Galaxy
SERVICE MANUAL
Galaxy
Multiparameter Monitor with user
selectable external display
SERVICE MANUAL
i
Document Information
CAT No. 3-90-080-0014-58
November 2005 Rev.1
Copy right
This service manual is a sole property of Larsen & Toubro Limited and published for
limited circulation only.
This manual or any part of it should not be reproduced without prior and written
permission from Larsen & Toubro Limited.
ii
TABLE OF CONTENTS
About This Manual
viii
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1.
Introduction .
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1.1. Audience
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1.2. About The System
1.3. System Software
2.
Safety .
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2.1. Electrical Safety
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2.1.1. Warning
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2.1.2. Caution
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2.2. Equipment Safety .
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2.3. ESD Protection
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2.3.1. ESD Protection Materials
2.3.2. Methods of Protection
2.3.3. Methods of Elimination
3.
System Architecture .
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3.1. System Description .
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3.1.1. Main Board .
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3.1.2. Amplifier Module
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3.1.3. NIBP Module .
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3.1.4. SpO2 Module .
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3.1.5. CO2 Module
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3.1.6. AGM Module
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3.1.7. Switch Mode Power Supply .
3.1.8. Keyboard And Optical Encoder
3.1.9. Display unit. .
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3.1.10 Accessories .
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3.2. System Controls
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3.2.1. Galaxy with CO2-Front view .
3.2.2. Galaxy with AGM-Front view
3.2.3. Rear Panel .
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3.3. Interconnection Diagram .
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3.4. Signal Flow
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3.5. System Specification
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3.5.1. Equipment Classification .
3.5.2. Power Supply
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3.5.3. Outputs
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3.5.4. Recorder
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3.5.5. General
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3.5.6. Standards
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3.5.7. ECG Standards
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iii
3.6.
Battery Requirement
.
3.6.1. Battery Specification.
3.6.2. Characteristics
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4.
Getting Started
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4.1. Input Mains Details .
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4.1.1. Power Supply
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4.1.2. Power Rating
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4.2. Installation Site Requirements
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4.2.1. Ventilation
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4.2.2. Placement .
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4.3. Unpacking & Installation Instructions
4.4. Turning the System ON and OFF. .
4.5. Turning the CO2 or AGM ON and OFF.
4.6. Battery Charging & Checking
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5.
Circuit Theory
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5.1. Main Board .
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5.1.1. Microcontroller
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5.1.2. Address Decoding .
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5.1.3. Serial Port Controller
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5.1.4. Display Controller .
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5.1.5. Speaker Circuit
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5.1.6. Skyline Interface
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5.1.7. Keyboard & Module Buffers.
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5.2. ECG Amplifier Module - Star
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5.2.1. Amplifier PWA
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5.2.2. Power Supply Section
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5.2.3. ECG Amplifier Section
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Fault Detection
.
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CAL Pulse Generation .
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Lead Selection
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3 Lead /5 Lead Sensing Circuit .
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Amplifier Stage .
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5.2.4. Analog MUX, ADC, Gain Selection Section
5.2.5 Invasive Blood Pressure & Temperature Section
5.2.6. Respiration Section .
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5.2.7. Processor Section .
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5.3
ECG Amplifier Module - AAMI
.
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5.3.1. Amplifier PWA
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5.3.2. Power Supply Section
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5.3.3. ECG Amplifier Section
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Fault Detection
.
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CAL Pulse Generation .
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Lead Selection
.
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3 Lead /5 Lead Sensing Circuit .
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Amplifier Stage .
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iv
6.
7.
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Assembly/Disassembly
.
6.1. General
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6.2. Top Cover .
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6.3. Main PWA .
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6.4. ECG Amplifier Module
6.5. SpO2 Module .
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6.6. NIBP Module .
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6.7. SMPS .
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6.8. Battery.
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6.9. Front Panel .
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6.10. Anaesthetic Gas Module.
6.11. CO2 Module. .
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6.12 Keyboard . .
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6.13. Optical Encoder
.
6.14. Recorder Power Supply.
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Upgradation .
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7.1. Software for Upgradation .
7.2. To Add Dual Invasive Pressure
7.3. To Add NIBP .
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7.4. To Add SpO2 .
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8.
Troubleshooting
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8.1. System Diagnosis .
8.2. Error Codes .
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8.3. Troubleshooting Chart
8.4. Spare Parts List
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vii
Cautions are intended to alert you to the importance of following correct operating
procedures to prevent the risk of damage to the system.
Warnings are intended to alert you to the importance of following correct operating
procedures where risk of injury to the patient or system user exists.
viii
Chapter
INTRODUCTION
Read the information in this manual before attempting to service Galaxy. This manual
is for the use by L&T service engineers or their authorized representatives only.
1.1. Audience
The intended audience of this manual is trained service personnel.
Galaxy offers Anaesthetic gas monitoring (optional), AGM module is from Drager
Medical, USA. This module communicates with the main board on serial protocol
providing values , anaesthetic agents, N20 and also EtCO2 ,FiCO2.
Switch mode power supply (SMPS) of Galaxy consists of AC/DC converter, DC/DC
converter and control circuit.
Chapter
SAFETY
Read the information in this manual before attempting to service Galaxy. This chapter
explains the safety requirements with respect to servicing.
WARNING
2.1.2.
CAUTION
The following precautions can help reduce ESD :
Anti-static spray on carpets, antistatic spray on linoleum, anti-static mats and antistatic
wrist bands and proper grounding of the work area.
To avoid rise in temperature of the system, do not block the airflow to the ventilation
holes on the back of the system.
b) Static dissipative :These materials provide a lower level of protection and are
made out of the same materials as the conductive protection
materials. They are thinner than the conductive materials.
c) Anti-static
Chapter
SYSTEM ARCHITECTURE
Battery does not support external monitor and hence connectivity to UPS is
recommended for Galaxy.
Note
The display size should be selected from the service menu. By default it is kept 15.
3.1.10. ACCESSORIES
Galaxy supports following accessories:
1) ECG : 5 Lead and 3 Lead ECG cable of Nicolay make.
10
3) Pulse Oximeter : DS 100 (Durasensor), DURA-Y (Universal) & FLEX - A/N from
Nellcor with Extension cable.
YSI
YSI
11
10
11
5 6
12
13
14
15
Description
Function
1.
ECG Connector
2.
IBP Connector
3.
SpO2 Connector
4.
Water trap
5.
Recorder ON/OFF
6.
IBP Zero
7.
NIBP Start/Stop
8.
Alarm Ack/Suspend
9.
Cardiac Output
10.
Temperature Connector
11.
NIBP Connector
12.
Freeze/Defreeze
13.
Main Screen
14.
Multipurpose
Optical encoder
ON/OFF switch
12
10
11
5 6
12
13
7 8
14
15
No.
Description
Function
1.
ECG Connector
2.
IBP Connector
3.
SpO2 Connector
4.
Water trap
5.
Recorder ON/OFF
6.
IBP Zero
7.
NIBP Start/Stop
8.
Alarm Ack/Suspend
9.
Cardiac Output
10.
Temperature Connector
11.
NIBP Connector
12.
Freeze/Defreeze
13.
Main Screen
14
Multipurpose
Optical encoder
ON/OFF switch
13
14
No.
Description
1.
Mains Inlet
2.
VGA output
3.
4.
SYNC. output
Connection to defibrillator
5.
CNS connection
6.
7.
Equipotential Ground
8.
CO2 Exhaust
9.
Capno./AGM -ON/OFF
10.
Ext. Capnography
Note
Function
&
Galaxy comes with inbuilt or external capnography as per users requirement.
If AGM module is used then CO2 can be monitored from the AGM module.
Rear panels are unique for each combination. Refer relevant figures.
15
JP2
JP3
IBP1
IBP2
Figure3.16
16
JP1
* or
JP4
JP1
or
JP2
CN1
JP2
AC DC
DC-DC
Ext.Bat (12V)
CN3
CN4
Key
board
CN6
Recorder
Conn.
CN17
Speaker/Sync/
Skyline.
CN11
VGA O/P
BERG2
MAIN BOARD
SpO2
Module
NIBP
Module
CN5
TEM P2
JP6
JP7
TEM P1
JP5
AMP.
MODULE
JP1
ECG
CN2
JP3
* or
JP4
VGA O/P
IBP2
Figure3.17
* JP1 in High rated Power supply
JP2 in Triphase Power supply connected to CN1
* JP4 in High rated Power supply
JP1 in Triphase Power supply connected to Int.Bat.
* JP3 in High rated Power supply
JP4 in Triphase Power supply connected to Ext.Bat.
17
JP1
* or
JP4
TEM P1
Temperature Card
IBP1
IBP2 AMPLIFIER
Card
MODULE
ECG
IBP1
TEM P2
JP7
JP3
* or
JP4
Ext.Bat (12V)
DC DC
JP1
or
JP2
CN2
JP2
AC DC
Speaker/Sync.
BERG2
CN1
SKYLINE
PWA
CN12
CN3
CN4
Communication
CN1
SpO2
Module
CN17
MAIN BOARD
CN6
CN5
NIBP
Module
Recorder
Conn.
Key
board
CO2/AGM
SMPS takes input supply from mains and converts it to +/-12V and +5V. It charges
battery voltage.
Motherboard recieves +/-12V & +5V and distributes to the various modules.
Motherboard loads the system defaults and performs a self test by sensing the
connected module and popping up the respective module.
Motherboard monitors for fault conditions from all the modules and displays
accordingly. It compares the data to the user set limits and gives alarm whenever
limits are violated.
Power supply monitors the battery voltage, if no input supply present. It sends low
battery message for display if battery voltage level is between 11.5 to 12.5V in
High rated Power supply and it is 11.3 to 11.7V in Triphase P.S.If it is between 10.5 to
11.5V in High rated P.S. and 10.4 to 10.8V in Triphase P.S. Galaxy will be switched
off.
18
: Continuous
: Class I
Drip proof
Fuse
: 3.15A
Battery :
Internal
External
: 12V, 2A (min)
: +5V, +/-12V
Power supply of :
Main Board
: +/-12V , +5V
Amplifier Module
: +5 V
NIBP Module
: +12 V
SpO2 Module(MP204)
: +/-12 V
SpO2 Module(MP506)
: +5V
: +12 V
19
3.5.3. OUTPUTS
SYNC
CNS interface
VGA output
CO2/AGM
(Optional)
Recorder Make
Printing method
Thermal recording
Dot Density
203 DPI
Paper Width
58mm
Printing Width
48mm
Speed
25mm/sec
3.5.4. RECORDER
3.5.5. GENERAL
Dimension (H x W x D)
: 100*350*300 mm
Weight
: 9Kgs.
Operating Temperature
: 0 - 40o C.
Operating Humidity
: 10 to 90% RH (Non-condensing).
Storage Temperature
: -10 to 50o C.
Storage Humidity
: 0 to 90% RH (Non-condensing).
Operating Pressure
Storage Pressure
3.5.6. Standards
Class 1, Type CF equipment requirement of IEC 60601-1.
EMI/EMC requirement as per IEC 60601-1-2.
20
Pacer Amplitude
2mV to 50mV
2mV to 50mV
21
Figure 3.18.
3.6.1. Battery Specification
Nominal Voltage
Rated Capacity
4 Ah
Dimensions*
Weight*
1.30lbs (590g)
3.6.2. Characteristics
Capacity
77oF (25oC)
5 hour rate
1 hour rate
15 minute Rate
1.2Ah
1.1Ah
1.0Ah
0.7Ah
0.45Ah
104oF(40oC)
77oF(25oC)
32oF(0oC)
5oF(-15oC)
Self Discharge
77oF (25oC)
22
102%
100%
85%
65%
Chapter
GETTING STARTED
Check the power cord you are going to connect to the Galaxy.
Caution
Do not install the unit if it is found mechanically damaged.
24
25
26
Chapter
CIRCUIT THEORY
27
28
Skyline PWA
29
Select
signals
Serial I/P
from
modules
SERIAL PORT
CONTROLLER
Read serial
port &
interrupt
MICRO
CONTROLLER
AM188EM
SKYLINE PORT
EEPROM
Writing to
Video RAM
Parallel
Port to
Printer
PAL/
DECODER
Every
2.5msec
RAM
VIDEO RAM
64K
Readingfrom
to
Reading
Video RAM
KEYBOARD/
SENSE
BUFFER
DISPLAY
CONTROLLER
DAC/
MULTIPLEXER
To chassis
(Skyline)
To TFT
Display
ANALOG
BUFFERIN
G O/P
To chassis
30
31
SPK/
Skyline
Power
Supply
Parallel
Port O/P
D0-D7
Microprocessor
Chip select logic
Parallel/
Serial
Port
LCD
Board
SpO2
NIBP
DAC
O/P
ECG/IBP
Board
Signal
Filtering
Analog
Buffer
Output
Chip Select
Memory
D0-D7
A0-A19
CO2 / AGM
Chip Select
D0-D7
A0-A19
CONNECTORS
ECG/SpO2/
NIBP
Interrupts
K/B
Keyboard
Polling
D0-D7
EMI
Filters
Display
Controller
Decoupling
Capacitors
Decoup
CAP for VCC
32
33
192 (U37), a 10 bit A/D Converter, is used to interface the amplified signal to the Microcontroller 80251 (U25).
5.2.5. Invasive Blood Pressure Section
The Invasive Blood Pressure is measured using transducer, which converts the pressure
into equivalent voltage. The transducer is energized by TL064 (U20-C) and transistor
network Q1 & Q2. The differential voltages between IN1 & +IN2 are measured using
AD 620 (U19), passed through Low pass filter (U20-A) and then to the amplifier stage
(U20-B). The gain of the amplifier can be varied from 3 to 5. 4053 (U22) and (U20-B)
generate pressure calibration signal and then through trim pot. P3 it can be adjusted to
set the CAL for 100 mmHg. Comparator circuit comprising of U21, generates the
channel fault.
5.2.6. Respiration Section
Respiration is measured by detecting the impedance variation between RA & LA. RA
& LA Signals are fed to the transformer. The secondary of the transformer Tx is modulated
with carrier frequency of 48KHz generated by 4050 (U16). OP-AMP U18-A is used in
amplitude modulation mode to modulate respiration signal with 48KHz. The modulated
wave is fed to Peak detector (U18-B) to detect the envelope of the respiration signal.
The signal output of Peak detector is further amplified (Gain 20) by U17-B and the
amplified signal is fed to Low pass filter to eliminate high frequency harmonics.
Analog Multiplexer (U22) is used to switch between Respiration CAL & signal and the
signal is further amplified (Gain 1.5) and send to 8 to 1 Channels Multiplexer (U35) for
ADC.
5.2.7. Processor Section
The Processor section comprises of Micro controller 80251 (U25), 2 Octal tri-state
buffers 74574 (U32, U33), Octal latch 74541 (U31), 8K RAM (U28) and EEPROM
28F512 (U27).
80251, which is a 8-bit Micro controller (U25), takes the digital data from the ADC to
process and send it to Main Board serially at the rate of 31.25KB/s. It generates control
signals for Gain variation, chip select signals for the Multiplexers to sample the data to
be sent to ADC, neonate / adult selection, Read and write signals for the EEPROM etc.
74541(U34) senses the fault conditions such as ECG fault, RESP fault, PRESS1 fault,
PRESS2 fault and sends to Main Board through 80251. The 74574 (U32 & U33) are
used to send control signals for the analog part of the circuit such as Overload signals
(EOL0, EOL1, EOL2), Lead selection signals (SEL0, SEL1), Temperature select signals
(TSEL0, TSEL1).
34
35
C
E Ln+
N
N LnE
C
T
O
R
I
B
P
Current
Driver
From
Processor
ESU Filter
Defib
Protection
& Buffer
LL
GND
P1 SENSE
Instrumentation
Amplifier
To patient leads
LA, RA
Impedance
Matching ckt.
Diode
Detector
Low pass
Filter
Bridge Excitation
Primary
Pre
Amplifier
PRESS fault
Clamping
Circuit
Bandpass Filter
P1 CAL
Generator
PRESS 1
+5V
Isolated
10
Bit
ADC
Filter
T OUT
+5V
Regulator
+5V
Regulator
Gain Stage
With Offset
-5V
+5V
Main PWA
Opto-Isolator
Processor
TEMPERATURE
OUTPUT
PRESS 2
Circuit similar to
PRESS 1
Gain and
Offset
Adjustment
Rectifier
Analog MUX
Transformer
sf
Non-isolated
CLK
Generator
GND
M
U
L
T
I
P
L
E
X
E
R
A
N
A
L
O
G
Respiration
Signal
To
Processor
Low
Pass
Filter
Ref. Voltage
generator
Respiration
Fault Detection
Circuit
Gain &
Envelope
Detector
ECG 0
ECG I
ECG II
Gain Stage
Gain Stage
Reference lead
Processor
control
Gain Stage
Bandpass Filter
Analog MUX
Bandpass Filter
Gain Stage
With Offset
Instrumentation Amplifier
Instrumentation Amplifier
Instrumentation Amplifier
LA
LL
RA
Secondary
LA
CL
ESU Filter
Defib
Protection
& Buffer
ESU Filter
Defib
Protection
& Buffer
Patient
36
The ECG signals from the patient leads (RA, LA, RL in three Lead & RA, LA, RL,
LL, CL in 5 Lead configuration) is passed through Diathermy filters whose cut-off
is around 300 Hz. The spark gaps at the input provide protection against high
voltage. The signals are buffered through OP-AMP. U1 to provide enough current
to source the further circuits.
5.3.3.1. Fault Detection
Fault detection comprises Comparators. This compares the lead voltage with
2.5V ref to detect for the improper contact of lead electrodes.
5.3.3.2. CAL Pulse Generation
CAL pulse is generated by Analog Multiplexer. This switches between 2.5V &
GND. This voltage is sampled by 1M & 470 Ohms and taken to U4 (C). When
the user selects CAL in the ECG menu, Analog Multiplexer switches to send
CAL pulse to the further circuits.
37
38
DIATHERMY CARD
DIGITAL CARD
CHANNEL CARD 1
CHANNEL CARD 2
CHANNEL CARD 3
39
CRYSTAL CARD
DIGITAL CARD
CARD
40
41
Amplifier Blocks
EECG
CG&&Fault
Fault
Detection
DetectionCirc
Circuit
uit
ECG
E CGdigital
digitalsection
section
IBP
IBP&&Temperature
Temperature
section
section
Respiration
RespirationSection
Section
ECG
Cable
ESU Filter
ECG
Leads
Unity Gain
Amplifier
Lead
Selector
Instrument
Amplifier
New filter
ECG o/p
(ECG0)
Protection
Circuit
Latch
Fault info to
controller
Channel
Selector
Gain Stage
Resp
Gain Select Lines
Serial Digital
Data to cont roller
42
Serial ADC
RA & LA
Lead
Modulator
Demodulator
50KHz carrier
Generator
LPF
Respiration
channel o/p
Instrumentation
Amplifier
Filter
IBP1 o/p
IBP 2
Sensor
Instrumentation
Amplifier
Filter
IBP2 o/p
Temp 1
Channel
Selector
Bridge Circuit
Temp
Temp 2
Serial ADC
Final
Offset Adj
Stage
Gain
Stage
Gain Select Lines
Channel
Select
Select Lines
Dual Art
Communication
with ECG card
Controller
Communication with
IBP & Temp card
43
To the main
board
+12v
SOLENOID
CAS
NIBP MODULE
SENSOR
MAIN BOARD
MOTOR
CUFF
The NIBP module in Galaxy is from CAS medical systems, USA. The technique used
is Oscillomteric. The software eleminates most ambient noise and motion artifacts.
It operates on +12V DC, which is supplied from the main board and has a low power
consumption. It has a Microcontroller, EPROM, a motor, solenoids and sensing circuits
to perform operation of inflation & deflation of the cuff, calculation of the mean reading
etc.
The motor pumps the air into the cuff attached to the NIBP connector of the unit. The
pressure sensors in this module sense the pressure pumped in, and passed on the
instructions to stop/start the inflation according to the requirement.
The solenoids are used to deflate the cuff after the inflation is over.
The microcontroller collects the data for systolic, diastolic and mean from the module
and sends it to the main board in the serial form for display.
Self test is performed each time power is turned ON. Zero pressure reference is
automatically established prior to each reading.
The module also has inbuilt safety features for automatic detection of neonatal cuff in
adult mode, over pressure switch and cuff leakage sensing circuit .
44
-12V
NELLCOR
SpO2 MODULE
MAIN BOARD
CONTROL
CIRCUIT
SpO2 SENSOR
FIGURE 5.15 : Block Diagram of MP204 SPO2 Module
This module is from Nellcor Incorporated , USA.
It operates on +12V and 12V supplied which is supplied from the main board.
It consists of a Microcontroller and a control circuit.
The finger probe houses a infrared , red leds and a photo detector and the signal is
conditioned and used by the Microcontroller to derive the oxygen saturation level and
pulse rate .
The data is transferred serially to the Main board, where the display is refreshed.
5.5.2. MP506
+ 5V
NELLCOR
SpO2 MODULE
MAIN BOARD
CONTROL
CIRCUIT
SpO2 SENSOR
FIGURE 5.16 : Block Diagram of MP506 SpO2 Module
45
This module is from Nellcor Incorporated , USA. It operates on +5 V supply from the
SMPS through Main board. It consists of a Microcontroller and a control circuit.
The finger probe houses an infrared , red LED and a photo detector. The infrared light
and red light is passed through the blood and detected by the photodetector to check
the absorption level. The signal is conditioned and used by the Microcontroller to derive
the oxygen saturation level and pulse rate .
The data is transferred serially to the Main board, where the display is refreshed.
46
TIME
ADULT
SERVICE
BED NO.
EXIT
SERVICE MODE
O2FR NIBP
PRODUCTION
NIBP UNIT
HIGH CAL
QA
EXIT
EXIT
Connect the Galaxy,Capnography module and CO2 calibration gas cylinder as shown
in figure 5.13 below and follow the procedure described.
CO2
Module
Open
GALAXY
STAR
Water trap to
cylinder
Sample line
Calibration Cylinder
Keep Open
T - connector
1. Switch ON the unit, Green LED will glow in Galaxy as well as in CO2 module.
2. Press any Hard key or optical encoder of Galaxy to enter SETUP screen.
3. Select SERVICE in menu.
4. Go to SERVICE MODE and select HIGH CAL.
5. Following messages will be displayed on the screen:
PLEASE WAIT
SENSOR STABILISING
FOR HIGH CALIBRATION
TIME REMAINING: 2 MIN
6. After this elapsing time Galaxy will show the following messages:
ENSURE PROPER GAS CONNECTION
LAST CALIBRATED:
ENSURE CO2 GAS CONCENTRATION: 10%
START CAL
STOP CAL
7. Open the knob on the cylinder provided, with the regulator and select START CAL.
8. CONFIRM message will be displayed, acknowledge the message.
9. Galaxy will display the following messages:
CALIBRATING
PLEASE WAIT.
10. After calibration is completed, following messages are displayed:
Cal OK
RESTART CAL
EXIT CAL
11. In case of error, following messages will be displayed:
Cal error
RESTART CAL
EXIT CAL
12. Exit and switch off and on the monitor, measure the CO2 reading and confirm the
readings.
48
ON/OFF SWITCH
12V
MAIN PWA
AGM
WATER TRAP
SAMPLE LINE
PATIENT
49
L
N
E
EMI
Filter
Input DC
Voltage
Sense
Capacitive
Filter
Rectifier
Top Switch
High
Frequency
Transformer
High
Frequency
Secondary
Rectifier
Output
Filter
Opto Feed
Back With
Isolation
J1 : Input connector
1 - Line
2 - Not used
3 - Neutral
1
2
3
1
2
3
J1
J2
J2 : Output connector
1 - 16.4V
2 - Not used
3 - Ground
1&3
230V
J2
1&3
16.4V
50
51
52
5.8.2. DC - DC Converter
AC
AC Input
Ext. Batt.
Rectifier
+
Filter
AC ON Indication
DC
OR
High
Frequency
Transformer
Rectifier
+
Filter
Battery
Charger
Switching
Device
Rectifier
+
Filter
+12V
-12V
3.15A Fuse
Int. Batt.
ON/OFF
Control
PWM
Controller
Battery Low
Logic & 5V O/P
over Voltage
Ext Bat
JP5
JP4
DC outputs
JP2
JP1 JP3
JP6
Record
53
+5V
4
3
JP5
JP2
JP2
JP2
JP1
JP4
10
8
7
6
5
DC outputs
FAN
JP1
JP7
VOLTAGE
10.6 to 16.4V
Shut down voltage is 0 when
unit is ON
Shut down voltage is 10.6 to
16.4V when unit is OFF.
4.8 to 5.1V
11.4 to 12.6V
-10 to -12.6V
13 to 14.2V
12V
JP2
JP3
Int Bat
JP4
+ 5V INV
JP6
RPS
JP5
DC OUTPUTS (JP1)
FAN ( JP7)
+12 V INV (JP2)
EXT BAT (JP3)
INT BAT (JP4)
+5V INV (JP6)
RPS (JP5)
CONNECTOR
JP1
JP1
JP1
JP4
JP5
JP5
10
8
7
6
4
3
JP5
JP3
Note &
PIN No.
To Main PWA
Not used
Not used
To External Battery
To Battery
Not used
To Recorder
VOLTAGE
5 to 5.1V
11.4 to 12.6V
-10 to -12.6V
13.4 to 14.2V
10.6 to 16.4V
Shut down voltage is 0 when
unit is ON
Shut down voltage is 10.6 to
16.4V when unit is OFF.
12V
54
This DC-DC converter operates from AC-DC converter output, that is 16.4V DC OR
internal battery (10.4V 13.8V) OR external battery. This converter gives 3 outputs i.e.
i.e. +12V, -12V and +5V.
Description Of Block Diagram
The power supply is divided into the following sections:
Battery Charger section:
16.4V from AC DC converter is fed to the Battery Charger section. Battery Charger
voltage is set in this circuit. Current limit is provided for the charging current. A diode is
used for Battery reverse protection. AC ON indication will come when the DC-DC converter is working from AC -DC converter.
DC DC section:
A current mode PWM controller is used to drive the Switching device. This includes a
High frequency transformer, which operates at a frequency of 30KHz. The secondary of
this is rectified and filtered to get 3 different outputs i.e. +12V, -12V and +5V. A portion
of 5V is fedback through a resistor divider network to PWM controller, which varies the
duty cycle and thus controls the output voltage.
ON / OFF section
In this section a flip-flop & a transistor is used to avoid cold start & control the on/off.
Battery Low section
The Battery voltage is sensed. Once the Battery voltage drops to the specified level,
output of comparator keeps current sense pin high, which reduces the duty cycle of the
switching device thus making the output voltage zero.
5V over voltage section
5V output is sensed. If 5V exceeds the limit, it reduces the duty cycle of MOSFET and
shuts off the output voltage.
55
Switching Regulators
As mentioned earlier the switching regulators (2575 5, 2576 Adj) switch at 52 KHz
and incorporate internal protections.
FEEDBACK: The output voltage is fixed by the potential divider network, which feeds a
portion of the output voltage to the feedback pin of the regulator as a reference.
The voltage level at the shutdown pin (SD1, SD2) switches the regulator ON or OFF.
56
JP2 - To Recorder
JP1 - From DC-DC PWA
JP3 - To Main PWA
57
5.9. DISPLAY
Any VGA monitor can be attached to the Galaxy, to obtain big and clear display.
It supports 14, 15 & 17 colour monitor. The size of display has to be selected
from the service menu to get proper waveform speed.
58
59
PRODUCTION
A
DISPLAY
ECG
Invalid key
IBP
NIBP
CO2
DC
Voltages
mmHg
MONITOR
EXIT
14 Inch
15 Inch
KPa
Invalid key
EXIT
Pass word
Protected
17 Inch
EXIT
CAL TEST
LEAK TEST
EXIT
Factory
Settings
Note
&
Change in DATE or TIME will erase all trend data and patient information.
To come out of DEMO MODE, switch OFF and switch ON the unit again.
SERVICE MODE
HR ALM CON ON
02 FR NIBP
: This feature blanks the SPO2 waveform (SPO2 w/f will not be
displayed) and holds the SPO2 value during NIBP measurement.
Once the NIBP measurment is complete (deflation is over), real
time SpO2 w/f and value appears on monitor.
60
Chapter
ASSEMBLY/DISASSEMBLY
This chapter explains the procedures to disassemble the instrument so that faulty
assemblies can be removed & replaced. Do not disassemble the product further
beyond the point described in these procedures.
6.1. General
A. Removal
Disconnect the Mains supply before removing the covers.
Remove all the accessories gently that are connected to the unit.
Caution
Do not pull by wire. Hold firmly on the connector housing.
Note
B. Refitting
Replace the defective assembly with the new assembly.
61
62
6.4
Figure 6.3
2
63
64
65
9)
10)
66
Figure 6.11
Exhaust
Figure 6.12
67
5) Remove four screws of AGM which is at the bottom of the chassis as shown in the
figure 6.13.
6) Disconnect connectors from AGM.
Figure 6.13
68
6.12 Keyboard
1)Remove the top cover as described in section 6.2.
2)Remove the front panel as described in section 6.9.
3)Remove the keyboard connector(CON6) from the Main PWA.
4)Remove three screws of keyboard as shown in the figure 6.14.
1
Figure 6.14
69
70
Chapter
7.1
UPGRADATION
Caution
7.2
Figure 7.1
7.3
To Add NIBP
1. Remove the front panel as described in section 6.9.
2. Remove six screws of connector panel.
3. Remove the screw of dummy connector.
4. Insert NIBP connector from outside and fix it by tightening the nut from inside.
5. Assemble front panel.
6.Fix NIBP module with two screws.
7.Connect NIBP tube to the NIBP connector.
8 Connect FRC from NIBP module to CON4 on Main PWA.
71
7.4
To Add SpO2
1. Remove the front panel as described in section 6.9.
2. Remove six screws of connector panel.
3. Remove four screws of dummy connector.
4. AssembleSpO2cable with four screws.
5. Assemble the front panel.
6.Connect cablefrom front panel to SpO2 PWA.
7. Assemble SpO2 module with two screws.
8.Connect FRC from SpO2module to CON3 on Main PWA.
72
Chapter
TROUBLE SHOOTING
73
74
8.3
Troubleshooting Chart
No Display
Capnography not
Capnography/AGM
notworking
working
AGM
Unit not
notworking
working
75
JA
Y
Check Mains fuses
Y
Check Keyboard connection
Connections
OK?
Is Key board
OK?
Replace Keyboard
N
Secure connection
Is problem
persists?
Y
Check all voltages of DC-DC PWA
N
Voltages OK?
Replace PSU
Unit Switching ON
Y
Replace Motherboard
76
N
Connections OK?
Y
Problem persists?
Check SMPS
Voltages?
Voltages OK?
Replace SMPS
Y
Replace the related parameter module
N
Replace Mother board
Y
Unit is working satisfactorily
77
Is the Monitor
OK?
N
Replace Monitor
Y
Remove all the connectors from the Mother board
except Keyboard,Power supply and Monitor
Is Display
OK?
Y
Replace Mother board
Is
Display OK?
Y
Connect SpO2 Module
Is
Display OK?
N
Replace SpO2 module
Y
Connect ECG Module
Is
Display OK?
Y
Connect CO2/AGM Module
78
Replace SMPS
Is
Display OK?
N
Replace CO2/AGM Module
Y
Unit working satisfactorily
NOTE:
Check monitor cable between Main PWA and rear panel before replacing any of the PWAs.
79
Is ECG
poping up?
Y
N
Is ECG
cable OK?
Y
Replace ECG module
Is same
status?
Y
Replace the Mother board
80
SpO2 getting
detected?
N
B
N
Replace the defective
Is SMPS Voltages
OK? *
ReplaceSMPS
Y
Is same
status?
N
Unit is working satisfactorily
Y
Replace SpO2 Module
N
Is Same status?
Y
Replace the Mother board
SpO2 Module
MP204
MP506
Voltage
+/-12V
+5V
81
NIBP icon
poping up?
N
B
Y
N
Y
Check +12V
on SMPS
N
Replace the SMPS
Y
Replace NIBP Module
Y
Is Same status?
Y
Replace Mother board
82
N
Unit working satisfactorily
Y
N
Is Sensor OK?
Replace Sensor
Y
N
Is IBP Extension
cable OK?
Y
Replace ECG Module
Y
N
Is Same status?
Y
Replace Mother board
83
Is Temp icon
poping up?
Y
N
Replace accessory
Is accessory
OK?
Y
Replace ECG Module
Y
N
Is Same status?
Y
Replace Main board
84
Is EtCO2 icon
poping up?
N
B
Y
Any error
message?
Y
Take necessary action.
Refer error message details
Check +12V
Is accessories
OK?
Replace SMPS
N
Y
Replace EtCO2 module
Is same status?
Replace accessories
Y
Replace Mother board
85
Is EtCO2 icon
poping up?
N
B
Y
Any error
message?
Y
Take necessary action.
Refer error message details
Check +12V
Replace SMPS
Is accessories
OK?
Y
Replace EtCO2 module
Is same status?
Replace accessories
Y
Replace Mother board
86
Part Number
Description
Ctry.*
12
13
14
F3-86-100-0022-18
Adult cuff - 14 cm
F3-86-100-0023-15
Child cuff - 9 cm
F3-86-100-0029-94
Infant cuff (disposable) 3 cm X 10 No.
F3-86-100-0011-51
NIBP hose
F3-84-390-0024-10
3 lead ECG Cable
F3-90-100-0001-42
5 lead ECG cable
F3-89-100-0015-34
SPO2 Extension cable-MP204
F3-89-100-0042-50 SPO2 Extension cable-MP506
F3-86-100-0020-24
Durasensor
F3-40-100-0044-61 Medex Disposable IBP
Transducer Kit
F3-90-100-0013-06
Medex Reusable IBP
Transducer Kit
F3-40-100-1001-03
YSI 401 Esophageal/rectal
F3-40-100-1004-91
YSI 409A Tape on skin probe
F3-40-100-1002-97 YSI 402 Esophageal/rectal for infants
15
16
17
18
19
20
3-89-150-0006-69
0-00-514-0033-88
3-86-390-0008-87
3-85-390-0015-03
3-90-390-0039-52
3-90-390-0015-27
Knob
Fuse 3.15A/250V Fast blow
Cable Assly NIBP-Main PWA
Cable assy- Main PWA to Amplifier
Cable assy-DC DC to main PWA
Cable assy-CO2 to main PWA
21
22
3-90-390-0064-74
3-85-390-0016-97
MP204
3-89-390-0070-90
MP506
3-89-390-0076-72
11
23
24
Repl.
Code*
A
A
A
A
A
A
A
A
A
A
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
A
A
A
NR
NR
NR
M
M
M
M
M
NR
NR
NR
NR
NR
M
M
M
NR
NR
NR
NR
NR
87
25
26
27
28
29
30
31
32
33
34
35
36
37
38
NOTE:
Category
A
M
N
P
: Accessory
: Miscellaneous item
: Non-PWA assembly
: PWA Assembly
Replace Code
NR : Non-Repairable item. To be purchased.
R : Repairable item.Replacement available.
88
N
N
N
N
N
N
P
P
P
P
P
P
NR
NR
NR
NR
NR
NR
R
R
R
R
R
R
P
P
R
R
106
ENCORE