas, component analysis, relative density at reference
conditions and calculation algorithm to be used when running the product.

1.9.

Type of Gases Measured

Natural gas and other fluids covered by: AGA 3 1992; API 14.3; AGA 8 Reports
1994, 1992 and 1985; ASTM Steam; NIST Steam, Water, Argon, Nitrogen,
Oxygen, paraHydrogen, and Ethylene using NIST 1048.

1-2

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Volume 3d

Configuration and Advanced Operation

1.10. Totalizing and Batching


Gross (uncorrected) volume, Net (standard conditions) volume, Mass and
Energy totalizers are provided for each meter run and defined station group.
Separate totalizer sets provide, Cumulative (non resetable) Daily and Batch
totalizers. The Batch totalizers can be used to provide either weekly, monthly or
on demand totalizing information.

1.11. PID Control Functions


Four independent control loops are provided for control of a primary variable with
either high or low override control by a secondary variable. Contact closure
inputs are activated to provide a startup ramp function for each control loop if
needed. Primary set point can be adjusted via an analog input, a keypad entry or
communication link. Control loops are not dedicated and may be cascaded.
Data is processed every 500 msec.

1.12. Time Weighted and Flow Weighted


Averages
Either Flow weighted or time weighted averages for all input variables and
correction factors based on daily flow or batch flow are standard. Because errors
such as entering an incorrect orifice diameter, would cause large flow errors and
errors in the flow weighted averages, time weighted averages are calculated for
orifice metering runs. Averaging does not occur if the flow rate is zero. All
variables associated with Turbine metering runs are flow weighted averaged.
Gas chromatograph data is always time weighted.

1.13. User-Programmable Digital I/O


Each I/O point is individually configurable as either an input or output with
variable 'delay On' and 'delay Off'. Pulse widths are adjustable when used as
auxiliary totalizer outputs or sampler outputs.

1.14. User-Programmable Logic Functions


Sixty-four logic statements can be user programmed to control meter run
switching and provide user auxiliary control functions.

1.15. User-Programmable Alarm Functions


Sixteen of the programmable logic statements described above can be used to
contain custom text messages which can be displayed, logged and printed.

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1-3

Chapter 1

Overview of Firmware Revision 23.71/27.71

1.16. User-Programmable Variables


Sixty-four user variables can be programmed to manipulate data for display and
printing or remote access via a communication port. Typical uses include,
special units conversions, customer averaging algorithms for leak detection,
special limit checking and control functions. The programmable variable
statements can also be used to type cast data of one type to another (i.e.,
change a floating point variable to an integer type so that a PLC or DCS system
can make use of it).

1.17. User Display Setups


The user may specify eight key press combinations which recall display screens.
Each user display screen can show four variables each with a descriptive tag
defined by the user.

1.18. User Report Templates


Using OmniCom the user can generate custom report templates or edit existing
templates. These are uploaded into the flow computer. Custom templates for the
snapshot, batch end, daily and prove reports can be defined.

1.19. Serial Communication Links


Up to four serial data links are available for communications with other devices
such as printers, SCADA systems, PLCs and other Omni Flow Computers.
Ports communicate using a superset of the Modbus protocol (ASCII or RTU).
Printer data is ASCII data.

1.20. Peer-to-Peer Communications


Omni flow computers can be user configured to communicate with each other as
equal peers. Groups of data variables can be exchanged or broadcast between
other flow computers. Multiple flow computers can share resources such as a
PLC.

1.21. Archive Data


Two types of data archiving are possible in the flow computer. (1) Formatted
ASCII text using custom report templates, (2) Raw Data using archive records
and files.

1-4

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Volume 3d

Configuration and Advanced Operation

Software Communications
1.22. OmniCom
Package
OmniCom software is provided with each flow computer, and allows the user to
configure the computer on-line or off-line using a personal computer.

Software Communications
1.23. OmniView
Package
A Man-Machine Interface package for the Omni Flow Computer is also available
as an option.

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1-5

Volume 3d

Configuration and Advanced Operation

2. Flow Computer Configuration


2.1.

Introduction

Configuration data is stored in the computer's battery backed-up RAM memory


which will retain its data for at least 1 to 2 months with no power applied.
Configuration data can be entered using one of three methods:
1) Configure off-line using the OmniCom PC configuration program and then
uploading all data at once.
2) Configure on-line using the OmniCom PC configuration program which
uploads each change as it is entered.
3) Enter configuration data via the front panel keypad using the Program
Mode.
Methods 1) and 2) require an IBM compatible PC running the OmniCom
Configuration Software and are described in Volume 5 and in OmniCom Help.
Method 3) is described here.

2.2.

2.2.1.

Configuring with the Keypad in Program


Mode
Entering the Program Mode

INFO - Key presses are


denoted in bold face
between brackets; e.g.: the
enter key appears in this
manual as [Enter].

While in the Display Mode press the [Prog] key. The front panel Program LED
above the key will glow green and the following selection menu will be displayed
th
on the first three lines of the LCD display. The 4 line of the display is used to
show the user key presses.

th

Press Keys to Select


Group Entry, or
Press "Prog" to Exit

INFO - The 4 line of the


display is used to show the
user key presses.

2.2.2.

Changing Data

Data can be accessed using a sequential list of menu prompts or in a random


access manner by going directly to a specific group of entries.

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2-1

Chapter 2

Flow Computer Configuration

2.2.3.
INFO - Characters in [ ]
refer to key presses.
TIP - It is best to use the
menu selection method
when programming an
application for the first time
as every possible option
and variable will be
prompted. Once a computer
is in operation and you
become familiar with the
application you can decide
to use the faster Random
Access Method.
To use the menu selection
method, while in the
Program Mode (program
LED on) press [Setup]
[Enter]. A Setup Menu
similar to the one on the
right will be displayed.

Menu Selection Method


*** SETUP MENU ***
Misc Configuration _
Time/Date Setup
Printer Setup
Analyser Setup
PID Control Setup
Grav/Density Setup
Temperature Setup
Pressure Setup
DP Inches of Water
Station Setup
Meter Run Setup
Factor Setup
FluidData&Analysis

Use the [$]/[%] (up/down arrow) keys to move the cursor to the appropriate
entry and press [Enter] to access a particular submenu. The first menu, 'Misc
Configuration', should always be completed first as these entries specify the
number and type of input and output devices connected to the flow computer;
i.e., the menus following the 'Misc Configuration' menu do not ask for
configuration data unless a transducer has been defined.

2.2.4.

Random Access Method

In addition to the Setup Menu, the data is also presented in related groups such
as Temperature, Pressure, Meter, etc. You press the group key of your choice to
get to a data area. By specifying a meter run before or after a group you go
directly to the data for that group and that group only.
Once a group is selected use the 'Up/Down' arrow keys to step to a specific data
entry within the group. You can view data and, assuming a valid password has
been entered, change its value as required. If an error is made, press [Clear],
re-enter the correct data and press [Enter] to enter the new value. The cursor
will automatically step to the next data item in that group unless that would cause
a total change of screen (i.e., you can always verify your entry). A list of data
groups and associated key presses is listed later in this chapter.

Example:
Pressing [Temp] will allow you access to temperature data for all meter runs.
Pressing [Meter] [1] [Temp] or [Temp] [Meter] [1] will allow access to only
Meter Run #1 temperature data. For example, pressing [Meter] [1] [Temp] will
display the following until the [Enter] key is pressed.

th

The 4 line of the display is


used to show the user key
presses.

2-2

Press
Group
Press
Meter

Keys to Select
Entry, or
"Prog" to Exit
1 Temp

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Volume 3d

Configuration and Advanced Operation


Pressing the [Enter] key will display a screen similar to this:
TEMPERATURE #1 Deg.F
Low Limit
30.0
High Limit
125.0
Override
60.0

2.2.5.
INFO - Most entry groups
occupy multiple screens so
be sure to use the [$]/[%]
to scroll and see all data.

Passwords

Except when changing transducer high/low alarm limits, a password is usually


asked for when changing the configuration data within the computer.
The flow computer has independent password protection of the following:
Local Keypad Access / Modbus Port #1 (selectable)
(Physical Serial Port #1)
Modbus Port #2 - (Physical Serial Port #2)
Modbus Port #3 - (Physical Serial Port #3)
Modbus Port #4 - (Physical Serial Port #4)

Local Keypad Access


Three password levels are provided:
Privileged Level

Allows complete access to all entries within the flow


computer including keypad passwords 1, 1A and 2
below. The initial privileged password for each Modbus
port is selected via this password level.

Level 1

This level allows technician access to most entries


within the flow computer with the exception of I/O
Points assignments, programmable variables and
Boolean statements and passwords other than
Keypad Level 1.

Level 1A

This level allows technician access to the following


entries only:
Meter Factors
K Factors
Densitometer

Correction

Factors

(Pycnometer

Factor)

Level 2

Allows access to the operator type entries. These


entries include:

23/27.71+ ! 05/99

Transducer Manual Overrides


Product Gravity Overrides
Prover Operations
Batching Operations

2-3

Chapter 2

Flow Computer Configuration


Changing Passwords at the Keypad

INFO - Characters in [ ]
refer to key presses.

1) At the keypad press [Prog] [Setup] [Enter].


2) With the cursor blinking on 'Misc Configuration', press [Enter].
3) With the cursor blinking on 'Password Main?', press [Enter].
4) Enter the Privileged Level Password (up to 6 Characters) and press
[Enter].
5) The Level 1, 1A and Level 2 passwords can now be viewed and changed
if required.

INFO - See Technical


Bulletin TB-960701 in
Volume 5 for setting Level
B and Level C passwords
using OmniCom.

Note: Level B and Level C


passwords for each Modbus
port cannot be viewed or
changed from the keypad.

INFO - The Help System is


not limited to just the
Program Mode. Context
sensitive help is available in
all modes of operation.

1) Scroll down to access each of the Modbus serial port 'Level A' passwords.
These are labeled Serial 1 (if Modbus Protocol is selected), 'Serial 2',
Serial 3', and 'Serial 4' corresponding to the physical port numbering for
Modbus Ports 1, 2, 3 and 4.

2.3.

Getting Help

Context sensitive help is available for most data entries. Help is summoned by
pressing the [Display/Enter] key twice ([Help] key) with the cursor on the data
field in question. Help screens are frequently more than 1 full screen so always
use the [$]/[%] keys to scroll in case there is more. Press [Prog] or [Enter]
once to exit the help system and return to your original screen.

2.4.

Program Inhibit Switch

A 'Program Inhibit Switch' mounted behind the front panel prevents unauthorized
changing of data when in the 'Inhibit' position. Most data can be viewed while the
switch is in the program inhibit position, but any attempt to alter data will be
ignored and cause 'PROGRAM LOCKOUT' to be displayed on the bottom line of
the LCD display.
The inner enclosure of the flow computer can be locked or sealed within the
outer enclosure blocking access to the 'Program Inhibit Switch'.

CAUTION!

These units have an


integral latching mechanism
which first must be
disengaged by lifting the
bezel upwards before
withdrawing the unit from
the case.

Fig. 2-1.

2-4

Figure Showing Program Inhibit Switch

23/27.71+ ! 05/99

Volume 3d

Configuration and Advanced Operation

2.5.
Tip - It is best to use the
Menu Selection Method
(see 2.2.3, this chapter)
when programming an
application for the first time
as every possible option
and variable will be
prompted. Once a
computer is in operation
and you become familiar
with the application you can
decide to use the faster
Random Access Method
(see 2.2.4, this chapter).

INFO - Characters in [ ]
refer to key presses.

INFO - The first menu, 'Misc


Configuration', should
always be completed first
as these entries specify the
number and type of input
and output devices
connected to the flow
computer. You are advise to
complete all entries under
this menu before
proceeding. Only
transducers that have been
assigned to physical I/O
points will be available for
further configuration (i.e.,
the menus following the
'Misc Configuration' menu
do not ask for or accept
configuration data unless a
transducer has been
defined). (See 2.5.2, this
chapter)

23/27.71+ ! 05/99

Configuring the Physical Inputs /


Outputs

The Omni Flow Computer can accept many I/O modules and be configured to
match just about any combination of measurement transmitters. Configuring the
physical I/O means setting up the number of meter runs, what types of
transducers are to be used and to which physical I/O points they are connected.

2.5.1.

Miscellaneous I/O Configuration (Misc. Setup


Menu)

The physical I/O configuration of the flow computer is changed by entering the
Misc. Setup menu while the 'Select Group Entry' screen is displayed (see
9.2.1. Entering the Program Mode).
Press Keys to Select
Group Entry, or
Press "Prog" to Exit
Setup
Press [Setup] then [Enter] and the following selection menu will be displayed:
*** SETUP MENU ***
Misc Configuration _
Time/Date Setup
Station Setup
The cursor automatically appears at the Misc Configuration option. Press
[Enter] and the following selection menu will be displayed:
*** Misc. Setup ***
Password Maint?(Y)
Check Modules ?(Y)
Config Station?(Y)
Config Meter n
Config PID ? n
Config D/A Outn
Front Pnl Counters
Program Booleans ?
Program Variables?
User Display ? n
Config Digitaln
Serial I/O n
Peer/Peer Comm(Y)?
Custom Packet n
Archive File n

2-5

Chapter 2

Flow Computer Configuration

2.5.2.

Physical I/O Points not Available for


Configuration

Configuration parameter groups are only prompted as needed. Meter runs and
transducers which are not assigned to a physical I/O point will not be available
for configuration. In these cases the following message will be displayed:
Variable Selected is
Not Assigned to a
Physical I/O Point

If this message is displayed


check the I/O point
assignment for the variable.

2.5.3.
INFO - Characters in { }
refer to password levels.
Characters in [ ] refer to
key presses.
TIP - Use the blank lines
provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.
Some of these entries may
not appear on the display or
in OmniCom. Depending on
the various configuration
settings of your specific
metering system, only those
configuration options which
are applicable will be
displayed.

Note: In the privileged


password area all
passwords are legible upon
entering the correct
privileged password. In all
other cases when requested
for a password, upon
entering the password, the
Omni will display all entered
characters as asterisk.

Password Maintenance Settings

Password maintenance settings can only be entered via the Omni front panel
keypad. Enter [Y] at Password Maint ? of the Misc Setup menu to open the
following entries:
{PL} Privileged

_______________

Enter the privileged password to allow you to view and change all configuration data including
other passwords.

{PL} Level 1

_______________

Enter the Level 1 password to allow entry of all configuration data except entries which
determine the physical I/O personality of the computer.

{PL} Level 1A

_______________

Enter the Level 1A password to allow entry of Meter factors, K Factors and Density Correction
Factors only.

{PL} Level 2

_______________

Enter the Level 2 password which is required for operator type entries such as gravity
overrides and meter factors.

{PL} Serial Port #1 Password

_______________

Enter the Serial Port password. All data in the Modbus database except passwords can be
read via the serial ports. These passwords allow writes to the Modbus database. Password
protection can be disabled by entering a blank field as a password.

{PL} Lockout Switch Active? (Serial Port #1)

_______________

Enter [N] for the lockout switch to be inactive for this serial port.
Enter [Y] for the lockout switch to be active for this serial port.

{PL} Serial Port #2 Password

_______________

Enter the Serial Port #2 Password.

2-6

{PL} Lockout Switch Active? (Serial Port #2)

_______________

{PL} Serial Port #3 Password

_______________

{PL} Lockout Switch Active? (Serial Port #3)

_______________

{PL} Serial Port #4 Password

_______________

{PL} Lockout Switch Active? (Serial Port #4)

_______________

23/27.71+ ! 05/99

Volume 3d

Configuration and Advanced Operation

2.5.4.
INFO - Characters in { }
refer to password levels.
Characters in [ ] refer to
key presses.
TIP - Use the blank lines
provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.
Some of these entries may
not appear on the display or
in OmniCom. Depending on
the various configuration
settings of your specific
metering system, only those
configuration options which
are applicable will be
displayed.

Entries Requiring a Valid Privileged Password

The following entries display only when a Valid Privileged Password is entered:
{PL} Model Number (0=3000, 1=6000)

{PL} Re-configure Archive

CAUTION!

If you change the number or


type of installed I/O
modules, you must perform
the Check Modules
Function to inform the
computer that you wish to
use the new hardware
configuration.

_______________

Enter [Y] to re-configure archive records definition. Enter [N] when finished.

{PL} Archive Run (Y/N)

_______________

Enter [Y] to start the archive running.

{PL} Reset All Totalizers ? (Y/N)

_______________

Reset All Ram and Reset Totalizers will only display after the privileged password has been
entered. will clear to zero all internal totalizers. You can change totalizer decimal place
settings after entering [Y]. The three electromechanical totalizers on the front of the computer
cannot be zeroed.

{PL} Reset All RAM ? (Y/N)

_______________

This entry is used by the OmniCom configuration software to determine the maximum I/O
capability of the computer.

_______________

Resetting all RAM will clear all configuration data, calibration data and totalizers. This means
that all configuration data will have to be re-entered.

{PL} Input Calibrate Default ?

_______________

Entering a [Y] here will set all the analog input calibration constants used to scale zero and
span settings to the default value. This will require you to re calibrate all the inputs. You can
also do this on a channel by channel basis by entering the input channel number.

{PL} D/A Calibrate Default ?

_______________

Entering a [Y] here will set all the analog output calibration constants used to scale zero and
span settings to the default value. This will require you to re-calibrate all the outputs. You can
also do this on a channel by channel basis by entering the output channel number.

2.5.5.

Module Settings

Enter [Y] at Check Modules ? of the Misc Setup menu and a screen similar
to the following will display:
MODULE S-WARE H-WARE
A-1
Y
Y
B-1
Y
Y
E/D-1
Y
Y
E-1
Y
Y
H-1
Y
Y
D-2
Y
Y
S-2
Y
Y
Update S-Ware ?

{PL} Update S-Ware ? (Y)

_______________

A table is displayed showing all of the physically installed I/O modules verses the I/O modules
recognized by the software (see display example above). You must answer the 'Update
Software' question entering [Y] whenever you change the number or type of installed
modules. The available I/O point numbers are allocated to each module at this time according
to the type and number of each module (see Chapter 2 for more information).

23/27.71+ ! 05/99

2-7

Chapter 2

Flow Computer Configuration

2.5.6.

Meter Station I/O Assignments

INFO - The number of


process variable I/O points
available depends on the
number of combo modules
installed (see Chapter 2 in
Volume 1 for more
information). Point numbers
range from 01 through 24.
Assign [0] to invalidate the
assigning of a variable.

Enter [Y] at Config Station ? of the Misc Setup menu to open the following
entries:

I/O Type Mismatch - The


computer will not let you
assign the same I/O point #
to incompatible transducer
types; i.e., an I/O point
cannot be assigned as a
temperature input for Meter
Run #1 and a pressure
input for Meter Run #2. If
the I/O Type Mismatch
message is displayed,
recheck the I/O.

{PL} Reference Specific Gravity (SG) I/O Point #

{PL} Station Configured As:

_______________

Station Totals and Flows Defined As: Define which meter runs will be included in the station
flow rates and totalizers. Meter data can be added or subtracted.
Example: Entering [1] [+] [2] [-] [3] [-] [4] defines the station flows and totals as the result of
Meter Runs #1 and #2 added together, subtracted by the flows of Meters #3 and #4.
Enter [0] for no station totalizers.

SG Transducer Tag

_______________

Enter the 8-character tag name used to identify this SG transducer on the LCD display.

SG Transducer Type

_______________

Enter the SG transducer type: 1=4-20mA signal, 2=Solartron 3096 digital pulse.

{PL} Nitrogen (N2) % I/O Point #


Shared Transducers Enter the same I/O point to
share transducers between
meter runs.

_______________

Enter the physical I/O point number used to input the gas specific gravity at reference
conditions (Points 1-24) The live SG will be used in the AGA 8 equation. Enter [0] if no live
SG is available.

_______________

Enter the physical I/O point number used to input this gas analysis variable (Points 1-24) The
data from this input signal will be used in the AGA 8 equation of state. Enter [0] if this signal
is not available to the flow computer.

N2 % Transducer Tag

_______________

Enter the 8-character tag name used to identify this transducer on the LCD display.
Correcting a Mistake Enter an I/O point # of [0] to
cancel an incorrectly
entered I/O point #, then
enter the correct number.
Assigning I/O Point #99 This indicates that the
associated variable will be
available for display and be
used in all calculations, but
will not be obtained via a
live input. The variable
value is usually downloaded
into the flow computer
database via a
communication port or via a
user variable statement.

2-8

{PL} Carbon Dioxide (CO2) % I/O Point #

_______________

Enter the physical I/O point number used to input this gas analysis variable (Points 1-24) The
data from this input signal will be used in the AGA 8 equation of state. Enter [0] if this signal
is not available to the flow computer.

CO2 % Transducer Tag

_______________

Enter the 8-character tag name used to identify this transducer on the LCD display.

{PL} Gas Heating Value (HV) % I/O Point #

_______________

Enter the physical I/O point number used to input this gas analysis variable (Points 1-24) The
data from this input signal will be used in the AGA 8 equation of state and used to calculate
energy flow. Enter [0] if this signal is not available to the flow computer.

Gas HV Transducer Tag

_______________

Enter the 8-character tag name used to identify this transducer on the LCD display.

23/27.71+ ! 05/99

Volume 3d

Configuration and Advanced Operation


Auxiliary Input Assignment

INFO - Characters in { }
refer to password levels.
Characters in [ ] refer to
key presses.

{PL} Auxiliary Input #1 I/O Point #

Enter the physical I/O point number to which this auxiliary input is connected. Auxiliary Inputs
can be used to enter miscellaneous variables.

Auxiliary Input #1 Tag


TIP - Use the blank lines
provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.
Some of these entries may
not appear on the display or
in OmniCom. Depending on
the various configuration
settings of your specific
metering system, only those
configuration options which
are applicable will be
displayed.

_______________

_______________

Enter the 8-character tag name used to identify this transducer on the LCD display.

Auxiliary Input Type

_______________

Enter the Auxiliary Input Type:


0 = DIN RTD
1 = American RTD
2 = Honeywell Smart Transmitter or 4-20mA.

{PL} Auxiliary Input #2 I/O Point #

_______________

Auxiliary Input #2 Tag

_______________

Auxiliary Input Type

_______________

{PL} Auxiliary Input #3 I/O Point #

_______________

Auxiliary Input #3 Tag

_______________

Auxiliary Input Type

_______________

{PL} Auxiliary Input #4 I/O Point #

23/27.71+ ! 05/99

_______________

Auxiliary Input #4 Tag

_______________

Auxiliary Input Type

_______________

2-9

Chapter 2

Flow Computer Configuration

2.5.7.
Config Meter Runs Physical I/O information for
up to 4 meter runs can be
entered. Transducers that
are not assigned an I/O
point will not be available for
display or further
configuration.

INFO - The number of


process variable I/O points
available depends on the
number of combo modules
installed (see Chapter 2 in
Volume 1 for more
information). Point numbers
range from 01 through 24.
Assign [0] to invalidate the
assigning of a variable.
I/O Type Mismatch - The
computer will not let you
assign the same I/O point #
to incompatible transducer
types; i.e., an I/O point
cannot be assigned as a
temperature input for Meter
Run #1 and a pressure
input for Meter Run #2. If
the I/O Type Mismatch
message is displayed,
recheck the I/O.
Shared Transducers Enter the same I/O point to
share transducers between
meter runs.

Meter Run I/O Assignments

Enter [1], [2], [3] or [4] at Config Meter "n" of the Misc Setup menu to open
the following entries:
{PL} Select Turbine/Orifice Flowmeter

{PL} Flowmeter I/O Point #

Assigning I/O Point #99 This indicates that the


associated variable will be
available for display and be
used in all calculations, but
will not be obtained via a
live input. The variable
value is usually downloaded
into the flow computer
database via a
communication port or via a
user variable statement.

2-10

Meter #1

Meter #2

Meter #3

Meter #4

_______

_______

_______

_______

This entry applies only when turbine meters are selected in the entry above. Enter the number
of the I/O point used to input the flow signal for each meter run. Flowmeter pulse inputs can
rd
th
only be assigned to the 3 input channel of A, B and E combo modules, and 4 input channel
of A and E combo modules.

Flowmeter Tag

_______

_______

_______

_______

This entry applies only when turbine meters are selected in the entry above. Enter the 8character tag name used to identify this flowmeter on the LCD display.

{PL} Dual Pulse Fidelity Check

_______

_______

_______

_______

This entry applies only when turbine meters are selected in the entry above. Enter [Y] to
enable 'Level A' pulse fidelity and security checking for this meter run (API MPMS Chapter 5,
Section 5). This can only be achieved with a flowmeter device which is fitted with two pickoffs
which produce pulse trains signals which are not coincident. The pulse trains must be
connected to channels 3 and 4 of an 'E Type Combo Module'.
The Omni will continuously compare both pulse trains and alarm any differences of phase or
frequency between the pulse trains. Totalizing will be unaffected by a failure of either pulse
train and simultaneous transients and noise pulses will be rejected with an 85 % certainty.
Enter [N] if pulse fidelity checking is not to be used.

{PL} DP Low Range I/O Point #

_______

_______

_______

_______

This entry applies only when orifice meters are selected in the entry above. Enter the I/O point
used to input the signal from the low range differential pressure signal for this meter run.
Duplicate I/O assignments can be made when a transducer is shared between meter runs.
(e.g.: forward and reverse flow).

DP Low Range Tag


Correcting a Mistake Enter an I/O point # of [0] to
cancel an incorrectly
entered I/O point #, then
enter the correct number.

_______________

Each meter run may use either a turbine/positive displacement meters or differential pressure
transmitters (orifice). Enter [Y] to select turbine meter or [N] to select orifice meter.

_______

_______

_______

_______

This entry applies only when turbine meters are selected in the entry above. Enter the 8character tag name used to identify this transmitter on the LCD display.

{PL} DP High Range I/O Point #

_______

_______

_______

_______

This entry applies only when orifice meters are selected in the entry above. Enter the I/O point
used to input the signal from the low range differential pressure (DP) signal for this meter run.
Duplicate I/O assignments can be made when a transducer is shared between meter runs.
(e.g.: forward and reverse flow).
Enter [0] if stacked DP transmitters are not used.

DP High Range Tag

_______

_______

_______

_______

This entry applies only when turbine meters are selected in the entry above. Enter the 8character tag name used to identify this transmitter on the LCD display.

23/27.71+ ! 05/99

Volume 3d

INFO - Characters in { }
refer to password levels.
Characters in [ ] refer to
key presses.
TIP - Use the blank lines
provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.
Some of these entries may
not appear on the display or
in OmniCom. Depending on
the various configuration
settings of your specific
metering system, only those
configuration options which
are applicable will be
displayed.

Configuration and Advanced Operation

{PL} Temperature I/O Point #

Meter #1

Meter #2

Meter #3

Meter #4

_______

_______

_______

_______

Enter the I/O point number used to input the temperature signal for each meter run. Duplicate
I/O assignments are allowed when a sensor is shared by more than one meter run.

Temperature Transmitter Tag _______

_______

_______

_______

Enter the 8-character tag name used to identify this temperature transducer on the LCD
display.

Temp Transmitter Type

_______

_______

_______

_______

_______

_______

Enter the Temperature Transmitter Type:


0 = DIN RTD probe (=0.0385)
1 = American RTD probe (=0.0392)
2 = Honeywell smart transmitter or linear 4-20mA output.

{PL} Pressure I/O Point #

_______

_______

Enter the I/O point number used to input the pressure signal for each meter run. Duplicate I/O
assignments are allowed when a sensor is shared by more than one meter run.

Pressure Transducer Tag

_______

_______

_______

_______

Enter the 8-character tag name used to identify this pressure transducer on the LCD display.

{PL} Density I/O Point #

_______

_______

_______

_______

Enter the I/O point number used to input the density signal for each meter run. Duplicate I/O
assignments are allowed when a densitometer is shared by more than one meter run. Digital
th
pulse densitometers can only be assigned I/O point numbers corresponding to the 4 input
rd
th
channel of a B type Combo Module or the 3 and 4 input channels of an E/D combo module.

Density Transducer Tag

_______

_______

_______

_______

Enter the 8-character tag name used to identify this density transducer on the LCD display.

Densitometer Type

_______

_______

_______

_______

{PL} Dens Temperature I/O Point # _______

_______

_______

_______

Enter the Densitometer Type:


1
2
3
4
5
6

=
=
=
=
=
=

Not applicable
4-20 SG linear
4-20 Density linear (gr/cc)
Solartron pulse
Sarasota pulse
UGC pulse.

Enter the I/O point number used to input the signal applied to compensate for temperature
effects at the densitometer for each meter run.
If the densitometer has no temperature sensor fitted, enter the same I/O point assignment as
the meter run temperature sensor.

Dens Temp Transmitter Tag

_______

_______

_______

_______

Enter the 8-character tag name used to identify this density temperature transducer on the
LCD display.

Dens Temp Transmitter Type _______

_______

_______

_______

Enter the Densitometer Temperature Transmitter Type:


0 = DIN RTD probe (=0.0385)
1 = American RTD probe (=0.0392)
2 = Honeywell smart transmitter or linear 4-20mA output.

23/27.71+ ! 05/99

2-11

Chapter 2

Flow Computer Configuration

{PL} Dens Pressure I/O Point

Meter #1

Meter #2

Meter #3

Meter #4

_______

_______

_______

_______

Enter the I/O point number used to input the signal applied to compensate for pressure effects
at the densitometer for each meter run.
If the densitometer has no pressure sensor fitted, enter the same I/O point assignment as the
meter run pressure sensor.

Dens Press Transducer Tag

_______

_______

_______

_______

Enter the 8-character tag name used to identify this density pressure transducer on the LCD
display.

2.5.8.
Proportional Integral
Derivative (PID) -- For
practical reasons we refer
to PID Control Loops in this
manual. However, your flow
computer actually performs
the Proportional Integral
(PI) function and does not
apply the derivative term.
The addition of the
derivative term would
greatly complicate tuning of
the control loop and besides
is not normally applicable to
the types of flow and
pressure control used in
pipelines.

PID Control I/O Assignments

Enter [1], [2], [3] or [4] at Config PID ? "n" of the Misc Setup menu to open
the following password Privileged Level {PL} entries:

Assign Primary Variable

Loop #2

Loop #3

Loop #4

_______

_______

_______

_______

Enter the database index number of the primary variable in the PID loop (see the sidebar).

Remarks

____________ ____________ ____________ ____________

Enter a remark in this 16-character field to identify the function of each variable assignment.

Primary Action (F/R)

_______

_______

_______

_______

Enter [F] (forward action) if the value of the primary variable increases as the controller output
% increases. Enter [R] (reverse action) if the value of the primary variable decreases as the
controller output % increases.

Remote Setpoint I/O Point #


Valid Assignments - Any
integer or floating point
variable within the database
can be assigned to be the
primary or secondary
controlled variable (see
Volume 4 for a complete
listing of database
addresses and index
numbers).

Loop #1

_______

_______

_______

_______

Enter the I/O point number that the remote set point analog signal is connected to (01-24).
Assign this point to 99 in cases where the set point will be downloaded via a communication
port. Enter [0] if you will not be using a remote setpoint.

Assign Secondary Variable

_______

_______

_______

_______

Enter the database index number of the secondary variable in the PID loop (see the sidebar).

Remarks

____________ ____________ ____________ ____________

Enter a remark in this 16-character field to identify the function of each variable assignment.

Secondary Action (F/R)

_______

_______

_______

_______

Enter [F] (forward action) if the value of the primary variable increases as the controller output
% increases. Enter [R] (reverse action) if the value of the primary variable decreases as the
controller output % increases.

2-12

23/27.71+ ! 05/99

Volume 3d

Configuration and Advanced Operation

Error Select (L/H)

Loop #1

Loop #2

Loop #3

Loop #4

_______

_______

_______

_______

This entry determines the circumstances under which the primary or secondary variables are
controlled. Enter [L] for low or [H] for high error select, according to the following modes:
MODE #1
Are both primary and secondary actions
forward?
yes
no

&

Enter [L] for Low


Error Select

MODE #2
Are both primary and secondary actions
forward?
yes
no

'

yes

Is secondary
action forward?
no

&

Enter [H] for High


Error Select

Enter [H] for High


Error Select

'

Is secondary
action forward?
no

Enter [L] for Low


Error Select

Mode #1: The controller will attempt to control the primary variable but will switch to
controlling the secondary variable, should the controller be trying to drive the secondary
variable ABOVE its setpoint. An example of this mode would be controlling flow rate (primary)
while not exceeding a MAXIMUM delivery pressure (secondary).
Mode #2: The controller will attempt to control primary variable but will switch to controlling
the secondary variable, should the controller be trying to drive the secondary variable BELOW
its setpoint. An example of this mode would be controlling flow rate (primary) while not
dropping below a MINIMUM pressure value (secondary).

Startup Mode (L/M)

_______

_______

_______

_______

This entry determines how the computer handles a system reset such as a momentary loss of
power. Enter [L] (Last) to cause the PID loop to stay in the operating mode it was last in
before the system reset. Enter [M] (Manual) to cause the PID loop to startup with the PID loop
in manual control mode and with the valve open % as it was before the system reset.

PID Tag

_______

_______

_______

_______

Enter an 8-character tag name to identify the PID controller output signal on the LCD display.

23/27.71+ ! 05/99

2-13

Chapter 2

Flow Computer Configuration

2.5.9.
INFO - Characters in { }
refer to password levels.
Characters in [ ] refer to
key presses.
TIP - Use the blank lines
provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.
Some of these entries may
not appear on the display or
in OmniCom. Depending on
the various configuration
settings of your specific
metering system, only those
configuration options which
are applicable will be
displayed.

Analog Output Assignments

Press [n] [Enter] at Config D/A Out "n" of the Misc Setup menu to open the
following password Level 1 {L1} entries (n = D/A Output #):

Analog Output #1

at 4mA

at 20mA

__________

__________

__________

Under Assign, enter the database index number of the variable that will be assigned to the
digital-to-analog output points.
Under at 4mA and at 20mA, enter the required scaling parameters in engineering units at
4mA and 20mA (e.g.: For Meter #1 Net Flow Rate assign 7102. Typical scaling might be
4mA=0.0 Bbls/hr and 20mA=1000.0 Bbls/hr).

Remark

_______________

Enter a remark in this 16-character field which identifies and documents the function of each
digital-to-analog output.

Analog Output #2
Remark
Analog Output #3
Remark
Analog Output #4
Remark
Analog Output #5
Remark
Analog Output #6
Remark
Analog Output #7
Remark
Analog Output #8
Remark
Analog Output #9
Remark
Analog Output #10
Remark
Analog Output #11
Remark
Analog Output #12
Remark

2-14

Assign

__________

__________

__________

_______________
__________

__________

__________

_______________
__________

__________

__________

_______________
__________

__________

__________

_______________
__________

__________

__________

_______________
__________

__________

__________

_______________
__________

__________

__________

_______________
__________

__________

__________

_______________
__________

__________

__________

_______________
__________

__________

__________

_______________
__________

__________

__________

_______________

23/27.71+ ! 05/99

Volume 3d

Configuration and Advanced Operation

2.5.10. Front Panel Counter Settings


Enter [Y] at Front Pnl Counters of the Misc Setup menu to open the
following password Level 1 {L1} entries:

Assign Front Panel Counter

Counter A

Counter B

Counter C

__________

__________

__________

Enter the database index number of the accumulator variable that will be output to this
electromechanical counter.
The unit of measure is the same as that shown on the LCD for the totalizer (i.e., barrels, klbs,
3
m , etc.) The maximum count rate is limited to 10 counts per second. Count rates higher than
10 pulses per second will cause the computer to remember how many counts did not get
output and continue to output after the flow stops until all buffered counts are output.

Remark

____________ ____________ ____________

Enter a remark in this 16-character field which identifies and documents the function of each
front panel counter.

Pulses/Unit

__________

__________

__________

Enter the number of pulses per unit (volume, mass, energy).

23/27.71+ ! 05/99

2-15

Chapter 2

Flow Computer Configuration

2.5.11. Programmable Boolean Statements


Program Booleans These 64 Boolean
statements are evaluated
every 100 msec starting at
Point 1025 continuing
through 1088. Each
statement can contain up to
3 Boolean variables,
optionally preceded by the
slash (/) denoting the NOT
Function and separated by
a valid Boolean operator:
Operator Symbol
NOT
/
AND
&
OR
+
EXOR
*
EQUAL
=
IF
)
GOTO
G
MOVE
:
COMPARE
%
INDIRECT

E.g.: 1025 1002&/1003


Boolean 1025 is true when
point 1002 is true AND point
1003 is NOT true.
Note: Points 1002 and
1003 in this example reflect
the status of Physical
Digital I/O Points 2 and 3.
There are no limitations as
to what Boolean points can
be used in a statement.
Statements can contain the
results from other
statements.
E.g.: 1026 /1025+1105
Boolean 1026 is true when
Boolean 1025 is NOT true
OR Point 1105 is true.
Using the = operator, the
result of a statement can
initiate a command.
E.g.: 1027 1719=1026
Request a Snapshot
Report when Boolean 1026
is true.
Note: See Volume 4 for
detailed list of Booleans and
Status Commands.

2-16

Enter [Y] at Program Booleans ? of the Misc Setup menu to open the
following password Privileged Level {PL} entries:
Boolean Point 10xx

Equation or Statement

Comment or Remark

25:

_______________________ _______________________

26:

_______________________ _______________________

27:

_______________________ _______________________

28:

_______________________ _______________________

29:

_______________________ _______________________

30:

_______________________ _______________________

31:

_______________________ _______________________

32:

_______________________ _______________________

33:

_______________________ _______________________

34:

_______________________ _______________________

35:

_______________________ _______________________

36:

_______________________ _______________________

37:

_______________________ _______________________

38:

_______________________ _______________________

39:

_______________________ _______________________

40:

_______________________ _______________________

41:

_______________________ _______________________

42:

_______________________ _______________________

43:

_______________________ _______________________

44:

_______________________ _______________________

45:

_______________________ _______________________

46:

_______________________ _______________________

47:

_______________________ _______________________

48:

_______________________ _______________________

49:

_______________________ _______________________

50:

_______________________ _______________________

51:

_______________________ _______________________

52:

_______________________ _______________________

53:

_______________________ _______________________

54:

_______________________ _______________________

55:

_______________________ _______________________

23/27.71+ ! 05/99

Volume 3d

Configuration and Advanced Operation


Boolean Point 10xx

Equation or Statement

Comment or Remark

TIP - Use the blank lines


provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.

56:

_______________________ _______________________

57:

_______________________ _______________________

58:

_______________________ _______________________

59:

_______________________ _______________________

Program Booleans These 64 Boolean


statements are evaluated
every 100 msec starting at
Point 1025 continuing
through 1088. Each
statement can contain up to
3 Boolean variables,
optionally preceded by the
slash (/) denoting the NOT
Function and separated by
a valid Boolean operator:
Operator Symbol
NOT
/
AND
&
OR
+
EXOR
*
EQUAL
=
IF
)
GOTO
G
MOVE
:
COMPARE
%
INDIRECT

E.g.: 1025 1002&/1003


Boolean 1025 is true when
point 1002 is true AND point
1003 is NOT true.
Note: Points 1002 and
1003 in this example reflect
the status of Physical
Digital I/O Points 2 and 3.
There are no limitations as
to what Boolean points can
be used in a statement.
Statements can contain the
results from other
statements.
E.g.: 1026 /1025+1105
Boolean 1026 is true when
Boolean 1025 is NOT true
OR Point 1105 is true.
Using the = operator, the
result of a statement can
initiate a command.
E.g.: 1027 1719=1026
Request a Snapshot
Report when Boolean 1026
is true.

60:

_______________________ _______________________

61:

_______________________ _______________________

62:

_______________________ _______________________

63:

_______________________ _______________________

64:

_______________________ _______________________

65:

_______________________ _______________________

66:

_______________________ _______________________

67:

_______________________ _______________________

68:

_______________________ _______________________

69:

_______________________ _______________________

70:

_______________________ _______________________

71:

_______________________ _______________________

72:

_______________________ _______________________

73:

_______________________ _______________________

74:

_______________________ _______________________

75:

_______________________ _______________________

76:

_______________________ _______________________

77:

_______________________ _______________________

78:

_______________________ _______________________

79:

_______________________ _______________________

80:

_______________________ _______________________

81:

_______________________ _______________________

82:

_______________________ _______________________

83:

_______________________ _______________________

84:

_______________________ _______________________

85:

_______________________ _______________________

86:

_______________________ _______________________

87:

_______________________ _______________________

88:

_______________________ _______________________

23/27.71+ ! 05/99

2-17

Chapter 2

Flow Computer Configuration

2.5.12.
Programmable Variables These 64 variable
statements are evaluated
every 500 msec starting at
the statement that
determines the value of
Points 7025 through 7088.
Each statement can contain
up to 3 variables or
constants. Variables can be
optionally preceded by the
$ symbol denoting the
ABSOLUTE value of the
variable is to be used.
Constants are identified by
placing a # symbol ahead
of the number. These and
other operators are:
Operator Symbol
ABSOLUTE
$
CONSTANT
#
POWER
&
MULTIPLY
*
DIVIDE
/
ADD
+
SUBTRACT
EQUAL
=
IF
)
GOTO
G
MOVE
:
COMPARE
%
INDIRECT

The order of precedence is:


1) ABSOLUTE
2) POWER
3) MULTIPLY/DIVIDE
4) ADD/SUBTRACT
In cases where operators
have the same precedence,
statements are evaluated
left to right.
E.g.: The value of floating
point variable 7035 is
defined as:
7035:7027&#0.5*7026
The power operator is
evaluated first (the value of
Point 7035 is set equal to
the square root of the
number contained in Point
7027) and the result is
multiplied by the number
stored in variable 7026.
Note that statements can
contain the results of other
statements. (See OmniCom
Help for more information
by pressing [F1] on your PC
keyboard in the Configure
Variable Statement menu.)

2-18

Programmable Variable Statements

Enter [Y] at Program Variables ? of the Misc Setup menu to open the
following password Privileged Level {PL} entries:
Prog Variable 70xx

Equation or Statement

Comment or Remark

25:

_______________________ _______________________

26:

_______________________ _______________________

27:

_______________________ _______________________

28:

_______________________ _______________________

29:

_______________________ _______________________

30:

_______________________ _______________________

31:

_______________________ _______________________

32:

_______________________ _______________________

33:

_______________________ _______________________

34:

_______________________ _______________________

35:

_______________________ _______________________

36:

_______________________ _______________________

37:

_______________________ _______________________

38:

_______________________ _______________________

39:

_______________________ _______________________

40:

_______________________ _______________________

41:

_______________________ _______________________

42:

_______________________ _______________________

43:

_______________________ _______________________

44:

_______________________ _______________________

45:

_______________________ _______________________

46:

_______________________ _______________________

47:

_______________________ _______________________

48:

_______________________ _______________________

49:

_______________________ _______________________

50:

_______________________ _______________________

51:

_______________________ _______________________

52:

_______________________ _______________________

53:

_______________________ _______________________

54:

_______________________ _______________________

55:

_______________________ _______________________

23/27.71+ ! 05/99

Volume 3d

Configuration and Advanced Operation


Prog Variable 70xx

TIP - Use the blank lines


provided next to each
configuration option to write
down the corresponding
settings you enter in the
flow computer.

Note: See Volume 4 for


detailed list of Booleans and
Status Commands

Valid Numeric Variables These are any long integer


or floating point number
within the database (Points
5000-8999), including
Boolean variables. For the
purpose of evaluation,
Boolean variables have the
value of 1.0 if they are True
and 0.0 if they are False.

23/27.71+ ! 05/99

Equation or Statement

Comment or Remark

56:

_______________________ _______________________

57:

_______________________ _______________________

58:

_______________________ _______________________

59:

_______________________ _______________________

60:

_______________________ _______________________

61:

_______________________ _______________________

62:

_______________________ _______________________

63:

_______________________ _______________________

64:

_______________________ _______________________

65:

_______________________ _______________________

66:

_______________________ _______________________

67:

_______________________ _______________________

68:

_______________________ _______________________

69:

_______________________ _______________________

70:

_______________________ _______________________

71:

_______________________ _______________________

72:

_______________________ _______________________

73:

_______________________ _______________________

74:

_______________________ _______________________

75:

_______________________ _______________________

76:

_______________________ _______________________

77:

_______________________ _______________________

78:

_______________________ _______________________

79:

_______________________ _______________________

80:

_______________________ _______________________

81:

_______________________ _______________________

82:

_______________________ _______________________

83:

_______________________ _______________________

84:

_______________________ _______________________

85:

_______________________ _______________________

86:

_______________________ _______________________

87:

_______________________ _______________________

88:

_______________________ _______________________

2-19

Chapter 2

Flow Computer Configuration

2.5.13. User Display Settings


Valid Index Number
Assignments - Any 32-bit
integer or floating point
variable within the database
can be assigned to be
viewed via a user display
(see Volume 4 for a
complete listing).
Valid Key Press
Sequences - You may
select a sequence of up to 4
key presses to recall each
display. This does not count
the [Display/Enter] key
press which must be used
to signal the end of the
sequence. Each key is
identified by the red A
through Z character on
each valid key.
Valid keys are listed below
[A] - also labeled [Gross]
[B] - also labeled [Net]
[C] - also labeled [Mass]
[D] - also labeled [Energy]
[E] - also labeled [S.G./API]
[F] - also labeled [Control]
[G] - also labeled [Temp]
[H] - also labeled [Press]
[I] - also labeled [Density]
[J] - also labeled [D.P.]
[K] - also labeled [Orifice]
[L] - also labeled [Meter]
[M] - also labeled [Time]
[N] - also labeled [Counts]
[O] - also labeled [Factor]
[P] - also labeled [Preset]
[Q] - also labeled [Batch]
[R] - also labeled [Analysis]
[S] - also labeled [Print]
[T] - also labeled [Prove]
[U] - also labeled [Status]
[V] - also labeled [Alarms]
[W] - also labeled [Product]
[X] - also labeled [Setup]
[Y] - also labeled [Input]
[Z] - also labeled [Output]

The [
]/[
]/[
]/[
] (Up/
Down/Left/Right arrow) keys
and the [Prog], [Alpha
Shift] and [Clear] keys
cannot be used in a key
press sequence.
Note: The A through Z
keys are used simply to
identify key presses. The
[Alpha Shift] key does not
need to be used when
recalling user displays.

2-20

Enter 1 through 8 for the selected user display at User Display ? n of the
Misc Setup menu to open the following password Level 1 {L1} entries:
User Display #1 Key Press Sequence

[ ][ ][ ][ ]

Using the keys marked A through Z, enter the sequence of key presses needed to recall the
selected user display (see the side bar for details). A maximum of 4 keys are allowed. User
key press sequences take priority over any existing resident key press sequences.
st

1 Variable Tag

_______________

Enter an 8-character tag name used to identify the display variable on the LCD display.
st

1 Variable Index Number

_______________

Enter the database index number of the variable that you want to appear on the LCD display.
Each variable within the flow computer database is assigned an index number or address.
Any Boolean integer or floating point variable within the database can be displayed.
st

1 Variable Decimal Point Position

_______________

Enter the number of digits to the right of the decimal point for the variable. Valid entries are 0
through 7. The computer will display each variable using the display resolution that you have
selected, except in cases where the number is too large or too small. In either case, the flow
computer will adjust the decimal position or default to scientific display mode.
nd

Tag

Index #

Decimal Points

Variable

____________

________

____________

rd

3 Variable

____________

________

____________

th

____________

________

____________

4 Variable

User Display #2 Key Press Sequence


st

1 Variable
nd

[ ][ ][ ][ ]

Tag

Index #

Decimal Points

____________

________

____________

Variable

____________

________

____________

rd

3 Variable

____________

________

____________

th

____________

________

____________

4 Variable

User Display #3 Key Press Sequence


st

1 Variable
nd

[ ][ ][ ][ ]

Tag

Index #

Decimal Points

____________

________

____________

Variable

____________

________

____________

rd

3 Variable

____________

________

____________

th

____________

________

____________

4 Variable

23/27.71+ ! 05/99

Volume 3d

Configuration and Advanced Operation

User Display #4 Key Press Sequence


Valid Index Number
Assignments - Any 32-bit
integer or floating point
variable within the database
can be assigned to be
viewed via a user display
(see Volume 4 for a
complete listing).
Valid Key Press
Sequences - You may
select a sequence of up to 4
key presses to recall each
display. This does not count
the [Display/Enter] key
press which must be used
to signal the end of the
sequence. Each key is
identified by the red A
through Z character on
each valid key.
Valid keys are listed below
[A] - also labeled [Gross]
[B] - also labeled [Net]
[C] - also labeled [Mass]
[D] - also labeled [Energy]
[E] - also labeled [S.G./API]
[F] - also labeled [Control]
[G] - also labeled [Temp]
[H] - also labeled [Press]
[I] - also labeled [Density]
[J] - also labeled [D.P.]
[K] - also labeled [Orifice]
[L] - also labeled [Meter]
[M] - also labeled [Time]
[N] - also labeled [Counts]
[O] - also labeled [Factor]
[P] - also labeled [Preset]
[Q] - also labeled [Batch]
[R] - also labeled [Analysis]
[S] - also labeled [Print]
[T] - also labeled [Prove]
[U] - also labeled [Status]
[V] - also labeled [Alarms]
[W] - also labeled [Product]
[X] - also labeled [Setup]
[Y] - also labeled [Input]
[Z] - also labeled [Output]

The [
]/[
]/[
]/[
] (Up/
Down/Left/Right arrow) keys
and the [Prog], [Alpha
Shift] and [Clear] keys
cannot be used in a key
press sequence.

Tag

Index #

Decimal Points

____________

________

____________

Variable

____________

________

____________

3 Variable

rd

____________

________

____________

th

____________

________

____________

st

1 Variable
nd

4 Variable

User Display #5 Key Press Sequence


st

1 Variable
nd

[ ][ ][ ][ ]

Tag

Index #

Decimal Points

____________

________

____________

Variable

____________

________

____________

rd

3 Variable

____________

________

____________

th

____________

________

____________

4 Variable

User Display #6 Key Press Sequence


st

1 Variable
nd

[ ][ ][ ][ ]

Tag

Index #

Decimal Points

____________

________

____________

Variable

____________

________

____________

rd

3 Variable

____________

________

____________

th

____________

________

____________

4 Variable

User Display #7 Key Press Sequence


st

1 Variable
nd

[ ][ ][ ][ ]

Tag

Index #

Decimal Points

____________

________

____________

Variable

____________

________

____________

rd

3 Variable

____________

________

____________

th

____________

________

____________

4 Variable

User Display #8 Key Press Sequence


st

1 Variable
nd

[ ][ ][ ][ ]

Tag

Index #

Decimal Points

____________

________

____________

Variable

____________

________

____________

rd

3 Variable

____________

________

____________

th

____________

________

____________

4 Variable

23/27.71+ ! 05/99

[ ][ ][ ][ ]

2-21

Chapter 2

Flow Computer Configuration

2.5.14. Digital I/O Point Settings


TIP - Use the blank lines
provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.
Some of these entries may
not appear on the display or
in OmniCom. Depending on
the various configuration
settings of your specific
metering system, only those
configuration options which
are applicable will be
displayed.

Enter 1 through 24 for the selected digital I/O Point at Config Digital n of the
Misc Setup menu to open the following password Level 1 {L1} entries:
Assign

Digital I/O #1
Remark
Digital I/O #2
Remark
Digital I/O #3

Config Digital n - Assign


each physical I/O point to a
Modbus address of a
Boolean variable. There are
no limitations as to what
Boolean points can be
assigned to physical I/O
points. Enter [0] (zero) for
Modbus control.
Assigning as Pulse
Outputs - Meter and
Station Accumulators may
be output in the form of
pulses.
Pulse Width - Pulse width
is measured using 10msec
ticks; i.e., 100 = 1 second.
Pulse per Unit - Pulse per
unit entry can be used to
provide unit conversion
(e.g.: entering 4.2 pulses
per barrel will give 1 pulse
every 10 gallons as there
are 42 gallons in a barrel).
The units of volume, mass
and energy flow are the
same as is displayed on the
LCD.
Assigning as Control
Output - Any internal alarm
or Boolean can be output.

Remark
Digital I/O #4
Remark
Digital I/O #5
Remark
Digital I/O #6
Remark
Digital I/O #7
Remark
Digital I/O #8
Remark
Digital I/O #9
Remark
Digital I/O #10
Remark
Digital I/O #11
Remark
Digital I/O #12
Remark

2-22

________

Pulse Width Pulse/Unit or Delay On

________ ________

Delay Off

________ ________

_______________
________

________ ________

________ ________

_______________
________

________ ________

________ ________

_______________
________

________ ________

________ ________

_______________
________

________ ________

________ ________

_______________
________

________ ________

________ ________

_______________
________

________ ________

________ ________

_______________
________

________ ________

________ ________

_______________
________

________ ________

________ ________

_______________
________

________ ________

________ ________

_______________
________

________ ________

________ ________

_______________
________

________ ________

________ ________

_______________

23/27.71+ ! 05/99

Volume 3d

Configuration and Advanced Operation


Assign

Delay On/Off - Used to


delay or stretch a control
output. The delay is
measured using 100msec
ticks; i.e., 10 = 1 second.
Assigning as Status or
Command Inputs Switches, etc., can be used
to trigger events within the
flow computer, such as end
a batch or start a prove
sequence (see the facing
page for more details).
1700 Dummy Boolean Assign all physical I/O
points which will be used
only in Boolean statements
for sequencing or control to
1700. This sets up the
points as an input only.
Note: See Volume 4 for
valid assignments.

Digital I/O #13


Remark
Digital I/O #14
Remark
Digital I/O #15
Remark
Digital I/O #16
Remark
Digital I/O #17
Remark
Digital I/O #18
Remark
Digital I/O #19
Remark
Digital I/O #20
Remark
Digital I/O #21
Remark
Digital I/O #22
Remark
Digital I/O #23
Remark
Digital I/O #24
Remark

23/27.71+ ! 05/99

________

Pulse Width Pulse/Unit or Delay On

________ ________

Delay Off

________ ________

_______________
________

________ ________

________ ________

_______________
________

________ ________

________ ________

_______________
________

________ ________

________ ________

_______________
________

________ ________

________ ________

_______________
________

________ ________

________ ________

_______________
________

________ ________

________ ________

_______________
________

________ ________

________ ________

_______________
________

________ ________

________ ________

_______________
________

________ ________

________ ________

_______________
________

________ ________

________ ________

_______________
________

________ ________

________ ________

_______________

2-23

Chapter 2

Flow Computer Configuration

2.5.15. Serial Input / Output Settings


Baud Rates Available 300, 600, 1200, 2400, 4800,
9600, 19200, 38400.
Data Bits - 7 or 8 - 7 for
ASCII Modbus, 8 for RTU
Modbus.

Enter [1], [2], [3] or [4] at Serial I/O n of the Misc Setup menu to open the
following entries:
Port #1

Port #2

Port #3

Port #4

{L1} Baud Rate

_______

_______

_______

_______

{L1} Number of Stop Bits

_______

_______

_______

_______

{L1} Number of Data Bits

_______

_______

_______

_______

{L1} Parity Bit (Even/Odd/None)

_______

_______

_______

_______

{L1} Transmit Carrier Key Delay

_______

_______

_______

_______

Stop Bits - 0, 1 or 2.
Parity Bit - Odd, Even,
None.
Transmitter Carrier Key
Delay - Delays are
approximate only. 0=msec,
1=50msec, 2=100msec,
3=150msec.
Modbus Type - Select the
protocol type which
matches the Modbus
master device. If the master
can support either ASCII or
RTU, choose RTU protocol
as it is approximately twice
as efficient as the ASCII
protocol. Serial Ports #3
and #4 have additional
protocol options.
Compatible Modicon
OmniCom will not operate if
downloading configuration
with this entry set to Y.

Enter one of the following options:


0 = 0 msec delay
1 = 50 msec delay

2 = 100 msec delay


3 = 150 msec delay

You must enter [0] for Transmitter Carrier Key Delay for any port that will be used with a
shared printer.

{L1} Serial Port Type

_______

This entry corresponds to Serial Port #1 only. Enter one of the following options:
0 = Printer
1 = Modbus RTU

{L1} Modbus Protocol Type

_______

_______

_______

This entry does not apply to Serial Port #1. Enter the type of protocol to be used on this port:
0 = Modbus RTU
1 = Modbus ASCII
2 = Modbus RTU (modem).
Serial Port #4 has the following additional options:
3 = Allen Bradley Full Duplex
4 = Allen Bradley Half Duplex
Mixed protocols are not allowed on a communication link. All devices must use the same
protocol type. The RTU protocol is preferred as it is twice the speed of the ASCII. Selecting
'Modbus RTU Modem' provides RTU protocol with relaxed timing which is usually needed
when communicating via smart modems. These modems have been found to insert intercharacter delays which cause a premature end of message to be detected by the flow
computer.
IMPORTANT: You must select either 'Modbus RTU' or 'Modbus RTU Modem' protocol for the
port that will be used to communicate with OmniCom PC configuration software.

{L1} Modbus ID

_______

_______

_______

This entry does not apply to Serial Port #1 when a printer is selected as the port type. Enter
the Modbus slave ID number that this serial port will respond to (1 through 247 acceptable).
This entry will be disabled for Serial Port #1 if a printer is selected as the port type.

2-24

23/27.71+ ! 05/99

Volume 3d

INFO - Characters in { }
refer to password levels.
Characters in [ ] refer to
key presses.
TIP - Use the blank lines
provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.
Some of these entries may
not appear on the display or
in OmniCom. Depending on
the various configuration
settings of your specific
metering system, only those
configuration options which
are applicable will be
displayed.

Skip CRC/LCR Check - If


you have disabled the error
checking on incoming
messages, you must
substitute dummy bytes in
the message string.
Outgoing messages will
always include the error
checking bytes.

23/27.71+ ! 05/99

Configuration and Advanced Operation

{L1} Modicon Compatible (Y/N)

Port #1

Port #2

Port #3

Port #4

_______

_______

_______

_______

Enter [Y] to configure these Modbus ports to be compatible with Modicon PLC equipment
(e.g.: 984 series) and DCS systems (e.g.: Honeywell TDC3000 systems using the Advanced
Process Manager APM-SI). This entry will be disabled for Serial Port #1 if a printer is selected
as the port type.
In this mode the point number indexes requested and transmitted while using the Modbus
RTU modes are actually one less than the index number documented in this manual. ASCII
mode transmissions use the address documented in this manual. Data is counted in numbers
of 16 bit registers rather than points. i.e., To request two 4 byte IEEE floating point variables,
index numbers 7101 and 7102, would require the host to ask for 4 registers starting at index
7100. IEEE Floating Point data bytes are transmitted in swapped format:

NORMAL IEEE FLOAT FORMAT


Byte #1
Biased
Exponent

Byte #2
MS
Mantissa

{L1} CRC Enabled

Byte #3
Mantissa

ORDER TRANSMITTED

Byte #4
LS
Mantissa

Byte #1
Mantissa

_______

Byte #2
Byte #3
LS
Biased
Mantissa Exponent

_______

_______

Byte #4
MS
Mantissa

_______

Many protocols use either a CRC, LRC or BCC error check to ensure that data received is not
corrupted. The flow computer can be configured to ignore the error checking on incoming
messages. This allows software developers an easy means of debugging communications
software. Error checking should only be disabled temporarily when debugging the
master slave communication link. The computer expects dummy characters in place of the
CRC, LRC or BCC.
Enter [Y] to perform error checking on incoming messages. For maximum data integrity
always enter [Y] during normal running conditions. Enter [N] to disable error checking on
incoming messages. This entry will be disabled for Serial Port #1 if a printer is selected as the
port type.

2-25

Chapter 2

Flow Computer Configuration

Data Packet Settings


2.5.16. Custom Modbus
INFO - Packets defined are
usually read-only and must
always be retrieved as a
packet. When Modicon 984
is selected these packet
setup entries are used to
define a logical array of
variables which can be read
or written in any grouping.
The number of data points
is always input in terms of
Omni logical elements;
i.e., an IEEE floating point
number comprises two 16bit words but is considered
one logical element.

INFO - Characters in { }
refer to password levels.
Characters in [ ] refer to
key presses.
TIP - Use the blank lines
provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.
Some of these entries may
not appear on the display or
in OmniCom. Depending on
the various configuration
settings of your specific
metering system, only those
configuration options which
are applicable will be
displayed.

Custom Modbus Data Packets are provided to reduce the number of polls
needed to read multiple variables which may be in different areas of the
database. Groups of data points of any type of data can be concatenated into
one packet by entering each data group starting index numbers 001, 201 and
401. The number of data bytes in a custom packet in non-Modicon compatible
mode cannot exceed 250 (RTU mode) or 500 (ASCII mode). When Modicon
compatible is selected, the number of data bytes in a custom packet cannot
exceed 400 (RTU mode) or 800 (ASCII mode).
Enter [1], [2] or [3] to select a data packet at Custom Packet n of the Misc
Setup menu to open the entries below. Under Index #, enter the database
address or Modbus index number for each start data point of each group. Under
Points, enter the number of consecutive data points to include in each data
group.

Custom Modbus Data Packet #1 (Addressed at 001)


{L1} Index # | Points

Index # | Points

Index # | Points

Index # | Points

#1_______|_____

#2_______|_____

#3_______|_____

#4_______|_____

#5_______|_____

#6_______|_____

#7_______|_____

#8_______|_____

#9_______|_____ #10_______|_____ #11_______|_____ #12_______|_____


#13_______|_____ #14_______|_____ #15_______|_____ #16_______|_____
#17_______|_____ #18_______|_____ #19_______|_____ #20_______|_____

Custom Modbus Data Packet #2 (Addressed at 201)


{L1} Index # | Points

Index # | Points

Index # | Points

Index # | Points

#1_______|_____

#2_______|_____

#3_______|_____

#4_______|_____

#5_______|_____

#6_______|_____

#7_______|_____

#8_______|_____

Custom Modbus Data Packet #3 (Addressed at 401)


{L1} Index # | Points

Index # | Points

Index # | Points

Index # | Points

#1_______|_____

#2_______|_____

#3_______|_____

#4_______|_____

#5_______|_____

#6_______|_____

#7_______|_____

#8_______|_____

#9_______|_____ #10_______|_____ #11_______|_____ #12_______|_____


#13_______|_____ #14_______|_____ #15_______|_____ #16_______|_____
#17_______|_____ #18_______|_____ #19_______|_____ #20_______|_____

2-26

23/27.71+ ! 05/99

Volume 3d

Configuration and Advanced Operation

2.5.17. Programmable Logic Controller Setup


INFO - Characters in { }
refer to password levels.
Characters in [ ] refer to
key presses.
TIP - Use the blank lines
provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.
Some of these entries may
not appear on the display or
in OmniCom. Depending on
the various configuration
settings of your specific
metering system, only those
configuration options which
are applicable will be
displayed.

23/27.71+ ! 05/99

Note: See Technical Bulletin TB-960702 Communicating with AllenBradley Programmable Logic Controllers in Volume 5 for
information on the PLC Group n submenu.

2.5.18. Archive File Setup


Note: See Technical Bulletin TB-960703 Storing Archive Data within the
Flow Computer in Volume 5 for information on the Archive File n
submenu.

2-27

Chapter 2

Flow Computer Configuration

2.5.19. Peer-to-Peer Communications Settings


INFO - Characters in { }
refer to password levels.
Characters in [ ] refer to
key presses.
TIP - Use the blank lines
provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.
Some of these entries may
not appear on the display or
in OmniCom. Depending on
the various configuration
settings of your specific
metering system, only those
configuration options which
are applicable will be
displayed.

TIP - For maximum


efficiency, always start
Modbus ID numbers from 1.

Serial Port #2 of the flow computer can be configured to act as a simple Modbus
slave port or as a peer-to-peer communication link. Using the peer-to-peer link
allows multiple flow computers to be interconnected and share data.
Enter [Y] at Peer / Peer Comm (Y) ? of the Misc Setup menu to open the
following submenu:
{L1} Activate Redundancy Mode

_______________

The active redundancy mode feature allows two flow computers to operate as a pair. Each
flow computer receives the same process signals and performs the same calculations; i.e., in
redundancy. This mode is typically used in critical applications where failure of a flow
computer cannot be tolerated.
Enter [Y] to allow both flow computers to manage the peer-to-peer link between them and
automatically switch between being the master or slave computer. Important data such as
meter factors and PID control settings can be continually exchanged between flow computers
ensuring that at any time, should a failure occur to one, the other unit would be able to
assume control of the PID and ticketing functions.
The redundancy mode requires that four digital I/O ports be cross-connected to sense
watchdog failure modes using the following points 2714=Input master status, 2864=Output
Master status, 2713 Input watchdog status, 2863 = Output of watchdog status. (See Technical
Bulletin TB-980402 in Volume 5.)

{L1} Next Master in Sequence

_______________

Enter the slave number of the next flow computer in sequence in the peer-to-peer
communication sequence to pass over control. After the flow computer completes all of it's
transactions it will attempt to pass over master control of the Modbus link to this Modbus ID.
For maximum efficiency, always start Modbus ID definitions from 1.
Enter the Modbus ID of this flow computer if there are no other peers in sequence on the
communication link.
Enter [0] to disable the peer-to-peer feature and use Serial Port #2 as a standard
Modbus slave port.

{L1} Last Master in Sequence ID #

_______________

Enter the slave number of the last Omni (the highest Modbus ID number) in the peer-to-peer
communication sequence. This is required for error recovery. Should this flow computer be
unable to hand over control to the 'next master in sequence' (see previous entry), it will
attempt to establish communications with a Modbus slave with a higher Modbus ID. It will
keep trying until the ID number exceeds this entry. At that point the flow computer will start at
Modbus ID #1.
Enter the Modbus ID of this flow computer if it is the only master on the link.

{L1} Retry Timer

_______________

Should any slave device fail to respond to a communication request, the master device will
retry to establish communications several times. Enter the number of 50 millisecond ticks that
the flow computer should wait for a response from the slave device. To ensure fast recovery
from communication failures, set this entry to as low a number as possible. Enter [3] for peerto-peer links involving only Omni flow computers. Other Modbus devices may require more
time to respond.

2-28

23/27.71+ ! 05/99

Volume 3d

Configuration and Advanced Operation


Transaction #1
{L1} Target Slave ID #

INFO - Characters in { }
refer to password levels.
Characters in [ ] refer to
key presses.

_______________

Each transfer of data is called a transaction. Enter the Modbus ID # of the other slave
involved in the transaction. Modbus ID 0 can be used to broadcast write to all Modbus slave
devices connected to the peer-to-peer link. Other valid IDs range from 1-247.

{L1} Read/Write ?

_______________

Enter [R] if data will be read from the slave. Enter [W] if data will be written to the slave.
INFO - The Omni Flow
Computer determines what
Modbus function code and
what data type is involved
by the Modbus index
number of the data within
the Omnis database. The
Source Index determines
the data type for a write.
The Destination Index
determines the data type for
a read.
Function codes used are:
01=Read Multiple Booleans
15=Write Multiple Booleans
03=Read Multiple Variables
16=Write Multiple Variables

{L1} Source Index #

_______________

Enter the database index number or address of the Modbus point where the data is to be
obtained, corresponding to the first data point of the transaction. This is the slaves database
index number when the transaction is a read, and the masters database index number when
the transaction is a write. Refer to Volume 4 for a list of available database addresses or
index numbers.

{L1} Number of Points

_______________

Enter the number of contiguous points to transfer. Each transaction can transfer multiple data
points that can be any valid data type recognized by the Omni. The maximum number of
points that can be transferred depends on the type of data:

IEEE floats (4bytes each)


32-bit Integers (4 bytes each)
16-bit integers (2 bytes each)
Packed coils or status (8 to a byte)

63 max
63 max
127 max
2040 max.

The Omni automatically knows what Modbus function to use and what data types are involved
by the Modbus index number of the data within the flow computer database. The destination
index number determines the data type when the transaction is a read. The source index
number determines the data type when the transaction is a write.

{L1} Destination Index #

_______________

Enter the database index number or address of where the data is to be stored (destination
index or address). If the transaction is a read, this will be the index number within the master
Omnis database. If the transaction is a write, this will be the register number within the
remote slaves database.

Transaction #2
Target Slave ID #

_______________

Read/Write ?

_______________

Source Index #

_______________

Number of Points

_______________

Destination Index #

_______________

Transaction #3
Target Slave ID #

23/27.71+ ! 05/99

_______________

Read/Write ?

_______________

Source Index #

_______________

Number of Points

_______________

Destination Index #

_______________

2-29

Chapter 2

Flow Computer Configuration


Transaction #4

TIP - Use the blank lines


provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.
Some of these entries may
not appear on the display or
in OmniCom. Depending on
the various configuration
settings of your specific
metering system, only those
configuration options which
are applicable will be
displayed.

Target Slave ID #

_______________

Read/Write ?

_______________

Source Index #

_______________

Number of Points

_______________

Destination Index #

_______________

Transaction #5
Target Slave ID #

_______________

Read/Write ?

_______________

Source Index #

_______________

Number of Points

_______________

Destination Index #

_______________

Transaction #6
Target Slave ID #

_______________

Read/Write ?

_______________

Source Index #

_______________

Number of Points

_______________

Destination Index #

_______________

Transaction #7
Target Slave ID #

_______________

Read/Write ?

_______________

Source Index #

_______________

Number of Points

_______________

Destination Index #

_______________

Transaction #8
Target Slave ID #

2-30

_______________

Read/Write ?

_______________

Source Index #

_______________

Number of Points

_______________

Destination Index #

_______________

23/27.71+ ! 05/99

Volume 3d

Configuration and Advanced Operation


Transaction #9

INFO - Characters in { }
refer to password levels.
Characters in [ ] refer to
key presses.
TIP - Use the blank lines
provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.
Some of these entries may
not appear on the display or
in OmniCom. Depending on
the various configuration
settings of your specific
metering system, only those
configuration options which
are applicable will be
displayed.

INFO - The Omni Flow


Computer determines what
Modbus function code and
what data type is involved
by the Modbus index
number of the data within
the Omnis database. The
Source Index determines
the data type for a write.
The Destination Index
determines the data type for
a read.
Function codes used are:
01=Read Multiple Booleans
15=Write Multiple Booleans
03=Read Multiple Variables
16=Write Multiple Variables

Target Slave ID #

_______________

Read/Write ?

_______________

Source Index #

_______________

Number of Points

_______________

Destination Index #

_______________

Transaction #10
Target Slave ID #

_______________

Read/Write ?

_______________

Source Index #

_______________

Number of Points

_______________

Destination Index #

_______________

Transaction #11
Target Slave ID #

_______________

Read/Write ?

_______________

Source Index #

_______________

Number of Points

_______________

Destination Index #

_______________

Transaction #12
Target Slave ID #

_______________

Read/Write ?

_______________

Source Index #

_______________

Number of Points

_______________

Destination Index #

_______________

Transaction #13
Target Slave ID #

23/27.71+ ! 05/99

_______________

Read/Write ?

_______________

Source Index #

_______________

Number of Points

_______________

Destination Index #

_______________

2-31

Chapter 2

Flow Computer Configuration


Transaction #14

TIP - Use the blank lines


provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.
Some of these entries may
not appear on the display or
in OmniCom. Depending on
the various configuration
settings of your specific
metering system, only those
configuration options which
are applicable will be
displayed.

Target Slave ID #

_______________

Read/Write ?

_______________

Source Index #

_______________

Number of Points

_______________

Destination Index #

_______________

Transaction #15
Target Slave ID #

_______________

Read/Write ?

_______________

Source Index #

_______________

Number of Points

_______________

Destination Index #

_______________

Transaction #16
Target Slave ID #

2-32

_______________

Read/Write ?

_______________

Source Index #

_______________

Number of Points

_______________

Destination Index #

_______________

23/27.71+ ! 05/99

Volume 3d

Configuration and Advanced Operation

2.6.
INFO - The first menu, 'Misc
Configuration', should
always be completed first
as these entries specify the
number and type of input
and output devices
connected to the flow
computer; i.e., the menus
following the 'Misc
Configuration' menu do not
ask for configuration data
unless a transducer has
been defined.
Flow Computer
Configuration via the
Menu Selection Method It is best to use this method
when programming an
application for the first time
as every possible option
and variable will be
prompted. Once a
computer is in operation
and you become familiar
with the application you can
decide to use the faster
Random Access Method
described below.
Once you have finished
entering data in a setup
submenu, press the [Prog]
key to return to the Select
Group Entry screen.
Proceed as described in
this manual for each setup
option.

Setting Up the Time and Date

2.6.1.

Accessing the Time/Date Setup Submenu

Applying the Menu Selection Method (see sidebar), in the Select Group Entry
screen (Program Mode) press [Setup] [Enter] and a menu similar to the
following will be displayed:
*** SETUP MENU ***
Misc Configuration
Time/Date Setup
_
Printer Setup
Use the [$]/[%] (up/down arrow) keys to move the cursor to Time/Date Setup
and press [Enter] to access the submenu.

2.6.2.

Time and Date Settings

{L1} Omni Time

____:____:____

Enter Current Time using the correct method 'hh:mm:ss'. To change only the hour, minutes or
seconds, move cursor to the respective position and enter the new setting.

{L1} Omni Date

____/____/____

Enter Current Date using the correct method 'mm/dd/yy' or dd/mm/yy. To change only the
month, day or year, move cursor to the respective position and enter the new setting.

{L1} Select Date Format Type

_____________

Select date format required by entering [Y] or [N]:


Y = month/day/year
N = day/month/year

Time and Date Setup via


the Random Access
Method - Setup entries
require that you be in the
Program Mode. In the
Display Mode press the
[Prog] key. The Program
LED will glow green and the
Select Group Entry
screen will appear. Then
press [Time] [Enter] and
use [$] / [%] keys to scroll.

23/27.71+ ! 05/99

2-33

Chapter 2

Flow Computer Configuration

2.7.
INFO - Characters in { }
refer to password levels.
INFO - The first menu, 'Misc
Configuration', should
always be completed first
as these entries specify the
number and type of input
and output devices
connected to the flow
computer; i.e., the menus
following the 'Misc
Configuration' menu do not
ask for configuration data
unless a transducer has
been defined.
Flow Computer
Configuration via the
Menu Selection Method It is best to use this method
when programming an
application for the first time
as every possible option
and variable will be
prompted. Once a
computer is in operation
and you become familiar
with the application you can
decide to use the faster
Random Access Method
described below.
Once you have finished
entering data in a setup
submenu, press the [Prog]
key to return to the Select
Group Entry screen.
Proceed as described in
this manual for each setup
option.

2.7.1.

Configuring Printers
Accessing the Printer Setup Submenu

Applying the Menu Selection Method (see sidebar), in the Select Group Entry
screen (Program Mode) press [Setup] [Enter] and a menu similar to the
following will be displayed:
*** SETUP MENU ***
Misc Configuration
Time/Date Setup
Printer Setup
_
Use the [$]/[%] (up/down arrow) keys to move the cursor to Printer Setup and
press [Enter] to access the submenu.

2.7.2.

Printer Settings

{L1} Computer ID
{L1} Print Interval in Minutes

2-34

_______________

Enter the number of minutes between each interval report. Entering [0] will disable interval
reports. The maximum allowed is 1440 minutes which will provide one interval report per 24hour period.

{L1} Print Interval Start Time

_____:_____

Enter the start time from which the interval report timer is based (e.g.: Entering 01:00 with a
Print Interval of 120 minutes will provide an interval report every odd hour only).

{L1} Daily Report Time

_____:_____

Enter the hour at which the daily report will print at the beginning of the contract day (e.g.:
07:00).

{L1} Disable Daily Report?


Printer Setup via the
Random Access Method Setup entries require that
you be in the Program
Mode. In the Display Mode
press the [Prog] key. The
Program LED will glow
green and the Select
Group Entry screen will
appear. Then press [Print]
[Setup] [Enter] and use
[$] / [%] keys to scroll.

_______________

Appears on all reports. Enter up to 8 alphanumeric characters to identify the flow computer.

_______________

Enter [Y] to disable the Daily Report (default is 'N'). This simply blocks the report from
printing. Data will still be sent to the historical buffers (last 8) and archive if archive is setup.

{L1} Daylight Savings Time Start

_____/_____/_____

Enter the Day/Month/Year that daylight savings time begins.

{L1} Daylight Savings Time End

_____/_____/_____

Enter the Day/Month/Year that daylight savings time ends.

{L1} Clear Daily Totals at Batch End?

_______________

Enter [N] to provide 24 hour totals of all flow through the flowmeter regardless of what product
is run. Select [Y] to clear the totalizers at the end of each batch. This would mean that the
daily totalizers would not necessarily represent 24 hours of flow but the amount of flow since
the last batch end or the daily report

23/27.71+ ! 05/99

Volume 3d

Configuration and Advanced Operation


{L1} Automatic Hourly Batch Select?

TIP - Use the blank lines


provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.

_______________

Enter [Y] to automatically cause a batch end every hour on the hour. If customized reports are
selected a batch end report will be printed. If default reports are selected no batch end report
will be printed.

{L1} Automatic Weekly Batch Select?

_______________

Enter a number 1 through 7 to automatically print a batch end report in addition to a daily
report on a specific day of the week (0=No batch end, 1=Monday, 2=Tuesday, etc.).

{L1} Automatic Monthly Batch Select?

_______________

Enter a number 1 through 31 to automatically print a batch end report in place of a daily report
on a specific day of the month (0=No batch end).

{L1} Print Priority

_______________

Enter [0] when the computer is connected to a dedicated printer. If several computers are
sharing a common printer, one computer must be designated as the master and must be
assigned the number 1. The remaining computers must each be assigned a different Print
Priority number between 2 and 12.

{L1} Number of Nulls

_______________

For slow printers without an input buffer, a number of null characterss can be sent after each
carriage return or line feed. A number between 0-255 will be accepted. Set this to 0 if your
printer supports hardware handshaking and you have connected pin 20 of the printer
connector to terminal 6 of the flow computer (see Chapter 3).

{L1} Use Default Report Templates?

_______________

Entering [Y] instructs the flow computer to use the default report formats for Daily Batch End,
Snapshot and Prover Reports. Enter [N] if you have downloaded your own custom report
templates using the OmniCom program.
Common Printer Control
Codes Epson, IBM & Compatible:
Condensed Mode= 0F
Cancel Condensed= 12
OKI Data Models:
Condensed Mode= 1D
Cancel Condensed= 1E
HP Laser Jet II &
Compatible:
Condensed= 1B266B3253
Cancel Cond= 1B266B3053

{L1} Condensed Print Mode Control String

_______________

Certain default report templates exceed 80 columns when the computer is configured for 4
meter runs and a station. Enter the hexadecimal character string which will put the printer into
the condensed print mode. Data must be in sets of 2 characters (i.e., 05 not 5). A maximum
of 5 control characters are allowed.

{L1} Cancel Condensed Print Mode Control String

_______________

Uncondensed Print Mode. Enter the hexadecimal character string which when sent to the
printer will cancel the condensed print mode. Data must be in sets of 2 characters (i.e., 05 not
5). A maximum of 5 control characters are allowed.

{L1} Company Name _____________________________________________


___________________________________________________________
Two lines of the display allow entry of the Company Name. On each line enter a maximum of
19 characters and press [Enter]. Both lines are concatenated and appear on all reports.

{L1} Location ___________________________________________________


___________________________________________________________
Two lines of the display allow entry of the station location Name. On each line enter a
maximum of 19 characters and press [Enter]. Both lines are concatenated and appear on all
reports.

23/27.71+ ! 05/99

2-35

Chapter 2

Flow Computer Configuration

2.8.
INFO - The first menu, 'Misc
Configuration', should
always be completed first
as these entries specify the
number and type of input
and output devices
connected to the flow
computer; i.e., the menus
following the 'Misc
Configuration' menu do not
ask for configuration data
unless a transducer has
been defined.
Flow Computer
Configuration via the
Menu Selection Method It is best to use this method
when programming an
application for the first time
as every possible option
and variable will be
prompted. Once a
computer is in operation
and you become familiar
with the application you can
decide to use the faster
Random Access Method
described below.
Once you have finished
entering data in a setup
submenu, press the [Prog]
key to return to the Select
Group Entry screen.
Proceed as described in
this manual for each setup
option.
Analyzer Setup via the
Random Access Method Setup entries require that
you be in the Program
Mode. In the Display Mode
press the [Prog] key. The
Program LED will glow
green and the Select
Group Entry screen will
appear. Then press
[Analysis] [Enter] or
[Analysis] [Setup] [Enter]
and use [$] / [%] keys to
scroll.

2.8.1.

Configuring Gas Chromatograph (GC)


Analyzers
Accessing the Analyzer Setup Submenu

Applying the Menu Selection Method (see sidebar), in the Select Group Entry
screen (Program Mode) press [Setup] [Enter] and a menu similar to the
following will be displayed:
*** SETUP MENU
Time/Date Setup
Printer Setup
Analyser Setup

***
_

Use the [$]/[%] (up/down arrow) keys to move the cursor to Analyzer Setup
and press [Enter] to access the submenu.

2.8.2.

Analyzer Settings

GC Analyzer ID #

_______________

Enter the identifying number of the Applied Automation or Daniels Danalyzer gas
chromatograph. This is the serial communication ID number of the analyzer.

GC Analyzer Type

_______________

Enter the gas analyzer type: 0=Applied Automation, 1=Danalyzer.The Omni flow computer
can communicate and retrieve analysis data from either an Applied Automation or a Daniels
Danalyzer chromatograph. In both cases the flow computer uses the 3rd serial port for
communications. When talking to an Applied Automation, the flow computer uses the AA
proprietary HCI-A protocol interface. When talking to a Danalyzer, Modbus ASCII or RTU is
used.

Results Interval (Minutes)

_______________

Enter the maximum number of minutes that the flow computer should wait for results from
either type of gas chromatograph. When operating with an Applied Automation analyzer, the
flow computer will request results from the chromatograph if it is not in the 'listen only' mode.
The 'GC Alarm' bit will be set if no results are received after this request.

Listen Only Mode

_______________

Enter [Y] to set the flow computer to the Listen Only mode. Enter [N] to disable this mode. In
many cases, more than one flow computer will be connected to a single gas analyzer. Only
one flow computer is allowed to act as a host device and request data from the analyzer. All
of the remaining computers must 'listen' to the result data 'only'.

GC Fail Code

_______________

The selections are: 0=Always use the last good analysis from the GC, 1=Always use the
manual overrides located in the 'Fluid Data and Analysis' menu, 2=Use the manual overrides
if the GC fails.
A failure may be due to a fatal error flagged by the GC indicating that the composition data
may not be reliable. Fatal errors usually are caused by some type of hardware problem at the
GC. EPROM error, D/A converter error, etc. A breakdown of communications between the
flow computer and the GC will also cause a GC failure error.

2-36

23/27.71+ ! 05/99

Volume 3d

Configuration and Advanced Operation


Gas Chromatograph Component Numbers

INFO - Characters in { }
refer to password levels.
TIP - Use the blank lines
provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.
Some of these entries may
not appear on the display or
in OmniCom. Depending on
the various configuration
settings of your specific
metering system, only those
configuration options which
are applicable will be
displayed.

Danalyzer C6+ Settings Danalyzer instruments (as


of May 1994) group all
components C6 through C8
as a C6+ group. Four
different groupings of C6+
can be provided. These
groups are numbered 108,
109, 110 and 111 in the
Danalyzer documentation.
For the Omni to work
correctly the Danalyzer
must be setup with the C6+
analysis value as the first
component in its
component table. The Omni
will automatically determine
the correct values of C6, C7
and C8 from the component
code selected at the
Danalyzer. Because of this,
there should be no
component number 1 in the
Omni setup.

23/27.71+ ! 05/99

Each gas chromatograph can be unique in the total number of components it


can recognize and the order than they are presented. For the following settings,
enter the component number position for each of the components listed below.
Enter [0] for any unused components.

Methane (CH4)

_______________

Nitrogen (N2)

_______________

Carbon Dioxide (CO2)

_______________

Ethane (C2H6)

_______________

Propane (C3H8)

_______________

Water (H2O)

_______________

Hydrogen Sulfide (H2S)

_______________

Hydrogen (H2)

_______________

Carbon Monoxide (CO)

_______________

Oxygen (O2)

_______________

i-Butane (iC4H10)

_______________

n-Butane (nC4H10)

_______________

i-Pentane (iC5H12)

_______________

n-Pentane (n C5H12)

_______________

n-Hexane (C6H14)

_______________

n-Heptane (C7H16)

_______________

n-Octane (C8H16)

_______________

n-Nonane

_______________

n-Decane

_______________

Helium (He)

_______________

Argon (Ar)

_______________

Heating Value (SV)

_______________

Specific Gravity (SG)

_______________

2-37

Chapter 2

Flow Computer Configuration

2.9.

INFO - The first menu, 'Misc


Configuration', should
always be completed first
as these entries specify the
number and type of input
and output devices
connected to the flow
computer; i.e., the menus
following the 'Misc
Configuration' menu do not
ask for configuration data
unless a transducer has
been defined.
Premium Billing
Threshold Level Setup via
the Random Access
Method - Premium Billing
settings only apply to
Firmware Revision 23.71+
(US customary units) and
can only be accessed via
the Random Access
Method.
Setup entries require that
you be in the Program
Mode. In the Display Mode
press the [Prog] key. The
Program LED will glow
green and the Select
Group Entry screen will
appear. Then press [Net]
[Setup] [Enter] or [Setup]
[Net] [Enter].

2-38

2.9.1.

Configuring Premium Billing Threshold


Levels (Revision 23.71+ - US Customary
Units Only)
Accessing Premium Billing Settings

Premium Billing settings can only be accessed via the Random Access Method.
Valid keypress sequences in the Program Mode are [Net] [Setup] [Enter] or
[Setup] [Net] [Enter].

2.9.2.

Premium Billing Threshold Settings

Flow which occurs below Level 1 threshold will be accumulated in the 'Base
Level' totalizer. Flow occurring between the Level 1 and the Level 2 threshold will
accumulate in the 'Level 1' totalizer. Flow occurring between the Level 2 and the
Level 3 threshold will accumulate in the 'Level 2' totalizer. Flow occurring above
the Level 3 threshold will accumulated in the 'Level 3' totalizer.
The 'Special Billing' threshold acts just like a fourth premium level when it is set
to be greater in value than the Level 3 threshold but overrides any other premium
threshold that is set greater than the Special Billing threshold.
Premium totalizers are stored for each meter run and the station for the last 10
days (see database points 6n01-6n61 in Chapter 2 of Volume 4).
For the following settings, enter the premium billing flow threshold levels in
thousand standard cubic feet (MSCF)/hour.
Station

Meter #1

Meter #2

Meter #3

Meter #4

Premium Level 1

________ ________ ________ ________ ________

Premium Level 2

________ ________ ________ ________ ________

Premium Level 3

________ ________ ________ ________ ________

Special Billing

________ ________ ________ ________ ________

23/27.71+ ! 05/99

Volume 3d

Configuration and Advanced Operation

2.10. Configuring PID Control Outputs


INFO - Characters in { }
refer to password levels.

2.10.1. Accessing the PID Control Setup Submenu

TIP - Use the blank lines


provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.
Some of these entries may
not appear on the display or
in OmniCom. Depending on
the various configuration
settings of your specific
metering system, only those
configuration options which
are applicable will be
displayed.

Applying the Menu Selection Method (see sidebar), in the Select Group Entry
screen (Program Mode) press [Setup] [Enter] and a menu similar to the
following will be displayed:

Flow Computer
Configuration via the
Menu Selection Method It is best to use this method
when programming an
application for the first time
as every possible option
and variable will be
prompted. Once a
computer is in operation
and you become familiar
with the application you can
decide to use the faster
Random Access Method
described below.
Once you have finished
entering data in a setup
submenu, press the [Prog]
key to return to the Select
Group Entry screen.
Proceed as described in
this manual for each setup
option.

2.10.2. PID Control Output Settings

PID Control Output Setup


via the Random Access
Method - Setup entries
require that you be in the
Program Mode. In the
Display Mode press the
[Prog] key. The Program
LED will glow green and the
Select Group Entry
screen will appear. Then
press [Control] [n] [Enter]
(n = PID Control Loop # 1,
2, 3 or 4). Use [$] / [%]
keys to scroll.

{L1} Primary Gain Factor

*** SETUP MENU ***


Printer Setup
Analyser Setup
PID Control Setup _
Use the [$]/[%] (up/down arrow) keys to move the cursor to PID Control
Setup and press [Enter] to access the submenu.

Loop #1

Loop #2

Loop #3

Loop #4

_______

_______

_______

_______

Operating Mode
Manual Valve Open (Y/N)

Enter [Y] to adjust the valve open % and adjust using the [$]/[%] keys. Enter [N] to change
to AUTO mode.

Local Setpoint (Y/N)

_______

_______

_______

_______

Enter [Y] to use a local set point and adjust using the [$]/[%] keys. Enter [N] for Remote set
point mode.

Secondary Setpoint Value

_______

_______

_______

_______

Enter the value in engineering units for the set point of the secondary variable. The primary
variable will be the controlled variable until the secondary variable reaches this set point. The
secondary variable will not be allowed to drop below or rise above this set point, depending on
the "Error Select" entry in the Config PID menu.

Tuning Adjustments
_______

_______

_______

_______

Enter a value between 0.01 to 99.99 for the Primary Gain Factor (Gain=1/Proportional Band).

{L1} Primary Integral Factor

_______

_______

_______

_______

Enter a value between 0.0 and 40.00 for the Primary Integral Factor (Repeats/Min=1/Integral
Factor ) the reciprocal of the reset period).

{L1} Secondary Gain Factor

_______

_______

_______

_______

Enter a value between 0.01 to 99.99 for the Secondary Gain Factor (Gain=1/Proportional
Band).
The actual controller gain factor used when controlling the secondary variable is the product
of this entry and the 'Primary Gain Factor'. Tune the primary control variable first and then use
this entry to adjust for stable control of the secondary variable.

{L1} Secondary Integral Factor

_______

_______

_______

_______

Enter a value between 0 and 40.00 for the Secondary Integral Factor (Repeats/Min=1/Integral
Factor ) the reciprocal of the reset period).

23/27.71+ ! 05/99

2-39

Chapter 2

INFO - The first menu, 'Misc


Configuration', should
always be completed first
as these entries specify the
number and type of input
and output devices
connected to the flow
computer; i.e., the menus
following the 'Misc
Configuration' menu do not
ask for configuration data
unless a transducer has
been defined.

PID Startup, Stop and


Shutdown Ramp
Command Points - These
have been added to
eliminate the need to
manipulate the PID
permissives directly. Using
these command points
greatly simplifies operation
of the PID ramping
functions. (See database
points 1727-1730, 17881791, 1792-1795
respectively.)

Flow Computer Configuration

{L1} Deadband %

Loop #1

Loop #2

Loop #3

Loop #4

_______

_______

_______

_______

Enter the dead band percent range. PID Control will only compensate for setpoint deviations
out of this range. The control output will not change as long as the process input and the
setpoint error (deviation) is within this dead band percentage limit range.

{L1} Startup Ramp %

_______

_______

_______

_______

Enter the maximum percentage to which the valve movement is limited per 500 msec at startst
up. The control output is clamped at 0% until the 1 PID Permissive (PID #1-#4 ) database
points 1722-1725) is set true. The control output % is then allowed to increase at the start-up
ramp rate.

{L1} Shutdown Ramp %

_______

_______

_______

_______

Enter the maximum percentage to which the valve movement is limited per 500 msec at
st
shutdown. When the 1 PID Permissive is lost, the control output will ramp-down towards 0%
at the shutdown ramp rate.
nd

During the ramp-down phase, a 2 PID Permissive (PID #1-#4 ) database points 1752nd
1755) is used to provide a ramp hold function. If this 2 permissive is true, 100 msec before
entering the ramp-down phase, the control output % will ramp-down and be held at the
minimum ramp-down limit % (see the following entry) until it goes false. The control output will
then immediately go to 0% (see sidebar).

{L1} Minimum Ramp to %

_______

_______

_______

_______

Enter the minimum percentage that the control output will be allowed to ramp down to. In
many cases, it is important to deliver a precise amount of product. This requires that the
control output be ramped to some minimum % and held there until the required delivery is
complete. The control output is then immediately set to 0%.

Primary Controlled (Remote Setpoint) Variable


{L1} Low Limit

_______

_______

_______

_______

Enter the engineering unit value below which the primary setpoint variable is not allowed to
drop while in the remote setpoint mode.

{L1} High Limit

_______

_______

_______

_______

Enter the engineering unit value above which the primary setpoint variable is not allowed to
rise while in the remote setpoint mode.

Secondary Controlled (Setpoint) Variable


{L1} Zero Value

_______

_______

_______

_______

If a secondary controlled variable is used, enter the value in engineering units of the variable
which will represent zero.

{L1} Full Scale Value

_______

_______

_______

_______

Enter the value in engineering units of the secondary variable at controller full scale, which is
usually 2 times the normal operating setpoint setting.

2-40

23/27.71+ ! 05/99

Volume 3d

Configuration and Advanced Operation

2.11. Configuring Meter Specific Gravity /


Density
INFO - Characters in { }
refer to password levels.
TIP - Use the blank lines
provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.
Some of these entries may
not appear on the display or
in OmniCom. Depending on
the various configuration
settings of your specific
metering system, only those
configuration options which
are applicable will be
displayed.
INFO - The first menu, 'Misc
Configuration', should
always be completed first
as these entries specify the
number and type of input
and output devices
connected to the flow
computer; i.e., the menus
following the 'Misc
Configuration' menu do not
ask for configuration data
unless a transducer has
been defined.

2.11.1. Accessing the Gravity/Density Setup Submenu


Applying the Menu Selection Method (see sidebar), in the Select Group Entry
screen (Program Mode) press [Setup] [Enter] and a menu similar to the
following will be displayed:
*** SETUP MENU ***
Analyser Setup
PID Control Setup
Grav/Density Setup _
Use the [$]/[%] (up/down arrow) keys to move the cursor to Grav/Density
Setup and press [Enter] to access the submenu.

2.11.2. Meter Specific Gravity / Density Settings


Specific Gravity / Density Data
Station

Low Alarm Limit

Meter #1

Meter #2

Meter #3

Meter #4

________ ________ ________ ________ ________

Enter the gravity/density below which the gravitometer/densitometer low alarm activates.

High Alarm Limit

________ ________ ________ ________ ________

Enter the gravity/density above which the gravitometer/densitometer high alarm activates.
Flow Computer
Configuration via the
Menu Selection Method It is best to use this method
when programming an
application for the first time
as every possible option
and variable will be
prompted. Once a
computer is in operation
and you become familiar
with the application you can
decide to use the faster
Random Access Method
described below.
Once you have finished
entering data in a setup
submenu, press the [Prog]
key to return to the Select
Group Entry screen.
Proceed as described in
this manual for each setup
option.

{L2} Override Value ________ ________ ________ ________ ________


Enter the gravity/density value that is substituted for the live transducer value, depending on
the override code. An * displayed along side of the value indicates that the override value is
substituted. Each product setup can specify a gravity override to be used when ever that
product is run. The override gravity in the product setup area overrides any transducer
override.

{L2} Override Code ________ ________ ________ ________ ________


Enter the Override Code strategy:
0
1
2
3
4
5

=
=
=
=
=
=

Never use override code


Always use override code
Use override code on transmitter failure
On transmitter failures use last hour's average
On transmitter failure use station transducer value
On transmitter failure use absolute value of override SG/API of the running product.

{L1} Value at 4 mA ________ ________ ________ ________ ________


These entries apply if an analog gravitometer or densitometer is specified during the 'Config
Meter Run' in 'Misc. Setup'. Engineering units that the transmitter outputs at 4mA or 1volt, or
LRV of Honeywell Smart Transmitters.

{L1} Value at 20 mA________ ________ ________ ________ ________


These entries apply if an analog gravitometer or densitometer is specified during the 'Config
Meter Run' in 'Misc. Setup'. Engineering units that the transmitter outputs at 20mA or 5
Volts, or URV of Honeywell Smart Transmitters.

23/27.71+ ! 05/99

2-41

Chapter 2

Flow Computer Configuration


Station

Meter Specific
Gravity/Density Setup via
the Random Access
Method - Setup entries
require that you be in the
Program Mode. In the
Display Mode press the
[Prog] key. The Program
LED will glow green and the
Select Group Entry
screen will appear. Then
enter the key press
sequence that corresponds
to the options you want to
configure:
Specific Gravity:
To access these settings,
press [S.G.] [Enter] or
[S.G.] [Meter] [n] [Enter] or
[Meter] [n] [S.G./API]
[Enter].
Density:
To access these settings,
press [Density] [Enter] or
[Density] [Meter] [n]
[Enter] or [Meter] [n]
[Density] [Enter].
Digital Densitometers:
To access these settings,
press [Factor] [Density]
[Meter] [n] [Enter] or
[Density] [Factor] [Meter]
[n] [Enter].
(n represents the meter
run # 1, 2, 3 or 4).
Note: Digital densitometers
can only be configured via
the Random Access
Method.
INFO - Densitometer
constants are usually on a
calibration certificate
supplied by the
densitometer manufacturer.
Usually they are based on
SI or metric units. For US
customary applications you
must ensure that the
constants entered are
based on gr/cc, F and
PSIG. Constants are always
displayed using scientific
notation; e.g.:
K0=-1.490205E+00 (gr/cc)
To enter K0, press [Clear]
and press [-1.490205]
[Alpha Shift] [E] [+00]
[Enter].

2-42

{L1A} Factor A

Meter #1

Meter #2

Meter #3

Meter #4

________ ________ ________ ________ ________

This entry applies if an analog (4-20mA density linear) or a digital densitometer is specified
during the 'Config Meter Run' in 'Misc. Setup'. It is not available when using specific gravity
gravitometers. Enter the Pycnometer Density correction factor (Limit: 0.8 to 1.2). (Usually very
close to 1.0000).

Digital Densitometer Factors


The following additional entries are required if a digital densitometer is specified
during the 'Config Meter Run' in the 'Misc. Setup' menu. There are three
selections which refer to digital densitometers: 4 = Solartron, 5 = Sarasota, 6 =
UGC. ({L1} Password Level required.)
Solartron

Station

Meter #1

Meter #2

Meter #3

Meter #4

K0

________ ________ ________ ________ ________

K1

________ ________ ________ ________ ________

K2

________ ________ ________ ________ ________

K18

________ ________ ________ ________ ________

K19

________ ________ ________ ________ ________

K3

________ ________ ________ ________ ________

K4

________ ________ ________ ________ ________

K5

________ ________ ________ ________ ________

Sarasota

Station

Meter #1

Meter #2

Meter #3

Meter #4

D0

________ ________ ________ ________ ________

T0

________ ________ ________ ________ ________

Tcoef

________ ________ ________ ________ ________

Tcal

________ ________ ________ ________ ________

Pcoef

________ ________ ________ ________ ________

Pcal

________ ________ ________ ________ ________

UGC

Station

Meter #1

Meter #2

Meter #3

Meter #4

K0

________ ________ ________ ________ ________

K1

________ ________ ________ ________ ________

K2

________ ________ ________ ________ ________

TC

________ ________ ________ ________ ________

Kt1

________ ________ ________ ________ ________

Kt2

________ ________ ________ ________ ________

Kt3

________ ________ ________ ________ ________

Pc

________ ________ ________ ________ ________

Kp1

________ ________ ________ ________ ________

Kp2

________ ________ ________ ________ ________

Kp3

________ ________ ________ ________ ________

23/27.71+ ! 05/99

Volume 3d

Configuration and Advanced Operation

2.12. Configuring Meter Temperature


INFO - The first menu, 'Misc
Configuration', should
always be completed first
as these entries specify the
number and type of input
and output devices
connected to the flow
computer; i.e., the menus
following the 'Misc
Configuration' menu do not
ask for configuration data
unless a transducer has
been defined.
Flow Computer
Configuration via the
Menu Selection Method It is best to use this method
when programming an
application for the first time
as every possible option
and variable will be
prompted. Once a
computer is in operation
and you become familiar
with the application you can
decide to use the faster
Random Access Method
described below.
Once you have finished
entering data in a setup
submenu, press the [Prog]
key to return to the Select
Group Entry screen.
Proceed as described in
this manual for each setup
option.
Meter Temperature Setup
via the Random Access
Method - Setup entries
require that you be in the
Program Mode. In the
Display Mode press the
[Prog] key. The Program
LED will glow green and the
Select Group Entry
screen will appear. Then
press [Temp] [Enter], or
[Temp] [Meter] [n] [Enter]
or [Meter] [n] [Temp]
[Enter] (n = Meter Run # 1,
2, 3 or 4). Use [$] / [%]
keys to scroll.

2.12.1. Accessing the Temperature Setup Submenu


Applying the Menu Selection Method (see sidebar), in the Select Group Entry
screen (Program Mode) press [Setup] [Enter] and a menu similar to the
following will be displayed:
*** SETUP MENU ***
PID Control Setup
Grav/Density Setup
Temperature Setup _
Use the [$]/[%] (up/down arrow) keys to move the cursor to Temperature
Setup and press [Enter] to access the submenu.

2.12.2. Station and Meter Run Temperature Settings


Station

Low Alarm Limit

Meter #1

Meter #2

Meter #3

Meter #4

________ ________ ________ ________ ________

Enter the temperature below which the flowmeter low alarm activates. Transducer values
approximately 5% below this entry fail to low.

High Alarm Limit

________ ________ ________ ________ ________

Enter the temperature above which the flowmeter high alarm activates. Transducer values
approximately 5% above this entry fail to high.

{L2} Override

________ ________ ________ ________ ________

Enter the temperature value that is substituted for the live transducer value, depending on the
override code. An * displayed along side of the value indicates that the override value is
substituted.

{L2} Override Code ________ ________ ________ ________ ________


Enter the Override Code strategy:
0
1
2
3

=
=
=
=

Never use override code


Always use override code
Use override code on transmitter failure
On transmitter failures use last hour's average

{L1} at 4mA*

________ ________ ________ ________ ________

Enter the temperature engineering units that the transmitter outputs at 4mA or 1volt, or lower
range limit (LRV) of Honeywell Smart Transmitters.

{L1} at 20mA*

________ ________ ________ ________ ________

Enter the temperature engineering units that the transmitter outputs at 20mA or 5 Volts, or
upper range limit (URV) of Honeywell Smart Transmitters.

Note:

* Not Valid when a RTD


Probe is specified.

23/27.71+ ! 05/99

2-43

Chapter 2

Flow Computer Configuration


Station

INFO - Characters in { }
refer to password levels.
Characters in [ ] refer to
key presses.
TIP - Use the blank lines
provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.
Some of these entries may
not appear on the display or
in OmniCom. Depending on
the various configuration
settings of your specific
metering system, only those
configuration options which
are applicable will be
displayed.

Meter Density
Temperature Setup via the
Random Access Method To access these settings, in
the Program Mode press
[Density] [Temp] [Enter].

* Not Valid when a RTD


Probe is specified.

Meter #3

Meter #4

This entry only applies to Honeywell digital transmitters connected to an H Type combo
module. The process variable (i.e., temperature) is filtered by the transmitter before being
sent to the flow computer. The time constant used depends on this entry.
For Temperature Transmitters, enter the selected Damping Code:
0
1
2
3
4

=
=
=
=
=

0 seconds
0.3 seconds
0.7 seconds
1.5 seconds
3.1 seconds

5
6
7
8
9

=
=
=
=
=

6.3 seconds
12.7 seconds
25.5 seconds
51.5 seconds
102.5 seconds

2.12.3. Station and Meter Run Density Temperature


Settings
Station

Low Alarm Limit

Meter #1

Meter #2

Meter #3

Meter #4

________ ________ ________ ________ ________

Enter the temperature below which the densitometer low alarm activates. Transducer values
approximately 5% below this entry activate the transducer fail low alarm.

High Alarm Limit

________ ________ ________ ________ ________

Enter the temperature above which the densitometer high alarm activates. Transducer values
approximately 10% above this entry activate the transducer fail high alarm.

________ ________ ________ ________ ________

Enter the temperature value that is substituted for the live transducer value, depending on the
override code. An * displayed along side of the value indicates that the override value is
substituted.

{L2} Override Code ________ ________ ________ ________ ________


Enter the Override Code strategy:
0
1
2
3

=
=
=
=

Never use override code


Always use override code
Use override code on transmitter failure
On transmitter failures use last hour's average

{L1} at 4mA*
Note:

Meter #2

{L1} Damping Code________ ________ ________ ________ ________

{L2} Override
INFO - The Density
Temperature sensor is used
to compensate for
temperature expansion
effects which effect the
periodic time of oscillation
of the densitometer. It is
also used when desired to
calculate the density of the
liquid to reference
temperature using API
2540; Table 23, 23A or 23B.

Meter #1

________ ________ ________ ________ ________

Enter the temperature engineering units that the transducer outputs at 4mA or 1volt, or lower
range limit (LRV) of Honeywell Smart Transmitters.

{L1} at 20mA*

________ ________ ________ ________ ________

Enter the temperature engineering units that the transducer outputs at 20mA or 5volts, or
upper range limit (URV) of Honeywell Smart Transmitters.

{L1} Damping Code________ ________ ________ ________ ________


This entry only applies to Honeywell digital transmitters connected to an H Type combo
module. The process variable (i.e., temperature) is filtered by the transmitter before being
sent to the flow computer. The time constant used depends on this entry.
For Temperature Transmitters, enter the selected Damping Code:
0
1
2
3
4

2-44

=
=
=
=
=

0 seconds
0.3 seconds
0.7 seconds
1.5 seconds
3.1 seconds

5
6
7
8
9

=
=
=
=
=

6.3 seconds
12.7 seconds
25.5 seconds
51.5 seconds
102.5 seconds

23/27.71+ ! 05/99

Volume 3d

Configuration and Advanced Operation

2.13. Configuring Meter Pressure


INFO - The first menu, 'Misc
Configuration', should
always be completed first
as these entries specify the
number and type of input
and output devices
connected to the flow
computer; i.e., the menus
following the 'Misc
Configuration' menu do not
ask for configuration data
unless a transducer has
been defined.
Flow Computer
Configuration via the
Menu Selection Method It is best to use this method
when programming an
application for the first time
as every possible option
and variable will be
prompted. Once a
computer is in operation
and you become familiar
with the application you can
decide to use the faster
Random Access Method
described below.
Once you have finished
entering data in a setup
submenu, press the [Prog]
key to return to the Select
Group Entry screen.
Proceed as described in
this manual for each setup
option.
Meter Pressure Setup via
the Random Access
Method - Setup entries
require that you be in the
Program Mode. In the
Display Mode press the
[Prog] key. The Program
LED will glow green and the
Select Group Entry
screen will appear. Then
press [Press] [Enter], or
[Press] [Meter] [n] [Enter]
or [Meter] [n] [Press]
[Enter] (n = Meter Run # 1,
2, 3 or 4). Use [$] / [%]
keys to scroll.

23/27.71+ ! 05/99

2.13.1. Accessing the Pressure Setup Submenu


Applying the Menu Selection Method (see sidebar), in the Select Group Entry
screen (Program Mode) press [Setup] [Enter] and a menu similar to the
following will be displayed:
*** SETUP MENU ***
Grav/Density Setup
Temperature Setup
Pressure Setup
_
Use the [$]/[%] (up/down arrow) keys to move the cursor to Pressure Setup
and press [Enter] to access the submenu.

2.13.2. Station and Meter Run Pressure Settings


Station

Low Alarm Limit

Meter #1

Meter #2

Meter #3

Meter #4

________ ________ ________ ________ ________

Enter the pressure below which the flowmeter low alarm activates. Transducer values
approximately 5% below this entry fail to low.

High Alarm Limit

________ ________ ________ ________ ________

Enter the pressure above which the flowmeter high alarm activates. Transducer values
approximately 10% above this entry fail to high.

{L2} Override

________ ________ ________ ________ ________

Enter the pressure value that is substituted for the live transducer value, depending on the
override code. An * displayed along side of the value indicates that the override value is
substituted.

{L2} Override Code ________ ________ ________ ________ ________


Enter the Override Code strategy:
0
1
2
3

=
=
=
=

Never use override code


Always use override code
Use override code on transmitter failure
On transmitter failures use last hour's average

{L1} at 4mA*

________ ________ ________ ________ ________

Enter the pressure engineering units that the transmitter outputs at 4mA or 1volt, or lower
range limit (LRV) of Honeywell Smart Transmitters.

{L1} at 20mA*

________ ________ ________ ________ ________

Enter the pressure engineering units that the transmitter outputs at 20mA or 5volts, or upper
range limit (URV) of Honeywell Smart Transmitters.

2-45

Chapter 2

Flow Computer Configuration


Station

INFO - Characters in { }
refer to password levels.
TIP - Use the blank lines
provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.

Meter Density Pressure


Setup via the Random
Access Method - To
access these settings, in
the Program Mode press
[Density] [Press] [Enter].
INFO - The Density
Pressure sensor is used to
compensate for pressure
effects which effect the
periodic time of oscillation
of the densitometer. It is
also used when desired to
calculate the density of the
liquid at the densitometer to
equilibrium pressure using
API 2540 MPMS 11.2.1 or
11.2.2.

Note:

* Not Valid when a RTD


Probe is specified.

Meter #1

Meter #2

Meter #3

Meter #4

{L1} Damping Code________ ________ ________ ________ ________


This entry only applies to Honeywell digital transmitters connected to an H Type combo
module. The process variable (i.e., pressure) is filtered by the transmitter before being sent to
the flow computer. The time constant used depends on this entry.
For Pressure Transmitters, enter the selected Damping Code:
0
1
2
3
4

=
=
=
=
=

0 seconds
0.16 seconds
0.32 seconds
0.48 seconds
1 seconds

5
6
7
8
9

=
=
=
=
=

2 seconds
4 seconds
8 seconds
16 seconds
32 seconds

2.13.3. Station and Meter Run Density Pressure Settings


Station

Low Alarm Limit

Meter #1

Meter #2

Meter #3

Meter #4

________ ________ ________ ________ ________

Enter the pressure below which the densitometer low alarm activates. Transducer values
approximately 5% below this entry activate the transducer fail low alarm.

High Alarm Limit

________ ________ ________ ________ ________

Enter the pressure above which the densitometer high alarm activates. Transducer values
approximately 10% above this entry activate the transducer fail high alarm.

{L2} Override

________ ________ ________ ________ ________

Enter the pressure value that is substituted for the live transducer value, depending on the
override code. An * displayed along side of the value indicates that the override value is
substituted.

{L2} Override Code ________ ________ ________ ________ ________


Enter the Override Code strategy:
0
1
2
3

=
=
=
=

Never use override code


Always use override code
Use override code on transmitter failure
On transmitter failures use last hour's average

{L1} at 4mA*

________ ________ ________ ________ ________

Enter the pressure engineering units that the transducer outputs at 4mA or 1volt, or lower
range limit (LRV) of Honeywell Smart Transmitters.

{L1} at 20mA*

________ ________ ________ ________ ________

Enter the pressure engineering units that the transducer outputs at 20mA or 5volts, or upper
range limit (URV) of Honeywell Smart Transmitters.

{L1} Damping Code________ ________ ________ ________ ________


This entry only applies to Honeywell digital transmitters connected to an H Type combo
module. The process variable (i.e., pressure) is filtered by the transmitter before being sent to
the flow computer. The time constant used depends on this entry.
For Pressure Transmitters, enter the selected Damping Code:
0
1
2
3
4

2-46

=
=
=
=
=

0 seconds
0.16 seconds
0.32 seconds
0.48 seconds
1 seconds

5
6
7
8
9

=
=
=
=
=

2 seconds
4 seconds
8 seconds
16 seconds
32 seconds

23/27.71+ ! 05/99

Volume 3d

Configuration and Advanced Operation

2.14. Configuring Differential Pressure


INFO - The first menu, 'Misc
Configuration', should
always be completed first
as these entries specify the
number and type of input
and output devices
connected to the flow
computer; i.e., the menus
following the 'Misc
Configuration' menu do not
ask for configuration data
unless a transducer has
been defined.
Flow Computer
Configuration via the
Menu Selection Method It is best to use this method
when programming an
application for the first time
as every possible option
and variable will be
prompted. Once a
computer is in operation
and you become familiar
with the application you can
decide to use the faster
Random Access Method
described below.
Once you have finished
entering data in a setup
submenu, press the [Prog]
key to return to the Select
Group Entry screen.
Proceed as described in
this manual for each setup
option.
Meter Differential
Pressure Setup via the
Random Access Method Setup entries require that
you be in the Program
Mode. In the Display Mode
press the [Prog] key. The
Program LED will glow
green and the Select
Group Entry screen will
appear. Then press [D.P.]
[Enter], or [D.P.] [Meter]
[n] [Enter] or [Meter] [n]
[D.P.] [Enter] (n = Meter
Run # 1, 2, 3 or 4). Use [$]
/ [%] keys to scroll.

2.14.1. Accessing the Differential Pressure Setup


Submenu
Applying the Menu Selection Method (see sidebar), in the Select Group Entry
screen (Program Mode) press [Setup] [Enter] and a menu similar to the
following will be displayed:
*** SETUP MENU ***
Temperature Setup
Pressure Setup
DP Inches of Water _
Use the [$]/[%] (up/down arrow) keys to move the cursor to DP Inches of
Water and press [Enter] to access the submenu.

2.14.2. Station and Meter Differential Pressure Settings


Station

Low Alarm Limit

Meter #1

Meter #2

Meter #3

Meter #4

________ ________ ________ ________ ________

Enter the flowing differential pressure below which the orifice flowmeter low alarm digital point
activates.

High Alarm Limit

________ ________ ________ ________ ________

Enter the flowing differential pressure above which the orifice flowmeter high alarm digital
point activates.

{L2} Override Value ________ ________ ________ ________ ________


Enter the pressure value that is substituted for the live transducer value, depending on the
override code. An * displayed along side of the value indicates that the override value is
substituted.

{L2} Override Code ________ ________ ________ ________ ________


Enter the Override Code strategy:
0
1
2
3

=
=
=
=

Never use override code


Always use override code
Use override code on transmitter failure
On transmitter failures use last hour's average

{L1} Low DP at 4mA________ ________ ________ ________ ________


Enter the pressure engineering units that the low range DP transmitter outputs at 4mA or
1volt, or LRV of Honeywell Smart Transmitters.

{L1} Low DP at 20mA________ ________ ________ ________ ________


Enter the pressure engineering units that the low range DP transmitter outputs at 20mA or 5
Volts, or URV of Honeywell Smart Transmitters.

23/27.71+ ! 05/99

2-47

Chapter 2

Flow Computer Configuration


Station

INFO - Characters in { }
refer to password levels.
TIP - Use the blank lines
provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.
Some of these entries may
not appear on the display or
in OmniCom. Depending on
the various configuration
settings of your specific
metering system, only those
configuration options which
are applicable will be
displayed.

Meter #1

Meter #2

Meter #3

Meter #4

{L1} Damping Code________ ________ ________ ________ ________


This entry only applies to Honeywell digital transmitters connected to an H Type combo
module. The process variable (I.e., pressure) is filtered by the transmitter before being sent to
the flow computer. The time constant used depends on this entry.
For Differential Pressure/Pressure Transmitters, enter the selected Damping Code:
0
1
2
3
4

=
=
=
=
=

0 seconds
0.16 seconds
0.32 seconds
0.48 seconds
1 seconds

5
6
7
8
9

=
=
=
=
=

2 seconds
4 seconds
8 seconds
16 seconds
32 seconds

{L1} Hi DP at 4mA ________ ________ ________ ________ ________


Enter the pressure engineering units that the high range DP transmitter outputs at 4mA or
1volt, or LRV of Honeywell Smart Transmitters.

{L1} Hi DP at 20mA________

________ ________ ________ ________

Enter the pressure engineering units that the high range DP transmitter outputs at 20mA or 5
Volts, or URV of Honeywell Smart Transmitters.
Meter Density Pressure
Setup via the Random
Access Method - To
access these settings, in
the Program Mode press
[Density] [Press] [Enter].

Note: Differential pressure


is expressed as inches of
water (US units) and either
kPa or mBar (metric units),
depending upon setting
made in the Factor Setup
menu.

{L1} Damping Code________ ________ ________ ________ ________


This entry only applies to Honeywell digital transmitters connected to an H Type combo
module. The process variable (I.e., pressure) is filtered by the transmitter before being sent to
the flow computer. The time constant used depends on this entry.
For Differential Pressure/Pressure Transmitters, enter the selected Damping Code:
0
1
2
3
4

=
=
=
=
=

0 seconds
0.16 seconds
0.32 seconds
0.48 seconds
1 seconds

High DP Select %

5
6
7
8
9

=
=
=
=
=

2 seconds
4 seconds
8 seconds
16 seconds
32 seconds

________ ________ ________ ________ ________

The flow computer will automatically switch over to the signal from the high range DP
transmitter when the signal from the low range transmitter exceeds this percent of its range.
The switch over will not occur if the high range transmitter has failed or is not installed.

Low DP Select %

________ ________ ________ ________ ________

The flow computer will automatically switch over to the signal from the low range DP
transmitter when the signal from the high range transmitter falls below this percent of its
range. The switch over will not occur if the high range transmitter has failed or is not installed.

2-48

23/27.71+ ! 05/99

Volume 3d

Configuration and Advanced Operation

2.15. Configuring the Meter Station


INFO - The first menu, 'Misc
Configuration', should
always be completed first
as these entries specify the
number and type of input
and output devices
connected to the flow
computer; i.e., the menus
following the 'Misc
Configuration' menu do not
ask for configuration data
unless a transducer has
been defined.
Meter Station Setup via
the Random Access
Method - Setup entries
require that you be in the
Program Mode. In the
Display Mode press the
[Prog] key. The Program
LED will glow green and
Select Group Entry
screen will appear. Then
press [Meter] [Enter] and
use [$] / [%] keys to scroll.
Meter Station Run
Switching Flow Rate
Thresholds - The Omni
flow computer has 3
Boolean flags which are set
or reset depending on the
station flow rate:
Run Switching Flag #1 at
Modbus database point
1824.
Run Switching Flag #2 at
Modbus database point
1825.
Run Switching Flag #3 at
Modbus database point
1826.
Each of these flags has a
low threshold and high
threshold flow rate. Each
flag is set when the station
flow rate exceeds the
corresponding high
threshold value. These flags
reset when the station flow
rate falls below the
respective low threshold
limit.
See Chapter 3 for more
information on how to
include these flags in
Boolean statements to
automatically switch meter
runs depending on flow
rates.

23/27.71+ ! 05/99

2.15.1. Accessing the Station Setup Submenu


Applying the Menu Selection Method (see sidebar), in the Select Group Entry
screen (Program Mode) press [Setup] [Enter] and a menu similar to the
following will be displayed:
*** SETUP MENU ***
Pressure Setup
DP Inches of Water
Station Setup
_
Use the [$]/[%] (up/down arrow) keys to move the cursor to Station Setup and
press [Enter] to access the submenu.

2.15.2. Meter Station Settings


{L1} Station ID

_______________

Enter 8 alphanumeric characters maximum. This string variable usually appears in user
custom reports (Modbus database point 4815).

Flow Low Alarm Limit

_______________

Enter the flow rate below which the Station Low Flow Alarm activates (Modbus database point
1810). Flow rates 5% below this value activate the Low Low Alarm (Modbus database point
1809).

Flow High Alarm Limit

_______________

Enter the flow rate above which the Station High Flow Alarm activates (Modbus database
point 1811). Flow rates 5% above this value activate the High High Alarm (Modbus database
point 1812).

{L1} Gross Flowrate Full Scale

_______________

Enter the gross flow rate at full-scale for the meter station. Sixteen-bit integer variables
representing station gross and net flow rate are included in the database at 3802 and 3804.
These variables are scaled using this entry and stored as percentage of full scale with a
resolution of 0.1% (i.e., 0 to 999 = 0% to 99.9%)

{L1} Mass Flowrate Full Scale

_______________

Enter the mass flow rate at full-scale for the meter station. A 16-bit integer variable
representing station mass flow rate is included in the database at 3806. This variable is
scaled using this entry and stored as percentage of full scale with a resolution of 0.1% (i.e., 0
to 1000 = 0% to 100.0%)

Run Switch Operating Mode

_______________

In multi-meter run systems the flow computer can be configured to automatically open and
close meter run block valves depending upon orifice differential pressure. Enter [Y] to select
Automatic mode if you have a multi-run system and wish to have the flow computer control
the MOV block valves. Enter [N] to select 'Manual' mode if you wish to operate the valves via
the keypad of the flow computer manually or via a Modbus link. Ignore this entry if you do not
have MOVs which are controlled by the flow computer.

2-49

Chapter 2

Flow Computer Configuration


Run Switch Delay Timer

INFO - Characters in { }
refer to password levels.
Characters in [ ] refer to
key presses.
TIP - Use the blank lines
provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.
Some of these entries may
not appear on the display or
in OmniCom. Depending on
the various configuration
settings of your specific
metering system, only those
configuration options which
are applicable will be
displayed.
Flow Computer
Configuration via the
Menu Selection Method It is best to use this method
when programming an
application for the first time
as every possible option
and variable will be
prompted. Once a
computer is in operation
and you become familiar
with the application you can
decide to use the faster
Random Access Method
described below.
Once you have finished
entering data in a setup
submenu, press the [Prog]
key to return to the Select
Group Entry screen.
Proceed as described in
this manual for each setup
option.

Gas Analysis Variables These variables are:


Reference Specific
Gravity (Ref SG)
Nitrogen (N2) %
Carbon Dioxide (CO2) %
Heating Value (HV)

Note:

* Not Valid when a RTD

_______________

Enter the amount of time in seconds that you want the flow computer to allow for each meter
run block valve to open and flow rate to be established. If, after this amount of time differential
pressure or flow rate has not been detected, the meter run block valve will be given the 'close'
command and the meter run alarmed as being out of service. The flow computer will not
attempt to open a meter run which is out of service until it is placed back in service, either via
the flow computer keypad or via a Modbus command.

Run Switch Threshold Low Differential Pressure %

_______________

A meter run will be closed when the differential pressure across the orifice falls below this
threshold percentage of its maximum range. Orifice runs are closed starting from the highest
meter run number to the lowest. The last meter run is always left open but may be closed via
manual command.

Run Switch Threshold High Differential Pressure %

_______________

A meter run will be opened when the differential pressure across the orifice of the last run
opened exceeds this percentage of its maximum range. Meter runs are opened in order from
lowest to highest skipping any meter runs which may not be in service. Runs placed back in
service will automatically be utilized when the flow computer 'wraps around' (i.e., opens the
highest numbered meter run and then starts looking for any runs that may have be out of
service previously).

Gas Analysis Variables


Ref. SG

Low Alarm Limit

N2 %

CO2 %

HV

________ ________ ________ ________

Enter the gas analysis variable value to be used as the low alarm point. The low alarm will
activate when the input variable falls below this value.

High Alarm Limit

________ ________ ________ ________

Enter the gas analysis variable value to be used as the high alarm point. The high alarm will
activate when the input variable goes above this value.

{L2} Override Value

________ ________ ________ ________

Enter the engineering value that is substituted for the live transducer value, depending on the
override code. An * displayed along side of the value indicates that the override value is
substituted.

{L2} Override Code

________ ________ ________ ________

Enter the Override Code strategy:


0
1
2
3

=
=
=
=

Never use override code


Always use override code
Use override code on transmitter failure
On transmitter failures use last hour's average

{L1} Value at 4mA*

________ ________ ________ ________

Enter the engineering units that the transducer outputs at 4mA or 1volt. This entry does not
apply for reference specific gravity when Solartron 3096 gravitometer is selected as the
reference SG transducer type.

{L1} Value at 20mA*

________ ________ ________ ________

Enter the engineering units that the transducer outputs at 20mA or 5volt. This entry does not
apply for reference specific gravity when Solartron 3096 gravitometer is selected as the
reference SG transducer type.

Probe is specified.

2-50

23/27.71+ ! 05/99

Volume 3d

Configuration and Advanced Operation


Specific Gravity of Reference Gas X

INFO - Characters in { }
refer to password levels.
Characters in [ ] refer to
key presses.

_______________

This entry applies only if Solartron 3096 gravitometer is selected as the reference specific
gravity transducer type. Enter the reference specific gravity of 'Reference Gas X or Y'. Sample
gases X and Y are used to determine the calibration constants K0 and K2 for the Solartron
3096 specific gravity transducer.

Time Reference of Gas X


TIP - Use the blank lines
provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.
Some of these entries may
not appear on the display or
in OmniCom. Depending on
the various configuration
settings of your specific
metering system, only those
configuration options which
are applicable will be
displayed.

Gas Analysis Variable &


Auxiliary Input Setup via
the Random Access
Method - Setup entries
require that you be in the
Program Mode. In the
Display Mode press the
[Prog] key. The Program
LED will glow green and
Select Group Entry
screen will appear. Then
press [Analysis] [Input]
[Enter] or [Analysis]
[Input] [n] [Enter] (n =
Auxiliary Input # 1, 2, 3 or
4). Use [$] / [%] keys to
scroll.

Note:

* Not Valid when a RTD


Probe is specified.

_______________

This entry applies only if Solartron 3096 gravitometer is selected as the reference specific
gravity transducer type. Enter the periodic times (in microseconds) recorded when measuring
the two sample gases X and Y used to determine the calibration constants K0 and K2 for the
Solartron 3096 specific gravity transducer.

Specific Gravity of Reference Gas Y

_______________

This entry applies only if Solartron 3096 gravitometer is selected as the reference specific
gravity transducer type. Enter the reference specific gravity of 'Reference Gas X or Y'. Sample
gases X and Y are used to determine the calibration constants K0 and K2 for the Solartron
3096 specific gravity transducer.

Time Reference of Gas Y

_______________

This entry applies only if Solartron 3096 gravitometer is selected as the reference specific
gravity transducer type. Enter the periodic times (in microseconds) recorded when measuring
the two sample gases X and Y used to determine the calibration constants K0 and K2 for the
Solartron 3096 specific gravity transducer.

Auxiliary Inputs

Low Limit

Input #1

Input #2

Input #3

Input#4

_______

_______

_______

_______

Enter the auxiliary input signal value below which the Low Alarm activates.

High Limit

_______

_______

_______

_______

Enter the auxiliary input signal value above which the High Alarm activates.

{L2} Override

_______

_______

_______

_______

Enter the value (in engineering units) which will be substituted for the transducer value
depending, on the override code selected. An * displayed along side of the value indicates
that the override value is substituted.

{L2} Override Code

_______

_______

_______

_______

_______

_______

_______

Enter the Override Code strategy:


0
1
2
3

=
=
=
=

Never use override code


Always use override code
Use override code on transmitter failure
On transmitter failures use last hour's average

{L1} at 4mA*

_______

Enter the value (in engineering units) that produces a transmitter output of 4mA or 1vol, or
LRV of Honeywell Smart Transmitters t.

{L1} at 20mA*

_______

_______

_______

_______

Enter the value (in engineering units) that produces a transmitter output of 20mA or 5 Volts, or
URV of Honeywell Smart Transmitters.

23/27.71+ ! 05/99

2-51

Chapter 2

Flow Computer Configuration


{L1} Damping Code

_______

_______

_______

_______

This entry only applies to Honeywell digital transmitters connected to an H Type combo
module. The process variable (I.e., temperature/pressure) is filtered by the transmitter before
being sent to the flow computer. The time constant used depends on this entry.
For Pressure Transmitters, enter the selected Damping Code:
0
1
2
3
4

=
=
=
=
=

0 seconds
0.16 seconds
0.32 seconds
0.48 seconds
1 seconds

5
6
7
8
9

=
=
=
=
=

2 seconds
4 seconds
8 seconds
16 seconds
32 seconds

For Temperature Transmitters, enter the selected Damping Code:


0
1
2
3
4

2-52

=
=
=
=
=

0 seconds
0.3 seconds
0.7 seconds
1.5 seconds
3.1 seconds

5
6
7
8
9

=
=
=
=
=

6.3 seconds
12.7 seconds
25.5 seconds
51.5 seconds
102.5 seconds

23/27.71+ ! 05/99

Volume 3d

Configuration and Advanced Operation

2.16. Configuring Meter Runs


INFO - The first menu, 'Misc
Configuration', should
always be completed first
as these entries specify the
number and type of input
and output devices
connected to the flow
computer; i.e., the menus
following the 'Misc
Configuration' menu do not
ask for configuration data
unless a transducer has
been defined.
Flow Computer
Configuration via the
Menu Selection Method It is best to use this method
when programming an
application for the first time
as every possible option
and variable will be
prompted. Once a
computer is in operation
and you become familiar
with the application you can
decide to use the faster
Random Access Method
described below.
Once you have finished
entering data in a setup
submenu, press the [Prog]
key to return to the Select
Group Entry screen.
Proceed as described in
this manual for each setup
option.
Meter Run Setup via the
Random Access Method Setup entries require that
you be in the Program
Mode. In the Display Mode
press the [Prog] key. The
Program LED will glow
green and the Select
Group Entry screen will
appear. Then press
[Meter] [n] [Enter] (n =
Meter Run # 1, 2, 3 or 4).
Use [$] / [%] keys to scroll.

2.16.1. Accessing the Meter Run Setup Submenu


Applying the Menu Selection Method (see sidebar), in the Select Group Entry
screen (Program Mode) press [Setup] [Enter] and a menu similar to the
following will be displayed:
*** SETUP MENU ***
DP Inches of Water
Station Setup
Meter Run Setup
_
Use the [$]/[%] (up/down arrow) keys to move the cursor to Meter Run Setup
and press [Enter] to access the submenu.

2.16.2. Meter Run Settings


Meter #1

Meter ID

Meter #2

Meter #3

Meter #4

________ ________ ________ ________

Enter the ID of the flowmeter (up to 8 alphanumeric characters) for each meter run. This ID
usually appears on reports.

Product # Analysis Selected

________ ________ ________ ________

Enter the product number for the analysis data to be used for each meter run. The flow
computer is capable of processing up to four meter streams each with independent fluids and
or analysis data. Product and analysis data can be common to any number of metering runs.
Valid product numbers are 1-4.

GC Analyzer Stream Number

________ ________ ________ ________

In many cases a gas chromatograph or gas analyzer will be shared between several meter
runs or flow streams. When data is transmitted to the flow computer the analyzer will identify
which flow stream the analysis data pertains to. Enter the number of the flow stream that this
meter run should match before using the analysis data.

Flow Low Limit

________ ________ ________ ________

Enter the flow rate for each meter run below which the Flow Low Alarm (database point 1n21)
activates. Flow rates 5% below this value will activate the Low Low Alarm (Modbus database
point 1809).

Flow High Limit

________ ________ ________ ________

Enter the flow rate for each meter run above which the Flow High Alarm (database point
1n22) activates. Flow rates 5% below this value will activate the High High Alarm (Modbus
database point 1812).

Alternate Access to Meter


Run Settings from Meter
Station Setup - After
entering the Meter Station
Settings, without exiting,
press the [%] key and you
will scroll down through
each Meter Run setup
entry.

23/27.71+ ! 05/99

2-53

Chapter 2

Flow Computer Configuration


Meter #1

INFO - Characters in { }
refer to password levels.
Characters in [ ] refer to
key presses.
TIP - Use the blank lines
provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.
Some of these entries may
not appear on the display or
in OmniCom. Depending on
the various configuration
settings of your specific
metering system, only those
configuration options which
are applicable will be
displayed.

Gross Flow at Full Scale

Meter #3

Meter #4

________ ________ ________ ________

Enter the gross flow rate at full-scale for each meter run. Sixteen-bit integer variables
representing meter run gross and net flow rate are included in the database at 3n42 and 3n40
respectively. These variables are scaled using this entry and stored as percentage of full
scale with a resolution of 0.1% (i.e., 0 to 1000 = 0% to 100.0%)

Mass Flow at Full Scale

________ ________ ________ ________

Enter the mass flow rate at full-scale for each meter run. A 16-bit integer variable representing
meter run mass flow rate is included in the database at 3n44. This variable is scaled using
this entry and stored as percentage of full scale with a resolution of 0.1% (i.e., 0 to 1000 = 0%
to 100.0%)

Additional Entries when Turbine Meter Type Selected


The following entries apply when a turbine meter is selected in the Config
Meter n submenu of the Misc Configuration menu. Unless otherwise
indicated, the password level for these settings is {L1}.
Active Frequency Threshold

Meter Run Setup via the


Random Access Method Setup entries require that
you be in the Program
Mode. In the Display Mode
press the [Prog] key. The
Program LED will glow
green and the Select
Group Entry screen will
appear. Then press
[Meter] [n] [Enter] (n =
Meter Run # 1, 2, 3 or 4).
Use [$] / [%] keys to scroll.

Meter #2

________ ________ ________ ________

Enter the Active Frequency Threshold for each meter run. Flow meter pulse frequencies equal
or greater than this threshold will cause the Meter Active Flag (1n05) to be set.
By using any Boolean statement you can use this flag bit to enable and disable totalizing by
controlling the Disable Meter Run Flags (Modbus database points 1736, 1737, 1738 & 1739).
Example: 1030:1736=/1105 ) Turn off Meter #1 flow if not greater than Active Frequency.

Error Check Threshold

________ ________ ________ ________

This entry will display only when Dual Pulse is selected under Config Meter Runs (Misc
Setup). It applies only when a 'E' combo module is fitted and 'Pulse Fidelity Checking' is
enabled.
Enter the Pulse Fidelity Error Check Threshold (in Hz) for each meter run. To eliminate bogus
alarms and error count accumulations, the dual pulse error checking functions are disabled
until the sum of both pulse trains exceeds the pulses per seconds entered for this setting.
Example: Entering 50 for this threshold means that the dual pulse error checking will be
disabled until both A and B channels of the flowmeter pick-offs are providing 25 pulses per
second each.

Max Error Counts/Batch

________ ________ ________ ________

This entry will display only when Dual Pulse is selected under Config Meter Runs (Misc
Configuration). It applies only when a 'E' combo module is fitted and 'Pulse Fidelity Checking'
is enabled.
Enter the maximum number of error pulses allowed in one transaction for each meter run. The
alarm points are:
*
*
*
*

1n48
1n49
1n50
1n51

A/B Comparitor Error Detected


A Channel Failed
B Channel Failed
A and B Channels not equal

The dual pulse A/B Comparitor Error Alarm (1n48) is activated when the accumulated error
counts between the flowmeter channels exceeds this count threshold. Accumulated error
counts are cleared for every batch.

2-54

23/27.71+ ! 05/99

Volume 3d

Configuration and Advanced Operation


Meter #1

INFO - The first menu, 'Misc


Configuration', should
always be completed first
as these entries specify the
number and type of input
and output devices
connected to the flow
computer; i.e., the menus
following the 'Misc
Configuration' menu do not
ask for configuration data
unless a transducer has
been defined.

{L1A} K Factor #1

Alternate Access to Meter


Run Settings from Meter
Station Setup - After
entering the Meter Station
Settings, without exiting,
press the [%] key and you
will scroll down through
each Meter Run setup
entry.
keys to scroll.

{L1A} K Factor #2

Meter #3

Meter #4

________ ________ ________ ________

This entry applies for simple flow-based linearization of K Factor. Enter the K Factors for each
meter run. In this case, up to 12 K Factors and the associated flowmeter pulse frequencies
are entered per meter run to define the K Factor Curve. The flow computer will continuously
monitor the flowmeter pulse frequency and calculate gross flow based on and interpolated K
Factor derived from the entered data points. Use only K Factor #1 in cases where flowmeter
linearizing is not required. The K Factors associated with the lowest or highest frequency point
will be used in cases where the flowmeter frequency is outside of the entered values.

Frequency Point 1

________ ________ ________ ________

Enter the flowmeter pulse frequency associated with the corresponding K Factor. The
frequency points must be entered lowest to highest (Hz).

Frequency Point 2
{L1A} K Factor #3
Frequency Point 3
{L1A} K Factor #4
Frequency Point 4
{L1A} K Factor #5
Frequency Point 5
{L1A} K Factor #6
Frequency Point 6
{L1A} K Factor #7
Frequency Point 7
{L1A} K Factor #8
Frequency Point 8
{L1A} K Factor #9
Frequency Point 9
{L1A} K Factor #10
Frequency Point 10
{L1A} K Factor #11
Frequency Point 11
{L1A} K Factor #12
Frequency Point 12

23/27.71+ ! 05/99

Meter #2

________ ________ ________ ________


________ ________ ________ ________
________ ________ ________ ________
________ ________ ________ ________
________ ________ ________ ________
________ ________ ________ ________
________ ________ ________ ________
________ ________ ________ ________
________ ________ ________ ________
________ ________ ________ ________
________ ________ ________ ________
________ ________ ________ ________
________ ________ ________ ________
________ ________ ________ ________
________ ________ ________ ________
________ ________ ________ ________
________ ________ ________ ________
________ ________ ________ ________
________ ________ ________ ________
________ ________ ________ ________
________ ________ ________ ________
________ ________ ________ ________

2-55

Chapter 2

Flow Computer Configuration


Meter #1

INFO - Characters in { }
refer to password levels.
Characters in [ ] refer to
key presses.
TIP - Use the blank lines
provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.
Some of these entries may
not appear on the display or
in OmniCom. Depending on
the various configuration
settings of your specific
metering system, only those
configuration options which
are applicable will be
displayed.
Meter Run Setup via the
Random Access Method Setup entries require that
you be in the Program
Mode. In the Display Mode
press the [Prog] key. The
Program LED will glow
green and the Select
Group Entry screen will
appear. Then press
[Meter] [n] [Enter] (n =
Meter Run # 1, 2, 3 or 4).
Use [$] / [%] keys to scroll.

Meter Factor

Meter #2

Meter #3

Meter #4

________ ________ ________ ________

Enter the meter factor for the turbine flowmeter. The meter factor is a multiplier close to
1.0000 included to correct for small changes in flow meter characteristics. Net and mass flows
are dependent on this number. Meter factors are determined by proving the flowmeter against
some known standard volume or standard rate.

Meter Model

________ ________ ________ ________

Enter the model number of the flowmeter (up to 8 alphanumeric characters). This entry
usually appears on the prove report.

Meter Size

________ ________ ________ ________

Enter the size of the flowmeter (up to 8 alphanumeric characters). This entry usually appears
on the prove report.

Serial Number

________ ________ ________ ________

Enter the serial number of the flowmeter (up to 8 alphanumeric characters). This entry usually
appears on the prove report.

Transducer Density Select ?

________ ________ ________ ________

Enter [Y] if you have a densitometer transducer measuring flowing density on this metering
run and you wish to use this density value to calculate mass and volume flow rate. Enter [N]
to cause the flow computer to use the appropriate equation of state.

Additional Entries when Orifice Meter Type Selected


The following entries apply when an orifice meter is selected in the Config
Meter n submenu of the Misc Configuration menu. Unless otherwise
indicated, the password level for these settings is {L1}.
Low Flow Cutoff

________ ________ ________ ________

Differential pressure signals lower than the value entered here will not be totalized. Differential
pressure is expressed as 'inches of water' for U.S. units applications and 'kPa' or mBar for
metric units applications.

Orifice/Venturi Throat Diameter

________ ________ ________ ________

Enter the diameter (inches or mm) of the orifice bore at the orifice plate reference
temperature. The actual diameter of the orifice bore is calculated continuously based on the
flowing temperature of the fluid.

Orifice/Venturi Ref. Temperature

________ ________ ________ ________

Enter the temperature (F for US units or C for metric units) that corresponds to the
temperature of the orifice plate when the bore was measured.

Orifice/Venturi Expansion Coef.

________ ________ ________ ________

Enter the expansion coefficient for the type of material of the orifice plate (see table below).
The orifice bore diameter will expand and contract depending upon the temperature and
thermal expansion coefficient for the type of plate material. The orifice equations require the
linear coefficient of expansion.
US Customary Units
-100 to 300 F = 6.20 x e

-73.3 to 148.9 C = 1.12 x e

304/316 Stainless Steel

-100 to 300 F = 9.25 x e

-73.3 to 148.9 C = 1.67 x e

-7 to 154 F = 7.95 x e

-21.6 to 67.8 C = 1.43 x e

Monel

-6
-6

-6

Meter #1

2-56

Metric Units

Mild Steel Plate

-5
-5

Meter #2

-5

Meter #3

Meter #4

23/27.71+ ! 05/99

Volume 3d

INFO - The first menu, 'Misc


Configuration', should
always be completed first
as these entries specify the
number and type of input
and output devices
connected to the flow
computer; i.e., the menus
following the 'Misc
Configuration' menu do not
ask for configuration data
unless a transducer has
been defined.
Alternate Access to Meter
Run Settings from Meter
Station Setup - After
entering the Meter Station
Settings, without exiting,
press the [%] key and you
will scroll down through
each Meter Run setup
entry.
keys to scroll.

Configuration and Advanced Operation


Pipe Measured Diameter

________ ________ ________ ________

Enter the diameter of the meter tube pipe (inches or mm) at the reference temperature. The
actual diameter of the meter tube used in the equations is calculated continuously based on
the flowing temperature of the fluid.

Pipe Reference Temperature

________ ________ ________ ________

Enter the temperature (F for US units or C for metric units) that corresponds to the
temperature of the metering tube when the orifice diameter was measured.

Pipe Expansion Coefficient

________ ________ ________ ________

Enter the expansion coefficient for the type of material of the pipe. The meter tube diameter
will expand and contract depending upon the temperature and thermal expansion coefficient
for the type of pipe material. The orifice equations require the linear coefficient of expansion.
US Customary Units

Metric Units

Mild Steel Plate

-100 to 300 F = 6.20 x e

-73.3 to 148.9 C = 1.12 x e

304/316 Stainless Steel

-100 to 300 F = 9.25 x e

-73.3 to 148.9 C = 1.67 x e

-7 to 154 F = 7.95 x e

-21.6 to 67.8 C = 1.43 x e

-6

Monel

Use Downstream Pressure ?

-6

-6

-5
-5

-5

________ ________ ________ ________

Static pressure of the flowing fluid can be obtained from either the upstream or downstream
pressure tap. Enter [Y] if downstream pressure is used. Enter [N] if upstream pressure is
used.

Disable Isentropic Temp Correct. ________ ________ ________ ________


Enter [Y] (for Yes) to disable the downstream-to-upstream temperature correction calculation
which assumes that an 'isentropic expansion' occurs after the orifice plate. The default for this
entry is 'Yes' as AGA-3/API 14.3 do NOT mandate the use of this correction. This entry
should always be [Y] when the temperature of the fluid is measured upstream of the orifice. At
high differential pressures across the orifice, a significant cooling of the fluid can take place as
it decompresses, if temperature is measured downstream of the orifice you may choose to
ignore this effect by entering [Y] or correct for this effect by entering [N] (for No). The flow
computer corrects the downstream temperature to the equivalent upstream temperature.

Type of Differential Pressure Taps ________ ________ ________ ________


Enter the Flange or Pipe Tap:
0 = Orifice flange
4 = ASME flow nozzle
1 = Orifice pipe
5 = Venturi (C=0.084)
2 = Orifice corner
6 = Venturi (C=0.995)
3 = Orifice D & D/2
The flow computer must be informed as to where the differential pressure taps are located on
the orifice metering tube.

Transducer Density Select ?

________ ________ ________ ________

Enter [Y] if you have a densitometer transducer measuring flowing density on this metering
run and you wish to use this density value to calculate mass and volume flow rate.
Enter [N] to cause the flow computer to use the appropriate equation of state.

23/27.71+ ! 05/99

2-57

Chapter 2

Flow Computer Configuration

2.17. Configuring Miscellaneous Factors


INFO - The first menu, 'Misc
Configuration', should
always be completed first
as these entries specify the
number and type of input
and output devices
connected to the flow
computer; i.e., the menus
following the 'Misc
Configuration' menu do not
ask for configuration data
unless a transducer has
been defined.
Flow Computer
Configuration via the
Menu Selection Method It is best to use this method
when programming an
application for the first time
as every possible option
and variable will be
prompted. Once a
computer is in operation
and you become familiar
with the application you can
decide to use the faster
Random Access Method
described below.
Once you have finished
entering data in a setup
submenu, press the [Prog]
key to return to the Select
Group Entry screen.
Proceed as described in
this manual for each setup
option.
Factor Setup via the
Random Access Method Setup entries require that
you be in the Program
Mode. In the Display Mode
press the [Prog] key. The
Program LED will glow
green and the Select
Group Entry screen will
appear. Then press
[[Factor] [Enter], or
[Factor] [Meter] [n]
[Enter], or [Meter] [n]
[Factor](n = Meter Run # 1,
2, 3, or 4). Use [$] / [%]
keys to scroll.

2.17.1. Accessing the Factor Setup Submenu


Applying the Menu Selection Method (see sidebar), in the Select Group Entry
screen (Program Mode) press [Setup] [Enter] and a menu similar to the
following will be displayed:
*** SETUP MENU
Station Setup
Meter Run Setup
Factor Setup

***
_

Use the [$]/[%] (up/down arrow) keys to move the cursor to Factor Setup and
press [Enter] to access the submenu.

2.17.2. Factor Settings


3

{L1} Kg/m to Lb/ft

_______________

This entry applies to Revision 23 (US units) only. Enter the multiplier needed to convert the
3
3
Solartron densitometer readings from Kg/m to Lb/ft (default = 0.062428).

{L1} Atmospheric Pressure

_______________

Enter the Atmospheric Pressure in PSIa (US units) or absolute metric units (KPaa or mBara).
This is used to convert flowing (gauge) pressure readings in PSIg to PSIa (absolute pressure
units) for US units, and for the metric version to absolute units (KPaa or mBara), in
conformance with pressure (metric) units selected. Absolute pressure is required for the
equations of state.
3

{L1} Ft to Gallon Factor

_______________

This entry applies to Revision 23 (US units) only. Enter the number of gallons in a cubic foot
(default = 7.480556).

{L1} Base Pressure

_______________

Enter the contract base pressure in PSIg (US units) or absolute metric units (KPAa or mBara),
in conformance with pressure (metric) units selected. This is required by the AGA 8 density
equation.

{L1} Base Temperature

_______________

Enter the contract base temperature in F (US units) or C (metric units). This is used by the
AGA 8 density equation.

{L1} Density of Air

_______________

This entry is needed only for natural gas measurement where AGA 8 will NOT be used to
calculate 'density at base conditions' (see 'Specific Gravity' entry in the 'Fluid Data &
Analysis' menu. Entering [0] forces the flow computer to use AGA 8 to calculate density at
base conditions. Net flow is calculated by dividing mass flow rate by density at base
conditions.

{L1} Flow Average Factor

_______________

This entry applies only to turbine meters. The flow averaging factor is the number of
calculation cycles used to smooth the displayed flow rate. A number 1-99 will be accepted. (A
calculation cycle is 500msec).

2-58

23/27.71+ ! 05/99

Volume 3d

Configuration and Advanced Operation


Alarm Deadband %

INFO - Characters in { }
refer to password levels.
Characters in [ ] refer to
key presses.
TIP - Use the blank lines
provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.
Some of these entries may
not appear on the display or
in OmniCom. Depending on
the various configuration
settings of your specific
metering system, only those
configuration options which
are applicable will be
displayed.
Factor Setup via the
Random Access Method Setup entries require that
you be in the Program
Mode. In the Display Mode
press the [Prog] key. The
Program LED will glow
green and the Select
Group Entry screen will
appear. Then press
[[Factor] [Enter], or
[Factor] [Meter] [n]
[Enter], or [Meter] [n]
[Factor](n = Meter Run # 1,
2, 3, or 4). Use [$] / [%]
keys to scroll.

_______________

Nuisance alarms can occur when input variables spend any amount of time near the high or
low alarm set points. These nuisance alarms can swamp the alarm log with useless alarms
leaving no room for real alarms. This entry sets a percentage limit based on the 'high alarm'
entry. A variable must return within the high/low alarm limits by more than this amount before
the alarm is cleared.
Example: High limit is 100F, Low limit is 20F, Alarm deadband is set to 2%. A transducer
input which exceeded 100F will set the 'high alarm'. The transducer signal must drop 2
percent below the high alarm setpoint (98F) before the alarm will clear.

{L1} Roll All Totalizers

_______________

This entry is read-only and can only be changed at the keypad of the flow computer.
Totalizers within the computer can be rolled at 8 or 9 significant digits.

Totalizer Decimal Place Resolution


The following are read-only entries that cannot be changed via OmniCom. To
change totalizer resolution you must first 'Clear All Totals' in the 'Password
Maintenance' menu from the front panel keypad of the flow computer. You will
then be given the opportunity to set the totalizing resolution. Valid decimal place
settings are: XX; X.X; X.XX; and X.XXX.
Gross (Uncorrected) Totalizer Decimal Places

_______________

Enter the number of decimal places for gross totalizer resolution.

Net (Corrected) Totalizer Decimal Places

_______________

Enter the number of decimal places for net totalizer resolution.

Mass Totalizer Decimal Places

_______________

Enter the number of decimal places for mass totalizer resolution.

Energy Totalizer Decimal Places

_______________

Enter the number of decimal places for energy totalizer resolution.

More Factors and System Constants


Flow Weighted Average ?

_______________

Two averaging methods are available: flow weighted and time weighted. These methods do
not modify the averaged variable if there is no flow taking place. Gas Chromatograph data is
always time weighted. Enter [Y] to calculated averages weighted by mass flow increment.
Enter [N] to calculate averages weighted by time period.

Select Pressure Units

_______________

This entry applies to Revision 27 (metric units) only, and is a global selection for all pressure
2
variables within the flow computer (1Bar=100KPa, 1kg/cm =98.0665KPa). Display resolution
2
is: XX.XKPa, X.XXXBar, or X.XXXKg/cm . Enter the pressure units you want to use: 0=KPa;
2
1=Bar; 2=Kg/m .

Select Differential Pressure Units

_______________

This entry applies to Revision 27 (metric units) only, and is a global entry which applies to all
DP variables within the flow computer (1KPA=10mBar. Display resolution is: x.xxKPa or
x.xmBar. Enter the DP units you want to use: 0=KPa; 1=mBar.

23/27.71+ ! 05/99

2-59

Chapter 2

Flow Computer Configuration

2.18. Configuring Fluid Data and Analysis of


Products
INFO - The first menu, 'Misc
Configuration', should
always be completed first
as these entries specify the
number and type of input
and output devices
connected to the flow
computer; i.e., the menus
following the 'Misc
Configuration' menu do not
ask for configuration data
unless a transducer has
been defined.
Flow Computer
Configuration via the
Menu Selection Method It is best to use this method
when programming an
application for the first time
as every possible option
and variable will be
prompted. Once a
computer is in operation
and you become familiar
with the application you can
decide to use the faster
Random Access Method
described below.
Once you have finished
entering data in a setup
submenu, press the [Prog]
key to return to the Select
Group Entry screen.
Proceed as described in
this manual for each setup
option.
Product Setup via the
Random Access Method Setup entries require that
you be in the Program
Mode. In the Display Mode
press the [Prog] key. The
Program LED will glow
green and the Select
Group Entry screen will
appear. Then press
[Product] [Enter] or
[Product] [n] [Enter] (n =
Product # 1 through 16).
Use [$] / [%] keys to scroll.

2.18.1. Accessing the Fluid Data & Analysis Setup


Submenu
Applying the Menu Selection Method (see sidebar), in the Select Group Entry
screen (Program Mode) press [Setup] [Enter] and a menu similar to the
following will be displayed:
*** SETUP MENU ***
Meter Run Setup
Factor Setup
FluidData&Analysis _
Use the [$]/[%] (up/down arrow) keys to move the cursor to Fluid Data &
Analysis and press [Enter] to access the submenu.

2.18.2. General Fluid Data & Analysis (Product) Settings


Fluid data and analysis for up to four different gas products can be stored. Gas
product setup data includes: name, type of gas, component analysis, relative
density at reference conditions, and calculation algorithms to be used when
running the product

{L1} Fluid Name

Prod. #1

Prod. #2

Prod. #3

Prod. #4

_______

_______

_______

_______

Enter the name of the product (up to 8 alphanumeric characters). Appears on reports.

{L1} Fluid Type

_______

_______

_______

_______

_______

_______

_______

Enter the type of fluid product:


0 = None.
1 = Natural Gas (AGA 8 1992 Equation of State).
2 = Steam (ASTM).
3 = Steam (NIST/NBS).
4 = Water (Keenan & Keys).
5 = Argon (NIST 1048).
6 = Nitrogen (NIST 1048).
7 = Oxygen (NIST 1048).
8 = Hydrogen (NIST 1048).
9 = Ethylene(NIST 1048).
10 =

Ethylene (IUPAC).

{L1} Reference Density

_______

This entry is not required when AGA8 is selected. Reference density is required to calculate
3
3
standard volume. Enter the density of the gas or water in Lb/ft (US units) or Kg/m (metric
units) at standard temperature and pressure.

Prod. #1

2-60

Prod. #2

Prod. #3

Prod. #4

23/27.71+ ! 05/99

Volume 3d

INFO - Characters in { }
refer to password levels.
TIP - Use the blank lines
provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.
Some of these entries may
not appear on the display or
in OmniCom. Depending on
the various configuration
settings of your specific
metering system, only those
configuration options which
are applicable will be
displayed.

Configuration and Advanced Operation


{L1} Flowing Fluid Viscosity

_______

_______

_______

_______

Enter the absolute viscosity of the gas at flowing conditions in centipoise units. For NIST 1048
products only, enter -999 to have the flow computer calculate the viscosity using the
equation of state.

{L1} Isentropic Exponent

_______

_______

_______

_______

Enter the Isentropic Exponent dimensionless factor for this product at flowing conditions. For
NIST 1048 fluids only, enter -999 to have the flow computer calculate it for you using the
equation of state.

{L1} Heating Value (HV)

_______

_______

_______

_______

Enter a minus (negative) override value if you want the flow computer to calculated a heating
value to calculate energy totals. Heating value is calculated using AGA-5, GPA 2172 or ISO
6976 for natural gas. NIST algorithms are used for steam and other gases. HV is expressed in
BTU/SCF (US units) or MJ/Nm3 (metric units). Enter a positive override value to be used in
place of the calculated value in systems where a gas chromatograph (GC) is not available. In
systems which use a GC this override is also the fall back value should the GC fail. The GC
HV if available will always be used unless it is assigned the component number '0' in the
'Analysis Setup' menu. Energy can also be calculated using the live 4-20mA value obtained
from a BTU analyzer. In this case the analyzer value overwrites this entry in the #1 product
area only.

2.18.3. Additional Settings for Natural Gas Product


INFO - AGA 8 can also be
used for many other gas
mixtures, including carbon
dioxide.

AGA 8 Method Select

Prod. #1

Prod. #2

Prod. #3

Prod. #4

_______

_______

_______

_______

Enter the AGA 8 calculation method for characterization of the natural gas mixture (see
selections below). You must select a 'detailed method' if you will be connected to a gas
chromatograph analyzer.
0 = Disable AGA 8 Calculations.
1 = 1994 - Detailed Analysis.
2 = 1994 - HV / SG / CO2.
3 = 1994 - SG / N2 / CO2.
4 = 1992 - Detailed Analysis.
5 = 1992 - HV / SG / CO2.
6 = 1992 - SG / N2 / CO2.
7 = 1985 - Detailed Analysis.
8 = 1985 - HV / SG / CO2.
9 = 1985 - HV / SG / N2 / CO2.
10 =

1985 - SG / N2 / CO2.

11 =

1985 - HV / N2 / CO2.

12 =

1985 - SG / CO2 / C1.

Heating Value Method Select

_______

_______

_______

_______

Enter the method used to calculate the heating value of the gas: 0=AGA-5, 1=GPA 2172-96,
2=ISO 6976-95. The energy flow of the gas may or may NOT be calculated using the method
selected, depending upon the manual override value for the entered HV.

Water Content

_______

_______

_______

_______

This entry applies to Revision 23 (US units) only. Enter the amount of water that the gas
contains in Lbs/MMCF. It is used to calculated the correction factor FWV. Due to the
resolution of FWV (X.XXXX) water contents of 7 Lbs/MMCF and less produce FWV factors of
1.0000. Factor FWV corrects the net volume and therefore energy for water content. Enter
zero if a GC is providing water content in the compositional analysis.

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2-61

Chapter 2

Flow Computer Configuration


Prod. #1

Prod. #2

Prod. #3

Prod. #4

_______

_______

_______

_______

INFO - The first menu, 'Misc


Configuration', should
always be completed first
as these entries specify the
number and type of input
and output devices
connected to the flow
computer; i.e., the menus
following the 'Misc
Configuration' menu do not
ask for configuration data
unless a transducer has
been defined.

Specific Gravity

Product Setup via the


Random Access Method Setup entries require that
you be in the Program
Mode. In the Display Mode
press the [Prog] key. The
Program LED will glow
green and the Select
Group Entry screen will
appear. Then press
[Product] [Enter] or
[Product] [n] [Enter] (n =
Product # 1 through 16).
Use [$] / [%] keys to scroll.

The following entries apply to AGA 8 1992 and 1994 calculation methods, and
represent component mole percentage overrides. Enter the mole percentages of
each component of the gas stream. These percentages are used to calculate the
flowing density and heating value if the application does not have a gas
chromatograph (GC) analyzer or the GC fails. This data may be overwritten by
data received from the GC. All entries apply for the detailed analysis method.

Notes: These entries apply


to the following AGA 8
1994/1992 methods when
selected:

* AGA 8 1994/1992
HV/SG/CO2

# AGA 8 1994/1992
SG/N2/CO2

2-62

Enter a minus (negative) number to instruct the flow computer to calculate 'density at
reference conditions' using the AGA 8 equation of state (detailed methods only). Net volumes
are calculated by dividing mass flow by 'density at reference conditions'. Otherwise enter a
positive override value of specific gravity at reference conditions that will be used together
with the 'density of air' entry to calculate 'density at reference conditions'. On product #1 only
this value is overwritten if SG is to be obtained from Solartron 3096 gravitometer. In cases
where a chromatograph is used, this entry serves as the GC failure override. The GC value of
SG if available will also be used unless the component number for SG is set to '0' in the
'Analysis Setup' menu.

Entries for AGA 8 1994/1992 Methods

Component # - Mole % Override

Prod. #1

Prod. #2

Prod. #3

Prod. #4

01 - % Methane (CH4)

_______

_______

_______

_______

02 - % Nitrogen (N2)

_______

_______

_______

_______

*#

03 - % Carbon Dioxide (CO2)

_______

_______

_______

_______

04 - % Ethane (C2H6)

_______

_______

_______

_______

05 - % Propane (C3H8)

_______

_______

_______

_______

06 - % Water (H2O)

_______

_______

_______

_______

07 - % Hydrogen Sulfide (H2S) _______

_______

_______

_______

08 - % Hydrogen (H2)

_______

_______

_______

_______

09 - % Carbon Monoxide (CO) _______

_______

_______

_______

10 - % Oxygen (O2)

_______

_______

_______

_______

11 - % i-Butane (iC4H10)

_______

_______

_______

_______

12 - % n-Butane (nC4H10)

_______

_______

_______

_______

13 - % i-Pentane (iC5H12)

_______

_______

_______

_______

14 - % n-Pentane (nC5H12)

_______

_______

_______

_______

15 - % n-Hexane (C6H14)

_______

_______

_______

_______

16 - % n-Heptane (C7H16)

_______

_______

_______

_______

17 - % n-Octane (C8H16)

_______

_______

_______

_______

18 - % n-Nonane

_______

_______

_______

_______

19 - % n-Decane

_______

_______

_______

_______

20 - % Helium (He)

_______

_______

_______

_______

21 - % Argon (Ar)

_______

_______

_______

_______

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Volume 3d

Configuration and Advanced Operation


Entries for AGA 8 1985 Methods

INFO - Characters in { }
refer to password levels.
TIP - Use the blank lines
provided next to each
configuration option to write
down the corresponding
settings you entered in the
flow computer.
Some of these entries may
not appear on the display or
in OmniCom. Depending on
the various configuration
settings of your specific
metering system, only those
configuration options which
are applicable will be
displayed.

The following entries apply to AGA 8 1985 calculation methods, and represent
component mole percentage overrides. Enter the mole percentages of each
component of the gas stream. These percentages are used to calculate the
flowing density and heating value if the application does not have a gas
chromatograph (GC) analyzer or the GC fails. This data may be overwritten by
data received from the GC. All entries apply for the detailed analysis method.
Component # - Mole % Override

Prod. #1

Prod. #2

Prod. #3

Prod. #4

#^

_______

_______

_______

_______

_______

_______

_______

_______

03 - % Hydrogen Sulfide (H2S) _______

_______

_______

_______

04 - % Water (H2O))

_______

_______

_______

_______

05 - % Helium (He)

_______

_______

_______

_______

06 - % Methane (CH4)

_______

_______

_______

_______

Notes: These entries apply


to the following AGA 8 1985
methods when selected:

07 - % Ethane (C2H6

_______

_______

_______

_______

08 - % Propane (C3H8)

_______

_______

_______

_______

* AGA 8 1985 HV/SG/CO2


# AGA 8 1985

09 - % i-Butane (iC4H10)

_______

_______

_______

_______

10 - % n-Butane (nC4H10)

_______

_______

_______

_______

11 - % i-Pentane (iC5H12)

_______

_______

_______

_______

12 - % n-Pentane (nC5H12)

_______

_______

_______

_______

13 - % n-Hexane (C6H14)

_______

_______

_______

_______

14 - % n-Heptane (C7H16)

_______

_______

_______

_______

15 - % n-Octane (C8H16)

_______

_______

_______

_______

16 - % n-Nonane

_______

_______

_______

_______

17 - % n-Decane

_______

_______

_______

_______

18 - % Oxygen (O2)

_______

_______

_______

_______

19 - % Carbon Monoxide (CO) _______

_______

_______

_______

20 - % Hydrogen (H2)

_______

_______

_______

*#^ 02 - % Carbon Dioxide (CO2)

HV/SG/N2/CO2 &
SG/N2/CO2 &
HV/N2/CO2

^ AGA 8 1985 SG/CO2/C1


INFO - AGA 8 can also be
used for many other gas
mixtures, including carbon
dioxide.

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01 - % Nitrogen (N2)

_______

2-63

Volume 3d

Configuration and Advanced Operation

3. User-Programmable Functions
3.1.

Introduction

The computer performs many functions, displays and prints large amounts of
data, but there are always some application-specific control functions,
calculations or displays that cannot be anticipated.
The Omni Flow Computer incorporates several programmable features that
enable the user to easily customize the computer to fit a specific application.

User-programmable Boolean Flags and Statements


User-programmable Variables and Statements
User-configurable Display Screens
User-customized Report Templates

The first three Items are explained here. The last item requires the use of the
OmniCom PC configuration software that comes with the flow computer.

3.2.

3.2.1.

User-Programmable Boolean Flags and


Statements
What is a Boolean?

A Boolean point is simply a single bit register within the computer (sometimes
called a flag) which has only two states, On or Off (True or False, 1 or 0). These
Boolean flags or points are controlled and/or monitored by the flow computer and
represent alarms, commands and status points. Each Boolean point is given an
identifying number within the data base of the computer allowing the state (On or
Off) to be monitored or modified by assigning that Boolean point to a physical
digital I/O point or accessing it via a communication port. A maximum of 24
physical digital I/O points are available for monitoring limit switches, status
signals or controlling relays or lamps.

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3-1

Chapter 3

User-Programmable Functions
Boolean points are numbered as follows:

INFO - The 4-digit point


numbers referred to in this
chapter are Modbus index
numbers used to identify
each variable (Boolean or
other) within the Modbus
database. A complete
listing and descriptions of
database points is included
in Volume 4.

1001 through 1024


1025 through 1088
1089 through 1099
1100 through 1199
1200 through 1299
1300 through 1399
1400 through 1499
1500 through 1699
1700 through 1799
1800 through 1899
2100 through 2199
2200 through 2299
2300 through 2399
2400 through 2499
2600 through 2623
2700 through 2759
2800 through 2876
2877 through 2899

Physical Digital I/O Points 1 through 24


Programmable Boolean Points (64 total)
Programmable Pulse outputs (11 total)
Meter Run #1 Boolean Points (Alarms, Status etc.)
Meter Run #2 Boolean Points (Alarms, Status etc.)
Meter Run #3 Boolean Points (Alarms, Status etc.)
Meter Run #4 Boolean Points (Alarms, Status etc.)
Scratchpad Storage for Results of Boolean Statements
Command or Status Inputs
Station Boolean Flags (Alarms, Status etc.)
Meter Run #1 Totalizer Roll-over Flags
Meter Run #2 Totalizer Roll-over Flags
Meter Run #3 Totalizer Roll-over Flags
Meter Run #4 Totalizer Roll-over Flags
Miscellaneous Station Boolean Points (Alarms, Status etc.)
Miscellaneous Boolean Command and Status Points
Station Totalizer Roll-over Flags
More Miscellaneous Boolean Command and Status Points

Physical Digital I/O Points (1001 1024)


Each of the physical digital I/O points is assigned to a valid Boolean point
number as detailed above. Points 1700 through 1799 are command inputs
which are described later, all other point assignments indicate that the I/O point
is to be set up as an output point. Output points which are dedicated as flow
accumulator outputs can be set up for pulse widths ranging from 10 msec to 100
sec in 10 msec increments. All other output point assignments have associated
'time ON delay' and 'time OFF delay' timers which are adjustable from 0.0 to
1000 sec in 100 msec increments.

Programmable Boolean Points (1025 1088)


There are 64 user flags or Boolean points are available and are controlled by 64
Boolean statements or equations. These are provided to perform sequencing
and control functions. Each statement or equation is evaluated every 100 msec.
starting at point 1025 and ending at point 1088. The results of these Boolean
statements can then assigned to physical digital I/O points. There are no
restrictions as to what Boolean points can be used in a Boolean statement
including the results of other Boolean statements or the status of physical I/O
points.

Programmable Accumulator Points (1089 1099)


There are 11 Programmable points that are used with Variable Points 7089
through 7099 for programming pulse outputs for Digital I/O or Front Panel
Counters.

3-2

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Volume 3d

Configuration and Advanced Operation


One-Shot Boolean Points (1501 1649)
The 149 Boolean flags located between 1501 and 1650 are used to store
temporary data that has been received via the Modbus link or put there by a
Boolean statement. These Boolean variables can be sent to a digital output or
used in the Boolean statements described above.

Scratch Pad Boolean Points (1650 1699)


The 50 Boolean flags located between 1650 and 1699 can be use as momentary
commands. When set true they remain on for two seconds.

3.2.2.

Sign (+, -) of Analog or Calculated Variables


(5001 8999)

The sign of analog or calculated variables can also be used in a Boolean


statements by simply specifying the point number. The Boolean value of the
variable is 'true ' if it is positive and 'false' if it has a negative value.

3.2.3.

Boolean Statements and Functions

Each Boolean statement consists of up to 3 variables optionally preceded by the


Boolean 'NOT' function and separated by one of the Boolean functions 'AND',
'OR', 'Exclusive OR' or 'EQUAL' . The following symbols are used to represent
the functions:
Function

Symbol

NOT
AND
OR
EX OR
EQUAL
IF
GOTO
MOVE
COMPARE

/
&
+
*
=
)
'G'
:
%

The '=' function allows a statement to be used to change the state of the
Boolean point on the left of the equal sign (usually a command point). Evaluation
precedence is left to right.

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3-3

Chapter 3

User-Programmable Functions
To program the Boolean points proceed as follows:
From the Display Mode press [Prog] [Setup] [Enter] [Enter] and the following
menu will be displayed:
*** Misc. Setup ***
Password Maint?(Y)
Check Modules ?(Y)
Config Station?(Y)
Config Meter "n"
Config PID ? "n"
Config D/A Out "n"
Front Pnl Counters
Program Booleans ? _
Program Variables ?
User Display ? "n"
Scroll down to 'Set Boolean ? (Y)' and enter [Y]. Assuming that no Booleans are
as yet programmed, the display shows:
Boolean Point #10xx
25: _
Rmk
26:
Note that the cursor is on the line labeled 25: At this point enter the Boolean
equation that will cause Boolean point 1025 to be ON (True) / OFF (False).

INFO - Points 1005 and


1006 reflect the current
status of physical I/O Points
05 and 06 which could be
inputs connected to the
outside world or outputs
controlling relays, etc.

For example, to turn Boolean 1025 ON whenever Boolean 1005 is OFF, OR


whenever 1006 is ON, enter [/1005+1006] (note the use of the '/' to indicate the
'NOT' function).
Boolean Point #10XX
25: /1005+1006
Rmk
26: _
Boolean 1025 could then be used in the statement following which defines
Boolean 1026. For example, by including Boolean 1205 which indicates that
Meter #2 is active and flowing (see following page), Boolean 1026 will be ON
whenever 'Meter 2 is active and flowing' AND (1005 is NOT ON OR 1006 is ON).

TIP - Leave plenty of empty


statements between
programmed ones. This will
allow you to modify the
execution order of your
program if you need to later.

Boolean Point #10xx


25: /1005+1006
Rmk
26: 1205&1025
Use the 'Up/Down' arrow keys to scroll though all 64 programmable Boolean
points.

3-4

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Volume 3d

Configuration and Advanced Operation


Remember that the Boolean statements are evaluated in order starting from
1025 proceeding to 1088 . For maximum speed always ensure that statements
used in other statements are evaluated ahead of time by placing them in the
correct order.

Example 1: Meter Failure Alarm for Two-Meter Run Application


INFO - Use the Exclusive
OR function * to compare 2
points. The result of an
Exclusive OR of 2 points is
true only if both points are
different states.

Object: Using signals from 'flow sensing switches' inserted into the pipeline,
provide an alarm output which activates whenever the signals from the flow
switches and flow meter signals differ, also provide a snapshot report by setting
command point 1719.
How the hardware is configured:

INFO - Booleans 1025,


1026 and 1027 are only
used as an example here.
Any unused programmable
Booleans can be used for
this function.

Physical I/O points 02 and 03 are setup as inputs by assigning them to 1700
(see the Command and Status Booleans on a later page). They are connected to
flow sensing switches on meter runs 1 and 2 respectively. The switches activate
with flow.
Physical I/O point 04 is connected to a 'meter fail alarm bell'. The output is
assigned to Programmable Boolean 1027. A 'delay ON' of 5 seconds is selected
to eliminate spurious alarms which would occur during startup and shutdown. A
'delay OFF' of 5 seconds is selected to ensures that the alarm bell remains on
for at least 5 seconds.
The Booleans are programmed as follows:

True if Meter #1 fails.


True if Meter #2 fails.
Request snapshot if
either meter fails.

BOOLEAN POINT #10xx


25: 1105*1002
26: 1205*1003
27: 1719=1025+1026
28:

Notes:
Boolean Point 1025 is
true (Meter 1 failed)
whenever 'Meter 1
Active' (Point 1105)
differs from 'Flow
Detected' Flow Switch 1
(Point 02).
Boolean Point 1026 is
true (Meter 2 failed)
whenever 'Meter 2
Active' (Point 1205)
differs from 'Flow
Detected' Flow Switch 2
(Point 03).
Boolean Point 1027 is
true (Meter 1 OR 2
failed) whenever point
1025 OR 0126 are true.
The Boolean Command
Bit 1719 is set when
Boolean Point 1027 is
true.

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3-5

Chapter 3

User-Programmable Functions
Example 2: Automatic Run Switching for 4-Meter Run Application
Object: To improve metering accuracy by automatically selecting the correct
flow meter run to be active in a multi run application. Small turbines need to be
protected from over-speeding while for best accuracy larger turbines should be
valved off when the flow drops below their minimum rate. In the example shown,
except when switching from one flow meter to the other, only one flow meter run
is active at one time. This is one example only. The number of runs open for a
given application at any flow rate obviously depends on the size of the flow
meters used.

Fig. 3-1.

Figure Showing Automatic Four-Meter Flow Zone Thresholds

Switching is based on the station flow gross flow rate which is compared to
preset switching thresholds entered by the user (See 'Meter Station Settings' in
Chapter 2). Threshold Flags 1, 2 and 3 are set and reset according to the actual
station flow rate.
The first task is identify the 4 zones and assign programmable Boolean points to
them. This allows us to include them in further Boolean statements.
Zone 1 = NOT Flag 1 AND NOT Flag 2 AND NOT Flag 3
Zone 2 = Flag 1 AND NOT Flag 2 AND NOT Flag 3
Zone 3 = Flag 1 AND Flag 2 AND NOT Flag3
Zone 4 = Flag 1 AND Flag 2 AND Flag 3

3-6

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Volume 3d

Configuration and Advanced Operation


As each statement can have only 3 terms in it we must pre-process some part of
the equations. The term 'NOT Flag 2 AND NOT Flag 3' appears in Zone 1 and 2
equations.
Now we assign valid point numbers to our statements and rewrite them the way
they will be input.
First one term needs to be pre-processed to simplify:
1025 = NOT Flag 2 AND NOT Flag 3

25: /1825&/1826

Next the flow Zones are defined:


Zone 1 = NOT Flag 1 AND NOT Flag 2 AND NOT Flag 3

26: /1824&1025

Zone 2 = Flag 1 AND NOT Flag 2 AND NOT Flag 3

27: 1824&1025

Zone 3 = Flag 1 AND Flag 2 AND NOT Flag 3

28: 1824&1825&/1826

Zone 4 = Flag 1 AND Flag 2 AND Flag 3

29: 1824&1825&1826

The program thus far looks like:


/ Flag 2 & / Flag 3

BOOLEAN POINT #10xx


25: 1105*1002
26: 1205*1003
27: 1719=1025+1026
28: 1824&1825&/1826
29: 1824&1825&1826

Zone 1
Zone 2
Zone 3
Zone 4

In our example each meter run valve (V1, V2, V3 and V4) fails closed, energizes
to open. A limit switch mounted on each valve indicates the fully open position
(SW1, SW2, SW3 and SW4).

Fig. 3-2.

23/27.71+ ! 05/99

Figure Showing Four-Meter Run Valve Switching

3-7

Chapter 3

User-Programmable Functions

3.2.4.

How the Digital I/O Assignments are Configured

We will use Physical I/O Points 11, 12, 13 and 14 to connect to valve limit
switches SW1, SW2, SW3 and SW4 respectively. The switches activate when
the appropriate valve is fully open. The points are designated as inputs by
assigning them to the dummy input Boolean Point 1700 (see the Command and
Status Booleans on a later page). Their data base point numbers are simply their
I/O point number preceded by 10 (e.g.: I/O Point 11 = 1011).
Physical I/O points 15, 16, 17 and 18 are wired so as to open the meter run
valves V1, V2, V3 and V4. They will be assigned to the Boolean Flags 32 (Point
1032) through 35 (Point 1035) which represent the required state of V1 through
V4 as explained below.
The Boolean equations are as follows:
V1 = (NOT SW2 AND NOT SW3 AND NOT SW4) OR Zone 1

Valve #1 is opened when the flow is in Zone 1 and will remain open until at least
1 of the other 3 valves is fully open.
Valves V2, V3 and V4 are programmed in a similar fashion.
V2 = (NOT SW1 AND NOT SW3 AND NOT SW4) OR Zone 2
V3 = (NOT SW1 AND NOT SW2 AND NOT SW4) OR Zone 3
V4 = (NOT SW1 AND NOT SW2 AND NOT SW3) OR Zone 4

To simplify we pre-process the common terms. The term 'NOT SW3 AND NOT
SW4' is used to determine V1 and V2. The term 'NOT SW1 AND NOT SW2' is
used to determine V3 and V4.
Assigning the next valid point numbers to our statements and re-write them the
way they will be input.
1030 = NOT SW3 AND NOT SW4

30: /1013&/1014

1031 = NOT SW1 AND NOT SW2

31: /1011&/1012

The final Equations to determined the state of V1, V2, V3 and V4 are as follows:
V1= NOT SW2 AND (NOT SW3 AND NOT SW4) OR Zone 1

32: /1012&1030+1026

V2 =NOT SW1 AND (NOT SW3 AND NOT SW4) OR Zone 2

33: /1011&1030+1027

V3= (NOT SW1 AND NOT SW2) AND NOT SW4 OR Zone 3

34: 1031&/1014+1028

V4 =(NOT SW1 AND NOT SW2) AND NOT SW3 OR Zone 4

35: 1031&/1013+1029

The computer evaluates each expression from left to right, so the order of the
variables in the above statements is critical. The logic requires that the OR
variable comes last.

3-8

23/27.71+ ! 05/99

Volume 3d

Configuration and Advanced Operation


The final program consists of 11 statements:

Zone 1

BOOLEAN POINT #10xx


25: /1825&/1826
26: /1824&1025
27: 1824&1025
28: 1824&1825&/1826
29: 1824&1825&1826
30: /1013&/1014
31: /1011&/1012
32: /1012&1030+1026
33: /1011&1030+1027
34: 1031&/1014+1028
35: 1031&/1013+1029

Zone 2
Zone 3
Zone 4

V1
V2
V3
V4

The only thing left to do now is assign Booleans 1032, 1033, 1034 and 1035 to
the appropriate digital I/O points which control V1, V2, V3 and V4. Here is a
summary of all of the digital I/O as assigned:

INFO - A list of Modbus


database addresses and
index numbers is included
in Volume 4 of the Omni
User Manual.

1026 is set by 1834 and


cleared by 1835.

23/27.71+ ! 05/99

PHYSICAL I/O
POINT

ASSIGNED TO
BOOLEAN

WIRED TO

SYMBOL

11
12
13
14
15
16
17
18

1700
1700
1700
1700
1032
1033
1034
1035

Valve 1 Fully Open Switch


Valve 2 Fully Open Switch
Valve 3 Fully Open Switch
Valve 4 Fully Open Switch
Valve 1 Actuator
Valve 2 Actuator
Valve 3 Actuator
Valve 4 Actuator

SW1
SW2
SW3
SW4
V1
V2
V3
V4

Any pulse signal can be latched by using a small program similar to the
following:

BOOLEAN POINT #10xx


25: /1834&/1026
26: /1835&/1025
27:

3-9

Chapter 3

User-Programmable Functions

3.3.

User Programmable Variables and


Statements

There are 64 user-programmable floating point variables within the flow


computer numbered 7025 through 7088. The value stored in each of these
variables depends on an associated equation or statement. These statements
are evaluated every 500 msec and the resultant variable values can be displayed
on the LCD display, printed on a report, output to a D-A output, or accessed via
one of the communication ports. Typical uses for the variables and statements
include providing measurement units conversions, special averaging functions,
limit checking and comparisons.

3.3.1.

Variable Statements and Mathematical Operators


Allowed

Each statement can contain up to 3 variables or constants. The following


symbols are used to represent the functions:
Operator
TIP - The order of
precedence is: ABSOLUTE,
POWER, MULTIPLY &
DIVIDE, ADD &
SUBTRACT. Where
operators have the same
precedence the order is left
to right.

ADD
SUBTRACT
MULTIPLY
DIVIDE
CONSTANT
POWER
ABSOLUTE
EQUAL
IF STATEMENT
GOTO STATEMENT
MOVE
COMPARE

Symbol
+
*
/
#
&
$
=
)
G
:
%

Description
Add the two variables or constants
Subtract the RH variable or constant from LH
Multiply the two variables or constants
Divide the two variables or constants
The number following is interpreted as a constant
Raise the LH variable to the power of the RH
Use the abs. unsigned value of variable following
Make the variable on left equal to the expression
Compares the variable to another (What if?)
Go to a different variable
Move statement or result to another variable.
Compare a value with or equal to

To program the user variables proceed as follows: From the Display Mode press
[Prog] [Setup] [Enter] [Enter] and the following menu will be displayed:
*** Misc. Setup ***
Password Maint?(Y)
Check Modules ?(Y)
Config Station?(Y)
Config Meter "n"
Config PID ? "n"
Config D/A Out"n"
Front Pnl Counters
Program Booleans ?
Program Variables? _

3-10

23/27.71+ ! 05/99

Volume 3d

Configuration and Advanced Operation


Scroll down to 'Program Variables ? (Y)' and enter [Y]. Assuming that no
variables are as yet programmed, the display shows:
PROG. VARIABLE #70xx
25:
_
26:
27:
Note that the cursor is on the line labeled 25:. At this point enter the variable
equation that will calculate the value of variable 7025.

Example 1:
To provide a variable (7025) which represents Meter Run #1 gross flow rate in
MCF per day' in place of the usual MCF per hour, multiply the 'MCF per hour'
variable (7101) by the constant 24.
PROG. VARIABLE #70xx
25: 7101*#24
26:
27:

bbls/hr x 24 = bbls/day

Example 2:
To provide a variable that represents 'gallons per minute' (7026) we can convert
the 'barrels per hour' variable (7101) to gallons by multiplying by 0.7 (0.7 = 42/60
which is the number of gallons in a barrel / divided by the number of minutes in
an hour).
PROG. VARIABLE #70xx
25: 7101*#24
26: 7101*#.7_
27:

bbls/hr x 24 = bbls/day
bbls/hr x 0.7 = gal/min

Example 3:
To provide a variable (7028) that represents meter run #1 temperature in
'degrees Celsius' we subtract 32 from the 'degrees Fahrenheit' variable (7105)
and divide the result (7027) by 1.8.

bbls/hr x 24 = bbls/day
bbls/hr x 0.7 = gal/min
F - 32.0

PROG. VARIABLE #70xx


25: 7101*#24
26: 7101*#.7_
27: 7105-#32
28: 7027/#1.8

(F - 32.0) / 1.8 = C

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Chapter 3

User-Programmable Functions
Example 4:
Gross barrels within the flow computer are simply flow meter counts divided by
the flow meter 'K-Factor' (pulses per barrel); i.e., gross barrels are not meter
factored. To provide a variable (7029) which represents Meter Run #1 gross
meter factored barrels, multiply the batch gross barrel totalizer (5101) by the
batch flow weighted average meter factor (5114).

bbls/hr x 24 = bbls/day

PROG. VARIABLE #70xx


25: 7101*#24
26: 7101*#.7_
27: 7105-#32
28: 7027/#1.8
29: 5101*5114

bbls/hr x 0.7 = gal/min


F - 32.0
(F - 32.0) / 1.8 = C
Gross bbls x Mtr Factor

3.3.2.

Using Boolean Variables in Variable Statements

Boolean points used in a programmable variable statement are assigned the


value 1.0 when the Boolean value is TRUE and 0.0 when the Boolean value is
FALSE. By multiplying by a Boolean the user can set a variable to 0.0 when the
Boolean point has a value FALSE.

Example:
Provide a variable (7025) which functions as a 'Report Number'. The report
number which will appear on each 'batch end report' must increment
automatically after each batch and reset to zero at the contract day start hour on
January 1 of each year.
Add 1.0 at Batch End
Clear batch report
number on Jan 1
Contract Hour

PROG. VARIABLE #70xx


25: 7025+1835
26: 1834)7025=#0
27:

Boolean 1835 is true one calculation cycle at the end of a batch. Boolean point
1834 is equal to 1.0 for one calculation cycle on the contract day start hour on
January 1. If statement 1834 is true we reset counter 7025.

3-12

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Volume 3d

Configuration and Advanced Operation

3.3.3.

Entering Values Directly into the User Variables

In some cases it may be necessary to enter data directly into a user variable (not
the expression, just the variable). For example, to preset the 'Report Number'
Variable 7025 in the example above we proceed as follows. While in the Display
Mode press [Prog] [Input] [Enter], the following will display:
USER VARIABLE #7025
Value
1234
7025+1835

Current value (can be


changed by the user).
Expression for this
variable (cannot be
changed from this entry).

3.3.4.

Using the Variable Expression as a Prompt

Entering plain text into the expression associated with the variable causes the
computer no problems. It ignores the text and leaves the variable unchanged.
For example:
USER VARIABLE 7025
Value ?
.00018
Enter Lbs to SCF ?

3.3.5.

Password Level Needed to Change the Value of a


User Variable

The first four variables, 7025, 7026, 7027 and 7028 require Level 2 password.
the remaining variables require Level 1.

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3-13

Chapter 3

User-Programmable Functions

3.3.6.
Note: See the beginning of
this chapter on how to
program a Boolean
expression if necessary:

Using Variables in Boolean Expressions

In some cases it is also necessary to trigger some type of an event based on the
value of a calculated variable. Boolean variables used in the Boolean
expressions and described in the previous text can have only one of two values,
ON or OFF (TRUE or FALSE). How can the floating point numbers described in
this chapter be used in a Boolean expression? Simply using the fact that a
variable can be either positive (TRUE) or negative (FALSE). Any variable or
floating point can be used in a Boolean expression.

Example:
Provide an alarm and snapshot report which will occur when the absolute
difference in net flow rate between Meter Runs #1 and #2 exceeds 10 bbls/hr,
but only when Meter Run #1 flow rate is greater than 1000 bbls/hr.
Result can be positive or
negative.
Absolute flow difference
minus 10.

PROG. VARIABLE #70xx


30: 7102-7202
31: $7030-#10
32: 7102-#1000

Positive if flow rate is


greater than 1000.

Variable 7031 will be positive (TRUE) if Meter Runs #1 and #2 flow rates differ
by more than 10 bbls/hr. Variable 7032 will be positive (TRUE) when Meter Run
#1 flow rate exceeds 1000 bbls/hr .
User variables 7031 and 7032 shown above must both be positive for the alarm
to be set. In addition, we will require that the condition must exist for 5 minutes to
minimize spurious alarms. The alarm will be activated by Physical I/O Point #02
and we will use Boolean statements 1025 and 1026.
Enter the following Boolean statements (1025 and 1026 used as example only):
True when both are
positive.

Snapshot report when


alarm active.

BOOLEAN POINT #10xx


25: 7031&7032
26: 1719=1002
27:

To complete the example we assign Digital I/O Point #02 (Point # 1002) to 1025
and select a 'delay on' of 3000 to provide a 5 minute delay on activate (3000
ticks = 3000 x 100 msec = 300 seconds). Set the delay off to 0.

3-14

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Volume 3d

Configuration and Advanced Operation

3.4.

User Configurable Display Screens

The user can specify up to eight display screen setups. Each display screen can
be programmed to show four variables, each with a descriptive tag. Any variable
within the data base can be selected for display.
Steps needed to configure a display screen are:
INFO - The computer
checks for the user display
key presses first so you
may override an existing
display screen by selecting
the same key press
sequence.

1) Specify a sequence of up to four key presses that will be used to recall the
display. Key presses are identified by the A through Z character on each
key. For each variable (four maximum):
2) Specify the eight character string to be used to identify the variable. Any
valid characters on the keypad can be used.
3) Specify the database index or point number.
4) Specify the display resolution of the variable (i.e., how many digits to the
right of the decimal point).
Should the number exceed the display capacity, the decimal will be automatically
shifted right to counter the overflow. The computer will shift to scientific display
mode if the integer part of the number exceeds +/- 9,999,999.
To configure the user display screens proceed as follows:
From the Display Mode press [Prog] [Setup] [Enter] [Enter] and the following
menu will be displayed:
*** Misc. Setup ***
Password Maint?(Y)
Check Modules ?(Y)
Config Station?(Y)
Config Meter "n"
Config PID ? "n"
Config D/A Out"n"
Front Pnl Counters
Program Booleans ?
Program Variables?
User Display ? "n" _
Scroll down to 'User Display ? "n" and enter 1 through 8 to specify which
screen you wish to configure.

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Chapter 3

User-Programmable Functions
The screen for Display #1 shows:
USER DISPLAY #1
Key Press
_
Var #1 Tag
Var #1 Index
Var #1 Dec.
Var #2 Tag
Var #2 Index
Var #2 Dec.
Var #3 Tag
Var #3 Index
Var #3 Dec.
Var #4 Tag
Var #4 Index
Var #4 Dec.
Use the 'UP/DOWN' arrows to scroll through the screen. For 'Key Press' enter
the key press sequence (up to 4 keys) that will be used to recall this display.
The keys are identified by the letters A through Z.

Fig. 3-3.

3-16

Keypad Layout - A through Z Keys

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Volume 3d

Configuration and Advanced Operation


Example:
You wish to recall 'User Display #1' by pressing [Gross] [Meter] [1], select the
key sequence [A] [L] [O] as shown below.
USER DISPLAY #1
Key Press A L O
Var #1 Tag
Var #1 Index
Var #1 Dec.
Continue configuring User Display #1 by entering the description tag, index
number and decimal position required for each variable.

Press [Gross] [Meter]


[1]
Description Tag
Index # for Meter #1 Flow
Rate
Display XXXX.XX
Description Tag
Index # for Meter #1
Batch Barrels
Display XXXX.XX
Description Tag
Index # for Meter #1
Preset Count
Display XXXX.XX
Description Tag

USER DISPLAY #1
Key Press
A L O
Var #1 Tag
M1 MSCF
Var #1 Index
7101
Var #1 Dec.
2
Var #2 Tag M1 MMSCF
Var #2 Index
5101
Var #2 Dec.
0
Var #3 Tag M1 PRSET
Var #3 Index
5116
Var #3 Dec.
0
Var #4 Tag M1 MFACT
Var #4 Index
5114
Var #4 Dec.
4
Var #4 Tag _

Index # for Meter #1


Batch F.W.A. M/F
Display XXXX.XX
Description Tag

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3-17

Chapter 3

User-Programmable Functions
In the preceding example, User Display #1 is used to display Meter Run #1:
Variable #1

Flow rate in MSCF per Hour

Variable #2

Accumulated Batch MSCF

Variable #3

Meter Factor for the Batch

Variable #4

Not Used

The screen is recalled by pressing [Gross] [Meter] [1] [Enter] and displays:
USER DISPLAY # 1
M1 MSCF
1234.56
M1 MMSCF
123456789
M1 MFACT
1.0000

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Volume 3d

Configuration and Advanced Operation

4. Flow Equations and Algorithms for U.S.


Customary Units (Revision 23.71+)
4.1.
Flow Rate Units - For
practical reasons, the Omni
flow computer displays
calculated flow rates in
thousands of units per hour,
in comparison to the
standards (AGA and API).
Therefore, the flow
equations must be divided
by 1000.

Flow Rate for Gas Differential Pressure


Devices (Orifice, Nozzle and Venturi)

The practical flow equations expressed in this section are based on the following
standards:
O

American Gas Association Report N 3: Orifice Metering of Natural Gas and


other Related Hydrocarbon Fluids, Part 3: Natural Gas Applications (AGA 3)
O
American Gas Association Report N 5: Fuel Gas Energy Metering
(AGA 5)
O
American Gas Association Report N 8: Compressibility Factors of Natural
Gas and Other Related Hydrocarbon Gases (AGA 8)
American Petroleum Institute: Manual of Petroleum Measurement
Standards, Chapter 14: Natural Gas Fluids Measurement; Section 3:
Concentric, Square-Edged Orifice Meters; Part 1: General Equations and
Uncertainty Guidelines (API MPMS 14.3.1)
American Society of Mechanical Engineers: Measurement of Fluid Flow in
Pipes Using Orifice, Nozzle, and Venturi (ASME MFC-3M)

4.1.1.

Mass Flow Rate at Flowing Conditions Qm


(Klbm/hr)
Qm =

4.1.2.

[N

C d E v Y1 d 2

1000

Qm
f

Volumetric Net Flow Rate at Base Conditions Qb


(MSCF/hr)
Qb =

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Volumetric Gross Flow Rate at Flowing


Conditions Qv (MCF/hr)
Qv =

4.1.3.

Qm
b

4-1

Chapter 4

Flow Equations and Algorithms for U.S. Customary Units (Revision 23.71+)

4.1.4.

Energy Flow Rate at Base Conditions Qe


(MMBTU/hr)
Qe =

4.1.5.

( Q b HV )

1000

Nomenclature

The following symbols are used in the flow rate equations. Some of these require
further elaboration or calculation, which can be found in the indicated standards.
Qm = mass flow rate at flowing (actual) conditions for gas differential
pressure flowmeters, in thousands of pounds mass per hour
(Klbm/hr)
Qv = volume (gross) flow rate at flowing (actual) conditions for gas
differential pressure flowmeters, in thousands of cubic feet per
hour (MCF/hr)
Qb = volume (net) flow rate at base (standard/reference) conditions for
gas differential pressure flowmeters, in thousands of standard
cubic feet per hour (MSCF/hr)
Qe = energy flow rate at base (standard/reference) conditions for gas
differential pressure flowmeters, in millions of British thermal
units per hour (MMBTU/hr)
N1 = factor of combined numerical constants and unit conversions
= 359.072
Cd = coefficient of discharge (dimensionless see 5.1.8 this chapter)
Ev = velocity of approach factor (dimensionless see 5.1.7 this
chapter)
Y1 = fluid expansion factor referenced to upstream static pressure
(dimensionless see 5.1.9 this chapter)
d = orifice plate bore or nozzle/Venturi throat diameter at flowing
temperature, in inches (see 5.1.6 this chapter)

f = fluid density at upstream flowing conditions (actual temperature


and pressure), in pounds mass per cubic foot (lbm/CF)
= differential pressure, in inches of water at 60F, which is the static
pressure difference measured between the upstream and
downstream flange tap holes or in the throat taps.

b = fluid density at base conditions (standard/reference temperature


and pressure), in pounds mass per cubic foot (lbm/CF)
HV = volumetric heating value at reference conditions, in British
thermal units per standard cubic foot (BTU/SCF)

4-2

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Volume 3d

Configuration and Advanced Operation

4.1.6.

Diameters and Diameter Correlations

The various orifice meter flow equations require calculating the diameters of the
orifice plate bore or of the nozzle/Venturi throat, the meter tube (internally), and
the beta ratio. These calculated diameters are also used to calculate the pipe
Reynolds number, which is used in calculating discharge coefficients.

Orifice Plate Bore or Nozzle / Venturi Throat Diameter d (inches)


The calculated diameter (in inches) of the orifice plate bore or of the throat of the
nozzle or Venturi tube at flowing temperature is used in the flow equations to
calculate flow rates and the pipe Reynolds number. It is the internal diameter of
the orifice plate measuring aperture (bore) or throat computed at flowing
temperature, and is defined as follows:

d = dr 1 + 1 Tf - Tr

Where:
d = orifice plate bore or nozzle/Venturi throat diameter at flowing
temperature, in inches
dr = reference orifice plate bore or nozzle/Venturi throat diameter at
reference temperature, in inches
1 = linear coefficient of thermal expansion of the orifice plate or
nozzle/Venturi throat material, in/inF
Tf = temperature of the fluid at flowing conditions, in F
Tr1 = reference temperature for the orifice plate bore or nozzle/Venturi
throat diameter, in F

Upstream Meter Tube (Pipe) Internal Diameter D (inches)


The calculated upstream internal meter tube diameter (in inches) at flowing
temperature is used in the flow equations to calculate the diameter ratio and the
pipe Reynolds number. It is the inside diameter of the upstream section of the
meter tube computed at flowing temperature, and is defined as follows:

D = D r 1 + 2 Tf - Tr2

)]

Where:
D = upstream internal meter tube diameter or upstream diameter of
classical Venturi tube at flowing temperature, in inches
Dr = reference meter tube internal diameter at reference temperature,
in inches
2 = linear coefficient of thermal expansion of the meter tube material,
in in/inF
Tf = temperature of the fluid at flowing conditions, in F
Tr

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= reference temperature for the meter tube internal diameter, in F

4-3

Chapter 4

Flow Equations and Algorithms for U.S. Customary Units (Revision 23.71+)
Diameter (Beta) Ratio

Dimensionless Values Both the diameter (beta)


ratio and pipe Reynolds
number are dimensionless;
however, consistent units
must be used.

The diameter ratio (or beta ratio) is defined as the calculated orifice plate bore or
nozzle/Venturi throat diameter divided by the calculated meter tube internal
diameter:
= d

Where:
d = orifice plate bore or nozzle/Venturi throat diameter at flowing
temperature, in inches
D = upstream meter tube (pipe) internal diameter at flowing
temperature, in inches

Pipe Reynolds Number RD and Rd


The pipe Reynolds number is used in the equation for calculating the coefficient
of discharge for differential pressure flowmeters. It is a correlating parameter
used to represent the change in the orifice plate, nozzle or Venturi tube
coefficient of discharge with reference to either the meter tube diameter (RD) or
the bore (throat) diameter (Rd), and the fluid mass flow rate (its velocity through
the orifice), the fluid density, and the fluid viscosity.
Pipe Reynolds Number Referenced to the Meter Tube Diameter RD
The following equation applies to orifice, nozzle and Venturi differential pressure
flow metering devices, except for pipe-tapped orifice flowmeters.

RD =

48 qm
D

Where:
RD = pipe Reynolds number referenced to the upstream internal meter
tube diameter or upstream diameter of a classical Venturi tube
qm = mass flow rate at flowing (actual) conditions for differential
pressure flowmeters, in lbm/sec
= universal constant
= 3.14159
= absolute (dynamic) viscosity of fluid at flowing conditions, in
lbm/ftsec
D = upstream internal meter tube diameter or upstream diameter of a
classical Venturi tube at flowing temperature, in inches

4-4

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Volume 3d

Configuration and Advanced Operation

Pipe Reynolds Number Referenced to the Bore or Throat Diameter Rd


The following equation applies only to pipe-tapped orifice meters.

Rd =

48 qm
d

Where:
Rd = pipe Reynolds number referenced to the orifice plate bore or
nozzle/Venturi throat diameter
qm = mass flow rate at flowing (actual) conditions for differential
pressure flowmeters, lbm/sec
= universal constant
= 3.14159
= absolute (dynamic) viscosity of fluid at flowing conditions, in
lbm/ftsec
d = orifice plate bore or nozzle/Venturi throat diameter at flowing
temperature, in inches

4.1.7.
Dimensionless Values The calculated velocity of
approach factor is
dimensionless; however,
consistent units must be
used.

Velocity of Approach Factor Ev

The velocity of approach factor is used in the differential pressure flowmeter


equations to calculate the flow rate. It relates the velocity of the flowing fluid in
the flowmeter approach section (upstream meter tube) to the fluid velocity in the
orifice plate, nozzle or Venturi tube. The velocity of approach factor is defined by
the following expression:
Ev =

1
1 - 4

Where:
Ev = velocity of approach factor
= diameter (beta) ratio (see 5.1.6 this chapter)

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4-5

Chapter 4

Flow Equations and Algorithms for U.S. Customary Units (Revision 23.71+)

4.1.8.
Dimensionless Values The calculated coefficient of
discharge is dimensionless;
however, consistent units
must be used.

Discharge Coefficients Cd

The equations for the coefficient of discharge (Cd) have been determined from
test data and correlated as a function of the diameter ratio (), the meter tube
diameter (D), and the pipe Reynolds number (RD). It is used in the flow rate
equations.

Coefficient of Discharge for Orifice Flowmeters


With Flange Taps (RG Equation) Cd(FT)
The Reader-Harris/Gallager (RG) equation for concentric, square-edged, flangetapped orifice flowmeter coefficient of discharge [Cd(FT)] is a function of the
orifice geometry and of a specified pipe Reynolds number, and is defined as
follows:
0.7

6
C (FT) + 0.000511 10
R
i
D

C d (FT) =
0.8

19000

+ 0.0210 + 0.0049

RD

0.35

4 10

RD

Where:
Cd(FT) = coefficient of discharge at a specified pipe Reynolds number for
flange-tapped orifice flowmeters
Ci(FT) = coefficient of discharge at an infinite pipe Reynolds number for
flange-tapped orifice flowmeters
= Ci(CT) + Tap Term
Where:
Ci(CT) = coefficient of discharge at an infinite pipe Reynolds
number for corner-tapped orifice flowmeters
0.5961 + 0.0291 2 - 0.2290 8
=
+ 0.003 (1- ) max ( 2.8 - D, 0.0

)]

Tap Term = Upstrm + Dnstrm

0.0433 + 0.0712 e-8.5L1

0.8

Upstrm =
19000

1 - 0.23

RD

0.0116 2 L 2

1-

Dnstrm =

11
.
1 - 0.14

4-6

0.1145 e-6.0L1

4

1- 4

2 L2
- 0.52

1-
19000

RD

0.8

13
.

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Volume 3d

Configuration and Advanced Operation


Where:
e = Napierian constant = 2.71828
L1 = dimensionless
location

correction

for

upstream

tap

= 1/D
= L2
L2 = dimensionless correction for downstream tap
location
D = upstream internal meter tube diameter or
upstream diameter of a classical Venturi tube at
flowing temperature, in inches (see 5.1.6 this

chapter)
= diameter (beta) ratio (see 5.1.6 this chapter)
RD = pipe Reynolds number referenced to the upstream internal meter
tube diameter (see 5.1.6 this chapter)
With Corner Taps Cd(CT)

C d (CT) = 0.5959 + 0.0312 2.1 - 0.184 8 + 91.71 2.5 (RD )

0.75

Where:
Cd(CT) = coefficient of discharge at a specified pipe Reynolds number for
orifice flowmeters with corner taps
= diameter (beta) ratio (see 5.1.6 this chapter)
RD = pipe Reynolds number referenced to the upstream internal meter
tube diameter (see 5.1.6 this chapter)
With D and D/2 Taps Cd(DT)

-1

2.1
- 0.184 8 + 0.039 4 1- 4
0.5959 + 0.0312

C d (DT) =

0
.
75

3
2.5
- 0.01584 + 91.71

R
(
)
D

Where:
Cd(DT) = coefficient of discharge at a specified pipe Reynolds number for
orifice flowmeters with D and D/2 taps
= diameter (beta) ratio (see 5.1.6 this chapter)
RD = pipe Reynolds number referenced to the upstream internal meter
tube diameter (see 5.1.6 this chapter)

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4-7

Chapter 4

Flow Equations and Algorithms for U.S. Customary Units (Revision 23.71+)

With Pipe Taps Cd(PT)

C d (PT) = C i (PT ) 1+


875

d 830 - 5000 + 9000 2 - 4200 3 75 +


Rd

Where:
Cd(PT) = coefficient of discharge at a specified pipe Reynolds number for
orifice flowmeters with pipe taps
Ci(PT) = coefficient of discharge at an infinite pipe Reynolds number for
orifice flowmeters with pipe taps
=

Ce (PT)

875

15 830 - 5000 + 90002 - 42003 75 +

1+
d 10 6

( )

Where:
Ce(PT) = coefficient of discharge for orifice flowmeters with pipe
taps when the pipe Reynolds number Rd is equal to
6
[d(10 )/15]

0.0182
0.06 2

+ 0.44
0.5925 +

D
D

0.225 5

14
= + 0.935 +
+ 1.35

1.43
2
+ 0.5 ( 0.25 - )
D

D = upstream internal meter tube diameter or upstream diameter of a


classical Venturi tube at flowing temperature, in inches (see 5.1.6
this chapter)
d = orifice plate bore diameter at flowing temperature, in inches (see
5.1.6 this chapter)
= diameter (beta) ratio (see 5.1.6 this chapter)
Rd = pipe Reynolds number referenced to the diameter of the orifice
plate bore (see 5.1.6 this chapter)

4-8

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Volume 3d

Configuration and Advanced Operation

Coefficient of Discharge for ASME Flow Nozzles Cd(FN)


Dimensionless Values The calculated coefficient of
discharge is dimensionless;
however, consistent units
must be used.

10 6

C d (FN) = 0.9975 - 0.00653

RD

0.5

Where:
Cd(FN) = coefficient of discharge at a specified pipe Reynolds number for
ASME flow nozzles
= diameter (beta) ratio (see 5.1.6 this chapter)
Rd = pipe Reynolds number referenced to the diameter of the orifice
plate bore (see 5.1.6 this chapter)

Coefficient of Discharge for Classical Venturi Tubes


With Rough Cast / Fabricated Convergent Section Cd(VTR/F)
Cd(VTR/F) = 0.984
When:
4 inches

48 inches

0.3

0.75

2 x 10

RD 6 x 10

Where:
Cd(VTR/F) = discharge coefficient for classical Venturi tube with a rough cast
or fabricated convergent section
= diameter (beta) ratio (see 5.1.6 this chapter)
RD = pipe Reynolds number (see 5.1.6 this chapter)
With Machined Convergent Section Cd(VTM)
Cd(VTM) = 0.995
When:

2 inches

10 inches

0.3

0.75

2 x 10

RD 2 x 10

Where:
Cd(VTM) = discharge coefficient for a classical Venturi tube with a machined
convergent section
= diameter (beta) ratio (see 5.1.6 this chapter)
RD = pipe Reynolds number (see 5.1.6 this chapter)

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4-9

Chapter 4

Flow Equations and Algorithms for U.S. Customary Units (Revision 23.71+)

4.1.9.
Expansion Factor
Referenced to Upstream
Pressure Y1 - The flow
rate equations for
differential pressure flow
metering devices always
require using the expansion
factor referenced to
upstream pressure (Y1),
even when the static
pressure is measured at
downstream taps.

Fluid Expansion Factor Referenced to Upstream


Pressure Y1

The fluid expansion factor (Y) is used to take into account the compressibility of
the fluid in calculation the flow rate. This coefficient is determined from
correlating the diameter ratio (), the differential pressure (), the flowing
isentropic exponent (), and the absolute static pressure () at upstream (Y1)
conditions. This factor is used in the mass flow rate equation for differential
pressure metering devices and can be calculated using the following
expressions:

Upstream Expansion Factor for Orifice Plates


With Flange / Corner / D & D/2 Taps

Dimensionless Values The calculated fluid


expansion factor is
dimensionless; however,
consistent units must be
used.

Y1 = 1 -

( 0.41 + 0.35 ) x
4

Where:
Y1 = fluid expansion factor based on the absolute static pressure at
the upstream tap
= diameter (beta) ratio (see 5.1.6 this chapter)
x1
= upstream acoustic ratio

x1 = ratio of differential pressure to absolute static pressure measured


at the upstream tap
When static pressure is measured at upstream flange tap holes:
x1 =

N3f1

When static pressure is measured at downstream flange tap holes:


x1 =

N3f2 +

Where:
= orifice differential pressure, in inches of water at 60F
N3 = unit conversion factor
= 27.707
f1 = absolute static pressure at the upstream tap
f2 = absolute static pressure at the downstream tap

= isentropic exponent

4-10

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Volume 3d

Configuration and Advanced Operation


With Pipe Taps

x
Y1 = 1 - 0.333 + 1.145 2 + 0.7 5 + 12 13 1


Where:
Y1 = fluid expansion factor based on the absolute static pressure at
the upstream tap
= diameter (beta) ratio (see 5.1.6 this chapter)
x1
= upstream acoustic ratio

x1 = ratio of differential pressure to absolute static pressure measured


at the upstream tap
x1 =

N3f1

Where:
= orifice differential pressure, in inches of water at 60F
N3 = unit conversion factor
= 27.707
f1 = absolute static pressure at the upstream tap

= isentropic exponent

Upstream Expansion Factor for ASME Flow Nozzles and Classical


Venturi Tubes

Y1 =

1 - 4
2/
1 - ( -1)/

- 1

1 -

1 - 4 2/

Where:
Y1 = fluid expansion factor at upstream (pressure) conditions
= isentropic exponent
= pressure ratio
=

1
2
Where:
1 = absolute upstream static pressure of the fluid
2 = absolute downstream static pressure of the fluid

= diameter (beta) ratio (see 5.1.6 this chapter)

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4-11

Chapter 4

Flow Equations and Algorithms for U.S. Customary Units (Revision 23.71+)

4.2.
4.2.1.

Flow Rate for Gas Turbine Flowmeters


Volumetric Gross Flow Rate at Flowing
Conditions QV (MCF/hr)
QV =

4.2.2.

Pulses
3600
KF

Mass Flow Rate at Flowing Conditions Qm


(Klbm/hr)
Q m = Q V f MF

4.2.3.

Volumetric Net Flow Rate at Base Conditions Qb


(MSCF/hr)
Qb = Q V

4.2.4.

Energy Flow Rate at Base Conditions Qe


(MMBTU/hr)
Qe =

4-12

f
MF
b

(Q b

HV )

1000

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Volume 3d

Configuration and Advanced Operation

4.2.5.

Nomenclature
QV = volumetric gross flow rate at flowing conditions for gas turbine
flowmeters, in thousands of cubic feet per hour (MCF/hr)

Qm = mass flow rate at flowing conditions for gas turbine flowmeters, in


thousands of pounds mass per hour (Klb/hr)
Qb = volumetric net flow rate at base conditions for gas turbine
flowmeters, in thousands of standard cubic feet per hour
(MSCF/hr)
Qe = energy flow rate at base (standard/reference) conditions for gas
turbine flowmeters, in millions of British thermal units per
standard cubic foot (MMBTU/SCF)
Pulses = number of pulses emitted from the flowmeter pulse train per
second.

f = fluid density at flowing conditions (actual temperature and


pressure), in pounds mass per cubic foot (lbm/CF)
b = reference density at base conditions (standard/reference
temperature and pressure), in pounds mass per cubic foot
(lbm/CF)
KF = K factor, in pulses per thousand cubic feet (Pulses/MCF)
MF = meter factor (dimensionless)
HV = volumetric heating value at reference conditions, in British
thermal units per standard cubic foot (BTU/SCF)

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4-13

Chapter 4

Flow Equations and Algorithms for U.S. Customary Units (Revision 23.71+)

4.3.

Densities and Other Properties of Gas

4.3.1.
O

AGA Report N 8
Documentation
References - Detailed
information on
computations performed in
conformance to the different
editions of this standard can
be found in the following
O
AGA Report N 8 versions:
Second Edition, July
nd
1994: 2 Printing,
O
Catalog N XQ9212
Second Edition,
November 1992:
O
Catalog N XQ9212
December 1985:
O
Catalog N XQ1285

AGA Report NO 8: Compressibility for Natural Gas


and Other Related Hydrocarbon Gases

Omni flow computer firmware has been programmed in conformance with the
December 1985, November 1992, and July 1994 editions of the American Gas
O
Association Report N 8 (AGA 8). This standard provides computation
methodology for compressibility and supercompressibility factors and densities
of natural gas and other hydrocarbon gases.
Of the three editions, the July 1994 edition is considered the most reliable,
accurate and complete. However, due to contract requirements or other
conditions, some users may want to apply an earlier AGA 8 version.
The December 1985 edition of AGA 8 incorporates improvements to the
accuracy of computations compressibility and supercompressibility factors
beyond the capabilities of AGAs Manual for the Determination of
O
Supercompressibility Factors for Natural Gas (December 1962; Catalog N
L00304). Other improvements included in this version were the expansion in the
ranges of gas composition, temperature and pressure, and applications to gas
thermodynamic properties.
A very significant improvement to this standard is apparent in the AGA 8
November 1992 edition. Major changes incorporate more precise computations
of compressibility factors and densities of natural gas and related hydrocarbon
gases, calculation uncertainty estimations and upgraded FORTRAN computer
program listings. Other improvements include enhanced equations of state,
more accurate calculations for rich gases based on new velocity of sound data,
revised correlation methodology.
The current AGA 8 manual was updated in July 1994 for the purpose of
correcting typographical errors found in the previous edition, improving the
computer programs, and achieving consistency with GPA 2172-94 and the 1992
O
edition of AGA Report N 3, Part 3.
For reference purposes and as a comparison and contrast exposition of these
AGA 8 editions, the following is a brief presentation of some aspects applied by
the Omni flow computer, which include:
Types of Gases
Mole Percent Ranges of Gas Mixture Characteristics
Natural Gas Compound Identification Codes
Methods for Gas Mixture Characterization
AGA 8 1994/1992 Methods
AGA 8 1985 Methods

4-14

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Volume 3d

Configuration and Advanced Operation


Types of Gases
The AGA 8 report is intended for natural gases and other related hydrocarbons
gases. Omni flow computer programs include calculations and other information
O
from the three latest editions of the AGA Report N 8 at the time of firmware
release. The following table lists the type of gases, the corresponding
identification codes assigned to each gas type in the computer program, and the
mole % range of gas mixture characteristics contained in Omni firmware that
have been taken from AGA 8 1994, 1992 and 1985 editions.

Comparative Table of Natural Gas Types, Identification Codes


and Mole Percent Ranges
o

(AGA Report N 8 Editions Applicable to Omni Flow Computers)

Note:

# The normal range is


considered to be zero for
these compounds, as
follows:
AGA 8 1994: oxygen &
argon
AGA 8 1992: hydrogen,
carbon monoxide,
oxygen & argon

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1994 / 1992

TYPE OF
GAS
MIXTURE

ID
CODE

Methane
Nitrogen
Carbon Dioxide
Ethane
Propane
Water Vapor
Hydrogen Sulfide
Hydrogen
Carbon Monoxide
Oxygen
Iso-Butane
Normal Butane
Iso-Pentane
Normal Pentane
Normal Hexane
Normal Heptane
Normal Octane
Normal Nonane
Normal Decane
Helium
Argon

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

1985

MOLE % RANGE
NORMAL

EXPANDED

45.0 to 100.0
0 to 50.0
0 to 30.0
0 to 10.0
0 to 4.0
0 to 0.5
0 to 0.02
0 to 10.0 / #
0 to 3.0 / #
#

0 to 100.0
0 to 100.0
0 to 100.0
0 to 100.0
0 to 12.0
0 to Dew Point
0 to 100.0
0 to 100.0
0 to 3.0
0 to 21.0

0 to 1.0

0 to 6.0

(Total Butanes)

(Total Butanes)

0 to 0.3

0 to 4.0

(Total Pentanes)

(Total Pentanes)

0 to 0.2

0 to Dew Point

(Hexane Plus Heavier (Hexane Plus Heavier


Hydrocarbons)
Hydrocarbons)

0 to 0.2
#

0 to 3.0
0 to 1.0

ID
CODE

MOLE %
RANGE

6
1
2
7
8
4
3
20
19
18
10
9
12
11
13
14
15
16
17
5
N/A

50.0 to 100.0
0 to 50.0
0 to 50.0
0 to 20.0
0 to 5.0
0 to 1.0
0 to 1.0
0 to 1.0
0 to 1.0
0 to 1.0
0 to 3.0
(Butanes)

0 to 2.0
(Pentanes)

0 to 1.0
(Hexane Plus Heavier
Hydrocarbons)

0 to 1.0
0 to 1.0

4-15

Chapter 4

Flow Equations and Algorithms for U.S. Customary Units (Revision 23.71+)
Methods for Gas Mixture Characterization
O

AGA REPORT N 8 - 1994/1992 EDITIONS:


Three methods of characterization of a gas mixture from the AGA 8 1994/1992
editions are available for use on the Omni Flow Computers: the Detailed Method
and the Gross Characterization Methods (#1 & #2).
The Detailed Characterization Method
The gas phase pressure-temperature-density behavior of natural gas mixtures is
accurately described by the detailed characterization method, for a wide range of
conditions. This behavior can also be accurately describe for the pure
components methane, ethane, carbon dioxide, nitrogen and hydrogen and binary
mixtures of these components. A low density correlation was developed for
propane and heavier hydrocarbons, and binary mixtures of these components
with methane, ethane, nitrogen and carbon dioxide. The uncertainty of
compressibility factors and density calculations for natural gases from production
separators, which can contain mole percentages of hexanes plus heavier
hydrocarbons greater than 1%, is reduced by this method. Correlations were
developed to reduce the calculation uncertainty of the following:
Natural gases containing hydrogen sulfide (sour gas): correlations of the
density behavior of pure hydrogen sulfide and binary mixtures of hydrogen
sulfide with methane, ethane, nitrogen and carbon
Natural gases containing water vapor (wet gas): second virial correlations
for water and binary mixtures of water with methane, ethane, nitrogen and
carbon dioxide
Gross Characterization Methods
The following table identifies the nominal ranges of gas characteristics for which
these methods are used:

Notes:

* Reference conditions:
Combustion at 60F,
14.73 psia: Density at
60F. 14.73 psia.

** Reference conditions:
Combustion at 25C,
0.101325 MPa: Density
at 0C, 0.101325 MPa

RANGE

QUANTITY

Relative Density
Gross Heating Value *
Gross Heating Value **
Mole % Methane
Mole % Nitrogen
Mole % Carbon Dioxide
Mole % Ethane
Mole % Propane
Mole % Butanes
Mole % Pentanes
Mole % Hexanes Plus
Mole % Helium

0.56 to 0.87
477 to 1150 Btu/scf
18.7 to 45.1 MJ/m3
45.2 to 98.3
0.3 to 53.6
0.04 to 28.94
0.24 to 9.53
0.02 to 3.57
0.01 to 1.08
0.002 to 0.279
0.0005 to 0.1004
0 to 0.158

Method #1: Utilizes the volumetric gross heating value (HV), relative density,
mole fraction CO2.
Method #2: Utilizes Relative Density, mole fraction N2, mole fraction CO2.

4-16

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Volume 3d

Configuration and Advanced Operation


O

AGA REPORT N 8 - 1985 EDITION:


Six methods of characterization of a gas mixture from the AGA 8 1985 edition
are available for use on the Omni Flow Computers: the primary method and five
alternate methods.
Primary Characterization Method
The primary method is the most accurate method in this AGA 8 version for
characterization of natural gas, for computations using the equation of state for
compressibility factor. This method consists of a complete compositional
analysis (the mole fractions of all components) of a natural gas mixture.
Alternate Characterization Methods
An alternate characterization method is used when a complete compositional
analysis for a natural gas is not available. One of the five alternate methods can
be used to estimate the mole fractions of methane and other important
hydrocarbons in the natural gas, as well as diluents other than carbon dioxide
and nitrogen. These characterization methods do not include water vapor or
hydrogen components.
Various combinations of the following quantities are utilized:
Real Gas Relative Density (Specific Gravity) (G), at 60F and 14.73 psia
Real Gas Gross Heating Value per Unit Volume (HV), at 60F and 14.73
3
psia (BTU/ft )
Mole Fraction of Carbon Dioxide [x(CO2)]
Mole Fraction of Nitrogen [x(N2)]
Mole Fraction of Methane [x(CH4)]
These alternate methods yield estimates of the mole fraction of the following:
Methane
Ethane
Propane
Normal Butane
Iso-Butane
Total Pentanes
Total Hexanes plus Heavier Hydrocarbon Gases
Total Diluents other than Nitrogen and Carbon Dioxide
The five alternate characterization methods are:
(1) The Gravity, Carbon Dioxide, Nitrogen Method
(2) The Gravity, Heating Value, Carbon Dioxide, Nitrogen Method
(3) The Gravity, Heating Value, Carbon Dioxide Method
(4) The Heating Value, Carbon Dioxide, Nitrogen Method
(5) The Gravity, Methane, Carbon Dioxide, Nitrogen Method

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4-17

Chapter 4

Flow Equations and Algorithms for U.S. Customary Units (Revision 23.71+)

4.3.2.

r
ASME 1967 Steam Equation

The Omni flow computer applies the ASME 1967 steam equation. This equation
is a closed-form solution (non-iterative), developed using reduced properties;
pressure (r) and temperature parameters (Tr), to define the reduced volume (r)
of steam.

4.3.3.
Acknowledgement - The
implementation of the
Keenan & Keyes steam
tables was based on the
work of Don Kyle of Kyle
Engineering, Inc.

Water Density

Water density calculations performed by the Omni flow computer are derived
from the fundamental equation which expresses the characteristic function ,
known as the Helmholtz free energy, in terms of the independent variables
density () and temperature (T). This fundamental equation from which water
density is derived has been obtained from: Joseph H. Keenan, Frederick G.
Keyes, et al., Steam Tables: Thermodynamic Properties of Water Including
Vapor, Liquid and Solid Phases (John Wiley & Sons, 1969), page 134.

4.3.4.

NBS Density (lb/CF), Viscosity Isentropic


Exponent, Sound Velocity, and Enthalpy

The NBS Technical Note 1048 (Issued July 1982) is used to calculate density
3
(lb/ft ), absolute viscosity (C.P.) isentropic exponent, sound velocity, and
enthalpy (BTU/lb) for the following gases:

4-18

Argon
Nitrogen
Oxygen
Hydrogen
Ethylene

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Volume 3d

Configuration and Advanced Operation

4.3.5.

Density and Specific


Gravity Values
Determined from
Densitometer and
Gravitometer Frequency
Signals - The equations
used to determine the
density and specific gravity
via gas density and specific
gravity transducers are
provided by the respective
manufacturers.

Density and Relative Density (Specific Gravity)


Calculated from Digital Densitometer and
Gravitometer Output Frequency

The calculations expressed in this section are performed by the Omni to


determine the density from frequency signals received from the following third
party densitometers and gravitometers:
Sarasota / Peek
UGC
Solartron

Sarasota Density (lb/CF)


Sarasota density is calculated using the frequency signal produced by a
Sarasota densitometer, and applying temperature and pressure corrections as
shown below:

2D ' t - t '
1 + K t - t '
0
0
0

D c = DCF

'
'
2x t 0
t0

Where:
Dc = corrected density
DCF = Density correction factor
Note:

* D0 must be expressed
in pounds per cubic foot
(lb/CF).

D0 = calibration constant, in mass/volume*


t = densitometer oscillation period in microseconds (sec)
t0 = calibration constant, in microseconds
t0' = Tcoef x (Tf - Tcal) + Pcoef x (Pf - Pcal) + t0
K = spool calibration constant
Tf = flowing temperature, in F
Tcoef = temperature coefficient, in sec/F
Pf = flowing pressure, in psig
Pcoef = pressure coefficient, in sec/psig
Pcal = calibration pressure, in psig

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4-19

Chapter 4

Flow Equations and Algorithms for U.S. Customary Units (Revision 23.71+)
UGC Density (lb/CF)

Density and Specific


Gravity Values
Determined from
Densitometer and
Gravitometer Frequency
Signals - The equations
used to determine the
density and specific gravity
via gas density and specific
gravity transducers are
provided by the respective
manufacturers.

UGC density is calculated using the frequency signal produced by a UGC


densitometer, and applying temperature and pressure corrections as shown
below:
UNCORRECTED DENSITY:

D = K 0 + (K 1 t) + K 2 t 2

Where:
D = uncorrected density, in lb/CF
K0

K 1 = calibration constants of density probe, entered via the keypad


K 2
t = densitometer oscillation time period, in microseconds (sec)
CORRECTED DENSITY:

K 3 D + K 2 D + K 1 f - c
D c = DCF

+ D
+ K D2 + K D + K
T
T

f
t2
t1
c

t3

Where:
Dc = corrected density, in lb/CF
DCF = density correction factor
D = uncorrected density, in lb/CF
K 1

K 2 = pressure constants
K 3
= flowing pressure, in psig
c = calibration pressure, in psig
K t1

K t2 = temperature constants
K t3
T = flowing temperature, in F
Tc = calibration temperature, in F

4-20

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Volume 3d

Configuration and Advanced Operation


Solartron
Density (kg/m3)

INFO - For Solartron gas


density transducers, it is
NOT necessary to convert
the calibration sheet from
metric to US customary
units.

Solartron density is calculated using the frequency signal produced by a


Solartron frequency densitometer, and applying temperature and pressure
corrections as detailed below.
UNCORRECTED DENSITY:

D = K 0 + (K 1 t) + K 2 t 2

Where:
D = uncorrected density, in kg/m

K0

3
K 1 = calibration constants supplied by Solartron, in kg/m and C
K 2
t = densitometer oscillation time period, in microseconds (sec)
TEMPERATURE CORRECTED DENSITY:
DT = D

[1 +

K 18 (TF - 20 )

] + [ K 19 (TF

- 20)

TF + 273

Where:
DT = temperature corrected density, in kg/m
D = uncompensated density, in kg/m

K 18
= calibration constants supplied by Solartron
K 19
TF = Temperature in C
ACTUAL DENSITY:

Da = DT 1 +

K3

(D T + K 4 )

K 5

Where:
Da = actual density, in kg/m

DT = temperature compensated density, in kg/m

K3

K 4 = calibration constants supplied by Solartron


K 5
G =

Gas Specific Gravity


Ratio of Specific Heats

TF = Temperature in C

23/27.71+ ! 05/99

4-21

Chapter 4

Flow Equations and Algorithms for U.S. Customary Units (Revision 23.71+)
Solartron
NT 3096 Gravitometer: Relative Density (Specific
Gravity)/Output Frequency Relationship

Density and Specific


Gravity Values
Determined from
Densitometer and
Gravitometer Frequency
Signals - The equations
used to determine the
density and specific gravity
via gas density and specific
gravity transducers are
provided by the respective
manufacturers.

The relationship between the gravitometer output frequency and the specific
gravity is given by the following:
G = K0 + K2 T

Where:
G = specific gravity of a gas determined from the transducer
frequency signal
T = periodic time of the sample gas specific gravity at stable
temperature and at the selected reference chamber pressure, in
microseconds (sec)
=

G - K0
K2

K0 = calibration constant
=

G Y - K 2 TY 2

K2 = calibration constant
=

GX - G Y
TX - TY
GX = specific gravity of calibration (sample) gas X
GY = specific gravity of calibration (sample) gas Y
TX = periodic time of a known calibration (sample) gas of X specific
gravity under stable operating conditions, in sec
TY = periodic time of a known calibration (sample) gas of Y specific
gravity under stable operating conditions, in sec

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Volume 3d

Configuration and Advanced Operation

5. Flow Equations and Algorithms for S.I.


(Metric) Units (Revision 27.71+)
5.1.
Flow Rate Units - For
practical reasons. the Omni
flow computer displays
calculated flow rates in
thousands of units per hour,
in comparison to the
standards (ISO). Therefore,
the flow equations must be
either divided or multiplied
by 1000.

Flow Rate for Gas Differential Pressure


Devices (Orifice, Nozzle and Venturi)

The practical flow equations expressed below are based on the International
Standard ISO 5167-1: Measurement of Fluid Flow by Means of Pressure
Differential Devices, Part 1: Orifice Plates, Nozzles and Venturi Tubes Inserted in
Circular Cross-section Conduits Running Full.

5.1.1.

Mass Flow Rate at Flowing Conditions Qm


(ton/hr)
K1
Qm =

C
1-

d2

1000

Where:
1

= velocity of approach factor = Ev

1 - 4
Therefore also:

Qm =

5.1.2.

K 1 C E v d 2

1000

Volumetric Gross Flow Rate at Flowing


Conditions Qv (m3/hr)
Qv =

23/27.71+ ! 05/99

Qm
1000
f

5-1

Chapter 5

Flow Equations and Algorithms for S.I. (Metric) Units (Revision 27.71+)

5.1.3.

Volumetric Net Flow Rate at Base Conditions Qb


(m3/hr)
Qb =

5.1.4.

Energy Flow Rate at Base Conditions Qe (GJ/hr)


Qe =

5.1.5.

Qm
1000
b

( Qb

HV

1000

Nomenclature

The following symbols are used in the flow rate equations. Some of these require
further elaboration or calculation, which can be found on the following pages in
this chapter and in the indicated standards.
Qm = mass flow rate at flowing (actual) conditions for differential
pressure flowmeters, in tons per hour (ton/hr)
Qv = volume (gross) flow rate at flowing (actual) conditions for
3
differential pressure flowmeters, in cubic meters per hour (m /hr)
Qb = volume (net) flow rate at base (standard/reference) conditions for
3
differential pressure flowmeters, in cubic meters per hour (m /hr)
Qe = energy flow rate at base (standard/reference) conditions for
differential pressure flowmeters, in gigajoule per hour (GJ/hr)
K1 = factor of combined numerical constants and unit conversions
= 0.005654862
C = coefficient of discharge (dimensionless see 6.1.7 this chapter)
= diameter (beta) ratio (dimensionless see 6.1.6 this chapter)
Ev = velocity of approach factor (dimensionless) = 1

1 - 4

= fluid expansion factor (dimensionless see 6.1.8 this chapter)


d = orifice plate bore (throat) diameter at flowing temperature
conditions, in meters (see 6.1.6 this chapter)
= differential pressure, in Pascals (Pa), which is the static pressure
difference measured between the upstream and downstream tap
holes (or in the throat of a Venturi tube).

= fluid density at flowing conditions (actual temperature and


3
pressure), in kilograms per cubic meter (kg/m )
b = fluid density at base conditions (standard/reference temperature
3
and pressure), in kilograms per cubic meter (kg/m )
HV = volumetric heating value at reference conditions, in British
thermal units per standard cubic foot (BTU/SCF)

5-2

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Volume 3d

Configuration and Advanced Operation

5.1.6.

Diameters and Diameter Correlations

The various flow equations require calculating the diameters of the orifice plate
bore or nozzle/Venturi throat, the meter tube or pipe (internally), and the
diameter (beta) ratio. These calculated diameters are also used to calculate the
pipe Reynolds number, which is used in calculating discharge coefficients.

Orifice Plate Bore or Nozzle / Venturi Throat Diameter d (mm)


The calculated diameter (in millimeters) of the orifice plate bore or of the throat
of the nozzle or Venturi tube at flowing temperature is used in the flow equations
to calculate flow rates and the pipe Reynolds number. It is the internal diameter
of the orifice plate measuring aperture (bore), or the throat of the nozzle or the
Venturi tube, computed at flowing temperature. It is defined as follows:

d = dr 1 + 1 T f - Tr 1

)]

Where:
d = orifice plate bore (or nozzle/Venturi throat) diameter at flowing
temperature, in mm
dr = reference orifice plate bore diameter or throat at reference
temperature, in mm
1 = linear coefficient of thermal expansion of the orifice plate or
nozzle/Venturi throat material, in mm/mmC
T = temperature of the fluid at flowing conditions, in C
Tr

= reference temperature for the orifice plate bore or nozzle/Venturi


throat diameter, in C

Meter Tube (Pipe) Internal Diameter D (mm)


The calculated internal diameter of the meter tube (in millimeters) at flowing
temperature is used in the flow equations to calculate the diameter ratio and the
pipe Reynolds number. It is the inside diameter of the upstream section of the
meter tube computed at flowing temperature, and is defined as:

D = D r 1 + 2 (Tf - Tr2 )
Where:

D = meter tube internal diameter at flowing temperature, in mm


Dr = reference meter tube internal diameter at reference temperature,
in mm
2 = linear coefficient of thermal expansion of the meter tube material,
in mm/mmC
Tf = temperature of the fluid at flowing conditions, in C
Tr

23/27.71+ ! 05/99

= reference temperature for the meter tube internal diameter, in C

5-3

Chapter 5

Flow Equations and Algorithms for S.I. (Metric) Units (Revision 27.71+)
Diameter (Beta) Ratio

Dimensionless Values Both the diameter (beta)


ratio and the pipe Reynolds
number are dimensionless;
however, consistent units
must be used.

The diameter ratio (or beta ratio) is defined as the calculated orifice plate bore
diameter divided by the calculated meter tube internal diameter:
= d

Where:
d = orifice plate bore diameter at flowing temperature, in mm
D = meter tube internal diameter at flowing temperature, in mm

Pipe Reynolds Number RD


The pipe Reynolds number is used in the equation for calculating the coefficient
of discharge for differential pressure flowmeters. It is a correlating parameter
used to represent the change in the devices coefficient of discharge with
reference to the meter tube diameter, the fluid mass flow rate (its inertia or
velocity through the device), the fluid density, and the fluid viscosity, It is a
parameter that expresses the ratio between the inertia and viscous forces, and is
calculated using the following equation:
RD =

4 qm
D

Where:
RD = pipe Reynolds number
qm = mass flow rate at flowing (actual) conditions, in kg/sec
= universal constant
= 3.14159
= absolute (dynamic) viscosity of fluid at flowing conditions, in
Pascalssecond
D = meter tube internal diameter at flowing temperature, in meters

5-4

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Volume 3d

Configuration and Advanced Operation

5.1.7.
INFO - The coefficient of
discharge, as defined for
and incompressible fluid
flow, relates the actual flow
rate (at flowing conditions)
to the theoretical
(reference) flow rate
through a device.
Calibration of standard
primary devices by means
of incompressible fluids
(liquids) shows that the
discharge coefficient is
dependent only on the pipe
Reynolds number (RD) for a
given primary device in a
given installation. The
numerical value of the
coefficient of discharge (C)
is the same for different
installation whenever such
installations are
geometrically similar and
the flows are characterized
by identical pipe Reynolds
numbers. (ISO 5167-1:
1991; page 3.)

Note: For pipelines with:


D 58.62mm
and
L1 0.4333
use
4
4 -1
0.039 = (1- )
in the discharge coefficient
equation for orifice plates.

Coefficient of Discharge C

The equations for the coefficient of discharge (C) have been determined from
test data and correlated as a function of the diameter ratio (), the pipe diameter
(D), and the pipe Reynolds number (RD). It is used in the flow rate equations and
is defined by the following equations:

Coefficient of Discharge for Orifice Plates C(OP)


The discharge coefficient for orifice plates is given by the Stolz equation:

C(OP) = 0.5959 + 0.0312

+ 0.09 L 1 4 1 4

2.1

- 0.184

+ 0.0029

2.5

10 6

R
D

0.75

0.0337 L'2 3

Where:
C(OP) = discharge coefficient for orifice plate
= diameter (beta) ratio (see 6.1.6 this chapter)
RD = pipe Reynolds number (see 6.1.6 this chapter)
L1 = relative upstream pressure tapping spacing
= l1/D
Where:
l1 =
D =

distance of the upstream tapping from the upstream


orifice plate face
pipe diameter

L2 = relative downstream pressure tapping spacing


Dimensionless Values The discharge coefficient is
dimensionless; however,
consistent units must be
used.

= l2/D
Where:
l2 =
D =

distance of the downstream


downstream orifice plate face
pipe diameter

tapping

from

the

FOR CORNER TAPPINGS:


L1 = L2 = 0
FOR D AND D/2 TAPPINGS:
L1 = 1
L2 = 0.47
FOR FLANGE TAPPINGS:
25.4
L1 = L2 =
D

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5-5

Chapter 5

Flow Equations and Algorithms for S.I. (Metric) Units (Revision 27.71+)
Coefficient of Discharge for ISA 1932 Nozzles C(IN)
C(IN) = 0.99 - 0.2262

4.1

- 0.00175

- 0.0033

4.15

10 6

R
D

1.15

Where:
C(IN) = discharge coefficient for ISA 1932 nozzle
= diameter (beta) ratio (see 6.1.6 this chapter)
RD = pipe Reynolds number (see 6.1.6 this chapter)

Coefficient of Discharge for Long Radius Nozzles C(LN)


10 6

C(LN) = 0.9965 - 0.00653 0.5

RD

0.5

Where:
C(LN) = discharge coefficient for long radius nozzle
= diameter (beta) ratio (see 6.1.6 this chapter)
RD = pipe Reynolds number (see 6.1.6 this chapter)

Coefficient of Discharge for Classical Venturi Tubes


Venturi Tube with an Rough Cast / Fabricated Convergent Section
C(VTR/F)
C(VTR/F) =
0.984
When:

100 mm

800 mm

0.3

0.75

2 x 10

RD 2 x 10

Where:
C(VTR/F) = discharge coefficient for classical Venturi tube with an as cast
convergent section
= diameter (beta) ratio (see 6.1.6 this chapter)
RD = pipe Reynolds number (see 6.1.6 this chapter)

5-6

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Volume 3d

Configuration and Advanced Operation

Venturi Tube with a Machined Convergent Section C(VTM)


C(VTM) = 0.995
When:

50 mm

250 mm

0.4

0.75

2 x 10

RD 1 x 10

Where:
C(VTM) = discharge coefficient for a classical Venturi tube with a machined
convergent section
= diameter (beta) ratio (see 6.1.6 this chapter)
RD = pipe Reynolds number (see 6.1.6 this chapter)
Venturi Tube with a Rough-welded Sheet-iron Convergent Section
C(VTRS)
C(VTRS) = 0.985
When:

200 mm

1200 mm

0.4

0.7

2 x 10

RD 2 x 10

Where:
C(VTRS) = discharge coefficient for a classical Venturi tube with a roughwelded sheet-iron convergent section
= diameter (beta) ratio (see 6.1.6 this chapter)
RD = pipe Reynolds number (see 6.1.6 this chapter)

Coefficient of Discharge for Venturi Nozzles C(VN)


C( VN) = 0.9858 - 0.196 4.5
Where:
C = discharge coefficient for Venturi nozzle
= diameter (beta) ratio (see 6.1.6 this chapter)

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5-7

Chapter 5

Flow Equations and Algorithms for S.I. (Metric) Units (Revision 27.71+)

5.1.8.
Dimensionless Values The fluid expansion factor
is dimensionless; however,
consistent units must be
used.

Fluid Expansion Factor

The fluid expansion factor () is used to take into account the compressibility of
the fluid in calculation the flow rate. This coefficient is determined from
correlating the diameter ratio (), the differential pressure (), the flowing
isentropic exponent (), and the absolute static pressure () at upstream (1) or
downstream (2) conditions. In addition to these variables, the pressure ratio is
also correlated for fluids flowing through nozzle type and Venturi type devices.

Expansion Factor at Upstream Conditions 1


The fluid expansion factor at upstream (pressure) conditions is given by the
following expressions:
Orifice Plates

1 = 1 - 0.41 + 0.35 4

Where:
1 = fluid expansion factor at upstream (pressure) conditions
= diameter (beta) ratio
= differential pressure
1 = absolute upstream static pressure of the fluid
= isentropic exponent
Nozzles, Long Radius Nozzles, Venturi Tubes and Venturi Nozzles

1 =

1 - 4
2/
1 - ( -1)/

- 1

1 -

1 - 4 2/

Where:
1 = fluid expansion factor at upstream (pressure) conditions
= isentropic exponent
= pressure ratio
=

1
2
1 = absolute upstream static pressure of the fluid
2 = absolute downstream static pressure of the fluid

= diameter (beta) ratio

5-8

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Volume 3d

Configuration and Advanced Operation


Expansion Factor at Downstream Conditions 2
The fluid expansion factor at downstream (pressure) conditions for differential
pressure flow metering devices is given by the following expressions:

2 = 1

1 +

Where:
1 = fluid expansion factor at upstream (pressure) conditions
2 = fluid expansion factor at downstream (pressure) conditions
= differential pressure
2 = absolute downstream static pressure of the fluid

5.2.

Flow Rate for Gas Helical Turbine


Flowmeters

5.2.1.

Volumetric Gross Flow Rate at Flowing


Conditions QV (m3/hr)
QV =

5.2.2.

Mass Flow Rate at Flowing Conditions Qm


(ton/hr)
Qm =

5.2.3.

Pulses
3600
KF

( QV

f MF

f
MF
b

Energy Flow Rate at Base Conditions Qe (GJ/hr)


Qe =

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1000

Volumetric Net Flow Rate at Base Conditions Qb


(m3/hr)
Qb = Q V

5.2.4.

( Qb

HV

1000

5-9

Chapter 5

Flow Equations and Algorithms for S.I. (Metric) Units (Revision 27.71+)

5.2.5.

Nomenclature
QV = volumetric gross flow rate at flowing conditions for gas turbine
3
flowmeters, in cubic meters per hour (m /hr)

Qm = mass flow rate at flowing conditions for gas turbine flowmeters, in


tons per hour (ton/hr)
Qb = volumetric net flow rate at base conditions for gas turbine
3
flowmeters, in cubic meters per hour (m /hr)
Qe = energy flow rate at base (standard/reference) conditions for gas
turbine flowmeters, in gigajoule per hour (GJ/hr)
Pulses = number of pulses emitted from the flowmeter pulse train per
second

f = fluid density at flowing conditions (actual temperature and


3
pressure), in kilograms per cubic meter (Kg/m )
b = reference density at base conditions (standard/reference
3
temperature and pressure), in kilograms per cubic meter (Kg/m )
3

KF = K factor, in pulses per cubic meter (pulses/m )


MF = meter factor (dimensionless)
HV = volumetric heating value at reference conditions, in megajoule
3
per standard cubic meter (MJ/m )

5-10

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Volume 3d

Configuration and Advanced Operation

5.3.

Densities and Other Properties of Gas

5.3.1.
O

AGA Report N 8
Documentation
References - Detailed
information on
computations performed in
conformance to the different
editions of this standard can
be found in the following
O
AGA Report N 8 versions:
Second Edition, July
nd
1994: 2 Printing,
O
Catalog N XQ9212
Second Edition,
November 1992:
O
Catalog N XQ9212
December 1985:
O
Catalog N XQ1285

AGA Report NO 8: Compressibility for Natural Gas


and Other Related Hydrocarbon Gases

Omni flow computer firmware has been programmed in conformance with the
December 1985, November 1992, and July 1994 editions of the American Gas
O
Association Report N 8 (AGA 8). This standard provides computation
methodology for compressibility and supercompressibility factors and densities
of natural gas and other hydrocarbon gases.
Of the three editions, the July 1994 edition is considered the most reliable,
accurate and complete. However, due to contract requirements or other
conditions, some users may want to apply an earlier AGA 8 version.
The December 1985 edition of AGA 8 incorporates improvements to the
accuracy of computations compressibility and supercompressibility factors
beyond the capabilities of AGAs Manual for the Determination of
O
Supercompressibility Factors for Natural Gas (December 1962; Catalog N
L00304). Other improvements included in this version were the expansion in the
ranges of gas composition, temperature and pressure, and applications to gas
thermodynamic properties.
A very significant improvement to this standard is apparent in the AGA 8
November 1992 edition. Major changes incorporate more precise computations
of compressibility factors and densities of natural gas and related hydrocarbon
gases, calculation uncertainty estimations and upgraded FORTRAN computer
program listings. Other improvements include enhanced equations of state,
more accurate calculations for rich gases based on new velocity of sound data,
revised correlation methodology.
The current AGA 8 manual was updated in July 1994 for the purpose of
correcting typographical errors found in the previous edition, improving the
computer programs, and achieving consistency with GPA 2172-94 and the 1992
O
edition of AGA Report N 3, Part 3.
For reference purposes and as a comparison and contrast exposition of these
AGA 8 editions, the following is a brief presentation of some aspects applied by
the Omni flow computer, which include:
Types of Gases
Mole Percent Ranges of Gas Mixture Characteristics
Natural Gas Compound Identification Codes
Methods for Gas Mixture Characterization
AGA 8 1994/1992 Methods
AGA 8 1985 Methods

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5-11

Chapter 5

Flow Equations and Algorithms for S.I. (Metric) Units (Revision 27.71+)
Types of Gases
The AGA 8 report is intended for natural gases and other related hydrocarbons
gases. Omni flow computer programs include calculations and other information
O
from the three latest editions of the AGA Report N 8 at the time of firmware
release. The following table lists the type of gases, the corresponding
identification codes assigned to each gas type in the computer program, and the
mole % range of gas mixture characteristics contained in Omni firmware that
have been taken from AGA 8 1994, 1992 and 1985 editions.

Comparative Table of Natural Gas Types, Identification Codes


and Mole Percent Ranges
o

(AGA Report N 8 Editions Applicable to Omni Flow Computers)

Note:

# The normal range is


considered to be zero for
these compounds, as
follows:
AGA 8 1994: oxygen &
argon
AGA 8 1992: hydrogen,
carbon monoxide,
oxygen & argon

5-12

1994 / 1992

TYPE OF
GAS
MIXTURE

ID
CODE

Methane
Nitrogen
Carbon Dioxide
Ethane
Propane
Water Vapor
Hydrogen Sulfide
Hydrogen
Carbon Monoxide
Oxygen
Iso-Butane
Normal Butane
Iso-Pentane
Normal Pentane
Normal Hexane
Normal Heptane
Normal Octane
Normal Nonane
Normal Decane
Helium
Argon

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

1985

MOLE % RANGE
NORMAL

EXPANDED

45.0 to 100.0
0 to 50.0
0 to 30.0
0 to 10.0
0 to 4.0
0 to 0.5
0 to 0.02
0 to 10.0 / #
0 to 3.0 / #
#

0 to 100.0
0 to 100.0
0 to 100.0
0 to 100.0
0 to 12.0
0 to Dew Point
0 to 100.0
0 to 100.0
0 to 3.0
0 to 21.0

0 to 1.0

0 to 6.0

(Total Butanes)

(Total Butanes)

0 to 0.3

0 to 4.0

(Total Pentanes)

(Total Pentanes)

0 to 0.2

0 to Dew Point

(Hexane Plus Heavier (Hexane Plus Heavier


Hydrocarbons)
Hydrocarbons)

0 to 0.2
#

0 to 3.0
0 to 1.0

ID
CODE

MOLE %
RANGE

6
1
2
7
8
4
3
20
19
18
10
9
12
11
13
14
15
16
17
5
N/A

50.0 to 100.0
0 to 50.0
0 to 50.0
0 to 20.0
0 to 5.0
0 to 1.0
0 to 1.0
0 to 1.0
0 to 1.0
0 to 1.0
0 to 3.0
(Butanes)

0 to 2.0
(Pentanes)

0 to 1.0
(Hexane Plus Heavier
Hydrocarbons)

0 to 1.0
0 to 1.0

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Volume 3d

Configuration and Advanced Operation


Methods for Gas Mixture Characterization
O

AGA REPORT N 8 - 1994/1992 EDITIONS:


Three methods of characterization of a gas mixture from the AGA 8 1994/1992
editions are available for use on the Omni Flow Computers: the Detailed Method
and the Gross Characterization Methods (#1 & #2).
The Detailed Characterization Method
The gas phase pressure-temperature-density behavior of natural gas mixtures is
accurately described by the detailed characterization method, for a wide range of
conditions. This behavior can also be accurately describe for the pure
components methane, ethane, carbon dioxide, nitrogen and hydrogen and binary
mixtures of these components. A low density correlation was developed for
propane and heavier hydrocarbons, and binary mixtures of these components
with methane, ethane, nitrogen and carbon dioxide. The uncertainty of
compressibility factors and density calculations for natural gases from production
separators, which can contain mole percentages of hexanes plus heavier
hydrocarbons greater than 1%, is reduced by this method. Correlations were
developed to reduce the calculation uncertainty of the following:
Natural gases containing hydrogen sulfide (sour gas): correlations of the
density behavior of pure hydrogen sulfide and binary mixtures of hydrogen
sulfide with methane, ethane, nitrogen and carbon
Natural gases containing water vapor (wet gas): second virial correlations
for water and binary mixtures of water with methane, ethane, nitrogen and
carbon dioxide
Gross Characterization Methods
The following table identifies the nominal ranges of gas characteristics for which
these methods are used:

Notes:

* Reference conditions:
Combustion at 60F,
14.73 psia: Density at
60F. 14.73 psia.

** Reference conditions:
Combustion at 25C,
0.101325 MPa: Density
at 0C, 0.101325 MPa

RANGE

QUANTITY

Relative Density
Gross Heating Value *
Gross Heating Value **
Mole % Methane
Mole % Nitrogen
Mole % Carbon Dioxide
Mole % Ethane
Mole % Propane
Mole % Butanes
Mole % Pentanes
Mole % Hexanes Plus
Mole % Helium

0.56 to 0.87
477 to 1150 Btu/scf
18.7 to 45.1 MJ/m3
45.2 to 98.3
0.3 to 53.6
0.04 to 28.94
0.24 to 9.53
0.02 to 3.57
0.01 to 1.08
0.002 to 0.279
0.0005 to 0.1004
0 to 0.158

Method #1: Utilizes the volumetric gross heating value (HV), relative density,
mole fraction CO2.
Method #2: Utilizes Relative Density, mole fraction N2, mole fraction CO2.

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5-13

Chapter 5

Flow Equations and Algorithms for S.I. (Metric) Units (Revision 27.71+)
O

AGA REPORT N 8 - 1985 EDITION:


Six methods of characterization of a gas mixture from the AGA 8 1985 edition
are available for use on the Omni Flow Computers: the primary method and five
alternate methods.
Primary Characterization Method
The primary method is the most accurate method in this AGA 8 version for
characterization of natural gas, for computations using the equation of state for
compressibility factor. This method consists of a complete compositional
analysis (the mole fractions of all components) of a natural gas mixture.
Alternate Characterization Methods
An alternate characterization method is used when a complete compositional
analysis for a natural gas is not available. One of the five alternate methods can
be used to estimate the mole fractions of methane and other important
hydrocarbons in the natural gas, as well as diluents other than carbon dioxide
and nitrogen. These characterization methods do not include water vapor or
hydrogen components.
Various combinations of the following quantities are utilized:
Real Gas Relative Density (Specific Gravity) (G), at 60F and 14.73 psia
Real Gas Gross Heating Value per Unit Volume (HV), at 60F and 14.73
3
psia (BTU/ft )
Mole Fraction of Carbon Dioxide [x(CO2)]
Mole Fraction of Nitrogen [x(N2)]
Mole Fraction of Methane [x(CH4)]
These alternate methods yield estimates of the mole fraction of the following:
Methane
Ethane
Propane
Normal Butane
Iso-Butane
Total Pentanes
Total Hexanes plus Heavier Hydrocarbon Gases
Total Diluents other than Nitrogen and Carbon Dioxide
The five alternate characterization methods are:
(1) The Gravity, Carbon Dioxide, Nitrogen Method
(2) The Gravity, Heating Value, Carbon Dioxide, Nitrogen Method
(3) The Gravity, Heating Value, Carbon Dioxide Method
(4) The Heating Value, Carbon Dioxide, Nitrogen Method
(5) The Gravity, Methane, Carbon Dioxide, Nitrogen Method

5-14

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Volume 3d

Configuration and Advanced Operation

5.3.2.

r
ASME 1967 Steam Equation

The Omni flow computer applies the ASME 1967 steam equation. This equation
is a closed-form solution (non-iterative), developed using reduced properties;
pressure (r) and temperature parameters (Tr), to define the reduced volume (r)
of steam.

5.3.3.
Acknowledgement - The
implementation of the
Keenan & Keyes steam
tables was based on the
work of Don Kyle of Kyle
Engineering, Inc.

Water Density

Water density calculations performed by the Omni flow computer are derived
from the fundamental equation which expresses the characteristic function ,
known as the Helmholtz free energy, in terms of the independent variables
density () and temperature (T). This fundamental equation from which water
density is derived has been obtained from: Joseph H. Keenan, Frederick G.
Keyes, et al., Steam Tables: Thermodynamic Properties of Water Including
Vapor, Liquid and Solid Phases (John Wiley & Sons, 1969), page 134.

5.3.4.

NBS Density, Viscosity Isentropic Exponent,


Sound Velocity, and Enthalpy

The NBS Technical Note 1048 (Issued July 1982) is used to calculate density
3
(lb/ft ), absolute viscosity isentropic exponent, sound velocity, and enthalpy for
the following gases:

23/27.71+ ! 05/99

Argon
Nitrogen
Oxygen
Hydrogen
Ethylene

5-15

Chapter 5

Flow Equations and Algorithms for S.I. (Metric) Units (Revision 27.71+)

5.3.5.

Density and Specific


Gravity Values
Determined from
Densitometer and
Gravitometer Frequency
Signals - The equations
used to determine the
density and specific gravity
via gas density and specific
gravity transducers are
provided by the respective
manufacturers.

Density and Relative Density (Specific Gravity)


Calculated from Digital Densitometer and
Gravitometer Output Frequency

The calculations expressed in this section are performed by the Omni to


determine the density from frequency signals received from the following third
party densitometers and gravitometers:
Sarasota
UGC
Solartron

Sarasota Density kg/m3


Sarasota density is calculated using the frequency signal produced by a
Sarasota densitometer, and applying temperature and pressure corrections as
shown below:

2D ' t - t '
0
0
D c = DCF
t0'

) 1 + K (t - t )
0

2x t 0 '

'

Where:
Dc = corrected density
DCF = Density correction factor
Note:

* D0 must be expressed
in kilograms per cubic
3
meter (kg/m ).

D0 = calibration constant, in mass/volume*


t = densitometer oscillation period in microseconds (sec)
t0 = calibration constant, in microseconds
t0' = Tcoef x (Tf - Tcal) + Pcoef x (Pf - Pcal) + t0
K = spool calibration constant
Tf = flowing temperature, in C
Tcoef = temperature coefficient, in sec/C
Pf = flowing pressure, in kPa
Pcoef = pressure coefficient, in sec/kPa
Pcal = calibration pressure, in kPa

5-16

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Volume 3d

Configuration and Advanced Operation


UGC Density kg/m3
UGC density is calculated using the frequency signal produced by a UGC
densitometer, and applying temperature and pressure corrections as shown
below:
UNCORRECTED DENSITY:

D = K 0 + (K 1 t) + K 2 t 2

Where:
D = uncorrected density, in kg/m

K0

K 1 = calibration constants of density probe, entered via the keypad


K 2
t = densitometer oscillation time period, in microseconds (sec)
CORRECTED DENSITY:

D c = DCF

) ( - )

D + K ) (T - T ) + D

K D2 + K D + K
2
1
3

+ K t3 D 2 + K t2

t1

Where:
Dc = corrected density, in kg/m

DCF = density correction factor


D = uncorrected density, kg/m

K 1

K 2 = pressure constants
K 3
= flowing pressure, in kPa
c = calibration pressure, in kPa
K t1

K t2 = temperature constants
K t3
T = flowing temperature, in C
Tc = calibration temperature, in C

23/27.71+ ! 05/99

5-17

Chapter 5

Flow Equations and Algorithms for S.I. (Metric) Units (Revision 27.71+)
Solartron
Density kg/m3

INFO - For Solartron gas


density transducers, it is
NOT necessary to convert
the calibration sheet from
metric to US customary
units.

Solartron density is calculated using the frequency signal produced by a


Solartron frequency densitometer, and applying temperature and pressure
corrections as detailed below.
UNCORRECTED DENSITY:

D = K 0 + (K 1 t) + K 2 t 2

Where:
D = uncorrected density, in kg/m

K0

3
K 1 = calibration constants supplied by Solartron, in kg/m and C
K 2
t = densitometer oscillation time period, in microseconds (sec)
TEMPERATURE CORRECTED DENSITY:
DT = D

[1 +

K 18 (TF - 20 )

] + [ K 19 (TF

- 20)

TF + 273

Where:
DT = temperature corrected density, in kg/m
D = uncompensated density, in kg/m

K 18
= calibration constants supplied by Solartron
K 19
TF = Temperature in C
ACTUAL DENSITY:

Da = DT 1 +

K3

(D T + K 4 )

K 5

Where:
Da = actual density, in kg/m

DT = temperature compensated density, in kg/m

K3

K 4 = calibration constants supplied by Solartron


K 5
G =

Gas Specific Gravity


Ratio of Specific Heats

TF = Temperature in C

5-18

23/27.71+ ! 05/99

Volume 3d

Configuration and Advanced Operation


Solartron
NT 3096 Gravitometer: Relative Density (Specific
Gravity)/Output Frequency Relationship

Density and Specific


Gravity Values
Determined from
Densitometer and
Gravitometer Frequency
Signals - The equations
used to determine the
density and specific gravity
via gas density and specific
gravity transducers are
provided by the respective
manufacturers.

The relationship between the gravitometer output frequency and the specific
gravity is given by the following:
G = K0 + K2 T

Where:
G = specific gravity of a gas determined from the transducer
frequency signal
T = periodic time of the sample gas specific gravity at stable
temperature and at the selected reference chamber pressure, in
microseconds (sec)
=

G - K0
K2

K0 = calibration constant
=

G Y - K 2 TY 2

K2 = calibration constant
=

GX - G Y
TX - TY
GX = specific gravity of calibration (sample) gas X
GY = specific gravity of calibration (sample) gas Y
TX = periodic time of a known calibration (sample) gas of X specific
gravity under stable operating conditions, in sec
TY = periodic time of a known calibration (sample) gas of Y specific
gravity under stable operating conditions, in sec

23/27.71+ ! 05/99

5-19

Volume 4D
User Manual

Modbus Database
Addresses and
Index Numbers
Firmware Revisions 23.71/27.71

Orifice / Turbine
Gas Flow Metering Systems

Effective May 1999

Omni 6000 / Omni 3000 User Manual

Contents of Volume 4

Protocol Implementation ...................................................................... 1-1


1. Modbus
1.1. Introduction ..........................................................................................................1-1
1.2. Modes of Transmission........................................................................................1-1
1.2.1.
1.2.2.

ASCII Framing and Message Format........................................................................ 1-2


Remote Terminal Unit (RTU) Framing and Message Format................................... 1-2

1.3. Message Fields .....................................................................................................1-2


1.3.1.
1.3.2.
1.3.3.
1.3.4.

Address Field ............................................................................................................ 1-2


Function Code Field .................................................................................................. 1-3
Data Field .................................................................................................................. 1-3
Error Check Field ...................................................................................................... 1-3

1.4. Exception Response ............................................................................................1-4


1.5. Function Codes ....................................................................................................1-4
1.5.1.
1.5.2.
1.5.3.
1.5.4.
1.5.5.
1.5.6.
1.5.7.
1.5.8.
1.5.9.
1.5.10.

Function Codes 01 and 02 (Read Boolean Status)................................................... 1-4


Function Codes 03 and 04 (Read 16-Bit Register Sets) ........................................... 1-6
Function Code 05 (Write Single Boolean)................................................................ 1-7
Function Code 06 (Write Single 16-Bit Integer) ....................................................... 1-8
Function Code 07 (Read Exception Status) ............................................................. 1-9
Function Code 08 (Loopback Test)........................................................................ 1-10
Function Code 15 (Write Multiple Boolean ) .......................................................... 1-11
Function Code 16 (Write 16-Bit Register Sets) ...................................................... 1-12
Function Code 65 (Read ASCII Text Buffer).......................................................... 1-14
Function Code 66 (Write ASCII Text Buffer).......................................................... 1-14

1.6. Custom Data Packets .........................................................................................1-15


1.7. Peer-to-Peer on the Modbus
Link ...................................................................1-16
1.8. Half Duplex Wiring Configuration Required .....................................................1-16
1.9. Active Master ......................................................................................................1-16
1.10. Error Recovery....................................................................................................1-16

ii

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d

2. User-Defined, Status and Command Data (0001 - 2999) ..................................... 2-1


2.1. Custom Data Packets or Modicon G51 Compatible Register Arrays............ 2-1
2.2. Archive Control Flags .......................................................................................... 2-1
2.3. Status / Command Data....................................................................................... 2-2
2.3.1.
2.3.2.
2.3.3.
2.3.4.
2.3.5.
2.3.6.
2.3.7.
2.3.8.
2.3.9.
2.3.10.
2.3.11.
2.3.12.
2.3.13.
2.3.14.
2.3.15.
2.3.16.
2.3.17.
2.3.18.
2.3.19.

23/27.71+ ! 05/98

Reading and Writing the Physical Digital I/O ............................................................ 2-2


Programmable Booleans........................................................................................... 2-2
Programmable Accumulator Points .......................................................................... 2-2
Meter Run Status and Alarm Points.......................................................................... 2-3
User Scratch Pad Boolean Points ............................................................................. 2-6
User Scratch Pad One-Shot Boolean Points ............................................................ 2-6
Command Boolean Points/Variables ........................................................................ 2-7
Meter Station Alarm and Status Points ................................................................... 2-10
Meter Totalizer Roll-over Flags ............................................................................... 2-14
Miscellaneous Meter Station Alarm and Status Points ........................................... 2-16
Commands Which Cause Custom Data Packets to be Transmitted Without a
Poll .......................................................................................................................... 2-17
Commands Needed To Accomplish a Redundant Flow Computer System ........... 2-17
Boolean Status Points Used for Meter Tube Switching .......................................... 2-18
Archive Trigger Commands .................................................................................... 2-18
Station Totalizer Roll-over Flags ............................................................................. 2-19
Station Totalizer Decimal Resolution Flags ............................................................ 2-20
Status Booleans Relating to Redundant Flow Computer Systems ......................... 2-20
More Station Totalizer Decimal Resolution Flags ................................................... 2-20
Boolean Command Outputs and Status Points Used For Meter Tube Switching... 2-21

iii

Omni 6000 / Omni 3000 User Manual

Contents of Volume 4

3. 16-Bit Integer Data (3001 - 3999) ........................................................................... 3-1


3.1. Custom Data Packet Definition Variables...........................................................3-1
3.1.1.
3.1.2.
3.1.3.

Custom Data Packet #1 ............................................................................................ 3-1


Custom Data Packet #2 ............................................................................................ 3-1
Custom Data Packet #3 ............................................................................................ 3-1

3.2. Miscellaneous 16-Bit Integer Data.......................................................................3-2


3.3. Meter Run 16-Bit Integer Data .............................................................................3-2
3.4. Scratchpad 16-Bit Integer Data............................................................................3-4
3.5. User Display Definition Variables........................................................................3-5
3.5.1.
3.5.2.
3.5.3.
3.5.4.
3.5.5.
3.5.6.
3.5.7.
3.5.8.

User Display Number 1 ............................................................................................. 3-5


User Display Number 2 ............................................................................................. 3-5
User Display Number 3 ............................................................................................. 3-5
User Display Number 4 ............................................................................................. 3-6
User Display Number 5 ............................................................................................. 3-6
User Display Number 6 ............................................................................................. 3-6
User Display Number 7 ............................................................................................. 3-7
User Display Number 8 ............................................................................................. 3-7

3.6. Data Used to Access the Raw Data Archive Records ........................................3-8
3.7. More Miscellaneous 16-Bit Integer Data ...........................................................3-10
3.8. Gas Chromatograph 16-Bit Integer Data...........................................................3-11
3.9. Meter Station 16-Bit Integer Data ......................................................................3-12
3.10. Danalyzer Gas Chromatograph Data.................................................................3-14
3.11. Flow Computer Time and Date Variables .........................................................3-15
3.12. More Miscellaneous 16-Bit Integer Data ...........................................................3-16

4. 8-Character ASCII String Data (4001 - 4999)......................................................... 4-1


4.1. Meter Run ASCII String Data................................................................................4-1
4.2. Scratch Pad ASCII String Data ............................................................................4-2
4.3. User Display Definition String Variables ............................................................4-2
4.4. String Variables Associated with the Station Auxiliary Inputs .........................4-3
4.5. Meter Station 8-Character ASCII String Data......................................................4-3

iv

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d

5. 32-Bit Integer Data (5001 - 6999)............................................................................ 5-1


5.1. Meter Run 32-Bit Integer Data ............................................................................. 5-1
5.2. Scratch Pad 32-Bit Integer Data.......................................................................... 5-4
5.3. Station 32-Bit Integer Data ................................................................................. 5-5
5.4. Premium Level 32-Bit Integer Data (US Customary Units Only)....................... 5-8
5.4.1.
5.4.2.
5.4.3.

Flow Rate Threshold Triggers (MSCF/Hour) ............................................................ 5-8


Non-Resetable Totalizers (MSCF) ............................................................................ 5-8
MSCF Totalizers Stored the Last 10 days for Meter and Station .............................. 5-9

6. 32-Bit IEEE Floating Point Data (7001 - 8999)....................................................... 6-1


6.1. Digital-to-Analog Outputs 32-Bit IEEE Floating Point Data .............................. 6-1
6.2. User Variables 32-Bit IEEE Floating Point Data................................................. 6-1
6.3. Programmable Accumulator 32-Bit IEEE Floating Point Variables .................. 6-2
6.4. Meter Run 32-Bit IEEE Floating Point Data ........................................................ 6-2
6.5. Scratch Pad 32-Bit IEEE Floating Point Data ..................................................... 6-6
6.6. PID Control 32-Bit IEEE Floating Point Data ...................................................... 6-6
6.7. Miscellaneous Meter Run 32-Bit IEEE Floating Point Data............................... 6-7
6.8. Miscellaneous Variables 32-Bit IEEE Floating Point Data ................................ 6-9
6.9. Meter Station 32-Bit IEEE Floating Point Data ................................................. 6-10
6.10. Miscellaneous Meter Run 32-Bit IEEE Floating Point Data............................. 6-14
6.10.1. Previous Batch Average.......................................................................................... 6-14
6.10.2. Previous Hours Average......................................................................................... 6-15
6.10.3. Previous Days Average .......................................................................................... 6-15
6.10.4. Live Calculated Data (Information Only) ................................................................. 6-16
6.10.5. Statistical Moving Window Averages of Transducer Inputs .................................... 6-16
6.10.6. Miscellaneous In Progress Averages...................................................................... 6-16
6.10.7. More Miscellaneous In Progress Averages............................................................. 6-17
6.10.8. Previous Batch Quantities ....................................................................................... 6-17
6.10.9. Miscellaneous Live or Calculated Data ................................................................... 6-18
6.10.10. Station Previous Batch Average Data.................................................................... 6-19

23/27.71+ ! 05/98

Omni 6000 / Omni 3000 User Manual

Contents of Volume 4

7. ASCII Text Data Buffers (9001 - 9499)................................................................... 7-1


7.1. Custom Report Templates ...................................................................................7-1
7.2. Previous Batch Reports .......................................................................................7-1
7.3. Previous Daily Reports ........................................................................................7-2
7.4. Last Snapshot Report ..........................................................................................7-2
7.5. Miscellaneous Report Buffer ...............................................................................7-2

8. Flow Computer Configuration Data (13001 - 18999)............................................ 8-1


8.1. Flow Computer Configuration 16-Bit Integer Data.............................................8-1
8.1.1.
8.1.2.
8.1.3.
8.1.4.
8.1.5.
8.1.6.
8.1.7.

Meter Run Configuration Data................................................................................... 8-1


General Flow Computer Configuration 16-Bit Integer Data ...................................... 8-3
Serial Port Configuration 16-Bit Integer Data ............................................................ 8-3
Proportional Integral Derivative (PID) Configuration 16-Bit Integer Data .................. 8-5
Programmable Logic Controller Configuration 16-Bit Integer Data........................... 8-6
Peer-to-Peer Setup Entries 16-Bit Integer Data ........................................................ 8-8
Raw Data Archive Files 16-Bit Integer Data............................................................ 8-12

8.2. Flow Computer Configuration 16-Character ASCII String Data ......................8-16


8.3. Flow Computer Configuration 32-Bit Long Integer Data .................................8-19
8.4. Flow Computer Configuration 32-Bit IEEE Floating Point Data......................8-26
8.5. Product AGA-8 Component Override 32-Bit IEEE Floating Point Data...........8-30
8.6. Gas Chromatograph 32-Bit IEEE Floating Point Data......................................8-32
8.7. More Flow Computer Configuration 32-Bit IEEE Floating Point Data ............8-33
8.8. Product Previous Hourly and Daily Averages - AGA 8 Mol % 32-Bit IEEE
Floating Point Data.............................................................................................8-35
8.8.1.
8.8.2.

vi

Previous Hourly Averages ....................................................................................... 8-35


Previous Daily Averages ......................................................................................... 8-36

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d

Protocol Implementation
1. Modbus
1.1.

Introduction

Omni Flow Computers implement a superset of the Gould Modbus Protocol on


Serial Ports #1 (selectable), #2, #3 and #4 (selectable), thus allowing
simultaneous communications with two totally independent Modbus systems.
Maximum transmission baud rate is 38.4 kbps with an average answer response
time of 70 msec plus any modem warm-up time.
The Modbus Protocol specifies one master and up to 247 slaves on a common
communication line. Each slave is assigned a fixed unique device address in the
range of 1 to 247. The Master always initiates the transaction. Transactions are
either a query/response type (only one slave is accessed at a time) or a
broadcast / no response type (all slaves are accessed at the same time). A
transaction comprises a single query and single response frame or a single
broadcast frame.

1.2.

Modes of Transmission

Two basic modes of transmission are available: ASCII or Remote Terminal Unit
(RTU). The mode selected depends on the equipment being used.

AVAILABLE TRANSMISSION MODES


TRANSMISSION MODE
ASCII

RTU

Hexadecimal

8-bit binary

Start Bits

Data Bits

Coding System
NUMBER OF BITS:

Parity (Optional)
Stop Bits

1 or 2

1 or 2

Error Checking

LRC

CRC

300 bps to 38.4 kbps

300 bps to 38.4 kbps

Baud Rate

23/27.71+ ! 05/98

Odd, Even, None (1 or 0) Odd, Even, None (1 or 0)

1-1

Modbus
Protocol Implementation

Chapter 1

1.2.1.

ASCII Framing and Message Format

Framing in ASCII Transmission Mode is accomplished by the use of the colon (:)
character indicating the beginning of a frame and a carriage return (CR) line feed
(LF) to delineate end of frame. The line feed character also serves as a
synchronizing character which indicates that the transmitting station is ready to
receive an immediate reply.

ASCII MESSAGE FORMAT


BEGINNING
OF

ADDRESS

FRAME
Assuming 7 bits per
transmitted character.

FUNCTION
CODE

DATA

ERROR
CHECK

END
FRAME

READY TO
RECEIVE
RESPONSE

OF

2 Char

2 Char

N x 2 Char

2 Char

CR

LF

7 Bits

14 Bits

14Bits

N x 14 Bits

14 Bits

7 Bits

7 Bits

1.2.2.

Remote Terminal Unit (RTU) Framing and


Message Format

Frame synchronization can be maintained in RTU Transmission Mode only by


simulating a synchronous message. The 'OMNI' monitors the elapsed time
between receipt of characters. If 3.5 character times elapse without a new
character or completion of the frame, then the frame is reset and the next bytes
will be processed looking for a valid address.

RTU MESSAGE FORMAT

1.3.
1.3.1.

ADDRESS

FUNCTION

DATA

ERROR CHECK

8 Bits

8 Bits

N x 8 Bits

16 Bits

Message Fields
Address Field

The address field immediately follows the beginning of the frame and consists of
2 characters (ASCII) or 8 bits (RTU). These bits indicate the user assigned
address of the slave device that is to receive the message sent by the master.
Each slave must be assigned a unique address and only the addressed slave
will respond to a query that contains its address. When the slave sends a
response, the slave address informs the master which slave is communicating.
In broadcast mode, an address of zero (0) is used. All slaves interpret this as an
instruction to read and take action, but do not issue a response message.

1-2

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Modbus
Database Addresses and Index Numbers

Volume 4d

1.3.2.
Note: See 4.5 for
descriptions and examples
of these function codes.
See 4.4 for a description of
exception responses.

Function Code Field

The function code field tells the addressed slave what function to perform. The
high order bit of the function code field is set by the slave device to indicate that
other than a normal response is being transmitted to the Master device. This bit
remains 0 if the message is a query or a normal response message.
FUNCTION CODE

1.3.3.

ACTION

01

READ MULTIPLE BOOLEAN POINTS

03

READ STRINGS OR MULTIPLE 16 OR 32 BIT VARIABLES

05

WRITE SINGLE BOOLEAN POINT

06

WRITE SINGLE 16 BIT INTEGER

15

WRITE MULTIPLE BOOLEAN POINTS

16

WRITE STRINGS OR MULTIPLE 16 OR 32 BIT VARIABLES

65

READ ASCII TEXT BUFFER

66

WRITE ASCII TEXT BUFFER

Data Field

The data field contains the information needed by the slave to perform the
specific function or it contains data collected by the slave in response to a query.
This information may be text strings, values, exception code or text buffers.

1.3.4.

Error Check Field

This field allows the master and slave devices to check a message for errors in
transmission. A transmitted message may be altered slightly due to electrical
noise or other interference while it is on its way from one unit to another. The
error checking assures that the master and the slave do not react to messages
that have been changed during transmission. The error check field uses a
longitudinal redundancy check (LRC) in the ASCII Mode and a CRC-16 check in
the RTU Mode. The bytes checked include the slave address and all bytes up to
the error checking bytes. Checking is done with the data in the binary mode or
RTU mode.

The LRC Mode


The error check is an 8-bit binary number represented and transmitted as two
ASCII hexadecimal (hex) characters. The error check is produced by first
stripping the Colon, CR and LF and then converting the hex ASCII characters to
binary. Add the binary bytes (including slave address) discarding any carries,
and then two's complement the result. At the received end the LRC is
recalculated and compared to the LRC as sent. The colon, CR, LF, and any
imbedded non-ASCII hex characters are ignored in calculating the LRC (see
Reference Guide for more details).
page 1-7 of the Gould Modbus

23/27.71+ ! 05/98

1-3

Modbus
Protocol Implementation

Chapter 1
The CRC Mode

The message is considered as one continuous binary number whose most


significant bit (MSB) is transmitted first. The message is pre-multiplied by x 16
16
15
2
(shifted left 16-bits), then divided by (x +x +x +1) expressed as the binary
number (11000000000000101).The integer quotient digits are ignored and the
16-bit remainder (initialized to all ones at the start to avoid the case of all zeros
being an accepted message) is appended to the message (MSB first) as the two
CRC check bytes. The resulting message including CRC, when divided by the
same polynomial (x16 + x15 + x2 + 1) at the receiver will give a zero remainder if
no errors have occurred (see pages1-4 through 1-6 of the Gould Modbus
Reference Guide for more details).

1.4.

Exception Response

Programming or operation errors are those involving illegal data in a message,


no response or difficulty in communicating with a slave. These errors result in an
exception response from the slave, depending on the type of error. When such a
message is received from the master the slave sends a response to the master
echoing the slave address, function code (with high bit set), exception code and
error check fields. To indicate that the response is a notification of an error, the
high order bit of the function code is set to 1.
EXCEPTION CODE

1.5.
1.5.1.
Note:
Function Code 02 is
identical to Function Code
01. It can be used by
communication devices that
do not support Function
Code 01.

DESCRIPTION

01

ILLEGAL FUNCTION

02

ILLEGAL DATA ADDRESS

03

ILLEGAL DATA VALUE

04

DATA CANNOT BE WRITTEN

05

PASSWORD NEEDED

Function Codes
Function Codes 01 and 02 (Read Boolean Status)

These functions allow the user to obtain the on/off status of Booleans used to
control discrete outputs from the addressed slaves only. Broadcast mode is not
supported with this function code. In addition to the slave address and function
field, the message requires that the information field contain the initial point
number to be read (starting point) and the number of points that will be read to
obtain the Boolean data.
Boolean points are numbered as from 1001; (Boolean number 1= 1001). The
data is packed one bit for each Boolean flag variable. The response includes the
slave address, function code, quantity of data characters, the data characters,
and error checking. Data will be packed with one bit for each Boolean flag
(1 = on, 0 = off). The low order bit of the first character contains the addressed
flag and the remainder follows. For Boolean quantities that are not even
multiples of eight, the last characters will be filled-in with zeros at high order end.

1-4

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d

Example: Read Booleans 1120 to 1131 from Slave Device #01.


POLL MASTER-TO-SLAVE : ASCII TRANSMISSION MODE
ADDRESS

FUNCTION
CODE

: 3031

3031

DATA STARTING POINT #

NUMBER OF POINTS

HI

LO

HI

LO

LCR CHECK
8-BIT

3034

3630

3030

3043

3845 CR LF

POLL MASTER-TO-SLAVE : RTU TRANSMISSION MODE


ADDRESS

FUNCTION
CODE

01

01

DATA STARTING POINT #

NUMBER OF POINTS

HI

LO

HI

LO

CRC CHECK
16-BIT

04

60

00

0C

nn nn

SLAVE RESPONSE : ASCII Transmission Mode


DATA

ADDRESS

FUNCTION
CODE

BYTE
COUNT

HI

LO

LCR CHECK
8-BIT

: 3031

3031

3032

3038

3030

4634 CR LF

SLAVE RESPONSE : RTU Transmission Mode


DATA

ADDRESS

FUNCTION
CODE

BYTE
COUNT

HI

LO

LCR CHECK
8-BIT

01

01

02

08

00

nn nn

The status of Booleans 1120 through 1127 is shown as 08 (hex) = 0000 1000
(binary). Reading right to left, this shows that status 1123 is on. The other data
flags are decoded similarly. Due to the quantity of Boolean status requested, the
last data field, which is shown as 00 (hex) = 0000 0000 (binary), contains the
status of only four flags. The four left most bits are provided as zeros to fill the 8bit format.

23/27.71+ ! 05/98

1-5

Modbus
Protocol Implementation

Chapter 1

1.5.2.
Note:
Function Code 04 is
identical to Function Code
03. It can be used by
communication devices that
do not support Function
Code 03.

Register Groups for Long


Integer Variable Type Points 6XXX or 15XXX long
integers apply only to
Revision 23 for US
customary units.

Function Codes 03 and 04 (Read 16-Bit Register


Sets)

Function Codes 03 and 04 allow the master to obtain the binary contents of
holding registers in the addressed slave. The protocol allows for a maximum of
125 16-bit registers to be obtained at each request. Broadcast mode is not
allowed for functions 03 and 04.
These 16-bit registers are also grouped in sets of registers and accessed as one
variable. The numeric range of the point number defines the variable type and
indicates how many 16-bit registers make up that variable.
REGISTER GROUPS FOR TYPES OF VARIABLES
O

POINT #
RANGE

VARIABLE
TYPE

16-BIT REGS. / N OF BYTES / MAX POINTS /


POINT
POINT
MESSAGE

3XXX or 13XXX

Short Integer

1 Register

2 Bytes

125

4XXX

8-Char. ASCII String

4 Registers

8 Bytes

31

6XXX or 15XXX

Long Integer

2 Registers

4 Bytes

62

17XXX or 18XXX

IEEE Floating Point

2 Registers

4 Bytes

62

14XXX

16-Char. ASCII String

8 Registers

16 Bytes

15

The addressed slave responds with its address and the function code, followed
by the information field. The information field contains a single byte indicating the
number of data bytes returned followed by the actual data bytes. The data is
returned in multiples of two bytes, with the binary content right justified. The data
is sent MS Byte first.
Example: Read Short Integer Message 3012 through 3013 from Slave #2.
POLL MASTER-TO-SLAVE : RTU TRANSMISSION MODE
ADDRESS

FUNCTION
CODE

02

03

DATA STARTING POINT #

QUANTITY OF POINTS

HI

LO

HI

LO

CRC CHECK
16-BIT

0B

C4

00

02

nn nn

SLAVE RESPONSE : RTU Transmission Mode


DATA

DATA

ADDRESS

FUNCTION
CODE

BYTE
COUNT

HI

LO

HI

LO

CRC CHECK
16-BIT

02

03

04

1F

40

1F

3E

nn nn

The slave responds with its address and the function code, byte count of the
data field followed by the actual data field. In the example above, the data field
contains 4 bytes representing the value of the requested data.

1-6

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d

1.5.3.

Function Code 05 (Write Single Boolean)

This message forces a single Boolean variable either on or off. Boolean


variables are points numbered 1XXX or 2XXX. Writing the 16-bit value 65,280
(FF00 HEX) will set the Boolean on. Writing the value zero will turn it off. All
other values are illegal and will not effect the Boolean. Using a slave address 00
(Broadcast Mode) will force all slaves to modify the desired Boolean.
Example: Turn Single Boolean Point 1711 on - Slave #2.

POLL MASTER-TO-SLAVE : RTU TRANSMISSION MODE

ADDRESS

FUNCTION
CODE

02

05

BOOLEAN POINT #

DATA

HI

LO

HI

LO

CRC
CHECK

06

AF

FF

00

nn nn

SLAVE RESPONSE : RTU Transmission Mode

ADDRESS

FUNCTION
CODE

02

05

BOOLEAN POINT #

DATA

HI

LO

HI

LO

CRC
CHECK

06

AF

FF

00

nn nn

The normal response to the command request is to retransmit the message as


received after the Boolean state has been altered.

23/27.71+ ! 05/98

1-7

Modbus
Protocol Implementation

Chapter 1

1.5.4.

Function Code 06 (Write Single 16-Bit Integer)

Any numeric variable that has been defined on the 16-bit integer index table can
have its contents changed by this message. The 16-bit integer points are
numbered from 3XXX or 13XXX.
When used with slave address zero (Broadcast Mode) all slaves will load the
specified points with the contents specified. The following example sets one
16-bit integer at address 3106 (0C22 HEX) of Slave #2 (i.e., load address 3106
with data 0003).
Example: Set Single 16-Bit Integer Slave #2.

POLL MASTER-TO-SLAVE : RTU TRANSMISSION MODE


POINT #

DATA

ADDRESS

FUNCTION
CODE

HI

LO

HI

LO

CRC
CHECK

02

06

0C

22

00

03

nn nn

SLAVE RESPONSE : RTU Transmission Mode


POINT #

DATA

ADDRESS

FUNCTION
CODE

HI

LO

HI

LO

CRC
CHECK

02

06

0C

22

00

03

nn nn

The normal response to a Function 06 query is to retransmit the message as


received after the 16-bit integer has been altered.

1-8

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d

1.5.5.

Function Code 07 (Read Exception Status)

This function allows the user to obtain the status of the five events and
determine the communication port number (serial port number). These events
are programmed and cannot be reconfigured. Following are the five events:
&
&
&
&
&

EPROM Checksum error flag


Program mode
Diagnostic mode
Master status
Power failed flag

Example: Request to Modbus ID # 13 (Address HEX: 0D) to respond with event


status and communication port number.
POLL MASTER-TO-SLAVE : RTU TRANSMISSION MODE
ADDRESS

FUNCTION
CODE

0D

07

CRC CHECK
8-Bit

DATA

nn nn

SLAVE RESPONSE : RTU Transmission Mode


ADDRESS

FUNCTION
CODE

DATA

CRC CHECK
8-Bit

0D

07

4C

nn nn

The slave responds with the Modbus OD number (address), the function code,
and the data, followed by the CRC check. In the above example, the data field
contains 1 byte representing the value of the requested data. Following is the
conversion of hexadecimal data to binary, to determine the event status and
communication port number.
Hex 4C = 0100 1100 (Bit 7, Bit 6, Bit 5, Bit 4, Bit 3, Bit 2, Bit 1, Bit 0)
Bit 7, Bit 6, Bit 5 represent the communication port:
Port #

Bit 7

Bit 6

Bit 7

Bit 4, Bit 3, Bit 2, Bit 1, Bit 0 represent the following event status:
Bit 4 '
Bit 3 '
Bit 2 '
Bit 1 '
Bit 0 '

23/27.71+ ! 05/98

Power failed flag (1=Yes, 0=No); Modbus database address = 1829


Master status (1=Yes, 0=No); Modbus database address = 2864
In diagnostic mode (1=Yes, 0=No)
In program mode (1=Yes, 0=No)
Invalid EPROM Checksum error flag (1=Yes, 0=No); Modbus database
address = 1837

1-9

Modbus
Protocol Implementation

Chapter 1

1.5.6.

Function Code 08 (Loopback Test)

Function Code 08 sends diagnostics test message to slave, to evaluate


communications processing. The purpose is to test the communication system
only; it does not perform any write function. The system (slave) responds with an
echo.
Example: Loopback Test Simple return of query message sent to Slave
Address Identification # 13.

POLL MASTER-TO-SLAVE : RTU TRANSMISSION MODE


ADDRESS
0D

FUNCTION
CODE
08

DATA DIAGNOSTICS
CODE

DATA DIAGNOSTICS
CODE

HI

LO

HI

LO

00

00

A5

37

CRC
CHECK
nn nn

SLAVE RESPONSE : RTU Transmission Mode


ADDRESS
0D

FUNCTION
CODE
08

DATA DIAGNOSTICS
CODE

DATA DIAGNOSTICS
CODE

HI

LO

HI

LO

00

00

A5

37

CRC
CHECK
nn nn

The slave responds with an echo; i.e., identical Modbus ID (address), function
code, and data.

1-10

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d

1.5.7.

Function Code 15 (Write Multiple Boolean )

Function Code 0FHEX (15) writes to each Boolean variable in a consecutive block
of Boolean variables to a desired on or off state. Each Boolean is packed in
the data field, one bit for each Boolean flag (1 = on, 0 = off). The data field
consists of increments of 2 bytes and can be up to 250 bytes (2000 points).
Boolean points are packed right-to-left, 8 to a byte with unused bits set to '0'. The
use of slave address 00 (Broadcast Mode) will force all slaves to modify the
desired Boolean bits. The following example writes to 14 Boolean variables
starting at address 1703. The data field value 05, 1703 through 1710, and data
field value 20 represents the status of points 1711 through 1716. These data
values are transmitted as 0000 0101 and 0010 0000, indicating that Booleans
points 1703, 1705, 1716 are to be forced on and 1704 and 1706 through 1715
are to be forced off (the two most significant positions of the second byte are
unused and set to 0).
Example: Turn on Boolean points 1703, 1705, 1716 ON Slave #3.

POLL MASTER-TO-SLAVE : RTU TRANSMISSION MODE

ADDRESS

FUNCTION
CODE

03

0F

STARTING
ADDRESS

QUANTITY
OF POINTS

06

00

A7

0E

DATA

BYTE
COUNT

HI

LO

02

05

20

CRC
CHECK
nn

nn

SLAVE RESPONSE : RTU Transmission Mode


ADDRESS

FUNCTION
CODE

03

0F

STARTING
ADDRESS

OF POINTS

06

00

A7

QUANTITY
0E

CRC
CHECK
'nn'

'nn'

The normal response to a Function 15 query is to echo the slave address,


function code, starting address, and quantity of points written.

23/27.71+ ! 05/98

1-11

Modbus
Protocol Implementation

Chapter 1

1.5.8.

Function Code 16 (Write 16-Bit Register Sets)

Function Code 10HEX (16) allows the master to change the binary contents of
holding registers in the addressed slave. The protocol allows for a maximum of
125 16-bit registers to be changed at each download. Using a slave address of
zero (00) allows the master to change registers in all slaves simultaneously
(Broadcast Mode).
These 16-bit registers are also grouped as sets of registers and accessed as
one variable. The numeric range of the point number defines the variable type
and indicates how many 16-bit registers make up that variable.
Register Groups for Long
Integer Variable Type Points 6XXX or 15XXX long
integers apply only to
Revision 23 for US
customary units.

REGISTER GROUPS FOR TYPES OF VARIABLES


O

POINT #
RANGE

VARIABLE
TYPE

16-BIT REGS. / N OF BYTES / MAX POINTS /


POINT
POINT
MESSAGE

3XXX or 13XXX

Short Integer

1 Register

2 Bytes

125

4XXX

8-Char. ASCII String

4 Registers

8 Bytes

31

6XXX or 15XXX

Long Integer

2 Registers

4 Bytes

62

7XXX or 17XXX

IEEE Floating Point

2 Registers

4 Bytes

62

14XXX

16-Char. ASCII String

8 Registers

16 Bytes

15

The addressed slave responds with its address and the function code, followed
by the information field. The information field contains a single byte indicating the
number of data bytes returned and the actual data bytes. The data is sent as
multiples of two bytes, with the binary content right justified. The data is sent MS
Byte first.
Example: Write Short Integers 3012 through 3013 to Slave #2.
Byte Count: The Byte
Count will be increments of
2, 4, 8 or 16 bytes
depending on the address
range of the points
downloaded.

POLL MASTER-TO-SLAVE : RTU TRANSMISSION MODE

ADDR

FUNC
CODE

02

10

STARTING
POINT #

QUANTITY
OF POINTS

0B

00

C4

02

DATA

DATA

BYTE
COUNT

HI

LO

HI

LO

04

1F

40

1F

3E

CRC
CHECK
nn

nn

SLAVE RESPONSE : RTU Transmission Mode


ADDRESS

FUNCTION
CODE

02

10

STARTING
ADDRESS

OF POINTS

0B

00

C4

QUANTITY
02

CRC
CHECK
'nn'

'nn'

The slave responds with its address and the function code, starting point number
and quantity of points.

1-12

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d

Example: Write a Long Integer 5101 to Slave #4


POLL MASTER-TO-SLAVE : RTU TRANSMISSION MODE

ADDR

FUNC
CODE

04

10

STARTING
POINT #

QUANTITY
OF POINTS

13

00

ED

01

DATA

DATA

BYTE
COUNT

HI

LO

HI

LO

04

00

4F

20

4E

CRC
CHECK
nn

nn

SLAVE RESPONSE : RTU Transmission Mode


ADDRESS

FUNCTION
CODE

04

10

STARTING
ADDRESS

OF POINTS

13

00

ED

QUANTITY

01

CRC
CHECK
nn

nn

The slave responds with its address and the function code, starting point number
and quantity of points.

23/27.71+ ! 05/98

1-13

Modbus
Protocol Implementation

Chapter 1

1.5.9.

Function Code 65 (Read ASCII Text Buffer)

Function Code 41HEX (65) allows the master to read the contents of an ASCII text
buffer within an addressed slave. Data is always sent and received in packets
containing 128 characters. Packets are numbered from 0 to 255. The size of the
text buffer is always an exact multiple of 128 bytes. The last buffer will contain a
HEX 1A (end of file character). The last buffer will contain an ASCII ^Z (end of
file character).
nd

Example: Read 2 packet of an ASCII Text Buffer Point 9001 from Slave # 5.
POLL MASTER-TO-SLAVE : RTU TRANSMISSION MODE
POINT #

PACKET #

ADDRESS

FUNCTION
CODE

HI

LO

HI

LO

05

41

23

29

00

01

CRC
CHECK
nn

nn

SLAVE RESPONSE : RTU Transmission Mode


POINT #

PACKET #

ADDR

FUNC
CODE

HI

LO

HI

05

41

23

29

00

Lo

DATA
BYTE 0

01

30

Data
B
128
YTE

41

CRC
CHECK
nn

nn

1.5.10. Function Code 66 (Write ASCII Text Buffer)


Function Code 42HEX (66) is used by the master to download an ASCII text buffer
to an addressed slave. Data is always sent and received in packets containing
128 characters. Packets are numbered from 0 to 255. The size of the text buffer
is always an exact multiple of 128 bytes. The last buffer will contain a HEX 1A
(end of file character).
st

Example: Write 1 packet of an ASCII Text Buffer Point 9002 to Slave # 2.


POLL MASTER-TO-SLAVE : RTU TRANSMISSION MODE
POINT #

PACKET #

ADDR

FUNC
CODE

DATA

HI

LO

HI

Lo

BYTE 0

02

42

23

2A

00

00

39

DATA
B
128
YTE

2F

CRC
CHECK
nn

nn

SLAVE RESPONSE : RTU Transmission Mode

1-14

POINT #

PACKET #

ADDRESS

FUNCTION
CODE

HI

LO

HI

LO

02

42

23

2A

00

00

CRC
CHECK
nn

nn

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d

1.6.

Custom Data Packets

Many point numbers were left unused when numbering the variables within the
database. This allows for future growth and different application data. Without
custom data packets many polls would be required to retrieve data distributed
throughout the database. The custom data packets allows you to concatenate or
join different groups or sets of data in any order and of any data type into 1
message response. These custom packets are a type 03 read and are located at
points 1, 201 and 401 in the database.
Example: Read Custom Data Packet #1 at Point 0001 from Slave #2.

POLL MASTER-TO-SLAVE : RTU TRANSMISSION MODE

ADDRESS

FUNCTION
CODE

02

03

STARTING POINT #

QUANTITY OF POINTS

HI

LO

HI

LO

CRC CHECK
16-BIT

00

01

00

00

nn nn

Dummy number
of points

SLAVE RESPONSE : RTU Transmission Mode

DATA

ADDRESS

BYTE
COUNT

HI

LO

HI

LO

CRC CHECK
16-BIT

02

03

??

??

??

??

??

nn

Depends on the size of


packet configured

23/27.71+ ! 05/98

DATA

FUNCTION
CODE

nn

Depends on the number


and type of data points
included

1-15

Modbus
Protocol Implementation

Chapter 1

1.7.

Link
Peer-to-Peer on the Modbus

Serial Port #2 (Modbus Port #1) can be configured to allow peer-to-peer


communications. In this mode any Omni flow computer can act as a Modbus
master and communicate with any other Modbus device on the communication
link (see technical Bulletin TB-980401 Peer-to-Peer Basics).

1.8.

Half Duplex Wiring Configuration


Required

The physical wiring of a Modbus link is usually full duplex, although the Modbus
communication protocol is a half duplex protocol (i.e., both devices never
transmit at the same time). For peer-to-peer communications the physical link
must be wired for half duplex operation with all transmit and receive terminals
wired in parallel (see 7.4 in Volume 1). This allows all devices to hear all
transmissions; even their own.

1.9.

Active Master

Control of the communication link is passed from the current master to the next
master in the sequence by broadcasting the ID number of the next master in
sequence. When that flow computer has completed its transaction list (see 7.4 in
Volume 1) it will in turn hand over control to the next master in the sequence.

1.10. Error Recovery


Should the next master in the sequence fail to take control of the link the current
master will search for an active master. To ensure best performance and fastest
recovery in the event of an error, always number Modbus masters consecutively
starting from 01.

1-16

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d

2. User-Defined, Status and Command Data


(0001 - 2999)
2.1.
INFO - This data is
accessed using Modbus
function code 03 for reads
and 16 for writes. Boolean
data bits are packed 8 to a
byte.

Custom Data Packets or Modicon G51


Compatible Register Arrays

These three addresses specify reserved areas used to access user defined
groups of data variables. Data can be accessed as read only blocks of data or
the data is arranged as an array of adjacent 16-bit registers which can be read or
written independently, if the Modicon Compatible mode is selected when setting
up the serial port.
0001

Custom Data Packet / Array #1


Maximum 250 bytes using Modbus RTU mode (for Packet/Array definition see Index
3001-3040).

0201

Custom Data Packet / Array #2


Maximum 250 bytes using Modbus RTU mode (for Packet/Array definition see Index
3041-3056).

0401

Custom Data Packet / Array #3


Maximum 250 bytes using Modbus RTU mode (for Packet/Array definition see
Indices 3057-3096).

2.2.

Archive Control Flags

Data to be added into the Text Archive RAM is flagged by embedding Boolean
Point 1000 or 2000 within the appropriate custom report immediately preceding
the data to be archived. You may enable or disable the archiving of data by
resetting or setting this variable.
1000

Archive Control Flag

2000

Archive Control Flag

Report data following flag will be archived but not printed.


Report data following flag is printed and archived.

23/27.71+ ! 05/98

2-1

Chapter 2

User-Defined, Status and Command Data (0001- 2999)

2.3.
2.3.1.
!

IMPORTANT

Never set a physical I/O


point which has been
assigned as an input as this
could cause a DC voltage to
appear on the input
terminals of that point which
may conflict with any
voltage already present on
those terminals.

Status / Command Data


Reading and Writing the Physical Digital I/O

The current status of physical Digital I/O Points 01 through 12 (Omni 3000) or 01
though 24 (Omni 6000) can be accessed by reading Modbus Indexes 1001
through 1024.
All points which are to be written to exclusively via the Modbus link must first
have the point assigned to Modbus control by entering zero (0) for 'Digital Point
Assign' (see 2.5.14 in Volume 3). Assigning to '0' prevents the Omni application
software from overwriting the Modbus write.
1001

Digital I/O Point #1

to
1024

2.3.2.
INFO - Boolean data is
accessed using Modbus
function codes 01 for reads,
05 for single point writes
and 15 for multiple bit
writes. Boolean data is
packed 8 points to a byte
when reading.

Digital I/O Point #24

Programmable Booleans

Points 1025 through 1088 are updated every 100 msec with the current value of
the programmable Boolean statements (see 2.5.11 in Volume 3). You may read
from or write to these variables, but anything that you write may be overwritten by
the flow computer depending upon the logic functions programmed into the logic
statement.
1025

Boolean Point #25

to
1088

2.3.3.

Boolean Point #88

Programmable Accumulator Points

Points 1089 through 1099 are paired with Floating Point Variables 7089 through
7099. For example, numeric data placed in 7089 can be output as pulses by
assigning a Digital I/O Point to 1089.
1089

Programmable Accumulator #1
Used to pulse out data placed into 7089.

to
1099

Programmable Accumulator #11


Used to pulse out data placed into 7099.

2-2

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d

2.3.4.
Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

Note:
* Used to assign
accumulator to the front
panel counters or digital
I/O points)

Meter Run Status and Alarm Points

The second digit of the index number defines the number of the meter run. For
example: Point 1105 is the Meter Active Flag for Meter Run #1. Point 1405 would
be the Meter Active Flag for Meter Run #4.
1n00

Spares

1n01

Pulses - Gross

1n02

Pulses - Net

1n03

Pulses - Mass

1n04

Pulses - Energy

1n05

Meter Run Active Flag


Flow pulses above threshold frequency or DP greater than cutoff.

1n06

Spare

1n07

Any Meter Run Specific Alarm This Meter


Clears if acknowledged.

1n08

Batch End Acknowledge


Toggle ON/OFF.

1n09

Applied Automation - Gas Chromatograph - Communication Status


0=No communication; 1=Communication OK.

1n10

Spare

1n11

Applied Automation - Gas Chromatograph - Communication Alarm


Communication failure (no response) if On.

1n12

Batch End Acknowledge


500 msec pulse.

1n13

Calculation Alarm
Usually temperature, pressure or density is outside of the range of the algorithm
selected.

1n14

Override In Use - Density Pressure

1n15

Override In Use - Differential Pressure

Override in use for any reason.

23/27.71+ ! 05/98

1n16

Override In Use - Temperature

1n17

Override In Use - Pressure

1n18

Override In Use - Gravity/Density Transducer

1n19

Override In Use - Density Temperature

2-3

Chapter 2

INFO - Boolean data is


accessed using Modbus
function codes 01 for reads,
05 for single point writes
and 15 for multiple bit
writes. Boolean data is
packed 8 points to a byte
when reading.

INFO - Transducer and flow


rate alarms remain set while
the alarm condition exists.

Alarms - All alarms


indicated the current alarm
condition at the time they
are reset.

User-Defined, Status and Command Data (0001- 2999)


1n20

Mass Flowrate - Low Low Alarm

1n21

Mass Flowrate - Low Alarm

1n22

Mass Flowrate - High Alarm

1n23

Mass Flowrate - High High Alarm

1n24

Meter Temperature - Transducer Failed Low Alarm

1n25

Meter Temperature - Low Alarm

1n26

Meter Temperature - High Alarm

1n27

Meter Temperature - Transducer Failed High Alarm

1n28

Meter Pressure - Transducer Failed Low Alarm

1n29

Meter Pressure - Low Alarm

1n30

Meter Pressure - High Alarm

1n31

Meter Pressure - Transducer Failed High Alarm

1n32

Gravity/Density - Transducer Failed Low Alarm

1n33

Gravity/Density - Low Alarm

1n34

Gravity/Density - High Alarm

1n35

Gravity/Density - Transducer Failed High Alarm

1n36

Density Temperature - Transducer Failed Low Alarm

1n37

Density Temperature - Low Alarm

1n38

Density Temperature - High Alarm

1n39

Density Temperature - Transducer Failed High Alarm

1n40

Differential Pressure - Low Range - Transducer Failed Low Alarm

1n41

Differential Pressure - Low Range - Low Alarm

1n42

Differential Pressure - High Range - High Alarm

1n43

Differential Pressure - High Range - Transducer Failed High Alarm

1n44

Density Pressure - Transducer Failed Low Alarm

1n45

Density Pressure - Low Alarm

1n46

Density Pressure - High Alarm

1n47

Density Pressure - Transducer Failed High Alarm

1n48

Turbine - Meter Comparitor Alarm

1n49

Turbine - Channel A Failed

1n50

Turbine - Channel B Failed

1n51

Turbine - Difference Detected Between A & B Channel

Only when dual pulse fidelity check enabled.


Total absence of pulses on Channel A.
Total absence of pulses on Channel B.
Missing or added pulses.

2-4

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d
1n52

Differential Pressure - Low Range Selected

1n53

Differential Pressure - High Range Selected

1n54

Any Meter Run Specific Alarm This Meter

1n55

Meter Off-line Flag

1n56

Batch in Progress Flag

Refers to when stacked DPs are used.


Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

Clears only if acknowledged and alarm condition is cleared.


Pulses for 500 msec when Meter Active (1n05) goes false.
Set when flow occurs at start of batch. Reset at batch end command.

1n57
INFO - The second digit of
the index number defines
the number of the meter
run.

Batch Start Acknowledge


Pulses for 500 msec when 1727-1730 command is received.

1n58

Meter Not Active / Batch Suspended


True when batch is in progress but Meter Active (1n05) is false.

1n59

Spare

to
1n76

Spare

1n77

Correctable Totalizer Error Occurred

1n78

Non-correctable Totalizer Error

Primary totalizer checksum error secondary totalizer checksum OK.


Primary and secondary totalizers reset to zero because both checksums incorrect.

Note: See 2n00 area for


even more meter run
alarms and status points.

1n79

Differential Pressure in Use - Low Alarm

1n80

Differential Pressure in Use - High Alarm

1n81

Spare

to

23/27.71+ ! 05/98

1n99

Spare

1500

Spare

2-5

Chapter 2

User-Defined, Status and Command Data (0001- 2999)

2.3.5.
INFO - Boolean data is
accessed using Modbus
function codes 01 for reads,
05 for single point writes
and 15 for multiple bit
writes. Boolean data is
packed 8 points to a byte
when reading.

User Scratch Pad Boolean Points

There are two groups of user scratchpad flags which can be used to store the
results of Boolean statements or to group data to be transmitted or received over
a Modbus data link.
1501

Scratchpad - Point 01

to
1649

2.3.6.

Scratchpad - Point 149

User Scratch Pad One-Shot Boolean Points

Many times it is necessary to send a command which momentarily turns on a


Boolean point. The following one-shot Boolean points simplify this action. They
remain activated for exactly 2 seconds after they have been written to.
1650

Scratchpad One-Shot - Point 01

to
1699

2-6

Scratchpad One-Shot - Point 50

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d

2.3.7.
Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

INFO - Unless indicated as


being Level Sensitive,
most commands are 'edge
triggered'.

To activate a command simply write a '1' (1 = True) to that point. It is not


necessary to write a '0' (0 = False) after the command. The status of a command
may also be read or used as input in a Boolean or variable statement.
1700

INFO- Notice that all write


commands have indexes /
point addresses with a 7 in
rd
the 3 digit from the right.

Dummy
Used only to reserve a digital I/O point to be used as an input. Point 1700 can be
assigned to as many I/O points as needed.

1701

Spare

1702

End Batch - Station


End batch on all meter runs defined in station.

1703
Hardware Interaction Unreliable operation will
result if a command which
has been assigned to a
digital I/O point directly also
needs to be activated via a
Modbus write. This is
because the On/Off state of
the digital I/O point
overwrites the command
point every 100 msec and
most command point
actions are only triggered
every 500 msec.

Command Boolean Points/Variables

End Batch - Meter #1


Points 1703-1706 individual end batch commands always work.

1704

End Batch - Meter #2

1705

End Batch - Meter #3

1706

End Batch - Meter #4

1707

Spare

to
1711

Spare

1712

Station Alarm Acknowledge

1713

Reset Power Failed Flag

Acknowledges all alarms.


See power fail Flag 1829.

1714

Spare

to
1718

Spare

1719

Request Local Snapshot Report

1720

Snapshot Report to Modbus Buffer

Printed on local printer connected to flow computer.


Move Snapshot Report to buffer located at 9402.

1721

Alarm Report to Modbus Buffer


Move Alarm Report to buffer located at 9402.

23/27.71+ ! 05/98

2-7

Chapter 2

User-Defined, Status and Command Data (0001- 2999)


#

INFO - Unless indicated as


being Level Sensitive,
most commands are 'edge
triggered'. To activate a
command simply write a '1'
or 'True' to that point. It is
not necessary to write a '0'
or 'False' after the
command is given. The
status of a command may
also be read or used as
input in a Boolean or
variable statement.

1722

st

1 PID Permissive - Loop #1


Points 1722-1725 enable PID startup and shutdown ramping for the respective meter
(see 1752-1755). Level sensitive.
st

1723

1 PID Permissive - Loop #2

1724

1 PID Permissive - Loop #3

1725

1 PID Permissive - Loop #4

1726

Spare

1727

Start Ramp-up PID - Loop #1

st
st

st

nd

Initiates PID start up sequence by activating 1 and 2 PID Permissive (see 1n57 for
acknowledge pulse). These commands are edge triggered, simply turn on.

Note:

# These points are


defaulted to active and
need not be manipulated
unless the application
requires it.

1728

Start Ramp-up PID - Loop #2

1729

Start Ramp-up PID - Loop #3

1730

Start Ramp-up PID - Loop #4

1731

Spare

1732

Alarm Acknowledge - Meter Run #1

1733

Alarm Acknowledge - Meter Run #2

1734

Alarm Acknowledge - Meter Run #3

1735

Alarm Acknowledge - Meter Run #4

Points 1732-1735 are meter run specific alarms only.

Note:

1736

Disable Flow Totalizing - Meter Run #1

* These points also affect

1737

Disable Flow Totalizing - Meter Run #2

1738

Disable Flow Totalizing - Meter Run #3

1739

Disable Flow Totalizing - Meter Run #4

1740

Synchronize Gas Chromatograph Time & Date with Flow Computer

station totalizing (see


also point 1761). Level
sensitive.

Applied Automation only.

1741

Remote Up Arrow Key

1742

Remote Down Arrow Key

Duplicates the keypad function. Level sensitive.


Duplicates the keypad function. Level sensitive.

1743

Spare

to
1750

2-8

Spare

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d
1751
Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

Freeze Analog Inputs


Used when calibrating analog inputs. Freezes ALL analogs. Level sensitive.

1752

nd

PID Permissive - Meter #1

Points 1752-1755 limit the PID ramp-down to the minimum output % setting (see
1722-1725). Level sensitive.

nd

PID Permissive - Meter #2

1754

nd

PID Permissive - Meter #3

1755

nd

PID Permissive - Meter #4

1756

Orifice Plate Change - Meter #1

1753

Points 1756-1759 freeze all flow rates for the meter while changing orifice plates.
Level sensitive.

1757

Orifice Plate Change - Meter #2

1758

Orifice Plate Change - Meter #3

1759

Orifice Plate Change - Meter #4

1760

Leak Detection Freeze Command


Stores totalizers, temperatures, pressures and density variables to temporary storage
(see 5n66 and 7634). This command is usually broadcast to all RTUs simultaneously.

1761

Disable Flow Totalizing Station


This command has no effect in individual meter run totalizing (see also points 17361739). Level sensitive.

1762

Remote Print - Previous Batch Report #1


At local printer.

to

INFO- Notice that all write


commands have indexes /
point addresses with a 7 in
rd
the 3 digit from the right.

1769

Remote Print - Previous Batch Report #8

1770

Remote Print - Previous Daily Report #1


At local printer.

to
1777

Remote Print - Previous Daily Report #8

1778

Spare

to
1785

Spare

1786

Remote Print - Alarm Report


At local printer.

Note: More Command


Boolean Points are located
at address 2701.

23/27.71+ ! 05/98

1787

Spare

2-9

Chapter 2

User-Defined, Status and Command Data (0001- 2999)


1788

CAUTION

Stored archive data may be


lost! See chapter on Raw
Data Archive before
manipulating these data
points. These functions are
duplicated using integers at
13920 and 13921.

1789

Shutdown PID - Loop #2

1790

Shutdown PID - Loop #3

1791

Shutdown PID - Loop #4

1792

Stop Flow PID - Loop #1

1793

Stop Flow PID - Loop #2

1794

Stop Flow PID - Loop #3

1795

Stop Flow PID - Loop #4

! 1796

Raw Data Archive Run

! 1797

Alarms - All alarms


indicated the current alarm
condition at the time they
are reset.

2-10

nd

Reconfigure Archive
Level sensitive.

1798

Spare

to
Spare

Meter Station Alarm and Status Points

Data points not specifically connected to a particular meter run are grouped
here. These include flow computer general system alarms and metering group
alarms and status points.
*

1801

Positive - Gross Pulses

1802

Positive - Net Pulses

1803

Positive - Mass Pulses

1804

Positive - Energy Pulses

1805

Negative - Gross Pulses

1806

Negative - Net Pulses

1807

Negative - Mass Pulses

1808

Negative - Energy Pulses

1809

Flowrate - Low Low Alarm

Points 1805-1808 refer to flow which occurs in the reverse direction.

* Used to assign
accumulators to the front
panel electromechanical
counters and digital I/O
points.

st

Level sensitive.

2.3.8.

Note:

st

Points 1792-1795 deactivate the 1 and 2 PID permissive, causing the valve to
ramp to the top off setting, and then immediately closes the valve. If the valve is
already at the top off setting, the valve immediately closes.

1800

INFO - Boolean data is


accessed using Modbus
function codes 01 for reads,
05 for single point writes
and 15 for multiple bit
writes. Boolean data is
packed 8 points to a byte
when reading.

Shutdown PID - Loop #1

Points 1788-1791 start ramp-down to top off valve setting by deactivating the 1 PID
permissive. These commands are edge triggered; simply turn on.

INFO - Unless indicated as


being Level Sensitive,
most commands are 'edge
triggered'. To activate a
command simply write a '1'
or 'True' to that point. It is
not necessary to write a '0'
or 'False' after the
command is given. The
status of a command may
also be read or used as
input in a Boolean or
variable statement.

For points 1809-1812, flow rate units are mass units for all products.

1810

Flowrate - Low Alarm

1811

Flowrate - High Alarm

1812

Flowrate - High High Alarm

1813

Spare

1814

Spare

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d
1815

Any System Alarm

1816

Any New System Alarm

Includes acknowledged alarms also.

Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

Does not include acknowledged alarms.

1817

Batch End Acknowledge


Toggle state at batch end (see 1835).

1818

Gas Chromatograph - Failure


Gas chromatograph fatal error received.

1819

Gas Chromatograph - Mol% - Override in Use

1820

Gas Chromatograph - Communication Alarm

Mol% overrides in product area being used.


Communication lost with gas chromatograph.

1821

Spare

to
1826

Spare

1827

Leak Detection Freeze Command was received


See point 1760.

Note:

1828

Day Start Flag

1829

Power Fail Flag

1830

Print Buffer Full Flag

True at specified day start hour (e.g.: 07:00:00).

# These points pulse high


for one 500 msec cycle
time.

True after power up (see 1713 for reset).


Reports may be lost if 32K spooling buffer overflows due to the printer being off-line
or jammed with paper.

1831

Hour Start Flag

1832

Week Start Flag


True at specified day start hour Monday.

1833

Month Start Flag

1834

Year Start Flag

1835

Batch End Acknowledge

1836

Snapshot Printed

True at specified day start hour on 1st day of month.


True at specified day start hour on 1st January.
Pulses at batch end (see 1817).
Indicates snapshot report printed.

1837

EPROM Error Flag


Invalid checksum detected in EPROM memory.

1838

Peer-to-Peer Master Flag


Momentarily true when this computer is peer-to-peer master.

1839

23/27.71+ ! 05/98

Spare

2-11

Chapter 2

INFO - Boolean data is


accessed using Modbus
function codes 01 for reads,
05 for single point writes
and 15 for multiple bit
writes. Boolean data is
packed 8 points to a byte
when reading.

User-Defined, Status and Command Data (0001- 2999)


~

1840

Boolean Statement Alarm

1841

Variable Statement Alarm

Tried to execute more than 100 Boolean statements.


Tried to execute more than 100 variable statements.

1842

Peer-to-Peer - Transaction #1 - Communication Error


Points 1842-1857 refer to an error occurred while communicating with the slave in the
appropriate transaction. If a slave is involved in multiple transactions which fail, only
the first will be flagged.

to
1857

Peer-to-Peer - Transaction #16 - Communication Error

1858

Calendar Day Start Flag

1859

Calendar Week Start Flag

1860

Calendar Month Start Flag

Notes:

~ The system limits the


maximum number of
statement evaluations to
100 to protected against
possible lock-ups due to
recursive loops. Any
additional statement
evaluations are ignored.

# These points pulse high

Format: 00:00:00.
Format: 00:00:00 Monday.
Format: 00:00:00 1st day of month.

1861

Calendar Year Start Flag


st

Format: 00:00:00 Jan 1 .

for one 500 msec. cycle


time.

1862

Reference Specific Gravity - Transducer Failed Low

1863

Reference Specific Gravity - Low Alarm

1864

Reference Specific Gravity - High Alarm

1865

Reference Specific Gravity - Transducer Failed High

1866

Mol% Nitrogen - Transducer Failed Low

to
1869

Mol% Nitrogen - Transducer Failed High

1870

Mol% Carbon Dioxide - Transducer Failed Low

to
1873

Mol% Carbon Dioxide - Transducer Failed High

1874

Heating Value - Transducer Failed Low

to

1877

Heating Value - Transducer Failed High

1878

Previous Batch - Station Alarm Flag


Set if any station alarm during the previous batch.

1879

Previous Batch - Station Totalizer Roll-over Flag


Set if any station totalizer rolled during the previous batch.

1880

Previous Daily - Station Totalizer Roll-over Flag


Set if any station totalizer rolled during the previous day.

2-12

1881

Spare

1882

Spare

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d

Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

1883

Auxiliary Input #1 - Transducer Failed Low

1884

Auxiliary Input #1 - Low Alarm

1885

Auxiliary Input #1 - High Alarm

1886

Auxiliary Input #1 - Transducer Failed High

1887

Auxiliary Input #2 - Transducer Failed Low

to
1890

Auxiliary Input #2 - Transducer Failed High

1891

Auxiliary Input #3 - Transducer Failed Low

Note:

* These flags are usually


used to conditionally
print appropriate
information messages
on the batch and daily
reports.

to
1894

Auxiliary Input #3 - Transducer Failed High

1895

Auxiliary Input #4 - Transducer Failed Low

to
Note: See 2600 area and
2800 area for more station
alarms and status points.

1898

Auxiliary Input #4 - Transducer Failed High

1899

Spare

to
1999

Spare

2000

Archive Control Flag


Report data following flag is printed and archived (see 1.2, this chapter).

2001

Spare

to

23/27.71+ ! 05/98

2099

Spare

2n00

Spares

2-13

Chapter 2

User-Defined, Status and Command Data (0001- 2999)

2.3.9.
Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

Note: The In Progress


flags are those which the
flow computer uses when
printing the reports on the
connected printer.
Use the Previous flags if
the report is being printed
by another device such as a
SCADA or MMI. This is
necessary because the flow
computer clears the In
Progress data immediately
after it prints the local
report.

2-14

Meter Totalizer Roll-over Flags

The following Boolean points are flags indicating that a totalizer has rolled-over
(i.e., reached maximum count and restarted from zero). These flags are used to
conditionally print characters (usually **) in front of the totalizer which has rolled
on the appropriate report. Examination of an Omni Custom Report Template
will show how this is accomplished. The second digit of the index number
defines the number of the meter run. See also points at 2801 for station versions
of these flags.
2n01

Batch In Progress - Gross Totalizer Rollover Flag

2n02

Batch In Progress - Net Totalizer Rollover Flag

2n03

Batch In Progress - Mass Totalizer Rollover Flag

2n04

Batch In Progress - Energy Totalizer Rollover Flag

2n05

Batch In Progress - Cumulative - Gross Totalizer Rollover Flag

2n06

Batch In Progress - Cumulative - Net Totalizer Rollover Flag

2n07

Batch In Progress - Cumulative - Mass Totalizer Rollover Flag

2n08

Batch In Progress - Cumulative - Energy Totalizer Rollover Flag

2n09

Daily In Progress - Gross Totalizer Rollover Flag

2n10

Daily In Progress - Net Totalizer Rollover Flag

2n11

Daily In Progress - Mass Totalizer Rollover Flag

2n12

Daily In Progress - Energy Totalizer Rollover Flag

2n13

Daily In Progress - Cumulative - Gross Totalizer Rollover Flag

2n14

Daily In Progress - Cumulative - Net Totalizer Rollover Flag

2n15

Daily In Progress - Cumulative - Mass Totalizer Rollover Flag

2n16

Daily In Progress - Cumulative - Energy Totalizer Rollover Flag

2n17

Previous Batch - Gross Totalizer Rollover Flag

2n18

Previous Batch - Net Totalizer Rollover Flag

2n19

Previous Batch - Mass Totalizer Rollover Flag

2n20

Previous Batch - Energy Totalizer Rollover Flag

2n21

Previous Batch - Cumulative - Gross Totalizer Rollover Flag

2n22

Previous Batch - Cumulative - Net Totalizer Rollover Flag

2n23

Previous Batch - Cumulative - Mass Totalizer Rollover Flag

2n24

Previous Batch - Cumulative - Energy Totalizer Rollover Flag

2n25

Previous Daily - Gross Totalizer Rollover Flag

2n26

Previous Daily - Net Totalizer Rollover Flag

2n27

Previous Daily - Mass Totalizer Rollover Flag

2n28

Previous Daily - Energy Totalizer Rollover Flag

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d
2n29

Previous Daily - Cumulative - Gross Totalizer Rollover Flag

INFO - Boolean data is


accessed using Modbus
function codes 01 for reads,
05 for single point writes
and 15 for multiple bit
writes. Boolean data is
packed 8 points to a byte
when reading.

2n30

Previous Daily - Cumulative - Net Totalizer Rollover Flag

Note: Notice that all write


commands have indexes /
point addresses with a 7 in
rd
the 3 digit from the right.

2n40

Spare

2n41

Meter Hourly Archive Trigger Flag

2n42

Spare

2n31

Previous Daily - Cumulative - Mass Totalizer Rollover Flag

2n32

Previous Daily - Cumulative - Energy Totalizer Rollover Flag

2n33

Spare

to

Note: See 1800 area and


2800 area for more station
alarms and status points.

to
2n99

Spare

2500

Spare

to
2600

23/27.71+ ! 05/98

Spare

2-15

Chapter 2

User-Defined, Status and Command Data (0001- 2999)

2.3.10. Miscellaneous Meter Station Alarm and Status


Points
Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

INFO - To differentiate
between normal message
responses and unsolicited
transmissions, Modbus
function code 67 appears in
the transmitted message
rather than function code
03.

2601

Override in Use - Auxiliary Input #1

2602

Override in Use - Auxiliary Input #2

2603

Override in Use - Auxiliary Input #3

2604

Override in Use - Auxiliary Input #4

2605

Override in Use - Reference Specific Gravity

2606

Override in Use - % Nitrogen Transducer

2607

Override in Use - % Carbon Dioxide Transducer

2608

Override in Use - Heating Value Transducer

2609

Spare

to
2619

Spare

2620

Calibration Data Checksum Error

2621

System Initialized Flag

Correctable as secondary copy was OK.


True after power up or system reset, clears when reset power fail command is set
(1713).

2622

Day Light Savings Time


On means that spring adjustment was made. Off means autumn adjustment was
made.

2623

Archive Memory Alarm


0=Ok; 1=Fail.

2624

Spare

to
2700

2-16

Spare

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d

2.3.11. Commands Which Cause Custom Data Packets


to be Transmitted Without a Poll
INFO - Boolean data is
accessed using Modbus
function codes 01 for reads,
05 for single point writes
and 15 for multiple bit
writes. Boolean data is
packed 8 points to a byte
when reading.

Note: Notice that all write


commands have indexes /
point addresses with a 7 in
rd
the 3 digit from the right.

Activating any of the edge triggered command points below causes the
appropriate Custom Data Packet to be transmitted out of the selected serial
port without the serial port being polled for data. This function can be useful
when communicating via VSAT satellite systems where operating cost is directly
proportional to RF bandwidth used.

2701

Data Packet #1 to Serial Port #1

2702

Data Packet #2 to Serial Port #1

2703

Data Packet #3 to Serial Port #1

2704

Data Packet #1 to Serial Port #2

2705

Data Packet #2 to Serial Port #2

2706

Data Packet #3 to Serial Port #2

2707

Data Packet #1 to Serial Port #3

2708

Data Packet #2 to Serial Port #3

2709

Data Packet #3 to Serial Port #3

2710

Data Packet #1 to Serial Port #4

2711

Data Packet #2 to Serial Port #4

2712

Data Packet #3 to Serial Port #4

2.3.12. Commands Needed To Accomplish a Redundant


Flow Computer System
Accomplishing a redundant flow computer system requires two identically
configured flow computers to share input and output signals. In addition four
digital I/O points are cross connected to enable each flow computer to monitor
the other.

2713

Others - Watchdog Status

2714

Others - Master Status

Assigned to a digital I/O point monitoring other flow computers watchdog (see 2863).
Assigned to a digital I/O point monitoring other flow computers master status (see
2864).

2715

Assume Master Status Command

2716

Assume Slave Status Command

Set to take mastership. Edge triggered.


Set to relinquish mastership. Edge triggered.

23/27.71+ ! 05/98

2-17

Chapter 2

User-Defined, Status and Command Data (0001- 2999)

2.3.13. Boolean Status Points Used for Meter Tube


Switching
Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

Status inputs and outputs are required to achieve the automatic meter tube
switching function. The command input points below are used to interface to
motor-operated valve (MOV) limit switch signals and allow the user to take an
MOV out of service. See 2877 to 2896 for points needed to send MOV open
and close commands.

2717

Meter #1- MOV - Open Status


Must be activated when the MOV is fully open.

INFO - To differentiate
between normal message
responses and unsolicited
transmissions, Modbus
function code 67 appears in
the transmitted message
rather than function code
03.

How the MOV Limit


Switches are Interpreted 2717=On
2717=Off
2717=Off
2717=On

2718=Off Open
2718=On Closed
2718=Off Travel
2718=On Illegal

2718

Meter #1 - MOV - Closed Status

2719

Meter #1 - MOV - In Service Command / Status

Must be activated when the MOV is fully closed.


Read/Write point used to remove an MOV from service. The flow computer also
controls this point. Level sensitive.

2720

Meter #2 - MOV - Open Status

2721

Meter #2 - MOV - Closed Status

2722

Meter #2 - MOV - In Service Status

2723

Meter #3 - MOV - Open Status

2724

Meter #3 - MOV - Closed Status

2725

Meter #3 - MOV - In Service Status

2726

Meter #4 - MOV - Open Status

2727

Meter #4 - MOV - Closed Status

2728

Meter #4 - MOV - In Service Status

2729

Spare

to
2732

Spare

2.3.14. Archive Trigger Commands


2733

Archive Trigger Command - Meter #1

2734

Archive Trigger Command - Meter #2

2735

Archive Trigger Command - Meter #3

2736

Archive Trigger Command - Meter #4

2737

Spare

The archive trigger commands will trigger Point 2n41 Meter Hourly Archive Flag.

to
2800

2-18

Spare

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d

2.3.15. Station Totalizer Roll-over Flags


INFO - Boolean data is
accessed using Modbus
function codes 01 for reads,
05 for single point writes
and 15 for multiple bit
writes. Boolean data is
packed 8 points to a byte
when reading.

Note: Notice that all write


commands have indexes /
point addresses with a 7 in
rd
the 3 digit from the right.

INFO - Remember that the


station is defined as a group
of individual meter runs.

In Progress Flags - The In


Progress flags are the flags
which the flow computer
uses when printing the
reports on the connected
printer.
Use the Previous flags if
the report is being printed
by another device such as
an SCADA or MMI. This is
necessary because the flow
computer clears the In
Progress data immediately
after it prints the local
report.

23/27.71+ ! 05/98

The following Boolean points are flags indicating that a totalizer has rolled-over
(i.e., reached maximum count and restarted from zero). These flags are used to
conditionally print characters (usually ** ) in front of the totalizer which has rolled
on the appropriate report. Examination of an Omni Custom Report Template
will show how this is accomplished. See also points at 2n01 for meter run
versions of flags.
2801

Batch In Progress - Gross Totalizer Rollover Flag

2802

Batch In Progress - Net Totalizer Rollover Flag

2803

Batch In Progress - Mass Totalizer Rollover Flag

2804

Batch In Progress - Energy Totalizer Rollover Flag

2805

Batch In Progress - Cumulative - Gross Totalizer Rollover Flag

2806

Batch In Progress - Cumulative - Net Totalizer Rollover Flag

2807

Batch In Progress - Cumulative - Mass Totalizer Rollover Flag

2808

Batch In Progress - Cumulative - Energy Totalizer Rollover Flag

2809

Daily In Progress - Gross Totalizer Rollover Flag

2810

Daily In Progress - Net Totalizer Rollover Flag

2811

Daily In Progress - Mass Totalizer Rollover Flag

2812

Daily In Progress - Energy Totalizer Rollover Flag

2813

Daily In Progress - Cumulative - Gross Totalizer Rollover Flag

2814

Daily In Progress - Cumulative - Net Totalizer Rollover Flag

2815

Daily In Progress - Cumulative - Mass Totalizer Rollover Flag

2816

Daily In Progress - Cumulative - Energy Totalizer Rollover Flag

2817

Previous Batch - Gross Totalizer Rollover Flag

2818

Previous Batch - Net Totalizer Rollover Flag

2819

Previous Batch - Mass Totalizer Rollover Flag

2820

Previous Batch - Energy Totalizer Rollover Flag

2821

Previous - Cumulative - Gross Totalizer Rollover Flag

2822

Previous - Cumulative - Net Totalizer Rollover Flag

2823

Previous - Cumulative - Mass Totalizer Rollover Flag

2824

Previous - Cumulative - Energy Totalizer Rollover Flag

2825

Previous Daily - Gross Totalizer Rollover Flag

2826

Previous Daily - Net Totalizer Rollover Flag

2827

Previous Daily - Mass Totalizer Rollover Flag

2828

Previous Daily - Energy Totalizer Rollover Flag

2-19

Chapter 2

Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

User-Defined, Status and Command Data (0001- 2999)


2829

Previous Daily - Cumulative - Gross Totalizer Rollover Flag

2830

Previous Daily - Cumulative - Net Totalizer Rollover Flag

2831
2832

Previous Daily - Cumulative - Mass Totalizer Rollover Flag


Previous Daily - Cumulative - Energy Totalizer Rollover Flag

2833

Print Snapshot - Reference Relative Density (SG) Flag

2834

Print Snapshot - Mol% Nitrogen (N2) Flag

2835

Print Snapshot - Mol% Carbon Dioxide (CO2) Flag

2836

Print Snapshot Heating Value (HV) Flag

2837

Spare

to
2857

Spare

2.3.16. Station Totalizer Decimal Resolution Flags


INFO - Remember that the
station is defined as a group
of individual meter runs.

All totalizers within the flow computer are long integer types. This data type
uses an implied decimal position. The computer uses these flags internally to
determine how to format all totalizers of the same type for printing purposes.
2858

Print 0 Decimal Place for Gross Totalizer

2859

Print 1 Decimal Place for Gross Totalizer

2860

Print 2 Decimal Places for Gross Totalizer

2861

Print 3 Decimal Places for Gross Totalizer

2862

Spare

2.3.17. Status Booleans Relating to Redundant Flow


Computer Systems
2863

Watchdog Status Out


Normally High Watchdog. Monitored by other flow computer in a redundant system
(see 2713).

2864

Master Status
Indicates mastership. Monitored by other flow computer in a redundant system (see
2714).

2.3.18. More Station Totalizer Decimal Resolution Flags

2-20

2865

Print 0 Decimal Place for Mass Totalizer

2866

Print 1 Decimal Place for Mass Totalizer

2867

Print 2 Decimal Places for Mass Totalizer

2868

Print 3 Decimal Places for Mass Totalizer

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d

INFO - Boolean data is


accessed using Modbus
function codes 01 for reads,
05 for single point writes
and 15 for multiple bit
writes. Boolean data is
packed 8 points to a byte
when reading.

2869

Print 0 Decimal Place for Net Totalizer

2870

Print 1 Decimal Place for Net Totalizer

2871

Print 2 Decimal Places for Net Totalizer

2872

Print 3 Decimal Places for Net Totalizer

2873

Print 0 Decimal Place for Energy Totalizer

2874

Print 1 Decimal Place for Energy Totalizer

2875

Print 2 Decimal Places for Energy Totalizer

2876

Print 3 Decimal Places for Energy Totalizer

2.3.19. Boolean Command Outputs and Status Points


Used For Meter Tube Switching
Status inputs and outputs are required to achieve the automatic meter tube
switching function. The command output points below are used to open and
close the motor-operated valve (MOV). Alarm points are also provided which
indicate MOV problems. See 2717 for points needed to interface to the MOV
limit switches.

2877

Meter #1 - Open MOV - Command Out

2878

Meter #1 - Close MOV - Command Out

2879

Meter #1 - MOV - Alarm Out

Activates to open MOV.


Activates to close MOV.
MOV limit switches are indicating an illegal valve position.

2880

Meter #1 - Time-out Alarm - Opening MOV

2881

Meter #1 - Time-out Alarm - Closing MOV

MOV took too long opening.


MOV took too long closing.

MOV Alarms: Any MOV


alarm will cause the flow
computer to take the MOV
out of service (see 2719)
and send a close MOV
command.

2882

Meter #2 - Open MOV - Command Out

to
2886

Meter #2 - Time-out Alarm - Closing MOV

2887

Meter #3 - Open MOV - Command Out

to
2891

Meter #3 - Time-out Alarm - Closing MOV

2892

Meter #4 - Open MOV - Command Out

to
2896

23/27.71+ ! 05/98

Meter #4 - Time-out Alarm - Closing MOV

2-21

Chapter 2

User-Defined, Status and Command Data (0001- 2999)

2897

Spare

to
3000

2-22

Spare

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d

3. 16-Bit Integer Data (3001 - 3999)


3.1.
INFO - These short integers
are accessed using Modbus
function code 03 for reads,
06 for single writes and 16
for multiple register writes.

3.1.1.

Custom Data Packet Definition Variables


Custom Data Packet #1

The 16-bit integers needed to define the 20 groups of data that make up
Custom Data Packet #1 which is accessed at database Index 0001 are listed
below.
3001

Group 1 - Starting Index Point Number

3002

Group 1 - Number of Index Points

to
3039

Group 20 - Starting Index Point Number

3040

Group 20 - Number of Index Points

3.1.2.

Custom Data Packet #2

The 16-bit integers needed to define the 8 groups of data that make up Custom
Data Packet #2 which is accessed at database Index 0201 are listed below.
3041

Group 1 - Starting Index Point Number

3042

Group 1 - Number of Index Points

to
3055

Group 8 - Starting Index Point Number

3056

Group 8 - Number of Index Points

3.1.3.

Custom Data Packet #3

The 16-bit integers needed to define the 20 groups of data that make up
Custom Data Packet #3 which is accessed at database Index 0401 are listed
below.
3057

Group 1 - Starting Index Point Number

3058

Group 1 - Number of Index Points

to

23/27.71+ ! 05/98

3095

Group 20 - Starting Index Point Number

3096

Group 20 - Number of Index Points

3-1

Chapter 3

16-Bit Integer Data (3001- 3999)

3.2.
Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

Miscellaneous 16-Bit Integer Data

3097

Spare

3098

Number of Totalizer Digits


Totalizers roll at: 0=9 digits; 1=8 digits.

3099

Spare

3100

Spare

3.3.

Meter Run 16-Bit Integer Data

The second digit of the index number defines the number of the meter run. For
example: 3106 is the 'Meter Active Frequency' for Meter Run # 1. The same
point for Meter Run # 4 would be 3406.
3n01

Override Code - Temperature


For points 3n01-3n05: 0=Never use; 1=Always use; 2=Use if transmitter fails; 3=If
transmitter fails use last hours average.

3n02

Override Code - Pressure

3n03

Override Code - Gravity/Density

3n04

Override Code - Density Temperature

3n05

Override Code - Density Pressure

3n06

Active Threshold Hz
Point 1n05 is set when flow pulses exceed this frequency.

3n07

Use Transducer Density

3n08

Turbine or Differential Pressure

3n09

Override Code - Differential Pressure

3n10

Static Pressure - Location Select

3n11

AGA 8 - Method Selection

3n12

Orifice Taps

3n13

Disable Downstream/Upstream Temperature - Isentropic Correction

0=Use equation; 1=Use transducer.


0=Use differential pressure; 1=Use turbine meter.

0=Upstream; 1=Downstream.
1 to 3=1994; 4 to 6=1992; 7 to 12=1985
0=Flange; 1=Pipe; 2=Corner taps; 3=D&D/2; 4=Nozzle; 5 & 6= Venturi
Note:

0=No; 1=Yes.

# Downstream
temperature can be
corrected to upstream
conditions assuming an
isentropic expansion
after the orifice. Default
is Disable because
AGA 3 / API 14.3 DO
NOT mandate this
correction.

3-2

3n14

Product Number Select

3n15

Gas Chromatograph Analyzer - Stream Number Selection

3n16

Spare

1 to 4.

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d
3n17

Hour in Progress - Flow Time

3n18

Last Hours - Flow Time

3n19

PID Control Mode

3n20

Setpoint Mode

500msec ticks (0-7200).

INFO - These short integers


are accessed using Modbus
function code 03 for reads,
06 for single writes and 16
for multiple register writes.

500msec ticks (0-7200).


Do not write if 3n20 is 1. 1=Manual; 0=Auto.
Read only. DO NOT WRITE! 1=Local; 0=Remote.

3n21

PID Loop Status


Read only. 1=Secondary; 0=Primary.

3n22

Frequency Point - K Factor #1


For points 3n22-3n33, see the 17500 area for matching K-Factors.

3n23

Frequency Point - K Factor #2

3n24

Frequency Point - K Factor #3

3n25

Frequency Point - K Factor #4

3n26

Frequency Point - K Factor #5

3n27

Frequency Point - K Factor #6

3n28

Frequency Point - K Factor #7

3n29

Frequency Point - K Factor #8

3n30

Frequency Point - K Factor #9

3n31

Frequency Point - K Factor #10

3n32

Frequency Point - K Factor #11

3n33

Frequency Point - K Factor #12

3n34

Comparitor Error Threshold


When dual pulse error checking enabled only.

Notes:

# 2s complement numbers
based on span entries
17176 through 17189.
Values expressed as
percentages of span in
tenth percent
increments;. i.e., 1000
represents 100.0%

~ 2s complement numbers
based on the 4-20 mA
spans. Values are
expressed as
percentages of span in
tenth percent
increments; i.e., 1000
equals 100.0 %.

23/27.71+ ! 05/98

Spare

3n36

Meter Run - Flow Time - Hours Since Day Start

3n37

Meter Run - Flow Time - Minutes Since Day Start

3n38

Meter Run - Flow Time - Hours Previous Day

3n39

Meter Run - Flow Time - Minutes Previous Day

3n40

Current Net Flowrate

3n41

Net Totalizer

3n42

Current Gross Flowrate

3n43

Gross Total

3n44

Current Mass Flowrate

3n45

Mass Total

3n46

Current Meter Run Pressure

3n47

Current Meter Run Temperature

3n48

Current Transducer Density/Gravity

3n49

Energy Flowrate

3n50

Energy Total

* Unsigned integer
totalizers cumulative
based. They roll at
65536.

3n35

3-3

Chapter 3

Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

16-Bit Integer Data (3001- 3999)


3n51

Applied Automation - Gas Chromatograph Status

3n52

Applied Automation - Gas Chromatograph Alarm Code

3n53

Spare

to
3n99

Spare

3500

Spare

3.4.

Scratchpad 16-Bit Integer Data

Ninety-nine integer registers are provided for user scratch pad. These registers
are typically used to store and group data that will be moved via peer-to-peer
operations or similar operations.
3501

Scratchpad - Short Integer #1

to

3-4

3599

Scratchpad - Short Integer #99

3600

Spare

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d

3.5.
INFO - These short integers
are accessed using Modbus
function code 03 for reads,
06 for single writes and 16
for multiple register writes.

The 16-bit integers needed to define the variables that appear in the eight User
Displays are listed below. Look in the 4601 area for string associated with setting
up User Displays.

3.5.1.
3601

User Display Number 1


Database Index Number of 1st Variable

3602

Decimal Places for 1st Variable

3603

Database Index Number of 2nd Variable

3604

Decimal Places for 2nd Variable

3605

Database Index Number of 3rd Variable

3606

Decimal Places for 3rd Variable

3607

Database Index Number of 4th Variable

3608

Decimal Places for 4th Variable

3.5.2.

User Display Number 2


st

3609

Database Index Number of 1 Variable

3610

Decimal Places for 1st Variable

3611

Database Index Number of 2nd Variable

3612

Decimal Places for 2nd Variable

3613

Database Index Number of 3rd Variable

3614

Decimal Places for 3rd Variable

3615

Database Index Number of 4th Variable

3616

Decimal Places for 4 Variable

3.5.3.

23/27.71+ ! 05/98

User Display Definition Variables

th

User Display Number 3


st

3617

Database Index Number of 1 Variable

3618

Decimal Places for 1st Variable

3619

Database Index Number of 2nd Variable

3620

Decimal Places for 2nd Variable

3621

Database Index Number of 3rd Variable

3622

Decimal Places for 3rd Variable

3623

Database Index Number of 4th Variable

3624

Decimal Places for 4 Variable

th

3-5

Chapter 3

16-Bit Integer Data (3001- 3999)

3.5.4.
Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

3625

st

Database Index Number of 1 Variable

3626

Decimal Places for 1st Variable

3627

Database Index Number of 2nd Variable

3628

Decimal Places for 2nd Variable

3629

Database Index Number of 3rd Variable

3630

Decimal Places for 3rd Variable

3631

Database Index Number of 4th Variable

3632

Decimal Places for 4 Variable

3.5.5.
3633

th

User Display Number 5


st

Database Index Number of 1 Variable

3634

Decimal Places for 1st Variable

3635

Database Index Number of 2nd Variable

3636

Decimal Places for 2nd Variable

3637

Database Index Number of 3rd Variable

3638

Decimal Places for 3rd Variable

3639

Database Index Number of 4th Variable

3640

Decimal Places for 4 Variable

3.5.6.
3641

3-6

User Display Number 4

th

User Display Number 6


st

Database Index Number of 1 Variable

3642

Decimal Places for 1st Variable

3643

Database Index Number of 2nd Variable

3644

Decimal Places for 2nd Variable

3645

Database Index Number of 3rd Variable

3646

Decimal Places for 3rd Variable

3647

Database Index Number of 4th Variable

3648

Decimal Places for 4 Variable

th

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d

3.5.7.
INFO - These short integers
are accessed using Modbus
function code 03 for reads,
06 for single writes and 16
for multiple register writes.

3649

User Display Number 7


st

Database Index Number of 1 Variable

3650

Decimal Places for 1st Variable

3651

Database Index Number of 2nd Variable

3652

Decimal Places for 2nd Variable

3653

Database Index Number of 3rd Variable

3654

Decimal Places for 3rd Variable

3655

Database Index Number of 4th Variable

3656

Decimal Places for 4 Variable

3.5.8.
3657

th

User Display Number 8


st

Database Index Number of 1 Variable

3658

Decimal Places for 1st Variable

3659

Database Index Number of 2nd Variable

3660

Decimal Places for 2nd Variable

3661

Database Index Number of 3rd Variable

3662

Decimal Places for 3rd Variable

3663

Database Index Number of 4th Variable

3664

Decimal Places for 4 Variable

3665

Spare

th

to
3700

23/27.71+ ! 05/98

Spare

3-7

Chapter 3

16-Bit Integer Data (3001- 3999)

3.6.
Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

Data Used to Access the Raw Data


Archive Records

See the chapter describing how to use the raw data archiving features of the flow
computer including how to manipulate the pointers below.
3701

Archive 701 - Maximum Records

3702

Archive 701 - Current Record Number

Number of data records in archive file.


Number of the last record updated.

3703

Archive 701 - Request Record Number


Write the number of the record you wish to read.

3704

Archive 702 - Maximum Records


Number of data records in archive file.

3705

Archive 702 - Current Record Number

3706

Archive 702 - Request Record Number

Number of the last record updated.


Write the number of the record you wish to read.

3707

Archive 703 - Maximum Records

3708

Archive 703 - Current Record Number

3709

Archive 703 - Request Record Number

Number of data records in archive file.


Number of the last record updated.
Write the number of the record you wish to read.

3710

Archive 704 - Maximum Records

3711

Archive 704 - Current Record Number

3712

Archive 704 - Request Record Number

Number of data records in archive file.


Number of the last record updated.
Write the number of the record you wish to read.

3713

Archive 705 - Maximum Records

3714

Archive 705 - Current Record Number

Number of data records in archive file.


Number of the last record updated.

3715

Archive 705 - Request Record Number


Write the number of the record you wish to read.

3716

Archive 706 - Maximum Records


Number of data records in archive file.

3717

Archive 706 - Current Record Number

3718

Archive 706 - Request Record Number

Number of the last record updated.


Write the number of the record you wish to read.

3-8

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d

INFO - These short integers


are accessed using Modbus
function code 03 for reads,
06 for single writes and 16
for multiple register writes.

3719

Archive 707 - Maximum Records

3720

Archive 707 - Current Record Number

3721

Archive 707 - Request Record Number

Number of data records in archive file.


Number of the last record updated.
Write the number of the record you wish to read.

3722

Archive 708 - Maximum Records

3723

Archive 708 - Current Record Number

3724

Archive 708 - Request Record Number

Number of data records in archive file.


Number of the last record updated.
Write the number of the record you wish to read.

3725

Archive 709 - Maximum Records

3726

Archive 709 - Current Record Number

Number of data records in archive file.


Number of the last record updated.

3727

Archive 709 - Request Record Number


Write the number of the record you wish to read.

3728

Archive 710 - Maximum Records


Number of data records in archive file.

3729

Archive 710 - Current Record Number

3730

Archive 710 - Request Record Number

Number of the last record updated.


Write the number of the record you wish to read.

3731

Archive 711 - Maximum Records

3732

Archive 711 - Current Record Number

3733

Archive 711 - Request Record Number

Number of data records in archive file.


Number of the last record updated.
Write the number of the record you wish to read.

3734

Archive 712 - Maximum Records

3735

Archive 712 - Current Record Number

Number of data records in archive file.


Number of the last record updated.

3736

Archive 712 - Request Record Number


Write the number of the record you wish to read.

23/27.71+ ! 05/98

3-9

Chapter 3

16-Bit Integer Data (3001- 3999)

3.7.
Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

3737

More Miscellaneous 16-Bit Integer Data


Archive File System - Memory Allocation Status
0=OK; 1=Allocation Error.

3738

Spare

to
3750

Spare

3751

Run Switching in Auto Mode

3752

Run Switching Timer

0=No; 1=Yes.
Seconds allowed for flow to settle during MOV operations.

3753

Spare

to
3768

Spare

3769

Number of Historical Alarms to Modbus Buffer


Used by OmniCom when reading the Historical Alarm Report. OmniCom first writes to
this variable the number of historical alarm events to be included on the report.

3-10

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d

3.8.
INFO - These short integers
are accessed using Modbus
function code 03 for reads,
06 for single writes and 16
for multiple register writes.

Gas Chromatograph 16-Bit Integer Data

The data points below are used to map the component order of the GC analysis
to the component order needed by AGA8.
3770 Component # n for % Methane
3771 Component # n for % Nitrogen
3772 Component # n for % Carbon Dioxide
3773 Component # n for % Ethane
3774 Component # n for % Propane
3775 Component # n for % Water
3776 Component # n for % Hydrogen Sulfide
3777 Component # n for % Hydrogen
3778 Component # n for % Carbon Monoxide
3779 Component # n for % Oxygen
3780 Component # n for % i-Butane
3781 Component # n for % n-Butane
3782 Component # n for % i-Pentane
3783 Component # n for % n-Pentane
3784 Component # n for % n-Hexane
3785 Component # n for % n-Heptane
3786 Component # n for % n-Octane
3787 Component # n for % n-Nonane
3788 Component # n for % n-Decane
3789 Component # n for % Helium
3790 Component # n for % Argon
3791 Component # n for Heating Value
3792 Component # n for Reference Relative Denisty

3793

Spare

to
3799

23/27.71+ ! 05/98

Spare

3-11

Chapter 3

16-Bit Integer Data (3001- 3999)

3.9.
Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

Notes:
* Unsigned integer
totalizers cumulative
based. They roll at
65536.

3800

Meter Station 16-Bit Integer Data


Special Diagnostic Function
Used to enable rigorous Audit Trail reporting of all serial port transactions (see side
bar note).

3801

Spare

3802

Current Net Flowrate

3803

Net Totalizer

3804

Current Gross Flowrate

3805

Gross Totalizer

3806

Current Mass Flowrate

3807

Mass Totalizer

3808

Spare

~ To avoid flushing the


audit trail, audit events
other than complete
downloads to the flow
computer are usually not
documented in the audit
trail unless serial port
passwords have been
enabled. If pass-words
are enabled, the target
address is recorded for
single point writes.
Rigorous auditing of a
serial port or group of
serial ports can be
activated by placing the
appropriate hexadecimal
code in 3800 (S = Serial
Port):
00 00 00 AA = Audit S1
00 00 AA 00 = Audit S2
00 AA 00 00 = Audit S3
AA 00 00 00 = Audit S4
To monitor multiple
ports; e.g:
AA 00 AA 00 = Audit S4
& S2

to
3810

Spare

3811

Current Energy Flowrate

3812

Energy Totalizer

3813

Fluid Type Select - Product #1

3814

Fluid Type Select - Product #2

3815

Fluid Type Select - Product #3

3816

Fluid Type Select - Product #4

3817

AGA 8 Method Select - Product #1

3818

AGA 8 Method Select - Product #2

3819

AGA 8 Method Select - Product #3

3820

AGA 8 Method Select - Product #4

3821

Heating Value Method Select - Product #1

3822

Heating Value Method Select - Product #2

3823

Heating Value Method Select - Product #3

3824

Heating Value Method Select - Product #4

3825

Spare

# 2s complement numbers
based on span entries
17176 through 17189.
Values expressed as
percentages of span in
tenth percent
increments. i.e. 1000
represents 100.0% . No
over range or under
range checking is done.

0=AGA 5; 1=GPA 2172-96

to
3828

3-12

Spare

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d

INFO - These short integers


are accessed using Modbus
function code 03 for reads,
06 for single writes and 16
for multiple register writes.

3829

Flow Average Factor

3830

Print Priority

3831

Number of Nulls After CR

3832

Print Interval in Minutes

Number of 500 msec calculation cycles to average.


0=Not sharing a printer; 1=Master; n=slaves 2-12.
Used to slow data to a printer if no hardware handshake.
Time interval between automatic snapshot reports.

3833

Automatic - Weekly Batch Select

3834

Automatic - Monthly Batch Select

0=None; 1=Monday; 7=Sunday.


st

0=None; 1=1 day of the month.

3835

Automatic - Hourly Batch Select


0=No; 1=Yes.

3836

Default Report Templates


0=Custom templates; 1=Default reports.

3837

Gas Chromatograph Analyzer - Type Select

3838

Clear Daily @ Batch End Select

0=Applied Automation; 1=Danalyzer.


0=24hr Totals; 1=Cleared at batch end.

3839

Analyzer Number

3840

Gas Chromatograph - Result Interval

3841

Gas Chromatograph - Listen Only Mode

ID Used in communications
Will ask gas chromatograph for data if no new result sent within this many minutes.
0=Be master; 1=Be slave - listen only.

3842

Select Date Type


Selects date format: 0=dd/mm/yy; 1=mm/dd/yy.

23/27.71+ ! 05/98

3-13

Chapter 3

16-Bit Integer Data (3001- 3999)

3.10. Danalyzer Gas Chromatograph Data


Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

INFO - The addresses on


the right (3047-3057) are
the corresponding
addresses in the Danalyzer.

3843

Danalyzer - Alarm Word - 3046


For point 3843-3854, see Danalyzer documentation for complete details about
mapping of alarm registers. Critical alarms in this register.

3844

Danalyzer - Alarm Word - 3047

3845

Danalyzer - Alarm Word - 3048

3846

Danalyzer - Alarm Word - 3049

3847

Danalyzer - Alarm Word - 3050

3848

Danalyzer - Alarm Word - 3051

3849

Danalyzer - Alarm Word - 3052

3850

Danalyzer - Alarm Word - 3053

3851

Danalyzer - Alarm Word - 3054

3852

Danalyzer - Alarm Word - 3055

3853

Danalyzer - Alarm Word - 3056

3854

Danalyzer - Alarm Word - 3057

3855

Danalyzer - Cycle Start - Month

3856

Danalyzer - Cycle Start - Day

3857

Danalyzer - Cycle Start - Year

3858

Danalyzer - Cycle Start - Hour

3859

Danalyzer - Cycle Start - Minute

3860

Spare

Critical alarms in this register.

Points 3855-3859 represent the time and date when the last analysis was started.

to
3866

3-14

Spare

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d

3.11. Flow Computer Time and Date Variables


INFO - These short integers
are accessed using Modbus
function code 03 for reads,
06 for single writes and 16
for multiple register writes.

Time and date can be read and written here. See also 4847 and 4848.
3867

Current - Hour
0-23.

3868

Current - Minute

3869

Current - Second

3870

Current - Month

0-59.
0-59.
1-12.

3871

Current - Day of Month


1-31.

3872

Current - Year

3873

Current - Day of Week

3874

Disable Daily Report

0-99; Year 2000=00.


Read only. 1=Monday; 7=Sunday.
0=print daily report; 1=no daily report.

3875

23/27.71+ ! 05/98

Number of Days Since Beginning of Year

3-15

Chapter 3

16-Bit Integer Data (3001- 3999)

3.12. More Miscellaneous 16-Bit Integer Data


Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

3876

Spare

to
3879

Spare

3880

Override Code - Reference Specific Gravity

3881

Override Code - Nitrogen

3882

Override Code - Carbon Dioxide

3883

Override Code - Heating Value

3884

Override Code - Gas Chromatograph

3885

Spare

to
4099

3-16

Spare

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d

4. 8-Character ASCII String Data (4001 - 4999)


4.1.
INFO - These ASCII string
variables are accessed
using Modbus function
codes 03 for all reads and
16 for all writes.

Note: The index number of


each string refers to the
complete string which
occupies the space of 4
registers. It must be
accessed as a complete
unit. You cannot read or
write a partial string. Each
point counts as one point in
the normal Omni Modbus
mode.

Meter Run ASCII String Data

The second digit of the index number defines the number of the meter run. For
example: 4114 is the 'Meter ID' for Meter Run #1. The same point for Meter Run
#4 would be 4414. Each ASCII string is 8 characters occupying the equivalent of
4 short integer registers (see the side bar comments).
4n00

Spares

4n01

Running Batch - Start Date

4n02

Running Batch - Start Time

4n03

Batch End - Date

4n04

Batch End - Time

4n05

Running Product Name

4n06

Current - Calculation Mode


Algorithm set used, in string format.

Modicon Compatible
Mode - For the purpose of
point count only, each string
counts as 4 registers. The
starting address of the
string still applies.

4n07

Spare

4n08

Spare

4n09

Meter Factor Used in Net / Mass


Used on reports. It contains Yes or No. Characters 1-8.

Note:

# Last batch end for this

4n10

Spare

4n11

Meter - Serial Number

4n12

Meter - Size

4n13

Meter - Model

4n14

Meter - ID

4n15

Flow Meter Tag / Low Range Tag - Differential Pressure

4n16

Differential Pressure - High Range Tag

4n17

Transmitter Tag - Temperature

4n18

Transmitter Tag - Pressure

4n19

Transmitter Tag - Densitometer

4n20

Transmitter Tag - Density Temperature

meter run.

23/27.71+ ! 05/98

4n21

Transmitter Tag - Density Pressure

4n22

Output Tag - PID Control

4-1

Chapter 4

8-Character ASCII String Data (4001- 4999)


4n23

Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

Spare

to
4n99

Spare

4500

Spare

4.2.

Scratch Pad ASCII String Data

Storage for ninety-nine ASCII strings is provided for user scratch pad. These
registers are typically used to store and group data that will be moved via peerto-peer operations or similar operations.
4501

Scratchpad - ASCII String #1

to
4599

Scratchpad - ASCII String #99

4600

Spare

4.3.

User Display Definition String Variables

The string variables which define the descriptor tags that appear in the eight
User Displays and the key press combinations which recall the displays are
listed below.
INFO - See 3601 area for
more data points needed to
setup the user displays.

4601

User Display #1 - Descriptor Tag - Line #1

4602

User Display #1 - Descriptor Tag - Line #2

4603

User Display #1 - Descriptor Tag - Line #3

4604

User Display #1 - Descriptor Tag - Line #4

4605

User Display #2 - Descriptor Tag - Line #1

to
4632

User Display #8 - Descriptor Tag - Line #4

4633

User Display #1 - Key Press Sequence

to
4640

User Display #8 - Key Press Sequence

4641

Spare

to
4706

4-2

Spare

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d

4.4.
INFO - These ASCII string
variables are accessed
using Modbus function
codes 03 for all reads and
16 for all writes.

Note: The index number of


each string refers to the
complete string which
occupies the space of 4
registers. It must be
accessed as a complete
unit. You cannot read or
write a partial string. Each
point counts as one point in
the normal Omni Modbus
mode.

Modicon Compatible
Mode - For the purpose of
point count only, each string
counts as 4 registers. The
starting address of the
string still applies.

4707

String Variables Associated with the


Station Auxiliary Inputs
Auxiliary Tag - Input #1

to
4710

Auxiliary Tag - Input #4

4711

Spare

to
4806

4.5.

Spare

Meter Station 8-Character ASCII String


Data

4807

Date of Last Database Change

4808

Time of Last Database Change

4809

Reserved

4810

Esc Sequence to Print Condensed

Updated each time the Audit Trail is updated.

Raw ASCII characters sent to printer (see 14149 for Hex ASCII setup).

4811

Esc Sequence to Print Normal


Raw ASCII characters sent to printer (see 14150 for Hex ASCII setup).

4812

Daylight Savings Starts


Date format field (**/**/**).

4813

Daylight Savings Ends


Date format field (**/**/**).

4814

Spare

4815

Station - ID

4816

Spare

4817

Spare

4818

Print Interval Timer Start Time


Time format field (**:**:**).

4819

Time to Print Daily Report


Time format field (**:**:**).

23/27.71+ ! 05/98

4-3

Chapter 4

8-Character ASCII String Data (4001- 4999)

Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

4820

Product #1 - Name

4821

Product #1 - Name

4822

Product #1 - Name

4823

Product #4 - Name

4824

Spare

to
4831

Spare

4832

Reference Specific Gravity Tag

4833

Nitrogen Tag

4834

Carbon Dioxide Tag

4835

Heating Value Tag

4836

Flow Computer ID

4837

Company Name

4838

Company Name

Characters 1-8.
Characters 9-16.

4839

Company Name
Characters 17-24.

4840

Company Name

4841

Company Name

4842

Station Location

4843

Station Location

Characters 25-32.
Characters 33-38. (Note: Last two characters are spares.)
Characters 1-8.
Characters 9-16.

4844

Station Location

4845

Station Location

4846

Station Location

4847

Current Date

4848

Current Time

Characters 17-24.
Characters 25-32.
Characters 33-38. (Note: Last two characters are spares.)
Note:

Point 3842 selects date format (see also 3870-3872).

* The flow computer time


and date can be set by
writing to these ASCII
variables. Be sure to
include the colons ( : ) in
the time string and the
slashes ( / ) in the date
string.

See also 3867-3869.

4849

Software Version Number

4850

Online Password / EPROM Checksum

Example: 23.71
Dual function point. Write password. Read provides EPROM Checksum.

4851

Spare

to
5000

4-4

Spare

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d

5. 32-Bit Integer Data (5001 - 6999)


5001
INFO - These 32-bit long
integer variables are
accessed using Modbus
function code 03 for reads,
06 for single writes and 16
for multiple writes. Note that
the index number for each
variable refers to one
complete long integer which
occupies the space of two
16-bit registers. It must be
accessed as a complete
unit. You cannot read or
write a partial 32-bit integer.
Each 32-bit long integer
counts as one point in the
normal Omni Modbus
mode.

Modicon Compatible
Mode - For the purpose of
point count only, each 32-bit
integer counts as two
registers. The starting
address of the 32-bit integer
still applies.

to
5099

5.1.

# These Variables are


stored with 4 places after
the implied decimal
point. i.e. 10000 is
interpreted as 1.0000

23/27.71+ ! 05/98

Spare

Meter Run 32-Bit Integer Data

The second digit of the index number defines the number of the meter run. For
example: 5105 is the 'Cumulative Gross Totalizer' for Meter Run # 1. The same
point for Meter Run # 4 would be 5405.
5n00

Spares

5n01

Batch in Progress - Gross Totalizer


Points 5n01-5n04 represent the total batch quantities measured so far for the batch in
progress. Results are moved to 5n50 area at the end of the batch.

5n02

Batch in Progress - Net Totalizer

5n03

Batch in Progress - Mass Totalizer

5n04

Batch in Progress - Energy Totalizer

5n05

Cumulative In Progress - Gross Totalizer


Points 5n05-5n08 are non-resetable totalizers which are snapshot for opening
readings.

Notes:

* The increment for all


totalizers depends upon
the totalizer resolution
settings shown in the
Factor Setup menu of
OmniCom. They can
only be changed via the
keypad entries made in
the Pass-word
Maintenance menu after
Resetting all Totalizers.

Spare

5n06

Cumulative In Progress - Net Totalizer

5n07

Cumulative In Progress - Mass Totalizer

5n08

Cumulative In Progress - Energy Totalizer

5n09

Todays In Progress - Gross Totalizer


Points 5n09-5n12 are total daily quantities measured since the day start hour today.
These are moved to the 5n54 area at the start of a new day.

5n10

Todays In Progress - Net Totalizer

5n11

Todays In Progress - Mass Totalizer

5n12

Todays In Progress - Energy Totalizer

5n13

Meter Factor in Use Now

5n14

Average Meter Factor - Batch in Progress

5n15

Average Meter Factor - Todays In Progress

5n16

Spare

5n17

Spare

5-1

Chapter 5

32-Bit Integer Data (5001- 6999)


5n18

Dual Pulse (Comparitor) Error Counts for Batch


When pulse fidelity check enabled only.

Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

5n19

Batch Number

5n20

Raw Input Counts (500 msec)


Turbine counts this 500 msec cycle.

5n21

Mol % - Methane / Nitrogen

5n22

Mol % - Nitrogen / Carbon Dioxide

5n23

Mol % - Carbon Dioxide / Hydrogen Sulfide

5n24

Mol % - Ethane / Water

5n25

Mol % - Propane / Helium

5n26

Mol % - Water / Methane

5n27

Mol % - Hydrogen Sulfide / Ethane

5n28

Mol % - Hydrogen / Propane

5n29

Mol % - Carbon Monoxide / n-Butane

5n30

Mol % - Oxygen / i-Butane

Notes:

5n31

Mol % - i-Butane / n-Pentane

# These Variables are

5n32

Mol % - n-Butane / i-Pentane

5n33

Mol % - i-Pentane / n-Hexane

5n34

Mol % - n-Pentane / n-Heptane

5n35

Mol % - n-Hexane / n-Octane

5n36

Mol % - n-Heptane / n-Nonane

5n37

Mol % - n-Octane / n-Decane

5n38

Mol % - n-Nonane / Oxygen

5n39

Mol % - n-Decane / Carbon Monoxide

5n40

Mol % - Helium / Hydrogen

5n41

Mol % - Argon

5n42

Spare

5n43

In Progress - Raw Input Counts for Hour

5n44

In Progress - Gross Total for Hour

Mol % - The order of the


analysis components varies
depending upon which AGA
8 algorithm is selected
(1992-94 or 1985). The Mol
% data in this area comes
from either live gas
chromatograph data,
4020mA data, or override
values (see 17230 area for
example).

stored with 4 places after


the implied decimal
point. i.e. 10000 is
interpreted as 1.0000

Raw turbine counts for the hour so far.


Points 5n44-5n47 represent the total quantities for the current hour in progress.
These will be moved to 5n74 area at the start of the new hour.

5n45

In Progress - Net Total for Hour

5n46

In Progress - Mass Total for Hour

5n47

In Progress - Energy Total for Hour

5n48

In Progress - Raw Input Counts for Batch

5n49

In Progress - Raw Input Counts for Day

Raw turbine counts; this batch.


Raw turbine counts; today so far.

5-2

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d
5n50
INFO - These 32-bit long
integer variables are
accessed using Modbus
function code 03 for reads,
06 for single writes and 16
for multiple writes. Note that
the index number for each
variable refers to one
complete long integer which
occupies the space of two
16-bit registers. It must be
accessed as a complete
unit. You cannot read or
write a partial 32-bit integer.
Each 32-bit long integer
counts as one point in the
normal Omni Modbus
mode.

Modicon Compatible
Mode - For the purpose of
point count only, each 32-bit
integer counts as two
registers. The starting
address of the 32-bit integer
still applies.

Previous Batch - Gross Totalizer


Points 5n50-5n53 represent the total batch quantities for the previous batch.

5n51

Previous Batch - Net Totalizer

5n52

Previous Batch - Mass Totalizer

5n53

Previous Batch - Energy Totalizer

5n54

Previous Days - Gross Totalizer


Points 5n54-5n57 are the total quantities for the previous day; day start hour to day
start hour.

5n55

Previous Days - Net Totalizer

5n56

Previous Days - Mass Totalizer

5n57

Previous Days - Energy Totalizer

5n58

Current Batch - Opening Gross Totalizer


Points 5n58-5n61 are cumulative totalizers snapshot at the start of the batch in
progress. These variables are also the closing totalizers for the previous batch.

5n59

Current Batch - Opening Net Totalizer

5n60

Current Batch - Opening Mass Totalizer

5n61

Current Batch - Opening Energy Totalizer

5n62

Todays - Opening Gross Totalizer


Points 5n62-5n65 are cumulative totalizers snapshot at day start hour for today.
These variables are also the closing totalizers for the previous day.

5n63

Todays - Opening Net Totalizer

5n64

Todays - Opening Mass Totalizer

5n65

Todays - Opening Energy Totalizer

5n66

Cumulative - Gross Total @ Leak Detection Freeze Command


Points 5n66-5n69 are cumulative totalizers snapshot when the Leak Detection Freeze
Command (1760) is received (see also points 7634, 7644, 7654 & 7664).

5n67

Cumulative - Net Total @ Leak Detection Freeze Command

5n68

Cumulative - Mass Total @ Leak Detection Freeze Command

5n69

Cumulative - Energy Total @ Leak Detection Freeze Command

5n70

Increment - Gross Totalizer


Points 5n70-5n73 contains the incremental integer counts that were added to the
totalizers for this current cycle (500msec).

5n71

Increment - Net Totalizer

5n72

Increment - Mass Totalizer

5n73

Increment - Energy Totalizer

5n74

Previous Hourly - Gross Total


Points 5n74-5n77 represent the total quantities measured for the last hour. These are
moved here from 5n44 area at the end of hour.

5n75

23/27.71+ ! 05/98

Previous Hourly - Net Total

5n76

Previous Hourly - Mass Total

5n77

Previous Hourly - Energy Total

5-3

Chapter 5

32-Bit Integer Data (5001- 6999)


5n78

Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

Previous Batch - Opening Gross


Data from 5n58 area gets moved to 5n78-5n81 at the end of each batch.

5n79

Previous Batch - Opening Net

5n80

Previous Batch - Opening Mass

5n81

Previous Batch - Opening Energy

5n82

Previous Days - Opening Gross

5n83

Previous Days - Opening Net

Data from 5n62 area gets moved to 5n82-5n85 at the end/beginning of each day.

5n84

Previous Days - Opening Mass

5n85

Previous Days - Opening Energy

5n86

Previous Batch - Closing Gross Total

5n87

Previous Batch - Closing Net Total

5n88

Previous Batch - Closing Mass Total

5n89

Previous Batch - Energy Total

5n90

Previous Batch - Batch Report Number


Use this value on Batch Report.

5n91

Spare

to
5n99

Spare

5500

Spare

5.2.

Scratch Pad 32-Bit Integer Data

Ninety-nine 32-bit integer registers are provided for user scratch pad. These
registers are typically used to store the results of variable statement calculations,
to group data that will be moved via peer-to-peer operations or similar types of
operations.
5501

Scratchpad - 32-Bit Integer #1

to
5599

Scratchpad - 32-Bit Integer #99

5600

Spare

to
5800

5-4

Spare

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d

5.3.
INFO - These 32-bit long
integer variables are
accessed using Modbus
function code 03 for reads,
06 for single writes and 16
for multiple writes. Note that
the index number for each
variable refers to one
complete long integer which
occupies the space of two
16-bit registers. It must be
accessed as a complete
unit. You cannot read or
write a partial 32-bit integer.
Each 32-bit long integer
counts as one point in the
normal Omni Modbus
mode.

Modicon Compatible
Mode - For the purpose of
point count only, each 32-bit
integer counts as two
registers. The starting
address of the 32-bit integer
still applies.

5801

Station 32-Bit Integer Data


Batch in Progress - Gross Totalizer
Points 5801-5804 are total batch quantities measured so far for the batch in progress.
These are moved to 5850 area at the end of the batch.

5802

5803

Batch in Progress - Net Totalizer


Batch in Progress - Mass Totalizer

5804

Batch in Progress - Energy Totalizer

5805

Cumulative in Progress - Gross Totalizer


Points 5805-5808 are non-resetable totalizers which are snapshot for opening
readings.

5806

5807

Cumulative in Progress - Net Totalizer


Cumulative in Progress - Mass Totalizer

5808

Cumulative in Progress - Energy Totalizer

5809

Todays in Progress - Gross Totalizer


Points 5809-5812 are total daily quantities measured since the day start hour today.
These are moved to the 5854 area at the start of a new day.

5810

5811

Todays in Progress - Net Totalizer


Todays in Progress - Mass Totalizer

5812

Todays in Progress - Energy Totalizer

5813

Spare

Note:

* The increment for all


totalizers depends upon
the totalizer resolution
settings shown in the
Factor Setup menu of
OmniCom. They can
only be changed via the
keypad entries made in
the Pass-word
Maintenance menu after
Resetting all Totalizers.

to
5843

Spare

5844

Station - In Progress - Gross Total for Hour


Points 5844-5847 represent the total station quantities for the current hour in
progress. These will be moved to 5n74 area at the start of the new hour.

5845

Station - In Progress - Net Total for Hour

5846

Station - In Progress - Mass Total for Hour

5847

Station - In Progress - Energy Total for Hour

5848

Time in hhmmss format

5849

Date in yymmdd format

Read (e.g.: the number 103125 represents 10:31:25).


Read (e.g.: the number 970527 represents May 27, 1997). The date format used here
does not follow the US/European format selection.

23/27.71+ ! 05/98

5-5

Chapter 5

32-Bit Integer Data (5001- 6999)


5850

Previous Batch - Gross Totalizer


Points 5850-5853 are total batch quantities for the previous batch. These are moved
here from 5801 area at the end of a batch.

Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

5851

Previous Batch - Net Totalizer

5852

Previous Batch - Mass Totalizer

5853

Previous Batch - Energy Totalizer

5854

Previous Days - Gross Totalizer


Points 5854-5857 are total quantities for the previous day; day start hour to day start
hour. These are moved here from 5809 area at the end of the day.

5855

Previous Days - Net Totalizer

5856

Previous Days - Mass Totalizer

5857

Previous Days - Energy Totalizer

5858

Current Batch - Opening Gross Totalizer


Points 5858-5861 are cumulative totalizers snapshot at the start of the batch in
progress. These variables are also the closing totalizers for the previous batch.

5859

Current Batch - Opening Net Totalizer

5860

Current Batch - Opening Mass Totalizer

5861

Current Batch - Opening Energy Totalizer

5862

Todays - Opening Gross Totalizer


Points 5862-5865 are cumulative totalizers snapshot at day start hour for today.
These variables are also the closing totalizers for the previous day.

5863

Todays - Opening Net Totalizer

5864

Todays - Opening Mass Totalizer

5865

Todays - Opening Energy Totalizer

5866

Cumulative - Gross Total @ Freeze


Points 5866-5869 are cumulative totalizers snapshot when the Leak Detection Freeze
Command (1760) is received (see also points 7634, 7644, 7654 & 7664).

5867

Cumulative - Net Total @ Freeze

5868

Cumulative - Mass Total @ Freeze

5869

Cumulative - Energy Total @ Freeze

5870

Increment - Gross Totalizer

Note:

* The increment for all


totalizers depends upon
the totalizer resolution
settings shown in the
Factor Setup menu of
OmniCom. They can
only be changed via the
keypad entries made in
the Pass-word
Maintenance menu after
Resetting all Totalizers.

5-6

Points 5870-5873 contain the incremental integer counts that were added to the
totalizers for this current cycle.

5871

Increment - Net Totalizer

5872

Increment - Mass Totalizer

5873

Increment - Energy Totalizer

5874

Previous Hourly - Gross


Points 5874-5877 represent the total quantities measured for the last hour. These are
moved here from 5844 area at the end of hour.

5875

Previous Hourly - Net

5876

Previous Hourly - Mass

5877

Previous Hourly - Energy

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d
5878
INFO - These 32-bit long
integer variables are
accessed using Modbus
function code 03 for reads,
06 for single writes and 16
for multiple writes. Note that
the index number for each
variable refers to one
complete long integer which
occupies the space of two
16-bit registers. It must be
accessed as a complete
unit. You cannot read or
write a partial 32-bit integer.
Each 32-bit long integer
counts as one point in the
normal Omni Modbus
mode.

Modicon Compatible
Mode - For the purpose of
point count only, each 32-bit
integer counts as two
registers. The starting
address of the 32-bit integer
still applies.

Previous Batch - Opening Gross


Data from 5858 area gets moved to points 5878-5881 at the end of each batch.

5879

Previous Batch - Opening Net

5880

Previous Batch - Opening Mass

5881

Previous Batch - Opening Energy

5882

Previous Days - Opening Gross


Data from 5862 area gets moved to points 5882-5885 at the end/beginning of each
day.

5883

Previous Days - Opening Net

5884

Previous Days - Opening Mass

5885

Previous Days - Opening Energy

5886

Previous Batch - Closing Gross Total

5887

Previous Batch - Closing Net Total

5888

Previous Batch - Closing Mass Total

5889

Previous Batch - Closing Energy Total

5890

Previous Batch - Batch Number

5891

Previous Batch - Product Number

5892

Spare

to
6000

23/27.71+ ! 05/98

Spare

5-7

Chapter 5

32-Bit Integer Data (5001- 6999)

5.4.
Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

Premium Level 32-Bit Integer Data (US


Customary Units Only)

The data below is provided to configure Premium Level Totalizing (applicable


to Revision 23.71 in US Units only). This scheme provides separate totalizers
which are used to segment Thousand Standard Cubic Feet (MSCF) flow based
on flow-rate zones. These zones are: Base, Level 1, Level 2, Level 3 and Special
Billing. The special billing threshold is checked first and then Levels 1, 2 and 3.
The second digit of the index number defines the number of the meter run. For
example: 6104 is the 'Special Billing Threshold for Meter Run # 1. The same
point for Meter Run # 4 would be 6404. Station data is located at 6804.

5.4.1.
Addresses in the 6000
Range - For Revision
23.71+ (US units) only, this
index number range
corresponds to long
integers. Other application
revisions have this range
assigned to IEEE floating
points.

Flow Rate Threshold Triggers (MSCF/Hour)

6n00

Spares

6n01

Premium Level 1 - Threshold

6n02

Premium Level 2 - Threshold

Flow below this threshold is Base MSCF.


Flow between Level 1 and 2 is Level 1 MSCF.

6n03

Premium Level 3 - Threshold


Flow between Level 2 and 3 is Level 2 MSCF. Flow above this is Level 3 MSCF)

6n04

Special Billing - Threshold


Flow above this trigger is Special Billing MSCF.
Flow below is divided up between Base, Level 1, 2 and 3.

6n05

5.4.2.

Spare

Non-Resetable Totalizers (MSCF)

Note:

* The increment for all


totalizers depends upon
the totalizer resolution
settings shown in the
Factor Setup menu of
OmniCom. They can be
only be changed via keypad entries made in the
Password Maintenance
menu after Resetting all
Totalizers.

5-8

6n06

Cumulative - Base Totalizer

6n07

Cumulative - Premium Level 1 - Totalizer

6n08

Cumulative - Premium Level 2 - Totalizer

6n09

Cumulative - Premium Level 3 - Totalizer

6n10

Cumulative - Special Billing - Totalizer

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d

INFO - These 32-bit long


integer variables are
accessed using Modbus
function code 03 for reads,
06 for single writes and 16
for multiple writes. Note that
the index number for each
variable refers to one
complete long integer which
occupies the space of two
16-bit registers. It must be
accessed as a complete
unit. You cannot read or
write a partial 32-bit integer.
Each 32-bit long integer
counts as one point in the
normal Omni Modbus
mode.

Modicon Compatible
Mode - For the purpose of
point count only, each 32-bit
integer counts as two
registers. The starting
address of the 32-bit integer
still applies.

5.4.3.

MSCF Totalizers Stored the Last 10 days for


Meter and Station

6n11

Todays - Base Totalizer

6n12

Todays - Premium Level 1 - Totalizer

6n13

Todays - Premium Level 2 - Totalizer

6n14

Todays - Premium Level 3 - Totalizer

6n15

Todays - Special Billing - Totalizer

6n16

Last Days - Base Totalizer

6n20

Last Days - Special Billing - Totalizer

6n21

nd

Last Days - Base Totalizer

nd

Last Days - Special Billing - Totalizer

to

to
*

6n25

6n26

3 Last Days - Base Totalizer

rd

to
Note:

rd

6n30

3 Last Days - Special Billing - Totalizer

6n31

4 Last Days - Base Totalizer

6n35

4 Last Days - Special Billing - Totalizer

6n36

5 Last Days - Base Totalizer

6n40

5 Last Days - Special Billing - Totalizer

6n41

6 Last Days - Base Totalizer

* The increment for all


totalizers depends upon
the totalizer resolution
settings shown in the
Factor Setup menu of
OmniCom. They can be
only be changed via keypad entries made in the
Password Maintenance
menu after Resetting all
Totalizers.

th

to
th

th

to
th

th

to
th

6n45

6 Last Days - Special Billing - Totalizer

6n46

7 Last Days - Base Totalizer

th

to
*

23/27.71+ ! 05/98

6n50

th

7 Last Days - Special Billing - Totalizer

5-9

Chapter 5

32-Bit Integer Data (5001- 6999)


*

Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

6n51

th

8 Last Days - Base Totalizer

to
th

6n55

8 Last Days - Special Billing - Totalizer

6n56

9 Last Days - Base Totalizer

th

to
th

6n60

9 Last Days - Special Billing - Totalizer

6n61

10 Last Days - Base Totalizer

6n65

10 Last Days - Special Billing - Totalizer

6n66

Reserved

Note:

* The increment for all


totalizers depends upon
the totalizer resolution
settings shown in the
Factor Setup menu of
OmniCom. They can be
only be changed via keypad entries made in the
Password Maintenance
menu after Resetting all
Totalizers.

th

to
th

to
6n99

Reserved

6500

Reserved

to
6800

Reserved

6801

Station - Todays - Base Totalizer

6802

Station - Todays - Premium Level 1 - Totalizer

6803

Station - Todays - Premium Level 2 - Totalizer

6804

Station - Todays - Premium Level 3 - Totalizer

6805

Station - Todays - Special Billing - Totalizer

6806

Station - Last Days - Base Totalizer

to
*

6810

Station - Last Days - Special Billing - Totalizer

6811

Station - 2

nd

Last Days - Base Totalizer

Station - 2

nd

Last Days - Special Billing - Totalizer

to
*

5-10

6815

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d
*
INFO - These 32-bit long
integer variables are
accessed using Modbus
function code 03 for reads,
06 for single writes and 16
for multiple writes. Note that
the index number for each
variable refers to one
complete long integer which
occupies the space of two
16-bit registers. It must be
accessed as a complete
unit. You cannot read or
write a partial 32-bit integer.
Each 32-bit long integer
counts as one point in the
normal Omni Modbus
mode.

Modicon Compatible
Mode - For the purpose of
point count only, each 32-bit
integer counts as two
registers. The starting
address of the 32-bit integer
still applies.

totalizers depends upon


the totalizer resolution
settings shown in the
Factor Setup menu of
OmniCom. They can be
only be changed via keypad entries made in the
Password Maintenance
menu after Resetting all
Totalizers.

rd

Station - 3 Last Days - Base Totalizer

to
rd

6820

Station - 3 Last Days - Special Billing - Totalizer

6821

Station - 4 Last Days - Base Totalizer

th

to
th

6825

Station - 4 Last Days - Special Billing - Totalizer

6826

Station - 5 Last Days - Base Totalizer

6830

Station - 5 Last Days - Special Billing - Totalizer

6831

Station - 6 Last Days - Base Totalizer

6835

Station - 6 Last Days - Special Billing - Totalizer

6836

Station - 7 Last Days - Base Totalizer

th

to
th

th

to

Note:

* The increment for all

6816

th

th

to
th

6840

Station - 7 Last Days - Special Billing - Totalizer

6841

Station - 8 Last Days - Base Totalizer

6845

Station - 8 Last Days - Special Billing - Totalizer

6846

Station - 9 Last Days - Base Totalizer

th

to
th

th

to
th

6850

Station - 9 Last Days - Special Billing - Totalizer

6851

Station - 10 Last Days - Base Totalizer

th

to
*

th

6855

Station - 10 Last Days - Special Billing - Totalizer

6856

Reserved

to
7000

23/27.71+ ! 05/98

Reserved

5-11

Modbus
Database Addresses and Index Numbers

Volume 4d

6. 32-Bit IEEE Floating Point Data (7001 - 8999)


6.1.
INFO - These 32 Bit IEEE
Floating Point variables are
accessed using Modbus
function code 03 for all
reads, 06 for single writes
or 16 for single or multiple
writes. Note that the index
number for each variable
refers to the complete
floating point variable which
occupies the space of two
16- bit registers. It must be
accessed as a complete
unit. You cannot read or
write a partial variable. Each
floating point variable
counts as one point in the
normal Omni Modbus
mode.

Digital-to-Analog Outputs 32-Bit IEEE


Floating Point Data

Any analog output point which physically exists can be read via these point
numbers. Data returned is expressed as a percentage of the output value.
Only those points which physically exist and have been assigned to Modbus
control by assigning zero (0) at 'D/A Out Assign' (see 2.5.9 in Volume 3) should
be written to Outputs which are not assigned to Modbus control will be
overwritten every 500 msec by the flow computer. Data written should be within
the range of -5.00 to 110.00.
7001

Analog Output #1

to
7012

Analog Output #12

7013

Spare

to
Modicon Compatible
Mode - For the purpose of
point count only, each IEEE
float point counts as 2
registers. The starting
address of the variable still
applies.

7024

6.2.

Spare

User Variables 32-Bit IEEE Floating Point


Data

Database points 7025 through 7088 have been assigned as user variables (see
Volume 3). The value contained in the variable depends on the associated
program statement which is evaluated every 500 msec. You may read these
variables at any time. You may also write to these variables but anything you
write may be overwritten by the flow computer depending on the evaluation of
the statement. Leave the statement blank or simply put a comment or prompt
into it to avoid having the flow computer overwrite it.

7025

User-Programmable Variable #1

to
7088

23/27.71+ ! 05/98

User-Programmable Variable #64

6-1

Chapter 6

32-Bit IEEE Floating Point Data (7001- 8999)

6.3.
Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

Programmable Accumulator 32-Bit IEEE


Floating Point Variables

Points 7089 through 7099 are paired with Boolean Point Variables 1089 through
1099. Numeric data placed in 7089, for example, can be output as pulses by
assigning a digital I/O point to 1089.

7089

Programmable Accumulator #1
Data placed into 7089 is pulse out using 1089.

to
7099

Programmable Accumulator #11


Data placed into 7099 is pulse out using 1099.

6.4.
INFO - The second digit of
the index number defines
the number of the meter run
number.

Meter Run 32-Bit IEEE Floating Point


Data

The second digit of the index number defines the meter run number. For
example: 7105 is the 'Temperature' variable for Meter Run #1. The same point
for Meter Run #4 would be 7405.

INFO - Calculated averages


can be either flow weighted
or time weighted depending
upon point number.

<

7n00

Spares

7n01

Flowrate - Gross
3

MACF/hr or m /hr.
Notes:

<

7n02

< Current live values which


are updated every
500msec.

* Current values in use


now.

Flowrate - Net
3

MSCF/hr or m /hr.

<

7n03

Flowrate - Mass

<

7n04

Flowrate - Energy

Klb/hr or ton/hr.
MMBTU/hr or GJ/hr.

7n05

Temperature

7n06

Pressure

7n07

Density in Use
3

Lb/ACF or kg/m .

7n08

Flowing Transducer Density Before Factoring

7n09

Flowing Transducer Density After Factoring

Temperature and pressure corrected.


7n09=7n08 x 7n43.

7n10

Density Transducer Temperature

7n11

Density Transducer Pressure

Corrects for transducer temperature expansion effects.


Corrects for transducer pressure expansion effects.

6-2

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d

INFO - These 32 Bit IEEE


Floating Point variables are
accessed using Modbus
function code 03 for all
reads, 06 for single writes
or 16 for single or multiple
writes. Note that the index
number for each variable
refers to the complete
floating point variable which
occupies the space of two
16- bit registers. It must be
accessed as a complete
unit. You cannot read or
write a partial variable. Each
floating point variable
counts as one point in the
normal Omni Modbus
mode.

7n12

Orifice - Diameter

7n13

Orifice - Flow Coefficient C

7n14

Orifice - Expansion Factor Y

7n15

Orifice - Velocity of Approach Factor EV

AGA 3 Coefficient.
AGA 3 Coefficient.
AGA 3 Coefficient.

7n16

Orifice - Differential Pressure

7n17

Meter Tube Diameter

Inches of Water (kpa or millbar).


Temperature corrected.

Modicon Compatible
Mode - For the purpose of
point count only, each IEEE
float point counts as 2
registers. The starting
address of the variable still
applies.

Notes:

* Current values in use


now.

# When orifice metering is


#

~ The data in these


variables may be
calculated real time or
the same data as
entered elsewhere
depending on the fluid
type selected or the
equation of state
selected.

Batch In Progress - Average Meter Run Temperature

7n19

Batch In Progress - Average Meter Run Pressure

7n20

Batch In Progress - Average of Density in Use

7n21

Batch In Progress - Average Density Transducer Temperature

7n22

Batch In Progress - Average Density Transducer Pressure

7n23

Batch In Progress - Flow Coefficient C

7n24

Batch In Progress - Expansion Factor Y

7n25

Batch In Progress - Velocity of Approach Factor EV

7n26

Batch In Progress - Orifice Diameter

7n27

Batch In Progress - Orifice Differential Pressure

7n28

Day In Progress - Velocity of Approach Factor EV

7n29

Day In Progress - Average Temperature

Temperature corrected.

selected, these variables


are the average of the
square rooted value
which is then squared
before storing.

7n18

7n30

Day In Progress - Average Pressure

7n31

Day In Progress - Average Density in Use

7n32

Day In Progress - Average Density Transducer Temperature

7n33

Day In Progress - Average Density Transducer Pressure

7n34

Day In Progress - Flow Coefficient C

7n35

Day In Progress - Expansion Factor Y

7n36

Day In Progress - Orifice Diameter

7n37

Day In Progress - Orifice Differential Pressure

Temperature corrected.

* ~ 7n38

Reference Density being Used to Calculate Net


3

Lb/ft or Kg/m (NIST, ASME calculations).

* ~ 7n39

Viscosity being Used in AGA3


Centi poise (pa.s).

23/27.71+ ! 05/98

* ~ 7n40

Isentropic Exponent being Used in AGA3

7n41

Ref. Specific Gravity being Used in AGA 8

7n42

Heating Value being Used in AGA 8

6-3

Chapter 6

32-Bit IEEE Floating Point Data (7001- 8999)


7n43

Viscosity Override

7n44

Isentropic Override

7n45

Measured Orifice Diameter - @ Reference Temperature

7n46

Orifice Plate - Coefficient of Thermal Expansion

7n47

Orifice Plate - Reference Temperature

7n48

Measured Meter Tube Diameter - @ Reference Temperature

7n49

Meter Tube - Coefficient of Thermal Expansion

7n50

Meter Tube - Reference Temperature

7n51

Differential Pressure - Low Cutoff

Centi poise (pa.s).


Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

INFO - The second digit of


the index number defines
the number of the meter run
number.

Inches of Water (kpa or millbar). 1n05 is set when DP above this.

7n52

Differential Pressure - Low Limit

7n53

Differential Pressure - High Limit

7n54

Differential Pressure - Override Value

7n55

Low Range - Differential Pressure - @ 4mA

7n56

Low Range - Differential Pressure - @ 20mA

7n57

High Range - Differential Pressure - @ 4mA


nd

DP when using stacked DPs.

7n58

High Range - Differential Pressure - @ 20mA

7n59

Differential Pressure - High Switch Over %

7n60

Differential Pressure - Low Switch Over %

Use High DP if Low DP is greater than this %.


Use Low DP if High DP is less than this %.

7n61

Meter Run Mass Flowrate - Low Limit

7n62

Meter Run Mass Flowrate - High Limit

7n63

Meter Temperature - Low Limit

7n64

Meter Temperature - High Limit

7n65

Meter Temperature - Override

7n66

Meter Temperature - @ 4mA

7n67

Meter Temperature - @ 20mA

7n68

Meter Pressure - Low Limit

to
7n72

6-4

Meter Pressure - @ 20mA

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d
7n73

Modicon Compatible
Mode - For the purpose of
point count only, each IEEE
float point counts as 2
registers. The starting
address of the variable still
applies.

Gravity / Density Transducer - Low Limit


Indicated at either flowing or reference conditions, depending on which is selected.

INFO - These 32 Bit IEEE


Floating Point variables are
accessed using Modbus
function code 03 for all
reads, 06 for single writes
or 16 for single or multiple
writes. Note that the index
number for each variable
refers to the complete
floating point variable which
occupies the space of two
16- bit registers. It must be
accessed as a complete
unit. You cannot read or
write a partial variable. Each
floating point variable
counts as one point in the
normal Omni Modbus
mode.

to
7n77

Gravity / Density Transducer - @ 20mA

7n78

Density Transducer - Temperature - Low Limit

to
7n82

Density Transducer - Temperature - @ 20mA

7n83

Density Transducer - Pressure - Low Limit

to
7n87

Density Transducer - Pressure - @ 20mA

7n88

Density Transducer - Correction Factor


Used to correct densitometer.

7n89

Densitometer - Constant #1

7n90

Densitometer - Constant #2

7n91

Densitometer - Constant #3

K0/D0.
Note:

* Various factors used by


various vendors of digital
densitometers.

K1/T0.
K2/Tcoef.

7n92

Densitometer - Constant #4

7n93

Densitometer - Constant #5

7n94

Densitometer - Constant #6

7n95

Densitometer - Constant #7

K18/Tcal/Tc.
K19/Pcoef/Kt1.
K20A/Pcal/Kt2.
K20B/Kt3.

7n96

Densitometer - Constant #8

7n97

Densitometer - Constant #9

7n98

Densitometer - Constant #10

7n99

Densitometer - Constant #11

K21A/Pc.
K21B/Kp1.
Kr. (For UGC densitometers: Kr/KP2.)
Kj. (For UGC densitometers: Kj/KP3.)

7500

23/27.71+ ! 05/98

Spare

6-5

Chapter 6

32-Bit IEEE Floating Point Data (7001- 8999)

6.5.
Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

Scratch Pad 32-Bit IEEE Floating Point


Data

Ninety-nine IEEE 32-bit floating point registers are provided for user scratch pad.
These registers are typically used to store and group data that will be moved via
peer-to-peer operations or similar uses.

7501

Scratchpad - IEEE Float #1

to
7599

Scratchpad - IEEE Float #99

7600

Spare

Notes:

+ Do not write to these


variables. They are
provided for read only
information.

> Writing to these


variables will have no
effect as the flow
computer overwrites
these values with either
the remote or local
primary Setpoint value
depending on the
operating mode of the
control loop.

~ Only writes made while


in the 'Remote' mode will
be meaningful. These
variables are overwritten
with the current value of
the primary controlled
variable when in all other
modes.

^ Only writes made while


in the 'Manual' mode will
be meaningful. These
variables are
overwritten by the flow
computer in all other
operating modes.

< Writes to these variables


are always accepted.

6-6

6.6.

PID Control 32-Bit IEEE Floating Point


Data

7601

PID Control #1 - Local Primary Variable Setpoint Value

>

7602

PID Control #1 - Primary Setpoint Value in Use

7603

PID Control #1 - Remote Primary Setpoint Value

7604

PID Control #1 - Control Output Percent

<

7605

PID Control #1 - Secondary Variable Setpoint

7606

PID Control #2 - Local Primary Variable Setpoint Value

>

7607

PID Control #2 - Primary Setpoint Value in Use

7608

PID Control #2 - Remote Primary Setpoint Value

7609

PID Control #2 - Control Output Percent

<

7610

PID Control #2 - Secondary Variable Setpoint

7611

PID Control #3 - Local Primary Variable Setpoint Value

>

7612

PID Control #3 - Primary Setpoint Value in Use

7613

PID Control #3 - Remote Primary Setpoint Value

7614

PID Control #3 - Control Output Percent

<

7615

PID Control #3 - Secondary Variable Setpoint

7616

PID Control #4 - Local Primary Variable Setpoint Value

>

7617

PID Control #4 - Primary Setpoint Value in Use

7618

PID Control #4 - Remote Primary Setpoint Value

7619

PID Control #4 - Control Output Percent

<

7620

PID Control #4 - Secondary Variable Setpoint

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d
7621 Spare
INFO - These 32 Bit IEEE
Floating Point variables are
accessed using Modbus
function code 03 for all
reads, 06 for single writes
or 16 for single or multiple
writes. Note that the index
number for each variable
refers to the complete
floating point variable which
occupies the space of two
16- bit registers. It must be
accessed as a complete
unit. You cannot read or
write a partial variable. Each
floating point variable
counts as one point in the
normal Omni Modbus
mode.

to
7623 Spare

6.7.

7624

Miscellaneous Meter Run 32-Bit IEEE


Floating Point Data
Equation of State - Velocity of Sound - Meter Run #1
Points 7624 - 7627 are current live values.

Modicon Compatible
Mode - For the purpose of
point count only, each IEEE
float point counts as 2
registers. The starting
address of the variable still
applies.

7625

Equation of State - Velocity of Sound - Meter Run #2

7626

Equation of State - Velocity of Sound - Meter Run #3

7627

Equation of State - Velocity of Sound - Meter Run #4

7628

Spare

7629

Equation of State - Heating Value - Meter Run #1

7630

Equation of State - Heating Value - Meter Run #2

7631

Equation of State - Heating Value - Meter Run #3

7632

Equation of State - Heating Value - Meter Run #4

7633

Spare

7634

Meter Run #1 - Temperature @ Leak Detect Freeze Command

Current live values.

INFO - See 7n01 through


7n99 for more meter run
related data.

Notes:

* These variables
represent the
incremental flow which is
accumulated each 500
msec. calculation cycle
in float format (also see
points 5n70 for integer
format).

See 1760 command.

7635

Meter Run #1 - Pressure @ Leak Detection Freeze Command

7636

Meter Run #1 - Density / Gravity @ Leak Detect Freeze Command

7637

Spare

# Flowing variables are


snapshot and stored
here when the Leak
Detection Freeze
command (1760) is
received (also see points
5n66).

23/27.71+ ! 05/98

to
7639

Spare

7640

Meter Run #1 - Gross Volume Increment

7641

Meter Run #1 - Net Increment Volume

7642

Meter Run #1 - Mass Increment

7643

Meter Run #1 - Energy Increment

7644

Meter Run #2 - Temperature @ Freeze Command

7645

Meter Run #2 - Pressure @ Freeze Command

7646

Meter Run #2 - Density / Gravity @ Freeze Command

6-7

Chapter 6

32-Bit IEEE Floating Point Data (7001- 8999)


7647

Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

INFO - See 7n01 through


7n99 for more meter run
related data.

Notes:

Spare

to
7649

Spare

7650

Meter Run #2 - Gross Volume Increment

7651

Meter Run #2 - Net Volume Increment

7652

Meter Run #2 - Mass Increment

7653

Meter Run #2 - Energy Increment

7654

Meter Run #3 - Temperature @ Freeze Command

7655

Meter Run #3 - Pressure @ Freeze Command

7656

Meter Run #3 - Density / Gravity @ Freeze Command

7657

Spare

* These variables
represent the
incremental flow which is
accumulated each 500
msec. calculation cycle
in float format (also see
points 5n70 for integer
format).

to
7659

Spare

# Flowing variables are


snapshot and stored
here when the Leak
Detection Freeze
command (1760) is
received (also see points
5n66).

7660

Meter Run #3 - Gross Volume Increment

7661

Meter Run #3 - Net Volume Increment

7662

Meter Run #3 - Mass Increment

7663

Meter Run #3 - Energy Increment

7664

Meter Run #4 - Temperature @ Freeze Command

7665

Meter Run #4 - Pressure @ Freeze Command

7666

Meter Run #4 - Density / Gravity @ Freeze Command

7667

Spare

to

6-8

7669

Spare

7670

Meter Run #4 - Gross Volume Increment

7671

Meter Run #4 - Net Volume Increment

7672

Meter Run #4 - Mass Increment

7673

Meter Run #4 - Energy Increment

7674

Station - Temperature @ Freeze Command

7675

Station - Pressure @ Freeze Command

7676

Station - Density / Gravity @ Freeze Command

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d
7677
Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

INFO - See 7n01 through


7n99 for more meter run
related data.

Spare

to
7679

Spare

7680

Station - Gross Volume Increment

7681

Station - Net Volume Increment

7682

Station - Mass Volume Increment

7683

Station - Energy Volume Increment

7684

Spare

to
7700

6.8.
INFO - The data is only
meaningful when the input
channel is used as an
analog input or a Honeywell
digital transducer input. For
pulse type input channels
see data points located at
15131 through 15154.

Spare

Miscellaneous Variables 32-Bit IEEE


Floating Point Data

The percentage of span for each of the 24 process input channels is available
as a floating point variable point.
7701

Process Input - Channel # 1

to
7724

Process Input - Channel # 24

7725

Spare

to
7800

23/27.71+ ! 05/98

Spare

6-9

Chapter 6

32-Bit IEEE Floating Point Data (7001- 8999)

6.9.
INFO - These 32 Bit IEEE
Floating Point variables are
accessed using Modbus
function code 03 for all
reads, 06 for single writes
or 16 for single or multiple
writes. Note that the index
number for each variable
refers to the complete
floating point variable which
occupies the space of two
16- bit registers. It must be
accessed as a complete
unit. You cannot read or
write a partial variable. Each
floating point variable
counts as one point in the
normal Omni Modbus
mode.

7801

Meter Station 32-Bit IEEE Floating Point


Data
Station - Gross Flowrate
3

MACF/hr or m /hr.

7802

Station - Net Flowrate


3

MSCF/hr or m /hr.

7803

Station - Mass Flowrate

7804

Station - Energy Flowrate

Klbs/hr or ton/hr.
MMBTU/hr or GJ/hr.

7805

Reference Specific Gravity

7806

Nitrogen

7807

Carbon Dioxide

Live transducer value, if available.


Live transducer value, if available.
Live transducer value, if available.

7808
Modicon Compatible
Mode - For the purpose of
point count only, each IEEE
float point counts as 2
registers. The starting
address of the variable still
applies.

Heating Value

Live calorimeter value (BTU/SCF or MJ/m ).

7809

Auxiliary Input #1
Points 7809-7812 represent miscellaneous live input signals provided for user-defined
functions.

7810

Auxiliary Input #2

7811

Auxiliary Input #3

7812

Auxiliary Input #4

7813

Time - hhmmss
Read only (e.g.: the number 103125 represents 10:31:25).

7814

Date - yymmdd
Read only (e.g.: the number 970527 represents May 27/ 97; the date format used
here does not follow the US/European format selection).

7815

Danalyzer Non-Normalized Total Mol %


Point 7038 in gas chromatograph. Sum of components.

7816

Spare

7817

Density K0 Value

7818

Density K2 Value

This point is used for Solartron 3096 relative density device.


This point is used for Solartron 3096 relative density device.

7819

Spare

to
7821

6-10

Spare

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d

Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

7822

Product #1 - Reference Density

7823

Spare

7824

Product #2 - Reference Density

7825

Spare

7826

Product #3 - Reference Density

7827

Spare

7828

Product #4 - Reference Density

7829

Spare

to
7848

Spare

Note:

7849

Solartron 3096 - Reference Specific Gravity of Gas x Type (Gx)

* Solartron 3096

7850

Solartron 3096 - Period Time - Gas x Type (Tx)

7851

Solartron 3096 - Reference Specific Gravity of Gas y Type (Gy)

7852

Solartron 3096 - Period Time - Gas y Type (Ty)

7853

Mass Flowrate - Low Limit

Gravitometer Factors.

Indicates flow rate low limit in mass units.

7854

Mass Flowrate - High Limit


Indicates flow rate high limit in mass units.

7855

Spare

to
7860

23/27.71+ ! 05/98

Spare

6-11

Chapter 6

32-Bit IEEE Floating Point Data (7001- 8999)


7861

Reference Specific Gravity - Low Limit


Points 7861-7863 are configuration settings used when the reference SG is a live
input.

INFO - These 32 Bit IEEE


Floating Point variables are
accessed using Modbus
function code 03 for all
reads, 06 for single writes
or 16 for single or multiple
writes. Note that the index
number for each variable
refers to the complete
floating point variable which
occupies the space of two
16- bit registers. It must be
accessed as a complete
unit. You cannot read or
write a partial variable. Each
floating point variable
counts as one point in the
normal Omni Modbus
mode.

7862

Reference Specific Gravity - High Limit

7863

Reference Specific Gravity - Override

7864

Reference Specific Gravity - @ 4mA

7865

Reference Specific Gravity - @ 20mA

7866

Nitrogen % - Low Limit

7867

Nitrogen % - High Limit

7868

Nitrogen % - Override

7869

Nitrogen % - @ 4mA

7870

Nitrogen % - @ 20mA

7871

Carbon Dioxide - Low Limit

7872

Carbon Dioxide - High Limit

7873

Carbon Dioxide - Override

7874

Carbon Dioxide - @ 4mA

7875

Carbon Dioxide - @ 20mA

7876

Spare

Points 7866-7870 are configuration settings used when the % N2 is a live 4-20 mA.

Points 7871-7875 are configuration settings used when the CO2 is a live 4-20 mA.

Modicon Compatible
Mode - For the purpose of
point count only, each IEEE
float point counts as 2
registers. The starting
address of the variable still
applies.

to
7887

Spare

7888

Cubic Feet to Gallon - Conversion Factor

7889

Spare

7890

Contract Base - Density of Air

7891

Local Atmospheric Pressure

7892

Contract Base - Temperature

7893

Gram/cc to lb/ft - Conversion Factor

7894

Contract Base - Pressure

#
Note:

# Miscellaneous
conversion factors and
constants.

6-12

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d
7895
Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

Heating Value - Low Limit


Points 7895-7899 are configuration settings used when the calorimeter input is a live
3
4-20 mA (US customary units are BTU/SCF; metric units are MJ/m ).

7896

Heating Value - Low Limit

7897

Heating Value - Low Limit

7898

Heating Value - Low Limit

7899

Heating Value - Low Limit

7900

Spare

to
8500

23/27.71+ ! 05/98

Spare

6-13

Chapter 6

32-Bit IEEE Floating Point Data (7001- 8999)

6.10. Miscellaneous Meter Run 32-Bit IEEE


Floating Point Data
INFO - These 32 Bit IEEE
Floating Point variables are
accessed using Modbus
function code 03 for all
reads, 06 for single writes
or 16 for single or multiple
writes. Note that the index
number for each variable
refers to the complete
floating point variable which
occupies the space of two
16- bit registers. It must be
accessed as a complete
unit. You cannot read or
write a partial variable. Each
floating point variable
counts as one point in the
normal Omni Modbus
mode.

Modicon Compatible
Mode - For the purpose of
point count only, each IEEE
float point counts as 2
registers. The starting
address of the variable still
applies.

The following data refers to Meter Run #1. The same data is available for all
meter runs at the following addresses:

Meter Run #1
Meter Run #2
Meter Run #3
Meter Run #4

@
@
@
@

8501
8601
8701
8801

through
through
through
through

8599
8699
8799
8899

6.10.1. Previous Batch Average


8501

Previous Batch - Average Temperature

8502

Previous Batch - Average Pressure

8503

Previous Batch - Average Density

8504

Previous Batch - Average Differential Pressure or Turbine Pulses


Depends on setup.

8505

Previous Batch - Average Velocity Factor (Ev) or Turbine K Factor

8506

Previous Batch - Average Orifice Coefficient (Cd) or Turbine Meter


Factor

8507

Previous Batch - Average Expansion Factor (Y)

8508

Previous Batch - Average Orifice Bore Diameter

Depends on setup.

Depends on setup.
Previous Batch Average Refers to data stored at the
time of the last Batch End
command. It will remain
valid until the next batch
end. This is the data that
should be used by SCADA
or MMIs to build Monthly or
Batch Reports.

8509

Previous Batch - Average Density Temperature

8510

Previous Batch - Average Density Pressure

8511

Previous Batch - Average Density Correction Factor

8512

Previous Batch - Average Mol % Nitrogen

8513

Previous Batch - Average Mol % Carbon Dioxide

8514

Previous Batch - Average Reference Specific Gravity

8515

Previous Batch - Average Heating Value

8516

Previous Batch - Average Extension Factor or Gross Volume


Square root (DP x Density); or turbine meter gross flow.

8517

Previous Batch - Average Combined Flow Factor


Cd x Ev x Y.

6-14

8518

Spare

8519

Spare

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d

6.10.2. Previous Hours Average


Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

Previous Hours Average Refers to data stored at the


end of the last hour. It is
valid for one hour and is
then overwritten. This is the
data that should be used by
SCADA or MMIs which
need hourly averages.

8520

Previous Hours - Average Temperature

8521

Previous Hours - Average Pressure

8522

Previous Hours - Average Differential Pressure or Raw Turbine Counts

8523

Previous Hours - Average Density in Use

8524

Previous Hours - Average Mol % Nitrogen

8525

Previous Hours - Average Mol % Carbon Dioxide

8526

Previous Hours - Average Reference Specific Gravity

8527

Previous Hours - Average Heating Value

8528

Previous Hours - Average Extension Factor or Gross Volume


Square root (DP x Density); or turbine meter gross flow.

8529

Previous Hours - Average Combined Flow Factor


Cd x Ev x Y.

8530

Previous Hours - Average K Factor


Average of curve.

Previous Days Average Refers to data stored at the


end of the contract day. It is
valid for 24 hours and
overwritten at the day start
hour. This is the data that
should be used by SCADA
or MMIs to build daily
reports.

6.10.3. Previous Days Average


8531

Previous Days - Average Temperature

8532

Previous Days - Average Pressure

8533

Previous Days - Average Density

8534

Previous Days - Average Differential Pressure or Turbine Pulses

8535

Previous Days - Average Velocity Factor (Ev) or Turbine K Factor

8536

Previous Days - Average Orifice Coefficient (Cd) or Turbine Meter


Factor

8537

Previous Days - Average Expansion Factor (Y)

Depends on setup.
Depends on setup.

Depends on setup.

8538

Previous Days - Average Orifice Bore Diameter

8539

Previous Days - Average Density Temperature

8540

Previous Days - Average Density Pressure

8541

Previous Days - Average Density Correction Factor

8542

Previous Days - Average Mol % Nitrogen

8543

Previous Days - Average Mol % Carbon Dioxide

8544

Previous Days - Average Reference Specific Gravity

8545

Previous Days - Average Heating Value

8546

Previous Days - Average Extension Factor or Gross Volume

8547

Previous Days - Average Combined Flow Factor

Square root (DP x Density); or turbine meter gross flow.


Cd x Ev x Y.

23/27.71+ ! 05/98

6-15

Chapter 6

INFO - These 32 Bit IEEE


Floating Point variables are
accessed using Modbus
function code 03 for all
reads, 06 for single writes
or 16 for single or multiple
writes. Note that the index
number for each variable
refers to the complete
floating point variable which
occupies the space of two
16- bit registers. It must be
accessed as a complete
unit. You cannot read or
write a partial variable. Each
floating point variable
counts as one point in the
normal Omni Modbus
mode.

Modicon Compatible
Mode - For the purpose of
point count only, each IEEE
float point counts as 2
registers. The starting
address of the variable still
applies.

INFO - The indicated data


(8501-8599) refers to Meter
Run #1. The same data is
available for all meter runs
at the following addresses:
Meter Run #1:
8501 through 8599
Meter Run #2:
8601 through 8699
Meter Run #3:
8701 through 8799
Meter Run #4:
8801 through 8899

Note: See 5n50 and 5850


for matching totalizer data.

6-16

32-Bit IEEE Floating Point Data (7001- 8999)


8548

Current AGA 8 - Compressibility Factor

8549

Previous Days - Gross in Float Format

8550

Previous Days - Net in Float Format

MACF.
MSCF.

8551

Previous Days - Mass in Float Format


KLbs.

6.10.4. Live Calculated Data (Information Only)


8552

Previous Days - Energy in Float Format

8553

Current AGA 8 - FPV Factor

MMBTU.

6.10.5. Statistical Moving Window Averages of


Transducer Inputs
8554

Moving Hour - Transducer Input - Differential Pressure Low Range

8555

Moving Hour - Transducer Input - Differential Pressure High Range

8556

Moving Hour - Transducer Input - Average Temperature

8557

Moving Hour - Transducer Input - Average Pressure

8558

Moving Hour - Transducer Input - Average Density

8559

Moving Hour - Transducer Input - Average Density Temperature

8560

Moving Hour - Transducer Input - Average Density Pressure

6.10.6. Miscellaneous In Progress Averages


8561

In Progress - Batch Average - Density Correction Factor

8562

In Progress - Daily Average - Density Correction Factor

8563

In Progress - Hourly - Average - Water Vapor Factor (FWV)

8564

In Progress - Daily - Average - Water Vapor Factor (FWV)

8565

Previous - Hourly Average - Water Vapor Factor (FWV)

8566

Previous - Daily Average - Water Vapor Factor (FWV)

8567

Specific Gravity in Use

8568

Heating Value in Use

8569

Spare

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d

6.10.7. More Miscellaneous In Progress Averages


Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

8570

In Progress - Hourly Average - Temperature

8571

In Progress - Hourly Average - Pressure

8572

In Progress - Hourly Average - Differential Pressure or Raw Turbine


Counts

8573

In Progress - Hourly Average - Density in Use

8574

In Progress - Hourly Average - Mol % Nitrogen

8575

In Progress - Hourly Average - Mol % Carbon Dioxide

8576

In Progress - Hourly Average - Reference Specific Gravity

8577

In Progress - Hourly Average - Heating Value

8578

In Progress - Batch Average - Mol % Nitrogen

8579

In Progress - Batch Average - Mol % Carbon Dioxide

8580

In Progress - Batch Average - Reference Specific Gravity

8581

In Progress - Batch Average - Heating Value

8582

In Progress - Daily Average - Nitrogen

8583

In Progress - Daily Average - Carbon Dioxide

8584

In Progress - Daily Average - Reference Specific Gravity

8585

In Progress - Daily Average - Heating Value

6.10.8. Previous Batch Quantities


Previous Batch
Quantities - Refers to data
stored at the time of the last
Batch End command. It
will remain valid until the
next batch end. These
variables are floating point
duplicates of integer data at
5n50 area. These points are
for MMI or SCADA retrieval,
not for Batch Recalculation.

8586

Previous Batch - Gross in Float Format

8587

Previous Batch - Net in Float Format

8588

Previous Batch - Mass in Float Format

MACF.
MSCF.
KLbs.

8589

Previous Batch - Energy in Float Format


MMBTU.

Note: See 8501 area for


other Previous Batch data.

23/27.71+ ! 05/98

6-17

Chapter 6

32-Bit IEEE Floating Point Data (7001- 8999)

6.10.9. Miscellaneous Live or Calculated Data


INFO - These 32 Bit IEEE
Floating Point variables are
accessed using Modbus
function code 03 for all
reads, 06 for single writes
or 16 for single or multiple
writes. Note that the index
number for each variable
refers to the complete
floating point variable which
occupies the space of two
16- bit registers. It must be
accessed as a complete
unit. You cannot read or
write a partial variable. Each
floating point variable
counts as one point in the
normal Omni Modbus
mode.

8590

Dry BTU in Use from Gas Chromatograph

8591

Reference Density in Use


Calculated by AGA 8.

8592

Water Content in Use

8593

Upstream Temperature in Use

8594

Upstream Pressure in Use

8595

Differential Pressure Low Range in Use

Calculated value or override value.


Calculated if transducer is located downstream.
Calculated if transducer is located downstream.
One of theses variables (8595 or 8596) is moved to 7n16 depending upon which of
the transducers is selected.

8596

Differential Pressure High Range in Use

8597

Water Vapor Factor (FWV) in Use

8598

K Factor in Use
Interpolated from curve.

Modicon Compatible
Mode - For the purpose of
point count only, each IEEE
float point counts as 2
registers. The starting
address of the variable still
applies.

INFO - The indicated data


(8501-8599) refers to Meter
Run #1. The same data is
available for all meter runs
at the following addresses:
Meter Run #1:
8501 through 8599
Meter Run #2:
8601 through 8699
Meter Run #3:
8701 through 8799
Meter Run #4:
8801 through 8899

Weighted Averages Time Weighted or Flow


Weighted averages can be
selected on a global basis
(see point 13394).

8599

Calculated Flowing Density in Use

8700

Spare

8601

Meter 2 - Miscellaneous 32-Bit IEEE Floating Point Data

to
8699

Meter 2 - Miscellaneous 32-Bit IEEE Floating Point Data

8700

Spare

8701

Meter 3 - Miscellaneous 32-Bit IEEE Floating Point Data

to
8799

Meter 3 - Miscellaneous 32-Bit IEEE Floating Point Data

8800

Spare

8801

Meter 4 - Miscellaneous 32-Bit IEEE Floating Point Data

to
8899

6-18

Meter 4 - Miscellaneous 32-Bit IEEE Floating Point Data

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d
8900

Spare

to
8948

Spare

6.10.10. Station Previous Batch Average Data


8949

Station - Previous Daily - Gross in Float Format

8950

Station - Previous Daily - Net in Float Format

8951

Station - Previous Daily - Mass in Float Format

8952

Station - Previous Daily - Energy in Float Format

8953

Spare

to
8985

Spare

8986

Station - Previous Batch - Gross in Float Format

8987

Station - Previous Batch - Net in Float Format

8988

Station - Previous Batch - Mass in Float Format

8989

Station - Previous Batch - Energy in Float Format

8990

Spare

to
9000

23/27.71+ ! 05/98

Spare

6-19

Modbus
Database Addresses and Index Numbers

Volume 4d

7. ASCII Text Data Buffers (9001 - 9499)


7.1.
Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

INFO - These ASCII text


buffers are accessed using
Modbus function codes 65
for reads and 66 for writes.
The index number for each
9000 type variable refers to
the complete text buffer
which may be as big as
8192 bytes. Data is
transmitted or received as
multiple transmissions of
128 byte packets (see
Chapter 6)

Custom Report Templates

These are ASCII text files which serve as a format template for certain printed
reports.
9001

Report Template - Snapshot / Interval

9002

Report Template - Batch

9003

Report Template - Daily

9004

Spare

to
9100

7.2.

Spare

Previous Batch Reports

Copies of the last 8 Batch Reports are stored.


9101

Batch Report - Last

9102

Batch Report - 2

9103

Batch Report - 3 Last

9104

Batch Report - 4 Last

9105

Batch Report - 5 Last

9106

Batch Report - 6 Last

9107

Batch Report - 7 Last

9108

Batch Report - 8 Last

9109

Spare

nd

Last

rd
th
th
th
th
th

to
9300

23/27.71+ ! 05/98

Spare

7-1

Chapter 7

ASCII Text Data Buffers (9001- 9499)

7.3.
INFO - These ASCII text
buffers are accessed using
Modbus function codes 65
for reads and 66 for writes.
The index number for each
9000 type variable refers to
the complete text buffer
which may be as big as
8192 bytes. Data is
transmitted or received as
multiple transmissions of
128 byte packets (see
Chapter 6)

Previous Daily Reports

Copies of the last 8 Daily Reports are stores


9301

Previous Days Report - Last

9302

Previous Days Report - 2

nd

Last

rd

9303

Previous Days Report - 3 Last

9304

Previous Days Report - 4 Last

9305

Previous Days Report - 5 Last

9306

Previous Days Report - 6 Last

9307

Previous Days Report - 7 Last

9308

Previous Days Report - 8 Last

9309

Spare

th
th
th
th
th

to
9400

Spare

7.4.

Last Snapshot Report

9401

Last Local Snapshot / Interval Report

7.5.

Miscellaneous Report Buffer

The following buffer is used to retrieve miscellaneous reports. Report data is


loaded into this buffer depending on which bit is written to integer point 15129.
Reports which are retrieved using this buffer are:

Current Snapshot Report


Alarm Report
Audit Trail Report
Status Report
Product File Report

Text Archive Data defined by integers 15127 and 15128 is also retrieved using
this buffer.
9402

9403

Miscellaneous Report Buffer

Spare

to
13000

7-2

Spare

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d

8. Flow Computer Configuration Data (13001 18999)


!

CAUTION!

Flow computer
configuration data is
especially critical to the
correct operation of the flow
computer. Any
modifications to this data
while operating the flow
computer could cause
unpredictable results which
could cause measurement
or control errors. Users are
encouraged to consult with
Omni Flow Computers, Inc.
before manipulating
configuration data directly
via a serial port or
programmable variable
statements.

INFO - These short integers


are accessed using Modbus
function code 03 for reads,
06 for single writes and 16
for multiple register writes.

The following data is especially critical to the correct operation of the flow
computer. Any modifications to this data while operating the flow computer could
cause unpredictable results which could cause measurement or control errors.
Users are encouraged to consult with Omni before manipulating configuration
data directly via a serial port or programmable variable statements.

8.1.

8.1.1.

Flow Computer Configuration 16-Bit


Integer Data
Meter Run Configuration Data

13001

Meter Run #1 - Flow I/O Point

13002

Meter Run #1 - Temperature I/O Point

13003

Meter Run #1 - Temperature Type

13004

Meter Run #1 - Pressure I/O Point

13005

Meter Run #1 - Density I/O Point

13006

Meter Run #1 - Density Type

13007

Meter Run #1 - Density Temperature I/O Point

13008

Meter Run #1 - Density Temperature Type

13009

Meter Run #1 - Density Press I/O Point

13010

Meter Run #1 - Density @ Reference Conditions

13011

Meter Run #1 - Differential Pressure Low Range I/O Point

13012

Meter Run #1 - Differential Pressure High Range I/O Point

13013

Meter Run #1 - Flowmeter Dual Pulse Fidelity

0=DIN RTD; 1=Amer RTD; 2=4-20mA/Honeywell.

1=API; 2=SG; 3=gr/cc; 4=Solartron; 5=Sarasota; 6=UGC.


Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

0=DIN RTD; 1=Amer RTD; 2=4-20mA/Honeywell.

0=Flowing; 1=Reference.

0=No; 1=Yes.

23/27.71+ ! 05/98

8-1

Chapter 8

Flow Computer Configuration Data (13001- 18999)


13014

CAUTION!

Flow computer
configuration data is
especially critical to the
correct operation of the flow
computer. Any
modifications to this data
while operating the flow
computer could cause
unpredictable results which
could cause measurement
or control errors. Users are
encouraged to consult with
Omni Flow Computers, Inc.
before manipulating
configuration data directly
via a serial port or
programmable variable
statements.

INFO - These short integers


are accessed using Modbus
function code 03 for reads,
06 for single writes and 16
for multiple register writes.

Meter Run #2 - Flow I/O Point

to
13026

Meter Run #2 - Flowmeter Dual Pulse Fidelity

13027

Meter Run #3 - Flow I/O Point

to
13039

Meter Run #3 - Flowmeter Dual Pulse Fidelity

13040

Meter Run #4 - Flow I/O Point

to
13052

Meter Run #4 - Flowmeter Dual Pulse Fidelity

13053

Reference Specific Gravity I/O Point

13054

Reference Specific Gravity Type


1=4-20mA; 2=Solartron 3096.

13055

Nitrogen I/O Point

13056

Spare

13057

Carbon Dioxide I/O Point

13058

Heating Value I/O Point

13059

Spare

to
13073

8-2

Spare

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d

8.1.2.
Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

General Flow Computer Configuration 16-Bit


Integer Data

13074

Flow Computer Type

13075

Number of A Combo Modules Installed

13076

Number of B Combo Modules Installed

0=3000; 1=6000.

13077

Number of C Combo Modules Installed

13078

Number of Digital Modules Installed

13079

Number of Serial Modules Installed

13080

Number of E Combo Modules Installed

13081

Number of H Combo Modules Installed

13082

Number of ED Combo Modules Installed

13083

Spare

13084

Spare

8.1.3.

Serial Port Configuration 16-Bit Integer Data

13085

Serial Port #1 - Port Type

13086

Serial Port - ID

0=Printer; 1=Modbus.
Read only point which reports back the number of the port you are connected to.

13087

Serial Port #1 - Baud Rate


1200-38400 bps.

13088

Serial Port #1 - Data Bits

13089

Serial Port #1 - Stop Bits

13090

Serial Port #1 - Parity

7 or 8.
0, 1 or 2.
O, E, N.

13091

Serial Port #1 - Transmit Key Delay


0=0hms; 1=50 msec; 2=100 msec; 3=150 msec.

13092

Serial Port #1 - Modbus ID

13093

Serial Port #1 - Protocol Type

13094

Serial Port #1 - Enable CRC Checking

13095

Serial Port #1 - Modicon Compatible

0-247.
0=RTU; 1=ASCII; 2=RTU Modem.
0=No CRC, 1=CRC check.
0=Omni Mode; 1=Modicon 984 Mode.

23/27.71+ ! 05/98

8-3

Chapter 8

CAUTION!

Flow Computer Configuration Data (13001- 18999)

Flow computer
configuration data is
especially critical to the
correct operation of the flow
computer. Any
modifications to this data
while operating the flow
computer could cause
unpredictable results which
could cause measurement
or control errors. Users are
encouraged to consult with
Omni Flow Computers, Inc.
before manipulating
configuration data directly
via a serial port or
programmable variable
statements.

INFO - These short integers


are accessed using Modbus
function code 03 for reads,
06 for single writes and 16
for multiple register writes.

13096

Serial Port #2 - Baud Rate

13097

Serial Port #2 - Data Bits

13098

Serial Port #2 - Stop Bits

13099

Serial Port #2 - Parity

13100

Serial Port #2 - Transmit Key Delay

13101

Serial Port #2 - Modbus ID

13102

Serial Port #2 - Modbus Mode RTU / ASCII

13103

Serial Port #2 - Enable CRC Checking

13104

Serial Port #2 - Modicon Compatible


0=Omni; 1=Modicon 984 compatible.

13105

Spare

to
13107

Spare

13108

Serial Port #3 - Baud Rate

13109

Serial Port #3 - Data Bits

13110

Serial Port #3 - Stop Bits

13111

Serial Port #3 - Parity

13112

Serial Port #3 - Transmit Delay

13113

Serial Port #3 - Modbus or Node ID

13114

Serial Port #3 - Protocol Type


0=Modbus RTU; 1=Modbus ASCII; 2=Modbus RTU Modem (Relaxed Timing);
3=Applied Automation Gas Chromatograph; 4=Danalyzer RTU; 5=Danalyzer ASCII.

13115

Serial Port #3 - Enable CRC Checking

13116

Serial Port #3 - Modicon Compatible


0=Omni; 1=984 compatible.

13117

Spare

to
13119

Spare

13120

Serial Port #4 - Baud Rate

13121

Serial Port #4 - Data Bits

13122

Serial Port #4 - Stop Bits

13123

Serial Port #4 - Parity

13124

Serial Port #4 - Transmit Delay

13125

Serial Port #4 - Enable CRC Checking

13126

Serial Port #4 - Modbus or Node ID

13127

Serial Port #4 - Protocol Type


0=Modbus RTU; 1=Modbus ASCII; 2=Modbus RTU Modem (Relaxed Timing);
3=Allen-Bradley Full Duplex DF1; 4=Allen-Bradley Half Duplex.

13128

Serial Port #4 - Modicon Compatible


0=Omni, 1=984 compatible. If Allen-Bradley Protocol selected above: 0=CRC; 1=BCC
error checking.

8-4

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d

8.1.4.
Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

Proportional Integral Derivative (PID)


Configuration 16-Bit Integer Data

13129

PID Loop #1 - I/O Point Assignment - Remote Setpoint

13130

PID Loop #1 - Primary Variable

13131

PID Loop #1 - Secondary Variable

13132

PID Loop #1 - Primary Action

13133

PID Loop #1 - Secondary Action

13134

PID Loop #1 - Error Select

0=Forward; 1=Reverse.
0=Forward; 1=Reverse.
0=Low; 1=High.

13135

PID Loop #1 - Startup Mode


0=Last state; 1=Manual.

13136

PID Loop #2 - I/O Point Assignment - Remote Setpoint

to
13142

PID Loop #2 - Startup Mode

13143

PID Loop #3 - I/O Point Assignment - Remote Setpoint

to
13149

PID Loop #3 - Startup Mode

13150

PID Loop #4 - I/O Point Assignment - Remote Setpoint

to

23/27.71+ ! 05/98

13156

PID Loop #4 - Startup Mode

13157

I/O Point Assignment - Auxiliary Input #1

13158

I/O Point Assignment - Auxiliary Input #2

13159

I/O Point Assignment - Auxiliary Input #3

13160

I/O Point Assignment - Auxiliary Input #4

8-5

Chapter 8

Flow Computer Configuration Data (13001- 18999)

8.1.5.
!

CAUTION!

Programmable Logic Controller Configuration 16Bit Integer Data

Flow computer
configuration data is
especially critical to the
correct operation of the flow
computer. Any
modifications to this data
while operating the flow
computer could cause
unpredictable results which
could cause measurement
or control errors. Users are
encouraged to consult with
Omni Flow Computers, Inc.
before manipulating
configuration data directly
via a serial port or
programmable variable
statements.

INFO - These short integers


are accessed using Modbus
function code 03 for reads,
06 for single writes and 16
for multiple register writes.

13161

PLC Group #1 - Starting Address

13162

PLC Group #1 - Index 1

13163

PLC Group #1 - Number of Points 1

Allen-Bradley PLC-2 Translation Tables.

13164

PLC Group #1 - Index 2

13165

PLC Group #1 - Number of Points 2

13166

PLC Group #1 - Index 3

13167

PLC Group #1 - Number of Points 3

13168

PLC Group #1 - Index 4

13169

PLC Group #1 - Number of Points 4

13170

PLC Group #1 - Index 5

13171

PLC Group #1 - Number of Points 5

13172

PLC Group #1 - Index 6

13173

PLC Group #1 - Number of Points 6

13174

PLC Group #1 - Index 7

13175

PLC Group #1 - Number of Points 7

13176

PLC Group #1 - Index 8

13177

PLC Group #1 - Number of Points 8

13178

PLC Group #1 - Index 9

13179

PLC Group #1 - Number of Points 9

13180

PLC Group #1 - Index 10

13181

PLC Group #1 - Number of Points 10

13182

PLC Group #1 - Index 11

13183

PLC Group #1 - Number of Points 11

13184

PLC Group #1 - Index 12

13185

PLC Group #1 - Number of Points 12

13186

PLC Group #1 - Index 13

13187

PLC Group #1 - Number of Points 13

13188

PLC Group #1 - Index 14

13189

PLC Group #1 - Number of Points 14

13190

PLC Group #1 - Index 15

13191

PLC Group #1 - Number of Points 15

13192

PLC Group #1 - Index 16

13193

PLC Group #1 - Number of Points 16

13194

PLC Group #2 - Starting Address

13195

PLC Group #2 - Index 1

to

8-6

13225

PLC Group #2 - Index 16

13226

PLC Group #2 - Number of Points 16

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d

Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

13227

PLC Group #3 - Starting Address

13228

PLC Group #3 - Index 1

to
13258

PLC Group #3 - Index 16

13259

PLC Group #3 - Number of Points 16

13260

PLC Group #4 - Starting Address

13261

PLC Group #4 - Index 1

to
13271

PLC Group #4 - Index 6

13272

PLC Group #4 - Number of Points 6

13273

PLC Group #5 - Starting Address

13274

PLC Group #5 - Index 1

to
13284

PLC Group #5 - Index 6

13285

PLC Group #5 - Number of Points 6

13286

Spare

to
13292

Spare

13293

Input Type - Auxiliary Input #1

13294

Input Type - Auxiliary Input #2

13295

Input Type - Auxiliary Input #3

13296

Input Type - Auxiliary Input #4

13297

Spare

For points 13293-13296: 0=DIN; 1=Amer; 2=4-20mA.

to
13299

23/27.71+ ! 05/98

Spare

8-7

Chapter 8

Flow Computer Configuration Data (13001- 18999)

8.1.6.
!

CAUTION!

Peer-to-Peer Setup Entries 16-Bit Integer Data

Flow computer
configuration data is
especially critical to the
correct operation of the flow
computer. Any
modifications to this data
while operating the flow
computer could cause
unpredictable results which
could cause measurement
or control errors. Users are
encouraged to consult with
Omni Flow Computers, Inc.
before manipulating
configuration data directly
via a serial port or
programmable variable
statements.

13300

Current Master ID

13301

Reserved Register

Real-time. Shows current peer-to-peer master.


Debug only.

13302

Transaction #1 - Slave ID

13303

Transaction #1 - Read / Write

13304

Transaction #1 - Source Index

13305

Transaction #1 - Number of Points

13306

Transaction #1 - Destination Index

13307

Transaction #2 - Slave ID

to
INFO - These short integers
are accessed using Modbus
function code 03 for reads,
06 for single writes and 16
for multiple register writes.

13311

Transaction #2 - Destination Index

13312

Transaction #3 - Slave ID

to
13316

Transaction #3 - Destination Index

13317

Transaction #4 - Slave ID

to
13321

Transaction #4 - Destination Index

13322

Transaction #5 - Slave ID

to
13326

Transaction #5 - Destination Index

13327

Transaction #6 - Slave ID

to
13331

Transaction #6 - Destination Index

13332

Transaction #7 - Slave ID

to
13336

8-8

Transaction #7 - Destination Index

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d
13337
Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

Transaction #8 - Slave ID

to
13341

Transaction #8 - Destination Index

13342

Transaction #9 - Slave ID

to
13346

Transaction #9 - Destination Index

13347

Transaction #10 - Slave ID

to
13351

Transaction #10 - Destination Index

13352

Transaction #11 - Slave ID

to
13356

Transaction #11 - Destination Index

13357

Transaction #12 - Slave ID

to
13361

Transaction #12 - Destination Index

13362

Transaction #13 - Slave ID

to
13366

Transaction #13 - Destination Index

13367

Transaction #14 - Slave ID

to
13371

Transaction #14 - Destination Index

13372

Transaction #15 - Slave ID

to
13376

Transaction #15 - Destination Index

13377

Transaction #16 - Slave ID

to
13381

23/27.71+ ! 05/98

Transaction #16 - Destination Index

8-9

Chapter 8

CAUTION!

Flow Computer Configuration Data (13001- 18999)

Flow computer
configuration data is
especially critical to the
correct operation of the flow
computer. Any
modifications to this data
while operating the flow
computer could cause
unpredictable results which
could cause measurement
or control errors. Users are
encouraged to consult with
Omni Flow Computers, Inc.
before manipulating
configuration data directly
via a serial port or
programmable variable
statements.

INFO - These short integers


are accessed using Modbus
function code 03 for reads,
06 for single writes and 16
for multiple register writes.

13382

Next Master ID

13383

Last Master ID In Sequence

13384

Retry Timer

A non zero entry here turns on peer-to-peer mode.

Number of 50 msec ticks between retries; default=3.

13385

Activate Redundancy Mode


0=single unit; 1=dual flow computer system.

13386

Number of Decimal Places for Gross Totalizer

13387

Number of Decimal Places for Net Totalizer

13388

Number of Decimal Places for Mass Totalizer

13389

Number of Decimal Places for Energy Totalizer

13390

Spare

to
13393

Spare

13394

Select Averaging Method


0=Time weighted; 1=Flow weighted.

13395

Spare

13396

Override Code - Auxiliary Input #1

13397

Override Code - Auxiliary Input #2

13398

Override Code - Auxiliary Input #3

13399

Override Code - Auxiliary Input #4

13400

Meter Run #1 - Differential Pressure Low Range Damping Factor

13401

Meter Run #1 - Differential Pressure High Range Damping Factor

13402

Meter Run #1 - Temperature Damping Factor

13403

Meter Run #1 - Pressure Damping Factor

13404

Meter Run #1 - Density Temperature Damping Factor

13405

Meter Run #1 - Density Pressure Damping Factor

13406

Meter Run #2 - Differential Pressure Low Range Damping Factor

to
13411

Meter Run #2 - Density Press Damping Factor

13412

Meter Run #3 - Differential Pressure Low Range Damping Factor

to
13417

8-10

Meter Run #3 - Density Press Damping Factor

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d
13418
Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

Meter Run #4 - Differential Pressure Low Range Damping Factor

to
13423

Meter Run #4 - Density Press Damping Factor

13424

Spare

to
13432

Spare

13433

Auxiliary Input #1 - Damping Factor

13434

Auxiliary Input #2 - Damping Factor

13435

Auxiliary Input #3 - Damping Factor

13436

Auxiliary Input #4 - Damping Factor

13437

Spare

to
13461

Spare

13462

Redundancy - Master PID #1 - Valve Mode


Slave keeps copy of primary units settings in points 13462-13469 in case it becomes
master.

13463

Redundancy - Master PID #1 - Setpoint Mode

13464

Redundancy - Master PID #2 - Valve Mode

13465

Redundancy - Master PID #2 - Setpoint Mode

13466

Redundancy - Master PID #3 - Valve Mode

13467

Redundancy - Master PID #3 - Setpoint Mode

13468

Redundancy - Master PID #4 - Valve Mode

13469

Redundancy - Master PID #4 - Setpoint Mode

13470

Redundancy - Slave PID #1 - Valve Mode

13471

Redundancy - Slave PID #1 - Setpoint Mode

13472

Redundancy - Slave PID #2 - Valve Mode

13473

Redundancy - Slave PID #2 - Setpoint Mode

13474

Redundancy - Slave PID #3 - Valve Mode

13475

Redundancy - Slave PID #3 - Setpoint Mode

13476

Redundancy - Slave PID #4 - Valve Mode

13477

Redundancy - Slave PID #4 - Setpoint Mode

13478

Spare

to
13499

23/27.71+ ! 05/98

Spare

8-11

Chapter 8

Flow Computer Configuration Data (13001- 18999)

8.1.7.
!

CAUTION!

Flow computer
configuration data is
especially critical to the
correct operation of the flow
computer. Any
modifications to this data
while operating the flow
computer could cause
unpredictable results which
could cause measurement
or control errors. Users are
encouraged to consult with
Omni Flow Computers, Inc.
before manipulating
configuration data directly
via a serial port or
programmable variable
statements.

INFO - These short integers


are accessed using Modbus
function code 03 for reads,
06 for single writes and 16
for multiple register writes.

Raw Data Archive Files 16-Bit Integer Data

The following entries are used to define the record structure of each Raw Data
Archive file:

13500

Archive 701 #1 - Starting Index

13501

Archive 701 #1 - Number of Points

to
13530

Archive 701 #16 - Starting Index

13531

Archive 701 #16 - Number of points

13532

Spare

to
13539

Spare

13540

Archive 702 #1 - Starting Index

13541

Archive 702 #1 - Number of Points

to
13570

Archive 702 #16 - Starting Index

13571

Archive 702 #16 - Number of Points

13572

Spare

to
13579

Spare

13580

Archive 703 #1 - Starting Index

13581

Archive 703 #1 - Number of Points

to
13610

Archive 703 #16 - Starting Index

13611

Archive 703 #16 - Number of Points

13612

Spare

to
13619

Spare

13620

Archive 704 #1 - Starting Index

13621

Archive 704 #1 - Number of Points

to

8-12

13650

Archive 704 #16 - Starting Index

13651

Archive 704 #16 - Number of Points

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d
13652
Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

Spare

to
13659

Spare

13660

Archive 705 #1 - Starting Index

13661

Archive 705 #1 - Number of Points

to
13690

Archive 705 #16 - Starting Index

13691

Archive 705 #16 - Number of Points

13692

Spare

to
13699

Spare

13700

Archive 706 #1 - Starting Index

13701

Archive 706 #1 - Number of Points

to
13730

Archive 706 #16 - Starting Index

13731

Archive 706 #16 - Number of Points

13732

Spare

to
13739

Spare

13740

Archive 707 #1 - Starting Index

13741

Archive 707 #1 - Number of Points

to
13770

Archive 707 #16 - Starting Index

13771

Archive 707 #16 - Number of Points

13772

Spare

to
13779

Spare

13780

Archive 708 #1 - Starting Index

13781

Archive 708 #1 - Number of Points

to

23/27.71+ ! 05/98

13810

Archive 708 #16 - Starting Index

13811

Archive 708 #16 - Number of Points

8-13

Chapter 8

CAUTION!

Flow Computer Configuration Data (13001- 18999)

Flow computer
configuration data is
especially critical to the
correct operation of the flow
computer. Any
modifications to this data
while operating the flow
computer could cause
unpredictable results which
could cause measurement
or control errors. Users are
encouraged to consult with
Omni Flow Computers, Inc.
before manipulating
configuration data directly
via a serial port or
programmable variable
statements.

INFO - These short integers


are accessed using Modbus
function code 03 for reads,
06 for single writes and 16
for multiple register writes.

13820

Archive 709 #1 - Starting Index

13821

Archive 709 #1 - Number of Points

to
13850

Archive 709 #16 - Starting Index

13851

Archive 709 #16 - Number of Points

13852

Spare

to
13859

Spare

13860

Archive 710 #1 - Starting Index

13861

Archive 710 #1 - Number of Points

to
13890

Archive 710 #16 - Starting Index

13891

Archive 710 #16 - Number of Points

13892

Spare

to
13899

Spare

13900

Trigger Boolean - Archive 701


Points 13900-13909 contain the point numbers of the trigger points which cause the
data to be stored when the trigger goes from low to high.

13901

Trigger Boolean - Archive 702

13902

Trigger Boolean - Archive 703

13903

Trigger Boolean - Archive 704

13904

Trigger Boolean - Archive 705

13905

Trigger Boolean - Archive 706

13906

Trigger Boolean - Archive 707

13907

Trigger Boolean - Archive 708

13908

Trigger Boolean - Archive 709

13909

Trigger Boolean - Archive 710

13910

Spare

to
13919

!*

CAUTION!

Spare

!*

POTENTIAL FOR DATA


LOSS! Read Archive
documentation before
manipulating points 13920
and 13921.

!*13920

Archive Run ?
0=Stops archiving; 1=Starts archiving.

!*13921

Reconfigure Archive?
0=No configuration allowed; 1=Configuration changes allowed.

8-14

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d
13930
Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

Archive 711 #1 Starting Index


Points 13930-13961 are dummy read-only points which show the structure of the
Alarm Archive.

13931

Archive 711 #1 Number of Points

to
13960

Archive 711 #16 Starting Index

13961

Archive 711 #16 Number of Points

13962

Archive 712 #1 Starting Index


Points 13962-13993 are dummy read-only points which show the structure of the
Audit Trail.

13963

Archive 712 #1 Number of Points

to
13992

Archive 712 #16 Starting Index

13993

Archive 712 #16 Number of Points

13994

Spare

to
14000

23/27.71+ ! 05/98

Spare

8-15

Chapter 8

Flow Computer Configuration Data (13001- 18999)

8.2.
!

CAUTION!

Flow Computer Configuration 16Character ASCII String Data

Flow computer
configuration data is
especially critical to the
correct operation of the flow
computer. Any
modifications to this data
while operating the flow
computer could cause
unpredictable results which
could cause measurement
or control errors. Users are
encouraged to consult with
Omni Flow Computers, Inc.
before manipulating
configuration data directly
via a serial port or
programmable variable
statements.

14001

Boolean Statement #1025

to
14048

Boolean Statement #1072

14049

OmniCom - Download Serial Number & File Name

14050

OmniCom - Download PC ID

14051

Variable Statement #7025

to
14098

Variable Statement #7072

14099

Spare

14100

Station Total and Flowrate Definition

14101

Comment String (Remarks) - Boolean Statement #1025

to
14148

Comment String (Remarks) - Boolean Statement #1072

14149

Printer Condense Mode String


Points 14149 & 14150 represent the hexadecimal ASCII version of what is actually
sent to the printer.

14150

Printer Uncondensed Mode String

14151

Comment String - Variable Statement #7025

to
14198

Comment String - Variable Statement #7072

14199

Spare

to
14200

Spare

14201

Boolean Statement #1073

to
14216

8-16

Boolean Statement #1088

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d
14217
INFO - These ASCII string
variables are accessed
using Modbus function
codes 03 for reads, and 16
for writes.
Note that the index number
for each string refers to the
complete string which
occupies the space of eight
16-bit registers. It must be
accessed as a complete
unit. You cannot read or
write a partial string. Each
string counts as one point in
the normal Omni Modbus
mode.

Modicon Compatible
Mode - For the purposes of
point count only, each string
counts as 8 registers. The
starting address of the
string still applies.

Spare

to
14220

Spare

14221

Variable Statement #7073

to
14236

Variable Statement #7088

14237

Spare

to
14240

Spare

14241

Comment String - Boolean Statement #1073

to
14256

Comment String - Boolean Statement #1088

14257

Spare

to
14260

Spare

14261

Comment String - Variable Statement #7073

to
14276

Comment String - Variable Statement #7088

14277

Spare

to
14300

Spare

14301

Comment String - Assign - Digital to Analog Output #1

to
14312

Comment String - Assign - Digital to Analog Output #12

14313

Spare

to
14320

23/27.71+ ! 05/98

Spare

8-17

Chapter 8

Flow Computer Configuration Data (13001- 18999)


14321

Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

Comment String - Assign - Digital I/O Point #1

to
14344

Comment String - Assign - Digital I/O Point #24

14345

Spare

to
14359

Spare

14360

Comment String - Assign - PID #1 - Primary Variable

14361

Comment String - Assign - PID #1 - Secondary Variable

14362

Comment String - Assign - PID #2 - Primary Variable

14363

Comment String - Assign - PID #2 - Secondary Variable

14364

Comment String - Assign - PID #3 - Primary Variable

14365

Comment String - Assign - PID #3 - Secondary Variable

14366

Comment String - Assign - PID #4 - Primary Variable

14367

Comment String - Assign - PID #4 - Secondary Variable

14380

Comment String - Assign - Front Panel Counter A

14381

Comment String - Assign - Front Panel Counter B

14382

Comment String - Assign - Front Panel Counter C

14383

Spare

to
15000

8-18

Spare

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d

8.3.
INFO - These 32-bit long
integer variables are
accessed using Modbus
function code 03 for reads,
06 for single writes and 16
for multiple writes.
Note that the index number
for each variable refers to
one complete long integer
which occupies the space of
two 16-bit registers. It must
be accessed as a complete
unit. You cannot read or
write a partial 32-bit integer.
Each 32-bit long integer
counts as one point in the
normal Omni Modbus
mode.

Modicon Compatible
Mode - For the purpose of
point count only, each 32-bit
integer counts as two
registers. The starting
address of the 32-bit integer
still applies.

15001

Flow Computer Configuration 32-Bit


Long Integer Data
Assign - Analog Output #1

to
15012

Assign - Analog Output #12

15013

Digital Point #1 - Assignment

15014

Digital Point #1 - Timer - Delay On

15015

Digital Point #1 - Timer - Delay Off

15016

Digital Point #1 - Timer - Pulse Width

100 msec ticks.


100 msec ticks.
10 msec ticks.

15017

Digital Point #2 - Assignment

to
15020

Digital Point #2 - Timer - Pulse Width

15021

Digital Point #3 - Assignment

to
15024

23/27.71+ ! 05/98

Digital Point #3 - Timer - Pulse Width

8-19

Chapter 8

Flow Computer Configuration Data (13001- 18999)


15025

CAUTION!

Flow computer
configuration data is
especially critical to the
correct operation of the flow
computer. Any
modifications to this data
while operating the flow
computer could cause
unpredictable results which
could cause measurement
or control errors. Users are
encouraged to consult with
Omni Flow Computers, Inc.
before manipulating
configuration data directly
via a serial port or
programmable variable
statements.

Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

Digital Point #4 - Assignment

to
15028

Digital Point #4 - Timer - Pulse Width

15029

Digital Point #5 - Assignment

to
15032

Digital Point #5 - Timer - Pulse Width

15033

Digital Point #6 - Assignment

to
15036

Digital Point #6 - Timer - Pulse Width

15037

Digital Point #7 - Assignment

to
15040

Digital Point #7 - Timer - Pulse Width

15041

Digital Point #8 - Assignment

to
15044

Digital Point #8 - Timer - Pulse Width

15045

Digital Point #9 - Assignment

to
15048

Digital Point #9 - Timer - Pulse Width

15049

Digital Point #10 - Assignment

to
15052

Digital Point #10 - Timer - Pulse Width

15053

Digital Point #11 - Assignment

to
15056

Digital Point #11 - Timer - Pulse Width

15057

Digital Point #12 - Assignment

to
15060

8-20

Digital Point #12 - Timer - Pulse Width

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d
15061
INFO - These 32-bit long
integer variables are
accessed using Modbus
function code 03 for reads,
06 for single writes and 16
for multiple writes.
Note that the index number
for each variable refers to
one complete long integer
which occupies the space of
two 16-bit registers. It must
be accessed as a complete
unit. You cannot read or
write a partial 32-bit integer.
Each 32-bit long integer
counts as one point in the
normal Omni Modbus
mode.

Modicon Compatible
Mode - For the purpose of
point count only, each 32-bit
integer counts as two
registers. The starting
address of the 32-bit integer
still applies.

Digital Point #13 - Assignment

to
15064

Digital Point #13 - Timer - Pulse Width

15065

Digital Point #14 - Assignment

to
15068

Digital Point #14 - Timer - Pulse Width

15069

Digital Point #15 - Assignment

to
15072

Digital Point #15 - Timer - Pulse Width

15073

Digital Point #16 - Assignment

to
15076

Digital Point #16 - Timer - Pulse Width

15077

Digital Point #17 - Assignment

to
15080

Digital Point #17 - Timer - Pulse Width

15081

Digital Point #18 - Assignment

to
15084

Digital Point #18 - Timer - Pulse Width

15085

Digital Point #19 - Assignment

to
15088

Digital Point #19 - Timer - Pulse Width

15089

Digital Point #20 - Assignment

to
15092

Digital Point #20 - Timer - Pulse Width

15093

Digital Point #21 - Assignment

to
15096

23/27.71+ ! 05/98

Digital Point #21 - Timer - Pulse Width

8-21

Chapter 8

Flow Computer Configuration Data (13001- 18999)


15097

CAUTION!

Flow computer
configuration data is
especially critical to the
correct operation of the flow
computer. Any
modifications to this data
while operating the flow
computer could cause
unpredictable results which
could cause measurement
or control errors. Users are
encouraged to consult with
Omni Flow Computers, Inc.
before manipulating
configuration data directly
via a serial port or
programmable variable
statements.

Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

Digital Point #22 - Assignment

to
15100

Digital Point #22 - Timer - Pulse Width (10msec Ticks)

15101

Digital Point #23 - Assignment

to
15104

Digital Point #23 - Timer - Pulse Width

15105

Digital Point #24 - Assignment

to
15108

Digital Point #24 - Timer - Pulse Width

15109

Assign - Front Panel Counter A

15110

Assign - Front Panel Counter B

15111

Assign - Front Panel Counter C

15112

Max Comparitor - Error Counts per Batch - Meter #1

15113

Max Comparitor - Error Counts per Batch - Meter #2

15114

Max Comparitor - Error Counts per Batch - Meter #3

15115

Max Comparitor - Error Counts per Batch - Meter #4

15116

Spare

Points 15112-15115 represent dual pulse error checks.

to
15119

Spare

15120

Input / Output Status of Digital Points


Real-time, read-only! Indicates which points are inputs (1) and which are outputs (0).
#1=Bit 0; #24=Bit 23.

15121

Spare

15122

On/Off Status of Digital Points


Real-time, read-only! #1=Bit 0; #24=Bit 23: 0 =Off, 1=On.

15123

Spare

to
15125

8-22

Spare

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d
15126

32-Bit Packed Status Word


Exclusively for OmniCom use (see Bit Layout below).

INFO - These 32-bit long


integer variables are
accessed using Modbus
function code 03 for reads,
06 for single writes and 16
for multiple writes.
Note that the index number
for each variable refers to
one complete long integer
which occupies the space of
two 16-bit registers. It must
be accessed as a complete
unit. You cannot read or
write a partial 32-bit integer.
Each 32-bit long integer
counts as one point in the
normal Omni Modbus
mode.

LSB
B0
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
B13
B14
B15

Modicon Compatible
Mode - For the purpose of
point count only, each 32-bit
integer counts as two
registers. The starting
address of the 32-bit integer
still applies.

((((((
((((((
((((((
((((((
((((((
((((((
((((((
((((((
((((((
((((((
((((((
((((((
((((((
((((((
((((((
((((((

N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

))))))
))))))
))))))
))))))
))))))
))))))
))))))
))))))
))))))
))))))
))))))
))))))
))))))
))))))
))))))
))))))

B16
B17
B18
B19
B20
B21
B22
B23
B24
B25
B26
B27
B28
B29
B30
B31

(((((( N/A
(((((( N/A
(((((( N/A
(((((( N/A
(((((( N/A
(((((( N/A
(((((( N/A
(((((( N/A
(((((( N/A
(((((( N/A
Power Fail Flag
End Batch #4
End Batch #3
End Batch #2
End Batch #1
End Batch Station

))))))
))))))
))))))
))))))
))))))
))))))
))))))
))))))
))))))
))))))

MSB

15127

Text Archive Data - Number of Days to Retrieve

15128

Text Archive Data - Starting Date of Requested

Exclusively for OmniCom use.


Fix date format (YYDDMM).

15129

32-Bit Command Word #1


Exclusively for OmniCom use (see Bit Layout below).
LSB
B0
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
B13
B14
B15

(((((( N/A ))))))


End Batch Station
End Batch Meter #1
End Batch Meter #2
End Batch Meter #3
End Batch Meter #4
(((((( N/A ))))))
(((((( N/A ))))))
(((((( N/A ))))))
(((((( N/A ))))))
(((((( N/A ))))))
Alarm Acknowledge
Reset Power Fail Flag
(((((( N/A ))))))
(((((( N/A ))))))
(((((( N/A ))))))

B16
B17
B18
B19
B20
B21
B22
B23
B24
B25
B26
B27
B28
B29
B30
B31

(((((( N/A ))))))


(((((( N/A ))))))
Send Snapshot to Printer
Load Snapshot to 9402
Load Alarms to 9402
Load Prod File to 9402
Load Status to 9402
Load Audit Trail to 9402
(((((( N/A ))))))
(((((( N/A ))))))
(((((( N/A ))))))
(((((( N/A ))))))
(((((( N/A ))))))
(((((( N/A ))))))
(((((( N/A ))))))
(((((( N/A ))))))

MSB

23/27.71+ ! 05/98

8-23

Chapter 8

Flow Computer Configuration Data (13001- 18999)


15130

CAUTION!

32-Bit Command Word #2


Exclusively for OmniCom use (see Bit Layout below).

Flow computer
configuration data is
especially critical to the
correct operation of the flow
computer. Any
modifications to this data
while operating the flow
computer could cause
unpredictable results which
could cause measurement
or control errors. Users are
encouraged to consult with
Omni Flow Computers, Inc.
before manipulating
configuration data directly
via a serial port or
programmable variable
statements.

LSB

Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

B0

Decrease PID #1 Setpoint @ 1%


Rate

B16

Decrease PID #1 Valve @ 1%


Rate

B1

Increase PID #1 Setpoint @ 1%


Rate

B17

Increase PID #1 Valve @ 1%


Rate

B2

Decrease PID #1 Setpoint @


0.1% Rate

B18

Decrease PID #1 Valve @ 0.1%


Rate

B3

Increase PID #1 Setpoint @


0.1% Rate

B19

Increase PID #1 Valve @ 0.1%


Rate

B4

Decrease PID #2 Setpoint @ 1%


Rate

B20

Decrease PID #2 Valve @ 1%


Rate

B5

Increase PID #2 Setpoint @ 1%


Rate

B21

Increase PID #2 Valve @ 1%


Rate

B6

Decrease PID #2 Setpoint @


0.1% Rate

B22

Decrease PID #2 Valve @ 0.1%


Rate

B7

Increase PID #2 Setpoint @


0.1% Rate

B23

Increase PID #2 Valve @ 0.1%


Rate

B8

Decrease PID #3 Setpoint @ 1%


Rate

B24

Decrease PID #3 Valve @ 1%


Rate

B9

Increase PID #3 Setpoint @ 1%


Rate

B25

Increase PID #3 Valve @ 1%


Rate

B10

Decrease PID #3 Setpoint @


0.1% Rate

B26

Decrease PID #3 Valve @ 0.1%


Rate

B11

Increase PID #3 Setpoint @


0.1% Rate

B27

Increase PID #3 Valve @ 0.1%


Rate

B12

Decrease PID #4 Setpoint @ 1%


Rate

B28

Decrease PID #4 Valve @ 1%


Rate

B13

Increase PID #4 Setpoint @ 1%


Rate

B29

Increase PID #4 Valve @ 1%


Rate

B14

Decrease PID #4 Setpoint @


0.1% Rate

B30

Decrease PID #4 Valve @ 0.1%


Rate

B15

Increase PID #4 Setpoint @


0.1% Rate

B31

Increase PID #4 Valve @ 0.1%


Rate

MSB

15131

Raw Process Input - Input #1


Real-time, read-only! 1kHz~1mA.

to
15154

Raw Process Input - Input #24

15155

Spare

to
15199

8-24

Spare

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d

Archive Data File Size


INFO - These 32-bit long
integer variables are
accessed using Modbus
function code 03 for reads,
06 for single writes and 16
for multiple writes.
Note that the index number
for each variable refers to
one complete long integer
which occupies the space of
two 16-bit registers. It must
be accessed as a complete
unit. You cannot read or
write a partial 32-bit integer.
Each 32-bit long integer
counts as one point in the
normal Omni Modbus
mode.

Modicon Compatible
Mode - For the purpose of
point count only, each 32-bit
integer counts as two
registers. The starting
address of the 32-bit integer
still applies.

Information Only Data!


*

15200

Size of Text - Archive File

15201

Size of Archive - File 701

15202

Size of Archive - File 702

15203

Size of Archive - File 703

15204

Size of Archive - File 704

15205

Size of Archive - File 705

15206

Size of Archive - File 706

15207

Size of Archive - File 707

15208

Size of Archive - File 708

15209

Size of Archive - File 709

15210

Size of Archive - File 710

15211

Spare

15212

Spare

15213

Archive File n Failed


Indicates which archive file failed; e.g.: if archive files 1-4 occupy allocated memory,
this point will read 5 (n=1-10). (See points 2623, 15200-15210, and 15214.)

Note:

* Archive Data File Size These variables contain


the number of bytes
each archive file uses
within memory. They are
updated when the
archiving process is
started and memory is
allocated. The maximum
memory that can be
allocated to this group of
variables is a total of
229359 bytes.

23/27.71+ ! 05/98

15214

Total Number of Archive Files Allocated

15215

Spare

to
17000

Spare

8-25

Chapter 8

Flow Computer Configuration Data (13001- 18999)

8.4.

17001

INFO - These 32-bit IEEE


Floating Point variables are
accessed using Modbus
function code 03 for all
reads, 06 for single writes
or 16 for single or multiple
writes. Note that the index
number for each variable
refers to the complete
floating point variable which
occupies the space of two
16- bit registers. It must be
accessed as a complete
unit. You cannot read or
write a partial variable. Each
floating point variable
counts as one point in the
normal Omni Modbus
mode.

Modicon Compatible
Mode - For the purpose of
point count only, each IEEE
float point counts as 2
registers. The starting
address of the variable still
applies.

Flow Computer Configuration 32-Bit


IEEE Floating Point Data
Digital-to-Analog - Output #1 - @ 4mA
Engineering units which equal to 0%.

17002

Digital-to-Analog - Output #1 - @ 20mA


Engineering units which equal to 100%.

to
17023

Digital-to-Analog - Output #12 - @ 4mA

17024

Digital-to-Analog - Output #12 - @ 20mA

17025

Pulses per Unit - Digital I/O #1

to

17048

Pulses per Unit - Digital I/O #24

17049

Pulses per Unit - Counter A

17050

Pulses per Unit - Counter B

17051

Pulses per Unit - Counter C

17052

PID #1 - Remote Setpoint - Low Limit


Setpoint download will be limited to this setting.

17053

PID #1 - Remote Setpoint - High Limit

17054

PID #1 - Remote Setpoint - @ 4mA

17055

PID #1 - Remote Setpoint - @ 20mA

17056

PID #1 - Primary Gain

17057

PID #1 - Primary Repeats/Minute

Setpoint download will be limited to this setting.


Note:

Sets the zero of the controller.

# Input expected is
engineering units.

Sets the maximum span of the controller.

17058

PID #1 - Secondary Value - @ Zero

17059

PID #1 - Secondary Value - @ Full Scale

17060

PID #1 - Secondary Gain

17061

PID #1 - Secondary Repeats/Minute

17062

PID #1 - Maximum Ramp Up Rate % - p/500 msec

17063

PID #1 - Secondary Setpoint

17064

PID #1 - Maximum Ramp Down Rate % - p/500msec

Limits rate of valve movement at startup only.

Limits the rate of valve movement at shutdown only.

17065

PID #1 - Min Output % - To Ramp To


This valve open % is used to slow the flow rate and complete the delivery (i.e., topoff).

17066

PID #1 - Deadband %
No change in output if the % error is less than this

8-26

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d
17067

CAUTION!

Flow computer
configuration data is
especially critical to the
correct operation of the flow
computer. Any
modifications to this data
while operating the flow
computer could cause
unpredictable results which
could cause measurement
or control errors. Users are
encouraged to consult with
Omni Flow Computers, Inc.
before manipulating
configuration data directly
via a serial port or
programmable variable
statements.

Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

PID #2 - Remote Setpoint - Low Limit

to
17081

PID #2 - Deadband %

17082

PID #3 - Remote Setpoint - Low Limit

to
17096

PID #3 - Deadband %

17097

PID #4 - Remote Setpoint - Low Limit

to
17111

PID #4 - Deadband %

17112

Output in Percent - Digital to Analog #1


Read-only, Live Value.

to
17123

Output in Percent - Digital to Analog #12


Read-only, Live Value.

17124

Spare

to
17135

Spare

17136

PID #1 - Primary Controlled Variable Value

17137

PID #1 - Secondary Controlled Variable Value

17138

PID #1 - Control Output %

17139

PID #1 - Primary Setpoint Value

17140

PID #1 - Secondary Setpoint Value

17141

Spare

to
17145

Spare

17146

PID #2 - Primary Controlled Variable Value

to
17150

PID #2 - Secondary Setpoint Value

17151

Spare

to
17155

23/27.71+ ! 05/98

Spare

8-27

Chapter 8

Flow Computer Configuration Data (13001- 18999)


17156

INFO - These 32-bit IEEE


Floating Point variables are
accessed using Modbus
function code 03 for all
reads, 06 for single writes
or 16 for single or multiple
writes. Note that the index
number for each variable
refers to the complete
floating point variable which
occupies the space of two
16- bit registers. It must be
accessed as a complete
unit. You cannot read or
write a partial variable. Each
floating point variable
counts as one point in the
normal Omni Modbus
mode.

Modicon Compatible
Mode - For the purpose of
point count only, each IEEE
float point counts as 2
registers. The starting
address of the variable still
applies.

PID #3 - Primary Controlled Variable Value

to
17160

PID #3 - Secondary Setpoint Value

17161

Spare

to
17165

Spare

17166

PID #4 - Primary Controlled Variable Value

to
17170

PID #4 - Secondary Setpoint Value

17171

Spare

to
17175

Spare

17176

Meter #1 - Full Scale - Gross Flowrate


Used to scale integer volume flow rate variables 3140 & 3142.

17177

Meter #1 - Full Scale - Mass Flowrate


Used to scale integer mass flow rate variable 3144.

8-28

17178

Spare

17179

Meter #1 - Meter Factor

17180

Meter #2 - Full Scale - Gross Flowrate

17181

Meter #2 - Full Scale - Mass Flowrate

17182

Spare

17183

Meter #2 - Meter Factor

17184

Meter #3 - Full Scale - Gross Flowrate

17185

Meter #3 - Full Scale - Mass Flowrate

17186

Spare

17187

Meter #3 - Meter Factor

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d

CAUTION!

Flow computer
configuration data is
especially critical to the
correct operation of the flow
computer. Any
modifications to this data
while operating the flow
computer could cause
unpredictable results which
could cause measurement
or control errors. Users are
encouraged to consult with
Omni Flow Computers, Inc.
before manipulating
configuration data directly
via a serial port or
programmable variable
statements.

Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

17188

Meter #4 - Full Scale - Gross Flowrate

17189

Meter #4 - Full Scale - Mass Flowrate

17190

Spare

17191

Meter #4 - Meter Factor

17192

Station - Full Scale - Gross

17193

Station - Full Scale - Mass

(Used to scale integer volume flow rate variables 3802 & 3804.
Used to scale integer mass flow rate variable 3806.

17194

Meter #1 - Venturi Pressure Loss %

17195

Meter #2 - Venturi Pressure Loss %

17196

Meter #3 - Venturi Pressure Loss %

17197

Meter #4 - Venturi Pressure Loss %

17198

Alarm Deadband %
0-5%. Global dead-band applied to all analog alarms. Variable must return this % out
of alarm for alarm to cancel.

17199

Spare

to
17229

23/27.71+ ! 05/98

Spare

8-29

Chapter 8

Flow Computer Configuration Data (13001- 18999)

8.5.
INFO - These 32-bit IEEE
Floating Point variables are
accessed using Modbus
function code 03 for all
reads, 06 for single writes
or 16 for single or multiple
writes. Note that the index
number for each variable
refers to the complete
floating point variable which
occupies the space of two
16- bit registers. It must be
accessed as a complete
unit. You cannot read or
write a partial variable. Each
floating point variable
counts as one point in the
normal Omni Modbus
mode.

Product AGA-8 Component Override 32Bit IEEE Floating Point Data

Some of the data points listed below have two components displayed for each
point. The component to the left of the / is used when AGA 8 1992 or 1994 is
selected. The component to the right of the / is used when AGA 8 1985 is
selected.
The following points correspond to AGA 8, 1994/1992 and 1985. They represent
Product Mol % data.
AGA 8 - 1994/1992

AGA 8 - 1985

17230

Product #1 - Mol % - Methane

Nitrogen

17231

Product #1 - Mol % - Nitrogen

Carbon Dioxide

17232

Product #1 - Mol % - Carbon Dioxide

Hydrogen Sulfide

17233

Product #1 - Mol % - Ethane

Water

Modicon Compatible
Mode - For the purpose of
point count only, each IEEE
float point counts as 2
registers. The starting
address of the variable still
applies.

17234

Product #1 - Mol % - Propane

Helium

17235

Product #1 - Mol % - Water

Methane

17236

Product #1 - Mol % - Hydrogen Sulfide

Ethane

17237

Product #1 - Mol % - Hydrogen

Propane

17238

Product #1 - Mol % - Carbon Monoxide

n-Butane

17239

Product #1 - Mol % - Oxygen

i-Butane

17240

Product #1 - Mol % - i-Butane

n-Pentane

17241

Product #1 - Mol % - n-Butane

i-Pentane

17242

Product #1 - Mol % - i-Pentane

n-Hexane

17243

Product #1 - Mol % - n-Pentane

n-Heptane

17244

Product #1 - Mol % - n-Hexane

n-Octane

17245

Product #1 - Mol % - n-Heptane

n-Nonane

17246

Product #1 - Mol % - n-Octane

n-Decane

17247

Product #1 - Mol % - n-Nonane

Oxygen

17248

Product #1 - Mol % - n-Decane

Carbon Monoxide

17249

Product #1 - Mol % - Helium

Hydrogen

17250

Product #1 - Mol % - Argon

Spare

17251

Product #1 - Viscosity
Centipoise or ca.s.

Note:

17252

Product #1 - Isentropic Exponent K

17253

Product #1 - Heating Value

replaced with live values


when using 4-20mA
inputs for Carbon
Dioxide, Nitrogen, BTU
or SG.

BTU / Ft or MJ/m .

# These variables are


17254

Product #1 - Reference Specific Gravity


Live value when using 4-20mA SG input.

17255

Product #1 - Reference Density

17256

Product #1 - Water Content

17257

Spare

to
17259

8-30

Spare

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d
17260

CAUTION!

Points 17260-17286 correspond to AGA 8 - 1994/1992 & 1985. They represent


Product #2 Mol % data.

Flow computer
configuration data is
especially critical to the
correct operation of the flow
computer. Any
modifications to this data
while operating the flow
computer could cause
unpredictable results which
could cause measurement
or control errors. Users are
encouraged to consult with
Omni Flow Computers, Inc.
before manipulating
configuration data directly
via a serial port or
programmable variable
statements.

Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

Product #2 - Methane / Nitrogen

to
17286

Product #2 - Water Content

17287

Spare

to
17289

Spare

17290

Product #3 - Methane / Nitrogen


Points 17290-17316 correspond to AGA 8 - 1994/1992 & 1985. They represent
Product #3 Mol % data.

to
17316

Product #3 - Water Content

17317

Spare

to
17319

Spare

17320

Product #4 - Methane / Nitrogen


Points 17320-17346 correspond to AGA 8 - 1994/1992 & 1985. They represent
Product #3 Mol % data.

to
17346

Product #4 - Water Content

17347

Spare

to
17349

23/27.71+ ! 05/98

Spare

8-31

Chapter 8

Flow Computer Configuration Data (13001- 18999)

8.6.
INFO - These 32-bit IEEE
Floating Point variables are
accessed using Modbus
function code 03 for all
reads, 06 for single writes
or 16 for single or multiple
writes. Note that the index
number for each variable
refers to the complete
floating point variable which
occupies the space of two
16- bit registers. It must be
accessed as a complete
unit. You cannot read or
write a partial variable. Each
floating point variable
counts as one point in the
normal Omni Modbus
mode.

Modicon Compatible
Mode - For the purpose of
point count only, each IEEE
float point counts as 2
registers. The starting
address of the variable still
applies.

8-32

Gas Chromatograph 32-Bit IEEE Floating


Point Data

Data received from the gas chromatograph is stored here. This data is moved to
the correct product variable area (17230, etc.) in the order specified in points at
3770.
17350

Analyzer - Component #1

17351

Analyzer - Component #2

17352

Analyzer - Component #3

17353

Analyzer - Component #4

17354

Analyzer - Component #5

17355

Analyzer - Component #6

17356

Analyzer - Component #7

17357

Analyzer - Component #8

17358

Analyzer -Component #9

17359

Analyzer - Component #10

17360

Analyzer - Component #11

17361

Analyzer - Component #12

17362

Analyzer - Component #13

17363

Analyzer - Component #14

17364

Analyzer - Component #15

17365

Analyzer - Component #16

17366

Analyzer - Component #17

17367

Analyzer - Component #18

17368

Analyzer - Component #19

17369

Analyzer - Component #20

17370

Analyzer - Component #21

17371

Analyzer - Component #22

17372

Analyzer - Component #23

17373

Analyzer - Component #24

17374

Analyzer - Component #25

17375

Analyzer - Component #26

17376

Analyzer - Component #27

17377

Analyzer - Component #28

17378

Analyzer - Component #29

17379

Analyzer - Component #30

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d

8.7.
!

CAUTION!

More Flow Computer Configuration


32-Bit IEEE Floating Point Data

Flow computer
configuration data is
especially critical to the
correct operation of the flow
computer. Any
modifications to this data
while operating the flow
computer could cause
unpredictable results which
could cause measurement
or control errors. Users are
encouraged to consult with
Omni Flow Computers, Inc.
before manipulating
configuration data directly
via a serial port or
programmable variable
statements.

17380

Auxiliary Input #1 - Low limit

17381

Auxiliary Input #1 - High Limit

17382

Auxiliary Input #1 - Override Value

17383

Auxiliary Input #1 - @ 4mA

17384

Auxiliary Input #1 - @ 20mA

17385

Auxiliary Input #2 - Low limit

to
17389

Auxiliary Input #2 - @ 20mA

17390

Auxiliary Input #3 - Low limit

to
Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

17394

Auxiliary Input #3 - @ 20mA

17395

Auxiliary Input #4 - Low limit

to
17399

Auxiliary Input #4 - @ 20mA

17400

Spare

to
17479

Spare

17480

Run Switch - Threshold Low %

17481

Run Switch - Threshold High %

Differential pressure input % less then this flags that a meter run should be closed.
Differential pressure input % greater then this flags that a meter run should be
opened.

17482

Spare

to
17500

23/27.71+ ! 05/98

Spare

8-33

Chapter 8

Flow Computer Configuration Data (13001- 18999)


17501

INFO - These 32-bit IEEE


Floating Point variables are
accessed using Modbus
function code 03 for all
reads, 06 for single writes
or 16 for single or multiple
writes. Note that the index
number for each variable
refers to the complete
floating point variable which
occupies the space of two
16- bit registers. It must be
accessed as a complete
unit. You cannot read or
write a partial variable. Each
floating point variable
counts as one point in the
normal Omni Modbus
mode.

Modicon Compatible
Mode - For the purpose of
point count only, each IEEE
float point counts as 2
registers. The starting
address of the variable still
applies.

Meter #1 - K Factor #1
See 3122 for matching flow frequency entry.

17502

Meter #1 - K Factor #2

17503

Meter #1 - K Factor #3

17504

Meter #1 - K Factor #4

17505

Meter #1 - K Factor #5

17506

Meter #1 - K Factor #6

17507

Meter #1 - K Factor #7

17508

Meter #1 - K Factor #8

17509

Meter #1 - K Factor #9

17510

Meter #1 - K Factor #10

17511

Meter #1 - K Factor #11

17512

Meter #1 - K Factor #12

17513

Spare

to
17600

Spare

17601

Meter #2 - K Factor #1
See 3222 for matching flow frequency entry.

to
17612

Meter #2 - K Factor #12

17613

Spare

to
17700

Spare

17701

Meter #3 - K Factor #1
See 3322 for matching flow frequency entry.

to
17712

Meter #3 - K Factor #12

17713

Spare

to
17800

Spare

17801

Meter #4 - K Factor #1
See 3422 for matching flow frequency entry.

to
17812

8-34

Meter #4 - K Factor #12

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d
17813

CAUTION!

Flow computer
configuration data is
especially critical to the
correct operation of the flow
computer. Any
modifications to this data
while operating the flow
computer could cause
unpredictable results which
could cause measurement
or control errors. Users are
encouraged to consult with
Omni Flow Computers, Inc.
before manipulating
configuration data directly
via a serial port or
programmable variable
statements.

Application Revisions
23.71+ & 27.71+ - This
database corresponds to
Application Revisions
23.71/27.71 for
Orifice/Turbine Gas Flow
Metering Systems. Both US
and metric unit versions are
considered.

Spare

to
18100

8.8.

Spare

Product Previous Hourly and Daily


Averages - AGA 8 Mol % 32-Bit IEEE
Floating Point Data

Some of the data points listed below have two components displayed for each
point. The component to the left of the / is used when AGA-8 1992 or 1994 is
selected. The component to the right of the / is used when AGA-8 1985 is
selected. (Note: n = Product # 1, 2, 3 or 4.)

8.8.1.

Previous Hourly Averages

18n00

Spares

18n01

Mol % -

Methane

Nitrogen

18n02

Mol % -

Nitrogen

Carbon Dioxide

18n03

Mol % -

Carbon Dioxide

Hydrogen Sulfide

18n04

Mol % -

Ethane

Water

18n05

Mol % -

Propane

Helium

18n06

Mol % -

Water

Methane

AGA 8 - 1994/1992

AGA 8 - 1985

18n07

Mol % -

Hydrogen Sulfide

Ethane

18n08

Mol % -

Hydrogen

Propane

18n09

Mol % -

Carbon Monoxide

n-Butane

18n10

Mol % -

Oxygen

i-Butane

18n11

Mol % -

i-Butane

n-Pentane

18n12

Mol % -

n-Butane

i-Pentane

18n13

Mol % -

i-Pentane

n-Hexane

18n14

Mol % -

n-Pentane

n-Heptane

18n15

Mol % -

n-Hexane

n-Octane

18n16

Mol % -

n-Heptane

n-Nonane

18n17

Mol % -

n-Octane

n-Decane

18n18

Mol % -

n-Nonane

Oxygen

18n19

Mol % -

n-Decane

Carbon Monoxide

18n20

Mol % -

Helium

Hydrogen

18n21

Mol % -

Argon

Spare

18n22

Dry BTU

18n23

BTU Used
Gas Chromatograph information only (not used by Omni).

18n24

23/27.71+ ! 05/98

Reference Specific Gravity

8-35

Chapter 8

Flow Computer Configuration Data (13001- 18999)


18n25

INFO - These 32-bit IEEE


Floating Point variables are
accessed using Modbus
function code 03 for all
reads, 06 for single writes
or 16 for single or multiple
writes. Note that the index
number for each variable
refers to the complete
floating point variable which
occupies the space of two
16- bit registers. It must be
accessed as a complete
unit. You cannot read or
write a partial variable. Each
floating point variable
counts as one point in the
normal Omni Modbus
mode.

Modicon Compatible
Mode - For the purpose of
point count only, each IEEE
float point counts as 2
registers. The starting
address of the variable still
applies.

Spare

to
18n50

8.8.2.

Spare

Previous Daily Averages


AGA 8 - 1994/1992

AGA 8 - 1985

18n51

Mol % -

Methane

Nitrogen

18n52

Mol % -

Nitrogen

Carbon Dioxide

18n53

Mol % -

Carbon Dioxide

Hydrogen Sulfide

18n54

Mol % -

Ethane

Water

18n55

Mol % -

Propane

Helium

18n56

Mol % -

Water

Methane

18n57

Mol % -

Hydrogen Sulfide

Ethane

18n58

Mol % -

Hydrogen

Propane

18n59

Mol % -

Carbon Monoxide

n-Butane

18n60

Mol % -

Oxygen

i-Butane

18n61

Mol % -

i-Butane

n-Pentane

18n62

Mol % -

n-Butane

i-Pentane

18n63

Mol % -

i-Pentane

n-Hexane

18n64

Mol % -

n-Pentane

n-Heptane

18n65

Mol % -

n-Hexane

n-Octane

18n66

Mol % -

n-Heptane

n-Nonane

18n67

Mol % -

n-Octane

n-Decane

18n68

Mol % -

n-Nonane

Oxygen

18n69

Mol % -

n-Decane

Carbon Monoxide

18n70

Mol % -

Helium

Hydrogen

18n71

Mol % -

Argon

Spare

18n72

Dry BTU

18n73

BTU Used
Gas Chromatograph information only (not used by Omni).

18n74

Reference Specific Gravity

18n75 Spare
to
18n99 Spare

8-36

23/27.71+ ! 05/98

Modbus
Database Addresses and Index Numbers

Volume 4d

)
These addresses are
reserved for product
development.

Reserved

to

Note:

18500

18999

Reserved

19000

Reserved

to

19999

Reserved

20000

Reserved

to

29999

Reserved

30000

Reserved

to

39999

Reserved

40000

Reserved

49999

to

23/27.71+ ! 05/98

Reserved

8-37

Volume 5
User Manual

Technical Bulletins
960701 Overview of OmniCom Configuration PC Software
960702 Communicating with Allen-Bradley Programmable Logic Controllers
960703 Storing Archive Data within the Flow Computer
960704 Communicating with Honeywell ST3000 Smart Transmitters
970701 Stability Requirements: Final Calibration of Flow Computer
970702 Secondary Totalizers Provide Net Volume at Temperatures Other than 15C or 60F
970801 Using Boolean Statements to Provide Custom Alarms in the Flow Computer
970802 Omni Flow Computer Modbus Database: Overview
970803 Meter Factor Linearization
970804 Calculation of Natural Gas Net Volume and Energy: Using Gas Chromatograph, Product Overrides or Live 4-20mA
Analyzer Inputs of Specific Gravity and Heating Value

970901 Dual Pulse Flowmeter Pulse Fidelity Checking


980201 Communicating with Honeywell TDC3000 Systems
980202 Recalculating a Previous Batch within the Flow Computer
980401 Peer-to-Peer Basics
980402 Using the Peer-to-Peer Function in a Redundant Flow Computer Application
980501 Rosemount 3095FB Multivariable Sensor Interface Issues
980502 Communicating with Honeywell SMV3000 Multivariable Transmitters
980503 Serial I/O Modules: Installation Options
980504 Multivariable Flow Transmitter Interfaces: Serial Connectivity and Data Transfer Issues
980701 Using the Totalizer Maintenance Mode
980801 Unsolicited Transmissions of Custom Modbus Data Packets
980802 Digital I/O Modules: Installation Options
980803 Upgrading the Flow Computer Firmware
981101 Using the Audit Trail (Event Logger) Feature and Sealing of the Flow Computer
990101 Communicating with Instromet Q-Sonic Ultrasonic Gas Flowmeters

Effective May 1999

Omni Flow Computers, Inc.

Date: 07

23

96

Author(s): Kenneth D. Elliott / Robert L. Stallard

TB # 960701

Overview of OmniCom Configuration PC


Software
Contents
User Manual Reference This technical bulletin
complements the information
contained in Volume 3,
Chapter 2 Flow Computer
Configuration, and is
applicable to all firmware
revisions.
This bulletin was previously
published as an appendix to
user manuals of firmware
revisions Version .70 and
earlier.
OmniCom Configuration
PC Software - This powerful
software package allows you
to setup, copy or modify, and
save to disk entire
configurations for Omni flow
computers. It also allows you
to create custom reports and
displays. You can work
online, offline and remotely.

Scope .............................................................................................................. 2
Abstract........................................................................................................... 2
Configuring the Flow Computer.................................................................... 2
Report Configurator ....................................................................................... 3
Operations Utilities and Help......................................................................... 3
Dial-up Access................................................................................................ 3
Passwords Using OmniCom.......................................................................... 3
Local Keypad Access ................................................................................................4
Changing Passwords at the Keypad ..........................................................................4
Setting Up the Initial 'Level B' and 'Level C' Passwords for each Modbus Port............5
Maintaining the Modbus Port Password Using OmniCom ........................................5
Disabling Modbus Port Passwords ............................................................................6

Getting Started ............................................................................................... 6


Installation Requirements..........................................................................................6
Installation Procedure ...............................................................................................6
Opening a File ..........................................................................................................7
View .........................................................................................................................7
Off-line......................................................................................................................7
On-line......................................................................................................................7
Reports.....................................................................................................................8
Utilities......................................................................................................................8
I/O Point Assignment List ................................................................................................................ 8
OmniCom Setup ........................................................................................................................... 8
OmniCom Application .................................................................................................................... 9
Archive Start/Stop Command .......................................................................................................... 9
Prover Commands......................................................................................................................... 10
Diagnostics.................................................................................................................................... 10
Omni Front Panel Emulator ........................................................................................................... 10

Help........................................................................................................................10
Registration of License and Software Support .........................................................11

TB-960701 w ALL REVS

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Scope
OmniCom Software is compatible with all firmware revisions of Omni
6000/Omni 3000 Flow Computers. It is installed in a personal computer from
which you can configure your flow computer.

Abstract
OmniCom is a simple-to-use yet sophisticated PC-based configuration program
that can be used to setup, copy or modify, and save to disk entire configurations
for Omni flow computers. You can also select custom report options and modify
report templates and Omni display screens that are resident within the program,
or create new ones. These can then be uploaded to the flow computer. Default
reports provide standard data and formats for most requirements.
Major application programming has already been developed by Omni and is
resident in EPROM. This is of particular importance in custody transfer
measurement contracts. They require that the relevant API, AGA, GPA or ISO
standards are fully implemented and not exposed to tampering.
The OmniCom program allows you to develop your own system requirements
by a simple process of menu selection and table completion. This replicates the
data entry tables which can be accessed through the front panel keypad of your
Omni Flow Computer.

Configuring the Flow Computer


For Further Help - If you
require further help, call
Omnis technical support at:
( +1-281-240-6161

Configuring the flow computer involves specifying what transducers are going to
be used, their calibrated ranges and the physical I/O points being assigned.
Other data needed by the flow computer relates to the flowing product to be
measured, the type of calculations to be used, and communication and control
features.
You will usually configure the flow computer in the Off-line Mode and then
upload your data. You do not have to be connected to the flow computer at this
time. You will usually go to the Online Menu only when you need to
communicate directly with the flow computer. Any changes made are
immediately reflected in the flow computer.

TB-960701 w ALL REVS

Overview of OmniCom
Configuration PC Software

TB-960701

Report Configurator
One of OmniCom's indispensable features is the ability to reformat default
reports by using OmniCom's report templates. This is the ONLY feature not
available through the front panel keypad. Any variable defined in the Modbus
database, or programmed as a variable can be inserted into a report with
accompanying text. Reports can be created in languages other than English to
suit local needs.

Operations Utilities and Help


Accessing Help in
OmniCom - At the 'Using
Help' feature, press [Enter]
and [F1] for editing
keystrokes.

For Further Help - If you


require further help, call
Omnis technical support at:
( +1-281-240-6161

Operational tools such as remotely proving meters, and reading hardware


diagnostics are provided. Diagrams are also provided for communications cable
hook-up. Application Programs and PC Setup for OmniCom can also be
selected. As you work through the entries, you will find entry-sensitive Help that
explains the meaning of the particular entry. Whether at the flow computer
keypad or at a PC there is always assistance.

Dial-up Access
Omni Flow Computers encourages the installation of a telephone dial-up
modem as a ready means of providing installation and maintenance support for
customer and vendor alike. Serial communication passwords provide enhanced
security. Three levels of password pre-exist within Omni flow computers to
provide privileged or restricted access to critical configuration and calibration
data.
The OmniCom program allows you to upload/download data to and from the
flow computer in an on-line mode at a range of baud rates by direct-wire or by
telephone dial-up modem access. This is particularly useful when the flow
computer is in use. Occasionally, you will want to modify configuration or
calibration data, or just monitor activity. You can do all this without interfering
with pipeline or process operations or with communication links to host SCADA
or DCS systems.

Passwords Using OmniCom


Except when changing transducer high/low alarm limits, a password is usually
asked for when changing the configuration data within the computer.
The flow computer has independent password protection of the following:
INFO - For Firmware
Revisions 70+, Physical
Serial Port #1 is selectable
as a Modbus RTU, Modbus
RTU (modem), or printer
port. This serial port on
previous revisions was only a
printer port.

TB-960701 w ALL REVS

1)
2)
3)
4)
5)

Local Keypad access


Modbus Port #1 (Physical serial Port #1)
Modbus Port #2 (Physical serial Port #2)
Modbus Port #3 (Physical serial Port #3)
Modbus Port #4 (Physical serial Port #4)

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Local Keypad Access


Three password levels are provided:
a) Privileged Level - Allows complete access to all entries within the flow
computer including keypad passwords (b) and (c) below. The initial
privileged password for each Modbus port is selected via this password
level.
b) Level 1 - This level allows technician access to most entries within the
flow computer with the exception of I/O Points assignments,
programmable variables and Boolean statements and passwords other
than Keypad level 1.
c) Level 1A - Allows access to the following entries:
Meter factors and K Factors
Densitometer correction factors (pycnometer factor)
d) Level 2 - Allows access to the operator type entries. These entries
include:
Transducer manual overrides
Product gravity overrides
Prover operations
Batching operations

Changing Passwords at the Keypad


1) At the keypad press [Prog] [Setup] [Enter]
2) With the cursor blinking on 'Misc Configuration' press [Enter]
3) With the cursor blinking on 'Password Main?'
press [Alpha Shift] [Y] [Enter]
4) Enter the 'Privileged Level' Password (up to 6 characters) press [Enter]
5) The 'Level 1',Level 1A and 'Level 2' passwords can now be viewed and
changed if required.
INFO - Level B and Level C
passwords for each Modbus
port cannot be viewed or
changed from the keypad.

6) Scroll down to access each of the Modbus serial port 'Level A'
passwords. These are labeled 'Ser1Passwd', Ser2 Passwd', 'Ser3
Passwd' and Ser4 Passwd corresponding to the physical port numbering
for Modbus Ports 1, 2, 3 and 4 respectively.

TB-960701 w ALL REVS

TB-960701

Overview of OmniCom
Configuration PC Software

Setting Up the Initial 'Level B' and 'Level C' Passwords for
each Modbus Port
7) Enter an initial 'Level A' Password for the appropriate physical serial port
at the keypad of the Omni Flow Computer as described above.
8) Connect a PC running OmniCom Software to the selected serial port of
the Omni Flow Computer. Open a file and 'Receive Omni Configuration
Data'.
9) A red pop-up screen will appear which notes that a password is required
to proceed. If any other screen appears at this point, check wiring and
communication settings, Modbus ID, baud rate, etc.
10) Do not enter the 'Level A' password at this point. Keep pressed [Alt] as
you press [E] to edit the passwords. A second red pop-up screen will
appear asking for the 'current valid password'. A good practice would be
to use uppercase letters (activate [CapsLock] on the keyboard) because
when setting passwords from the flow computers keypad, they are
always entered in uppercase.
11) Enter the 'Level A' password that was selected for this serial port.
12) You are asked if you would like to change the 'Level A', 'Level B' and
'Level C' passwords. Select to change 'Level B' at this point. You will be
asked to enter a password. As you enter the password, asterisks will
show in place of the characters you typed. You will be asked to re-enter
the password to ensure that what you typed was correct.
13) To setup a Level C password, repeat Steps 2 and 6 substituting Level
C for Level B at Step 6.

Maintaining the Modbus Port Password Using OmniCom


After the initial passwords have been setup for each of the Modbus serial ports
as shown above, they may be changed at any time while logged on with
OmniCom.
1) While keeping pressed the [Alt] key, press [E] at any time and the popup screen appears asking for a password. This screen can be forced to
appear by keeping pressed [Alt] as you press [P] while viewing any
editing screen; i.e., any screen with data fields that can be edited.
2) When asked, enter your current password. Password Level B and
Level C users are allowed to change only their own password levels.
Level A password users can change levels A, B and C.

TB-960701 w ALL REVS

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Disabling Modbus Port Passwords


INFO - Level B and Level C
passwords for each Modbus
(serial) port cannot be viewed
or changed from the keypad;
i.e., you must use OmniCom
to view, change or delete
these password levels.

Level B and Level C passwords should be disabled via OmniCom (see


sidebar) before disabling the privileged Level A password at the keypad.
1) To disable each password proceed as though you are going to change or
set-up the password.
2) Press the [Delete] key six (6) times where the initial password was
entered followed by the [Enter] key (no asterisks will show).
3) When asked to re-enter the password, re-enter six [Delete] key presses
followed by the [Enter] key.
4) Repeat this procedure for both Level B and Level C passwords.
5) From the Omni flow computer keypad, delete the 'Level A' password for
the appropriate Modbus serial port (see Volume 3). To do this, move the
cursor to the serial Level A password to disable and press the [Clear]
key and then the [Enter] key.

Getting Started
CAUTION!
Terminate and Stay Resident
(TSR) programs such as
SideKick and Keyboard
Macro processors can affect
the operation of high speed
communication programs
such as OmniCom. They do
this by 'stealing' processor
cycles or turning off the
hardware interrupt system of
the personal computer.
These programs may have to
be disabled when you are in
the 'On-line' Mode, if you
encounter difficulties
communicating with the
Omni flow computer.

Installation Requirements
To properly run OmniCom, and have sufficient memory for report templates
and copies of the database, you will require the following:
IBM PC (or compatible)
MS DOS, V3.3 or later (excepting 4.01)
640Kb RAM
20Mb Free Hard Disk Space with a minimum of one floppy disk drive,
3" 1.44 Mb
Monochrome or color monitor with EGA or VGA graphics capability
One RS-232 serial port
One LPT port (optional)
One RS-232 modem (optional at various supported baud rates)

Installing OmniCom
Revisions Previous to 70 Before you install earlier
revisions of OmniCom
software, you must save your
existing phone directory
entries and setup. For
instructions and any other
assistance you may need,
please contact our technical
support staff at the following
phone number:
( +1-281-240-6161

Installation Procedure
OmniCom is delivered on 1.44 Mb, 3" diskettes in an archived format. To
install, do the following:
1) Insert the diskette into your PC's corresponding floppy disk drive.
2) Type the respective drive letter followed by a colon (e.g.: A: or B).
3) Type Install and press [Enter].
The OmniCom installation program will guide you through the rest of the
installation.

TB-960701 w ALL REVS

Overview of OmniCom
Configuration PC Software

TB-960701

Opening a File
Accessing Help in
OmniCom - At the 'Using
Help' feature, press [Enter]
and [F1] for editing
keystrokes.

For Further Help - If you


require further help, call
Omnis technical support at:
( +1-281-240-6161

First open an existing Omni-supplied file. Each application and derived files
come with their own set of templates. You can then 'SAVE AS' to create a new
file to commence your configuration. Each file that you create will occupy
approximately 60 Kbytes of disk space. This includes 36 Kbytes for the
configuration file and 6 Kbytes for each of the four custom report templates.
All menu selections are supported by entry-sensitive Help. No matter where
you are, by pressing [F1] you can obtain an explanation of the requirements for
your entry selection.

View
Files can be viewed separately or in parallel with a file that is currently being
edited. This allows you to compare various numeric entries in similar files. This
can be helpful if you are maintaining historical files that track changes you have
made. You may not be able to use the View feature with certain variations of
flow computer configuration files because newer firmware include additional
entry fields not available in earlier revisions.

Off-line
You will usually begin in the Off-line Mode to configure your flow computer. It
naturally leads in to the 'Omni Configuration' Menu selections. Only when you
complete this section will you be able to activate the various 'Setup' options and
proceed to establish your calibration ranges and other related data. Before you
begin the configuration of I/O, be sure you know what number and type of
physical I/O has been installed in the flow computer. A mismatch between your
off-line configuration and physical hardware will not make a data upload to the
flow computer meaningful in key areas of your configuration data.

On-line
When you have completed building your configuration database, you are then
ready to upload data to your Omni flow computer. The OmniCom program uses
the Modbus RTU binary protocol which mandates the use of 8 data bits. Be
sure that the serial I/O parameters in both devices have been properly setup
before attempting to communicate. Baud rate and parity settings are less critical
but must also be the same.
With a direct-connect to a PC, OmniCom will perform an auto baud rate search
and display an error if baud rates are incompatible (see 2.5.16. Serial
Input/Output Settings in Volume 3). Baud rates from 1.2 kbps to 38.4 kbps
are supported. When using a modem, the auto baud rate search is not
performed. In this case, the baud rate is that at which the modem is setup.
Some personal computers may not have the processing power to support the
higher baud rates. Note also that modems are capable of using a higher baud
rate at the RS-232 connector than they are communicating on the telephone
line. If the modems connect but the flow computer does not respond, try
adjusting the flow computers baud rate.

TB-960701 w ALL REVS

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Reports
The 'Report' Menu allows you to retrieve snapshot and historical reports from
the flow computer or from your hard disk. These are pre-formatted default
reports that are included in the Omni application software. You can also
customize your own reports from standard templates. By using the on-screen
report editor, you can add or delete text and data character strings which
identify the variable in the computer's Modbus database. [F1] for help
describes the control functions to enable you to format the report easily. Bring
up a report template and move the cursor onto the 'XXXX.XX' fields. Press
[Enter] and a pop-up menu defines the variable being used. Type or edit text
anywhere, move the cursor and keeping pressed [Shift] as you press [$]
enables you to enter or delete any database address from the report.

Utilities
The Utilities Menu has several useful tools for setting up and maintaining
OmniCom. The utilities available are:
q
q
q
q

I/O Point Assignment List


OmniCom Setup
OmniCom Application
Archive Maintenance

q Prover/Batch
Commands
q Diagnostics
q Omni Panel

End

I/O Point Assignment List


When the configuration of your flow computer is complete, you should review
your assignment of physical I/O by accessing the display under 'I/O Point
Assignment List'. An I/O mismatch can result in erroneous calibration ranges
and consequential errors in measurement and control of your metering system!
This utility shows a summary list that indicates what physical I/O points are
assigned to which variables. Point numbers with asterisks '*' next to them are
used for more than one variable. Check the list to ensure you have not assigned
a physical I/O point to more than one transducer type; e.g.: An I/O point cannot
be assigned to a temperature and pressure transmitter at the same time. The
flow computer will not allow this to happen in the On-line mode, but OmniCom
does not check for this in the Off-line mode.

OmniCom Setup
This utility allows you to:
q Select the type of video monitor.
q Turn the sound effects on/off.
q Setup the modem command strings.

TB-960701 w ALL REVS

Overview of OmniCom
Configuration PC Software

TB-960701

OmniCom Application
Use this utility before you start to select the software version of OmniCom that
matches the firmware version number of your Omni flow computer. The
firmware versions are:
US VERSIONS
Turbine / Positive Displacement /
Coriolis Liquid Flow Metering
20
Systems (with K Factor
Linearization)
21

Orifice / Differential Pressure


Liquid Flow Metering Systems

Turbine / Positive Displacement


22 Liquid Flow Metering Systems
(with Meter Factor Linearization)
23

Orifice / Turbine Gas Flow


Metering Systems

M ETRIC VERSIONS
Turbine / Positive Displacement /
Coriolis Liquid Flow Metering
24
Systems (with K Factor
Linearization)
25

Orifice / Differential Pressure


Liquid Flow Metering Systems

Turbine / Positive Displacement


26 Liquid Flow Metering Systems
(with Meter Factor Linearization)
27

Orifice / Turbine Gas Flow


Metering Systems

Archive Start/Stop Command

WARNING!
Warning: The flow computer
will not accept changes made
to the archive setup at the
time of a 'Transmit Omni
Configuration' upload unless
the archiving feature has
been turned off.

Accessing Help in
OmniCom - At the 'Using
Help' feature, press [Enter]
and [F1] for editing
keystrokes.

When this menu is entered, OmniCom tries to establish communications with


the flow computer using the comm parameter settings currently selected in the
'Start Comm' submenu of the 'Online' menu. It does this to establish the status
of the 'Archive' flag and 'Archive Config Enable' flag. Check comm settings if all
items on the menu are inactive; i.e., OmniCom is unable to communicate with
the target computer.
Any changes made to the flow computers configuration which involves the
format of the data record, number of records in an archive file, or the total
number of archive files within the flow computer, will cause the memory used to
store the archive data to be reinitialized. This would cause all data stored in
archive to be lost. Therefore, no changes to the target flow computers archive
configuration will be allowed unless automatic data archiving has been disabled
and the 'Archive Config Enable' flag is on.

For Further Help - If you


require further help, call
Omnis technical support at:
( +1-281-240-6161

TB-960701 w ALL REVS

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Prover Commands
Proving features displayed here can only be viewed when communicating
directly with an Omni Flow Computer.
You may monitor or control the operation of a meter prover which is controlled
by a remote Omni flow computer. You must have already established
communications with the flow computer before making this selection. If you
have not established communications with a flow computer you will receive one
of the following error messages:
Byte count does not match expected - OmniCom is confused and thinks
your modem is connected to a flow computer. Try dialing out first.
No response from Omni - You are either not connected to anything or the
slave ID number of the flow computer you are trying to talk to does not
match OmniCom's setting.
Use the 'Shift' key with the appropriate 'Function' key to select the flowmeter
you wish to remote prove.
The 'Status Window' shows the event history and the 'Omni Display' echoes
data shown locally at the Omni flow computer.

Diagnostics
You must be connected and online with a flow computer for this selection to
work. The screen displays diagnostic information about the flow computer
such as number and type of I/O modules fitted, status of digital I/O, current
output percent of analog outputs and raw input signals coming into the flow
computer.

Omni Front Panel Emulator


When this feature is selected, an illustration of the Omni front panel is displayed
by which all the functions of an Omni Flow computer are emulated. Use the
mouse to click on simulated buttons to access real time displays and make
entries. OmniCom is actually displaying the same LCD display buffer
information and the mouse click are actually sending data into the same key
stroke buffer as the front panel keypad. Performance is much better at 9600
baud or higher. You must have setup the baud rate and other communication
settings in the 'Start Comm' menu before you can use Omni Panel.

Help
Accessing Help in
OmniCom - At the 'Using
Help' feature, press [Enter]
and [F1] for editing
keystrokes.

10

You can further customize your Help screens by making use of an on-screen
editor. Via this feature you can modify Help text by additions or deletions to suit
your own needs and operations. Windows can be resized and repositioned to
suit your own personal preference. This can be particularly useful as an
additional memory aid, if the Operations Manual is not available to you, or if
additional information is required for other users of this program.

TB-960701 w ALL REVS

TB-960701

Overview of OmniCom
Configuration PC Software

Registration of License and Software Support


For Further Help - If you
require further help, call
Omnis technical support at:
( +1-281-240-6161

TB-960701 w ALL REVS

Remember to mail in the registration of your distribution diskette to Omni flow


computers. OmniCom is provided with each Omni flow computer on a singleuser license basis. Any additional installations of this program will require reregistration by the user. This will ensure that you will have the opportunity to
receive free telephone support, and notice of program revisions and new addon programs for your installation.

11

Omni Flow Computers, Inc.

Date: 07

23

96

Author(s): Kenneth D. Elliott / Robert L. Stallard

TB # 960702

Communicating with Allen-Bradley

Programmable Logic Controllers


Contents
User Manual Reference This technical bulletin
complements the information
contained in the User
Manuals, and is applicable
to all firmware revisions.
This bulletin was previously
published as an appendix to
user manuals of firmware
revisions Version .70 and
earlier.

Allen-Bradley
Communications - This
feature allows
communicating with AllenBradley PLCs. However,
Omni Flow Computers is not
responsible for the operation,
connectivity or compatibility
of Allen-Bradley products,
and furthermore, we do not
warrant these products.

Scope .............................................................................................................. 1
Abstract........................................................................................................... 2
Protocol and Error Checking......................................................................... 2
PLC Supported ............................................................................................... 2
Flow Computer Database............................................................................... 2
4th and 5th Digit from the Right Identifies Type of Variable........................................2
3rd Digit from Right Identifies which Area within the Application .................................3

How the Allen-Bradley


Accesses the Omni Flow Computer Database..... 3
PLC-2 .......................................................................................................................3
PLC-3 .......................................................................................................................3
PLC-5 .......................................................................................................................3
Valid Starting Addresses of PLC-5 Files ....................................................................4
16-Bit Integers ................................................................................................................................. 4
8-Character Strings ......................................................................................................................... 4
32-Bit Integers ................................................................................................................................. 4
32-Bit IEEE Floating Points ............................................................................................................. 4
Bit Integers ...................................................................................................................................... 4
16-Character Strings ....................................................................................................................... 4
32-Bit Integers ................................................................................................................................. 4
32-Bit IEEE Floating Points ............................................................................................................. 4

Scope
All firmware revisions of Omni 6000/Omni 3000 Flow Computers allow
communications with Allen-Bradley Programmable Logic Controllers (PLCs).
This technical bulletin refers to communication aspects specific to the Omni
Flow Computer and serves as information only. Please refer to the
manufacturer for any support or information on Allen-Bradley products.

TB-960702 w ALL REVS

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Abstract
The Omni 6000 flow computer provides serial communications between the
flow computer and an Allen-Bradley Programmable Logic Controller (PLC),
usually via a KE or KF Communication Module connected to the Data Highway.
Data is transmitted serially at a maximum rate of 38.4 kbps using 8 data bits, 1
stop bit and no parity bit. Average speed of response to a message request is
approximately 75 msec.

Protocol and Error Checking


Both the DFI full duplex protocol and the half duplex protocol are supported.
CRC or BCC error checking can be utilized when using either full duplex or half
duplex.

PLC Supported
The Omni computer supports the following Allen-Bradley PLC types and
messages. Note that bit level operations are not supported.
PLC-2
PLC-3
PLC-5
SLC-502/3

Unprotected Block Reads and Writes


Word Range Reads and Writes
Typed Reads and Writes
Unprotected Typed Reads and Writes

Flow Computer Database


Serial Ports #1, #2, #3 and #4 in .71+ firmware revisions support
communications using superset of Modbus Protocol. This is the native
communications language of the flow computer. Several thousand variables are
available within the Database. The primary numbering system used to identify
these variables is their 'index number'. The actual digits of the index number
indicate the type of variable and in many cases application area within the
computer.

4th and 5th Digit from the Right Identifies Type of


Variable
1???
3???
4???
5???
7???
8???
13???
14???

Variable is a digital status or command bit


Variable is a 16 bit signed integer
Variable is a 8 character ASCII string
Variable is a 32 bit signed integer
Variable is a 32 bit IEEE floating point
Variable is a 32 bit IEEE floating point
Variable is a 16 bit signed integer
Variable is a 16 character ASCII string

15??? Variable is a 32 bit signed integer


17??? Variable is a 32 bit IEEE floating point

TB-960702 w ALL REVS

TB-960702

Communicating with Allen-Bradley


Programmable Logic Controllers

3rd Digit from Right Identifies which Area within the


Application
?1??
?2??
?3??
?4??
?5??
?6??
?7??
?8??
?9??

Variable relates to Meter Run #1


Variable relates to Meter Run #2
Variable relates to Meter Run #3
Variable relates to Meter Run #4
Variable is scratchpad
Variable is PID related or scratchpad
Variable is a command write.
Variable is related to station functions
Variable is related to prover functions

How the Allen-Bradley


Accesses the Omni
Flow Computer Database
PLC-2
This family is usually limited as to the type of data and address range. Data is
always transferred as block reads and writes.
Five translation tables are provided where the user can specify what data within
the database will be concatenated into read or write groups. The starting
address of each data block is selectable.
Note: The PLC2 does not
understand 32-bit integer or
32-bit IEEE floating points
but can pass these variable
types to devices that do
understand them.

o Translation Tables #1 through #3 are used to set up block reads which


can contain status points packed 16 to a word, 16-bit or 32-bit integers
and IEEE floating points.
o Translation Table #4 is used for block writes of status and command bits
only. Data is packed 16 to a word.
o Translation Table #5 provides for block writes to any selected data.

PLC-3
This family can use the methods described above as well as 'word range reads
and writes' of any variable within the database (see PLC-5 list for starting
addresses).

PLC-5
This family utilizes 'typed reads and writes' of the complete Database. To
accommodate the PLC-5 'file system method of addressing, the Modbus index
numbers serve as the basis of the internal file system of the computers as it
appears to a PLC-5 device. Table below shows typical examples:

TB-960702 w ALL REVS

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

MODBUS INDICES VERSUS PLC-5 ADDRESSES


M ODBUS INDEX #

PLC-5 ADDRESS

ELEMENT SIZE

COMMENT

1101

N11:01

1 Word (16 Flags)

Meter #1 Status Flags

1217

N12:17

1 Word (16 Flags)

Meter #2 Status Flags

1701

N17:01

1 Word (16 Flags)

Command Flags

3201

N32:01

1 Word (Integer)

Meter #1 Data

3210

N32:10

1 Word (Integer)

Offsets track

3901

N39:01

1 Word (integer)

Prover Data

4101

B41:01

1 Byte (ASCII)

4 Words per Variable

4102

B41:02

1 Byte (ASCII)

1 Byte per element

5101

N51:01

1 Word (Long Integer)

2 Words per variable

5102

N51:02

1 Word (Long Integer)

2 Words per variable

5103

N51:03

1 Word (Long Integer)

Same again

7401

F74:01

2 Words (IEEE Float)

2 Words per variable

7405

F74:05

2 Words (IEEE Float)

Offsets track

Valid Starting Addresses of PLC-5 Files


16-Bit Integers
N10:01 N11:01 N12:01 N13:01 N14:01 N15:01 N16:01 N17:01 N18:01 N19:01
N30:01 N31:01 N32:01 N33:01 N34:01 N35:01 N36:01 N37:01 N38:01 N39:01

8-Character Strings
B41:01 B42:01 B43:01 B44:01 B45:01 B46:01 B47:01 B48:01 B49:01

32-Bit Integers
N51:01 N52:01 N53:01 N54:01 N55:01 N58:01 N59:01

32-Bit IEEE Floating Points


F70:01

F71:01

F72:01

F73:01

F74:01

F75:01

F76:01

F77:01

F78:01

F79:01

Bit Integers
N130:01 N134:01

16-Character Strings
B140:01

32-Bit Integers
N150:01

32-Bit IEEE Floating Points


F170:01

TB-960702 w ALL REVS

Omni Flow Computers, Inc.

Date: 07

23

96

Author(s): Kenneth D. Elliott / Robert L. Stallard

TB # 960703

Storing Archive Data within the Flow


Computer
Contents
User Manual Reference This technical bulletin
complements the information
contained in Volume 2 and
Volume 3, and is applicable
to all firmware revisions 71+.
This bulletin was previously
published as an appendix to
user manuals of firmware
revisions Version .70 and
earlier.

Data Archiving - The


archiving feature allows you
to store raw data, ASCII text
data and historical reports.

Scope .............................................................................................................. 1
Abstract........................................................................................................... 2
Raw Data Archiving........................................................................................ 2
Retrieving Data .........................................................................................................3
Raw Data Archive Point Addresses ...........................................................................4
Archive Configuration Changes .................................................................................5
Setting the 'Reconfig Archive' Flag .................................................................................................. 6
Possible Loss of Data when Starting and Stopping the Archive ...................................................... 6
Defining the Archive Records .......................................................................................................... 6

How The Available Memory Is Allocated....................................................................7


Checking The Archive File Memory Status Screens ...................................................8
Summary 0f Raw Data Archiving Features ................................................................9

Raw Data Archive Definition: Alarm/Event Log and Audit Event Log....... 10
Alarm/Event Log Record Structure: Archive File Address 711 ..................................10
Audit Event Log Record Structure: Archive File Address 712. ..................................10

Using The Custom Reports to Access the Text Archive Feature .............. 11
Custom Report Templates ........................................................................... 12

Scope
All firmware revisions of Omni 6000/Omni 3000 Flow Computers have the
archiving feature. This feature allows you to archive raw data, ASCII data and
historical reports.

TB-960703 w ALL REVS

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Abstract
Definitions & Terminology
Archive Address - A unique
Modbus address used to
read a data record from an
archive file. These addresses
are in the 700 series; i.e.,
701, 702, 703, etc.
Archive Record - A
structure containing a fixed
set of data variables which
cannot exceed 250 bytes in
length. Data within the record
can be of any valid data type
in any order.
Archive Trigger Boolean The actual event which
causes the flow computer to
capture and store a record
within the archive file. The
trigger can be any Boolean
variable within the database
including the result of a
Boolean statement.
Block Read - Modbus
protocol block read requires
that Function Code 03 (read
multiple registers) be used to
retrieve data.
Circular Archive File - A file
of n records arranged as a
circular buffer which always
contains the most recent n
records; i.e., the oldest data
record is overwritten by each
new record as it is added.
Current Record Pointer - A
16-bit read-only integer
register containing a number
between 0 and n,
representing the position of
the most recently added
record within the archive file.
The pointer is adjusted after
each complete record is
added. A value of 0 indicates
that no data records have
been added since the last
initialization of the archive
memory.
(Continues)

The flow computer provides three distinct methods of storing data. These are as
follows:
1) Raw Data Archive

Data records are defined and stored in raw binary


format in circular files of 'n' records per file. Ten
user configurable files are provided as well as an
alarm file and audit trail file. This data can be
retrieved using standard Modbus Function Codes
3 and 6.

2) Text Archive Data

ASCII data which is captured and saved whenever a


Snapshot, Daily, Batch End or Prove report is
printed. Data is stored chronologically. To retrieve
this data you must use OmniCom, OmniView or
a custom Modbus driver which understands the
proprietary Omni Modbus Function Codes 64 and
65.

3) Historical Reports These are exact copies of data that was sent to the
local printer in ASCII format. The flow computer
stores the last eight copies of each of the following
reports: Daily, Batch End and Prove.
Method 3 is limited to storing the last eight reports and is therefore not
considered archive data. Therefore this chapter will be limited to describing how
Methods 1 and 2 are used to store archive data within the flow computer.

Raw Data Archiving


A maximum of ten archive files can be user configured. Two additional
archive files, the alarm archive and audit trail archive are also included but are
fixed in format and cannot be user configured.
Each user configurable archive file consists of 'n' archive records, where 'n' is
defined by the user. A record consists of a time and date stamp followed by a
number of user defined variables of any valid data type as described by its
archive record definition table. The amount of memory an archive consumes is
calculated by multiplying the record size in bytes times the number of records in
the archive. Associated with each archive file is an archive trigger Boolean.
Data is captured and stored in each of the archive files whenever the
appropriate trigger occurs; e.g., at the end of a batch or beginning of the day,
etc. Three additional registers per archive file serve to indicate (a) maximum
number of records, (b) current record pointer and (c) requested record to read
pointer.

TB-960703 w ALL REVS

TB-960703

Storing Archive Data within the Flow Computer

Retrieving Data
Definitions & Terminology
(Continued)
Maximum Records
Register - A 16-bit readonly integer adjacent to the
Current Record Pointer
which contains the number
n, indicating the maximum
number of records within the
archive file.
Requested Record Pointer
- A 16-bit read/write integer
used to select a specific
record within an archive file.
Time and Date Stamp - Six
bytes of binary data
representing the date and
time that the archive record
was stored. The byte order is
as follows:
q Byte 1 = Month (1-12) or
Day (1-31)
q Byte 2 = Day (1-31) or
Month (1-12)
q Byte 3 = Year (0-99)
q Byte 4 = Hour of Day (023)
q Byte 5 = Minute (0-59)
q Byte 6 = Seconds (0-59)
q European Format
Selected (dd/mm/yy)
Valid Data Types q 32-bit IEEE floating point
data
q 32-bit long integer data
q 16-bit integer data
q 8-byte ASCII string data;
byte packed Boolean
status data

Data records are retrieved one record at a time by writing the number of the
record required, to the requested record pointer register. The data can then
be accessed immediately by a block read of the archive address. Data must
be read as one complete block. Also, because the flow computer always
responds with a complete record, the 'number of registers' field of the Modbus
poll request is ignored by the flow computer.
The following record retrieval method is simple and efficient; it works well
assuming that there is only one host device retrieving data. The method
assumes that the number of the last record retrieved is left in the requested
record pointer within the flow computer. This will not be the case when more
than one host device will be retrieving data; in this case each host device must
know the number of the last record it retrieved.
1) Read the maximum records register, current record pointer and
requested record pointer. These registers are adjacent to each other in
the flow computers database.
2) A current record pointer value of 0 indicates that the archive file has
been initialized (i.e. cleared to binary zeroes/ASCII Nulls) and no trigger
event has occurred since initialization).
3) Compare the contents (just read) of the current record pointer with the
requested record pointer.
4) If the records numbers are equal no additional records have been added
since the last read and no further action is needed.
5) If the record numbers are not equal, increment the value of requested
record pointer.
6) If the resultant value is greater than the value obtained from the
maximum record pointer, roll-over has occurred and record number
one should be retrieved by writing '1' to the requested record pointer
register. Otherwise write the incremented value to the requested record
pointer register.
7) After writing to the requested record pointer register in the flow
computer, the selected archive record can be read immediately using
Modbus function '3' (read multiple registers). Archive file addresses are in
the 700 area of the flow computers database (i.e., archive file 1 = 701,
archive file 2 = 702 etc.).
8) Repeat steps 3 through 7 until all records are read.
During the normal course of events, the host attempts to read the next record in
sequence based on the number of the last record it retrieved. An archive
record containing binary 0s indicates that the archive has been initialized since
the last read and that the host should restart by reading record number one
(assuming that the current record pointer is not 0).

TB-960703 w ALL REVS

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Raw Data Archive Point Addresses

Archive #1

Record Access Address


Access Record Date/Time Only
Maximum # of Records
Last Record Updated Pointer
Record Req To Read Pointer

Read Only
Read Only
Read Only
Read Only
Read/Write

0701
0751
3701
3702
3703

Archive #2

Record Access Address


Access Record Date/Time Only
Maximum # of Records
Last Record Updated Pointer
Record Req To Read Pointer

Read Only
Read Only
Read Only
Read Only
Read/Write

0702
0752
3704
3705
3706

Archive #3

Record Access Address


Access Record Date/Time Only
Maximum # of Records
Last Record Updated Pointer
Record Req To Read Pointer

Read Only
Read Only
Read Only
Read Only
Read/Write

0703
0753
3707
3708
3709

Archive #4

Record Access Address


Access Record Date/Time Only
Maximum # of Records
Last Record Updated Pointer
Record Req To Read Pointer

Read Only
Read Only
Read Only
Read Only
Read/Write

0704
0754
3710
3711
3712

Archive #5

Record Access Address


Access Record Date/Time Only
Maximum # of Records
Last Record Updated Pointer
Record Req To Read Pointer

Read Only
Read Only
Read Only
Read Only
Read/Write

0705
0755
3713
3714
3715

Archive #6

Record Access Address


Access Record Date/Time Only
Maximum # of Records
Last Record Updated Pointer
Record Req To Read Pointer

Read Only
Read Only
Read Only
Read Only
Read/Write

0706
0756
3716
3717
3718

Archive #7

Record Access Address


Access Record Date/Time Only
Maximum # of Records
Last Record Updated Pointer
Record Req To Read Pointer

Read Only
Read Only
Read Only
Read Only
Read/Write

0707
0757
3719
3720
3721

Archive #8

Record Access Address


Access Record Date/Time Only
Maximum # of Records
Last Record Updated Pointer
Record Req To Read Pointer

Read Only
Read Only
Read Only
Read Only
Read/Write

0708
0758
3722
3723
3724

Archive #9

Record Access Address


Access Record Date/Time Only
Maximum # of Records
Last Record Updated Pointer
Record Req To Read Pointer

Read Only
Read Only
Read Only
Read Only
Read/Write

0709
0759
3725
3726
3727

TB-960703 w ALL REVS

TB-960703

Storing Archive Data within the Flow Computer

Archive #10

Record Access Address


Access Record Date/Time Only
Maximum # of Records
Last Record Updated Pointer
Record Req To Read Pointer4

Read Only
Read Only
Read Only
Read Only
Read/Write

0710
0760
3728
3729
3730

Alarm Archive Record Access Address


Access Record Date/Time Only
Maximum # of Records
Last Record Updated Pointer
Record Req To Read Pointer

Read Only
Read Only
Read Only
Read Only
Read/Write

0711
0761
3731
3732
3733

Audit Archive

Read Only
Read Only
Read Only
Read Only
Read/Write

0712
0762
3734
3735
3736

Record Access Address


Access Record Date/Time Only
Maximum # of Records
Last Record Updated Pointer
Record Req To Read Pointer

Archive Configuration Changes


Archive configuration changes can be made via OmniCom or directly from the
key-pad of the flow computer. As the OmniCom program includes extensive
help screens which document this subject, this appendix will concentrate on
configuring the archive features via the keypad.
From the Display Mode press [Prog] [Setup] [Enter]. The LCD screen
displays:
*** SETUP MENU ***
Misc Configuration _
Time/Date Setup
Station Setup
Select 'Misc. Configuration' and press [Enter]. The following displays:
*** MISC SETUP ***
Password Maint?(Y) _
Check Modules ?(Y)
Config Station?(Y)
Select 'Password Maint' and press [Enter]. Enter the privileged password
when prompted and scroll down the screen until the following is displayed:
PASSWORD MAINTENANCE
Reconfig Archive ? Y
Archive Run?(Y/N) N
Reset All Totals ?

TB-960703 w ALL REVS

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Setting the 'Reconfig Archive' Flag


Any configuration changes that are made to any of the archive files such as
changes to the size or number of records will force the flow computer to
reallocate and clear to zero the RAM memory used to store archive data. To
avoid accidental data loss, the flow computer requires that two entries are
manipulated correctly before changes to the archive configuration can be made.
The 'Reconfig Archive' flag must be set to 'Y and the Archive Run' flag must
be set to 'N'.

Possible Loss of Data when Starting and Stopping the Archive


To conserve archive storage, the user may on some occasions wish to set the
'Archive Run' flag to 'N' . This can be done at any time without loss of existing
data as long as the 'Reconfig Archive' flag is not set to 'Y'. If the 'Reconfig
Archive' flag is accidentally set to 'Y' no data will be lost until the 'Archive Run'
flag is set to 'Y' (this allows the user to retrieve data before it is lost).

Defining the Archive Records


After setting the 'Reconfig Archive' flag to 'Y' as described above, press the
[Prog] key once to return to the 'Misc Setup' menu. It will be possible to define
or change any archive file configuration by scrolling down the display until the
following screen is displayed:
*** MISC SETUP ***
Archive File "n" _
Enter a number between 1 and 10 to select a specific archive file to modify (1
for example). The following screen will display:
ARCHIVE 701 RECORD
#1 Index
0
#1 Points
0
#2 Index
0
#2 Points
0
Begin entering the data that you require to be archived. The example below will
cause variables 7101, 7102, 7103, 5101, 5102 and 5103 to be archived.
INFO - The Alarm and
Audit Trail archive files are
fixed format and cannot be
changed.

ARCHIVE 701 RECORD


#1 Index
7101
#1 Points
3
#2 Index
5101
#2 Points
3

TB-960703 w ALL REVS

TB-960703

Storing Archive Data within the Flow Computer

A maximum of 16 groups of variables may be included in an archive record.


Data can be of any valid type. The record is limited to a total of 250 data bytes
remembering that the time and date stamp included in each record occupies 6
bytes. Scrolling down the screen displays the following:
ARCHIVE 701 RECORD
Max Records
0
Trig Boolean
0
Circular Archive File - A file
of n records arranged as a
circular buffer which always
contains the most recent n
records; i.e., the oldest data
record is overwritten by each
new record as it is added.

Enter the maximum number of archive records to be contained within this


circular archive file.
At the 'Trig Boolean' entry, enter the database address of the Boolean trigger
which will cause the flow computer to store the archive data record. For
example, entering 1831 (the 'hour start flag) would cause the flow computer to
store data at hourly intervals.
Once you have entered all the necessary data for all of the archive records
return to the following screen which is in the 'Password Maintenance' menu.
Reconfig Archive ? Y
Archive Run (Y/N) N

INFO - Redefining the


archive Boolean trigger does
not cause the archive RAM
to be cleared.

Set 'Reconfig Archive' to 'N' and 'Archive Run' to 'Y'. At this point the flow
computer will reinitialize archive RAM memory and attempt to allocate memory
as configured.

How The Available Memory Is Allocated


Approximately 250,000 bytes of memory are available for the storage of
archived data, this includes 'Raw Data' and 'ASCII Text Data'. Archive memory
is allocated dynamically, i.e. the memory required to satisfy the 'Raw Data
Archive' is allocated first, one archive file at a time. The memory remaining
after the Raw Data Archive files are setup is what is used by the Text Archive
described later.

TB-960703 w ALL REVS

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Checking The Archive File Memory Status Screens


The 'Archive File Memory Status' screens display automatically whenever the
user attempts to re-start data archiving for the first time after reconfiguring the
archive structure. These screens can also be accessed at any time by pressing
'Setup' 'Status' 'Display' while in the display mode. A correctly configured
archive structure is indicated by the following screen.
INFO - The number of files
allocated changes depending
on how many archive files
have been configured

ARCHIVE FILE STATUS


Archive Memory
OK
Files Allocated
3
An incorrectly configured archive structure is indicated by the following screen.
ARCHIVE FILE STATUS
Archive Memory Error
Files Allocated
3
Archive memory errors are caused when RAM memory is insufficient for the
number and size of archive files configured. In this case the 'Start Archive'
command is ignored and the flow computer allocates memory to as many
archive files as possible. The number on the 'Files Allocated' line of the display
shows how many files were allocated before the memory ran out.
Scroll down the screen to see the actual number of bytes allocated to each
archive file. All remaining memory not allocated to the 'Raw Data Archive Files'
is allocated to the 'Text Archive' buffer. The display below is typical.
ARCHIVE FILE STATUS
709 ArcSize
10000
710 ArcSize
8192
TextArcSize
100256

TB-960703 w ALL REVS

TB-960703

Storing Archive Data within the Flow Computer

Summary 0f Raw Data Archiving Features


o Ten independent archive files are available for user configuration.
o Two additional archive files, the 'alarm event log' and 'audit trail log' are
provided.
o Archive files consist of multiple records in a circular array.
o Mixed types of variable data can be stored in records of 250 bytes
maximum.
o Except for the 'alarm log' and 'audit trail log', content and maximum
number of records in an archive file are configurable.
o Data is read in block form one record at a time.
o Each archive has a unique address (701, 702, 703, etc.).
o Each archive has a set of integer registers used to indicate most current
record pointer, maximum number of records, and required record pointer.
o Data is captured and stored in an archive file whenever the appropriate
trigger event occurs.
o Multiple archive files can be controlled by the same trigger event.
o Empty archive records contain binary 0s / ASCII Null characters.
o To avoid errors, host devices reading archive data should dynamically
determine the record pointer roll over value based on the number of
record integers read each time from the flow computer.
o Any configuration changes made to the archive setup such as redefinition
of any record or change in the number of records within any archive will
cause all data stored in the entire archive system to be reset. To prevent
accidental erasure of all archived data the user must first halt all
archiving by setting the Archive Run/Halt Flag' to false (0), and setting
the 'Config Archive Flag' to true (1).

TB-960703 w ALL REVS

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Raw Data Archive Definition: Alarm/Event Log


and Audit Event Log
Alarm/Event Log Record Structure: Archive File Address
711
Note: Alarm types are:
0 = Log event, sound beeper
and display in LCD any
edge change in bit
identified by field #3.
1 = Log event, sound beeper
and display in LCD rising
edge changes in bit
identified by field #3
2 = Event log any edge
change in bit identified
by field #3. No beeper or
LCD display action.
3 = Event log rising edge
changes in bit identified
by field #3. No beeper or
LCD display action.
Rising edge change means 0
to1 transition.

Field #1

3-Byte Date

(MM, DD, YY or DD, MM, YY)

Field #2

3-Byte Time

(HH, MM, SS)

Field #3

16-Bit Integer

(Modbus Index # of alarm or event)

Field #4

1 Byte

(Alarm Type - see sidebar)

Field #5

1 Byte

(Boolean Value, 1 or 0 representing Alarm or


OK)

Field #6

IEEE Float

(Value of transducer variable at the time of alarm


or event)

Field #7

32-Bit Integer

(Volume totalizer at time of event or alarm)

Field #8

32-Bit Integer

(Mass totalizer at the time of the event or alarm)

Audit Event Log Record Structure: Archive File Address


712.

Note: Fields 5 and 6 are set


to 0.0 when the variable type
changed is String. Fields 7
and 8 contain null characters
when the variable type
changed is NOT a string.
When fields 7 and 8 contain
8 character strings the
remaining 8 characters are
padded with nulls.

Field #1

3-Byte Date

(MM, DD, YY or DD, MM, YY)

Field #2

3-Byte Time

(HH, MM, SS)

Field #3

16-Bit Integer

(Event number, increments for each event, rolls


at 65535)

Field #4

16-Bit Integer

(Modbus index of variable changed)

Field #5

IEEE Float

(Numeric variable value before change - old


value)

Field #6

IEEE Float

(Numeric variable value after change - new


value)

Field #7

16-Char ASCII (String variable value before change - old value)

Field #8

16-Char ASCII (String variable value after change - new value)

Field #9

32-Bit Integer

Field #10 32-Bit Integer

10

(Volume totalizer at time of change)


(Mass totalizer at the time of the change)

TB-960703 w ALL REVS

TB-960703

Storing Archive Data within the Flow Computer

Using The Custom Reports to Access the Text


Archive Feature
The actual data which will be archived in the 'Text Archive' buffer is identified
within the body of a 'User Custom Report Template'. This is done by enclosing
the data in question between braces '{}' and preceding the opening brace '{'
character with either Boolean 1000 (archive the data identified between the
braces) or Boolean 2000 (print and archive the data identified between the
braces). In the example 'Batch End' report shown below, the first half of the
report will be printed and stored in the 'Text Archive' while the second half of
the report will not print but will be stored in the 'Text Archive'.

The user has embedded a


Boolean point address 2000
to indicate that the following
data enclosed by the {}
characters is to be printed
and archived.
When embedding the point,
set the width=1
and number of decimal
places=0.

The User has embedded a


Boolean point address 1000
to indicate that the following
data enclosed by the {}
characters is to be archived
only and not printed.
When embedding the point,
set the width=1
and number of decimal
places=0.

INFO - Data is archived only


when the report is processed
for the first time. Reprinting a
stored report does not cause
any data to be stored in the
archive.

TB-960703 w ALL REVS

X{
Batch Report
Date :

XX/XX/XX

Company Name
Time : XX:XX:XX

Meter ID
XXXXXXXX
Product ID
XXXXXXXX
API Table Selected
XXXXXXXX
Batch Start Date
XX/XX/XX
Batch Start Time
XX:XX:XX
Batch End Date
XX/XX/XX
Batch End Time
XX:XX:XX
Batch Gross (IV) BBL
XXXXXXXXX
Batch Net (GSV) BBL
XXXXXXXXX
Batch Mass LB
XXXXXXXXX
X{
Opening Gross (IV) BBL
XXXXXXXXX
Opening Net (GSV) BBL
XXXXXXXXX
Opening Mass LB
XXXXXXXXX
Closing Gross (IV) BBL
XXXXXXXXX
Closing Net (GSV) BBL
XXXXXXXXX
Closing Mass LB
XXXXXXXXX
Batch Flow Weighted Averages:
Gross Flow (IV) BBL/HR
XXXXXX.X
Temperature Deg.F
XXXXXX.X
Pressure PSIG
XXXXXX.X
Flowing Density GM/CC
XXXXXX.X
API @ 60 Deg.F
XXXXXX.X
VCF
X.XXXX
CPL
X.XXXX
Meter Factor
X.XXXX
}

Computer ID :

XXXXXXX

XXXXXXXX
XXXXXXXX
XXXXXXXX
XX/XX/XX
XX:XX:XX
XX/XX/XX
XX:XX:XX
XXXXXXXXX
XXXXXXXXX
XXXXXXXXX

XXXXXXXX

XXXXXXXXX
XXXXXXXXX
XXXXXXXXX}

XXXXXXXXX
XXXXXXXXX
XXXXXXXXX
XXXXXXXXX
XXXXXXXXX
XXXXXXXXX

XXXXXXXXX
XXXXXXXXX
XXXXXXXXX
XXXXXXXXX
XXXXXXXXX
XXXXXXXXX

XXXXX.X
XXXXX.X
XXXXX.X
XXXXX.X
XXXXX.X
X.XXXX
X.XXXX
X.XXXX

The template files shown below can be used to archive text data whenever the
report is processed.
1)
2)
3)
4)

'FILENAME.TP1'
'FILENAME.TP2'
'FILENAME.TP3'
'FILENAME.TP4'

Snapshot Report
Batch Report
Daily Report
Prover Report

11

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Custom Report Templates


A default selection of files with the extension 'TP?' are created automatically
when OmniCom is installed, They can be found in the 'OMNI2?' subdirectories.
For example the OMNI20 subdirectory contains the following template files:

Note:

To avoid duplication and


conserve disk space
these templates do not
have matching TP1, TP2
and TP3 templates.
Select TP1 though TP3
from the appropriate set
(A, B, C or D) above
depending on
independent or common
product.

REV20A.TP1

Interval Report

Independent Products

REV20A.TP2

Batch Report

Independent Products

REV20A.TP3

Daily Report

Independent Products

REV20A.TP4

Prove Report

Independent Products

REV20B.TP1

Interval Report

Independent Products

REV20B.TP2

Batch Report

Independent Products

REV20B.TP3

Daily Report

Independent Products

REV20B.TP4

Prove Report

Independent Products

REV20C.TP1

Interval Report

Common Product

REV20C.TP2

Batch Report

Common Product

REV20C.TP3

Daily Report

Common Product

REV20C.TP4

Prove Report

Common Product

REV20D.TP1

Interval Report

Common Product

REV20D.TP2

Batch Report

Common Product

REV20D.TP3

Daily Report

Common Product

REV20D.TP4

Prove Report

Common Product

REV20E.TP4*

Prove Report

Master Meter Method

REV20M.TP4*

Prove Report

Mass Meter Proving

Normal Pipe Prover

REV20MC.TP4* Prove Report

Mass Meter Proving

Double Chronometry

REV20LC.TP4* Prove Report

Double Chronometry

Viscosity Linearization

REV20LP.TP4* Prove Report

Pipe Prover

Viscosity Linearization

Double Chronometry

Normal Pipe Prover

Double Chronometry

Normal Pipe Prover

Templates can only be accessed if they exist; i.e., if you are currently working
on 'FILENAME.OMI' opening the custom templates will just create an empty
file. You must first create a set of templates by copying the appropriate sample
templates as follows:
1) At the OmniCom File menu select 'Shell to DOS'.
2) Type the following to create a set of custom templates for a common
product system using a full sized pipe prover (assumes Rev. 20.xx
application):
COPY OMNI20\REV20D.TP? OMNI20\filename.TP?
3) Type EXIT to return to OmniCom.
In the above example OMNI20 is the sub directory which contains all files
related to Application Revision 20. Likewise OMNI24 refers to Revision 24
applications.

12

TB-960703 w ALL REVS

Omni Flow Computers, Inc.

Date: 07

23

96

Author(s): Kenneth D. Elliott / Robert L. Stallard

TB # 960704

Communicating with Honeywell

ST3000/STT3000 Smart Transmitters


Contents
User Manual Reference This technical bulletin
complements the information
contained in the User
Manual, and is applicable to
all firmware revisions.
This bulletin was previously
published as an appendix to
user manuals of firmware
revisions Version .70 and
earlier.

Communication with
Honeywell

ST3000/STT3000 Smart
Transmitters - This feature
allows you to communicate
with Honeywell Smart
Temperature and Pressure
Transmitters, via Omnis H
type Process I/O Combo
Module and using
Honeywells DE Protocol.

Scope .............................................................................................................. 1
Abstract........................................................................................................... 1
Digitally Enhanced (DE) Protocol Overview ................................................. 2
Transmitter Database..................................................................................... 2
Using the Honeywell
Handheld Communicator......................................... 3
Combo Module LED Status Indicators.......................................................... 3
Switching Between Analog and Digital Mode............................................... 4
Auto Mode ................................................................................................................4
Manual Operation .....................................................................................................4

Viewing the Status of the Honeywell


Transmitter from the Omni Front
Panel ............................................................................................................... 4

Scope
All firmware revisions of Omni 6000/Omni 3000 Flow Computers have the
feature of communicating with Honeywell ST3000 Smart Transmitters. This
feature uses Honeywells Digitally Enhanced (DE) Protocol and requires that an
H Combo I/O Module be installed in your flow computer.

Abstract
Using 'H' Combo I/O Modules, the Omni Flow Computer can communicate with
Honeywell Smart Temperature and Pressure Transmitters using Honeywells
DE Protocol. Up to 4 transmitters can be connected to each 'H' Type Combo
Module, with loop power being provided by the combo module.

TB-960704 w ALL REVS

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Digitally Enhanced (DE) Protocol Overview


Digital data is transmitted serially between the flow computer and Honeywell
Smart Transmitters by modulating the current in the two wire loop connecting
the devices. Power for the transmitter is also taken from this current loop. Data
is transmitted at 218.47 bits per second with a digital '0' = 20 mA and a digital
'1 = 4 mA.
In normal operation, the Honeywell transmitter operates in the '6-byte Broadcast
Mode'. In this mode, the transmitter transmits the following data to the flow
computer every 366 msec:
Byte #1
Status Flags
Byte #2-#4 Process Variables % Span Value (3-byte floating point)
Byte #5
Database ID (indicates where in the transmitters database Byte
#6 below belongs)
Byte #6
Database Data Value

Transmitter Database
By using the data contained in Bytes #5 and #6, the flow computer builds and
maintains an exact copy of the smart transmitters configuration database. A
transmitter database varies in size from about 90 bytes for a pressure
transmitter to 120 bytes for a temperature transmitter. It takes between 30 and
45 seconds to completely build a copy of the transmitter database within the
flow computer. The transmitter database is continuously compared against the
flow computer configuration settings for that transmitter. The flow computer
automatically corrects any differences between the databases by writing the
correct configuration data to the transmitter.

TB-960704 w ALL REVS

Communicating with Honeywell


ST3000 Smart Transmitters

TB-960704

Using the Honeywell


Handheld
Communicator
The flow computer is responsible for configuring the following entries within the
transmitter:
1)
2)
3)
4)

Lower Range Value (LRV) or Zero


Transmitter Span or Upper Range Limit (URL)
Damping Factor
Tag Name

Any changes made to 1, 2 and 3 using the handheld communicator will be


overwritten by the flow computer. In the digital mode it is not necessary to
calibrate the transmitter output using the handheld communicator. The digital
signal can be calibrated using the normal Omni analog input method described
in Chapter 8 of Volume 1.

Combo Module LED Status Indicators


Each I/O channel of the 'H' Combo module has a set of two LED indicators, one
green and one red. The green LED shows all communication activity taking
place on the channel (flow computer, transmitter and handheld communicator if
connected). The Red LED lights only when the flow computer is transmitting
data to the transmitter.
Normal digital operation is indicated by a regular pulsation of the green LED
(about 3 per second). The red LED will be seen to blink whenever a
configuration change is made in the flow computer which affects that particular
transmitter.

TB-960704 w ALL REVS

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Switching Between Analog and Digital Mode.


Auto Mode
Connecting an analog mode Honeywell smart transmitter to the computer will
cause the flow computer to automatically switch the transmitter to the digital DE
mode, sending out a communication request to the Honeywell transmitter. A
switch over to the digital mode by the transmitter will cause the green LED on
the H combo module to pulse steadily indicating that communications have
been established.

Manual Operation
For manual operation, do the following:
1. Disable communications between the Honeywell transmitter and the flow
computer by deleting all I/O point assignments within the flow computer
to that I/O point.
2. Using the Honeywell SFC, SCT or any Honeywell handheld
communicator, press [Shift] [A/D] and wait till the handheld displays
'Change to Analog?'
3. Answer (Yes) by pressing [Enter]. SFC Working will be displayed. The
'H' Combo modules green LED on that channel will stop pulsing.
4. Re-enter the I/O point to cause the Omni to send the communication
request command to the Honeywell and after three command sends the
green LED on the Honeywell module will pulse at a steady 3Hz rate.

Viewing the Status of the Honeywell

Transmitter from the Omni Front Panel


To verify the data being received from the smart transmitter, press [Input]
[Status] and [Enter] from the front panel. The following displays:
H1-2 Transmitter
PV%
25.00
Status
IDLE
LRV
.0
SPAN
150.0
Damp Sec.
.00
Conformity bit
0
SW Revision
2.1
Serial #
xxxxxxxx
Transmitter Type GP
URL
3000
ID/TAG
PT202
SV
.00

TB-960704 w ALL REVS

Communicating with Honeywell


ST3000 Smart Transmitters

TB-960704

H1-2 Transmitter : Indicates the Honeywell Combo Module (H1) and the
channel number on that module (Channel 2 in this case).
PV%

: Process variable value in percentage of the transmitters


span. A -25.00 displayed on the Omni could mean that
the transmitter is not communicating (see Status
definition below).

Status

: There are five status states.


1) OK

: Communications
between
the
flow
computer and smart Honeywell transmitter
are OK. The database within the
transmitter matches the flow computer.

2) Idle

: This flow computer I/O point has been


assigned to a Honeywell transmitter but is
not receiving data from the transmitter.
Possible cause is a wiring problem such as
reversal of wiring. If you observe the
status LEDs you will note that the flow
computer
attempts
to
establish
communications by sending a wake-up
command every 10 seconds or so.

3) Bad PV : Communications
between
the
flow
computer and smart Honeywell transmitter
are OK but the transmitter has determined
that a critical error has occurred within the
transmitter meaning the value of the
process variable cannot be trusted. The
flow computer will set the transducer
failure alarm and follow the fail code
strategy selected by the user for this
transducer.
4) DB Error : Communications
between
the
flow
computer and smart Honeywell transmitter
are OK but the flow Computer has
determined that the database within the
flow computer does not agree with the
database within the transmitter. If you
observe the status LEDs you will note that
the flow computer attempts to correct the
transmitters database by writing the
correct data to the transmitter once every
30-45 seconds or so.

TB-960704 w ALL REVS

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

5) 4 Byte

: The transmitter is operating in the 4-Byte


Broadcast Mode. Because the flow
computer will not tolerate this mode of
operation, this status display should only
be displayed momentarily as the flow
computer will automatically switch the
transmitter into the 6-Byte Broadcast
Mode.

LRV

: Lower Range Value of the transmitter in engineering


units. Engineering units are degrees Celsius for
temperature transmitters, inches of water for differential
pressure transmitters, and pounds per square inch for
pressure transmitters.

Span

: The Span of the transmitter in engineering units (the


Span is the difference between the lower and upper
ranges of the transmitter). Engineering units are degrees
Celsius for temperature transmitters, inches of water for
differential pressure transmitters, and pounds per square
inch for pressure transmitters. The flow computer will
display DB Error if the user tries to enter a span of 0%
or a span which would exceed the transmitters upper
range limit' (URL).

Damp Seconds

: Damping Time of the transmitter output in seconds.

Conformity Bit

: Meaningful only with differential pressure transmitters.


Conformity Bit 0 = linear output; Conformity Bit 1 =
square root output. This bit should always be 0 for smart
temperature transmitters.

Software Revision : Current Software installed within the smart device.


Serial #

: Serial Number of the smart transmitter.

Transmitter Type : Valid transmitter types are:


TT = Temperature Transmitter
DP = Differential Pressure Transmitter
GP = Gauge Pressure Transmitter

TB-960704 w ALL REVS

Communicating with Honeywell


ST3000 Smart Transmitters

TB-960704

TB-960704 w ALL REVS

URL

: Upper Range Limit of the transmitter in engineering


units. The transmitter will not accept configuration entries
which exceed this value.

ID/TAG

: ASCII string used to identify the transmitter.

SV

: Secondary Process Variable Value expressed in C. This


represents sensor temperature for pressure transmitters,
and junction temperature for temperature transmitters.
The flow computer may or may not have a value in this
field, depending upon whether the SV is included in the
part of the transmitters database which is sent to the
Omni.

Omni Flow Computers, Inc.

Date: 07

02

97

Author(s): Kenneth D. Elliott / Robert L. Stallard

TB # 970701

Stability Requirements: Final Calibration of


Flow Computer
Contents
User Manual Reference This technical bulletin
complements the information
contained in Volume 1, and
is applicable to Revision
20.70/24.70+.
This bulletin was previously
published with a different
page layout.

Scope .............................................................................................................. 1
Abstract........................................................................................................... 1
Instructions .................................................................................................... 1

Scope
All Omni 6000/3000 Flow Computers have calibration stability requirements.

Abstract
Because of the temperature sensitivity and bit resolutions of the A/D and D/A
converters, and the high accuracy requirements, it is important that the
following procedures are followed when calibrating flow computer I/O circuits.

Instructions
(1) Adjust the power supply to give 5.05-5.10 volts at backplane test points.
(2) All final calibrations must be performed using the matching set of combo
modules and power supply module (i.e. changing the power supply or
adjusting the voltage during the final calibration requires that a sample
calibration made up to that point be checked. If there is a noticeable
change, all calibrated points should be rechecked).
(3) Before calibrating, eliminate temperature gradient errors by closing the
box and allowing at least 20 minutes for temperature stabilization to
occur. Ensure that unit is not in a high air draft area (i.e. in the path of a
fan or AC duct) Make adjustments such as jumper repositioning quickly.
Wherever possible keep the unit closed to retain internal heat. Board
replacements will require that sufficient time be allowed to achieve
temperature stability.
(4) Observe temperature stability requirements of any equipment used in
the calibration process (i.e., current and voltage generators, digital
voltmeters etc.).

TB-970701 w ALL.70+

Omni Flow Computers, Inc.

Date: 07

04

97

Author(s): Kenneth D. Elliott / Robert L. Stallard

TB # 970702

Secondary Totalizers Provide Net Volume at


Temperatures Other than 15C or 60F
Contents
User Manual Reference This technical bulletin
complements the information
contained in Volumes 2, 3
and 4, applicable to firmware
revisions 20/24.71+ and
21/25.71+.
This bulletin was previously
published with a different
page layout.

Scope .............................................................................................................. 1
Abstract........................................................................................................... 1
Database Location of Second Set of Net Totalizer Data Points .................. 2
Keypad Entries Needed to Display the Extra Totalizers .............................. 2

Scope
All firmware Versions 20/24 and 21/25, Revisions.70+ of Omni 6000/Omni 3000
Flow Computers have secondary net totalizers for when more than one
reference temperature is required.

Abstract
Some times it is necessary to provide net totalizers at more than one reference
temperature.
Following are the Modbus data points that are used to provide secondary net
totalizers in the Omni. Secondary totalizers are calculated real time just like the
normal totalizers.
The secondary totalizers are activated by setting up floating point data point
7699 with the secondary reference temperature required. This data point is
initialized to 0 at a cold start up which effectively disables the extra totalizers
and their appearance on the Omni default reports (obviously, 0 cannot be used
as a second reference temperature).
You may set up 7699 with a simple variable statement. For example: 7699=#68
will provide a second set of net totalizers corrected to 68 degrees. You may also
initialize point 7699 via a one time Modbus write. If you choose to use the
statement method you may remove the statement immediately after you enter
it, but you should probably leave it to serve as a document trail.
Note that the Omni initializes point 7699 to 0.0 on a cold boot. A cold boot
occurs after a Clear All Ram command is executed.

TB-970702 w ALL.70+

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Database Location of Second Set of Net


Totalizer Data Points
CURRENT
BATCH

PREVIOUS
BATCH

CURRENT
DAILY

PREVIOUS
DAY

Meter #1
Meter #2
Meter #3

5196
5296
5396

5198
5298
5398

5197
5297
5397

5199
5299
5399

Meter #4
Station

5496
5896

5498
5898

5497
5897

5499
5899

Keypad Entries Needed to Display the Extra


Totalizers
Secondary totalizers are viewed using the same key presses used to view the
normal net totalizers. For example: pressing [Meter] [n] [Net] or [Net] [Meter]
[n] will display meter n net flow rates and totalizers followed by the secondary
net totalizers. Pressing [Meter] [n] [Batch] [Net] will display the batch net
totalizer followed by the secondary batch net totalizer. Likewise, the Station
secondary totals are viewed using the same key presses that are used to view
the normal station net total. Pressing [Net] will display the station net totalizer
followed by the secondary net totalizer. Pressing [Batch] [Net] will display the
station batch net totalizer followed by the secondary batch net totalizer.

TB-970702 w ALL.70+

Omni Flow Computers, Inc.

Date: 08

04

97

Author(s): Kenneth D. Elliott / Robert L. Stallard

TB # 970801

Using Boolean Statements to Provide


Custom Alarms in the Flow Computer
Contents
Scope .............................................................................................................. 1
Abstract........................................................................................................... 1
Example: ..................................................................................................................2

Scope
User Manual Reference This technical bulletin
complements the information
contained in the User
Manual, and is applicable to
all firmware revisions Version
.70+.
This bulletin was previously
published with a different
page layout.

All firmware revisions Version .70+ of Omni 6000/Omni 3000 Flow Computers
have the feature of customizing alarms with Boolean statements.

Abstract
The flow computer automatically records and logs many important alarm events
and status changes. These events include transducer Low Alarm and High
Alarm states and failure of any transducer connected to the flow computer
which is measurement related.
There are instances however where the flow computer user would like to
monitor other internal or external status events that may have nothing to do with
the measurement functions. These alarms may be the result of a digital I/O
point changing state, or the result of a Boolean logic statement or a variable
statement comparison.
Because of this requirement, the last 16 Boolean statements of the flow
computer serve the dual function of evaluating normal logic expressions, and
also providing user configurable alarm messages. The alarm message text to
be logged and displayed can be entered into the expression fields in any of
these last 16 Boolean statements. These statement numbers are, 1057 through
1072 for flow computers with 48 Boolean statements, and 1073 through 1088
for computers with 64 statements.
Each Boolean statement has an associated status point which is accessed using
the same address as the statement number (Modbus Point 1072 for instance).
The logic state of this status bit normally reflects the logical result of the
statement (1 or 0, true or false). When the statement is used to provide a
custom alarm message it functions in a different manner. To cause an alarm
message to be logged, simply turn on the status point associated with the
message.

TB-970801 w ALL.70+

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Example:
In this example, the user wishes to monitor a tank level switch that is connected
to Digital I/O Point #1. When the tank level is high, the level switch applies 24
volts to the digital I/O point.
Digital I/O Point #1 is first assigned to the Dummy Boolean 1700, this reserves
the Point as a digital Input . Modbus Point 1001 will simply follow the digital
level applied to the terminals of digital point #1. Had it been Digital Point #22,
Modbus Point 1022 would be affected.
1025:

1072=1001

Move logic value of Digital I/O #1 into Point 1072.

1072:

High Level Alarm

Actual alarm text which appears in alarm log.

Statement 1025 (above) is used to transfer the logic state of Digital I/O Point #1
to Point 1072, activating the user alarm whenever 24 volts is applied to the
input terminals by the tank high level switch contacts.

TB-970801 w ALL.70+

Omni Flow Computers, Inc.

Date: 08

08

97

Author(s): Kenneth D. Elliott / Robert L. Stallard

TB # 970802

Omni Flow Computer Modbus


Database:
Overview
Contents
User Manual Reference This technical bulletin
complements the information
contained in Volume 4
Modbus Database
Address and Index
Numbers, applicable to all
firmware revisions .70+.
This bulletin was previously
published with a different
page layout.

Modbus Database Modbus function codes are


shown in hexadecimal
th
notation. The 4 digit (from
the right) of the data point
address defines the data
type.

TB-970802 w ALL.70+

Scope .............................................................................................................. 1
Abstract........................................................................................................... 2
Omni Flow Computer Modbus
Database Extents...................................... 4
I/O Driver Concerns When Interfacing to Omni Equipment....................... 12
For Example:.................................................................................................................................. 12

Write Single Variable - Modbus Function 06 ............................................................12


Address Ranges - Future Expansion .......................................................................12

Scope
All firmware revisions Versions 70+ of Omni 6000/Omni 3000 Flow Computers
are characterized by a Modbus database structured as described in this
technical bulletin.

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Abstract
The following are the data types within the database:
Digital Flag Bits

: Also known as Boolean bits, status bits and


command bits. All data points of this type can
be read via Modbus function code 01 and
written to using function codes 05 and 0F .
Function codes 01 and 0F transfer byte
packed data that is sent in the byte order they
are prepared (not word order). Points are
packed eight to a byte, packing from least
significant to most significant Unused bit
positions within a byte are cleared on
transmission from the Omni and ignored by
the Omni when receiving.
Writing to status points is allowed but
normally is pointless as the status point will
be refreshed by the Omni every 500 ms.
Valid addresses for this type of data are:
1XXX i.e. 1101, 1705, 1921 etc.

16-bit Integer Registers

: All data points of this type can be read via


Modbus function code 03 and written to using
function codes 06 and 10.
Byte order transmitted is: MS byte then LS
byte.
Valid addresses for this type of data are:
X3XXX i.e. 3121, 13133 etc.

8-character ASCII Strings : All data points of this type can be read via
Modbus function code 03 and written to using
function code 10 (note that function code 06
is not available on this data type).
Byte order transmitted is as you would type it.
Valid addresses for this type of data are:
4XXX i.e. 4101, 4502 etc.
32-bit Integer Registers

: Formatted as twos complement. All data


points of this type can be read via Modbus
function 03 and written to using function
codes 06 and 10.
Byte order transmitted is: MS byte of MS
word, LS byte of MS word, MS byte of LS
word then LS byte of LS word.
Valid addresses for this data type are: X5XXX
i.e. 5101, 15205 etc.

TB-970802 w ALL.70+

TB-970802

Omni Flow Computer Modbus


Database: Overview

32-bit IEEE Floating Point : All data points of this type can be read via
Modbus function 03 and written to using
function codes 06 and 10.
Byte order transmitted is: Mantissa Sign
bit/Exponent byte,
LS Exponent bit/MS
mantissa byte, middle significant mantissa
byte then LS mantissa byte.
Valid addresses for this data type are: X7XXX
i.e. 7210, 17006 etc.
16-character ASCII Strings : All data points of this type can be read via
Modbus function code 03 and written to using
function code 10 (note that function code 06
is not available for this data type).
Byte order transmitted is as you would type it.
Valid addresses for this type of data are:
14XXX i.e. 14001, 14022 etc.

TB-970802 w ALL.71+

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Omni Flow Computer Modbus


Database
Extents
Data within the Omni Flow Computer data base is organized in logical groups.
Certain data written to the Omni requires special processing to occur in the
Omni before it is stored in the data base. Other data is grouped together
because it is related in function i.e. a collection of real-time data for a specific
process.
The list that follows shows the extent of each table or set of data points within
the data base. Because the sets of data are not connected, data from adjacent
sets cannot be read or written in the same poll.

Omni Flow Computer Modbus


Database Extents
DATA POINT
ADDRESS

DATA TYPE

APPLICABLE
M ODBUS
FUNCTION CODES
(HEX)

COMMENTS

Used to Read/Write

03
00001

Mixed

03 (06) (10)
03

00201

Mixed

03 (06) (10)
03

00401

Mixed

0701

Mixed

03

0702

Mixed

03

0703

Mixed

03

0704

Mixed

03

0705

Mixed

03

0706

Mixed

03

0707

Mixed

03

0708

Mixed

03

0709

Mixed

03

0710

Mixed

03

03 (06) (10)

User-defined read only packet - Omni


native mode.
User-defined array - Modicon
compatible.
User-defined read only packet - Omni
native mode.
User defined array - Modicon
compatible.
User-defined read only packet - Omni
native mode.
User defined array - Modicon
compatible.
#1 User defined data archive record Firmware Revisions .70+.
#2 User defined data archive record Firmware Revisions .70+.
#3 User defined data archive record Firmware Revisions .70+.
#4 User defined data archive record Firmware Revisions .70+.
#5 User defined data archive record Firmware Revisions .70+.
#6 User defined data archive record Firmware Revisions .70+.
#7 User defined data archive record Firmware Revisions .70+.
#8 User defined data archive record Firmware Revisions .70+.
#9 User defined data archive record Firmware Revisions .70+.
#10 User defined data archive record
- Firmware Revisions .70+.

TB-970802 w ALL.70+

Omni Flow Computer Modbus


Database: Overview

TB-970802

Omni Flow Computer Modbus


Database Extents (Continued)

DATA POINT
ADDRESS

DATA TYPE

APPLICABLE
M ODBUS
FUNCTION CODES
(HEX)

COMMENTS

Used to
Read (Write)

0711

Mixed

03

0712

Mixed

03

Status &
Command

01, (05), (OF)

Status

01

Status

01

Status

01

Status

01

Status &
Command

01, (05), (OF)

Status &
Command

01, (05), (OF)

Status

01

Status

01

Status

01

Status

01

Status

01

Status

01

Status

01

1001
to
1099
1101
to
1199
1201
to
1299
1301
to
1399
1401
to
1499
1501
to
1699
1701
to
1799
1801
to
1899
1901
to
1999
1301
to
1399
2001
to
2100
2101
to
2199
2201
to
2299
2301
to
2399

TB-970802 w ALL.71+

Alarm/Event Log archive record Firmware Revisions .70+.


Audit Log archive record - Firmware
Revision Versions .70+.

Point 1600 is a dummy point


included to concatenate tables 15XX
and 16XX.

Reserved for Future Expansion currently will return error exception


02 (illegal data address).

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Omni Flow Computer Modbus


Database Extents (Continued)

DATA POINT
ADDRESS

DATA TYPE

APPLICABLE
M ODBUS
FUNCTION CODES
(HEX)

COMMENTS

Used to
Read (Write)

2401
to
2499
2501
to
2699
2701
to
2799
2801
to
2899
2901
to
2999
3001
to
3099
3101
to
3199
3201
to
3299
3301
to
3399
3401
to
3499
3501
to
3599
3601
to
3699
3701
to
3799
3801
to
3899
3901
to
3999

Status

01

Status

01

Status &
Command

01, (05), (OF)

Status

01

Status

01

16-bit Integer
Register

03, (06), (10)

16-bit Integer
Register

03, (06), (10)

16-bit Integer
Register

03, (06), (10)

16-bit Integer
Register

03, (06), (10)

16-bit Integer
Register

03, (06), (10)

16-bit Integer
Register

03, (06), (10)

16-bit Integer
Register

03, (06), (10)

16-bit Integer
Register

03, (06), (10)

16-bit Integer
Register

03, (06), (10)

16-bit Integer
Register

03, (06), (10)

Reserved for Future Expansion currently will return error exception


02 (illegal data address).

Reserved for Future Expansion currently will return error exception


02 (illegal data address).

TB-970802 w ALL.70+

Omni Flow Computer Modbus


Database: Overview

TB-970802

Omni Flow Computer Modbus


Database Extents (Continued)

DATA POINT
ADDRESS

DATA TYPE

APPLICABLE
M ODBUS
FUNCTION CODES
(HEX)

COMMENTS

Used to
Read (Write)

4001
to
4099
4101
to
4199
4201
to
4299
4301
to
4399
4401
to
4499
4501
to
4599
4601
to
4699
4701
to
4799
4801
to
4899
4901
to
4999
5001
to
5099
5101
to
5199
5201
to
5299
5301
to
5399
5401
to
5499

TB-970802 w ALL.71+

8-character
ASCII String

03, (10)

8-character
ASCII String

03, (10)

8-character
ASCII String

03, (10)

8-character
ASCII String

03, (10)

8-character
ASCII String

03, (10)

8-character
ASCII String

03, (10)

8-character
ASCII String

03, (10)

8-character
ASCII String

03, (10)

8-character
ASCII String

03, (10)

8-character
ASCII String

03, (10)

32-bit Integer
2s Complement

03, (06), (10)

32-bit Integer
2s Complement

03, (06), (10)

32-bit Integer
2s Complement

03, (06), (10)

32-bit Integer
2s Complement

03, (06), (10)

32-bit Integer
2s Complement

03, (06), (10)

Reserved for Future Expansion currently will return error exception


02 (illegal data address).

Reserved for Future Expansion currently will return error exception


02 (illegal data address).

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Omni Flow Computer Modbus


Database Extents (Continued)

DATA POINT
ADDRESS

DATA TYPE

APPLICABLE
M ODBUS
FUNCTION CODES
(HEX)

COMMENTS

Used to
Read (Write)

5501
to
5599
5601
to
5699
5701
to
5799
5801
to
5899
5901
to
5999
6001
to
6099
6101
to
6199
6201
to
6299
6301
to
6399
6401
to
6499
6501
to
6799
6801
to
6899
6901
to
6999
7001
to
7099
7101
to
7199

32-bit Integer
2s Complement

03, (06), (10)

32-bit Integer
2s Complement

03, (06), (10)

32-bit Integer
2s Complement

03, (06), (10)

32-bit Integer
2s Complement

03, (06), (10)

32-bit Integer
2s Complement

03, (06), (10)

32-bit IEEE
Floating Point

03, (06), (10)

Applicable to Firmware Revisions


22/26.71+ only.

32-bit IEEE
Floating Point

03, (06), (10)

32-bit, 2s Complement (Firmware


Revision 23.70+ only).

32-bit IEEE
Floating Point

03, (06), (10)

32-bit, 2s Complement (Firmware


Revision 23.70+ only).

32-bit IEEE
Floating Point

03, (06), (10)

32-bit, 2s Complement (Firmware


Revision 23.70+ only).

32-bit IEEE
Floating Point

03, (06), (10)

32-bit, 2s Complement (Firmware


Revisions 23.70+ and 22/26.71+
only).

32-bit IEEE
Floating Point

03, (06), (10)

Applicable to Firmware Revisions


22/26.71+ only.

32-bit IEEE
Floating Point

03, (06), (10)

32-bit, 2s Complement (Firmware


Revision 23.70+ only).

32-bit IEEE
Floating Point

03, (06), (10)

Reserved for Future Expansion currently will return error exception


02 (illegal data address).

32-bit IEEE
Floating Point

03, (06), (10)

32-bit IEEE
Floating Point

03, (06), (10)

Reserved for Future Expansion currently will return error exception


02 (illegal data address).
Reserved for Future Expansion currently will return error exception
02 (illegal data address).

TB-970802 w ALL.70+

Omni Flow Computer Modbus


Database: Overview

TB-970802

Omni Flow Computer Modbus


Database Extents (Continued)

DATA POINT
ADDRESS

DATA TYPE

APPLICABLE
M ODBUS
FUNCTION CODES
(HEX)

COMMENTS

Used to
Read (Write)

7201
to
7299
7301
to
7399
7401
to
7499
7501
to
7599
7601
to
7699
7701
to
7799
7801
to
7899
7901
to
8499
8501
to
8599
8601
to
8699
8701
to
8799
8801
to
8899
8901
to
8999
9001
to
9499
9500
to
13000

TB-970802 w ALL.71+

32-bit IEEE
Floating Point

03, (06), (10)

32-bit IEEE
Floating Point

03, (06), (10)

32-bit IEEE
Floating Point

03, (06), (10)

32-bit IEEE
Floating Point

03, (06), (10)

32-bit IEEE
Floating Point

03, (06), (10)

32-bit IEEE
Floating Point

03, (06), (10)

32-bit IEEE
Floating Point

03, (06), (10)

32-bit IEEE
Floating Point

03, (06), (10)

32-bit IEEE
Floating Point

03, (06), (10)

32-bit IEEE
Floating Point

03, (06), (10)

32-bit IEEE
Floating Point

03, (06), (10)

32-bit IEEE
Floating Point

03, (06), (10)

32-bit IEEE
Floating Point

03, (06), (10)

ASCII Text
Buffers

41, (42)

Applicable to Firmware Revisions


20/24.71+ and 22/26.71+ only.

Applicable to Firmware Revisions


20.71+ and 22/26.71+ only.
Maximum of sixty-four 128-byte
buffers per data point .

Reserved for Future Expansion - currently will return error exception 02


(illegal data address).

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Omni Flow Computer Modbus


Database Extents (Continued)

DATA POINT
ADDRESS

DATA TYPE

APPLICABLE
M ODBUS
FUNCTION CODES
(HEX)

COMMENTS

Used to
Read (Write)

13001
to
13299
13301
to
13399
13401
to
13499
13501
to
13599
13601
to
13699
13701
to
13799
13801
to
13899
13901
to
13999
14001
to
14099
14101
to
14199
14201
to
14299
14301
to
14399
14400
to
15000
15001
to
15299
15300
to
17000

10

16-bit Integer
Registers

03, (06), (10)

16-bit Integer
Registers

03, (06), (10)

16-bit Integer
Registers

03, (06), (10)

16-bit Integer
Registers

03, (06), (10)

16-bit Integer
Registers

03, (06), (10)

16-bit Integer
Registers

03, (06), (10)

16-bit Integer
Registers

03, (06), (10)

16-bit Integer
Registers

03, (06), (10)

16-character
ASCII String

03, (10)

16-character
ASCII String

03, (10)

16-character
ASCII String

03, (10)

16-character
ASCII String

03, (10)

Reserved for Future Expansion - currently will return error exception 02


(illegal data address).
32-bit IEEE
Floating Point

03, (06), (10)

Reserved for Future Expansion - currently will return error exception 02


(illegal data address).

TB-970802 w ALL.70+

Omni Flow Computer Modbus


Database: Overview

TB-970802

Omni Flow Computer Modbus


Database Extents (Continued)

DATA POINT
ADDRESS

DATA TYPE

APPLICABLE
M ODBUS
FUNCTION CODES
(HEX)

COMMENTS

Used to
Read (Write)

17001
to
17399
17401
to
17499
17501
to
17899
17901
to
18099
18101
to
18199
18200
to
49999

TB-970802 w ALL.71+

32-bit IEEE
Floating Point

03, (06), (10)

32-bit IEEE
Floating Point

03, (06), (10)

Not applicable to Firmware Revisions


22 & 26.

32-bit IEEE
Floating Point

03, (06), (10)

Not applicable to Firmware Revisions


21/25 & 22/26.

32-bit IEEE
Floating Point

03, (06), (10)

Reserved for Future Expansion currently will return error exception


02 (illegal data address).

32-bit IEEE
Floating Point

03, (06), (10)

Applicable to Firmware Revisions


23/27.71+ only.

Reserved for Future Expansion - currently will return error exception 02


(illegal data address).

11

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

I/O Driver Concerns When Interfacing to Omni


Equipment
Most but not all of the data is grouped in blocks of 100 or so data points. These
blocks in many cases are not connected.
Limit requests for contiguous data across different blocks by examining the third
digit from the right of the data point start and end addresses. If the digit is
different break up the poll request.

For Example:
An application requires data from points 7188, 7201 and 7210 to be read and
displayed on screen. An intelligent I/O driver may determine that it is more
efficient to read 23 data points starting with point 7188 and discard the unused
data. In this particular example the Omni will transmit the data for points 7188
through 7199 and blank data will be returned for data points 7200 through 7210
because the data requested is in two different blocks within the Omni. To obtain
the data correctly the I/O driver should determine that point 7188 and point
7201 are in different data blocks (because the third digit from the right changed
from a 1 to a 2) and send out two data requests; one request for point 7188 and
another for points 7201 through 7210.

Write Single Variable - Modbus Function 06


Omni software revisions 20.44 and greater implement this function on all 16-bit
and 32-bit data points. Revisions prior to 20.44 implement function 06 on 16-bit
integers only. To maintain compatibility with early Omni software revisions it
may be advisable to use function 10 to write to single data points as well as
multiple data points.

Address Ranges - Future Expansion


Some of the address ranges specified in this document encompass more data
than may be available on all applications at this time, Omni advises that for
future compatibility any software driver developed should be able to support
these address ranges.

12

TB-970802 w ALL.70+

Omni Flow Computers, Inc.

Date: 08

12

97

Author(s): Kenneth D. Elliott / Robert L. Stallard

TB # 970803

Meter Factor Linearization


Contents
User Manual Reference This technical bulletin
complements the information
contained in Volume 2 and
Volume 3, applicable to
Firmware Revision
22.70+/26.70+. This bulletin
was previously published
with a different page layout.

Scope .............................................................................................................. 1
Abstract........................................................................................................... 2
Meter Factor Linearization Function...........................................................................2
Meter Factor Validation and Control Chart Functions.................................................3

Scope
Firmware Revisions 22.70+ and 26.70+ of Omni 6000/Omni 3000 Flow
Computers have the feature of Meter Factor Linearization. This feature applies
to Turbine/Positive Displacement Liquid Flow Metering Systems (with Meter
Factor Linearization).

TB-970803 w 22/26.70+

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Abstract
Meter Factor Linearization Function
Flowmeter performance varies depending upon flow rate and fluid viscosity.
The flow computer can compensate for this variation in performance by
applying a meter factor which is determined by interpolation of a base meter
factor curve. The user develops this base meter factor curve by proving the
flowmeter at various flow rates and determining the meter factors for those flow
rates.
A base meter factor curve must be developed for each product or fluid
viscosity. The curve can consist of from one to twelve meter factor / flow rate
points.

The MF is continuously adjusted for


flowrate during a delivery. The MF is
flow weight averaged for the batch.

Prove Base
Flowrate

Meter Factor
The flow computer lifts or lowers
the MF curve based on the MF
obtained at the latest official
flowmeter proving.

MFs are normalized to the


Prove Base Flowrate for
validation / comparison and
historical archival purposes.

Flowrate

Fig. 1.

Base Meter Factor Curve

TB-970803 w 22/26.70+

TB-970803

Meter Factor Linearization

Meter Factor Validation and Control Chart Functions


The second purpose of the base meter factor curve is also to act as a reference
against which any meter factors developed during subsequent provings of the
flowmeter can be compared. As an aid to this comparison the user specifies the
base proving flow rate. This value is the flow rate which is considered to be the
normal for the flowmeter concerned. For comparison purposes, each
subsequent meter factor is normalized to the base proving flow rate and must
pass two tests before it can be implemented. The first test checks that the
calculated meter factor is within some maximum percentage deviation from the
base curve.
The second test verifies that the meter factor when normalized to the base
proving flow rate is within some maximum percentage deviation from the
historical average of the last n meter factors. Only normalized and
implemented meter factors are included in the historical average. The number
n can be one through 10.

Test 2 - Maximum Deviation


Allowed From The Average
of The Last n Meter Factors

Meter Factor at
Actual Flowrate
(Passes Test 1)

Historical Average of
Last n Meter Factors

Base MF Curve

Test 1 - Maximum Deviation


Allowed From Base Curve

Fig. 2.

TB-970803 w 22/26.71+

Meter Factor Normalized to


Prove Base Flowrate
(Fails Test 2)

The Function of the Meter Factor Base Curve

Omni Flow Computers, Inc.

Date: 08

28

97

Author(s): Kenneth D. Elliott / Robert L. Stallard

TB # 970804

Calculation of Natural Gas Net Volume and


Energy: Using Gas Chromatograph, Product
Overrides or Live 4-20mA Analyzer Inputs of
Specific Gravity and Heating Value
Contents
User Manual Reference This technical bulletin
complements the information
contained i nVolume 3 ,
applicable to Revision
23.71/27.71.
This bulletin was previously
published with a different
page format.

Natural Gas Net Volume


and Energy Calculation Natural gas net volume and
energy calculations apply to
all gas flow computers,
(firmware Revisions
23/27.71) shipped after July
1997. These calculations are
considered using a gas
chromatograph, product
overrides, or live 4-20 mA
analyzer inputs of specific
gravity (SG) and heating
value (HV).

TB-970804 w 23/27.71+

Scope .............................................................................................................. 1
Abstract ........................................................................................................... 2
Basic Calculation
s ......................................................................................... 2
Critical Configuration Entries Which Affect the Calculation of Net Volume
and Energy ..................................................................................................... 2
Density of Air at Base Condition ..............................................................................2
s
Gas Relative Density (SG .).......................................................................................3
Gas Heating Value (HV )............................................................................................3
Key Analyzer Setup Menu Entries Neede .................................................................3
d
No Gas Chromatograph Used - Manual Overrides Require ...........................................................
d
3
Component Analysis Data Obtained From a Gas Chromatograp ..................................................
h
4
Using Manual Overrides for Component Analysis Dat ...................................................................
a
4
Component Analysis Data via a Serial Data Lin .............................................................................
k
4
Using Live Inputs for Heating Value, Specific Gravity, Nitrogen or Carbon Dioxid .........................
e
4

Scope
Firmware Revisions 23.71+ and 27.71+ of Omni 6000/Omni 3000 Flow
Computers have the feature of Natural Gas Net Volume and Energy
Calculation. This feature applies to Orifice/Turbine Gas Flow Metering Systems.
This bulletin covers natural gas net volume and energy calculations using a gas
chromatograph, product overrides, or live 4-20 mA analyzer inputs of specific
gravity (SG) and heating value HV).
(

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Abstract
Gas compositional data needed by the flow computer to calculate flowing
density, mass flow and energy flow of natural gas can be obtained from various
sources. The following describes how the flow computer should be configured
for each possible scenario.

Basic Calculations
The basic calculations are:
q Net Volume = Mass Flow / Density @ Base Conditions
q Energy = Net Volume x Heating Value

(1)
(2)

Density at Base Conditions can be obtained by one of the following methods:


q
q
q
q

(GC Relative Density) x (Density of Air @ Base Conditions)


(Override Relative Density) x (Density of Air @ Base Conditions)
(Live 4-20mA Relative Density) x (Density of Air @ Base Conditions)
Calculated using Detailed Method of AGA 8

(3)
(4)
(5)
(6)

Heating Value is obtained using one of the following methods:


Heating Value Calculation The flow computer always
calculates Heating Value
using one of the mentioned
standards, even if it is
instructed not to use it.
These calculated values are
stored in the data base and
can be used to compare
against the values obtained
from the GC or calorimeter.
7629=Mtr #1 calculated HV
7630=Mtr #2 calculated HV
7631=Mtr #3 calculated HV
7632=Mtr #4 calculated HV

q
q
q
q

GC Analysis HV
Manual Override HV
Live 4-20mA HV
Calculated using AGA 5, GPA 2172 or ISO 6976
(component analysis required)

(7)
(8)
(9)
(10)

Component Analysis Data is obtained from one of the following sources:


q
q
q
q

Online Danalyzer or Applied Automation Gas Chromatograph


Manual Overrides in the Fluid Data Analysis menu
Serial Communication Link
Live 4-20mA SG, HV, N2 and CO2
(AGA 8 gross calculation methods only)

(11)
(12)
(13)
(14)

Critical Configuration Entries Which Affect the


Calculation of Net Volume and Energy
Density of Air at Base Conditions
This entry is in the Factor Setup menu. Setting this entry to 0 ensures that
gas density at base conditions is calculated using AGA 8. (method (6) previous
page). Entering the density of air at base conditions assuming a valid gas
relative density (SG) is available (see next paragraph) will override the AGA 8
calculation of gas density at base conditions. In this case gas density at base
conditions is calculated using either method (3), (4) or (5) (previous page).

TB-970804 w 23/27.71+

TB-970804

Calculation of Natural Gas Net Volume and Energy

Gas Relative Density (SG)


This entry is located in the Fluid Analysis Data menu. One entry per active
product is required. It is mandatory that this field contain a valid value of SG
for all AGA 8 gross calculation methods except for 1985 method #4. The data
in this field can be manually entered or, automatically overwritten by a live 420mA input of SG if it exists. This entry also serves as the GC SG override if
a GC is providing gas relative density (SG) and a GC failure occurs.
Entering a minus value in this field will force the flow computer to calculate gas
density at base conditions using AGA 8. (method (6) previous page). Entering
the gas relative density (SG) assuming a non zero Density of Air @ Base
Conditions is entered (see above) will override the AGA 8 calculation of gas
density at base conditions. In this case gas density at base conditions is
calculated using either method (3), (4) or (5) (previous page).
When an AGA 8 detailed method is selected and a GC is used to provide gas
relative density (SG), this entry field is ignored unless a GC failure occurs and
the GC Fail Code entry is set to Use Override on GC Failure.

Gas Heating Value (HV)


This entry is located in the Fluid Analysis Data menu. One entry per active
product is required. It is mandatory that this field contain a valid value of HV
for AGA 8 gross calculation method #1 and also AGA 8 1985 methods #2 and
#4. The data in this field can be manually entered or, automatically overwritten
by a live 4-20mA input of HV if it exists. This entry also serves as the GC HV
override if a GC is providing gas heating value (HV) and a GC failure occurs.
Entering a minus value in this field will force the flow computer to use a
calculated gas heating value (HV) calculated using either AGA 5, GPA 2172 or
ISO 6976 ( method (10) previous page). Entering a positive value into the gas
heating value (HV) entry will override the AGA 5, GPA 2172 or ISO 6976
calculation of gas heating value (HV).
When an AGA 8 detailed method is selected and a GC is used to provide gas
heating value (HV), this entry field is ignored unless a GC failure occurs and
the GC Fail Code entry is set to Use Override on GC Failure.

Key Analyzer Setup Menu Entries Needed


The following text discusses only those key entries that must be made to ensure
that the right values for component analysis are used in the calculation of Net
Volume and Energy Flow.

No Gas Chromatograph Used - Manual Overrides Required


Select Always Use Fluid Data Overrides for GC Fail Code in the Analyzer
Setup menu. No other entries are needed.

TB-970804 w 23/27.71+

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Component Analysis Data Obtained From a Gas Chromatograph


Select either Never Use Fluid Data Overrides or On Fail Use Fluid Data
Overrides for GC Fail Code in the Analyzer Setup menu to ensure that the
GC data is used in place of the Fluid Data & Analysis Data overrides.
Using the GC Heating Value and Relative Density. To ensure that the
heating value and relative density calculated by GC are used in the
calculations, make sure that component numbers are assigned for the
Heating Value and Specific Gravity entries in the Analyzer Setup menu.
The number entered is not critical, simply use the next consecutive numbers
after all the other components are numbered.
Ignoring the GC Heating Value and Relative Density. Entering 0 for the
component number for Heating Value and Specific Gravity entries in the
Analyzer Setup menu causes the flow computer to ignore the heating value
and relative density sent by the GC and to use the override values entered
in the Fluid Data & Analysis Data menu.

Using Manual Overrides for Component Analysis Data


Activate the Fluid Data & Analysis entries by selecting Always Use Fluid Data
Overrides for GC Fail Code in the Analyzer Setup menu. No other entries are
needed in the Analyzer Setup menu.
Enter the compositional analysis data values into the appropriate fields in the
Fluid Data & Analysis menu.

Component Analysis Data via a Serial Data Link


Activate the Fluid Data & Analysis entries by selecting Always Use Fluid Data
Overrides for GC Fail Code in the Analyzer Setup menu. No other entries are
needed in the Analyzer Setup menu.
Compositional analysis data values should be written into the appropriate
Modbus points normally containing the manual overrides in the Fluid Data &
Analysis menu.

Using Live Inputs for Heating Value, Specific Gravity, Nitrogen or


Carbon Dioxide
Activate the Fluid Data & Analysis entries by selecting Always Use Fluid Data
Overrides for GC Fail Code in the Analyzer Setup menu. No other entries are
needed in the Analyzer Setup menu.
In the Station Configure menu, assign valid I/O points where 4-20mA and/or
Solartron 3096 gravitometer signals will be connected. Input valid scaling
factors in the Station N2 / SG Setup menu.
Note that override data fields in Product #1 entries of the Fluid Data &
Analysis Data menu are overwritten by live data values when 4-20mA inputs
are used for HV, SG, N2 or CO2.

TB-970804 w 23/27.71+

Omni Flow Computers, Inc.

Date: 09

01

97

Author(s): Kenneth D. Elliott / Robert L. Stallard

TB # 970901

Dual Pulse Flowmeter Pulse Fidelity


Checking
Contents
User Manual Reference This technical bulletin
complements the information
contained in Volumes 1, 3
and 4, and is applicable to
firmware revisions 20/24,
22/26 and 23/27 Versions
.71+, relating to helical
turbine flowmeters.
This bulletin was previously
published with a different
page layout.

Scope .............................................................................................................. 1
Abstract........................................................................................................... 2
Installation Practices...................................................................................... 2
How the Flow Computer Performs Fidelity Checking .................................. 3
Correcting Errors ........................................................................................... 3
Common Mode Electrical Noise and Transients.........................................................3
Noise Pulse Coincident with an Actual Flow Pulse.....................................................3
Total Failure of a Pulse Channel ...............................................................................4

Alarms and Displays ...................................................................................... 4


Pulse Fidelity Checking The dual pulse fidelity
checking feature allows you
to reduce flowmeter
measurement uncertainty
caused by added or missing
pulses due to electrical
transients or equipment
failure.

Scope
Firmware Revisions 20/24, 22/26 and 23/27 Versions.70+ of Omni 6000/Omni
3000 Flow Computers have the feature of Dual Pulse Fidelity Checking. This
feature applies to Turbine/Positive Displacement Liquid and Gas Flow Metering
Systems.

TB-970901 w 20/24//22/26//23/27.70+

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Abstract
The object of dual pulse fidelity checking is to reduce flowmeter measurement
uncertainty caused by added or missing pulses due to electrical transients or
equipment failure. Correct totalizing of flow must be maintained whenever
possible. This is achieved by correct installation practices and by using turbine
or positive displacement flowmeters which provide two pulse train outputs. In
addition, an E Combo I/O Module must be installed and the correct
configuration settings entered in the Omni Flow Computer.
The two pulse trains are called the A pulse and the B pulse. In normal
operation, both signals are equal in frequency and count but are always
separated in phase or time. The API Manual of Petroleum Measurement
Standards (Chapter 5, Section 5) describes several levels of pulse fidelity
checking ranging from Level E to Level A. Level A is the most stringent
method, requiring automatic totalizer corrections whenever the pulse trains are
different for any reason.
For all practical purposes, Level A as described in the API document is
probably unachievable. The Omni Flow Computer implements a significantly
enhanced Level B pulse security method by not only continuous monitoring and
alarming of error conditions but also correcting for obvious error situations, such
as a total failure of a pulse train or by rejecting simultaneous transient pulses.
No attempt is made to correct for ambiguous errors, such as missing or added
pulses. These errors are detected, alarmed and quantified only.

Installation Practices
When using pulse fidelity checking, it is assumed that the user begins with and
maintains a perfect noise free installation. The user must ensure that each
pulse train input to the flow computer is a clean, low impedance signal which
will not be subject to extraneous noise or electromagnetic transients. Any
regular occurrence of these types of events must cause the equipment and/or
wiring to be suspect and investigated. Pulse fidelity check circuitry is not
intended to facilitate continued operation with a poor wiring installation which is
prone to noise or transient pickup.

TB-970901w 20/24//22/26//23/27.70+

TB-970901

Dual Pulse Flowmeter Pulse Fidelity Checking

How the Flow Computer Performs Fidelity


Checking
Hardware on the E Combo I/O Module of the Omni Flow Computer continuously
monitors the phase and sequence of the two pulse trains. It also monitors the
frequency of the pulse trains. The flow computer determines the correct
sequence of flowmeter pulses based on the time interval between pulses rather
than the absolute phase difference. It does this by comparing the leading edges
of both pulse trains at a set clock interval of 16 microseconds. Maintaining a
minimum phase shift between the pulse trains (as indicated below) ensures that
related pulse edges of each channel are, in worst case, at least 5 clock samples
apart.
M AXIMUM PULSE
INPUT FREQUENCY

M AXIMUM PHASE
SHIFT REQUIRED

1.5 kHz

45 degrees

3.0 kHz

90 degrees

6.0 kHz

180 degrees

Correcting Errors
Missing or added pulses to either pulse train are considered ambiguous errors
and cannot be corrected. However, they are detected with a 100% certainty and
will be counted, eventually causing an alarm. Totalizing will continue using the
A Pulse Train.

Common Mode Electrical Noise and Transients


INFO - A certainty of 85% is
a conservative specification.
Tests on production units
show that a 95% detection is
a more typical proportion.
This is due to the time skew
between pulse channels
being closer to 1 msec than 2
msec.

Common mode electrical noise and transients occur at the same instant in time
(during the same clock period) on each pulse channel. They are detected with a
certainty of 85%*. The certainty can never be 100% because of the slight
differences in time (approximately 2 microseconds) that it takes each pulse to
travel through its associated input circuitry. These simultaneous pulses are not
used to totalize flow but are counted and will cause an alarm.

Noise Pulse Coincident with an Actual Flow Pulse


It is possible that a common mode noise pulse can occur during the same
sample period as an actual flow pulse. In this case, the pulse would be
detected, alarmed and rejected for totalizing, causing a missing pulse.
Statistically though, worst case at 3 kHz pulse input frequency, the odds are
approximately 20:1 that the pulse should be rejected. To not reject the pulse
would mean accepting 20 times as many extra flow pulses. The 20:1 ratio is
based on the ratio of the periodic time of the flow pulses divided by the periodic
time of the sample period (e.g.: 333.3msec / 16msec approximately equals 21).

TB-970901w 20/24//22/26//23/27.70+

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Total Failure of a Pulse Channel


A total failure of either pulse train will be detected with a 100% certainty. The
flow computer will alarm this condition and continue totalizing with the
remaining pulse train as recommended in API MPMS (Chapter 5, Section 5).

Alarms and Displays


To avoid spurious nuisance alarms such as can occur when flow begins, pulse
fidelity checking is disabled until the incoming frequency exceeds a user preset
frequency. Any differences in the two pulse trains will then be accumulated and
used to trigger an alarm when a user preset value is exceeded. Error
accumulations can be displayed or printed at any time. They are reset only at
the start of a new batch. Alarms are time tagged and recorded in the historical
alarm log.

TB-970901w 20/24//22/26//23/27.70+

Omni Flow Computers, Inc.

Date: 02

06

98

Author(s): Kenneth D. Elliott / Robert L. Stallard

TB # 980201

Communicating with Honeywell


TDC3000
Systems
Contents
User Manual Reference This technical bulletin
complements the information
contained in the User
Manual, and is applicable to
all firmware revisions
Versions .71+.

Communication Options
with Honeywell TDC3000
Systems - The Omni flow
computer can communicate
with Honeywell TDC3000
Systems via SIO modules in
combination with APM or
HPM modules. PLCG or
CLM modules communicate
directly with the Omni.

MVIP Testing - The Omni


flow computer has been
tested by Honeywell Phoenix
as part of their MVIP
certification program.
Contact Honeywell at:

Scope .............................................................................................................. 1
Abstract........................................................................................................... 2
Communication Method 1: APM / HPM - SIO................................................ 2
FTA Array Points ......................................................................................................3
32-Bit Long Integer Variables .......................................................................................................... 3

Configuring The Omni Flow Computer ......................................................................4


Data Grouping Option (a) Custom Data Packet Setup ...............................................4
Modbus Function Codes Used to Access Custom Packet Data Within The Omni.......4
Data Grouping Option (b) Variable Statement Moves to Scratchpad Variables...........6

Communication Method 2: Programmable Logic Gateway (PLCG) ............ 6


Selection of Communication Method............................................................ 8

Scope
All firmware revisions Version .71+ of Omni 6000/Omni 3000 flow computers
have the capability of communicating with Honeywell TDC3000 Systems. This
is a new feature that requires specified communication modules.

(602) 313-5830

TB-980201 w ALL.71+

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Abstract
This technical bulletin addresses the various serial communication options that
can be used to transfer data between Omni flow computers and Honeywell
TDC3000 systems. The hardware equipment used and the limitations of each
method are also discussed.
Three types of serial communication modules are available:

1) Serial I/O (SIO) module in combination with either an Advanced Process


Manager (APM) or High Performance Process Manager (HPM) module.

2) Programmable Logic Controller Gateway (PLCG)


3) Communication Link Module (CLM)
MVIP testing was performed using an Omni 6000 and Honeywell module types
(1) and (2) above. Due to the unavailability of equipment and time constraints,
tests were not performed using the CLM module. After MVIP testing it was the
opinion of the Honeywell engineer that communications with the more powerful
and flexible CLM module would pose no problem to the Omni. The nature of the
types of tasks performed by the CLM module usually mean that a certain
amount of custom I/O driver programming is the norm. This being the case, the
CLM is the most flexible but also most expensive connectivity option.

Communication Method 1: APM / HPM - SIO


Honeywell engineers state that with regard to serial communication there are no
differences between the APM-SIO connection and the HPM-SIO connection.
This document will target the APM system but all discussion will also apply to
the HPM system.
The APM is a I/O rack system used to get I/O signals into the DCS system. It is
comprised of a plug in APM processor module and various other serial I/O,
analog I/O and digital I/O plug in modules. The APM rack system can be
expanded by adding one or more additional racks. Assuming open slots are
available, up to 16 SIO modules can be connected to each APM system. Each
SIO module is connected to the target equipment via a Field Termination
Assembly (FTA). Each FTA has 2 serial ports with each port individually
configurable as either an RS232 port or 2 wire RS485 port. Port characteristics
are as follows:
q
q
q
q

Modicon compatible Modbus RTU protocol


Maximum baud rate of 19200 kbps
Data bits 8
Stop bits and parity selectable

TB-980201 w ALL.71+

TB-980201

Communicating with Honeywell


TDC3000 Systems

FTA Array Points


Each FTA has a maximum amount of memory space allocated by the APM.
This memory is organized in 16 blocks called Array Points. In addition, each
HPM or APM is limited to 80 Array points in total that must be shared between
all the SIO modules in its rack system. Each Array Point can therefore hold 512
bits of data and can hold one type of data variable.
Each Array Point can therefore be configured as one of the following:
512
32
16
16

Coils or Status points.


16 bit Short Integer registers
IEEE Floating point variables
32 bit Long Integer variables (see below)

With a maximum of 16 array points available per FTA it can be seen that data
consolidation and grouping becomes very important. Typical TDC3000-Omni
systems will require a mixture of data types to be exchanged, this further
complicates the configuration process. The user must take care not to waste
valuable memory space by partially filling array points. Try to minimize the
types of variable (e.g.: if you only need to read a few short integers consider
converting them to long integers within the flow computer using variable
statements). The limited number of array points also impacts how many Omni
flow computers can be connected (multi dropped) to each FTA for example:
Most applications require long integer totalizers, IEEE floating point values and
also alarm statuses. This means that at least 3 array points will be needed per
Omni and that assumes that 16 IEEE floats, 16 totalizers and 512 alarms will be
sufficient to transfer all the data needed by the TDC3000 system (extremely
unlikely, as there could be up to 4 meter runs configured).

32-Bit Long Integer Variables


Long integer types are not supported directly by the TDC3000 system. They can
be read as 2 concatenated 16-bit short integers and combined within the
TDC3000 system. The Honeywell cannot write to Omni long integer types
because the Honeywell SIO Modbus protocol does not support Modbus function
code 16 (write multiple registers) for integer registers. The protocol does
however support writing to IEEE Floating point variables. Omnis experience
has shown that there are very few instances where the TDC3000 system needs
to write long integers within the flow computer. Typical long integer data that
there has been a need to write in the past has been duplicated in IEEE floats as
shown below and on following page.

TB-980201 w ALL.71+

Long Integer

IEEE Float

Meter #1 - Current MF in Use


Meter #2 - Current MF in Use
Meter #3 - Current MF in Use
Meter #4 - Current MF in Use

5113
5213
5313
5413

7796
7797
7798
7799

Station Running Batch Size


Station Next Batch Size

5819
5820

7787
7783

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Long Integer

IEEE Float

Meter #1 - Next Batch Size

5820

7783

Meter #2 - Running Batch Size


Meter #2 - Next Batch Size

5825
5826

7788
7784

Meter #3 - Running Batch Size


Meter #3 - Next Batch Size

5831
5832

7789
7785

Meter #4 - Running Batch Size


Meter #4 - Next Batch Size

5837
5838

7790
7786

Configuring The Omni Flow Computer


Setup the flow computer serial port settings to match the Honeywell FTA
settings and make sure to select Modicon Compatible.
In view of the Honeywell array point limitation it is important to group the data
as efficiently as possible within the Omni flow computer. Two options are
available:
1) Custom data packet arrays
2) Move data to flow computer scratchpad variables using Variable
Statements
Method 1 must be used if it will be necessary to both read and write into the
variables. Method 2 can only be used when it is only necessary to read data.

Data Grouping Option (a) Custom Data Packet Setup


The Omni flow computer has 3 custom data packet areas where data can be
grouped. These 3 data areas are addressed starting at Modbus addresses
0001, 0201 and 0401. Configure these data areas by completing the custom
packet setup menus in the flow computer.
When the Omni serial port is set as being Modicon Compatible the custom
packet data is read / write accessible by the TDC3000 system. Unlike the FTA
arrays, the Omni does allow mixed data types within a custom data
packet/array. This means that multiple FTA array points can be associated with
one custom packet.

Modbus Function Codes Used to Access Custom Packet


Data Within The Omni
The Omni supports the following Modbus function codes to access custom
packet data:
Read Multiple Registers
Write Multiple Registers
Write Single Register

03
16
06

TB-980201 w ALL.71+

TB-980201

Communicating with Honeywell


TDC3000 Systems

From the above it can be seen that Boolean variables must be handled
differently when grouped within a custom array. They cannot be accessed using
the normal Modbus function codes 01, 05 and 15. They can be read and written
but as byte packed bits within Registers not as Coils and Status bits. For this
reason it is recommended that writes to Boolean coils be accomplished by using
the normal Modbus function code 05 and writing directly to the database
Boolean point address.

CAUTION!
Because Boolean data is byte
packed the user must ensure
that the number of Booleans
included in the custom
packet are grouped in such a
way as to ensure that the
packet always contains an
even number of bytes (i.e.
the function codes we are
using expect to be dealing
with registers and you cant
have half a register).

Here is an example showing a typical setup using the custom packet located at
address 0001:
ADDRESS

FTA ARRAY # USED

Packet #01 Point #


# of Points
Packet #02 Point #
# of Points
Packet #03 Point #
# of Points
Packet #04 Point #
# of Points
Packet #05 Point #
# of Points
Packet #06 Point #
# of Points
Packet #07 Point #
# of Points
Packet #08 Point #
# of Points
Packet #09 Point #
# of Points
Packet #10 Point #
# of Points

7101
8
7201
8
7301
8
7401
8
5101
4
5201
4
5301
4
5401
4
3101
4
3201
4

0001 - 0016

0017 - 0032

0033 - 0048

0049 - 0064

0065 - 0072

0073 - 0080

0081 - 0088

0089 - 0096

0097 - 0100

0101 - 0104

Packet #11 Point #


# of Points
Packet #12 Point #
# of Points
Packet #13 Point #
# of Points
Packet #14 Point #
# of Points
Packet #15 Point #
# of Points
Packet #16 Point #
# of Points
Packet #17 Point #
# of Points
Packet #18 Point #
# of Points
Packet #19 Point #
# of Points
Packet #20 Point #
# of Points

3301
4
3401
4
1105
48
1205
48
1305
48
1405
48
0
0
0
0
0
0
0
0

0105 - 0108

0109 - 0112

0113 - 0115

0116 - 0118

0119 - 0121

0122 - 0124

Total 16 Floats

Total 16 Floats

Total 16 Long Int.

Total
Int.

16

Short

Total 24 Packed
Bytes

These packets are available but


are not used in this example.

The above shows a total of 32 floating points,16 long integers, 16 short integers
and 192 Boolean status bits packed in 24 bytes being mapped in 1 custom data
packet and 5 FTA arrays.

TB-980201 w ALL.71+

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Data Grouping Option (b) Variable Statement Moves to


Scratchpad Variables
Option (b) is limited to when data needs to be read but not written to. Non
contiguous data is moved into the flow computer scratchpad variables located
at:
Boolean Scratchpad Variables
Integer Scratchpad Variables
String Scratchpad Variables
Long Integer Scratchpad Variables
Floating Point Scratchpad Variables

1501
3501
4501
5501
7501

through
through
through
through
through

1699
3599
4599
5599
7599

User Boolean statements are used to group Boolean bits as follows:


Example:
1025:
1026:

1501=1105:1169
1565=1205:1269

Move 64 bits to 1501 through 1564


Move 64 bits to 1565 through 1628

User variable statements are used to move all of the remaining data types as
follows:
Example:
7025:
7026:

7501=7101:7103
7504=7201:7203

Move 3 floats to 7501 through 7503


Move 3 floats to 7504 through 7506

Communication Method 2: Programmable


Logic Gateway (PLCG)
The PLCG is meant to receive register data from PLCs representing unscaled
analog values and 16-bit counters. Functionality is built into the PLCG which
allows the user to easily scale analog inputs of 0-9999 or 0-4095 into
engineering units. Alarm points can also be entered and monitored. This
philosophy is at odds with the Omni flow computer as the vast majority of the
variables within the flow computer are in engineering units requiring no scaling
or alarm checking in the PLCG. In addition most of the data is contained in
IEEE floating point format or 32-bit long integer values.
The Modbus protocol supported by the PLCG unlike the APM-SIO module does
not support reads or writes of IEEE floating point data. The protocol also does
not support multiple register writes which would be required to write data to a
flow computer long integer type.
The PLCG can however be configured to scale other nominal ranges such as 0999 of which there are some variables of this type within the flow computer as
shown below:

Mtr#1

Mtr#2

Mtr#3

Mtr#4

Station

Current Gross Flow Rates


Current Net Flow Rates
Current Mass Flow Rates
Current S&W Corrected Flow Rates

3142
3140
3144
3149

3242
3240
3244
3249

3342
3340
3344
3349

3442
3440
3444
3449

3804
3802
3806

Current Temperature
Current Pressure
Current Analog Density

3147
3146
3148

3247
3246
3248

3347
3346
3348

3447
3446
3448

3809
3808
3810

TB-980201 w ALL.71+

Communicating with Honeywell


TDC3000 Systems

TB-980201

Counter inputs ranging from 0-65535 are treated more generically requiring no
scaling and are usually used for display purposes or are passed to an
Application Module (AM) for processing.
There are two options to monitor totalizing within the Omni flow computer:

1) Read long integer totalizers as two consecutive counter inputs and


combine in the Application Module (AM) as follows:
Totalizer = (high register * 65536) + low register

2) Read specially provided 16 bit integer non-resetable totalizers that roll at


65536 within the Omni data base shown below.
Gross Totalizer
Net Totalizer
Mass Totalizer
S&W Corrected Net Totalizer

Mtr#1

Mtr#2

Mtr#3

Mtr#4

Station

3143
3141
3145
3150

3243
3241
3245
3250

3343
3341
3345
3350

3443
3441
3445
3450

3805
3803
3807

The advantage of option (1) above is that any of the internal totalizers of the
flow computer can be read in this manner and the results displayed by the
TDC3000 system will match the flow computer displayed values. Option (2) is
limited to one set of non-resetable totals which are not normally displayed at the
flow computer and are of limited use.
Using Variable Statements within the Omni flow computer makes it easy to
convert just about any variable within the flow computers data base into a 16bit register that can be read by the PLCG as either a counter or an analog
(assuming the data will fit), the only problem being the availability of enough
variable statements (64 are provided).
Example 1: Variable read as counter for display only
7025:

3501=7105*#10

3501 contains M #1 temperature in tenths of


degrees

Example 2: Variable read as unscaled analog 0-4095 representing 50 to 150 F


7026:

7105-#50

Adjust for 50 degree zero point

7027:

3502=7026*#40.95

100 degree span = 4095, move to scratch


integer 3502

Note that in Example 2 above, no attempt was made to limit the impact of over
or under range values passed to the PLCG. It is the authors understanding that
inputs outside of the expected range cause bad process value alarms in the
PLCG.

TB-980201 w ALL.71+

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Selection of Communication Method


Analysis of the various methods available shows that communications via the
APM-SIO or HPM-SIO are most likely to provide the best solution, providing
reasonable access to the flow computers database and requiring no custom
driver programming in the TDC3000 system. Because of the awkward
philosophical fit between the PLCG and flow computer type devices, many of
the built in features of the PLCG (such as scaling and alarming) cannot be
used. For this reason the use of a PLCG is not recommended except for
instances where one already exists in a system and has an open port and an
APM or HPM is not available. The CLM module is potentially the most flexible
solution but the cost impact of any custom software driver development must
be determined. Omni does not know whether a compatible protocol driver
exists at this time, please contact Honeywell for more information in this regard.

TB-980201 w ALL.71+

Omni Flow Computers, Inc.

Date: 02

23

98

Author(s): Kenneth D. Elliott / T.J. Tajani / R.L. Stallard

TB # 980202

Recalculating a Previous Batch within the


Flow Computer
Contents
User Manual Reference This technical bulletin
complements the information
contained in Volume 2,
Chapter 3 Computer
Batching Operations,
applicable to Revision
20.71/24.71+.

Batch Recalculation - The


batch recalculation feature
allows you to adjust
quantities of the previous 4
batches at measurement
locations where SG60/API60
and S&W values only
become available after the
batch has been delivered.

Scope .............................................................................................................. 1
Abstract........................................................................................................... 2
Calculations Performed ................................................................................. 2
Using the Flow Computer Keypad to Recalculate a Previous Batch
Ticket .............................................................................................................. 3
Step 1.......................................................................................................................3
Step 2.......................................................................................................................3
Step 3.......................................................................................................................3
Step 4.......................................................................................................................4
Step 5.......................................................................................................................4

How the Flow Computer Manages the Modbus Database ........................... 5


Previous Batch Data that Is Writable .........................................................................6

Conclusion ..................................................................................................... 7

Scope
Firmware Revisions 20.71+ and 24.71+ of Omni 6000/Omni 3000 Flow
Computers have the feature of Batch Recalculation. This feature applies to
Turbine/Positive Displacement/Coriolis Liquid Flow Metering Systems (with K
Factor Linearization.

TB-980202 w 20/24.71+

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Abstract
The purpose of recalculating a previous batch is to make batch quantity
corrections based on SG60/API60 and Sediment and Water data becoming
available via sample analysis performed after a batch delivery is complete. At
measurement locations where SG60/API60 and S&W values are not available
online, sampler devices continuously extract a representative sample of fluid
during a batch. At the end of the batch the sample container is sent for lab
analysis. The data obtained from the analysis report can then be used to
recalculate the batch correction factors and therefore batch quantities. Historical
data from these analysis reports is also used to determine what values of
SG60/API60 should be used for real time calculation of future batches that are
known to have similar characteristic. These batches ultimately can also be
recalculated when their actual analysis is determined.

Calculations Performed
q The liquid correction factors Ctl and Cpl are first recalculated using the
sample analysis SG60/API60 and the batch flow weighted average
temperature and pressure calculated during the batch.
q Gross Standard Volume (GSV) is recalculated using the newly calculated
Ctl and Cpl.
q The Sediment and Water correction factor Csw is calculated using the
sample analysis S&W%.
q Net Standard Volume (NSV) is recalculated using the recalculated GSV
and Csw factor.

TB-980202 w 20/24.71+

TB-980202

Recalculating a Previous Batch within the Flow Computer

Using the Flow Computer Keypad to


Recalculate a Previous Batch Ticket

CAUTION!

To ensure that previous


batch data is correctly
recalculated do not
recalculate a batch close to
ending a current batch in
progress.

Step 1
Press [Prog] [Batch] [Meter] [n] [Enter] (n = meter run number). The Omni
LCD screen will display:

METER #1 BATCH
Print & Reset ?
Select Prev# Batch 1
Enter API60
.0
Enter SG60
.0000
Enter %S&W
.00
Recalculate&Print?

TIP - Note that only 4 lines


can be displayed at one time.
Use the scroll up or down
arrows keys to display
additional text.

Step 2
Select which previous batch you wish to recalculate. The Omni stores the last 4
completed batches numbered as:
1 = last batch completed
to
4 = oldest batch completed.
Press [
] to scroll down to Select Prev # Batch and enter a number between
1 and 4, depending upon which batch is to be recalculated.
The flow computer moves the selected previous batch data to the previous
batch data points within the database (see explanation later in this document)

Step 3
Enter Password when requested.

TB-980202 w 20/24.71+

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Step 4
Scroll to either Enter API60 or Enter SG60. Type in a valid value and press
[Enter].

Step 5
Scroll to Recalculate & Print?. Press [Y] and then [Enter].
At this time the flow computer will recalculate the batch data and send the
report to the printer and the Historical Batch Report Buffer in RAM memory.
Batch report data can also be captured in Raw Data Archive RAM using the
trigger Boolean 1n76. The default batch report shows the batch number as
XXXXXX-XX where the number ahead of the - is the batch number (5n90) and
the number after the - is the number of times that the batch has been
recalculated (3n52). Variable (3n52) is reset to 0 at the end of a batch and
increments each time the batch is recalculated.

TB-980202 w 20/24.71+

TB-980202

Recalculating a Previous Batch within the Flow Computer

How the Flow Computer Manages the Modbus


Database
A pointer mechanism has been utilized which avoids having to have duplicate
data points for every batch report variable for each of the four previous batches.
Only one set of data points for previous batch data are mapped within the
Modbus database. A pointer register is used to determine which set of previous
batch data will be available by accessing the previous batch data points within
the Modbus database.
Using the batch gross totalizer variable as an example, we have:
Note: The second digit of the
index number (indicated as
n) defines which meter run
you are working with (i.e., n
= 1, 2, 3 or 4).

q Modbus address of Current Batch in Progress Gross Totalizer is 5n01


q Modbus address of Previous Batch Gross Totalizer is 5n50
q Modbus address of Pointer register to select which previous batch is
mapped is 3n51
As the batch progresses, the gross totalizer (5n01) accumulates flow. At the end
of the batch the flow computer performs the following actions:

1) #3 previous batch data replaces #4 previous batch data


2) #2 previous batch data replaces #3 previous batch data
3) #1 previous batch data replaces #2 previous batch data
4) Current batch data replaces #1 previous batch data
5) Pointer register 3n51 is set to the value 1 so that the Modbus database
addresses for previous batch will access data for the batch just ended.
This ensures that the batch report which prints immediately at the end of
a batch and gets its data from the Modbus database, includes the
correct information.
The following table (using the batch gross totalizer as an example) shows
typical data that would be read by accessing Modbus points 5n01 and 5n50.
The data read depends upon the value of pointer register 3n51.

TB-980202 w 20/24.71+

Omni 6000 / Omni 3000 Flow Computers

STEP

DESCRIPTION

Technical Bulletin

CURRENT
BATCH

1ST PREV.
BATCH

2ND PREV.
BATCH

3RD PREV.
BATCH

4TH PREV.
BATCH

5n01

5n50

5n50

5n50

5n50

Value contained in
Pointer register
3n51.

First batch running.

12340

First batch ended.

23450

12340

Second batch
ended.

34560

23450

12340

Third batch ended.

45670

34560

23450

12340

Fourth batch ended.

56780

45670

34560

23450

12340

6123

56780

45670

34560

23450

Fifth batch ended


with sixth batch
running.

Previous Batch Data that Is Writable


Except for the data listed below, all data points for previous batch transactions
are read only for reasons of data integrity.

M ETER #1

M ETER #2

M ETER #3

M ETER #4

STATION

SG 60 or Reference
Density (Rev. 24.71)

8508

8608

8708

8808

8908

API 60 Gravity

8519

8619

8719

8819

8919

Sediment and Water


Percentage (BS&W)

8517

8617

8717

8817

8917

Command Boolean which


triggers the recalculation

2756

2757

2758

2759

1798

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TB-980202

Recalculating a Previous Batch within the Flow Computer

Conclusion
Note: Setting these registers
via Variable Statements is
not allowed and will not
produce the expected results

The flow computer retains data for the last four completed batches. Only one
set of this data can be accessed at a time. Pointer registers, 3151 Meter Run
#1, 3251 Meter Run #2, 3351 Meter Run #3, 3451 Meter Run #4n and 3879 for
Meter Station are used to determine what set of batch data will be accessed.
API60/SG60 and S&W data can be adjusted and the batch recalculated by
writing a 1 to points, 2756 for Meter Run #1, 2757 for Meter Run #2, 2758 for
Meter Run #3, 2759 for Meter Run #4 and 1798 for Meter Station.

TB-980202 w 20/24.71+

Omni Flow Computers, Inc.

Date: 04

06

98

Author(s): Kenneth D. Elliott / Robert L. Stallard

TB # 980401

Peer-to-Peer Basics
Contents
User Manual Reference This technical bulletin
complements the information
contained in User Manual,
and is applicable to all
firmware revisions Version
.70+.
This is an updated edition
that replaces previously
published bulletins under the
same title.
See also the following:
q TB-980402 - Using the
Peer-to-Peer Function in a
Redundant Flow
Computer Application
q Volume 1 - 1.6.3. Serial
Communication Modules

Peer-to-Peer
Communications - The
peer-to-peer communication
feature allows you to multidrop up to 32 flow computers
and other devices in RS-485
serial communications mode,
and up to 12 using RS-232-C
communications.

Scope .............................................................................................................. 1
Abstract........................................................................................................... 2
Determining Which Computer Will Be Master .............................................. 2
Communication Settings for the Peer-to-Peer Link ..................................... 3
Foreign Modbus Devices and Single Master Systems................................. 3
Wiring Options ............................................................................................... 4
RS-232-C Wiring Requirements ................................................................................4
RS-232 to RS-485 Converter Wiring Requirements ...................................................5
RS-485 Wiring Requirements....................................................................................6

Setting up Transactions ................................................................................ 8


What Modbus Function Codes Are Used...................................................... 8
Special Considerations when Modicon Compatible is Selected for Port
#2..................................................................................................................... 8
Using Peer-to-Peer with Micro Motion
Coriolis Mass Meters ................... 9
The Micro Motion Meter is a Modicon Compatible Device ........................................11

Setting Up the Peer-to-Peer Transactions .................................................. 11

Scope
Peer-to-Peer Redundancy
Schemes - Redundancy
schemes allows for
uninterrupted measurement
and control functionality by
interconnecting two
identically equipped and
configured flow computers.

TB-980401 w ALL.70+

All firmware revisions Version .70+ of Omni 6000/Omni 3000 Flow Computers
have the Peer-to-Peer Communication feature.

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Abstract
Communications between Omni flow computers is accomplished using the
peer-to-peer function. This function is available only on Serial Port #2 with data
being transmitted and received using Modbus RTU protocol. A data transaction
list within each flow computer defines each Read or Write operation to be
transacted for that computer. A maximum of 16 transactions per flow computer
are available. The transaction list must be contiguous (i.e., an empty
transaction will be treated as the end of list).
Two optional serial communication I/O modules are available with your flow
computer: the RS-232-C (compatible) Model #68-6005, and the RS-232-C/RS485 Model #68-6205. The older Model #68-6005 is only capable of RS-232
compatible serial communications. The newer Model #68-6205 is capable of
either RS-232 or RS-485 communications via a selection jumper. When
jumpered for RS-232, the characteristics and functionality of this module is
identical to that of the older RS-232-C module.

Determining Which Computer Will Be Master


Each flow computer wishing to communicate must temporarily become a
Modbus Master so that messages may be initiated and its transaction list
processed. This is accomplished when the current Modbus Master completes its
transaction list and broadcasts the Modbus address of the next computer to be
the master. The computer with the Modbus ID which matches the broadcast
then assumes mastership and proceeds to process its transaction list. A timeout occurs whenever the next master in sequence does not take mastership and
the broadcast will be retried once. Should the computer still fail to respond, the
current master will attempt to pass mastership to the next computer in
sequence by incrementing the Modbus ID by one and re-broadcasting the new
Modbus ID. Each flow computer needing to process a transaction list (i.e., be a
master) requires the following three entries: (1) Next Master in Sequence; (2)
Last Master in Sequence; and (3) Retry Timer (50mS ticks).
These entries are in the Peer-to-Peer Setup menu and function as follows:
Entry 1 : This entry is the Modbus ID for the next flow computer master. A
non zero entry here is what actually turns on the peer-topeer function. Modbus IDs for master devices in the link must
be assigned starting at 1, and for maximum efficiency not contain
any missing IDs (i.e., 1, 2, 3, 4, Not 1, 3, 6, 10, for instance).
Entry 2 : This entry is the Modbus ID for the last flow computer master.
Any master failing to find the next master will keep trying
Modbus IDs until it reaches this ID, it will then start the search
again at Modbus ID 1.
Entry 3 : This entry is used to setup the communication retry rate. When
the peer-to-peer link is solely comprised of Omni flow computers
this entry should be set to 3 ticks (150 msec).

TB-980401 w ALL.70+

TB-980401

Peer-to-Peer Basics

Communication Settings for the Peer-to-Peer


Link
The following settings must be used:
q
q
q
q

Modbus RTU Protocol


8 Data Bits
1 Stop Bit
No Parity

While slower baud rates can be used, 38.4 kbps or 19.2 kbps will provide
maximum performance.

Foreign Modbus Devices and Single Master


Systems
INFO - It is important to note
that in a peer-to-peer system,
only the flow computers that
have a non-zero entry for
Next Master in Sequence
are limited to using Serial
Port #2, all of the other flow
computers are simply acting
as Modbus slaves and can
use any valid Modbus serial
port.

TB-980401 w ALL.70+

The peer-to-peer function is not limited to multiple Omni flow computers. Some
applications simply require a single flow computer master to communicate with
a variety of Modbus slave devices which may be flow computers, PLCs etc. In
these cases, the entries 1 and 2 above would be set to 1 in the master flow
computer only, signifying only one master is in the system. Entry 3 above would
normally be set to 3 but may need to be increased depending upon the
message response time of any foreign Modbus devices in the system.

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Wiring Options
RS-232-C Wiring Requirements
The following diagram shows the wiring requirements using the RS-232-C
termination option. When multiple flow computers are used as peer-to-peer
masters, they are connected in two-wire, multi-drop mode.
INFO - The Omni Flow
Computer uses a proprietary
tristatable
RS-232-Compatible serial
port, which unlike a normal
RS-232 port, can be multidropped, interconnecting up
to 12 flow computers or other
serial devices.

Omni #1

Omni #2

Omni #3

Omni #4

TB3
(TB2)

TB3
(TB2)

TB3
(TB2)

TB3
(TB2)

10

10

10

10

11

11

11

11

12

12

12

12

Fig. 1.

Omni 6000 (3000) Peer-to-Peer Wiring Requirements using the


RS-232-C Termination Option

TB-980401 w ALL.70+

TB-980401

Peer-to-Peer Basics

RS-232 to RS-485 Converter Wiring Requirements


The following diagram shows a typical installation where two flow computers are
connected to a PLC via an RS-232 to RS-485 converter module.

Omni #1

Omni #2

TB3
(TB2)

TB3
(TB2)

1
2
3

1
2
3

4
5
6

4
5
6

7
8
9

7
8
9

10
11
12

10
11
12

Fig. 2.

TB-980401 w ALL.70+

RS-232 to 485
Converter
(Disable Echo)
R
S
2
3
2

TX-A
TX-B
RX-A
RX-B

PLC
R
A S
B 4
8
5

Omni 6000 (3000) Peer-to-Peer Wiring Requirements with PLC


using a Standard RS-232 to RS-485 Converter Module

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

RS-485 Wiring Requirements


Multivariable Transmitting
Devices - In addition to the
Serial I/O Module # 68-6205,
the flow computer must also
have an MV Module to
communicate with
multivariable transmitters.
This serial module is
jumpered to IRQ 3 when
used in combination with an
MV Module. Without an MV
Module, the jumper is placed
at IRQ 2. The MV Module
can only be used with this
serial module (68-6205) and
is not compatible with the
Serial I/O Module # 68-6005.
For more information, see
Technical Bulletin # TB980303.

The diagram below shows a typical peer-to-peer installation using RS-485


communications, where four flow computers are interconnected in a two-wire,
multi-drop mode.

Omni #1

Omni #2

Omni #3

Omni #4

TB3
(TB2)

TB3
(TB2)

TB3
(TB2)

TB3
(TB2)

(B)

7
8

10

10

10

(A)

RS-485 Two-wire
Terminated

11

(A)

12
RS-485 Two-wire
Non-terminated

11

(B)

12

6
(B)

10
11

Fig. 3.

(B)

(A)

12
RS-485 Two-wire
Non-terminated

11

(A)

12
RS-485 Two-wire
Terminated

Omni 6000 (3000) Peer-to-Peer Wiring Requirements using the


RS-485 Two-wire Multi-drop

TB-980401 w ALL.70+

TB-980401

Peer-to-Peer Basics

The peer-to-peer communication link may also be used to transfer data to and
from any other Modbus slave device such as a PLC. The following diagram
shows a typical installation using RS-485 where two flow computers are
connected to a PLC in a two-wire, multi-drop mode.

Omni #1

Omni #2

TB3
(TB2)

TB3
(TB2)

1
2
3

1
2
3

4
5
6

4
5
6

(B)
7
8
9
10
(A)
11
12
RS-485 Two-wire
Terminated

Fig. 4.

TB-980401 w ALL.70+

(B)
7
8
9
10
(A)
11
12

PLC
R
S
A 4
8
5
B

RS-485 Two-wire
Non-terminated

Omni 6000 (3000) Peer-to-Peer Wiring Requirements with PLC


using the RS-485 Two-wire Multi-drop

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Setting up Transactions
To process a transaction the flow computer requires the following data for each
transaction:
Modbus Broadcast
Address 0 - This address
only applies to write
transactions.

Slave ID

: The Modbus address of the target device.


This can be any valid Modbus address
including the broadcast address 0.
Read or Write
: Select the appropriate operation.
Source Point Number
: Specifies the data base address of the
variable in the source device. For a read
operation the slave is the source. For a write
operation the source is the Omni flow
computer master.
Number of Points
: The number of consecutive data variables to
transfer between devices, starting at the
source point number or address.
Destination Point Number : Specifies the data base address of the
variable in the destination device. For a write
operation the slave is the destination. For a
read operation the destination is the Omni
flow computer master.

What Modbus Function Codes Are Used


The flow computer decides what Modbus function code will be used depending
upon the Omni flow computer data type specified in the transaction.
Transactions involving short or long integers or IEEE floats will use Modbus
function codes 03H for reads and 10H for writes. Boolean variables are packed 8
to a byte starting at LS bit and use function codes 01H for reads and 0FH for
writes.

Special Considerations when Modicon


Compatible is Selected for Port #2
Some adjustments to the previous entries are needed when communicating
with devices that require Modicon Compatible to be selected for the peer-topeer port.
1) All data base point addresses (whether source or destination) referring to
the foreign Modicon compatible device, should be entered as one less
than the point address listed. This is needed because the Modicon device
automatically adds one to the address received over the data link and
subtracts one from the address before transmitting. References to data
base point addresses within the Omni flow computer master still use the
normal point address as shown in the Omni documentation.
2) The number of points entry becomes the number of 16 bit registers to
transfer, rather than the number of data variables.

TB-980401 w ALL.70+

TB-980401

Peer-to-Peer Basics

Using Peer-to-Peer with Micro Motion

Coriolis Mass Meters


The Omni flow computer can be configured to accept mass or volume pulses
from a Micro Motion (MM) Coriolis Meter RFT transmitter as well as
communicate via Modbus to the device and obtain variables such as fluid
density and MM transducer alarm status.
The flow computer is equipped with special firmware code to make the interface
to the Micro Motion meter more useful and hopefully simpler. The
communication link between the Micro Motion meter and the flow computer is
via the peer-to-peer link. It is possible to have multiple Micro Motion meters
connected to multiple flow computers as shown below.

Omni #1

Omni #2

TB3
(TB2)

TB3
(TB2)

Micro
Motion
RFT #2

1
2

1
2

3
4
5
6

3
4
5
6

R
S
27 (Z22) 4
26 (D22) 8
5

7
8

7
8

9
10
11
12

9
10
11
12

RS-232 to 485
Converter
(Disable Echo)
R
S
2
3
2

TX-A
TX-B
RX-A
RX-B

R
27 (Z22)
S
26 (D22) 4
8
5
Micro
Motion
RFT #1

Note: Termination Points 26 & 27


correspond to the explosion-proof
field-mount RFT9739; and (D22)
& (Z22) to the rack-mount version
of the model.

Fig. 5.

TB-980401 w ALL.70+

Omni 6000 (3000) Peer-to-Peer Wiring Requirements with Micro


Motion RFT Transmitters using a RS-232 to RS-485 Converter

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

The following diagram shows a typical peer-to-peer installation using RS-485,


where two flow computers are connected to two Micro Motion RFT9739
transmitters via a proprietary RS-232/485 Serial I/O Module #68-6205.
Micro Motion Elite
Model
RFT9739 Transmitter
Connectivity - Both fieldmount (explosion-proof) and
rack-mount models of the
RFT9739 transmitter have
the A and B channels
reversed to the industry
standard applied to Omni
flow computers; i.e., the flow
computers A channel
connects to Micro Motions B
channel. Omni has tested
this connectivity with the
Micro Motion RFT9739 FieldMount Transmitter, but
connecting to the rack-mount
version has not yet been
tested. Information on this
connectivity has been
provided by Micro Motion,
Inc. Please contact Micro
Motion for further
information.

Omni #1

Omni #2

TB3
(TB2)

TB3
(TB2)

1
2
3

1
2
3

4
5
6

4
5
6

7 (B)
8
9
10
(A)
11
12

7 (B)
8
9
10
(A)
11
12

RS-485 Two-wire
Terminated

Fig. 6.

10

RS-485 Two-wire
Non-terminated

Note: Termination resistors


may be required with some
installations.

Micro
Motion
RFT9739
#1

Micro
Motion
RFT9739
#2

(B)
26 (D22)

(B)
26 (D22)

(A)
27 (Z22)

120W

(A)
27 (Z22)

Note: Termination Points 26 & 27


correspond to the explosion-proof
field-mount RFT9739; and (D22)
& (Z22) to the rack-mount version
of the model.

Omni 6000 (3000) Peer-to-Peer Wiring Requirements with Micro


Motion RFT9739 Transmitters using the RS-485 Two-wire Multidrop.

TB-980401 w ALL.70+

TB-980401

Peer-to-Peer Basics

The Micro Motion Meter is a Modicon Compatible Device


Some adjustments to the peer-to-peer entries are needed when communicating
with devices that require Modicon Compatible to be selected for the peer-topeer port (Serial Port #2).
1) All data base point addresses (whether source or destination) referring to
the foreign Modicon compatible device, should be entered as one less
than the point address listed. This is needed because the Modicon device
automatically adds one to the address received over the data link and
subtracts one from the address before transmitting. References to data
base point addresses within the Omni flow computer master still use the
normal point address as shown in the Omni documentation.
2) The number of points entry becomes the number of 16 bit registers to
transfer, rather than the number of data variables.

Setting Up the Peer-to-Peer Transactions


Note: Meter Run #1 Density
I/O point must be assigned to
99 and Serial Port #2 must
be assigned to be Modicon
Compatible for this to work
correctly. Note also that the
MM Modicon documentation
manual lists the flowing
density as point number
20249. This is common with
Modicon compatible devices.
Where there is a 5 digit
address, drop the first digit
and subtract 1 from the point
address before using it in a
transaction.

The following peer-to-peer transaction reads the flowing density of the fluid
from the Micro Motion device (Modbus ID #2) and stores it in data base point
7108 (unfactored density, meter run #1).
Transaction #1

Target Slave ID
Read/Write ?
Source Point #
# of Points
Destination Pnt #

........
2
........
R
........ 248
........
2
........ 7108

The next transaction reads a 16-bit integer register from the MM meter which
contains packed alarm status bits. These are stored in a special register within
the flow computer which causes them to be time and date tagged, printed and
logged just as though they were flow computer alarms.
Transaction #2

Target Slave ID
Read/Write ?
Source Point #
# of Points
Destination Pnt #

........
2
........
R
........
0
........
1
........ 3118

The examples above refer to Meter #1 transactions that the flow computer is
requesting. More transactions may be needed depending upon what data is
required and how many meter runs are being used.

TB-980401 w ALL.70+

11

Omni Flow Computers, Inc.

Date: 04

07

98

Author(s): Kenneth E. Elliott / Robert L. Stallard

TB # 980402

Using the Peer-to-Peer Function in a


Redundant Flow Computer Application
Contents
User Manual Reference This technical bulletin
complements the information
contained in User Manual,
and is applicable to all
firmware revisions Versions
.70+.
This is an updated edition of
the bulletin previously
published under the same
title.

Scope .............................................................................................................. 1
Abstract........................................................................................................... 2
RS-232-C Wiring Requirements ..................................................................... 2
RS-485 Wiring Requirements......................................................................... 3
Setting Up the Peer-to-Peer for Redundant Flow Computer Applications . 3
Sensing Failures and Switching between Redundant Computers.............. 5
Changing the Master / Slave Status via a Modbus Serial Port .................... 6
Redirecting the Control Signals .................................................................... 6

Peer-to-Peer Redundancy
Schemes - Redundancy
schemes allows for
uninterrupted measurement
and control functionality by
interconnecting two
identically equipped and
configured flow computers.

Sharing Input Signals Between Primary and Secondary Flow Computers 7


Re-Calibration of Analog Inputs.................................................................... 7
Sharing Digital I/O Signals Between Primary and Secondary Flow
Computers ...................................................................................................... 7

Scope
All firmware revisions Versions .70+ of Omni 6000/Omni 3000 Flow Computers
have the Peer-to-Peer Communications feature, which is available only on
Serial Port #2. This features includes the capability of setting-up redundant flow
computer schemes.

TB-980402 w ALL.70+

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Abstract
Redundancy involves using two identically equipped flow computers and
connecting them in such a way to ensure uninterrupted measurement and
control functionality in the event of failure of one of the units. This requires that
all input and output signals are connected to both computers. During normal
operation, one computer is designated the primary and the other computer the
secondary or backup. To ensure synchronization between both devices,
important variables such as PID controller settings, control valve positions and
proving meter factors must be transmitted from the primary flow computer via
the peer-to-peer link to the secondary flow computer. Should a failure of the
primary flow computer occur, the secondary flow computer is automatically
promoted to primary and assumes all control and measurement functions. In
this case the data flow on the peer-to-peer link reverses automatically and the
new master begins to transmit critical data to the slave, assuming that it is
functioning. Peer-to-peer communication errors can occur during the switch
over and are normal. They are cleared by pressing the [Ack] key on the flow
computer keypad or writing to point 1712 (acknowledge station alarms). If the
other flow computer is non-operational, the peer-to-peer communication errors
cannot be cleared.

RS-232-C Wiring Requirements


The following diagram shows the wiring needed when flow computers are
applied in a redundancy scheme via the peer-to-peer feature and using the
proprietary RS-232-C Serial I/O Module Model # 68-6005. They are connected
in a two-wire multi-drop mode.

Fig. 1.

Omni #1

Omni #2

TB3
(TB2)

TB3
(TB2)

10

10

11

11

12

12

Omni 6000 (3000) Peer-to-Peer Wiring Requirements (RS-232-C


Serial Port)

TB-980402 w ALL.70+

TB-980402

Using the Peer-to-Peer Function in a Redundant Flow Computer Application

RS-485 Wiring Requirements


The diagram below shows the wiring needed when flow computers are applied
in a redundancy scheme via the peer-to-peer feature and using the proprietary
RS-232/485 Serial I/O Module Model # 68-6205. They are connected in a multidrop mode using the RS-485 two-wire termination option.

Omni #1

Omni #2

TB3
(TB2)

TB3
(TB2)

1
2
3

1
2
3

4
5
6

4
5
6

(B)
7
8
9
10
(A)
11
12

(B)
7
8
9
10
(A)
11
12

RS-485 Two-wire
Terminated

Fig. 2.

RS-485 Two-wire
Terminated

Omni 6000 (3000) Peer-to-Peer Wiring Requirements using the


RS-485 Two-wire Termination Mode in a Redundant Flow
Computer Scheme

Setting Up the Peer-to-Peer for Redundant


Flow Computer Applications
The Activate Redundancy Mode entry is found in the peer-to-peer setup menu.
Answering Yes causes the Next Master and Last Master entries to disappear
from the menu. They no longer need to be entered as the two flow computers
now manage these two entries automatically. Any data needing to be
synchronized between the flow computers will need to be setup by the user as
transactions in the peer-to-peer menu.

TB-980402 w ALL.70+

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Two transactions are needed to handle redundant PID control:


Transactions #1 & #2 Both primary and secondary
flow computers must have
these entries if they will be
used for PID control.
q Transaction #1: Sends
the primary flow computer
PID control mode settings
(Auto/Manual,
Local/Remote) to the
secondary flow computer.
q Transaction #2: Sends
the primary flow computer
PID set points and valve
position values to the
secondary flow computer.

Transaction #1

Target Slave ID
Read/Write ?
Source Point #
NO of Points
Destination Pnt #

........
........
........
........
........

2
W
13462
8
13470

Transaction #2

Target Slave ID
Read/Write ?
Source Point #
NO of Points
Destination Pnt #

........
........
........
........
........

2
W
7601
20
7601

More peer-to-peer transactions are needed if additional data needs to be


transferred, meter factors for example.
Flow computers containing firmware Revisions 22 or 26 handle meter factor
implementation differently than Revisions 20 or 24. These applications
maintain historical meter factor entries which are triggered and stored when the
meter factor is accepted and implemented at the end of a meter proving. As
only the primary flow computer will be doing the actual proving, three special
variables with associated firmware code have been added to the data base of
revisions 22 and 26. By writing to and reading from these variables via the
peer-to-peer link, the secondary flow computer can implement the meter factor
result obtained when the primary computer completes and accepts a prove
result.
The following two transactions are required:
Transactions #3 & #4
(Applicable to Firmware
Versions 22 & 26 Only) Both primary and secondary
flow computers must have
these entries.
q Transaction #3: Used to
send the prove meter
factor (5904) and the
number of the meter last
proved (5905) to the
secondary flow computer.
q Transaction #4:
Confirms that the meter
factor has been
implemented in the
secondary flow computer
by reading back a copy of
the number of the meter
run just proved (5906).

Transaction #3

Target Slave ID
Read/Write ?
Source Point #
NO of Points
Destination Pnt #

........
........
........
........
........

2
W
5904
2
5904

Transaction #4

Target Slave ID
Read/Write ?
Source Point #
O
N of Points
Destination Pnt #

........
........
........
........
........

2
R
5906
1
5906

TB-980402 w ALL.70+

TB-980402

Using the Peer-to-Peer Function in a Redundant Flow Computer Application

Sensing Failures and Switching between


Redundant Computers
Setting Up Peer-to-Peer
Transactions - For each
transaction, the flow
computer requires the
following data (see TB#
980401, Peer-to-Peer
Basics):
q Target Slave ID: Modbus
database address of
target device.
q Read/Write?: Read (R)
selects slave as source
device and master as
destination device. Write
(W) selects master as
source device and slave
as destination device.
q Source Point #:
Specifies database
address (or first address
in sequence) of data to
transfer from source to
destination device.
O
q N of Points: Total
number of consecutive
database addresses in
sequence to transfer.
q Destination Point #:
Specifies database
address (or first address
in sequence) in
destination device of data
received from source
device.

Redundancy Failover
Wiring - Any 4 digital I/O
points may be used to
provide a failover switching
mechanism. Fig. III.8-3 is an
example that shows digital
I/O 9 through 12 being used

When Activate Redundancy is selected in the peer-to-peer menu, data base


variables are activated to provide a redundancy switching mechanism which is
accomplished by cross connecting 4 digital I/O points from each flow computer
(primary and secondary).
These database variables are:
2863

Watchdog status for this computer. Goes true 5 seconds after


initialization and remains true as long as the flow computer is
functioning correctly.
Mastership status for this flow computer. True whenever this flow
computer is the primary or master computer in the redundancy
scheme.
Watchdog status input from the other flow computer. This flow
computer will assume mastership if it sees this point go false.
Mastership status input from the other flow computer. This flow
computer will relinquish mastership if it sees this point go true.

2864

2713
2714

Omni #1

Omni #2

TB1

TB1

8
Other Master Status (2714)

Master Status (2864)

10

Others Watchdog (2713)

11

Watchdog Out (2863)

12

Master Status (2864)


Others Watchdog (2713)
Watchdog Out (2863)

9
10
11
12

TB11

TB11

Fig. 3.

TB-980402 w ALL.70+

Others Master Status (2714)

Omni 6000 / 3000 Redundancy Failover Wiring

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Changing the Master / Slave Status via a


Modbus Serial Port
Sometimes it may be necessary to force a swap of primary (master) and
secondary (slave) flow computers. For example, if both primary and secondary
flow computers are functioning correctly (i.e. watchdogs are OK) but the MMI
serial communication link to the primary flow computer was lost, it would be
necessary to make the secondary flow computer the primary. Two special data
base points are available to provide this function, they are:
2715

Note: The 2716 command


will not work if the other flow
computers watchdog status
is not active (i.e., the other
computer must be
functioning correctly before
this flow computer can give
up mastership).

2716

Be Master - writing a one to this point automatically promotes this


flow computer to master. This in turn causes the digital I/O point
which is assigned point 2864 ( Mastership Status ) to go true.
Assuming the digital I/O are cross connected as shown in the
preceding figure, the other flow computer will automatically
relinquish mastership when this happens.
Be Slave - writing a one to this point automatically demotes this flow
computer to slave. This in turn causes the digital I/O point which is
assigned point 2864 ( Mastership Status ) to go false. Assuming the
digital I/O are cross connected as shown in the preceding figure, the
other flow computer will automatically assume mastership when this
happens.

Both the above commands are edge triggered needing only to be turned on,
they do not need to be turned off.

Redirecting the Control Signals


In the event of a primary/secondary flow computer swap, a method is needed to
redirect the appropriate 4-20 mA signals to control valves and other functions.
One way of doing this is to use a DC relay with type C contacts. Suitable relays
are available with multiple sets of contacts. The relay can be energized by the
digital output assigned to indicate Mastership Status from one of the flow
computers.

TB-980402 w ALL.70+

TB-980402

Using the Peer-to-Peer Function in a Redundant Flow Computer Application

Sharing Input Signals Between Primary and


Secondary Flow Computers
In a redundant system all input signals must be connected to both primary and
secondary flow computers. Voltage pulse signals such as flowmeters and
densitometer devices must be connected in parallel to the appropriate inputs of
both flow primary and secondary computers. Current pulse signals must first be
converted to voltage pulses by suitable input shunt resistor or source resistor.
As a general rule, follow the wiring recommendations shown for a normal single
flow computer installation (see Volume 1 of the User Manual) and then simply
wire the second flow computer terminals in parallel with the first computer.
Analog 4-20 mA signals should be converted to 1-5 volt signals by using a low
temperature coefficient precision 250 ohm resistor. For each signal, configure
the combo modules of both flow computers for 1-5 volt inputs and wire them in
parallel across an appropriate 250 ohm resistor mounted externally to the flow
computers.

Re-Calibration of Analog Inputs


Each flow computer input channel which is configured for 1 - 5 volt input signals
will need to be verified for accuracy. Re-calibration may be necessary
depending upon the accuracy of the 250 ohm resistor used and how well it
matches the internal 250 ohm resistor that was used when the input channel
was originally calibrated. The system wiring between the flow computer and the
250 ohm resistor can also slightly affect the input calibration.

Sharing Digital I/O Signals Between Primary


and Secondary Flow Computers
Digital I/O channels configured as status inputs should be simply wired in
parallel (ORed) with the other flow computer. Digital I/O channels configured as
outputs may possibly require relay isolation similar to that needed for analog
outputs described previously. Typical output signals that need to be relay
isolated are sampler pulse outputs. Prover control signals do not usually need
to be relay isolated as the secondary computer will never be attempting to
control the prover while it is the slave or secondary computer. The user will
need to determine which outputs need to be isolated based on whether it is
possible or likely that the slave computer would activate the output when not in
control.

TB-980402 w ALL.70+

Omni Flow Computers, Inc.

Date: 05

03

98

Author(s): Kenneth D. Elliott / Robert L. Stallard

TB # 980501

Rosemount
3095FB Multivariable Sensor
Interface Issues
Contents
User Manual Reference This technical bulletin
complements the information
contained in User Manual,
applicable to Firmware
Revision 21.72+/25.72+ and
23/72.+/27.72+.

Scope .............................................................................................................. 2
Abstract........................................................................................................... 2
Important Omni Flow Computer Compatibility Issues When Using SV
Combo Modules ............................................................................................. 3
Serial Communication Module Compatibility .............................................................3
Other Known System Incompatibilities ......................................................................3
Equipment Ordering Limitations ................................................................................3

Connectivity Issues When Connecting to the 3095FB Multivariable


Transmitters: Multi-drop versus Point-to-Point ........................................... 4
Advantages of Multi-drop Configurations ...................................................................4
Disadvantages of Multi-drop Configurations ..............................................................4

Jumper Settings for the Omni SV Combo Module ....................................... 5


Setting the Address of the SV Combo Module ...........................................................6
Setting the Termination Jumpers for the Each of the SV RS-485 Ports ......................6

Initial Setup of the Rosemount


3095FB Multi Variable Transmitter.......... 8
Connecting the 3095FB to the Omni Flow Computer .................................. 9
3095FB Transmitter RS-485 Connections ...............................................................10
3095FB Transmitter Power Connections and Requirements ....................................10
Isolation and Transient Protection Issues ................................................................11
Wiring Considerations When Replacing a Multi-dropped 3095FB Transmitter..........11

Configuring the Omni Flow Computer to use the 3095FB Multi Variable
Transmitter ................................................................................................... 12
Configuring the Meter Run I/O.................................................................................12
Selecting the Device Type ............................................................................................................. 12
Selecting the SV Combo Module Port............................................................................................ 12
Select Modbus Address for 3095FB.............................................................................................. 12
What I/O Points are Used and Why .............................................................................................. 12

DP, Pressure and Temperature Setup Entries Needed.............................................14

Data Transferred between the 3095FB Transmitter and the Omni Flow
Computer ...................................................................................................... 14
Polling Intervals for Process Variables and Critical Alarms ......................................15
Critical 3095FB Alarms Monitored By The Flow Computer.......................................15

Synchronizing the 3095FB and the Flow Computer Configurations......... 16

TB-980501 w 21/25.72+ & 23/27.72+

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Viewing the 3095FB Data at the Flow Computer Front Panel .................... 16
Installing, Replacing and Calibrating 3095FB Transmitters....................... 17
Wiring Issues ......................................................................................................... 17
Using the Omni Flow Computer to Set the Modbus Address of the 3095FB ............. 18
Using a Laptop PC to Trim the 3095FB Calibration ................................................. 19

Scope
Firmware Revisions 21.72+/25.72+ and 23.72+/27.72+ of Omni 6000/Omni
3000 Flow Computers are affected by the issues contained in this technical
bulletin. This Bulletin applies to Orifice/Differential Pressure Liquid Flow
Metering Systems and to Orifice Gas Flow Metering Systems.

Abstract
The Rosemount 3095FB Multivariable sensor assembly is used to measure
differential pressure (DP), static pressure (SP) and line temperature (T).
Application of the 3095FB is limited to flow computer revisions 21, 23, 25 and
27 which work with differential head devices such as orifice meters, nozzles and
venturi meters. Because the flow computer is limited to a maximum of four
meter runs it is also limited to a maximum of four 3095FB multivariable
transmitters.
Data is accessed from the 3095FB transmitter via a 2 wire RS-485 data link at
9600 baud using Modbus protocol. Technically, it would have been possible to
use one of the flow computers standard serial ports to communicate with the
3095FB but this would have caused several problems:
q Reduced the number of serial ports available for use with SCADA, PLCs
and OmniCom etc.
q Extra 'A type combo modules would have to be purchased simply to
provide analog outputs in a minimum system requiring just the
multivariables.
Omni chose to design a special SV combo module which includes two 2 wire
RS-485 ports and six 4-20 mA analog outputs. With this module it becomes
possible to provide a powerful Omni 3000 system with the following specs:
q Four meter runs with Differential Pressure, Static Pressure and
Temperature inputs.
q Four communication ports for SCADA, PLC, Printer, OmniCom etc.
q Twelve Digital I/O for logic control
q Six digital to analog outputs.
This SV module is capable of connecting to one to four 3095FBs in various
multi-drop configurations. A second SV combo module can be utilized in
applications where point to point operation of more than two multivariable
transmitters is desirable.

TB-980501 w 21/25.72+ & 23/27.72+

Rosemount
3095FB Multivariable Sensor Interface Issues

TB-980501

Important Omni Flow Computer Compatibility


Issues When Using SV Combo Modules
The SV combo modules are effectively serial I/O modules which have been
specially designed to communicate with various multivariable transmitters.
Changes have been made to the IRQ priorities to accommodate these SV
combo modules. These IRQ changes also involve the Serial I/O Combo
Modules that are used to connect to printers, OmniCom, PLCs and SCADA
devices.

Serial Communication Module Compatibility


SV combo modules cannot be installed in flow computer systems containing
RS-232-C Serial I/O Combo modules model type 68-6005. The IRQ settings on
the 68-6005 serial combo module are not jumper selectable and are
incompatible with the 'SV combo modules. The flow computer will not be able
to initialize or boot up if this module is installed (this will be evident by a blank
LCD screen which flashes its backlighting on and off every 1.5 seconds).
The more recent 68-6205 serial module which is both RS-232-C and RS-485
compatible, has jumper selectable IRQ settings, these must be installed in the
IRQ 3 position when an SV combo module is present (see technical bulletin
TB-980503 for more details).

Other Known System Incompatibilities


At the time this bulletin was prepared, it was not possible to install both an SV
combo module and an HV (Honeywell multivariable) combo module.

Equipment Ordering Limitations


Because of the compatibility issues raised in the above paragraphs, it is not
possible for the customer to retrofit existing flow computer installations with SV
combo modules. Any system which requires SV combo modules, must be
purchased new from Omni, or the system must be returned to Omni to be
modified (contact a sales person at Omni for upgrade details and pricing).

TB-980501 w 21/25.72+ & 23/27.72+

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Connectivity Issues When Connecting to the


3095FB Multivariable Transmitters: Multi-drop
versus Point-to-Point
The 3095 FB multivariable transmitter is a four wire device, two power wires
and two wires for the RS-485 serial communication link. It can be connected in
a point-to-point or multi-drop wiring configuration.

Advantages of Multi-drop Configurations


The advantages of multi-drop configurations are:
q Possibly less wire may be needed to connect devices under certain
conditions. This may or may not be the case depending upon
equipment placement.
q One Omni SV Combo module can handle up to four 3095 FB
multivariable transmitters. An Omni 3000 can be used in place of an
Omni 6000 and handle four meter runs.

Disadvantages of Multi-drop Configurations


Disadvantages of multi-drop configurations are:
q Multiple Modbus IDs required. Each multi-dropped transmitter must
have a unique Modbus ID which matches the Modbus ID selected within
the flow computer for that meter run multivariable.
q Possibility of errors when replacing multivariable transmitters.
Because of the multiple Modbus addresses it is not possible to simply
take a transmitter off the shelf and install it in a multi-drop configuration.
This is because transmitters come from Rosemount with the Modbus
address defaulted to 1 and there may already be a transmitter in the loop
using that address. Adding a second transmitter with the same address
as an existing transmitter would effectively cause a loss of signal on both
transmitters (existing and new). Depending upon where the transmitter is
in the wiring, termination jumpers may or may not be required on the
replacement transmitter (see below).
q Transmitter interaction is possible. While not likely, a hardware failure
in one transmitter could compromise the integrity of the shared RS-485
link causing a loss of flow signals for all meter runs. Calibrating a
transmitter via a laptop computer requires the wiring to be disturbed, care
must be taken not to disconnect other transmitters in the same multi-drop
loop.

TB-980501 w 21/25.72+ & 23/27.72+

Rosemount
3095FB Multivariable Sensor Interface Issues

TB-980501

q RS-485 termination requirements more complex. RS-485


transmission wires must have only one beginning and one end (they
cannot be used in a star configuration). Both ends of the wire must be
terminated, meaning only two devices in the loop need terminating. In a
point-to-point configuration, this simply means both the flow computer
and transmitter are terminated. In a multi-drop configuration, the user
must ensure that only the end devices have the termination jumpers in.
This means that some transmitters may have the terminating jumpers in
while others may have them out. Remember that the Omni may or may
not be at the end of the wire so it may or may not be one of the
terminated devices.
q Process variable update time may exceed the flow computers 500
msec cycle time. Critical measurement or control systems require that
the process variables be input to the flow computer as fast as possible for
best performance.

Jumper Settings for the Omni SV Combo


Module
The Multi Variable SV Combo module contains several sets of jumpers which
must be installed correctly (see figure below).

Port 1 (3)
Tx/RTS Leds Red
Recv Led Grn

SV RS-485 Termination Jumpers


Both Jmpers In = Port Terminated
Both Jmpers Out = Port Non-Terminated
Always RTS
SV Address Jumper
Jmp In = 1st SV Combo
Jmp Out = 2nd SV Combo
Always IRQ 2
2

Fig. 1.

TB-980501 w 21/25.72+ & 23/27.72+

BRD SEL
4 IRQ

Port 2 (4)
Tx/RTS Leds Red
Recv Led Grn
RTS
T
E
R
M

GND
T
E
R
M

RTS

GND

T
E
R
M

T
E
R
M

SV Port 1 ( 3 )

SV Port 2 ( 4 )

Port Numbers in ( ) are for 2nd SV Module

Omni Model 68-6203 Multivariable Interface Module - SV Combo


Module

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Setting the Address of the SV Combo Module


The flow computer can accept up to two SV Combo modules, each with a
unique address determined by the BRD SEL jumper shown in Figure 1. With
this jumper fitted the flow computer will report that a SV1 module is installed
and SV ports 1 and 2 will be available. Without this jumper in the BRD SEL
position the flow computer will report that a SV2 module is installed and SV
ports 3 and 4 will be available. Note that a system can have a SV2 module
without a SV1 being installed, in this case only SV ports 3 and 4 would be
available.

Setting the Termination Jumpers for the Each of the SV


RS-485 Ports
Multivariable RS-485 communication circuits must have two ends only, a star
configuration with more than two ends or a loop configuration with no
ends is not allowed. The devices at both ends of the circuit must be jumpered
to provide termination.

3095 FB
MV
ID #1
Omni
Flow
Computer

Fig. 2.

3095 FB
MV
ID #2

3095 FB
MV
ID #3

This Device
Must Be
Terminated

3095 FB
MV
ID #4

This Device
Must Be
Terminated

Multi-drop Configuration with Flow Computer Terminated

Both jumpers marked TERM must be installed to terminate a flow computer


SV port (see Fig. 1 previous page). Termination settings for the 3095FB are
shown later in this document.

3095 FB
MV
ID #1

This Device
Must Be
Terminated

3095 FB
MV
ID #4

Omni
Flow
Computer

3095 FB
MV
ID #2

Fig. 3.

3095 FB
MV
ID #3

This Device
Must Be
Terminated

Multi-drop Configuration with Flow Computer Non-terminated

TB-980501 w 21/25.72+ & 23/27.72+

Rosemount
3095FB Multivariable Sensor Interface Issues

TB-980501

3095 FB
MV
ID #1

3095 FB
MV
ID #2

3095 FB
MV
ID #3

3095 FB
MV
ID #4

Omni
Flow
Computer

Star Configuration Not Allowed!

Fig. 4.

Unacceptable Configuration - Five Termination Points

All 4 MV Ports of
Flow Computer
Must Be Terminated

3095 FB
MV
ID #1

3095 FB
MV
ID #1

3095 FB
MV
ID #1

3095 FB
MV
ID #1

Omni
Flow
Computer
Using
Independent
MV Ports

Fig. 5.

Modbus IDs of 3095FBs


Can Be The Same In This
Point to Point Configuration

All Four 3095FB


Transmitters
Must Be Terminated

Point-to-Point Wiring Configuration

In the point-to-point configuration each 3095FB transmitter is connected to an


independent SV port of the flow computer. Because each SV port is now
connected to only one 3095FB, each 3095FB can now use the default Modbus
address 1, greatly simplifying transmitter replacement issues discussed later in
this document.

TB-980501 w 21/25.72+ & 23/27.72+

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Initial Setup of the Rosemount


3095FB Multi
Variable Transmitter
The 3095FB module has two sets of DIP switches and a jumper set which must
be setup according to the wiring configuration used to connect to the Omni Flow
Computer.

PULL DOWN (B)


PULL UP (A)

AC TERMINATION

All ON = Terminated
All OFF = Un-Terminated

o
o
o
SECURITY o
o
OFF
ON

o
o
o
o
o

Security OFF to
allow configuration

ON
1 2 3
S1 S2
ON
1 2

All ON For 9600 Baud

Fig. 6.

Rosemount 3095FB Multivariable Setup Switches and Jumpers

Place the security jumper in the OFF position, this allows the Omni flow
computer to write to the 3095FB registers ensuring that the internal
configuration matches the flow computer. Both baud rate switches S1 and S2
must be set to 9600; i.e., in the ON position. The termination switches should
be all ON or all OFF depending upon whether device termination is required.

TB-980501 w 21/25.72+ & 23/27.72+

Rosemount
3095FB Multivariable Sensor Interface Issues

TB-980501

Connecting the 3095FB to the Omni Flow


Computer
TERMINAL

Fig. 7.

SIGNAL DESCRIPTION

Port #1(3) RS 485 B wire

Port #1(3) RS 485 A wire

Port #2(4) RS 485 B wire

Port #2(4) RS 485 A wire

Signal Return for 4-20mA Outputs

Signal Return for 4-20mA Outputs

4-20mA Analog Output # 5

4-20mA Analog Output # 6

4-20mA Analog Output # 3

10

4-20mA Analog Output # 4

11

4-20mA Analog Output # 1

12

4-20mA Analog Output # 2

Back Panel Termination Assignments - SV Combo Module

A
RS-485
B
+
PWR
-

Fig. 8.

TB-980501 w 21/25.72+ & 23/27.72+

Rosemount 3095FB Multivariable Wiring Terminals

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

3095FB Transmitter RS-485 Connections


Two terminals are provided marked A and B, these are connected to the A and
B terminals of other multi-dropped 3095FBs and to the Omni SV Combo
module terminals. These connections should be made using twisted pair
unshielded wire with a minimum gauge dependent upon the distance to be run.
Use 22 AWG minimum, 18 AWG maximum for runs less than 1000 ft. Use 20
AWG minimum, 18 AWG maximum for runs of 1000 to 4000 ft. Shielded
twisted pair cable can be used but may have an attenuating effect due to a
higher capacitance per foot thereby limiting the maximum wire run length to
less than 4000 ft.

3095FB Transmitter Power Connections and


Requirements
Terminals marked + and - are provided to connect the 3095FB to a 7.5 VDC.
to 24 VDC. power supply. This power supply must be able to provide 10 mA per
installed 3095FB plus an additional 100 mA which is needed when any 3095FB
in the system is transmitting data to the flow computer. Ripple on this power
supply must be less than 2%. Wiring gauge should be selected as per the
previous paragraph and can be unshielded un-twisted pair, but for best
performance should be shielded and twisted.

4000 Ft. Maximum

Omni Flow Computer

A
B
A
MV Port #4
B
MV Port #3

7.5 VDC to 24 VDC


Power Supply
150 mA Minimum
+
-

10

No Stubs over 6 ft.

RS 485 Bus

A
MV Port #1
B
A
MV Port #2
B

Fig. 9.

Termination ON

A
RS-485
B

A
RS-485
B

A
RS-485
B

+
PWR
-

+
PWR
-

+
PWR
-

Termination OFF

Termination OFF

Termination ON

Connecting The Flow Computer to Multi-dropped 3095


Transmitters

TB-980501 w 21/25.72+ & 23/27.72+

Rosemount
3095FB Multivariable Sensor Interface Issues

TB-980501

Isolation and Transient Protection Issues


The design of the 3095FB transmitter does not provide any DC isolation
between the power connections and the RS-485 connections. Applying voltages
between the power wiring and RS-485 wiring greater than the allowable
common mode voltage of a RS-485 driver circuit could damage the 3095FB.
The Omni flow computer SV port is optically isolated and can handle common
mode voltages of +/- 250 VDC with respect to chassis ground.
Inductive base transient protectors including the Rosemount Model 470, can
adversely affect the output of the 3095FB. Do not use the Model 470 for
transient protection with the 3095FB. If transient protection is desired, install
the optional Transient Protection Terminal Block described in Appendix B of
the Rosemount 3095FB Manual (pub. 00809-0100-4738).

Wiring Considerations When Replacing a Multi-dropped


3095FB Transmitter
If downtime of other 3095FB transmitters in a multi-dropped system cannot be
tolerated, make sure to provide a suitable and safe means of disconnecting
power and signal from each individual 3095FB transmitter. Because of the
power requirements of the RS-485 the 3095FB cannot be made
intrinsically safe. This means that proper safety procedures must be
followed before any covers are removed from any devices or junction
boxes located in hazardous areas. Refer to Rosemount 3095FB Manual
(publication 00809-0100-4738) for correct installation of the 3095FB
transmitter.

TB-980501 w 21/25.72+ & 23/27.72+

11

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Configuring the Omni Flow Computer to use


the 3095FB Multi Variable Transmitter
Configuring the Meter Run I/O
Selecting the Device Type
The existing Select Turbine Y/N entry in the Config Meter Run menu has
been changed to Select Device Type. Valid selections at this point are:
0
1
2
3

=
=
=
=

DP Sensor
Turbine Meter
3095FB Multivariable
SMV 3000 Multivariable

When 2 is selected above the following entries appear:

Selecting the SV Combo Module Port


The number of ports available depends upon what SV Combo Modules are
fitted in the flow computer. Ports 1 and 2 are available when SV Combo Module
#1 is fitted, ports 3 and 4 when SV Combo Module #2 is present. It is possible to
have SV ports 3 and 4 without SV ports 1 and 2 assuming SV Combo Module
#2 is the only SV module fitted.

Select Modbus Address for 3095FB


In point-to-point mode (i.e., each SV port is connected to a single 3095FB) it is
recommended that you select Modbus ID 1 at this point. This is the default ID
used by Rosemount when the 3095 is shipped. In multi-drop mode each
3095FB connected to a SV port must have its own address which can be
between 1 and 247.

What I/O Points are Used and Why


Even though the multivariable data is obtained serially and not via analog input
channels, the flow computer must have a storage structure in RAM to place the
data. Omni has chosen to treat the data as closely as possible to that obtained
by conventional means and use the same physical I/O RAM structure as is used
for analog inputs. The main difference being that with analog and pulse inputs
you would manually assign the I/O points to be used for each input. When using
the 3095FB multi variable, the flow computer automatically assigns three I/O
point assignments for the DP, temperature and pressure sensors within the
3095FB. The I/O point numbers are allocated in the order that the 3095FBs are
configured using the above three entries (it has nothing to do with SV port or SV
module numbers). The starting I/O point for the first 3095FB configured is the
first point immediately after the last I/O point used by any other A, B, E/D, E or
H combo modules in the system (see examples on facing page).

12

TB-980501 w 21/25.72+ & 23/27.72+

Rosemount
3095FB Multivariable Sensor Interface Issues

TB-980501

EXAMPLE 1 CONFIGURATION

6000 - 2A - 1B 1SV

A1 Combo Module I/O Points

1-4

A2 Combo Module I/O Points

5-8

B1 Combo Module I/O Points

9 - 12

st

3095FB Configured Uses

DP=13, T=14, P=15

nd

3095FB Configured Uses

DP=16, T=17, P=18

3 3095FB Configured Uses

DP=19, T=20, P=21

4th 3095FB Configured Uses

DP=22, T=23, P=24

rd

Fig. 10. I/O Points Used by SV Combo Modules - Example 1

EXAMPLE 2 CONFIGURATION

6000 - 1A - 1E/D 1SV

A1 Combo Module I/O Points

1-4

E/D1 Combo Module I/O Points

5-8

st

3095FB Configured Uses

DP=9, T=10, P=11

2nd 3095FB Configured Uses

DP=12, T=13, P=14

rd

3095FB Configured Uses

DP=15, T=16, P=17

th

3095FB Configured Uses

DP=18, T=19, P=20

Fig. 11. I/O Points Used by SV Combo Modules - Example 2

Bi-directional Flow and 3095FB Transmitters


Sometimes it is necessary to use a process variable obtained from a 3095FB in
more than one meter run. For example, When measuring bi-directional flow it is
customary to configure one meter run within the Omni flow computer as
forward flow and a second meter run as reverse flow. To do this, simply
configure both meter runs as Device Type = 2 (3095FB Multi Variable), select
the same SV port and Modbus ID, the Omni flow computer will recognize that
both meter runs are using the same 3095FB device and allocate only one set of
I/O assignments.

Referencing 3095FB Variables Elsewhere in the Configuration


While the DP, temperature and pressure obtained from the 3095FB multi
variable are used to calculate flow, it may also be necessary to use either the
temperature and/or the pressure to correct a densitometer device mounted in
close proximity. To do this simply note the I/O point numbers automatically
assigned to the 3095FB when it was configured and reuse these point numbers
as needed.

TB-980501 w 21/25.72+ & 23/27.72+

13

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

DP, Pressure and Temperature Setup Entries Needed


Once I/O points have been assigned to the 3095FB multi variable transmitter by
the flow computer the Differential Pressure, Temperature and Pressure setup
menus become active. Data entries in these menus are:
q
q
q
q

Low Alarm Setpoint


High Alarm Setpoint
Override Value
Override Code
0
1
2
3

=
=
=
=

Never Use Override Value


Always Use Override Value
Use Override on a 3095FB Communication Failure or Critical Error
Use Last Hours Average on a 3095FB Communication Failure or
Critical Error

q 4mA Value (read only)


q 20mA Value (read only)
q Damping Code
0
1
2
3
4

=
=
=
=
=

0.108 Seconds
0.216 Seconds
0.432 Seconds
0.864 Seconds (Default)
1.728 Seconds

5
6
7
8

=
=
=
=

3.456 Seconds
6.912 Seconds
13.824 Seconds
27.648 Seconds

All of these data entries are changeable when using analog transmitters but
when using the 3095FB multi variable transmitter the 4mA and 20mA scaling
values cannot be changed. The upper and lower range of the 3095FB sensors
are fixed by design. The Omni flow computer simply reads these values and
displays them in the 4mA and 20mA fields for information only.
While the 3095FB transmitter has internal alarm setpoints and alarm status
points, Omni has chosen to ignore the 3095FB integral alarming functions and
use the existing flow computer alarm setpoints and alarm status points. The
Low and High Alarm Setpoints of the flow computer therefore behave exactly as
they would with an analog transmitter. The 3095FB Critical Alarm states are
monitored continuously.

Data Transferred between the 3095FB


Transmitter and the Omni Flow Computer
In operation the Omni flow computer automatically sets up the 3095FB
transmitter to use the correct floating point format and units of measure needed
to match the flow computers configuration. The Omni continuously reads the
following data:
q
q
q
q
q
q

14

Process Variables DP, Pressure and Temperature


Individual Transmitter Sensor Ranges
Critical Transmitter Alarms (Sensor failures etc)
Transmitter Information (Body and Fill material etc)
Manufacturers Code
Transmitter Tags

TB-980501 w 21/25.72+ & 23/27.72+

Rosemount
3095FB Multivariable Sensor Interface Issues

TB-980501

Polling Intervals for Process Variables and Critical


Alarms
The message poll scheme comprises regular reads of the process variable
values and critical alarms every 200msec per 3095FB connected to a flow
computer SV port. This means that in a multi-drop system with four transmitters
the process variable update time will be 4 x 200msec or 800msec.

Critical 3095FB Alarms Monitored By The Flow Computer


Critical alarm points within the 3095FB are monitored and mapped into the
Omni flow computer Modbus database as follows:
Alarms Associated with the 3095FB Providing Data to Meter Run n
M ODBUS
ADDRESS

Note:

1n96 is flow computer


generated.

ALARM POINT DESCRIPTION

ACTION TAKEN IF ALARM IS ACTIVE


(SEE ALSO FAILURE CODE SETTING)

1n83

DP signal 10% above upper


range limit

DP transmitter failure flagged

1n84

DP signal 10% below lower


range limit

DP transmitter failure flagged

1n85

Pressure signal 10% above


upper range limit

Pressure transmitter failure flagged

1n86

Pressure signal 10% below


lower range limit

Pressure transmitter failure flagged

1n87

Pressure sensor is shorted

Pressure transmitter failure flagged

1n88

Pressure sensor bridge is


open circuit

Pressure transmitter failure flagged

1n89

Temperature signal 10%


above upper range limit

Temperature transmitter failure flagged

1n90

Temperature signal 10%


below lower range limit

Temperature transmitter failure flagged

1n91

Temperature RTD is
disconnected

Temperature transmitter failure flagged

1n92

Sensor internal temperature


above upper range limit

DP, P and T, transmitter failures


flagged

1n93

Sensor internal temperature


below upper range limit

DP, P and T, transmitter failures


flagged

1n94

Critical 3095FB sensor


electronics failure

DP, P and T, transmitter failures


flagged

1n95

Security jumper of 3095FB is


set to Write Protect

DP, P and T transmitter failures flagged


if write to 3095FB is attempted and fails.

^ 1n96

No Communications between
the Omni and 3095FB unit

DP, P and T, transmitter failures


flagged

TB-980501 w 21/25.72+ & 23/27.72+

15

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Synchronizing the 3095FB and the Flow


Computer Configurations
To ensure that the flow computer correctly interprets the 3095FB data, the flow
computer continuously verifies that the configuration of the 3095FB transmitter
matches that required by the flow computer. Additional message polls verifying
this data are interleaved with the normal message polls used to retrieve the
process variables and alarms.
Notes: Numbers in ( ) are
Modbus addresses within the
3095FB database

**

The flow computer will


attempt to correct the
database of the 3095FB
transmitter if miss
matches are detected for
these variables.

The flow computer will


adjust its database to
agree with the 3095FB
database if miss matches
are detected for these
variables.

Critical 3095FB configuration data which is checked every 10 seconds are:


q
q
q
q
q
q
q

Floating Point Number Format


** (0132)
Measurement Engineering Units of Measure
** (0060 - 0062)
Minimum and Maximum Ranges of each Signal
* (7407 - 7416)
Transmitter Identification (Information Only)
(0001 - 0011)
Damping Factors
** (7421, 7424, 7427)
Transmitter ASCII Tags (3x8 characters)
** (0032 - 0047)
Transmitter Information (Materials of Construction)
(0017 - 0029)

Viewing the 3095FB Data at the Flow


Computer Front Panel
Differential Pressure, Temperature and Pressure variables and averages are
viewed using the normal key press combinations as described in the Omni Flow
Computer User Manual.
A display list of 3095FB transmitter information can be displayed by pressing
Setup n Enter. Data is organized by SV port number n and in the order that
the transmitters were configured. The following information and diagnostic data
is displayed (example shows first transmitter on the #1 SV port as an example):

st

1 digit is the SV port


nd
number, 2 digit is the
Modbus Address of the
3095FB

16

SV Port 1 - 1
Manufactur Rosemount
Model
3095/Modbus
Out Board Rev 108.0

TB-980501 w 21/25.72+ & 23/27.72+

Rosemount
3095FB Multivariable Sensor Interface Issues

TB-980501

If you continue to scroll down, the following data will be displayed:

Sensor Mod Rev


142
Sensor Serial 839193
Xmtr Ser
19644
H/W Rev
3
Modbus Rev
5
Sensor Type
GP
DP Range -250 to 250
SP Range
0-800 psi
PT Range-40 to 1200F
Isolator Matl 316SS
Fill Fluid Silicone
Flange Mtrl
316SS
Flange Type Coplaner
Drain/Vent
316SS
O-Ring PTFE(Teflon)
Seal Type
None
Seal Fill
None
Seal Isolator
None
NumberofSeals
None

Installing, Replacing and Calibrating 3095FB


Transmitters
Wiring Issues
If downtime of other 3095FB transmitters in a multi-dropped system cannot be
tolerated, make sure to provide a suitable and safe means of disconnecting
power and signal from each individual 3095FB transmitter. Because of the
power requirements of the RS-485 the 3095FB cannot be made
intrinsically safe. This means that proper safety procedures must be
followed before any covers are removed from any devices or junction
boxes located in hazardous areas. Refer to Rosemount 3095FB Manual
(publication 00809-0100-4738) for correct installation of the 3095FB
transmitter.

TB-980501 w 21/25.72+ & 23/27.72+

17

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Using the Omni Flow Computer to Set the Modbus


Address of the 3095FB
The 3095FB transmitter will normally be shipped with a default Modbus address
of 1. While this is fine for a point to point installation, it will cause a problem if
two or more devices have the same Modbus ID in a multi-drop scheme. The
Modbus ID of a transmitter can be set using the Configurator User Interface PC
Software available from Rosemount. It is anticipated though that some
situations may arise where a 3095FB transmitter must be installed or replaced
without this software being available. In this case the Omni flow computer can
be connected to a 3095FB in the point to point mode using any available SV
port and the Modbus ID changed to what is required in the flow computer
configuration.

CAUTION!

This procedure involves


broadcast transmitting a
Modbus address out of a SV
port. All devices connected to
this SV port will have their
Modbus address set to the
ID broadcast. This would
cause data collisions and a
complete loss of
communication when more
than one 3095FB transmitter
is connected. Be sure to
temporarily disconnect any
3095FB transmitters which
addresses you do not want to
change.

Proceed as follows:
1. Setup the 3095FB as described previously in the section titled Initial
Setup of the Rosemount 3095FB Multi Variable Transmitter.
2. Setup the 3095FB to be RS-485 terminated.
3. Connect the transmitter to any open SV port (terminal A to A, B to B).
The SV port should be jumpered for RS-485 termination. If this SV
channel is not an open channel, all 3095FB transmitters except the one
needing the address change must be disconnected.
4. Apply power to the 3095FB transmitter.
5. At the flow computer front panel press the following keys:
[Alpha Shift] [Diag]

The computer will enter the Diagnostic mode.

[Setup] [n] [Enter]

Where n is the SV port number that the 3095FB


is connected to.

6. The following warning screen may display ( SV port 1 is used as an


example) or the screen in (7) below will display.
SV Port # 1
This Port Currently
Configured For Use!
Continue (Y/N)?
This means that the flow computer has detected that this SV port is
currently configured to communicate with one or more transmitters. You
may or may not have selected the wrong SV port (see the cautions in
sidebar).

7. If you wish to continue with the address broadcast operation enter Y


and the following screen will display.
SV Port # 1
Change Xmtr Address
New Address
_
Idle

18

TB-980501 w 21/25.72+ & 23/27.72+

Rosemount
3095FB Multivariable Sensor Interface Issues

TB-980501

8. Scroll down to New Address and enter the address required. Press
Enter and the following message will display.
Sending New Address

9. The flow computer will wait a short time and then attempt to
communicate with the 3095FB using the new address. If
communications are established the following message will be displayed
for a few seconds.
Address Changed
The following message will display for a second or two should the
transmission fail.
Failed to Change
Should this message appear check your wiring, switch and jumper
settings and repeat the procedure.
10. Disconnect and reinstall 3095FB to the appropriate SV port for normal
operation making sure to observe the termination requirements of only
two devices at the end of a loop being terminated.

Using a Laptop PC to Trim the 3095FB Calibration


The flow computer provides no way of calibrating or trimming the output of the
3095FB multi variable transmitter. To calibrate the transmitter use the
Configurator User Interface PC Software available from Rosemount. The user
must disconnect the 3095FB needing calibrating and connect it in point to point
mode with the Laptop or PC running the Rosemount Interface Software.
Remember to follow all correct safety procedures when removing
transmitter covers or junction boxes. Read the manufactures warnings
and recommendations as printed in the 3095FB manual. Be aware that
when removing a transmitter from a multi-drop installation, wiring may be
disturbed and disruption of the circuit may cause a loss of all measurement
signals due to loss of power, signal or RS-485 termination.

TB-980501 w 21/25.72+ & 23/27.72+

19

Omni Flow Computers, Inc.

Date: 05

05

98

Author(s): Kenneth D. Elliott / Robert L. Stallard

TB # 980502

Communicating with Honeywell


SMV3000
Multivariable Transmitters
Contents
User Manual Reference This technical bulletin
complements the information
contained in the User
Manual, and is applicable to
all firmware revisions .72+.

Scope .............................................................................................................. 1
Abstract........................................................................................................... 2
DE Protocol Overview .................................................................................... 2
Transmitter Database..................................................................................... 2
The Honeywell
Handheld Communicator .................................................. 3

Communication with
Honeywell
SMV3000
Smart Transmitters - This
feature allows you to
communicate with Honeywell
SMV3000 Smart
Multivariable Transmitters
which provide Differential
Pressure , Temperature and
Static Pressure, via Omnis
HV type Process I/O Combo
Modules and using
Honeywells DE Protocol.

Combo Module LED Status Indicators.......................................................... 3


Switching Between Analog and Digital Mode............................................... 3
Viewing the Status of the Honeywell Transmitter from the Keypad............ 4
Viewing the Status of the Honeywell
Transmitter from the Keypad......... 5
Obtaining More Detailed Status Information from the Keypad.................... 8
Transducer Alarms Logged by the Flow Computer ................................... 12
HV Combo Module Address Jumpers ......................................................... 13
How the I/O Points are Assigned................................................................. 14
OmniCom Revision ...................................................................................... 15

Getting Tech Support Technical support is available


at:
( (281) 240-6161
Email should be sent via the
WEB Page at:
www.omniflow.com
or email to:
techsupport@omniflow.com

TB-980502 w 21/23/27.72+

Scope
All firmware revisions of Omni 6000/Omni 3000 Flow Computers containing
firmware 21.72+, 23.72+, 27.72+ are able to communicate with Honeywell
SMV3000 Smart Multivariable Transmitters. This feature uses Honeywells DE
Protocol and requires that an HV Combo I/O Module be installed in your flow
computer.

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Abstract
Using an HV Combo I/O Module, the Omni Flow Computer can communicate
with up to 4 Honeywell SMV3000 Smart Multivariable transmitters. These
transmitters provide Differential Pressure, Temperature and Pressure signals
using Honeywells DE Protocol. Only one HV Type Combo Module can be
installed in the flow computer. Loop power is provided by the HV combo
module.

DE Protocol Overview
Digital data is transmitted serially between the flow computer and Honeywell
Smart Transmitters by modulating the current in the two wire loop connecting
the devices. Power for the transmitter is also taken from this current loop. Data
is transmitted at 218.47 bits per second with a digital 0 = 20 mA and a digital
1 = 4 mA.
In normal operation, the Honeywell transmitter operates in the 6-byte Burst
Mode. In this mode, the transmitter transmits the following data to the flow
computer every 366 msec:
Byte #1
Byte #2-#4
Byte #5
Byte #6

Status Flags
Process Variables % Span Value (3-byte floating point)
Database ID (indicates where in the transmitters database Byte #6
below belongs)
Database Data Value

Transmitter Database
By using the data contained in Bytes #5 and #6, the flow computer builds and
maintains an exact copy of the multivariable transmitters configuration
database. The transmitter database which is sent to the Omni flow computer is
about 132 bytes. Based on the burst rate of the transmitter it can take about 45
to 55 seconds to completely build a copy of the transmitter database within the
flow computer. The transmitter database is continuously compared against the
flow computer configuration settings for that transmitter. The flow computer
automatically corrects any differences between the databases by writing the
correct configuration data to the transmitter.

TB-980502 w 21/23/27.72+

TB-980502

Communicating with Honeywell


SMV3000 Multivariable Transmitters

The Honeywell
Handheld Communicator
The flow computer is responsible for configuring the following entries within the
transmitter:
(1)
(2)
(3)
(4)
(5)

Lower Range Value or Zero


Transmitter Span or Max Range
Damping Factor
Tag Name
DP, SP and Temperature conformance bits

Any changes made to 1, 2, 3 and 5 using the handheld communicator will be


overwritten by the flow computer. In the digital mode it is not absolutely
necessary to calibrate the transmitters outputs using the handheld
communicator. The user can however trim the transmitters output calibration
using the handheld communicator if he so desires without interference from the
flow computer (see Honeywell documentation for details of trimming corrects).
Whether the transmitter is trimmed with the handheld or not, the digital signals
should be final calibrated end to end using the normal analog input method
described in Chapter 8 of Volume 1.

Combo Module LED Status Indicators


Each I/O channel of the HV Combo module has a set of two LED indicators,
one green and one red. The green LED shows all communication activity taking
place on the channel (flow computer, transmitter and handheld communicator if
connected). The Red LED lights only when the flow computer is transmitting
data to the transmitter.
Normal digital operation is indicated by a regular pulsation of the green LED
(about 3 per second). The red LED will be seen to blink whenever a
configuration change is made in the flow computer which affects that particular
transmitter.

Switching Between Analog and Digital Mode.


Connecting an analog mode Honeywell multivariable transmitter to the
computer will cause the flow computer to automatically switch the transmitter to
the digital DE mode sending out a series of Wake up commands to the
Honeywell transmitter. A switch over to the digital mode by the transmitter will
cause the green LED on the combo module to pulse steadily indicating that
communications have been established.
To disable the wake up command and initialize communications between the
Honeywell transmitter and the flow computer, delete all I/O point assignments
within the flow computer to that I/O point. Using the Honeywell handheld
communicator press [Shift] [A/D] and wait till the handheld displays Change to
Analog? Answer by pressing [Enter] (Yes). SFC Working will be displayed.
The green LED on the HV Combo module on that channel will stop pulsing.
Re-entering the I/O point will cause the Omni to send the wake up command to
the Honeywell and after three command sends the green LED on the Honeywell
module will pulse at a steady 3Hz rate.

TB-980502 w 21/23/27.72+

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Viewing the Status of the Honeywell


Transmitter from the Keypad
To verify the data being received from the smart transmitter, press [Input]
[Status] and [Enter] from the front panel. The following data displays:
HV-1 Transmitter
DB Status
OK
Gstatus NON-CRITICAL
DP%
25.00
SP%
76.50
TT%
32.13
DP LRV
0.0
DP Span
400.0
DP Damp Secs.
.16
DP Conformity bit 0
SP LRV
406.8
SP Span
27680.2
SP Damp Secs
.16
SP Conformity bit 0
TT LRV
.0
TT Span
100.0
TT Damp Secs
.3
TT Conformity bit 0
SW Revision
2.1
Serial # xxxxxxxxxx
DP Range
400.0
SP Range
20760.5
TT Range
850.0
ID/TAG
SMV-3000
Filter Hertz
60
SensorType RTD-PT100

TB-980502 w 21/23/27.72+

TB-980502

Communicating with Honeywell


SMV3000 Multivariable Transmitters

Viewing the Status of the Honeywell

Transmitter from the Keypad


HV-1 Transmitter : Indicates the Honeywell Multivariable Combo Module
(HV) and the channel number on that module. As there
can be only one HV module installed, this number can
only be 1 through 4.
DB Status

TB-980502 w 21/23/27.72+

: There are five status states.


1) OK
: Communications
between
the
flow
computer and smart Honeywell transmitter
are OK. The database within the
transmitter matches the flow computer.
2) Idle
: This flow computer I/O point has been
assigned to a Honeywell transmitter but is
not receiving data from the transmitter.
Possible cause is a wiring problem such as
reversal of wiring. If you observe the
status LEDs you will note that the flow
computer
attempts
to
establish
communications by sending a wake-up
command every 10 seconds or so.
3) Bad PV : Communications
between
the
flow
computer and smart Honeywell transmitter
are OK but the transmitter has determined
that a critical error has occurred within the
transmitter meaning the value of the
process variable cannot be trusted. The
flow computer will set the transducer
failure alarm and follow the fail code
strategy selected by the user for this
transducer.
4) DB Error : Communications
between
the
flow
computer and smart Honeywell transmitter
are OK but the flow Computer has
determined that the database within the
flow computer does not agree with the
database within the transmitter. If you
observe the status LEDs you will note that
the flow computer attempts to correct the
transmitters database by writing the
correct data to the transmitter once every
30-45 sec or so.
5) 4 Byte : The transmitter is operating in the 4-Byte
Burst Mode. Because the flow computer
will not tolerate this mode of operation,
this status display should only be
displayed momentarily as the flow
computer will automatically switch the
transmitter into the 6-Byte Burst Mode.

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Gstatus

: Gross Status Flag value:


1) OK
: No errors are reported by the SMV
transmitter.
2) Critical
Critical error reported by the SMV
transmitter.
3) Non-Critical : An error of a non critical nature has
been reported by the SMV transmitter.
4) Reserved : Consult Honeywell if this status value is
returned.

DP%

: Differential pressure variable value in percentage of the


transmitter span. A -25.00 could mean that the
transmitter is not communicating (see Status definition
previous).

SP%

: Static pressure variable value in percentage of the


transmitter span. A -25.00 could mean that the
transmitter is not communicating (see Status definition
previous).

TT%

: Temperature variable value in percentage of the


transmitter span. A -25.00 could mean that the
transmitter is not communicating (see Status definition
previous).

DP LRV

: Lower Range Value of the DP variable in engineering


units. Engineering units are inches of water at 39
degrees Fahrenheit.

DP Span

: The Span of the Differential pressure variable in


engineering units (the span is the difference between the
lower and upper ranges of the transmitter). Engineering
units are inches of water at 39 degrees Fahrenheit. The
flow computer will display DB Error if the user tries to
enter a span of 0% or a span which would exceed the DP
sensor range (described later).

DP Damp Secs

: Damping Time of the DP transmitter output in seconds.

DP Conformity Bit : Meaningful only with differential pressure transmitters.


Conformity Bit 0 = linear output; Conformity Bit 1 =
square root output. The flow computer requires linear
output and will automatically set this bit to 0 should it be
set to a 1.

SP LRV

: Lower Range Value of the Static Pressure variable in


engineering units. Engineering units are inches of water
at 39 degrees Fahrenheit.

SP Span

: The Span of the Static Pressure variable in engineering


units (the span is the difference between the lower and
upper ranges of the transmitter). Engineering units are
inches of water at 39 degrees Fahrenheit. The flow
computer will display DB Error if the user tries to enter a
span of 0% or a span which would exceed the static
pressure sensor range (described later).

TB-980502 w 21/23/27.72+

TB-980502

Communicating with Honeywell


SMV3000 Multivariable Transmitters

SP Damp Secs

: Damping Time of the Static Pressure transmitter output


in seconds.

SP Conformity Bit : Meaningful only with differential pressure transmitters.


TT LRV

: Lower Range Value of the temperature variable in


engineering units. Engineering units are degrees Celsius.

TT Span

: The Span of the Temperature variable in engineering


units (the span is the difference between the lower and
upper ranges of the transmitter). Engineering units are
degrees Celsius. The flow computer will display DB
Error if the user tries to enter a span of 0% or a span
which would exceed the temperature sensor range
(described later).

TT Damp Secs

: Damping Time of the Temperature transmitter output in


seconds.

TT Conformity Bit : Meaningful only with differential pressure transmitters.


Software Revision : Current Software installed within the smart multivariable
device.
Serial #
: Serial Number of the smart multivariable device.
DP Range

: Maximum range of the DP sensor in inches of water at


39 degrees Fahrenheit. The transmitter will not accept
configuration entries which exceed this value.

SP Range

: Maximum range of the Static Pressure sensor in inches


of water at 39 degrees Fahrenheit. The transmitter will
not accept configuration entries which exceed this value.

TT Range

: Maximum range of the Temperature sensor in degrees


Celsius. The transmitter will not accept configuration
entries which exceed this value.

ID/TAG

: ASCII string used to identify the SMV DP transmitter.

Filter Hertz

: Frequency used to filter sensor signals to minimize AC


mains interference. Selections are 50 or 60 Hertz.

Sensor Type

: Temperature sensor types are:


1)
2)
3)
4)
5)

RTD-PT100
J type Thermocouple
K type Thermocouple
T type Thermocouple
E type Thermocouple

Note: Thermocouples can be internally or externally


compensated.

TB-980502 w 21/23/27.72+

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Obtaining More Detailed Status Information


from the Keypad
Additional data based upon the Primary, Secondary and Tertiary Detailed
Status bytes which are retrieved from the SMV data base is available by
pressing [Input] [Status] [Alarm] and [Enter]. The display will approximate the
following messages depending upon certain bits being ON in the appropriate
detailed status byte. Some of these status bits also cause alarm status points
within the flow computer data base to be activated. When this happens, these
alarm events are time and date tagged and logged in the alarm log as any other
flow computer alarm.

HONEYWELL
DETAILED STATUS
BYTE-BIT
1-0
1-1
1-2

T EXT IN BOLD DISPLAYED


Meter
Body
Fault:
Communication
between sensor board and SMV main board
electronics is suspect.
Characterization PROM Fault or Checksum
Error
Suspect Input: Possibly Meter Body or
Electronics Failure

OMNI
ALARM
POINT(S)
ACTIVATED
2n44 CR
2n47 CR
2n50 CR
2n44 CR
2n47 CR
2n44 CR
2n47 CR

1-3

DAC Compensation: Fault Detected

2n52 CR

1-4

NVM Fault: Non Volatile Memory Error


Detected

2n52 CR

1-5

RAM Fault: RAM Memory Error Detected

2n52 CR

1-6

ROM Fault: ROM Memory Error Detected

2n52 CR

1-7

PAC Fault Detected

2n44 CR
2n47 CR

2-0

MB OverTemp: Meter Body Sensor Over


Temperature
DP Zero Correction Value is Outside of
Acceptable Limits
DP Span Correction Value is Outside of
Acceptable Limits
Status 2-3 (Consult with Honeywell for
meaning)
MB Overload or : (Always with next
message)

2-1
2-2
2-3
2-4

NC = None Critical Alarm.

2n51 NC
2n42 NC
2n42 NC

2n47 CR

CR = Critical Alarm Override Action Considered.

Note: The n in the Modbus address refers to the number of the meter run.

TB-980502 w 21/23/27.72+

TB-980502

Communicating with Honeywell


SMV3000 Multivariable Transmitters

HONEYWELL
DETAILED STATUS
BYTE-BIT
2-5
2-6

T EXT IN BOLD DISPLAYED


Meter Body Fault: Pressure input is twice
the URL
DP Cal Corr Default: Reset Corrects
command issued or Calibrate and Power
Cycle performed

OMNI
ALARM
POINT(S)
ACTIVATED
2n47 CR
2n42 NC

2-7

DAC Tempco Data Bad: Analog mode only.

3-0

Invalid Database: Some error detected in


the SMVs configuration. All PVs are suspect.

2n44 CR
2n47 CR
2n50 CR

3-1
3-2
3-3

Suspect SP Input: Static pressure input


suspect
Status 3-2 (Consult with Honeywell for
meaning)
Status 3-3 (Consult with Honeywell for
meaning)

2n47 CR

3-4

DP Term Out of Range

3-5

V-T Term Out of Rng: Viscosity


temperature term out of range
D-T Term Out of Rng: Density temperature
term out of range
Ind Var Out of Range: Independent
variable out of range
Status 4-0 (Consult with Honeywell for
meaning)
Excess Zero Corr SP: Excess zero
correction for static pressure
Excess Span Corr SP: Excess span
correction for static pressure
SP is Absolute: Static pressure sensor is
absolute
SP is Gauge: Static pressure sensor is
gauge
Status 4-5 (Consult with Honeywell for
meaning)
SP Corrects Reset: Static pressure
corrections reset

3-6
3.7
4-0
4-1
4-2
4-3
4-4
4-5
4-6

NC = None Critical Alarm.

2n45 NC
2n45 NC

2n45 NC

CR = Critical Alarm Override Action Considered.

Note: The n in the Modbus address refers to the number of the meter run.

TB-980502 w 21/23/27.72+

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

HONEYWELL
DETAILED STATUS
BYTE-BIT
4-7
5-0
5-1
5-2
5-3

OMNI
ALARM
POINT(S)
ACTIVATED

T EXT IN BOLD DISPLAYED


Status 4-7 (Consult with Honeywell for
meaning)
Status 5-0 (Consult with Honeywell for
meaning)
Status 5-1 (Consult with Honeywell for
meaning)
Status 5-2 (Consult with Honeywell for
meaning)
Status 5-3 (Consult with Honeywell for
meaning)

5-4

DP in Input Mode

2n43 CR

5-5

SP in Input Mode

2n46 CR

5-6

Temp in Input Mode

2n49 CR

5-7

PV4 in Input Mode

6-0

2 Wire RTD Used

6-1

3 Wire RTD Used

6-2

4 Wire RTD Used

6-3

2 Wire TC Used

6-4

DP in Output Mode

2n43 CR

6-5

SP in Output Mode

2n46 CR

6-6

Temp in Output Mode

2n49 CR

6-7

PV4 in Output Mode

7-0

Temp A/D Fault : Temperature A to D


failure

2n50 CR

7-1

Temp Char Fault: Temperature


characterization fault
Temp Input Suspect: Temperature input
signal is suspect
Status 7-3 (Consult with Honeywell for
meaning)
Temp NVM Fault: Temperature non-volatile
memory fault detected
Status 7-5 (Consult with Honeywell for
meaning)

2n50 CR

7-2
7-3
7-4
7-5

NC = None Critical Alarm.

2n50 CR

2n50 CR

CR = Critical Alarm Override Action Considered.

Note: The n in the Modbus address refers to the number of the meter run.

10

TB-980502 w 21/23/27.72+

TB-980502

Communicating with Honeywell


SMV3000 Multivariable Transmitters

HONEYWELL
DETAILED STATUS
BYTE-BIT
7-6
7-7
8-0

T EXT IN BOLD DISPLAYED

OMNI
ALARM
POINT(S)
ACTIVATED

Status 7-6 (Consult with Honeywell for


meaning)
Status 7-7 (Consult with Honeywell for
meaning)
Delta Temperature : (FUTURE - Consult
with Honeywell for meaning)

8-1

Excess Zero Cor Temp

2n48 NC

8-2

Excess Span Cor Temp

2n48 NC

8-3

Temp Input Open : Open circuit


temperature sensor
Temp Over Range : Process temperature is
over range
Redun Backup Temp : (FUTURE - Consult
with Honeywell for meaning)

2n50 CR

8-6

Temp Corrects Active

2n48 NC

8-7

Temp Sensor Mismatch

2n50 CR

8-4
8-5

NC = None Critical Alarm.

2n50 CR

CR = Critical Alarm Override Action Considered.

Note: The n in the Modbus address refers to the number of the meter run.

TB-980502 w 21/23/27.72+

11

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Transducer Alarms Logged by the Flow


Computer
The following alarm points are automatically updated with data contained in the
detailed status bytes within the flow computers copy of the SMVs data base
(see the previous table). These alarms are time and date tagged and logged by
the flow computer whenever the respective bit changes state. Other than the
logging function, non critical alarms cause no other action to occur. Critical
alarms are alarms which are considered to adversely impact the credibility of
the measurement reading, these alarms cause the flow computer to examine
the Override Code strategy and apply an override if so configured.

ADDRESS OF
ALARM POINT

ALARM T ITLE

ALARM T YPE

2n42

Meter n DP: Invalid Corrects or Corrects


Reset

NC

2n43

Meter n DP is in the Input or Output Mode

CR

2n44

Meter n DP Signal is Suspect

CR

Meter n Pressure: Invalid Corrects or Corrects


Reset
Meter n Pressure is in the Input or Output
Mode

NC

Meter n Pressure Signal is Suspect

CR

Meter n Temperature - Invalid Corrects or


Corrects Reset
Meter n Temperature is in the Input or Output
Mode

NC

2n50

Meter n Temperature Signal is Suspect

CR

2n51

Meter n Body Fault - Over Temperature

NC

2n52

Meter n Critical Failure of SMV Electronics

CR

2n53

Meter n SMV Not Communicating

CR

2n45
2n46
2n47
2n48
2n49

NC = None Critical Alarm.

CR

CR

CR = Critical Alarm Override Action Considered.

Note: The n in the Modbus address refers to the number of the meter run.

12

TB-980502 w 21/23/27.72+

TB-980502

Communicating with Honeywell


SMV3000 Multivariable Transmitters

HV Combo Module Address Jumpers


The HV Combo Module actually uses the same physical PCB module as a
regular H type combo module, except it uses a different address jumper setting.

Module Address
Jumpers
In * Position

Green LED
Indicates Any
Activity
*

Red LED Indicates


OMNI is
Transmitting

SMV Channel #1
SMV Channel #2

Transmitter Loop
Status LEDs
SMV Channel #3
SMV Channel #4

Figure 1. Setting the Address Jumpers of the HV Combo Module

TB-980502 w 21/23/27.72+

13

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

How the I/O Points are Assigned


When the flow computer detects that an HV combo module is installed it
automatically allocates 12 of its 24 process inputs to the HV module. The
presence or absence of combo modules is checked after a RESET ALL RAM or
after a CHECK I/O MODULES command is executed.
Although the HV combo has only 4 physical Honeywell DE ports, each SMV3000 provides 3 variables for a total I/O requirement of 4 x 3 = 12. As the total
process input count of the flow computer is limited to 24 it is obvious that if an
HV combo module is fitted there can only be 3 other combo modules of type A,
B, E/D, E or H. The HV combo module is always the last module in the list,
and the I/O assignments reflect this fact (see the following example).
Example 1: Omni 6000 - 2A - H1 HV ( Flow computer contains - 2 A
combos, 1 H combo, and an HV combo).
The 1st A combo is allocated:

Input points
Output points

1, 2, 3 & 4
1&2

The 2nd A combo is allocated:

Input points
Output points

5, 6, 7 & 8
3&4

The H combo is allocated:

Input points
Output points

9, 10, 11 & 12
5&6

The HV combo is allocated:

Input points

13, 14, 15 & 16 Diff. Pressure


17, 18, 19 & 20 Temperature
21, 22, 23 & 24 Pressure
7&8

Output points

While the example shown above employs 4 combo modules in total, it uses all
24 process input assignments, this means that 2 physical I/O module slots will
be unusable on the backplane.
To configure an HV combo module it is only necessary to configure the
Diff-Pressure I/O points in the Meter Run Config menu, the I/O points for
the temperature and pressure variables are automatically assigned by the flow
computer and cannot be changed by the user.

14

TB-980502 w 21/23/27.72+

TB-980502

Communicating with Honeywell


SMV3000 Multivariable Transmitters

Using the above example the following table identifies the I/O point
assignments that will occur.
Getting Tech Support Technical support is available
at:
( (281) 240-6161
Email should be sent via the
WEB Page at:
www.omniflow.com
or email to:
techsupport@omniflow.com

DIFFERENTIAL
PRESSURE

T EMPERATURE

PRESSURE

METER RUN # 1

13

17

21

METER RUN # 2

14

18

22

METER RUN # 3

15

19

23

METER RUN # 4

16

20

24

Numbers in bold are entered by the user. Numbers in italics are assigned
automatically by the flow computer and cannot be changed.

OmniCom Revision
OmniCom revision ??.72 or later is required to support the SMV-3000
multivariable transmitter.

TB-980502 w 21/23/27.72+

15

Omni Flow Computers, Inc.

Date: 05

13

98

Author(s): Kenneth D. Elliott / Robert L. Stallard

TB # 980503

Serial I/O Modules: Installation Options


Contents
User Manual Reference This technical bulletin
complements the information
contained in Volume 1, and
is applicable to all firmware
revisions.

Scope .............................................................................................................. 1
Abstract........................................................................................................... 1
Features and Specifications .......................................................................... 2
Dual Channel RS-232-C Serial I/O Module Model #68-6005 ......................... 3
RS-232-C / RS-485 Serial I/O Module Model #68-6205-A .............................. 4
RS-232-C / RS-485 Serial I/O Module Model #68-6205-B .............................. 6
RS-232-C / RS-485 Serial Port Jumper Options ............................................ 8

Scope
All Omni 6000/3000 Flow Computers have serial communications capabilities
via proprietary serial I/O modules.

Abstract
Omni flow computers can come equipped with serial I/O modules that
communicate with RS-232-Compatible or RS-485 devices. Omni manufactures
three models of serial modules:
q Dual Channel RS-232-C Serial I/O Module Model # 68-6005
q RS-232-C/RS-485 Serial I/O Module Model # 68-6205-A
q RS-232-C/RS-485 Serial I/O Module Model # 68-6205-B
Each serial module has 2 ports. Omni 6000 flow computers can have up to two
serial modules installed for a maximum of 4 ports. Omni 3000 flow computers
typically use one serial module providing 2 ports. Each serial communication
port is individually optically isolated for maximum common-mode and noise
rejection. Jumpers are provided for selection of module address and serial port
communication standards. Communication parameters such as protocol type,
baud rate, stop bits and parity settings are software selectable.

TB-980503 w ALL REVS

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Features and Specifications


Proprietary serial modules and multi-bus serial I/O interface specifications are:
Omni Serial I/O Modules
M ODEL #

68-6005

68-6205-A

68-6205-B

INFO - Up to 12 flow
computers and/or other
compatible serial devices can
be multi-dropped using
Omnis proprietary RS-232Compatible serial port.
Thirty-two devices may be
connected when using the
RS-485 mode.
Typically, one serial I/O
module is used on the Omni
3000, providing two ports. A
maximum of two serial
modules can be installed in
the Omni 6000, providing
four ports.

TYPE

q Dual channel serial communications


providing two RS-232-Compatible
ports.
q Communications protocol, baud rate,
stop bits and parity settings are
software selectable.

Dual Channel RS-232Compatible

RS-232-Compatible / RS-485
(Non-selectable Ports)

RS-232-Compatible / RS-485
(Selectable Ports)

q Port #1 is factory-set as RS-232Compatible mode (jumper blocks are


soldered in place).
q Port #2 is factory set to RS-485
mode.
q RS-485 communications are jumperselectable as:
2-wire terminated or nonterminated
4-wire terminated or nonterminated
q Communications protocol, baud rate,
stop bits and parity settings are
software selectable.
q Both Ports #1 and #2 are jumperselectable as either RS-232-C or RS485 modes.
q RS-485 communications are jumperselectable as:
2-wire terminated or nonterminated
4-wire terminated or nonterminated
q Communications protocol, baud rate,
stop bits and parity settings are
software selectable.

Omni Multi-bus Serial I/O Interface


RS-232-COMPATIBLE

RS-485

7.5 volts (typical)

5 volts (differential driver)

1.5 k ohm

120 ohm

10 mA (limited)

20 mA

INPUT LOW THRESHOLD

-3.0 volts

0.8 volts (differential input)

INPUT HIGH THRESHOLD

+3.0 volts

5.0 volts (differential input)

DATA OUTPUT VOLTAGE


LOAD IMPEDANCE
SHORT CIRCUIT CURRENT

BAUD RATES
COMMON M ODE VOLTAGE
LEDS

BASIC COMMUNICATION FEATURES

1.2, 2.4, 4.8, 9.6, 19.2, & 38.4 k bps (software selectable)
250 Volts to chassis ground
channel inputs/outputs & handshaking signals

TB-980503 w ALL REVS

TB-980503

Serial I/O Module: Installation Options

Dual Channel RS-232-C Serial I/O Module


Model #68-6005
INFO - Up to 12 flow
computers and/or other
compatible serial devices can
be multi-dropped using
Omnis proprietary RS-232-C
serial port.
Typically, one serial I/O
module is used on the Omni
3000, providing two ports. A
maximum of two serial
modules can be installed in
the Omni 6000, providing
four ports.

Dual channel serial communication modules can be installed providing two RS232-Compatible ports. Although providing RS-232-C signal levels, the tristate
output design allows multiple flow computers to share one RS-232 device. This
serial module is the oldest model manufactured by Omni.

Address Selection
Jumpers

Jumper Settings - For


information on setting the
jumpers of serial I/O modules
refer to 1.6.3. Serial
Communication Modules
in Volume 1, Chapter 1 of
the User Manual.

Address S1 (1)
Selected for Serial
Ports 1 & 2

Address S2 (0)
Selected for Serial
Ports 3 & 4

RTS Out
TX Out

Chan. B

RTS Out
TX Out

Chan. A

LED Indicators
RX In
RDY In

Chan. A

RX In
RDY In

Chan. B

Fig. 1. Dual RS-232 Serial I/O Module Model Showing Selection Jumper
and Indicator LEDs

TB-980503 w ALL REVS

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

RS-232-C / RS-485 Serial I/O Module Model


#68-6205-A
INFO - Up to 12 flow
computers and/or other
compatible serial devices can
be multi-dropped using
Omnis proprietary RS-232-C
serial port. Up to 32 devices
may be connected when
using the RS-485 mode.
Refer to technical bulletin
TB980401 Peer-to-Peer
Basics for more information.
Typically, one serial I/O
module is used on the Omni
3000, providing two ports. A
maximum of two serial
modules can be installed in
the Omni 6000, providing
four ports.

Serial I/O Module # 68-6205-A (manufactured 1997) has two communication


ports. The first serial port (Ports #1 and #3 if two 68-6205 modules are installed)
is factory set in the RS-232-C mode (jumpers are soldered into place and
cannot be moved). The second serial port (Ports #2 and #4) is configurable for
RS-485 communications only. Although the first serial port provides RS-232-C
signal levels, the tristate output design allows multiple flow computers to share
one serial link.

Address Selection
Jumpers

Address S1 Selected
for Serial Ports 1 & 2

Jumper Settings - For


information on setting the
jumpers of serial I/O modules
refer to 1.6.3. Serial
Communication Modules
in Volume 1, Chapter 1 of
the User Manual. For serial
port jumper settings see also
Fig. 6 in this bulletin.

Address S2 Selected
for Serial Ports 3 & 4

IRQ Select Jumper


IRQ 2 Selected
(If using an SV
Module, select
IRQ 3)

LED Indicators

68-6205

REV: A

Port #2 (#4) Jumpers

Port #1 (#3) Jumpers

(RS-485 Options Only)

(Hard-wired to RS-232-C Only)

Fig. 2. RS-232/485 Module #68-6205-A Showing Selection Jumpers and


Indicator LEDs

TB-980503 w ALL REVS

TB-980503

Serial I/O Module: Installation Options

The first serial port jumpers are factory hard-wired for RS-232-C mode. This
port is non-selectable and cannot be changed by the user. The second serial
port jumpers are factory preset in the RS-485 two-wire, terminated positions.
This port is user-selectable for RS-485 two-wire/four-wire terminated/nonterminated jumper positions (see Fig. 6). Back panel wiring is shown below.
Micro Motion
RFT 9739
Devices - Users of Micro
Motion RFT 9739 devices
connected to the peer-to-peer
port (Port #2) of the Omni,
please note that the resistor
networks should be
positioned for 2-wire RS-485
and that Terminal A from the
RFT 9739 should be wired to
Omni Terminal B (7), and B
from the RFT must be wired
to Omni Terminal A (11).
Refer to technical bulletin
TB980401 Peer-to-Peer
Basics for more information.

Omni 6000
(Omni 3000)
Terminal
TB3 (TB2)

First
Serial
Port

Second
Serial
Port

RS-232-C

RS-485
2-Wire

RS-485
4-Wire

TX

TERM

RX

RS-232-C

GND

Hard-wired

RTS

RDY

TX-B

RX-A

10

GND

GND

11

TX-A

12

RX-B

N/A

Fig. 3. Back Panel Wiring of the RS-232-C/RS-485 Module #68-6205-A

TB-980503 w ALL REVS

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

RS-232-C / RS-485 Serial I/O Module Model


#68-6205-B
INFO - Up to 12 flow
computers and/or other
compatible serial devices can
be multi-dropped using
Omnis proprietary RS-232-C
serial port. Up to 32 devices
may be connected when
using the RS-485 mode.
Refer to technical bulletin
TB980401 Peer-to-Peer
Basics for more information.
Typically, one serial I/O
module is used on the Omni
3000, providing two ports. A
maximum of two serial
modules can be installed in
the Omni 6000, providing
four ports.

Serial I/O Module # 68-6205-B is the latest serial module manufactured by


Omni (1998). It is capable of handling two communication ports. Each serial
port is jumper-selectable for either RS-232-Compatible or RS-485
communications. Although providing RS-232-C signal levels when in this mode,
the tristate output design allows multiple flow computers to share one serial link.
In addition to the RS-232 mode, jumper selections have been provided on each
port to allow selection of RS-485 format. With this option, a total of two RS-485
ports are available on this model.

Address Selection
Jumpers

Address S1 Selected
for Serial Ports 1 & 2

Jumper Settings - For


information on setting the
jumpers of serial I/O modules
refer to 1.6.3. Serial
Communication Modules
in Volume 1, Chapter 1 of
the User Manual. For serial
port jumper settings see also
Fig. 6 in this bulletin.

Address S2 Selected
for Serial Ports 3 & 4

IRQ Select Jumper


IRQ 2 Selected
(If using an SV
Module, select
IRQ 3)

LED Indicators

68-6205

Port #2 (#4)Jumpers

REV: B

Port #1 (#3) Jumpers

Fig. 4. RS-232-C/RS-485 Module #68-6205-B Showing Selection Jumpers


and Indicator LEDs

TB-980503 w ALL REVS

TB-980503

Serial I/O Module: Installation Options

Jumpers for both serial ports are user-selectable to RS-232-C or RS-485


formats (see Fig. 6). The RS-485 options are either 2-wire or 4-wire mode; each
mode can be set as terminated or non-terminated connections. Back panel
wiring is shown below.
Micro Motion
RFT 9739
Devices - Users of Micro
Motion RFT 9739 devices
connected to the peer-to-peer
port (Port #2) of the Omni,
please note that the resistor
networks should be
positioned for 2-wire RS-485
and that Terminal A from the
RFT 9739 should be wired to
Omni Terminal B (7), and B
from the RFT must be wired
to Omni Terminal A (11).
Refer to technical bulletin
TB980401 Peer-to-Peer
Basics for more information.

Omni 6000
(Omni 3000)
Terminal
TB3 (TB2)

First
Serial
Port

Second
Serial
Port

RS-232-C

RS-485
2-Wire

RS-485
4-Wire

TX

TX-B

TERM

RX

RX-A

GND

GND

GND

RTS

TX-A

RDY

RX-B

TX

TX-B

TERM

RX

RX-A

10

GND

GND

GND

11

RTS

TX-A

12

RDY

RX-B

Fig. 5. Back Panel Wiring of the RS-232-C/RS-485 Module #68-6205-B

TB-980503 w ALL REVS

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

RS-232-C / RS-485 Serial Port Jumper Options


Serial Port I/O Software
Settings - Each serial port is
configurable via OmniCom
software or the Omni front
panel. Detailed information
on how to configure these
and other flow computer
settings is available in
Volume 3, Chapter 2 of the
User Manual and in
OmniCom Help.

The RS-232-C/RS-485 serial port has been designed so that RS-232 or RS-485
communications standards can be selected by placement of 16-pin resistor
networks into the correct blocks. The following diagrams show the locations of
blocks JB1, JB2, JB3 for the first serial port (Model #68-6205-B only), and JB4,
JB5, JB6 for the second serial port (Models #68-6205-A and #68-6205-B) for
each format. Serial I/O Module #68-6205-A only has the RS-485 options
available for the second serial port, and the first port is hard-wired to the RS232-C position and cannot be changed by the user.

RS-232
JB1 or JB4

JB2 or JB5

RS-485

RS-485 2-WIRE

JB3 or JB6

RS-485
TERMINATED

RS-485 2-WIRE TERMINATED


JB1 or JB4

JB2 or JB5

JB3 or JB6

RS-485 2-WIRE NON-TERMINATED


JB1 or JB4

JB2 or JB5

JB3 or JB6

RS-232/485
NON-TERMINATED
RS-232

Terminated/Nonterminated RS-485 - The


RS-485 devices located at
each extreme end of an RS485 run should be
terminated. Note that the
device located at an extreme
end may or may not be an
Omni Flow Computer.

RS-232/485 4-WIRE

RS-232

RS-485 4-WIRE TERMINATED


JB1 or JB4

JB2 or JB5

JB3 or JB6

RS-485
TERMINATED

RS-485 4-WIRE NON-TERMINATED


JB1 or JB4

RS-232/485
RS-485 2-WIRE NON-TERMINATED
RS-232

RS-232/485 4-WIRE

JB2 or JB5

JB3 or JB6

RS-485 2-WIRE
RS-232

RS-485
TERMINATED

Fig. 6. Layout of Jumper Blocks Showing RS-232/485 Formats

TB-980503 w ALL REVS

Omni Flow Computers, Inc.

Date: 05

21

98

Author(s): Kenneth D. Elliott / Robert L. Stallard

TB # 980504

Multivariable Flow Transmitter Interfaces:


Connectivity and Data Transfer Issues
Contents
User Manual Reference This technical bulletin
complements the information
contained in the User
Manual, applicable to all
revision .72+.

Multivariable Flow
Transmitters - These are a
special type of smart digital
instrumentation device that
incorporates multiple
sensors. The sensors are
controlled by
microprocessors.

Scope .............................................................................................................. 1
Abstract........................................................................................................... 1
Improving Accuracy and Performance.......................................................... 2
Multiple Sensors and Parameters..............................................................................2
Scan Interval.............................................................................................................2
Time Lag ..................................................................................................................2

Transferring Flow Rate and Totalizer Data ................................................... 3


Serial Data Communications ......................................................................... 4
The Flowmeter Device as a Communication Slave ....................................................4
The Flowmeter Device as a Communication Pseudo Master......................................4
The Flowmeter Device as a Full Communication Master............................................4
Point-to-Point Configurations ....................................................................................5
Advantages and Disadvantages of a Serial Data Link ................................................6

Direct Pulse Train........................................................................................... 7

Scope
This technical bulletin applies to all firmware revisions versions .72+ of Omni
6000/Omni 3000 Flow Computers.

Abstract
The term multivariable flow transmitter denominates a class of smart digital
instrumentation devices. This class of device incorporates multiple sensors
controlled by either one or more microprocessors. Coriolis and ultrasonic liquid
and gas flowmeters are examples of current multivariable transmitter
technology. These devices use some form of serial data communication link to
transfer data to and from the Omni flow computer, requiring an SV
multivariable communication combo module. In addition, the devices provide
an output pulse train which is proportional to the flow (either mass or volume).

TB-980504 w ALL.72+

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Improving Accuracy and Performance


Obtaining high accuracy is the primary goal of instrumentation designers. The
inclusion of one or more microprocessors gives the instrument designer the
ability to improve the performance of a device, by taking advantage of the fact
that the measurement sensor is far more repeatable than it is accurate. For
example, given the same set of operating conditions, the sensor is able to
reproduce its results in an extremely predictable manner within the range of its
sensors. At a different set of operating conditions, the sensor results may be
different but still extremely predictable.
Some considerations for improving measurement accuracy and instrument
performance are the use of multiple secondary sensors and parameters, and
the devices scan interval and the time lag it produces to calculate results from
a sensor measurement.

Multiple Sensors and Parameters


The microprocessor allows the manufacture to characterize and correct the
measurement sensor results by monitoring its electronic ambient conditions and
sensor operating conditions. This is done using secondary sensors or
calculating parameters such as temperature, pressure and density. The net
result is greatly improved accuracy of the measurement output, and the
availability of other measured or calculated parameters, which can be used by
tertiary devices such as flow computers. The flow computer uses these
parameters as values for input variables in equations of state and to diagnose
the condition of the transmitter.

Scan Interval
All microprocessor controlled multivariable flowmeter devices operate on some
scan interval; i.e., input parameters are measured on a scan interval (fixed or
variable). The measured parameters are then input into a calculation sequence
which produces a resultant flow rate, (either mass / unit time or volume / unit
time).

Time Lag
Note that sensor measurements must be taken before a result can be
calculated. The calculated flow rate represents that which existed for the
previous scan interval; i.e., there is a time lag from when the measurement is
taken to when the flow rate is calculated. Fast scan intervals are typically used
to minimize any uncertainty that may be introduced by this time lag.

TB-980504 w ALL.72+

TB-980504

MV Flow Transmitter Interfaces: Serial Connectivity vs. Direct Pulse Trains

Transferring Flow Rate and Totalizer Data


Multivariable flowmeters provide useful and important diagnostic data and
alarms which can be of great benefit to the user. This data could be processed
and used to warn the user of impending failures or operational problems before
they have had a major impact on the uncertainty of the measurement result.
There is no question that the integrity of the measurement is greatly enhanced
by providing this data to the flow computer and allowing the flow computer to
log and alarm any abnormalities detected.
Various multivariable flowmeter devices update their database with the most
recently calculated volume or mass flow rate. The Omni flow computer, which is
operating on a 500 msec calculation cycle, uses the last flow rate received from
the flowmeter to calculate the incremental flow quantity for the current
calculation cycle.
INFO - At the time that this
bulletin was being prepared,
certain manufacturers were
making firmware adjustments
to their products to provide
high resolution totalizers
suitable for use by the Omni
flow computer.

TB-980504 w ALL.72+

Most flowmeter devices also provide internal totalizers. Using these totalizers
can be difficult unless they are provided in a numeric format which increments
and rolls over predictably. Floating point variables for example normally keep
increasing in value and do not roll over to zero at any point. This causes a
problem because as the totalizer increases in size, a point is reached when the
bit resolution of the mantissa portion of the number is exceeded, and the
totalizer begins to increment using larger and larger steps. The flow computer
could compare the totalizer values received between successive serial
transmissions, but because of the totalizer roll over and resolution problems,
and the inability to synchronize the reading of successive totalizer readings with
the calculation cycle of the flow computer, it is better to use the instantaneous
flow rate value obtained via a direct connection to calculate and totalize the
flow in the flow computer. This has significance because it forms the basis for
the totalizer integration within the transmitter.

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Serial Data Communications


Each time the device performs its measurement scan and calculation process,
it typically updates the values of calculated variables, measured parameters
and alarm points in its database. Some flowmeter devices act as serial
communication slaves, allowing the database to be asynchronously read and,
in some cases, modified. Other devices act as serial communication pseudo
masters and simply transmit certain database points on a regular time interval,
while acting as a slave and accepting commands and configuration changes. At
least one device the Krohne Ultrasonic flowmeter can be both full
communication master and communication slave.

The Flowmeter Device as a Communication Slave


In this mode the flowmeter device transmits data as requested by the flow
computer communication master. When asked for data, the flowmeter will
transmit the most recently calculated data or block of data. In normal operation,
the flow computer requests flow and diagnostic data on a regular interval and
intersperses any other data transmissions (e.g., configuration data or
commands) between these regular flow update polls. Sometimes due to heavy
communications traffic, communication glitches or transmission retries, flow
update polls can be time-skewed or missed altogether.

The Flowmeter Device as a Communication Pseudo


Master
In this mode a fixed block of data is transmitted over and over on a regular
interval without requiring a response, (e.g., Instromet ultrasonic gas flowmeter
transmits a information data block every second). Any command or
configuration data that is needed to be sent to the flowmeter transmitter must
be interspersed between these regular data block transmissions. It is the job of
the flow computer acting as communication master to ensure that configuration
changes do not collide with information data block transmissions. Sometimes
due to flow computer task loading, communication glitches or transmission
retries, flow data blocks can be time-skewed.

The Flowmeter Device as a Full Communication Master


The Krohne ultrasonic flowmeter can be configured to act as a Modbus master.
In this mode the flowmeter can be configured to realize transactions of up to 20
predefined data blocks, which can be writes of data to a flow computer or reads
of data from a flow computer. Each transaction requires a response from the
slave flow computer. Update cycle time can be excessive if too many blocks
with too much data are transferred and, as with the other serial communication
methods, glitches and transmission retries can delay or time-skew the data
received.

TB-980504 w ALL.72+

TB-980504

MV Flow Transmitter Interfaces: Serial Connectivity vs. Direct Pulse Trains

Point-to-Point Configurations
Point-to-point configurations (Fig. 1), with both the flow computer and
transmitter terminated, is the only acceptable wiring configuration.. Each
flowmeter transmitter is connected to an independent SV port of the flow
computer. Because each SV port is connected to only one flowmeter
transmitter, each transmitter can now use a default communication address of
1, greatly simplifying flow transmitter replacement issues. Data transfers are
much faster then in a multi-drop mode and the likelihood of transmitter
interaction is greatly minimized.

All 4 MV Ports of
Flow Computer
must be Terminated

Multivariable
Device
ID #1

Multivariable
Device
ID #2

Multivariable
Device
ID #3

Multivariable
Device
ID #1

Omni Flow
Computer
(Using
Independent
SV Ports)

Modbus IDs of Multivariable


Devices can be the same in this
Point-to-Point Configuration

All Four Multivariable


Devices must be
Terminated

Fig. 1. Point-to-Point Wiring Configuration

TB-980504 w ALL.72+

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Advantages and Disadvantages of a Serial Data Link


The advantages of totalizing the flow in the flow computer using data obtained
via a serial data link are:
q Saving of two wires needed to transmit the pulse signal
q No need to setup the multivariable flowmeter to output a pulse signal
Disadvantages of totalizing the flow in the flow computer using data obtained
via a serial data link are:
q High level of instrumentation and technical expertise needed to maintain
and debug an installation; e.g., the average metering technician is
unlikely to be familiar with serial communication protocols, or able to
operate a serial data protocol analyzer needed to interpret the data
messages received from the flowmeter.
q A cyclic or rapid change in flow rate at the flowmeter may not be
captured correctly because of the relatively slow scan rate of the serial
transmission link.
q The flow rate update rate cannot be guaranteed to be regular in some
cases due to communication glitches requiring communication retries and
time-outs. Other factors which affect this are intermittent configuration
and calibration transactions which may occur on the serial link. (these
concerns are multiplied in a multi-dropped wiring system).

TB-980504 w ALL.72+

TB-980504

MV Flow Transmitter Interfaces: Serial Connectivity vs. Direct Pulse Trains

Direct Pulse Train


From the calculated flow rate obtained from each measurement scan, the
device calculates and outputs a pulse train of a certain frequency via a digital
output. Each pulse will represent an exact amount of incremental flow. In some
cases, a second digital output can be used to provide an exact copy of the
pulse train except that it will be out of phase with the original pulse. These two
pulse trains approximate the type of pulse output that is received from a dual
pickoff turbine meter and as such can satisfy many of the Pulse Fidelity
checking requirements expressed in API MPMS, Chapter 5.5. The flow
computer counts each and every pulse output by the flowmeter device and
applies a flowmeter K-Factor as it would for any other pulse producing
flowmeter. K-factors can be either in pulses per mass unit or pulses per volume
unit. Changes in flow rate are immediately reflected in the pulse output and
registered by the flow computer, within the cycle update limitations of both
devices.
The advantages of totalizing the flow in the flow computer via a direct pulse
train are:
q Flowmeter response time is as fast as the measurement and calculation
scan period; e.g., a sudden increase or loss of flow would be detected
within one calculation cycle.
q Individual device scan cycles have no impact on uncertainty. Signal
aliasing is not a problem.
q Easy to implement Dual Pulse Fidelity Checking using a second out of
phase pulse using existing flow computer technology.
q Low level of instrumentation and technical expertise needed to maintain
and debug an installation; e.g., a metering technician with simple digital
counter is all that is required to verify proper operation.
q Ability to prove the device using conventional pipe provers and compact
provers (applying double chronometry pulse interpolation methods).
Disadvantages of totalizing the flow in the flow computer via direct pulse train
are:
q Two extra wires are needed to transmit the pulse signal.
q Need to configure (scale) the digital I/O point pulse train frequency.

TB-980504 w ALL.72+

Omni Flow Computers, Inc.

Date: 07

22

98

Author(s): T.J. Tajani / Robert L. Stallard

TB # 980701

Using the Totalizer Maintenance Mode


Contents
User Manual Reference This technical bulletin is
applicable to Revisions
24.72+, 26.72+ and 27.72+
for metric units only.

Scope .............................................................................................................. 1
Abstract........................................................................................................... 1
Procedure to Start and End Maintenance Mode........................................... 2
Displaying the Maintenance Totals ............................................................... 3

Totalizer Maintenance
Mode - This mode allows the
operator to verify meter run
calculations by measuring
meter run flow rate (gross,
net, mass, or energy) without
impacting the custody
transfer totals.

Totalizers ........................................................................................................ 3
Status.............................................................................................................. 3
Maintenance Mode Command ....................................................................... 4
Modbus Database Points Associated with the Totalizer Maintenance
Mode ............................................................................................................... 4

Scope
The Maintenance Mode feature applies to the following application revisions:
q 24.72+ Turbine / Positive Displacement / Coriolis Liquid Flow Metering
Systems with K Factor Linearization (metric units only)
q 26.72+ Turbine / Positive Displacement Liquid Flow Metering Systems
with Meter Factor Linearization (metric units only)
q 27.72+ Orifice/Turbine Gas Flow Metering Systems (metric units only)

Abstract
The purpose of maintenance mode function is to allow operators to verify meter
run calculations. This function measures meter run flow rate (gross, net, mass,
and energy) without impacting the overall operation of the custody transfer
totals.
When in the maintenance mode, the flow measured by the target meter run will
not be accumulated in the meter run and/or station totalizers used for normal
operation. Furthermore, any D/A outputs configured to output flow rate will not
be impacted. While the specific meter is in the maintenance mode, the meter
will display zero flow in all the non-maintenance mode displays.

TB-980701 w 24/26/27.72+

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Procedure to Start and End Maintenance


Mode
The maintenance mode function requires a technician Level '1' password.
Following is the required procedure to Start and End the Maintenance Mode:
(1) Enter a positive value for low flow cutoff or active frequency (see
Meter Run Setup in Chapter 3 of the User Manual). A positive entry
must be made to ensure that the meter active flag operates correctly at
zero flow.
(2) Shutdown the meter (flow rate = Zero).
(3) In the display mode, press [Alpha Shift] [Prog] [Meter] [n] [Enter]. The
Omni LCD screen will display:
METER #1 MAINTENANCE
Maintenance Mode
N
Reset Maint Totals
Toggle Maint Mode _

Maintenance Mode
Active/Inactive - If there is a
Y next to Maintenance
Mode in the display (see
right), then the mode is
active. The maintenance
mode is inactive when an N
is displayed.

(4) Press [
] (down arrow key) to place the cursor at Toggle Maint Mode
and press [Alpha Shift] [Y] [Enter]. Depending on the maintenance
mode status, the Omni will toggle the mode. If the maintenance mode is
active, then this step will end or turn off the mode; and vice versa.
You will be prompted for the password. The LCD screen will display:
METER #1 MAINTENANCE
Maintenance Mode
N
Reset Maint Totals
Password _

Configuration Settings The maintenance mode uses


current flow computer
configuration settings; i.e.,
additional configuration
entries are not required

INFO - When the


maintenance mode starts
after selecting the type of
measurement (gross, net,
mass or energy), the flow
rate and totalized flow are
zero.

(5) Type the Level 1 password and press [Enter]. The Omni LCD screen
will display a screen similar to the following:
METER #1 MAINTENANCE
Maintenance Mode
Y
Reset Maint Totals
Toggle Maint Mode _
(6) To end (deactivate) the totalizer maintenance mode, repeat steps (2)
through (5).

TB-980701 w 24/26/27.72+

TB-980701

Using the Totalizer Maintenance Mode

Displaying the Maintenance Totals


INFO -Pressing [Gross]
[Enter] in the maintenance
mode will display the station
and meter flow for this mode.

In the display mode, select the displays you want by entering the corresponding
keypress sequence:
q For Gross Flow Maintenance Totals, press [Meter] [n] [Gross].
q For Net Flow Maintenance Totals, press [Meter] [n] [Net].
q For Mass Flow Maintenance Totals, press [Meter] [n] [Mass].
q For Energy Flow Maintenance Totals (gas applications only Revision
27.72+), press [Meter] [n] [Energy].
The Omni LCD screen will display:
MaintenanceMode am3h
Meter Tag
0.000
MaintenanceMode am3
Meter Tag
0.000

Current Flow Rate


Totalized Value

Totalizers
Meter Run Database
Registers - The n in the
database point number
represents the meter run
number (n = 1, 2, 3 or 4).

In the totalizer maintenance mode, the flow computer will realize all normal
calculations and accumulate resulting flow quantities into special maintenance
totalizers. The special totalizer registers reset to zero upon entry to
maintenance mode or can be manually reset while in the maintenance mode.
This reset will not affect the regular meter run totalizers. In this mode, the LCD
screen will display meter run current flow rate and accumulated flow rate for the
maintenance mode. Following are the Modbus database registers assigned as
special maintenance mode totalizers:
5n92
5n93
5n94
5n95

Gross Maintenance Total


Net Maintenance Total
Mass Maintenance Total
Energy (NSV) Maintenance Total

Status
The following status points are provided in the Omni flow computers Modbus
database to indicate when a meter run is in the totalizer maintenance mode:
1197
1297
1397
1497

TB-980701 w 24/26/27.72+

Meter Run #1 - Maintenance Mode Status


Meter Run #2 - Maintenance Mode Status
Meter Run #3 - Maintenance Mode Status
Meter Run #4 - Maintenance Mode Status

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Maintenance Mode Command


The maintenance mode function can be activated/deactivated remotely,
providing that the flow rate is zero and the meter run is inactive (1n05 = 0). The
meter run totalizer maintenance mode is activated by setting one or all the
following Modbus database points to '1'; the mode will be ended by writing '0' to
these same database points.
2737
2738
2739
2740

Meter Run #1 - Toggle Maintenance Mode Command


Meter Run #2 - Toggle Maintenance Mode Command
Meter Run #3 - Toggle Maintenance Mode Command
Meter Run #4 - Toggle Maintenance Mode Command

Modbus Database Points Associated with the


Totalizer Maintenance Mode
The following table comprises the database registers for the maintenance mode
function:
MODBUS DATABASE POINTS ASSOCIATED WITH THE MAINTENANCE MODE
Database Point Number
Database Point Description

Meter #1 Meter #2 Meter #3 Meter #4

Meter Run Maintenance Mode Status

1197

1297

1397

1497

Gross Maintenance Mode Totalizers

5192

5292

5392

5492

Net Maintenance Mode Totalizers

5193

5293

5393

5493

Mass Maintenance Mode Totalizers

5194

5294

5394

5494

Energy (NSV) Maintenance Mode Totalizers

5195

5295

5395

5495

Maintenance Mode Command

2737

2738

2739

2740

TB-980701 w 24/26/27.72+

Omni Flow Computers, Inc.

Date: 08

17

98

Author(s): Robert L. Stallard

TB # 980801

Unsolicited Transmissions of Custom


Modbus
Data Packets
Contents
User Manual Reference This technical bulletin
complements the information
contained in the User
Manual, specifically Volume
3, Chapter 4 Modbus

Protocol Implementation,
and is applicable to all
revisions .71+.

Unsolicited Transmissions
- These type of
transmissions are used for
Omni flow computers to
transmit custom data packets
via an RS-232-C serial port
without a poll. This feature is
especially useful when
communicating via VSAT
satellite systems. Modbus
protocol Function Code 67
has been assigned to this
function exclusively for Omni
flow computers.

TB-980801 w ALL.71+

Scope .............................................................................................................. 1
Abstract........................................................................................................... 2
Custom Modbus
Data Packets.................................................................... 2
Prerequisites for Using Unsolicited Transmissions of Custom Data
Packets ........................................................................................................... 2
User-customized Modbus Driver................................................................................2
Compatible Serial Communications ..........................................................................3

Modbus
Protocol Implementation of Omni Proprietary Function
Code 67: Transmit Read Unsolicited Custom Data Packet.......................... 3
Configuring Your Flow Computer for Unsolicited Transmissions of
Custom Data Packets ..................................................................................... 4
Example ...................................................................................................................4

Scope
This technical bulletin applies to all firmware revisions versions .71+ of Omni
6000/Omni 3000 Flow Computers.

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Abstract
Unsolicited transmissions are used to transmit a Custom Modbus Data Packet
from a selected flow computer RS-232-C serial port without it being polled for
data by the receiving device. Modbus protocol Function Code 67 was assigned
for this feature, which allows the receiving device to discriminate between a
transmission without a poll (unsolicited) and a normal Modbus read.
This function, among other uses, was designed for communicating via VSAT
satellite systems where operating cost is directly proportional to RF bandwidth
used. In communications via satellite, polled transmissions are much more
costly than unsolicited transmissions. Typically, the device requesting data
(master) would poll the flow computer to transmit the data to it through a
satellite link. This would require a signal from the master device to the flow
computer and yet another from the flow computer back to the requesting
device. Whereas with unsolicited transmissions, the flow computer can be
configured to transmit Modbus custom data packets at specified time intervals,
when a certain event occurs, or by some other transmission triggering cause,
without the master device having to poll the flow computer for such data. In this
manner, only one signal is transmitted via satellite; i.e., from the flow computer
to the master device.

Custom Modbus
Data Packets
Custom Modbus
Data
Packets - Many point
numbers were left unused
when numbering the
variables within the database.
This allows for future growth
and different application data.
Without custom data
packets many polls would be
required to retrieve data
distributed throughout the
database. The custom data
packets allows you to
concatenate or join different
groups or sets of data in any
order and of any data type
into 1 message response.
These custom packets are
located at points 0001, 0201
and 0401 in the database.
For more information refer to
2.5.18 and 4.6 in Volume 3,
and 1.1, 1.3.14 and 2.1 in
Volume 4 of the User
Manual.

Custom Modbus Data Packets are provided to reduce the number of polls
needed to read multiple variables which may be in different areas of the
database. Groups of consecutive database points of any type of data can be
joined together into one packet by entering each data groups starting database
index number. The number of data bytes in a custom packet which will be used
for unsolicited transmissions cannot exceed 248 in RTU mode or 496 in ASCII
mode.

Prerequisites for Using Unsolicited


Transmissions of Custom Data Packets
Before you can configure your flow computer to realize unsolicited
transmissions of custom Modbus data packets, you must have the following:
q User-customized Modbus driver for receiving device
q Compatible serial communications capability

User-customized Modbus Driver


Various communication master devices can be connected to the Omni flow
computer via Modbus serial link including, but not limited to, front-end
supervisory control and data acquisition (SCADA) system devices. In order for
these devices to be able to identify and read unsolicited transmissions of Omni
flow computer custom data packets, the user must develop a custom driver
capable of identifying the Modbus protocol Function Code 67; which is an Omni
proprietary function. The custom driver must then be installed in the SCADA or
other receiving device and verified for adequate performance.

TB-980801 w ALL.71+

TB-980801

Unsolicited Transmissions of Custom Modbus


Data Packets

Compatible Serial Communications


Both the Omni flow computer and the receiving device must be equipped with
appropriate RS-232 compatible or RS-485 serial ports configured for Modbus
protocol implementation. The Omni flow computer has several hardware and
software options for RS-232 or RS-485 compatible serial data links (refer to the
User Manual for details).

Modbus
Protocol Implementation of Omni
Proprietary Function Code 67: Transmit
Unsolicited Custom Data Packet
A typical unsolicited transmission Modbus protocol message format using
Function Code 67 is as follows:
Modbus Protocol Message Format using Function Code 67
DEVICE FUNCTION
ADDRESS CODE 67

XX

43HEX

BYTE
COUNT

CUSTOM
PACKET
ADDRESS

DATA

CRC ERROR
CHECK BYTES

XX

XXXXHEX

DD DD ... DD DD

CRC CRC

Device Address : The address that identifies the Omni flow


computer that is transmitting unsolicited
data.
Function Code 67 : Represented in hexadecimal value as 43.
Byte Count : The number of bytes of the data field
(maximum of 248 bytes in RTU mode or
496 bytes in ASCII mode).
Custom Packet Address : The flow computer database address of the
custom Modbus data packet, represented in
hexadecimal value:
Custom Modbus Data Packet Addresses
Hexadecimal Equivalents
PACKET
NUMBER

PACKET
ADDRESS

HEXADECIMAL
EQUIVALENT

#1

0001

0001

#2

0201

00C9

#3

0401

0191

Data : The actual flow computer data transmitted


without a poll to the receiving device.
CRC Error Check Bytes : Used to check the message for errors.
For more information on Modbus protocol implementation, see Chapter 4 in
Volume 3 of the User Manual.

TB-980801 w ALL.71+

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Configuring Your Flow Computer for


Unsolicited Transmissions of Custom Data
Packets
User-programmable
Boolean Statements and
Variables - For more
information, see Volume 4
for addresses of Boolean
statements and userprogrammable variables, and
Chapter 2 in Volume 3 on
configuring Boolean
statements and userprogrammable variables.

To activate unsolicited transmissions you must enable any of the following


edge triggered command points below which causes the appropriate custom
Modbus data packet to be transmitted out of the selected serial port without the
serial port being polled for data:
Flow Computer Modbus Database Points for
Unsolicited Transmissions
ADDRESS

UNSOLICITED TRANSMISSION TYPE

2701
2702
2703

Custom Data Packet #1 via Serial Port #1


Custom Data Packet #2 via Serial Port #1
Custom Data Packet #3 via Serial Port #1

2704
2705
2706

Custom Data Packet #1 via Serial Port #2


Custom Data Packet #2 via Serial Port #2
Custom Data Packet #3 via Serial Port #2

2707
2708
2709

Custom Data Packet #1 via Serial Port #3


Custom Data Packet #2 via Serial Port #3
Custom Data Packet #3 via Serial Port #3

2710
2711
2712

Custom Data Packet #1 via Serial Port #4


Custom Data Packet #2 via Serial Port #4
Custom Data Packet #3 via Serial Port #4

Example
The following user-programmable variables are an example of programming a
timer for every 15 seconds which triggers the unsolicited transmission of a
custom Modbus data packet.
7025: 7026 ) 7026 = # -15
7026: 7026 + # 0.5
The following Boolean statement is an example of an unsolicited transmission
where every 15 seconds the data contained in Custom Modbus Data Packet #3
will be transmitted without a poll via the flow computers Serial Port #2 to the
receiving device:
1025: 2706 = 7026

TB-980801 w ALL.71+

Omni Flow Computers, Inc.

Date: 08

19

98

Author(s): Robert L. Stallard

TB # 980802

Digital I/O Modules: Installation Options


Contents
User Manual Reference This technical bulletin
complements the information
contained i nVolume 1 , and
is applicable to all firmware
revisions.

Scope .............................................................................................................. 1
Abstract ........................................................................................................... 1
Installation Options and Jumper Settings .................................................... 2
Digital I/O Module Model # 68-601 1..........................................................................2
Digital I/O Module Model # 68-621 1..........................................................................3

Scope
All Omni 6000/3000 Flow Computers have digital I/O capabilities via proprietary
digital I/O modules.

Abstract
Omni flow computers have digital I/O module options with user-selectable
jumpers for module address, sequence and interrupt request (IRQ). Omni
manufactures two models of digital modules:
q Digital I/O Module Model #68-6011
q Digital I/O Module Model #68-6211
Each digital module has 12 digital points. Each digital point can be individually
configured as either an input or an output, via the front panel keypad or a serial
port using OmniCom configuration PC software.

TB-980802 w ALL.71+

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Installation Options and Jumper Settings


Only 1 digital I/O module can be installed in the Omni 3000 and a maximum of
2 installed in the Omni 6000. This provides a total of 12 digital I/O points for the
Omni 3000 and a total of 24 digital I/O for the Omni 6000.

Digital I/O Module Model # 68-6011


I/O Point LEDs - Each digital
I/O point has 2 LEDs (green
and dual red/green) which
indicate its status. When the
single green LED is glowing,
the digital I/O point is active.
The dual red/green LED
indicates a blown fuse, red
indicating a source current
and green a sinking current.

Inputs and outputs are provided for control of prover functions, remote
totalizing, sampler operation, tube control, injection pump control, and other
miscellaneous functions. Each digital I/O module provides a total of 12 digital
I/O points. Each point can be configured independently as an input or output.
Points are individually fused and include LEDs indicating that the point is active
and if the fuse is blown. The digital I/O module normally occupies I/O Slots 1
and 2 on the Omni 6000 backplane, and I/O Slot 1 on Omni 3000. Userselectable jumper settings are shown in Figure 1 (below):

JP1 In = Dig. 1 Rising Edge Trigger


JP2 In = Dig. 1 Falling Edge Trigger
JP3 In = Dig. 2 Rising Edge Trigger
JP4 In = Dig. 2 Falling Edge Trigger

Interrupt Request (IRQ)


Select Jumpers for
Pipe Prover Detector
(Non-Double Chronometry)

NOTE: If D2 remove all jumpers

Module Address
Jumper

Select D1

Select D2

Green LED On
Point Active

F3

F2

F1

I/O Point
#01
Dual (Red/Green)
Fuse Blown LED

Individual Fuses
for Each I/O Point

F6

F5

F4

F9

F8

F7

F12

F11

F10

Red On

= Sourcing
Current
Green On = Sinking
Current

#12

Digital I/O Point


LED Indicators

Figure 1. Digital I/O Module Model # 68-6011 - Jumper Settings

TB-980802 w ALL.71+

TB-980802

Digital I/O Modules: Installation Options

Digital I/O Module Model # 68-6211


Digital Module # 68-6211 has the same features as the Model # 68-6011, plus
the following:
Surface-mounted circuitry
Individual resetable fuses for each digital I/O point
Redesigned user-selectable jumpers for IRQ polarity, channel assign, and
module address selection using 1 or 2 digital I/ O modules.
User-selectable jumper settings are shown in Figure 2 (below). When using a
second digital I/O (D2) module, no jumper is required on JP1 and JP2.

Neither Jumper is Required for D2 Module

Interrupt Request (IRQ)


Select Jumpers for
Pipe Prover Detector
(Non-Double Chronometry)

Assign IRQ to
I/O Point #1

Assign IRQ to
I/O Point #2

JP2

JP2

JP1 In = Rising Edge Trigger


JP1 Out = Falling Edge Trigger

JP1

JP2

JP4
JP5

Green LED On
Point Active
Module Address
Jumper

F3
ADDRESS

JP4

JP5

D1

Out

Out

D2

In

Out

F2

F1

I/O Point
#01

I/O Point
#01
Dual (Red/Green)
Fuse Blown LED

F6

F5

F4

F9

F8

F7

F12

F11

F10

Red On

Individual Resetable
Fuses for Each I/O Point

= Sourcing
Current
Green On = Sinking
Current

#12

#12

Digital I/O Point


LED Indicators

Figure 2. Digital I/O Module Model # 68-6211 - Jumper Settings

TB-980802 ! All.71+

Omni Flow Computers, Inc.

Date: 08

27

98

Author(s): Richard Dojs / Isaac Perez / Robert L. Stallard

TB # 980803

Upgrading Flow Computer Firmware


Contents
User Manual Reference This technical bulletin
complements the information
contained in Volume 1,
applicable to all firmware
revisions. This technical
bulletin replaces and
invalidates TB-980301
Upgrading EPROM
Chips.

IMPORTANT!

Scope .............................................................................................................. 1
Abstract........................................................................................................... 2
Safety Considerations.................................................................................... 2
Instructions .................................................................................................... 3
Installing New OmniCom PC Configuration Software..............................................3
Replacing the Central Processor Module (CPU) and EPROM Chips ..........................4
Resetting RAM..........................................................................................................5
Verifying and Updating Information of Installed Modules (Check I/O Modules) ...........6
Setting the Number of Digits and Decimal Places for Totalizers .................................7
Special Instructions If Upgrading from Revision 20.56 Firmware .................................................... 8

After Replacing CPU


Module or EPROMs and
Before Downloading
Configuration File - You
must perform the Check I/O
Modules procedure (see
page 6 in this bulletin) and
calibrate your analog I/Os
before downloading the
configuration file to the
upgraded flow computer.
Also, you must reset RAM as
expressed in this technical
bulletin before downloading
the configuration file. These
procedures must be
performed whether or not a
corresponding message is
displayed on the front panel
LCD screen of the flow
computer. Failure to do so
may void the warranty and
cause future problems and
unpredictable results with
your flow computer.

TB-980803 w All Revs

Downloading the Configuration File from OmniCom to the Flow Computer .............9
Returning the Old EPROMs ....................................................................................10

Troubleshooting Tips .................................................................................. 10


Omni Display Does Not Come On After Resetting All RAM......................................10
Omni Front Panel Display is Blinking and/or the Keypad is Locked..........................11
Cannot Open File Message is Displayed when Trying to Transmit the Saved Report
Templates to the Omni............................................................................................11
Incorrect Data in Printed Customized Reports .........................................................11
Unable to Complete a Prove Sequence ...................................................................11
OmniCom Unable to Communicate to the Flow Computer.......................................12

Scope
This technical bulletin is applicable to all firmware revisions of Omni 6000/Omni
3000 Flow Computers. The information contained in this technical bulletin is
targeted to qualified professionals only.

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Abstract
DANGER!

Electrical Shock Hazard!


Dangerous AC voltages are
present on the power supply
module and ribbon cable
when the unit is AC powered.
To avoid electrical shock
which could be fatal, It is
imperative that you remove all
power before opening and
disassembling the flow
computer and take any other
necessary precautions.
Only qualified technicians
should work on any internal
circuitry. Omni Flow
Computers, Inc. is not
responsible for personal
injuries or accidents that may
occur when working on flow
computer circuitry.

CAUTION!
Static electricity can damage
flow computer circuitry. Take
approved static device
handling precautions when
working on the flow
computer.

Upgrading Omni flow computer firmware allows users to incorporate new


features and increase the capabilities of their flow metering system application.
An upgrade may also be necessary for system conformance to API standards
and Year 2000 (Y2K) requirements.
To upgrade your flow computer firmware you will need to perform certain critical
steps, such as:
q Install new version of OmniCom Configuration PC Software.
q Save flow computer configuration file and report templates.
q Replace Central Processor Module or EPROM chips.
q Reset RAM.
q Set the number of digits and decimal places for totalizers and factors.
q Download and adjust flow computer configuration file and report
templates.

Safety Considerations
Before removing any circuit boards from the flow computer, the following must
be observed:
q Personal Safety : Although most of the internal circuits are powered
by relatively low voltages, dangerous AC voltages
are present on the power supply module and ribbon
cable when the unit is AC powered. For this reason
it is important to remove all power before
disassembling the computer.
q Static Electricity : Static electricity can be generated simply by moving
around on certain surfaces or wearing certain types
of clothing. The flow computers printed circuits can
be damaged by this static electricity. Take approved
static device handling precautions when working on
the flow computer.

TB-980803 w All Revs

TB-980803

Upgrading Flow Computer Firmware

Instructions
Before removing the Central Processor Module (CPU) or old EPROMs, you
must install the new version of OmniCom Configuration PC Software supplied
with your new CPU or EPROMs and use this new version to retrieve the
configuration file from the flow computer.

Installing New OmniCom PC Configuration Software


Using OmniCom Help Context sensitive help is
available by pressing the [F1]
key on your PC keyboard
when running OmniCom.

(1) With the old EPROMs still in the flow computer, install the new
OmniCom to your PC from the diskette shipped with the CPU or
EPROMs. The diskette label provides installation instructions.
(2) Create a new file from within the newly installed version of OmniCom
by opening File/New and entering the file name.
(3) When prompted for the EPROM version number of the file to create,
select the version number that corresponds to the NEW EPROMs you
will be installing.
(4) Upload the configuration file from the OLD set of EPROMs installed in
the flow computer by opening Online/Start Comm and selecting
Receive Omni Configuration Data.
(5) Subsequently, receive ALL the report templates by selecting Receive
Report Templates within the Online/Start Comm menu. As a
precautionary measure, this should be done regardless of whether or
not default report templates are being used.
(6) Print the configuration file from OmniCom by opening File/Print and
selecting your print option (Yes or No).
(7) Verify all settings indicated in the configuration file printout and make
any necessary adjustments to these settings that are appropriate for
your particular application.
(8) Close OmniCom by selecting Exit from the Print menu. You will be
prompted on whether to save the configuration file and each of the
report templates. Answer Yes to all.

TB-980803 w All Revs

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Replacing the Central Processor Module (CPU) and


EPROM Chips
CAUTION!
When removing the CPU
Module, take extreme care
not to bend or fold the
membrane keypad ribbon
cable too sharply, or the
metallic traces could be
damaged.
Location of EPROM ChipsThe location of the EPROM
chips on the CPU Module is
shown in Fig. 1. The
EPROMs are the two large
32-pin Integrated Circuits
(ICs or chips) with labels
marked U3 and U4. Note the
position of the orientation
notches at one end of each
EPROM.

IMPORTANT!

Replacing EPROM Chips Ensure that all pins plug into


there respective holes and
that none are bent.

IMPORTANT!
After Replacing CPU
Module or EPROMs and
Before Downloading
Configuration File - You
must perform the Check I/O
Modules procedure (see
page 6 in this bulletin) and
calibrate your analog I/Os
before downloading the
configuration file to the
upgraded flow computer.
Also, you must reset RAM as
expressed in this technical
bulletin before downloading
the configuration file. These
procedures must be
performed whether or not a
corresponding message is
displayed on the front panel
LCD screen of the flow
computer. Failure to do so
may void the warranty and
cause future problems and
unpredictable results with
your flow computer.

(9) If you are replacing ONLY the EPROM chips and NOT the CPU
module, reset all RAM in the Omni via the front panel keypad. If you
will be replacing the entire CPU module, DO NOT reset the RAM.
To reset RAM from the front panel keypad, press [Prog] [Setup]
[Enter] [Enter] [Enter], then type in your privileged password as
prompted. Scroll down by pressing the [
] key to the Reset All Ram?
prompt and answer [Y] to answer yes. Answer Yes or OK to any
warnings. (Go to Step 14 for detailed instruction on resetting Ram.)
(10) Remove power from the Omni flow computer and remove the CPU
module.
(11) Make note of the new EPROM version and checksum indicated in the
label placed on the EPROM chips. You will need this information later.
(12) Either replace the old CPU module with a new CPU that has the new
set of EPROMs, or simply replace the old set of EPROMs with the new
set.
(13) After replacing or reinstalling the CPU module, apply power to the Omni
flow computer. Make a note of what your LCD screen displays when
powering up. If you receive a display indicating loss of calibration data,
you will need to calibrate your analog I/Os after completing the EPROM
upgrade. (Refer to Volume 1 System Architecture and Installation
of the User Manual for more information.)

Math
Processor

Central
Processor

Program
EPROM

Program
RAM

Archive
RAM

Backup
Batttery

J1

J2

EPROM Size
1 OR 4 Meg Bit
Select 4 Meg
As Shown

J3

System Watchdog
J3 In = Enabled
J3 Out = Disabled
(Always Enabled)

Figure 1. Layout of Central Processor Module Showing Location of


EPROM ICs and Jumpers J1, J2 and J3.

TB-980803 w All Revs

TB-980803

Upgrading Flow Computer Firmware

Resetting RAM
IMPORTANT!
After Replacing CPU
Module or EPROMs and
Before Downloading
Configuration File - You
must perform the Check I/O
Modules procedure (see
page 6 in this bulletin) and
calibrate your analog I/Os
before downloading the
configuration file to the
upgraded flow computer.
Also, you must reset RAM as
expressed in this technical
bulletin before downloading
the configuration file. These
procedures must be
performed whether or not a
corresponding message is
displayed on the front panel
LCD screen of the flow
computer. Failure to do so
may void the warranty and
cause future problems and
unpredictable results with
your flow computer.

Program Mode - Pressing


the [Prog] key will activate
the Program Mode. While in
this mode, the Program LED
above the keypad is lit red.
To exit the Program Mode,
press the [Prog] key
repeatedly until the Program
LED goes off.

(14) You will need to reset RAM before and after replacing EPROM chips. If
you will be replacing the entire CPU module, reset RAM only AFTER
replacing the CPU. DO NOT reset the RAM before replacing. When
power is applied to the flow computer after replacing EPROM chips, the
following screen is displayed:
RAM Data Invalid
Reconfigure System
Using OMNI as
Initial Password
Enter the key press sequence [Prog] [Setup] [Enter] [Enter] [Enter]
and the following screen is displayed:
PASSWORD MAINTENANCE
Privileged
_
Level 1
Level 1A
Different screens will be displayed each time you press enter before
you reach the above screen.
(15) At the Privileged prompt, enter the following key press sequence to
use OMNI as the privileged password: [Alpha Shift] [Alpha Shift] [O]
[M] [N] [I] [Enter]. The cursor will move down to the next entry.
PASSWORD MAINTENANCE
Privileged
OMNI
Level 1
_
Level 1A

(16) Scroll down by pressing repeatedly the [


] key to Reset All Ram?
and press [Alpha Shift] [Y] [Enter] for Yes.
PASSWORD MAINTENANCE
Archive Run?(Y/N)
Reset All Totals
Reset All Ram ?
Y
The display will briefly go blank, the backlight will go off and come back
on. The following screen may then reappear:
RAM Data Invalid
Reconfigure System
Using OMNI as
Initial Password

TB-980803 w All Revs

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

(17) Press [Status] and a screen similar to the following will be displayed:
Module S-Ware H-Ware
B-1
Y
Y
E-1
Y
Y
D-1
Y
Y

(18) Scroll down by pressing repeatedly the [


] key to the end to display the
Revision Number and EPROM Checksum.
Module S-Ware H-Ware
S-1
Y
Y
Revision No. 021.72
EPROM Checksum 2408
Verify that these match with what you previously noted in Step 11. If
they do not match and there is an EPROM Checksum alarm, stop at
this point and contact Omni technical support.

IMPORTANT!
After Replacing CPU
Module or EPROMs and
Before Downloading
Configuration File - You
must perform the Check I/O
Modules procedure and
calibrate your analog I/Os
before downloading the
configuration file to the
upgraded flow computer.
Also, you must reset RAM as
expressed in this technical
bulletin before downloading
the configuration file. These
procedures must be
performed whether or not a
corresponding message is
displayed on the front panel
LCD screen of the flow
computer. Failure to do so
may void the warranty and
cause future problems and
unpredictable results with
your flow computer.
Program Mode - Pressing
the [Prog] key will activate
the Program Mode. While in
this mode, the Program LED
above the keypad is lit red.
To exit the Program Mode,
press the [Prog] key
repeatedly until the Program
LED goes off.

Verifying and Updating Information of Installed Modules


(Check I/O Modules)
(19) If the EPROM Revision number and Checksum are correct, verify if
both the S-Ware (Software) and H-Ware (Hardware) columns read Y
(Yes) for all the installed modules before proceeding any further. Scroll
up and down the screen in the previous step by using the [
] / [
]
arrow keys to view installed modules. If both columns read Y, go to
Step 25. If not, proceed to the following step (20).
Module S-Ware H-Ware
B-1
Y
Y
E-1
Y
Y
D-1
Y
N
S-1
N
Y
Revision No. 021.72
EPROM Checksum 2408

(20) If one or more of the installed modules reads N (No) under the SWare (Software) and/or H-Ware (Hardware) columns, press [Prog]
[Setup] [Enter] [Enter] and the following is displayed:
*** MISC. SETUP ***
Password Maint?(Y) _
Check Modules ?(Y)
Config Station?(Y)
Different screens will be displayed each time you press enter before
you reach the above screen.

TB-980803 w All Revs

TB-980803

Upgrading Flow Computer Firmware

(21) Move the cursor down by pressing the [


] key to Check Modules?.
*** MISC. SETUP ***
Password Maint?(Y)
Check Modules ?(Y) _
Config Station?(Y)

(22) Press [Enter] and a screen similar to the following is displayed:


Module S-Ware H-Ware
B-1
Y
Y
E-1
Y
Y
D-1
Y
N

(23) Scroll down by pressing repeatedly the [


] key to Update S-Ware?
and press [Alpha Shift] [Y] [Enter] to enter Y for Yes.
Module S-Ware H-Ware
D-1
Y
N
S-1
N
Y
Update S_Ware ?
Y
You will be prompted to enter your password. Also enter Y to answer
OK if cautioned that updating the software will cause the I/O
configurations to be cleared.
(24) Exit the Program Mode when you are done by pressing the [Prog] key
repeatedly until the Program LED above the keypad goes out. This
returns you to the Display Mode.

Setting the Number of Digits and Decimal Places for


Totalizers
(25) In newer versions of EPROMs, you are given an option to set the
number of digits for cumulative totalizer rollover (8 or 9 digits) and the
number of decimal places for volume and mass totalizers. Set these
options via keypad ONLY by pressing [Prog] [Setup] [Enter] [Enter]
[Enter]. The following screen is displayed:
PASSWORD MAINTENANCE
Privileged
_
Level 1
Level 1A
Different screens will be displayed each time you press enter before
you reach the above screen.

TB-980803 w All Revs

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

(26) At the Privileged prompt, enter the following key press sequence to
use OMNI as the privileged password: [Alpha Shift] [Alpha Shift] [O]
[M] [N] [I] [Enter]. The cursor will move down to the next entry.
Setting the Number of
Digits for Totalizers Totalizers within the flow
computer can be rolled at 8
or 9 significant digits. To set
totalizer rollover to 9 digits,
press [0] [Enter]. To set
totalizer rollover to 8 digits,
press [1] [Enter].

Setting Volume and Mass


Totalizer Resolution Gross and net volume and
mass totalizer values can be
expressed with up to 3
decimal places. To set the
number of decimal places for
totalizer resolution, press the
corresponding number key
([0], [1], [2] or [3] decimal
places, where 0=Klbs,
1=100lbs, 2=10lbs, 3=lbs).
Then press the [Enter] key.
All firmware revisions, except
for Version 20.56, provide
Mass in pounds.

Help for Number of Digits


and Decimal Place
Settings - You can view the
Help in OmniCom under
Factor Setup & Sys
Constants by highlighting
each of the fields. Then use
F1 for a detailed explanation
of each of your choices.
However, DO NOT set these
options via OmniCom.
Context-sensitive help is also
available via the Omni front
panel keypad by pressing the
[Help] key (same as the
[Enter] key) rapidly twice
while the cursor is at the
entry you want to set.

PASSWORD MAINTENANCE
Privileged
OMNI
Level 1
_
Level 1A

(27) Scroll down by pressing repeatedly the [


] key to Reset All Totals?.
PASSWORD MAINTENANCE
Reconfig Archive ? Y
Archive Run?(Y/N) N
Reset All Totals ? _

(28) Press [Alpha Shift] [Y] [Enter] for Yes and a screen similar to the
following is displayed:
All Totals Now Reset
Totalizer Resolution
# Digits, 0=9, 1=8 0
DecPlacesGross&Net 0
DecimalPlaces Mass 3
Enter the respective values you want for each and every totalizer
resolution setting and press the [Enter] key after each entry (see
sidebar).
It is strongly recommended that you set these resolutions NOW
because you will not be able to change these settings after configuring
your flow computer or during flow operations without resetting to zero
all your totalizers.

Special Instructions If Upgrading from Revision 20.56


Firmware
Version 20.56 EPROMs provide Mass in hundreds of pounds. If you
want to continue receiving your Mass in hundreds of pounds, press [1]
[Enter] at the DecimalPlaces Mass entry.
(29) Exit the Program Mode when you are done by pressing the [Prog] key
repeatedly until the Program LED above the keypad goes out. This
returns you to the Display Mode.

TB-980803 w All Revs

TB-980803

Upgrading Flow Computer Firmware

Downloading the Configuration File from OmniCom to


the Flow Computer
Program Mode - Pressing
the [Prog] key will activate
the Program Mode. While in
this mode, the Program LED
above the keypad is lit red.
To exit the Program Mode,
press the [Prog] key
repeatedly until the Program
LED goes off.

(30) In the Display Mode, press [Prog] [Setup] [Enter] [Enter] to display
the Misc. Setup menu.
*** MISC. SETUP ***
Password Maint?(Y) _
Check Modules ?(Y)
Config Station?(Y)
Different screens will be displayed each time you press enter before
you reach the above screen.
(31) Scroll down by pressing repeatedly the [
] key to Serial I/O n.
*** MISC. SETUP ***
User Display ? n
Config Digitaln
Serial I/O n
_

Enter the number of the flow computer serial port to which your
OmniCom PC is connected and press [Enter]. A screen similar to the
following will display:
SERIAL PORT #2
Baud Rate
38400
Number of Data Bit 8
Number of Stop Bit 1

IMPORTANT!
It is recommended that you
select Modbus RTU
(modem) protocol for the
Modbus Type in Step 32 if
it is available in your new
EPROM version. If you
decide to use this protocol,
ensure that you make this
same change in your
OmniCom configuration file
under Config Serial I/O
before proceeding to
download the configuration
file to the Omni

(32) Scroll down to Modbus ID and then to Modbus Type and enter the
corresponding settings indicated in the OmniCom configuration file you
printed earlier. Remember to press [Enter] after typing each setting.
SERIAL
TX Key
Modbus
Modbus

PORT #2
Delay
ID
Type

1
1
2

(33) Run OmniCom and open the configuration file you saved earlier which
pertains to this flow computer. Open the File Menu and select Print.
Print the file to a printer on your PC to have an updated printout of the
flow computer configuration.
(34) Open Offline/Omni Configuration/Config Serial I/O and ensure that
the Modbus Type is set correctly to match what you selected in Step
32.

TB-980803 w All Revs

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

(35) Open Online/Start Comm. Check the Modbus ID, Comm Port, Baud
Rate, and Comm Media settings to ensure that these are correct. If you
set the port in Step 32 to Modbus RTU (modem) protocol, ensure that
Comm Media is set to Modem.
(35) Transmit Omni Configuration Data.
(36) Transmit Omni Report Templates.
(37) Calibrate your analog I/Os if you are required to do so. For more
information on calibrating analog I/O, see Volume 1, Chapter 8 of the
User Manual.

Returning the Old EPROMs


You are now done. Remember to use the Business Reply Label supplied with
your new EPROMs. If you have not yet completed your EPROM Upgrade Form,
please do so now and return along with the old EPROMs to Omni Flow
Computers, Inc.

Troubleshooting Tips
Omni Display Does Not Come On After Resetting All RAM
Tech Support - If you
encounter any other
difficulties, please contact
our technical staff.
Phone: (281) 240-6161
Fax: (281) 240-6162
E-mail:

If the Omni Display does not come on after resetting all RAM, proceed as
follows:
(1) Disconnect all power to the Omni.
(2) Remove CPU Module and also remove the System Watchdog Jumper
J3 (See Figure 1) on the CPU.

techsupport@omniflow.com

(3) Reinstall CPU Module with Jumper J3 removed.

IMPORTANT!
Replacing RAM and
EPROM Chips - Ensure that
all pins plug into there
respective holes and that
none are bent.

(4) Power up the Omni and reset all RAM again. Display should be on.
(5) Power down again the flow computer and remove CPU Board.
(6) Replace Jumper J3 and then reinstall the CPU Module.
(7) Once again, apply power to the flow computer.
The Omni display should now be normal. However, if problem persists, try
unplugging and reconnecting the RAM chips into the CPU board as follows:
(1) Disconnect all power to the Omni.
(2) Remove CPU Module.
(3) Unplug and reconnect RAM chips to the CPU board
(4) Reinstall the CPU Module.
(5) Power up the Omni and reset all RAM again. Display should be normal.

10

TB-980803 w All Revs

TB-980803

Upgrading Flow Computer Firmware

Omni Front Panel Display is Blinking and/or the Keypad


is Locked
This problem may be solved by unplugging and reconnecting the RAM chips
into the CPU board as follows:
(1) Disconnect all power to the Omni.
(2) Remove CPU Module.
(3) Unplug and reconnect RAM chips to the CPU board
(4) Reinstall the CPU Module.
(5) Power up the Omni and reset all RAM again. Display should be normal.

Cannot Open File Message is Displayed when Trying to


Transmit the Saved Report Templates to the Omni
Sometimes, when trying to transmit the saved report templates to the flow
computer, OmniCom will display a message indicating that it cannot open the
file. Simply go to the OmniCom pull-down Report menu and open each of the
reports individually, make the necessary changes and resave the reports. The
change can simply represent change to the same thing it was before.
Subsequently, save the template (usually ALT-S). Exit OmniCom and then
restart OmniCom. Open the file and try transmitting the templates to the Omni
again.

Incorrect Data in Printed Customized Reports


When upgrading EPROMs and using customized reports, the data in the printed
report may not be correct because some of the database registers may have
changed, moved or redefined in the new version with respect to the old version.
If you see that the printed data is not what you expected, then you should open
the report template files to check if you are retrieving the data from the correct
registers for the new EPROM version. Also verify with OmniCom that Use
Default Report Template under Printer Setup is set to No.

Unable to Complete a Prove Sequence


Sometimes you are unable to get through a prove sequence after an EPROM
upgrade. Open up the deviation percentages in the Prover Setup to establish
an initial prove sequence. Once a prove sequence has been established, you
can tighten up the deviation percentages to what you had set before the
EPROM upgrade.

TB-980803 w All Revs

11

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

OmniCom Unable to Communicate to the Flow Computer


Sometimes you are unable to communicate to an Omni after replacing the
EPROMs. This may be caused by the following:

q The OmniCom Start Comm/Comm Media setting differs from the Omni
flow computer Modbus Type setting in the serial port setup. In the newest
versions of EPROMs when the flow computer is powered-up, the
EPROMs default to Modbus RTU (modem) for Serial Port # 2. The
Modbus RTU (modem) protocol is the preferred protocol; therefore, make
this change in your OmniCom configuration file AND also set the Comm
Media to Modem in the Online/Start Comm menu.

q The new EPROMs default to Modbus ID 1 on power-up. Ensure that your


Modbus ID matches in both the Online/Start Comm menu and in the
serial port setup in the Omni. Also ensure the OmniCom configuration
file, Omni serial port, and OmniCom Start Comm screen are all set to
the same Modbus ID.

12

TB-980803 w All Revs

Omni Flow Computers, Inc.

Date: 11

04

98

Author(s): Robert L. Stallard

TB # 981101

Using the Audit Trail (Event Logger) Feature


and Sealing of the Flow Computer
Contents
User Manual Reference This technical bulletin
complements the information
contained in Volumes 2 & 3
of the User Manual,
applicable to all firmware
revisions.

Scope .............................................................................................................. 1
Abstract........................................................................................................... 2
Activating the Audit Trail Feature ................................................................. 2
Password Protecting Serial Port Access ....................................................................3
Enabling Rigorous Auditing of Serial Ports ................................................................4

Printing and Viewing the Audit Trail Report................................................. 5


Audit Trail Feature - This
feature is an event logger that
records the last 150 changes
made to the flow computer
database. A fixed format
report provides an audit trail
of these changes. This report
comprises time and date
stamped changes made to
the flow computer database,
either via the local keypad or
via password protected serial
port access.

Printing the Audit Trail Report via Front Panel Keypad ..............................................5
Viewing and Printing the Audit Trail Report via OmniCom .........................................5

Sealing the Flow Computer ........................................................................... 6


Download Disabling (OmniCom Lockout) ..................................................................6
Serial Port Lockout Switch Enable Option .................................................................7
Program Inhibit (Keypad Lockout) Switch ..................................................................7
Housing Sealing........................................................................................................8

Scope
All firmware revisions of Omni 6000/Omni 3000 flow computers have the Audit
Trail feature. The information contained in this technical bulletin is for
intermediate users.

TB-981101 w ALL REVS

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Abstract
All Omni flow computer firmware revisions include the Audit Trail feature. In
current revisions, this security feature consists of an archive file that stores 150
records of the most recent changes made to the flow computer database. The
flow computer always logs changes made to the database via the Omni front
panel keypad. It can also log changes made remotely via a Modbus port, using
OmniCom PC Configuration Software for instance, if passwords have been
activated on the serial port.
Each record consists of a unique event number, time and date tag, the
database index number of the affected variable, and the new and old value of
that variable. The value of gross and net totals at the moment of the event are
also stored in the record. Furthermore, the firmware can log events that involve
a group of consecutive database addresses. In this case, only the starting index
number and the number of consecutive index points appear in the audit trail.
The records comprise the Audit Trail Report which, when printed, lists the latest
150 records in time sequence starting with the most recent. You can view this
report in OmniCom and print it either with OmniCom or the front panel keypad.
The Audit Trail Report has a fixed format and is not customizable by the user.

Activating the Audit Trail Feature


The Omni flow computer will automatically log all changes made to the
configuration settings via the front panel keypad. However, to avoid flushing the
audit trail, the firmware does not log configuration changes made via serial
ports other then complete download events, unless rigorous auditing is enabled.
In order for the flow computer to log configuration changes made through a
serial port, whether remotely (via modem) or via direct connection, the
corresponding serial port must be password protected or enabled for rigorous
auditing.
With passwords activated, the firmware will fully log the target database
address old and new value only when single point writes occur. When blocks of
data are written, only the starting database index and total number of
consecutive points written to will be recorded in the audit trail log.
Enabling rigorous auditing does not require serial port passwords to be used.
The flow computer will archive all serial port transactions that represent
configuration changes.

TB-981101 w ALL REVS

TB-981101

Using the Audit Trail Feature (Event Logger) and Sealing the Flow Computer

Password Protecting Serial Port Access


Entering a Serial Port
Password Initially, you can only assign
serial port passwords via the
Omni front panel keypad.
Choose up to 8
alphanumerical characters
for the password. Enter the
selected password at the
corresponding serial port
entry under the Password
Maintenance submenu:
q Ser1 Passwd for Serial
Port #1
q Ser2 Passwd for Serial
Port #2
q Ser3 Passwd for Serial
Port #3
q Ser4 Passwd for Serial
Port #4
Note: If Serial Port #1 has a
printer connected to it, you
need not assign a password
to this port. Ports #3 and #4
are available only if your flow
computer has a second serial
I/O module installed.

The flow computer will automatically log any single point writes to a specific
database address made via a password protected serial port. Assigning serial
port passwords for the first time can only be done via the front panel keypad of
the flow computer.
To assign passwords and restrict access to serial ports via the Omni front panel
keypad, proceed as follows:

(1) Using the flow computers front panel keypad and in the normal display
mode, press [Prog] [Setup] [Enter] [Enter] [Enter]. This will display the
Password Maintenance
submenu
of
the
Miscellaneous
Configuration menu.
PASSWORD MAINTENANCE
Priveledged
_
Level 1
Level 1A

(2) Scroll down to place the cursor at the desired Sern Passwd prompt
and enter a password of your choice. The n in Sern represents the
serial port number (e.g., the display shows Ser2 for Serial Port #2 see
sidebar).
PASSWORD MAINTENANCE
Ser1 Passwd
Lockout SW Active? N
Ser2 Passwd _

(3) Press [Enter] once you have keyed-in your password for the selected
serial port. The flow computer will prompt you to enter the privileged
password for the flow computer to validate the new serial port password.
If you have not yet assigned a privileged password, either use OMNI
as the default or scroll up and assign the password now. If you do the
latter, repeat the procedure for assigning the serial port password.

Once assigned, you have the option of changing the serial port passwords via
OmniCom PC configuration software. To do this, while on any field edit screen,
press [Ctrl] [Alt] [P] on your PC keyboard and follow the online instructions.
You will need to enter the current valid password before you can change it.

TB-981101 w ALL REVS

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Enabling Rigorous Auditing of Serial Ports


Rigorous auditing is normally used only as a diagnostic tool to track down
unexpected changes made to the flow computer database. It allows you to log
all transactions of one or more non-password protected serial ports. Actually,
the only way to log all changes to the Omni database done through serial ports
is by enabling rigorous auditing.
To enable rigorous auditing you must define a user-programmable variable
statement. This statement places the decimal value of the serial ports
hexadecimal code into the database address the corresponds to the special
diagnostic function (Index # 3800).
To enable rigorous auditing to one or more serial ports, do the following:
(1) From the table below, select the hexadecimal codes of the serial ports to
which you want to apply rigorous auditing. Then determine the decimal
equivalent of the selected hexadecimal codes (indicated in the table).
(2) Formulate a variable statement that writes the desired decimal value to

Database Point # 3800 (Special Diagnostic Function) using the following


logic:
Address 3800 is EQUAL (=)to the CONSTANT (#) decimal value

Or simply select the respective variable statement from among those


provided in the table.
VARIABLE STATEMENTS
TO

Serial Port(s) #
1

Hexadecimal
Code

Decimal
Equivalent

Variable
Statement

000A

10

3800=#10

00A0

160

3800=#160

0A00

2560

3800=#2560

A000

40960

3800=#40960

00AA

170

3800=#170

0A0A

2570

3800=#2570

A00A

40970

3800=#40970

0AA0

2720

3800=#2720

A0A0

41120

3800=#41120

AA00

43520

3800=#43520

0AAA

2730

3800=#2730

A0AA

41130

3800=#41130

AA0A

43530

3800=#43530

E N A B L I N G R I G O R O U S AU D I T I N G
SERIAL PORTS

FOR

AAA0

43680

3800=#43680

AAAA

43690

3800=#43690

TB-981101 w ALL REVS

TB-981101

Using the Audit Trail Feature (Event Logger) and Sealing the Flow Computer

Verifying the Audit Trail


Feature - To verify that the
audit trail feature and
rigorous auditing are active,
make any necessary flow
computer configuration
changes and view or print the
Audit Trail Report (as
indicated in this technical
bulletin). If the changes you
made appear on the report,
the audit trail feature is
working fine.

(3) Either via OmniCom or the front panel keypad, open the Program
Variable submenu under the Miscellaneous Configuration menu,
select an available (empty) variable point, and key-in the variable
statement. Press [Enter] when done to enable the rigorous auditing
feature. In OmniCom, remember to download the variable statement to
the flow computer when done if working offline.

Printing and Viewing the Audit Trail Report


You can print the Audit Trail Report from either the flow computers front panel
keypad or from OmniCom. However, you can view this report only from
OmniCom.

Printing the Audit Trail Report via Front Panel Keypad


To print the Audit Trail Report from the flow computers keypad, do as follows:
(1) In the display mode, press [Prog] [Print] [Enter] to display the Print
Report Menu.
(2) Scroll down to place the cursor at the Audit Trail ? (Y) prompt and type
the number 150, indicating the total number of records to print. It is not
necessary to print all 150 records, unless you want to.
(3) Press [Enter] and the report will print.

Viewing and Printing the Audit Trail Report via OmniCom


To print the Audit Trail Report from OmniCom, do the following:
(1) With OmniCom running, select Audit Trail Report under the Report
menu and press [Enter].
(2) Select Load from Omni in the popup box and press [Enter]. OmniCom
will prompt you for a password to continue. It will allow you to change
the password if you want (for loading the Audit Trail report via OmniCom
only). In any case you will need to enter the password you assigned for
rigorous auditing.
(3) Type the password and press [Enter]. OmniCom will proceed to load the
audit trail data and display the Audit Trail Report.
(4) If you want to print the report, press [Alt] [P] and follow the online
instructions.
(5) Exit OmniCom when done.

TB-981101 w ALL REVS

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Sealing the Flow Computer


TIP - You can set the
download disabling and serial
port lockout switches in one
session while in the
Password Maintenance
setup. You can set these
features only via the front
panel keypad or using the
Omni Panel Emulator
provided in OmniCom. The
recommended order for
applying the sealing features
is as follows:
(1) Disable download to the
flow computer
(2) Select the serial port
lockout switch option
(3) Activate the program
inhibit switch
(4) Seal the flow computer
housing enclosure

In addition to the audit trail, Omni flow computers provide sealing features for
added security. These security features prevent access to the circuitry and
tampering of configuration settings, protecting data and system integrity.
The key sealing features are:
q Download Disabling (OmniCom Lockout)
q Serial Port Lockout Switches
q Program Inhibit (Keypad Lockout) Switch
q Housing Sealing

Download Disabling (OmniCom Lockout)


Omni flow computer firmware allows you to block all complete downloads from
OmniCom to the flow computer. This feature protects against accidental
downloads that could occur due to incorrect logon. Once a flow computer is
configured, the correct way to log on is to Receive the configuration in
OmniCom.
You can set this feature only via the front panel keypad. To set the download
disabling feature, proceed as follows:
(1) In the normal display mode, press [Prog] [Setup] [Enter] [Enter]
[Enter] to access Password Maintenance setup.
(2) At the Privileged Password prompt, type-in the corresponding
password and press [Enter]. The download disabling setting will not
appear if you do not enter the privileged password.
(3) Scroll down to the Disable Download? prompt. The LCD screen
displays as shown below.
PASSWORD MAINTENANCE
Lockout SW Active? N
Model #? 0=3K,1=6K 1
Disable Download? N

(4) Press [Y] [Enter] to disable or [N] [Enter] to enable OmniCom


downloading of the configuration data to the Omni flow computer.
If desired, you can proceed to set the serial port lockout switches while in the
Password Maintenance setup. The following section describes this feature.

TB-981101 w ALL REVS

TB-981101

Using the Audit Trail Feature (Event Logger) and Sealing the Flow Computer

Serial Port Lockout Switch Enable Option


The flow computers configuration provides a lockout switch option for each
serial port. You can activate or deactivate the serial port lockout switch option
only via the front panel keypad, as follows:
(1) In the normal display mode, press [Prog] [Setup] [Enter] [Enter]
[Enter] to access Password Maintenance settings.
(2) Scroll down to the Lockout SW Active? setting that corresponds to the
selected serial port. Press [Y] [Enter] to activate or [N] [Enter] to
deactivate the lockout switch for each serial port to which you want to
set this feature.
(3) Press the [Prog] several times to exit the Program Mode and return to
the Display Mode.

Program Inhibit (Keypad Lockout) Switch


Preventing Access to the
Program Inhibit Switch To prevent unauthorized
activating or deactivating of
the program inhibit switch,
seal the flow computer
housing as indicated in this
technical bulletin.
Activating the program inhibit
switch with firmware
revisions prior to .72 blocked
all configuration changes.
This was subsequently
modified to allow
configuration changes to
password level 2 operational
parameters such as PID
setpoints, batch end
commands, and prove
commands.

The Program Inhibit Switch allows you to lock access to the Program and
Diagnostic/Calibration Modes via the front panel keypad. This prevents
configuration settings from being changed. Attempting to enter a configuration
submenu will have no effect when the switch is in the inhibit position, and
PROGRAM LOCKOUT will display on the bottom line of the LCD screen.
Nonetheless, you can still enter key presses to only view data in the normal
Display Mode.
Figure 1 (on following page) shows the location of the program inhibit switch;
which is behind the front panel. To access and activate or deactivate, do the
following:
(1) Hold the front panel from the bottom, gently lift it upwards to disengage
the latching bezel, and withdraw the flow computer a couple of inches
from its housing case.
(2) Locate the red Program Inhibit Switch. It will be on the bottom right
(when facing the front panel) behind the front panel (see Figure 1).
(3) Using your right hand (recommended), place the switch to the downward
position to lock the keypad or place it to the upward position to unlock
the keypad.
(4) Reinsert the flow computer into its housing, making sure that the bezel
latches in place.
You can test the program inhibit switch by pressing the [Prog] [Setup] [Enter]
keys on the front panel keypad. This will take you to the Setup Menu in the
Program Mode. Place the cursor on any of the submenus listed and press
[Enter]. If the Program Lockout message flashes on the bottom line of the
LCD screen, the program inhibit switch is active.

TB-981101 w ALL REVS

Omni 6000 / Omni 3000 Flow Computers

CAUTION!

Technical Bulletin

These units have an integral


latching mechanism which
you must first disengage by
lifting the bezel upwards
before withdrawing the unit
from the case.

Figure 1. The Program Inhibit Switch

Housing Sealing
You can lock or seal the inner enclosure of the flow computer within the outer
enclosure, blocking access to the 'Program Inhibit Switch' and to the circuitry.
To seal the flow computer, insert an instrument sealing wire through the holes
provided on the top-right and towards the back of the enclosures. Before
placing the sealing wire, make sure that the integral latching mechanism is in
place aligning the holes of both enclosures (inner and outer).

TB-981101 w ALL REVS

Omni Flow Computers, Inc.

Date: 01

05

99

Author(s): Robert L. Stallard

TB # 990101

Communicating with Instromet Q-Sonic


Ultrasonic Gas Flowmeters
Contents
User Manual Reference This technical bulletin
complements the
information contained in the
User Manual, applicable to
Revision 23.73/27.73+.

Scope....................................................................................................................1
Abstract ................................................................................................................1
Q-Sonic Flowmeter Theory of Operation .......................................................2
Omni Flow Computer Logic ...............................................................................2
Wiring Installation ...............................................................................................4

Communicating with
Instromet Q-Sonic
Ultrasonic Gas
Flowmeters - The
Instromet Q-Sonic
ultrasonic flowmeter
measures gas flow with
acoustic pulse reflection
paths by using the Absolute
Digital Time Travel (ADTT)
method. This device
communicates with Omni
flow computers via Omnis
SV process I/O combo
module using a proprietary
protocol. To use the scaled
pulse output of the
Instromet flowmeter, the
flow computer must either
have an A, B or E
combo module installed.

Getting Tech Support Omni Technical support is


available at:
 Phone: (281) 240-6161
 Fax: (281) 240-6162
Technical information is
available on our website at:
www.omniflow.com
or send email to:
techsupport@omniflow.com

TB-990101  23/27.73+

Flow Computer Configuration ...........................................................................4


Miscellaneous Configuration Meter Run Settings.......................................................... 5
Meter Run Setup Entries ............................................................................................... 5

Flow Computer Database Addresses and Index Numbers .............................6


Flow Computer User Displays .........................................................................10
SV Module Serial Communications Port ..................................................................... 10
Meter Run Data ........................................................................................................... 11

Scope
This technical bulletin applies to firmware revisions 23.73+ and 27.73+ of Omni
6000/Omni 3000 flow computers, for gas flow metering systems.

Abstract
The Q-Sonic ultrasonic flowmeter determines the linear gas velocity through the
meter tube by using multiple acoustic pulse reflection paths. The Q-Sonic
analyzes these paths employing the Absolute Digital Time Travel (ADTT)
measurement method. The Omni flow computer totalizes either the flowmeter
pulse input signal or the profile corrected gas velocity data, received from the QSonic, to calculate the actual flow rate of gas. The Omni compensates
temperature expansion effects on the flowmeter tube by equaling the flow to the
profile corrected gas velocity multiplied by the temperature compensated tube
area. If required, it can also directly use the non-compensated flow rate value
transmitted by the ultrasonic meter as the actual flow rate.

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Q-Sonic Flowmeter Theory of Operation


Instromets ultrasonic gas flow metering technology incorporates multiple pairs
of transducers into a smart digital inferential instrumentation device. The device
is installed into a gas pipeline system to measure fluid flow. Each pair of
transducers emits ultrasonic (acoustic) pulses that travel bi-directionally, in either
a single (axial or diagonal) or double (swirl) reflection path, to and from each
transducer in the pair.
The flowmeters apply the Absolute Digital Time Travel (ADTT) method of
ultrasonic pulse analysis, which is based on the fact that pulses travel (between
a transducer pair) faster downstream with the flow than upstream against the
flow. The gas flow velocity is determined from this upstream/downstream travel
time differential of the ultrasonic pulses within the multiple reflection paths. When
there is no gas flow in the pipeline, the upstream and downstream travel times
are the same; i.e., the time differential is zero.
The Q-Sonic flowmeter employs 3 or 5 transducer pairs with a minimum of one
axial path and two swirl paths. This configuration allows for unique combinations
of reflection paths to best take into account the different effects of gas flow
profile variations, including swirl in the pipeline. The gas velocity can be
determined for bi-directional (forward or reverse) fluid flow.

Omni Flow Computer Logic


The Omni flow computer can determine the actual flow rate from either data
received serially from the Q-Sonic flowmeter or from a live pulse frequency
signal input, if one has been connected and assigned.
Totalization will be based on the flow pulse frequency input when the flow
transmitted by the Q-Sonic is in the correct direction (forward/reverse) and the
pulse frequency is within limits. This live signal will also be used in the event of a
communications failure between the Q-Sonic and the Omni. However, In order
for the Omni to use the pulse frequency signal, it must be wired to the Q-Sonic
and an I/O point assigned in the flow computer configuration.
The flow computer will temperature compensate the meter tube area and
calculate flow rate based on the profile corrected velocity of the gas transmitted
serially by the flowmeter. If the calculated flow rate is not within reasonable
limits, the Omni will directly use the transmitted flow rate as the actual flow rate.

TB-990101  23/27.73+

Communicating with Instromet Q-Sonic Ultrasonic Flowmeters

TB-990101

Start

No

Q.Sonic
Comm unications
OK?

Yes

Set Q.Sonic
Comm unication
Failed Alarm

Clear Q.Sonic
Comm unication
Failed Alarm

No

Is
Transm itted
Flow Rate in
the Correct
Direction?
Yes

No

Are Pulse I/O


Assigned?

Yes

Are Pulse I/O


Assigned?

No

Clear Pulse Signal


Suspect Alarm

No

Set Pulse Signal


Suspect Alarm

Yes

Is the
Flow Based on
Pulses within
Limits?
Yes

No
Clear Pulse Signal
Suspect Alarm

Is the
Flow Based on
Gas Velocity
within Limits?

Yes

Disable
Totalizing

Clear Flow
Delta Alarm

Set Flow
Delta Alarm

Clear Flow
Delta Alarm

Set Run as
Inactive

Calculate Actual Flow


Based on Pulse
Input Signal

Calculate Actual Flow


Based on Gas Velocity
& Temp Comp Area

Calculate Actual Flow


Based on Transm itted
Flow Rate

End

Figure 1. Flow computer logic flow diagram for the Q-Sonic ultrasonic gas flowmeter.

TB-990101  23/27.73+

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Wiring Installation
Serial Data
Communications - The
serial interface between
these devices is 2-wire RS485 mode utilizing a
proprietary protocol.

Setting Up and Wiring to


Omni Combo Modules - In
order to communicate with
Q-Sonic ultrasonic
flowmeters, the Omni flow
computer must be equipped
with at least one SV combo
module (Model 68-6203).
For instructions on jumper
settings and other process
I/O combination module
setup information, please
refer to Volume 1, Chapter
2 of the Omni User Manual

Figure 2 shows the typical wiring required for connecting a Q-Sonic flowmeter to
the Omni flow computer. A 2-wire RS-485 interface can be wired to either port
(terminals 1 and 2 for port 1, or 3 and 4 for port 2) of the flow computer terminal
block that corresponds to the SV combo module. You can install up to two SV
modules in the Omni flow computer, which will give you an availability of 4 SV
RS-485 ports. Although not required, it is recommended that the flowmeter
frequency pulse signals also be wired to the Omnis input channel #3 (forward
direction) and input channel # 4 (reverse direction) of an A combo module.
Input channel #3 corresponds to terminals 5 and 6, and input channel #4 to
terminals 7 and 8 of the back panel terminal block respective to the combo
module. The actual terminal block numbers depend upon which backplane
connector or slot the module is plugged. The E combo module can also be
used in this configuration with slight variations in wiring connections (see
Volume I, Chapter 2-12).

Figure 2. Example of wiring a Q-Sonic flowmeter to the Omni flow computers


RS-485 port #1 of an SV module with the recommended bi-directional
(forward/reverse) pulse output to input channels #3 and 4 of an A combo
module.

Flow Computer Configuration


The flow configuration settings that are specific to the Q-Sonic flowmeter are
entered in the miscellaneous configuration meter run menu and the meter run
setup menu. You must enter the miscellaneous configuration meter run settings
first and then proceed to the meter run setup entries. These configuration
settings can be entered either via the Omni flow computers front panel keypad
or using OmniCom configuration PC software (see Chapter 2 Flow Computer
Configuration in Volume 3 of the Omni User Manual, and the technical bulletin
TB-960701 Overview of OmniCom Configuration PC Software).

TB-990101 ! 23/27.73+

TB-990101

Communicating with Instromet Q-Sonic Ultrasonic Flowmeters

Miscellaneous Configuration Meter Run Settings


The following miscellaneous configuration meter run settings correspond to the
Q-Sonic ultrasonic gas flowmeter:
" Select Flowmeter Device Type Enter [4] for each meter run that you want
to select the Instromet Q-Sonic flowmeter as the device type.

" Select SV Module Port The Omni flow computer can accept two SV combo
modules. With one SV module you have two SV ports available, and with two SV
modules four ports are available. For each ultrasonic meter run, enter the SV port
number (1 to 4) to which the RS-485 serial interface input from the Q-Sonic
flowmeter is wired to the flow computer.

" Select Flow Direction Q-Sonic flowmeters allow for bi-directional fluid flow
measurement. You can setup the flow computer to totalize either forward or
reverse flow on any meter run with an ultrasonic flowmeter.

" Assign Flow Pulse Frequency I/O Point Flowmeter pulse signals can
only be assigned to Input Channels #3 and #4 of A and E combo modules, and
input channel #3 of a B combo module. Enter the input channel number, which
will be used to input the ultrasonic flowmeter pulse signal.

Meter Run Setup Entries


The following meter run setup entries are available for the Q-Sonic ultrasonic
gas flowmeter:
Enter the diameter of the ultrasonic flowmeter tube, in inches
" Tube Diameter
(firmware 23) or millimeters (firmware 27). This diameter is subsequently
corrected for expansion due to temperature, and used together with the 'corrected
gas velocity' through the meter to calculate flow rate.

Enter the temperature, as degrees


" Tube Reference Temperature
Fahrenheit (firmware 23) or degrees Celsius (firmware 27), at which the ultrasonic
meter tube was measured.

The ultrasonic meter tube will expand and


" Tube Expansion Coefficient
contract with temperature. The flow computer requires the linear coefficient of
thermal expansion for the meter tube material in order to correct the meter tube
area.
US Customary Units

Metric Units

Mild Carbon Steel Plate

-100 to 300 F = 6.20 x e

-73.3 to 148.9 C = 1.12 x e

304/316 Stainless Steel

-100 to 300 F = 9.25 x e

-73.3 to 148.9 C = 1.67 x e

-6
-6

-5
-5

The actual user" Q-Sonic Maximum Flow Rate Deviation Percent


entered flow used by the flow computer to totalize depends upon several factors:
(1) If a pulse signal is available the flow computer will use it for calculations as
long as the calculated flow rate is within this 'flow rate deviation percentage'
of the flow transmitted serially by the Q-Sonic.
(2) If a pulse signal is not available or failed, the flow computer will use the
'corrected linear gas velocity' transmitted by the Q-Sonic and calculate flow
based on the 'temperature compensated area' of the meter tube. The flow
rate calculated by this method must also be within this 'flow rate deviation
percentage' of the flow transmitted serially by the Q-Sonic.
Summarizing, the flow computer first tries to use the pulse signal, then the
transmitted gas velocity value and finally the transmitted flow rate.

TB-990101 ! 23/27.73+

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

" Minimum Automatic Gain Control (AGC) Ratio The flow computer
calculates the AGC ratio for each ultrasonic path in both path directions. An alarm
will occur if the AGC ration of any path drops below this ratio. Reasonable entries
are 1.5 to 2.
Difference Between Gas
Velocity and Velocity of
Sound - The gas velocity
through the meter tube is
directly proportional to the
actual flow rate of the gas in
the pipeline. The velocity of
sound (VOS) refers to the
amount of time it takes a
transmitted acoustic pulse
to travel through the gas
ultrasonic paths. The VOS
will vary depending upon
gas quality and flowing
conditions.

" Minimum Percent Sample Ratio This entry checks the ratio of good
received data pulses verses total transmitted pulses for each ultrasonic path in
both directions. A ratio below this setting will cause an alarm. Reasonable entries
are 50% to 70%.

" Velocity of Sound (VOS) in Gas Deviation Percent In some


configurations, the flow computer can verify that the average VOS calculated for
all paths agrees with the VOS of each individual path. This entry is the maximum
percent that any one path VOS varies from the average VOS of all the paths.

" Gas Velocity Low Cutoff Some gas movement can occur even when an
ultrasonic meter is blocked-in. This is caused by convection currents within the
meter tube. Enter a minimum gas velocity, in feet per second (Revision 23) or
meters per second (Revision 27), below which you do not want to totalize.
Consult with Instromet to determine this value.

Flow Computer Database Addresses and Index


Numbers
The following tables list the Modbus database addresses within the Omni have
been assigned to the Q-Sonic ultrasonic metering feature. These tables are
categorized per data type.
Meter Run Alarm Status Points Real Time Data
Description

Database Address
for Meter Run Number

Description

Database Address
for Meter Run Number

Loss of communication
Loss of pulse impulse
Flow rate delta alarm
Path 1a - AGC ratio alarm
Path 1b - AGC ratio alarm
Path 2a - AGC ratio alarm
Path 2b - AGC ratio alarm
Path 3a - AGC ratio alarm
Path 3b - AGC ratio alarm
Path 4a - AGC ratio alarm
Path 4b - AGC ratio alarm

2154
2155
2156
2157
2158
2159
2160
2161
2162
2163
2164

2254
2255
2256
2257
2258
2259
2260
2261
2262
2263
2264

2354
2355
2356
2357
2358
2359
2360
2361
2362
2363
2364

2454
2455
2456
2457
2458
2459
2460
2461
2462
2463
2464

Path 1 - sample error alarm


Path 2 - sample error alarm
Path 3 - sample error alarm
Path 4 - sample error alarm
Path 5 - sample error alarm
Overall sample error alarm
Path 1 - gas VOS alarm
Path 2 - gas VOS alarm
Path 3 - gas VOS alarm
Path 4 - gas VOS alarm
Path 5 - gas VOS alarm

Path 5a - AGC ratio alarm

2165

2265

2365

2465

Path 5b - AGC ratio alarm

2166

2266

2366

2466

Notes: AGC # Automatic Gain Control


VOS # Velocity of Sound

2167
2168
2169
2170
2171
2172
2173
2174
2175
2176
2177

2267
2268
2269
2270
2271
2272
2273
2274
2275
2276
2277

2367
2368
2369
2370
2371
2372
2373
2374
2375
2376
2377

2467
2468
2469
2470
2471
2472
2473
2474
2475
2476
2477

TB-990101 ! 23/27.73+

TB-990101

Communicating with Instromet Q-Sonic Ultrasonic Flowmeters

16-bit Integer Registers Real Time Data


Description

Database Address
for Meter Run Number
1

Flow direction (0=frwd,1=rvrs)


Path 1 - performance (%)*
Path 2 - performance (%)*
Path 3 - performance (%)*
Path 4 - performance (%)*
Path 5 - performance (%)*
Path 1a - AGC ratio*
Path 1b - AGC ratio*
Path 2a - AGC ratio*
Path 2b - AGC ratio*
Path 3a - AGC ratio*
Path 3b - AGC ratio*
Path 4a - AGC ratio*
Path 4b - AGC ratio*
Path 5a - AGC ratio*
Path 5b - AGC ratio*
Number of paths
Number of samples taken
Path 1 - valid sample
Path 2 - valid sample

3155
3158
3159
3160
3161
3162
3163
3164
3165
3166
3167
3168
3169
3170
3171
3172
3173
3174
3175
3176

3255
3258
3259
3260
3261
3262
3263
3264
3265
3266
3267
3268
3269
3270
3271
3272
3273
3274
3275
3276

3355
3358
3359
3360
3361
3362
3363
3364
3365
3366
3367
3368
3369
3370
3371
3372
3373
3374
3375
3376

3455
3458
3459
3460
3461
3462
3463
3464
3465
3466
3467
3468
3469
3470
3471
3472
3473
3474
3475
3476

Path 3 - valid sample

3177

3277

3377

3477

Path 4 - valid sample

3178

3278

3378

3478

Path 5 - valid sample

3179

3279

3379

3479

Description
Path 1a - AGC level
Path 1b - AGC level
Path 2a - AGC level
Path 2b - AGC level
Path 3a - AGC level
Path 3b - AGC level
Path 4a - AGC level
Path 4b - AGC level
Path 5a - AGC level
Path 5b - AGC level
Path 1a - AGC limit
Path 1b - AGC limit
Path 2a - AGC limit
Path 2b - AGC limit
Path 3a - AGC limit
Path 3b - AGC limit
Path 4a - AGC limit
Path 4b - AGC limit
Path 5a - AGC limit
Path 5b - AGC limit

Database Address
for Meter Run Number
1

3180
3181
3182
3183
3184
3185
3186
3187
3188
3189
3190
3191
3192
3193
3194
3195
3196
3197
3198
3199

3280
3281
3282
3283
3284
3285
3286
3287
3288
3289
3290
3291
3292
3293
3294
3295
3296
3297
3298
3299

3380
3381
3382
3383
3384
3385
3386
3387
3388
3389
3390
3391
3392
3393
3394
3395
3396
3397
3398
3399

3480
3481
3482
3483
3484
3485
3486
3487
3488
3489
3490
3491
3492
3493
3494
3495
3496
3497
3498
3499

Notes: AGC # Automatic Gain Control

* Integer with two inferred decimal places.


32-bit IEEE Floating Points Real Time Data
Description

Database Address
for Meter Run Number

Description

Database Address
for Meter Run Number

Maximum flow deviation (%)


Minimum AGC ratio (1 to 10)
Minimum sample ratio (%)
Max. VOS deviation (%)
Gas velocity low cutoff
Avg. path performance (%)
Velocity of sound (VOS)
Gas velocity
Pressure
Temperature

17513
17514
17515
17516
17517
17520
17521
17522
17523
17524

17613
17614
17615
17616
17617
17620
17621
17622
17623
17624

17713
17714
17715
17716
17717
17720
17721
17722
17723
17724

17813
17814
17815
17816
17817
17820
17821
17822
17823
17824

Gas flow rate

17525 17625 17725 17825 Notes: AGC # Automatic Gain Control


17526 17626 17726 17826
VOS # Velocity of Sound

Net flow rate

TB-990101 ! 23/27.73+

Path 1 - velocity of sound


Path 2 - velocity of sound
Path 3 - velocity of sound
Path 4 - velocity of sound
Path 5 - velocity of sound
Path 1 - gas velocity
Path 2 - gas velocity
Path 3 - gas velocity
Path 4 - gas velocity
Path 5 - gas velocity

17527
17528
17529
17530
17531
17532
17533
17534
17535
17536

17627
17628
17629
17630
17631
17632
17633
17634
17635
17636

17727
17728
17729
17730
17731
17732
17733
17734
17735
17736

17827
17828
17829
17830
17831
17832
17833
17834
17835
17836

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

32-bit IEEE Floating Points


Previous Hours Average Data
Description
Number of samples taken
Path 1 - valid sample
Path 2 - valid sample
Path 3 - valid sample
Path 4 - valid sample
Path 5 - valid sample
Path 1a - AGC level
Path 1b - AGC level
Path 2a - AGC level
Path 2b - AGC level
Path 3a - AGC level
Path 3b - AGC level
Path 4a - AGC level
Path 4b - AGC level
Path 5a - AGC level
Path 5b - AGC level
Path 1a - AGC limit
Path 1b - AGC limit
Path 2a - AGC limit
Path 2b - AGC limit
Path 3a - AGC limit
Path 3b - AGC limit
Path 4a - AGC limit
Path 4b - AGC limit
Path 5a - AGC limit
Path 5b - AGC limit
Path 1 - gas velocity
Path 2 - gas velocity
Path 3 - gas velocity
Path 4 - gas velocity
Path 5 - gas velocity

32-bit IEEE Floating Points


Previous Days Average Data

Database Address
for Meter Run Number
1

17537
17538
17539
17540
17541
17542
17543
17544
17545
17546
17547
17548
17549
17550
17551
17552
17553
17554
17555
17556
17557
17558
17559
17560
17561
17562
17563
17564
17565
17566
17567

17637
17638
17639
17640
17641
17642
17643
17644
17645
17646
17647
17648
17649
17660
17661
17662
17663
17664
17665
17666
17667
17668
17669
17660
17661
17662
17663
17664
17665
17666
17667

17737
17738
17739
17740
17741
17742
17743
17744
17745
17746
17747
17748
17749
17770
17771
17772
17773
17774
17775
17776
17777
17778
17779
17760
17761
17762
17763
17764
17765
17766
17767

17837
17838
17839
17840
17841
17842
17843
17844
17845
17846
17847
17848
17849
17880
17881
17882
17883
17884
17885
17886
17887
17888
17889
17860
17861
17862
17863
17864
17865
17866
17867

Description
Number of samples taken
Path 1 - valid sample
Path 2 - valid sample
Path 3 - valid sample
Path 4 - valid sample
Path 5 - valid sample
Path 1a - AGC level
Path 1b - AGC level
Path 2a - AGC level
Path 2b - AGC level
Path 3a - AGC level
Path 3b - AGC level
Path 4a - AGC level
Path 4b - AGC level
Path 5a - AGC level
Path 5b - AGC level
Path 1a - AGC limit
Path 1b - AGC limit
Path 2a - AGC limit
Path 2b - AGC limit
Path 3a - AGC limit
Path 3b - AGC limit
Path 4a - AGC limit
Path 4b - AGC limit
Path 5a - AGC limit
Path 5b - AGC limit
Path 1 - gas velocity
Path 2 - gas velocity
Path 3 - gas velocity
Path 4 - gas velocity
Path 5 - gas velocity
Notes: AGC

Database Address
for Meter Run Number
1

17568
17569
17570
17571
17572
17573
17574
17575
17576
17577
17578
17579
17580
17581
17582
17583
17584
17585
17586
17587
17588
17589
17590
17591
17592
17593
17594
17595
17596
17597
17598

17668
17669
17670
17671
17672
17673
17674
17675
17676
17677
17678
17679
17680
17681
17682
17683
17684
17685
17686
17687
17688
17689
17690
17691
17692
17693
17694
17695
17696
17697
17698

17768
17769
17770
17771
17772
17773
17774
17775
17776
17777
17778
17779
17780
17781
17782
17783
17784
17785
17786
17787
17788
17789
17790
17791
17792
17793
17794
17795
17796
17797
17798

17868
17869
17870
17871
17872
17873
17874
17875
17876
17877
17878
17879
17880
17881
17882
17883
17884
17885
17886
17887
17888
17889
17890
17891
17892
17893
17894
17895
17896
17897
17898

 Automatic Gain Control

TB-990101  23/27.73+

Communicating with Instromet Q-Sonic Ultrasonic Flowmeters

TB-990101

Flow Computer Configuration Data Miscellaneous Meter Run Configuration


Database Address
for Meter Run Number

Description
Flowmeter device type
SV module port #

3108
3153

3208
3253

3308
3353

Description

Database Address
for Meter Run Number
1

3408 Flow direction (0=frwd,1=rvrs) 3155 3255 3355 3455


3453 Flow pulse freq. I/O point # 13001 13014 13027 13040

Flow Computer Configuration Data Meter Run Setup


Description
Tube diameter
Tube coefficient
Tube reference temperature
Maximum flow deviation (%)

TB-990101  23/27.73+

Database Address
for Meter Run Number
1

7145
7146
7147
17513

7245
7246
7247
17613

7345
7346
7347
17713

7445
7446
7447
17813

Description
Minimum AGC ratio (1 to 10)
Minimum sample ratio (%)
Max. VOS deviation (%)
Gas velocity low cutoff

Database Address
for Meter Run Number
1

17514
17515
17516
17517

17614
17615
17616
17617

17714
17715
17716
17717

17814
17815
17816
17817

Omni 6000 / Omni 3000 Flow Computers

Technical Bulletin

Flow Computer User Displays


SV Module Serial Communications Port
You can view live data received via RS-485 communications on the flow
computer front panel LCD display only if a SV port is used to input the RS-485
interface from the Q-Sonic flowmeter. To view this data, press [Setup] [n]
[Display] on the Omni front panel keypad (where n equals the SV port
number, 1 to 4, you want to display) when in the Display Mode. The following
data will display:

  






 

  

   !"#

 " !"#
$
 " !"#
$
 " !"#
%
&'()*+#,#" 
-&'()*+#,#" .//
&)0()*+#,#" .
-&)0()*+#,#" $$
&'()*+#,#" $./
-&'()*+#,#" /
&'()*+  /
-&'()*+  /
&)0()*+  /
-&)0()*+  /
&'()*+  /
-&'()*+  /

1
2
3 #"
2.
# 4 $2$$$56$
 7#*28 $2$$$56$
 9
2/.
 9
$2$$$56$
-":


1
2

1
2/

1
2.
3#"
2
3#"
2
3#"
2

10

TB-990101  23/27.73+

TB-990101

Communicating with Instromet Q-Sonic Ultrasonic Flowmeters

Meter Run Data


To view the meter run data on the flow computer LCD display, press [Meter] [n]
[Display] on the Omni front panel keypad (where n equals the meter run
number, 1 to 4, you want to display) when in the Display Mode. The following
data will display:

;55 

# #< 2
 
2.
3 #"
2
="' 
2/
#  '"
 # < 2
 # < 2
 # < 2
 
2
- 
2/
 
2.
- 
2%
 
2
- 
2.

TB-990101  23/27.73+

11

LIMITED WARRANTY. Omni Flow Computers, Inc. ( Omni Flow ) warrants all equipment
manufactured by it to be free from defects in workmanship and materials, provided that such
equipment was properly selected for the service intended, properly installed, and not misused.
Equipment which is returned, transportation prepaid, to Omnis assembly plant within three (3)
years after date of shipment, and is found after inspection by Omni Flow Computers, Inc. to be
defective in workmanship or materials, will be repaired or replaced, at the sole option of Omni
Flow Computers, Inc., free-of-charge, and return-shipped at lowest cost transportation, prepay
and add. Warranties on third-party manufactured devices supplied by Omni Flow or incorporated
by Omni Flow in the manufacture of equipment bearing an Omni label shall be extended by the
original device manufacturer.
This Limited Warranty is void if failure of the equipment has resulted from accident, abuse or
misapplication.
NO OTHER WARRANTIES. Omni Flow disclaims any and all warranties, either expressed or
implied, including but not limited to implied warranties of merchantibility, fitness for a particular
purpose, and any other warranties which extend beyond the terms herein. No agreement varying
or extending the foregoing warranties or limitations will be binding upon Omni Flow unless in
writing, signed by a duly authorized officer.
LOSS OR DAMAGE. Omni Flow shall by liable only for loss or damage caused directly by its sole
negligence. Liability of Omni Flow for any claim of any kind for any loss or damage arising out of,
or connected with this warranty; or from the performance or breach hereof shall in no case exceed
the price allocated to the equipment or unit thereof which gives rise to the claim. The liability of
Omni Flow shall terminate three (3) years after the shipment of the equipment from Omni Flow.
NO LIABILITY FOR CONSEQUENTIAL DAMAGES. Omni Flow shall not be liable in any
circumstance for any incidental or consequential damages whatsoever (including, without
limitation, loss of business profits or revenue, business interruption, loss of business information,
or other pecuniary loss, or claims of customers of the purchaser for any and such damages)
arising out of the use or inability to use Omni Flow equipment or devices manufactured by third
party manufacturers.

Copyright 1991-1999 by Omni Flow Computers, Inc.


All Rights Reserved.
No part of this manual may be used or reproduced in any form or by any means, or stored in a database or retrieval
system, without prior written consent of Omni Flow Computers, Inc., Stafford, Texas, USA. Making copies of any part of
this manual for any purpose other than your own personal use is a violation of United States copyright laws and
international treaty provisions.
Omni Flow Computers, Inc., pursuant to a policy of product development and improvement, may make any necessary
changes to this document without notice.
Omni 3000 and Omni 6000 are trademarks of Omni Flow Computers, Inc.
OmniCom is a registered trademark of Omni Flow Computers, Inc.

(SINGLE-USER PRODUCTS)
This is a legal agreement between you, the end user, and Omni Flow Computers, Inc. By the
installation and use of accompanying equipment manufactured by Omni Flow Computers, Inc.,
you are agreeing to be bound by the terms of this Agreement.

OMNI FLOW COMPUTERS SOFTWARE LICENSE


1. GRANT OF LICENSE. Omni Flow Computers, Inc. ( Omni Flow ) grants to you the right to
use one copy of Omni Flow software programs (the SOFTWARE) provided with the
accompanying equipment manufactured by Omni Flow.
2. COPYRIGHT. The SOFTWARE is owned by Omni Flow and is protected by United States
copyright laws and international treaty provisions. Therefore, you must treat the SOFTWARE like
any other copyrighted material (e.g.: a book or recording on magnetic media).
3. OTHER RESTRICTIONS. You may not reverse engineer, duplicate, decompile, or
disassemble the SOFTWARE provided on magnetic media in the form of disks or erasable
programmable memory circuits ( EPROMs ). If the SOFTWARE is an upgrade and transferred by
Omni Flow over a modem connection to magnetic media, or a single hard disk, then you may use
the SOFTWARE for the sole purpose of permanent transfer to EPROMs. You may not retain a
copy for backup or archival purposes.

LIMITED WARRANTY
LIMITED WARRANTY. Omni Flow warrants that the SOFTWARE will perform substantially in
accordance with the accompanying written materials provided with the purchase of an Omni
manufactured product for a period of three (3) years from the date of shipment from Omnis
production facility.
Omni Flows entire liability shall be, at Omni Flows sole option, (a) remedy any defect and provide
you, at no charge, with replacement magnetic media or (b) download an upgrade via a dial-up
modem connection between Omni Flow and the end user, provided that equipment specified by
Omni Flow for that purpose is used.
This Limited Warranty is void if failure of the SOFTWARE has resulted from accident, abuse or
misapplication.
NO OTHER WARRANTIES. Omni Flow disclaims any and all warranties, either expressed or
implied, including but not limited to implied warranties of merchantibility, fitness for a particular
purpose, and any other warranties which extend beyond the terms herein, with respect to the
SOFTWARE and accompanying hardware. No agreement varying or extending the foregoing
warranties or limitations will be binding upon Omni Flow unless in writing, signed by a duly
authorized officer.
NO LIABILITY FOR CONSEQUENTIAL DAMAGES. Omni Flow shall not be liable in any
circumstance for any damages whatsoever (including, without limitation, loss of business profits or
revenue, business interruption, loss of business information, or other pecuniary loss, or claims of
customers of the purchaser for any and such damages) arising out of the use or inability to use
the SOFTWARE.

(SINGLE-USER PRODUCTS)
This is a legal agreement between you, the end user, and Omni Flow Computers, Inc. By the
installation and use of this product you are agreeing to be bound by the terms of this Agreement.

OMNICOM SOFTWARE LICENSE


1. GRANT OF LICENSE. Omni Flow Computers, Inc. ( Omni Flow ) grants to you the right to
use one copy of the OmniCom software program and accompanying written materials (the
SOFTWARE) provided with the accompanying equipment manufactured by Omni Flow.
2. COPYRIGHT. The SOFTWARE and accompanying written materials is owned by Omni Flow
or its suppliers and is protected by United States copyright laws and international treaty
provisions. Therefore, you must treat the SOFTWARE like any other copyrighted material (e.g.: a
book or recording on magnetic media) except that in the sole instance of SOFTWARE provided
on 5 or 3 magnetic media disks, you may (a) make one copy of the SOFTWARE solely for
backup or archival purposes, or (b) transfer the SOFTWARE to a single hard disk provided you
keep the original solely for backup or archival purposes.
3. OTHER RESTRICTIONS. You may not reverse engineer, decompile, or disassemble the
SOFTWARE provided on magnetic media. You may transfer the SOFTWARE and accompanying
written materials on a permanent basis provided you maintain no copies, and the recipient agrees
to the terms of this Agreement.
4. DUAL MEDIA SOFTWARE. If the SOFTWARE is provided on 5 or 3 magnetic media
disks, then you may use the disks appropriate for your single-user computer. You may not use the
other disks on another computer or loan or transfer them to another user except as part of the
permanent transfer (as provided above) of all SOFTWARE and written materials

LIMITED WARRANTY
LIMITED WARRANTY. Omni Flow warrants that the SOFTWARE will perform substantially in
accordance with the accompanying written materials provided with the purchase of an Omni
manufactured product for a period of three (3) years from the date of shipment from Omnis
production facility.
Omni Flows entire liability shall be, at Omni Flows sole option, (a) remedy any defect and provide
you, at no charge, with replacement magnetic media or (b) download an upgrade via a dial-up
modem connection between Omni Flow and the end user, provided that equipment specified by
Omni Flow for that purpose is used.
This Limited Warranty is void if failure of the SOFTWARE has resulted from accident, abuse or
misapplication.
NO OTHER WARRANTIES. Omni Flow disclaims any and all warranties, either expressed or
implied, including but not limited to implied warranties of merchantibility, fitness for a particular
purpose, and any other warranties which extend beyond the terms herein, with respect to the
SOFTWARE, the accompanying written materials and hardware.
NO LIABILITY FOR CONSEQUENTIAL DAMAGES. Omni Flow or its suppliers shall not be liable
in any circumstance for any damages whatsoever (including, without limitation, loss of business
profits or revenue, business interruption, loss of business information, or other pecuniary loss, or
claims of customers of the purchaser for any and such damages) arising out of the use or inability
to use the SOFTWARE.

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