GROUP 2 ELECTRICAL CIRCUIT

4 -3

4 -4

1. POWER CIRCUIT
The negative terminal of battery is grounded to the machine chassis through master switch.
When the start switch is in the OFF position, the current flows from the positive battery terminal as
shown below.
1) OPERATING FLOW
Battery
Battery relay
Fusible link CN-60(1)
Fuse box(No.11)
I/conn CN-1(8)
Start switch CS-2(1)
Fuse box(No.12)
I/conn CN-2(17)
I/conn CN-6(4)
Room lamp CL-1(2)
Cassette radio CN-27(7)
Fuse box(No.13)
CPU controller CN-53(3)
Fuse box(No.14)
I/conn CN-2(3)
Flasher unit CR-11(2)
I/conn : Intermediate connector

2) CHECK POINT
Engine

OFF

Start switch

OFF

Check point

Voltage

- GND(Battery 1EA)

10~12.5V

- GND(Battery 2EA)

20~25V

- GND(Battery 2EA)

20~25V

- GND(Fusible link)

20~25V

GND : Ground

4-5

POWER CIRCUIT

2
CN-36

FUSE BOX

3
+

BATTERY RELAY

CN-2

CN-1

CN-60

MASTER SW

CR-1

CN-27

CN-6

CASSETTE RADIO

CS-2
CL-1

ROOM LAMP

START KEY SW
CR-11

CN-53

FLASHER UNIT

CPU CONTROLLER

4-6

2. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal
Battery relay(M8, B+ terminal)
Fusible link CN-60(1)
Fuse box(No.11)
I/conn CN-1(8)
Start switch CS-2(1)
(1) When start key switch is in ON position
Start switch ON CS-2(2)
I/conn CN-1(7)
Battery relay M4 terminal
Battery relay operating(All power is supplied with the electric component)
Start switch ON CS-2(3)
I/conn CN-1(6)
Fuse box(No.4)
I/conn CN-3(5)
Fuel cut-off CN-79(1)
When start key switch is in START position
(2) Start switch START CS-2(5)
I/conn CN-1(5)
I/conn CN-5(2)
Start relay CR-23(1)

Start safety relay CR-5(2)

(4)

2) CHECK POINT
Engine

Start switch

Check point

Voltage

- GND(Battery)
- GND(Start key)
- GND(Battery relay M4)
OPERATING

START

20~25V

- GND(Start B+)
- GND(Start M)
- GND(Start relay)
- GND(Battery relay M8)

GND : Ground

4-7

STARTING CIRCUIT

CN-36

FUSE BOX

MULTI-FUCTION SW

7
+

BATT RY

CR-1

MASTER SW

CN-60

CN-2

CS-13

DO-3

DO-1

DO-2

CR-5

START SAFETY RY
CN-7

4
CN-8
CN-51

CPU CONTROLLER

CN-5
CR-23

START RY

CN-1

CN-45

STARTER
CN-74

CN-3

2
ALTERNATOR

CS-2

CN-79

START KEY SW

FUEL CUT OFF

4-8

3. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the ON
position.
Charging current generated by operating alternator flows into the battery through the Battery
relay(CR-1).
The current also flows from alternator to each electrical component and controller through the fuse
box.
1) OPERATING FLOW
(1) Warning flow
Alternator "I" terminal
I/conn CN-5(4)
Cluster charging warning lamp
(2) Charging flow
Alternator B+ terminal

CPU Alternator power level CN-50(5)

Battery relay(M8)

Battery(+) terminal

2) CHECK POINT
Engine

Start switch

Check point

Voltage

- GND(Battery voltage)
- GND(Battery relay)
RUN

ON

- GND(Alternator B terminal)
- GND(Alternator I terminal)

GND : Ground

4-9

20~30V

CHARGING CIRCUIT

1
2

DO-3

MASTER SW

BATT RY

CR-1

CN-60

CN-45

START RY

CR-23

STARTER
CN-74
CN-5

CN-51

ALTERNATOR

CN-1

CN-9

CN-50

CN-56

FUSE BOX

CN-36

CLUSTER

CPU CONTROLLER

4 - 10

4. HEAD LIGHT AND CLEARANCE LAMP CIRCUIT

1) OPERATING FLOW
Fuse box(No.6)
I/conn CN-1(4)

(1) Main light switch ON : 1st step

Main light switch ON CS-21(5)

Main light switch CS-21(4)

l/conn CS-12(1)
RH multifunction switch(lG)
passing function operating by RH multifunction
up and down.

Switch indicator lamp ON CS-21(9)

I/conn CN-2(12)
Cluster illumination lamp ON CN-52(4)
Fuse box(No.19)
LH clearance lamp ON
Rear : CL-15(1), Front : CL24(1)
Fuse box(No.20)
RH clearance lamp ON
Rear : CL-16(1), Front : CL25(1)
Number plate lamp ON CL-21(2)

(2) Main light switch ON : 2nd step

Main light switch ON CS-21(2)
I/conn CS-12(2)
or
RH multifunction switch : Lo
I/conn CS-12(4)
Head light low beam ON CL-3(1), CL-4(1)
RH multifunction switch :Hi
I/conn CS-12(6)
Head light low beam ON CL-3(2), CL-4(2)
2) CHECK POINT
Engine

Start switch

Check point

Voltage

- GND(Fuse box)
- GND(Switch power input)
- GND(Switch power output)
- GND(Switch power output)
STOP

ON

- GND(Switch power input)

- GND(Head lamp)
- GND(Clearance lamp)
- GND(Numberplate lamp)

GND : Ground

4 - 11

20~25V

HEAD LIGHT AND CLEARANCE LAMP CIRCUIT

MAIN LIGHT SW

MULTI-FUNCTION SW
CN-36

FUSE BOX

2
3

CS-12

CS-21

CN-1

HEAD LAMP

CL-4

CL-3

HEAD LAMP

8
CN-2
CL-21

NUMBERPLATE LAMP

CL-25

FRONT COMBI RH

CL-24

CN-52

CL-16

REAR COMBI RH
CL-15

CLUSTER
FRONT COMBI LH

REAR COMBI LH

4 - 12

5. WORK LAMP CIRCUIT

1) OPERATING FLOW
Fuse box(No.9)
I/conn CN-1(23)

When work light switch ON

Work light switch ON CS-36(1), (2)

Work light switch CS-36(5)

Work light switch CS-36(6)

I/conn CN-1(24)

Cluster work lamp ON CN-52(8)

I/conn CN-10(2)
Work light ON CL-5(2), CL-6(2)

Switch indicator lamp ON CS-36(9)

2) CHECK POINT
Engine

Start switch

Check point

Voltage

- GND(Fuse box)
- GND(Switch power output)
STOP

ON

- GND(Switch power input)

- GND(Cluster work lamp)
- GND(Work lamp)

GND : Ground

4 - 13

20~25V

WORK LAMP CIRCUIT

FUSE BOX

CN-36

CN-1

CL-6

CN-10

CL-5

4
3

WORK LAMP

CS-36

CN-52

WORK LAMP SWITCH

CLUSTER WORK LAMP

4 - 14

6. BEACON LAMP CIRCUIT

1) OPERATING FLOW
Fuse box(No.8)
I/conn CN-1(30)
When Lamp switch ON
Beacon lamp switch ON CS-23(6)

Beacon lamp switch CS-23(2)

Switch indicator lamp ON CS-23(9)
I/conn CN-6(6)
I/conn CN-14(3)
Beacon lamp ON CL-7

2) CHECK POINT
Engine

Start switch

Check point

Voltage

- GND(Fuse box)
STOP

ON

- GND(Switch power input)

- GND(Switch power output)

GND : Ground

4 - 15

20~25V

BEACON LAMP CIRCUIT

CN-1

CN-36

CS-23

BEACON LAMP SW

CL-7

CN-14

CN-6

BEACON LAMP

4 - 16

FUSE BOX

7. WIPER AND WASHER CIRCUIT

1) OPERATING FLOW
Fuse box CN-36(No.10)

Inter wiper relay CR-6(4)

Wiper relay CR-4(2), (4)
Washer tank CN-22(2)
I/conn CN-2(14)
I/conn CN-6(2)
Wiper motor CN-21(3)

(1) Washer switch ON

Washer switch ON CS-11(2)

I/conn CN-13(3)

(1)
I/conn CN-2(8)
Inter wiper relay CR-6(1) (3)
I/conn CN-2(5)
Wiper switch CN-11(7) (5),(6)
I/conn CN-2(9)
Wiper relay CR-4(6) (1)
I/conn CN-2(13)
I/conn CN-6(1)
I/conn CN-13(1)
I/conn CN-21(1)
Wiper motor operating
Washer tank CN-22(2) (1)
Washer operating

(2) Wiper switch ON : INT Position

Wiper switch ON CS-11(2) (4)
I/conn CN-2(2)
Inter wiper relay CR-6(6) (4),
CR-6(4) (3) ON/OFF
I/conn CN-2(5)
Wiper switch CS-11(7) (5)
I/conn CN-2(9)
Wiper relay CR-4(6) (1)
I/conn CN-2(13)
I/conn CN-6(1)
I/conn CN-13(1)
I/conn CN-21(1)
Wiper motor intermittently operating
(3) Wiper switch ON : Low and Hi Position
Wiper switch ON CS-11(2) (5) or (6)
I/conn CN-2(9)
Wiper relay CR-4(6) (1)
I/conn CN-2(13)
Wiper switch CN-6(1)
I/conn CN-13(1)
I/conn CN-21(1)
Wiper motor operating
(4) Auto-parking(When switch OFF)
Wiper motor CN-21(1)
OFF
Fuse box CN-36(No.10)
I/conn CN-2(14)
I/conn CN-6(2)
I/conn CN-13(3)
Wiper motor CN-21(3) (4)
Wiper motor stop
2) CHECK POINT
Engine

Start switch

Check point

Voltage

- GND(Fuse box)
- GND(INT wiper relay)
- GND(INT wiper RY washer output)
- GND(INT wiper RY INT power output)
- GND(INT wiper RY power input)
STOP

ON

- GND(INT power RY INT output)

- GND(Relay power input)
- GND(Relay coil)
- GND(Relay output)
- GND(Wiper power input)
- GND(Wiper motor)

GND : Ground

4 - 17

20~25V

WIPER AND WASHER CIRCUIT

MULTI-FUNCTION SW
FUSE BOX

CS-11

CN-36

CN-2

10

5
4
3

CR-6

10
CN-6

INTER WIPER RELAY

CR-4

WIPER RELAY

8
11
CN-21

10

7
6

CN-13

CN-22

WIPER MOTOR

WASHER TANK

4 - 18

CONTROLLER CIRCUIT

CN-36

FUSE BOX

CN-53

CN-47

CN-52

RESISTOR

CS-7
CN-51

PROLIX SW
CN-75

EPPR VALVE

CN-76

CN-50

DC MOTOR

CD-17

CN-3

TACHO SENSOR

CPU CONTROLLER

4 - 19

ELECTRIC CIRCUIT FOR HYDRAULIC

CN-36

CS-13

CN-1

CS-4

SAFETY SW
CN-15

CN-140

QUICK COUPLING

ARM HALF SW

DZR/OUTRIGGER SELECT SW

POWER MAX

QUICK COUPLING SW

POWER MAX

4 -20

CN-50

CN-70

CN-88

CS-67

CS-29

CS-50

CS-25

CN-53

CN-2

TRAVEL

CPU CONTROLLER

CR-30

BREAKER SOL BACK-UP RELAY

CN-66

CN-65

BACK BUZZER

CN-72

CN-89

CN-122

FUSE BOX

CS-27

CS-26

CN-68

PEDAL

CN-123

BREAKER SW

DOZER
O/RIGGER
SOL

ARM HALF
SAFETY SOL REV SOL FWD SOL SOLENOID

MULTI-FUNCTION SW

MONITORING CIRCUIT

FUSE BOX

CN-36

CN-5

CN-9

CN-56

CD-8

CN-1

WATER TEMP
CLUSTER

CD-1

HYD TEMP

CD-2

FUEL SENDER
CN-3

CD-18

ENG OIL PS

CN-2

CN-48

CN-50

CD-16

CN-53

CN-51

HOUR METER

WATER LEVEL
CPU CONTROLLER

4 -21

INDICATOR CIRCUIT

FUSE BOX

CS-12

CN-36

CN-69

PARKING
CN-71

RAM LOCK

MULTI-FUCTION SW

CS-41
CN-1

CS-15
CN-2

HAZARD SW
CS-17

CD-38

WORKING BRAKE

PARKING SW

BRAKE PS

RAMLOCK SW

CN-50

CN-51

CN-63

CN-53

CN-64

WARNING INDICATOR
CPU CONTROLLER

4 -22

CD-5

CD-3

CS-18

T/M PS