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Service Manual

Trucks
37
Wiring Diagram
Group

FLC RHD

TSP23772/1

Foreword
The descriptions and service procedures contained in this manual are based on design
and method studies placed up to February 1997.
The products are under continuous development. Vehicles and components produced
after the above date may therefore have different specifications and repair methods.
When this is judged to have a significant bearing on this manual, supplementary service
bulletins will be issued to cover the changes.
The new edition of this manual will update the changes.
In service procedures where the title incorporates an operation number, this is a
reference to V.S.T. (Volvo Standard Times).
Service procedures which do not include an operation number in the title are for general
information and no reference is made to V.S.T.
The following levels of observations, cautions and warnings are used in this Service
Documentation:
Note: Indicates a situation, handling or circumstance which should be observed.
Important: Indicates a situation, handling or circumstance which should be emphasized
so as not to lead to personal injury or damage to property.
Caution: Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury or damage to property.
Warning: Indicates a potentially hazardous situation which, if not avoided, could result
in death, serious injury or major damage to property.
Danger: Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.

Volvo Truck Corporation


Goteborg, Sweden

Order number: TSP23772/1

1997 Volvo Truck Corporation, Goteborg, Sweden

All rights reserved. No part of this publication may be reproduced, stored in


retrieval system, or transmitted in any forms by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written
permission of Volvo Truck Corporation.

Contents
Example of circuit diagram .................................................................. 2
Examples of symbols on wiring diagram ........................................... 3
Component wiring diagram index ....................................................... 5
Component wiring diagrams ................................................................ 7
Illustration index .................................................................................. 26
Illustrations ........................................................................................... 27
Fuses on circuit board (32) electrical centre ................................... 50
Fuses ..................................................................................................... 51
Relays on circuit board (32) electrical centre .................................. 51
Cable harness illustration index ........................................................ 52
List of connectors ............................................................................... 55
List of components ............................................................................. 58
Abbreviations ....................................................................................... 60
Cable colour code ............................................................................... 60
Feedback

Group 37 Wiring Diagram FLC RHD

Example of circuit diagram

Example of circuit diagram


Refer to the list of contents for the designation of the
circuit diagram. If the circuit diagram designation is
boxed in with broken lines this means that the circuit
diagram is not standard on all market or vehicle
models.
Seek column

30 Always voltage.
15 Voltage with starting key in drive position.
61 Voltage when alternator charges .
Joint sleeve
Fuse

Reference arrow (for circuit diagram EA, seek column


6).
Switch (104)

Relay (303)

If the line is broken this means the cable is not standard on all markets or vehicle model.
Earth terminal no: 1. at earth connection point no: 4.
(see diagram Earth Connections).
Double lines, conductor on circuit card.

Connector (G terminal 5).

Cable aera and colour (1.5 mm2 white/yellow).

Single lines, cables.


Bulb (404)
A broken line box round the component number
shows that the component is not standard on all markets or vehicle models.
Earth connections without cable.

T3008719

Group 37 Wiring Diagram FLC RHD

Examples of symbols on wiring diagram

Examples of symbols on wiring diagram


Battery

Connector

Junktion

Fuse

Joint sleeve

Cable

Conductor on circuit card

Earth connection and cable

Earth connection without cable

Switch

Switch, starting switch

Closing contakt

Closing contakt, pressure-regulated

Break contakt, temperature-regulated

Closing contakt, time-regulated

Slip contakt, horn

Relay

Relay with internal circuit diagram


T3008721

Group 37 Wiring Diagram FLC RHD

Examples of symbols on wiring diagram

Control unit

Bulb

Bulb, full beams and dipped beams

Bulb, tail light

Alternator

Starter motor

Washer motor

Windscreen wiper motor

Solenoid valve with diode

Pressure sensor

Temperature sensor

Level sensor

Starting heater

Cigarette lighter

Horn

Rheostat

Buzzer

Loudspeaker
T3008722

Group 37 Wiring Diagram FLC RHD

Component wiring diagram index

Component wiring diagram index


Starter system ......................................................................................

page 7

Coolant level, coolant temperature,


preheating, interval wipe ........................................

page 8

Engine shut-off .....................................................................................

page 8

Speed limitation, cruise control ............................................................

page 9

Head lights, position lights, marker lights, DRL, spotlights .................

page 10

Front fog lights .....................................................................................

page 11

Brake lights ...........................................................................................

page 11

Direction indicators, hazard warning lights ..........................................

page 11

Reversing lights, reversing warning .....................................................

page 12

Loading light, fifth wheel light ...............................................................

page 12

Rear fog lights ......................................................................................

page 12

Rotating warning light ...........................................................................

page 13

Interior lights .........................................................................................

page 13

Cigarette lighter ....................................................................................

page 13

Horn ......................................................................................................
Windscreen wipers and washers, headlamp washers .........................
Climate unit ..........................................................................................
Electrically heated seat ........................................................................

page 13
page 14
page 14
page 15

Group 37 Wiring Diagram FLC RHD

Component wiring diagram index

Electrically heated mirror ....................................................................


Electrically operated mirror ................................................................
Air dryer ..............................................................................................
Water separator ..................................................................................
Radio, voltage divider, loadspeaker ...................................................
Electrically operated window winders ................................................
Electrically operated passenger door lock .........................................
Power take-off ....................................................................................
Diff. lock ..............................................................................................

page 15
page 16
page 16
page 16
page 16
page 17
page 17
page 17
page 18

Air suspension ....................................................................................

page 18

Instrument unit ....................................................................................

page 19

Indicator lamps ...................................................................................

page 20

Tachograph, speedometer .................................................................

page 21

Anti-lock brakes (ABS) .......................................................................

page 22

Headlight level control ........................................................................

page 23

Extra fuses .........................................................................................

page 23

Spare relay .........................................................................................

page 24

Extra connection .................................................................................

page 24

Earth connections ...............................................................................

page 25

Group 37 Wiring Diagram FLC RHD

Component wiring diagrams

Component wiring diagrams

T3008657

Group 37 Wiring Diagram FLC RHD

Component wiring diagrams

T3008658

Group 37 Wiring Diagram FLC RHD

Component wiring diagrams

T3008659

Group 37 Wiring Diagram FLC RHD

10

Component wiring diagrams

T3008660

Group 37 Wiring Diagram FLC RHD

Component wiring diagrams

T3008661

11

Group 37 Wiring Diagram FLC RHD

Component wiring diagrams

T3008662

12

Group 37 Wiring Diagram FLC RHD

Component wiring diagrams

T3008663

13

Group 37 Wiring Diagram FLC RHD

Component wiring diagrams

T3008664

14

Group 37 Wiring Diagram FLC RHD

Component wiring diagrams

T3008665

15

Group 37 Wiring Diagram FLC RHD

Component wiring diagrams

T3008666

16

Group 37 Wiring Diagram FLC RHD

Component wiring diagrams

T3008667

17

Group 37 Wiring Diagram FLC RHD

Component wiring diagrams

T3008668

18

Group 37 Wiring Diagram FLC RHD

Component wiring diagrams

T3008669

19

Group 37 Wiring Diagram FLC RHD

20

Component wiring diagrams

T3008670

Group 37 Wiring Diagram FLC RHD

Component wiring diagrams

T3008671

21

Group 37 Wiring Diagram FLC RHD

22

Component wiring diagrams

T3008672

Group 37 Wiring Diagram FLC RHD

Component wiring diagrams

T3008759

23

Group 37 Wiring Diagram FLC RHD

Component wiring diagrams

T3008674

24

Group 37 Wiring Diagram FLC RHD

Component wiring diagrams

T3008675

25

Group 37 Wiring Diagram FLC RHD

Illustration index

Illustration index
Indicator lamps and switches ................................................

page 27

Earth connections ..................................................................

page 28

1000

Cable harness, instruments ..................................................

page 29

1006

Cable harness, cab, upper ....................................................

page 31

1018

Cable harness, air conditioning .............................................

page 32

1022

Cable harness, extra light .....................................................

page 33

1030

Cable harness, engine ..........................................................

page 34

1035

Cable harness, diff. lock ........................................................

page 35

1042

Cable harness, tail lights .......................................................

page 36

1046

Cable harness, closing contact, climate system ...................

page 37

1057

Cable harness, chassis .........................................................

page 38

1063

Cable harness, trailer connection .........................................

page 41

1072

Cable harness, air suspension ..............................................

page 42

1075

Cable harness, speed limiter, cab ........................................

page 44

1076

Cable harness, speed limiter, engine ...................................

page 45

1077

Cable harness, side marking lamp .......................................

page 36

1084

Cable harness, cab, ABS ......................................................

page 46

1086

Cable harness, solenoid valve, ABS .....................................

page 47

1088

Cable harness, sensor, ABS .................................................

page 47

1425

Cable harness, pulse sensor-tachograph .............................

page 48

1431

Cable harness, buzzer ..........................................................

page 49

26

Group 37 Wiring Diagram FLC RHD

Illustrations

Illustrations

T3008677

27

Group 37 Wiring Diagram FLC RHD

Illustrations

T3008610

28

Group 37 Wiring Diagram FLC RHD

Illustrations

T3008682

29

Group 37 Wiring Diagram FLC RHD

30

Illustrations

T3008683

Group 37 Wiring Diagram FLC RHD

Illustrations

T3008691

31

Group 37 Wiring Diagram FLC RHD

Illustrations

T3008723

32

Group 37 Wiring Diagram FLC RHD

Illustrations

T3008644

33

Group 37 Wiring Diagram FLC RHD

34

Illustrations

T3008685

Group 37 Wiring Diagram FLC RHD

Illustrations

T3008687

35

Group 37 Wiring Diagram FLC RHD

36

Illustrations

T3008689

Group 37 Wiring Diagram FLC RHD

Illustrations

T3008690

37

Group 37 Wiring Diagram FLC RHD

Illustrations

T3008697

38

Group 37 Wiring Diagram FLC RHD

Illustrations

T3008698

39

Group 37 Wiring Diagram FLC RHD

40

Illustrations

T3008699

Group 37 Wiring Diagram FLC RHD

Illustrations

T3008701

41

Group 37 Wiring Diagram FLC RHD

Illustrations

T3008692

42

Group 37 Wiring Diagram FLC RHD

Illustrations

T3008703

43

Group 37 Wiring Diagram FLC RHD

Illustrations

T3008705

44

Group 37 Wiring Diagram FLC RHD

Illustrations

T3008707

45

Group 37 Wiring Diagram FLC RHD

Illustrations

T3008709

46

Group 37 Wiring Diagram FLC RHD

Illustrations

T3008711

47

Group 37 Wiring Diagram FLC RHD

48

Illustrations

T3008713

Group 37 Wiring Diagram FLC RHD

Illustrations

T3008715

49

Group 37 Wiring Diagram FLC RHD

Fuses on circuit board (32) electrical centre

Fuses on circuit board (32) electrical centre


I

Dipped beam, left ...............................

(CE23)

Dipped beam, right .............................

(CE26)

Full beams, left and right ...................

(CE28)

Spot lights ...........................................

(CE58)

Front fog lights ...................................

(CG9)

Rear fog lights ....................................

(EG10)

Parking lights ......................................

(CE15)

Lighting instruments ...........................

(CE12)

Front side marker lights .....................

(CE44)

10

Left rear lights ....................................

(CE48)

11

Right rear lights ..................................

(CE53)

12

Heated air dryer .................................

(HK2)

13

Air conditioning ...................................

(HA16)

14

Direction indicators .............................

(CN8)

15

Reversing lights ..................................

(EA9)

16

Fan and parking heater ......................

(HA21)

17

Spare, + 15, PTO and window winder

(XD9)

18

PCB instruments and controllamps ....

(NA4)

19

Windscreen and headlamp cleaner ...

(GA18)

20

Heated seat ........................................

(HD5)(HD14)

21

Diff. lock, power take-off ....................

(LD8)

22

Combination relay, preheating, waterlevel, interval ......................................

(BB14)

23

Heated mirror, window winder ...........

(HG8)(HG22)

24

............................................................

25

Hazard warning, brake lights .............

(CK8)

26

Interior light, radio, tachograph ..........

(ER17)

27

Lighting general ..................................

(CE31)

28

Rotating warning light, loading light ...

(ED8)

29

Cigarette lighter, horn .........................

(EV5)

30

Fuse check .........................................

(XD29)

50

Group 37 Wiring Diagram FLC RHD

Relays on circuit board (32) electrical centre

Fuses
1-unit fuse holder
51

(BG6)

6-unit fuse holder


56
56
56
56
56
56
56
56
56
56
56
56

B
B
B
B
B
B

1 (XA21)
2 (XA18)
3 (XA15)
4 (XA12)
5 (XA9)
6 (XA6)
1(OC3)
2(OC4)
3(OC6)
4(OC8)
5(OC10)
6(OC11)

Relays on circuit board (32) electrical centre


301

Relay, fog lights 2 ..................

(CG7)

302

Relay, spot lights 1 ................

(CE57)

309

Relay, parking light 9 .............

(XA5)

315 A

Relay, starting switch 12 ........

(AA45)

315 B

Relay, starting switch 11 ........

(AA36)

343

Relay, rear fog lights 3 ..........

(EG8)

375

Relay, day running lights 4 ....

(CE42)

375

Relay, day running lights 5 ....

(CE50)

3005

Alternator-controlled relay 10 .

(XA11)

Relay, spare 7 ........................

(XB4)

51

Group 37 Wiring Diagram FLC RHD

Cable harness illustration index

Cable harness illustration index


1000

Cable harness, instruments ..................................................

page 29

1006

Cable harness, cab, upper ....................................................

page 31

1018

Cable harness, air conditioning .............................................

page 32

1022

Cable harness, extra light .....................................................

page 33

1030

Cable harness, engine ..........................................................

page 34

1035

Cable harness, diff. lock ........................................................

page 35

1042

Cable harness, tail lights .......................................................

page 36

1046

Cable harness, closing contact, climate system ...................

page 37

1057

Cable harness, chassis .........................................................

page 38

1063

Cable harness, trailer connection .........................................

page 41

1072

Cable harness, air suspension ..............................................

page 42

1075

Cable harness, speed limiter, cab ........................................

page 44

1076

Cable harness, speed limiter, engine ...................................

page 45

1077

Cable harness, side marking lamp .......................................

page 36

1084

Cable harness, cab, ABS ......................................................

page 46

1086

Cable harness, solenoid valve, ABS .....................................

page 47

1088

Cable harness, sensor, ABS .................................................

page 47

1425

Cable harness, pulse sensor-tachograph .............................

page 48

1431

Cable harness, buzzer ..........................................................

page 49

52

Group 37 Wiring Diagram FLC RHD

Cable harness illustration index

T3008716

53

Group 37 Wiring Diagram FLC RHD

Cable harness illustration index

T3008717

54

Group 37 Wiring Diagram FLC RHD

List of connectors

List of connectors
A
AS1
AS3
AS4
AS6
AS7
B
BC2
BJ1
BJ3
BJ4
BJ6
BJ7
BJ8
C
CA1
CA2
CA3
CA4
CA5
CA6
CA7
CA8
CA9
CB1
CB2
CB3
CB4
CB5
CB6
CB7
CB8
CB9
CB9
CB9
CB9
CB9
CC1
CC2
CC3
CC4
CC5
CC6
CC7
CC8
CC9
CE1
CE2
CE3
CE3
CE5
CE6
CE7
CE8
CE9
CF2
CF4
CF6
CF7
CF8
CG2
CG3
CG6
CG7

(CE38)
(OC7)
(OC64)
(OC66)
(OC68)
(OC70)
(CE34)
(BB7)
(MN4)
(MN6)
(MN12)
(MN9)
(MN11)
(MN8)
(CE32)
(CE57)
(CE58)
(CG9)
(CG13)
(HK2)
(CE23)
(CE21)
(CE28)
(CE26)
(ND41)
(EA9)
(CE48)
(EG10)
(CE53)
(CK8)
(CN23)
(CN21)
(CE48)
(CK8)
(CN21)
(EA9)
(EG10)
(EN6)
(ER17)
(JA9)
(ER20)
(NA48)
(ED9)
(CE5)
(CE8)
(CE11)
(PA9)
(PA10)
(BB13)
(PA12)
(ND43)
(ND47)
(CE15)
(CN13)
(CN14)
(LD8)
(BB2)
(AA34)
(BB7)
(AA20)
(ND33)
(ND56)
(EA9)
(EA9)

CG8
CH1
CH2
CH3
CH4
CH5
CH6
CH8
CH9
CK1
CK2
CK3
CK4
CK5
CK6
CK7
CM1
CM2
CM3
CM4
CM9
CN1
CN1
CN2
CN2
CO1
CO2
CP1
CP2
CP3
CT1
CT2
CT3
CT8
CT8
CT8
CT9
CT9
CT9
EA1
EA2
EA3
EA4
EB1
EB2
EB3
EB4
EC1
LF1
LF2
LR1
LR2
MO1
MO2
MO3
MO4
PA1
PA2
PA3
PA4
PA5
PA6
PA7
PA8
PA9

(BB23)
(BB11)
(NA27)
(AA30)
(NA46)
(BB12)
(BB25)
(HA8)
(ND23)
(CK3)
(CE47)
(CN4)
(CK14)
(CN8)
(CE51)
(EG14)
(MN16)
(MN17)
(MN22)
(MN21)
(MN19)
(EA13)
(EA4)
(EA14)
(EA5)
(AA16)
(AA17)
(LG5)
(LG8)
(LG5)
(HH4)
(HH6)
(HH3)
(HG17)
(HG6)
(HH8)
(HG17)
(HG6)
(HH10)
(BB11)
(BB12)
(BB13)
(ND33)
(AA34)
(AA30)
(BB7)
(BB2)
(BG6)
(OC32)
(OC33)
(OC48)
(OC49)
(BK10)
(BK9)
(BK7)
(BK8)
(CE62)
(CE26)
(CE23)
(CG9)
(CG13)
(CE28)
(AA39)
(CG7)
(CE26)

55

Group 37 Wiring Diagram FLC RHD

PB1
PB2
PB3
PB4
PB5
PB6
PB7
PB8
PB9
PC1
PC2
PC3
PC4
PC5
PC6
PC7
PC8
PC9
PD1
PD2
PD3
PD4
PD5
PD6
PD7
PD8
PD9
PE1
PE2
PE3
PE4
PE5
PE6
PE7
PE8
PE9
PF1
PF2
PF3
PF4
PF5
PF7
PG1
PG2
PG2
PG4
PG5
PG6
PG7
PG8
PG8
PG9
PH1
PH2
PH3
PH4
PH5
PH6
PH7
PH9
PJ1
PJ2
PJ3
PJ4
PJ5
PJ6
PJ7

56

(CE36)
(CE30)
(CE31)
(CE34)
(CE33)
(CE37)
(CE38)
(CE35)
(CE32)
(CE57)
(CE33)
(CE64)
(EG8)
(CE58)
(CE37)
(EG10)
(CE21)
(CE28)
(CE9)
(CE12)
(CE15)
(CE48)
(CE44)
(CE42)
(CE40)
(CE54)
(CE53)
(AA25)
(CN8)
(HA16)
(AA23)
(AA22)
(HK4)
(AA20)
(EA9)
(XB9)
(XD10)
(XB7)
(XB6)
(NA7)
(NA4)
(HA21)
(GA18)
(HD14)
(HD5)
(LD8)
(LD3)
(XA5)
(XA6)
(HG22)
(HG8)
(XA12)
(XA13)
(BB14)
(XA6)
(XA11)
(ER13)
(ER17)
(XA12)
(CK8)
(ED8)
(CE25)
(AA45)
(AA38)
(CE31)
(EV5)
(AA36)

List of connectors

PJ8
PJ9
PK1
PK2
PK3
PK4
PK5
PK6
PK7
PK8
PK9
RA2
RD5
RF1
RF2
RR1
RR2
S1
S2
S3
S4
S5
S6
S7
SR1
SR2
SR3
SR4
SR5
SR6
SR7
TC2
TC3
TC5
U1
U2
U3
U4
W1
W2
W3
W4
X1
X1
X2
X2
XA1
XA1
XA2
XA2
XB1
XB1
XB1
XB1
XB2
XB2
XB2
XB2
XB3
XB3
XB3
XB3
XC
XC
XD
XD
XF

(AA38)
(EV9)
(AA41)
(AA40)
(AA37)
(AA42)
(AA41)
(AA38)
(AA44)
(CE55)
(AA39)
(HG22)
(HG22)
(OC41)
(OC40)
(OC56)
(OC57)
(HA21)
(HA17)
(HA15)
(HA8)
(HA8)
(HA12)
(HA16)
(OC36)
(OC35)
(OC37)
(OC60)
(OC59)
(OC61)
(OC4)
(OC14)
(OC5)
(OC12)
(BK16)
(BK19)
(BK17)
(BK18)
(NG12)
(NG13)
(NG14)
(NG16)
(HA8)
(OC16)
(HA8)
(OC27)
(HD14)
(HD5)
(HD5)
(HD14)
(HD5)
(HD9)
(HD14)
(HD18)
(HD5)
(HD9)
(HD14)
(HD18)
(HD5)
(HD9)
(HD14)
(HD18)
(HG4)
(HG20)
(HG9)
(HG23)
(BB27)

Group 37 Wiring Diagram FLC RHD

XG
XH
XJ
XM1
XM1
XM2
XM2
XW1
XW2
XW3
XW4

(LD8)
(AA39)
(FA4)
(KA6)
(KA13)
(KA4)
(KA15)
(NG40)
(NG42)
(NG43)
(NG44)

List of connectors

XZ1
XZ2
XZ3
Z1
Z2
Z3
ZA1
ZA2
ZA3

(XD19)
(XD16)
(XD21)
(XD6)
(XD10)
(XD23)
(MN12)
(MN11)
(MN14)

57

Group 37 Wiring Diagram FLC RHD

List of components

List of components
30 A
30 B
33
34
42
51
56
56B
77
77
77
77
77
77
77
79
79
79
79
79
100
101
102
103
104
109
110
111
112
118
119
120
123
123
126
128
144
147
149
150
158
1104
1105
1107A
1107B
1132
1134
1135
1143
200
202
205 L
205 R
207

Battery (AA2)
Battery (AA2)
Circuit card, indicator/warning lights (ND6)
Connector (AA25)
Joint sleeve (ER17)
Fuse holder, 1unit (BG6)
Fuse holder, 6unit (XA6)
Fuse holder, 6unit (OC3)
Plug socket, 7unit (CE47)
Plug socket, 7unit (CE51)
Plug socket, 7unit (CK6)
Plug socket, 7unit (CK14)
Plug socket, 7unit (CN4)
Plug socket, 7unit (CN8)
Plug socket, 7unit (EG14)
Plug socket, ABS (OC10)
Plug socket, ABS (OC12)
Plug socket, ABS (OC14)
Plug socket, ABS (OC3)
Plug socket, ABS (OC5)
Switch, headlights (CE6)
Switch, full beams and dipped beams (CE28)
Switch, fog lights (CG5)
Switch, spot lights (CE61)
Switch, loading light (ED6)
Switch, hazard warning lights (CN8)
Switch, rotating warning light (EN5)
Switch, window winder (KA4)
Switch, air conditioning (HA7)
Switch, fan (HA18)
Switch, windscreen wiper (GA25)
Switch, windscreen washer (GA22)
Switch, heated rearview mirror (HG6)
Switch, heated rearview mirror (HG20)
Switch, diff. lock wheels, rear (LG5)
Switch, power take-off, side (LD6)
Switch, battery master switch (AA2)
Switch direction indicators (CN15)
Switch, horn (FA4)
Switch, starting switch (AA12)
Switch, tail fog lights (EG4)
Switch, bulb control (ND3)
Switch, level control, headlights (PA9)
Switch, door lock (KH15)
Switch, door lock (KH9)
Switch, el. operated rearview mirror (HH3)
Switch, revers warner (EA5)
Switch, cruise control (BK4)
Switch, seat heater (HD14)
Break contact, warning light, parking brake (ND23)
Break contact, warning light, oil pressure (ND33)
Break contact, interior light (ER12)
Break contact, interior light (ER18)
Closing contact, indicator light, diff. lock, rear
wheels (LG8)

212

Closing contact, warning light, service brakes


(ND56)

216
217
223
228
239
239
239
239

Closing contact, brake lights (CK8)


Closing contact, reversing lights (EA9)
Slip contact, horn (FA4)
Closing contact, cab lock (ND47)
Break contact, thermal (BG8)
Break contact, thermal (HA8)
Break contact, thermal (HD5)
Break contact, thermal (HD9)

58

239
245
247

Break contact, thermal (HD18)


Break contact, brake light, trailer (CK12)
Closing contact, climate system (air conditioning)
(HA8)

2065 LF
2065 LR
2065 RF
2065 RR
300
301
302
308
309
312
315 A
315 B
317
323
343
375
375
3005
3023
3024
3025
3048
3066
3067
3071
3072
3092
401 L
401 R
402 L
402 R
403 A
403 B
405 L
405 R
406L
406R
408
409
410
411
412
413
414
415
420
421
422
423
426
427
428
429
434
434
435
435
437
440
451
452

Contact, wear indicator, brake linings (ND43)


Contact, wear indicator, brake linings (ND40)
Contact, wear indicator, brake linings (ND45)
Contact, wear indicator, brake linings (ND41)
Relay, headlights (CE27)
Relay, fog lights (CG7)
Relay, spot lights (CE57)
Relay, brake lights (OC4)
Relay, parking lights (XA5)
Relay, starting heater (BB7)
Relay, starting switch (AA45)
Relay, starting switch (AA36)
Relay, headlight wiper (GA12)
Relay, flasher unit (CN9)
Relay, fog lights, rear (EG8)
Relay, day running lights (CE42)
Relay, day running lights (CE50)
Alternator-controlled relay (XA11)
Relay, information ABS (OC19)
Relay, solenoid control valve ABS (OC16)
Relay, indicator lamp ABS (OC23)
Relay, dim-dip (CE15)
Combination relay, several functions (BB14)
Relay, wear indicator, brake linings (ND37)
Relay, central lock, open door (KH6)
Relay, central lock, lock door (KH13)
Relay, height limiter (MN16)
Bulb, fog lights (CG9)
Bulb, fog lights (CG13)
Bulb, spot lights (CE57)
Bulb, spot lights (CE58)
Bulb, loading light (ED6)
Bulb, loading light (ED9)
Bulb, reversing lights (EA12)
Bulb, reversing lights (EA9)
Bulb, full beams (CE21)
Bulb, full beams (CE28)
Bulb, parking light, left front (CE15)
Bulb, parking light, right front (CE17)
Bulb, brake light, left (CK8)
Bulb, brake light, right (CK11)
Bulb, tail light, left (CE48)
Bulb, tail light, right (CE51)
Bulb, side marker light, left, front (CE42)
Bulb, side marker light, right, front (CE44)
Bulb, position light roof, left (CE8)
Bulb, position light roof, right (CE11)
Bulb, direction indicator, left, front (CN13)
Bulb, direction indicator, right, front (CN14)
Bulb, direction indicator, left, rear (CN21)
Bulb, direction indicator, right, rear (CN23)
Bulb, rotating warning lamp (EN6)
Bulb, cigarette lighter lighting (EV7)
Bulb, interior light (ER11)
Bulb, interior light (ER17)
Bulb, bunk light (ER4)
Bulb, bunk light (ER8)
Bulb, identification light, front (CE3)
Bulb, heater control light (HA2)
Bulb, rear fog light, left (EG10)
Bulb, rear fog light, right (EG12)

Group 37 Wiring Diagram FLC RHD

462
463
4066L
4066R
500
501
503
504
505
507
508
510
515
517
520
521
528
530
531
536
550
554
555
5004
5008

Bulb, side dir. light, left (CN11)


Bulb, side dir. light, right (CN16)
Bulb, dipped beams (CE23)
Bulb, dipped beams (CE26)
Indicator light, dir. indicator, tractor (ND8)
Indicator light, dir. indicator, trailer 1 (ND7)
Warning light, oil pressure, engine (ND33)
Indicator light, full beams (ND10)
Warning light, battery charging (ND37)
Warning light, service brakes (ND27)
Warning light, parking brake (ND23)
Indicator light, diff. lock, rear wheels (ND17)
Indicator light, hazard warning lights (ND25)
Indicator light, power take-off, side (LD3)
Indicator light, fog light, front (CG2)
Indicator light, spot light (CE61)
Indicator light, preheating (ND13)
Indicator light, heated rearview mirror (HG11)
Indicator light, loading light (ED11)
Indicator light, rear fog light (EG6)
Warning light, cab lock (ND41)
Indicator light, coolant temperature (ND35)
Indicator light, coolant level (ND20)
Indicator lamp, rotating warning light (EN10)
Indicator lamp, air suspension, manual position
(ND15)

5009
5010
5017
5027
5031
5033
601
603
604
629
638
650
651
653
654
657
660
661
661
6003/6004
6013 F
6013 R
6056L
6056R
6057
6058
700

Indicator lamp, vehicle, ABS (OC64)


Indicator lamp, trailer, ABS (OC66)
Indicator lamp, trailer, ABS information (OC68)
Warning lamp, wear indicator/brake linings (ND40)
Indicator lamp, reverse warner (EA4)
Indicator lamp, seat heater (HD16)
Solenoid valve, diff. lock, rear wheels (LG5)
Solenoid valve, engine stop (BG6)
Solenoid valve, power take-off, side (LD8)
Solenoid valve, cold start (BG8)
Solenoid valve, injection pump (BK17)
Windscreen wiper motor (GA22)
Windscreen washer motor (GA2)
Headlamp washer motor (GA7)
Starter motor (AA8)
Fan (heater) (HA14)
Alternator with charging regulator (AA32)
Window winder motor (KA13)
Window winder motor (KA4)
Solenoid valve, level control (MN21)
Solenoid control valve, ABS (OC35)
Solenoid control valve, ABS (OC59)
Motor, level control, headlights (PA3)
Motor, level control, headlights (PA9)
Motor, speed limiter (BK9)
Motor, door lock (KH14)
Speedometer (NG24)

List of components

701
701
702 A
754 F
754 R
756
757
759
7052
7052
7053
7057 LF
7057 LR
7057 RF
7057 RR
800A
800B
802 L
802 L
802 L
802 R
802 R
802 R
803 A
803 A
803 A
803 A
803 B
803 B
803 B
804
805
810
812
850
858
858
8007
8017
900
901
902 C
902 L
902 R
903
905
952
9008
9010
9011 A

Tachograph (NG4)
Tachograph (NG32)
Combined instrument (NA10)
Pressure sensor, air (NA30)
Pressure sensor, air (NA34)
Temperature sensor, coolant (BB11)
Fuel gauge sensor (NA27)
Level indicator, coolant (BB25)
Sensor, speedometer (NG14)
Sensor, speedometer (NG43)
Inductive sensor, bogie lift (MN16)
Sensor, pole wheel, ABS (OC32)
Sensor, pole wheel, ABS (OC48)
Sensor, pole wheel, ABS (OC40)
Sensor, pole wheel, ABS (OC56)
Starting heater (BB5)
Starting heater (BB5)
Heated rearview mirror (HG4)
Heated rearview mirror (HG17)
Heated rearview mirror (HG20)
Heated rearview mirror (HG6)
Heated rearview mirror (HG9)
Heated rearview mirror (HG23)
Heated seat (HD5)
Heated seat (HD9)
Heated seat (HD14)
Heated seat (HD18)
Heated seat (HD5)
Heated seat (HD9)
Heated seat (HD18)
Cigarette lighter (EV5)
Rheostat (CE32)
Heated air dryer (HK2)
El. operated rearview mirror (HH3)
Horn (FA4)
Buzzer, reverse warner (EA4)
Buzzer, reverse warner (EA13)
Potentiometer (BK11)
Water separator (HM3)
Radio (JA7)
Voltage converter (JA7)
Loudspeaker (JA15)
Loudspeaker (JA11)
Loudspeaker (JA7)
Diode (ND40)
Communication radio (JA27)
Magnetic clutch, air conditioning (HA8)
Control unit, ABS (OC13)
Control box, air suspension (MN4)
Control unit, speed limiter (BK3)

59

Group 37 Wiring Diagram FLC RHD

Cable colour code

Abbreviations
CABLE-B ........

Cable for tachograph, basic

LR ...................

Left rear

CABLE-EC ......

Cable for tachograph, European


community

LU ...................

Left upper

Only LHD ........

Only left hand drive

C .....................

Centre

Only RHD .......

Only right hand drive

D .....................

Driver

P .....................

Passenger

DRL ................

Day running light

PTO ................

Power take off

F .....................

Front

R .....................

Right

KH ...................

Short length cab

RF ...................

Right front

L ......................

Left

RHD ................

Right hand drive

L ......................

Lower

RL ...................

Right lower

LF ...................

Left front

RR ..................

Right rear

LH ...................

Long length cab

RU ..................

Right upper

LHD ................

Left hand drive

UFSKR ...........

Without tachograph

LL ....................

Left lower

Cable colour code


BL ..............

Blue

PU ..............

Purple

BN ..............

Brown

R ................

Red

GN .............

Green

SB ..............

Black

GR .............

Grey

VO .............

Violet

I ..................

Ivory

W ...............

White

LBL ............

Light blue

Y ................

Yellow

LBN ............

Light brown

OR .............

Orange

P ................

Pink

60

Note: If a cable har two colours, this is written out like the
following example: Y/R = Yellow/Red.

Feedback
One of our objectives is that workshop personnel should have access to correct and
appropriate service manuals where it concerns fault tracing, repairs and maintenance
of Volvo trucks.
In order to maintain the high standards of our literature, your opinions and experience
when using this manual would be greatly appreciated.
If you have any comments or suggestions, make a copy of this page, write down your
comments and send them to us, either via telefax or mailing directly to the address
listed below.

To

From

Volvo Truck Parts Corporation

..........................................................................

Dept. Service Support 31201

..........................................................................

TEBORG
S-405 08 GO

..........................................................................

Sweden

..........................................................................
..........................................................................
..........................................................................

Fax +46 31 661057

..........................................................................

Comments/proposals
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Concerns Service Manual: ...............................................................................................................................

Volvo Truck Corporation


Goteborg, Sweden
TSP23772/1 English 1500.2.97 Printed in Sweden

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