Trucks
37
Wiring Diagram
Group
FLC RHD
TSP23772/1
Foreword
The descriptions and service procedures contained in this manual are based on design
and method studies placed up to February 1997.
The products are under continuous development. Vehicles and components produced
after the above date may therefore have different specifications and repair methods.
When this is judged to have a significant bearing on this manual, supplementary service
bulletins will be issued to cover the changes.
The new edition of this manual will update the changes.
In service procedures where the title incorporates an operation number, this is a
reference to V.S.T. (Volvo Standard Times).
Service procedures which do not include an operation number in the title are for general
information and no reference is made to V.S.T.
The following levels of observations, cautions and warnings are used in this Service
Documentation:
Note: Indicates a situation, handling or circumstance which should be observed.
Important: Indicates a situation, handling or circumstance which should be emphasized
so as not to lead to personal injury or damage to property.
Caution: Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury or damage to property.
Warning: Indicates a potentially hazardous situation which, if not avoided, could result
in death, serious injury or major damage to property.
Danger: Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
Contents
Example of circuit diagram .................................................................. 2
Examples of symbols on wiring diagram ........................................... 3
Component wiring diagram index ....................................................... 5
Component wiring diagrams ................................................................ 7
Illustration index .................................................................................. 26
Illustrations ........................................................................................... 27
Fuses on circuit board (32) electrical centre ................................... 50
Fuses ..................................................................................................... 51
Relays on circuit board (32) electrical centre .................................. 51
Cable harness illustration index ........................................................ 52
List of connectors ............................................................................... 55
List of components ............................................................................. 58
Abbreviations ....................................................................................... 60
Cable colour code ............................................................................... 60
Feedback
30 Always voltage.
15 Voltage with starting key in drive position.
61 Voltage when alternator charges .
Joint sleeve
Fuse
Relay (303)
If the line is broken this means the cable is not standard on all markets or vehicle model.
Earth terminal no: 1. at earth connection point no: 4.
(see diagram Earth Connections).
Double lines, conductor on circuit card.
T3008719
Connector
Junktion
Fuse
Joint sleeve
Cable
Switch
Closing contakt
Relay
Control unit
Bulb
Alternator
Starter motor
Washer motor
Pressure sensor
Temperature sensor
Level sensor
Starting heater
Cigarette lighter
Horn
Rheostat
Buzzer
Loudspeaker
T3008722
page 7
page 8
page 8
page 9
page 10
page 11
page 11
page 11
page 12
page 12
page 12
page 13
page 13
page 13
Horn ......................................................................................................
Windscreen wipers and washers, headlamp washers .........................
Climate unit ..........................................................................................
Electrically heated seat ........................................................................
page 13
page 14
page 14
page 15
page 15
page 16
page 16
page 16
page 16
page 17
page 17
page 17
page 18
page 18
page 19
page 20
page 21
page 22
page 23
page 23
page 24
page 24
page 25
T3008657
T3008658
T3008659
10
T3008660
T3008661
11
T3008662
12
T3008663
13
T3008664
14
T3008665
15
T3008666
16
T3008667
17
T3008668
18
T3008669
19
20
T3008670
T3008671
21
22
T3008672
T3008759
23
T3008674
24
T3008675
25
Illustration index
Illustration index
Indicator lamps and switches ................................................
page 27
page 28
1000
page 29
1006
page 31
1018
page 32
1022
page 33
1030
page 34
1035
page 35
1042
page 36
1046
page 37
1057
page 38
1063
page 41
1072
page 42
1075
page 44
1076
page 45
1077
page 36
1084
page 46
1086
page 47
1088
page 47
1425
page 48
1431
page 49
26
Illustrations
Illustrations
T3008677
27
Illustrations
T3008610
28
Illustrations
T3008682
29
30
Illustrations
T3008683
Illustrations
T3008691
31
Illustrations
T3008723
32
Illustrations
T3008644
33
34
Illustrations
T3008685
Illustrations
T3008687
35
36
Illustrations
T3008689
Illustrations
T3008690
37
Illustrations
T3008697
38
Illustrations
T3008698
39
40
Illustrations
T3008699
Illustrations
T3008701
41
Illustrations
T3008692
42
Illustrations
T3008703
43
Illustrations
T3008705
44
Illustrations
T3008707
45
Illustrations
T3008709
46
Illustrations
T3008711
47
48
Illustrations
T3008713
Illustrations
T3008715
49
(CE23)
(CE26)
(CE28)
(CE58)
(CG9)
(EG10)
(CE15)
(CE12)
(CE44)
10
(CE48)
11
(CE53)
12
(HK2)
13
(HA16)
14
(CN8)
15
(EA9)
16
(HA21)
17
(XD9)
18
(NA4)
19
(GA18)
20
(HD5)(HD14)
21
(LD8)
22
(BB14)
23
(HG8)(HG22)
24
............................................................
25
(CK8)
26
(ER17)
27
(CE31)
28
(ED8)
29
(EV5)
30
(XD29)
50
Fuses
1-unit fuse holder
51
(BG6)
B
B
B
B
B
B
1 (XA21)
2 (XA18)
3 (XA15)
4 (XA12)
5 (XA9)
6 (XA6)
1(OC3)
2(OC4)
3(OC6)
4(OC8)
5(OC10)
6(OC11)
(CG7)
302
(CE57)
309
(XA5)
315 A
(AA45)
315 B
(AA36)
343
(EG8)
375
(CE42)
375
(CE50)
3005
Alternator-controlled relay 10 .
(XA11)
(XB4)
51
page 29
1006
page 31
1018
page 32
1022
page 33
1030
page 34
1035
page 35
1042
page 36
1046
page 37
1057
page 38
1063
page 41
1072
page 42
1075
page 44
1076
page 45
1077
page 36
1084
page 46
1086
page 47
1088
page 47
1425
page 48
1431
page 49
52
T3008716
53
T3008717
54
List of connectors
List of connectors
A
AS1
AS3
AS4
AS6
AS7
B
BC2
BJ1
BJ3
BJ4
BJ6
BJ7
BJ8
C
CA1
CA2
CA3
CA4
CA5
CA6
CA7
CA8
CA9
CB1
CB2
CB3
CB4
CB5
CB6
CB7
CB8
CB9
CB9
CB9
CB9
CB9
CC1
CC2
CC3
CC4
CC5
CC6
CC7
CC8
CC9
CE1
CE2
CE3
CE3
CE5
CE6
CE7
CE8
CE9
CF2
CF4
CF6
CF7
CF8
CG2
CG3
CG6
CG7
(CE38)
(OC7)
(OC64)
(OC66)
(OC68)
(OC70)
(CE34)
(BB7)
(MN4)
(MN6)
(MN12)
(MN9)
(MN11)
(MN8)
(CE32)
(CE57)
(CE58)
(CG9)
(CG13)
(HK2)
(CE23)
(CE21)
(CE28)
(CE26)
(ND41)
(EA9)
(CE48)
(EG10)
(CE53)
(CK8)
(CN23)
(CN21)
(CE48)
(CK8)
(CN21)
(EA9)
(EG10)
(EN6)
(ER17)
(JA9)
(ER20)
(NA48)
(ED9)
(CE5)
(CE8)
(CE11)
(PA9)
(PA10)
(BB13)
(PA12)
(ND43)
(ND47)
(CE15)
(CN13)
(CN14)
(LD8)
(BB2)
(AA34)
(BB7)
(AA20)
(ND33)
(ND56)
(EA9)
(EA9)
CG8
CH1
CH2
CH3
CH4
CH5
CH6
CH8
CH9
CK1
CK2
CK3
CK4
CK5
CK6
CK7
CM1
CM2
CM3
CM4
CM9
CN1
CN1
CN2
CN2
CO1
CO2
CP1
CP2
CP3
CT1
CT2
CT3
CT8
CT8
CT8
CT9
CT9
CT9
EA1
EA2
EA3
EA4
EB1
EB2
EB3
EB4
EC1
LF1
LF2
LR1
LR2
MO1
MO2
MO3
MO4
PA1
PA2
PA3
PA4
PA5
PA6
PA7
PA8
PA9
(BB23)
(BB11)
(NA27)
(AA30)
(NA46)
(BB12)
(BB25)
(HA8)
(ND23)
(CK3)
(CE47)
(CN4)
(CK14)
(CN8)
(CE51)
(EG14)
(MN16)
(MN17)
(MN22)
(MN21)
(MN19)
(EA13)
(EA4)
(EA14)
(EA5)
(AA16)
(AA17)
(LG5)
(LG8)
(LG5)
(HH4)
(HH6)
(HH3)
(HG17)
(HG6)
(HH8)
(HG17)
(HG6)
(HH10)
(BB11)
(BB12)
(BB13)
(ND33)
(AA34)
(AA30)
(BB7)
(BB2)
(BG6)
(OC32)
(OC33)
(OC48)
(OC49)
(BK10)
(BK9)
(BK7)
(BK8)
(CE62)
(CE26)
(CE23)
(CG9)
(CG13)
(CE28)
(AA39)
(CG7)
(CE26)
55
PB1
PB2
PB3
PB4
PB5
PB6
PB7
PB8
PB9
PC1
PC2
PC3
PC4
PC5
PC6
PC7
PC8
PC9
PD1
PD2
PD3
PD4
PD5
PD6
PD7
PD8
PD9
PE1
PE2
PE3
PE4
PE5
PE6
PE7
PE8
PE9
PF1
PF2
PF3
PF4
PF5
PF7
PG1
PG2
PG2
PG4
PG5
PG6
PG7
PG8
PG8
PG9
PH1
PH2
PH3
PH4
PH5
PH6
PH7
PH9
PJ1
PJ2
PJ3
PJ4
PJ5
PJ6
PJ7
56
(CE36)
(CE30)
(CE31)
(CE34)
(CE33)
(CE37)
(CE38)
(CE35)
(CE32)
(CE57)
(CE33)
(CE64)
(EG8)
(CE58)
(CE37)
(EG10)
(CE21)
(CE28)
(CE9)
(CE12)
(CE15)
(CE48)
(CE44)
(CE42)
(CE40)
(CE54)
(CE53)
(AA25)
(CN8)
(HA16)
(AA23)
(AA22)
(HK4)
(AA20)
(EA9)
(XB9)
(XD10)
(XB7)
(XB6)
(NA7)
(NA4)
(HA21)
(GA18)
(HD14)
(HD5)
(LD8)
(LD3)
(XA5)
(XA6)
(HG22)
(HG8)
(XA12)
(XA13)
(BB14)
(XA6)
(XA11)
(ER13)
(ER17)
(XA12)
(CK8)
(ED8)
(CE25)
(AA45)
(AA38)
(CE31)
(EV5)
(AA36)
List of connectors
PJ8
PJ9
PK1
PK2
PK3
PK4
PK5
PK6
PK7
PK8
PK9
RA2
RD5
RF1
RF2
RR1
RR2
S1
S2
S3
S4
S5
S6
S7
SR1
SR2
SR3
SR4
SR5
SR6
SR7
TC2
TC3
TC5
U1
U2
U3
U4
W1
W2
W3
W4
X1
X1
X2
X2
XA1
XA1
XA2
XA2
XB1
XB1
XB1
XB1
XB2
XB2
XB2
XB2
XB3
XB3
XB3
XB3
XC
XC
XD
XD
XF
(AA38)
(EV9)
(AA41)
(AA40)
(AA37)
(AA42)
(AA41)
(AA38)
(AA44)
(CE55)
(AA39)
(HG22)
(HG22)
(OC41)
(OC40)
(OC56)
(OC57)
(HA21)
(HA17)
(HA15)
(HA8)
(HA8)
(HA12)
(HA16)
(OC36)
(OC35)
(OC37)
(OC60)
(OC59)
(OC61)
(OC4)
(OC14)
(OC5)
(OC12)
(BK16)
(BK19)
(BK17)
(BK18)
(NG12)
(NG13)
(NG14)
(NG16)
(HA8)
(OC16)
(HA8)
(OC27)
(HD14)
(HD5)
(HD5)
(HD14)
(HD5)
(HD9)
(HD14)
(HD18)
(HD5)
(HD9)
(HD14)
(HD18)
(HD5)
(HD9)
(HD14)
(HD18)
(HG4)
(HG20)
(HG9)
(HG23)
(BB27)
XG
XH
XJ
XM1
XM1
XM2
XM2
XW1
XW2
XW3
XW4
(LD8)
(AA39)
(FA4)
(KA6)
(KA13)
(KA4)
(KA15)
(NG40)
(NG42)
(NG43)
(NG44)
List of connectors
XZ1
XZ2
XZ3
Z1
Z2
Z3
ZA1
ZA2
ZA3
(XD19)
(XD16)
(XD21)
(XD6)
(XD10)
(XD23)
(MN12)
(MN11)
(MN14)
57
List of components
List of components
30 A
30 B
33
34
42
51
56
56B
77
77
77
77
77
77
77
79
79
79
79
79
100
101
102
103
104
109
110
111
112
118
119
120
123
123
126
128
144
147
149
150
158
1104
1105
1107A
1107B
1132
1134
1135
1143
200
202
205 L
205 R
207
Battery (AA2)
Battery (AA2)
Circuit card, indicator/warning lights (ND6)
Connector (AA25)
Joint sleeve (ER17)
Fuse holder, 1unit (BG6)
Fuse holder, 6unit (XA6)
Fuse holder, 6unit (OC3)
Plug socket, 7unit (CE47)
Plug socket, 7unit (CE51)
Plug socket, 7unit (CK6)
Plug socket, 7unit (CK14)
Plug socket, 7unit (CN4)
Plug socket, 7unit (CN8)
Plug socket, 7unit (EG14)
Plug socket, ABS (OC10)
Plug socket, ABS (OC12)
Plug socket, ABS (OC14)
Plug socket, ABS (OC3)
Plug socket, ABS (OC5)
Switch, headlights (CE6)
Switch, full beams and dipped beams (CE28)
Switch, fog lights (CG5)
Switch, spot lights (CE61)
Switch, loading light (ED6)
Switch, hazard warning lights (CN8)
Switch, rotating warning light (EN5)
Switch, window winder (KA4)
Switch, air conditioning (HA7)
Switch, fan (HA18)
Switch, windscreen wiper (GA25)
Switch, windscreen washer (GA22)
Switch, heated rearview mirror (HG6)
Switch, heated rearview mirror (HG20)
Switch, diff. lock wheels, rear (LG5)
Switch, power take-off, side (LD6)
Switch, battery master switch (AA2)
Switch direction indicators (CN15)
Switch, horn (FA4)
Switch, starting switch (AA12)
Switch, tail fog lights (EG4)
Switch, bulb control (ND3)
Switch, level control, headlights (PA9)
Switch, door lock (KH15)
Switch, door lock (KH9)
Switch, el. operated rearview mirror (HH3)
Switch, revers warner (EA5)
Switch, cruise control (BK4)
Switch, seat heater (HD14)
Break contact, warning light, parking brake (ND23)
Break contact, warning light, oil pressure (ND33)
Break contact, interior light (ER12)
Break contact, interior light (ER18)
Closing contact, indicator light, diff. lock, rear
wheels (LG8)
212
216
217
223
228
239
239
239
239
58
239
245
247
2065 LF
2065 LR
2065 RF
2065 RR
300
301
302
308
309
312
315 A
315 B
317
323
343
375
375
3005
3023
3024
3025
3048
3066
3067
3071
3072
3092
401 L
401 R
402 L
402 R
403 A
403 B
405 L
405 R
406L
406R
408
409
410
411
412
413
414
415
420
421
422
423
426
427
428
429
434
434
435
435
437
440
451
452
462
463
4066L
4066R
500
501
503
504
505
507
508
510
515
517
520
521
528
530
531
536
550
554
555
5004
5008
5009
5010
5017
5027
5031
5033
601
603
604
629
638
650
651
653
654
657
660
661
661
6003/6004
6013 F
6013 R
6056L
6056R
6057
6058
700
List of components
701
701
702 A
754 F
754 R
756
757
759
7052
7052
7053
7057 LF
7057 LR
7057 RF
7057 RR
800A
800B
802 L
802 L
802 L
802 R
802 R
802 R
803 A
803 A
803 A
803 A
803 B
803 B
803 B
804
805
810
812
850
858
858
8007
8017
900
901
902 C
902 L
902 R
903
905
952
9008
9010
9011 A
Tachograph (NG4)
Tachograph (NG32)
Combined instrument (NA10)
Pressure sensor, air (NA30)
Pressure sensor, air (NA34)
Temperature sensor, coolant (BB11)
Fuel gauge sensor (NA27)
Level indicator, coolant (BB25)
Sensor, speedometer (NG14)
Sensor, speedometer (NG43)
Inductive sensor, bogie lift (MN16)
Sensor, pole wheel, ABS (OC32)
Sensor, pole wheel, ABS (OC48)
Sensor, pole wheel, ABS (OC40)
Sensor, pole wheel, ABS (OC56)
Starting heater (BB5)
Starting heater (BB5)
Heated rearview mirror (HG4)
Heated rearview mirror (HG17)
Heated rearview mirror (HG20)
Heated rearview mirror (HG6)
Heated rearview mirror (HG9)
Heated rearview mirror (HG23)
Heated seat (HD5)
Heated seat (HD9)
Heated seat (HD14)
Heated seat (HD18)
Heated seat (HD5)
Heated seat (HD9)
Heated seat (HD18)
Cigarette lighter (EV5)
Rheostat (CE32)
Heated air dryer (HK2)
El. operated rearview mirror (HH3)
Horn (FA4)
Buzzer, reverse warner (EA4)
Buzzer, reverse warner (EA13)
Potentiometer (BK11)
Water separator (HM3)
Radio (JA7)
Voltage converter (JA7)
Loudspeaker (JA15)
Loudspeaker (JA11)
Loudspeaker (JA7)
Diode (ND40)
Communication radio (JA27)
Magnetic clutch, air conditioning (HA8)
Control unit, ABS (OC13)
Control box, air suspension (MN4)
Control unit, speed limiter (BK3)
59
Abbreviations
CABLE-B ........
LR ...................
Left rear
CABLE-EC ......
LU ...................
Left upper
C .....................
Centre
D .....................
Driver
P .....................
Passenger
DRL ................
PTO ................
F .....................
Front
R .....................
Right
KH ...................
RF ...................
Right front
L ......................
Left
RHD ................
L ......................
Lower
RL ...................
Right lower
LF ...................
Left front
RR ..................
Right rear
LH ...................
RU ..................
Right upper
LHD ................
UFSKR ...........
Without tachograph
LL ....................
Left lower
Blue
PU ..............
Purple
BN ..............
Brown
R ................
Red
GN .............
Green
SB ..............
Black
GR .............
Grey
VO .............
Violet
I ..................
Ivory
W ...............
White
LBL ............
Light blue
Y ................
Yellow
LBN ............
Light brown
OR .............
Orange
P ................
Pink
60
Note: If a cable har two colours, this is written out like the
following example: Y/R = Yellow/Red.
Feedback
One of our objectives is that workshop personnel should have access to correct and
appropriate service manuals where it concerns fault tracing, repairs and maintenance
of Volvo trucks.
In order to maintain the high standards of our literature, your opinions and experience
when using this manual would be greatly appreciated.
If you have any comments or suggestions, make a copy of this page, write down your
comments and send them to us, either via telefax or mailing directly to the address
listed below.
To
From
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TEBORG
S-405 08 GO
..........................................................................
Sweden
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Comments/proposals
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Concerns Service Manual: ...............................................................................................................................